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I / - • I -, - , , X .,.- - -i 7 : . , 2007 09 : 49 ROGERS MACH I NERY CO. INC . 503 639 1844 P . 02 - , it" i17 1 G SERIES PRESSURE WASHER OPERATOR'S MANUAL 37 RECEIVED , 12fmc, kpvi-7-- A pR - 2 2007 MACHINE SPECIFICATIONS CITY OF TIGARD BUILDING DIVISION MODEL VHG2-1000 VHG2-1400 VHG3-700 VHG3-1500 VHG3-2000 DISCHARGE -,', GPM •2 • 1.8 2.7 2.7 2.8 OPERATING PRESSURE PSI 1000 1400 700 1500. 2000 OPERATING TEMPERATURE • 200°F 250°F 200°F BTU PER HOUR 168,000 1 140,000 245,000 245,000 I 245,000 BURNER TYPE Natural Draft FUEL TYPE Natural Gas 'BURNER ASSEMBLY Ping type w/asplrating spud Volts 120 Volt control Stack Size 10° 1 10° I 10° 1 10° 10° -, COILS (ASTM AS3 cLosE COILING) 1/2' Sch 40 ..,. PUMP TO-plunger. Oil Bath PUMP MOTOR ' , . . HP '1.5 2 1.5 3 5 120V 120V 120V 230V 1 PH 230V 1 PH Amps 15 17 15 12 17 . HOSE 50' Single Wire Braid 50' Combo 50' Single Wire Braid Insulated Shut-Off INSULATED.WAND ‘ •Variable Pressure 1 NOT/LE - - - ' •15° I 15° 15° 15° 1 15° VI CHEMICAL CONTROL Downstream Injection CONTROL SWITCH Manual PAINT • Epoxy Powder Coating LENGTH/WIDTH/HEIGHT 29722744' ' NET WEIGHT -4 .-(1 lbs 319 I 325 1 320 I 323 I 325 , - - - *Operating temperature may vary depending on incoming water temperature. j Note: There may be slight variances in gallonage and pressures due to variances allowed by manufacturers .. of our machine-components. We attempt to keep our machine performance t 5% of listed specifications. 1 . ..... ..... ..... : , • . _ ... _ . _ • .. . _ •• ‘,. , •• ' : '. ' • : - . . _ .. .. . .. .. i ' , . . • k . ri -- . . .. . , ! -. . . • ' . _ . . . .. , - - - ,„,,-•' 21-2007' 09:49 ROGERS MACHINERY CO. INC. 503 639 1844 P.03 . :r - • . c • VHG SERIES PRESSURE WASHER OPERATOR'S MANUAL 4 - - , ._. fr: _._. INSTALLATION GUIDE RECEIV APR -2 2007 CrTY OF TIGARD i . 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I NU . 503 639 1844 P.04 • • `' VHG S PRESSURE WASHER OPERATOR'S MANUAL EC W x :^ , O . • . . . . - , APR - 2 2007 Ftgure l - .. meter to the burner. It is recommend fnpy 114' Tat Part be used and located so that a minirrett +s• , i:',1 I R OP - ca•- t.” W.C. « uz PPM will be required in future servicing. The piping shout. be 1 `-j" so installed as to be durable, substantial and gas tight. ►tOAIZONTAI I I VALVE It should be clear and free from cutting burrs and • I defects in structure of threading. Cast iron fittings or • 111 RISER aluminum tubing should not be used for the main gas J . .. 11 ' circuit. Joint compounds (pipe dope) should be used imp v^ va -- : sparingly on male threads only and be approved for all 'r i gases. t 2 M. 176.2 mm) 3 in. (76.2 mm1 t MINIMUM MINIMUM , � ,; g I ng ) u gte ELECTRICAL * =�_ C . The unit, when installed, must be electrically grounded h in accordance to local codes, Check for proper power supply using a volt meter. The VHG2- 14021D requires a . 20 amp receptacle to comply with UL 1776 certification A union shall be installed in the gas line adjacent to and standards. F upstream from the control manifold and downstream from the manual main shut- off VENTING An 1/8" N.P:T..plugged tapping accessible for test gauge If the unit is used indoors, regulations or ventilation connection shall be installed immediately upstream of concerns may call for a chimney or furnace pipe. the ;gas supply connection for 'the purpose of i determining the gas supply pressure-to the burner, and When venting the unit, if the cleaner is to be in an to prevent damage to gas valve. • . • enclosed area with a chimney on it, be sure the chimney is the same size as the stack on the cleaner. Poor draft 6 If a manua g shut off valve is not in the gas supply will cause the unit to soot and not operate efficiently. line ion, one-shall six feet of the machine and in an accessible enclosed placing the unit for installation, keep in mind that l location, one-shall be.installed. .. ,,,r z the unit should be positioned in such a manner that the • stack will be as straight: as possible and protrude Figure 2 through the roof of the building at a proper location and l wu+u�LS+turoFFVaLVe at sufficient height t� eliminate downdraft. The chimney of a gas fired unit should be installed with a down draft diverter. . . •; ta0 t N.o.T.r TAPP, DRAFT DIVERTER should be installed above the ° A0E TAPPING r�oa1 heating coil. The diverter serves to sever the chimney •= D M -TIM- effect created in all sections of furnace P (e positioned . ' ' _ of FLOW P Po . . . ' . • • i below to enhance the draft through the burner. It also :. i �iEE tx�a+ helps prevent freezing of the coil due to wind chill ® factors. Note: Draft Diverter is not standard on VHG • = t T p I II- units. o ocrr poi o . ' . I111 1iii,nlUI' •�` PrPE GIP ._ FLOOR LEVEL itii OW Location of Union a nd Dri plob - for Connecting Comrorslon Sinner to House Piping. i , , _ . I t J A manual shut -off valve shall be- inst in the gas i supply line:Wernal to the See "Figure 2. The Optional - gas ... .line ~should be. •e separate supply : direct from the "• • , . • • When the heating appliance is installed In a tightly • -,. °,' closed room without ventilation openings to the . i i 1 i' .,.. ;>_" 0 2007 09 :50 ROGERS MACHINERY Co . INC. M 503 639 1844 P.05 ,. f V SERIES PRE WASHER OPERATOR'S MANUAL 5 outdoors or other .rooms, provisions shall be made for the pressure testing of that system at test pressure in i supplying air for combustion through. special openings, excess of 1/2 psig, or damage to the gas valve will one near the floor tine and the other •near the ceiling, occur. tr-• each . to be siYee on the basis of one square inch or more of free area for each 1,000 BTU input per hour. GAS PRESSURE The ideal incoming gas' pressure is 11" we (minimum 6° PLACEMENT wc, maximum 14° we or 1 /2 The correct operating manifold pressure for natural gas is 3.5 wc. By Do not locate near any combustible: material. Keep all adjusting the gas valve pressure regulator between 3° i flammable material at least 20 feet away. and 4" w.c. a side range can be achieved. i Allow enough space for servicing the unit. If the desired input rating cannot be obtained within the I Local code will •require certain distances from floor and above manifold pressure adjusting range, the next size „.. i walls: (Two::feet -away should be adequate.) larger or smaller burner orifice should be used. k . . SHUT -OFF VALVE WATER SOURCE A gas shut -off valve has been installed between the gas if Water source' for unit should be supplied by a 5/8" I.D. supply line and the washer. The plumbing also includes garden hose, with a city .water- pressure of not less than a union between the shut -off valve and the burner. 