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Specifications C & D Equipment L.L.C. Expandable DIY Walk -In Storage Cooler Quote _: RECE WED ` = _.. FEB 2 6 ZU08 ._ }} _ , CITY OfrTIUAt�D ) " ' l 1 Buumeonnsiov 1 t , , ,, , , 1 W . , •� , .;,„,........._., . , . , ,. , , , i . ., , a y. ap t , . . , , . , , oFT Aga 09/24/2007 DAVE DALTON < � DALTON's CATERING Conditionally A _ ___ _ _ . sauna to: Follow.................. P 503 - 267 -4419 I 3 daltonscatering @comcast.net A' may' '' � f �� i+• /7�I1� _41_s - .f 1 OREGON STATE CERTIFIED! 3y; 4ica D �� b I am quoting you on a floorless outdoor walk -in storage cooler with weather -proof roof cap. NO REFRIGERATION The exterior dimensions will be 18' x 8' x 7' 7 "H Entrance Door: Comes with: 1- U.L. approved 36" x 76" entrance door, with a U.L. approved safety latch. This pre �- �'� being locked, or trapped inside of the cooler. A vet G: `f�`' YY1` -RC r, The entrance door is covered by a 1 -year manufacturer's warranty. ppro ••• DOOR COMES WITH A RAIN HOOD Conditionally Approved. ( ) See Letter to: Follow [ A : hed Permit N , ber. , -. • 10, : -40 s1° Ad. • . i; • '476 . 2 ."A"._ B _, /, Date: 4 '" OFFICE COPY Lighting and Incidentals: Walk -in cooler comes with: 3 -vapor proof interior lights with safety globes, 1- weather -proof light switch, and 1- thermometer. Panels: We will be using 4" thick High Density EPS insulated panels with an Acrylic coated Galvalume finish, (12 times more corrosion resistant than G 60, and 6 times more than G 90 plain galvanized). They utilize the simple cam lock system and are easy to install. This also allows for future expansion of the cooler if required. Panels come with a 10 -year manufacturer's warranty and 20 year R -Value warranty. Our 4" thick all metal construction High Density EPS insulated panels insulate over 25% better than our competitions 3.5" wood framed "foamed in place" urethane panels. This is measured as K- Value, a measurement of the heat that actually passes through a panel. The lower the K- Value, the less heat that passes through the panel and the better insulated is the cooler or freezer. If the quote from our competition mentions only that their panels are 3.5" thick foamed in place urethane, and doesn't mention that their panels are made of a wooden frame, there is a reason. Our 4" thick High Density Polystyrene- insulated panels contain no wood in their construction. All panels have a metal wall exterior, but the frames of many of our competitor's panels are made of wood. 3.5" Wood only has an R -Value of about R -5. thus ereatly reducine their panels overall R- Value. Wood in certain environments, especially in outdoor use or high humidity conditions can both form black mold, and rot causing air and heat to leak in between the panels over time. When comparing prices make sure you are comparing apple to apple. Comparing insulation types: A. OUR 4" HIGH DENSITY EXPANDED POLYSTYRENE insulated panels are R -22.6 new and are guaranteed to maintain at least R -21 even after 20- years! B. 4" URETHANE insulated panels will be R -34 to R -32 when brand new, DROPPING TO ONLY R -25 AFTER JUST 6- MONTHS! • C. 3.5" "Foamed in Place" urethane insulated panels. Cl. The insulation portion of the panel will be R -29 when brand new, DROPPING TO ONLY R -21.88 AFTER JUST 6- MONTHS! C2. The wood frame portion of a 3.5" "foamed in place" urethane insulated panel is only about R -5. C3. Overall panel R -Value for a 3.5" wood framed "Foamed in Place" urethane insulated panel is only about R -18. D. 4" XPS (EXTRUDED POLYSTYRENE) R -20 new. Dropping to about R -19 COMPARING TO "Foamed In Place" URETHANE INSULATED PANELS? When urethane is manufactured, the cell gas is mostly, blowing agent, (now Pentane or R -I 34A). which have a low thermal conductivity. Over time. air and moisture will diffuse into the cells. diluting the blo‘N ing agent and degrading. the thermal value of urethane. Polvstvrcnc on the other hand is not affected by out - gassing. Beginning in 2003. urethane manufacturers have adopted a LTTR method (Long -terns Thermal Resistance). Based upon a method for cutting very thin layers of foam, this method accelerates the air - diffusion and helps to predict the final R- value. As P. result of this dramatic lowering effect of out- gassing on urethanes R- Value, most companies utilizing urethane insulation in their panels will only refer to urethanes high initial R- Value, while not mentioning the much lower "Aged ". or "LoT . ; .