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Job Addreea, , /3 4 t 4 cw� � . —
By: .�..� Date: hoPi si shier approval before commencing work.
PROJECT: Deck
0 i 1 Veri4 1 1
5680 River St. : - CLIENTS: Mark Bay
ti ADDRESS: 13899 SW Hillshire
West Linn, OR 97068 home @GBdesignConnection.com • .N
Ph ( 503)407 -5005 www.GBdesignConnection.com PH: Tigard, OR 97223
(5031 524-3357
SITE COPY
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M _ 7 4x6 PT posts
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Ground height varied under the deck. Deck is 30" above ground at several points.
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Instal Instructions • .;; •
•
• • • • • • • • • S tarter Plank
Step
T he tongue may be removed from starter • • • • • • • • •
piece. This can be done with a circular or •' • isLe '
table saw. (Fig. 1) Use #8 x 2' SS square drive pan head waxed
1 • •• * yew rith t e 1.7.4ointhr securing deck.
` ; t i _ Cut deck plank to desired length. Drill an access hole :lec4s Mot:
through the top surface only. (Starter plank only.) • • • • • • • • • •
••
Screw the bottom to the joist through the access hole. 111111111-
• 4s
(Fig. 2) Be sure to start this plank straight! Do not over tighten screws. Set torque on screw gun
properly. Use with clutch -type screw gun! < &,r
t , ; , Secure opposing edge P e of plank to joist as shown, with
�- 11111,i
one screw at the intersection of each stringer. Make I — I 1 141
sure to start screw tip in the locating groove. Maintain i 1 ! 6 ,I + / Fig. 3
45 -degree angle when driving screws. (Fig. 2) id 1 ��
,I Cut next deck plank to desired length. Slide tongue Optional ..----__________ i
under top lip and snap into place. (Fig. 3) Spacer
Si r 1, Secure edge of deck board to joist as in step #3. [D � IL1111
(Open - groove side only!) (Fig. 4) If a gap is desired, use I %
a spacer between deck boards at each screw location to 1 II
maintain the gap between the deck boards. Repeat this
process until all of the deck boards are installed. #12 x 2• SS
Last deck board may be cut down to desired width. Pushpin / Screw
When removing open - groove side of deck board, secure o _____1---
I shpin
deck plank to joists as in step #2. (Fig. 5) , � i 1 -
ti t. I , Finish by trimming out the deck edges with "L" Trim \ 4
and "C" Channel. Use "L" Trim for flush edges and "C"
p 1 1 7 0
Channel for overhangs. Secure trim pieces with push-
pins every 16 °. Drill 1/4" hole through trim pieces and "C" Channel
deck board, and secure by pressing pushpin in place. Finish Deck Board "L" Trim
(Fig The Deck Lok trim piece can also be used to (Note board width has
. 5) P been cut down!)
finish out the front of deck or steps. Install by snapping
imui l into place. (Fig. 6)
ti,, i, t 1) Always check for power lines before digging. ' ^� Pushpin
2) Always wear safety glasses when operating equipment. •' +
S.
I, s 1) Substructure should be plumbed and square. "C" Channel �� �
2) Joists should be spaced to a maximum of 24" � 0
on center.
3) Maximum coverage of each board is 5 15/16 ". Fig. 6
4) Overhang deck boards to a maximum of 4 ".
5) Flashing is necessary if attached to a dwelling.
Uncovered decks should be sloped 1%. (1% is 1" in Deck Lok Trim iece
100") (lip facing down)
Care and Cleaning
Ordinary dirt and mud usually wash off with a hose.