3Q psi. If the water supply. is inadequate, or if the garden hose is kinked, the unit will run very rough and the CONNECTION burner will not f ire. ,_ Connect the wand, nozzle, • hose and gun (where applicable). To avoid water leaks, use teflon tape on INSPECTING AND TESTING GAS PIPING water pipe thread connections. (See Component �; 1= ii . The building structure should not be weakened by Identification.) installing the piping. The 'piping should not be Attach high pressure hose to discharge nipple by pulling • supported.,by. =other. piping should be firmly the quick coupler collar back and inserting it onto the supported ; iwith''gas.hooks, straps, ,bands or hangers. discharge nipple: Then push the collar forward to Butt or lap welded pipe should not be run through or in secure. A chemical injector could be inserted between an air duct or clothes chute. the hose coupler and the discharge nipple. rro•,� . • Place chemical dip tube into liquid soap or chemical Before l'urhing gas under: pressure into piping, all solution. Avoid letting tube suck air. (See page 7.) o}ienings,from;.wf.ich gas can escape should be closed. - Immediatel y' , after.turning on gas, the system should be CONDENSATION FROM COILS c he c k e d for leaks. This can be done by watching the 1/2 • cubic foot test dial and allowing 5 minutes to show any When cold water is being pumped into the water heater movement, or by soaping each pipe connection and coils, and the bumers.are on, condensation will form on watching for bubbles. if a leak is found, make the the coils and drip down into the burner compartment, .necessai:rep'airs and repeat the:above test. giving the appearance of a leaking coil, particularly on cold humid days. • . Defectiv tpipes or fittings should be replaced and not repaired.. Neer. use a. flame. orfire.in any form to locate CHECK WATER •HEATER COIL FOR LEAKS gas lea _ s, use•a soa solution : • . , 9 f p With the burner OFF" start the pumping unit and allow to run for a few minutes. Look into the burner _.:After the, piping and meter have been checked compartment with a drop light or flashlight. If no leak is :cornpiefelyn purge the system of air. DO NOT bleed the • visible, then subsequent water dripping from the coil will ,air 3nside.an enclosed room. , be from condensation in the flue gases, when the burner , ,� is on, as described in the previous paragraph. 40 ::.:The.applirioe and its, individual shut - off valve must be disconnected from the gas supply piping system during . • _Writ I. . TOTAL P.05 t ( ; x. ! ; t x Y ,'o- ax.e 3 Gcfd Series ' ., t< , ,.,s a "a ' 1 ,, • �' , , y tr r - ° w , :. , � ; fir r� r • .1 s CLitt1A'ER Fr3E7SURz VY.A RS` • " r ire ,.. ,... .. r. .. , t y t r x . . } �# i n• a ' 1 W IP.1- 4 o �� ©I OPERATOR'S O VHG2-11021D 0 VHG2- 15021A ® VHG3- 20021A ® VHG2-14021D ® VHG3-70021D ,K ..„.......... ..,c U 4 . „./ ~- M mil► , \ � S _ , tl il c .., . . . , , .. , - - ( "4 , . c _.- _--- 1.-1----a. 0..; , . ------- ... .... .11/ JANDA, INC. ® 13705 N.E. Airport Way 0 Portland, OR 97230 For technical assistance or the Landa Dealer nearest you, call 800- LANDA -4 -U (800 - 526-3248) • CONTENTS Introduction ..... 1 Machine Safety 1 -2 Installation .. 2 -5 Installation Guide 3 Pre - Operation Checklist . .. 6 Instructions for Lighting 6 Component Identification 7 Operating Instructions _ 6 & 8 Preventve Maintenance $ Maintenance and Service , 8-9 • How To Use the Chemical Infector 10 Troubleshooting 11 -12 Exploded View, Left Side 13 Exploded View. Right Side 14 Parts List 15 -16 Pump Assembly & Parts List (VI-4G3-70021D) 17 Pump TT9061 EF -B #5- 23001/TT9071 EF-B 45 -23010 1$ Pump TT9061 EF -B #5- 23001ffT907tEF -B #5 -23010 Parts List 19 Pump TT2035E F -B #5 -2303 20 Pump TT2035EF-B #5 -2303 Parts List 21 Unloader Assembly #5 -3505 (All Models) 22 Hose & Gun Assembly (All Models) 28 Spray Gun 081 -21250 (AN Models) 24 Chemical Injector Assemblies (All Models) 25 Wiring Diagrams 26 -27 Oit Change Record 28 Specifications ..._. 29 Warranty 30 VHG Manual • Form 496 -6194 Revised 4/97 , ; 'VHS E ER OPERATOR' 1 IN DUCTION ' tJ G' x �' WARNING: flammable liquids can 1 ' " ,, - , create fumes which care ignite CM'S.. Thank you for purchasing a Lande Pressure Washer. Mg property damage or severe le- This manual covers the operation and maintenance of the VHG2- 11021D. VHG2- 1402D, VHG3- 1502A, VHG3- 4 a' r., 3 Risk of explosion -do not spray flam- 70021 D and VHG3 -20021 A washers_ All information in this manual is based on the latest product information avail- aim op extiosION: motile hquids or operate in an ex- able at the time of priming. liar Mum ?LAM- lid location Operate only where open flame or torch Is permitted_ Lands, Inc. reserves the right to make changes at any time E r- s- WlB without incurring any obligation. WARNING: Keep water spray away The VHG Series was designed for commercial _ : t R N from electrical wiring or fats/ electric duty 4 hours per day, 5 days per weep shock may result. Read warning tag on electrical corcL This manual should be considered a permanent pail of To protect the operator from electrf the machine and should remain with it if unit is resold, cal shock, the machine must be When ordering pacts, please specify model and serial nun- KEEP WATER SPRAY electrically grounded_ it is the re . tier. AWAY nice ELKC sponsibil r of the owner to connect mac"` vAreuG. this machine to a UL grounded re- Ownerfliser Responsibility: ceptacle of proper voltage and am perage ratings. Do not spray water on or near electri- The owner and/or user must have an understanding of the cal components. Do not touch machine with wet hands manufacturer's operating instructions and warnings before or while standing in water. Always disconnect power using this Landa pressure washer. Warning information before servicing. should be emphasized and understood. If the operator is WARNING; Gun kicks back. Hold with both hands. not fluent in English, the manufacturer's instructions and warnings shall be read to and discussed with the operator a Grip cleaning wand securely with both hands before in the operator's native language by the purchaser /owner, starting pressure washer. Failure to do this could re- making sure that the operator comprehends its contents. suit in injury from a whipping warm Owner and/or user must study and maintain for future ref- Y WARNING: Equipment can produce Vi i A 1 I • erence the manufacturers' instructions. -A a high pressure stream of fluid that This manual should be considered a permanent part of caripaer�ceskcieand itv urealertysrgiis' the machine and should remain with it if unit is resold. , sues, keacing to serious injury and • When ordering parts, please specify mode! and serial num- possble amputation. tier 6. High pressure developed by this NIGH PRESSURE machine can Cause personal injury MACHINE SAFETY STREAM CAP, PIENCE or equipment damage. Use caution WARNING: To reduce the risk of in- SKIN AND TISSUES when operating. Do not d6rect dis AI -o , f�fo . NG- j ury, read operating instructions charge stream at people, or severe injury and/or death carefully before using. may result. `\ ' 1. Read the owner's manual trios- 7. Never make adjustments on machine while in opera - aughly. Failure to follow instructions fion- could cause malfunction and result WARNING: fr can n cause • READ oosaaTOa's in death, serious bodily iryury and/ lm IJl: 4RNIN G;= paint chips or other particles to be- wawa. TROROUGHLY or property damage, come airborne and fly at high PRIOR TO u9E, 2. All installations must comply with speeds. local codes_ Contact your electrician, plumber, utility 8. Eye safety devices and foot protec. company or the selling distributor for specific details. lion must be worn when using this lb comply with the National Electrical code (NFPA 70) PROTECTIVE equipment_ and provide additional protection from risk of erectric EYEWEAR AND CLOTHING MUST WARNING: Risk of asphyxiation. shock, this pressure washer should be connected to 9E WORN. uue this product only in a well van an approved ground fault circuit interrupter (GFCI). Waled are8. 9. When the unit is working, do not cover or place in a closed space where ventilation is Insufficient • 11/71G SERIES • :- OPERATOR MANUAL 2 10. Do not operate with the spray gun trigger in the off , y :; �_ - �Y r { WARNING: I your smell gas, shut aft Ah position for extensive periods of time as this may cause �:-.: � .