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BADGER FIRE PROTECTION
FIRE SUPPRESSION SYSTEM
® 300
Tested
& Listed
UL300 Listed and Tested P/N 9127100
U.L. EX -2458
Component Description
•
A • ,;',, B
TOP OF CENTER OF
CYLINDER VALVE DISCHARGE PORT
"
II
1
2
mm
I
CYLINDER
DIAMETER
Figure 2 -1. Dimensions of Cylinder and Valve Assembly, P/N B- 12XXXX
Refer to Figure 5 -26 for Cylinder Valve details.
Table 2 -1. Cylinder and Valve Assembly Specifications
Cylinder and Valve Maximum Dimensions
Assembly Number Part Model Flow Number A B C
B120001 RG -1.25G 4 15 -1/4 in. 13 -3/4 in. 8 in
(387 mm) (349 mm) (203 mm)
B120002 RG -2.5G 8 21 in. 19 -5/8 in. 9 in.
(534 mm) (498 mm) (230 mm)
B120003 RG -4GS 12 19 in. 17 -1/2 in. 12 -1/4 in.
(483 mm) (444 mm) (311 mm)
B120006 RG -4GM 12 24 -3/8 in. 23 in. 10 in.
(619 mm) (584 mm) (254 mm)
B120005 RG -6G 18 35 -1/8 in. 33 -3/4 in. 10 in.
(892 mm) (857 mm) (254 mm)
P/N 9127100 2 -3 September 2006
Component Description •
, 2 -1.1.1 CYLINDER BRACKETS
H A - ' I CYLINDER STRAP CYLINDER STRAP
V I
1 orrimmAttttttom
I11111U1111Utlili . r IM11t111Nk al ; ��... 1
'fSIIt 1111 ,._...:. HtII1111111111Ulllittlt tl ( t IIIIlI1HIi111Wl1i
I f
0
B B
1 r
C „
) va
1
• n
f`" c — 'I
FRONT VIEW SIDE VIEW
Figure 2 -2. Mounting Brackets
Table 2 -2. Mounting Bracket Dimensions
Dimensions
Part No. Model
A B C
9197430 RG -1.25G 3 in. 9 -3/8 in. 1 -3/8 in.
(76 mm) (238 mm) (35 mm)
9197263 RG -2.5G 4 -1/2 in. 12 in. 2 -1/2 in.
(114mm) (305mm) (64mm)
9197414 RG -4GM 4 -1/2 in. 20 -1/2 in. 2 -1/2 in.
(114 mm) (521 mm) (64 mm)
9197415 RG -4GS 4 -1/2 in. 11 -1/2 in. 2 in.
(114 mm) (290 mm) (51 mm)
September 2006 2 -4 P/N 9127100
Component Description
4
Table 2 -5. Range Guard Nozzles
1 Nozzle Type Part Number Flow Number Grooves
ADP Nozzle B120011 1 1
F Nozzle B120012 2 2 { ■
..., loll sio'jr
GRW Nozzle B120013 1 3
R Nozzle B120014 1 4 , olio
—11 .
L i r___)
DM Nozzle B120015 3 0
LPF Nozzle B 120022 2 1 & 4 1 l
. i
LPR Nozzle B 120024 1 Disc & Core
September 2006 2 -8 P/N 9127100
, Component Description
2 -2 CONTROLS
2 -2.1 UNIVERSAL CONTROL HEAD (UCH) Control System, P/N B120099
The UCH Control System, P/N B 120099, is used for actuating the Range Guard Cylinder and Valve
Assembly. The UCH Control System can be attached to the System Valve Actuator, P/N B 120042 for
direct cylinder mounting, or to a wall for remote mounting. Knockouts are provided to accommodate
either type of mounting. The controller can be operated with:
• Automatic mechanical detection (fusible -links and thermo -bulb links),
• Automatic electrical operation, and
• Remote and local manual operation.
AL
! 11
1 ) ---- r _________ 1 , _..]:)....
,, 7 7 7 ;3 .- T - , ,,.,
�' - � I * / 9 -7/16 in.
=, . i \ , '"� ` (240 mm)
\,1 is I }' \ ).y'
i
I >
\ otr--,-.,:_---- ,
0 , ,
i.
0 ,
IL,iii ,
s ,
i\\
k \L
7 .
x ., ..„5,
. Iiirge , -;,,,, ,
•
3 -3/4 in. —. 8 -3/16 in.
