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Plans .ja/tve2W/2 00/SY Kentuckiana Curb Company, Inc. KCC INTERNATIONAL, INC. 2716 Grassland Drive Louisville, Kentucky 40299 (502) 491-9881 (800) 382-2872 Red Lobster#457 10330 SW Greenburg Road Tigard, OR 97223-5410 THC120E-Direct Fired DATE:8/23/13 CODE INFORMATION: Code: IBC 2009 Occupancy: Occupancy Group=A-2 Assembly Occupancy Category= II CEO PROS Importance Factors: `0,Crc 0 G$Nf44 ' pie Wind, Iw= 1.0 0 O 6722SPE Snow, Is= 1.0 Seismic, le= 1.0 ems' GREGOO Snow Load: 444. '!13,p1 -k - Pg= 10 psf %z} i DAVIS EXPIRES: (or) RENEWS:4460, Page 1 BUILDING GEOMETRY: Roof Angle (0) =0.25/12 = 1.2° Building Length (L) = 109.00 ft Building Least Width (B) =64.00 ft Mean Roof Height(h)= 12.0 ft Parapet Height Above Ground = 18.0 ft Minimum Parapet Height= 1.0 ft WIND LOADS: Importance Factor(1w)= 1.0 Basic Wind Speed =85 mph Directionality(Kd)=0.85 Exposure Category: C Enclosure Classification: Enclosed building Internal Pressure= ±0.18 Kh (case 1) =0.85 Kh (case 2)=0.85 Type of Roof: Monoslope Topographic Factor(Kzt) Topography Flat H/Lh =0.0: k1 =0.0 Hill Height(H) 0.0 x/Lh =0.0: k2= 1.0 Half Hill Length(Lh) 0.0 z/Lh =0.0: k3= 1.0 Actual H/Lh =0.0 Kzt=(1+K1K2K3)"2 =4.0 From Top Of Crest(x)=0.0 However, Kzt need not> 1.0 Building is Downwind Gust Effect Factor: H = 12.0 ft H/B= 12.0/64.0< 4.0,therefore probably a rigid structure B= 64.0 ft Use G =0.85 ->Rigid structure default Z(min)= 15.0 ft Wind Loads-Components and Cladding: h<60 Kh =0.85 h= 12.Oft Base pressure(qh) =(0.00256)(KzKztKd(V"2)Iw) = (0.00256)(0.85)(1)(0.85)(85"2)(1.0)= 13.36 psf Minimum parapet height= 1.0 Roof angle(0)= 1.2° Roof type: monoslope GCpi=±0.18 a =0.4h=4.8 ft Page 2 Roof GCp±GCpi Surface Pressure(psf) User Input Area 10 SF 50 SF 100 SF 10 SF 50 SF 100 SF 75 SF 500 SF Neg.Zone 1 -1.18 -1.10 -1.08 -15.8 -14.7 -14.4 -14,6 -12.0 Neg. Zone 2 -1.98 -1.48 -1.28 -26.5 -19.8 -17.1 -18.5 Neg.Zone 3 -2.98 -1.78 -1.28 -39.8 -23.8 -17.1 -20.5 Pos.All zones 0.48 0.40 0.38 6.4(10) 5.3(10) 5.1(10) 10 10 Overhang 1&2 -1.70 -1.62 -1.60 -22.7 -21.6 -21.4 -21.5 -19.8 Overhang 3 -2.80 -1.40 -0.80 -37.4 -18.7 -10.7 -14.7 Parapet Kh=0.88 h= 18ft qh = (0.00256)(0.88)(1)(0.85)(85 1'2)(1.0)= 13.84 Surface Pressure(psf) User Input Solid Parapet Pressure 10 SF 100 SF 500 SF 40 SF Case A: interior zone 37.4 25.3 23.9 33.4 Corner zone 51.2 25.3 23.9 42.6 Case B: interior zone 26.2 21.5 18.7 24.6 Corner zone 29.9 23.2 18.7 27.7 Case A= pressure toward building Case B= pressure away from building Walls GCp±GCpi Surface Pressure (psf) User Input Area 10 SF 100 SF 500 SF 10 SF 100 SF 500 SF 50 SF 200 SF Neg. Zone 4 -1.17 -1.01 -0.90 45.6 -13.5 12.0 -14.7 -13.1 Neg. Zone 5 -1.44 -1.13 -0.90 -19.2 -15.1 -12.0 -17.4 -16.6 Pos.zones 4&5 1.08 0.92 0.81 14.4 12.3 10.8 13.5 11.9 WIND LOADS-Rooftop Structures and Equipment: Distance from mean roof height to centroid of Af=%:(46.88)+14= 37.44 in=3.12 ft= H Height of equipment(he)=46.88+14= 60.88 in =5.07 ft Gust Effect Factor(G) =0.85 Base Pressure (qz) =0.00256(KzKztKd(V°2)Iw) Kz @ mean roof ht+ H =12+3.12 =0.86 qz= 15.91Kd psf 44 qz= 14.32 psf Unit Width (D) parallel to short side=59.88 in=4.99 ft he/D= 5.07/4,99=1.02 Unit width (D) parallel to