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Specifications z w CZ ° Canyon Auto Repair , � L14 oo �Q 0 0Z Cj = NV -0P2 CO NV-WA NV -WA NV WA NV WA o a v eat detection I NV -P1 9 Control Head 0' ITY ®FTIG tim door r„ . ved . . ... C: .L.Q dela T 'onditionally Approved . ( J Pull o pyr a- PCI- Station 1 �ee Letter to: Follow ( 777 Chem 70 17 Attached . MN s ystem abc . abc Permit N . e . 4 • r ri • r, 4 26' ► Ad. j. 3i. j:a��.. �i ' T By: lane. Date: in 6 Universal Fire Equipment Inc. Canyon Auto Repair Total cu. ft. covered: 3,150 cu. ft. 8049 S.W. Cirrus Dr. 11643 S.W. Pacific Hwy each nozzle covers 9' high x 14' Beaverton, OR. 97008 Tigard, OR. 97223 wide x 7' deep (503) 641 -8702 (503) 597 -5000 PCI -70abc piped in 1" supply line Greg Heath GCB 86723 Lee Nguyen and 314" on las branch lines OFFICE COPY PCI17abc piped in 314" black pipe • (� } Chapter 1 — General Page 1 -1 REV.1 CHAPTER 1 General Information 4 INTRODUCTION PYRO -CHEM Vehicle Paint Spray Booth automatic dry chemical fire suppression system is of the pre - engineered type as defined by the NFPA Standard for Dry Chemical Extinguishing Systems, NFPA -17. The extinguishing units described in this manual are intended to be installed, inspect- ed, and maintained in accordance with NFPA -17. Limitations detailed in this manual have been established through extensive testing by Underwriters Laboratories, Inc. Installation and mainte -. nance of the system must conform to the limitations detailed in this manual and be performed by an Authorized PYRO -CHEM dealer. The PYRO -CHEM Vehicle Paint Booth System utilizes a monoammonium phosphate based dry chemical agent (specifically designed to suppress carbonaceous solid, liquid, gas or electrical fires). The system provides mechanical or electrical automatic actuation and can be manually actuated through a remote mechanical pull station. Upon actuation, the system discharges a pre- determined amount of agent to the hazard area. The shutdown of fuel and power to the hazard area is required upon system actuation. Exhaust ► fan(s) in the ventilation system must be shut off prior to system discharge to allow the proper concentration of agent to build up in the hazard area. The PYRO -CHEM Vehicle Paint Booth System is designed to accommodate a mandatory factory pre -set time delay. This time delay is required based on the UL 1254 compliance testing. TEMPERATURE LIMITATIONS The operating temperature range of the PYRO -CHEM Vehicle Paint Booth System is 32 °F (0 °C) minimum to 120 °F (49 °C) maximum. --� UL LISTING The PYRO -CHEM Vehicle Paint Booth Industrial Fire Suppression System has been tested to the UL Standard for Pre - Engineered Dry Chemical Extinguishing System Units. UL1254 (Revised Sept. 29. 1998), and Listed by Underwriters Laboratories, Inc. ULEX 3437 CEx732 September 1, 2000 Chapter 2 — Components Page 2 -1 REV. 2 CHAPTER II COMPONENTS • CYLINDERS & VALVE PYRO -CHEM Vehicle Paint Spray Booth automatic dry The valve shown in Figure 2 -2 is a pressure sealed, poppet chemical systems are supplied in 15 pound, 17 pound, 25 type valve. It is on all cylinders and also the PAC -10 and the Pound, 35 pound, and 70 pound capacity cylinders. They • PAC -200 cylinders. The valve discharge port is 3/4 in. NPT. are the Models PCI- 15ABC, PCI- 17ABC, PCI- 25sABC, PCI - 35ABC, and PCI- 70ABC. Each cylinder must be separately piped to its own nozzles. All models are charged with dry nitrogen to 350 psi @ 70° F. These systems are for Indoor hazard protection only. All are rated to protect "A," "B," and "C" Class Hazards. The dimensions of the cylinders and valve assemblies are shown in Figure 2 -1. The cylinder is manufactured, tested, and marked in accordance with DOT specification 4BW350. MOUNTING BRACKET MODEL NO. A B C D WEIGHT USED C PCI -15ABC 6.00 21.44 27.19 18.69 30Ibs. MB -15 PCI -17ABC 8.00 24.81 30.56 22.06 50tbs. MB -15 . D PCI- 25sABC 8.00 24.81 30.56 22.06 581bs. MB -15 PCI -35ABC 10.00 29.94 35.69 27.18 711bs. MB -1 ■ PCI -70ABC 12.00 35.31 41.06 32.56 1301bs. MB -1 ALL DIMENSIONS IN INCHES Figure 2-1 Cylinder and Valve Assemblies 002B41PC ITEM PART NO. DESCRIPTION ©. 1 -- - VALVE BODY 2 — — — VALVE STEM & CAP ASSEMBLY 3 550022 CONICAL SPRING G 0 4 550261 RETAINING WASHER 0 A 0 5 550024 E -RING _ 6 550025 PRESSURE GAUGE ► C ei' 7 550026 HIGH TEMPERATURE RELIEF PLUG 1 • �..U ) 8 550028. VALVE BODY 0-RING l; 1 ( / _ 9 550805 PISTON © 10 550636 PISTON 0 -RING - 04 0 Figure 2 -2 Valve Cross Section 002842PC ULEX 3437 CEx732 March 17, 2004 1 Chapter 2 - Components Page 2 -2 REV. 3 For. vertical floor mounting of the PCI- 70ABC, a 12 in. uni- ,t--\ NO�ZLES strut type mounting bracket is available, the Model MB -U12. Nozzles have been developed for Vehicle Paint Spray Booth protection. Each nozzle has been designed for use in cer- tain areas of the booth. The Model NV -WA nozzle is used � ;' for overhead application in the booth work area or 1 plenum /pit. The Model NV -SW nozzle is used for sidewall application in the booth work area or plenum /pit. An arrow "„, -' stamped on the nozzle bottom indicates the discharge I \\ direction. The Model NV -P1 nozzle is used for overhead 1I Iti application in the backdraft plenum or downdratt pit area. 1- The Model NV -UF nozzle is used for overhead application in the underfloor plenum area. The Model NV -DP2 nozzle is 1 t i i i used for horizontal (end position) application in the pit/duct 1 • i area. The Model NV -DP2 nozzle is also used for end posi- ►tion application for exhaust duct protection. The Model I N -PLU nozzle is used as a three -way nozzle for protecting 1 ► pits plenums, and under floor trenches. The Model N -DCT 1I nozzle is also an alternate nozzle used for exhaust duct 1 protection. The Model N -DCT nozzle can only be used on j / 15 Ib. and 25 Ib. Cylinders. See Figure 2 -3. • — — -' I Figure 2 -4 Mounting brackets MB -15 and MB -1 002843PC PYRO U O ® Ma GYRO N.w.0 MODEL MCH3 — 0 0 0 0 0 0 o 0 j MECHANICAL CONTROL HEAD , 'N.Id•I -7 IIINIM._.F The Model MCH3 mechanical contro head is a fully Nozzle NV-SW NV-P1 Nozzle mechanical control head which can be connected to the Nozzle Nozzle Nozzle Nozzle �2�,PC � ��� 9osPC 002988PC PCI- 15/17/25s/35C70 cylinder valve. This control head wt ► support a fusible link detection system, a remote mechani- mil cal pull station (Model RIPS -M), and a mechanical or electric gas shut -off valve. A micro switch (Model MS -SPDT, MS -DPDT, MS -3PDT, or MS -4PDT) can be ordered sepa- PYRO ® o �� == rately and field installed. It is equipped with a local manual control handle that allows for mechanical system actuation. Operation of the local manual control requires removing the 0 O 0 O pull pin and rotating the handle clockwise. The Model MCH3 11=111■ control head can actuate a maximum of five (5) cylinders. NV -UF Nozzle NV DP2 Nozzle N- DCT See Figure 2 -5. 