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Specifications EL_Coio -c0G02 le-f600 3v1 cuel/4 9wy 1 __ __ - - -- ------ __ -.__ Dedicated Se r v i c e s 1COHLER POWER SYSTEMS A 11.9000 .. . , ` fr tined Company 1 OCT 2 a CITY OF TIGARD BUILDING DIVISION Submi ttal 15OREOZJE Generator 1 280 Gallon California Style Diesel Tank KSS - DMTA -0080S 80A ATS KSS - DMTA -0150S 150A ATS 1 EL _cg0 1 O -v0(0-- 1 I X4'00 svr/ Sec UG1k Pgkvy 1 1 1 OFFICE COPY 1 5901 Goshen Springs Road NW Suite G Norcross, GA 30071 • Toll Free (888) 826 -4966 • Fax (770) 453 -4120 • www.nixonpower.com ' KOHLER POWER SYSTEMS TABLE OF CONTENTS I Section Sub- Section Literature Quote Model 150REOZJE Spec Sheets I Alternator Data Alternator Data Sheet 4S13 Dimensional Drawings Generator ADV -7734 Accessories ADV -7841 Controller ADV -5849 Enclosure ADV -7825 I Remote Serial Annunciator ADV -6990 Wiring Schematic Diagrams Controller ADV -7761 I Controller GM67191 Controller GM70970 Warranty Warranty TP -5561 I Prototype Test Certifications Prototype Test Certification G18 -56 Misc Battery Charger 244578 ' Battery Charger GM28341 Block Heater 326220 Block Heater GM20968 Circuit Breaker ADV -7371 Circuit Breaker GM47475 Lugs ADV -7376 Pre - Startup Checklist Pre - Startup Checklist PreStartUpCheckList 1 I 1 Job Name: KT- 150REOZJE- 08/09/10 Offer: K300301361 Version 1.0 1 NIXON Power Services Company Page 1 ...the generator people I NIXON POWER SERVICES 5901 GOSHEN SPRINGS ROAD NW SUITE G / NORCROSS, GA 30071 P: 770 -448 -6687 T: 800 - 586 -4966 F: 770 -448 -6535 I GENERATOR SET Model: 150REOZJE I This generator set equipped with a 4S13 alternator operating at 277/480 volts is rated for 155 kW/194 kVA. Output amperage: 233 I Configuration I Qty 1 Description 150REOZJE Generator Set 31 Warranty, 5 Year Comprehensive I 31 Power Factor Test,0.8,3Ph Only 31 LCB, 60A, HDL, Therm Mag, 80% 31 Mtg, LCB, H- Frame, 40 -90A, 4S 31 Neutral, 600A 4S 31 LCB, 150A, HDL, Therm Mag, 80% 31 MTG, LCB2, H -FR TO H /J, 100 -150A, 4S /4UA 31 Covers, 4S J -Box H/J -Frame With H/J LCB 31 Unit, Mtd. Radiator Cooling I 31 31 Skid & Plant Mtg. 150REOZJE, 12V, 60Hz 31 Nameplate Rating, Standby 130 Degree I 31 31 Decal, UL2200 Listing (Diesel) CSA Approval,4S 31 Voltage ,60Hz,277 /480V,3Ph,4W,0.8PF I 31 Alternator, 4S13 31 Standard Duty Air Intake 31 Controller, DEC3000, 800A I 31 Control & Harness,DEC3000, Upper Mnt 31 Enclosure, Weather Steel 31 Block Heater, 1800w, 120V, 1 Ph I 31 Battery,1 /12V,950CCA,Wet 31 Batt Chgr, Float, 90 -120V, 12V -6A 31 Manual Speed Adjust I 31 Run Relay, 12V 31 Flexible Fuel Lines I 31 31 Skid, Extension Remote AN Alarm Panel 31 Closed Crankcase Vent I 31 Coolant in Genset 6 gals. KOHLER.POWER SYSTEMS I Job Name: KT- 150REOZJE- 08/09/10 Offer: K300301361 NIXON Version 1.0 Power Services Company Page 2 the generator people NIXON POWER SERVICES 5901 GOSHEN SPRINGS ROAD NW SUITE G / NORCROSS, GA 30071 P: 770 -448 -6687 T: 800 - 586 -4966 F: 770 -448 -6535 I 31 Lit Kit, General Maint, 150REOZJE MISCELLANEOUS Part Number Qty Description ES 31 Special IBC certification I I i I I i I I I I I I I I KOHLERPOWER SYSTEMS 1 VJ a) W C (f) U a) CI) r r r r r r r r r r r r r r r r r r r I 1 50REOZJE II Diesel KOHLER SYSTEMS II cin 0900 Standard Features I ® • Kohler Co. provides one - source responsibility for the NATIONALLY REGISTERED generating system and accessories. • The generator set and its components are prototype- ' tested, factory- built, and production- tested. • The 60 Hz generator set offers a UL 2200 listing. 1 ' .1 I it T "' • The generator set accepts rated load in one step. ,: , _ I rip wr - I: .. The generator set complies with ISO 8528 -5, Class ' R+. G2, requirements for transient performance in all "" generator set configurations. Select the Decision- • ! i ? - >;;! MakerT 550 controller for improved voltage I � '=' ' =r �'� �I t N regulation and ISO 8528 -5, Class G3, compliance. . - �"� """""` • The 60 Hz generator set engine is certified by the Environmental Protection Agency (EPA) to conform to • Tier 3 nonroad emissions regulations. I • A one -year limited warranty covers all systems and components. Two -, five -, and ten -year extended warranties are also available. • Alternator Features: o The unique Fast - Response TM II excitation system delivers excellent voltage response and short circuit capability using a permanent magnet (PM)- excited I alternator. o The brushless, rotating -field alternator has broad range reconnectability. Other Features: I . o Controllers are available for all applications. See controller features inside. o The low coolant level shutdown prevents overheating I (standard on radiator models only). o Integral vibration isolation eliminates the need for under -unit vibration spring isolators. I Generator Set Ratings StandbyI30C Ratings Altemator Voltage Ph Hz kW /kVA Amps I 4S13 277/480 3 60 155/194 233 RATINGS: All three -phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor. Standby Ratings: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Ratings are in accordance with 150-3046/1, BS5514, AS2789, and DIN 6271. Prime Power Ratings: Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO - 8528/1, overload power in accordance with 1543046/1, BS 5514, AS 2789, and DIN 6271. For limited running time and base load ratings, I consult the factory. Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. GENERAL GUIDELINES FOR DERATION: Altitude: Derate 0.5% per 100 m (328 ft.) elevation above 1600 m (5250 ft.). Temperature: Derate 1.0% per 10 °C (18 °F) temperature above 25 ° C (77 °F). I I Model: 150REOZJE, continued 1 Alternator Specifications I Specifications Alternator Alternator manufacturer Kohler Type 4 -Pole, Rotating -Field I Exciter type Brushless,Permanent- Magnet Leads, quantity 12, Reconnectable Voltage regulator Solid State, Volts /Hz I Insulation NEMA MG1 Insulation: Material Class H Insulation: Temperature Rise 130 °C, Standby I Bearing: quantity, type 1, Sealed Coupling Flexible disc Amortisseur windings Full • Voltage regulation, no -load to full -load Decision- 3 -Phase Sensing, ±0.5% Maker 3000 controller 550 controller (with 0.5% drift due to temperature 3 -Phase Sensing, ±0.25% I variation) One -Step Load Acceptance 100% of rating Unbalanced load capability 100% of Rated Standby Current I • Sustained short- circuit current of up to 300% of the rated current for up to 10 seconds. • Sustained short- circuit current enabling down stream circuit breakers to trip without collapsing the alternator field. • Self- ventilated and dripproof construction. I • Vacuum - impregnated windings with fungus- resistant epoxy varnish for dependability and long life. • Superior voltage waveform from a two- thirds pitch stator and skewed rotor. • Fast-ResponseTTM II brushless alternator with brushless exciter for excellent load response. I I I I I I I I I I Model: 150REOZJE continued I Engine Engine Specifications I Engine Manufacturer John Deere Engine Model 6068HF285 Engine: type 4- Cycle, Turbocharged I Cylinder arrangement 6 Inline Displacement, L (cu. in.) 6.79(414) Bore and stroke, mm (in.) 106 x 127 (4.19 x 5.00) I Compression ratio 17.0:1 Piston speed, m /min. (ft. /min.) 457 (1500) Main bearings: quantity, type 7, Replaceable Insert I Rated rpm 1800 Max. power at rated rpm, kWm (BHP) 177 (237) Cylinder head material Cast Iron I Crankshaft material Forged Steel Valve (exhaust) material Intake Chromium - Silicon Steel Valve (exhaust) material Exhaust Stainless Steel I Governor: type, make /model JDEC Electronic L16 Denso HP3 Frequency regulation, no -load to-full load Isochronous Frequency regulation, steady state ±0.25% I Frequency Fixed Air cleaner type, all models D I Exhaust Exhaust System I Exhaust Manifold Type D Exhaust flow at rated kW, m /min. (cfm) 33.9 (1197) Exhaust temperature at rated kW, dry exhaust, °C 510 (950) I Maximum allowable back pressure, kPa (in. Hg) 7.5 (2.2) Exh. outlet size at eng. hookup, mm (in.) 98 (3.86) Engine Electrical Engine Electrical System I Battery charging alternator 12 Volt/24 Volt Battery charging alternator: Ground (negative /positive) Negative I Volts (DC) 12/24 Ampere rating 65/45 Starter motor rated voltage (DC) 12/24 I Battery, recommended cold cranking amps (CCA): Qty., CCA rating each 12 Volt/24 Volt One, 640/Two, 570 Battery voltage (DC) 12 I I Model: 150REOZJE continued I Fuel Fuel System I Fuel supply line, min. ID, mm (in.) 11.0 (0.44) Fuel return line, min. ID, mm (in.) 6.0 (0.25) Max. lift, fuel pump: type, m (ft.) Electronic, 1.8 (6.0) I Max. fuel flow, Lph (gph) 96.9 (25.6) Fuel prime pump Manual Fuel Filter Secondary 2 Microns@ 98% Efficiency I Fuel Filter Primary 30 Microns Fuel Filter Water Separator Yes Recommended fuel #2 Diesel I Lubrication I Lubrication System Type Full Pressure Oil pan capacity, L (qt.) 27.0 (28.5) I Oil pan capacity with filter, L (qt.) 27.9 (29.5) Oil filter: quantity, type 1, Cartridge Oil cooler Water - Cooled I Cooling Radiator System I Ambient temperature, °C ( °F) 50 (122) Engine jacket water capacity, L (gal.) 11.3 (3.0) Radiator system capacity, including engine, L (gal.) 25.7 (6.8) I Engine jacket water flow, Lpm (gpm) 174 (46) Heat rejected to cooling water at rated kW, dry 76.3 (4340) exhaust, kW (Btu /min.) I Heat rejected to air charge cooler at rated kW, dry 31.8 (1810) exhaust, kW (Btu /min.) Water pump type Centrifugal I Fan diameter, including blades, mm (in.) 660 (26) Fan, kWm (HP) 7.7 (10.3) Max. restriction of cooling air, intake and discharge 0.125 (0.5) side of radiator, kPA (in. H20) I Operation Requirements I Air Requirements Radiator - cooled cooling air, m /min. (scfm) * 226.5 (8000) Combustion air, m /min. (cfm) 13.6 (480) I Heat rejected to ambient air: Engine, kW (Btu /min.) 35.9 (2040) Heat rejected to ambient air: Alternator, kW (Btu/ 12.3 (700) min.) `Air density = 1.20 kg /m (0.075 Ibm /ft3) Model: 150REOZJE on in c t ued I Fuel Consumption Diesel, Lph (gph), at % load Rating I Standby Fuel Consumption at 100% load 44.3 Lph (11.7 gph) Standby Fuel Consumption at 75% load 35.1 Lph (9.3 gph) Standby Fuel Consumption at 50% load 26.3 Lph (6.9 gph) Standby Fuel Consumption at 25% load 16.2 Lph (4.3 gph) Prime Fuel Consumption at 100% load 40.6 Lph (10.7 gph) Prime Fuel Consumption at 75% load 32.3 Lph (8.5 gph) I Prime Fuel Consumption at 50% load 24.0 Lph (6.3 gph) Prime Fuel Consumption at 25% load 14.4 Lph (3.8 gph) I Dimensions and Weights Overall Size, L x W x H, mm (in.): 2950 x 1120 x 1527 (116.1 x 44.1 x 60.1) Weight (radiator model), wet, kg (lb.): 1429 -1497 (3150 -3300) 1111 111 NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor I for more detailed information. 1 S I I Industrial Generator Set Accessories 1 KOHLER SYSTEMS Generator Set Controller I �900� Kohler® Decision - Maker® 3000 Controller NAT1QNAt1Y REGi3SEREC General Description and Function I The Decision - Maker® 3000 generator set controller provides advanced control, system monitoring, and system diagnostics for optimum performance. The Decision- Maker® 3000 controller meets NFPA 110, Level 1 when equipped with the necessary accessories and installed per NFPA standards. The Decision - Maker® 3000 controller uses patented software 1 A 1 logic to manage sophisticated functions, such as voltage regulation and alternator thermal overload protection, normally a requiring additional hardware. Additional features include: � • A digital display and pushbutton /rotary selector dial provide easy local access to data. kmER 9 • Measurements selectable in metric or English units. 1 • Decision - Maker® 3000 • Scrolling display shows critical data at a glance. • Digital display of power metering (kW and kVA). • Integrated hybrid voltage regulator providing ±0.5% 1 regulation. • Built -in alternator thermal overload protection. I 1 I I I I I I i G6 -100 10/09 Page 1 I I Q' - -,\ / -N1 Pushbutton /Rotary Selector Dial — r VOlts L1 -L2: l 480.0 V Emergency Stop Switch J Annunciator Fault Light I g Red - Shutdown, Digital Display — — — — — — __- — Yellow- Warning 11 I P " FAULT Alarm Horn (located — _ — — _ 0 _ 0 — Alarm Silence /Lamp inside the controller) ` 1 1 J ` > ( ®1 Test Button with Light OFF/RESET AUF0 RUN ALARMS J RENCE/ Master Control Buttons LAMP TEST Off - Reset /Auto /Run - - -- USB Connection with Lights ( ®, — J User Interface Controls and Components User Interface Displays • Emergency stop switch The listing below has • denoting main menus and o denoting sub - menus. • Backlit LCD digital display with two lines of 12 characters • Overview (see User Interface Displays for menus) o Active shutdowns and warnings (if any are present) • Alarm horn indicates generator set shutdown and warning faults o Engine run time, total hours I • Environmentally sealed membrane keypad with three master control o Average voltage line -to -line o Frequency buttons with lights o Average current o Off /Reset (red) o Coolant temperature o Auto (green) o Fuel level or pressure * o Run (yellow) o Oil pressure I • Pushbutton /rotary selector dial for menu navigation o Battery voltage o Rotate dial to access main menus o Software version o Push dial and rotate to access sub menus • Engine Metering o Press dial for 3 seconds to return to top of main menu o Engine speed • Annunciator fault light o Oil pressure I a System shutdown (red) o Coolant temperature o System warning (yellow) o Battery voltage • Alarm silence/lamp test button • Generator Metering o Alarm silence o Total power, VA II o Lamp test o Total power, W • USB connection o Rated power, % o Allows software upgrades o Voltage, L -L and L -N for all phases a Provides access for diagnostics o Current, L1, L2, L3 o Frequency • Dedicated user inputs • GenSet Information ' o Remote emergency stop switch o Generator set model number o Remote 2 -wire start for transfer switch o Generator set serial number o Auxiliary shutdown o Controller serial number • Integrated hybrid voltage regulator • GenSet Run Time • Auto - resettable circuit protection mounted on circuit board o Engine run time, total hours • One relay output standard. Optional five relay output available. o Engine loaded, hours • One analog and three digital inputs standard. Optional two inputs o Number of engine starts available. o Total energy, kWh • GenSet System I NFPA 110 Requirements o System voltage In order to meet NFPA 110, Level 1 requirements, the generator set o System frequency, 50 or 60 Hz c ontroller monitors the engine/generator functions and faults shown below. o System phase, single or three (wye or delta) o Power rating, kW • Engine functions: o Amp rating o Overcrank o Power type, standby or prime o Low coolant temperature warning o Measurement units, metric or English (user selectable) a High coolant temperature warning o Alarm silence, always or auto only a High coolant temperature shutdown • GenSet Calibration a Low oil pressure shutdown o Voltage, L -L and L -N for all phases a Low oil pressure warning o Current, Li, L2, L3 p o High engine speed o Low fuel (level pressure) * a Reset calibration o Low coolant level • Voltage Regulation a EPS supplying load o Adjust voltage, ±10% o High battery voltage • Digital Inputs I o Low battery voltage o Input settings and status • General functions: • Digital Outputs a Master switch not in auto o Output settings and status o Battery charger fault * • Analog Inputs o Lamp test o Input settings and status a Contacts for local and remote common alarm o Audible alarm silence button • Event Log o Remote emergency stop * o Event history (stores up to 1000 system events) • Functions require optional input sensors or kits * Function requires optional input sensors or kits G6 -100 10/09 Page 2 I I Controller Features Warning Shutdown Function Function • AC Output Voltage Regulator Adjustment. The voltage a - adjustment provides a maximum of ±10% of the system voltage. Critically high fuel level * o I • Alternator Protection. The controller provides generator set ECM communication loss • overload and short circuit protection matched to each alternator for ECM diagnostics • • the particular voltage /phase configuration. Engine over speed St • Automatic Restart. The controller automatic restart feature initiates Engine start aid active the start routine and recrank after a failed start attempt. Engine under speed • • Cyclic Cranking. The controller has programmable cyclic cranking. Fuel tank leak* o o • Engine Start Aid. The starting aid feature provides control for an High battery voltage • I • optional engine starting aid. High temperature h coolant tem eeature • •t • Event Logging. The controller keeps a record (up to 1000 entries) High fuel level * o for warning and shutdown faults. This fault information becomes a Low battery voltage • I stored record of system events and can be reset. Low coolant level • • Historical Data Logging. Total number of generator set successful Low coolant temperature • starts is recorded and displayed. Low cranking voltage • • Integrated Hybrid Voltage Regulator. The voltage regulator Low engine oil level * * o o provides ±0.5% no -load to full -load regulation with three -phase Low fuel level (diesel models) 0 0 sensing. Low fuel pressure (gas models) * o • Lamp Test. Press the alarm silence /lamp test button to verify Low oil pressure • •t functionality of the indicator lights. No coolant temperature signal • I • Power Metering. Controller digital display provides kW and kVA. No oil pressure signal • Overcrank •i • Programming Access (USB). Provides software upgrades and Speed sensor fault • diagnostics. - 7 ,� r 1< • Remote Reset. The remote reset function resets faults and allows Alarm ho rn silenced restarting of the generator set without going to the master switch Analog inputs o 0 off /reset position. Battery charger fault * • • RSA II Remote Monitoring Panel. The controller is compatible with Chicago code active the Kohlers Remote Serial Annunciator (RSA II). Common fault (includes 1 • • Run Time Hourmeter. The generator set run time is displayed. Common warning • • Time Delay Engine Cooldown (TDEC). The TDEC provides a time Digital inputs o a delay before the generator set shuts down. Emergency stop •t • Time Delay Engine Start (TDES). The TDES provides a time delay Engine cooldown (delay) active before the generator set starts. Engine start delay active Engine started Controller Functions Engine stopped EPS supplying load The following chart shows which functions cause a warning or shutdown. Generator running All functions are available as relay outputs. Input/output communication loss • • Warning causes the fault light to show yellow and sounds the alarm horn Internal failure • signaling an impending problem. Master switch not in auto • NFPA 110 alarm active Shutdown causes the fault light to show red, sounds the alarm horn, and Remote start stops the generator set. System ready I AC sensing loss • • Alternator protection • Ground fault input * • kW overload • I Locked rotor • Overfrequency • Overvottage (each phase) • Underfrequency • I Undervoltage (each phase) • • Standard functions c Available user functions * Functions require optional input sensors or kits Items included with common fault shutdown G6 -100 10/09 Page 3 I KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems Phone 920 - 565 -3381, Fax 920 - 459 -1646 Asia Pacific Headquarters For the nearest sales and service outlet in the 7 Jurong Pier Road US and Canada, phone 1- 800 - 544 -2444 Singapore 619159 KohlerPower.com Phone (65) 6264 -6422, Fax (65) 6264 -6455 Controller Specifications Decision - Maker® 3000 Available Options Decision - Maker® 3000 — Software Version 1.00 or higher ❑ Common Fault Relay provides a relay output to trip a circuit • Power source with circuit protection: 12- or 24 -volt DC breaker or to signal the common fault shutdowns. • Power drain: 200 milliamps ❑ 2 Input /5 Output Module provides a generator set mounted panel • Humidity range: 5% to 95% noncondensing with two inputs and five relay outputs. • Operating temperature range: -40 °C to +70 °C ( -40 °F to +158 °F) • Storage temperature range: -40°C to +85 °C ( -40 °F to +185 °F) ❑ Float/Equalize Battery Charger available with 6 or 10 amp DC volt output. The 10 amp models are available with and without NFPA • Standards: alarm to signal a battery charger fault. o CE Directive o NFPA 99 ❑ Prime Power Switch prevents battery drain during generator set o NFPA 110, Level 1 non - operation periods and when the generator set battery cannot be o UL 508 maintained by an AC battery charger. o ASTM 8117 (salt spray test) 13 Remote Emergency Stop Switch available as a wall mounted • Panel dimensions —W x H, 229 x 160 mm (9.0 x 6.3 in.) panel to remotely shut down the generator set. ❑ Remote Monitoring Panel. The Kohler® Remote Serial Annunciator (RSA II) enables the operator to monitor the status of the generator set from a remote location, which may be required for NFPA 99 and NFPA 110 installations. ❑ Run Relay provides a relay indicating that the generator set is running. 1 1 1 1 1 DISTRIBUTED BY: i Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator set distributor for availability. © 2009 by Kohler Co., All rights reserved. G6 -100 10/09 Page 4 1 I I Industrial Generator Set Accessories i KOHLERPOVV'ER SYSTEMS Line Circuit Breakers 20 -2250 kW I 09001 t /N M EER Standard Features i■N POWER SYSTEMS NATIONALLY REGISTERED • The line circuit breaker interrupts the generator set I output during a short circuit and protects the wiring ® when an overload occurs. Use the circuit breaker to II. manually disconnect the generator set from the load V � i` during generator set service. • Circuit breaker kits are mounted to the generator set ® -' __ ' and are available standard with load -side lugs or Il bus bars and neutral bus bar. 11 III 111 -' - LE I t • Kohler Co. offers a wide selection of molded -case ° line circuit breaker kits including single and dual - � -� configurations for each generator set. 9 9 0 • Four types of line circuit breakers are available: • Single Circuit Breaker Kit with Neutral Bus Bar o Magnetic trip 1 20 -300 kW Model Shown o Thermal magnetic trip o Electronic trip o Electronic with Ground Fault Circuit Interruption I ME - (GFCI) trip C' , • In addition, line circuit breakers are offered with 80% wu and 100% ratings (thermal magnetic available only I e ^ tliu - rating). �aiB I • Single line circuit breaker kits allow circuit protection 111 111 111 --I, 1 I is of the entire electrical system load. 1 - 1- -I I • Dual line circuit breaker kits allow circuit protection of selected priority loads from the remaining 0 C electrical system load. Dual Circuit Breaker Kit with Neutral Bus Bar • Line circuit breakers comply with the following codes 20 -300 kW Model Shown and standards unless otherwise stated. I 0 UL 489 Molded Case Circuit Breakers o UL 1077 Supplementary Protectors o UL 2200 Stationary Engine Generator Assemblies I I I I G6-88 4/10c I I Line Circuit Breaker Types Magnetic Trip Ground fault trip units are an integral part of the circuit breaker and are not available as field- installable kits. The ground fault I The magnetic trip features an electromagnet in series with the pickup switch sets the current level at which the circuit breaker load contacts and a moveable armature to activate the trip will trip after the ground fault delay. Ground fault pickup values mechanism. When a sudden and excessive current such as a are based on circuit breaker sensor plug only and not on the short circuit occurs, the electromagnet attracts the armature rating plug multiplier. Changing the rating plug multiplier has no I resulting in an instantaneous trip (UL 1077 circuit breakers). effect on the ground fault pickup values. Thermal Magnetic Trip 80% Rated Circuit Breaker Thermal magnetic trip contains a thermal portion with a Most molded -case circuit breakers are 80% rated devices. An I bimetallic strip that reacts to the heat produced from the load 80% rated circuit breaker can only be applied at 80% of its current. Excessive current causes it bend sufficiently to trip rating for continuous loads as defined by NFPA 70. Circuit the mechanism. The trip delay is dependant on the duration conductors used with 80% rated circuit breakers are required to I and excess of the overload current. Elements are factory- be rated for 100% of the circuit breaker's rating. calibrated. A combination of both thermal and magnetic features allows a delayed trip on an overload and an The 80% rated circuit breakers are typically at a lower cost than instantaneous trip on a short circuit condition. the 100% rated circuit breaker but load growth is limited. I Electronic Trip 100% Rated Circuit Breaker These line circuit breakers use electronic controls and miniature Applications where all UL and NEC restrictions are met can use current transformers to monitor electrical currents and trip when 100% rated circuit breakers where 100% rated circuits can carry I preset limits are exceeded. 100% of the circuit breaker and conductor current rating. Electronic with Ground Fault Trip The 100% rated circuit breakers are typically at a higher cost than the 80% rated circuit breaker but have load growth I The ground fault trip feature is commonly referred to as Ground possibilities. Fault Circuit Interruption (GFCI). Models with GFCI compare current flow in phase and neutral lines, and trip when current When applying 100% rated circuit breakers, comply with the unbalance exists. various restrictions including UL Standard 489 and NEC Section 210. If any of the 100% rated circuit breaker restrictions I are not met, the circuit breaker becomes an 80% rated circuit breaker. I Accessories ❑ Alarm Switch ❑ Neutral Lugs The alarm switch indicates that the circuit breaker is in a tripped Various neutral lug sizes are available to accommodate multiple I position caused by an overload, short circuit, ground fault, the cable sizes for connection to the bus bar only. operation of the shunt trip, an undervoltage trip, or the push -to trip pushbutton. The alarm resets when the circuit breaker is ❑ Overcurrent Trip Switch reset. The overcurrent trip switch indicates that the circuit breaker has I] Auxiliary Contacts tripped due to overload, ground fault, or short circuit and returns to the deenergized state when the circuit breaker is reset. These switches send a signal indicating whether the main circuit breaker contacts are in the open or closed position. ❑ Undervoltage Trip, 12 VDC or 24 VDC ❑ Bus Bars (units without circuit breakers installed) The undervoltage trips the circuit breaker when the control voltage drops below the preset threshold of 35 % -70% of the Bus bar kits are available on alternators with leads for rated voltage. I connection to the generator set when circuit breakers are not ordered. Bus bar kits offer a convenient way to connect load ❑ Shunt Trip, 12 VDC or 24 VDC leads to the generator set when a circuit breaker is not present. A shunt trip option provides a solenoid within the circuit breaker I ❑ Ground Fault Annunciation case that, when momentarily energized from a remote source, activates the trip mechanism. This feature allows the circuit A relay contact for customer connection indicates a ground fault breaker to be tripped by customer - selected faults such as condition and is part of a ground fault alarm. alternator overload or overspeed. The circuit breaker must be I ❑ Lockout Device (padlock attachment) reset locally after being tripped. Tripping has priority over manual or motor operator closing. This field - installable handle padlock attachment is available for ❑ Shunt Trip Wiring manually operated circuit breakers. The attachment can I accommodate three padlocks and will lock the circuit breaker in Connects the shunt trip to the generator set controller. the OFF position only. I G6 -88 4/10c I Line Circuit Breaker Specifications 80% Rating Circuit Breaker 100% Rating Circuit Breaker 1 C. B. C. B. Gen. Set AK. Ampere Frame Alt. Ampere Frame kW Model Range Trip Type Style Gen. Set kW Model Range Trip Type Style Magnetic, UL 1077 Electronic Magnetic, UL 1077 E I 150 -400 Electronic GFCI 30_100 with 12 V shuts 20 -60 4P /4Q (480 trip (4 V Electronic D 20 -60 4P/40 Magnetic, UL 1077 max.) 150 -400 Electronic GFCI D I with 24 V shunt trip 60 -180 4S /4V Electronic 15 -150 Thermal magnetic H 600 -800 P 175 -250 Thermal magnetic J Electronic GFCI Electronic Magnetic, UL 1077 150 -400 D Magnetic, UL 1077 E 200-300 4UA Electronic GFCI 30_100 with 12 V shunt trip (480 V Electronic Magnetic, UL 1077 max.) 600 -1200 Electronic GFCI P with 24 V shunt trip Electronic 00 D 15 -150 Thermal magnetic H 4M /5M _4 350 -900 Electronic GFCI (small ext. box) 60 -180 4S /4V 175 -250 Thermal magnetic J (no 5M4044) w/leads Electronic 300 -400 Thermal magnetic L 600 -1200 Electronic GFCI P Electronic Electronic 600 Electronic GFCI D 350-900 4M /5M 1600 -2500 Electronic GFCI R (large ext. box) w /leads 700 -800 Thermal magnetic M (no 5M4044) * Electronic 800 Electronic 3000 Electronic GFCI NW I 800 Electronic GFCI P — Electronic 15 -150 Thermal magnetic H 1000- 2250 and 5M /7M 1200 -2500 Electronic GFCI R a9 900 kW with w /bus 175 -250 Thermal magnetic J 5M4044 (large bars Electronic 300 -400 Thermal magnetic L ext. box) Electronic GFCI Electronic NW 200 -300 4UA 600 Electronic GFCI D Circuit Breaker Lugs Per Phase (Al/Cu) I 700 -800 Thermal magnetic M 1000 -1200 Thermal magnetic P Frame Size Ampere Range Wire Range 800 -1200 Electronic E Up to two wire terminals fitting P (480 V max.) 30 -100 10 -32 or 1/4 -20 stud 800 -1200 Electronic GFCI 300 -400 Thermal magnetic L H 15 -150 One #14 to 3/0 Electronic 175 One 1/0 to 4/0 350 -900 1 600 Electronic GFCI D J 200-250 One 3/0 to 350 kcmil (small ext. 1 4M/5M ; 700 -800 Thermal magnetic 1000 -1200 Thermal magnetic M P L 300 -400 150 -400 One #1 to 600 kcmil Al box) wpeads (no 5M4044) One #2 to 500 kcmil Al Electronic D One #2 to 600 kcmil Cu 800 -1200 Electronic GFCI P Two 2/0 to 500 kcmil Al 600 Two 2/0 to 350 kcmil Cu 350 -900 Thermal magnetic (large ext. 4M/5M 1600-2500 Electronic R M 700 800 Three 3/0 to 500 kcmil box) (no w/leads 600 -800 Three 3/0 to 500 kcmil I 5M4044) *t Electronic GFCI P 1000-1200 Four 3/0 to 500 kcmil 1000 - 2250 Thermal magnetic and 900 kW 5M/7M R 1600-2500 (8) lugs per phase rated for with 5M4044 w/bus 1200 -2500 Electronic R (1) #4 -600 kcmil or (large bars I ext. box) *$ Electronic GFCI NW 3000 (2) 1/0 -250 kcmil * Available as front or rear facing circuit breaker on junction box. Front facing circuit breakers are not available on the 600- 2000REOZM, 600- 2000REOZMB, and 400- 800RZW models t Front facing circuit breakers for 450 /500REOZVB models are available for units with standard air cleaner and not with heavy -duty air cleaner. * The 5M4044 is a 4 -bus alternator and has bus -type mounting. I 08-88 4f10c I I KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems Phone 920-565-3381, Fax 920 - 459 -1646 Asia Pacific Headquarters For the nearest sales and service outlet in the 7 Jurong Pier Road US and Canada, phone 1- 800 - 544 -2444 Singapore 619159 KohlerPower.com Phone (65) 6264 -6422, Fax (65) 6264 -6455 I Line Circuit Breaker Applications I Single Circuit Breaker Installations Dual Circuit Breaker Installations A generator set with a single circuit breaker installed typically A generator set with dual circuit breakers installed is used to feeds a single transfer switch and then a distribution panel. segregate critical loads. Typically, one circuit breaker will feed a This allows protection of the entire system. main transfer switch with noncritical loads and the other circuit I breaker will feed a second transfer switch that feeds critical loads. Line C.B. sin I IN _ First Second A 0 �►',,1,�!!F r Line C.B. Line C.B. _ / ill,i' fr lit + is c ■,1 r..1 a oho. �i 7: — lib% .j •� .