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Specifications I I __ _ p Dedicated Services s (� VVE D SYSTEMS A Ramo& ISO 9001:2000 Certified Company RECEIVED OCT 2g2 r'"l CITY OF TIGARD BUILDING DIVISION 1 Subm 1 150REOZJ E Generator 280 Gallon California Style Diesel Tank ' KSS- DMTA -0080S 80A ATS KSS - DMTA -0150S 150A ATS i C Po- ,Z City of Tigard Ap • o ed Plans By Jo/ Date (l . r7 /f0 1 C4 offSt uJ(/ p OFFICE COPY I I 5901 Goshen Springs Road NW Suite G Norcross, GA 30071 • Toll Free (888) 826 -4966 • Fax (770) 453 -4120 • www.nixonpower.com KOHLER _POWER SYSTEMS S TABLE OF CONTENTS I Section Sub - Section Literature Quote Model 150REOZJE Spec Sheets I Alternator Data Alternator Data Sheet 4S13 Dimensional Drawings Generator ADV-7734 7734 Accessories ADV-7841 ADV-5849 Enclosure ADV -7825 I Remote Serial Annunciator ADV -6990 Wiring Schematic Diagrams Controller ADV -7761 Controller GM67191 I Controller GM70970 Warranty Warranty TP -5561 I Prototype Test Certifications Prototype Test Certification G18 -56 Misc Battery Charger 244578 Battery Charger GM28341 Block Heater 326220 Block Heater GM20968 Circuit Breaker ADV -7371 Circuit Breaker GM47475 Lugs ADV -7376 Pre - Startup Checklist ' Pre - Startup Checklist PreStartUpCheckList I I I t I Job Name: KT- 150REOZJE- 08/09/10 Offer: K300301361 Version 1.0 i NIXON Power Services Company Page 1 .- -the generator people I NIXON POWER SERVICES 5901 GOSHEN SPRINGS ROAD NW SUITE G / NORCROSS, GA 30071 P: 770 -448 -6687 T: 800 - 586 -4966 F: 770 -448 -6535 I GENERATOR SET Model: 150REOZJE I This generator set equipped with a 4S13 alternator operating at 277/480 volts is rated for 155 kW/194 kVA. Output amperage: 233 I Configuration I Qty Description 1 150REOZJE Generator Set 31 Warranty, 5 Year Comprehensive I 31 Power Factor Test,0.8,3Ph Only 31 LCB, 60A, HDL, Therm Mag, 80% 31 Mtg, LCB, H- Frame, 40 -90A, 4S I 31 Neutral, 600A 4S 31 LCB, 150A, HDL, Therm Mag, 80% 31 MTG, LCB2, H -FR TO H /J, 100 -150A, 4S /4UA I 31 Covers, 4S J -Box H/J -Frame With H/J LCB 31 Unit, Mtd. Radiator Cooling I 31 Skid & Plant Mtg. 31 150REOZJE, 12V, 60Hz 31 Nameplate Rating, Standby 130 Degree I 31 Decal, UL2200 Listing (Diesel) 31 CSA Approval,4S 31 Voltage ,60Hz,277 /480V,3Ph,4W,0.8PF I 31 Alternator, 4S13 31 Standard Duty Air Intake 31 Controller, DEC3000, 800A I 31 Control & Harness,DEC3000, Upper Mnt 31 Enclosure, Weather Steel 31 Block Heater, 1800w, 120V, 1 Ph I 31 Battery,1 /12V,950CCA,Wet 31 Batt Chgr, Float, 90 -120V, 12V -6A 31 Manual Speed Adjust I 31 Run Relay, 12V 31 Flexible Fuel Lines I 31 31 Skid, Extension Remote NV Alarm Panel 31 Closed Crankcase Vent I 31 Coolant in Genset 6 gals. KOHLER.POWER SYSTEMS I ' Job Name: KT- 150REOZJE- 08/09/10 Offer: K300301361 NIXONE Version 1.0 Power Services Company Page 0 .._the generator people NIXON POWER SERVICES 5901 GOSHEN SPRINGS ROAD NW SUITE G / NORCROSS, GA 30071 P: 770 -448 -6687 T: 800 - 586 -4966 F: 770 -448 -6535 ' 31 Lit Kit, General Maint, 150REOZJE MISCELLANEOUS Part Number Qty Description ES 31 Special IBC certification I a I I I KOHLERPOWER SYSTEMS I VJ a) v / 0 a) I r r- -- r -- I. an ma In MO — MI OM r MN • I 1 50REOZJE 1 Diesel I MILER POWER SYSTEMS 090m Standard Features anioireyr I ,, ; • Kohler Co. provides one - source responsibility for the NAitONM1Y REG15TDEt3 generating system and accessories. • • The generator set and its components are prototype - I tested, factory- built, and production- tested. • The 60 Hz generator set offers a UL 2200 listing. 