002983PC O Figure 2 -3 Nozzles ° MODEL MCH3 CONTROL HEAD CYLINDER BRACKETING CC - ��� PULL PIN, TURN NANQLEO PCI -17ABC and �� 17p RELE/3E PIRE0 Vertical wall mounting for the PCI- 15ABC, /// $,,,,SYSTEM PCI- 25sABC, is provided by the Model MB -15 mounting bracket kit. Vertical wall mounting for the PCI - 35ABC, and PCI -70ABC is provided by the Model MB -1 mounting brads - ,_ T ., SI et kit. See Figure 2 -4. ° e ° For vertical floor mounting of the PCI -17ABC and I I , PCI- 25sABC, an 8 in. unistrut type mounting bracket is Figure 2 -5. Mechanical Control Head. available, the Model MB-118. Figure For vertical floor mounting of the PCI - 35ABC, a 10 in. un strut type mounting bracket is available, the Model MB - U10. ULEX -3437 CEx732 September 1, 2006 . Chapter 2 — Components Page 2 -3 REV. 2 MODEL ECH3 - MODEL MB-P2 - CONTROL HEAD ELECTRIC CONTROL HEAD MOUNTING BRACKET The Model ECH3 electri c ontrol head is an electrically The Model MB -P2 mounting bracket must be used to mount operated control head which can be connected to the PCI- the Model MCH3, NMCH3 or ECH3 control head 11 the con - 15/17/25s/35/70 cylinder valve. This control head will sup- trot head is not mounted directly on a cylinder valve. See port an electric thermal detection system, a remote Figure 2 -7. • mechanical pull station (Model RPS -M), and an electric gas shut -off valve. It will not support a fusible fink detection sys- • tem. A micro switch (Model MS -DPDT) is included. The 111 O Model ECH3 control head is available in both 120 VAC (Model ECH3 -120) and 24 VDC (Model ECH3 -24). It is equipped with a local manual control handle that allows for mechanical system actuation. Operation of the local manual control requires removing the pull pin and rotating the han- dle clockwise. The Model ECH3 control head can actuate a • maximum of five (5) cylinders. See Figure 2 -6. 0 'MODEL ECH3JCONTROL HEAD O rr ----'� PILL PR MIN iw Figure 2 -7. Model MB -P2 - Control Head III 0;: m wE Mounting Bracket. SWPRESSION SYSTEM 002848PC MID ate • ENEWL 00 CAUTION ° ° Do not screw the control head directly to a wall as this will warp the control head, not allowing the mecha- Figure 2 -6. Electric Control Head. nlsm to actuate. 004789PC MODEL NMCH3 - MECHANICAL MODEL PDA -D2 PNEUMATIC CONTROL HEAD ACTUATING ADAPTOR The Model NMCH3 Mechanical Control Head is a fully The Model PDA -D2 Pneumatic Actuating Adaptor is used to mechanical control head which can be connected to the open the cylinder: valve when the system is actuated. It must PCI- 15/17/25s/35/70 a fusible link detection system, a be installed on the valve of each cylinder unless a control head remote mechanical pull station (Model RPS -M), and a has been mounted on the cylinder valve. See Figure 2 -7a. • mechanical or electric shut -off valve. A micro switch (Model MS -SPDT, MS -DPDT, MS -3PDT, or MS -4PDT) can be ordered separately and field installed. There is no local manual actuation for the Model NMCH3. The Model NMCH3 0 • control head can actuate a maximum of five'(5) cylinders. See Figure 2 -6a. . ;; V's • 0 0 \ \ \ \ MODEL NMCH3 CONTROL HEAD \\ \, `\ - •\` \` �\\ ` I • Figure 2 -7a. Model PDA -D2 Pneumatic Actuating Adaptor. ► 008888PC A P t$ a� O of men o 0 Figure 2-6a. Mechanical Control Head. • 008843PC ULEX 3437 CEx732 March 17, 2004 Chapter 2 — Components Page 2-4 REV. 2 PNEUMATIC ACTUATING 2. Model PAC -200. CYLINDERS . The Model PAC -200 is a pneumatic actuating cylinder that `" can actuate a maximum of twenty (20) agent cylinders 1. Model PAC -10. simultaneously. The Model PAC -200 includes a DOT 4BA350 cylinder pressurized with dry nitrogen to 350 PSIG The Model PAC -10 is a pneumatic actuating cylinder that @ 70° F., a brass valve with pressure gauge, and a wall can actuate a maximum of ten (10) agent cylinders simulta- mounting bracket. A.Model MCH3, NMCH3 or ECH3 control neously. The Model PAC -10 includes a DOT 4BA350 cylin- head must be purchased separately and connected to the der pressurized with dry nitrogen to 350 PSIG @ 70° F, a PAC -200 to open the valve. See. Figure 2-9. brass valve with pressure gauge, and a wall mounting , MODEL ECH3, NMCH3 OR MCH3 bracket. A Model MCH3, NMCH3 or ECH3 control head CONTROL HEAD must be purchased separately and connected to the PAC -10 (SOLD SEPARATELY) to open the valve. See Figure 2 -8. i • MODEL MCH3, NMCH3, OR E • K IN. CONTROL HEAD DISCHARGE (SOLD SEPARATELY) I DI PORT jill 3/41N. DISCHARGE IIII PORT 26.50 IN. mei (67.3 em) " 20.75 IN. 1 is (52.7 cm) 18.50 IN. 20.25 in. �1��II1 (47 cm) (51.4 cm) 14.50 in. (36.11 cm) 12.25 in. (31.10m) PM H '-- 6 IN. (15.2 cm) Figure 2 -9. Model PAC -200 Pneumatic `"' --I j-- 4.00 in. (10.2 cm) ► Actuating Cylinder. 002BO8PC Figure 2 -8. Model PAC -10 Pneumatic Actuating Cylinder. • 00284717C • ULEX 3437 CEx732 March 17, 2004 Chapter 2 - Components Page 2 -5 REV. 2 DETECTION EQUIPMENT 3. Model FLH -1. The Model FLH -1 fusible Zink hanger is an accessory 1. Model FLK -1. designed to simplify the installation of fusible links in the fusible Zink line. It can be used with the Model FLK -1/1A The Model FLK -1 fusible link kit includes a 10 in. steel fusible link kits (kits must be ordered separately). The .bracket, two (2) 1/2 in EMT connectors, two (2) cable Fusible Link Hanger makes it possible to install fusible links crimps, and two (2) "S" hooks. Fusible links must be ordered without cutting and crimping loops in the fusible link line for separately. See Figure 2 -10. each link. They are available in packages of 25 (FLH -25) only. See Figure 2 -11. 2. Model FLK -1 A. •The Model FLK -1A fusible link kit includes an 8 in. steel •bracket, two (2) 1/2 in. EMT connectors, two (2) cable crimps, and two (2) "S" hooks. Fusible links must be ordered sepa- rately. UNCOEfECTCRORACKET an ri` ast( TERMINAL LINK S-HOOK • V21NBAT oONEMOR vleltt UTAIP ES$$ EELOABLE ®I •� FlslBL.EUNc SERIES LINK CABIECRIAP Figure 2 -10. Model FLK -1 Fusible Link 002849PC FUSIBLE UNK KrT (SOLD SEPARATELY) I I I I • FUSIBLE UNK V^7 (SOLD SEPARATELY) FLH-1 FUSIBLE LINK HANGER •jL, Figure 2 -11. Model FLH -1 Fusible Link Hanger 00255OPC ULEX 3437 CEx732 March 17, 2004 Chapter 2 - Components Page 2-6 REV. 3 4. Fusible Links. After determining the maximum ambient temperature at the thermal detector location, select the correct thermal detec- The fusible Zink is designed to separate at a specific tem- tor according to the temperature condition chart below: perature, releasing tension from the fusible link line, causing e Thrmal system actuation. See Figure 2 -12. Detector Maximum Ambient Model No. Temperature 0 •TD -140 100° F. (38° C.) TD -190 150° F. (66° C.) ill=3 TD -225 185° F. (85° C.) TD -325 285° F. (141° C.) t'l TD -450 410° F. (210° C.) 0 .TD-600 560° F. (293° C.) M ®DEL. RPS -Ne — _REMOTE Figure 2-12. ML Style Fusible Link. MECHANICAL PULL STATION 002851PC Remote manual control for system releasing devices is pro- After determining the maximum ambient temperature at the vided by the Model RPS -M remote mechanical pull station. fusible link location, select the correct fusible Zink according It is connected to the system releasing device by stainless to the temperature condition chart below: steel cable. This cable is enclosed in 1/2 In. EMT conduit Fusible Link Maximum Ambient with corner pulleys at each change, in direction. The remote Model No. Temperature mechanical pull station shall be located at the point of ►FL -165 100° F. (38° C.) egress from the hazard area.. See Figure 2 -13. FL -212 150° F. (66° C.) FL -280 225° F. (107° C.) IN CASE FL -360 290° F. (143° C.) FL -450 360° F. (182° C.). r"N\ .FL-500 400° F. (204° C.) •—,1- ---• 5. Thermal Detectors. m ® m Rate compensated temperature thermal detectors are nor- mally open, mechanical contact closure switches designed to operate at a factory preset temperature. They are avail - ,-.