+ • , � _ i l l l��nf'�L _ i0 r i , U viii' °'`' �' —I l !� �i'� . a I II 4��1 `p ` 1 �y� 1, , • O O o o 0 -, u1:�i j . I ATS O O o o O • ATS ATS Distribution Distribution I Panel Panel Distribution Distribution Panel Panel • • • • i To Remaining To Priority Load(s) 1 Building Loads To Remaining To Priority Load(s) Single line circuit breaker configuration where circuit breaker trip Building Loads I can trip causing all power to building loads including priority load Dual line circuit breaker configuration where first circuit breaker to be disrupted. can trip allowing second circuit breaker to continue supplying power to priority load(s). I Dual Circuit Breaker Combinations First Second First Second Alternator C. B. Frame C. B. Frame Alternator C. B. Frame C. B. Frame Model Size Size Comments Model Size Size Comments 4 P /4Q /4S/ H 4S /4V M H, J, L, or D 100% rating, no GFCI 4V /4UA J — 4UA M H, J, L, or D D available as GFCI I 4S /4V /4UA L — 4S /4V P H, J, L, or D 100% rating, no GFCI 4P /4Q /4S/ D 100% rating, standard or P H, J, L, or D P and /or D available as 4V /4UA GFCI 4UA GFCI M — P P 100% rating, no GFCI I 4S /4V /4UA P — 100% rating, standard or — Dual circuit breaker GFCI 4M/5M/7M All configurations available as 4P /4Q /4S/ H H Engineered Specials 4V /4UA J H or J I 4S /4V /4UA L H, J, or L DISTRIBUTED BY: 4P /4Q/ D H, J, L, or D 100% rating, no GFCI 4S /4V I 4UA D H, J, L, or D Primary or sec. available as 100% rating, std. or GFCI Availability is subject to change without notice. Kohler Co. reserves the I right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohlere generator set distributor for availability. © 2007. 2010 by Kohler Co. All rights reserved. I G6 -B8 4/10c I Industrial Generator Set Accessories System Batteries KOHLER POWER SYSTEMS I I '900 Standard Features up) ,. mei , T .; ;, . EMS • Kohler Co. selects batteries to meet the engine NAT 14r4 A MLY REGtS1U W manufacturer's specifications and to comply with Typical Overall Dimensions NFPA requirements for engine cranking cycles. • Heavy -duty starting batteries are the most cost - I effective means of engine cranking and provide excellent reliability in generator set applications. W —0 Batteries are rated according to SAE standard J-537. ._ . I All batteries are 12 -volt and have lead- calcium or lead - I :I I 1 antimony plates with sulfuric acid electrolyte. • Most generator set battery kits offer dry- charged or wet - charged batteries. Tough polypropylene cases protect against life- shortening vibration and impact damage. • Removable cell covers allow checking of electrolyte specific gravity. I A t_ I I Battery SAE Dimension, mm (in.) Charge Voltage Fuel Battery Battery BC! L W H Cold Cranking Reserve Battery Post III Type* Part Qty. per Group Amps at -18 °C Capacity Layout and Number Kit Size (0 °F) Min. Minutes at Style 27 °C (80 °F) Min. Wet 324586 1 31 330.2 173.0 239.8 950 185 B/2 I _ (13.0) (6.8) (9.4) I I I I I 1 I Battery Specifications Battery Post Layouts A—C and Styles 1 -2 A 4D a 1 BD 0 Pos�ive, 1748 dia. Negative, 15.88 dia. B 31 fl 15.88 height Post 1 :g taper c 24F 2 — fl 12.7 -19.1 height 3:8 -16 UNG-2A thread Notes: Dimensions are in rrm; 25.4 mm equals 1 inch. OCt group numbers shown in Rakes_ Order stud kit 254427 to carwert from Style 2 to Style 1, I I I I I I I I I I I Industrial Generator Set Accessories Float/Equalize KOHLER POWER SYSTEMS Battery Charger I 1 9001 Standard Features vr N� ° JEW'S 12 VDC output. * Use two battery chargers for 24 -volt Mill I NA /IONAill' REGISTERED electrical systems • 9 Automatic 3 -stage float/equalize battery charger • Charges both lead -acid and gel -cell type batteries „�,,. , Indicator lamps: red and green LEDs indicate bulk 1 ,` R - v_ charge, absorption, and float charge stages E r • Durable potted assembly for full waterproofing and I r . ` � s shockproofing • Reverse - polarity protection m • Short- circuit protection *: • UL 1236 listed UL 2200 compliant UL 991 compliant for vibration and shock • UL listed to Canadian safety standards • UL rated inline fuse -. • FCC Class B-compliant for EMI /RFI (Date code . �,-- -- 8/26/04 or later) • 1 -year warranty I Easy installation: • Integral mounting flanges • Ring terminals for battery connection I • Standard US style 3 -prong AC plug I Specifications II Battery Charger Kit GM28569 -KA1 Input Voltage 90 -135 VAC Input Frequency 50/60 Hz I DC Output: Bulk 11.8 -14.0 VDC @ 5.0 -6.0 amps DC Output: Absorption 14.0 -14.5 VDC @ 1.5 -5.0 amps DC Output: Float 13.3 -14.5 VDC @ 0.1 -1.5 amps Steady Full -Load Output Current 6 amps I Current Limit 7 amps Output Power Limit 70 +2/ -5 watts Line Regulation Across Input Voltage Range 0.01 I Isolation, Input to Output 2500 V Dimensions (LxWxD) 164 x 87 x 53 mm (6.4 x 3.5 x 2.1 in) Weight 1.6 kg (3.5 lb.) I Temperature Range, Operating and Storage --40 °C to 70 °C ( --40 °F to 158 °F) Humidity 0 to 100% (condensing) I I I Float/Equalize Battery Charger, continued q rY 9 , I 164.0 143.5 .4 I °FT- 10.3 02.2 -1 _ _� ..... �__ -- ' ; g I 4 X 6.4Q 4 , — — —1 'I ..i.e.--.4a r " a te Irv «# w,m�nrsix li Output a _ 4esld length 1.2 m (4 t.) 4 ACirput length 1.8creR.) I # !/ Fuse 1 it ti .:.. L UI a, , � Dimensions arslnrr I. ■ I I Battery Connections Lead Length 1.2 m (4 ft.) Battery Connections 9.5 mm (3/8 in.) ring terminals I AC Power Connections Lead Length 1.8 m (6 ft.) I Connection Standard US style 3 -prong AC plug Shipping Information Carton Size 254 x 152 x 89 mm (10 x 6 x 3.5 in.) I Shipping Weight 1.8 kg (4 lb.) Charging Curves I §,.. 11111111111111 I r 11 1 i 13 r ._, . I i le 4 I. T 7 t• # ii2i Ili 4 i s' II 4 56 5 45 4 35 5 25 a 0.5 1 54 5 i *mit I I III Industrial Generator Set Accessories Weather Enclosure KO HLER POWER SYSTEMS with Lift Base 1 Package I Q9001 Weather Enclosure Standard Features ` °� ,, • Internal- mounted critical silencer and flexible exhaust NATIONALLY REGISTf UD connector. „�. • Lift base - mounted or tank mounted steel construction with hinged doors. I • Fade -, scratch -, and corrosion - resistant Kohler® cream beige and black powder -baked finish. • ,} Lockable, flush - mounted door latches. • Vertical air inlet and outlet hoods with 90 degree angles to redirect air and reduce noise. I i I i t K 111 3 I I I 1 I I I I I I I Weather Enclosure with Lift Base Package, continued ea g , I Fade-, scratch-, and Hksged doors Lo ci, flush- Enciosed euthau el I cxiraraeioar resistant for ease mounted door iaas for used s y and 5cf ri baked knish a Cia9 present pee nq moss reduct on as air outlet grie f 111 it111.111MINIMINIIINISM — ��a .. 9 r� • \\ 4) K€*41ER . lit\ I • I�•r I j. ' ' a•atiitr••safrr•a*r iar - ttt••ntaitr•at•ntaraaI*. t ) •••rs•••nara••ra ■•••s sa••••••••ea••••••••a+ • I 1 ■rrra••r••.r•••arsr ar,a••arana•rm•••rr I V Alternator R d and skid Feted ad Of drain Acoustic =MS Ord Mips past flow stet and rat attar meeting UI94HF1 panel unwanted ankh& erth drains otasethcaton I Note. 20-8)REOZJC models shmson, other frodels are slimier. Refer le the reapeotive ADV drawings for dull. I Weather Enclosure Features • Available in steel (14 gauge) formed panel, solid construction. Preassembled package offering dent resilient structure mounting directly to lift base or fuel tank. • I Powder -baked paint. Superior finish, durability, and appearance. • Internal critical exhaust silencer offering maximum component life and operator safety. • Interchangeable modular panel construction. Allows complete serviceability or replacement without compromising I enclosure design. • Cooling /combustion air intake with a horizontal air inlet. Sized for maximum cooling airflow. • Service access. Multi- personnel doors for easy access to generator set control and servicing of the fuel fill, fuel gauge, oil fill and battery. I • Cooling air discharge. Weather protective design featuring vertical air discharge. Exhausts air through a punched air outlet grille. Fuel Est. Fuel Length Max. Enclosur Enclosur Enclosur Enclosur Fuel Sound Max. Weight, I Tank Supply (B), mm Width, e and e and e and e and Tank Pressure Height, kg (lb.) Capacity, Hours at (in.) mm (in.) Fuel Fuel Fuel Fuel Height at 7m mm (in.) L (gal.) 60 Hz Tank Tank Tank Tank (H), mm (23ft.), I with Full Length, Width, Weight, Height, (in.) dB(A) Load mm (in.) mm (in.) kg (lb.) mm (in.) Lift base 0 3532 1153 1860 1753 (69) 0 (0) I (139.0) (45.4) (4101) I I I CO CD 0 voi■J 2 L__ a) r Q CY • I I i r- I Mt - Sr iillt OW - OW 1 MU ON MN M — — am al I I KOFLER. TIB -102 POWER SYSTEMS I TECHNICAL INFORMATION BULLETIN I Alternator Data Sheet Alternator Model: 4S13 Frequency: 60 Hz I Speed: 1800 RPM Leads: 12 (6 Lead, 600 Volt) kW* (kVA) I Class B Class F Class H Voltage Power 80 °C 90 °C 95 °C 105 °C 130 °C 125 °C 150 °C L -N /L-L Phase Factor Connection Continuous Lloyds ABS Continuous Standby Continuous Standby I 139/240 3 0.8 Wye 142.0 149.0 152.0 159.0 175.0 172.0 180.0 277/480 (177.5) (186.3) (190.0) (198.8) (218.8) (215.0) (225.0) 127/220 136.5 144.0 147.5 154.0 169.0 166.0 172.5 254/440 3 0.8 Wye (170.6) (180.0) (184.4) (192.5) (211.3) (207.5) (215.6) I 120/208 3 0.8 Wye 131.0 139.0 143.0 149.0 163.0 160.0 165.0 240/416 (163.8) (173.8) (178.8) (186.3) (203.8) (200.0) (206.3) 110/190 3 0.8 Wye 126.0 132.0 136.0 140.0 148.0 147.0 150.0 220/380 (157.5) (165.0) (170.0) (175.0) (185.0) (183.8) (187.5) 120/240 3 0.8 Delta 128.0 136.0 140.0 146.0 160.0 157.0 160.0 (160.0) (170.0) (175.0) (182.5) (200.0) (196.3) (200.0) 120/240 1 1.0 Dogleg 78.0 83.0 86.0 91.0 101.0 100.0 101.0 (78.0) (83.0) (86.0) (91.0) (101.0) (100.0) (101.0) 120/240 1 0.8 Dogleg 58.0 62.0 64.0 68.0 76.0 75.0 76.0 (72.5) (77.5) (80.0) (85.0) (95.0) (93.8) (95.0) 1 347/600 3 0.8 Wye 142.0 149.0 152.0 159.0 175.0 172.0 180.0 (177.5) (186.3) (190.0) (198.8) (218.8) (215.0) (225.0) All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without notice I and without any obligation or liability whatsoever. Submittal Data 139/240 Volts, 0.8 PF, 1800 RPM, 60 Hz, 3- Phase, 130 °C Rise Symbol Per Unit Ohms Symbol Value I Typical Resistances Typical Time Constants Phase Resistance 0.030 0.008 Armature Short Circuit T 0.010 sec. Rotor Resistance 7.671 2.020 Transient Short Circuit I'd 0.140 sec. Typical Reactances Transient Open Circuit T'd 1.640 sec. I Synchronous Typical Field Current Direct Xd 3.936 1.036 Full Load IfFL 30.5 amps Quadrature X 1.940 0.511 No Load IfNL 7.51 amps I Transient Typical Short Circuit Ratio 0.334 Unsaturated X'd„ 0.384 0.101 Harmonic Distortion Saturated X'd 0.338 0.089 RMS Total Harmonic Distortion 2.5% Subtransient Stn Max. Single Harmonic I Direct X'd 0.110 0.029 Deviation Factor (No Load, L -L) 3.7% Quadrature X " 0.111 0.029 Telephone Influence Factor <50 Negative Sequence X2 0.010 0.029 Insulation Material Class Zero Sequence X0 0.010 0.003 per NEMA MG1 -1.66 H Phase Rotation ABC I TIB -102 4S13 60 Hz 4/09k 1 I I 4S13, 60 Hz, 139/240, 277/480 Volts, Wye TYPICAL ALTERNATOR EFFICIENCY* 94 93 92 - 0 >. 91 E 89 88 87 86 0 20 40 60 80 180 100 120 140 160 Output (kW) I 4S13, 60 Hz, 139/240, 277/480 Volts, Wye TYPICAL MOTOR STARTING CHARACTERISTICS* 35 - 30 25 o. 20 g' 15 10 5 1 0 100 200 300 400 500 600 Locked Rotor kVA * All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. I 2 4S13 60 Hz 4/09k TIB-102 I I 4S13, 60 Hz, Low Wye or Delta Connection SHORT CIRCUIT DECREMENT CURVE 1 1000 I I I • I I I _ I I • 100 ■ ■ T I I • II I I a I ■ ! • : 10 - 1 1 I y ■ I o ■ o CC, ■ w I al' E ■ g 1 1 • 1 I 1 St \ 1 0.1 - s I V I m I — ' 1 1 sigli 0.01 ■ it 10 100 1000 10000 I Armature Current, Amps I ■ Alternator Damage Curve 3 Phase Symmetrical m• m Line -to -Line 1 Phase - " Line -to- Neutral 1 Phase 1 I TIB -102 4513 60 Hz 4/09k 3 I I 4S13, 60 Hz, High Wye Connection SHORT CIRCUIT DECREMENT CURVE I 1000 Iii I I I 1 I a • t oo ■ i a r I 1 •. I II 1 10 - ` 1 I I ■ c o a d a v) - I E • E 1 i ■ 1 1 t I I II a t I t 1 St \ 0.1 - . r e y 1 i� ' 1 0.01 10 100 1000 10000 I Armature Current, Amps I ••■■ Alternator Damage Curve 3 Phase Symmetrical ° Line -to -Line 1 Phase ....■0 . Line -to- Neutral 1 Phase 1 I 4 4513 60 Hz 4/09k TIB -102 I I I 4S13, 60 Hz, 600 V Connection SHORT CIRCUIT DECREMENT CURVE 1 1000 - ■ :I I ' I a i I i • I 100 i ■ 1 • ■ 10 • i _ ' ■ C I 0 - co 1 E 1 t ■ ▪ I il , ., I F t * • . I 1 0 .1 I is I I • • I I '` o.o, a L 10 100 1000 10000 I Armature Current, Amps I Alternator Damage Curve 3 Phase Symmetrical Line -to -Line 1 Phase .an'. - Line -to- Neutral 1 Phase I I TIB -102 4S13 60 Hz 4/09k 5 I VJ 0) C C O VJ W 8 1 I 6 I 5 1 4 3 I 2 1 -.• 2025 [79.1] 550.0 OPTIONAL BATTERY 597 [23.5] 1040 [40.9] 0.-.0 [21.65] 0- II HEATER /CHARGER '� 24V BATTERY LOCATION ENCLOSED CONDUIT LOCATION 392 1245 [49.07 GENSETS b. ONLY X229 [48.4 I [15.4] 12V BATTERY LOCATION / ° ° ° /// / /ZA 4 I 0 � 1 ° ° - •• oo • DEC 3000 CONTROLLER D 0 0 ®o i to r.o O ° ; O : CONDUIT ENTRY AREA ° , °' , v o n "' - I FOR GENERATOR LOAD LEADS - ...... - `• ^ N (BOTTOM ENTRY), CIRCUIT BREAKER OPTION, .. OPTIONAL o °f ■ REMOTE CONNECTION ° ° R 0- ° BLOCK HEATER 11: BEM TO TRANSFER SWITCH AND REMOTE o o CONDUIT LOCATION M - - L I ANNUNCIATOR O N°' �u O �> ° e ° 00 - ip r- 1- O o ° ° ° ° ° ° ° ° 1 �� f DEC3000 CONTROLLER VIEW 725 [28.5] O e 10. ' C o m � 75 [3.0] TYP o C -I `"- 350.0 1200 [47 2] D. 370 [13.78] r- - 2000 [78.7] [14.61 J 226 "" 670 [26.4] II SUGGESTED LOCATION FOR FUEL [8.9] INLEAND UEL LINE: 3/8 N.P T. (MALE) NOTE: FLEXIBLE FUEL LINE MUST REACH THE FLOOR AT REAR /� , [ ° FACE OF BLOCK AND SUBBASE TANK FITTINGS. " IIII p INSTALLATION NOTE 4 IF SUBASE FUEL TANK AND /OR T-DEC 550 CONTROLLER SOUND HOUSING IS USED, REFER 1 1 " - TO SUBBASE FUEL TANK DRAWING I - I ! ■■■INM■'� ■ ° TO DETERMINE MOUNTING LOCATIONS ® I . a 1° CEO I =NENNE �'RNE � ® �• 0 j n �1111111411 oo��o�r��M1 _ _ ,., P 1 �� 1 ., � f 1III �I� I " I MODEL GENSET WEIGHT (WET) } �• I -� C V - - ° 9 1 I 1 p 10.1 I ) 1 I - I I RET(' o __j „_, o i u MIDI J I I II I 125/150 ' y�, r r j \� J - ° e u I ° 1430 KG [ 3150 LBS] B co r► . : _ • o o : ', - � r - En - -ww� 4S 1 1 , 4S 1 3 �'� , � ., r. � fi_41_.�RiI 150 B 0 ■ 4 5 . 1. `0 p . ° Q F �. ,-- , i � (500 KG [ 3300 LBS] -_�E I .-. 1 1 r 2 N RRR7 RRRR RRN im RRa.RRRR ■■ mu , ammo .. ' • II ° 9 -I I ∎ -MM69 = ∎I ∎ ∎ ∎∎ I �I ' _ I IOO�I -JI 3 I I I el . t , N -t o °' NOTES °' - I Y °o DIMENSIONS IN [ 1 ARE INCH EQUIVALENTS J u I � ° ° IF AN ENCLOUSURE IS USED THE FUEL LINE � ° a o° °o - ° - MUST BE STUBBED UP FROM DIRECTLY 0 . 0 - °., ° v O - O UNDER THE UNIT OR BROUGHT IN FROM ® THE END OF THE SKID. REFER TO ENCLOSURE 1 / ° I ADV. I °' 2185 [86.0] .I. 460 [18.1]," 38 [1.57 1045 [41.1] IF IBC CERTIFICATION IS REOIURED SEE ...L1:41 885[34.8] OIL DRAIN 1120 [44.11 SEISMIC ADV FOR INSTALLATION INSTRUCTIONS. I A ° o _ 995 [39.2] FUEL INLET A N _ 1412 [ 55.6 ] (4S 15) REV DATE OM COMPOSITE DM. SEE PART NO. FOR REVISION LEVEL BY MESS °TI ••.• SrIOr "- 11 "EISIp15 aR II KILL MUM KOHLER CO METRIC P'RO -E 11 -6-09 NEW DRAWING (81805 -91 MRS 21IUfIAICISAll, 1366 [53081 (4S I I & 4S 1 3) a al t 0.25 POWER SYSTEMS, KOHLER. WI 53014 U.S.A. (CENTER OF BALANCE) A 3 -30 -10 (C-6) FUEL RETURN LOCATION COMBINED WITH GFR r:c : 1.° THIS DRAW ING IN DESIGN AND DETAIL IS KOHLER CO. FUEL INLET LOCATION. FLEXIBLE FUEL LINE x S"I EI P AND MUST NOT RE USED EXCEPT IN ' 2950 [ 116. I ] 125 MODEL 4511, 4513 A•°LLS 0.25 f a b LOCATION INCREASED IN SIZE AND RELOCATED. o / NA 1. CO NNECTION ■ITN NOHLER CO. RORK. ALL RIGHTS OF ID-1) 550.0 ENCLOSED DIM ADDED. IA -1) DESIGN OR INVENTION ARE RESERVED. 150 MODEL, 4513, 4515, DESCRIPTION UPDATED. (890991 '.".e C� ^ °r RECONNECTABLE, APPROVALS DATE DIMENSION PRINT, 125-150 MODEL IMPROVED MOTOR STARTING IIMSI. RECONNECTABLE 1 "O MRS 11 - - 09 & 600V ALTERNATOR tee. NRS lI -6 -09 w ' o. I0 °" [ 'I 01 2 I JOHN DEERE ""� JI 11-6-09 ADV -7734 I D 8 I 7 I 6 5 4 I 3 I 2 I 8 I 7 I 6 5 1 4 I 3 I 2 I I I • I D __ 1I D I 1 moss. ,...s-- , 4 1 , --- 1,, Iiirik ,..,!-. tits." ] 20 ' i —... • • • 4•SV •Z I u ■� IMi. �,��I`- � i Ji li � J' � !I'II,IA a i' li ul co , molliim milimiolis 4 11M011M0 N Q rn sT M Q o b _ L_ ° o ° I 0 q, I 948 [ 37.3] - I I ENGINE EXHAUST o ` 1 � a OUTLET I p I / —s EE DETAIL A _ 2. I alb"; 11 DETAIL A M .i��, �I l 1 SCALE 0.750 I _ - � • ?F _ _ �� liC :'o � :c sC B go ,l •• ' o I . T- 1 r i 111 O I - PA „... ,_ 1 cow L. °° o • . . . Oo °0 O Go O I 609 [24.0] FUEL RETURN ' A A REV DATE ON COMPOSITE DNS, SEE PART ND. FOR REVISION LEVEL 8y on OTNNIEE SRCITIE§ - KCIHLE C 014161011$ 014161011$ Alf IX NILLIMNRRE r 'METRIC I PRO-E I I 11-6-09 NEW DRAWING 187805-91 I MRS I■ rauuEET Alf i RR t 0.25 POWER SYSTEMS, KOHLER, ■1 530441 U.S.A. A 3 - 10 SEE SHEET I OF 2. [890991 I GFR IT : I.o THIS DRAWING IN DESIGN AND DETAIL IS KOHLER Co. lima I - MMFHE PROPERTY AND MUST MOT DE USED EXCEPT IN I ANGLES t 0' ■' 125 MODEL 4511, 4S13 d / MAX. C INVEMi IOM ARE RE WITH ROHLER CO. S . ALL RIGHTS OF 150 MODEL, 4513, 4515, Iw �_� FIN RECONNECT ABLE, APPROVALS DATE DIMENSION PRINT, 125-150 MODEL IMPROVED MOTOR STARTING IIMSI, RECONNECT ABLE & 600V ALTERNATOR iY. mars MRS I I -6-09 .nu 0 13 1 W n0 1.6.12 or 2 ' JOHN DEERE MRS 11-6-09 .w .. Jz 11-6-09 ADV -7734 j D 8 7 6 5 T 4 3 2 I 8 7 6 5 4 I 3 I 2 I 1�— L._. 1,11 :.::_ I 6" ANSI FLANGE iiiiirwl 111 � MP 14816.5 CLASS 150) . ; . . . ° .1�it. I D I O larr li D I 1111111 114Q, 8X 022.2 [.88] I 419 [16.5) 812 [32.O] 1 O N0 41.3 [9E5] B 1 65 [2.6] R 12 [0.5] FLEXIBLE EXHAUST O ° ° �.: 1 DUCT FLANGE _ BATT ERY CHARG # 2 CO N N CET TO BATTERY #2 X , ° 6 t 10 P LACES) • ""�i ; =` II i (2 4 VOLT SYSTEM ONLY) I I �� s ° , _ �� ij� ^ i l ®, � - a = = = n S 9 1 1829 [72.01 LENGTH en �: _, a.. 7 i.� tt � �_�� i �l�■■. ® � ' I I�I. � ��, � ��. =i • 'ATTRY CHARGER #1 C ONNEC T TO BATTERY # �•• i ( 12V 8 24V SYSTEM) MI T — �. : � Q I ° � m • N� -, ^ ° / l e i l _ 90 35V A POWER CORD • .I - - • ° — _ Ill "' �. 1 - 182 [12 LENGTH ur�i M _ �l Oe e o l / e o O ao ° , s' .►� o o ° e O 1 ° I B BLOCK HEATER 149.3 [5.88] 400 [15.8] 320 B 854 [33.6] [12.6] II 165 [6.5] .. . II 790 [31.1] 1 I DI ENSIONS IN [ ] ARE INCH EQUIVALENTS A I REV DATE ON COMPOSITE DOGS. SEE PART NO. FOR NEVIS LEVEL IILUS GT I p - KOHLER CQ PRO-E 1I I OTNE AIE I115I S IE MTINIMILLIMETRE II -6 09 NEW DRAWING [81805 9] By MRS 21 1aEaIEES PIE: 7 If * 0.25 POWER SYSTEMS, KOHLER, ■1 53044 U.S.A. A 3 -30-10 (C FLEXIBLE EXHAUST: 6' ANSI FLANGE GFR I.I * L o THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. WAS 6' NPT, AND TOP VIEW ADDED. IC - 41 1796 I * 1.5 SWAGE " PROPERTY AND MUST NOT BE USED EXCEPT IN I WAS 1853 (890991 ANGLES * It 30' MAX, C WITH KOHLER CO. WORK. ALL RIGHTS OF , DESIGN OR INVENTION ARE RESERVED. I A J Ii -C=3 nnI . APPROV DATE DIMENSION PRINT, ACCESSORIES MRS 11-6 -09 1 0. 10I 1 -"C0 1 0 1 125- 1 50 JO HN DEERE °4011 MRS II -6 -09 I ADV -7841 D 6 I 5 — '1"'"' n 116 09 4 3 2 I I 8 I 7 I 6 I 5 b 4 I 3 I 2 REV FATE REVISION W I K 4 -14 -09 (A -5) DECISION- I/AI(ER 3000 AND SHEET 7 ADDED [87351] RD I I D D co i ' I 175 1 _ 1 -4 L-• immli I 10.25 [260] - 6.44 [164] 9.52 [242] 5.66 [144] I o 0 0 0 9 I C r , . _ C � o IO ,,- I III ° o00 o I 0 0 0 of = ,1,E °- 0 D 7 o O 0— N 0 O 0 I ,. V N g7 I N 83 B B 0 1 I 0 ,r7-7 0 0 0 Q I 110 ® 0 0 I O ciao o _ I o P o o 0 0 0 Et I LOWER MOUNT CONTROLLER UPPER MOUNT CONTROLLER A A I *rowwrn Aran3 POWER SYS OHO e R CO U.S.A. DECISION —MAKER 3000 a* ,.� nos DRAM. N 013111 r NM 6N1EEJ CO, rmrom AM 11151 Ail RIMS 8K RmI 01 NE OH CO. ROIL I 20 -275 KW SIDE MOUNTED CONTROL BOX * ""* 7 - ''•- "` DIMENSION PRINT LS OATS PLO 4 -14 -09 °� KDW 4 -14 -09 rA1O 1/2 *8 ADV58490.DWG I'm 7 -7 '^'m roz 4-14-09 ;toms ;toms NM NM ° ADV -5849 D I 8 I 7 I 6 I 5 4 1 3 I 2 I 1 I 8 7 6 5 1 4 I 3 2 I I 387 [15.2] ' ...■...... - • ..E� ■.■. ■.■ . MODEL ENCLOSURE WEIGHT D D r�j ::: KG ILES] •►.tW: STEEL WEATHER 340 (750] • • : : : : .:. ■ STEEL SOUND 363 [8001 ....■.■. iii iii_': � <c ALUMINUM SOUND 227 (5001 ■ ■..... ■■■ . .Y :O.:..I.. ....... Y NU :::::■•.Y:■ I — Z AIR DISCHARGE — In M W Y y v NOTE: I — I. TANK (IF OREDERED) MOUNTS BELOW SKID a 2. TANK MAY EXTEND BEYOND ENCLOSURE (DISCHARGE END ONLY) C C ' 860 [33.9] ENGINE EXHAUST 1153 [45.4] ______ [139.0] A. AIR INLET ' DOOR OPENING — III ---i> °i KOHLER •A° `--] oz NLJJ O N 03 ID a I ' O O M p n R' LO B H ............... In B o ..■........L■a ..... . ............ `' c ..:: . : ::...-.-...UR ....:......... RD — : : :. . : :: .:: :.:.: .: ......■:■:.:..:.: .. _ el...::...■ •: .:■..■..........:.. I I I 1632 [64.3] (COB) ■ 38 [1.5] _ __ 1045 [41.1] „] *1635 [64.4 1 +765 y 2065 [81.3] OIL DRAIN _ . 1120 [44.11 ■ ' 3500 [137.81 ■ 305 [ 12. 0 l ,�.� t_ i 1 5 [8 6 2 ] 2843 [111.9] ■ 11 DIMENSIONS IN [ ] ARE INCH EQUIVALENTS ( *) DESIGNATES 125KW 4045HF ENGINE IA REV DATE ON COIrosITE OM. SEE PART MO. FOR REVISION LEVEL 8Y mum o oat 1St SPEL1Elu - KOHLER METRIC I PRO-E A II 0111010115 Alf NI .ILLINEIEIS I1 -5-09 NEW DRAWING [87805-91 MRS 22 TOLEUEES AIE: xx * 0.25 t I. POWER SYSTEMS, KOHLER, WI 5304* U.S.A. A 3 - 9 - 10 EC - 41 NOTE ADDED (891971 PKD I . x o THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. 1 1.3 SWE1[E TI.L PROPERTY AND MUST NOT RE USED EXCEPT IN ANGLES t d 30' ,// .Ax. DESIGN TOR CO. RIGHTS OF AWE �_� 'OIL APPROVALS DATE DIMENSION PRINT IQ • MRS 11 -5-09 aUW. MRS 11 -3-09 .co r 0.07 I' I L•cc' I o f I II 125 150 JOHN DEERE « ALC 11 -5 -09 ADV -7825 D 8 7 6 5 4 3 2 I I I 4 I 3 2 I 1 REV DATE REVISION BY " F C 10 -07 -05 (D -4) SEE NOW 4 ADDED; (C -5) SEE NOTE 5 WAS BELDEN 9841; I DC POWER REQUIREMENTS FOR EACH RSA: (A -3) EPS SUPPLYING LOAD NOTE UPDATED, NOTE 5 ADDED; (A -1) GM41145 WAS GM34474, SHEET 1 -2 WAS 1 -1; (B -4) ILK IF MULTIPLE RSA'S ARE USED, RESIZE POWER SLAVES ADDED; (0-4) DC POWER NOTED UPDATED [76324] TUC I WIRES AS REQUIRED. D 7 -20 -09 DRAWING COMPLETELY REVISED TO ADD RSA II [88082) TLK RSA1000: 12/24 VOLT, 200mA DC POWER E 9 -29 -09 SEE SHEET 2 [88437] Tix D RSA II: 12/24 VOLT, 1A DC POWER F 12-01 09 (C -3) 3000 CONTROLLER ADDED TO NOTE [88773] TUC D 0 -450 FT. [0 -138 m], 2 WIRES, 22 GA. — — — — — — — — - - — I 450 -700 FT. [138 -214 m], 20 GA. 700 -1125 FT. [214 -344 m], 18 GA. DC BATTERY POSITIVE 1125 -1800 FT. [344 -550 m], 16 GA. VOLTAGE , �`-� CONNECTION I 1800 -2800 FT. [550 -856 m], 14 GA. I FROM (SEE NOTE 4) G ©BATTERY NEGATIVE CONNECTION I I I — ON 16 LIGHT CONTROLLER, CONNECT TO P21, I ON 550 CONTROLLER, CONNECT TO P20, 2 WIRES 10 GA. MINIMUM ON 3000 CONTROLLER, CONNECT TO P21 I I RS -485 16— LIGHT: 4 WIRES 18 -20 GA. BATTERY RSA (MODBUS RTU) 2 WIRES 18 GA. CHARGER GENSET BATTERY TERY CHARGER ALARMS C 1 — REMOTE SERIAL (SEE NOTE 5) C — (10A) I C ANNUNCIATOR � � — � ALARMS BLOCK HEATER I r (MASTER) I L I RSA 16 —LIGHT COMM MODULE I _ REMOTE SERIAL (GM32644 —KA1 I —fl ANNUNCIATOR — —. I OR —KP1) (SLAVE) I 16 —LIGHT ONLY 12 WIRES 18 -20 GA. I (REQUIRES RED ENGINE START WIRES RSA 3 WIRES (INCLUDING I MAIN LOGIC BOARD GM28725) GROUND) SIZED AS — REQUIRED `- GENERATOR SET OUTLINE REMOTE SERIAL — — — — — — — — — -I— B ANNUNCIATOR — I I \ 2 WIRES I B (SLAVE) OPTIONAL 18 -20 GA. AUTOMATIC TO CUSTOMER'S 15 —AMP OVERCURRENT K— AS REQUIRED REMOTE TRANSFER SWITCH PROTECTIVE /DISCONNECT DEVICE. TO CUSTOMER'S OVERCURRENT I L _ BATTERY CHARGER VOLTAGE IS 120VAC E — STOP (ATS) STANDARD. CAN BE REWIRED FOR PROTECTIVE /DISCONNECT DEVICE. L _ RSA 240VAC (SEE DRAWING ADV -5971 VOLTAGE AND CURRENT RATING TO REMOTE SERIAL _ J — — TO POSITION CONTACTS OR TT -680 INSTRUCTION). BE DETERMINED FROM BLOCK I ANNUNCIATOR (SLAVE) L RS -485 (MODBUS RTU) (SEE NOTE 5) (CLOSED IN EMERGENCY) SOURCE TO BE INDEPENDENT OF GENERATOR. HEATER NAMEPLATE. SOURCE TO — — BE INDEPENDENT OF GENERATOR. — (SEE SHEET 2 WHEN USED RSA II WITH ATS OPTION I WITH AN ETHERNET NETWORK) RS -485 TO ATS REQUIRED RSA1000 / RSA II WITHOUT ATS OPTION 16 —LIGHT ONLY: EPS SUPPLYING LOAD INDICATION VIA TWO 14 -20 GA. WIRES. NOTES: CONNECT TO EITHER 16 —LIGHT COMM. MODULE BOARD OR 1. TYPICAL CUSTOMER WIRING SHOWN DASHED. RSA. USE CONNECTION TO 16 —LIGHT COMM. MODULE REFER TO WIRING DIAGRAM GM41145 (RSA1000) 2. CUSTOMER RESPONSIBLE FOR ADDITIONAL WIRING SHOWN IF COMPONENTS BOARD WHEN RSA IS CONNECTED VIA NETWORK. OR GM62554 (RSA II) FOR CONNECTION DETAIL. A ARE SHIPPED LOOSE (BATTERY CHARGER, DRY — CONTACT BOX, ETC.) 550 ONLY: DIMENSIONS IN [ ] ARE METRIC EQUIVALENTS. A I 3. IF BATTERY CHARGER IS SHIPPED LOOSE ADDITIONAL WIRES MAY BE THIS CONNECTION IS NOT USED. EPS SUPPLYING LOAD KOHLER CO POWER S REQUIRED FOR PROPER VOLTAGE SENSING. REFERENCE DRAWING INDICATION VIA RS -485 FROM GENSET CONTROLLER. x a,0 t ,n SYSTEMS, KOHLER, %i 53044 U.S.A ADV -5971 FOR INTERCONNECT. m t A1° ""Y"" " "s" WV al DC" * N E " W KM" m+ W OR RIVENDON ARE RESERVED: 4. DC VOLTAGE FOR EACH RSA REMOTE ANNUNCIATOR MAY ALSO BE SUPPLIED r i .