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1999 Roofing Materials and Systems Directory
_ s
. 182 ROOF COVERING MATERIALS (TEVT) ROOF COVERING MATERIALS (TEVT)
ROOFING SYSTEMS (TGFU) Continued ROOFING SYSTEMS (TGFU) — Continued
a. Deck: NC Incline: 3 4. Deck: C -15/32 Incline: 1/2
Foam: "Henry 714 ", any thickness. Existing Roof System: Class A, B or C, existing Classification to
Base Coat: "Henry 580 ", 1 -1/2 gal /sq. maintained.
Top Coat: "Henry 580 ", 1 -1/2 gal /sq. Ply Sheet: One or more layers polyester fabric (not UL Classifi;
Surfacing: No. 11 roofing granules, 40 lb /sq. adhered with Henry #107 emulsion or #307 fibered emulsion, 3 -4 gal,
Class B Protective Coating: Henry #107 emulsion or #307 fibered emulsior
1. Deck: C -15/32 Incline: 1/2 thru 6 gal /sq.
Foam: "Henry 714 ", 1 in. min thickness. Surfacing: " #229 Aluminum Emulsion Roof Coating ", " #220 Alumi-
Base Coat: "Henry 580 ", 1 -1/2 gal/sq. ® Roof Coating" or " #520/ #521 Aluminum Fibered Coating Prem
•
s
", 1 -1 2 al
Top Coat: "Henry 580 ", 1 -1/2 gal /sq. Grade", / gas
q•
Surfacing: No. 11 roofing granules, 40 lb /sq. 5. Deck: C-15/32 Incline: 1/2
Existing Roof System: Class A, B or C BUR, existing Classifications tc
• MAINTENANCE AND REPAIR SYSTEMS maintained.
Class A
; \ Ply Sheet (Optional): One or more layers of polyester fabric adhr
Base sheets and ply sheets may be adhered with hot asphalt (15 -25 lb /sq) or with " #107 Asphalt Emulsion" or " #307 Fibrated Emulsion Roof Coatis
} Henry Cold Application Cements ("#203", " #403" or " #902 ") applied at 1 to 2 3 -4 gal /sq.
gal /sq unless otherwise specified; adhesive may be applied by brush, roller, Surfacing: No. 11 granules applied at 60 lbs /sq into #107 Asp
notched squeegee, or spray equipment. Emulsion" or " #307 Fibrated Emulsion Roof Coating ", 4 -5 gal /sq.
"#604 (25 lb, Type G2) or " #607 (33 lb) fiberglass base sheets are suitable
alternates for the G2 base sheets specified below. " #605" (80 lb, Type G3)
> mineral surface underlayment is a suitable alternative to the Type G3 cap sheet HERBERT MALARKEY ROOFING CO R4:
i specified below. 3131 N COLUMBIA BLVD KENTON STATION PO BOX
"#288 Desert Tan Elastomeric Roof Coating" is a suitable alternate to " #287 17217, PORTLAND OR 97217
White ".
., Unless otherwise indicated the "Premium I SBS Modified Base Sheet, No.
" #282 Desert Tan Elastomeric Roof Coating" is an acceptable alternate to or 503" is interchangeable with "Fiberglass Premium Base Sheet. No. 515" (1
i " #280 White ". G2). "Fiberglass Premium 1 Ply Sheet" Nos. 500 and 506 are also interchangea
1. Deck: C -15/32 Incline: 1/2
i Existing roof system: Class A gravel or smooth surfaced - covered with: ASPHALT FELT SYSTEMS WITH HOT ROOFING ASPHALT
Base sheet: One layer Type G2 (25 lb), 40 lb or inverted 80 lb fiberglass Class A
capsheet, mechanically fastened or spot adhered with Henry Cold "Fiberglass Premium Base Sheet No. 515" is an acceptable alternate to
I Application Cement 1 gal /sq or hot asphalt, 15 lb /sq. Type G -2 base sheet in any Classification.