- STANDARD 4 IN. x4 IN. ELEC. able in six preset temperatures which meet NFPA standards Q JUNCTION BOX and are UL Listed and FM Approved. C o O / RIDGED BRUSHED i t 0 -- ALUMINUM FACE PLATE 6 IN. LEADS I I( (152 0 RED PLASTIC ' P A , BREAK ROD 1/2 14NPT�_ v V RING PULLWINDLE / 1/4 IN. RADIUS 1 IN. 4.9 IN. ONALLCORNERS HEX (125 mm) Figure 2 -13. Model RPS -M Mechanical Pull Station. 3.7 IN. 002852PC (93 mm) 5/8 1N. (16 mm) Figure 2 -12a. Thermal Detector. ULEX 3437 CEx732 September 1, 2006 Chapter 2 – Components Page 2 -7 REV. 3 MODEL RPS-E2 Remote manual actuation for the Model ECH3 control head is provided by the Moder'RPS -E2 remote electric pull sta- tion. Installation instructions are provided in the installation Iiil section of this manual. The remote electric pull station shall o o Pyro Chen? be located at the point of egress. OM WOE tnar•FF FIE :M..A11 o PUSH . I ��, PULL .E - � J 1 ii Figure 2 -14. GV Ser Mechanical Gas Valve. oo¢es3vc FRONT VIEW SIDE VIEW Figure 2 -13a. Model RPS-E2 2. Electric Gas Shut -off Valve. Remote Electric Pull Station. A gas shut -off valve is required on all systems used to pro - tect a gas fueled appliance to stop gas flow in the event of GAS SHUT-OFF VALVES system actuation. A UL Listed electric gas valve can be used with either the Model MCH3, NMCH3 or ECH3 control head. The valves are rated for natural and LP gas. Valves 1. Mechanical Gas Shut -off Valve. are available in 120 VAC. Electric gas valves are available in \ the following sizes: A gas shut -off valve is required on all systems used to pro- Maximum tect a gas fueled appliance to stop gas flow in the event of Valve Operating system actuation. A mechanical gas valve can be used with Model No. Size Pressure either the Model MCH3 or NMCH3 control head. It is con- nected to the system control head by stainless steel cable. EGVSO-75 3/4 in. 50 psi This cable is enclosed in 1/2 in. EMT conduit with a corner EGVSO -100 1 in. 25 psi pulley at each change in direction. The valves are rated for , EGVSO -125 1 -1/4 in. 25 psi natural and LP gas (see Figure 2 -14). Mechanical gas EGVSO -150 1 -1/2 in. 25 psi valves are available in the following sizes: EGVSO -200 2 in. 25 psi EGVSO -250 2 -1/2 in. 25 psi Maximum EGVSO -300 3 in. 25 psi Valve Operating Dim. Model No. Size Pressure "A "' Note: A UL Listed manual reset relay is required when using an electric gas valve. The PYRO -CHEM Model GV -75 3/4 in. 5 psi . 3/8 in. SM -120 solenoid monitor may be used for this purpose. GV -100 1 in. 5 psi 3/8 in. GV -125 1 -1/4 in. 5 psi 15/32 in. — GV -150 1 -1/2 in. 5 psi 15/32 in. GV -200 2 in. 5 psi 15/32 in. — GV -250 2 -1/2 in. 5 psi 29/32 in. GV -300 3 in. 5 psi 29/32 in. •Note: "A" maximum is full open position of valve. Do not exceed. Distortion p. of internal parts can result. 1 L.,,.. Figure 2 -14a. Electric Gas Shut -off Valve. 006844PC ULEX 3437 CEx732 September 1, 2006 Chapter 2 — Components Page 2 -8 REV. 2 CORNER PULLEYS TEE PULLEY • , 1. Model SBP -1. The Model TP -1 tee pulley is used to connect two mechani- cal valves or two remote mechanical pull stations to a A corner pulley is used whenever a change in stainless single control head. The tee pulley replaces two standard steel cable direction is required. The Model SBP -1 corner 90° corner pulleys. See Figure 2 -18. pulley is equipped with a set screw fitting for connection to ►1/2 in. EMT. See Figure 2 -15. CAUTION The Tee Pulley must never be used to connect multi- ® � ��® pie fusible link lines to a single control head. O , 04 Figure 2 -15. Model SBP -1 Corner Pulley. 000180 2. Model CBP -1. A corner pulley is used whenever a change in stainless cable direction is required. The Model CBP -1 is a grease- tight corner pulley designed for areas likely to experience � excessive deposit build -up. It is equipped with a compres- �� . ► sion fitting for connection to 1/2 in. EMT. See Figure 2 -16. 1111411 Note: The Model CBP-1 is not a liquid tight sealing device. `. la Figure 2 -18. Model TP -1 Tee Pulley. - - -- - 002867PC •SWING CHECK VALVE A la The Swing Check Valve, Part No. 417788, is required when Figure 2-16. Model CBP -1 Corner Pulley. piping a main and reserve Monarch tank on the same distri- 000181 bution piping. It allows the dry chemical agent to discharge through the agent piping leading to the discharge nozzles, 3. Model WBP -1. while preventing it from flowing into the piping from the other tank. The swing check valve body is constructed of A corner pulley is used whenever a change in stainless brass with a 1 in. NPT female thread. See Figure 2 -19. cable direction is required. The Model WBP -1 is a liquid - tight corner pulley designed for areas likely to experience exces- sive moisture build -up. It is equipped with a female pipe 21sIN. thread for connection to 1/2 in. rigid conduit. See Figure _,� (6.2cm) 2 -17. (e' n AL? 3 9/18 IN. (9.0 cm) Figure 2 -19. Swing Check Valve. 000490 • Figure 2 -17. Model WBP -1 Corner Pulley. 008184PC ULEX 3437 CEx732 March 17, 2004 Chapter 2 — Components Page 2-9 , REV.3 ELECTRICAL SWITCHES See NFPA 72, "National Fire Alarm Code, Initiating Devices section, for the correct method of wiring connection to the The electrical switches are intended for use with electric fire alarm panel. gas valves, alarms, contittors; lights, contractor supplied electric power shut -off devices and other electrical devices MODEL SM- 120/24 SOLENOID that are designed to shut off or turn on when the system is MONITOR actuated. Switches are available in kits: One Switch Kit, Part No. The Model SM- 120/24 solenoid monitor is used in conjunc- 551154; Two Switch Kit, Part No. 551155; Three Switch Kit, lion with the Model. ECH3 control head to supervise the Part No. 551156, and Four Switch Kit, Part No. 551157. actuation and detection circuits. In the eventoof a problem in Mounting hardware and 12 in. wire assemblies are provided the circuit, a light on the monitor goes out. The Model with each kit. Each switch has a set of single -pole, double- SM -120 is used with the Model ECH3 -120 control head. The throw contacts rated: Model SM -24 is used with the Model ECH3 -24 control head. Two sets of NO /NC dry contacts are provided. The unit UL/cUL/CSA Rating ENEC Rating mounts directly to a three gang wall outlet box. The Model 250 VAC, 21A Resistive IE4T105p Approved SM -120 acts as a. reset relay when used with an electric 250 VAC, 2 HP 250V, 21A Resistive gas valve. Electric gas valve wiring instructions are provided 125 VAC, 1 HP •8A Motor Load in the installation section of this manual. See Figure 2 -21. ■ COMMON -► N.O. 0 0 0 (RED) , (BLACK) P9m Solenoid NonMOr - . • D uwOcncwaoMNAMI Mill 10 IIEBE 0 N.C. J (BROWN) 0 0 9 .......