long side= 125.38 in= 10.45 ft he/D= 5.07/10.45=0.49 Unit Cross Section: Square Directionality (Kd) =0.90 Page 3 - Square(wind normal to short side) Square(wind normal to long side) Cf= 1.30 Cf=1.30 Af=4.99(5.07)=25.30 SF Af= 10.45(5.07)=52.98 SF Adjustment factor(adj)=1.9 adjustment factor(adj)= 1.9 F=gz(G)(Cf)(Af)(adj)=30.06(Af) F=qz(G)(Cf)(Af)(adj)=30.06(Af) F=0.7605 kips F=1.5926 kips SNOW LOADS: Roof slope=1.2° Horizontal eave to ridge distance(w)=64.0 ft Roof length parallel to ridge(1)=109.0 ft Roof type: monoslope Ground snow load (Pg)=10 psf Occupancy Category=II Importance Factor(Is)= 1.0 Thermal Factor(Ct)= 1.0 Exposure Factor(Ce)=1.0 Flat roof snow load(Pf)=0.7(Ce)(Ct)(ls)(Pg)=7.0 psf Pf-min= Is(Pg)= 1.0(10)=10.0 psf Sloped roof snow load (Ps) Roof slope factor(Cs)= 1.0 Ps=(Cs)(Pf)=7.0 psf -use Pf=12.0 psf(Includes 5 psf for rain-on-snow surcharge) Unobstructed slippery surface SEISMIC LOADS: Occupancy Category= II Importance Factor(le)= 1.0 Site Class: D Soil Properties unknown Ss= 90% Fa=0.81 Sms=Fa(Ss)=0.729 Sds=(2/3)Sms=0.486 C S1=35% Fv=1.7 Sm1= Fv(S1)=0.595 Sd1 =(2/3)Sm1=0.397 D Seismic Design Category: D Mechanical or Electrical Component:"Air-side HVAC,fans, air handlers,air conditioning units,..." Component Importance Factor(Ip)=1.0 Component Amplification Factor(ap)=2.5 Component Modification Factor(Rp)=6.0 H = 12 z-min= building ht = 15 z/H= 1.25- 1.0 Page 4 Fp={0.4(ap)(Sds)(Ip)(Wp)(1+2(z/H)))/Rp=0.243Wp Max. Fp=1.6(Sds)(Ip)(Wp)=0.778Wp Min. Fp=0.3(Sds)(Ip)(Wp)=0.146Wp -44 use Fp=0.243Wp Seismic Design for Mechanical Curb: Equipment Specifications: Unit Length(L)= 125.38 in=10.45 ft Curb Length = 120.13 in=10.01 ft Unit Width(w)=59.88 in=4.99 ft Curb Width=59.88 in= 4.99 ft Height from Base to C.G.=Y2(46.88)+14=37.44 in=3.12 ft Height of Equipment(he)=46.88+14=60.88 in=5.07 ft Operating Weight(Wp)= 1772+149= 1921 lbs Snow Load(Ps)=12.0 psf Wind Pressure on Roof top unit=30.06 psf Check Overturning Clip bending capacity(P)= 1000(t)"2(b)(0.75)(Fy)/(6(tf))=1000(0.0451)"2(5)(0.75)(33)/(6(1.75))=23.97 lbs t=clip thickness=0.0451 in b=clip width =5 in Fy=allowable stress of clip=33 ksi tf=top flange length= 1.75 in q,=(w)(he)=25.30 SF Pi =(L)(he)=52.98 SF Wind Design Force Fw = (30.06)(25.30)=760.52 lbs Fw =(30.06)(52.98)= 1592.58 lbs Snow Loads= Ps(L)(w) =625.75 lbs Seismic Design Force (Fe)=(Cs){(Wp)+0.2(snow)}=0.243{(1921)+(0.2)(625.75)}=497.21 lbs Lateral Force(F)= (Fw-max)(ht.from base to C.G.)=(1592.58)(37.44)=59626.19 in-lbs Net Overturning Moment(Mot)=((F)-(0.6(Wp)(w/2)))=((59626.19)-(0.6(1921)(59.88/2)))=25117.35 in-lbs Net Overturning Tension per Strap(Ts)=(Mot)/((n)(w))=25117.35/((3)(59.88))= 139.82 lbs/strap(clip) n= 125.38/48= 3 straps Strap(KCC clip)tension no good for overturning resistance 6 screws/strap(KCC clip) Net Overturning Tension per Screw(Tscrew)=(Mot)/{((L/6)-1)(w))=(25117.35)/{((125.38/6)-1)(59.88)} =21.08 lbs/screw Cables or screws are required Page 5 Check Wind Uplift and Overturning: Length (L) = 10.45 ft Width (w)=4.99 ft Height To C.G. =3.12 ft Height of equipment (he)=5.07 ft Area(SF) Zone 1- Uplift(U)= (15.8 psf)((10.45)(4.99)) =823.90 lbs Zone 4-Lateral Load (LL)= (15.6 psf)((he)(L)(w)) =4124.29 lbs Total Weight(Wp) = 1921 lbs Perpetual