I. ` Ply sheet: Two or more layers Type G2, 25 lb min or any classified 1. Deck: C -15/32 Incline: 3
(i1 membrane adhered with Henry Cold Application Cement, 1 -1/2 to 2 Insulation: Per lite, glass fiber or OCF composite glass fiber / ureth:
G gal /sq or hot asphalt, 25 lb /sq. 3 -1/2 in. max, nailed or hot mopped.
Protective coating: " #107 Asphalt Emulsion ", 9 gal /sq reinforced with Base Sheet (Optional): Type G2 "Fiberglass Premium Vented Base Sf
I 1 3/4 in. chopped glass fiber, 3 lb /sq. spray applied. No. 508 ", hot mopped.
~raj Reflective coating: " #120 Premium Non - Fibered Aluminum Roof Coating ", 'Ply Sheets: 1 to 3 layers "Fiberglass Premium Base Sheet No. 515" T
; 1 " • G2 or "Premium I SBS Modified Base Sheet No. 501" bitumr 1/2 gal /sq, " #229 Aluminum Emulsion Roof Coating ", 1 gal /sq, " #280 (modified
1 gal /sq or " #220 Alumi -Top® Roof Coating ", 1 gal /sq. hot mopped.
T 2. Deck: C -15/32 Incline: 1/2 ' ^ Surfacing: Gravel.
- i = Existing Roof System: Class A gravel or smooth surfaced - covered with: (2. D ck: C -15/32 Incline: 1/2
�. Base Sheet: One layer Type G2, 25 lb, 40 lb or inverted fiberglass G3 Base Sheet: Type G2 "Fiberglass Premium Base Sheet No. 5:
mineral cap sheet, 72 lb, mechanically fastened or spot adhered with mechanically fastened.
Henry cold application cement, 1 gal /sq or hot asphalt at 15 lb /sq. Ply Sheet: One or more plies Type G2 "Fiberglass Premium Base Sheet
Ply Sheet: Two or more layers (not UL Classified) polyester fabric adhered 515 ", hot mopped.
with " #107 Asphalt Emulsion ", 3 -4 gal /sq. urfacing: Type G3 "Fiberglass Premium Cap Sheet No. 502 ", hot mop'
Protective Coating: #107 Asphalt Emulsion ", 12 gal /sq reinforced with 3. Deck: C -15/32 Incline: 3
` 3/4 in. chopped glass fiber at 4 lb /sq, spray applied. Base Sheet: "Fiberglass Premium Base Sheet No. 515" Type G2
Coating: " #120 Premium Non - Fibered Aluminum Roof Coating ", 1/2 "Premium I SBS Modified Base Sheet No. 501" (modified bitumen).
gal /sq, " #229 Aluminum Emulsion Roof Coating ", 1 al /sq, " #280 White ", Ply Sheet: 1 or 2 layers Type G2 "Fiberglass Premium Base Sheet
515".
1 gal /sq or " #220 Alumi -Top® Roof Coating ", 1 gal /sq. Surfacing: Gravel.
• Class B 4. Deck: NC Incline: 2
1. Deck: C- 15/32 Incline: 1/2 Insulation (Optional): Perlite, glass fiber or OCF glass fiber /ureth
Existing Roof System: Class B built -up roof system, with loose gravel composite, 3 -3/4 in. max, mechanically fastened or hot mopped.
removed. Base Sheet (Optional): Type G2 "Fiberglass Premium Vented Base Sl
Foam: "Henry 714 ", 1 in. min thickness. No. 508 ".
Base Coat: "Henry 580", 1 -1 2 gal/sq. f: - " ry " / 9 / q• Ply Sheet: 1 or 2 layers Type G1 "Fiberglass Premium Fiberglas Ply St
Top Coat: "Henry 580 ", 1 -1/2 gal /sq. No. 500 ".
Surfacing: No. 11 roofing granules at 40 lb /sq. Surfacing: Type G3 "Fiberglass Premium Cap Sheet No. 502 ", hot mop'
Class A, B or C 5. 'Deck: C -15/32 Incline: 2
F 1. Deck: C -15/32 Incline: 3 Insulation: Glass fiber or OCF glass fiber /urethane composite, 1 to 3-
Existing Roof System: (Existing Classification to be maintained) Class A, in. mechanically fastened or hot mopped.