„ a 9 I Figure 2 -20a. Model MS -SPDT Micro Switch. to ______ 001012 The Alarm Initiating Switch Kit, Part No. 550077, can be field mounted within the control head. This switch must be used • o p • to close a supervised alarm circuit to the building main fire is . alarm panel when the control head actuates. This action will ... signal the fire alarm panel that there was a system actuation ® ' in the hazard area The switch kit contains all necessary mounting components along with a mounting instruction o 0 0 sheet. The switch is rated 50 mA, 28 VDC. SPACER Figure 2 -21. Model SM- 24/1 20 Solenoid Monitor. TOWARD REAR OF WHEN SPACER AND 002800PC CONTROL HEAD N SWITCH ARE PROPERLY MOUNTED, THIS DIVIDER MUST BE BETWEEN THE / N.O. AND N.C. TERMINALS \. � COM 9 ,� � fl I N.O. lor le 01* 4 .` \ N.C. Figure 2 -20b. Alarm Initiating Switch. 004090 ULEX 3437 CEz732 .. ,:. September 1, 2006 Chapter 2 — Components Page 2 -10 REV 2 STAINLESS STEEL ACTUATION HOSE ---�; The Stainless Steel Actuation Hose is used to connect the actu- ation line compression tees and can also be connected end to end. The hose has the same thread, 7/16 -20, as the fittings. See Figure 2 -22. ■ Hose Part No. Length ewe 417582 8 in. (20 cm) 31809 16 in. (41 cm) 32336 24 in. 61 cm , i2 IN. (S cm ( ) MA10WM 12TO151$. 430815 42 in. (107 cm) (30.sto09.1 cm) Fitting Part No. Description 31810 Male Elbow (7/16 -20 x 1/4 in NPT) ® ` ' I ` 31811 Male Tee (7/16 -20 x 7/16 -20 x 1/4 in. NPT) • 32338 Male Straight Connector (7/16 -20 x 1/4 in. NPT) _ ► Figure 2 -23. Pressure Switch Piping , , 1.:# ��;•s TIME DELAY The Model TD-10 Time Delay is required to be installed on all 7/16 -20 7/16 -20 Pyro -Chem Vehicle Paint Spray Booth Fire Suppression Sys- Figure 2 -22. Stainless Steel Actuation Hose. tems. The Model T-10 Time Delay is a factory pre -set mechanical 000933 time delay which retards the system discharge for a period of 10- 20 seconds after actuation to allow for exhaust fan wind-down. PIPE & FITTINGS The time delay is field mounted between the PYRO =CHEM con - trol head (Models MCH3, NMCH3, ECH3 -24, or ECH3 -120) and Pipe and fittings must be furnished by the installer. Sched- the discharge valve assembly of the agent cylinder(s) and/or ule 40 black, galvanized, chrome plated, or stainless steel • pneumatic actuating cylinder(s). See Figure 2-24. pipe must be used. Standard weight malleable, galvanized, chrome plated, or stainless steel fittings must also be used. PRESSURE SWITCHES Model PS -SPDT XP. o The Model PS -SPDT XP is an explosion proof (NEMA 4; 7; 9) electrical pressure switch which can be field mounted in ►the discharge piping as shown. in Figure 2 -23. The switch is UL Listed (CCN: NOWT) and must be installed in accor- ► Figure 2 -24. Time Delay dance with the instructions contained with the switch and 003150PC this manual The switch provides one set of NO /NC dry con- tacts. It is intended for use with electric power shut -off ' PRESSURE BLEED DOWN devices (dealer supplied), electric gas valves, alarms, bells, ADAPTOR ASSEMBLY lights, contactors, and other electrical devices designed to shut off or turn on upon system actuation. It is rated for 15 The Pressure Bleed Down Adaptor Assembly, Part. No. 551736, amps @ 125/250 VAC. is required to open the valve stem on the tank when bleeding the tank down for six -year maintenance. See Figure 2 -25. • Figure 2 -25. Pressure Bleed Down Adaptor Assembly. ► 004265 ULEX 3437 CEx732 March 17, 2004 • Chapter 3 — System Design Page 3-1 REV. 3 CHAPTER 111 SYSTEM DESIGN General Designing the, Proper Type of System PYRO -CHEM Industrial Vehicle Paint Spray Booth Fire Suppression System has been designed and tested for use It is necessary for the system designer to consider the in commercial vehicle paint spray booth applications. The physical characteristics and layout of the hazard area to guidelines listed in this chapter deal with the limitations and ensure proper protection. The hazard area must meet the parameters of various system configurations. It is the criteria for a particular system for that system to be effec- responsibility of the Certified installer to ensure that the tive. Each nozzle is tested and designed to protect a certain proper system design is being utilized, and that the system part of the total hazard area. meets the limitations and parameters listed in this chapter. Before attempting to design any system, it is necessary to In order to comply with the approval requirements of UL attend a Factory Certification Training Class and become 1254 Standard, when protecting a Vehicle Paint Spray Certified to install PYRO -CHEM Industrial Vehicle Paint Booth, no unclosable openings are allowed. Spray Booth Fire Suppression Systems. The system must also contain a discharge time delay. Choosing the Proper Agent The ventilation system must be shut down before the It is necessary for the system designer to consider the com- discharge of the system. bustible material found in the hazard area to ensure proper • protection. The agent used in the system must be approved Total Flooding the hazard class of the combustible material. The follow- g ing are the hazard classes: a. Cylinders: "A" Class — Ordinary solid carbonaceous combustibles. The Models PCI- 15ABC, PCI- 17ABC, PCI- 25sABC, PCI - These include wood, paper, cloth, fiberglass, and plastics 35ABC, and PCI -70ABC cylinders can be used for total flooding vehicle paint spray booth applications. "B" Class — Flammable liquids and gases. These include paints, solvents, gasoline, oils, and hydraulic fluids. b. Nozzles: "C" Class — Electrical appliances. These include comput- 'Seven nozzles are available for use in protecting vehicle ers, power generators, and power transformers. paint spray booths: "D" Class Combustible metals such as sodium, potassi- Nozzle Application um, magnesium, titanium, and zirconium. The PYRO -CHEM NV -WA Work Area/Plenum/Pit (Overhead Position) Industrial Vehicle Paint Spray Booth Fire Suppression NV -SW Work Area/Plenum/Pit (Sidewall Position) System is not intended to protect Class D hazards. NV -P1 Backdraft/Pit (Overhead Position) The following guidelines should be used for determining the NV -UF Under Floor (Overhead Position) T The agent: NV -DP2 Pit/Duct (End Position — Horizontal) N -DCT Duct Only' • N -PLU Three -Way Nozzle (Pits, Plenums, Under ABC (monoammonlum phosphate - based) for use with Floor Trenches) all "A," "B," and "C" Class hazards. ' Can be used with PCI - 15ABC and PCI 25sABC cylinders onl As per NFPA 17, pre - engineered dry chemical systems are not approved for deep- seated or burrowing fires (such as C. Temperature Range: ordinary combustibles where the agent cannot reach the The operating temperature range for vehicle paint booth point of combustion), or on chemicals that contain their own applications is 32 °F. to 120 °F. (0 °C. to 48 °C.). oxygen supply (such as cellulose nitrate). Do not mix differ- ent types of agents, or agents from different manufacturers. d. Piping Requirements: Chemical reactions may occur when incompatible chemicals Piping diagrams include limitations on pipe length and fit - are mixed. Keep In mind that the agent must be accept- tings. See the following pages for specific piping design and able to the Authority Having Jurisdiction. limitations for each size cylinder. ULEX 3437 CEx732 September 1, 2006 Chapter 3 – System Design Page 3 -2 REV. 3 d. Piping Requirements: (Continued) : ; • , • Note: All listed piping diagrams represent maximum number ✓ f `+ NOZZLE • of nozzles allowed. In applications that do not require the F - maximum number of nozzles, the quantity of nozzles can be ► \ �,.