�- - .:....: the gas supply to the appliance. damage to the pump. Check to make sure burner sluts 29-If you smell igui gas, shut off gas sup off when the spray gun trigger is closed. ply, extinguish any open flame and 11. The best insurance against an accident is precaution t I a ` test all joints with a soap solution. If and knowledge of this machine_ t the odor persists. call ou Y gas sup - 12. 1 anda wilt not be liable for any changes made to our R aF exPloslow Mier immediately_ standard units, or any components not purchased from IF '"fr Lama. ° Off SUPPLY 13. Be certain all quick coupler fittings are secured before using pressure washer. INSTALLATION 14. Never run pump dry or leave gun closed longer than 5 minutes. Place machine in a convenient location providing ample 15. Do not allow children to operate the pressure washer support, draining and room for maintenance. at any time. Location: 16. Prntect from freezing. The location should protect the machine from damaging 17. Do not allow acids. caustic or abrasive fluids to pass environmental conditions, such as wind, rain and freezing. th rough the pump_ 1. The machine should be run on a level surface where it 18. This equipment is designed to run on natural gas_ Do is not readily influenced by outside sources such as not use liquid fuel Have a qualified serviceman install strong winds, freezing temperatures, rain, etc. The unit and service your equipment_ should be located considering accessibility for the re- 19. Inlet water must be cold placing components and ref�ing of detergents, adjustments and maintenance. Normal precautions 20. Do not operate this product when fatigued or under the should be taken by the operator to prevent excess nwis- influence of alcohol or drugs. Keep operating area Gear hire from reaching the power unit or electrical controls. of all persons. 2. It is recommended that a partition be made between 21. ter expose a spark or flame where there may be the wash area and the machine to prevent direct spray unburned gas present from the gun to come in contact with machine. Exc 22. Never attempt to light pilot unless pilot manual valve moisture reaching this machine will reduce the unit life has been shut off for 5 minutes. and may cause electrical shorts. 23. Do not overreach or stand on unstable support. Keep 3. During installation, beware of poorly ventilated loca- good footing and balance at all times_ tions or areas where exhaust fans may cause an instal- 24. When making repairs, disconnect from electrical source ficient supply of oxygen. Sufficient combustion can only and shut off gas valve. be obtained when there is a sufficient supply of oxy- 25. Turn burner off, open shut off gun and cool to 100' F gen available for the amount of fuel being burned. If it before turning machine off, is necessary to install a unit in a poorly ventilated area, outside fresh air may have to be piped to the burner 26. This machine must be attended during operation. and a Ian installed bringing the air into the unit Avoid 27. Not suitable for connection to Type B gas vent if the small locations or areas near exhaust tans. stack temperature exceeds 243" C (470° F). Gas Codes: 28. A draft hood shall be installed if this machine is going to be permanently installed and vented to the outside Confer with local gas company and with proper municipal of the building. officials regarding any specific code or regulations govern- ing the installation. The installation must conform to local codes. Gas Piping: A sediment trap or drip leg must be installed it the supply line to the burner. : S. ^ ; ES PRESSURE WASHER OPERAMR5MANUAL a COMPONENT IDENTIFICATION 1.50° 9.57" 11.x(1" V S i' 2.oQ " i It �. III 011J9h 1 LIR= —.a 8.38' I iT ( fresh water in ` r` - IF 314" (311F 0 37.83" 4. ; _ r- f•—•'''S • � Pieiti .. mmo _....:.•_:.: • _ '_ __T___ L , ___) [ J 2o.ur 1 gas in 1" NPT 111 93-8®" f a ■ / \ — H -------- 29.00---- - _H X 1.59" I : ;! ' ESSURE OPERATOR'S MA1VtIAL 4 Drip Leg lid in. test post Union �t1o0� (6 in • 1 d 1N.C. or 1/2 PSu3) t Manual b �~ - `" i — Shut Off Valve iI �r Gas .�� Valle ••r 1I8 in. N.P.T. plugged \�/ pressrun gauge port Drop I I a f /� I , � %' r 11 tRiser • vi0 Union Horizontal a ss I flour @ - Valve t 4 „ '� I ��"`� I 3 in. (76.2 rnml MINIMUM in. F Ir jl�l (762 rpm) Yee ( / Control Manilold MINIMUM DRIP LEG 3 in_ (762 min) Sedtmant trap (drip leg) must be MIFfliStNU) installed in life supply fine. A union shall be installed in the gas fine adjacent to and =-? P ` i P* upstream tram the control manifold and downstream from evel the manual main shut -off valve. Floor 1_ A 1/8" fd_P.T_ plugged tapping, accessible for test gauge Location of union and drip leg for connecting connection, shall be installed immediately upstream from conversion boner to house piping the gas supply connection for the purpose of determining the gas supply pressure to the burner and to prevent dam- Electrical; age to the gas valve. The machine, when installed, must be electrically mounded If a manual gas shut oft valve is not in the gas supply line in accordance to local codes, Chock for proper power sup within six feet of the machine and in an accessible location, ply using a volt meter. The VHG2- 14021 D requires a 20 one shaft be installed_ amp receptacle to comply with UL 1776 certification sten- Install a manual shut -off valve in the gas supply line eater- dards. nal to the appliance. (See figure above).The gas line should be a separate supply direct from the meter to the burner. It Venting. is recommended that new pipe be used and located so ff machine is used indoors, regulations or ventilation con - that a minimum amount of work Is required in future servic- cerns may call fore chimney or furnace pipe ing. Install pipe to be durable, substantial, gas tight, and When venting, if machine is to be in an enclosed area with clear and free from cutting burrs and threading defects. Gast a vent, be sure vent is the same size as the stack on ma- iron fittings or aluminum tubing should not be used for the thine. Poor draft will cause machine to soot and not oper- main gas circuit. Joint compounds (pipe dope) should be ate efficiently. When placing machine for installation, keep used sparingly on male threads and be approved for all in minnd that the unit should be positioned in such a manner • gases. that the stack will be as straight as possible and protrude through roof of building at a proper location and at suffi- cient height to eliminate dcwndraft. The exhaust of a gas • fired unit should be installed with a down draft diverier. SEA';{' ES PRESSURE WASHER OPERATOR'S MANUAL 5 Draft Diver ter: Place chemical dip tube into liquid soap or chemical solu- The draft diverter should be installed above the heating tion Avoid letting tube suck air (See page f1) coil_ The diverter serves to sever the chimney effect cre- ated in all sections of furnace pipe positioned below to en- Inspection and Testing: hence the draft through the burner. It also helps prevent freezing of the coil due to wind chill factors, NOTE: the Draft The bullring structure should not be weakened by install - Diverter is not standard on VHG units, in9 gas pip i n g.The piping should not be supported by other piping, but should be firmly supported with gas hooks, straps, bands or hangers. Butt or lap welded pipe should not be run through or in an air duct ordothes chute. • Before turning gas under pressure