B or C built -up roof system. Ply Sheet: 2 or more layers Type G2 "Fiberglass Premium Base Sheet
Protective Coating: " #107 Asphalt Emulsion ", 9 gal /sq reinforced with 515" or "Premium I SBS Modified Base Sheet No. 501" hot mopped.
3/4 in. chopped glass fiber, 3 lb /sq. Surfacing: Type G2 or G3 "Fiberglass Premium Cap Sheet No. 502 ",
Reflective Coating: " #229 Aluminum Emulsion Roof Coating ", 1 gal /sq. mopped.
,:$ 2. Deck: C -15/32 Incline: 2 -1/2 6. Deck: NC Incline: 3
Existing Roof System: (Existing Classification to be maintained) Class A, Base Sheet: Type G2 "Fiberglass Premium Base Sheet No. 5;
B or C built -up roof system. mechanically fastened or hot mopped.
Protective Coating: " #107 Asphalt Emulsion ", 9 gal /sq reinforced with Ply Sheet: 1 or more layers Type G1 "Fiberglass Premium 1 Ply Sheet
3/4 in. chopped glass fiber, 3 lb /sq. 500 ", hot mopped.
Reflective Coating: " #520/ #521 Aluminum Fibered Coating Premium Surfacing: Gravel.
Grade ", 1 - 1/2 gal /sq. COMBINATION HOT AND COLD SYSTEMS
3. Deck: NC Incline: 1/2 Class A
Existing Roof System: Class A, B or C BUR, Classification to be 1. Deck: NC Incline: 1 -1/2
maintained (gravel may be removed), covered with one of the following Insulation: Glass fiber, perlite or wood fiber 1 in., mechanically faste
• roof coatings: or hot mopped.
Coating: " #520/ #521 Aluminum Fibered Coating Premium Grade ", "220 Ply Sheet: 2 or more layers Type G1 "Fiberglass Premium 1 Ply Sheet
>F Alumi -Top® Roof Coating" or the "229 Aluminum Emulsion Roof Coating ", 500 ", hot mopped.
3 gal /sq. Surfacing: "Fibered Asphalt Emulsion ", 3 gal /sq.
LOOK FOR THE UL MARK ON PRODUCT
• Ma la LOW SLOPE ROOFING SYSTEM SPECIFICATION
Roofing Products - FOUR -PLY CONVENTIONAL 502 (Base Ply & Cap)
System Configuration • / / /s ; y
ROOF D ECK/ //, BASE SHEET/ 1,0.-1
M4 - AHA (515, 2 500,502 cap) 'COVER BOARD /// MECH. ATTACH OR Fs
M4-AIA (515, 2 - 506, 502 cap) • /' / • FULLY ADHERED f ^
M4 -BHA {501, 2 - 500, 502 cap) ) . / /
M4 -BIA (501, 2 - 506, 502 cap) / ��
ff.
/// /// ti t .
Materials per 100 sq./ft. of roof area: /////////// / / '*te.x+x^
y
Base Sheet Options (choose one of the following): / ;`� k y
One (1) ply of 515 25.0 lbs.
� / //
t f sI
One (1) ply of 601 30.6 lbs. / / � � / /� �
Ply Sheet Options (choose one of the following): / Y ; s s � €X ' ; f
Two (2) plies of 500 7.2 lbs. per ply /14.4 lbs. j/ j j / e _ N % ,<;, �,:
Two (2) plies of 506 9.2 lbs. per ply /18.4 lbs. // / .0 1•
Cap Sheet: • 1 • / V
One (1) ply of 502 72.0 lbs. ////.
Adhesive for roofing plies: ASTM 0 312 type III, or IV jj // ` . F. ., ,
„t4 .
25.0 lbs. per ply /per sq, // / f ,,, ' 0.; 4 • Insulation: Specified ",% a ,
.n,..