Net Overturning Moment= ((U)(L/2))-((0.6)(Wp)(L/2))= ((823.90)(10.45/2))- ((0.6)(1921)(10.45/2)) = -1717.46 ft-lbs Perp. Net Overturning Moment{12) = -20609.46 in-lbs Controlling Net Overturning Moment = 25117.35 in-lbs Controlling Design Loads Total Seismic Load at top curb(Fpxmax)= 497.21 lbs Design Fx=maximum wind and seismic=1592.58 lbs Design Fy=maximum wind and seismic=760.52 lbs Curb Design Curb Construction= 18 gauge Thickness(t)=0.0451 in top flange(tf)= 1.75 in lip = 1.0 in Bottom flange=3 in web= 14 in Locate centroid of section (yc) = 1{((area)(distance))/(total area))} Thickness Length Area Distance S((area)(distance)) 0.0451 1.75 0.0789 14 1.10495 0.0451 1.0 0.0451 13.5 0.60885 0.0451 14 0.6314 7 4.4198 0.0451 3.0 0.1353 0 0.0 Total Area(A)= 0.8907 in"2 6.1336 Centroid of the section (yc)= 6.1336/0.8907 =6.89 in Moment of Inertia about strong axis(Ix)_(1/12)(b)((h)"3)(2)=(1/12)(0.0451)(14)"3(2)= 20.63 in-4 Radius of Gyration about strong axis(rx)= sqrt(lx/A)=sqrt(20.63/0.8907) =4.81 in Section Modulus about strong axis (Sxx)= Ix/yc= 20.63/6.89 =2.99 in"3 Axial Load (P)= 1592.58 = 1.59258 kips Page 6 Axial Stress(fa)=P/A=1.59258/0.8907 = 1.79 ksi KL/r K= 1.0(both ends pinned) 120.13/4.81 =24.98 Elastic Flexural buckling stress(Fe)=rt°2(E)/(KL/r)"2=3.14"2(29000)/(24.98)"2 =458.87 E=29000 Since Fe> Fy/2 458.87>(50/2) Fn= Fy(1-(Fy/4Fe))=50(1-(50/4(458.87))) =48.64 kips Factor of Safety for axial compression=5/3+3/8(R)-1/8(R)"3 = 1.75 R=sqrt(Fy/2Fe)=sgrt(50/2(458.87))=0.233 Fn/F.S.=48.64/1.75 =27.76 kips Yield Strength of curb members = 50 ksi Allowable Stress=0.66(Fy)=0.66(50) =33 ksi (top flange is actually braced by equipment on top of it) Uniform loading to each longitudinal curb=Wp/2/L= 1921/2/10.01 =95.95 plf Moment @ center span=(Uniform Loading)(w"2)/8000=95.95(4.99"2)/8000 =0.299 k-ft Actual Stress=(Moment @ center span)(12)/Sxx=0.299(12)/2.99 = 1.20 ksi Combined Flexure and Axial Stress: Bending check=1.20/33 =0.036 Compression=1.79/27.76 =0.065 Bending+compression=0.036+0.065 =0.101<1.0 Curb OK Corners OK Connection Design for Curb: Curb attachment to the roof and any supplemental roof support for the unit/curb are not included in this document. KCC Clip: Width =5 in Gauge =18 ga Thickness =0.0451 in Area =5x0.0451=0.2255 inA2 Yield Strength,fy =33 ksi Page 7 Allowable stress =0.6(fy)=0.6(33)= 19.8 ksi Allowable force per clip =stress(area) = 19800(0.2255)=4464.9 lbs/clip Fasteners per clip = 3 on unit side and 3 on curb side----1/4 in diameter hex head screws 1/4 in diameter hex head screw= 1764 lbs-) 1764(3) = 5292 lbs/per clip on each side Safety Factor(FS)=3.0 Ultimate design, Fp(short side)= (760.52)(3)=2281.56 lbs Fp(long side)_ (1592.58)(3)=4777.74 lbs Number of clips required short side= 2281.56/4464.9=0.51 long side =4777.74/4464.9= 1.07 2 is minimum number per side, however use 2 clips on short sides and 2 clips on long sides for a total of 8 KCC standard clips.Use 8 KCC standard clips Minimum of 3 screws on each side of Clip,therefore (8)(6)=48 total screws required Tension Cables: 1/4 in cable breaking strength=4940 lbs 4940/FS=4940/3= 1647 lbs allowable strength Each cable shall have 2 clamps and cables should be tightened only to remove slack Number