At times it may be necessary to use a non - abrasive household Royal Crown Limited ( 06/03 ,
cleaner to remove residue and then rinse with a hose. -;;., caoua reo �cr P .O. Box 360 I Milford, IN 46542 - 0360 I 0L002
gy��6.�9 • Bni.. Wa „tl Phone 800- 365 -3625 I Fax 574- 658 -3147
' • •• • • • • • •
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Note 1
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Note 1 — Bottom of top rail/
top of bottom roil view
Name
8 1 or
New t 36" Royal Crown L
p Fabrication Drawing Oo
Part / Description Length Qty. Drawn By Date file Name
1 F *43232 -2 Rail, Top Breadloaf 94.75 1 PAF 11/12/2004 8ft Newp 36in.dwg
2 F *43233 -2 Bottom Rail, 2 x 3 1/2 94.75 1 Hole Chart Length Width Radius
3 F *42463 -1CX 1.400 x 1.400 Spindle, Co —Ex 31.9 18 A" 1.430 X 1.430 .156
4 F *42177 4" Square Cop (New England Shown) NA 2 "B" X O
5 F- 42843 -8 Alum. Reinforcement Roil 2 x 3.5 91.0 1 "C" X
6 F- 43163 -8 Rein. Breadloaf 91.0 1 "D" X
7 F *77861 -2 Post, 4S Blank 38.0 2 "E" X r
8 F *43060 Mount, 2 x 3 1/2 Wall NA 2 Revised By Date Revision Notes
9 F *43229 Mount, Breadloaf Wall NA 2
10 Drawings are Property il k
11 of
12 Royal Crown Limited
• •• .. •• • • • •••
Newport Railing Installation Ii,AtiicIioW ' •
• • • • •• •• ••
•Breadloal•Mount
m
Note: The following installation instructions pertain to using AMW wall • • • Alu iinu + • • Rewforc erltant Rail
mounts with the "Newport" railing style. Before marking and installing 1 • • • • • •
clips make sure that posts are cut to the proper length, 38" for 36" ; ►� • • • •Breadloaf Rail
• • • •
railing and 44" for 42" railing. This installation sets the top rail 2" from • ` ilit` •�� •
post top and the bottom rail 1 3/4" from deck or porch surface.
1) Install dovetail clip on top end of post. Mark and drill 1/8" • • • • • • •� •
holes as shown in Fig 1 with top hole 2 5/8" from top and ••• • • • •
center of post. • • • • • • •
2) Install dovetail clip on bottom end of post. Mark and drill 1/8"
holes as shown in Fig 2 with bottom hole 2 15/16" from bottom
and center of post.
3) Measure railing opening and precut rails and reinforcements to Dovetail Clip
fit. Cut rails and reinforcements 5/16" shorter than opening to
allow for wall mounts. Assemble railing section. Insert / _
aluminum rail reinforcements into rails (position as in Fig 4) /J'
and insert spindles into the rails. Slide the "Breadloaf' and 2" x i i
3 ' /z" wall mounts over the ends of the rails. (Fig 3.)
4) Position railing section with mounts above the clips and press I
down, snapping railing section into place. (Fig 3.)
Post Top f 1��'
4 1 i
2 x 3 '/-
2" x 3 %" Mount Mount I le
Aluminum
Reinforcement
0611- Rail
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Otil %.0
Dovetail Clip . V Fitz. 1
Mounting Screws
1:;:i lilt
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/M I 2" x 3 'A" Bottom Rail
f
Fig. 2 !`' Reinforcement Rail Position
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• Dovetail Fig. 4
Clip
Post Bottom
Top Rail
�
Bottom Rail
I L L Royal Crown Limited
PO Box 360 Care and Cleaning —Ordinary dirt and mud
Milford, IN 46542 -0360 usually washes off with a hose. At times it may be
I7�o5
Phone 800 - 365 -3625 necessary to use a non - abrasive household cleaner to
Royal Crown Limited
Fax 574 -658 -3147 remove residue and then rinse with a hose. I -►Not 1
ROYAL CROWN LIMITED - AUGUST ? ?, :603 • • • • • • • • • •
•• • • • • •
GUIDE SPECIFICATION DOCLU4 1' • • • • • •
• •
SECTION 06510 - PVC DECKING, RAILING AND liEWRATIVE Ck2 U1P • •
SECTION 06510 - PVC DECKING, RAILING AND DECO14AT>•YE C • • .•••
• • • •••••
•• • • • • •
• • . • • • • • • •
• • ... ... • •
PART 1 - GENERAL
• • ... • • . • • .
• •
1.1 SUMMARY ••• ••• •• •
A. This Section includes the following:
1. Decking fabricated from PVC (polyvinyl chloride).
2. Railing fabricated from PVC (polyvinyl chloride).
3. Decorative columns fabricated from PVC (polyvinyl chloride).
4. Installation components and accessories.
5. Decking foundation.
6. Decking support joist framing system.
B. Related Sections include the following:
1. See Division <insert number> Section <insert title> for <insert description of
related work >.
1.2 SUBMITTALS
A. Product Data: For each product specified.
B. Shop Drawings: Include [plans, elevations, sections, details] [details of installation]
[wiring diagrams] [, and attachments to other Work].
1. Include structural analysis data signed and sealed by the qualified professional
engineer responsible for their preparation.
C. Samples: For each type decking and railing component required.
D. Product Certificates: Signed by type decking and railing manufacturer certifying that
products furnished comply with requirements.