: MY4 .
Weight per square (- insulation): 211.4 lbs. to 221.0 lbs. j :; ; . ' . �?
Ro deck and general information: Roof deck must be / " %
clean, dry, smooth, and structurally sound to receive the new Vi PLIES ^ it CAP SHEET
roofing system. Drainage must be incorporated in the design / `4 • ".�'. FULLYADHERED:! FULLY ADHERED
''." `d4. %�:3u +.air,'r2%y. ^_• %; %s.
to prevent ponding water. For more information, please refer Four ply, hot mopped, built -up roofing system with conventional fiber -
to the current Malarkey Specification Manual: General require- glass base, ply, and cap sheet installed over an apprpoved roof deck.
ments and Commercial Installation Instructions.
Special requirements: This roofing system can be installed Fleshings: Install all primed flashings (lead, metal, scuppers,
as illustrated on slopes up to 1" in 12 ". Slopes that are greater etc) in a layer of plastic cement on top of the inter -ply and
than 1" in 12" are to be installed in a strapped fashion using stripped off with Two (2) of reinforcement, feathering each ply
ASTM D 312 type IV asphalt, and wood nailers /insulation stops 3" from the edge of the flange and corresponding ply. Install
to facilitate back nailing of the roofing system. For more in- cap sheet after all fleshings have been stripped in
formation, please refer to the current Malarkey Specification
Manual: General Requirements /Strapped Installations. Base fleshings: Base flashing stripping ply(s) are to be in-
Application: Hot Mopped install base sheet according to in- stalled over the inter -ply before the installation of the field sur-
structions in section 4 -5 of this manual. Install all inter -plies fa t and Stripping r ica are fo extend flat to v the r an of the
cant a
so that the water runs over (shingle fashion) or parallel to nd up the veertical surface of all flat to vee rtical transitions
(strapped), but runs over (curbs, walls, roof top equipment, etc). After the installation of
hot asphalt but
the nominal ate the laps ng in a uniform or
per parallel
s mopping t square. to
the field surfacing, install the specified cap sheet base flashing
hot as ph plies to ensure ate of 25 between lbs. lbs. per
the ply,
asphalt and extending 6" beyond the toe of the cant and up the vertical sur-
face. Terminate the base flashing as shown in the commercial
the bottom surface of the roofing felts. Cap sheet will be in- roofing details of the current Malarkey Specification Manual.
stalled so that the water runs over (shingle fashion) or parallel
to (strapped), but never against the laps. Cut cap to 1/3 of the Fire Ratings: The specification carries a Class 'A' rating up
total length (11') and allow to relax prior to installation. Position to 2" in 12" over the following decks: Wood, Metal, Concrete,
cap membrane for installation and embed into a uniform mop- Lightweight Concrete, Structural Wood Fiber, and Gypsum.
ping of asphalt applied at the rate of 25 lbs. per square. Broom The exact listing for this roofing system can be found in the
all cap sheet to ensure contact between the asphalt and the current edition of the ITS Wamock Hersey Directory of Listed
bottom of the sheet. Stagger all end laps a minimum of 12 ". Products. For other ratings, contact the Malarkey Technical
Prior to the application of interply sheets, all valleys and wa- Services Department.
terways shall receive an extra layer of Malarkey ply sheet (or
comparable product) which shall be at least a full width sheet
and shall extend at least 12 inches (30 cm) up to the inclines
out of the valleys.
www.MalarkeyRoofing.com • 800 - 545 -1191 4 -29 Specification Manual REV. 7/11
170 TECHNICAL PRODUCT DATA SHEET
Hoofing roduc c?
515 BASE
FIBERGLASS BASE SHEET
Note Malarkey Roofing Products TM (Malarkey) Inventory SKU numbers for this product: 515
Product Description
Product Use: 515 Base is suitable for use as a base sheet for hot asphalt, cold process or torch -on application. ` ". ndard qual-
ity base sheet may be used over various combustible and non - combustible decks as the initial ply for specified roof systems. Please
consult Malarkey Technical Services for approval of roof systems. Approved for use on all fire -rated built -up roofing.