(95 mm) (208 mm)
Figure 2 -14. UCH Control System, P/N B 120099
P/N 9127100 2 -13 September 2006
Component Description
2 -2.3.2 UNIVERSAL -LINK HOUSING KIT, P/N 120064
The Universal -Link Housing Kit, shown in Figure 2 -28, consists of the following:
Table 2 -12. Universal Link Housing Kit, P/N 120064
Item Quantity
11 -1/2 in. (292 mm) Detector Housing 1
Crimp Sleeves 2
"S " Hooks 2
The items above are used to attach the Fusible -Link or Thermo -Bulb Links to the 1/16 -inch cable
leading to the UCH Control System or A+ Control Box. The Universal -Link Housing can be configured
as an End -of -Line or In -Line bracket.
1/16 in. CABLE
TO CONTROL SYSTEM
(NOT SUPPLIED)
"S" HOOKS
CRIMP
SLEEVE
l Zg2 marl
THERMO -BULB LINK 1 "1'112.111otioot (NOT SUPPLIED)
OR FUSIBLE -LINK i F
(NOT SUPPLIED) THERMO -BULB LINK
OR FUSIBLE -LINK
(NOT SUPPLIED)
CRIMP
SLEEVE 1/2 in. EMT
EXAMPLE OF IN -LINE
EXAMPLE OF END -OF -LINE CONNECTOR UNIVERSAL HOUSING KIT
UNIVERSAL HOUSING KIT "S" HOOK (NOT SUPPLIED)
Figure 2 -28. Example of End -of -line and In -line Universal Link Housing Kit, P/N 120064
P/N 9127100 2 -25 September 2006
Component Description
2 -2.3.3 THERMO -BULB LINKS, P/N B12009X -XXX
Thermo -Bulb Links, shown in Figure 2 -29, are used in conjunction with Universal -Link Housing Kits
(P/N 120064) and/or Detector Housing Kits (P/N 804548). The links are held together with a liquid -
filled glass tube (Thermo - Bulb), which bursts at a predetermined temperature, allowing the two
halves of the link to separate. The types of Thermo -Bulb links are:
• Rapid Response
• Standard Response
These Thermo -Bulb links are available in various temperature ratings with a minimum/maximum
load rating of 0 lb. /50 lb. (0 kg/23kg) (see Table 2 -13).
RAPID RESPONSE STANDARD RESPONSE — \ ,, THERMO -BULB LINK THERMO -BULB LINK
C
Figure 2 -29. Thermo -Bulb Link, P/N B12009X-XXX
Table 2 -13. Rapid and Standard Response Thermo -Bulb Link Temperature Ratings
Rapid Response Standard Response Maximum
Part Numbers Part Numbers 'I Color Exposure Temperature
B120095 -165 B120090 -165 165 ° F (74 °C) Red 100 °F (38 °C)
B120095 -212 B120090 -212 212 ° F (100 °C) Green 150 ° F (66 °C)
B120095 -286 B120090 -286 286 ° F (141 °C) Blue 225 °F (107 °C)
B120095 -360 B120090 -360 360 °F (182 °C) Mauve 300 °F (149 °C)
—
B120095 -450 B120090 -450 450 °F (232 °C) Black 375 ° F (191 °C)
B120095 -500 B120090 -500 500 °F (260 °C) Black 475 °F (246 °C)
September 2006 2 -26 P/N 9127100
. Component Description
2 -2.4 Remote Manual Releases
2 -2.4.1 REMOTE MANUAL RELEASE, P/N B875572 (UCH ONLY)
The Remote Manual Release, shown in Figure 2 -34, is provided as a means of manually actuating the
system from a remote location. The Remote Manual Release is attached to the UCH Control System
with 1/16 -inch control cable. To actuate the system at the Remote Manual Release, pull out the safety
pin and pull hard on the handle.
Each Remote Manual Release is supplied with a separate nameplate. This nameplate must be
attached to the mounting surface 1 -inch above or below the Remote Manual Release.
i b
NOV � , 2006
�.,1 I 1 UT k $ ray '.
l lir irviNTri "''ir Tye rd. ; .
8 3-5/8 in.
' z
SELF \ (92.2 mm)
X- 4® 41 l L
; r..
1 *)0►�11
0 a 1 .
1 4 v � � * , ,-
1 -1/2 in.
(38 mm)
Figure 2 -34. Remote Manual Release, P/N B875572
P/N 9127100 2 -31 September 2006
Component Description .