° m" R -Value of urethane. In general the LTTR , •t. :ow offered by the industry for urethane insulation are: urethane thickness initial r -value long term r -value percentage of decrease in r -value 1" 8.57 6.00 -30% 1.5" 12.86 9.00 -30% 2" 17.14 12.10 -29% 2.5" 21.43 15.30 -29% • 3" 25.71 18.50 -29% 3.5" 30.00 21.70 -28% 4" 34.00 25.00 -26% In short, the Long Term R -Value for urethane insulation is only about 6.25 per inch. Please verify this for yourself by clicking the link below to the State of Colorado's Energy conservation information website. Look in the R -Value Table for Insulating Materials next to "Polyurethane (foamed - place)" http://coloradoenergy.orWprocorner/stuff/r-values.htm Delivery: The price that you really pay for your cooler is the price delivered! Other companies may quote you a price that does not include delivery! Our quoted price includes delivery of all components, and if you are outside of the state of Texas, there is no sales tax collected on a_y of the components. • Your Grand Total, Including Delivery, For All Above Listed Items, Including The manufacturers 5- Year Extended Compressor Warranty Is Only: $5,199 Please feel free to call if you have any questions. Doug Lalonde, C & D Equipment L.L.C. P.O. Box 1091 Euless, TX 76039 P 817 - 688 -4475 F 480 - 247 -4795 http: / /www.canddequipment.com/ mailto:ilalonde@canddequipment.com canddequipment.com • May 2007 RECEIVED - 2 6 2008 gitti amenkooler 9UITYOF fIGARD LDIN CDIVISI.,iJ ARCHITECTURAL PANEL SPECIFICATIONS I. Food Service/Restaurant Cam -Lock Panels 1) Each panel shall consist of interior and exterior Acrylume — "clear acrylic coated ", 26 gauge galvalume mill finish, stucco embossed metal skin. This metal finish virtually eliminates scratches, stains, discoloring and oxidation, is easy to clean with water, reduces maintenance, and provides more sanitary conditions. Acrylume metal skin comes with a primer - backer on the interior face, metal -to- insulation side. This primer- backer combined with a structural adhesive, International Code Council (ICC) approved, from MOR -AD, is applied by a computerized controlled adhesive bead applicator machine adjusted every day to ambient temperatures and humidity levels. Then pressed for a specific amount of time at a minimum of 3 psi. This lamination process is in accordance with ICC standards to provide a strong structural panel. It shall prevent any separation between metal and our AK- Green Dot 225TH Ultra Hi- DensityTM (EPS) insulation due to lower walk -in interior temperature conditions and higher ambient temperature conditions, as well as refrigeration defrost time cycles. Ceiling, wall, and floor panel dimensions to vary. All have a maximum 47 inch width. Ceiling and floor panels to be a maximum of 12 ft long. Wall panels to be a maximum of 25 ft long. Panel insulation edges are tongue and groove pre - fabricated modular design systems, mechanically fastened with cam -lock attachment support with a 700 lbs tension load force, at a maximum separation of 37 inches on center between cam - locks. 