± 7 r o BY A LOCALLY MOUNTED 12 OR 24 VDC, 200 mA MIN., AC ADAPTER FOR APPROVALS DATE DIAGRAM, I RSA1000 OR AC ADAPTER KIT (GM62466 —KP1) FOR RSA II. INTERCONNECTION DIAGRAM rs 7 -28 -04 RSA INTERCONNECTION 5. USE BELDEN #9841 OR EQUIVALENT. MAXIMUM DISTANCE = 4000 FT. [1219 m] CONTROLLER rL 7 -2s -o4 PLOTTED / / / OM A 699O&DWG r 1-2 WITH RSA ANNUNCIATOR "'"°"m rs 7 -29 -04 ADV - 6990 C G I 4 3 i 2 1 I 4 I 3 2 I 1 REV DATE REVISION BY F ETHERNET NETWORK CONNECTIONS C 10 -07 -05 SHEET 2 ADDED [78324] TLx D 7 -20-09 DRAWING COMPLETELY REVISED TO ADD RSA II [88082] TLX RSA1000 /RSA II MASTER: SEE SHEET 1 FOR REQUIRED E 9 -29 -09 RSA SLAVES REVISED; (1)-4) MASTER NOTE REVISED AN RSA SLAVE CONNECTED THROUGH THE DC POWER VOLTAGE TO (C -4) MAXIMUM OF 5 SLAVES WAS 4 [88437] TLK I ETHERNET NETWORK, REQUIRES AN RSA MASTER EACH RSA. F 12 -01 -09 (0 -1) 3000 CONTROLLER ADDED TO NOTE [88773] TLK BE CONNECTED THROUGH THE ETHERNET NETWORK. RSA D THE MASTER REQUIRES A MODBUS /ETHERNET REMOTE SERIAL D CONVERTER DEDICATED EXCLUSIVELY TO IT. ANNUNCIATOR RSA1000: (SLAVE) A MAXIMUM OF 3 SLAVES CAN BE CONNECTED TO I A MASTER RSA1000, INCLUDING SLAVES CONNECTED THROUGH RSA THE ETHERNET NETWORK. ON 1 6 LIGHT CONTROLLER, CONNECT TO P21, REMOTE SERIAL ON 550 CONTROLLER, CONNECT TO P20, RSA II: ANNUNCIATOR 1 ON 3000 CONTROLLER, CONNECT TO P21 — A MAXIMUM OF 5 SLAVES CAN BE CONNECTED TO (SLAVE) I A MASTER RSA II, INCLUDING SLAVES CONNECTED THROUGH I CONTROL PANEL THE ETHERNET NETWORK. IF ANY RSA1000 ANNUNCIATORS I ARE ON THE SAME NETWORK AS AN RSA II ANNUNCIATOR, RS -485 (SEE SHEET 1 FOR I THE RSA1000 ANNUNCIATORS MUST BE CONFIGURED AS SLAVES. MODBUS/ I ( MODBUS RTU) I BATTERY CHARGER & ETHERNET _ — (SEE NOTE 5) — REMOTE E —STOP CONVERTER CONNECTIONS) C I I ETHERNET � C CATEG TCP/IP) 16 — LIGHT COMM. SEE SHEET 1 FOR RS -485 ETHERNET CATEGORY 5 ( MODBUS TCP /IP) I OR EQUIVALENT I MODULE AUTOMATIC TRANSFER I RSA ( MODBUS RTU) OR - SWITCH CONNECTION. CATEGORY 5 ( REMOTE SERIAL (SEE NOTE 5) RNA - O R EQU IVALENT - I I OR -KP1) I I ANNUNCIATOR -0 (MASTER) CONVERTER ETHERNET 16 —LIGHT ONLY o- RS -485 ( MODBUS TCP /IP) ETHERNET NETWORK (REQUIRES RED MAIN ( MODBUS RTU) MODBUS CATEGORY 5 (CUSTOMER SUPPLIED) LOGIC BOARD GM28725) SEE SHEET 1 FOR REQUIRED (SEE NOTE 5) / OR EQUIVALENT — — — — I DC POWER VOLTAGE TO - - - ETHERNET — - GENERATOR SET OUTLINE EACH RSA. CONVERTER ETHERNET I B RSA ( MODBUS TCP /IP) RS - 485 AUTOMATIC TRANSFER SWITCH B REMOTE SERIAL CATEGORY 5 ( MODBUS RTU) r - ANNUNCIATOR OR EQUIVALENT MODBUS/ (SEE NOTE 5) (ATS) I (SLAVE) ETHERNET — t — \ REQU — — (MPAC1000 OR CONVERTER I MPAC1500) I - RSA REMO RSA I - - REMOTE SERIAL REMOTE SERIAL 1 ANNUNCIATOR (SLAVE) ANNUNCIATOR - I TA TS RSA II (SLAVE) I SEE SHEET 1 FOR REQUIRED I DC POWER VOLTAGE TO EACH RSA. RSA REMOTE SERIAL I SEE SHEET 1 FOR GENERAL NOTES. A ANNUNCIATOR - J A "'"`SS =amuse SPECIFIED - KOHLER CQ (SLAVE) ,3 DWROTMERANISIW CCS .LIE: ' I " D"MES O .xxX± 010 ANWL4t I/7 POWER SYSTEMS. KOHLER, WI 53044 US.A. 43' * 030 SURFACE NIIISN A THIS DRAWWO. " OESION AND DETAIWL,, KONIEW 00. PWOPEf7 AND IWOT MOT R USED E%C ES IO " OR INVENTION W ITH (04 ! C W Jr t .040 77 ALL AU. "WITS Ci DLSN 01 111D0IION AWE RESERVED. SEE SHEET 1 FOR REQUIRED memo= t v THE APPROVALS DATE °A I DC POWER VOLTAGE TO INTERCONNECTION DIAGRAM Nam TLK 10 -07 -05 ECTION RSA INTERCONNECTION EACH RSA. CONTROLLER °� TLK 10 -14 -05 / / / (4° um ADV69908.DWG I"" 2 -2 OM NO. WITH RSA ANNUNCIATOR ""'""m EDA 10- 10 —o5. ADV -6990 I C G I 4 3 ? 2 I 1 C U E CD U U) 0) C • ,g ii I 8 I 7 I 6 I 5 b 4 I 3 I 2 I av 1 av DAM DM1531011 n N 70D—• -708 D1 ECM TB10 - e 31-0a Mtat aaNttNO 187805) CRS F1 I 70D1 (ISOCH. GOVERNOR) P3 -H4 •- 937 ISOC. GOV ( +SV) P3 -G2 P2 911 ' • 911 P 13O P1 P2 -A (SENSOR RET P3 -A4 - 915 g R EST w gt ' 20 MAP (SECONDARY ANALOG THROTTLE) P3 -C3 •- 814 47K OF�t T810 174-1-‘71-1- p2 P3 -64 t 947 • 814 P11 (FlC) CONNECTION CHART • P3 -G3 f 714 • 1v rl in co n m TERMINAL SIGNAL DESCRIPTION D D 1 0 1 1 i L1 P3 -L1 (FUSED BAT. POWER) I I I I I I I I POSffION CONNECTED NOT CONNECTED l4 P3 -L4 (FUSED BAT. POWER) - -- T 0.0.0.0.0.0.0. a DROOP SELECT 1 ISOCHRONOUS I DROOP I M1•• P3 -M1 (FUSED BAT. POWER) RED 1 M4 • P3-M4 (FUSED BAT. POWER) P4 -E1 • I oRt 1 I ANALOG 2• +5 VDC REF 12VDC BATTERY 12VDC BATTERY RED 70K P4 -B1 • I THROTTLE 3* SIGNAL (+2.5 VDC NORM) DOT 706 P3 -B2 (SWITCHED POWER TO ECM) p4_D1,. + I GRN I I CONTROL 4* SENSOR RETURN 10P . • I I I I I I I I • 1 DIAG 0 916-• P3 -C1 (WARNING LAMP) P4 -A1 YFI I I BI II I I IDLE MODE 5 6 CONSULT FACTORY I • 916 P4 -F1 BCA I I BRN I I • REMOVE RESISTORS IF PARALLELING D2 1 - • N9 1 P4 -C2 • P4 -G1• I I WHf SM BI P4 -G2 • \ / 81 K \ / SS • P3 --I ■ I D3 r-NL2• (CND) P3 -12 P4_F2 1/UNINS_ 8y .- NL3• (GND) P3-L3 P7 I N8 •-NM2• (GND) P3 -M2 P4 -H1 N3 P7 -1 P4 -H2 , - 104 P7 -2 SS P15 ® 11 I • 1.4.-1.4.--I - 4 I 14S DEC 3000 CONTROLLER P4 101 P P4 -E3 99 PS -2 P28 P4 -D3 100 P8-3 GND P1-5 14N P28 -B -022 C P15 P28 -C YEL P4 - A4 P16 -A P16 -B P16 (CAS) C QCON4 �� P4 - E4 . Si[�J - P6 -< P12-•• P1 -12 N P28 -D GRN RESISTOR P4 -D4 P6 -B P6 (CRS) P1 -1 •-71 7N1 • Ni 6 -P28 - A P28 -E I ORG 1 20 OHM P4 -84 L P6 -A I 020 P20 CAP P4 -A3 • 95 P5 -3 P5 (OPS) P1 -3 -70 P5 -1 Ni P1 -7 •• -70J P4 -F3 96 P5-2 P17 (CLS) P10 (MAT) I r - - - • GRN • P3 -81 (CAN LOW) P4-C2 = 77 IP10 -A I �N12 17 -B I 1 I -p P17- A�- 31A-.P7 -10 1810 t � I r - • YEL • P3-Al (CAN HIGH) P10 -B N10 P4 -D2 N r 70 70H ca- 1 UNINSULATED -S6• -- WHT • P3 -K2 (CAN SHIELD) P12 (WFS) m 7N • 106 P4 -82 • P12 -A I P12 -B-- N2 -• I CTS 14_ _ 0 - -35A� P1 -24 OCON2 1 E-- UNINSULATED -S6 - -� P4 -C4. P9 (CTS) 5 1 -A 1 I P9 -B, N4 (CAN LOW) P1 -17 • GRN -905 4 - , - 1 P14 (FTS) I (CAN HIGH) P1 -13 • YEL -904 1 P4 -F4 105 p14 -1 �� IP14 -2I-N7 LEGEND B BCA - BATTERY CHARGING ALTERNATOR B CAS - CAM POSITION SENSOR - P2 -6 ••-13R CLS - COOLANT LEVEL SENDER CRS - CRANK POSITION SENSOR P2 -5 •- 13 CT(i) - CURRENT TRANSFORMER CTS - COOLANT TEMPERATURE SENSOR P2 -4 12R D(#) - DIODE CURRENT _ ECM - ENGINE CONTROL MODULE SENSING P2 -3 - 12 ESS - EMERGENCY STOP SWITCH P2 -2 11 R F(i) - FUSE - FK -FUEL INJECTOR CONTROL P2 -1 •-- 11 FLA - FUEL LEAK ALARM FLS - FUEL LEVEL SENDER FTS - FUEL TEMPERATURE SENSOR - INSUL(i) - INSUUNK - MAT - MANIFOLD MR TEMPERATURE SENSOR I O V9A P i) - PLUGRES SENSOR VOLTAGE _ VI V8A V8A PMG - PE MAGNET GENERATOR SENSING V7 o WA NOTE RPS - RAIL PRESSURE SENSOR OCON(i) - QUICK CONNECT TERMINAL VO 0 VO I- 1 DOT CURRENT TRANSFORMER TOWARD SLB - STATIONARY LED BOARD I - I f1 VO V7q V8A V9A I1 SM - STARTER MOTOR F UEL LEVEL P1 -23 •- 63C +- �Vj(M� I 111 11112 12 12R 13 13R STAT STARTER SOLENOID TB3 I N { 8 I QCONt �� TB3 - OUTPUT TERMINAL BLOCK 250./ - • L1 TB5 - CONTROLLER A.C. FUSE BLOCK A L ES I S FLA OPTIONAL 1 •CTt T810 - ACCESSORY TERMINAL BLOCK BLOCK A •-1-3 1 1 ESTOP -1 • CT2 TO WFS - WATER IN FUEL SENSOR 13 LOAD I FUEL LEAK P1 -4 64 I N17 I CT3 1 - ENGINE BLOCK GROUND 1A 1A ESTOP -1A . LO muss TO SIB (P6) F R ■Imo I 1 KOHLER CO M OOT .� N .OY sat 110 MO t/ PWM1 P1- 20. - ( Am ] 1�r �smui�m1 u SEE DWG. -6957 - 2 . „•• Syr I PWMI+ P1 -16 O OR O a t me 7 um M!1 u e a ® 01 it mtu vro X 38- IB (P6) (VIFE] SEE DWG. ADV -6958 TO STAT [FRB] ""°'°°� """°""" �'" 125 -15d SCHEMATIC JD TIER III SEE DWG. ADV -6957 DECISION MAKER 3000 CONTROLLER M•• cos tt „� e•. "" DIAGRAM I 125 - 150 KW JOHN DEERE TIER III W/ ECM °•°M Drs 8-31-09 I -, W/ SPUT ACTIVATOR, 10, 30 & 600V ' on a -31-00 "'� MIL NO, ADV -7761 D I 8 7 6 5 4 3 2 1 I 8 I 7 I 6 I 5 4 I 3 I 1101 I S3n n. P79 7 AMP RFIAY OUPUT (7.1) CONNFCTIONS P78 SIN(B - FNDFD (SL -5V1 ANALOG INPUT CONNFCTIONS 2 w oA A [erf3f] MM ILK P29 -NC 2.1 RELAY NORMALLY CLOSED P28-GND AGND ANALOG RETURN f, - 2s - to (B (B - B) W - 7 - a) wo,ES [8e773] I P29 -COM 21 RELAY COMMON P28 -VN2 NO CONNECTION B 2 -04-10 6) , W-W WERE P (B-8) (B-a) P22 ADDED o-1 (B & -{) P29 -NO 2.1 RELAY NORMALLY OPEN P28 -VP2 ACH2 SIGNAL P30 7 AMP RFl 1P AY g11T 7 7 CONNECTIONS P28 - +5V SUPPLY (0.05 NIP MAX) HARNESS w/P,o� (c o-2 - 3) W WELD R %'/ P30-NC 2.2 RELAY NORMALLY CLOSED P28 -GND AGND OG RETURN LEADS 2A 3 2B RE To M2; (C - 5, - 6) SHUNT TRIP/ P30 -COM 22 RELAY COMMON P28 -NAIL NO CONNECTION PALM RELAY 1,01E , nom (89239) TU P28 -VP1 A011 SIGNAL P30 -NO 22 RELAY NORMALLY OPEN P28 - +5V SUPPLY (0.05 AMP MAX) D P31 ? � -A1RFI AY OUPUT (7.31 CONNECTIONS LEGEND P31 -NC 2.3 RELAY NORMALLY CLOSED P28 -GND AGND ANALOG REFERENCE P31 -COM 2.3 RELAY COMMON p7A DIFFFRFNT1M ( + / -3V1 ANN OG INPUT CONNFCTIONS P28 -VN2 ACH2 NEGATNE DIFFERENTIAL SIGNAL P31 -NO 2.3 RELAY NORMALLY OPEN P28 -VP2 ACH2 POSITIVE DIFFERENTIAL SIGNAL P( #) - PLUG D P28 - +5V SUPPLY 0.05 AMP MAX) p32 10 NIP RELAY OUPLR (2.4 & 25) CONNECTIONS p28_GND AGND OG RETURN QCON( #) - QUICK CONNECT DCB2 P32 -NO 2.4 RELAY NORMALLY OPEN P32 -COM 2.4 RELAY COMMON P28 -VN1 ACH1 NEGATIVE DIFFERENTIAL SIGNAL (COMMON FAILURE RELA TB ) - TERMINAL BLOCK P32 -NC 2.4 RELAY NORMALLY CLOSED P32 -NO 2.5 RELAY NORMALLY OPEN P28 - VP1 ACH1 POSTITVE gFFERENf1AL SIGNAL () W( - SONIC WELD P28 - +5V SUPPLY (0.05 AMP MAX) RELAY CONTACTS SEE 162 RELAY OUTPUT NOTE P32 -COM 2.5 RELAY COMMON NOTE CONTACT AUTHORIZED DISTRIBUTOR 32A2 K1 LINE CIRCUIT BREAKER P32 -NC 2.5 RELAY NORMALLY CLOSED TO DEFINE P28 A/D INPUTS. 5 2 3 NC 8d NC ' C (� z ) I — 2B I 2 M - I �- f - z SHUNT TRIP COIL PF1 42A I `'i H P27 CAN TERMINATOR CONNECTNyg PLACE THE P27 JUMPER ON THE 'IN' PINS 1 2 a' - ST I °4 °s °s RUN N2 ® � ®© o ° a °° RELAY 3 2A2 32A1 D K1 NC NO NO NO NO r� NO 0 0 0 © P27 P29 P30 P31 P32 .�c — o e (OPTIONAL) 2A I 2 8 -1 z PF2 OUT TB1 -8 (70): 3 PFt i� x ST 1 IN � TERMRiATat BATTERY ` pF1 \ 42A F-6 sr , N N3 I VOLTAGE PRESENT DCB1 PF2 ONLY WHEN F USE1 ( SHUNT TRIP WIRING) r �1 REMOTE I/O CAN REMOTE I/O BOARD GENERATOR IS RED BLK ) FUSE2 C P25 (OPTIONAL) OPERATING W1 I (YELLOW) (�nONAL) RED W2I I L J 1 AMP 1 P ,•••— REMOTE I/O !�! !�1!!R�wI��.. I�!� 1��R! IN ��811L1LL'� "�'I•. P28 TB10 32A 2 P1 2B C P Nt 2 A N1 NOTE: 2 W3 IF SHUNT TRIP OR FAILURE D EC 3000 CONTROLLER < 0 PICA P21 RELAY IS NOT USED. DISCONNECT L J V8 4 TAPE LEADS 2 & 32A P9A N1 /� • O N1 I V9 I= S O f O O 4 -c. ® H'- vO o _ � l J .1 l i O 5 I ® © a t1 32 O 32A Q p , TB2 2 q AUX \..{- \ SHUTDOWN I _ REM _ �� \ (CUST C OMER PROVIDED) ENGINE HARNESS (REF.) I/O T_ 4 4 ENGINE TB3 I� - 1_ START B 14P - 3 - r (CUSTOMER PROVIDED) I �}! _I_ LOCAL NOTE: TRANSFER SWITCH TERMINAL DESIGNATIONS B 24 CmmMem I -1 L]Ai.RGENCY MAY VARY FROM THOSE SHOWN HERE VERIFY eeee P2 (STMIDA T H THE APPROPRIATE RANSFER SWITCH S USING THE P22 TB1 ' 70 s f 1 APPROPRIATE TRANSFER SWTCH WIRING DIAGRAM. R P2 tOm ae�le�ee 13 12 It LOCAL REMOTE (TERMINALS 3 AND 4: REMOTE I eYY1 ® ®CE EM EMERGENCY START SWITCH OR ENGINE START ® , ,�� 6 I3R I2R I1R 2 TB3 STOP (OPiIONAL)H SWITCH) 3 21 1 1 CONTACTS ON TRANSFER SW r AUX 1A REMOTE EMERGENCY STOP - WARNING SWITCH SWITCH CONNECTIONS (CUSTOMER PROVIDED) - TO ENGINE HARNESS QCON1 I BATTERY CHARGER CONNECTIONS 14P 14P i\ PPOWER G' (OPTIONAL) 7- -14P —` SWITCH BATTERY — 61-* CHARGER - QCON2 FAULT I A P21 RS485 NON -ISOLATFO CONNFCTIONS 181 ANN OG /DIGRN INPUT FACTORY SFTTINGS A P21 -1 GND 181 -01 DCH1 NO FUNCTION TB2 -COM RELAY COMMON) COMMON FAULT P21 -2 + TB1 -012 DCH2 AUX WARNING 182 -COM RELAY COMMON) COMMON FAULT P21-3 - 181 -D13 DCH3 BATTERY CHARGER FAULT WARNING TB2 -NO RELAY NORMALLY OPEN) COMMON FAULT P21 -4 GND 181 -N1 ACH1 NO FUNCTION TB2 -NC RELAY NORMALLY CLOSED) COMMON FAULT r .v�Mat�o- I P21 -5 + T81 -Al2 ACH2 NO FUNCTION 161 -GND A/DGND ANALOG /DIGITAL RE ) COO INSTALLATION NOTE: r P21-6 RETURN NOTE: 182 RELAY OUTPUT MAY BE REDEFINED - FACTOR! FOR FIELD INSTALLATION A MAXIMUM OF TWO � t KOHL CO � . DEFAULT LISTED. CONTACT AUTHORIZED DISTRIBUTOR WIRE TERMINALS PER TERMINAL STRIP SCREW 6 o ....a „�, •.sa M m M o<ss, s Born m �Mmr M NOTE: 181 A/D INPUTS MAY BE REDEFINED - FACTORY FOR DETAILS. CUSTOMER TO CONNECT TO TB2 UNLESS IS RECOMMENDED UNLESS OTHERWISE NOTED ' � 7 " " °�' N 0A ° 0 °': _ ' TE D 51. 4u MRS s ma at garoN Ai ®N1 DEFAULTS U CONTACT AUTHORIZED DISTRIBUTOR SHUNT TRIP IS USED. IF SHUNT TRIP IS USED. CUSTOMER nw ,,� - FOR DETAILS. TO CONNECT TO DCB2 FOR COMMON FAULT. ON THE WIRING DIAGRAM. DO NOT EXTEND ,, an DIAGRAM DEC 3000 I ABOVE THE TERMINAL STRIP BARRIER. boo nx 2_ r AGCY INTERCONNECTION » TLX 2 -09-09 a" / / / '' �° , -, GM6719 D DEC 3000 ACCESSORIES n '' Ea. 2 - 09 - 09 ""'° `� 8 7 6 5 4 3 2 I I I 8 I 7 I 6 I 5 b 4 I 3 I 2 I 1 JUNCTION BOX CONTROLLER BOX "SY 8'h "1°°' IN I - 8 -27-09 I W ORAwIMG (87906) cRs I rr I ' ir rr P21 DEC-3000 CONTROLLER ■ ,v^ a„, 1 0 V7 �� V7A (TB5 -V7)� NI a a a 1§1 V8 o-- V8A (TB5 -V8) — 17 N" n M I H VO V9 ` vo (000N — (� P1 CONNECTIONS I D NOTE: QCON9 ® TB2 PIN /1 71 (P15 -3) 13 YEL YELL D OW (W18) CURRENT TRANSFORMER DOT 38 (P6)- 38 (P1 -16) 3 70 (W23) 14 5 N I OR 'H1' TOWARD GENER CT1 CT2 CT3 0a 4 64 (P30 - 1) 16 3B (QCON9) QCON10 TO 5B (P6) -1 5B (P1 -20) P23 ' 5 14N (W22) 17 GRN GREEN (W19) SLB (P6) [FRII] f QCON11 I ( I 1 � ° � r+ 793 7 70J (w17) 19 N SEE DWG. GM35943 t y7 (STAT) - --1- 7 - -V7 (TB5 -V7) I a ESS 9 N/C 21 %c �OCONID) QCON12 10 31A (P10 - 18) 22 N/C �'•--��- a —1A (ESS-2) 11 N/C 23 63C (P30 -3) TO VB (STMT) " ZL V8 (1B5-V8) 24 P1 4 II .- 12 P12 (QCON4) 24 35A (P1B -19) - 111 QC STAT [FRII] {0 ON13 35A 58 38 P12 64 1 (ESS -1) SEE DWG. GM35943 vs (sTAT){ V9 (785 - vs) I 63C 70 s P2 , P2 CONNECTIONS QCON14 I 31A L3 12 II PIN #1 11 (CT1 -X1) VO (STAT) — ]- VO (CONT -V O) TB 1 � 13R 12R 11 R 3 12 ( CT2 -X1 D I7 GRN YEL 14N 71 4 12R (CT2 -X2) I -- -- -- -- - -- -- 1 6 2 5 13 (CT3 -X7) 6 13R (CT3 -X2) r r r W20 S6 (P1B -17)� C z z z `— J ,-020 (P28 -E) ! S6 (QCON2) P1B C I 0 0 0 8 � IW -79 RN (P1B-16) P1B CHART S 1 QCON2 S6 (W20) - .-GRN (P28 -D L -- GRN (P1 -17) -� O Y O TB12 SIGNAL DESCRIPTION / W W 7 8 V - ED] 0 POSITION CONNECTED NOT CONNECTED 765 - 70 (P1 -3)708 (P1B -9� (P28 -C) r (P1B-15)-, 9 7 s 4 DROOP SELECT 1 ISOCHRONOUS DROOP yg L - - 70D (P1B-10)-, L - - YEL (P1- 13)- -� 14 14 93 ANALOG 2* +5 VDC REF CONTROL THROTTLE 3• SIGNAL ( +2.5 VDC NORM) - Bill = l n \ \ 7 0900 _ '-7N1 (P15 -2) 7 5 SENSOR RETURN ' I - , 7N (TB10 -7N CO._ -I 1 S6 I IDLE MODE 6 CONSULT FACTORY 14N (P1 -5) L -- NIA •- N16 (P N1A 8 -A) , 14N1 (P1B -14)' , TK;; ;; ' ¢ N17 (P30-2) • REMOVE RESISTORS IF PARALLELING N18 v ,. N18 (P30 -4) RESISTOR RESISTOR S N - - - - 510 OHM 4. K OHM I I i JUNCTION BOX Y. I l 9 ^ ,, N2 N2 \ PIN 11 N/C P1 B CONNECTIONS 2 14S (P15-5) 1 � �� TB10 a / N N \ 3 947 (TB10 -5) 1 2 3 4 5 6 P 0 7N QCON4 o P29 / 63C I E 63C ■ (OPTIONAL) I 6 814 (7810 -4) 5 915 (7810 -3) III w P30 B ` C 2 ® � ■ J / � 64 •1 �- 64 1 7 911 (7810 -2) B 03 I 0 I I I ,:, n 1O 8 714 (7810 -6) Y. a a a a a 4 ® 3 4 \. 9 708 23) I 1 N2 - - - - - - 1 1 N/c 23 n o a n d a o W17 a r - I r 1 — TO SHEET 2 11 N/C m n 7 ,-70H (7810 -70 - } 12 N/C I ` ,-70K (DIAG - LEGEND P30 CONNECTIONS 13 916 (DIAG) I BCA - BATTERY CHARGING ALTERNATOR 14 14N1 (W16) I - l \ - ---/ CAS - CAM SENSOR PIN /1 64 (P1-4) 15 YEL (W18) - CLS - COOLANT LEVEL SENDER 2 N17 (W22) 16 GRN (W19) r ll 1 P6 (QCON4) -� CRS - CRANK POSITION SENSOR 3 63C (P1 -23) 17 S6 (W20) P4 (P15 -1) CT( #) - CURRENT TRANSFORMER 18 31A (P1 -10) P3 (P18 -22) ---/ CTS - COOLANT TEMPERATURE SENDER 4 N18 W22 19 35A (P1 -24) P5 (TB10 -P) DU) - DIODE DIAG - DIAGNOSTIC LAMP 20 N/C . EBG - ENGINE BLOCK GROUND P15 CONNECTION$ I ESS - EMERGENCY STOP SWITCH P 11 P4 (W21) P1 5A _ ` P28 I io FUEL 022 (P28 -(P28-13) C - FU INJECTOR CONTROL 22 P3 (W21) 2 3 FT - FUEL TEMPERATURE SENSOR 3 7N ( P1 6 1 ? 45.011 n m MAT - MANI A TEMP SENSOR OPS - OIL PRESSURE SENDER 4 N/C ) 7R, 7, t x V, ° a fit) - PLUG ' 5 14S (P16 -2) s f � O o pic p P PRESSURE CONTROL VALVE ,a 1 CI) RPS - RAIL - QUICK CONNECT PRESSURE SENSOR M � AL sM - STTART ER MOTO D A A P28 CONNECTIONS 14-r SS - STARTER SOLENOID I PIN /A N16 (w16) " STMT - STATOR FOR SCHEMATIC SEE ADV - 7761 2 ,ra,, B 022 (P18 -21) TB1 - CONTROLLER BOARD TERMINAL BLOCK C YEL YELLOW (W18) TB2 - A/D TERMINAL BLOCK v � r r � 783 - OUTPUT TERMINAL BLOCK „m 1 o KOHLER CO D GRN GREEN (W19) TB5 - CONTROLLER A.C. FUSE BLOCK J° 11° °i POWER us ram 5 __ w Kowa, NI 53044 s m m USA. r 9e E 020 (W20) a t so rsna nra 7810 - ACCESSORY TERMINAL BLOCK ..: e. pi IC NB v m v COMMON M o D0 a ' ' F N/C . WFS - WATER IN FUEL SENSOR .7 MX G N/C ; ,, DAN '”` DIAGRAM, WIRING H N/C rr. CRS 8 -27-08 : .o.� / / / 125 -150 KW JD 2 J N/C 12 -150 KW JOHN DEERE 1 Drs 8 -27-09 ,. DECISION -MAKER 3000 CONTROLLER ""'°' ats 9 -27-09 `” GM70970 I D I 8 I 7 I 6 I 5 4 4 I 3 I 2 I I 8 I 7 I 6 I 5 b 4 I 3 I 2 1 1 KY UK KNOCK BY Y P1 CONNECTIONS ENGINE — 8 -27-09 NEW DRAINING [878051 CRS PIN I1 N/C 12 N/C — — _ — — — — — c N2 2 14S (SS) 3 947 (P3 13 916 (P3 -C1) a b e 84) 14 14N1 (EBG) 4 937 (P3 -H4) 15 YEL (W10) 63C 5 915 (P3 -A4) 16 GRN (W9) / 6 814 (P3 -C3) 17 WHT (W11) FUEL LEVEL SENDER ' 7 911 (P3 -G2) 18 31A (P17 -A) I / N (OPTIONAL) I 8 714 (P3 -G3) 19 35A (CTS) D D 9 708 (P3 -B2) 20 N/C I / 64 I 10 70D (D1) 21 022 (W15) 11 N/C . 22 P3 (SS) FUE. LEAK ALARM / (OPTIONAL) P 1 t TO SHEET 1 — 4 0 5 280 7 2 ) 8 0 3 O 777 Dt �/1 11) I �N 1 1 _w _ ORG (P2o - 8)� P2 CONNECTIONS P20 CONNECTIONS GRN (P1 -16) r� — GRN (P3 -81) PIN A P1 (SS) PIN A YEL (W10) L !N L4 YEL (P20-A) 8 P2 (W15) B ORG (W9) YEL (P1 -15) I (P3 -Al) L J ■ I 20A P20 \ WHT ( -17) rn WF1T (P3-K2) W15 Li (P3 -L1) L - -J , X022 (P1 -21 r — M1 (P3 -Mt) P2 1 L - - ( L4 P3 -1_4 M4 (P3-M4) c ( A D � (..6.:.... 8® P5 CONNECTIONS W12 NL2 (P3 -L2) —. 1 ' ' I J P16 CONNECTIONS P10 CONNECTIONS , - -N12 ( P17 — B) r -- NI (P3 — L3) PIN /1 Ni (W13) P9 CONNECTIONS NM2 (P3 -M2) �� ( 2 96 (P4 -F3) PIN A 5 (P4 -C4) PIN A GRN (P4 -E4) PIN A 77 (P4 -C2) (EBG) 3 95 (P4 -A3) B N4 (W19) B BLU (P4 -A4) B N10 ( P5 (OPS) P9 (CTS) P16 (CAS) P10 (MAT) r / \ l P l E® (OBE)) '—N2 (P12 -B P3 4 I AOe 10 '—Ni N10 P10 -B) — _ ( ) —' > m c, o m w 0 x I > m o o ct x `N (� S B � ) J N P4- 02 ®�OOOOOOO a wt - _ t ®� m � O N3 ` ' 95 3 `N7 (P14 -2) W13 — (1 i OOO a �' S O ®OO -380008800- 2 © 77 N 01 O BLK 104 / / \ , \ / p 0 I P6 CONNECTIONS �OOOOO ®OO E' O 4 LU ©O5 @ 610 OO PIN A YEL (P4-B4) P3 CONNECTIONS ' B ORG (P4 -04) N/C / P4 CONNECTIONS ,p. L a P7 (PCV) A2 N/C . PIN jA1 YEL (W10) Cl G1 N G2 911 (P1 -7) PIN /A1 YEL (P11 -4) I ® ® © ® A3 N/C . G3 714 (P1 -6) ( ) A 4 915 P1 -5) G4 N C A2 N/C E2 101 (P8 -1) B P7 CONNECTIONS ( / • El RED P11 -1 B P11 (FIC) P12 (WFS) P6 (CRS) RPS z' e1 GRN (W9) H1 N/c A3 95 (PS -3) E3 s9 (Pa -z) ( ) PIN =1 N3 (P4 -H1) B2 70B (P1 -) H2 N/C . A4 BLU (P16 -B) E4 GRN (P16 -A) 2 104 (P4 -H2) 83 N/C H3 N/C B1 ORG (P11 -2) F1 BLU (P11 -5) P12 CONNECTIONS ( 5 8 B4 947 (P1 -3) H4 937 (P1 -4) B2 106 (P12 -A) F2 S8 UNINSULATED C1 916 (P1 -13) J1 N/C 63 N/C F3 96 (PS -2) F4 105 (P14 -1) 2 PIN A 106 (P4 -62 p p C2 N/C J2 N/C ▪ YEL (P6 -A) a B N2 (w13) .. P8 CONNECTIONS C3 814 (P1 -6) J3 N/C . C1 BRN (P11 -6) G1 WHi (P11 -7) 14N1 (P1 -14) C4 N/C . J4 N/C C2 77 (P10 -A) G2 BL (P11 -8) _ 5 PIN /1 101 (P4 -E2) N11 (W12) D1 N/C K1 N/C C3 N C G3 N C - N9 I 2 99 (P4 -E3) D2 N/C K2 WHT (W11) C4 5 (P9 -A) G4 N/C 3 100 (P4-D3) / (02) O 1 GRN (P11 -3) H1 N3 (P7 -1) ( 03 N/C K3 N/C . P11 CONNECTIONS / N8 (03) D4 N/C K4 N/C D2 N (W13) H2 104 (P7 -2) — El N/C L1 L1 (w15) D3 100 (P8 -3) H3 N/C . PIN #1 RED (P4 P14 (FT) EBG BCA E2 N/C L2 NL2 (W12) D4 ORG (P6 -B) H4 N/C . I 2 ORG (P4 -B1) E3 N/C L3 NL3 (w12) 3 GRN (P4 -D1) 4 YEL (P4 -A1) P14 CONNECTIONS D1 P13 E4 N/C 14 14 (W15) ' t — 7oD ( P1 - 10) r1� fO O Fl N/C . M1 Mt (W15) 5 BLU (P4 -F1) PIN j1 105 (P4 -F4) 2 6 BRN (P4 -C1) 2 N7 (W13) O ® P13 CONNECTIONS I I F3 (W12) N/C . M3 N/C I 7 BHT (P4-G1) 6 BLK (P4-G2) F4 N / C 144 144 (W15 ) PIN j1 7001 (D1) tOP (W15) 35A (P1 -19) l A A • " P1 (P2 -A) SM P3 (P1 -22� 14S (P1-2) fill I = 11 KOHLER CO CTS NS (EBG) c w) SS WI AE + — + — : 014,.. A , �` nE aw III I I A � 5 mI C m. .S.A. MO a ....ate P 17 CONNECTIONS A a 03 E8r rn E utu er N MEC= ION KIM CO. KUL ML A 1 1 / BATTERY BATTERY + s .�.. AUK R aua CO MOM 101740. ' PIN A 31A (P1-1e) ®© 12 I/DC 12 VOC ,,,, ,,,,,,, s �„� MK DIAGRAM WIRING B N12 (w12) ` N9 (EBG) .. 3 d P17 (CLS) 125 -150 KW JOHN DEERE � e2 %ww / / / 1 15 KW JD CRS 5-27-09 raw 2-2 DECISION -MAKER 3000 CONTROLLER CRS 8 -27-09 GM70970 D 8 7 6 5 • 4 3 2 1 i 4 04, ce • NI am am Ns NE um No EN NIII 11110 IIMI NM MIll MI 11111111 1 1 Extended Five -Year or Three Thousand (3000) -Hour 1 Comprehensive Stationary Standby Limited Warranty This Kohler Standby Generator System has been manufactured and inspected with care by experienced craftsmen. If you are the original purchaser, Kohler Co. warrants for five years or three thousand (3000) hours, whichever occurs first, that the system will be free I from defects in material and workmanship if properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent to Kohler Co. within one year of supervised startup. I During the warranty period, repair or replacement at Kohler Co.'s option will be furnished free of charge for parts, provided an inspection to Kohler Co.'s satisfaction discloses a defect in material and workmanship, and provided that the part or parts are returned to Kohler Co. or an authorized service station, if requested. This extended warranty expires five full years after date of startup or after 3000 hours of operation, whichever occurs first. I This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, or normal wear and tear while in your possession. I The following will not be covered by this warranty: 1. Normal engine wear, routine tuneups, tuneup parts, 7. Engine coolant heaters, heater controls, and circulating adjustments, and periodic service. pumps after the first year. 2. Damage caused by accidents, improper installation or 8. Rental of equipment during performance of warranty I handling, faulty repairs not performed by an authorized repairs. service representative, or improper storage. 9. Non- Kohler- authorized repair shop labor without prior 3. Damage caused by operation with improper fuel or at approval from the Kohler Co. Warranty Department. speeds, loads, conditions, modifications, or installation 10. Parts purchased from sources other than Kohler. contrary to published specifications or recommendations. Replacement of afailed Kohler part with a non- Kohler part 1 4. Damage caused by negligent maintenance such as: voids warranty on that part. a. Failure to provide the specified type and sufficient 11. Radiators replaced rather than repaired. lubricating oil. b. Failure to keep the air intake and cooling fin areas 12. Fuel injection pumps not repaired locally by an authorized I clea servicing dealer. c. Failure to service the air cleaner. 13. Engine fluids such as fuel, oil, or coolant/antifreeze. d. Failure to provide sufficient coolant and /or cooling air. 14. Shop supplies such as adhesives, cleaning solvents, and e. Failure to perform scheduled maintenance as prescribed in supplied manuals. rags. I f. Failure to exercise with load regularly. 15. Expenses incurred investigating performance complaints 5. Original installation charges and startup costs. unless the problem is caused by defective Kohler 6. Starting batteries and the following related expenses: materials or workmanship. a Labor charges related to battery service. 16. Maintenance items such as fuses, filters, spark plugs, b. Travel expense related to battery service. loose /leaking clamps, and adjustments. 1 A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup. Standby systems not registered within 60 days of startup will automatically be registered by Kohler Co. using the Kohler Co. ship date as the startup date. I To obtain warranty service, call 1- 800 - 544 -2444 for your nearest authorized Kohler service representative, or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but I not limited to, incidental consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty, nor is anyone authorized to make any in our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF I PURCHASE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. 1 II KOHLER ® KOHLER CO. Kohler, Wisconsin 53044 Phone 920- 565 -3381, Fax 920 - 459 -1646 POWER. SYSTEMS the nearost sales/service outlet in the US US and Canada, phone 1- 800 -- n 544 53 444 KohlerPowerSystems.com 1 TP -5561 12/99c VJ C 0 fJ CO 0 s_ 0 0 (1) 0 a) 0- f 0 • 0 L. INN MN MN r ME MN • ■■ I- MN E MI - NM MN MI r 1 1 i Kohler Standby /Prime Generator Set Test Program Testing is an integral part of quality assurance. In keeping with our uncompromising commitment to quality, safety, I and reliability, every Kohler Standby /Prime power generator set undergoes an extensive series of prototype and production testing. Prototype Testing • Generator set cooling and air flow tests to verify I Prototype testing includes the potentially destructive maximum operating ambient temperature. tests necessary to verify design, proper function of • Reliability tests to demonstrate product durability, protective devices and safety features, and reliability followed by root cause analysis of discovered I expectations. Kohler's prototype testing includes the failures and defects. Corrective action is taken to following: improve the design, workmanship, or components. • Alternator temperature rise test per NEMA • Acoustical noise intensity and sound attenuation MG1 -32.6. Standby and prime ratings of the effects tests. alternator are established during this test. • Maximum power test to assure that the prime Production Testing mover and alternator have sufficient capacity to I operate within specifications. In production, Kohler Standby /Prime generator sets • Alternator overload test per NEMA MGi -32.8. are built to the stringent standards established by the prototype program. Every Kohler Generator set is • Steady -state load test to ensure voltage regulation fully tested prior to leaving the factory. Production I meets or exceeds ANSI C84.1, NEMA MG1 -32.17 testing includes the following: requirements and to verify compliance with steady - state speed control specifications. • Stator and exciter winding high - potential test on all generators. I • Transient test to verify speed controls meets or generators 180 Surge kW r or s larger. Continuity and exceeds specifications. balance tests on all rotors. • Transient load tests per NEMA MG1- 32.18, and • One -step, full -load pickup tests to verify that the ISO 8528 to verify specifications of transient performance of each generator set, regulator, and I voltage regulation, voltage dip, voltage overshoot, recovery voltage, and recovery time. governor meets published specifications. • Motor starting tests per NEMA MGi 32.18.5 to • Regulation and stability of voltage and frequency are tested and verified at no load, 1 /4 load, 1 /2 load, I evaluate capabilities of generator, exciter, and 3/4 Toad, and full -rated load. regulator system. • Voltage, amperage, frequency and power output • Three -phase symmetrical short- circuit test per ratings verified by full -load test. NEMA MG1 -32.13 to demonstrate short circuit I performance, mechanical integrity, ability to • sustain short-circuit current. • The proper operation of controller logic circuitry, prealarm warnings, and shutdown functions is • Harmonic analysis, voltage waveform deviation tested and verified. I per NEMA MG1 -32.10 to confirm that the • Any defect or variation from specification generator set is producing clean voltage within discovered during testing is corrected and retested acceptable limits. prior to approval for shipment to the customer. Torsional analysis data, to verify torsional effects are not detrimental and that the generator set will provide I dependable service as specified, is available upon request. Kohler offers other testing at the customer's request at an additional charge. These optional tests include power factor testing, customized load testing for specific application, witness testing, and a broad range of I MIL - STD -705c testing. A certified test report is also available at an additional charge. KOHLER ® KOHLER CO. Kohler. Wisconsin 53044 I Phone 920- 565 -3381, Fax 920- 459 -1646 POWER SYSTEMS For the nearest sales/service 5454 - in the US and Can d Canada, , phonhon -0 - phone 4 -2444 KohlerPowerSystemscom 1 G18 -56 12/05a 1 1 1 KOHLER POWER SYSTEMS 1 1 Miscellaneous 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 ( 7 1 6 I 5 1 4 3 1 2 1 I 1 ' SAE DIMENSION COLD CRANKING RESERVE CAP POST , PART Na I REV VOLTAGE AMPS AT 0 ° F MINUTES AT 80 ° F LAYOUT CHARGE BATTERY BC L W H WARN MINIMUM /STYLE TYPE CONSTRUCTION GROUP 11 _ 1 w .411Ai ;0•41•1•1•1111111.h IWU ::._V .1aMMIERSSM_:.WJ.I V.I . =11/ws; : :J ∎r��:il f■11111tlr iii_ : :_: : :ar 1 ■•• N i .�. i:_ i:w zli =wii: i_•r ra : ��. .- a �.raa_ - .=C : :.��.; r ��R� �='CR=:=::=: :)1=�.�:_.�C : ,_�'lll 411(�:�![>• >7�:iu :i L MI< 1 I .. - :: .�� i... w - :.wi: a w:a•w..__. =_...._ . _.. a=-s U._ .1=.. a. 324586 BR 330.2 [13.00] 173.0 [6.811 239.8 [9.441 12 950 185 C/3 WET SEE NOTE 2 31 I 324587 BR 330.2 [13.001 173.0 [6.811 BR 273.0 [10.15] 173.0 [6.811 239.8 [9.44] 12 950 200 C/3 DRY SEE NOTE 2 31 256984 228.6 [9.001 12 650 120 D/I WET SEE NOTE I 24 225289 BR 273.0 [10.75] 173.0 [6.81] 228.6 [9.00] 12 650 130 D/1 DRY SEE NOTE I 24 V I..'•_ ._ Mtw. __..INIV..l.Old■_Ve_.__ :MTV •._�_-:___._MVO ■ .. -.e - _�1■• .•_.∎`._ j ALTERNATE CONSTUC710N ON BOTTOM I 354147 BR 330.2 [13.00] 173.0 [6.81] 239.8 [9.44] 12 700 170 C13 WET SEE NOTE 2 31� OF BATTERIES ACCEPTABLE 354148 BR 330.2 [13.00] 173.0 [6.81] 239.8 [9.44] 12 700 150 C/3 DRY SEE NOTE 2 31 345309 BR 219.2 [8.63] 153.9 [6.06] 212.9 [8.38] 12 525 - E/1 WET SEE NOTE 1 55 II :. xe.: �••a1 : . =:na: =:::: 1,111:: :e :::_ ;e.;.:::_ 01422349 BR 527.1 [20.75] 282.4 111.121 276.4 [10.88] 12 1150 400 All DRY SEE NOTE I 8D 01434399 BR 527.1 [20.751 282.4 [11.12] 276.4 [10.88] 12 1150 430 A11 WET SEE NOTE 1 8D C GM48784 BR 208.0 18.191 173.0 [6.81] 196.9 [7.751 12 525 70 D/1 WET - 26 ' LAYOUT A LAYOUT B GM75512 BS 238.0 [9.38] 129.0 [5.06] _ 223.0 [8.81] 12 500 85 D/1 WET - 51 NOTE: DIMENSIONS IN [ ] ARE ENGLISH EQUIVALENTS. 1 4D 9 II STYLE 3 � STYLE 1 STYLE 2 1 8D 0 9 I p POS- 17.48 [.688] IIN TERMINALS TO ACCEPT 1 i -‹1 NEG 15.88 [.625] , 1 566.4 [0.25] BOLT il } 3/8 -16 UNC-2A THD II mIz I LAYOUT C LAYOUT D ao,- j 0 to m In j 1 : 9 - «i21.59-i24.2 ° 24 TAPER A CTUAL PART MAY NOT [�i.$50 ".954] I MATCH DRAWING VIEW REF .� N O ® B B N -: 31 0 II NOTES: M UI I) STYLE 3 CAN BE CONVERTED TO STYLE I BY INSTALLATION OF 254427 STUD CONVERTION KIT. 2) BATTERIES USING 'STYLE 3' STUDS MUST HAVE EITHER THE 'POS' OR 'NEG' STUD CLEARLY IDENTIFIED. 