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Specifications
M Ecao CCOFo to 5Fo.5 / 615 ROBERTS GORDOWCTH2- Series SUBMITTAL SHEET HEATER INSTALLATION Critical Hanger Placement Typical Suspension Details . Beam Clamp f Concrete Beam ' . r ; I I Wood Beam / - Ancho Lockout ,/ J 3 � � S crew Hook r ' j Chain size ( .. ) ( ' I " (.I) 3/16" minimum I� Washers I) , ' Rod (3/8 ) ( I ) —' (1 , I1 I 124" min.* ( ( I 1 (61 cm) "X" (I) ( ( ' ( I ) "S " Hooks (I1 I. 1 1 I (II (.11 L (�) (�) ( -1 1, T I 0 Turnbuckle ' < Not Included *Allows for thermal expansion of system L 1 I ■ _I_ L i' .: i L ` S Hooks 71: . L. i Side View � ` . ; ' � Hanger ri— Hanger� \ � i -�/ 0 lilt Reflector „.,,/ III \\,_ , 1.1 \.,,,--, Must Be Within 4" (10 cm) Front View 45° Angle Run Length Typical Expansion Minimum "X" Length Description Part Number 10' - 50' t1" (3 cm) 12" S -Hook 91907302 51' - 60' ±2 "(5 cm) 18" Tube /Reflector Hanger 03090100 61' - 70' ±3" (8 cm) 24" so, 40./(\p" - Fpk-0 0VF © 2004 Roberts - Gordon NSTALLED ONLY IN ACCORDANCE WETHA LOCAL COD S REGULATIO SS ANO N'ON AND CONTTRACT R R O FOAM F ANOENS T HE INLAT LLAT ON AND SERVICE OF GAS OR R DO PRODUCTS ARE TO EQUIPMENT BE ROBERTS GORDON CTH2- Series SUBMITTAL SHEET CTH2- Series Linear Layout Overview 0 LEGEND —g Burner a Reflector f Tube CTH2 -40 10' Tube Length Tube /Reflector Hanger Coupling Assembly g d t e _ Vent Adapter a = 14" (36 cm) reflector width (not shown) f b = 2" (5 cm) CTH2 - 60 20' Tube Length end cap to burner CTH2 -80 c = 2 "(5 cm) end cap to hanger d = 7'6" (229 cm) lc e e = 10' 305 cm) g Y�' - �_ e } _ - - -� distance first han er d hanger between hangers f = 9.5" (24 cm) burner height P.. g = 17.5" (44 cm) CTH2 -80 30' Tube Length burner length CTH2 -100 b 1 g d I CTH2 -100 40' Tube Length CTH2 -125 © 2004 Roberts-Gordon A I ONLY IN WITH LAWS. COD S REGULAT ONS. AN ON BY A CONTTRACTOR A FlED IN THE INSTAUA ON SERVICC EOF GAS FIR D HEATIING EOU PMENTBE RG ROBERTS GORDON vantage II Low - Intensity Infrared Heating Systems Submittal: CTH2 Series 1� SCE 1 DNGDN Job: Location: Engineer: Gas Specs: Date: QTY. i MODEL NO. CTH2 j ? UNIT INPUT BTU /HR QTY. MODEL NO. CTH2 UNIT INPUT BTU /HR QTY. MODEL NO. CTH2 UNIT INPUT BTU /HR QTY. MODEL NO. CTH2 UNIT INPUT BTU /HR TOTAL INPUT BTU /HR Important Before installation and operation of heating equipment, read and understand the Installation, Operation and Service Manual. Applications, engineenng and detailed guidance on systems design, installation and product performance is available upon request. ROBERTS GORDON products are to be installed only in accordance with local laws, codes and regulations, and only by a contractor qualified in the installation and service of gas -fired heating equipment s I G Roberts - Gordon Roberts - Gordon 1250 William Street 76 Main Street West, Unit 10 P.O. Box 44 Grimsby, Ontario L3M 1R6 A Buffalo, New York 14240 -0044 Canada Telephone: 716.852.4400 Telephone: 905.945.5403 3114.- 4 :) Fax: 716.852.0854 Fax: 905.945.0511 R CERTIFIED Toll Free: 800.828.7450 0 TiF°' www.rg - inc.com Quality in Any LanguageTM © Copyright 2004 Roberts - Gordon P /N 130600NA 03/04 TABLE OF CONTENTS STANDARD PARTS LIST 1 REFLECTOR SIDE EXTENSION 23 Contents of CTH2- Series Burner Carton 1 Bracket Installation 23 . Contents of Core and Extension Packages 1 Side Reflector Installation 23 GENERAL SPECIFICATIONS 2 LOWER CLEARANCE SHIELD INSTALLATION 24 Material Specification 2 Shield Support Strap Assembly 24 - Reflectors 2 TWO -FOOT DECORATIVE GRILLE INSTALLATION..24 Heater Specifications 2 Grille Installation 24 Ignition 2 Frame Shield Installation 25 Suspension Specifications 2 Reflector Side Extension Installation 25 Controls Specifications 2 ONE -FOOT DECORATIVE GRILLE INSTALLATION ..26 Gas Pressure at Manifold 2 One -Foot Decorative Grille Bracket 26 Pipe Connection 2 Decorative Grille 26 Dimensions 2 Joint Piece and Reinforcement 26 Gas Inlet Pressure 2 End Piece and Reflector End Cap 27 Electrical Rating (all Models) 2 90° Elbow 27 CLEARANCES TO COMBUSTIBLES 3 PROTECTIVE GRILLE INSTALLATION 28 Standard Reflector 3 Silicone Cap Installation 28 One Side Reflector 3 Grille End Cap Installation 28 Two Side Reflectors 3 Grille Installation 28 45° Tilt Reflector 4 VENTING 29 U -Tube, Standard Reflector 4 Horizontal Ventilation 4" (10 cm) Pipe 29 U -Tube, Full 45° 4 Vertical Ventilation 4" (10 cm) Pipe 29 U -Tube, Opposite 45° Reflector 5 Common Sidewall Venting 30 2 -Foot Deco Grille, 1 -Foot Deco Grille and Common Vertical Venting 31 Protective Grille 5 OUTSIDE COMBUSTION AIR SUPPLY 32 Lower Clearance Shield 5 Vertical Outside Air Supply for Venting 6 Single Heater Installation 32 CTH2- Series ASSEMBLY OVERVIEW 7 Horizontal Outside Air Supply for Major Component Descriptions 7 Single Heater Installation 32 - CTH2 - Series Linear Assembly Overview 8 Vertical Outside Air Supply for HEATER INSTALLATION 9 Double Heater Installation 33 Critical Hanger Placement 9 Horizontal Outside Air Supply for - CTH2 - Series Linear Layout Overview 10 Double Heater Installation 33 Burner Tube Installation 12 GAS PIPING 34 Tube Clamp Package Installation 13 Gas Connection with Stainless Steel Coupling and Tube Assembly 13 Flex Connector 34 Turbulator Installation 15 WIRING 35 Reflector Installation 15 Line Voltage Thermostat Wiring 35 Reflector, U -Clip and Reflector Support Installation.. 