2) Insulation shall be 4 inches thick customized high density AK- Green Dot 225TH Ultra Hi- DensityTM (EPS). Made with 100% virgin polystyrene resin and contains no recycled EPS, aged with a minimum density of 2.16 lb per cubic foot, as per ASTM C -578 Type IXGD, UL certified. It shall have a 20 year R -Value warranty. K -Value of 0.178, R -Value for -10 °F walk -in box temp shall be 5.5 per inch. Compressive strength of 35 PSI. Flexural strength of 65.6 PSI; Dimensional Stability of less than 2 %. AK- Green Dot 225TH Ultra Hi- DensityTM (EPS) is a UL BRYX, Classified "A" building material with a flame spread less than 25, Smoke Developed less than 300. It shall be 100% free of CFCs, HCFCs , or HFCs, or any ozone blowing agent in the cell, and free of voids in the insulation. Page 1 of 8 575 East 10th Avenue, Hialeah, Florida 33010 Tel (305) 884 -8384 Fax (305) - 884 -8330 Toll Free (800) 627 -5665 3) Panel edges must tongue and grooves of the same AK- Green Dot 225TH Ultra Hi- DensityTM (EPS) EPS insulation. Factory installed %2" x 1/8" thick flexible vinyl sponge close cell gasket on each side of tongue to assure an airtight joint. Gasket must be NSF Listed and impermeable to stain, grease, oils and mildew. 4) Panels shall be assembled with non - corrosive PVC cam -lock joining device with a pull tension force of 700 lbs, activated by a hex wrench (provided). Access port of a maximum size of 'A" diameter for the hex wrench and shall be on the interior to allow assembly of walk -in panels from the inside. Port shall be covered with a'' /s" diameter PVC snap cap. Distance between cam -locks shall not exceed 37" inches on walls, ceilings and floors. Providing a very strong structural panel locking device, and with the materials and manufacturing process described in Section 1. 5) All vertical corner wall joints, as well as, floor joints shall be coved corner with a 3/8 inch radius, making corners easier to clean and providing better sanitation. 6) Panel shall be listed with National Sanitation Foundation (NSF) standard 7, Underwriters Laboratory (UL), MEA- New York City Department of Buildings, State of Oregon Building Code, and City of Houston, TX Building Division. 7) Floors a. Floor Construction: Panel interior finish shall be Aluminum for structural adhesion to AK- Green Dot 225TH Ultra Hi- DensityTM ic(kDi° (EPS) insulation designed to support uniformly distributed loads of up to 600 lbs. per sq. ft. Panel fabricated in a similar manner to other wall and ceiling panels. b. Floorless Construction over existing floor: Floor screed shall be NSF, coved corner of a minimum 'h" radius for sanitation, and extended inside leg of 1 %2" for stronger installation and easy assembly. Floor screed shall be secured to wall panel with self - drill tek screws and to the level concrete floor with silicone and drilled 1/4" diameter x 1" screw or pin grip. c. Floorless Construction with Mass Insulation: Set walls into an 8 inch depression over 10 mill polyethylene sheets with joints lapped a minimum of 12 inches. Install a wearing concrete slab over two (2) AK- Green Dot 225TH Ultra Hi- DensityTM (EPS) 4' x 8'x 2 ", staggered, bringing the floor level with the kitchen concrete slab. Apply a quarry tile to interior of walk -in to provide a smooth transition from kitchen to quarry tile floor. Install a bottom coved corner vertical quarry tile, floor -to -wall ection for sanitation. Door shall be 1" shorter than the frame to a w space for the quarry tile floor. Page 2 of 9 8) Doors a. Door to be 4" thick single swing, in- fitting, flush mounted, self - closing gravity type with heavy duty spring loaded door closer. Door perimeter frame shall be made with heavy duty energy efficient Fiberglass Reinforced Plastic (FRP). A minimum 2" in- fitting door thickness over stainless steel magnetic channel and magnetic gasket, for a thicker door -to -frame to improve ambient heat resistance. FRP dent resistant hard edge frame will prevent rocking and twisting of the door from normal usage. Clear opening must be 36" x 76" to meet Handicap code requirements. Door components must be NSF and/or UL listed. b. All hardware shall be die -cast, chrome plated aluminum. Each flush door shall have 2 cam -lift hinges; 3 hinges on 36" x 76" stainless steel doors, and 4 hinges on standard finish doors up to 42" x 76" wide. Latch shall have cylinder type lock with keys, with round twist knob safety inside release handle, to prevent anyone from being locked inside the walk -in. Twist round knob inside release shall be mounted with a frost -free connector, mounted on interior of door jamb (frame). c. A thermoplastic magnetic gasket with vulcanized (welded) top