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FEATURES
I
(5
NSTALLATION The 4 -way multipoise design allows tion -type burners seldom, if ever,
FLEXIBILITY: a model PG9MAA to be installed needs cleaning.
in an upflow, downflow, or hori-
zontal orientation. All sizes of the INTEGRATED The printed circuit board has con -
PG9MAA may be installed in CONTROL venient terminals which permit .�
direct vent (2 -pipe) applications. CENTER: quick - connection of a thermostat,
All sizes except the 140 size may air conditioning control circuits, a
be installed in non - direct vent humidifier, or an air cleaner. The
(1 -pipe) applications. control has a built-in status indica
for and self -test feature. A self -test
C ASING: The casing also has the required feature allows for a complete LLI
openings for left- or right -side check of the major components in Q
connection of gas, electric, drain, about 60 seconds.
and vent connections.
COMBUSTION The PG9MAA advanced design
COMBUSTION Enclosed burner assembly isolates AIR AND allows Schedule 40 PVC,
SYSTEM: operating noise without the expense VENTILATION: Schedule _ 40 CPVC pipe and O
of sound deadening devices. fittings, PVC -DWV, SDR -21
PVC, SDR -26 PVC (not
3 -PASS This design accelerates heat trans- approved in Canada), ABS -
PRIMARY fer and extracts heat that conven- DWV, or ABS -F628 Schedule
LI)
HEAT tional heat exchangers waste up 40 pipe to bring air into the
EXCHANGERS: the flue. The primary heat ex- furnace for combustion and to
changer is made of aluminized be used for venting combus
steel for corrosion resistance. tion products outside the
FLOW - THROUGH Each cell is laminated with our a structure. The vent pipe can s
P terminate through a sidewall Y
1 SECONDARY tented polypropylene for greater "' or through the roof.
HEAT corrosion resistance to help extend r a
' EXCHANGERS: the life of the furnace for years of CERTIFICATIONS: ` The PG9MAA units are A.G.A. and '' ! • ,..
dependable performance. The heat C.G.A. design certified for use with . i. :.-e?
exchanger is positioned in the fur- natural and propane gases, as well "r
the combustion
nace to extract additional heat from / t
products regard- as G The efficiency ra certi
P 9 tied. The furnace is factory
less of furnace orientation. shipped for use with natural gas. • I
An A.G.A. /C.G.A. listed gas con- .
LIMITED The PG9MAA is backed by a Life- version kit is required to convert
WARRANTY: time Warranty on the heat ex- furnace for use with propane gas.
changers in direct vent application - Th e mo PG9MAA meets Cali- i
(20 year in non-direct Air Quality Management
Dist
irect vent applica- }
tions) and a 1 -year Warranty on all District emission D' I
2, other parts. on requirements. I
P MONOPORT Produce precise air -to -gas mixture QUALITY / :- The quality systems for this product ,
INSHOT which gives a clean burn. The large REGISTRATION:''' have been registered by UL to
BURNERS: monoport on the inshot or injec- ISO 9001 Standards.
I
85 SS- PG9M -03
. ,. ,,,.
4
C1 t ., • ' " 26
1 AIRFLOW ' '95s 1 .e
NH OOAIl17 T1 t1 'hhe' e► 1+--_ p E ' e Tv P � $
IO, CONDENSATE DRAM -
� 5 TRAP r. OU TLET t
(ppW - }
1+ HORIZONTAL LE
TRAP LOCATION 2 -IN. COMBUSTION- "^
v.. ,. a CONDENSATE DRAIN s: + 4- ,
O" Tf 1 _
%4N. DIA DOWNFLOW 8 - AIR CONN 554. }}M DIA POWER CONN ® NOR ONTAL RK HT - 7F '''','4 - � ..
GAB COW C. OR ALTERNAT Sh DIA i r
3 KJ. VENITCi CONN tt 'h -IN. DIA OAS CONN I ` A GAS CONN g T
o rj {r .
'hIN. DIA
+t r i .r i 33'4• POWER CON
, DIA THEPIAOSTAT • I 1 32 yh TYP
14M
ENTRY. - TVP \---- THE DIA
+yt 1 h.. - h -IN. DIA 30' %e"
THERMOSTAT ENTRY
ACCESSORY 30 'h" 39'p
POWER ENTRY 29 "/„ • �' 2 -IN VENT CONN
• Q 2794" TYP •
CONDENSATE _ _ _ — 2•2 — '•;A;•• _,_ _ • • 1 I DRAIN TRAP 27 ? 16 - V �—
I - I LOCATION TYP I I
(ALTERNATE 24 , I
j j UPFLOW)
14 W • Y BIDE INLET i
. TYP I j 17 Vie" 18 .. SIDE INLET
l I
1 1 1 TY
I.
ill I I I
1- �, . 2 - 'p - TYP CONDENSATE s- I I II DRAIN LOCATION f�'� 22'/4 "T l 'he -
SIDE INLET
-I DRAIN LO yyy111 INLET
CONDENSATE E III��� "`'s (UPFLOW)
24 Ae"
26'354" T DIMPLE LOCATORS BOTTOM INLET - :.