16 Low Voltage Thermostat Wiring 36 Burner Installation 17 Low Voltage Thermostat Wiring with OPTIONAL HEATER ACCESSORIES 18 Multiple Burners 36 CTH2 - Series U -Tube Assembly Overview 18 CTH2- Series Internal Wiring 37 CTH2 - Series U -Tube Layout Overviews 19 CTH2- Series Ladder Diagram 37 Elbow Package Configuration 21 Electrical Connection to the Burner 38 Elbow Installation 21 INTERNAL BURNER DIAGRAM 39 Reflector Joint Installation 21 THE ROBERTS GORDON® VANTAGE® II LIMITED Reflector Joint Detail 22 WARRANTY 40 • © 2004 ROBBRTSGORDON All rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without the written permission of Roberts - Gordon. Printed in U.S.A. ROBERTS GORDON 6 CTH2- Series SUBMITTAL SHEET STANDARD PARTS LIST Contents of CTH2- Series Burner Carton Part No. Description CTH2 -40 CTH2 -60 CTH2 -80 CTH2 -100 CTH2 -125 CTH2 -150 CTH2 -175 030XXXXX CTH2 Burner Assembly (Rate and Fuel Varies) 1 1 1 1 1 1 1 02568200 Gasket 1 1 1 1 1 1 1 130100NA Installation, Operation and Service Manual 1 1 1 1 1 1 1 94273914 Hex Head Bolts 5/16 -18 Rolok 4 4 4 4 4 4 4 96411600 Split Lock washer 4 4 4 4 4 4 4 91201708 Pipe Nipple (Black) 1/2" NPT x 4" 1 1 1 1 1 1 1 91317300 1/4" Quick Disconnect (Wire) 2 2 2 2 2 2 2 91412200 Flexible Gas Connector Assembly - 1/2" NPT 1 1 1 1 1 91412203 Flexible Gas Connector Assembly - 3/4" NPT - - - - - 1 1 03051503 Turbulator Adapter 1 1 1 1 - - - 03051504 Turbulator 2.5' (76 cm) Aluminized Steel 2 4 4 2 - - - 03051505 Turbulator 2.5' (76 cm) Stainless Steel 1 - - - - - - Contents of Core and Extension Packages Core Packages Extension Packages Hot Rolled Aluminized Hot Rolled Aluminized Part No. Description 20' 30' 40' 10' 20' 30' 40' 10' 20' 30' 40' 10' 20' 30 40' (6m) (9m) (12m) ( (6m1 (9m) (12m) (3m) (6m) (9m) (12m) (3m) (6m) (9m) (12m) 91409300 Tube, Hot Rolled Steel, 10' (3m) 1 2 3 - - - - 1 2 3 4 - - - - . 91409408 Tube, HT Aluminized, 10' (3m) - - - - 1 2 3 - - - - 1 2 3 4 03051101 Burner Tube, ALUMI - THERM® Steel, 10' (3m) 1 1 1 - 1 1 1 - - - - - - - - 03051601 Burner Tube, HT ALUMI- THERM ®Steel, 10' (3m) - - - 1 01312700 Coupling Assembly 1 2 3 - 1 2 3 1 2 3 4 1 2 3 4 02750303 Standard Reflector, 8' (3.5m) 3 4 6 2 3 4 6 2 3 4 6 2 3 4 6 02750800 End Cap 2 2 2 2 2 2 2 - -- - - - - - 03090100 Tube and Reflector Hanger 3 4 5 2 3 4 5 1 2 3 4 1 2 3 4 91907302 5-Hook 3 4 5 2 3 4 5 1 2 3 4 1 2 3 4 03050010 Reflector Support Package (Strap, Wire Form, Screws) 2 3 5 1 2 3 5 2 3 4 6 2 3 4 6 91107720 U -Clip Package 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 90502700 Vent Adapter 1 1 1 1 1 1 1 01318901 Tube Clamp Package 1 1 1 1 1 1 1 - - - - - - - - Part Number H y ti E E E E H Cn ti y 5 5 5 g _ = = J J J J = = = = J J -J = = = C C C C O O O O C C d C O O O O N C" O O O O C .) .D C C . - a a x x x x a a d d C.a U U C) LU LU W W X X X X W W W W © 2004 Roberts - Gordon APPLICATIONS. ENGINEERING AND DETAILED GUIDANCE YSTEMS ONS DESIGN. ILLATION RODUCT FORMANCE S I AVAILABLE UPON REQUEST ROBERTS CORDON• PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS. AND NSTA ONLY BY AND A P CONTRACTOR PER QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS -FIRED HEATING EQUIPMENT. ROBERTS GORDON° CTH2-Serles SUBMITTAL SHEET GENERAL SPECIFICATIONS Suspension Specifications Material Specification Hang heater with materials with a minimum working Reflectors load of 75 lbs (33 kg). .024 Aluminum Controls Specifications Heater Specifications Time switches, thermostats, etc. can be wired into Ignition the electrical supply. External controls supplied as an Fully automatic hot - surface ignition with safety optional extra. shut -off. General Specifications for CTH2- Series heaters are as follows: End View Side View 13.5" Reflector Maximum or Minimum Length "A" — (34 cm) • 1 —i L Burner Tube Turbulator 17.5" H (select models) (44 cm Heat In Length "A„ Recommended Rate Minimum Mounting Height* Model (BTUH X1000) Minimum Maximum Space Spot CTH2 -40 40 10' (3m) 10' (3m) 8' -10' (2.4 - 3m) 8' (2.3m) CTH2 -60 60 20' (6m) 20' (6m) 10' -12' (3 - 3.6m) 9' (2.7m)' CTH2 -80 80 20' (6m) 30' (9m) 12' -15' (3.6 - 4.5m) 11' (3.3m) CTH2 -100 100 30' (9m) 40' (12m) 12' -15' (3.6 - 4.5m) 12' (3.7m) CTH2 -125 125 40' (12m) 50' (15m) 15' -20' (4.5 - 6m) 15' (4.6m) CTH2 -150 150 50' (15m) 60' (18m) 20' -25' (6 - 7.6m) 20' (6.1m) CTH2 -175 175 60' (15m) 70' (21m) 25' (7.6m) 23' (7m) Gas Pressure at Manifold Natural Gas: Natural Gas: 3.5" w.c. for CTH2 - 40,60,80,100,125,150 4.6" w.c. Minimum LP Gas: 10.5" w.c. for CTH2 -175 5.0" w.c. Minimum . Pipe Connection 14.0" w.c. Maximum 1/2" NPT (for CTH2 -40, 60, 80, 100, 125) LP Gas: 11.0" w.c. Minimum 3/4" NPT (for CTH2 -150 & 175) 14.0" w.c. Maximum Dimensions Electrical Rating (all Models) Vent Connection Size: 4" (10 cm) 120V - 60 Hz., 1.0 Amp (run) 5.0 Amp (Start) Outside Air Connection Size: 4" (10 cm) Refer to figure above for dimensional information. Gas Inlet Pressure Cr 2004 Roberts - Gordon IN TALLED IN WITH LOC LAWS. CODESS AND REGULATIONS,AND NLY BY ACDNTRM,T OUAUFIED IN THE NSTALLATIN AND SERVICE O T G A& RR R EO HEATING O IPMENT ROBERTS GORDONRCTH2- Series SuBMITrAL SHEET CLEARANCES TO COMBUSTIBLES NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect. 3. " -" indicates an unapproved application. Roberts - Gordon prohibits the installation of this heater for all unapproved applications. Standard Reflector (inches) (centimeters) Model A B C D A B C D A CTH2 -40 6 27 53 27 16 69 135 69 CTH2 -60 6 35 63 35 16 89 161 89 -_ CTH2 -80 6 38 66 38 16 97 168 97 c I CTH2 -100 6 40 71 40 16 102 181 102 i ..-B . CTH2 -125 6 46 77 46 16 117 196 117 CTH2 -150 6 50 80 50 16 127 204 127 CTH2 -175 8 52 82 52 21 133 209 133 One Side Reflector (inches) (centimeters) + Model A B C D A B C D + I CTH2 -40 6 9 53 44 16 23 135 112 CTH2 -60 6 9 63 47 16 23 161 120 , 'V C i I CTH2 -80 6 9 70 54 16 23 178 138 + B D-' CTH2 -100 6 9 77 59 16 23 196 150 CTH2 -125 6 9 83 65 16 23 211 166 CTH2 -150 6 9 86 69 16 23 219 176 CTH2 -175 8 9 88 73 21 23 224 186 Two Side Reflectors (inches) (centimeters) I'*'* I Model A B C D A B C D CTH2 -40 6 15 53 15 16 39 135 39 CTH2 -60 6 23 66 23 16 59 168 59 C CTH2 -80 6 25 72 25 16 64 183 64 + B —.1 - D CTH2 -100 6 27 78 27 16 69 199 69 CTH2 -125 6 32 84 32 16 82 214 82 CTH2 -150 6 35 88 35 16 89 224 89 CTH2 -175 8 40 91 40 21 102 232 102 © 2004 Roberts - Gordon STALLED ONLY WITH CODES AND REGULATIONS, ANDD ONLLY BY A CONTTRACTOROUALIFIES IN AND SERVICE OF SAS -F D EOUPMENTBE ROBERTS GORDON° CTH2- Series SUBMITTAL SHEET NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect. 3. " -" indicates an unapproved application. Roberts - Gordon prohibits the installation of this heater for all unapproved applications. 45° Tilt Reflector (inches) (centimeters) Model A B C D A B C D A 1 CTH2 -40 8 8 51 46 21 21 130 117 CTH2 60 8 8 60 54 21 21 153 138 _ CTH2-80 8 8 66 60 21 21 168 153 i I I CTH2 -100 10 8 74 64 26 21 188 163 e D -. CTH2 -125 10 8 78 69 26 21 199 176 CTH2 -150 12 8 84 74 31 21 214 188 CTH2 -175 12 8 85 79 31 21 216 201 U -Tube, Standard Reflector (inches) (centimeters) Model A B C D A B C D + CTH2 -40 - - - - - - - - A CTH2 -60 6 35 63 30 16 89 161 77 CTH2 -80 6 38 69 37 16 97 176 94 CTH2 -100 6 40 76 39 16 102 194 100 fg .