= reduced. •` In applications of this type, along with the already listed lim- t � itations (notes included with each maximum layout), the fol- :. lowing limitations apply: ; • On the reduced nozzle side of the piping layout, the ' �,.• ♦, largest listed size pipe on the standard configuration lay- „I out must be utilized from Ti to nozzle. • The maximum length of the reduced nozzle side must be the original combination from T1 to T2, and T2 to nozzle. Side t. . ,.. Sloe2 Note: In systems utilizing a T3 split, the maximum length of the reduced nozzle side must be the original combina- tion from T1 to T2, T2 to T3, and T3 to nozzle. Figure 3 -2. Sidewall Nozzle Location 002080SPC • The maximum number of elbows must be the original combination from T1 to T2, and T2 to nozzle. Note: In Note: See Design Chart for allowable offset of nozzles from systems utilizing a T3 split, the maximum number of center of each hazard area. elbows must be the original combination from T1 to T2, T2 0. to T3, and T3 to nozzle. \ — f _L ; 12 FT. e. Nozzle Placement: NOZZL MAX (PER V-SW srt NOZZLE NOZZLE The nozzle is to be mounted in the center (See Note) of the 6K LEVEL) protected area, with the discharge holes in the nozzle no greater than six (6) inches from the ceiling. For duct protec- tion, the nozzle is to be mounted in the center. See Figure Cl 3 -1. 12 FT. MAX. r 1 . f j + +. 12 F7. r r \ `.. MAX. F < i ` + Figure 3 -2a. Height f. Duct Nozzle Placement: *. ` + +�` 1. The maximum duct perimeter is 12 ft. (3.7 m). See Figure 3 -2b. Note: Longest side of a square or rectangular duct cannot exceed 36 in. (91 cm). + . , .� ROUND DUCT SOUARE/RECTAN ®LAR DUCT ♦ • Side 1 ♦ r " Side 2 . ; 2 i 0 Figure 3 -1. Nozzle Location 0020666PC For sidewall application, the nozzle is to be mounted no 46 IN. (117 c+) PERIMETER = TOTAL OF greater than six (6) inches from both the ceiling and wall MAXIMUM 4 SIDES (see Note) with the arrow pointing towards the center of the Figure 3 -2b 003t30 protected area. See Figure 3 -2. ULEX 3437 CEx732 September 1, 2006 Chapter 3 — System Design Page 3 -3 REV. 3 r- , f. Duct Nozzle Placement: (Continued) ►2. UL 1254 Paragraph 28.2.6 states: "The duct length and elevation shall be the malcimum specified by the manufactur- er for protection by a singe nozzle and shall also have the maximum number of changes in direction (turns) specified by the manufacturer. Longer lengths of duct and greater number of changes in direction are to be protected using additional duct nozzles." PYRO -CHEM duct nozzles have not been UL tested to cover any turns in direction in the duct line. The use of 90° and multiple 45° changes that results in a vertical to horizontal change of direction constitutes additional nozzle coverage and dry chemical agent. The nozzle must be centered in the duct and aimed in the direction of the airflow. Protection is also required before and after any obstructions such as fans or dampers in the duct line. if a fan or damper is located at the duct entrance, the nozzle must be placed immediately after the fan or damper, to a maximum of 2 ft. (.6 m) from the duct opening. The entire exhaust ductwork must be pro- tected. i• � 1 1 PLENUM Figure 3 -2c. ► 007480 • ULEX 3437 CEx732 September 1, 2006 Chapter 3 — System Design Page 3-4 REV. 2 ►g. Nozzle Coverages Protection Nozzle Location Zone/Nozzle Specifications within Nozzle Nozzle Protection Nozzle L W Ht Maximum Protection Zone Offset Orientation Work Areal NV-WA See Table 3 -1 Volume 1920 cu. ft. 2 ft. maximum 0 to 6 in. Vertical Area 160 sq. ft. off center pointing down Diagonal 18.86 ft. (each side) Work Areal NV -SW See Table 3 -1A Volume 1920 cu. ft. 2 ft. maximum 0 to 6 in. Vertical Area 160 sq. ft. off center pointing down Diagonal 12.8 ft. (each side) (orifices in (to farthest corner) direction of arrow) Backdraft NV -P1 4 ft. 14 ft. 12 ft. Volume 672 cu. ft. Shortest side - center 0 to 6 in. Vertical Plenum Area 56 sq. ft. Side 14 ft. Longest side -3 inch off center (each side) Pant Leg NV -P1 4 ft. 16 ft. 20 ft. Volume 1280 cu. ft. Shortest side- center 0 to 6 in. Vertical Plenum Area 64 sq. ft. Side 16 ft. Longest side -3 inch off center (each side) Pit NV -P1 24 ft. 4 ft. 4 ft. Volume 384 cu. ft. Shortest side- center 0 to 6 in. Vertical (Option 1) Area 96 sq. ft. Side 24 ft. Longest side - center Pit NV -DP2 24 ft. 4 ft. 4 ft. Volume 384 cu. ft. Shortest side - center 2 to 8 in. Horizontal (Option 2) Area 96 sq. ft. Side 24 ft. Height- center Under Floor NV -UF 16 ft. 14 ft. 4 ft. Volume 896 cu. ft. Shortest side- center 0 to 6 in. Vertical Plenum Area 224 sq. ft. Side 16 ft. Longest side - center Exhaust NV -DP2 3 ft. 3 ft. 24 ft. Volume 216 cu. ft. Shortest side (cross 0 to 6 in. Horizontal for Duct Area 9 sq. ft. section) — center horizontal ducts Side 3 ft. Longest side (cross (Round Duct section) Vertical for 3 ft. 10 in. diameter) vertical ducts Exhaust N -DCT 12 ft. Perimeter or Length — center 0 to 6 in. Vertical Duct 3 ft. 10 in. diameter Width — center (up) 24 ft. length 1 NV - and NV - nozzles can be used for plenum, pit, or under floor protection. The nozzle maximum specifications must be followed. 2 Pant leg dimensions 4 inch minimum x 48 inch maximum. 3 Nozzle offset is the maximum distance from the tip of the nozzle to the closest edge of the protection zone. 4 Single nozzle application on a PCI -15ABC or two nozzle application on a PCI- 25sABC only. • Note: If the exhaust duct is greater than 46 in. in diameter or 12 ft. perimeter, the use of total flood protection can be utilized. • 1' ULEX 3437 CEx732 September 1, 2006 Chapter 3 — System Design ► Page 3 -4.1 Protection of exhaust ducts larger than 12 ft. perimeter or 46 in. in diameter will require the use of total flooding pro - tection for the hazard area, with the following limitation: • NV-WA or NF -ABC nozzle can be used. • An NV -WA or NF -ABC must be used at duct bend when the bend turns down from horizontal. • Horizontal duct runs are protected using a maximum of 18 ft. spacings for NV-WA nozzles and a maximum of 16 ft. spacings for NF -ABC nozzles. • Vertical duct runs are protected using a maximum of 20 ft. spacings for NV -WA or NF -ABC nozzles. • The ventilation system must be shut down before the start of the system discharge. • A discharge time delay is required on the MONARCH system. 