into piping, all openings from which gas can escape should be dosed. Immediately after turning on gas, the system should be checked for leaks_ This can be done by watching the 12 cubic foot test dial and allowing 5 minutes to show any movement, or by soap- ing each pipe connection and watching for bubbles_ If a leak is found, make the necessary repairs and repeat the above test. Defective pipes or fittings should be replaced and not re- paired. Never use a flame or fire in any form to locate gas leaks, use a soap solution. After the piping and meter have been checked completely, purge the system of air. DO NOT bleed the air inside an enclosed room_ When the heating appliance is installed in a tightly closed This machine must be disconnected from the gas supply room without venblaticn openings to the outdoors or other piping system at test pressure in excess of 112 psig or darn- rooms, provisions shall be made for supplying air for corn- age to the gas valve will occur. bustion through special openings, one near the floor line and the other near the ceiling, each to be sized on the ba- sis of one square inch or more of free area for each 1,000 Gas Pressure: BTU input per hour. The ideal incoming gas pressure is 11" W.C. (minimum 6' Placement: W.C., maximum 14' W.C. or 1)2 psig). The correct operat- Do not locate near any combustible material. Keep all flare ing manifold pressure for natural gas is 3.5" W.C. By ad- orable material at least 20 feet away. jesting the gas valve pressure regulator between 3° and 4" W.C. a side range can be achieved. Allow enough space for servicing the unit. Local code w�lrequireoertairt distances from floor and wails If the desired input rating cannot be obtained within the (Two feet away should be adequate.) above manifold pressure adjusting range, the next size larger or smaller burner orifice should be used. Water Source: Water source for unit should be supplied by a 5/13'1.D. gar- Shut -Off Valve: den hose with a city water pressure of not less than 30 psi. if the water supply is inadequate, or if the garden hose is A gas shut-oft valve has been installed between the gas kinked, the unit will run very rough and the burner will not supply line and the washer. The plumbing also includes a fire. union between the shut -off valve and the burner. Connection: Condensation from Coils: Connect the wand, nozzle, hose and gun (where applicable). When cold water is being pumped into the water heater On pipe thread connections, use tenon tape to avoid water cans, and the burner is on, condensation will form on the leaks (See Component Identification.) coi! and drip down into the burner compartment giving the Attach high pressure hose to discharge nipple by putting appearance of a leaking coil, particularly on cold humid the quick coupler collar back and inserting it onto the dis- charge nipple. Then push the collar forward to secure. A chemical injector could be inserted between the hose cou- pler arid the discharge nipple. • VHG SERIES PRESSURE WASHER OP TORS MANUAL 6 Check Water Heater Coil for Leaks: INSTRUCTIONS FOR UGHTING With the burner'OFF" start the pump unit and allow to run for a few minutes_ Look into the burner compartment wkh a ' C S e 1; DURfti. ¢> L. y 4 k � LI g M \F{fRS�Ft l'RE a t 7B EFC> E : :ot Ca p. drop light or flashlight_ If no leak is visible, then subsequent � . �. _ „ ! water dripping from the coil will be from condensation in WARNING the flue gases when the burner is on, as described in the previous paragraph. If you do not follow these instructions exactly a fire or erosion may result , causing property damage, personal injury or loss of life. PRE — OPERATION CHECKLIST A. lighting-Me Meapilot New these sei instructions Ignited it6ng � pmt. New ow se itx�ots exacQy- B. BEFORE UGI-Tf NG, smell a6 aroLmd the apptanoe PRE -START CHECK LIST YES NO � � is m and ill ��0°r because floor. Is unit protected from downdratt and FOR YOUR SAFETY excessive wind? WHAT TO DO IF YOU SMELL GAS Is unit shielded from moisture or water • Do not try to light any appliance. spraY? - Do not touch any electrical switch_ Do not use any Is the voltage correct, circuit breaker phone in your call i t g and supply cord adequate according to - Immediately e gas supplier's from a instructions. neighbor's sped icatians and serial plate notation? • cannot the gas u gas supplier, i ppp s lieo r, call ll n ttte h _ Is machine oleCtricalty grounded? fire department. er your C. Use only your hand to push in or turn the gas =trot Is there ample water super knob. Never use tools the knob wtl not push in or turn by hand, don't try to repair it - call a qualified service technician Attempted repo cruse of force may Have all flammable liquids or gases result Ina fire or explosion. been removed from installation location? D Do nal use this appliance if any part has been under water. Immediately call a qualified service Is machine properly vented to allow technician to inspect the appliance and to replace adequate air flow? any part of the control and system any gas control Is there an adequate gas supply for the _ v� - ha6 been under watef .. • _ BTU rating of the burner? Have gas lines been checked for gas leaks? OPERATING INSTRUCTIONS Have all operators been instructed 1. STOP! Read operator's manual before operating this property & have they read the manual? machine. Failure to read operation and warning imbue- Has machine been installed according tiorts may result in personal injury or property dam - to the instructions in the operator's age. manual? _ 2. Turn all switches off. Is the incoming gas supply pressure 3. Review installation instructions. between 6-14 water column inches or 4 . Connect water supply hose and rum water on. Putt trig - l Ps+g ? ger on spray gun allowing water to flow until all air has WARNING: If "NO" has been checked on any heen discharged from the system -Check for water leaks of the above questions, do not operate the and tighten as needed. unit. 5. Connect power cord to proper electrical outlet accord- ing to serial plate information. If applicable, push In GFCt reset button. The V1 requires a 20 amp re- ceptacle to comply with UL certification. SERIES U WASHER OPERATOR'S MANLIAL 7 COMPONENT I®ENTIFICATION chemical Injector Natural Gas ,,_. - -- -----, Inlet Collar HG Lank _ ` Thermostat 41 1.....0„...„. Quick Coupler I nipple .N,..-g/I4' , 4 , t Disc � ' \ to if MIPPie i , % Natural to Flu Disk 4 Gas Line desk High Pressure Chemical Bucket . \\‘' M CaeS Vaiv Red ' ! r � ead Knob 1 ■ St Soap i Nozzle I '0(0/°) ��` 1 �..•._ e High Pressure -- ., -,4 , ■ flt4 Wand Nome `~ \ _ Hob u Variable Pressure \`^ - -_ Wand Varlab)e Pressure Control Han. :- Steam Valve _ 3-700 only � , \ Chemical Bucket { Y _-- y a r { nqt incwded � + \ —_ _ Li . ,, , s 1 • sr. �r�► pray' t r � r l CO) �� ., '�.J '�, - ��. � Gun (* ,/ ` Hose I / l Inlet ` I �d I; f Supply `' \ Connector inConnector °s r'vu:ar • Water ly = — 5 f (not included) lit v f ; r � // I��' 0 1 >''''' 44 1 ,.....,_ fr , .%,.:„ . ..... lip- ..--- ":„..------- ,) ,. .., ,„..---, ..../ ../ _: �.� - _ ; � td r 1 \ \L \ "------.,_ oral Plug not included .�ti_ _ _ High an 230V 10 Pressure Haar models -VHG SERIES PRESSURE WASHER OPERATOR'S MAC 8 6. Open valve on gas tine, then slightly depress main gas 4. If water is known to be high in mineral content, use a valve control knob on the right side of the machine and water softener in your water system or de -scale as turn it counter clockwise to the Pilot position. NOTE: needed. Knob cannot be turned from "Filar to'OFF "unressthe 5. Do not allow acidic, caustic or abrasive fluids to be knob is slightly depressed. pumped through system. 