-D— CTH2 -125 6 46 79 43 16 117 201 110 CTH2 -150 6 50 84 47 16 127 214 120 CTH2 -175 8 54 87 51 21 138 221 130 U -Tube, Full 45° (inches) (centimeters) A Model A B C D A B C D CTH2-40 - - - - - - - CTH2 -60 8 8 60 42 21 21 153 107 B D ~ CTH2-80 8 8 66 46 21 21 168 117 / CTH2-100 8 8 74 52 21 21 188 133 CTH2 -125 8 8 78 61 21 21 199 155 • CTH2 -150 8 8 84 66 21 21 214 168 CTH2 -175 8 8 85 70 21 21 216 178 ©2004 Roberts-Gordon NSTAL I ED ONLY M I ACCORDANCE WITH CODES AND REGULATI DNS. AND ON BY D A T C QUALIFIEDIIN THE SERVIC OF GAS- IRED EOUPMENTE ROBERTS GORDON ®CTH2- Series SUBMITTAL SHEET NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect. 3. " -" indicates an unapproved application. Roberts - Gordon prohibits the installation of this heater for all unapproved applications. U -Tube, Opposite 45° Reflector (inches) (centimeters) Model A B C D A B C D + CTH2 -40 - - - - - - - - II ++ CTH2 -60 8 54 60 22 21 138 153 56 CTH2 -80 8 60 66 22 21 153 168 56 f B y « D i CTH2 -100 10 64 74 22 26 163 188 56 CTH2 -125 10 70 78 22 26 178 199 56 CTH2 -150 12 74 84 22 31 188 214 56 CTH2 -175 12 76 85 22 31 194 216 56 2 -Foot Deco Grille, 1 -Foot Deco Grille and Protective Grille (inches) (centimeters) 4 Model A B C D A B C D A CTH2 -40 6 27 53 27 16 69 135 69 CTH2 -60 6 35 63 35 16 89 161 89 �- CTH2 -80 6 38 66 38 16 97 168 97 ASI== CTH2 -100 6 40 71 40 16 102 181 102 r B D -.- CTH2 -125 6 46 77 46 16 117 196 117 CTH2 -150 6 50 80 50 16 127 204 127 CTH2 -175 8 52 82 52 21 133 209 133 Lower Clearance Shield* (inches) (centimeters) a Model A B C D A B C D + CTH2-40 6 34 27 34 16 87 69 87 1:? CTH2 -60 6 39 33 39 16 100 84 100 C CTH2 -80 6 40 38 40 16 102 97 102 + .e- B D -+ CTH2 -100 6 50 44 50 16 127 112 127 CTH2 -125 6 54 48 54 16 138 122 138 CTH2 -150 6 55 50 55 16 140 127 140 CTH2 -175 - - - - - - - - *Wh installed in the first 20' (6 m). © 2004 Roberts - Gordon ASSAILED ONLY WITH L AWS . CODES AND REGU ANDD ON 9V A CONTRACTOR IN AND SERVICCE OF GAS - FARED HEATIING EOUIIPMENLE ROBERTS GORDON' CTH2- Series SuMMIrrAL SHEET NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect. 3. " -" indicates an unapproved application. Roberts - Gordon prohibits the installation of this heater for all unapproved applications. . Venting (inches) (centimeters) 4 Model A E F A E F A — E 1 + CTH2 -40 14 18 18 36 46 46 1 Unvented Vent CTH2 -60 14 18 18 36 46 46 Pipes CTH2 -80 20 24 18 51 61 46 Infrared Tubes • \ CTH2 -100 20 24 18 51 61 46 Vented y ■ r 1 CT -125 20 24 18 51 61 46 F CTH2 -150 20 30 18 51 77 46 CTH2 -175 20 30 18 51 77 46 O 2004 Roberts-Gordon A IN P $T ICATI D O gI S YL Y I ACCOR ANCE WITH COD S REGULATIIONS. ANDD ONLY BYA CONTTRACTOR INSTALLAT ON A SERVICE SF GAS FIRED HEATIING EOUIPM NTBE ROBERTS GORDON 0 CTH2- Series SueMrTTAL SHEET CTH2- Series ASSEMBLY OVERVIEW Major Component Descriptions Burner with Tube Gasket Reflector _/<: Must be installed with the (Aluminum or flame observation Stainless i \ window facing down. Steel) �,, `'�\ Alternate overlap as � '� � \ . shown on overview. Minimum overlap is \;� , . 7" (18 cm). 1 r '----...,‘,...„,,,„ Burner Tube \� Tube Supplied in 10' �` Hot Rolled or Heat (3 m) lengths. Burner ���, . '' Treated Aluminized Tube tube is always the first tube Supplied in 10' (3 m) lengths. after the burner. - <, Coupling Assembly Tube and Reflector Hanger , � � � - with Lock ��, _ , with Clamp Package �` / /, Position this hanger no more ''''....%,,,,„ C / than 4" (10 cm) away from - °r the burner. Reflector End Cap r . Punch out center section to ,r . � Tube and Reflector Hanger J accommodate heat Suspend system from these exchanger tube. i hangers. *_ Vent Adapter ,,,,,,,, . �'��., Reflector Support Strap & i 7 Wire Form ,z/ "im► Turbulator Turbulator must ium•.,... be installed in the last 4',,. standard section of tube. ' Flex Gas Line with Turbulator is not required on the ' - Shut Off Cock CTH2- 125/150/175. O 2004 Roberts - Gordon APPLICATIONS ENGINEERD DET GUIDANCE ON DESIGN LLAO AN DUCT FORMANCE AILABLE UPON EQU ROBERRDOPRODUCTS R TO INSTALLED ONLY IN ACCORDANC AN E WITH AI LOCAL LAWS CODES SYSTEMS AND REGULATIONS INSTA AND O D L BY A CON PER QUALIFIED IN IS TH INST ALLATION R AND SERV ICE OF GAS GO FIRED N• HEATING EQUIAPE MENT BE ROBERTS GORDON® CTH2- Series SUBMITTAL SHEET CTH2- Series Linear Assembly Overview • • a • D i i . u6 / I a co / _,:, , ,,,,,, 15 a) 0 a > // / ;" ii c) a - 515 //// ,1 -22 V ma) // f % _ z 3 / i i i i ■ . it O 4, O CC t c0 O U Q W /45 o RS U C RS = L U f 0 a) l H CC c/ 0rn O c UY A n clo m o- N I— © 2004 Roberts Gordon INS , ALLED DINYIN WITh1 L LAWS E CDDE S Alb REGUULATIONS DONLY BVA W IN T MN)SENYI A&Fl EATING EQUIPMENTBE ROBERTS GORDON" CTH2- Series SUBMITTAL SHEET CTH2- Series Linear Layout Overview (Continued) 4 d .__ ___ - e il- -.._.e t- e —e -- -]' , , _ 1 - r — it f a., ; .,a CTH2 -125 50' Tube Length CTH2 -150 4 c ._...... g !ft di e _. - e ....._ _ e..._ 1 e I e f In 1 t CTH2 -150 60' Tube Length CTH2 -175 / g 11 ' d d e e— e e e- ] e E — f MM. IIONSOINS/14111111111MMONOM , CTH2 -175 70' Tube Length © 2004 Roberts Gordon NSTALLED ONLY IN WITH L LAAµC CODES REGULATIONS, AINSTALLATION LY BY A CONTRACT R IN THE ON AND SERVICE ROBERTS GAS-FIRED BE D HEATIING EQUIPMENT ROBERTS GORDON° CTH2- Series SUBMITTAL SHEET Burner Tube Installation NOTE: , Tubing requires a downward slope of 1/2" (13 mm) per 20' (6 m) away ,*ii, from burner, - - i - Offset mounting - E. hole must be .0. -.to the top -. S Hook , , - 0 =r' ' .44111i Hanger i N ,,,,, 4` Burner Tube Weld Seam must be to the "° r bottom of the tube. 7'6 " ±1' (229 cm ± 25cm) Description Part Number Burner Tube 03051 XXX S -Hook 91907302 Tube /Reflector Hanger 03090100 0 ZOO A Roberts-Gordon rt.S-/� O r,..1 APPLICATIDNS ENGINEERING AND DETAILED GUIDANCE SY STEMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST. ROBERTS GORDON* PRODUCTS ARE TO BE G '-F Ll l� U INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, COD ES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS -FIRED HEATING EQUIPMENT ROBERTS GORDON SUBMITTAL SHEET Tube Clamp Package Installation Ili Bolt Tube Clamp ■:,),... \• t , • pit.■,.. e .1 41 k\ „ ----„:„ --<--- t ,,s,,,,,,, Flat Washer ., ( 120 in/lb i ---,..