• 2 -3.4 Electric Gas Valve, P/N 9197XXX
Electric Gas Valve (Figure 2 -41) operates on (12OV, 60 Hz) which powers a solenoid holding the valve
open. This valve is controlled by a pressure switch or microswitch and the Manual Reset Relay Box.
See Paragraph 2 -3.5.
Upon system actuation, the valve closes, stopping the gas flow to the appliance(s). A loss of electrical
power will also cause the Electric Gas Valve to close.
See Table 2 -18 for a list of the electric gas valve sizes.
All Electric Gas Valves must be installed horizontally with the solenoid up.
Note: The electric gas valve and the Manual Reset Relay must be specifically UL listed for use with
the Range Guard system.
SOLENOID
ss'
a
5 JM'°, }v
" Z
mei 4
illa " YkF. ,..
I
0
Figure 2 -41. Electric Gas Valve, P/N 9197XXX
Table 2 -18. Electric Gas Valve Sizes
Size Part Number
1/2 in. (13 mm) 9197017
3/4 in. (19 mm) 9197018
1 in. (25 mm) 9197019
1 -1/4 in. (32 mm) 9197020
1 -1/2 in. (38 mm) 9197021
2 in. (51 mm) 9197022
2 -1/2 in. (64 mm) 9197444
3 in. (76 mm) 9197445
September 2006 2 -38 P/N 9127100
Component Description
•
•
2 -3.5 Manual Reset Relay for Electric Gas Valve, P/N 9101735
The Manual Reset Relay Box (Figure 2 -42 and Figure 2 -43) provides DPDT contacts rated for 6 amps
at 115 Vac and prevents immediate reopening of the Electric Gas Valve (P/N 9197XXX). Figure 2 -43
shows the Manual Reset Relay Box used before 2006.
Note: The Electric Gas Valve and the Manual Reset Relay must be specifically UL listed for use with
the Range Guard system.
POWER ON
(l
FIRE SYSTEM ELECTRIC
GAS VALVE RESET
UISTED
Figure 2 -42. Manual Reset Relay Box, P/N 9101735
I t
f
RESET BUTTON ON TOP OF BOX
I CAUTION I
GAS BURNERS MUST BE IN OFF
POSITION BEFORE RESETTING RELAY
TURN OFF POWER SOURCE
BEFORE REMOVING THIS COVER
MANUAL RESET RELAY
TYPE RB -2
0 6 AMP, 115 VAC - PILOT DUTY 125 VA 0
k CD
Figure 2 -43. Manual Reset Relay Box, P/N 9101735 (Used Before 2006)
P/N 9127100 2 -39 September 2006
System Design
• 3- 6.1.1.2 Ducts 50 to 100 inches in Perimeter
Two ADP nozzles, P/N B120011, pointing in the same direction are required for protection of ducts
with perimeters greater than 50 inches and less than or equal to 100 inches. Ducts can be of
unlimited length (refer to Figure 3 -30).
For other option of ducts up to 75 perimeter inches (See Figure 3 -32).
Note: All Range Guard systems are listed by UL for use with the exhaust fan either on or off when
the system is discharged.
�r—
DUCT
T
HOOD
X
'/4X 1/2x �I , ,�� %d ' / MAX. DIAMETER 31.83 in. (809 mm)
/4X /2X
NOZZLES TO BE ALONG ONE
25 mm) E � Q t • CENTERLINE AT THE POINTS.
MAX. M SID ID NOOZZLES ES TO TO BE 0 - 6 in. in. (0 -152 mm)
UP FROM ENTRANCE OF VERTICAL DUCT
MAX. DIAGONAL 11.78 in. (300 mm)
MAX. DIAGONAL TYP. (2) ADP NOZZLES
11.78 in. (300 mm)
SQUARE RECTANGULAR ROUND
ADP NOZZLE
0 to 6 in.
(0 to 152 mm)
DUCT ENTRANCE
C OF VERTICAL DUCT
I ,
- — i ' ' — - OF HORIZONTAL DUCT
14
2 - 4 in. (51 mm - 102 mm) A ADP NOZZLE )11(/
� ` AIM POINT
NOZZLE TIP TO DUCT HIP
VERTICAUHORIZONTAL DUCT
Figure 3 -30. Duct Protection Using Two ADP Nozzles, P/N B120011
September 2006 3 -36 P/N 91927100
System Design .
4 ft. NOZZLE
( 1.2 m) ...,
DUCT t/ ,;.. 4 ft . DUCT 1/ d 4 ft.
(1.2 m) (1.2 m)
.o° 9a''
t '''''' tl .11.';'-
.� NOZZLE �
(44 1 0 ft. `4 20 ft.