9 FT. (2.4 m) MAXIMUM NV-WA i 8 FT. (1.2 m) MAXIMUM NF -ABC NOZZLE LOCATED AT DUCT BEND 1 1 1 20 FT. (3.7m) MAXIMUM NV-WA 20 FT. (3.7 m) MAXIMUM NF -ABC 18 FT. (4.9 m) MAXIMUM NV-WA 18 FT. (2.4 m) MAXIMUM NF -ABC 20 FT. (3.7m) MAXIMUM NV-WA 20 FT. (3.7m) MAXIMUM NF -ABC Figure 3 -2d. ULEX 3437 CEx732 September 1, 2006 Chapter 3 - System Design Page 3-5 REV. 3 TABLE 3-1 Paint Spray Booth. Nozzle Protection Chart - Overhead Application • ► �" 2 Ft. Max. Off- Center, Side 1 X longest and shortest side 0-6 in. off ceiling Side 2 Maximum Dimensions in feet/nozzle for one (1) Model NV-WA Nozzle Maximum Nozzle Maximum Nozzle Maximum Nozzle Maximum Side 1 Height Side 2 Side 1 Height Side 2 Side 1 Height Side 2 Side 1 Height Side 2 (feet) (feet) (feet) (feet) (feet) (feet) (feet) (feet) (feet) (feet) (feet) (feet) 3 20 18.62 7 20 13.71 11 20 8.73 15 20 6.40 19 18.62 19 14.44 19 9.19 19 6.74 18 18.62 18 15.24 18 9.70 18 7.11 17 18.62 17 16.13 17 10.27 17 7.53 16 18.62 16 17.14 16 10.91 16 8.00 15 18.62 15 17.51 15 11.64 15 8.53 14 18.62 14 17.51 14 12.47 14 9.14 13 18.62 13 17.51 13 13.43 13 9.85 12 18.62 12 17.51 12 14.55 12 10.67 11 18.62 11 17.51 11 14.55 11 10.67 10 18.62 10 17.51 10 14.55 10 10.87 9 18.62 9 17.51 9 14.55 9 10.67 8 18.62 8 17.51 8 14.55 8 10.67 4 20 18.43 8 20 12.00 12 20 8.00 16 20 6.00 19 18.43 19 12.63 19 8.42 19 6.32 18 18.43 18 13.33 18 8.89 18 6.67 17 18.43 17 14.12 17 9.41 17 7.06 16 18.43 16 15.00 16 10.00 16 7.50 15 18.43 15 16.00 15 10.67 15 8.00 \--../ 14 18.43 14 17.14 14 11.43 14 8.57 13 18.43 13 17.08 13 12.31 13 9.23 12 18.43 12 17.08 12 13.33 12 10.00 11 18.43 11 17.08 11 13.33 11 10.00 10 18.43 10 17.08 10 13.33 10 10.00 9 18.43 9 17.08 9 13.33 9 10.00 8 18.43 8 17.08 8 13.33 8 10.00 5 20 18.18 9 20 10.67 13 20 7.38 17 20 5.65 19 18.18 19 11.23 19 7.77 19 5.94 18 18.18 18 11.85 18 8.21 18 6.27 17 18.18 17 12.55 17 8.69 17 6.64 16 18.18 16 13.33 16 9.23 16 7.06 15 18.18 15 14.22 15 9.85 15 7.53 14 18.18 14 15.24 14 10.55 14 8.07 13 18.18 13 16:41 13 11.36 13 8.17 12 18.18 12 16.57 12 12.31 12 8.17 11 18.18 11 . 16.57 11 12.31 11 8.17 10 18.18 10 16.57 10 12.31 10 8.17 9 18.18 9" 16.57 .9 12.31 9 8.17 8 18.18 8 16.57 8 12.31 8 8.17 6 20 16.00 10 20 9.60 14 • 20 6.86 18 20 5.33 19 16.84 19 10.11 19 7.22 19 5.63 18 17.78 18 10.67 18 7.62 18 5.63 17 17.88 17 11.29 17 8.07 17 5.63 16 17.88 16 12.00 16 . 8.57 16 5.63 15 17.88 15 12.80 15 9.14 15 5.63 14 17.88 14 13.71 14 9.80 14 5.63 13 17.88 13 14.77 13 10.55 13 5.63 12 17.88 12 16.00 12 11.43 12 5.63 11 17.88 11 16.00 11 11.43 11 5.63 10 17.88 10 16.00 • 10 11.43 - 10 5.63 9 17.88 9 16.00 9 11.43 9 5.63 8 17.88 8 16.00 8 11.43 • 8 5.63 ULEX 3437 CEx732 • September 1, 2006 • Chapter 3 — System Design • Page 3 -6 REV. 2 TABLE 3 -1A Paint Spray Booth Nozzle Protection Chart — Sidewall. Application Nozzle Location Within Maximum Height Protected Zone 12 ft. Center of Side 2 0 -6 in. off the wall Side 1 Side 2 Maximum Dimensions in feet/nozzle for one (1) Model NV-SW Nozzle Max. Nozzle Max. Nozzle Max. Side 1 Height Side 2 Side 1 Height Side 2 Side 1 Height Side 2 Ft. Ft. Ft. Ft. Ft. Ft. Ft. Ft. Ft. 3 12 24.89 7 12 21.43 11 12 13.09 4 12 24.32 8 12 19.98 12 12 8.91 5 12 23.57 9 12 18.20 12.5 12 5.51 6 12 22.61 10 12 15.98 ige;b',K,.;. • ULEX 3437 CEx732 September 1, 2006 Chapter 3 - System Design Page 3 -7 REV. 2 . • N -PLU Three -Way Nozzle Application Protection Zone/Nozzle . 4 FT (1.2 m) Protection Area Nozzle 4., L W H 8 FT. (1.8 m) , Down draft N -PLU Plenum 24 x 4 x 4 ft. e • Side exhaust (7.3x 1.2x 1.2m) Inverted tee Vertical Riser 6 x 4 x 16 ft. (1.8x1.2x4.9m) Maximum Nozzle Location within Nozzle Specifications Protection Zone Orientation 9 m) 768 cu. ft. 5 inches up. Aimed up. (21.8 cu. m) Centered vertically and Side holes aimed horizontally in plenum. at ends of plenum. 001e07434 r 24 FT. • . (7.3 m) 4 FT. (1.2 m) --11. Protection Zone/Nozzle Protection Area Nozzle L W H Down draft N -PLU Pit 24 x 8 x 4 ft. 24 FT. I Pit and Trench (7.3 x 2.4 x 1.2 m) (7.3 m) ./-* \ .... Tee shaped Trench 16 x 8 x 4 ft. (4.9 x 2.4 x 1.2 m) ® jam / Maximum Nozzle Location within Nozzle / / / • / \ 4 Specifications Protection Zone Orientation 4 FT. f 1. 2 m 1280 cu. ft. 5 inches off wail Aimed at opposite end (1 m) \ 1 ) (36.2 cu. m) oppposite trench. of trench. Side holes Centered vertically and aimed at opposite ends Noe horizontally in pit. of pit. (2.4 m�/ 18 FT. (4.9 m) 9 007435 � � ilin-'.. (2.4 m) • Protection Zone/Nozzle . Protection Area Nozzle L W H Down draft N -PLU Pit 24 x 8 x 4 ft. 24 Fr. Pit and Trench (7.3 x 2.4 x 1.2 m) (7.3 m) al 4 L shaped Trench 8 x 8 x 4 ft. // (1.z m> (2.4 x 2.4 x 1.2 m) /� Maximum Nozzle Location within Nozzle / / J Specifications Protection Zone Orientation / 1024 cu. ft. 5 inches off wall Aimed atopposite end 4 Fr. / 8 Fr. (28.9 cu. m) o ite longest of longest I (1.2 m) ( ) PPt 9 9 leg. (2 m) 007438 �� (2.4 m) leg. Centered Side holes aimed at vertically in pit. oppposite end of 8 Fr. shortest leg. ' (2.4 m • `./ • ULEX 3437 CEx732 September 1, 2006 Chapter 3 — System Design Page 3 -8 REV 3 PCI -15ABC with 1 nozzle (Duct nozzle only) CYUNDER NO2a.E 002888PC Maximum Cylinder Nozzle Nozzle Length Elbows Nozzle Height Size Quantity Type Piping Section Size Maximum Maximum From Base of Tank • PCI -15ABC 1 N -DCT Cylinder to Nozzle 3/4 in. 35 ft. (10.7 m) 6 16 ft. 1 in. (4.9 m) NOTE: 1. These limitations apply to PCI -15ABC using one N -DCT nozzle. 2. A Main /Reserve Swing Check Valve, Part No. 417788, may be located between the cylinder and the nozzle. 3. AU systems protecting vehicle paint spray booths require a factory pre -set time delay. ULEX 3437 CEx732 September 1, 2006 Chapter 3 – System Design Page 3 -9 REV. 2 PCI -17ABC with 1 nozzle CYUNDER NOaLE 002880P Nozzle Length Elbows Cylinder Size Quantity Nozzle Type Piping Section Size Maximum Maximum PCI -17ABC 1 NV-WA or NV -SW, Cylinder to Nozzle 3/4 in. 36 ft. 4 ► (10.9 m) 1 PCI -17ABC 1 NV-P1 (See Note 4), Cylinder to Nozzle 3/4 in. 36 ft. 7 NV -DP2, N -PLU, NV -UF (10.9 m) NOTE: • 1. A Main /Reserve Swing Check Valve, Part No. 417788, may be located between the cylinder and the nozzle. 2. All systems protecting vehicle paint spray booths require a factory pre -set time delay. 3. When using an NV-P1 nozzle, the two largest discharge orifices in the nozzle body must be positioned parallel to the longest dimension of the hazard being protected. ► 4. Maximum height of nozzle from base of tank to nozzle – 20 ft. (6.1 m). • \—/ ULEX 3437 CEx732 September 1, 2006 Chapter 3 — System Design Page 3-10 REV. 2 PCI -17ABC with 2 nozzles • CYLINDER 0 T1 NOZZLE 002863PC Maximum Length Elbows Cylinder Size Nozzle Quantity Nozzle Type Piping Section Size Maximum Maximum PCI -17ABC 2 NV UF, or any Cylinder to T1 3/4 in. 36 ft. 7 combination of NV -PI (10.9 m) (See Note 5), NV -DP2, N -PLU • T1 to Nozzle 3/4 in. 14 ft. (4.3 m) 4 �. NOTE: • 1. These limitations apply to PCI -17ABC using two nozzles (any combination of either NV -P1, NV -UF, NV -DP2, or N -PLU). 2. System piping must be balanced. Balanced piping is that in which the difference between the shortest actual pipe length from T1 to nozzle and the longest actual pipe length from T1 to nozzle does not exceed 10% of the longest actual pipe length from T1 to nozzle The number and type of fittings for all T1 to nozzle sections must be equal. 3. A Main /Reserve Swing Check Valve, Part No. 417788, may be located between the cylinder and T1. 