Composition and Materials: 515 Base is manufactured on a fiberglass mat impregnated with hot asphalt and coated on both sides
with a hot asphaltic material and surfaced with a mineral release material.
Technical Data
Typical Properties, 3.0 square roll
Weight/ Roll (nominal) 75 lbs (34.0 kg)
Weight/ Square min. (nominal) 25 lbs. (11.3kg)
Dimensions 39 wide x 99' long
(1M wide x 30.2M long)
Lay Lines 2 ", 12 and 18
50.8mm. 317.5mm, 476.2mm)
Thickness 50 mils
As manufactured, meets the requirements ofASTM D4601 Type II.
Complies with and listed with UL, FM and Intertek/WHI.
515 Base is a G2 base sheet.
Application
Application Procedure: 515 Base shall be applied as specified. See Malarkey Specification Manual for specific installation instruc-
tions. 515 Base may be applied in cold weather. Follow cold weather application instructions and general requirements. Contact
Malarkey's Technical Department for details.
Precautions: 515 Base requires dry storage and protection from the weather. Roof decks should be sound, dry, smooth, meet
necessary local requirements, and provide positive drainage. Do not apply wet base ply sheets.
Technical Assistance: Malarkey has technical services assistance available. Contact Malarkey for details at (800) 545 -1191 or
(503) 283 -1191, weekdays 7:00 a.m. to 5:00 p.m. Pacific Time.
Warranty
Malarkey Roofing Products offers various warranties to meet specific requirements. The warranty package for 515 Base includes 5,
10, 15, and 20 -year limited and unlimited coverage. Contact your roofer, local distribution center or Malarkey for full details.
515 Base and other Malarkey products are available throughout North America and Pacific Rim countries. Visit www.MalarkeyRoof -
ing.com for additional product information and availability.
Effective 5.11 I Supersedes all previously published data Check for more current version at www.MalarkeyRootiing,corn
Corporate Office: 3131 N. Columbia Blvd., Portland, OR 97217 -7472 • P.O. Box 17217, Portland, OR 97217 -0217
Telephone: (503) 283 -1191 • (800) 545 -1191 • FAX: (503) 289 -7644 • www,MalarkeyRoofing.com
TECHNICAL PRODUCT DATA
SHEET
500 PLY 4
FIBERGLASS PLY SHEET
Note: Malarkey Roofing Products TM (Malarkey) Inventory SKU numbers for this product: 500
Product Description
Product Use: 500 Ply 4 is a ply sheet suitable for use as an interply in multi -ply roof systems. 500 Ply 4 may be used over various
combustible and non - combustible decks as the initial ply in conjunction with insulated roof systems. Please consult Malarkey Techni-
cal Services for approval of roof systems.
Composition and Materials: 500 Ply 4 Sheet is manufactured on a fiberglass mat impregnated with asphalt and treated with a non-
stick agent to facilitate unrolling. No mineral release is used.
Technical Data
Typical Properties, 5.0 square roll
Weight/ roll min. (nominal) 36 lbs (16.3 kg)
Weight/ Square (nominal) 7.2 lbs (3.27 kg)
Dimensions 39% wide x 165' long
(1M wide x 50.3M long)
Lay Lines 2 ", 9 ", 12W, and 18
50.8mm, 238.1mm, 317.5mm, 476.2mm)
Breaking Strength MD: 44 Ibf /in (7.7kN /m) I XM: 44 lbf/in (7.7kN /m)
As manufactured, meets the requirements of UL 55A, Type G1 for asphalt content and
minimum weight.
Complies with ASTM D2178 Type IV and listed with FM, UL and Intertek/WHI.
Application
Application Procedure: 500 Ply 4 shall be applied as specified with base sheets and/or surfacing. See Malarkey Specification
Manual for specific installation instructions. 500 Ply 4 may be applied in cold weather. Follow cold weather application instructions
and general requirements. Contact Malarkey's Technical Department for details.