FOR HORIZONTAL ;'): -;,
HANGING
• NOTES: Minimum return -air opening at furnace, based on metal
duct. If flex duct is used, see flex duct manufacturer's
pp #� ` `
e recommendation for equivalent diameters:
!p -- 1. For 800 CFM- 16 -in. round or 14 " X 12 -in. rectangle.
2. For 1200 CFM- 20 -in. round or 14 - X 19 - in. rectangle.
' T 3. For 1600 CFM- 22 -in. round or 14 - X 23 - in. rectangle.
c 4. For airflow requirements above 1800 CFM, see Air Delivery
•: ? 4- ' t r - ' Table in oduct Specification pa cification Sheet for specific use of single side i .
:; j °' ,F ° > inlets. The use of both side inlets, a combination of 1 side and
- a � u s e ' a .. . ` ` 4 , the bottom, or the bottom only will ensure adequate return -air
a _ b i - + 16 x a openings for airflow requirements above 1800 CFM. A9e16z7. 3.
�,' ° DIMENSIONS (In. __. —
- )
i c, 5 e 4 UNIT S12E A D E SHIP. WEIGHT (Lb)
024040 17 - 1/2 15-7/8 16 149
g. 1. , • 036040 17 - 1/2 15 -7/8 16 152
024060 17-1/2 15 -7/8 16 156
036060 17-1/2 15 -7/8 16 163
• 048060 17 -1/2 15 -7/8 16 166 ;'
-1 036080 17-1/2 15 -7/8 16 172 t
048080 17 15 16 175 1/
060080 21 19-3/8 19 -1/2 197 .
�— 048100 21 19 -3/8 19-1/2 193
060100 21, 19 -3/8 19-1/2 196
060120 24 ;112 22-7/8 • 23 252 ""`
,
060140 24-1/2 22-7/8 23 252
..t c` • '4+0.31.:' =.- 4 ..
, __
N ll N N N ! ' r f my w i" elr N pr N N .r N
•
• SPECIFICATIONS Continued
h UNIT SIZE . I 048080 I 060080 1 048 00 I 060100 060120 060140
RATINGS AND PERFORMANCE - CrDU -
II ' f 'Input Btuh' -'' �,,; 80,000 ' 80000 '' 100,000 100.000 120.000 138,000 -
i- - Output CapSC yt -ri. Nonweatherized ICS 74000-' 7 ' `' 13,000 - 93,000 112,000 ,.127,000
f - AFUE %t �. ; - Upflow/Horizon Direct Vent Applications .:.. -42.0 • r.12.0': •- .. 92.0 - 92.0 21,0,'`,.
• t nwe: • • f ,,- f - . Do wnflow Direct Vent A pplications - 291b.' x .91.5 . 91.5 . :. r 91.5 90.0
I I t , a Applications If� f� �l sr _.
r 4 Horizontal Non - Direct Vent liCations 90.0+ - } -. - N/A
- 4 P t. a
' will am- t- ' Y.-- . Y ` f"DOwnflow Non - Direct Vent Applications- + 90.0 : 'T= ° = ¢ 90.0 -- 90.04: - - WA -�
' ,''7.----------1-- � 30-613 hr;� 50--80
• '"`7'7 .. H eating, 15 020 0.20 < 0.20 020
''� Ls.1ielaY' J +i AiF 4-- - , ._Coati10 t ,(kW..; i i -i 0 0 0.50
'',: = nSFx.:.Z). r !ro M1 .. - !. 285: +- gLZI ! ` 1690 Sr! 1 _$0 1091070 .
III yL' .. _ - . -v.. • .1525 - ,.'e Y . ....J ..`. .1930/2130 . - 12045
' '1- - ELECTR a ' s.4d•- - -r_+R•,• ._ y a, 4 . _,.._$,.4,.._ . i , * „,, ,... ...
i^ -Unit V -Phase - - _ _.. __ .: .... _ 3 -1 LI.i ... _ t .. .. .