(3 m) 74C (6 m)
Oft.
NOZZLE (1.2 m))/
"V" FILTER BANK COVERAGE "V" FILTER BANK COVERAGE
10 ft. (3 m) PLENUM 20 ft. (6 m) PLENUM
NOZZLE
a" �
3 /4 H `���
1 H
f
"V" FILTER BANK
COVERAGE (END VIEW)
/� 4 ft. NOZZLE
" 1.2 ( m)
D c ) '∎
DUCT
1/ DUCT (1.2 m) �, 4 ft.
1/ I. (1.2 m)
7 l
I
t''''' # iri NOZZLE ,,,
� 10 ft. 20 ft.
(3 m) /4`
O ft. • (6 m)
�
(1.2 m))/
NOZZLE
SINGLE FILTER BANK COVERAGE SINGLE FILTER BANK COVERAGE
10 ft. (3 m) PLENUM 20 ft. (6 m) PLENUM
♦1113 WIf-
i
3/4 H
d--4.‹.. 0- H
ti�
I -► I
SINGLE BANK FILTER
COVERAGE (END VIEW)
Figure 3 -28. ADP Protection Nozzle, P/N B120011
September 2006 3 -34 P/N 91927100
System Design •
3 - CYLINDER FLOWS
After finding how many nozzles of each type are required for a system, the sum of all the nozzle flow
numbers is used to determine the number and size of the cylinders required, in accordance with the
cylinder flow number limits given below.
Table 3 -30. Cylinder Flow Number Limits
Maximum Flow Numbers of Cylinders
Cylinder Flow Number
RG -1.25G 4 — Single Cylinder Only (cannot manifold)
RG -2.5G 8 — Single Cylinder Systems Only (cannot manifold)
RG- 4GS/RG4GM Can manifold up to 4 cylinders
1 Cylinder 12
2 Cylinders 24
3 Cylinders 36
4 Cylinders 48
RG -6GS Can manifold up to 2 cylinders'
1 Cylinder 18
2 Cylinders 36
' Only like cylinders can be manifolded (i.e., four RG -4GS or 4GM; two RG6G)
September 2006 3 -42 P/N 91927100
- System Design
3 -4 APPLIANCES
Table 3 -1 lists the various appliances and nozzle type used to protect that appliance.
Table 3 -1. Appliance References
Appliance Reference Nozzle Flow Number
Deep Vat Fryer
Single Vat Deep Fryer with Drip Boards Paragraph 3 -4.1 F 2
18 -1/2 in. x 24 -1/2 in. Deep Fat Fryer Paragraph 3 -4.2 F 2
Split Vat Deep Fat Fryer Paragraph 3 -4.3 F 2
14 in. x 14 in. (356 mm x 356 mm) Deep Fat Fryer Paragraph 3 -4.4 F 2
Single Vat Deep Fryer with Drip Boards less than 1 in. Paragraph 3 -4.5 F 2
(25 mm)
Split Vat Deep Fat Fryer (Low Proximity) Paragraph 3 -4.6 ADP 1
Deep Fat Fryer (Low Proximity) Paragraph 3 -4.7 LPF 2
Krispy Kreme Model 270 d/h Doughnut Fryer Paragraph 3 -4.8 ADP 1
Ranges
Four - Burner Range Paragraph 3 -4.9 R 1
Two- Burner Range Paragraph 3 -4.10 R 1
Single Burner Range Paragraph 3 -4.11 R 1
Four -Burner Range Paragraph 3 -4.12 LPR 1
Broilers
Upright Broilers Paragraph 3 -4.13 ADP 1
Charbroilers (Lava, Pumice, Ceramic, or Synthetic Rock) Paragraph 3 -4.14 F 2
Gas Radiant/Electric Charbroiler Paragraph 3 -4.15 GRW 1
Natural or Mesquite Charcoal Charbroiler Paragraph 3 -4.16 ADP 1
Mesquite Logs Charbroiler Paragraph 3 -4.17 DM 3
Chain Broiler (Closed -Top) Paragraph 3 -4.18 ADP 1
Chain Broiler (Open -Top) Paragraph 3 -4.19 ADP 1
Griddle - Flat Cooking Surface Paragraph 3 -4.20 ADP 1
Wok Paragraph 3 -4.21 GRW 1
Tilt Skillets (Braising Pans) Paragraph 3 - 4.22 F 2
P/N 91927100 3 -5 September 2006