4. All systems protecting vehicle paint spray booths require a factory pre -set time delay. 5. When using an NV -P1 nozzle, the two largest discharge orifices in the nozzle body must be positioned parallel to the longest dimension of the hazard being protected. • 6. Maximum height of nozzle from base of tank to nozzle — 20 ft. (6.1 m). • ULEX 3437 CEx732 September 1, 2006 Chapter 3 System Des j Paget . PC1= 25sABC..with 2:NNozzles (Duct nozzles only) CYLINDER 00 T1 NOZZLE i 002888PC Maximum , Maximum Nozzle Cylinder Nozzle Nozzle Length Elbows. Height From Size Quantity Type Piping Section Size Maximum Maximum Base of Tank .. • PCI- 25sABC 2 N -DCT Cylinder to T1 3/4 in. 35 ft. (10.7 m) 5 16 ft. 1 in. (4.9 m) T1 to Nozzle 3/4 in. 15 ft. (4.6 m) 3 NOTE: 1. These limitations apply to PCI- 25sABC using two N -DCT nozzles. 2. System piping must be balanced. Balanced piping is that in which the difference between .the shortest actual pipe Iength from T1 to nozzle and the longest actual pipe length from Ti to nozzle does not exceed 10% ofithe:longest actual plpe length from T1 to nozzle. The number and type of fittings for all T1 to nozzle sections must be equal. 3. A Main /Reserve Swing Check Valve, Part No. 417788, may be located between the cylinder and T1. 4. All systems protecting vehicle paint spray booths require a factory pre -set time delay. ULEX -.3437 CE1c732_ September( l 200$ ` Otter System .Design Page =: "t2 REV g- • PCI-3 with 2: nozzles n CYLINDER T1 NOZZLE i 002863PC ► Maximum Cylinder Size Nozzle Nozzle Type Piping. Section Size Length:. .Elbows Quantity Maximum.... Maximum,. • PCI -35ABC 2 NV-WA or NV -SW Cylinder to T1 3/4 in. 36 ft.(11 m) 4 T1 to Nozzle 3/4 in. 14 ft. (4.3 m) 2 �--� NOTE: 1. These limitations apply to PCI -35ABC using two NV -WA or NV-SW nozzles. 2. System piping must be balanced. Balanced piping is that in which the difference between the shortest actual,pipe; length from T1 to nozzle and the longest actual pipe length from T1 to nozzle does not exceed 10% of the, longest actual pipe length from T1 to nozzle. The number and type of fittings for all T1 to nozzle sections must be equal. , 3. A Main /Reserve Swing. Check Valve, Part No. 417788, may be located between the cylinder and T1. 4. All systems protecting vehicle paint spray booths require a factory pre -set time delay. • 5. Maximum height of nozzle from base of tank to nozzle — 20 ft. (6.1 m). / UL,EX 3437 CEx732 September 1, 2006 Chapter 3 System`Design, fag #x'13 Fl �• PC1.35ABC< 3 nozzles 0 -CYLINDER 1 Ti T2 ®. NOZZLE 002857PC ► Maximum Length Elbows Cylinder Size Nozzle Quantity Nozzle Type Piping Section Size Maximum Maximum • PCI -35ABC 3 1 — NV -WA or NV -SW Cylinder to T1 3/4 in. 30 ft. (9.1 m) 4 r"-N\ of: Note 1) and 2 of any combination of: NV -P1 (See Note 5), NV -UF, NV -DP2 T1 to T2 3/4 in. 12 ft. (3.7 m) 2 T2 to Nozzle 3/4 in. 8 ft. (2.4 m) 2 T1 to Nozzle 3/4 in. 12 ft. (3.7 m) 2 PCI -35ABC 3 NV OF or any combination Cylinder to T1 3/4 in. 36 ft. 7 NV-P1 (See Note 1), (10.9 m) NV -DP2, N -PLU T1 to T2 3/4 in. 14 ft. (4.3 m) 3 T2 to Nozzle 3/4 in. 8 ft. (2.4 m) 2 ► T1 to Nozzle 3/4 In. 12 ft. (3.7 m) 4 NOTE: 1. These limitations apply to PCI -35ABC using three nozzles (1 NV -WA or NV -SW and 2 of any combination of NV -P1, NV UF, or NV -DP2). 2. For systems that have been tested with unbalanced piping, the difference in the length of piping must not exceed 10% of the maximum unbalanced ratio tested. 3. A Main /Reserve Swing Check Valve, Part No. 417788, may be located between the cylinder and T1. 4. All systems protecting vehicle paint spray booths require a factory pre -set time delay. 5. When using an NV -P1 nozzle, the two largest discharge orifices in the nozzle body must be positioned parallel to the longest dimension of the hazard being protected. 6. Model NV -WA or NV -SW nozzle must be located on "T1 to nozzle" branch only. /'* \► 7. Maximum height of nozzle from base of tank to nozzle — 20 ft. (6.1 m). ULEX 3437 CEx732 September; t 2006 Ch $ystem,Design Page1-4 REV2: PC1 -354BG .wit ea CYINQER T1 T2 • 2 NOZZLE OO2854PC • Cylinder Size Maximum Nozzle Type Piping Section Size Length Elbows Nozzle Quantity M, mum.. M s'>�rl'tum . ► PCI -35ABC 4 Any Combination Cylinder,. to T1 1: in. •30 ft. (9.1 m) 7 of NV -P1 (see Note 5), T1 to; T2 1 in.. 8.ft. (2.4 m) 2 /"\ NV DP2, or NV -UF T2 to Nozzle 3/4 in. 8 ft.,(2.4 m) 4 PCI -35ABC 4 NV OF or any Cylinder to T1 1 in. 30 ft. (9.1 m) 7 combination of NV -P1, NV DP2, N -PLU T1 to T2 1 in. 8 ft. (2.4 m) 2 T2 to Nozzle 3/4 in. 8 ft. (2.4 m) 4 NOTE: 1. System piping must be balanced. Balanced piping is that in which the difference between the shortest actual, pipe length from T1 to nozzle and the longest actual pipe length from T1 to nozzle does not exceed % the longest' actual pipe length from T1 to. nozzle. T2 to nozzle on the same branch must not exceed 10% of each other. The number and type of fittings for all last tee to nozzle sections must be equal. 2.,.A;Main/Reserve Swing Check Valve, Part No. 417788, may be located between the cylinder-and T1. 3. All systems protecting vehicle paint spray booths require a. factory pre -set time delay. 4. When using an NV-P1 nozzle, the two largest discharge orifices in the nozzle body must be positioned parallel _to the .:., . longest dimension of the hazard being protected. ► 5. Maximum height of nozzle from base of tank to nozzle — 20 ft. (6.1 m). ULEx $437 CEx732 Septternber 1,;2006 Chapter S Desi Page 345 REV 2 PCI -70ABC with 3 nozzles CYLINDER $ T1 > T2 ® NOZZLE 00286 • ► Maximum Length. Elbows ,.. Cylinder Size Nozzle Quantity Nozzle Type Piping Section Size Maximum Maximum • .PCI -70ABC 3 NV -WA or NV-SW Cylinder to T1 1 in 40.ftr(12 2 m) 4 T1 to T2 - 3/4 in 18. ft (5:5 in) = 2 T1 to Nozzle 3/4 in. 18 ft. (5.5 m) 2 T2 to Nozzle 3/4 in 9 ft. (2.7 m) 2 NOTE: 1. These limitations apply to PCI -70ABC using three NV-WA or NV -SW nozzles. 2. For systems that have been tested with unbalanced piping, the difference in the length of piping must not exceed =1.0 %, -of . the maximum unbalanced ratio tested. 3. A Main /Reserve Swing Check Valve, Part No. 417788, may be located between the cylinder and T1. 4. All systems protecting vehicle paint spray booths require a factory pre -set time delay. • 5. Maximum height of nozzle from base of tank to nozzle — 20 ft. (6.1 m). ULEX 3437. CEx732' September.:1` Chaptek3 System Design :Page 3=Ati: R EVS 3' PCI770ABC:wlth 4 noes . CYlINPER. T2A • • • • NOZZLE 002.MPC ' Maximum Length Elbows : Cylinder Size Nozzle Quantity Nozzle Type Piping Section Size Maximum Maximum • PCI -70ABC 4 NV-WA or NV-SW Cylinder to T1 1 in. 40.6.'