corner shall be mounted on the FRP pultrutions groove in door frame. It shall be installed for easy replacement and well secured d. The bottom of door shall have a thermoplastic extruded double sweep gasket, suitable for medium and low temperatures. Mounted on the FRP pultrution groove at the bottom of the door frame. It shall be installed for easy replacement and well secured. e. Door jamb heavy -duty PVC extrusion frame shall have factory installed incandescent type vapor -proof light fixture, mounted on interior top corner. Light fixture to be provided with 75 Watts. Light bulbs shall be protected with shatter proof plastic Lexan globe enclosure, with vapor -proof gasket, and connected to a UL listed wire harness. f. On-off pilot light switch with Stainless Steel cover, factory installed, wired on conduit between switch, light fixture junction box and door heater on the interior of door jamb, and connected to a UL listed wire- harness. g. Heater wire shall be Stainless Steel braided, low Wattage (9 Ohms/ft for - 10 °F), covered by magnetic attraction Stainless Steel Type 400 chase mounted on three sides of door jamb frame, for low temperature freezer doors, to prevent condensation, and connected to a UL Listed wire- harness. Page 3 of 9 ' h. Sill plate shall be of 18 gauge Stainless Steel type 304 -2B, pre - punched to be secured to floor panel with tek screw. Sill plate shall be secured to door jamb, shall be easy to remove and must have a double T groove, heavy duty aluminum extrusion for reinforcement under the stainless steel sill plate, for heater wire protection from heavy weight, secured to bottom of door jamb (frame). i. Door closer with solid steel housing and bend resistant hook. It shall be mounted at the top of door jamb (frame), with a positive magnetic gasket door seal. j. Provide a 2" diameter s/s face flush mount dial thermometer to read in both Fahrenheit (-40°F to +65°F) and Celsius (-40 °C to +20 °C) scale; secured temperature bulb sensor on the interior of door jamb with a PVC clamp. k. Solar Temperature Alarm (optional) with four AA batteries as backup. Alert by sound, signals a remote alarm, or activates a phone. Free from electrical wiring. Easy to program and will be surface mounted. I. Aluminum Diamond tread kick plate (optional) of 0.80 inch x 36" wide x 34" high on door and jamb (frame) on both exterior and interior, as required. m. Padlocking bar stainless steel hasp (optional) with frost -free round knob, inside release handle (model 36002) for flush door, factory installed for extra security. 9) A pressure relief vent factory installed in door jamb, and wired to the vapor proof light junction box to be provided for low temperature rooms to equalize pressure between the interior and exterior of walk -in caused by sudden temperature change, due to door opening and blower evaporator coil defrosting. PRV allows easier door opening and closing, and protect the panels from structural damage because of pressure build up. The vent shall be heated (110V) to prevent moisture & frost accumulation. (Available in 220V as required) 10) Vinyl strip curtain, 0.080 gauge provided for 36" x 76" door opening, good for either medium or low temperatures. Double -Action door available, as required. 11) Fluorescent lighting: of 48" long double bulb moisture -proof enclosure light fixture and transformer for medium or low temperature up to -20 °F. Power of 110V; NSF, UL, NEC listed, as required (bulb not included). 12) Wall penetration by electrical contractor on conduit shall be through the wall (never through the ceilings). Seal the wall penetration properly and insulate metal conduits a minimum of 12 inches, and seal the end of the Page 4 of 9 ' conduit to prevent any moisture in door switch, light fixture, and blower evaporator coil. 13) Packaging: Only a maximum of one panel 4" thick, not more than 47 inches wide x 14 ft. long in a package. Surfaces protected with 4" wide polystyrene strips and shrink wrapped. All corners will be protected with an 8" x 12" x 4-1/2" insulated cushioned cardboard corner guard. All boxes will be marked with dealer and project name, carrier and pro - number and panel number as well as Job Number for easy identification. Each box must show in a label which panel number is packaged for easy identification (no wood and nail pallet packaging will be accepted). Package will be easy to unload and must remain packaged for protection against scratches and dents at the job site until installation begins. 