„--..„,..., -----..., .... , .0. 13.56 Nm) :,, - . - . - 2..__.„.. . - '''',.,..,, '-'-=-...,,, '''' i ll , Description Part Number --••., -:,-.. - Tube Clamp Package 01318901 - - Tube Clamp 01396801 Bolt 97113940 Flat Washer 95211600 Nut 92113900 Coupling and Tube Assembly A Close coupling R Start Slide bar/Coupling Lock with tab .". onto coupling (---- , Tab ..,,.''...-„, Slide Bar/Coupling Lock .. -... . .. ' ... -..-.... , --„- Wide end Coupling ... Open 3" (8 cm) t> - , 4" (10 cm) .... , , ..., Closed ''' le■ C Insert tubes into coupling _______....,, D Tighten coupling to join tubes WA - ...- i \ ' L i ,,,,, 04..." 7 Slide Bar/Coupling Lock Orient coupling so that / Coupling , - \ the impact block is in the/ 141 %„ 4 - .1,.. ) \ \ 2:00 or 1000 o'clock positions / Tube - -. --- . Tube Description Part Number Tube .,, (, Coupling 01329600 Slide bar/Coupling Lock 01329700 Tube 91409XXX O 2004 Roberts-Gordon A N PIC L L A E T D IO O Y EN I I A lg O IR R IN D G A A N N C C E ) 1: T T ,, A I %r D : DA PCROCINDICITPOERRQU E NISTAHVEAtTALLELATONNRAE,,(1),13JESSETRVR,ICTEOPFTGSAGSTIZI•HIE:=CET0SuAnIZETNOTBE ROBERTS GORDON" CTH2- Series SUBMITTAL SHEET Coupling and Tube Assembly (Continued) Tighten slide bar as shown below Drive Slide Bar until tight. End of Slide Bar should be within tolerance listed below. ± 2 (5 cm) ,, Correct Slide Bar .. o ; _r dimensions Incorrect Slide Bar '� . ,�, position ' y' • Repeat A - D until all tubes are assembled. Coupling and Tube Assembly (Continued) Tube Length Model Minimum Maximum t; \� CTH2-40 10' (3 m) 10' (3 m CTH2 -60 20' (6 m) 20' (6 m) CTH2 -80 20' (6 m) 30' (9 m) • CTH2 -100 30' (9 m) 40' (12 m) CTH2-125 40' (12 m) 50' (15 m) I y CTH2 -150 50' (15 m) 60' (18 m) -..,,,,.„„,„., . •-., CTH2 -175 60' (18 m) 70' (21 m) \ \�-� \ 7' " ±1' I -, ,, \ X(229 cm ± 25 cm) � -..,'' . (305 cm t 25 cm) 7 Total Overall Tube Length 0 2 004 Roberts - Gordon APPLICANS. ENGINEERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPON REQUEST ROBERTS GORDON• PRODUCTS ARE TO BE G Roberts-Gordon l� lJ INSTALLED TIO ONLY IN ACCORDANCE WITH LOCAL LAWS CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS -FIRED HEATING EQUIPMENT ROBERTS GORDON ®CTH2- Series SUBMITTAL SHEET Turbulator Installation Turbulator must be installed in the last standard section of tube. Turbulator is not required - - on the CTH2- 125/150/175. - - 4' 1 Turbulator Installation Turbulator Is .. , L Model Tube Section 2.5' Section CTH2 -40 1st 10' Section ~�-- CTH2 -60 2nd 10' Section i CTH2 -80 2nd 10' Section Turbulator Tab CTH2 -100 3rd 10' Section Adapter CTH2 -125 N/A CTH2 -150 N/A CTH2 -175 N/A M1- - t' Pull String Fold tab around outside of tube nearest to the vent to hold turbulator in place. Where a vent sleeve Description Part Number is used, do not fold tab. Turbulator Section 1 03051503 Turbulator Section 2 03051504 Tube 91409XXX Reflector Installation NOTE: All tube surfaces must be covered by a reflector, except for a U -Tube. Hanger Burner Tube Reflector Description Part Number Tube /Reflector Hanger 03090100 Burner Tube 03051 XXX Reflector 02750303 0 2004 Roberts - Gordon NSTALLED ONL IN I A CORDA WITH LCAL CODES AND REGULATIONS AND ON BY A CONTTRACT R QUALIIF ED IN INSTALLATION AND SERVICCEOF GAS -FIRED H EOU PMENTBE ROBERTS GORDON° CTH2- Series SUBMITTAL SHEET Reflector, U -Clip and Reflector Support Installation The pictorial drawings of the heater construction in To ensure proper expansion and contraction move - Section are schematic only and provide a general ment of the reflectors, a combination of U -clips and guideline of where hangers, reflector supports and reflector supports are used. The positioning of reflec- U -clips are to be installed. tor supports and U -clips depend on the individual . installation. The following rules must be observed. 1. The first reflector after the burner must be affixed in ------_, . the middle of the reflector with a reflector support and �• Tight tight screws. Sheet Metal ------------ Screw Wire Form \ Reflector r End Cap _ . rc______Tr 1 .1 / , ,., ...7, ,,, , First Reflector Reflector Support N Strap P \ \t ' '' U -Clips s '\ ,� �' , , _ ..: I` Option B \ Overlap must be a Slip Overlap Reflector minimum of fi (16 cm) (16 cm) , Reflector g Support • 2. The overlap at the first and second reflector is a slip overlap. Loose screws Thereafter, every third reflector joint is a slip overlap. A slip 1/16" • overlap is achieved by either: (2 mm) to allow a.) both reflectors lay inside a hanger. slippage. (no reflector support needed). ��" b.) using a reflector support with loose screws at the reflector Option A overlap. Slip sue P Overla �' Overlap 3. The remaining reflector overlaps require a non -slip Option A overlap connection. To affix the reflectors together in Non -Slip Overlap �� a non -slip overlap either: y / a.) use reflector support and tight screws. b.) if both reflectors lay inside a hanger, u -clips or ii. I Reflector sheet metal screws may be used. (1t This section of three reflectors joined together must t be affixed to the tube with at least one reflector support . - Tight with tight screws. - screws Option B - 7 Description Part Number Non -Slip Overlap '"� �� Reflector Support Package 03050010 Wire Form 91908004 / 1 Reflector Support Strap 03050000 + 1 Screw #8 x 3/4 94320812 i — U -Clip U -Clip Package 91107720 \ - / (2 clips per Reflector End Cap 027508XX \ / non slip overlap inside a hanger) © 2004 Roberts - Gordon NSTALLED ONLY INIACCORDANCEE WITHILOCAL LAWS COD SYAND REGUTATIIONS AND ONLOY BY A CONTRACTOR QUALIFI D IN INS AND SERV CE OF GAS - IR DHEATING EQU PMENTBE ROBERTS GORDON®CTH2- Series SUBMITTAL SHEET Burner Installation ke • i Gasket to S -Hook " d 0 ® L1 l ;w o i II I i , at) . , , , Burner Tube Burner / 1 ',.. Lock Bolt Washer (Torque 120 in /lb Description Part Number 13.56 Nm) Bolt 94273914 Burner 03OXXXXX Lock Washer 96411600 Gasket 02568200 © 2004 Roberts Gordon NSTALLED ONLY IN WITH LOCAL LAWS CODES AND REGUL TIONS AN ONLLY BY A CONTTRACTOR IN THE INSTALLA ON AND SERVI OR TS HEATIING EQU PMENT E ROBERTS GORDON* CTH2- Series SUBMITTAL SHEET OPTIONAL HEATER ACCESSORIES • CTH2- Series U -Tube Assembly Overview • r 11. ,y ;,= U -Tube •. • - Support Bracket toil ' ~` �,� Reflector '---, � Support • - a / * S '- _ L Burner \ \ ' U gat ' ; Turbulator \� with select - ". --. --Reflector , / models Tube Clamp Tube Package - -- Burner �, Tube \ \�� U - Tube, Standard < \ � b Couplings 1 2 : U -Clips U - Tube, Full 45° Reflector End Caps 1 Tight U - Bolt 2 Loose U - Bolt • - I w� a" (1 0 cm) U -Boa, 4• (1 0 cm) U -Bolt, 2 secured to Burner Tube secured to Bracket with �'.