E. Research/Evaluation Reports: Evidence of decking and railing compliance with
building code in effect for Project, from a model code organization acceptable to
authorities having jurisdiction.
1.3 QUALITY ASSURANCE
SECTION 06510 Page 1 of 8
•
•
• •• •. •• • • • • •
•
ROYAL CROWN LIMITED - AUGUS7:13• 2(03 : •' : : • : : •
GUIDE SPECIFICATION DOCUPIaNNT : • •
SECTION 06510 - PVC DECKING, RAILING AND LYEC'ORZATI E C17 fM INS' •'
A. Installer Qualifications: Qualified [and trained by manufacturer] to install
manufacturer's products, and who has completed P *Icing snd' iailjneinssanations
similar in design, and extent to those indicated for tllisProjbct. • : • : •
• • ...... • .
B. Manufacturer Qualifications: Extrusions shall be produced in an ISO 9000 compliant
. ... • • .. ..
facility. •
• • •
• • ••••••••
C. Regulatory Requirements: Comply with the requiremehts tfPthe folio ving: • •
1. See ICC -ES Legacy Report NER -705, Evaluation Subject: "Brock DeckTM and
Triple CrownTM Fence." Printed May 2004.
2. Miami -Dade County, Florida Product Control Notice of Acceptance: Acceptance
Number 01- 0411.13, "Brock Deck & Railing Systems." Approved July 5, 2001.
D. Pre - installation Conference: Conduct conference at Project site to comply with Division
1 Section [ "Project Meetings. "] <insert title.>
1.4 DELIVERY, STORAGE, AND HANDLING
A. Ordering: Comply with manufacturer's ordering instructions and lead time requirements
to avoid construction delays.
B. Delivery: Deliver materials in manufacturer's original, unopened, undamaged containers
with identification labels intact.
C. Handling: Use care when unloading and moving components around the installation
area so as to avoid scratching, marring or other damage to finish.
D. Storage: Protect from exposure to harmful environmental conditions at temperature and
humidity conditions recommended by manufacturer
1.5 WARRANTY
A. Manufacturer's standard written warranty agreeing to repair or replace deck and rail
components that warp, rot, corrode, flake, peel, blister or show abnormal surface
discoloration [within twenty years from date of Substantial Completion for
commercial installations] [during the period of ownership by the original
purchaser for non - commercial installations]. Warranty does not include deterioration
or failure due to misuse, abuse, negligence, alteration, accident, lack of proper
maintenance or certain other conditions.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
SECTION 06510 Page 2 of 8
•
ROYAL CROWN LIMITED - AUGUST 1 .1,•2131)3 : • : • • . : : • • • •
•
GUIDE SPECIFICATION DOCUME ' : • :•.
•
•
SECTION 06510 - PVC DECKING, RAILING AND DkCOAATIi ' COL bMNS • • • •
A. Manufacturers: Subject to compliance with requirements, provide products by the
following: • • • • • • •
.S•I .. • •••
• • • • • • • • • • • • • •
• ••••
•• ••••
1. Company Name: Royal Crown Limited. • • ••• • • • •
2. Contact Information: • • • • • • • • . • • •
• •
• • •
• • ••• ... •• • •
a. P.O. Box 360, Milford, IN 46542 -0360. : •:•
b. Phone: (219) 658 -9442, (800) 365 -3625.
c. Fax: (219) 658 -3147.
d. E -mail: rcl @royalplas. com.
e. Website: www.royalcrownitd.com.
2.2 MATERIALS
A. Deck and rail components: Fabricated from PVC materials which are first -run virgin
materials, [mono - extruded and homogeneous throughout the extruded wall of the
profile] [tri- extruded].
B. PVC: ASTM F964 "Standard Specification for Rigid Poly (Vinyl Chloride) (PVC)
Exterior Profiles Used For Fencing and Railing ", Class 13344 or higher, manufactured
in accordance with ASTM D1784 "Standard Specification for Rigid Poly(Vinyl
Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC)
Compounds."
2.3 DECKING AND RAILING
A. Product Name: [Brock DeckTM Deck and Rail System] [Deck LokTM Decking
System].
B. Deck Plank Features:
1. 1 -1/2 inches thick, on a 6 -inch spacing module.
2. Skid resistant embossed surface.
3. No exposed mechanical fasteners. [Attached with proprietary aluminum clip
devices to allow for thermal movement.]