14) Warranty: Read AmeriKooler's new proprietary AK- Green Dot 225TH Ultra Hi- DensityTM (EPS) EPS insulation with a 20 year R -Value warranty, 10 year limited wall & ceiling panels warranty, and 4 year extended limited compressor warranty (within continental U.S.A). 15) General Recommendations: a. Always allow a 2 to 3 inch clearance around all sides of walk - in's walls and building wall for air circulation and to avoid condensation. b. If floor is not leveled, shims must be properly placed to avoid air gaps between panels. Fill gaps with liquid urethane foam for structural floor panel support. c. If any door is expected to be held open for 5 minutes or more, a plastic strip curtain should be used. d. Curing concrete or setting tile releases Hydrogen gas, which can damage the metal skin finish of the panels. If this is the case, leave door open and place a fan to provide proper ventilation while concrete or grout is curing. e. Do not wash floor panels with running water. Panels are air tight, not waterproof. Clean floor panels with a mop. Failing to do so will void warranty. f. Indoor walk -ins with ceiling panels longer than 14 feet require ceiling support hangers. g. Outdoor walk -ins, with AK- Green Dot 225TH Ultra Hi- DensityTM (EPS) high density insulation, larger than 12 feet long must have interior steel structure, by others. Page 5 of 9 'h. Product improvement is a continuous commitment of AmeriKooler, Inc. Research and design require that we reserve the right to modify and/or change specifications without notice. II. AK -MTG Warehouse Continuous Line Panels 1) AK -MTG continuous line panels are manufactured in accordance with the International Code Council (ICC), as described in Section 1. 2) Panel joints are roll - formed metal tongue- and - groove 44 -5/8" wide, a. AK- Green Dot 225TH Ultra Hi- DensityTM (EPS) insulation for Freezers and Coolers b. AK100TM EPS for Coolers depression 3) Metal skins on both ends are bent 0.50 inch x 90° on the interior and exterior sides of the panel for stronger ceiling -to -wall joints (not raw - edged). 4) Panel standard is 4 inches thick by 44.625 inches wide. Insulation to be either AK -100 1lb density EPS for Medium Temps down to +30° F or high density AK- Green Dot 225TM Ultra Hi- DensityTM (EPS) for low temps down to -20° F (both with a 20 -year R -Value warranty). 5) Maximum wall panel length to be 25 feet long. Maximum unsupported ceiling panel length to be 14 feet long. (For indoor use) 6) Standard metal finish to be Acrylume — clear acrylic coated Galvalume, 26 gauge, stucco embossed, with primer - backer on the interior face (metal-to- insulation). Optional metal facing white U.S.D.A polyester paint, 26 gauge galvanized steel G -90, stucco embossed. 7) All joints and thermo- breaks to be field -cut and sealed on both sides, as per drawings. Roll- formed metal tongue - and - groove must be sealed with butyl for an air tight seal and to prevent heat transfer. Freezers to be sealed on interior and exterior joints. 8) Interior trim joint connection finish shall be 1 'A" x 1 V2" hem -back edges of the same wall and ceiling metal skin. Exterior cover finish metal trims shall be 1V2" x 6" with hem -back edges of the same exterior metal color skin (see drawings). 9) Wall to concrete floor connection shall be secured with 1 'A" x 1 'h" x 1/8" aluminum angles on the interior and exterior of panel (see drawings). 10) Please follow Installation Details and Instructions on Shop Drawings. 