3) STYLE 3 TERMINAL TOROUE 10 Nm [15 FT LBS]. II NOTES: (APPLIES TO ALL BATTERIES) LAYOUT E SAE J537 DIMENSIONS ARE MAX ALLOWABLE DIMENSIONS. COLD CRANKING AMPS ARE MINIMUM ACCEPTABLE VALUES. I HOLD DOWN DESIGN IN COMPLIANCE WITH SAE STANDARDS. BATTERY WARNING LABEL TO BE LOCATED ON TAP OF BATTERY. (BETWEEN TERMINALS ON LAYOUT D) 55 MANUFACTURER MUST PROVIDE A CERTIFICATE CONTAINING MFGRS. NAME, MFGRS. PART NUMBER, AND KOHLER PART NUMBER CERTIFYING THAT THE BATTERY WAS BUIT TO INDUSTRY STANDARDS. SEE N.F,P.A. -110 FOR SPECIFIC DETAILS. CERTIFICATE REQUIRED ONLY ONCE PER BATTERY PART NUMBER. I MAY NOT BE CALCIUM - CALCIUTYPE. 1 ® 9 NOTES: (CHARGE TYPE) i o A LL DRY CHARGED BATTERIES MUST BE SUPPLIED WITH ACTIVATION INSTRUCTIONS ADHERED TO BATTERY C GED 8 E A AND LOOSE. BATTERY MUST ALSO BE IDENTIFED ON TOP AS: "DRY CHARGED, MUST ADD BATTERY GRADE i A I ELECTROLYTE, SEE ACTIVATION INSTRUCTIONS ''. - _ REV DATE REVISION 1SE£ INDIVIDUAL PART N0. FOR REVISION LEVEL Na(S (MIUS( Sr(un(0 KOHLER CQ TERIES SHOULD BE RECEIVED APPROPRIATELY MARKED AS DRYCHARGED OR WET STORAGE. j iMETRICT ( -41 BCI =(a(wc(SU(: OF THE BATTERY POSTS MUST BE SHIELDED WHEN BATTERIES ARE WET CHARGED. :POWER SYSTEMS KOHLER, ■I 5304+ U.S.A. LOCATIONS CORRECTED (0 C 8) 324586: i =t t O.zS j BATTERIES WHEN SHIPPED DRY - DO NOT REOU I RE POST PROTECTORS. 330.0 WAS 328.4, 173.0 WAS 171 .2, 239.8 . i t _ i :s sN.(u[ (101St THIS PERTT�A D NUii NOT N BE N USED T ExC la3. EPT KOHLER CO L. WAS 217.8, 324587: 330.2 WAS 333 2. SAM/ ANGLES £ 0' 30' CON NECTION ■ITN KOHLER CO. ■ORK. ALL RIGHTS OF II BR 10-22-07 - r NOTES: (BATTERY CONSTRUCTION) 256984 & 225289: 273.0 WAS 270.0, 173.0 / OR INVENTION ARE RESERVED. WAS 171.5, 228.6 WAS 225.6, 345197, =AI l uq< fEEil I) MUST BE LEAD - CALCIUM HYBRID OR LEAD - ANTIMONY TYPE. 213.0 WAS 260.4. 228.6 WAS 225.6, 354147 " "° 2 ) LEAD CALCIUM G R I D . 8 354148: 33 WAS 333. z [833211 APPROVALS DATE i BATTERY BS 4 -7 -10 (C -8) 345197 VOIDED PER 87080, 01475512 ! ••• S L R7 2-4 -80 , �� „_ �,,,� ADDED [895601 BA "' LI" E8!9-13- 83:Rr5< l< 10/ I - - 1 - "'"'"" RAD 9 -20 -83 244578 ID, 8 1 7 6 1 5 4 3 F 2 I II 8 l 7 6 1 5 l 4 1 3 2 1 OVERVIEW: PACKAGING: THE AUTOMATIC MULTI -LEVEL FLOAT/ EQUALIZE CHARGER SPECIFIED BELOW IS INTENDED TO I CHARGE ENGINE STARTING BATTERIES EITHER INDEPENDENT OR IN CONJUNCTION WITH AN ENGINE DRIVEN CHARGING SYSTEM. EACH CHARGER TO BE SHIPPED IN 254PIrn x 152r7rh x 891nr1 (10' x 6' x 3.5') (REF) CARTON WITH AN APPROPRIATE LABEL ATTACHED. AN OPERATIONAL / INSTALLATION MANUAL SHALL BE SUPPLIED WITH EACH INDIVIDUAL PACKAGE. BATTERY TYPES TO BE CHARGED: LEAD ACID PACKAGING LABEL: II GEL CELL THE PACKAGING LABEL SHALL CONTAIN THE FOLL ❑WING INFORMATION: KOHLER P/N INPUT: DESCRIPTION - BATTERY CHARGER D INPUT VOLTAGE: 90 VOLTS AC MFG. MODEL NO. INPUT FREQUENCY: 50/60 Hz MFG. PART NUMBER I DATE CODE II INPUT LEAD: WARRANTY: APPROXIMATELY 1.8M (72') (REF) TYPE SJTOW -40 °C TO 105 °C UL RATED WIRE. 2 YEAR FROM DATE OF PURCHASE FROM MANUFACTURE. TERMINATED IN PRE - MOLDED US STYLE 120 V 3 PRONG AC PLUG. DC OUTPUT: II AUTOMATIC FLOAT EQUALIZE 164.0 STEADY FULL LOAD CURRENT: 6 AMPS BULK 11.8 -14.0 VOLTS @ 5.0-6.0 AMPS L. 143.5 ABSORPTI ❑N VOLTAGE: 14.0 -14.5 VOLTS @ 1.5 -5.0 AMPS 10.3 52.2 II FLOAT VOLTAGE: 13,3 -14.5 VOLTS @ 0.1 -1.5 AMPS - .. BULK TO ABSORPTION TRANSITION: 14.0 VOLTS ABSORPTI ❑N TO FLOAT TRANSITION: 1.5 AMPS r ; CURRENT LIMIT 7 AMPS ' ' ' a° �� r� �� OUTPUT POWER LIMITS: 70 +2/-5 WATTS 4X 06.00 V.V @D m I 1 FLOAT TO ABSORPTION TRANSITION: 2.06 VOLTS PER CELL = II LINE REGULATION ACROSS INPUT BIB1rATO2 �— NIPS= 45-51 VOLTAGE RANGE: 1% Re (1.1 POWER YSTIMS SPARK PROTECTION CONNECTION AND OPERATION BLACK LETTERING ❑N WI Green �„1 YELLOW BACKGROUND w... AXIS= 13ai3.. c A V armvax II AIM= 1.1 -1-5 BATTERY CHARGER O 1 C OUTPUT LEAD: CAUTItN.To reduce the risk of electrical shock, n ti . APPROX. 1.2M (48') (REF) TYPE SJTOOW -50 °C TO 105 °C UL RATED WIRE WITH ON. RED correct arty to properly grounded outlet. C I AND BLACK WIRE INSULATI TERMINATED IN 9.5 rim (REF) RING STYLE TERMINALS. 1 j- uruT: 115 VAC wi6oH: € 1.6A - OUTPUT• I2 VDC Q 6 hops FUSES: MAX( BAT, 1170 Pro Hr Max ) CO C l cz ED rm ( THE FUSE MUST BE LOCATED APPROXIMATELY 5' FROM RING TERMINAL ON RED OUTPUT LEAD. ANow a Battery Types. Lead Add end Get Cell — ;I II DC OUTPUT: RATED PER UL (1257.. RATED ❑UTPUT) Y \ A.C.- 1 1 1 . "i v / � ISOLATION: 1 INPUT TO OUTPUT: 2500V ENVIRONMENTAL: OUTPUT LEADS- I 1 — '' STORAGE TEMPERATURE RANGE: -40 TO +70 °C ( 40 TO +158 °F) (SEE SPECIFICATIONS) a OPERATING TEMPERATURE RANGE: -40 T❑ +70°C ( 40 TO +158 °F) � HUMIDITY: 0 TO 100% (CONDENSING) •VIBRATION AND SHOCK: UL991 1 I REVERSE POLARITY PROTECTION: , NPUT LEADS (SEE SPECIFICATIONS) THE CHARGER SHALL SUSTAIN NO DAMAGE WHEN INCORRECTLY CONNECTED TO THE BATTERY IN REVERSE ORIENTATION. I I � 1 1 1 FUSE EN INC I B MOUNTING: ENCLOSURE: SHALL HAVE INTERGRAL MTG. FLANGES. (SEE SPECIFICATIONS) 1ii I RED SHALL PROTECT THE CHARGER CDMPDNETS FROM RAIN, SNOW, DUST AND DRIPPING WATER. ALL INTERNAL COMPONENTS PROTECTED FROM WATER DROPLETS. \F �_ w BLK II INDICATORS: � _ L. SHALL HAVE CHARGE INDICATOR LAMP TO INDICATE BULK CHARGE AND FLOAT CHARGE CYCLES. i 1 l i OPERATIONAL: - 11 `y II �I ' I CAPABLE OF WITHSTANDING AN INDEFINITE OUTPUT SHORT CIRCUIT WITHOUT DAMAGE TO THE CHARGER. c I __ SHALL OPERATE PROPERLY AND SUSTAIN NO DAMAGE WHEN CONNECTED TO INPUT POWER WHILE CONNECTED TO `� THE BATTERY AND CHARGING SYSTEM OF ENGINE WHILE ENGINE IS CRANKED, RUNNING OR SHUTDOWN. r1 DOCUMENTATION: II THERE SHALL BE AN INSTALLATION / OPERATIONAL MANUAL SUPPLIED WITH EACH CHARGER. PER KOHLER SUPPLIED ARTWORK. CERTIFICATIONS (US AND CANADA): MUST COMPLY WITH UL2200 II UL1236 MUST MEET CSA REQUIREMENTS EMI / RFI FCC CLASS B COMPLIANT AFTER CHARGER DATE CODE 8/26/04 A F PRODUCT LABELING: II THE LABEL ATTACHED TO THE CHARGER SHALL HAVE THE FOLLOWING INFORMATION R EV DATE REVISION B Y D MESS INE BBERI,D SPECIFIED K C Q 1 METRIC 1 PRO -E uaxrtoa UL LISTING A 5 t -03 (D-8)UPDATED INPUT LEAD: NOTE;(C 8)UPDATED a KKK I a25 POVE SYS TEMS , KOHLER, VI 53044 U S.0. KOHLER PART NUMBER OUTPUT LEAD & FUSES NOTES; (B -3) ADDED X x : 1D i�T rBas» THIS BRAVING IN DESIGN AND DETAIL IS KOHLER CYL C OLOR, FUSE & LENGHT NOTES TO OUTPUT LEADS; macs I o• arc PROPERTY AND MUST NOT BE USED EXCEPT IN DESCRIPTION ❑F ALL INDICATOR .1 MAX CONNECTION VITH KOHLER EEL VORK. ALL RIGHTS OF ALLOWABLE RANGE OF BATTERY UNIT CAPACITY (C -3) 'BATTERY CHARGER' REMOVED FROM DECAL; DESIGN t INVENTION ARE RESERVED. II ALLOWABLE BATTERY TYPES (695121 B TW %a " ` BATTERY CHARGER, OUTPUT CURRENT AND VOLTAGE B 10-7-04 (A -8) CLASS B COMPLIANT AFTER CHARGER DATE AP DATE 1 -6A FLOAT EQUALIZES INPUT VOLTAGE AND FREQUENCY CODE 8/26/04 WAS CLASS A COMPLIANT ;[733501 BTW ""' BTW 17 t 02 TTL u is.— 1 of 1 C 2-12-07 (C 3> UPDATE DRAWING TO MATCH LABEL 014 JS 11 -1 -02 , a PART, ADD UL FILEBE227501; (806821 BTW "'°'° DB 11 -1 -02 GM28341 1 D 8 7 6 5 1 4 3 2 1 1 8 1 7 1 6 1 5 4, 4 1 3 1 2 1 1 WV 041E PENSION m v 9-18-03 (B-8) 0131942 & G1131943 ADDED. [70412] RAC w 1 -12-05 () PART NUMBER O D (74045) SAY HOSE BARB o--8 NOTE AO x 5-15-08 (o-4) ADDED TYPE 3 COBB & ADDED 18462682 (1005278321] RAN 16 [.63] I.D. HOSE TERMINATE EACH LEAD WITH v 2 -10-09 (A-8) 326224 VOIDED (8639€ -11 s,w 2 PLACES OUTLET FEMALE A 1/4 USH CON INSULATED TERMINAL I 1 6-7 '0 (r1 - -8) 32 3Y7sss2 AND A GY7 583 ADDED (66926 1) SW LEADS TO BE LABELED I REVISION BLOCK INDICATES REVISION LEVEL OF DRAWING NOT PART WITH WIRE MARKERS BY REVISION. sa PART REVrnON LEVEL BERM PART NUTABER FOR ilk 1 SUPPLIER. (ABEL . CURRENT PART REVTS1ON LEVEL w 10 ° N ", ° G ° & U" D D w w (0 u cc co (L) PART NUMBER DECAL ON m n OPPOSITE SIDE OF INLET AND ABOVE MOUNTING RING I a of 11■••=1 0 Ifr ■Imml.■ I - 1219 [48] AM INLET 7 [54] OVERALL CORD LENGTH 254 [10] 108.0 [4.25] TYPE 2 CORD C TYPE 1 CORD C I 11 1 N "B" LENGTH ' C III STYLE A 111 STYLE B III III IN -BLOCK 1219 CORD OVERALL LH I S. _ I u STYLE D CORD LENGTH • N IN -BLOCK IN -BLOCK IN -HOSE • THERMOSTAT 75 IL o ■ THERMOSTAT • i THERMOSTAT •�• •�• •�• • • THER - tom, COPPER WASHER I �� 4 1 0 6.4 [0.25] = ( �� ) il ilul 4 HOLES 16 [.63] DIA. !off m O 0 I _ THREAD "A" THREAD "A" HOSE BARB THREAD "A' GM75553 AA 240 2000 8.3 2T/38'C[80'/100'F] FIG -3 2 IN -BASE SENSING UNIT ONLY a � .a -a3 GM75552 M 120 1800 15.0 - - 2T/38'C[807100'F] - FIG -2 - 2 IN -BASE SENSING UNIT ONLY I GM62682 X 120 1000 - 4.2 2T/38'C[80./100'F] NEMA 5 -151' 120 V.20A NEMA 5 -20P 240 V. 15A NEMA 6 -15P 120 V. 15A B GM31942 W 120 GM31943 W 240 1000 6.3 IN BLOCK /A 2T/38'C[80'/100' F] 49'/60'C[120'/140'F] 1/2 NPT FIG -4 FIG -3 1372 [54.0] 3 1372 1 120 V. 15 A. 1000 12.5 IN BLOCK /A 2T - /38'C[80'/100' F] 49'/60'C[120'/14O'F] 1/2 NPT F1G-1 [54.0] 1 FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 B : GM28585 W 120 1000 8.3 - - 2T/38'C[80'/100'F] - FlG -1 - 2 CORD THERMOSTAT [40' /60'F] 4) GM24948 W 120 1800 15.0 IN BLOCK /A 38'/49'C I-100' /120'F] 49'/60'C[120'/140'F] M14 -1.5 METRIC FIG -2 1575 [62.0] 1 GM24947 W 240 2000 8.3 IN BLOCK /A 38'/49'C [100' /120 F] 49'/60'C[120'/140'F] M14-1.5 METRIC FIG -3 1575 [62.0] 1 PLUG CONFIGURATION GM23006 W 240 2000 8.3 IN BLOCK /D 2T/38'C [80'/100 F] 49'/60 28 -1.25 6g METRIC FIG -3 762 [30.0] 1 0 • GM23005 W 120 1800 15.0 IN BLOCK /D 27/38•C [807100T 49'/60'C[120'/1401 28 -1.25 6g METRIC FIG -2 762 [30.0] 1 A ... _ - - - - - _ • - • - _� 1.5/) [ (r] I 3 24931 W 240 2000 8.3 IN BLOCK /B 38'/49'C _100'/120 F_ 49'/60'C[120'/140'F] 1/2 NPT FIG -3 1575 [62.0] 1 , b - 324930 W 120 1800 15.0 IN BLOCK /B 38'/49'C [100'/120'F] 49'/60'C[120'/140'F] 1/2 NPT _ FIG -2 1575 [62.0] 1 H H 358327 W 240 1000 4.2 - - 2T/38'C[80'/1 F] - FIG -3 _ - 2 IN -BASE SENSING UNIT ONLY _ I 0 358311 W 120 1000 4.2 - - 2T/38'C[80 "/100' F] 2T/38'C[80'/100' F] - FlG 1 - 1219 [48.0] 2 IN -BASE SENSING UNIT ONLY 352946 W 240 1500 6.3 FIG -3 2 IN -BASE SENSING UNIT ONLY id 352945 W 120 1500 12.5 - - 27/38'C[80'/100' F] - _ FIG-1 1219 [48.0] 2 IN -BASE SENSING UNIT ONLY NOTE: DIM IN [ ] ARE INCH. EQUIVALENTS I 336703 W 120 1500 12.5 IN HOSE /C 16'/2TC [60'/80' F] 38'/49'C [1OCT/120*F] FIG -1 1372 [54.0] 1 Q 326248 W 240 1500 6.3 IN BLOCK /A 38'/49'C [100 4T/60'412U/140'F] 5/8 -18 UNF 2A FIG -3 1372 [54.0] 1 U 326247 W 120 1500 12.5 IN BLOCK /A 38'/49'C [100./120.F] 49'/60C[120/140'F] 5/8-18 UNF 2A FIG -1 1372 [54.0] 1 METRIC CAD FILE A 326235 W 240 2000 8.3 IN BLOCK /A 38'/49'C I-1007120'F] 4T/60'C[120'/140'F] 1/2 NPT FIG -3 1575 [62.0] 1 A O 326234 W 120 1800 15.0 IN BLOCK /A 38'/49'C [100'/120'F] 49'/60 C[120'/140'F 1/2 NPT _ HG-2 1575 [62.0] 1 �"� 326229 W 240 1500 6.3 IN BLOCK /A 38'/49'C [100'/120T] 49'/60 C[120"/1401 1/2 NPT FIG -3 1372 [54.0] 1 O 326228 W 120 1500 12.5 IN BLOCK /A 38/49'C [100'/120'F] 49'/60'C[120/140'F] 1/2 NPT FIG -1 1372 [54.0] 1 ' �LII A• ., 51 WINETEP5 KOHLER CO IN 326224 Z 240 1000 4.2 IN HOSE /C 2T 38 C 80' 100' F] 38 49'C [100'/120' F FIG -3 1372 [54.0] 1 = * a , •••••:* u i sw6M FMS" POIER SYSTO1S Kowa. w 53044 USA 326 222 W 120 1000 8.3 IN HOSE /C 2T/38'C[80'/100' F] 38'/49'C [100' /120'F] - F1G -1 1372 [54.0] 1 a * m 7 w¢ x *I.s 7w�c 069IwM w s NKUSa ..- ai ,8T AID ' wens W6113± f3/ K 1Am 1wf E 11fm fIIlf w mIB.'ox uI I01 of p a. 326221 W 240 1000 4.2 IN BLOCK /A 38 /49'C [100' /120 F] 49'/60'C[ /140'F] 5/8 18 UNF 2A FIG -3 1372 [54.0] 1 ;,= (; AL mos 6�1 a swoon ME MEWED to O 326220 W 120 1000 8.3 IN BLOCK /A 3T/4TC [100'/120 F] 49'/60'C[120'/140'F] 5/8 -18 UNF 2A FlG -1 1372 [54.0] 1 APPw,y S 04,E HEATER, BLOCK 0167.3 145 4 s -27 -93 THERMOSTAT REMOTE SENSOR TANK SENSOR THREAD SIZE PLUG CONFIG. LENGTH CORD ,..a® � � � KaNE �°'° 3z62zO.arc 1 -1 CO PART NO. REV VOLTS WATTS AMPS iI'PE /STYLE TEMP. RANGE TEMP. RANGE "A" B.. TYPE REMARKS & 326220 ci I 0 8 1 7 1 6 1 5 l' 4 1 3 1 2 I"°" 1 I 8 I 7 1 . 1- 5 b 4 1 3 1 2 wr 1 110691011 1 KIT NUMBER BASE GRP. ITEM 1 ITEM 2 ITEM 3 ITEM 4 VOLTAGE WATTAGE VIEW MODEL 110691011 sr GM20968 -KA1 326228 25450 00062 (2.33 FT) 25450 00062 (4.67 FT) 120 100/125/150 JD 608TF /HF, TIER 1 " 2 CO-8) O°0°°° '� 1A16 ��/ ■ to 11 room [n1 "� -22-06 X- 312 -35 (REF) 1500 G/J s 3-10-07 (o- -[r� 7 (� 1 I GM209 -µA2 326229 X- 312 -49 (REF) ) - 240 135/150/180 JD 6068HF, TIER 11 _ X-312-4 VIER WAS GM20968 -µA3 326228 25450 00062 (1.21 FT) 25450 00062 (4.33 FT) 120 50/60/80 JD 4045TF, TIER 1 r io-l5 oa (0-7) wAI :wax 2_35 Fr was zsox -312 -- as w x- 312-24 — GM20968 -KB 1500 G/H -106 w 1042 2.33 rr WS 7.75 FT. x-312 -35 MPS x- 312 -36. GM20968 -K 44 326229 X -312 -4 (REF) X-312-57 (REF) 240 50/60/80/100 JD 4045TF /HF, TIER II les rr UM 2.33 FT. x -312 -5 IS x -312-35 [68370] SAY GM20968 -KA5 326234 25450 00062 (2.33 FT) 25450 00062 (1.83 FT) X -211 -1 - 120 1800 180/200 JD 6068HF, TIER II, 111 1 D GM20968 -KA6 326235 X- 312 -35 (REF) X -312 -5 (REF) 240 2000 K 125/150 JD 6068HF TIER Ill D • I ' • II I° °1 - ,•, I .� I !h IM. I i [.s 1 1 r . T , of �� =off ►, �ji1� = ; II I 1 t w�letinekii th _ 7 7 �� . � I : ��.� , � . = �I ( ltd - � � -=.__ FL I i Itt ..--_,..- ......, A ... 6 F • Iti-i-,. __ __ •. I II' ''�Il — ,,,z INTO ` �r ! , II I,��i� A ii: 7 � � // C 0 a ka F. 1 I i ��'■ N OTE: POSTION HOSE IN — • 141; 1' � � � �I ��, j ' � ; I L 1 c- 1 CLAMP SO HOSE �� G ( (. I,A I Q ` 6. i �..,.4_.�� ' t' L�� DOES NOT KINK. I�• a, 1 e i� �� n11M� ∎ ' i t i til i 1 te D D illi i D .,.... I. .41‘ 1 —0 • ''-ma. °' '' 279047 C- ROUTE BLOCK HEATER HOSE 3131 t ! e _ • lj �I ° A CROSS & UNDER FRONT — — L — — EDGE OF THE OIL PAN. � ° + ° � /. , �� ° 1,1 in 111 ° VIEW G M93 326219 \ , 0 M933- 06020 -60 (2) (IXP) 0 M933-08020-60 (2) (EXP) 11 M125A -06 -80 (2) (EXP) 279047 326219 M 0802 -80 (2) (EXP) M6923 -06 -80 (2) (EXP) M933- 08020 -60 (2) (EXP) M933- 06020 -60 (2) (EXP) ' P) 326219 IX(EXP) _ _ B M933- 08020 -60 (2) (EXP) 0 M933- 06020 -60 2 M125A -06 -80 (2) ((EXP) ) M6923 -08 -80 (2) ( M69 -O6 -80 () (EXP) E M6923 -08 -80 (2) (EXP) M6923 -06 -80 (2) (EXP) 279047 1 VIEW H VIEW J VIEW K 1 - ENGINE ENGINE BLOCK BLOCK . ENGINE NOTE: 273693 ji BLOCK EXPENCE SCREWS, NUTS, AND WASHERS ARE 273693 273692 LISTED AS "EXP" AND ARE NOT SPECIFIED ON I 273692 1S1 . 1 X -5821;1' REF X- 426 -10 (2) el....... /� . BILLS OF MATERIAL. 227642 `, . = _FOR PROPER ASSEMBLY METHOD, USE G -585 X -426 10 (2) GM11694 A GUIDELINE. X -582 -1 # O ' , (0.1)-7 *ill. G1.422991 X- 426 -10 (2) THERMOSTAT HOUSING 111 O METRIC CAD FILE A H OUSING TO THERMOSTAT WELL OR V IEW Q -A TORQUE TO 21 Nm [15 FT -LBS] (MAX) © A I VIEW D -D x -sae -1 VIEW B -B VIEW C -C VIEW F -F A 0111316016 M'M— w xxe as y ROSH P0113 3106. x0/eq w s70µ USAI xx 0 1" ZUNI( e6�e: w wxw w6 ear, w weea e0. wxrarr wo X * L6 7XXX 6s 212e7 w CUM= INN IOW CO. wwx "■B3 070 /0 .11166 a m 61 wewww we ssaED. I BLOCK HEATER KITS '.. DWG ASSY 1500- 2000W, 120V/240V GM 6-7 -01 BLOCK HEATER 40457F/6068HF ow'■ •■ o-7-01 '''' XP r - GliMeee -OM I w" 1 -1 JOHN DEERE """ S . 6-13-01 • GM20968 I D I 8 1 7 1 6 1 5 4 4 1 3 1 2 1 w°'•" 1 I 8 ( I 6 5 4 3 • 2 I i AL /CU MECHANICAL LUGS PER PHASE STANDARD BREAKER COMBINATIONS A BREAKER WIRE BENDING BREAKER 1 BREAKER 2 COMMENT AMPS WIRE RANGE II FRAME H - NOTES H 40-150 ONE #14 TO 3/0 427 [16.8] J I) SEE UNIT DIMENSION PRINT (ADV -XXXX) FOR ADDITIONAL DIMENSIONS, 175 ONE J/0 TO 4/0 L JUNCTION BOX AND STUB -UP LOCATION. J 200 -250 ONE 3/0 TO 350 KCMIL 41 3 [16.3] 0 - STD OR CFI 2) ADD SKID DEPTH TO WIRE BENDING HEIGHTS ON THIS PRINT U L 300 -400 ONE #I TO 600 KCMIL 369 [14.5] M - TO ARRIVE AT FULL WIRE BENDING SPACE. ONE #2 TO 500 KCMIL AL P STD OR GFI 3) CONSULT FACTORY FOR BREAKER COMBINATIONS NOT SHOWN D ONE #2 TO 600 KCMIL CU H H ON THIS PRINT. O 600 TWO 2/0 TO 350 KCMIL AL 362 [14.2] J H OR J 4) MECHANICAL LUGS ARE AVAILABLE FOR NEUTRAL. II TWO 2/0 TO 500 KCMIL CU L H. J OR L SEE ADV-7376. M 700 800 _ THREE 3/0 TO 500 KCMIL 341 [13.41 D H, J, L OR O NO GFI P 600 800 M OR P H. J. L OR 0 NO GFI 5) NEUTRALS ARE BONDED TO GROUND AS STANDARD. CONSULT LOCAL CODES OR SYSTEM REQUIREMENTS. II 6) CIRCUIT BREAKER FRAMES REFER TO STANDARD SQUARE -D PRODUCT. 7) STANDARD NEUTRALS PROVIDED ARE SIZED FOR MAXIMUM UNIT AMPS. GFI NEUTRALS ARE MATCHED TO THEIR CIRCUIT BREAKER AMPS. I 8) DIMENSIONS IN [ ] ARE INCHES. NEUTRAL $REAKER I f REAKER 2 r.5]1- (800A SHOWN) [(P -FRAME SHOWJ FRAME SHOWN) II - - - __! [1 C T (� 0 i 0 ® . tip 0 0> ° � � 1 0 1 0 IT 11 r� Ti H 0 ° li 11 °1II: °L j°U I ° o jj {'-r o i ] 0 _ -- I — . ,_. . 1 1 /' / i I I I I n� 0 I 11 Lill 41 4 j / V N V CD Qu u ® V- O © 31 0 0 00 �1 L/ u ii 0 0 11 0 i 1 ° B 6 1 4.3 ( 2) i 0. 0 ° E [ 014.3 (4) 32 [0.56] [1.3] `0 - 44.5 II c _ [1.75] 600A NEUTRAL [0.9] a 0 0 0 0 v, o 89 II — N" [3.5] - LOAD LUGS (SEE CHART) 1 II 1 i _ • __-_____L . ° 3 SHOWN WITH COVERS REMOVED II (ALL VIEWS) VIEW FROM ENGINE END (HALF VIEW SHOWN) A i T REY DATE ON COMPOSITE DIGS. SEE PART N0. FOR REVISION LEVEL BY ,ART, DI$R1SE IPUCAOER KOHLER CO METRIC PRO -E I1 �IKNSIg13 AN li N1L I NCTEK S 5 - 16 - 07 NEW DRAWING f 79677 WSD 2)l01(1MKRS Stt- POWER SYSTEMS, KOHLER. Iii 53044 U.S.A. MNR L[RiInSX THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. PROPERTY AND MUST NOT BE USED EXCEPT IN NAo. CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF ,,,,/ DESIGN OR INVENTION ARE RESERVED. � WSD 5 APPROVALS DATE DIMENSION PRINT LINE CIRCUIT BREAKER (LC B) KITS ""' WSD s -16 -oT eto • HONE �"` ° _I-1 o I 4S/4SW/4V/4W ALTERNATOR FRAME STYLES • AJH, 5 - I6 - 07 ADV -7371 I D 8 7 6 5 4 4 3 2 1 I 1 PART NO. REV AMPS VENDOR NO. GM47475 -1 40 HDL36040 REV DATE REVISION BY 10 -21 -05 NEW DRAWING [76459] RAG GM47475 -2 - 60 HDL36060 GM47475 -3 70 HDL36070 GM47475 -4 - 80 HDL36080 I D GM47475 -5 - 90 HDL36090 REVISION BLOCK INDICATES REVISION LEVEL OF DRAWING NOT PART D GM47475 -6 - 100 HDL36100 REVISION. SEE PART REVISION LEVEL BEHIND PART NUMBER FOR CURRENT PART REVISION LEVEL. U GM47475 -7 - 125 HDL36125 GM47475 -8 150 HDL36150 1 104.7 - 110.8 1 0 0 0 O 0 • - - — I - 38.0 N l c ---- 1.6 1 :-?- 1 C 8 O V C 6 1 0 CD N N (0 0 Li O o- W CC 00 CV I 0 2x 05.10 C) N 1 I `� C _ 0 co B B ' - 34.8 35.0- 87.4 1 1 2X 05.60 - -------------- /35.0 REF. - I SUGGESTED PANEL CUTOUT & MOUNTING 1 METRIC CAD FILE NOTES: MODELLED IN PRO /E 1 A UNLESS DTHTRWISE SPECIFIED — — A 1) DIMENSIONS ARE IN MIWME11RS 2) AL150HD LUGS EACH END (REF) K TOLERANCES ARE KO KOHLER CO ± 0.25 SURFACE FINISH POWER SYSTEMS, KOHLER, WI 53044 U.S.A. X.X t 1.0 1 #14-#10 AWG, TORQUE 5 Nm [50 IN -LBS] x ± 1.5 ✓ MAX. VI D RAWING, IN DESIGN AND DETAIL, 5 K Oi CO. PROPERLY AND ANGLES 1.0'30' MUST NOT BE US EXC IN CONNE MIN K OHIER CO. WORK. l OR (1) #8 -3/O AWG, TORQUE 14 Nm [120 IN -LB] "7" "� DWG, CIRCUIT R ER ALL RIGHTS OF DESIGN OR HYMN ARE EAK APPROVALS DATE HARDWARE INCLUDED: (2) #8 -32 SCREWS t AWN RAC 10- 21 -06 _ scALE 1 SQUARE D HD -FRAME CIRCUIT BREAKER CHECXED JMS 6-13-06 THERMAL NONE GM47475.DWG , AL MAGNETIC 3 POLE TOGGLE LUG -LUG SU s —,s -06 GM47475 C 8 7 1 6 5 4 1 3 I 2 I 1 1 44.5 31.0 X 9.5 1 35.7 7.9 _ 40.5 6.4 — [1.75] [1.22]1 [0.38] 44.5 18.3 _6.4 I [1.41] [0.31] [1.59] [0.25] I I [1.75] — [0.72] [0.25] 0 0 1. 00 to _ 0 - O r-- .--. _ 0 --__ 0 1 en r__, O 0 0 i� .-� <D Of O O O � O O O c0— c0— 71.4 I J302: . Q [2.81] [ 1.19] 8 9] � [1.25] [3.19 [1.25] — 1 I GM53097 KP1 [ 106.4 N 38.1 C LUG, #6 AWG -3/0 AWG X3 g7 P2 K GM53097 -KP3 [4.19] [1.50 II (USE WITH NEUTRAL WITH 2 -HOLE MTG) LUG, #6 AWG -350 KCMIL X3 WITH N6 AWG-350 KCMIL X3 (USE WITH NEUTRAL WITH 4 -HOLE MTG) (USE WITH NEUTRAL WITH 2 -HOLE MTG) GM53097 -KP4 LUG, #2 AWG -600 KCMIL X3 (USE WITH NEUTRAL WITH 4 -HOLE MTG) II _ 44.5 _ 49.2 9.5 [1.75] [1.94] 1 [0.38] 44.5 37.7 7.9 I [1.75] [1.48] 1 [0.31] I O I r 16.5 7.9 4 O O v _ vu _ [0.65] [0.31] II B _ � — 0 :: N M 0 E ' O O — u . -, _ 00 • r i r CO cr c0 O O O O N— —N ,o co �_ _ r-N u _ �_ - O • Fe 111 u O O O I O I - O O 0 0 _- __ 33.0 1_ 46.0 1 [4 119.9 — [1.38] 1- - 142.9 _ 38.1 _ [1.30] — [1.81] [5.63] [1.50] GM53097 -KP7 II 0M53097 -KP5 LUG, I/O AWG 750 KCMIL XI LUG, #6 AWG -350 KCMIL X4 0M57 KP6 (USE WITH NEUTRAL WITH 4-HOLE MTG) LUG, #2 AWG -600 KCMIL X4 A (USE ONLY WITH 4UA NEUTRAL WITH 4 - HOLE MTG) { II NOTES: REV DATE REVISION BY UNLESS OTHERWISE SPECIFIED - KOHLER CQ I METRIC I PRO -E II DIMEIIfIOYf NIE IY KILL INEIEK 1) ALL LUGS ARE SIZED FOR 1/2" MOUNTING HARDWARE. 7 -12 -07 NEW DRAWING [796777 xx1 o POK SYSTEMS, NG NOHLER, w1 53044 .S.A. % ER DRAwI I N DESIGN AND DETA IS O NONLER CO. "CI 21i0LGAIl[ESME: .LADIES S 1.5 fYAFfcE FINI%N THIS t o' 30' PROPERTY AND INVE M OST NOT DE USED E %C ELT IN 2) ALL KITS ARE SUPPLIED WITH 1/2" HARDWARE FOR MOUNTING TO BUS UP TO 3/8" THICK. ~ MAX. CONNECTION WIT NONLER CO. WOR ALL RIGHTS OF DE516N R TION ARE RESERV ' l ° 0 � '"` D PRINT II 3) REFER TO CIRCUIT BREAKER ADV'S FOR NEUTRAL TYPE. cuc¢s ALPNOVALS DATE LUG KITS 4) DIMENSIONS IN [ ] ARE INCHES. � wso 7 12 of 7 NONE Ic" .. I i1°T I of i �^^^' AJH 7 -12 -07 ADV -7376 D 1 8 1 7 6 5 4 3 2 1 ♦ -• VJ 0 () 0 CI D CO 0 16 Cl. Ibil 1 OM MN — NM MN MN MN I I MN I MN ME — M. MN I MN MN 1 I Generator Set/Transfer Switch Installation Checklist This document has generic content and some items may not apply to some applications. Check only the items that apply to the specific a pplication. Read and understand all of the safety precautions found in the Operation and Installation Manuals. Make the following installation checks before performing the Startup Checklist. 1 Note: Use this form as a general guide, along with any applicable codes or standards. Comply with all applicable codes and standards. Improper installation voids the warranty. Equipment Room or Weather Housing Does Not Does Yes fly I Not Li ❑ 25. Is there an exhaust line condensate trap with a drain Yes Apply installed? ❑ ❑ 1. Is the equipment installed in a fire- resistant room (made of non - combustible material) or in an outdoor ❑ ❑ 26. Is the specified silencer installed and are the hanger weather housing? and mounting hardware tightened? 1 ❑ ❑ 2. Is there adequate clearance between the engine and Li ❑ 27. Is a heat - isolating thimble(s) installed at points floor for service maintenance? where exhaust lines pass through combustible ❑ ❑ 3. Is there emergency lighting available at the wall(s) or partition(s)? equipment room or weather housing? ❑ ❑ 28. Is the exhaust line free of excessive bends and ❑ ❑ 4. Is there adequate heating for the equipment room or restrictions? Is the backpressure within outdoor weather housing? specifications. ❑ ❑ 5. 1s the equipment room clean with all materials not ❑ Li 29. Is the exhaust line installed with a pitch related to the emergency power supply system toward the outside of the building. I removed? ❑ ❑ 30. Is the exhaust line protected from entry by rain, ❑ ❑ 6. Is the equipment room protected with a fire snow, and animals? protection system? ❑ ❑ 31. Does the exhaust system outlet location prevent Engine and Mounting entry of exhaust gases into buildings or structures? 111 13 13 32. Are individuals protected from exposure to high ❑ ❑ 7. Is the mounting surface(s) properly constructed and temperature exhaust parts and are hot parts safety leveled. decals present? ❑ ❑ 8. Is the mounting surface made from non - combustible AC Electrical System material? ❑ ❑ 9. Was the generator -to- engine alignment performed ❑ Li 33. Does the nameplate voltage/frequency f the after attaching the skid to the mounting base? generator set and transfer nsfer s? match match Generator sets with two- bearing generators require normal /utility source ratings. alignment. ❑ ❑ 34. Do the generator set load conductors have adequate Lubrication ampacity and are they correctly connected to the circuit breakers and /or the emergency side of the ED ❑ 10. Is the engine crankcase filled with the specified oil? transfer switch? Cooling and Ventilation ❑ ❑ 35. Are the Toad conductors, engine starting cables, battery charger cables, and remote annunciator ❑ ❑ 11. Is the cooling system filled with the manufacturer's leads installed in separate conduits? specified coolant/antifreeze and purged of air? ❑ ❑ 36. Is the battery charger AC circuit connected to the ❑ ❑ 12. Is there adequate inlet and outlet air flow (electric corresponding voltage? louvers adjusted and ventilation fan motor(s) Transfer Switch, Remote Control System, Accessories 1 connected to the corresponding voltage)? ❑ ❑ 13. Is the radiator duct properly sized and connected to ❑ ❑ 37. Is the transfer switch mechanism free of binding? the air vent or louver? Note: Disconnect all AC sources and operate the ❑ ❑ 14. Are flexible sections installed in the cooling water transfer switch manually. I Fuel lines? 13 ❑ 38. Are the transfer switch AC conductors correctly connected? Verify lead designations using the appropriate wiring diagrams. ❑ ❑ 15. Is there an adequate /dedicated fuel supply? ❑ ❑ 39. Is all other wiring connected, as required? 1 ❑ ❑ 16. Are the fuel filters installed? Batteries and DC Electrical System 1J ❑ 17. Are the fuel tanks and piping installed in accordance ❑ u^ 40. Does the battery(ies) have the specified CCA rating with applicable codes and standards? and voltage? ❑ ❑ 18. Is there adequate fuel transfer tank pump lift ❑ ❑ 41. Is the battery(ies) filled with electrolyte and I capacity and is the pump motor connected to the connected to the battery charger? corresponding voltage? ❑ ❑ 42. Are the engine starting cables connected to the ❑ ❑ 19. Is the fuel transfer tank pump connected to the battery(ies)? emergency power source? ❑ ❑ 43. Do the engine starting cables have adequate length I fuel ❑ ❑ 20. Are flexible fuel lines installed between the engine and gauge? inlet and fuel piping? gas pressure available at the fuel 21. Is the specified ❑ ❑ 44. Is the battery(ies) installed with adequate air ❑ ❑ p g p ventilation? regulator inlet? ❑ ❑ 45. Are the ends of all spark plug wires properly seated I ❑ ❑ 22. Does the gas solenoid valve function? onto the coil /distributor and the spark plug? ❑ ❑ 23. Are the manually operated fuel and cooling water Special Requirements valves installed allowing manual operation or bypass of the solenoid valves? [3 ❑ 46. Is the earthquake protection adequate for the Exhaust equipment and support systems? ❑ ❑ 24. Is the exhaust line sized per guidelines and does it have flexible connector(s)? Is the flexible ❑ ❑ 47. Is the equipment protected from lightning damage? connector(s) straight? 1 1 I Generator Set/'Transfer Switch Startup Checklist T his document has generic content and some items may not apply to some applications. Check only the items that apply to the specific application. Read and understand all of the safety precautions found in the Operation and Installation Manuals. Complete the Installation Checklist before performing the initial startup checks. Refer to Service Bulletin 616 for Warranty Startup Procedure Requirements regarding generator set models I with ECM - controlled engines. Does Does Not Not Yes Apply Yes Apply ❑ ❑ 1. Verify that the engine is filled with oil and the cooling ❑ ❑ 29. Close the normal source circuit breaker or replace fuses system is filled with coolant /antifreeze. to the transfer switch. I ❑ (0 2. Prime the fuel system. ❑ ❑ 30. Check the normal source voltage, frequency, and ❑ ❑ 3. Open all water and fuel valves. Temporarily remove the phase sequence on three-phase models. The normal radiator cap to eliminate air in the cooling system. source must match the load. Replace radiator cap in step 21. ❑ ❑ 31. Open the normal source circuit breaker or remove fuses I ❑ ❑ 4. Place the generator set master switch in the to the transfer switch. OFF /RESET position. Observe Not -in -Auto lamp and ❑ ❑ 32. Manually transfer the load to the normal source. alarm, if equipped, on the controller. ❑ ❑ 33. Close the generator set main line circuit breakers, close ❑ ❑ 5. Press the lamp test, if equipped on controller. Do all the the safeguard breaker, and /or replace the fuses alarm lamps on the panel illuminate? connected to the transfer switch. ❑ ❑ 6. Open the main line circuit breakers, open the safeguard ❑ ❑ 34. Place the generator set master switch in the RUN breaker, and /or remove fuses connected to the position. generator set output leads. ❑ ❑ 35. Check the generator set voltage, frequency, and phase I ❑ ❑ 7. Turn down the speed control (electronic governor) or sequence on three -phase models. The generator set speed screw (mechanical governor).