7. Depress the control knob all the way and hold it In. e Always use high grade quality cleaning products. After five (5) seconds, depress the red ignitor until you Never run m d for extended heara loud dick. Repeal 3 or 4 tirnes'rf necessary until l� P ry periods of time. pilot is lit_ if pilot does not remain lit, repeat operation 8. Periodically delirne coil as per instructions. allowing a longer period of time before releasing the it is advisable, periodical, to visually inspect the burner. gas valve knob_ After the pilot lights, continue to hold Check air inlet to make sure it is not dogged or blocked. the control knob down for about one (1) minute before Wipe off any oil spills and keep this equipment clean and releasing. Look at the pilot viewing mirror at the rear of dry the machine. The areas around this Lenda washer should be kept clean 8_ Turn gas control knob Counterclockwise to 'ON." and free of combustible materials, gasoline anti otherflam- 9_ Turn switch to pump position and pull the trigger on the mable vapors and [squids. spray gun allowing cold water operation_ The flow of combustion and ventilating air to the burner 10. For hot water, turn switch to the burner position and must not be blocked or obstructed in any manner_ pun the bigger on the spray gun. 11_ To apply detergent read about the chemical injector MAINTENANCE AND SERVICE on page 8. 12. To Stop: flush chemical lines with fresh water, switch Unloader Valves: to the pump position and continue to spray water al- Unloader valves relieve pressure in the tine when a shut - lowing the burner to Cool- off gun is closed- Unloader valves are preset and tested at 13. After water has cooled, turn pump off_ ! machine is not the factory before shipping. Occasional adjustment of the to be used for an extended period of time, turn maim unloader may be necessary to maintain correct pressure. gas valve off_ (See section in manual on unloaders for correct procedure 14. Turn the water off_To protect from freezing pull trigger in adjusting valve_) on spray gun to allow water to drain from the system. Wintering Procedure: Damage due to freezing is not covered by warranty. Ad- To Use Steam Feature: here to the following cold weather procedures whenever the washer must be stored or operated outdoors under (Model VHG3 -74021 D only) freezing conditions. 1. Turn steam valve counter clockwise on front control During winter months, when temperatures drop below 32° panel. F, protecting your machine against freezing is necessary. 2. Water pressure wilt drop to about 250 psi and tern- Store the machine in a heated room. tf this is not possible perature will rise about 250` F. then mix a 5O/SO solution of anti- freeze/water into a 5 gal- lon a_ After steam use, close the steam valve by turning clock- bucket and with a short section of garden hose elevate wise. Follow the same shut -down procedures in steps the bucket and turn the pump on to siphon the anti freeze 12 14, through the machine. If compressed air is available, an air fitting can be screwed into the inlet connector and, by in- je compress air, all water will be blown out of the sys- PREVENTIVE MAINTENANCE tern, 1. Check to see that the water pump is properly lubri- High Limit Hot Water Thermostat: Bated. Fcr safety, each unit is equipped with a high limit control 2. Follow winterizing instructions to prevent freeze dam- switch. In the event the temperature of the water should age to the pump and coil. exceed its operating temperature, the high limit control will 3. Always neutralize and flush chemical from system af_ turn the burner off until the water cools_ ter use. �! '`; .: . LIE L 9 • Pumps: Use only SAE 20/30 weight non- detergent oil. Change oil Pressure Relief V a l ve: after first 50 hours of use.Thereafter, change oil every three Each units equipped with a relief valve to relieve pressure months or at 500 hour intervals. Oil level should be checked in the system when higher than normal operating pressures through use of the dipstick found on the top of the pump or are er Unusually high pressures come from an by the red dot visible through the oil gauge window. Oil should be maintained at that level_ object plugging the spray norzie. This problem can easily be remedied by removing the obstn,ctioh. If operating pros - Cleaning of Coils: sure of unit is found to be normal arid relief valve continues In alkaline water areas, rime deposits can accumulate rap - to teak, repair or replace the valve. idly inside the coil pipes. This growth is increased by the Rupture Disk: extreme heat build up in the coil The best prevention for It pressure from purr r or thermal expansion should ex- liming conditions is to use high quality cleaning chemicals. teed safe limits, the rupture disk will burst allowing high In areas where alkaline water is an extreme problem, pert- pressure to be discharged through hose to ground. When odic use of Landa Dearing Powder (part #9-028008) will disk ruptures it will need to be replaced. remove lime and other deposits before coil becomes plugged. (See Deliming Instructions for use of Landa Deliming Per.) Deliming Coils: Periodic flushing of coils is recommended. 1. F•iu a container with 4 gallons of water, then add 1 lb. of deg powder_ Mix thoroughly. 2. Remove wand assembly from gun and put gun into container. Secure the trigger on the gun Into the open position_ 3. Attach a short section (3-5 ft.) of garden hose to ma- chine to siphon solution from an elevated container. Turn pump switch on allowing solution to be pumped through coils back into the container. Solution should be allowed to circulate 2-4 hours. 4. After circulating solution flush entire system with fresh water. Reinstall wand assembly to gun_ Removal of Soot and Heating Coil: In the heating process, fuel residue in the form of soot de- posits may develop between the heating coil pipe and block air flow which will affect burner combustion. When soot has been detected on visual observation, the soot on the coil must be washed off after following The Coil removal steps. 1. Remove the tank head assembly by unscrewing the three Tek screws and lifting the tank head off. 2. Remove the two pipe nipples and associated fittings. 3. Lift the coil out of the outer wrap. CAUTION: The coil weighs about 80 lbs. Use proper lifting techniques. 4.Clean, repair and replace the coil by reversing the above steps. OPER4TDR MANUAL 10 ' 4.0- .%zr;F � I • - , WARNING: SOME CHEMICALS OR 6. Open trigger on spray gun. Water chemical ratio is ap- .� - - DETERGENTS MAY RE HARMFUL IF proximately 15 to 1 _ INHALED OR INGESTED, CAUSING 7_ When you finish washing, rinse by simply turning the 4 , SEVERE �� FAINTING OR` variable pressure wand control handle clockwise to in- � , SON NG THE HARMFUL ELEMENTS ��.v. „ , r; crease pressure_ MAY CAUSE PROPERTY DAMAGE NOTE: The chemical injector wdl not siphon with water sot a kxtealocaa s wt OR SEVERE INJURY. flowing through the high pressure nozzle at the end of beresamin MAY RE HARMFUL,. IF tip the wand. OR saGesreu. 