• Operating Voltage Range Min-Max** •- -a ^-
i.- -..: -- ...-404-127 .
Maximum Unit Amps:^ 'fr •-- -- - 101 -, -" 14.1 102 14.8 14.6 14.6
Unit Ampacitytt "lr - 13.4 . - 18.4 13.5 e. 19.3 19.1 18.8
"Minimum Wire Size ;6-Y' . _. - . -- 14 ' , . - ° - 12'• 14 ' 12 12 12
Il Maximum Wire Length (Ft)t$. ` ;: 28 30 30 30
Maximum Fuse Size or Ckt Bkr Amps (Time -Delay Type Recommended) ; . - . .15 '• 20 15 20 20 20
Transformer (24v) , " ` ` ` -' 40va
External Control , t ' , - 12va
Power Available .+y ..•.M.W.. _ ._.. .�,_. - .... ..... ..__.._. ..,..21va
Air Conditioning Blower Relay Standard
CONTROLS . •
I Limit Control - ` ' ` SPST
II Heating Blower Control (Off Delay) Factory Set at 135 Sec
Burners (Monoport) 4 I 4 # 5 41 5 I 6 I 6
Gas Connection Size 1 / 24 n. NPT
U GAS CONTROLS __.
Gas Valve (Redundant) Manufacturer White- Rodgers
Minimum Inlet Pressure (In. wc) 4.5 (Natural Gas)
Maximum Inlet Pressure (In. wc) •- 13.6 (Natural Gas)
Ignition Device Hot Surface
BLOWER DATA
Direct - Drive Motor HP (Permanent Spilt Capacitor) 1/2 I ` 2/4 - - 1 - _ 1/2 I 3/4 3/4 I 3/4
Motor Full Load Amps - l!' " . . ' 7.9 -- 11.1 - • 7.9 .- 11.1 11.1 11.1
II RPM (Nominal)-Speeds :71075 -4
1 1 x 8 1 "11 x 1 0
Blower Wheel Diameter x Width (In.) 11 x 8' 1 11 x 10 { 1 11 x 10 I 11 x 10
Filter Size (In.)- Permanent Washable - " ' - -''•' '•(1) 20 x 25 x 1 x -- .r (2)15 x 25 x 1
FACTORY - AUTHORIZED AND LISTED, DEALER - INSTALLED OPTIONS •
Gas Conversion Kit- Natural -to- Propane KGANP2001ALL
Gas Conversion Kit - Propane -to- Natural KGAPN1601ALL .
Twinning Kit-Upflow ONLY KGATI 040/HSt . I N/A
1_. Manufactured (Mobile) Home Kitttt' ! KGA1U10101KIT N/A
III
, -. - DownflowBase'7 .... -.- _),. ! ' ..,-..s .19GAS80201ALL i i • - -Vent Termination KR (Bracket Only for 2 Pipes)ttt _ '._. 24n. -KGAVT0101 !! _ 3-in.- KGAVT0201BRA
- Concentric Vent Termination Kit (Single Exit)ttt _ .... -... . 2-in.-- KGAVT0501CVT --341.- KGAVT0601CVT
1 Condensate Freeze Protection Kit - - KGAHTOtOtCFP •
Side Filter Rack (Without Filter)- Upflow ONLY ...KGAFRO206ALL
Thermostat- Programmable • For Use With Air Conditioner- TSTATPPSAC01
II Thermostat- Non - Programmable " '''•'' - • For Use With Air Conditioner- TSTATPPBAC01 -B
Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 fl, reduce ratings 2% for each.1000 ft above sea level. In Canada,
derate the unit 5% from 2000 to 4500 ft above sea level.
t Capacity and AFUE in accordance with U.S. Government DOE test procedures. ,_ .:
t Airflow shown is for bottom only return -air supply. For air delivery above 1800 CFM,_see Air Delivery table for other options. A filter is required for each
return -air supply. :'" i'c Ti . , r egr a
++ .: ,
Permissible voltage limits for proper furnace operation. ` 1 r -- ,t , :4. `:
tt Unit ampacity = 125% of full load amps of largest components plus 100% full load amps of at o ther potential Operating components (EAC, humidifier, etc.).
1 t Length shown is measured 1 way along wire path between unit and service panel for maximum 2% voltage drop.
"' Required for installation on combustible floors when no coil box is used, or when any coil box other than a Payne CD5, CK5 or KCAKC cased coil is used.
II t For direct vent applications only.
N /A-Not Applicable. Unit is not allowed in this installation application.
ICS - Isolated Combustion System
I 89