* must match normal source and load. ❑ ❑ 8. Verify the presence of tube oil in the turbocharger, if ❑ ❑ 36. Place the generator set master switch in the equipped. See the engine and /or generator set OFF /RESET position. operation manual. I ❑ ❑ 9. Place the generator set master switch in the RUN ❑ ❑ 37. Open the generator set main line circuit breakers, open the safeguard breaker, and /or remove the fuses position. Allow the engine to start and run for several connected to the transfer switch. seconds. ❑ ❑ 38. Reconnect the power switching device and logic ❑ ❑ 10. Verify that the day tank, if equipped, is energized. controller wire hamess at the inline disconnect plug at ❑ ❑ 11. Place the generator set master switch in the the transfer switch. OFF /RESET position. Check for oil, coolant, and ❑ ❑ 39. Close the normal source circuit breaker or replace fuses exhaust leaks. to the transfer switch. Place the generator set master ❑ ❑ 12. Turn on the water /oil heaters and fuel lift pumps. switch to the AUTO position. I ❑ ❑ 13. Check the battery charger ammeter for battery charging ❑ ❑ 40. Close the generator set main line circuit breakers, close indication. the safeguard breaker, and /or replace the fuses connected to the transfer switch. ❑ ❑ 14. Place the generator set master switch in the RUN 41. ace the transfer switch the TEST load test er swtc in te position position. Verify whether there is sufficient oil pressure. ❑ ❑ 1 Pl h p ( Check for oil, coolant, and exhaust leaks. I or open normal source circuit breaker). NOTE: Obtain ❑ ❑ 15. Close the safeguard circuit breaker. Adjust the engine proceeding. This procedure tests transfer switch speed to 50/60 Hz if equipped with an electronic operation and connects building load to generator set governor or to 52.8/63 Hz if equipped from the building authority before equipped with a mechanical power. governor.* ❑ ❑ 42. Readjust frequency to 50 or 60 Hz with total building ❑ ❑ 16. If the speed is unstable, adjust according to the loads.* appropriate engine and /or governor manual.* ❑ ❑ 43. Verify that the current phase is balanced for three ❑ ❑ 17. Adjust the AC output voltage to match the load voltage phase systems. using the voltage adjusting control. See the generator set/controller operation manual. ❑ ❑ 44. Release the transfer switch test switch or close the normal circuit breaker. The transfer switch should ❑ ❑ 18. Allow the engine to reach normal operating coolant retransfer to the normal source after appropriate time temperature. delay(s). ❑ ❑ 19. Check the operating temperature on city water - cooled ❑ ❑ 45. Allow the generator set to run and shut down models and adjust the thermostatic valve as necessary. automatically after the appropriate cool down time I ❑ ❑ 20. Manually overspeed the engine to cause an engine delay(s). shutdown (68 -70 Hz on 60 Hz models and 58 -60 Hz on ❑ ❑ 46. Set the plant exerciser to the customer's required 50 Hz models). Place the generator set master switch exercise period, if equipped. in the OFF /RESET position.* ❑ ❑ 47. Verify that all options on the transfer switch are adjusted ❑ ❑ 21. Check the coolant level, add coolant as necessary, and and functional for the customer's requirements. replace the radiator cap. Verify that all hose clamps are tight and secure. ❑ ❑ 48. If possible, run the building loads on the generator set for several hours or perform the load bank test if ❑ ❑ 22. Place the generator set master switch in the RUN required. position. ❑ ❑ 49. Verify that all the wire connections from the generator I ❑ ❑ 23. Verify the engine low oil pressure and high coolant set to the transfer switch and optional accessories are temperature shutdowns.* tight and secure. ❑ ❑ 24. Check the overcrank shutdown * ❑ ❑ 50. Verify that the customer has the appropriate ❑ ❑ 25. Place the generator set master switch in the engine /generator set and transfer switch literature. ' OFF /RESET position. Instruct the customer in the operation and maintenance of the power system. ❑ ❑ 26. Open the normal source circuit breaker or remove fuses 51. Fill out the startup notification at this time and send the to the transfer switch. ❑ ❑ . white copy to the Generator Warranty Dept. Include the ❑ ❑ 27. Disconnect the power switching device and logic warranty form if applicable. controller wire harness at the inline disconnect plug at III the transfer switch. ❑ ❑ 28. Manually transfer the load to the emergency source. I * Some models with an Engine Electronic Control Module (ECM) may limit or prohibit adjusting the engine speed or testing shutdowns. Refer to appropriate documentation available from the manufacturer. p4.a.s „ , UNITED STATES ENVIRONMENTAL PROTECTION AGENCY �' ” s, OFFICE OF TRANSPORTATION AND AIR QUALITY # •, I WASHINGTON, DC 20460 F ie i I CERTIFICATE OF CONFORMITY 41 PlAt 2010 MODEL YEAR '44 . Manufacturer: JOHN DEERE POWER SYSTEMS 1 Engine Family: AJDXL06.8104 Certificate Number: JDX- NRCI -10 -19.1 Intended Service Class: NR 6 (130 -225) 1 Fuel Type: DIESEL FELs: g/kW -hr NMHC +NOx: N/A NOx: N/A PM: N/A Effective Date: 12/16/2009 1 Date Issued: 12/16/2009 1 , I Karl J. Simon, Director Compliance and Innovative Strategies Division Office of Transportation and Air Quality 1 Pursuant to Section 111 and Section 213 of the Clean Air Act (42 U.S.C. sections 7411 and 7547) and 40 CFR Part 60 and I Part 89, and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following stationary and nonroad engines, by engine family, more fully described in the documentation required by 40 1 CFR Part 60 and 89, and produced in the stated model year. This certificate of conformity covers only those new stationary and nonroad compression - ignition engines which conform I in all material respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 60 and 89 and which are produced during the model year stated on this certificate of the said manufacturer, as defined in 40 CFR Part 60 and 89. It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 89.129 -96 and 89.506 -96 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant or court I order may lead to a revocation or suspension of this certificate for reasons specified in 40 CFR Part 89. It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR Part 89. I This certificate does not cover stationary and nonroad engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate. 1 1 1 1 1 Rating Specific Emissions Data - John Deere Power Systems ts 1 JOHN DEERE Rating Data 1 Rating 6068HF285K Certified Power (kW) 177 1 Rated Speed 1800 Vehicle Model Number OEM (Gen Set) 1 Units g/kW-hr g/h p -h r NOx 3.4 2.5 HC 0.1 0.1 1 NOx + HC 3.5 2.6 Pm I 0.12 I 0.09 1 CO I 1.1 0.8 1 Certificate Data Engine Model Year 2010 I EPA Family Name I AJDXL06.8104 EPA JD Name 1 350HAB EPA Certificate Number I JDX- NRCI -10 -19.1 1 CARB Executive Order 1 U -R -004 -0386 Parent of Family 6068HF285A 1 Units I g /kW hr NOx I 3.4 HC I 0.2 1 1 NOx + HC 1 3.6 Pm 0.18 I CO 1.3 The emission data listed is measured from a laboratory test engine according to the test procedures of 40 CFR 89 or 40 CFR 1039, as applicable. The test engine is intended to represent nominal production hardw are, and w e do not I guarantee that every production engine w ill have identical test results. The family parent data represents multiple ratings and this data may have been collected at a different engine speed and bad. Emission results may vary due to engine manufacturing tolerances, engine operating conditions, fuels used, or other conditions beyond our control. I This information is property of Deere & Company. It is provided solely for the purpose of obtaining certification or permits of Deere pow ered equipment. Unauthorized distribution of this information is prohibited Emissions Query V1.4.xls run on Jan -15 -2010 1 1 JDPS 1/15/2010 Page 1 1 1 SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT Application No 21865 East Copley Drive, Diamond Bar, CA 91765 462955 Page 1 CERTIFIED EQUIPMENT PERMIT r (NOT _A PERM! I' " I'O CONSTRUCT OR OPFR A FE) Granted as of November 21, 2006 Expires December 31, 2010 ID 92796 Legal Owner or Operator. DEERE POWER SYSTEMS GROUP ' P.O. BOX 5100 WATERLOO, IA 50704 -8000 ATTN: RICHARD A. BISHOP Equipment Location: SAME AS ABOVE The equipment described below and as shown on the approved plans and specifications are subject to the special conditions or conditions listed. Equipment Description INTERNAL COMBUSTION ENGINE, JOHN DEERE, 6 CYLINDER, TURBOCHARGED /AFTERCOOLED, MODEL 6068HF285K, 237 BHP, DIESEL FUELED, DRIVING AN EMERGENCY ELECTRICAL GENERATOR. Manufacturer Condition 1. THIS CERTIFIED EQUIPMENT PERMIT (CEP) IS NOT A PERMIT TO CONSTRUCT OR OPERATE. THE PERSON CONSTRUCTING, INSTALLING OR OPERATING THE EQUIPMENT AT EACH SPECIFIC SITE SHALL OBTAIN ALL NECESSARY PERMIT(S) TO CONSTRUCT AND PERMIT(S) TO OPERATE AND COMPLY WITH ANY OTHER DISTRICT RULES AND REGULATIONS INCLUDING THE REQUIREMENTS OF REGULATION XIII End User Conditions 1. OPERATION OF THIS EQUIPMENT SHALL BE CONDUCTED IN ACCORDANCE WITH ALL DATA AND SPECIFICATIONS SUBMITTED WITH THE APPLICATION UNDER WHICH THIS PERMIT IS ISSUED UNLESS OTHERWISE NOTED BELOW. ' 2. THIS EQUIPMENT SHALL BE PROPERLY MAINTAINED AND KEPT IN GOOD OPERATING CONDITIONS AT ALL TIMES. 3. A NON- RESETTABLE TOTALIZING TIMER SHALL BE INSTALLED AND MAINTAINED TO 1 INDICATE THE ENGINE ELAPSED OPERATING TIME. 4. AN ENGINE OPERATING LOG SHALL BE KEPT AND MAINTAINED ON FILE TO RECORD WHEN THIS ENGINE IS STARTED MANUALLY. THE LOG SHALL LIST THE DATE OF OPERATION, THE TIMER READING IN HOURS AT THE BEGINNING AND END OF OPERATION, AND THE REASON FOR OPERATION FOR A MINIMUM OF THREE YEARS FROM THE DATE OF ENTRY AND MADE AVAILABLE TO DISTRICT PERSONNEL UPON REQUEST. THE TOTAL 1 HOURS OF OPERATION (INCLUDING HOURS FOR MANUAL AND AUTOMATIC OPERATION) ORIGINAL (copy) 1 SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT 21865 East Copley Drive, Diamond Bar, CA 91765 Application No. 462955 ' Page 2 CERTIFIED EQUIPMENT PERMIT (NOT A PERMIT TO CONSTRUCT OR OPERATE) SHALL BE RECORDED SOMETIME DURING THE FIRST 15 DAYS OF JANUARY OF EACH YEAR. 1 5. THIS ENGINE SHALL NOT OPERATE MORE THAN 200 HOURS IN ANY ONE YEAR, WHICH INCLUDES NO MORE THAN 50 HOURS IN ANY ONE YEAR FOR MAINTENANCE AND TESTING ' PURPOSES. 6. THE OPERATOR SHALL NOT PURCHASE ANY DIESEL FUEL UNLESS THE FUEL I5 LOW- SULFUR DIESEL FOR WHICH THE SULFUR CONTENT DOES NOT EXCEED 15 PPM BY WEIGHT. EFFECTIVE ' JANUARY 1, 2006, THE OPERATOR SHALL ONLY USE DIESEL FUEL WITH A SULFUR CONTENT THAT DOES NOT EXCEED 15 PPM BY WEIGHT, UNLESS THE OPERATOR DEMONSTRATES IN WRITING TO THE EXECUTIVE OFFICER THAT SPECIFIC ADDITIONAL TIME IS NECESSARY. 1 7. OPERATION BEYOND THE 50 HOURS PER YEAR ALLOTTED FOR ENGINE MAINTENANCE AND TESTING SHALL BE ALLOWED ONLY IN THE EVENT OF A LOSS OF GRID POWER OR UP TO 30 MINUTES PRIOR TO A ROTATING OUTAGE, PROVIDED THAT: (A) THE UTILITY DISTRIBUTION COMPANY HAS ORDERED ROTATING OUTAGES IN THE CONTROL AREA WHERE THE ENGINE IS LOCATED OR HAS INDICATED THAT IT EXPECTS TO ISSUE SUCH AN ORDER AT A CERTAIN TIME; AND (B) THE ENGINE IS LOCATED IN A UTILITY SERVICE BLOCK THAT IS SUBJECT TO THE ROTATING OUTAGE. ENGINE OPERATION SHALL BE TERMINATED IMMEDIATELY AFTER THE UTILITY DISTRIBUTION COMPANY ADVISES THAT A ROTATING OUTAGE IS NO LONGER IMMINENT OR IN EFFECT. ' 8. THIS ENGINE SHALL BE A US EPA CERTIFIED, NON -ROAD COMPRESSION - IGNITION ENGINE, AS EVIDENCED BY THE MANUFACTURER'S ENGINE TAG. Please notify RAMAN PATEL at 909/396 -2466 when SCAQMD information packets are needed or if you have any questions concerning the C ertifi cat on/R egi strati on Program. T his Certified Equipment Permit is based on the plans, specifications, and data submitted as it pertains to the release of air contaminants and control measures to reduce air contaminants. No approval or opinion concerning safety and other factors in design, construction or operation of the equipment is expressed. or implied. This Certified Equipment Permit will become invalid if this application is cancelled. THIS PERMIT SHALL EX PIRE ONE YEAR FROM THE DATE OF ISSUANCE unless an extension is granted by the Executive Officer. 1 B i i / /!L� %!//1/ ' MAN C. PA L, P.E. Se or Air Quality Engineer 1 ORIGINAL (copy) 1 1 � s fyA..i.E.�t«w.dna�ctlw yac� EXECUTIVE ORDER U -R -004 -0386 ®.AIR RESOURCES BOARD JOHN DEERE POWER SYSTEMS New Off -Road Compression- Ignition Engines Pursuant to the authority vested in the Air Resources Board by Sections 43013, 43018, 43101, 43102, 43104 and 1 43105 of the Health and Safety Code; and Pursuant to the authority vested in the undersigned by Sections 39515 and 39516 of the Health and Safety Code I and Executive Order G -02 -003; IT IS ORDERED AND RESOLVED: That the following compression- ignition engines and emission control systems produced by the manufacturer are certified as described below for use in off -road equipment. Production engines 1 shall be in all material respects the same as those for which certification is granted. MODEL ENGINE FAMILY DISPLACEMENT FUEL TYPE USEFUL LIFE YEAR (liters) (hours) 1 2010 AJDXL06.8104 4.5, 6.8 Diesel 8000 SPECIAL FEATURES 8 EMISSION CONTROL SYSTEMS TYPICAL EQUIPMENT APPLICATION I Electronic Control Module, Direct Diesel Injection, Turbo Loaders, Tractor, Pump, Compressor, Generator Set, Other Charger, Charge Air Cooler, Smoke Puff Limiter Industrial Equipment 1 The engine models and codes are attached. The following are the exhaust certification standards (STD), or family emission limit(s) (FEL) as applicable, and I certification levels (CERT) for hydrocarbon (HC), oxides of nitrogen (NOx), or non - methane hydrocarbon plus oxides of nitrogen (NMHC +NOx), carbon monoxide (CO), and particulate matter (PM) in grams per kilowatt-hour (g /kw -hr), and the opacity-of -smoke certification standards and certification levels in percent (%) during acceleration (Accel), lugging (Lug), and the peak value from either mode (Peak) for this engine family (Title 13, California Code 1 of Regulations, (13 CCR) Section 2423): RATED EMISSION EXHAUST (g/kw -hr) OPACITY ( %) POWER STANDARD ' CLASS HC NOx NMHC +NOx CO PM ACCEL LUG PEAK CATEGORY so < kW < 225 Tier 3 s N/A N/A 4.0 3.5 0.20 20 15 50 CERT — — 3.6 1.3 0.18 14 3 30 1 BE IT FURTHER RESOLVED: That for the listed engine models, the manufacturer has submitted the information and materials to demonstrate certification compliance with 13 CCR Section 2424 (emission control labels), and 13 CCR Sections 2425 and 2426 (emission control system warranty). 1 Engines certified under this Executive Order must conform to all applicable Califomia emission regulations. This Executive Order is only granted to the engine family and model -year listed above. Engines in this 1 family that are produced for any other model-year are not covered by this Executive Order. I Executed at El Monte, Califomia on this li 9 day of December 2009. - woo vita -- 1 1 Annette Hebert, Chief Mobile Source Operations Division 1 1 1 1 ➢w: (z ( bf q A I if 1 I Engine Model Summary Form manufacturer. John Deere Power Systems Engine catOOaY Nonroad CI to i , r r EPA Enetrre Family AJDXL06.8 - 104 U - - oo1^ __, o3 & Mk Famy Nerve: 350HAB Process Code: New Submission I t.Fuei Ralc 5-Fuel Reim 7.Fu Rel t ¢ 6.Fuol Rate: e,e aaon Gaea s tlpORPM err/stoke Q peek HP (iii Q peer HP e.Taque RPM mmhVal+Ove� 1.Engine Code 2.Enpi• Model (SAE Gem) (for diesel oak) (foramen onto (sEA Gravy Segue Pbeibr/OPItaktxce. Dena Per SAE J1930 6068HF285A .., •,_ r ,r •: • ei ....... z is eoe6H =�.^ . -� .•u3.1o®210a,��t� e> �D .: :ezat�,l�eo ..�12e. is .: ;64:f15�1 dz. 1'�tE�CBPL:c = -,u It, stre I 6068HF2858 e069H 1 0 928002400 74.94142400 578.91 01500 1101500 80.3901500 EM EC t 606BHF285G :. n, :c4oeeH c ; . MoD _ �` 'S2f.;2i@ {500 s3§'4 4 Dili .95t4160l ; •EM`EGBP.L %' ., 6068HF2850 8068H 1e5 072200 92 0 8O. 0 578.91 1500 1 ' 0 ,.. 00.91 500 EM EC SR. 8088HF2851C `� ., , i..:. A� a'� - : J10O4H:: 0D . '__� -1 d�� .. ;+� i �`$ ,. ,�. g�. °� �,.•'�MIEGSPt �:: ;.: 8088HF285L 808811 1971401800 115.9001800 70.3391800 ' V f EM EC SPL ri t 8088HCQ82 ::-, �,al,�d.'+tB02�f19 , lOk ?JIb �.bL86t�r100��*r�:.bST .. A. : - . •, 0 . ,' ; °� ' 1 - EM:EGi$PL' °: 8068HFS82 80118H 1971 1800 115. 1800 70 , r . -1800 s t EM EC SPL e06eHFSe3. -. a0881i` ..1 v ; 436; _ 1l -fs 83 ': f if :. 1 i 'QIi of i'$ `:;;`. -. .sM1ECSP1 .,„ ' I 404511F28 5K 806811 197.1 1800 173.8001800 703501800 . laILI EM EC SPL ;:;; , 60 8 8088HN065 z b0O8H r ° � �r {6', � �0 ' :, _ a 73" ,:.•. 'r { r348, - � `9t �b0B3� '.SQO r EMEGSPI. 1' 7 d 60681FC28A 130118H 23737 1700 140.8001780 • 8360©1760 ,� EM EC $P1. i'•. 6068HFC28B -_ * .:11 'r 'i:; ��1 '= " ` 7 : ", 7Y' :'1 .�`*' "Saj : -'...r . +E .. ' EMEC SP�'.•, ! f 8068HFC28C . 808811 1908202350 98.00023 50 786402350 EM EC SPL • I 6088HFC28a .:C 80401- . a s : r �J06 OQ• '1!5 100 _ ' � . '' ; ; e. 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Is. ,. . s3 w 3 : : + i w -a - • t . <: .s » ", x.41;; ga rt' -5;, a x �1 G ..fan- .i*-' . - • .. � -7-- _ - .'�.'4. ..1 � _. � .. .- :.i''r•., ?4�s_ .. ..c ��t;: .< ..fin. �...�...... yt _. ... • . - : .i 'r t fi 'a !?,...*'---r.- : ' s sY: , d � Y s• 1 1 1 1 KOHUR POWER SYSTEMS TABLE OF CONTENTS 1 Section Sub - Section Literature Quote Model KSS- DMTA -0080S Spec Sheets I Dimensional Drawings Transfer Switch ADV -7189 Wiring Schematic Diagrams ' Transfer Switch GM46265 Transfer Switch GM46287 Warranty Warranty TP -5373 1 Warranty TP -6087 1 1 1 1 1 1 1 1 1 1 1 1 Job Name: HDE001 -015 (All) 80A ATS NIXON"' Offer: K300224048 ' Version 4.0 Page 1 Power Services Company ...the generator people NIXON POWER SERVICES 5901 GOSHEN SPRINGS ROAD NW SUITE G / NORCROSS, GA 30071 P: 770 -448 -6687 T: 800 - 586 -4966 F: 770 - 448 -6535 AUTOMATIC TRANSFER SWITCH ' 3 Pole, 4 Wire, Solid Neutral, 0080 Amps, Kohler automatic transfer switch, Model MODELK1, rated 480, 60Hz, complete with all standard equipment and housed in a NEMA Type 1 enclosure. ' Configuration Qty Description 15 KSS - DMTA -0080S 15 Warranty, 1 Year Standard 15 CSA Certification, Non - Bypass 15 Lit Kit, ATS Overhaul, KSS /KSP 15 Warranty - ATS, 5 Year Comprehensive 1 1 1 1 1 1 1 1 1 1 KOHLER,POWER SYSTEMS 1 1 Model KSS - DMTA -0080S i KOI'I POWE 1 9 MPAC® 1500 Controller * I am 40 • . %, Standard Features z Atha Attr REGISTERED • Microprocessor -based controller • Environmentally sealed user interface • LCD display, 4 lines x 20 characters, backlit I �� . • Dynamic function keypad with tactile feedback pushbuttons allows complete programming and viewing capability at the door • LED indicators: Source available, transfer switch position, service required (fault), and "not in auto" • Broadrange voltage sensing (208 --600 VAC) on all phases • Phase -to -phase sensing and monitoring with 0.5% accuracy on both sources • Frequency sensing with 0.5% accuracy on both sources I • Anti - single phasing protection • Phase rotation sensing for three -phase systems • Real -time clock with battery backup and automatic adjust for daylight saving time and leap year I • Time - stamped event log • Fail -safe transfer for loaded test and exercise functions • DIP switches: password disable and maintenance • Modbus® RTU and Modbus® TCP /IP protocols I • ( Modbus® register map available) • RJ45 connector for 10/100 ethernet connection • USB port with read /write compatibility t - � _, • Isolated RS-485 ports ,. • One -year limited warranty Programmable Features I Transfer Switch Standard Features • Programming and monitoring methods: • UL 1008 listed at 480 VAC o Monitoring and password - protected programming at the file # E58962 (automatic), # E86894 (nonautomatic) door using the keypad and display • CSA certification available o Program and monitor using a PC with Monitor III integrated I • Available with either automatic or non - automatic control generator set and gh the monitoring software • Available in 2, 3, or 4 pole configurations o Transfer files through the USB port • High withstand /closing ratings, for use with specific breakers only System voltage and frequency • • Electrically operated, mechanically held mechanism Voltage unbalance 1 Double- throw, mechanically interlocked design (break- before • make power contacts) • Overvoltage and over /underfrequency for all phases of the normal al and and emergency sources • • Enclosed arc chambers with arc chutes Time delays • Standard - transition model KSS and programmed- transition KSP Load /no load /auto -load test and load /no -load exercise functions I model available • Programmable inputs and outputs • Silver tungsten alloy contacts on 400 -600 amp models (Model Load control outputs (load stepping) KSS) • Selectable operating modes: utility- generator, generator- • Silver alloy main contacts (Model KSP) generator, or utility - utility I • Front - accessible contacts for easy inspection Load bank control for exercise or test • Programmed transition operation provides a center OFF position Pre /post- transfer, nine individual time delays for selected loads that allows residual voltages in the load circuits to decay (Model ABC /BAC /none phase rotation selection with error detection KSP) • Resettable historical data I • Main shaft auxiliary position- indicating contacts, one set Normal In -phase monitor and one set Emergency • Password protection, three security levels 1 1 1 KSS- DMTA- 0080S, continued 1 User Interface LED Indicators Communications • Contactor position: source N and source E • USB port with read /write capability I • Source available: source N and source E • Isolated RS-485 ports • Service required (fault indication) • connector for 10/100 ethernet connection • Not in automatic mode • Modbus® RTU and Modbus® TCP /IP protocols (Modbus® register map available) I LCD Display • USB Port. Upload or download files from a PC or a memory • System status device through the USB port. • • Line -to -line voltage Application software • • Line -to- neutral voltage Event history files I • Active time delays Language files • • Source frequency • Parameter settings • • Preferred source selection Usage reports • System settings • Feature configuration I • Common alarms • Load current, each phase (requires optional current Programmable Features transformers) • System voltage, 208 600 VAC • Inputs and outputs • System frequency, 50/60 Hz " I • Faults • Single /three -phase operation * • Time /date • Standard /programmed- transition operation * • Address • Preferred source selection • Event history • Phase rotation: ABC /BAC /none selection with error detection I • Maintenance records • and frequency pickup and dropout settings • Exerciser schedule • Voltage unbalance, enable /disable • Exerciser mode • In -phase monitor: enable /disable and phase angle • Time remaining on active exercise • Transfer commit/no commit 1 • Source /source mode: utility/gen, gen /gen, utility /utility Dynamic Function Tactile Keypad Operations • Passwords, system and test • Scroll up /down /forward /back • Time, date, automatic daylight saving time enable /disable • • Increase /decrease /save settings Time delays (see table) I • End time delay • Exerciser: calendar mode, loaded /unloaded up to 21 events • Start/end test • Test: load /no -load /auto load (1 60 minutes) • Reset fault • Automatic override on generator failure (loaded test and ' • Lamp test exercise) • External test: loaded /unloaded • Peak shave delay enable /disable Main Logic Board Inputs and Outputs • Current monitoring (requires optional current transformers) • Two (2) programmable inputs • Pre /post- transfer, nine individual time delays for selected Toads I • Two (2) programmable outputs, isolated form C (SPDT) contacts Resettable historical data rated 1 amp @ 30 VDC, 500 mA @120 VAC • System parameters factory-set per order. DIP Switches Modbus® is a registered trademark of Schneider Electric. I • Maintenance mode • Password disable I Event History View up to 99 time and date - stamped events on the display or on a personal computer equipped with optional Monitor III software. Download up to 2000 events with Monitor III software or download I complete event history file to a PC or a memory device connected to the USB port. 1 1 1 1 KSS- DMTA- 0080S, continued 1 Programmable Inputs Voltage and Frequency Sensing • External time delay input Parameter Default Adjustment Range • External battery fault Undervoltage dropout 90% of pickup 75 % -98% • External common fault Undervoltage pickup 90% of nominal 85 %- 100% • Inhibit transfer • Load shed to force transfer to OFF (programmed- transition Overvoltage dropout • 115% of nominal* 106 % - 135% I models only; requires optional load shed kit) Overvoltage pickup 95% of dropout 95% - 100% • Peak shave /area protection input Unbalance enable Disable Enable /Disable • External test Unbalance dropout 20% 5 % - 20% • Three - source system disable Unbalance pickup 10% 3 % - 18% 1 • Bypass disable Voltage dropout time 0.5 sec. 0.1 -9.9 sec. Underfrequency dropout 99% of pickup 95 % -99% Programmable Outputs Underfrequency pickup 90% of nominal 80 % -95% • Chicago alarm control Overfrequency dropout 101% of pickup 101 % - 115% • Common alarm events Overfrequency pickup 110% of nominal 105 % - 120% • Contactor position Frequency dropout time 3 sec. 0.1 -15 sec. • Exercise active * 690 volts, maximum. Default = 110% for 600 volt applications. • Failure to acquire standby source I • Failure to transfer Adjustable Time Delays • Generator engine start, source N and E Time Delays Default Adjustment • I/O module faults Range • Load bank control Emergency source engine start 3 sec. 0 -6 sec. I • Load control active (pre /post transfer delay, up to 9 outputs) Normal source engine start (gen/ 0 sec. • Loss of phase fault, source N and E gen mode) • External battery fault Emergency source engine 5 sec. • Non - emergency transfer cooldown • Not in automatic mode Normal source engine cooldown 2 sec. • Over /underfrequency faults, source N and E (generator) (gen /gen mode) • Over /undervoltage faults, source N and E • Peak shave /area protection active Failure to acquire standby source 1 min. I • Phase rotation error, source N and E Preferred to standby 1 sec. • Preferred source supplying load Standby to preferred 15 min. • Software- controlled relay outputs (four maximum) Pretransfer to preferred signal 0 sec. • Source available, preferred and standby Post - transfer to preferred signal 0 sec. 0 -60 min. t I • Standby source supplying load Pretransfer to standby signal 0 sec. • Synchronizing output Post - transfer to standby signal 0 sec. • Test active Failure to synchronize 1 min. • Transfer switch auxiliary contact fault Off (preferred to standby, II 1 sec. • Transfer switch auxiliary contact open programmed- transition only) • Voltage unbalance Off (standby to preferred, 1 sec. programmed- transition only) Auto load test duration 30 min. 1 -60 min. $ I tAdjustable in 1 second increments. Engine start can be extended to 60 minutes with an External Battery Supply Module Kit. 1 $1 minute increments. 1 1 1 1 I KSS- DMTA- 0080S, continued 1 Application Data 1 Environmental Specifications UL- Listed Solderless Screw -Type Terminals for Operating Temperature -20 °C to 70 °C (-4 °F to 158 °F) External Power Connections Storage Temperature -40°C to 85 °C (40 °F to 185 °F) Normal, Emergency, and Load Terminals I Humidity 5% to 95% noncondensing ' Switch Cables per Max Number Range of Input and Output Connection Specifications Rating, Pole of Cables per Wire Sizes Component Wire Size Range Amps Pole Copper or I Main board I/O terminals #12 -24 AWG Aluminum I/O module terminals #14 -24 AWG 0080 1 1 #8 to 3/0 AWG Use 60 °C minimum wire for #14 to #1 AWG. Use 75 °C minimum wire for 1 1/0 AWG and larger. Codes and Standards 1 • The ATS meets or exceeds the requirements of the following • EN61000 -4-4 Fast Transient Immunity Severity Level 4 specifications: • IEC 60947 -6 -1, Low Voltage Switchgear and Control Gear; I Underwriters Laboratories UL 508, • Standard for Industrial Multifunction Equipment; Automatic Transfer Switching Control Equipment Equipment • Underwriters Laboratories UL 1008, Standard for Automatic • EN61000 -4 -5 Surge Immunity Class 4 Transfer Switches for Use in Emergency Standby Systems file (voltage sensing and programmable inputs only) I # E58962 (automatic), # E86894 (nonautomatic) o IEC Specifications for EMI /EMC Immunity: • CSA C22.2 No. 178 certification at 600 VAC available,file # o CISPR 11, Radiated Emissions LR58301 o IEC 1000 -4 -2, Electrostatic Discharge • NFPA 70, National Electrical Code o IEC 1000 -4 -3, Radiated Electromagnetic Fields I • NFPA 99, Essential Electrical Systems for Health Care Facilities o IEC 1000 -4 -4, Electrical Fast Transients (Bursts) • NFPA 110, Emergency and Standby Power Systems o IEC 1000 -4 -5, Surge Voltage • IEEE Standard 446, IEEE Recommended Practice for o IEC 1000 -4 -6, Conducted RF Disturbances Emergency and Standby Power Systems for Commercial and o IEC 1000 -4 -8, Magnetic Fields 1 Industrial Applications o IEC 1000 -4 -11, Voltage Dips and Interruptions • NEMA Standard IC10 -1993 (formerly ICS2 -447), AC Automatic Transfer Switches 1 Contacts Resistive Load Inductive Load Motor Load, NC Motor Load, NO Engine Start 2 A @ 30 VDC N/A N/A N/A Contacts 1 Auxiliary Contacts 15 A @ 250 VAC N/A N/A N/A Weights I Weights are shown for transfer switches in NEMA type 1 enclosures, type 3R enclosures, and open units. Consult the factory for NEMA type 12, 4, and 4X enclosures. Weights are provided for reference only and should not be used for planning installation. See your local distributor for 1 submittal drawings. 