4. Conform to AAMA specification 306 -1 and AAMA 2200 -01.
C. Deck Plank Color: [Alpine White] [Desert Tan] [Dove Gray].
D. Deck Plank Color: Two -color variegated Light and Dark Sandalwood.
E. Post Type: [Flush mount] [Routed].
SECTION 06510 Page 3 of 8
•
ROYAL CROWN LIMITED- AUGUST i..1,•2&Y3. : :•• •• : : •• :••
GUIDE SPECIFICATION DOCU4EV • • • • SECTION 06510 - PVC DECKING, RAILING AND DECOh;I TIrk COLUMNS • • •
F. Post Spacing: [6] [8] [10] feet on centers.
• • .. .. .. • • •
G. Post Cap Style: [Square Cap] [Dome Cap] [Gothic Cipj'New 1�ngl:tnd CO]: • •
• • • • • ••• ••• • • •
H. Post Mount Type: [4 -inch Deck Post Mount] [5 -inch Deck Post Mount] [4 -inch
Concrete Post Mount] [5 -inch Concrete Post Mount]• f SS 8urfsca .Posh Mount],
fabricated of 12 -gauge galvanized steel. • • •
• • ...... .. • •
• • •
• I. Rail Type: [Top/Bottom Rail] [Middle Rail] [Blank Rail].
J. Rail Style: [Hampton] [Vanderbilt] [Camelot] [Eastport] [Auburn] [Sheffield]
[Olympia] [Manchester] [Alpine].
K. Rail Features:
1. Attached with proprietary rail lock devices to ensure adequate connection strength
without the use of external fasteners or brackets.
2. Reinforced with 12- gauge, galvanized with 6-90 coating, rail reinforcements as
required by code authority having jurisdiction.
L. Column and Spindle Style: [Colonial Column] [8 -inch Round Porch Column] [7-
inch Square Porch Column] [Gingerbread Spindles] [Newel Post], compatible with
railing style.
2.4 ACCESSORIES
A. Provide all clips, anchors, locks, fasteners, trim, reinforcing channels, post stiffeners
and related accessory components to comply with the installation requirements of
decking and railing manufacturer.
B. Provide concrete foundation and joist framing as indicated.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine area of decking and railing installation with installer present for compliance
with requirements.
1. Substructure is level, plumbed and square.
2. Maximum joist spacing is 24 inches on centers.
3. Wood joists are installed crown side up.
SECTION 06510 Page 4 of 8
ROYAL CROWN LIMITED - AUGUST J,•24fi •• :: •• :••
GUIDE SPECIFICATION DOCU • • • • • • • • • •
SECTION 06510 - PVC DECKING, RAILING AND DECOIL TH'E CDL E'MNS • • :••
• •
4. Final grading is completed.
• • • • • • • • • • • •
5. Proceed with installation only after unsatisfact cbtrditionr hate tiedn xottected.
•• ••••
• • • • ••• ••• • •
3.2 PREPARATION ••• ••• • • •• ••
• •
• • •
A. Indicate locations of utilities, lawn sprinkler systerp, yergtopr>tltiuitures, and
property markers. Stake locations of deck lines, corner posts and end posts.
3.3 INSTALLATION
A. General:
1. Comply with manufacturer's current recommendations, literature, product
information and written instructions, and retain a copy of these documents on site
at all times for reference while work is underway.
2. Comply with requirements of ASTM F1999 "Standard Practice for Installation of
Rigid Poly (Vinyl Chloride) (PVC) Fence Systems."
3. Install [foundation system, substructure,] decking and railing inside property
line.
4. Accommodate normal material expansion and contraction by cutting decking and
railing components to fit loosely into each other.
B. Deck Foundation: <insert language describing deck foundation requirements >.
C. Deck Support Framing: <insert language describing support framing
requirements >.
D. Post and Mount Installation:
1. Install a galvanized post mount for each post before installing deck planks. [For
wood framing applications, bolt post mount to deck support structure on two
sides using at least five bolts.] [For concrete applications set post mount
squarely over anchor bolt. Check for plumb and securely tighten anchor
nut.]
2. Reinforce areas where posts attach as necessary to properly support posts and
decking.
E. Deck Installation:
1. Install deck plank clip strips using starter /finish clips. Break starter /finish clips on
parting lines. Choose a combination of clip strip lengths so as to eliminate cutting.
SECTION 06510 Page 5 of 8
•
ROYAL CROWN LIMI7ED- AUGUSt1 83• 1 •• : : •• ••
•
GUIDE SPECIFICATION DOCLbf fNai • • : • • • • •
SECTION 06510 - PVC DECKING, RAILING AND I. ECORAME C•Of UWS• • •
2. Using stainless steel screws, place screws through overlapping pieces to secure
every lap joint. Install finish clips. •'. :.' • • • .: •' • • •
• • .• • • . • • • • ••
•• • • • • • • • • •
• . . • • •
• •
3. Install screw into extra screw holes to meet upli retluire�ntS' • •
' •
4. Attach planks soundly to clip strips. • • • •• • • • • • • • •
• •
• • •
5. Make sure plank ends are in alignment with eech•ether•. Auntinum snap
lock straight and flat to butt plank ends together. Use double joists where joints
occur.