� with 1/4' (6 mm) 1/4' (6 mm) Lockwashers Lockwashers and and 1/4 -20 Hex Nuts on 1 cil 1/4-20 Hex Nuts top and bottom to allow for tube expansion and contraction U -Tube 18" (457 mm) 1 Center to Center U - Tube, Opposite 45° U - Bolt ,,. :. ' -Nut :- T Lock Washer :- Lock W asher Nut 1 2 PRODUCT ® 2004 Roberts - Gordon mu TIO1 =DEER =DEERING AND E =TED GUIDANCE C ON R DE iI ONS MID ONLY BY CONTRACT g1K1 N THE INSTA REOUV GOAD ERNCE OF GAS -FIRED HEATING EQUIPME ROBERTS GORDON ®CTH2- Series SUBMITTAL SHEET CTH2- Series U -Tube Layout Overviews LEGEND b Burner g e 1 Reflector j Tube 10' CTH2 -°' Tube 5' "" 20' Tube Length' Tube /Reflector Hanger Coupling • Assembly U -Tube ;� .._.. d { _f . _._. ..moo a = 14" 36 cm reflector width (not shown) b = 2" (5 cm) CTH2 - 80 end cap to burner CTH2 - 100 h _.. c = 2" (5 cm) 30' Tube Length" end cap to hanger d = 7'6" (229 cm) distance first hanger e = 10' (305 cm) distance between hangers { gd e f = 5'(153cm) distance between last full tube hanger and half tube hanger g = 17.5" (44 cm) CTH2 - 100 burner length CTH2 - 125 h = 9.5" (24 cm) 40' Tube Length burner height `Requires the last reflector before the U -Tube to be cut in half for use on both sides. " "Requires the last tube before the U -Tube to be cut in half for use on both sides. 0 2004 Roberts Gordon NSTA LED ONLY IN A EiTTHA LAWSC COD S REGULATIONS. AN YN BV A CONTRACTO ERR QUALIE�ED INSTHEANS TEAL LLA POT N AND SERVICE OF GAS FIRE D G M E T O S U A I EQU PIRME • ROBERTS GORDON° CTH2- Series SUBMITTAL SHEET CTH2- Series U -Tube Layout Overviews (Continued) g — d e r f -- i C TH2-125 CTH2-150 ?., 50' Tube Length* " g – e e� CTH2 -150 h CTH2 -175 I 60' Tube Length b C g h'f d e e f CTH2 -175 h 70' Tube Length** © 2004 Roberts - Gordon NSTLLED ONLY NN ACCORDANCE WDITH COD S REGULAITIONIS MAD LOYN BY A CONTTRACTOR OUL ED THEIN ON AND SERV CE O F GAS IREDNHEATING ME ROBERTS GORDON Series SuOMnTAL SHEET Elbow Package Configuration Elbow Installation / Tube Coupling lo Description Part Number Elbow Package 02718702 90 Elbow 01335801 90° Elbow Coupling 01312700 Reflector End Cap 02750800 Reflector Joint Piece 02750900 U -Clip Package 91107720 Elbow Installation Tube 100„:„.. Coupling Reflector Joint Installation Reflector iforigjir'—'111111°_ :411, Reflector Joint Scribe • >� Flatten Edge Contour 1" (2.5 cm) maximum 0 2004 Roberts-Gordon APPLICATNS ENGINEERING AND DETAI GUIDANCE ON SYSTEMS DESIGN NSTALLATION A PFORMANCE IS AVAILABLE UPON EQU ROBERS GODON" PRODUCTS ARE T BE INSTALLED IO ONLY IN ACCORDANCE WITH L OCAL LAWS CODES AND REGULATIONIS. AND ONLY B D A P CONTRCT ACTOR ER QUALIFIED IN THE INSTALLATION R AND SERVEST T ICE OF GAS -FIRRED HEATING EQU O ROBERTS GORDONA CTH2- Series SUBMITTAL SHEET Reflector Joint Installation !l• 0 °1°' ,,,,, ',..:11 , .....""." , \ Cut away contour with tin snips. Punch /Drill six 3/32" (2 mm) holes Reflector Joint Detail ) ".--' 16 4 � / � "J J Instal! Reflector --_, ----.. ""„ � End Cap I ,r toll ' `t `` `4— ,,, ,, . nt �� Attach Reflector Joint rl with six #8 sheet metal screws tte Reflector Joint Detail Reflector / j , , , \ Reflector I Joint ,,\''''''''' . -. dilif © 2004 Roberts - Gordon NSTAU ONL Y ' IN I ACCORDANCE WITH DE AND REGULATIONS, AND ONLY BY A P O E R R CT OUL E N THE SERVICE E0 GAS -FIRED HEATIING CEILTPEA ROBERTS GORDON® CTH2-Series SUBMITTAL SHEET REFLECTOR SIDE EXTENSION Bracket Installation , \ Tube Reflector Tube and Reflector Hanger 0 i J \ Reflector Support \ Reflector Side Extension Bracket \ (2 per reflector) \ \ Use additional supports in high air movement applications. Description Part Number Reflector Side Extension Package 02712700 Reflector Side Extension 01368000 Retainer Clips 02751200 Sheet Metal Screws 94118106 Order Separately Reflector Side Extension 01329910 Side Reflector Installation #8 x 3/8" Sheet Metal Screw h li 1 1, '-'' r *W 411111111M1M1 \.4"---/Illism:t C.. ■. bailor V Retainer Clip _ - (2 per side) Reflector Side Extension O 2004 Roberts-Gordon NSTALLED ONLY INA ACCORDANCE WITH I LOCAL LAWS. CODES AND REGULATIONS. AN ONLY BYACON D IN S STBALLATIION REQUEST ND SERVICE OF T GAS-FIREED HEATING EQUIPMENTBE ROBERTS GORDON° CTH2- Series SUBMITTAL SHEET LOWER CLEARANCE SHIELD INSTALLATION Shield Support Strap Assembly 12" -: _ Reflector --\:_____7____ _ ------------------------:_________,,,,,,_\:- - - - 17.1' (300 mm) _ -� / - (434 mm) • /� ____ . __--------- _,......_,,, i �. .....„--------- Align pilot holes I I A 1 ,----------- .----- �� , . o , r� Lower Clearance Shield 0 Locknuts ,_--- - - - - - ��i ,,,,Washers„ Description Part Number -• J Lower Clearance Shield Package 01397501 TJ Shield Support Strap 01397500 Lower Clearance Shield 02793000 Screws Locknut #8 92311400 Flat Washer #8 95310800 Screw #8 x 3/8" 93511406 TWO -FOOT DECORATIVE GRILLE INSTALLATION Grille Installation Tube and Reflector Hanger Reflector ;- Tube "-/ -- tl II . . i ti .i t f I l // crr�- �� rq - i a — f �i10- 141frrecr- it ' ix may / ` — �_ 1� rat - - 1 / . � --,� ��j/ 61 x 122 cm Aluminum Grille Suspended Ceiling Frame Description Part Number Aluminium Grille 2' x 4' 91407000 0 2004 Roberts-Gordon M TALLED ONLY IN WITH LAWS. CODES AND REGULATIONS. AND ONLLY NY A CONTTRACTOR Q UAL LI IFI D THE INSTALLATION AND SERVICE OF GAS- FRED HEATIING EQUIPMENTBE ROBERTS GORDON®CTH2- Series SUBMITTAL SHEET Frame Shield Installation • Shield Description Part Number Deco Grille Shield 01365900 Reflector Side Extension Installation NOTE: If the Decorative Grille system is to Cut Relief Notches for Tube be installed in an area with considerable and Reflector Hangers 7 . air movement, it is recommended that one #8 x 3/8 (3.9 x 9.5mm) sheet metal screw be installed per reflector extension to _ __ -- prevent it from blowing over. - ; \ Insert Screw 111 here Reflector Side Extension Distance "A" Extension Minimum Maximum Part No. Width 2" (4 cm) 6" (15 cm) 01370408 8" (20 cm) 6" (15 cm) 10" (26 cm) 01370412 12" (30 cm) Description Part Number 10" (26 cm) 14" (37 cm) 01370416 16" (40 cm) Reflector Side Extension 01370412 O 2004 Robe rtS'GO rdOn NSTALLED ONLY DANCE WITH LOCAL CODES REGULATIONS, ANDD ONLLY RY D A CONTRACTOROULIFIED IN AND SERVICCE OF GAS -FIR D HEATIING E MENT E ROBERTS GOROON® CTH2- Series SUBMITTAL SHEET ONE -FOOT DECORATIVE GRILLE INSTALLATION One -Foot Decorative Grille Bracket In order to maintain reflector shape, do -� ` ..