1 Amps Nema Type Weight kg (Ib.) 80 NEMA 1 30 (65) 1 1 1 I KSS- DMTA- 0080S, continued 1 Withstand / Close -On Ratings (WCR) Standard Transition Model I The transfer switch is rated for use on a circuit capable of delivering not more than the RMS symmetrical amperes listed at 480 volts maximum, but no greater than the interrupting capacity of the selected circuit breaker. Circuit breakers are supplied by the customer. All WCR values are available symmetrical RMS amperes and tested in accordance with the I withstand /closing requirements of UL 1008. Certified Withstand /Closing Current Ratings in RMS Symmetric Amperes I Current Limiting Fuse Specific Coordinated Breaker Rattings Switch Rating, Maximum Fuse Fuse Class Maximum *Maximum *Maximum *Maximum amps Size, amps Amps Voltage Circuit Breaker Amps I Size, amps 0080 100 J 200000 480 V /60 Hz 400 30000 Suitable for emergency and standby applications on all classes of load, 30% tungsten rated on all amperages I Suitable for emergency and standby applications on all classes of load, 30% tungsten rated on all amperages Ratings with Specific Manufacturer's Circuit Breaker Withstand /closing ratings (WCR) in RMS symmetrical amperes for specific manufacturers' circuit breakers. I Molded -Case Circuit Breaker Switch Rating, WCR, Voltage, Max. Manufacturer Type Max. Size, I amps 80 amps RMS _ amps 30000 480 Cutler Hammer FDC, HFD 150 80 30000 480 Cutler- Hammer HJD, JDC 250 I 80 30000 480 Cutler- Hammer HKD, KD, KDB, KDC, LA 400 TRI -PAC, LCL 80 30000 480 Square D FC, Fl 100 I 80 30000 480 Square D KC, KH, KI 250 80 30000 480 Square D LA, LC, LE, LH, LI, LX, 400 LXI I 80 30000 480 Siemens CEDE, HED4, HED6 125 80 30000 480 Siemens CFD6, FD6, FXD6, HFD6 250 80 30000 480 Siemens CJD6, HJD6, HHJD6, 400 I HHJXD6, JD6, JXD6, SCJD6, SHJD6, SJD6 80 30000 480 GE TB1 100 I 80 30000 480 GE SEL, SEP, TEL, THLC1 150 80 30000 480 GE TFL, THLC2 225 80 30000 480 GE SFL, SFP 250 I 80 30000 480 GE SGL4, SGP4, TB4, 400 THJK4, THLC4, TJJ, TJK4, TLB4 I 80 30000 480 GE 1 1 1 KSS- DMTA- 0080S, continued ' Accessories Accessories are available either factory- installed or as loose kits, unless otherwise noted. Warranty CSA Certification • Warranty-5 -year comprehensive Warranty 1 • Warranty-1 -year 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 KS -D S MTA- 0080S, continued 1 Model Designation I Model Mechanism Transition Controls Voltage Poles Enclosure Curr • I- I I � I I- I I I I , 1 I . I � en` sting I Miscellaneous 1 Record the transfer switch model designation in the boxes. The transferswltch model designation defines I characteristics and ratings as explained below. Sample Model Designation: KSP- DCTA -0100S I Model Enclosure K Kohler Transfer Switch A NEMA it D: NEMA 4 Mechanism B: NEMA 12 F: NEMA 4X I C: NEMA 3R G: Open unit S: Specific- Breaker Rated Transition t NEMA 1 enclosure standard. Other types available S: Standard to order. I P: Programmed Controls D: M PAC ' 1500 1 Microprocessor Controls, Automatic F: MPAC 1500 Current Rating: Numbers indicate the current Microprocessor Controls, Non Automatic rating of the switch in amperes: 0040* 0150* 0260* 1 Voltage/Frequency 0080 * 0200 0400 C: 208 Vohs/60 Hz 0100 0225# 0600 D: 220 Vohs/50 Hz * Standard - transition models only. F: 240 Votts/60 Hz I G: 380 Volts /50 Hz H: 400 Volts/50 Hz J: 416 Vohs /50 Hz K 440 Volts/60 Hz Miscellaneous M: 480 Vohs/60 Hz S: Standard Connections I P: 380 Volts/60 Hz R: 220 Volts /60 Hz I Number of Poles/Wires N: 2 -pole, 3 -wire, solid neutral T: 3- pole, 4- wire, solid neutral V: 4- pole, 4 -wire, switched neutral 1 1 1 1 1 1 CI) 0) c CO L 0 ...... co c O .♦^ 0 a) cx. E 0 i i i 1 i I r. — MN w NM MN OM r M MI MI NM MN MI MEI - I i 1 1 6 1 4 1 3 1 2 I 'I : 1: �I , -, _ 68 [2.7]_ 273 [10.81 — '..— ..— .._.. —. 1 l M I ololol .�■ ill. N N I 1,, o CD j ,I " M I 00 rt_-4 �_ _ 1 1 M I SECURITY COVER I I 1- 1 I O PTIONAL ON NEMA I REQUIRED FOR NEMA 3R 9- M I SECTION C-C u N ACCESSORY MODULE B i I —► A BATTERY CHARGER (OPTIONAL) Lc) (OPTIONAL1 If . RECOMMENDED ENTRANCE AREA TOP & BOTTOM 1 1 1 8 o E 1 1 --E.0 m 1 ........ e I I 411 -- I 11■IItIi1i■1�� c5 �]� I NEUTRAL (2 8 3 POLE UNITS ONLY) 41 i 1 B PADLOCK H AS P I I • � `J • 0 0 0 AND NEMA 3R ONLY) I �- EQU IPMENT GROUND • N I M CI ' (SECUR OPTION Lc) O • B 000 0 DIMENSIONS IN [ ] ARE INCHES. .[ • 1 1 FINISH: ANSI 49 GRAY. p p REFER TO OPERATOR'S MANUAL PRIOR TO II 1 1: I 1 c INSTALLATION AND OPERATION OF UNIT. 0 . 1 SECTION A-A LOGIC DISCONNECT B A SECTION B-B (OPTIONAL) 450 [ 17 . 7 1 REV DATE REVISION BY RLESS RTNER.ISE SPECIFIER - 1 METRIC 1 PRO-E 2 -13 -06 NEW DRAWING [768421 WSD 21TR L ERANCESARE; INEILLIIETERS KOHLERCo A 2 -14 -08 (0 -2) EOUIPMENT GROUND NOTE ADDED; 4 [830931 BTW POWER SYSTEMS, KOHLER, WI 53044 U.S.A. NOTE : MODEL K1 SURFACE FINISH PROPERTYWI M IS AND UST NOT DE EXCEPT KOHLER CO. I ALLOW FOR M I N I MUM DOOR MPAC LOGIC o / MAX . CONNEC 0 440 KOHLER CO. WORK. ALL RIGHTS OF SWING CLEARANCE Of 508 [20.01 40 -225A 2, 3 & 4 POLE APPROVALS DATE =pox INVENTION ARE RESERVED. IN FRONT OF CABINET . STANDARD TRANSITION DIMENSION PRINT SPECIFIC BREAKER RATED wsD 2 -13 -06 STANDARD CONNECTION T< "`< NONE I <A° °°. Imo, o I NEMA 1 & 3R AJ H 2 -13 -06 ,. ""9OF0 AJH 2-13-06 ADV -7189 D I 6 I 5 3 I 2 1 1 1 7 1 6 4 I 3 2 1 1 l_ _ 241 [9.5] . A -•---1 i L. 1 J - 1 1 I - o I 1 - o ( Q J o O II I LOAD . I o I NORMAL � ' I mo o u t 1 _ —� N ` AUXILIARY CONTACTS E l t�� i J' ' `I _ 1 ( , ., 0 �' c N O 0 -0 ' J 1 A U 1 i o o --6. I ID, 1.:1 0 0 f I @ — @ I 1 1 0 v QD - \ ''_ w ENG START TERMINALS I i EMERGENCY ) 000 - - 1 �� - Q - o v, O c, °° P � C7 N a, 2 CO u I 1 1 1 4X 12.7 (.50] 73 [2.9] A S ECTION A -A II 305 [12.0] WEIGHTS KG (LBS) I 2 POLE 3 POLE 4 POLE 8 (62) 30 (65) 31 (68) I/ A SCREW TYPE TERMINALS A FOR EXTERNAL POWER CONNECTION REV DATE 2-13-06 NEW DRAWING (1fi8421 R €VISION 82 ONIESS MOUSE SPECIFIED- I ��I � - 11 NINENSIWS ARE IN MIlE1KEER2 KOHLER ca WSD t1 raERANCES ARE: POWER SYSTEMS. KOHLEA, WI 53044 U.S.A. RANGE OF WIRE SIZES (A -7) NEUTRAL UPDATED; (A -6) (3) 16-3/0 THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. II SWITCH RATING A 2-14 -08 (AMPS) MODEL K1 KCMIL WAS 414 TO I /0; (A -7) 4X 012.7 SURFACE fINISN PROPERTY AND MUST NOT 8E USED EXCEPT IM CONTACTOR (PER PHASE) NEUTRAL (2 & 3 POLE) GROUND MPAC LOGIC (.501 WAS 010 (.4] (4); [$3093] .A., CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF 40 -225A 2, 3 & 4 POLE BTW _ DESIGN OR IN4ENilON ARE RESERVED. �x1x0 NNS TU 40 150 (I) #8 TO 3/0 (3) #6 3/0 STANDARD TRANSITION SPECIFIC BREAKER RATED APPROVALS DATE DIMENSION PRINT (3) #6 -3/0 "° wsD 2-13 -06 200-225 (1) #6 TO 250 KCMIL (3) #4-600 KCMIL STANDARD NCONNE CONNECTION Ax N WSD 2 -13 -06 'wn NONE I 1" or 2 III OR (6) I/0-250 KCMIL - AJH 2-13-06 ADV -7189 D 8 7 6 5 3 2 I VJ 0 co -4= _c E 0 • C1) 0) ■I NM I I - - - .M UM -_- M I NM MN NM AIM INIII UM • MN I r MO OM MI r MO — — M M OM MI — ME — 8 1 7 1 6 1 5 b 4 1 3 I 2 I I F0! - 1 -04 -00 x144 SWTCC [144.4] 96 MLB PSB 01 - • ZIA ETHERNET P10 P4 01 -8 • P1 -10 • P1 -13 . U56 H... P1 -14 • _ 1 — P17 03, A4 - AU %ILIJARY CO6TATCT5 D CONTACTOR - BR - BRIDGE RECTIFIER I NO NO 3 I 4 I CNE - TRRELAY ANSFER COIL (NORMAL/EMERGENCY) p--- K1 K2 01-16 5N4 SE LTD)- - }f i _ C T ENGINE START LLD - LUQUIIDL0RYSTAL DISPLAY - 61 I I P1-1 jl P(10 - PLUG l i PSB - POWER SUPPLY BOARD Y SCE - COIL CLEARING CONTATC (EMERGENCY) TO POSMON INDICATION SCN - COIL CLEARING CONTACT LCD EMERCENLA SOURCE 5E - SWITCH POSITION CONTACT (EMERGENCY 05RI0N) -' ' SN - SWRCH 00511104 CONTACT (NORMAL POSITION) - SW( /) - DIP SWITCH AUXILIARY CONTACTS 161 - CUSTOMER CONNECTION TERMINAL BLOCK TB2 - AU %ILWLY TERMINAL BLOCK 010 P14 ® EC E8 EA 15A, 250VAC TS - TRANSFER SWITCH UIF - USER INTERFACE 1 STANDARD iBt P1 -74 T SCE I.` m Pt -18. C NO ' 1 --�- -i AS -1 PROGRAMMABLE P1 -6,4 '1,. -_T C © INPUT 1 x+>Y --I Ell N/C 01 -23. 01 -2 OPTIONAL C TS- TS- T$^ PROGRAMMABLE M K OUTPUT 1 A4 -2 AC1 43-2 ME E BR T Ell PROGRAMMABLE Na INPUT 2 EN N/C 0.1.11 -CA 10 ® MIA © 0 Q ., A4 -3 N A3 -3 m PROGRAMMABLE 11 ® OUTPUT 2 O- P1 -5 • 5 -C N _E TB2 01-24 • 04-4 }---b A3-4 L ai P1 -214 Ty L - •py „ a _NO T P1 -2D - © MODBUS_RS48S_81(4.) B © MODBUS_RS485._AI( -) P1 -19 . n MODBUS_R5485_82(4) B n MODBUS_R54&S_A2( -) Ell TS TSX TS n MODSU5_RS455_B1(�) m MODBUS_RS485_A1( -) 10 P1 -12 0 SCN 2 --a/ - m MODBUS_RS48S_82( +) P1 -11. G NO 3 • ® MODBUS_RS485_12( -) P1 -4 • P1 -22 • _ 5441 1 PASSWORD ®® NB 0 DIAGRAM SHOWN WITH "NORMAL" ENERGIZED 2 MAINTENANCE AND CONTACTOR IN THE NORMAL POSITION, 3 SPARE TO 4 SPARE NORMAL SOURCE A + v1 -1s K1 P1 -3 - `II • A Tmm....sz mAH �, OHLER CO x.F. MODEL KI "x >A ex vano smarm 4 40 -260 AMP L.,1„4:°, 7x'x 44aP aea It =MK OPEN TRANSITION "" DIAGRAM, SCHEMATIC SERIES RATED — 075 " , t - a, - as Aa 09 1 - wu / / / a a mmerm.PM M. - 8 1 ) 6 5 a 3 FOR WIRING DIAGRAM SEE GM46287 x'a� ,_ate xx"° 'x` GM46265 I DE OM • • • MI MI M • N 111111 MN I IIIIII MO 1.111 ME In .1. 111111 6 1 7 I 6 1 5 b 4 I 3 1 2 1 1 e0 MR AM. j M . - 1 -10-00 W Patna NM) aR e1 ENCLOSURE RIGHT SIDE WALL DOOR D A3, A4 - AUXILIARY CONTACTS D BAT1 - BATTERY, 4.IV (THM- 1550 /HP) BR - BRIDGE RECTIFIER TO OPTIONAL ONE - TRANSFER COIL (NORMAL/EMERGENCY) `,J, jy..JJ I(0 K 40041 ES J — COCEIAY NNECTOR (JAcK) I z 3 A I I I I I I T'I P17 1+4'151 1�4 — P e e T e v fl' P - CONNECTOR (PLUG) SCE - COIL CLEARING CONTACT RGE OPTIONAI NEUTRAL CONFIGURATIONS CONNECCRONS T82 P16 SN SWITCH POSRIO4 CONTACTC NORMAL) - COIL CLEARING ( ERGENCY POSITION) NONE TSI SN - SWITCH POSMON CONTACT (NORVAL POSITION) SWITCHED MM i U lf i 5W() TS �' r LC T8( #) - TERMINAL BLOCK - DIP SWITCH M I D maw H� 15 - TRANSFER SWITCH _ • .M CUSTOMER L Uli - USER INTERFACE - SEE a CONNECTIONS (- ^ _ _ , PT POSITION iI AC2 10 3N INDICATION i I. P/2 BR + LA LB C l,(+ LOAD 1 C x NO 5 1 =1 +HEAT 12 -II14 06 NC 40 T N ORMAL A{ A P Act - 1 1 1 Iq l 1 00 N A R TS COIL C 1 NC (57ANOARD) F4 7 C 1 44 As ® 1 J V* NC NC a } - f�J 1 wawa A{ SCN L} - : 1 0 NO NO 0-I— C007AC a 12- 1 NC NC o-44.- (OPTIONAL) P2 IBIEGI SCE A4 A3 01 -0 ' - -'-� t- o NO N00-1S- o- 7 L � C C o-A EA ES EC EN EMERGENCY I a NC NC o - . f TB2 x.21 ) 1 3 1 4 I ST ART ENGINE 21 v VV3 VV 9 6 vV1 ,N CONNECTIONS (CONTACTOR TO MAIN 10C10 BOARD) 22 16 CC 4 10 eC5 V J, 1 1 (SCE-NO) 13 13 (SE-NO) c 4° c 1 0 � 2 3 (-NT) 14 14 (-NO) c 23 10 is 11 7 3 3 3 (SC -SCN 90) 15 16 (TS-NC) 24 20 16 12 6 4 5 5 (6R -AC2) 17 WC (>S -EC) 6 ��0� 6 6 (15 -00) 16 16 (15 -08) B - 7 7 (TS -EA) 19 19 (TS -LA) 6 6 (T82-3) 20 20 (75 -L8) 9 9 (182 -4) 21 21 (TS -LC) 10 10 (5E -C) 22 22 (Ts -NN) 11 11 (TS -NB) 23 23 (75 -0N) 12 12 (T5 -NA) 24 24 (T5 -LN) - \ J - A A T KOHLER CQ as! MODEL Kt .» _� 1'RMP w"°p°owY0L 0Np16 v vs 40 -260 AMP '.,.;. A 7 wM 1 '�'e v .ao 4 " ° 0 "`" 0 w „ n+ K `Mr� .o t0. . OPEN TRANSITION A.w . we DIAGRAM, WIRING SERIES RATED - as 1 -16-oe „ Y 0.11257.01.0 1 1 AM , -,0.00 ; .i I FOR SCHEMATIC DIAGRAM SEE GM46265 " �'� AM . -10- *.* GM46287 1 DE 8 1 7 1 6 1 5 4 4 1 3 1 2 r 1 CO • • i i ' Transfer Switch and Bypass Isolation Transfer Switch One -Year Limited Warranty ' Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original consumer, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. Repair, replacement, or appropriate adjustment at Kohler Co.'s option will be furnished if the product, upon Kohler Co.'s inspection, is found to ' be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, repair or service by unauthorized persons, or normal wear and tear. ' Kohler Product Warranty Coverage* Transfer Switch and Bypass Isolation Switch One (1) year from date of startup 1 *Some restrictions may apply. Contact your Kohler distributor /dealer for full details. The following will not be covered by the warranty: ' 1. Normal wear, periodic service, and routine adjustments. 6. Rental of equipment during performance of warranty 2. Damage caused by accidents, improper installation or repairs. handling, faulty repairs not performed by an authorized 7. Non - Kohler- authorized repair shop labor without prior service representative, or improper storage. approval from the Kohler Co. Warranty Department. 3. Damage caused by operation above or below rated 8. Expenses incurred investigating performance complaints capacity, voltage, or frequency; modifications; or unless the problem is caused by defective Kohler installation contrary to published specifications, codes, materials or workmanship. recommendations, and accepted industry practices. 9. Maintenance items such as fuses, lamps, and ' 4. Original installation charges and startup costs. adjustments. 5. Damage caused by negligent maintenance such as: a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of other than factory- supplied or - approved repair parts and /or procedures. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup. Standby systems not registered within 60 days of startup will automatically be registered by Kohler Co. using the Kohler Co. ship date as the startup date. ' To obtain warranty service, call 1- 800 - 544 -2444 for your nearest authorized Kohler service representative, or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental consequential labor costs, installation charges, telephone charges, ortransportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE, ' is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. KOI"ILER KOHLER CO. Kohler, Wisconsin 53044 ' 920- 565 -3381, Fax 920 - 459 -1646 POWER SYSTEMS Phone For the nearest sales /service outlet in the US and Canada, phone 1- 800 - 544 -2444 KohlerPowerSystems.com ' TP -5373 12/99d 1 Extended Five -Year Comprehensive Transfer Switch Limited Warranty ' This Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original purchaser, Kohler Co. warrants for five years that the system will be free from defects in material and workmanship if properly installed, maintained, and operated in accordance with Kohler Co. instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent to Kohler Co. within one year of supervised startup. During the warranty period, repair or replacement at Kohler Co.'s option will be furnished free of charge for parts, provided an inspection to Kohler Co.'s satisfaction discloses a defect in material and workmanship, and provided that the part or parts are returned to Kohler Co. or an authorized service station, if requested. This extended warranty expires five full years after date of startup. 1 This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, or normal wear and tear while in your possession. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 6. Rental of equipment during performance of warranty ' 2. Damage caused by accidents, improper installation or repairs. handling, faulty repairs not performed by an authorized 7. Non - Kohler - authorized repair shop labor without prior service representative, or improper storage. approval from the Kohler Co. Warranty Department. 3. Damage caused by operation above or below rated 8. Expenses incurred investigating p g g performance complaints ' capacity, voltage, or frequency; modifications; or unless the problem is caused by defective Kohler installation contrary to published specifications, codes, materials or workmanship. recommendations, and accepted industry practices. 9. Maintenance items such as fuses, lamps, and 4. Original installation charges and startup costs. adjustments. 5. Damage caused by negligent maintenance such as: ' 10. Transfer switch main contacts. a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of other than factory-supplied repair 1 parts and /or procedures. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days afterthe date of initial startup. Product not registered within 60 days of startup will automatically be registered ' by Kohler Co. using the Kohler Co. ship date as the startup date. To obtain warranty service, call 1- 800 -544 -2444 for your nearest authorized Kohler service representative or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. ' KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty, nor is anyone authorized to make any on our behalf. ANY IMPLIEDOR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. KOHLER ® KOHLER CO. Kohler, Wisconsin 53044 Phone 920 - 565 -3381, Fax 920- 459 -1646 1 F'v' R SYSTE \,4S For the nearest sales /service outlet in the US and Canada, phone 1- 800 - 544 -2444 KohlerPowerSystems.com TP -6087 2100b 1 KOFILER POWER SYSTEMS TABLE OF CONTENTS I Section Sub- Section Literature Quote Model KSS- DMTA -0150S Spec Sheets I Dimensional Drawings Transfer Switch ADV -7189 Wiring Schematic Diagrams Transfer Switch GM46265 I Transfer Switch GM46287 Warranty Warranty TP -5373 1 Warranty TP -6087 1 1 1 1 1 1 1 1 1 1 1 1 Job Name: HDE001 - 015 (All) 150A ATS 1 NIXON, Offer: K300224058 Version 4.0 Page Power Services Company the generator people NIXON POWER SERVICES 5901 GOSHEN SPRINGS ROAD NW SUITE G / NORCROSS, GA 30071 P: 770 -448 -6687 T: 800 - 586 -4966 F: 770 -448 -6535 AUTOMATIC TRANSFER SWITCH 3 Pole, 4 Wire, Solid Neutral, 0150 Amps, Kohler automatic transfer switch, Model MODELK1, rated 480, 601 complete with all standard equipment and housed in a NEMA Type 1 enclosure. 1 Configuration Qty Description 17 KSS- DMTA -0150S 17 Warranty, 1 Year Standard 17 CSA Certification, Non - Bypass 17 Lit Kit, ATS Overhaul, KSS/KSP 17 Warranty - ATS, 5 Year Comprehensive 1 1 1 1 1 1 1 KOHLER.POWER SYSTEMS 1 i Model KSS -DMTA -01505 KOI'ILER POWER SYSTEMS II 1 9r,9�001 MPAC® 1500 Controller VI 4 UM ''' Standard Features rvAtrc err ECrsae�eo • Microprocessor -based controller • Environmentally sealed user interface • LCD display, 4 lines x 20 characters, backlit • Dynamic function keypad with tactile feedback pushbuttons allows complete programming and viewing capability at the door • LED indicators: Source available, transfer switch position, service required (fault), and "not in auto" • Broadrange voltage sensing (208 --600 VAC) on all phases • Phase -to -phase sensing and monitoring with 0.5% accuracy on both sources • Frequency sensing with 0.5% accuracy on both sources I • Anti - single phasing protection • Phase rotation sensing for three -phase systems • Real -time clock with battery backup and automatic adjust for daylight saving time and leap year I • Time - stamped event log • Fail -safe transfer for loaded test and exercise functions • DIP switches: password disable and maintenance • Modbus® RTU and Modbus® TCP /IP protocols I • (Modbus® register map available) • RJ45 connector for 10/100 ethernet connection AI • USB port with read /write compatibility t * ;ii • Isolated RS-485 ports IV 1 • One -year limited warranty Programmable Features 1 Transfer Switch Standard Features • Programming and monitoring methods: • UL 1008 listed at 480 VAC Monitoring and password - protected programming at the file # E58962 (automatic), # E86894 (nonautomatic) ° door using the keypad and display • CSA certification available o Program and monitor using a PC with Monitor III integrated I • Available with either automatic or non - automatic control generator set and ATS monitoring software • Available in 2, 3, or 4 pole configurations o Transfer files through the USB port • • High withstand /closing ratings, for use with specific breakers only System voltage and frequency • Electrically operated, mechanically held mechanism Voltage unbalance I • Double- throw, mechanically interlocked design (break- before- • Over /undervoltage and over /underfrequency for all phases of the make power contacts) normal and emergency sources • • Enclosed arc chambers with arc chutes Time delays • • Standard - transition model KSS and programmed- transition KSP Load /no load /auto-load test and load /no -load exercise functions model available • Programmable inputs and outputs • Silver tungsten alloy contacts on 400 -600 amp models (Model • Load control outputs (load stepping) KSS) ▪ Selectable operating modes: utility- generator, generator- • Silver alloy main contacts (Model KSP) generator, or utility utility I • Front - accessible contacts for easy inspection Load bank control for exercise or test • Programmed transition operation provides a center OFF position • Pre /post- transfer, nine individual time delays for selected loads that allows residual voltages in the load circuits to decay (Model • ABC /BAC /none phase rotation selection with error detection KSP) ▪ Resettable historical data I • Main shaft auxiliary position - indicating contacts, one set Normal In -phase monitor and one set Emergency • Password protection, three security levels 1 1 KSS- DMTA- 0150S, continued 1 User Interface LED Indicators Communications • Contactor position: source N and source E • USB port with read /write capability • Source available: source N and source E • Isolated RS-485 ports • Service required (fault indication) • RJ-45 connector for 10/100 ethernet connection • Not in automatic mode • Modbus® RTU and Modbus® TCP /IP protocols (Modbus® register map available) 1 LCD Display • USB Port. Upload or download files from a PC or a memory • System status device through the USB port. Line -to -line voltage • Application software • • Line -to- neutral voltage • Event history files • Active time delays Language files • • Source frequency Parameter settings • • Preferred source selection Usage reports • System settings • Feature configuration • Common alarms • Load current, each phase (requires optional current Programmable Features transformers) • System voltage, 208 600 VAC * • Inputs and outputs • System frequency, 50/60 Hz * I • Faults • Single /three -phase operation * • Time /date • Standard /programmed- transition operation * • Address • Preferred source selection • Event history • Phase rotation: ABC /BAC /none selection with error detection • Maintenance records • Voltage and frequency pickup and dropout settings • Exerciser schedule • Voltage unbalance, enable /disable • Exerciser mode • In -phase monitor: enable /disable and phase angle • Time remaining on active exercise • Transfer commit/no commit 1 • Source /source mode: utility/gen, gen /gen, utility /utility Dynamic Function Tactile Keypad Operations • Passwords, system and test • Scroll up /down /forward /back • Time, date, automatic daylight saving time enable /disable 1 • Increase /decrease /save settings • Time delays (see table) • End time delay • Exerciser: calendar mode, loaded /unloaded up to 21 events Start/end test • Test: Toad /no -load /auto Toad (1 60 minutes) • • Reset fault • Automatic override on generator failure (loaded test and 1 • Lamp test exercise) • External test: loaded /unloaded • Peak shave delay enable /disable Main Logic Board Inputs and Outputs • Current monitoring (requires optional current transformers) • Two (2) programmable inputs • Pre /post- transfer, nine individual time delays for selected loads • Two (2) programmable outputs, isolated form C (SPDT) contacts . Resettable historical data rated 1 amp @ 30 VDC, 500 mA @120 VAC * System parameters factory-set per order. I DIP Switches Modbus® is a registered trademark of Schneider Electric. • Maintenance mode • Password disable I Event History View up to 99 time and date - stamped events on the display or on a personal computer equipped with optional Monitor III software. Download up to 2000 events with Monitor 111 software or download I complete event history file to a PC or a memory device connected to the USB port. 1 1 1 S -DMTA -01505 continued 1 KS , 1 Programmable Inputs Voltage and Frequency Sensing • External time delay input Parameter Default Adjustment Range • External battery fault Undervoltage dropout 90% of pickup 75 % -98% 1 • External common fault Undervoltage pickup 90% of nominal 85%-100% • Inhibit transfer • Load shed to force transfer to OFF (programmed- transition Overvoltage dropout' 115% of nominal' 106 % - 135% models only; requires optional load shed kit) Overvoltage pickup 95% of dropout 95 %- 100% 111 • Peak shave /area protection input Unbalance enable Disable Enable /Disable • External test Unbalance dropout 20% 5 % -20% • Three - source system disable Unbalance pickup 10% 3 % -18% • Bypass disable Voltage dropout time 0.5 sec. 0.1 -9.9 sec. Underfrequency dropout 99% of pickup 95 % -99% Programmable Outputs Underfrequency pickup 90% of nominal 80 % -95% • Chicago alarm control Overfrequency dropout 101% of pickup 101 % - 115% 1 • Common alarm events Overfrequency pickup 110% of nominal 105 % - 120% • Contactor position Frequency dropout time 3 sec. 0.1 -15 sec. • Exercise active * 690 volts, maximum. Default = 110% for 600 volt applications. • Failure to acquire standby source I • Failure to transfer Adjustable Time Delays • Generator engine start, source N and E Time Delays Default Adjustment • I/O module faults Range • Load bank control Emergency source engine start 3 sec. 0 -6 sec. I • Load control active (pre /post transfer delay, up to 9 outputs) Normal source engine start (gen/ 0 sec. • Loss of phase fault, source N and E gen mode) • External battery fault Emergency source engine 5 sec. • Non - emergency transfer cooldown I • Not in automatic mode Normal source engine cooldown 2 sec. • Over / underfrequency faults, source N and E (generator) (gen /gen mode) • Over /undervoltage faults, source N and E • Peak shave /area protection active Failure to acquire standby source 1 min. I • Phase rotation error, source N and E Preferred to standby 1 sec. • Preferred source supplying load Standby to preferred 15 min. • Software- controlled relay outputs (four maximum) Pretransfer to preferred signal 0 sec. • Source available, preferred and standby Post- transfer to preferred signal 0 sec. 0 -60 min. t I • Standby source supplying load Pretransfer to standby signal 0 sec. • Synchronizing output Post - transfer to standby signal 0 sec. • Test active Failure to synchronize 1 min. • Transfer switch auxiliary contact fault Off (preferred to standby, 1 sec. I • Transfer switch auxiliary contact open programmed- transition only) • Voltage unbalance Off (standby to preferred, 1 sec. programmed- transition only) Auto load test duration 30 min. 1 -60 min. $ I tAdjustable in 1 second increments. Engine start can be extended to 60 minutes with an External Battery Supply Module Kit. 1 $1 minute increments. 