8, For clean up, place chemical pick -up tube into con- tainer of clear water and follow steps 5 and 8 to pre - HOW TO USE THE vent chemical deposits from damaging the injector. CHEMICAL INJECTOR Inl� injector 1 _ Connect a water supply hose to backflow preventer This machine can siphon and mix detergents with the use and then open water supply valve. of li_anda's chemical injector kit Downstream injector 2 Open chemical metering valve and start pressure 1. Pull injector quick coupler collar back and secure on 3. Turn pressure regulator adjustment valve clockwise, discharge ripple. Injectorvahe body arrow should point then slowly turn counter clockwise until chemical si- t direction of flow phons in chemical tube. 2. Connect high pressure hose to injector nipple securing 4_ Turn lock nut counter clockwise to lock pressure regu- quick coupler. lating adjustment valve in place. 3. Start machine as outlined in Operating Instructions. NOTE: This adjustment needs to be followed when the 4. Place chemical pick -up tube into container of chemical machine is moved to a different water supply Turning the solution. pressure regulator adjustment valve counter clockwise too 5. Turn pressure control handle counter clockwise on the far will starve the pump for water and cause damage to the Variable Pressure Wand which lowers the pressure by whine directing the water flow through the soap nozzle and Downstream Injector Assembly allows the chemical injector to siphon soap. Chemical Brass Sip injector - - rdtuzla ? Variable Pressure �. Collar Wand (VP) Qu -'. i Corr �` ---. �C Nigh Spray ( Pressure Gun f lItsc for _ 1�; Limit Nozzle ti. Thermroat . • s F ° r � Flip 41 Pp� C * Chemical Pick -up Tube Variable Pressure Trigger t) \ ~ i Rupture Disk Control dle Han - High Pressure Hose Pressure Regulator yusnnentvawe Inlet Injector Assembly Lk )ct • — - Water Supply Valve T U. * Beckham. V ° Chemical Metering '. I0 Garden Hose m • . \ ”' In . i ncluded) - \ GH!` Chemical Tube Strainer I . _ BE WASHER OPERATOR'S MANUAL 11 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Faulty pressure gauge Install new gauge PRESSURE. lnsuffucient water supply Use larger garden hose; clean filter washer at . water inlet Old, worn or inoorrect spray Match nozzle number to machine andtor nozzle _replace with new nozzle Plumbing or hose leak Check plumbing system for leaks. Retape leaks with teflon tape Faulty or misadjusted unloader Adjust unloader for proper pressure. Install valve (where applicable re : kit when needed Worn packing in pump Install new packing kit Fouled or dirty inlet or Clean inlet and discharge valves discharge valves in pump Worn inlet or discharge valves Replace with valve kit LOW WATER Soot burp on coils not Clean coils TEMPERATURE allowing heat transfer Lime deposits deposils on inside of coil Delime coil WATER Defective high limit switch Replace TEMPERATURE TOO Insufficient water supplied Check water G.P.NL to machine HOT Restricted water flow Check nozzle for obstruction, proper size CHEMICAL NOT Air leak Tighten all clamps. Check chemical fines for holes DRAWING Valve in the injector head may Clean or replace valve in injector be blocked dirty or damaged Fitter screen on chemical Clean or replace. suction hose plugged Dried up chemical plugging Disassemble and clean thoroughly metering valve _ 1-6gh viscosity of chemical Dilute chemical to specifications Hole in chemical Iine(s) Repair hole - Low detergent levet Add detergent, if needed PUMP RUNNING Pump sucking air Check water supply and pnssitility of air seepage NORMALLY BUT Valves sticking Check and dean or replace if necessary ON INSTALLATION TALLATION Unloader valve seat faulty Check and replace if necessary Nozzle Incorrectly sized Check and replace if necessary (See serial plate for proper size Worn piston packing Check and replace if necessary • FLUCTUATING Valves worn Check and replace if necessary PRESSURE Blockage in valve Check and replace if necessary Pump sucking air Check water supply and air seepage at fonts in suction line Worn piston packing Check and replace if necessary VHG SERIES E WASHER °MAMA'S MANUAL 12 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION PUMP NOISY Air in suction line Check water supply and connections on suction line_ Broken or weak inlet or Check and replace it necessary discharge valve springs Excessive matter in valves Check and clean if necessary. Worn bearings Check and replace if necessary PRESENCE OF WATER Oil seal worn ; Check and replace if necessary IN OIL High humbdity in air Check and change oil twice as often. WATER DRIPPING Piston packing worn Check and replace if neoessary FROM UNDER PUMP 0-Ring plunger retainer worn Check and replace if necessary Pump protector Check inlet water pressure OIL DRIPPING Oil seal worn Check and replace It necessary EXCESSIVE Irregular functioning of the Check and replace if necessary VIBRATION IN valves DELIVERY UNE RELIEF VALVE LEAKS Wrong nozzle size, debris in Clean or replace with correct nozzle. WATER noz BURNER WILL NOT No fuel Open gas valve. LIGHT light Pilot Light pilot. Defective high limil switch Replace switch. BURNER SMOKES Stack rEistriotion See venting under Installation (page 3). PILOT DOES NOT Manual pilot closed Open pilot valve. LIGHT Coil qualified serviceman Piezo ingnitor Adjust spark gap. Secure wires. PILOT IGNITES BUT Pilot too far away from Adjust thermocouple closer to flame. WILL NOT STAY ON thermocouple WHEN GAS COCK Thermocouple loose at Tighten ro firm fit. DIAL IS RELEASED regulator safety valve SHORT Excessive heat from Decrease pilot supply gas. THERMOCOUPLE UFE thermocouple from, pilot tight Thermocouple too dose to Adjust thermocouple farther away. pilot BURNER CYCLING Defective high Limit switch Replace switch_ ONtOFF WASHER WILL NOT Steam valve closed Open valve (counter clockwise). STEAM Burner not on Turn burner switch to 'ON" position. Coil dirty or sooty See Coil Maintenance. 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DESCRIPTION QTY 1 95-07290003 Cover, Electrical Box 1 31 6 -02175 Switch, Flaw, ST6 1 2 90-19942 Screw, 10132' x 314° ilex 2 32 6-02174 Switch, Reed, Replacement 1 3 6 -02297 Fuse, GDL, 1/2 amp, 120V 1 33 2 -10633 Nipple, 1/2' JIC x 318" Fern, 6-02294 Fuse, ATMR.- 1 amp, 240V 2 Pipe, 448 1 4 6-052352 Transformer, 240/480 34 4- 02047720 Hose, 20' x 3/8" 100R2 to 120V .050 1 Press Loop 1 5 95-07290004 Cover, Pu p/motorVHW 1 35 2 -1066 Elbow, 112' JIC x1/2' Fern 90° 1 6 90 -19711 Screw, 1/4" x 112" HH NC, 36 5- 1046E 1.5 HP 1 PH. C-Face Whiz lac 2 T0658PH1027 (2 -11) 1 _ 7 90-2018 Nut, Cage, 10/32"x 16 QA 6 5 -1047E 2 HP 1 PH C-Face 8 95- 07290002 Box, Electrical, VHW 1 _ 612271 (2 -14) 1 9 6-020201 Switch, 3 Pas, 115V -230V 1 PH 1 _ 5 -1048E 3 HP. 1 PH, C -Face 10 95-0729001 Panel, control, VHW 1 61224 (3 -16) 1 1 1 90 -1991 Screw, 10 32" x 112" 5 -1053 5 HP, 1 PH, C -Face (3 -2) 1 BFtSOC 81k 8 37 5 -23001 Pump. General T79061 EF -B 12 _2 -0100_ Grommet, 1'S" Rubber 1 _ (2 -11, 2 -14) 1 13 _ 6 -01060 - - Cord. w/GFCI Plug, 120V, 5-23010 Pump, General, TT9071EF -B 20 Amp, 2 -11, 2.14, 3-7 1 (3-15) 1 6 -01083 GFCI, TRC, 240V, 20 Amp 5-2303 Pump, General TT2036EF -B 3-15, 4-3 1 (3-2) 1 14 6 -03153 Strain Reiet Ste, LQ The 1 38 2- 300816 Pump Protector PTP 1 16 95- 07290010 Panel, Chassis, Bade 1 39 90 -2001 Nut, 5/16" ESNA 4 16 2 -1099 Coupling, 1/2" x 3/8 ", Reducing 1 40 90 -4001 Waster, 5/16" Flat 8 17 2 -10942 Swivel. 1/2" MP x 3/4" GHF 41 95- 07290030 Holder, Wand Bracket, w/Strainer 1 VHWNVH P 1 18 2 - 1902 Strainer, Inlet Garden Hose 1 42 90 -20231 Nut. Cage, 114` x 12 GA 14 19 2 -30062 Anti- siphon Valve, Watts 88 t 43 95- 0710225 Block, Discharge. Brass, 20 95 -07290044 Base, Extension 1 3;8° x 1;2` 1 21 90 -1996 Screw, 3/8' x 3/4' HH NC 44 2- 3400 Holder, Rupture Disk 1 Whiz Loc 16 45 2 -3430 Rupture risk, 3000 PSI, 22 90 -2019 Nut, Cage, 3f8°x 12 Ga 16 2 -11, 7.14, 3.15 1 23 2 -1005 - Nipple, 3/8" Hex 1 2-3450 Rupture Disk, 5000 PSI, 3-2 1 24 2 -1031 Tee, 318' Female, Pipe 2 46 2- 00089 Nipple, 1/2" x 2.5, Gat. 2 25 2-10051 Nipple, 318" x 3", Brass _ 1 47 2 -2007 Nipple. 