of required cables per side: n= 2 125.38/48=2.61 - try 2 cable per side Net overturning moment, Mot=25117.35 in-lbs Height to cable attachment, He=he=60.88 in Horizontal Force per cable, Fh= Mot/((n)(Hc)) = 25117.35/(2)60.88=206.28 lbs/cable Cables attached at 45°angle from roof support to RTU Net Tension per cable,Tc= Fh/sin 45°=206.28/0.7071 =291.73 lbs/cable Since Tc<1647, use 2—Y in cables per side or 4 total cables Option—X" diameter wood screws through curb into roof framing instead of cables 1/4"x 2-1/2" wood screw through 3"wide curb flange into plywood and wood framing Screw capacity—T=362 lbs V= 199 lbs withdrawel Long side F=760.52 lbs Short side F= 1592.58 lbs 760.52/199=3.82 1592.58/199=8.0 760.52/362 = 2.10 Use 4 screws 8 screws 3 screws tension 4 on each long side(4/2+3/2) 4 on each short side(8/2) TOTAL= 16 screws 31" spacing 14" spacing Connection Summary: Use KCC standard clips for lateral load and %in tension cables for overturning. Page 8 Option:Use KCC standard clips and 14 gauge vertical restraint straps for overturning. Quantity of vertical restraint straps to match quantity of 1/4 in tension cables. Option:Vertical restraint straps and wood screws through curb bottom flange into wood roof framing, if adequate framing is present. This document does not include any calculations for the roof top unit's ability to withstand seismic and wind related forces or cable tension forces and should be provided by the roof top unit manufacturer. — Page 9 Input Information Checklist KCC International - Curb Design Project Name: RL#457 Project Location: 10330 SW Greenburg Rd. Tigard,OR 97223-5410 KCC Model No THC120E-Direct Fired Equipment Specs: Input Here Building Geometry: Curb Length,L= 120.130 in Roof angle or Slope= 1/4":per foot feet Curb Width,w= 59.880 in Building length(L)= 109.000, feet RTU Height,H= 46,880 in Least width (B)= `64A00'• feet Height from base to C.G= 23.44 in Mean Roof Ht (h)= 12.000 feet Operating Weight,W= 1772 Lbs Parapet ht above grade= 18' feet Curb Self Weight,W= 149 Lbs Minimum parapet height= 1.000 feet 60.88 Curb Design : 5.073333333 Curb Construction= 7. 18 gauge Top Flange= • 1.7500 in Lip= _, 1.000 in Bottom Flange= `>;: 3.00 in Web Height= 14.00 in 1 FIELD CUT THROUGH THE BASE UTILmES •` 8 0 414 oo. = \ IS 864, o Q 1�S � Ailit O/ P .0. / 33 14 c14 ` 3 ,3'4, 40010 a r— \ NO GUTTER SECTION: DO NOT APPLY ROOF MATERIALS IN GUTTER. /•4 13 1/4" / 0\1 3`il -18 GA(.0478 INj GALVANIZED STEEL -1-1/7 FOIL FACED ROLL INSULATION(INS1.5FSK)-PANS ONLY DIRECT FIRED UNITS ARE USUALLY 100% OUTSIDE AIR -0:12 PITCH -APPROXIMATE WEIGHT: 149.28 LBS. WITH NO RETURN DUCT. COMMENTS: DUCT -SHIPS KNOCKDOWN FOR HELD ASSEMBLY IF A RETURN DUCT WILL D E USED -NAILER INCLUDED(!X I RS B 4 TO SECTIONS ATTACHED PARTS SHIPPING) CONTACT KCC FOR LOCATION AND DIMENSIONS fOIDER LOCATION: R:\CURBS\Precetlent Curb\PRECt NT DE CONVERSION\Precedent DF044 Conversion\Knockdown\ DESCRPITON: KNOCKDOWN CLIP CURB KC DRAWN lY CREATED DATE PRINTED DATE 2716 Grassland Drive PART: DF044CONVCUR6 REV. LouiSVBle.KY 40299 CS. alarsoos an5/20I I I//� /�/� Inc. 800.362-2872 CHECKED DIMENSIONS ARE IN INCHES ORDER#: DFO44CONVCUR6 PAGE: 13 IISV ✓ I/I/� A</ F(DC(502)491-1739 UNLESS OTHERWISE SPECIFIED.