Precautions: 500 Ply 4 requires dry storage and protection from the weather. Roof decks should be sound, dry, smooth, meet
necessary local requirements, and provide positive drainage. Do not apply wet ply sheets. Do not mechanically attach ply sheet
to any deck . A base sheet should be specified for mechanical attachment. Ply sheets are are not recommended for cold process
application.
Technical Assistance: Malarkey has technical services assistance available. Contact Malarkey for details at (800) 545 -1191 or
(503) 283 -1191, weekdays 7:00 a.m. to 5:00 p.m. Pacific Time.
Warranty
Malarkey Roofing Products offers various warranties to meet specific requirements. The warranty package for 500 Ply 4 includes 5,
10, 15, and 20 -year limited and unlimited coverage. Contact your roofer, local distribution center or Malarkey for full details.
500 Ply 4 and other Malarkey products are available throughout North America and Pacific Rim countries. Visit www.MalarkeyRoof-
ing.com for additional product information and availability
Effective 5.11 I Supercedes all previously published data Check for more current version at www.MalarkeyRoofng.com
Corporate Office: 3131 N. Columbia Blvd., Portland, OR 97217 -7472 • P.O. Box 17217, Portland, OR 97217 -0217
Telephone: (503) 283 -1191 • (800) 545 -1191 • FAX: (503) 289 -7644 • www.MalarkeyRoofing.com
•
- T
TECHNICAL PRODUCT DATA SHEET
502 CAP •
FIBERGLASS CAP SHEET
Note: Malarkey Roofing Products T"" (Malarkey) Inventory SKU numbers for this product: 502
Product Description
Product Use: 502 Cap is a fire -rated (FR) cap sheet manufactured to meet the needs of a conventional, quality built -up roofing
system. 502 Cap can be applied with hot mopping asphalt or cold process adhesives. 502 Cap is used as a surface sheet for
multiple -ply roof systems. Please consult Malarkey Technical Services for approval of roof systems. Approved for use on all fire -
rated built -up roofs.
Composition and Materials: 502 Cap is manufactured on fiberglass mat uniformly impregnated and coated on both sides with
bitumen (asphalt) compounded with a fire - retardant mineral stabilizer and surfaced with ceramic granules for ultraviolet protection
and weatherability.
Technical Data
Typical Properties, 1.0 square roll
Weight/ Roll (nominal) 72 lbs (32.7 kg)
Dimensions 39% wide x 33' long
(1M wide x 10.5M long)
Granule Adhesion Max 1.0 gram loss, per ASTM D4977
Thickness (nominal) 105 mils
As manufactured meets or exceeds the requirements of UL 55A Type G3 and
ASTM 3909.
Listed with FM, UL and Intertek/WHI.
Application
Application Procedure: 502 Cap shall be applied as specified. See Malarkey Specification Manual for specific installation instruc-
tions. Contact Malarkey's Technical Department for details.
Precautions: 502 Cap requires dry storage and protection from the weather. Roof decks should be sound, dry, smooth, meet neces-
sary local requirements, and provide positive drainage. Do not apply wet cap sheets.
Technical Assistance: Malarkey has technical services assistance available. Contact Malarkey for details at (800) 545 -1191 or
(503) 283 -1191, weekdays 7:00 a.m. to 5:00 p.m. Pacific Time.
Warranty
Malarkey Roofing Products offers various warranties to meet specific requirements. The warranty package for 502 Cap includes 5,
10, 15, and 20 -year limited and unlimited coverage. Contact your roofer, local distribution center or Malarkey for full details.
502 Cap and other Malarkey products are available throughout North America and Pacific Rim countries. Visit www.MalarkeyRoof -
ing.com for additional product information and availability.
Effective 9.70 I Supersedes all previously published data Check for more current version at ww
Corporate Office: 3131 N. Columbia Blvd., Portland, OR 97217 -7472 • P.O. Box 17217, Portland, OR 97217 -0217
Telephone: (503) 283 -1191 • (800) 545 -1191 • FAX: (503) 289 -7644 • www,MalarkeyRoofing.com