1 1 1 1 1 KSS- DMTA- 0150S, continued 1 Application Data 1 Environmental Specifications UL- Listed Solderless Screw -Type Terminals for Operating Temperature -20 °C to 70 °C (-4 °F to 158 °F) External Power Connections Storage Temperature -40 °C to 85 °C (-40 °F to 185 °F) Humidity 5% to 95% noncondensing Normal, Emergency, and Load Terminals Switch Cables per Max Number Range of Input and Output Connection Specifications Rating, Pole of Cables per Wire Sizes Component Wire Size Range Amps Pole Copper or Main board I/O terminals #12 -24 AWG Aluminum I/O module terminals #14 -24 AWG 0150 1 1 #8 to 3/0 AWG Use 60 °C minimum wire for #14 to #1 AWG. Use 75 °C minimum wire for I 1/0 AWG and larger. Codes and Standards I • The ATS meets or exceeds the requirements of the following • EN61000 -4-4 Fast Transient Immunity Severity Level 4 specifications: • IEC 60947 -6 -1, Low Voltage Switchgear and Control Gear; • Underwriters Laboratories UL 508, Standard for Industrial Multifunction Equipment; Automatic Transfer Switching Control Equipment Equipment • Underwriters Laboratories UL 1008, Standard for Automatic • EN61000 -4 -5 Surge Immunity Class 4 Transfer Switches for Use in Emergency Standby Systems file (voltage sensing and programmable inputs only) # E58962 (automatic), # E86894 (nonautomatic) o IEC Specifications for EMI /EMC Immunity: • CSA C22.2 No. 178 certification at 600 VAC available,file # o CISPR 11, Radiated Emissions LR58301 o IEC 1000 -4 -2, Electrostatic Discharge • NFPA 70, National Electrical Code o IEC 1000 -4 -3, Radiated Electromagnetic Fields I • NFPA 99, Essential Electrical Systems for Health Care Facilities o IEC 1000 - - Electrical Fast Transients (Bursts) • NFPA 110, Emergency and Standby Power Systems o IEC 1000 -4-5, Surge Voltage • IEEE Standard 446, IEEE Recommended Practice for o IEC 1000 -4 -6, Conducted RF Disturbances Emergency and Standby Power Systems for Commercial and o IEC 1000 -4 -8, Magnetic Fields I Industrial Applications o IEC 1000 -4 -11, Voltage Dips and Interruptions • NEMA Standard IC10 -1993 (formerly ICS2 -447), AC Automatic Transfer Switches I Contacts Resistive Load Inductive Load Motor Load, NC Motor Load, NO Engine Start 2 A @ 30 VDC N/A N/A N/A Contacts 1 Auxiliary Contacts 15 A @ 250 VAC N/A N/A N/A Weights I Weights are shown for transfer switches in NEMA type 1 enclosures, type 3R enclosures, and open units. Consult the factory for NEMA type 12, 4, and 4X enclosures. Weights are provided for reference only and should not be used for planning installation. See your local distributor for 1 submittal drawings. Amps Nema Type Weight kg (Ib.) 1 150 NEMA 1 30 (65) 1 1 1 KSS- DMTA- 0150S, continued 1 Withstand / Close -On Ratings (WCR) Standard Transition Model I The transfer switch is rated for use on a circuit capable of delivering not more than the RMS symmetrical amperes listed at 480 volts maximum, but no greater than the interrupting capacity of the selected circuit breaker. Circuit breakers are supplied by the customer. All WCR values are available symmetrical RMS amperes and tested in accordance with the withstand /closing requirements of UL 1008. Certified Withstand /Closing Current Ratings in RMS Symmetric Amperes I Current Limiting Fuse Specific Coordinated Breaker Rattings Switch Rating, Maximum Fuse Fuse Class Maximum *Maximum *Maximum *Maximum amps Size, amps Amps Voltage Circuit Breaker Amps I Size, amps 0150 200 J 200000 480 V /60 Hz 400 30000 Suitable for emergency and standby applications on all classes of load, 30% tungsten rated on all amperages Suitable for emergency and standby applications on all classes of load, 30% tungsten rated on all amperages I Ratings with Specific Manufacturer's Circuit Breaker Withstand /closing ratings (WCR) in RMS symmetrical amperes for specific manufacturers' circuit breakers. I Molded -Case Circuit Breaker Switch Rating, WCR, Voltage, Max. Manufacturer Type Max. Size, I amps amps RMS amps 150 30000 480 Cutler Hammer FDC, HFD 150 150 30000 480 Cutler- Hammer HJD, JDC 250 I 150 30000 480 Cutler- Hammer HKD, KD, KDB, KDC, LA 400 TRI -PAC, LCL 150 30000 480 Square D FC, Fl 100 150 30000 480 Square D KC, KH, KI 250 150 30000 480 Square D LA, LC, LE, LH, LI, LX, 400 LXI I 150 30000 480 Siemens CEDE, HED4, HED6 125 150 30000 480 Siemens CFD6, FD6, FXD6, HFD6 250 150 30000 480 Siemens CJD6, HJD6, HHJD6, 400 I HHJXD6, JD6, JXD6, SCJD6, SHJD6, SJD6 150 30000 480 GE TB1 100 I 150 30000 480 GE SEL, SEP, TEL, THLC1 150 150 30000 480 GE TFL, THLC2 225 150 30000 480 GE SFL, SFP 250 I 150 30000 480 GE SGL4, SGP4, TB4, 400 THJK4, THLC4, TJJ, TJK4, TLB4 150 30000 480 GE 1 1 1 KSS- DMTA- 0150S, continued Accessories Accessories are available either factory- installed or as loose kits, unless otherwise noted. Warranty 1 CSA Certification • Warranty-5 -year comprehensive Warranty • Warranty -1 -year 1 1 1 1 1 1 a 1 1 1 1 i I KSS- DMTA- 0150S, continued 1 Model Designation I Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Miscellaneous �I �I I� l � I I • I f� l Record the transfer switch model designation in the boxes. The transfer switch model designation defines I characteristics and ratings as explained below. Sample Model Designation: KSP- DCTA -0100S I Model Enclosure K Kohler Transfer Switch A: NEMA It D: NEMA 4 B: NEMA 12 F: NEMA 4X Mechanism C: NEMA 3R G: Open unit ' S: Specific- Breaker Rated Transition t NEMA 1 enclosure standard. Other types available to order. S: Standard I P: Programmed Controls D: MPAC' 1500 I Microprocessor Controls, Automatic Current Rating: Numbers indicate the current F: MPAC"" 1500 Microprocessor Controls, Non Automatic rating of the switch in amperes: 0040 * 0150* 0260 * Voltage /Frequency 0080 * 0200 0400 C: 208 Volts/60 Hz 0100 0225# 0600 D. 220 Volts a0 Hz * Standard- transition models only. F: 240 Volts /60 Hz I G: 380 Volts /50 Hz H: 400 Volts /50 Hz J: 416 Volts /50 Hz K: 440 Volts/60 Hz Miscellaneous M: 480 Volts /60 Hz S: Standard Connections II P: 380 Volts/60 Hz R: 220 VoIts/60 Hz I Number of Poles/Wires N: 2 -pole, 3 -wire, solid neutral T: 3 -pole, 4 -wire, solid neutral V: 4 -pole, 4 -wire, switched neutral 1 1 1 1 1 1 1 KOHLER POWER SYSTEMS 1 Dimensional Drawings 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 I II I • M." Ill 1 68 [2.7] _ 273 (10.8] I =EMI N _ — — — . I CD O ti WM , M • . J - - -- r SECURITY COVER �• •� ' ! ' I OPTIONAL ON NEMA REQUIRED FOR N 3R 11 SECTION C -C r (V ACCESSORY MODULE B I A BATTERY CHARGER il (OPTIONAL) u) (OPTIONAL) 15 --r. i RECOMMENDED ENTRANCE AREA 1 TOP & BOTTOM C C o C o - Q 0 1 ; II --D m° a 11 - I —' t�� — I 6'6 6I- I NEUtRAL (2 d 3 POLE UNITS ONLY) M O G 11! = 0I '! II ? 10E11 h D PADLOCK HASP (SECURITY OPTION — O O O EQUIPMENT ii 1---. AND NEMA 3R ONLY) u GROUND t 11 P , O I I Q 00 DIMENSIONS IN C 1 ARE INCHES. :[ • I I I _ o FINISH: ANSI 49 GRAY. II 0 ) REFER TO OPERATOR'S MANUAL PRIOR TO INSTALLATION AND OPERATION OF UNIT. I I o 1 r= 1 .[ . i II OG IC DISCONNECT SECTION B -B SECTION A -A (OPTIONAL) B A I 450 ( I 7 , 7 ] _ REV DATE REVISION eYE DIYE SNO S rEMIILDEiERS KOHLER co METRIC 1 PRO -E 2 NEW DRAWING [76842] W$D 2/ TOLERANCES ARE: POWER SYSTEMS, KOHLER. WI 53044 U.S.A. A 2 - 14 - 08 (8 - 2) EQUIPMENT GROUND NOTE ADDED; [830931 BTW DRAWING IN DESIGN AND DETAIL IS KOHLER CO. NOTE: MODEL KI - SDRFAC R PROPERTY AND MUST NOT BE USED EXCEPT IN I ALLOW FOR MINIMUM DOOR MPAC LOGIC rAr. CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF Kawuram SWING CLEARANCE OF 508 [20.0] 40 225A 2, 3 & 4 POLE OR INVENTION ARE RESERVED. DESIGN I N FRONT OF CABINET . STANDARD TRANSITION APPROVALS DATE DIMENSION PRINT SPECIFIC BREAKER RATED oR.., STANDARD CONNECTION WSD 2-13-06 Y. ,i HONEI ° " °"° "" "E0 1S.EE'I or 2 NEMA 1 & 3R 3 WSD 2- 13- 06 ' , R .,. 1 7 I 6 "^"DC8 AJH 2-13-06 ADV -7189 D 5 2 8 1 7 I 6 1 5 4 I 3 1 2 II L 241 [9.5] A�—, I o `7 -� 111 � ®fl ®' a 4 D ` Cr 111 1 • I LOAD O `1� I Y Z NORMAL _i. I�[ o v N I _ ° k f X ,, k� Kir ----- , - i i o _ 1, @ Ivlrcl�ol 01 AUXILIARY CONTACTS C I, I I I y 11 c 1 4 o I c A - WNW l I�( o O O El-- • '\./ 1 OO II z z 1 O w c� cc ENGINE START TERMINALS I 4 EMERGENCY OOO m II _ t w B F .:., RAM - _ N - - O • -I 4 N � ux O 0,1 cc c0 � 1 1 I —L 1 i 4X I .7 [.501 73 C2.9] 2 A� SECTKIN A - 305 [12.01 I/ 1.-- WEIGHTS KG (LBS) II 2 POLE 3 POLE 4 POLE 28 (62) 30 (65) 31 (68) I I A SCREW TYPE TERMINALS A FOR EXTERNAL POWER CONNECTION REV DATE REVISION BY WLESSOINEMISESPECIFIED 11 DIMENSIONS ARE IN YILLIYE(EPS KOHLER CO IMETRIC PRO-E RANGE OF WIRE SIZES 2-13-06 NEW DRAWING (768421 WSD tl TOLERANCES ARE, POWER SYSTEMS. KOHLER. WI 53044 U.S.A. SWITCH RATING A 2-14-08 LA ll NEUTRAL UPDATED; (A 6) (3l 16 3/0 THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. (AMPS) MODEL K1 ((CMIL WAS 114 TO ( /0; (A -l) 4X SYKA H /ISY X1 2. 7 PROPERTY AND MUST NOT BE USED EXCEPT IN 40-150 CONTACTOR (PER PHASE) NEUTRAL (2 & 3 POLE) (I) #8 TO 3/0 (3) #6 3/0 GROUND MPAC LOGIC (.50) WAS 010 [.4] (4); (83093) BTW DESI d / MAX. CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS Of 40 225A 2, 3 & 4 POLE STANDARD TRANSITION �°" "" YI.. IOW E (3) #6-3/0 SPECIFIC BREAKER RATED °R ' °PRDx 2 D GN OR INVENTION ARE RESER g D IMENSIN PRINT 200-225 (1) #6 TO 250 KCM 1 L (3) #4 -600 KCM I L STANDARD CONNECTION u•« NONE I 1,.. 2 of 2 NEMA 1 & 3R `"" WSD 2-13-06 11 OR (6) 1/0-250 KCM I L ^�°°'-° AJH 2-13-06 ADV -7189 D 8 7 6 5 4 3 2 I _I_ V, 0 co E 4) _c 0 (1) • i� I M OM I I MI MO N No so as so am an - S a- - 1111111■ 111111 alit. MI* 1111111- Mill Mg Ili MI 1011 IIIIII Will MI 11111 Se IIIIIII all IIIIII , all 8 I 7 I 8 I 5 ,S 4 I 3 I 2 I I .w an - - I-04 -44 KS NWRNS [71W1 C"5 LI 968 PSB P1 -9 • ETHERNET P1 -8 4 P10 P-4 61 -10 • Eli 61 -13 • USB .....4 P1 -14 • D 1FGEBG D Al A4 - AUXILLIARY CONTATCTS PIT — -- BR - BRIDGE RECTIFIER CONTACTOR NO NO f 3 1 4 CNE - TRANSFER COIL (NORUAL/EMERGENCY) SN,f SE. K( /) - RELAY 61 '2 61 -16 ENGINE START LCD - UOUID CRYSTAL DISPLAY C G KB - MAIN LOGIC BOARD ► P(�) - PLUG - ' 2 j PI -t 6513 - POWER SUPPLY BOARD F " —� SCE - COIL CLEARING CONTATC EMERGENCY) SCN - COIL CLEARING CONTACT NORMAL) I M POSITION INDICATION SE - SWITCH POSIRON CENT (EMERGENCY POSITION) SOURCL SN - SWITCH POSITION CONTACT (NORMAL POSITION) 600 1 5W( /) - DIP SWITCH — ^ � 1 G - 161 T$ - - TRAN SWIER CONNECTION TCH TERMINAL BLOCK Vy AUXIW1SARY A, 25OJAC CONTACTS 192 - AUXILIARY TERMINAL BLOCK Ulf EN EC EB 60 - USER INTERFACE P14 1 STANDARD K. SCE 1 P1 -74 ■ 7 0 A4 -1 A3 -1 181 61 -18 • N NO T Ell `PROGRAMMABLE P1 _6 • c © INPUT 1 c P1 -234 OPTIONAL Ell N/C 61 -2 NC. 0 ~— TS - 15- �- "j" - N ©`` PROGRAMMMBLE T A3 -2 E Ell OUTPUT 1 AC1 A4 -2 �Ke BR l}i-i ...,W ,NO T PROGRAMMABLE En INPUT 2 ••• Ell N/C kill © 0 © A4-3 A3 -3 a- -0 m , NO T mE PROGRAMMABLE y N N ® P1 -5 I A4 -4 t A3 -4 192 PI -214 „.w. T 61 -21 • 1 P1 -20 • 2 MODBUS RS485_B1(+) P1 -19 • B 8 3 MODBUS RS485_A1( -) 4 - 5 MODBUS R5485_B2(+) 6 MODBUS_RS485.A2( -) TS TS TS 7 _-- 5 MODBUS_RS485_B1(+) 9 MODBUS_R5485_11( -) 5 CN 10 -J FI -12 • 12 ___4.--- 10 -, 11 MODBUS_RS48S_B2( +) P1-11 • 3 12 M0DBUS_RS455.A2( -) P1-4 4 61 -22 • SWf NOTE: 7 PASSWORD © 0 © AND C0 ACTOR WITH N 160 NORMAL POSITION. 2 MAINTENANCE \ / 3 SPARE TO NORMAL SOURCE 4 SPARE I PI_I + A - A K1 P1 - " KKTI S K O HLLER CO MODEL Kt _ 1°' .. ° 0 .A. , •." °" .,: 40 -260 AMP `44", 7 r. °f MOWS Or " ON SR MO M OPEN TRANSITION .......1. ..,5 DIAGRAM, SCHEMATIC SERIES RATED >• l -a _•••• - / / / y * 01.82115,0114 1 -1 AM o4 -a uK FOR WIRING DIAGRAM SEE 0946287 GM46265 1 D E 8 I 7 I 6 5 4 4 I 3 I 2 I I NM Mt all Mit Milli .1.1. Mil MI lai 11•1 Jag OW NM MO 11111 fla IMO 'la 8 1 7 I 6 1 5 b 4 1 3 1 2 1 I 0 ww amm e 1 \ , - 1 - 10 - 04 NEW PRIMO (74642) w ENCLOSURE RIGHT SIDE WALL DOOR 1 .)4#Y D 8 BATTE37 4,I4.1V (1014- 1550 /HP) D BR - BRIDGE RECTIFIER TO OPT1OWL CNE - TRANSFER COIL (NORLNL /EMERGENCY) VO MODULES J - CONNECTOR (JACK) 000000000= :0 M7 00000 P7• P(,{) - CONNECTOR (PLUG) SCE - COIL CLEARING CONTACT E OPTIONAI NFUTRAI CONFIGURATKIN$ � 1 C TN 310 50 SWITCH �A ( 3MERGENCY) ORMCL SON) NONE SN - SWITCH POSITION CONTACT (NORMAL POSITION) RGHED wW r UM _ SW (1) - 01P SWITCH SW TS M 1 r LCD DISPLA I TS�- TRANSFER SWITCH BLOCK M.M CUSTOMER I� _ UIF - USER INTERFACE - 5E `M CONNEGTKJNS L` ____ J _ 1 C ' NO ° M : 1 POSmON AC2 10 t INDICATION ii • BR SN J IL • Pt2 I�4 LOUD * I • c:::) +14671 -t2 NA NB NC NN T 1 µ AS } ' P cowmen 461 1 1 1 . NG (STANDARD) TS COIL (�) P 4 C " ---III IIF---oo ��"�fW� O T 1 A4 A3 ® 1 NO NO 0-I P3 (NA) C C 0 — CURRENT J ) 0 NC NCO P2 AUXILIARY _ SENSING A4 A3 (ER) 5CN 1 NO NO a-{ I-I CONTACTS � I C C O O ... — CONTACTS g5 12 I NC NC (C 110544L) SCE A4 A3 31 1 ::::T 1 -0 NO N0 - 11 - C 7 EA EB EC EN EMERGENCY 'i -N E E 8 4f - TB2 C3 ENGINE I �� 3 1 4 1 5TART � (,-.- T7 74 t3 • , E p tD I a (S,-.y ) �U CONNECTIONS fCf1NTACTQ$ TO MAIN I M:IC R(1ARNI c . 16 S /-0 J 1 1 (SCE-NO) 13 13 (5E -NO) v 19 � � 2 2 (119 14 14 (SN -30) 9 1S a 711 V 4 4 (15 -NC) 16 16 (15 -00) 8 24 f a 9 1 z 2U6 �4 5 5 (89 17 18 (18 8 • __,-. .` 7 7 (15 -EA) tR 19 (TS -U) a a (T02 -3) 20 20 (05 -18) 9 9 (182 -4) 21 21 (75 -0.0 10 10 (5E -C) 22 22 (T5 -NN) 11 11 (75 -90) 23 23 (15-09) 12 12 05 -NA) 24 24 (7 - , 5., .1 - A A T KOHLER Ca " u t ow u4. ma MODEL K1 �. �� I Prt2 w1 M° olR WW°N°m,w.�.m. 40 -260 AMP ',.,', ~ "' ",. DIAGRAM, WIRING OPEN TRANSITION MIRWAu am SERIES RATED — w , -10-00 !� 1 - 10-02 .. / / / '. PMg/T.0WO j .... 1 -1 FOR SCHEMATIC DIAGRAM SEE 09146265 � 1 - """' G1446287 1 D 8 1 7 1 6 1 5 4 4 I 3 T 2 1 I /1 A ;1 as ow MS MR OW al MS apt Olt Mit IMO 111111 Am UM UNI I 1 1 Transfer Switch and Bypass Isolation Transfer Switch One -Year Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original consumer, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. Repair, replacement, or appropriate adjustment at Kohler Co.'s option will be furnished if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, repair or service by unauthorized persons, or normal wear and tear. Kohler Product Warranty Coverage* Transfer Switch and Bypass Isolation Switch One (1) year from date of startup *Some restrictions may apply. Contact your Kohler distributor /dealer for full details. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 6. Rental of equipment during performance of warranty 2. Damage caused by accidents, improper installation or repairs. handling, faulty repairs not performed by an authorized 7. Non - Kohler- authorized repair shop labor without prior service representative, or improper storage. approval from the Kohler Co. Warranty Department. 3. Damage caused by operation above or below rated g. Expenses incurred investigating performance complaints capacity, voltage, or frequency; modifications; or unless the problem is caused by defective Kohler installation contrary to published specifications, codes, materials or workmanship. recommendations, and accepted industry practices. 9. Maintenance items such as fuses, lamps, and 4. Original installation charges and startup costs. adjustments. 5. Damage caused by negligent maintenance such as: a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of other than factory- supplied or - approved repair parts and /or procedures. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup. Standby systems not registered within 60 days of startup will automatically be registered by Kohler Co. using the Kohler Co. ship date as the startup date. To obtain warranty service, call 1 -800- 544 -2444 for your nearest authorized Kohler service representative, or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIEDOR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. KOHLER e KOHLER CO. Kohler, Wisconsin 53044 Phone 920 - 565 - 3381, Fax 920 459 - 1646 POW E R SYSTEMS For the nearest sales /service outlet in the US and Canada, phone 1 -800- 544 -2444 KohlerPowerSystems.com 1 TP -5373 12/39d 1 1 1 Extended Five -Year Comprehensive Transfer Switch Limited Warranty This Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original purchaser, Kohler Co. warrants for five years that the system will be free from defects in material and workmanship if properly installed, maintained, and operated in accordance with Kohler Co. instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent to Kohler Co. within one year of supervised startup. During the warranty period, repair or replacement at Kohler Co.'s option will be furnished free of charge for parts, provided an inspection to Kohler Co.'s satisfaction discloses a defect in material and workmanship, and provided that the part or parts are returned to Kohler Co. or an authorized service station, if requested. This extended warranty expires five full years after date of startup. This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, or normal wear and tear while in your possession. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 6. Rental of equipment during performance of warranty 2. Damage caused by accidents, improper installation or repairs. handling, faulty repairs not performed by an authorized 7. Non-Kohler-authorized repair shop labor without prior service representative, or improper storage. approval from the Kohler Co. Warranty Department. 3. Damage caused by operation above or below rated 8. Expenses incurred investigating performance complaints capacity, voltage, or frequency; modifications; or unless the problem is caused by defective Kohler installation contrary to published specifications, codes, materials or workmanship. recommendations, and accepted industry practices. 9. Maintenance items such as fuses, lamps, and 4. Original installation charges and startup costs. adjustments. 5. Damage caused by negligent maintenance such as: 10. Transfer switch main contacts. a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of other than factory-supplied or -approved repair 1 parts and /or procedures. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup, Product not registered within 60 days of startup will automatically be registered by Kohler Co. using the Kohler Co. ship date as the startup date. To obtain warranty service, call 1 -800- 544 -2444 for your nearest authorized Kohler service representative or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty, nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. 1 KOHLER ® KOHLER CO. Kohler, Wisconsin 53044 Phone 920 - 565 -3381, Fax 920- 459 -1646 PIYV'E R SYSTEMS For the nearest sales /service outlet in the US and Canada, phone 1- 800 - 544 -2444 KohlerPowerSystems.com TP -6087 2 /00b 1 1 I L T A B C D I E I F I G I H 1 J K L M N 0 P 111 WO# XXXX I ° NIXON POWER ° I CALIFORNIA HOME DEPOT GENSET I KOHLER 150REOZJE FACT. WrHR. 1 V USEABLE GALLONS rn 280 03 ENCL. WEIGHT TANK WEIGHT GENSET WEIGHT TOTAL WEIGHT I 750 LBS. 1,620 LBS. 3,300 LBS. 5,670 LBS. NCH+ ASSEMBLY ap DRAWN BY: M.B. I DRAWING NOT TO SCALE pp SPECIAL INSTRUCTIONS 1 SEE TANK PRINT 1 2 3 4 5 6 DRAWN BY: MB. 1 DRAWING NOT TO SCALE I i DRAWING HISTORY REVISION DATE REVISION DESCRIPTION I 1 ' , ' N/A 8/24/201C ORIGINAL SUBMITTED 1 LO C APPROVAL CHECKLIST in 65 REVIEWED BY DATE I 814" 871i, _ GENSET DELIVERY DATE: 16 CONTROL PANEL CIRCUIT BREAKER ' i NO EXCEPTIONS RIGHT SIDE RIGHT SIDE TAKEN /RELEASE FOR PRODUCTION I LEFT SIDE LEFT SIDE (� O II NOT APPROVED! REAR REAR h 07 - REVISE AND SUBMIT c "! s "'APPROVAL CHECKLIST MUST BE SIGNED PRIOR TO PRODUCTION 22 DISCLAIMER: - / INTENDED ALL DRAWINGS ARE PROPERTY OF JRS CUSTOM FABRICATION AND NOT OTHER UNLESS O - AUTHORIZED. VAL PRIOR TO N '. ■ . I `� r PRODUCTION. JRS IS NOT RESPONSIBLE FOR ERRORS DUE TO INSUFFICIENT ` TECHNICAL SPECS, GENSET DRAWINGS, OR OTHER PROVIDED INFORMATION. N 44" 157" I ...1 IFI SI 1 CUSTOM FABRICATION, INC. ' OCALA, FL 34482 PHONE (352) 351 -2100 FAX (352) 351 -5881 li A B C D E F G H I J K L M N I 0 P •, I. A B C D E F G H I I J 1 K L M N 0 P L .4 .4 FITTING DESCRIPTION LENGTH S PECIAL INSTRUCTIONS W I o A 1/2" NPT FUEL SUPPLY DROP TUBE W/ CHECK VALVE 18" 1 MOUNT UNIT AND CONNECT FUEL LINES NIXON POWER o . B 1/2" NPT FUEL RETURN DROP TUBE W/ CHECK VALVE 18" 2 FILLISPILL CONTAINMENT C 2" NPT LOW FUEL SWITCH AT 20% 13 -3/8" 3 HIGH FUEL SWITCH AND LEAK DETECTION SWITCH HOME DEPOT 1 D 1 -1/2" NPT ROCHESTER FUEL GAUGE 15 -1/2" 4 PAINT TANK JRS BLACK GENSET I KOHLER 150REOZJE FACT. WTHR. E 2" NPT NORMAL VENT 5 NORMAL VENT 144' ABOVE GRADE (SHIPPED LOOSE) USEABLE GALLONS 1 °' F 4" NPT EMERGENCY VENT (PRIMARY) 6 ENGINE OIL SPILL CONTAINMENT 280 co G 1/2" NPT BASIN DRAIN AND ALARM T OVERFILL PREVENTION VALVE W/ 8' DROP TUBE PIN 419 ENCL. WEIGHT TANK WEIGHT GENSET WEIGHT TOTAL WEIGHT 1 H 4" NPT FDEP 7 -1/2 GALLON SPILL / FILL BUCKET WITH OPV 8 TANK PRESSURE TESTED ON SITE BY OTHERS 750 LBS. 1,620 LBS. 3,300 LBS. 5,670 LBS. — J 2" NPT HIGH FUEL SWITCH (SET AT 98 °k) I 3/8" 9 5 YEAR WARRAm oESCrsrroN UL #142 SEALED SECONDARY FUEL TANK K 4" NPT EMERGENCY VENT (SECONDARY) 10 INSTALL CUSTOMER SUPPLIED BATTERY CHARGER DRAWN BY: M.B. J DRAWING NOT TO SCALE CO ' 1 1 SEISMIC ZONE 4 ISOLATORS CALDYN P/N RJJEO -C INSTALLED BETWEEN TANK L 2 " NPT SPARE FITTING AND CONCRETE PAD, SHIPPED LOOSE DRAWING HISTORY M 1/2" NPT ENGINE SPILL CONTAINMENT DRAIN 12 - REVISION DATE REVISION DESCRIPTION 1 13 N/A 824/2010 ORIGINAL SUBMITTED ti - 157" 1 137 -" (GENSET) -- 12" 86 „ 25$" 134 -- — 12 f 1 j 16 "X14" SLOT (TYP. 6) O a ...... ,r, 1 ©© 72" (SPILL/LEAK CONTAINMENT) 27" 41$" E LEC STUB UP AREA D 7//77 o B 8 O © A E APPROVAL CHECKLIST in 1 0 8 10 0 _ ■ REVIEWED BY DATE \ 9„ GENSET DELIVERY DATE ■ I 0 0 0 f -- 12" - 82" 7" 1--- i 1 v' CONTROL PANEL CIRCUIT BREAKER ' NO EXCEPTIONS RIGHT SIDE RIGHT SIDE TAKEN /RELEASE FOR PRODUCTION LEFT SIDE LEFT SIDE i NOT APPROVED/ REAR REAR c'7 REVISE AND SUBMIT c„, I - - - "'APPROVAL CHECKLIST MUST BE SIGNED PRIOR TO PRODUCTION"" RIGHT SIDE ONLY 1 DISCLAIMER: I 38„ ® . 1� "' 2 " RECESS 144° ALL DRAWINGS ARE PROPERTY OF JRS CUSTOM FABRICATION AND NOT INTENDED FOR PRODUCTION OR RESALE BY ANY OTHER UNLESS i • . A- 1 _ # AUTHORIZED. APPROVAL CHECKLIST MUST BE SIGNED PRIOR TO PRODUCTION. JRS IS NOT RESPONSIBLE FOR ERRORS DUE TO INSUFFICIENT CV TECHNICAL SPECS, GENSET DRAWINGS, OR OTHER PROVIDED INFORMATION. cM 1 „ 222" _. 2 1 0 73" --- 1 1 I ) CUSTOM FABRICATION, INC. ! I° 41" - 24° - L ' ISOLATOR 16 ° (TYP.) -�` 24� �1 I` I- OCALA,FL34482 — 44" PAD (4 PLCS.) PHONE (352) 351 -2100 FAX (352) 351 -5881 I I ■ A B C D E F G s H f I I J I K I L M N I 0 P 110 _.4ochnicai \h V-2$ K;A4GA NIA 8 21 2010\CP6 280 Cni nni rnni a.. Qioeion4n 4 4:ne -tee AAA �e: co B 1 A B C D I E I F I G I H I 1 J K L M N 0 P WO# XXXX I ° NIXON POWER ° 1 HOME DEPOT GENSET KOHLER 150REOZJE FACT. WfHR. ll USEABLE GALLONS 280 a> ENCL. WEIGHT TANK WEIGHT GENSET WEIGHT TOTAL WEIGHT I 181" 750 LBS. 1,620 LBS. 3,300 LBS. 5,670 LBS. w U oEScRPnoH SUGGESTED PAD LAYOUT ' a. d - 4 v . Q " 'e p d . • d ° . a 4 ' ' d • d e , 4 - SPECIAL INSTRUCTION co 1 v• a .d a vd d v r d' d•.'ev v 0 1 SEE TANK PRINT 4 d v d p v r : d e e • • d d. ` DR DRAWING NOT 44" I CO 68 " d • d ° 4 ELECTRICAL STUB AREA ° (FUEL TANK) DRAWING HISTORY ,s • : • • 4 REVISION DATE REVISION DESCRIPTION • d9 3416 14 —.. 4 6„ d 8/24/201C ORIGINAL SUBMITTED • F �'' O . 1 d ° d LL_L- L- L_L_LLL . .d „ d d ' ° v 7" . d • ' e ° T ° d Q d � • , < � p d e v v d b :d d . v d ' ° d < 12" • ., D: �. A d ' 4 d v p. - ' d . ' r d I • 47 d ° w • ' . - d• d . .� w 4 - ° GENSET DELIVERY DATE - ---12" --. 157" (FUEL TANK) - CONTROL PANEL CIRCUIT BREAKER NO EXCEPTIONS RIGHT SIDE RIGHT SIDE TAKEN I RELEASE FOR PRODUCTION I _ PAD THICKNESS TO BE LEFT SIDE LEFT SIDE DETERMINED BY CONTRACTOR NOT APPROVED/ REAR REAR 1 1 "X4 5 o REVISE AND SUBMIT "! / 2 - *APPROVAL CHECKLIST MUST BE SIGNED PRIOR TO PRODUCTION d ° . ° ° e d e a d. w a a <" ° q d y d Q ° ° ° e ° DISCLAIMER: I 4 d 7 '4' a a w d d v p v • 4 • v . ALL DRAWINGS ARE PROPERTY OF JRS CUSTOM FABRICATION AND NOT INTENDED FOR PRODUCTION OR RESALE BY ANY OTHER UNLESS AUTHORIZED. APPROVAL CHECKLIST MUST BE SIGNED PRIOR TO PRODUCTION. JRS IS NOT RESPONSIBLE FOR ERRORS DUE TO INSUFFICIENT TECHNICAL SPECS, GENSET DRAWINGS, OR OTHER PROVIDED INFORMATION. cv I .1 I? S" CUSTOM FABRICATION, INC. ' OCALA, FL 34482 PHONE (352) 351 -2100 FAX (352) 351 -5881 I A B C 1231 E F G H I J K L M N 0 P Aochnica44ho : - - -ANEW 280 �ALLOPJ FOR 150KW1CALIF►RNIn S 20101C 280 GALLON TAN Z4I 101 1:7:16 AM, Abilco BiBig ■ .v.vr G 1 a va.aa.aa,aa ,AST Turn The Page ■ EMERGENCY VENTS 1 1 NEW! a LISTED! 1 Emergency Vent Airflow Capacity Chart 1 ' SCFH" Standard Cubic Feet Per Hour ® 23 prig ' ,. Screens are standard 4 mesh galvanized steel. Clay & Bailey emergency vents are flow tested and UL listed. Tom„ 1 . '�x� y s y ;' Capacity Capacity _ } Size Part No. w/o Screen w /Screen 2" 0354 -02 -2000 19,218 17,707 366 3" 0365 -01 -3000 46,983 43,770 i 3" 0365-03-3000 46,983 43,770 A NPT 4" 0366 -01 -4000 105,460 91,076 Part No. Size Wt.Ibs B I - 0366 -01 -4000 4" 17.6 5 3/16" 4" 0367 -01 -4000 105,460 91,076 0366 -01 -6000 6" 27.6 6 1/4° 4" 0368-01-4000 89,641 77,415 0366 -03 -4000 4" 10.2 5 3/16" 4" 0369 -01 -4000 89,641 77,415 • 0366 -03 -6000* 6" 19.3 6 1/4" "Aluminum Base 4" 0366 -03 -4000 105,460 91,076 Features F=367-03-4000 105,460 91,076 I 4" 0368 -03 -4000 89,641 77,415 Slimline style is ideal for limited space situa- tions. Durable cast iron top and base with alumi- 4" 0369 -03 -4000 89,641 77,415 ii num bases available. Machined top and base with 6" 0366 -01 -6000 267,284 227,191 a Buna N "0" Ring provide a vapor tight seal. 6" 0367 -01 -6000 267,284 227,191 Air flow at 2.5psi is 91,076 SCFH for 4" with screen and 227,191 SCFH for 6" with screen. 4" 6" 0368 -01 -6000 227,988 210,527 1 or 6" NPT female thread is standard. 6" 0369 -01 -6000 227,988 210,527 6" 0366 -03 -6000 267,284 227,191 I 6" 0367 -03 -6000 267,284 227,191 6" 0368 -03 -6000 227,988 210,527 ti 6" 0369 -03 -6000 227,988 210,527 1 III l 'a 8" 0368 -01 -8000 553,507 477,033 ■ ■ 8" 0369 -01 -8000 553,507 477,033 1 8" 0368 -03 -8000 553,507 477,033 1.___ 0369 -03 -8000 553,507 477,033 A 8" 0370 -03 -8000 518,821 448,054 ____] 1 t�PT 10" 0370 -01 -1000 788,616 672,108 1 I 6401 E 40th Si . Kansas City, Missouri 64129 ) M y °Ad Bailey Mie . Co. 1-816-924-3900 1-800-821-6583 FAX: 1- 816 924 3903 2-98 wwwclaybaiky.00m email: CaodBmfgQclaybaiky.com 1 1 Vents 1 A0084 Pressure Vacuum Vent " 1 I The Emco Wheaton A0084 is an internal pressure vacuum valve that restricts vapor escape L.' during product drops. It meets all regulatory codes requiring the installation of pressure B OH I vacuum vents. The A0084 -009 is UL listed. _ °� "I 1, _.;, i Model No. Inlet Pressure Setting Vacuum Setting Weight A B A0084 -004 2" 13.86" H2O (8.00oz.) 0,8" H2O 0.50oz) I.7 Ib. 5" 9.5" �A_�.I I A0084 -009 (Intl) 2" Clamp on 13.86" H2O (8.00oz.) 0.8" H2O 0.50oz.) 1.0 Ib. 5" 8.9" A0084 -I00 2" 2.00" H2O (1.14oz.) 3.0" H2O I.88oz) 1.7 lb. 5" 93" Material A0084 -101 2" Clamp on 2.00 "H20 (1.14oz.) 3.0 "H 1.88oz.) 1.7 Ib. 5" 9.5" Body.. Aluminum Viton• Is a registered trademark of DuPont Dow Elastomers Seal: Vitot' I II GARB Approval 95 -21 Cap: Polyethlene UL Listed MH 10206 1 A0084 All Metal Pressure Vacuum Vent The Emco Wheaton A0084 is an internal pressure vacuum valve that restricts vapor escape ; ',; during product drops. The body and cap are anodized aluminum for corrosion -free service. :T1'111!' a'' °'i "' 1 esis Model Na Inlet Pressure Setting Vacuum Setting Weight 5.8 , A0084 -014 2" BSP 13.86"1420 8.00oz. 0.8" 0 0.5Ooz. 2.0 Ib. / �% I A0084 -015 2" BSP 13.86 "H 0 (8.00oz� 3.0 "H20 1.88oz. 2.0 II. r _/ A0084 -038 2" 3.00" H 1.73oz. 8.0"H20 5.00oz. 2.0 lb. A0084-103 2" Clamp On 3.00 H2O 1.73oz 8.0" H20 5.00oz. 2.0 Ib. 1-4*-sp-I A0084- 105 2" Clamp On 2.00"1420 ( I.14oz. 0.8" H2O 0.50oz.) 2.0 Ib. Material 3.1 A0084 -200 2" 2.00 "H20 (1.14oz 3.0 H2O I.:. :oz.) 2.0 lb. Body: Aluminum A0084 -201 2" Clamp On 2.00 " 14 Z 0 � (1.14oz. 3.0 "H20 I.88oz.) 2.0 Ib. Seal: Vitoria ' A0084 -204 2" 13.86 "H20 (8.00oz.) 0.8"H20 O.50oz.) 2.0 Ib. C Aluminum A0084 -209 2" Clamp On 13.06"H20 (8.00oz.) 0.8" H2O 0.50oz.) 2.0 Ib. A0084 -215 2" Clamp On 13.86" H2O (8.00oz.) 3.0" H2O I.88oz.) 2.0 Ib. 1 A4I03 pward "V" Vent I e mco Wheaton A4103 Upward "V" Vent utilizes a straight -up "V" design to rapidly disperse vapors. Slip -on style vent attaches to the pi with three revs for easy . installation. Screen can be east remove or c eaning. Designed in accordance with . Model No '� f 1 NFPA 30 and UL listed 5.0 "4 l l • A B .=1 'I . j A4103 -002 1 Inlet 1.5" & 2" I Material Polyethylen I Weight 0.7 lbs. I 5" I 5.9" UL Listed MH 10206 „ir 1 . 1 -1 ` 5.9" j ` I 1 A0785 Downward Mushroom Vent The Emco Wheaton A0785 Downward Mushroom Vent is designed for downward venting of stor- age tanks. The 30 mesh stainless steel screen can be easily removed for cleaning. TheA0785 1 threads onto either 1.5 or 2.0 inch vent lines. Clear coated aluminum for corrosion -free service. \ Model No. Inlet Material Weight 2.5 . rimil A0785 -001 1.5" & 2" Female Aluminum 1.0 lbs. -174-4.0-'0-1 ' A0785.101 1.5" & 2" Female IMP Aluminum 1.0 lbs. 1 58 Emco Wheaton Retail • 2300 Industrial Park Drive • Wilson, NC 27893 • 252- 243 -0150 i . ' '• • • ® M Series Single -Level Liquid Level Switches Madison Company offers a complete line of Standard and Configured (slightly modified u Standard designs) models. These products continue to meet the needs of applications ` , in many markets, at competitive prices. In addition, Madison Company offers the I ' capability to design specific liquid level switches for OEM applications that I require unique considerations in materials, tl configurations and system interfacing. 0 1 Engineered designs incorporate over 45 years '" of experience in liquid level switch I applications in a variety of environments and installation configurations. High reliability of the magnetic reed switch technology assures repeatability at an economical price. Our design experience and flexible manufacturing techniques also offer customers many value - I added design and assembly options to reduce their product cost. 41- 1 ' '' 1 A selection of engineered s -level switches 1 ea ter , Magnetic reef swig technolczg ' . { art '4..: A d� �M �* 9 1 Him reli f. e ti r f a �` 4 � a � �*�' � e ide selection of ble gnat -� k hree basic sizes 'felt i t • .. � ,,, - , ,a ?, F ' M .•stw'.":4 w.,'� s . 3., .. , f.r,* , _ ;fit ''fir ss ,m c " .. I Madison Company • (203) 488 -4477 • Fax (203) 481 -5036 • E -mail: info @madisonco.com • www.madisonco.com © Copyright Madison Company — 2/03 i Product Selection Guide • The first consideration is the type of liquid, temperature I and pressure to which the switch will be subjected. Madison manufactures liquid level switches in various styles, in a mUS S� variety of materials, to cover a broad range of conditions. C°�T In Following are some basic recommendations for selecting See Approvals pages in Reference Section the proper liquid level switch material for your application. 1 Material Application 316 Stainless Steel; For high- temperature (to 200 °C), high - pressure (to 300 PSIG) and f corrosive conditions. Commonly used in food processing, medical, S4 I heating, and cooling equipment. It�r i yl n For acidic conditions, such as found in electroplating and metal y • cleaning. Another choice for lower- temperature (to 105 °C) food processing applications (Madison Company uses only polypropylene • that is FDA - approved for food contact). Also a good choice for • • general- purpose applications in commercial or consumer appliances and equipment. Available in white and other colors. Brass , una- The selection for petroleum -based liquids, such as lubricating oils, PBT & Bud gasoline and diesel fuels. Widely used in storage tanks of vehicles, generators, transmissions and hydraulic systems. Other uses are in lubrication, recovery, refining and fuel processing equipment. Please note: PBT is not suitable for use in water above 65 °C. Kynar Chemical- and solvent- resistant properties make this material a problem solver for many applications. Its high - purity nature is ideal for food handling and sensitive laboratory or test equipment. I Once a suitable material has been selected, the type of switch and configuration are the next considerations. Madison Company stocks a full line of standard products that can meet the requirements of many applications. For specific designs, Madison can custom - build, to order, is switches with an infinite number of variations and options. Please utilize our M & MT Series single -level specification sheet which, when completed, will allow our engineering department to better meet your needs. • • • Sensor solutions for today and the future TM is o T s o 0 7 Madison Company 800 - 466 -5383 %. 