- #8 Sheet Metal Screws not fasten brackets together. Do not �/Y \" ----_ /01► fasten bracket to adjoining reflectors. I Maintain same slipjoint position as i f j , _,__ reflectors. 1 I `= I — � T Decorative Grille Bracket I ' 2 Cut relief notches for supports and hangers. Minimum Description Part Number Bracket Bracket 01363003 Overlap Decorative Grille � iv �1 r .,‘ . V »�` \ Spread apart bracket ' - � .. and install ` "�`- -� ��� �.� Decorative Grille. �`� \ Description Part Number \_� - ; � ~-~1 .mow Decorative Grille 8' x 1' 91406700 � _ ` Joint Piece and Reinforcement F Joint Piece \., li . . �. \ , c ']K \ �i 1 " y � zy rlir vT.s_ \ hit M w � +�^Y '-' Slip joint piece into , z..:7 . support bracket �- and fasten to d bracket on one side , - ,, . — o of the joint only. --y�� Reinforcement ;'` . �" � L " ,tea: Description Part Number \ ° Joint Piece 01365903 #8 Sheet Metal Screws - - -_ \ . _ _ � - Reinforcement 01365902 Joint Piece 0 2004 Roberts - Gordon N ONLYrIN1ACCORDANCE ITH LOCAL LAWS• COSTSA DREGULATIO SS ANDS ONLLY BYA CONTTRACTOR OUALIFIED INI THEA STTALLATON SERVICE OF GAS -FRED HEATIING EQUIPMENTBE ROBERTS GORDON*CTH2-Series SUBMITTAL SHEET End Piece and Reflector End Cap . . \ \ ;.`/ i I , I I 1 ...._ Reflector End Cap ----- 7 - --__--- ---- ,,--..,,.. 'T" End Piece 4 - ---.., Insert end piece 1, -''''"-- 7 . viiii;11 between grille and I lk. i brackets. -- z : Sil-- 1 :iSzz - -- - zz. - ---zzz-z::::: :. : --z:::;;., A. _ , - --- - - ....- -- „.....- „,....- .„.- _.... 4 '''- ''''4:1 „ to brackets using two #8 sheet metal screws and replace reflector end cap. Description Part Number End Piece —iii_ _... . — 01365901 • 90° Elbow z' -------- \ / ( Inside 1- It I Ir- Corner , P • I ---;..-.... / . .. i ' dile Brackets , 1 Joint Piece / .„... ‘ , 1 I - -r _---- ---, : I -..., ,./ ... ,..., ) A 2 ---- .__________ ;.."--------------.' -... I Insert i --------, i-ii_ ' ' ' '----- - '' -- / End Piece ____------.. .. - .` ' ': r 'i 7, , "--.--, .. a ___________!. ,..... _.-- "54: ....... ,.. ' 14- 7_, -"-------- between /---' ----- --..... -ii- - .:T , - grille and - ,_.-- *;- "i . 'T ' '...*". '!"C : - . - ' ' 1 F7-.. / • • __------ _,---s: •.... '' • s..:.. , -...„, - 7.,'-.. '.: ''; : 74 ' .4 1 kets. _-: / ... r ) - " - ,.., . .:,- :-.__- -- - -----_ /.,,---7: s" ''' ' Or - .."-- - .-r __-_-. --• - - - , z,-..:.-z 5 ;z7z- , ;:fg:4:-.1',...< 4 '.*„1:4-",--74-7 , , , , , -„ , ...,,,,, --„,.._ ' Z :./.,It.' .--Stna ' - - - -- - • • - -..„ . ,-..z... -,,, ::::-...„,„ .. -- - - - ** ' ' '- 7" 7.,,,,-- „ . a e ',...%..'''.,‘",,,•-• ,.. - , a - -:-,.. ''''- ° - '%•4 Decorative Grille Cut grille bracket at Joint Piece -- --, , i --..-",... , ...-...,,,--a ..... Brackets reflector joint piece. ---. '' `-:*;.. 02004 Roberts- Gordon APPLICATIONS. ENGINEERING AND DETAILED GUIDANCE ON SYSTEMS DESIGN. INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON. PRODUCTS ARE TO BE NSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS. CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT. ROBERTS GORDON* CTH2- Series SUBMITTAL SHEET PROTECTIVE GRILLE INSTALLATION Silicone Cap Installation N4141 111114p r All -a-.. P. IP P .. .■'''-: _l_____ A r, P 1,7; �� Silicone Cap Description Part Number Grille Grille Section 08050001 Finger Grille End Cap 08050002 Silicone Cap 91915951 -6P Grille End Cap Installation / 4.4 '. '' Grille ` . " Grille End Cap . C / , j -- __---^- Bend up 90° � y Pull outward Grille Installation ��� Reflector '11 ; 1111181111* - - _ _ (101 cm)■. '"i �� - -� � iii� _". .... F inal Grille e Section ��� Grille '��� ���� ��!i i _ ii, Grille %-- End Cap G © 2004 Roberts- Gordon NSTALLE Y WITN L LAWS COD SAND N T A A NO -A O T O BY A CONTRAC OUAIFl N S T A H V E ANO SERVIICE OF 1S - IRE EA EQUI E ROBERTS GORDON ®CTH2 - Series SUBMITTAL SHEET VENTING Horizontal Ventilation 4" (10 cm) Pipe Combustible or Non - Combustible Wall Only Non - Combustible Wall Vent Adapter , / Vent Adapter % ,, %� 18" Min.- - wil yl / 1 4" Single Wall Pipe 4" Single Wall Pipe Vent Terminal Vent Terminal Description Part Number Vent Terminal (Comb. Wall) 90502100 Vent Terminal (Non -Comb Wall) 02537801 -XX Wall Thimble 90505600 Vertical Ventilation 4" (10 cm) Pipe 4" (10 cm) Type "B" vent cap 4" (10 cm) Type "B" vent pipe 18" (46 cm) Roof Min. , . Flashing l'..... �\ : I - - \ \ \` Roof \ \` . Approved Thimble The last section of vent pipe 7 Adapter (if applicable) 1 p assing through the roof or ; ; wall may be Type "B" vent pipe. n ---- _ : All other vent materials in the - building must be single wall 4" (10 cm) Single Wall Pipe I I vent pipe. Description Part Number Vent Cap 4" (10 cm) 90502300 © 2004 Roberts Gordon APPLICATIONS, ENGINEERING AND DETAI GU DN S Y ST EMS DESIGN, INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON •H PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH L OCAL L CODE AND REGULATIONS. AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTALLATION AND SERVICE DF GAS -FIRED HEATING EQUIPMENT. ROBERTS GORDON' CTH2- Series SUBMITTAL SHEET Common Sidewall Venting Vent Terminal d Tjernlund VH1 -6 or Equivalent \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ Outside Wall \ \ \\ 6" Single Wall Pipe ----. - Sweeping T Vent Adapter —\ __ / Connection d p #' A 4" Single Wall Pipe I Vent Adapter Vent Terminal �� Tjernlund VH1 -6 or Equivalent \ \ \ \ \ \ \ \ \ \ \` Outside Wall \ \ \ \\ 6" Single Wall Pipe Vent Adapter Sweeping 'Y' �° Connection i -. - .: - -- .-, ,,m .