11) Product improvement is a continuous commitment of AmeriKooler, Inc. Research and design require that we reserve the right to modify and/or change specifications without notice. Page 6 of 9 Ill. REFRIGERATION SYSTEM 1) The equipment shall be warranted free from defects in material and workmanship under normal service use and proper maintenance for 1 year from date of shipment. Extended 4 year warranty will be included as requested (within continental U.S.A). 2) Refrigeration System Manufacturers: a. Climate Control, Heatcraft. 3) Refrigeration Systems: a. Pre - assembled, Pre-wired refrigeration systems shall consist of the Condensing Unit and Blower Evaporator Coil assemblies furnished complete with all necessary controls and component parts properly selected, factory installed and wired to electrical panel, to form a complete and efficient refrigeration system, direct from the factory. b. Condensing units for the systems described shall be designed for remote outdoor installation for HCFC -R -22 medium temperature refrigerant or HCFC -R-404 A for low temperature refrigerant (as specified). They shall be air cooled condensers, hermetic, scroll, or semi hermetic type compressor and other necessary components mounted on a common heavy duty galvanized steel raised base with 1 -1/2" legs. Unit must come from factory with outdoor weather hood to protect the condensing units. The hood shall be heavy gauge pre- painted G -90 galvanized steel. All units completely leak tested and run tested. Each unit shall have a copy of the mechanical and electrical installation instruction for coolers & freezers. c. Blower evaporator coils for the systems described shall be forced -air type, factory assembled with expansion valve, room thermostat and solenoid valve with coil. Medium temperature ranges will be air defrost. Low temperature ranges will be automatic electric defrost. Evaporator coil must be NSF and UL listed, and bear labels. Beacon System III, Smart Control, Refrigeration system integrated microcomputer -based electronic control board, as requested. d. Low ambient controls shall be provided for the above systems when the ambient temperature surrounding the condensing unit drops below 50 °F (10 °C) and a crankcase heater and condenser Page 7 of 9 fin cycling control shall be provided and mounted for proper operation. e. Aluminum roof stand frame shall be used, designed to comply with South Florida Building Code, 2005, as requested. iv. INSPECTION 1) Field check before fabrication of Walk -in cooler /freezer rooms. 2) Shop drawings must show actual and exact walk -in outside dimensions. Must show a minimum space between building wall and panel wall of 2 to 3 inches. 3) Wall trims shall be of size, shape required, and of the same exterior walk - in metal skin. 4) The above shall be the responsibility of the dealer and/or distributor. 5) Dealer and/or distributor shall be responsible for changes in state or local building codes. v. INSTALLATION 1) Install Walk -in cooler /freezer rooms according to the recommendations and approved shop drawings. 2) Install Walk -in cooler /freezer panel floor section on a level floor. When recessed floor, door sill plate shall be at same elevation, flush to kitchen floor at walk -in bottom door opening. 3) After floor panel section is installed, any empty space under floor panels should be filled with liquid urethane foam to maintain level position. This procedure shall be done by drilling through the cam -lock access port and through the bottom metal skin. Then, introduce the plastic hose from the liquid urethane foam can and fill the empty space under the floor panel(s) with a small amount of liquid foam. 4) All door jambs must be level in all directions for door to be gravity self - closing, door closer activation, and door magnetic positive seal. Door and frame are fitted/ assembled, with tested electrical components, before being packaged and shipped together. All freezer doors shall have a Pressure Relief Vent (PRV) mounted and wired on door frame (jamb). Page 8 of 9 , Product improvement is a continuous commitment of AmeriKooler Inc., research and design requires that we reserve the right to modify and/or change specifications without notice. Page 9 of 9