6. Install trim pieces as indicated. [Seam deck with T trim or H splicer and push
pins.] Install plank end caps after deck assembly.
7. Install wall mounts and post skirts as indicated.
F. Stairway and Railing Installation:
1. Install stair railing wherever steps are installed.
2. Provide wood structure and connecting hardware for risers and bridging.
3. Install stair rails and steps at [6/12] [7/12] rise /run or as otherwise indicated on
drawings.
4. To enhance lateral stability, install square metal post top plate in top of rail posts.
Install plates no more frequently than every other post, leaving one end of each
rail free for expansion and contraction.
5. Where steps are cut to fit around posts, provide additional bracing to strengthen
stair posts as necessary.
6. Attach rails positively and securely with manufacturer's proprietary rail lock
device or equivalent means.
G. Railing Installation:
1. Locate rail mount inserts so that bottom rail will be 3 -1/2 inches from deck
surface. Locate top rail 2 inches from top of posts.
2. Attach rails positively and securely with manufacturer's proprietary rail lock
device or equivalent means.
H. Porch Rail Cap Installation:
1. Cut porch rail cap to desired length to fit between posts.
2. Apply 2 -way PVC tape and install porch cap rail with hand pressure. [For
installation on the second story and above, use corrosion - resistant screws in
SECTION 06510 Page 6 of 8
ROYAL CROWN LIMITED - A UG USW 13, •• 043 • •• • • • • • • • • • •• •
GUIDE SPECIFICATION DOC N 0 : • • • SECTION 06510 - PVC DECKING, RAILING AND DECORATIVE n MNS • • •
addition to tape. Install screws 12 inches on centers up through the picket
hole and into the porch rail cap.] • • • • • • •
• • •• •• •• • • •
•••• • • • •••••
•• ••••
•• ••••
I. Colonial Column Installation: ••• ••• • •
1. Measure height of opening and squarely cut •totk th . po p • ark th, • t.luminum
support tube 13/32 inch shorter than opening dimebsibu.td.�lldv delrance for
• •.•• ••••
mounting plates. • • • • • •
2. Slide post skirts onto column. Attach porch column to mounting plates with
screws.
3. Install porch columns by securing mounting plates to deck surface and roof
structure using corrosion- resistant fasteners.
J. Gingerbread Spindle Installation:
1. Install wall mounts with screws on porch column or post. Center wall mounts and
place them 7 -11/16 inches apart.
2. Cut gingerbread rails to desired length, removing material from both ends to keep
spindles evenly spaced between supports.
3. Slide top gingerbread rail into wall mounts. Fasten top rail to soffit or ceiling with
one screw through center spindle hole.
4. Install wall mount covers into top wall mounts.
5. Install gingerbread spindles into top rail and snap into place. Install bottom rail
into gingerbread spindles and snap into place.
6. Insert bottom rail into bottom wall mounts and install wall mount covers into
bottom wall mounts.
K. Porch Column Installation:
1. Cut column 1/8 inch short [to place entire load on interior support and] to
allow for thermal movement.
2. Cut internal support to length taking care to make accurate, square cuts. [For
structural lumber applications, remove center tabs on mounting base.]
3. Assemble 8 -inch column [with decorative details at top and bottom]. Shim and
level mounting plates and attach with corrosion resistant screws.
4. Cover screw holes with cap plugs. Caulk upward facing sockets to prevent water
and ice damage. Leave primed surface clean and ready for painting.
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SECTION 06510 Page 7 of 8
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ROYAL CROWN LIMITED - AUGUST :: 2OQ9 • • • • • • • • • • • • • ,
GUIDE SPECIFICATIONDOCUINIV'F • • • • •
•
SECTION 06510 - PVC DECKING, RAILING AND DECOR4 COLUMNS • •
3.4 CLEANING
• • • • • • • ••
• • •• •• •• • • •
A. Remove ordinary dirt and mud with a garden hos4. if riacessa}y, use a non- brasive
household cleaner to remove residue and rinse thoroughly with hose. Do • not scrub,
scrape, abrade or mar surface.
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END OF SECTION 06510 •
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SECTION 06510 Page 8 of 8