3/8" x 3/8" N PT ST Mal 1 26 2 -00301 Elbow, 114" x 3/8" Steel 1 48 4-0509 Switch. Snap, 225° Hi -Limit 1 27 5-3.505 Unloader, HVpra, 8 GPM, 49 2 -9004 Clamp, Screw *12 1 2300 PSI 1 50 4- 02121000 Hose., 7;8', Push -an 1 Ft 2 28 2 -1023 Elbow, 3.8" Street 1 51 95-07290013 Wrap, /tutor Coil, VHW 1 29 2-1074 Bushing, 3/8' x1/4", Pipe 1 52 90-5006 Holder. Wand, VHW.NHP Zinc 1 30 81 -22550 Valve, Pop -uft, 1200 PSI 63 90 -19710 Screw, 1i4" x 314" HH NC, 2 -11, 3 -7 1 Whiz Loc 9 81.22560 Valve, Pop -off, 2400 PSI — 54 95 -07121218 Coil, Dura 14,5° Die. Sch 80 1 2.14, 3 -15, 3-2 1 — - VHG SERIES ` "` . .'.--11RE WASHER OPERATOR'S MANUAL 16 EXPLODED VIEW PARTS UST ITEM PART NO. DESCRIPTION QTY 56 95. 07290023 Reflector, Pilot Lit 1 57 95- 07290029 Tank Head Assy 1 10- 02025A Label, blaming Hot 2 56 90- 300210 Screw, #14 x 1' Tek Hex Head Mk 3 59 7- 014832 Insulation, Tank Mead, 16'ODx8 ° ID 1 60 96- 07290010 Panel, Chassis Banc 1 61 7-7013 Valve. Gas Shut -Uff, 334" x 3/4 1 62 90 -10135 U- 31,1;4" x 1.1/2" x 2 -1,7' 2C 3 63 95-07290041 Brace, Chassis 2 64 2 -0133 Screw 10137 x 1,2" Knob, Textured 4 56 95- 07290007 Tab, Outer Wrap 4 67 95-07290005 Base, Main 1 10-99051 Label, Gold Sena 1 68 2 -00166 Nipple, 3/4" x 3 -1/3" B&. Pipe 3 69 2-0087 Union, 314' BIk Pipe 2 70 2-001641 Nipple. 3/4" x 6 -1/2'. Blk Pipe 1 71 2- 00293 Elbow, 3/4', Black 90 2 72 2- 001683 Nipple. 314" x20" Blk Pipe 1 73 2- 002922 Elbow, 3r4 Street, 81k 90" 1 74 2.0037 The we B1k Pipe 1 75 2 -00131 Nipple, 314° x 1 -1/2* Close, Btac 1 76 2 -00851 Cap, 3/4" 81k Pipe 1 77 06- 07290020 Support, Propane Burner Ring 1 78 7 -7009 Burner Ring fi X -11, Less Jets 1 79 7 -7022 Jet, Orifice, 633-69 32 80 7 -7034 Thermccoupler, 24 White Rogers HOGE -24 1 81 7 -7CH Pilot WIG 1 82 7 -70166 Wire Assy. 15' 1 _ 7 -70167 Tab, Ground 1 7 -70168 Tab, Ground 1 z,4. .-:.; SERIES PRES .RE WASHER OPERATORS MANUAL 17 r PUMP ASSEMBLY/ VHG3- 70021D „,„ -- 4 ....,,, 2 • v.; ' --I 1 i „.,.. as ,13-' ife "' j L 25 ,� +� � . 11 dig IT %" -----"-------" : : -i)"" [- ' i z ''''''' ;'s.,.. ...-10‘i 27 1 4- ....-).._ , ,, . --,:,..:.-,--•:-.. - 3 6-A0 I .� 1 -- r_ Mil _ ■ / 6 7 r 18 31 5 21 -:il . 16 I 0 I 19/ \` l ,/ 15 8 ' ao - \ 12 ;,>>f 10 ,1 �� . 41, V 9 ' 13 ` j ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY 1 2 -3015 Valve, Control Metering 1 19 2 -10311 Tee._ 318" Female Pipe wit/8' Hole 1 2 2 -1022 Elbow. I14' Street 1 70 2 -00301 Elbow. 1/4' x 318" Steel 1 3 2 -00260 Elbow. 1 ?4" Male 1 21 2 -1041 Tee, 318" Street 1 4 4- 02090000 Hose. 1/4" x 1/2', 22 5.35505 Unloader, Hypro. 8 gpm. 2300 psi 1 N3reidcd Vinyl At 1 23 2 1023 _Elbow. 3/8- Street 1 6 2 -3028 Valve, Inlino Metering 1 24 4- 02021416 Hose 1/4" Sold x 3/6" Swivel, 6 2 -1085 lioso Barb, 1/4 Barb x 141' Male Pines Pres Loop 1 7 2 -9000 Clamp, Screw, 04 2 25 2.1031 Tee, T8 Female. Plpe - 1 8 2 -1089 Hose Barb 1/4' Barb x 26 2 -1074 Bushing. 3/8' x 1/4" Pipe 1 118" Male Pipe 90` 1 27 81 -22550 Valve, Pop -oft, 1200 psi - 1 9 2- 30062 Anti- Siphon Valve, Watts 8B 1 28 2 -1046 Hug, 1/4', Countersunk 1 10 2 -10342 Swivel,1/2'1MPx3 G- Fw/Sitai er 1 2 5.02175 Switch, Plow, ST-6 1 11 2 -1302 Sriiincr, Intc4 Garden Hose 1 30 6-02174 Switch, Reed Replacement 1 12 2 -1099 Coupling, ?/2"x318" Reducing ! 31 2- 300816 Pump Protector, 3/8' PTP -1 13 2 -10051 Nipple, 318 x 3 ", Brass _ - - ! 32 5 -23010 Pul General, TT9071 EF -B 1 14 2 -1005 tApp1e_3/8 Hex 1 33 5 -1046E !.5 HP,1 PH, C•FaceT0668P}{1Q27 1 15 2_11(18 Push-Or, 3/8" Male 1 10- 99078 p abet. Motor Overload Reset 1 16 4- 02110000 Hose, 112' Push - an /ft. 1 ___ - 34 2.101733 Nipple. 112-JIC x 3/8 FP #46 1 17 2_1105 Swivel, 112° JIC Fcm, Push-on I 36 4- 02047720 Hose, 20" x 30, 100112, Pres_Loop_I 18 2 -1052 Nipple, 112' ,1iC x :3/8" Pipe _ - 1 36 2 -1066 Elbow, 112" JIC x 112 Fem, 90° 1 A Not Shown U1 E WASHER OPERATOR'S MANUAL 18 . PUMP TT9 i -B #5 -23001 PUMPT19071EF -B #5 -23010 VHG2 -11021 D • VHG2 -14021 D VHG3 -70021 Q • VHG3- 15021A 0 et r ,. s i�i0. :` j 1 555 { � 4. a � ► '14f Ott -41144: M \\ -< \ \ N ,.. _ . a { �, ;• "=' p.44.111.1 *, ! I r .. / "J j� Y ! ff tr i r . Q r_ to 0, ,LL4 4 -11,. is e: V V Y C 4 SD , :. N ESSUR E WASHER OPERATOR s MANUAL 19 PUMP TT906' EF-8 #5-23001 PUMP TT9071 EF-8 #5 -23010 VHG2-11021D e VHG2 -14021 D VHG3 -70021 D VHG3 -15021 A PARTS LIST ITEM PART NO. DESCRIPTION QTY REM PART NO. DESCRIPTION QTY 1 1- 51010622 Crankcase 1 23 1- 97596800 Sight Gauge _ 1 2 1- 98210000 Plug 2 24 1- 91801400 Needle Bearing _ 1 3 1- 90383300 0-Ring 1 25 1- 98210300 Oil Dip Stick 1 4 1- 51209102 Protector 1 26 1- 92221600 Nut 3 5 Kit #1 -0083 Oil Seal 3 27 1- 96700800 Washer _ 3 6 1- 98204100 Plug 1 28 1- 51040009 Plunger ... 3 7 1- 51120022 Mangold, Aluminum 1 29 1- 90357200 0-Ring . . 3 1- 51120041 Manifold, Brass 1 30 1-90502200 Rack Up Ring 3 8 1- 96693880 Washer B 31 1- 96707000 Finger Washer 3 9 1- 99194300 Screw B 32 1- 97731000 Connecting Rod Pin 3 10 1- 90384100 0-Ring (Kt 41 -0001) 6 33 1-51160022 _ Crankcase Cover _ 1 _ 11 _Kit 41 -0001 Valve Seat 6 34 _1- 99186700 Screw 4 12 — Klt 01 -0001 Valve Plate E 35 1- 51210184 Cover Gasket 1 13 Kit 41 -0001 Spring 6 36 1- 51030022 Connecting Rod End 3 14 Kit #1-0001 Valve Cage B 37 1- 51050056 Connecting Rod 3 15 1- 90384700 0 -Ring (Kit # 1-0084) 6 38 1- 99334500 Screw 4 16 1- 98221800 Valve Cap (Kit # 1 -0084) E 39 1- 96710400 Washer 4 17 1- 36703201 Valve Assembly {Kit 41 -0001) 6 40 1- 99188700 Screw 4 18 Kit 41-0096 Heed Ring 3 41 1-96693800 Washer 4 Kit #1-0097 42 1. 10034422 Flange 1 19 Kit 41 -0098 Packing 3 43 1- 50211551 Spacer 1 Kit 41-0097 44 1- 90409700 0-Ring 1 20 Kit 41 -0086 Packing Retainer 3 45 1- 90164.400 Oil Seal 1 _ - Kit 51 -0096 46 1 - 90066700 Snap Ring _ 1 21 1.90360400 0-Ring {KItn 41.0086. 47 1-91837300 Bearing 1 _ 1.0096, 1 -0097) 3 48 1.51020835 Crankshaft (TT9061EF -B) 1 22 1-90383500 0-Ring (Fits 01 -0086, 1-51020935 Crankshaft (TT9071EF -R) 1 1 -0096, 1-009?) 3 Repair Kits 1. 0001 1 -0083 l 1-0084 1 -0086 1 -0806 1 -0097 ITEM NO'S 10, 11, 12, 5 15,16 c0, ?1, 22 18, 19. 20, 18, 19, 21, IN KIT 13,14,(171 21,22 22 NO. ASSEMBUES 6 3 6 3 1 3 IN KIT NO. CYLINDERS 1 1 1 1 3 1 KIT WILL SERVICE I -- - - x c - J-0 N 0 tril is 23 24 25 26 27 26 29 30 31 32 35 33 34 a , 15 \ .71 441 VI uil ,m1 14 nril 13 .- ti r iii i, 12 �. r = o ? `f'� .`..tea , ra,,,,.,:.,-,. ,' -v. - ,00 w 36 Iii a :37 rty... IQ s ' ff .- ..- 50 1 L .10 . .........,„ • 48 .. ,,e.\T )ii(,(2 8 .. ...:.:11- L-_.. i ,. i, . . , .,,,..) • 2 57 19 16 15 17 7 6 2 5 4 3 2 1 53 51 /T 54 1 N 0 a .° ' HER OPERATOR'S MANUAL 21 PUMP TT2035EF-B #5 -2303 VHG-3-20021A PARTS UST ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY 1 1- 51010622 Crankcase 1 24 1- 91801400 Needle Bearing 1 2 1- 98210000 Plug -- 2 25 1- 98210300 O1 Dip Stick 1 3 1- 90383300 0 -Ring _ E 26 1- 92221600 Nut 3 4 1-51209102 Protector 1 27 1- 96700800 Washer 3 5 Kit #1 -0083 Oil Seal 3 28 1- 51040009 Plunger 3 6 1- 98204100 Plug 1 29 1- 90357200 0 -Ring 3 7 1- 51120041 Manifold, Brass 1 30 1- 90502200 Back Up Ring 3 8 1- 96693600 Washer 8 - 31 1- 96707000 Finger Washer 3 9 1. 