�..F >.:�>�. _ 1# w 4" Single Wall Pipe 4" Single Wall Pipe Description Part Number Vent Adapter - -- "" Vent Terminal 6" (15 cm) 90502101 cr 0 2004 Roberts - Gordon NSTALLEDI ONLY'IN I ACCORDANCE WITHH LOCAL LAWS,CODES REGULATIIONS, AND LOYN BY A DtcT OOAL INSTALLATION AND SERVICE OE GAS- FRIRESNHEATIING PME E ROBERTS GORDON®CTH2- Series SUBMITTAL SHEET Common Vertical Venting Type "B" vent cap (7" or 8" may be used. These are not available • from Roberts Gordon.) VIII III t Type "B" vent pipe 18" (46 cm) Roof Min. „�� \ Flashing a \ \ \� \ \ \ \ \ \� \ \ \ \ \ \ \ \ Roof \\ The last section of vent pipe passing through the roof or ---' Approved wall may be Type B" vent pipe. Thimble All other vent materials in the j (if applicable) building must be single wall '� Vent Adapter vent pipe. .,------9 Single Wall Pipe Vent Adapter 1 € 4" (10 cm) ~ D `D" Area must equal sum 4" (10 cm) Single Wall Pipe of open area of Single Wall Pipe individual vents. Top View ! !' 1._<*,,,,,,,NN. ,,,,--(-- r '-.„ 40 \ _ O 2004 Roberts - G o rdon NST ONLY'IN WITH LOCAL CODES REGULATIONS. AND ON BY A CONT ACTOR IN THEAINSTTLLATIION REQUEST ND SERVICE OF GAS-FIRED HEATING TSA EQUIPMENT • ROBERTS GORDON® CTH2- Series SUBMITTAL SHEET OUTSIDE COMBUSTION AIR SUPPLY Vertical Outside Air Supply for Single Heater Installation Vent Cap 18" (46 cm) Min. \� \`' ,, \ \ \ \ \ \ \\\ \ Roof \ \ \ \\ I Flex Hose 4" (10 cm) (recommended) Single Wall Pipe \ ; ---r---- — B /MI urner Band Clamp (recommended) Description Part Number Vent Cap 4" (10 cm) 90502300 Horizontal Outside Air Supply for Single Heater Installation 4" (10 cm) Single Wall Pipe Vent Cap / Flex Hose —� (recommended) P / ' Burner % ._. l I / j Band Clamp (recommended) 4 Description Part Number Vent Cap 4" (10 cm) 90502300 © 2004 R o b erts - G or d on APPNS, GINEER AND DETAILED GUIDAN ON STEMS DESIGN, INTION AND PRODUCT ORMANCE ILABLE UPON REQUEST. G fl V �7 U INSTALLED LICATIO ONLY EN IN ACCORDA NCE WITH D LOCAL LAWS, CE CODES SY AND REGULATIONS, STALLA AND ONLY RY A CONTRACTOR PERF QUALIFIED IN IS THE AVA INSTALLATION AND SER ROBERTS GORDON* PRODUCTS ARE TO RE VICE OF GAS -FIRED HEATING EQUIPMENT. ROBERTS GORDON Series SUBMITTAL SHEET Vertical Outside Air Supply for Double Heater Installation ~ --------- Vent Cap MEM \ \\ \ \\ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \\ Outside Wall \ \ \ \ \\ 6" (15 cm) Single Wall Pipe ---- Sweeping 'T' / Flex Hose Connection i x (recommended) / Burner f,- tEl Burner Band Clamp 4" (10 cm) \` -- Flex Hose ( recommended) Single Wall Pipe (recommended) Description Part Number Vent Cap 6" (15 cm) 90502302 Horizontal Outside Air Supply for Double Heater Installation 9 6" (15 cm) Single Wall Pipe .-- r _ 1 Flex Hose (recommended) Vent Cap Burner a N O Sweeping 'Y' Connection --- 4" (10 cm) Single Wall Pipe (Seal All Joints) • R Burner \ Description Part Number Band Clamp • Vent Cap 6" (15 cm) 90502302 (recommended) O 2004 Roberts - Gordon NSTALLED ONLYNN WITH L CODES AND REGULATIONS. DqN ONLLN BY A L EDEN THEINSTTALlATION AND SERVICE OF GAS RED HEATING EQUIPMENT BE ROBERTS GORDON° CTH2- Series SUBMITTAL SHEET GAS PIPING Gas Connection with Stainless Steel Flex Connector - Hold gas nipple securely with pipe wrench when ii _ attaching the flex gas connector. Failure to follow these 'NIIINI' .I'F1iIR���� i instructions can result in product damage. n +11HHUe.,■ . a Shut -Off Valve must be parallel to Shut - Off Valve 1 '■' burner gas inlet. The 2" (5 cm) (included with connector) d • displacement shown is for the cold I condition. This displacement may mt.- , reduce when the system is fired. ``` } r +.. al Nit: ''a ..-. 2„ (5 cm) , .•� _ -, - 12" = 45� (30 cm) ' ��i = .4Zt; `ti 0 Horizontal Stainless Steel Flex Gas Connector Rear View Description Part Number 1/2" Flex Gas Line 91412200 3/4" Flex Gas Line 91412203 0 2004 Roberts - Gordon NST I ALIE D PAttgRINDGANANCED WETHA U LAWS, CODE: AND REGULATIONS. ANDD LOYN RV A CON Dili] ACTOR QUALIFIED IN THE ON SERVICE OF GAS FIRED HEATIING EQUIPMENTBE ROBERTS GORDONECTH2- Series SUBMITTAL SHEET WIRING A WARNING Electrical Shock Hazard Disconnect electrical power and gas supply before servicing. This appliance must be connected to a properly grounded electrical source. Failure to follow these instructions can result in death or electrical shock. Line Voltage Thermostat Wiring Line Voltage Thermostat 120V -60Hz Gnd. Gnd. \ Supply Circuit L1 • = N - N - L2 • • • Low voltage Gnd. terminal detail -L on all burners © 2004 Roberts-Gordon ONNLY IN W H L OOCAL LAWS, CODES AND AND ON BY A CONTRACT R QUALIFIED IN THE INSTALLA SERVICE OF GAS-FIRED HEATING CEQUIPMENT. ROBERTS GORDON' CTH2- Series SUBMITTAL SHEET A WARNING )ij Electrical Shock Hazard Disconnect electrical power and gas supply before servicing. This appliance must be connected to a properly grounded electrical source. Failure to follow these instructions can result in death or electrical shock. Low Voltage Thermostat Wiring 120V 60Hz f , Supply Circuit r �- N L1 = Gnd. Low voltage L2 4— • thermostat Low voltage Gnd.- 1 terminal detail Low Voltage Thermostat Wiring with Multiple Burners Transformer Relay FRONT VIEW BACK VIEW " Low Voltage Thermostat P/N 90425100 _. ..4 ." e•i" - r :,..,:. Black COIL s co4. A i Purple V � , lack 4) • .. %111. o wood o White Red Burner 1 Burner 2 Low Voltage r; r; Terminal Detail ii iji • on all Burners 120V -60Hz Gnd. Gnd. supply circuit H N = H N = 1.1 L2 • Gnd. _.__ -- Burner 3 Burner 4 When using 1 -2 burners, use SPDT , Gnd. Gnd. Transformer Relay P/N 90417600 When using 3 -4 burners, use DPDT Red/Yellow H N = H N Transformer Relay P/N 90436300 1 © 2004 Roberts-Gordon NSTALLED ONLY LOCAL LAWS. CODES AN REGULATIONS, AND ONLY N Y ACONT OUALIFlED NTHEA STALLATION SERVICE OF GAS -FIRED HEATING EQUIPMENT.E ROBERTS GORDON CTH2- Series SUBMITTAL SHEET CTH2- Series Internal Wiring , SMART 120V -60Hz VALVE supply circuit = _ TRANSFORMER - _ o WHITE L2 WHITE ' 'S M , ORANGE 7C YELLOW N.O. Li BLACK S 4 BLUE — 1 PURPLE, MA ME E ELLOW ■ I Gnd - I I CO I T O THERMOSTAT 1 m'M A__ _._....