(12.2 rn) 4 Ti to T2 1-in. 18`ft (55 m) .2, +'" -`",. T2 to Nozzle 3/.4 in. 9.ft. (2.7 m) 2' Maximum Length Elbows Cylinder Size Nozzle Quantity Nozzle Type . Piping Section. Size Maximum Maximum PCI -70ABC 4 3 - NV -WA or NV -SW Cylinder to T1 1 in. 40 - ft. 4 and 1 of: (12.2 m) NV-P1 (See Note 5) NV OF NV DP2 T1 to T2 1 in. 18 ft. (5.5 m) 2 T2 to Nozzle 3/4 in. 9 ft. (2.7 m) 2 (Continued) U4l;X 3437 . CEx732 Sepfenber 1, 2006 Chapter 3 System Design Page 317 REV r PCI -70ABC with .4 nozzles (Continued) Maximum Length Elbows Cylinder Size Nozzle Quantity Nozzle Type Piping Section Size Maximum Maximum PCI -70ABC 4 2 — NV -WA or NV -SW Cylinder to T1 1 in. 40 ft. 4 ► and 2 of any (12.2 m) combination of NV-P1 or NV DP2 (See Note 5) T1 to T2 1 in. 18 ft. (5.5 m) 2 T1 to T2A* 1 in. 18 ft. (5.5 m) 3 T2 to Nozzle 3/4 in. 9 ft. (2.7 m) 2 T2A' to Nozzle 3/4 in. 9 ft. (2.7 m) 2 The Models NV-P1 and NV -D /P2 must be located on branch T2A to nozzle only. NOTE: 1. These limitations apply to PCI -70ABC using four NV-WA or NV -SW nozzles. 2. System piping must be balanced. Balanced piping is that in which the difference between the shortest actual pipe length fromTl to nozzle and the longest actual pipe length from T1 to nozzle does not exceed 10% of the longest actual pipe length from T1 to nozzle. T2 to nozzle on the same branch must not exceed 10% of each other. The number and type of fittings for all last tee to nozzle sections must be equal. 3. A Main /Reserve Swing Check Valve, Part No. 417788, may be located between the cylinder and T1. 4. All systems protecting vehicle paint spray booths require a factory pre -set time delay. �--� 5. When using an NV-P1 nozzle, the two largest discharge orifices in the nozzle body must be positioned parallel to the longest dimension of the hazard being protected. • 6. Maximum height of nozzle from base of tank to nozzle — 20 ft. (6.1 m). ULEX 3437 CEx732 September 1, 2006 C g r em Design Page 3 -18 REV 1` PCI.70ABC:with 5 GYMNQER NV WA or NV-SW . NV P1 NV D.R2 NOZZLE NOZZLE NOZZLE T1 T2B T2A .1 NV WA or NV-SW NWWA or NV W NOZZLE NOZZLE 002BB5PC - - - Maximum Length Elbows Cylinder Size Nozzle Quantity Nozzle Type Piping Section • Size irnum '; Maimu►n PCI -70ABC 5 3 - NV -WA or NV -SW and Cylinder. to T1 ;. 1 In 164t.: 2 1 — NV-P1 (see Note 6) (4.9: m) and 1 — NV -DP2 T1 to T2A 1 in. 9 ft. (2.7 m) , 2 T2A to Nozzle 3/4 in. 8"ft..(2.4 -m) 2 T1 to T2B 1 in." 9 ft. (2.7 m) " 2 T2B to Nozzle 3/4 In.: 6 1/2 ft. (2 m " 2 T2B to T3 1 in. 6 ft. (1..8 m) 2 T3 to Nozzle 3/4 in. 4 ft. (1.2 m) 2 NOTE: 1. These limitations apply to PCI -70ABC using five nozzles (3 NV -WA or NV -SW, 1 NV -P1, and 1 NV-DP2). 2. For systems that have been tested with unbalanced piping, the difference in the of piping must not: exceed 10 % the maximum unbalanced ratio tested. 3. A Main/Reserve Swing Check Valve, Part No. 417788, may be located between the cylinder -and T1. 4. All systems protecting vehicle paint spray booths require a factory pre -set time delay. 5. Nozzles located after T3 can only be Models NV -DP2 and NV-P1. 6. When using NV -P1 nozzle, the two largest discharge orifices In the nozzle must be positioned parallel-to the - Longest. dimension of the hazard being protected. • 7. Maximum height of nozzle from base of tank to nozzle — 20 ft. (6.1 m). UCEX;3437 CEx732 September 1, 2006 Chapter 3 , System Design ► Pagef9 Detector Placement Thermal detectors are required in all hazard areas protect- A temperature survey must be performed to determine the ed by the :'YRO -CHEM• Vehicle Paint Spray Booth industrial ► maximum ambient temperature of the .hazard survey.. See Fire Suppression System if automatic system operation is Temperature Chart in Chapter 2 - Components. required: Either mechanical or electrical thermal detectors can be used for automatic system operation. Mechanical TOTAL FLOODING . (DETECTOR SPACING) FUSIBLE detectors (fusible links) are used in conjunction with the LINKS PYRO -CHEM Models MCH3 and NMCH3 control devices. Ceiling Height Spacing Electrical detectors are used In conjunction with the PYRO- CHEMModels ECH3 -24 and ECH3 -120 Control Up to 14 ft. (42 m) 10 ft. (3.0 m). maximum Heads. Height detectors 5 ft. (1.5 m) max. from a wall* ► TOTAL FLOODING (DETECTOR SPACING) - THERMAL 100 sq. ft. . : (9:2sq. m) max. coverage per detector Ceiling Height Spacing Greater than . 8 ft. (2.4 m) max: between detectors Up to 14 ft. (4.2 m) 15 ft. (4.5 m) maximum 14 ft. (4.2 m) up to 4 ft. (f .2 *max. from wall Height between detectors 20 ft. (6.1. m) height 7 ft. 6 in. (2.3 m) max. from wall 64 sq. ft. (5.9 sq: m) max. coverage 225 sq. ft. (20.9 sq. m) max. per detector coverage per detector NOTE: For sloped ceiling (peaked type or shed type) Greater. than 13 ft. (3.9 m) maximum installations, refer to NFPA -72,. "National: Fire Alarm Code" 14 ft. (4.2 m) between detectors for detailed spacing.requirements. up to 20 ft. 6 ft. 6 in. (1.9 m) max. from wall LOCAL APPLICATION - OVERHEAD:(DETECTOR SPAC (6.1 m) height 169 sq. ft. (15.7 sq. m) max. ING) - Maximums cin . . ) spacing per fusiblelink detector 13 36 2 coverage per detector (3.3 m or 3 ft. (.9 m) from edge of hazard and 6 ft. (1:8 m) Greater. than 11 ft. (3.4 m) max. between fusible Zink detectors. 20 ft. (6.9 m) between detectors When a detector(s) is mounted more than 1 ft. (.3 m) below (""*,) up to 24 ft. (7.3 m) 5 ft. 6 in. (1.7 m) max. from wall 121 sq. ft. (11.2 sq. m) max. ceiling or in an open .�area, .heat :trap(s)`is recommends d. Detectors should be mounted overhead at nozzle height or coverage per detector as close to the hazard as possible without interference,. not Greater than 9 ft. (2.7 m) max. to exceed 10 ft. (3 m). 24 ft. (7.3 m) between detectors Detectors should not be located where they will be suscep- up to 30 ft. (9.1 m) 4 ft. 6 in. (1.4 m) max. from wall tible to damage during the normal work operation. 81 sq. ft. (7.5 sq. m) max. coverage per detector LOCAL APPLICATION TANKSIDE (DETECTOR SPAC- ING) - Detectors can be located eitherr near the inner tank: NOTE: For sloped ceiling (peaked type or shed type) wall and flammable liquid surface or above. the tank. Ifiocat- installations, refer to NFPA -72, "National Fire Alarm Code" ed above; the tank, the rules for local - application: overhead for detailed spacing requirements. would apply. If located on the tank wall, the .detectors cart; be LOCAL APPLICATION - OVERHEAD (DETECTOR mounted horizontally or vertically In the freeboard area but - Maximum spacing per detector is 100 ft. • must be protected from damage during normal working (9.3. m or 5 ft. (1.5 m) from edge of hazard and 10 ft. • operation. Detectors should located at a maximum spac- (3.1 m) between detectors. When detectors are mounted ing per detector of 3 ft. (.9 m) from :edge of hazard and 6ft. below the ceiling in an open area, heat traps are recom- (1.8 m) between detectors on the tong side of the tank. mended. For 14 ft. (4.3 m) wide booths, with -medium height of 12 ft. (3.7 m), the LOCAL. APPLICATION TANKSIDE (DETECTOR SPAC- detector location off the side wall canto a <maximum of 7 ft. (2.1 m). ING) - Detectors can be located either near the inner tank wall and flammable liquid surface or above the tank. If locat- _ed above the tank, the rules for local application overhead would apply. If located on the tank wall, the detectors can be mounted horizontally or vertically in the freeboard area, but must be protected from damage during normal working operations. The maximum spacing per detector is 5 ft. (1.5 m) from edge of hazard and 10 ft. (3.1 m) between detectors. ( UL.EX:34337 CEx73 Septet bor >i 80d6