99194300 Screw 8 32 1- 97731000 Connecting Rod Pin 3 10 1- 90384100 0 -Ring (Kit *1 -0001) 6 33 1- 51150022 Crankcase Cover 1 _ 11 Kit #1 -0001 Valve Seat 6 _ 34 1- 99/86700 Screw 4 12 Kit #1 -0001 Valve Plate 6 36 1- 51210184 Cover Gaslret 1 13 Kil #1 -0001 Spring 6 36 1- 51030022 Connecting Rod End 3 14 Kit #1-0001 Valve Cage 6 37 1 -51050056 Connecting Rod 3 15 1- 90384700 0-Ring (tit it 1-0084) 6 49 1-992730000 Screw 4 16 1- 98221800 Value Cap (Kit # 1-0084) 8 50 1- 96701400 Washer 4 17 1- 36703201 Valve Assembly (Kit #1 -0001) 6 51 1- 10034422 Flange 1 18 Kit #1 -0096 Head Ring 3 52 1- 99188790 Screw 4 19 Kit #1-0098 Padting 3 53 - 1- 96963800 Washer 4 20 Kit #1 -0096 Packing Retainer 3 54 1- 60211551 Spacer 1 21 1- 90360400 0 -Ring (Kits #1 -0086, 55 1- 904097)0 0 -Ring - T .. _1_ 1 -0096, 1 -0097) 3 58 1- 90164400 Oil Seal _ 1 22 1.90363500 0-Ring (Kits #1 -0086, 57 1- 90066700 Snap Ring - 1 1 -0096, 1 -0097) 3 _ _ 58 1- 91837300 Bearing t 23 1- 57596600 Sight Gauge 1 59 1- 51021835 Crankshaft 1 Repair Kits 1 -0001 1 -0083 1 -0084 1 -0086 1-0096 1 -0097 ITEM NO. °S 10, 11, 12, 5 15,16 14, "r1 ?_1 18 19, 20, 18, 19 21, IN KIT 13, 14, (17) 21, 22 22 NO. ASSEMBLIES 6 3 6 3 1 3 IN KIT i NO . CYLINDERS 3 3 3 3 1 3 KIT WILL SERVICE - _ -- • 141G SH ,'"-: ES PRESSURE WASHER OPERATOR'S illiANWIL 22 ' UNLOADER ASSEMBLY #5-3505 MI Models ITEM PART NO. DESCRIPTION QTY i 8-000037 Screw 1 2 828400067 Knob 1 3 8•32200042 Adjusting Screw 1 4 13-2270006 washer 1 ' 5 8-22500063 Nut Lock 1 001131 6 8-19000138 Spring 1 • 9 101 * 7 8-35000057 Plunger 1 8 Support Ring (In Kit only) 1 9 $ 0 On Kit orliY1 1 I 10 8-35500032 Sleeve 1 4111Z10 ® • - -- IMO 11 *0-Ring (In Kit °ray) 1 1 12 f 0-Ring (In Kit only) I NV 13 $ 0-Ring (In Kit only) 1 LO)--- 14 8-18300133 0-Ring Retainer 1 15 8-32600055 Poppet with Ball 1 illiiimal ■--) _ _ ___ ... 17 8-17200163 0-Ring 1 0 - 18 8.:Q100080 Scat 1 ft.. 4MIN 19 8-01203390B Body 1 op. - 20 ; 0-Ring (In Kit only) 1 3 ' ----'" ID IWO 21 1. Plunger (In Kit only) 1 ... i t ir,P e 22 *Spring (In Kit only) 1 I cd.t..) 23 *0-Ring (In Kit only) 1 . ...... C)—C68 I 24 8.24040222 Adapter 1 (--; 8 * Seal Kit 6 • 1 ..---- ,,,,...._. ...., i „....__i__,., "'WV itti. I " 7111/ fi , . L__ j • _ J PRESSURE WASHER OPERATOR'S MANUAL 23 HOSE & GUN ASSEMBLY All Modems 5 7 �: ' i ,li s 1t::�y it:" \ ' T 1 . '1 1 1 . qrr`"' i 'I„ 2 f ITEM PART NO. CESCRIPT10I1 OTY ITEJII PART NO. DESCRIPTION QTY 1 2 -2002 Coupler, 3/8" Female 1_ 5 4128046166 Nozzle, SAQC MEG 15045, 2 -0121 A.Quick Coupler 0 -Ring, Yellow (3-15021A) 1 Large ! 4- 12806515 Nozzle, SAQC MEG 15065, 2 4- 02033450 Hose, 50' x 318° 100R1 1 Yellow (3-70021D) 1 4- 02173350 Hose, 50'x3+8' White Water, 6 4 -06540 Brass Soap Nozzle, 1/8" 1 __ Combo {3- 70021D only) 1 7 2 -2000 Coupler. 134 Female 1 3 81 -21250 Gun, Shut -off, All Models _ _ I 2 -0119 4 Quick Coupler 0 -Ring, . 4 4- 011138 Wand, only, VP, AR 1 Small 1 5 4- 12804015 Nozzle, SAQC MEG 1504. A. Not Shown _ Yellow {2.11021 D, 3 -20021 A)1 4-12803015 Nozzle, SAQC MEG 1503, Yellow (2-143210) 1 H a- ..'r->;: WASHER OPER 24 'Spray Gun 81 -21250 18 17 16 0 AU Models ' I -41-44?--(-4 • -- C —13 -� t 1j-� C7 - - - -- 21 15 14 .� ` 79 - ',. '',,ti *--... 7 8 r .. tri 19 — _--- - - - - -- 5 t "a 1 a off ---19 t � 4 \ --- t CI f a ° bd ° / y a e r+ 1 23 ...,....- i Mn \ \ "..(''', 11 LLI/ ..."....' ' • 2 .�: 1 ITEM PART NO. DESCRIPTION OTY ITEM PART NO. DESCRIPTION OTY 1 81 -21401 Housing, Right Half 1 13 81 -21208 Cap 1 2 81 -21402 Housing, Left Half 14 81 -21415 *Aluminum Seal Washer 1 (only with item *19) 1 15 81 -21206 *Valve Spring 1 3 81 -21234 Trigger 4 16 81 -21205 *Valve Ball, SS 1 4 81 -21214 Pin 1 17 81 -21218 *Valve Scat, SS 1 5 81 -21405 Valve Body 1 18 81 -21217 *O -Ring _ 1 _ 6 81 -21213 Cam, Tugger 1 19 ___ 81- 21254__ Self Tapping Screw 7 _ 7 81 -21211 Guide Sleeve 1 21 81 -21251 *Spring 1 ' -. 8 81 -21210 * 0-Rin g 1 22 81 -21242 Discharge Tulle 1 - 10 81 -21209 *Control Belt 1 22A 81 -21241 Discharge Fitting, SS 1 _ 11 81 -21235 Lode 1 23 81- 2.1243 lnletTubC 1 12 81- 21220 PiL - - t P3A 81- 21244 I rttet Fitting 1 $ 81 -21227 Repair Kit (items 8, 10, 14 -18, 21) : ' PRESSURE WASHER OPERATOR'S MANUAL 25 * CHEMICAL INJECTOR ASSEMBLIES All Models Downstream Injector Assembly /,--'\ le 1 i Of 2 `> e.., , r i; 4 100/144iiiiiiinQ t, ...- Inlet Injector Assembly 0vrai■ It 7 Ili .". . t b=41 0 0 C , „ I t 9 1 '''' It' iii 11 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY 1 3 -1202 injector Chem, Pion Adjust, 82 1 5 2 -1905 Strainer, 1/4" wiChk Valve 1 2 2 -9000 Clamp, Scream, a4 1 E C h e m . , M, AO 1 3 4- 02080000 Time, 1/4" x 1/2 Clear Vinyl ift 8 7 2- 10943 Swivel, 3/B MAP x 314' GH F . _ 4 2 -1904 Strainer, 1(4 ", Hose Barb 1 8 2 -1902 Strainer , inlet GH ; 9 2 -30062 Valve, Anti Siphon 1 CO N I L31,5v4:ItlnSS784 .0. 1 .n _ - ill m UNPIN ■ 1/11a-VA lU b 1TrD4 �fii�� . 1 rrx " iih _ _ , ,... 1 v! rc • .W ACfi nsa On 'V ,�:3"a„ . . r . n - G 1*vlO 01 t1JLGr nle01issv ; net 7R•J11 ll Wr 11D 11v- 'O#i.4 0009 -1197 AWN 111 Ig1�1 • - ]d1LO/0ili Y Limps lore j �f(f� �� la ilo Oiduldc �>�. k.I • 1_+L J: MO , a Quo 4 1 a CI m.r. [N 7 8fvlwA 7tY: , a � h.J W:A Mr Ji45 711....A n ref 111n 17)40 - p _ om' I i+ • MA' - 379 '14 ..• _ _ ` -- L Afire p, amua ocrtar 1(I•l tali I o uaE Acu 0 5 •01 M21 ® C::: l•• . /'{1 /_ PC ..de AOr 1 a sm. •+ A BU e un; ABU INN slam mat WA ; il ��► - 0 ilk. gi, C ►ozoro -e ` •� • Ci mit". ' 1 - IC i71tX5 7C311A07 6E 0 911nD:W — .440. i____,Li:.)==, rJC 44 .14.1114-1 I , u ( I J9E•N. C Sft IeJU i 1 t - I 1 1 1 0 4 `1 1 4 ? � i x i 01 : 2 r eawcn:vu vanl 1 gg '� ® .afUsat I . �. f MLR; erA9 1 Mai um .IC ■1 1: 10 r te) lb al 1 ! .1 tie � ? I V ii to Z R > S }9... N Z a7►�SVM 7dt s'bJ .su a...• �� __. . c,,,d \__ 1 4" lO1a u. ? rw , 13 ra { — � l M ' 1 alb �lnla MTrI r.1 O1D 1 Y 11 5 L_ N1kAAk D1WYtlC 1111131.111 1111131.111 111 Ji n IC W`O5 mm U!_11117 S °O°y�� IeYa�'!IO Ora NIA Y51 Wet sa -a°° oa • .a • �. :. _; ir:+� 111101.1 Obe' w) d....00' Armineav 'i '1• a 3tl".tl:5713 [1Y ailwSi 67.i. a '�j _ °N.na tb`fa 7,!�7�j l.O::57 110.910 01410-001 (a pc Y .haw Q J ..Yu. , 1ni�bin�n v A 111`_kJS / lJ U i iata "• i D 1 . 1 g rf nl 0 MM." I nw a•.waua NU n� in i 1 S91n harm • n I— 7°:A 143/11:1 - .1 O . r10-0,1 enn.1 snuiYlr aa�ar IL iJa 7sIA CC 4n /.9i9 r =... v .. V 2 Z 4JC nt'!1 0 • � d "7•. 0 vac ncci Z 4: I - �I +1SL8(� gi CO §°583 79l►1 't 'I D 0) o 5 } NIP i ''' . If1 W0 ��� , ,wok �unao -o n- Al H)1MS ' O-6 r7 U' Z CC Cr y O O 0 _ r U W r I d v1 A I Pc ai J ; Mr t N C ;�t H_a NEM 14C ® _ a. x 5 VI-1G SERIES PRESSURE WASHER OPERATOR'S MANUAL 29 'SPgCIFICATIQNS MODEL ( VHG2 -1000 VH 2 -1400 VHG3 -700 VH{ 3 -1500 VH33 -2000 DISCHARGE GPM 2 1.8 2.7 2.7 2.8 OPERATING Pf4ESSURE PSI 1000 1400 700 1500 2000 OPERATING TEMPERATURE * 180 F 250 F 180 F BTU PER HOUR 168,000 1 140,000 245,000 245,000 245,000 BURNER TYPE Natural Draft FUEL TYPE Natural Gas BURNER ASSEMBLY Ring type wlaspirating spud VOLTS 120 Volt control STACK SIZE 10" 10" 110° 1 10` j 10' COILS 1/2" 9c1i 40 PUMP Tri- plunger, Oi3 Bath PUMP MOTOR HP 1.5 2 1.5 3 5 VOLTS 120V 120V 120V 230V 1 PH 230V 1 PH AMPS 15 17 15 12 20 HOSE SO' Single Wire Braid 50' Combo 50 Single Wire Braid GUN Insulated Shut-0H INSULATED WAND Variable Pressure NOZZLE 15 15 115 115 1 15 CHEMICAL CONTROL Downstream Iriection 4-- CONTROL SWITCH Manual PAINT EPDXY Powder Coating LENGTHAMDTWHEIGHT 50" x 26" x 41" NET WEIGHT LBS 315 1321 318 332 344 'Operating temperature may vary depending on incoming water temperature. NOTE: There may be slight variances in gallonage and pressures due to variances allowed by the manufacturers of our machine components. We attempt to keep our machine performance ±5% of listed specifications.