__ =in 1 PRESSURE SWITCH DOOR N.O. COM °. SWITCH BLACK-7 BLACK WHITE BLACK ___J—j WHITE BLACK TERMINAL WH BUSHING GREY IGNITER MOTOR /BLOWER I — FLAME SENSOR Sli GREEN CTH2- Series Ladder Diagram L L,• TRANSFORMER • WHITE BLACK • ORANGE BLUE VALVE TO 41 THERMOSTAT WHITE PRESSURE SWITCH -- YELLOW --iT QI — — YELLOW I PURPLE WHITE HOTSURFACE WHITE WHITE BLACK GREY H DOOR FLAME SWITCH MOTOR SENSOR WHITE — BLACK T © 2004 Roberts Gordon ST ALLE D ONLY N I AACCC O D TH uws CODE AND RECUUTiONS,ANO ON BYA ONTA TIONRANO i. N10E OF S �� PRODUCTS TO TNT E ROBERTS GORDON° CTH2- Series SUBMITTAL SHEET Electrical Connection to the Burner E \ / Electrical Cord or II `� Flexible Conduit Ii \�'a \ BX or Romex Connector Burner i I I I 1 Connect wires together I I L1 with suitable approved I I L2 f / Junction Box wire connectors. I Ground 1 Green to Ground I [ Black m oil White to L2 I i White ( ' , Black to L1 ` I Green Ii i II I I ,-,,, Q , I! \ I , I e � O 2004 Roberts- Gordon APPLICANS E NEERNG AND TED GIDAN ON DGN. INSTALLATION A ND PRODUCT ER PERFORMANCE I AILABLE UPON REQUS ROBERTS GORDON• PRODU CTS ARE INSTALLED TIO ONLY IN NG I ACCORDANCE WITH AIL LOCAL U LAWS. CE CODES SYSTEMS AND REGU ST AND ON BY A CONTRACTOR QUALIRED IN S T INSTALLATION AND SER VICE OF GASMRED HEATING EQUIPMENTO BE T. ROBERTS GORDON® CTH2- Series SUBMITTAL SHEET INTERNAL BURNER DIAGRAM • Motor and Blower Assembly Blower Inlet Gasket I \ _ Door Switch Burner Cup Assembly — ^ I I Mica Assembly Air Adapter y Collar / _ , o 0 ®o o © ®® ® , Hot Surface 11 ;, Igniter _ / r ` o L IA i - 1 CI Pressure Switch SmartValve®ll . ,_ /._... , m ' u it Flame Sensor @ 1 „D r = Jumper Wire n ■ -,_, _ PIN 03090900 o 1 0 r ��� Tube Gasket — .1 �- (�`" 41, Thermostat J - Connection Transformer C © 2004 Roberts-Gordon AP I ONLY IN ANCE WITHILOCALULAWS. DN S REGULATIO N S AND OL BY A TDRUACCT IN STALLATON AND SERVICCE OF GAS - RDEODN HEATIING EQU :LE ENTBE ROBERTS GORDON • CTH2- Series SUBMITTAL SHEET THE ROBERTS GORDON® VANTAGE® II LIMITED READ YOUR INSTALLATION, OPERATION AND WARRANTY SERVICE MANUAL ROBERTS - GORDON WILL PAY FOR: If you have questions about your controller, contact your installing professional. Should you need Replacement Within 42 months from date of shipment from Roberts- Parts or have additional questions, call or write Roberts - Gordon, replacement parts will be provided free of Gordon: charge for any part of the controller which fails due to a manufacturing or material defect. Roberts - Gordon will require the part in question to be U.S.A. returned to the factory. Roberts - Gordon will, at its sole 1250 William Street discretion, repair or replace after determining the P.O. Box 44 nature of the defect and disposition of part in question. Buffalo, New York 14240 -0044 ROBERTS GORDON® Replacement Parts are 716.852.4400 warranted for a period of 18 months from date of shipment from Roberts- Gordon or the remaining Canada ROBERTS GORDON VANTAGE ®II warranty. 76 Main Street West, Unit 10 ROBERTS - GORDON WILL NOT PAY FOR: Grimsby, Ontario L3M 1R6 Service trips, service calls and labor charges. 905.945.5403 Shipment of replacement parts. Claims where the total price of the goods have not On the web at: www.rg- inc.com been paid. Damage due to: Roberts - Gordon's liability, and your exclusive remedy, under this warranty or any implied warranty (including • Improper installation, operation or maintenance. the implied warranties of merchantability and fitness • Misuse, abuse, neglect, or modification of the for a particular purpose) is limited to providing ROBERTS GORDON VANTAGE ®II in any way. replacement parts during the term of this warranty. Some jurisdictions do not allow limitations on how long an • Use of the ROBERTS GORDON® VANTAGE ®II for implied warranty lasts, so this limitation may not apply to other than its intended purpose. you. There are no rights, warranties or conditions, • Incorrect gas or electrical supply, accident, fire, expressed or implied, statutory or otherwise, other than floods, acts of God, war, terrorism, or other casualty. those contained in this warranty. • Improper service, use of replacement parts or accessories not specified by Roberts - Gordon. Roberts - Gordon shall in no event be responsible for incidental or consequential damages or incur liability • Failure to install or maintain the ROBERTS GOR- for damages in excess of the amount paid by you for DON® VANTAGE® II as directed in the Installation, the ROBERTS GORDON® VANTAGE® II. Some Operation and Service manual. jurisdictions do not allow the exclusion or limitation of • Relocation of the ROBERTS GORDON VANTAGE® incidental or consequential damages, so this limitation or exclusion may not apply to you. This warranty gives you II after initial installation specific legal rights, and you may also have other rights • The use of the ROBERTS GORDON VANTAGE II which vary from jurisdiction to jurisdiction. in a corrosive atmosphere containing contaminants. • The use of the ROBERTS GORDON® VANTAGE ®II Roberts- Gordon shall not be responsible for failure to perform under the terms of this warranty if caused by in the vicinity of a combustible or explosive material. circumstances out of its control, including but not limited to • Any defect in the ROBERTS GORDON® VANTAGE® war, fire, flood, strike, government or court orders, acts of arising from a drawing, design, specification God, terrorism, unavailability of supplies, parts or power. II i or II lied from or on behalf d the n o sp e No person is authorized to assume for Roberts - Gordon PP by any other warranty, obligation or liability. • Damage incurred during shipment. Claim must be filed with carrier. LIMITATIONS ON AUTHORITY OF WARRANTY IS VOID IF: REPRESENTATIVES: The ROBERTS GORDON VANTAGE® II is not installed No representative of Roberts - Gordon, other than an by an contractor qualified in the installation and service of Executive Officer, has authority to change or extend these • gas -fired heating equipment. provisions. Changes or extensions shall be binding only if confirmed in writing by Roberts - Gordon's duly authorized You cannot prove original purchase date and required Executive Officer. • annual maintenance history. The data plate and/or serial number are removed, defaced, modified or altered in any way. The ownership of the ROBERTS GORDON® VANTAGE® II is moved or transferred. This warranty is nontransferable. Roberts - Gordon is not permitted to inspect the damaged controller and /or component parts. © 2004 Roberts - Gordon NSLLLED ONLY INIACCO DANCE WITHILOCALULAWS, CODESA DREGULATIONS, AND ONOLY BY A CONTTRACTOR AND SERVICE OE GASFIIRED HEATIING EQUIPMENTBE [Page Too Large for OCR Processing]