27 Business Park Drive, Branford, CT 06405 • 203 - 488 -4477 • Fax: 203 - 481 -5036 1; =s1 www.madisonco.com • E -mail: info @madisonco.com I © Copyright Madison Company — 2/03 • • • M Series Stainless Steel Liquid Level Switches I Full -size Switches N ,., II MODEL With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** NO. SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M5600 MS5600 1 316SS 316SS 200° 200 0.55 60 22 ga. Teflon 24" 1/4" NPT A,B,C,D,E,I ' M5600 -SPDT MS5600 -SPDT 1 316SS 316SS 200' 200 0.55 25" 22 ga. Teflon 24" 1/4" NPT A,B,C,D,I M5601 MS5601 1 316SS 316SS 200° 200 0.55 100 22 ga. Teflon 24" 1/4" NPT A,B,C,D M5917 MS5917 1 316SS 316SS 250° 200 0.55 60 18 ga. UL/CSA appr. 1/4" NPT A,B,C,D I M4600 MS4600 2 Buna -N 316SS 105' 150 0.45 60 22 ga. Teflon 24" 1/4" NPT A,B,C M4600 -SPDT MS4600 -SPDT 2 Buna -N 316SS 105° 150 0.45 25* 22 ga. Teflon 24" 1/4" NPT A,B,C M4601 MS4601 2 Buna -N 316SS 105` 150 0.45 100 22 ga. Teflon 24" 1/4" NPT A,B,C M8600 MS8600 2 PP 316SS 105' 100 0.75 60 22 ga. Teflon 24" 1/4" NPT A,B,C,D M8600 -SPDT MS8600 -SPDT 2 PP 316SS 105° 100 0.75 25* 22 ga. Teflon 24" 1/4" NPT A,B,C,D I M8601 MS8601 2 PP 316SS 105° 100 0.75 100 22 ga. Teflon 24" 1/4" NPT A,B,C,D M5600 -PR MS5600 -PR 3 316SS 316SS 200° 500 0.70 100 22 ga. Teflon 24" 1/4" NPT C,D,I I MSB5600 — 4 316SS 316SS 110' 85 0.55 60 Teflon Cable 6 ft. — I M3842 18AWG 4 316SS 316SS 100' 30 0.64 25* Neoprene Cable 10 ft. — — * SPOT switch operation PP= Polypropylene 1 Miniature Switches _ , w With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** I MODEL SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M5000 MS5000 5 316SS 316SS 200` 300 0.70 30 22 ga. Teflon 24" 1/8" NPT A,B,C,D M4400 MS4400 6 Buna -N 316SS 105° 150 0.45 30 22 ga. Teflon 24" 1/8" NPT A,B,C 1 M8020 MS8020 6 PP 316SS 105' 100 0. 80 30 22 ga. Teflon 24" 1/8" NPT A,B,C,D PP= Polypropylene I Side - Mounted Switches With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** MODEL SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES APPROVALS I M5900" — 11 316SS 316SS 200° 300 0.60 30 22 ga. Teflon 24 "_ A,B,C,D,E M5910* 13 316SS 316SS 200° 300 0.60 30 22 ga. Teflon 24" A,B,C,D,E I M5920* — 12 316SS 316SS 200' 300 0.60 30 22 ga. Teflon 24" A,B,C,D,E,I M5970 14 316SS 316SS 200' 100 0.70 30 22 ga. Teflon 24" A,B,C,D M5010 MS5010 15 316SS 316SS 200' 300 0.70 30 22 ga. Teflon 24" A,B,C,D ` Available with extended stem length, see drawing No. 19. Consult factory for appropriate model number. SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD OUTER I MODEL SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES THREAD M3827 -1 16 316SS 316SS 200' 50 0.60 30 22 ga. Teflon 24" 1/2 -13 Bulkhead M3827 -2 — 17 316SS 316SS 200' 50 0.60 30 22 ga. Teflon 24" 1/2 NPT 1 M3827 -3 — 18 316SS 316SS 200' 50 0.60 30 22 ga. Teflon 24" 1/8 NPT M3827 -1 NO — — 316SS 316SS 200' 50 0.60 30 22 ga. Teflon 24" 1/2 -13 Bulkhead I M3827 -2NO — — 316SS 316SS 200 50 0.60 30 22 ga. Teflon 24" 1/2 NPT M3827 -3N0 316SS 316SS 200 50 0.60 30 22 ga. Teflon 24" 1/8 NPT I Madison Company • (203) 488 - 4477 • Fax (203) 481 - 5036 • E - mail: info @madisonco.com • www.madisonco.com ** Refer to Approvals pages in Reference Section © Copyright Madison Company — 11/03 M Series Stainless Steel Liquid Level Switches I Vertical Switches ... o - 1/4" NPT o 0 0 1/4" NPT DWG _ 1/4" NPT • 1 DWG I I No.2 ;� II No. 1 E � � DWG 3.38' 3.38° No.3 (85.6) (85.8) 3.38" 2.63' 2. (8.38" Alliik 2.63" _ 2 . (66.8) (66.8) (50.8) 2.63" (� _ ) _ _ r r - � _ (66.8) _ '1 << >1 2.13" (54. t) dia. max. k >1 1.50" (38.1) dia. max. (Po)ypro.) 2" dia. max. - - 238' dia. max. 1.25' (31.75) dia. max. (Bona -N) (50.8 mm) < (60.4 mm) 2.05" (52.0) dia. max. Cutaway Showing Cutaway Showing Slosh Shield Operation Slosh Shield Operation 2.50" (63.5) -' Mounting by 1/8" NPT _ _ 1/8° NPT 1.75" Two .281" I (44.4) (7.1)dia. DWG No. �, II Holes 1.63" N0.5 1 1 .63 " I' I (41A) T (41.4) 2.25" 1. 2.25" 1" aii (57.1 ( 30.z) )57.1) (25.4) > 1 DWG - No. 4 .,;1,. 1.13" i 1__ _1 3.89" ■ (28.7) 1.90' dia. max. ( 25"-.4 ) �.50" dia. max (98.8) max. (48.2 mm) (38.1 mm) II _L Actuation Level 1.37" Cutaway Showing Cutaway Showing (34.7) Slosh Shield O ration pe Slosh Shield Operation i Side - Mounted Switches fir-- 2.875" (73.025) . (114.3) max. -) 0.250 f 1.0 1/2" NPT - 1'�- 4. 50° (114.3) max. _> 1/2" NPT I 450° 1143 (6.35) (25.4) 11 1 -- 1 - - _ 1 1' _ 11', THD. rYL ®III$- a (5 4)nom. Il _i_ 1" NPT i1 DWG No. 11 DWG No. 12 Nut Gasket DWG Washer No. 14 Consult Outer Thread _j Factory DWG No 19 (Consult Factory) for Imo_ a.so' (114.3) max. � I Available TYP. 1/2' NPT r Length 1.25" max. p _ �a ( (31.75) Actuation D��G =a' ll M Ill VVJij � 1 ' 1.5" max. Point 1/4" NP T (38.1) Extended DWG No. 13 I Inner Thread Stem Length (Consult Factory) Consult Factory for Available Length 6.25" (158.75) max. I (40.8) • 5.12" (130.05) • i � �rf Bulkhead ��Vsw Mounting �, 1/2 -13 T 'I`� ',' �� i Bulkh u� ° 3/8 -24 THD �u `\, DWG I (75.1) .1 5.77 "(146.56)- No. 16 i - ' - "s 3.50" �• Cutaway 1/2" NPT 1111111111111W _ DWG ry , ' ` (88.90) I 1" Sh owing • No. 17 / 1� (24 _ Slosh Shield t-1.13 "-*I Operation (28.7) max. _ le- 5.77" (146.56) - r - DWG 1/8" NPT I DWG 1.90" dia. max. III Mir 15 (48.2 mm) No. 18 Madison Company • (203) 488 -4477 • Fax (203) 481 -5036 • E -mail: info @madisonco.com • www "madisonco "com © Copyright Madison Company - 11/03 r• ?T., ® M Series Plastic Liquid Level Switches I Full-size Switches I MODEL With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** NO. SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M8800 MS8800 I 28 PP PP 105° 100 0.75 60 22 ga. MTW 24" 1/4" NPT A,B,C,D,I M8800 -SPDT MS8800 -SPDT 28 PP PP 105° 100 0.75 25 ** 22 ga. Teflon 24" 1/4" NPT A,B,C,D M8801 MS8801 28 PP PP 105° 100 0.75 100 22 ga. MTW 24" 1/4" NPT A,B,C,D I M8800 -PR MS8800 -PR 28 PP PP 105° 100 0.75 100 22 ga. MTW 24" 1/4" NPT C,D M7800* MS7800* 28 Buna -N PBT 105' 150 0.45 60 22 ga. Teflon 24" 1/4" NPT A,B,C M7800 -SPDT* MS7800 -SPDT* 28 Buna -N PBT 105' 150 0.45 25 ** 22 ga. Teflon 24" 1/4" NPT A,B,C I M7801* MS7801* 28 Buna -N PBT 105° 150 0.45 100 22 ga. Teflon 24" 1/4" NPT A,B,C M8060 -PR MS8060 -PR 28 PP CPVC 105° 100 0.75 100 22 ga. MTW 24" 1/4" NPT C I M9800 MS9800 28 Kynar Kynar 105° 15 0.75 60 22 ga. Teflon 24" 1/4" NPT B,C,D MSB7800* 29 Buna -N PBT 105° 150 0.45 60 Nylon Cable 6 ft. MSB8800 — 29 PP PP 105' 100 0.75 60 PP Cable 6 ft. — — I * Not for use in hot water at temperatures above 65 °C ** SPDT switch operation PP= Polypropylene Miniature Switches II With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** MODEL SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS I M8000 MS8000 30 PP PP 105' 100 0.80 30 22 ga. MTW 24" 1/8" NPT A,B,C,D M4008 MS4008 30 Buna -N PP 105° 150 0.45 30 22 qa. MTW 24" _ 1/8" NPT A,B,C _ F T M7000*, MS7000* 30 Buna -N PBT 105' 150 0.45 30 22 ga. Teflon 24" 1/8" NPT A,B,C M9000 MS9000 30 Kynar Kynar 105' 15 0.85 30 22 ga. Teflon 24" 1/8" NPT A,B,C,D * Not for use in hot water at temperatures above 65 °C PP= Polypropylene 1 Side - Mounted Switches I MODEL With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** NO. SHIELD - NO. MATL MATL (CELSIUS) PSIG SG VA WIRES APPROVALS M8700 M8705 32 PP PP 105' 100 0.60 30 22 ga. MTW 24" A,B,C,D I r M8725 MS8725 33 PP PP 105' 100 0.60 30 22 ga. MTW 24" A,B,C,D M8740 34 PP PP 105' 100 0.60 30 22 ga. Teflon 24" A,B,C,D M8750 M8755 35 PP PP 105' 100 0.60 30 22 ga. MTW 24" A,B,C,D 1 M8790 — 36 PP PP 105° 100 0.60 30 22 ga. MTW 24" A,B,C,D M7700* M7705* 32 PBT PBT 150° 100 0.70 30 22 ga. Teflon 24" A,B,C 1 M7725* MS7725* 33 PBT PBT 150' 100 0.70 30 22 ga. Teflon 24" A,B,C M7740* 34 PBT PBT 150' 100 0.70 30 22 ga. Teflon 24" A,B,C M7750* M7755* 35 PBT PBT 150' 100 0.70 30 22 ga. Teflon 24" A,B,C I M7790" — 36 PBT PBT 150° 100 0.70 30 22 ga. Teflon 24" A,B,C M9700 M9705 32 Kynar Kynar 105' 100 0.93 30 22 ga. Teflon 24" A,B,C,D ii * Not for use in hot water at temperatures above 65 °C PP= Polypropylene 1 Madison Company • (203) 488 - 4477 • Fax (203) 481 - 5036 • E - mail: info @madisonco.com • www.madisonco.com * * Refer to Approvals pages in Reference Section © Copyright Madison Company — 11/03 I Y n+ H o M Series Plastic Liquid Level Switches 1 Subminiature Switches - -:1 �� I With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** MODEL SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M3326 - 31a PP PP 105` 50 0.85 15 22 ga. Teflon 24" 3/8 -16 A,B,C I - M3326 -NO - 31a PP PP 105° 50 0.85 15 22 ga. Teflon 24" 3/8 -16 A,B,C M3638 - 31b PP PP 105' 50 0.85 15 22 ga. Teflon 24" 1/8" NPT 1 M3638-NO - 31b PP PP 105° 50 0.85 15 22 ga. Teflon 24" 1/8" NPT - P P= Polypropylene 1 .=. DWG No. 28 2.50" E (63.5) Mountin b 1/4 NPT 1.75 Mounting Y DWG No. 30 28 (44.4) (7 . 1) . dia. 1" 1/8" NPT �� Ill ,, H oles - £ 3 .38" (85.8) 1.1.4 (47.4) 1 2.63" 2. gill 2.25" 1" (66.8) (50.8) DWG (57.1)I (25.4) No. 29 4 ,, 4 - Mil 3.89 I --1 "-*I I< >1 (25.4) 1.50" dia. max. I ISO" (3✓ ) dia. max. olypro.) I < 2" dia. max. (98 8) Actuation (38.1 mm) 1.25" (31.75) dia. max. (Buna-N) (50.8 mm) Level 1.37" (34.7) Cutaway Showing Cutaway Showing Slosh Shield Operation Slosh Shield Operation 1 1 1/2" NPT i- 2.75" (69.8) max. y 1/2" NPT 14 .2.75" (69.8) max. DWG No. 31a \ -Ni 3 /8 -16 THD ° ° -----Hrj _ \i .L_ Ringer 1 DWG DWG 1.85" No. 33 (47) No. 32 .63" (16.0) 1.25" I (31.7) 1 �> 3/4 -20 THD .58" a , 4.30" (109.2) > 1/2" NPT I' 2.75" (69.8) max. -> (14.7) �- _ DWG No.31b 7/8 -14 THD t 3.31' (84.0) . DWG lit I 1 /8" N PT DWG No. 35 " No. 34 1.68" 6 (42.6) 1 (16.0) 31.7 I la - 2.84" (73.1 mm) max - >1 ( ) E 4.02 "(102.1) ♦ _ (14.7) � / - ° 5 /8 -11THD 14-2.84 " (72.1) - �I ,` 1" NPT DWG 1 No. 36 Cutaway Showing Slosh Shield Operation Madison Company • (203) 488 -4477 • Fax (203) 481 -5036 • E -mail: info @madisonco.com • www.madisonco.com 1 * * Refer to Approvals pages in Reference Section © Copyright Madison Company - 11/03 J M Series Brass Liquid Level Switches Full -size Switches I MODEL With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** NO. SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M4300 MS4300 21 Buna -N Brass 105' 150 0.45 60 22 ga. MTW 24" 1/4" NPT A,B,C M4300 -SPDT MS4300-SPDT 21 Buna -N Brass 105' 150 0.45 25* 22 ga. Teflon 24" 1/4" NPT A,B,C M4301 MS4301 21 Buna -N Brass 105' 150 0.45 100 22 ga. MTW 24" 1/4" NPT A,B,C I M5400 MS5400 21 316SS Brass 200' 200 0.55 60 22 ga. Teflon 24" 1/4" NPT A,B,C M5400 SPDT MS5400 -SPDT 21 316SS Brass 200' 200 0.55 25* 22 ga. Teflon 24" 1/4" NPT A,B,C M5401 MS5401 21 316SS Brass 200' 200 0.55 100 22 ga. Teflon 24" 1/4" NPT A,B,C I M8400 MS8400 21 PP Brass 105' 100 0.75 60 22 ga. MTW 24" 1/4" NPT A,B,C M8400 -SPDT MS8400 -SPDT 21 PP Brass 105' 100 0.75 25" 22 ga. Teflon 24" 1/4" NPT A,B,C M8401 MS8401 21 PP Brass 105' 100 0.75 100 22 ga. MTW 24" 1/4" NPT A,B,C SPDT switch operation PP= Polyp ropylene Miniature Switches = With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** MODEL SHIELD NO, MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS I M4500 MS4500 22 Buna -N Brass 200' 300 0.45 30 22 ga. Teflon 24" 1/8" NPT A,B,C M5040 MS5040 22 316SS Brass 105° 150 0.70 30 22 ga. Teflon 24" 1/8" NPT A,B,C I M8040 MS8040 22 PP Brass 105' 100 0.80 30 22 ga. Teflon 24" 1/8" NPT A,B,C PP= Polypropylene S Side- Mounted Switches ";,} . f , With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** I MODEL SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES APPROVALS M4010 MS4010 23 Buna -N Brass 105° 100 0.45 30 22 ga. Teflon 24" A,B,C 1 DWG No. 21 DWG No. 22 DWG No. 23 i!4" NPT 161 " �' o = 1/8" NPT = (40.8) ■ ■ ^ II ■ MI ■`■ ,E MuOlu ting r .. „,„ ,' 1.6 — � 3l8 -24 THD 3.38” (41.4) 1 (85.8) T 2 25" 1" 2.96 _ " i J 2 (57.1) (25.4) (75.1) 508) ■ I L 1 —� ( (z5w4) 1.50" dia. max + (38.1 mm) 1" ->l 1.50' (38.1) dia. max. > (Polypro.) I I 2" dia. max. Cutaway Showing (25.4) max. k 1.25' (31.75)6a. max. (Buna -N) (50.8 mm) Slosh Shield Operation 1.50" dia. max. (38.1 mm) I Cutaway Showing Slosh Shield Operation Cutaway Showing Slosh Shield Operation 1 1 Madison Company • (203) 488 -4477 • Fax (203) 481 -5036 • E -mail: info @madisonco.com • www.madisonco.com ** Refer to Approvals pages in Reference Section © Copyright Madison Company - 11/03 1 t Audible Alarm Controls D 1 L._C 1 000 1 -POINT 3 -POINT 'Specifications C Power Input O I -4- -�- 120 VAC ± 1096, 60 Hz Fuse — .10 AMP, AG -SLO BLO s.o0 �'' �� Power to Field Sensor �..E. "r .T..,,, I 8.75 6.00 V Low electrical energy; 12 VDC at 15mA --- — — provided by control unit to each sensor switch. Safe for Class 1, Division 1, Groups A, O O $ O O + 8. C, D; Class II Division 1. Groups E. G. l$ l Control Relay Output a.00 Dry switch contact SPDT per i BOTTOM OF CASE 10.00 , pa nt, rated 3 6.00 2 HOLES FOR AMPS at 120 VAC; selectable either normally trz- CONDUIT HUBS - ' 10.75 . open or normally closed. WARNING LIGHT Response Time 1 Typically 1/2 second. Automatic horn silence HIGH O H O R LE R LOW W 1 ( $ $� rd .91 option, adjustable 30 seconds to 3 minutes. i I c NOES FUNCTIONS Indicators/Controls ® ® n ® ® • . ANNUNCIATOR §r Red light indicates alarm condition Horn signals audible alarm — 85dB min. ?."? ANNUNCIATOR II PNEUMERCATOR Reset button silences alarm `'' SILENCE SWITCH `' NAMEPLATE Test button tests alarm circuits ( "` = 7 I_ -' CIRCUIT TEST SWITCH Temperature O u I 40° F to +160 F ( -40° C to +71 ° C) so Enclosure l$ $J BOTTOM OF CASE NEMA 4- weatherproof standard 2 -POINT 4 HOLES FOR 4 -POINT /2* CONDUIT Ht1BS Installation Wall mount standard DIMENSIONS ARE IN INCHES 1 Weight OVERALL DEPTH = 4.75 INCHES 6 lbs. (2.7 kg.) approx. — small case 11 lbs. (5 kg.) approx. — large case tensor Cable Sample Specifications Standard 2 conductor #18AWG Provide and install for each tank A ) h/low hi IeveUoverfill IV to 5000 feet (by customer) ( g prevention alarm / control console. Console should display a visual indication Old Part of alarm condition and include an audible alarm horn with reset button. Visual Model Description Number indication should remain on until alarm condition is corrected. A test button on the alarm console should be provided to function test audible and visual alarm LC1001 Single Point LC1SA circuits. The console should provide a SPDT switch output, rated 3 AMPS at I LC1002 Two Points LC2SA 120 VAC for controlling external devices. Electrical circuitry to tank mounted LC1003 Three Points LC3SA process sensors should be listed intrinsically safe for hazardous areas. The LC1004 Four Points LC4SA sensor wiring must be run in separate conduit containing no tine voltage. 1 Specifications subject to change without notice. Alarm console should consist of solid state electronic circuitry operated from ® 120 VAC power, housed in a weatherproof enclosure, model File No. 1Q3A4.AX (see model number table) manufactured by the Pneumercator Co., I APPROVED Farmingdale, NY 11735. Distributed by: /�� Li Level Control Systems PNEUMERCATOR COMPANY, INC. I 120 Finn Court, Farmingdale, NY 11735 (631) 293 - 8450 FAX (631) 293 - 8533 http: / /www.pneumercator.com 8 - LC1000 Printed in U.S.A. 10/0 • 41 0 J ; � S 1 i6• 31 Series DESCRIPTION I Morrison Spill Containers contain any spills that occur at the fill ` p on Aboveground Storage Tanks. The Fig. 517 has a hinged ` 4 , t cover that is lockable with a #3 Masterlock. It is of steel ?- construction and powder coated white inside and out. The Fig. #; 518 Spill Container has a hinged cover that is lockable with a #1 � Masterlock. It has a push type drain with a fluoroelastomer o -ring. �,% It is of steel construction and powder coated white inside and out. s, II 45 1 IF F i mum MN L SPECIFICATION / DETAIL OPTIONS I A- Capacity: Gallons I.D. NUMBER A B C D E F G H I J 517 -0100 AC 3.5 M 2 N N 8.13 17.25 9 13.14 Yes B- Mounting Connection: Male (M), Female (F) 517 - -0200 AC 3.5 M 4 N N 8.63 17.25 9 13.14 Yes C -Size: NPT threads 517F - -0100 AC 3.5 F 2 N N 8 17.25 10.5 13.14 _Yes D- Drain: Yes/No 517F - -0200 AC 3.5 F 4 N N 10.13 17.25 10.5 13.14 Yes E- Screen: Yes /No 517F000100 AC 3.5 F 2 N N 8 17.25 10.5 13.14 Yes 1 F- Height: (Inches) 517W0 -0100 AC 3.5 M 2 N Y 8.13 17.25 11 13.14 Yes G -Width (inches) 517W0-0200 AC 3.5 M 4 N Y 8.64 17.25 11 13.14 Yes H- Shipping weight (Ibs.) 518 - -0100 AC 7.5 F 4 Y N 15.87 19.3 26 15.09 Yes 518CC -0100 AC 7.5 F 4 Y N 15.87 19.3 26 15.09 Yes .____ -Body Diameter [ 518M - -0100 AC 7.5 M 4 Y N _ 17.2 19.3 26 15.09 No J -ULC Listing: Yes (Y), No (N) 518M - -0200 AC 7.5 M 2 Y N 16.4 19.3 20 15.09 No I Body: Powder coated white Lid: Powder coated white I Hinge Bolt/Lock Nut: Zinc plated steel Fig. 518 Series Only: Drain Push Rod: Brass I Drain Nut: Brass Spring: Bronze 0 -ring: Flouroelastomer 1 1 4Mo rr i son B Co. P.O. Box 238 • Dubuque, Iowa 52004 -0238 563.583.5701 (tel) • 800.553.4840.563.583.5028 (fax) 1 Li Established 1855 www.morbros.com • 1 1 CO AL Y CALL US — TO SET THINGS RIGHT TYPE RJJEQ �� PH (323) 223 — 3882 CALIFORNIA PRE — APPROVED CALIFORNIA DYNAMICS CORP. FAX (323) 223 — 7941 ISOLATOR /RESTRAINT I 5572 ALHAMBRA AVE. email: caldyn@earthlink.net LOS ANGELES, CA. 90032 -3106 y PRE— APPROVAL OPA -0012 1 ALE 298 9/30/04 DATE: 1 Attaching and Weight Transfer Bolt I VIBRATION ISOLATOR 3/4 -10 Steel compression springs isolate loads up to 5880 lbs. per mount. Moderate spring deflections .....114—... generally result in useage under medium through Neoprene Upper Plate Attached Tube I high speed equipment such as generator sets, Shock Cushions for horizontal pumps, air conditioning compressors, transformers, Motion Restraint boilers, chillers, etc. 6 1 Oper. Height \� A rox. Base Plate EARTHQUAKE RESTRAINTS PP v I \� Attached Post Pre — Approval OPA -0012 has been granted : ► _ / for Horizontal Id s Motion Restraint by Californias Office of Statewide Health . Planning and Development (OSHPD). '+ � 1 PRE — APPROVED MAXIMUM w M S ALLOWABLE LOADS W044„ L G Dia. Stud for vertical 4 Holes HORIZONTAL 3570 Lbs. Motion Restraint VERTICAL 6780 Lbs. Rubber Pad Cushion 4 Sizes of between horizontal Broad Base Plate Restraining Elements for proper 1 VIBRATION ISOLATION RATINGS 4 Anchor Spacing Type SIZE Max. Load Max. Defl. Spring Rate (Ibs) (in) (Ibs /in) I RJJEQ A, B or C 158 1.13 140 RJJEQ A B or C 212 1.13 188 RJJEQ A, B or C 240 2. 30 104 Size A B C D I RJJEQ A, B or C 310 2 . 00 155 RJJEQ A, B or C 374 1 . I 340 L 10 10 12 12 RJJEQ A, B or C 402 1 . 70 236 RJJEQ A, B or C 488 1 . 13 432 S 8}(2 8 )/2 10 10 RJJEQ A, B or C 592 1.60 370 RJJEQ A, B or C 636 1.13 562 W 7k2 9 10)12 12 RJJEQ A, B or C 790 1 . 80 440 1 RJJEQ A, B or C 1022 1. 682 M 6 7 9 10 RJJEQ A, B or C 1430 1 . 30 1100 RJJEQ A, 8 or C 1602 1 . 00 1602 G 3/ 7/8 7/8 RJJEQ A, 8 or C 2120 1 . 00 2120 I RJJEQ A, B or C 3040 3900 RJJEQ A, B or C 3920 78 5030 TYPICAL CALLOUTS RJJEQ D 1533 1.50 1023 I RJJEQ D 2145 1.30 1650 Type I Max. Load RJJEQ D 2403 1.13 2127 RJJEQ B 1022 RJJEQ D 3180 1 . 00 3180 L Size 1 RJJEQ D 4560 . 78 5844 RJJEQ D 5880 . 78 7569 I y. `,1 TYPE RJJEQ r : • � � � 1. . ' ; ; , CALDYN A P P R O V E D I /e L Fixed Equipment Anchorage ISOLATOR /RESTRAINT CALIFORNIA DYNAMICS CORP. Office of Statewide Health Planning and Development W /CALIF. PRE - APPROVED I LOS ANGELES, CA. 90032 - 3106 •'''-- °'- - - ... e OPA -0012 SEISMIC PROTECTION OPA - 0012 PH (323) 223 - 3882 �4`. -�� r on FAX (323) 223 - 7941 9 FILE 297 9/17/04 email: caldyn @earthlink.net r� 1 Thursday, September 30, 2004 d - -- Valid for 3 Ycars Maximum "" INTERACTION CURVE 7 _ 6780 Lbs. Calculated .' hn D. Gillengerten 916 }654 -3547 ��QFESSlp�,q` s Up /Down and Horizontal values, 4z - c p A iMl 4 4 plotted as a point, must be ` Q� �i 1 5 Located beneath this lire. NOTICE a ..1 G-1 NO 7 p m - / CO 7835 - 4 - �'' 297A File page describing j * +� Up /Down ,l I 3 =1 PRE APPROVAL USE: �-- = 3570 Lbs. t1> C1 V tk• 11 ' 2-7,- I is included in ql F �F �tC� T OPA - 0012 PRE-APPROVAL OF cAt 1 1 -1 45 1 3570 Lbs. ALLOWABLE STRESS DESIGN -1, lmi11'.I;Iiiip;ilil • iiiiii .iillNllilllliiiiii1111111i1 '!iiilii 1 2 3 4 5 6 7 a (;a J p r h X ` Horizontal F = R ` 1 + 3 h 1 W P P '" L "`_` Where : 1 - „ a S r . 'LAN a = 2.5 (Isolated), R = 1.5 (Isolated), Ip = 1.5 (Hospital) ■ Except that: 0 F shall not be less than 0.7C I p Wp and j need not be more than 4C I p Wp i - - • and F p = F 1.4 (1612.3.1, 2001 CBC) • 1 1 M I, NOTES ____ � .__, :_ _ l 1.) Design of anchorage to Structure by the structural -� ! engineer of Record. i 2.) Fp for shallow or Expansion anchors shall be QI ; is increased by factor of 1.3 per 2001 CBC Table 16A -0, Footnote 14 '' 4.3 -IPj i 3.) RJJEQ Maximum clearance not greater than 1/4 inch — Dia. Design force may be taken as F ,--• 7a4 a.+ 4 holes P 11 3;i Dia. Eauiprient is Steel Washer 5 x 6 $ Attach & Load— — and Rubber , _ , - - Top Plate Transfer Bolt ` Grommet All dimensions in inches. .. i 1 A 1�1 ... ,... .., :' i ,__ -f - -r S ize A B C D { � � L 10 I 10 12 12 Approx. 4 ---� 6 <' S $ 8 10 10 4 W 7?� 9 10 ?� 12 II ■ a � T i , I. .: ,' ^7 , M 6 i 71 8 10 * G 58 3/ 7. Z Neoprene Pad ; a a T % ti e ELEVATIONS _ I IIIORRISON OVERFILL PREVENTION VALVE • SPECIFICATION SHEET • FIG.9095A SERIES 1 DESCRIPTION he 9095A AST Overfill Prevention Valve is installed at the fill port of an Ili boveground storage tank. Used in a tight fill application, the valve termi- ates flow of product when the liquid level reaches a preset warning level (90 -95% full). The valve is installed on a standard N.P.T. male connection 11 hen used with the quick disconnect or female adaptor. The 2" valve can be sed in conjunction with the Morrison Fig. 518 line of AST Spill Containers for added spill protection. When installed to manufacturers requirements the orrison Fig. 9095A Overfill Prevention Valve can eliminate environmentally : azardous spills. All models are supplied with an adaptor to mount to orrison Fig. 419 aluminum drop tubes. ULC Listed. SHOWN WITH SHOWN WITH SHOWN WITH STANDARD QUICK FEMALE his valve complies with the following codes: ii ADAPTOR DISCONNECT ADAPTOR FPA 30, 30A, UFC, BOCA, SBCCI /SFC, and PEI RP2000 9095A AV or ADAPTOR 9095A-3200 AV or 9095A -0300 AV 9095A -0500 AV or 9095A -3300 AV Product Warnings and Cautions 9095A-0600 AV II 5 PSI & 5 GPM is the minimum flow requirement for valve operation at the following aximum viscosities (in centistokes): 2" Valve -150 3" Valve -60. Adaptor (B) t .., • A tight fill is required for the valve to operate. Do not substitute any other fill Nipple daptors for the special adaptor supplied. The valve should be properly inspected before installation to insure the unit Size (A) ( ( was not damaged during the delivery process.:. • Use caution during installation to protect float devices and their linkage. , MS Damage to the parts may cause the valve to function improperly. Linkage • The valve must be used with clean product. Debris from products such as i contaminated waste oil may cause the valve to function improperly. Collar I I Consult Morrison Bros. Co. for product compatibility with the valve. The 3" valve can be used w /6" Sch. 40 or 80 pipe. • The 2" valve can be only be used with Sch. 40 pipe. Floats These valves are rated for a maximum pressure of 100 PSI. Gas (C) Failure to follow any or all of the above warnings may render the valve non- Diesel (D) 111 nctional and could result in a hazardous product spill, which may result in ersonal injury, property damage, fire, explosion, or environmental contamination. Collar SPECIFICATION /DETAIL OPTIONS 1 Illt —Body Size: 2" N.P.T. (2 "), 3" N.P.T. (3 ") Drop Tube (HT.) —Adaptor : Adap p (For Morrison Fig 419 j 2" x 4" Standard 2" Male Disconnect x 4" Female —(2S) Drop Tube) I 2" Quick Disconnect Adaptor —(2X) 2" x 2" x 4" Female Ductile Iron Adaptor —(2D) 3" x 4" Standard 3" Male Disconnect x 4" Female —(3S4) I.D. NUMBER A B C D HT. WT. I 3" x 4" Standard 3" Female x 4" Female With Line Purge —(3F) 9095A-0200 AV 2" 2S 11 12 19.25 14.1 3" x 6" Standard 3" Male Disconnect x 6" Female —(3S) 1 9095A -3200 AV 2" 2D 11 12 19.25 14.1 3" Quick Disconnect Adaptor —(3X) 90955 -0500 AV 2" 2X 11 12 19.25 12.6 lt-- 3" x 3" x 6" Female Ductile Iron Adaptor —(3D) 9095A -0300 AV 3" 3S 13.56 13.75 19.56 29 Gasoline Shutoff Height From Top of Valve (Inches) — Diesel Shutoff Height From Top of Valve (Inches) 9095A-0600 AV 3" 3X 13.56 13.75 19.56 26 HT.— Height: Dimension from base to top of valve (Inches) 9095A-3300 AV 3" 3D 13.56 13.75 19.56 38 !VT. Weight (Ibs.) 9095A-4000 AV 2" 3S4 11.67 12.67 19.9 9095A -4200 AV 2" 3F 11.67 12.67 19.9 Body: Anodized Aluminum Internal Components: Brass /Stainless Steel 1inkage: Stainless Steel Floats: Closed Cell Buna-N Series 9095A Overfill Prevention Valves are ULC Listed and Approved by the NYC Fire Department (Certificate of Approval #5028) 1 LA Morrison Bros. Co. 325 East 24th Street Ph: 800.553.4840 , PE1 Established 1855 Dubuque, Iowa 52001 Fax: 563.583.5028 _tee, 1 1 0 ROCHESTER INC. , Magnetic 8600 GAUGES Liquid-Level Gauges Series 1 ISO 9001:2008 CERTIFIED I Application The 8600 Series Senior spiral gauges are designed for use in measuring liquid levels in hydraulic, lubricating or fuel-oil storage tanks, and gasoline and diesel fuel levels in stationary, standby and 1 mobile generators. The 8600 Series is not recommended for off-road equipment. General Information & Features I The 8640 spiral gauge incorporates a strong Alnico magnet capableof driving a Twin Site sender which provides a direct, fractional reading and also sends an electrical signal to a remote receiver. . The 8660 spiral gauge is supplied with an easy to read, side-view fraction& dial. The model 8680 i imo v spiral gauge is equipped with a standard top reading fractional dial. I n All 8600 Series spiral gauges have a 1 X" MNPT tank connection and are suitable fortank pressures 1 up to 25 psig maximum. They are designed for top mounting in tanks up to 36" deep and some mod- Irm els are UL listed for flammable liquids. allla I 11111 1 IA oft 4 1 0 CIL rim i m ... :11/ r 1 ' N.- imiklicli 1 . , k • i N f - . , ... . 4 - sit alliii . 1 ' I . t i l l . , I sai*t Mil 1 (110 tr) 1 Model # r or Sende Dial Type 8640 Senior TwinSiteTM Sender in choice of 9-30, 0-90, or 240-30 Ohm ranges, Specify your reference when ordering I 8660 #5025S00570 Senior' side-reading fractional dal 8680 #5844301793 Sentorfo direct-reading fractional Mai. 1 0//2W/0 See reverse side for dimensional data, materials of construction, performance, and advice on how to order. I The Measure of Excellence .al 1 1 1 8600 Series Magnetic Liquid -Level Gauges (METRIC] I Senior TwlnSlte'Sendler (Specify ohm range) Senior Side- Reading Dial • 41; n t 0,x"44 8 I [ 1_ j ( 7i ' • 4p Lti 1 i i ' t ICrii: Senior Dial Standard Construction h -- c r 1 1 ' t 1Pr Pl. is i, "� I ) �2Y*(5871 38' 141 1 k3! de,edr� on depth n d tw ks 2 I General Specifications* Materials of Construction* Mounting Head I Designed for top - mounting only. Die -cast zinc. Repeatabilfty Guide Rod Repeatability depends on proper gauge sizing & tank con- Zinc- plated steel; brass optional at extra cost. figuration. Normally, standard dials are ±7 %; side - reading Centershaft a dials are ±8 %; & TwinSite• senders are ±12 %. Vibration im- Brass. proves repeatability. Tie Plate, Guide S Bearing Pin Temperature Stainless steel. I Standard operating range is -40 °F to 158 °F, -40C to 70C. F0aat rubber. Humidity Exposed portion should be painted for marine applications, Dave Magnet less dial. Alnico. I Shock Standard Dial Shorter sizes are suitable for some mobile, off -road application. Polyr.�trbonate, hermetically sealed. Vibration Side -View Dial 1 Shorter sizes are suitable for some mobile, off -read application. Aluminum with polycarbonate crystal, hermetically sealed. Power TWinSite° Sender 0.5 watts maximum for TwinSite versions. Polyamide. I Tank Pressure Matereis and specricaims ere subject a change vithout notoe 0 to 25 prig CO - 1, 7 Bar) maximum. Pressure ratings suDjaau change dietotempecatue and olherenamnmeomimsidera +ions. Approval I Direct indicating gauge. Available UL listed for flammable liquids. Some models UL recognized for marine service. When ordering, specify: 1. Gauge model number. ZTank height. 1 3.Ohm range on TwinSite versions. 4. Riser height, if any. 5. Any special requirements. 1 olrzsvla 1 ROCHESTER The Measure of Excellence R GAUG ES INC. 11616 Harry Hines Blvd. • P.O. Box 29242 • Dales, TX 7.5729 • (972) 241-2161 • FAX (972) 620 -1403 Webalta httpJAwvww.rochestergauges.com • E-mail info@rochestergauges.00m [Page Too Large for OCR Processing] [Page Too Large for OCR Processing] [Page Too Large for OCR Processing]