1 11 l • The generator set accepts rated load in one step. .1; L04 - • The generator set complies with ISO 8528 -5, Class I ,�- R4''‘I i II G2, requirements for transient performance in all ` generator set configurations. Select the Decision- - „ ,- ?` y F;;! Mak 550 controller for improved voltage <�a+ r regulation and ISO 8528 -5, Class G3, compliance. Il _ _ (� " ill • The 60 Hz generator set engine is certified by the 0 • 0 Environmental Protection Agency (EPA) to conform to Tier 3 nonroad emissions regulations. I • A one -year limited warranty covers all systems and components. Two -, five -, and ten -year extended warranties are also available. I • Alternator Features: o The unique Fast - Response TM II excitation system delivers excellent voltage response and short circuit capability using a permanent magnet (PM)- excited I alternator. o The brushless, rotating -field alternator has broad range reconnectability. I • Other Features: o Controllers are available for all applications. See controller features inside. o The low coolant level shutdown prevents overheating I (standard on radiator models only). o Integral vibration isolation eliminates the need for under -unit vibration spring isolators. I Generator Set Ratings StandbyI30C Ratings Alternator Voltage Ph Hz kW /kVA Amps I 4S13 277/480 3 60 155/194 233 RATINGS: All three -phase units are rated at 0.8 power factor. All single -phase units are rated at 1.0 power factor. Standby Ratings: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Ratings are in accordance with ISO - 3046/1, BS5514, AS2789, and DIN 6271. Prime Power Ratings: Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO - 8528/1, overload power in accordance with ISO - 3046/1, BS 5514, AS 2789, and DIN 6271. For limited running time and base load ratings, consult the factory. Obtain the technical information bulletin (TIB- 101) on ratings guidelines for the complete ratings definitions. The generator set manufacturer reserves the right to change the design or specifications I without notice and without any obligation or liability whatsoever. GENERAL GUIDELINES FOR DERATION: Altitude: Derate 0.5% per 100 m (328 ft.) elevation above 1600 m (5250 ft.). Temperature: Derate 1.0% per 10 ° C (18 ° F) temperature above 25 ° C (77 ° F). I I Model: 150REOZJE continued ue Alternator Specifications to ' Specifications Alternator Alternator manufacturer Kohler Type 4 -Pole, Rotating -Field Exciter type Brushless,Permanent-Magnet Leads, quantity 12, Reconnectable Voltage regulator Solid State, Volts /Hz Insulation NEMA MG1 Insulation: Material Class H Insulation: Temperature Rise 130 °C, Standby Bearing: quantity, type 1, Sealed Coupling Flexible disc Amortisseur windings Full Voltage regulation, no -load to full -load Decision- 3 -Phase Sensing, ±0.5% Maker 3000 controller 550 controller (with 0.5% drift due to temperature 3 -Phase Sensing, ±0.25% variation) One -Step Load Acceptance 100% of rating Unbalanced load capability 100% of Rated Standby Current • Sustained short- circuit current of up to 300% of the rated current for up to 10 seconds. • Sustained short- circuit current enabling down stream circuit breakers to trip without collapsing the alternator field. • Self- ventilated and dripproof construction. • Vacuum - impregnated windings with fungus- resistant epoxy varnish for dependability and long life. • Superior voltage waveform from a two- thirds pitch stator and skewed rotor. • Fast - Response TM II brushless altemator with brushless exciter for excellent load response. I I t I 1 I I I Model: 1 REOZJE continued e 50 Engine Engine Specifications Engine Manufacturer John Deere Engine Model 6068HF285 Engine: type 4- Cycle, Turbocharged I Cylinder arrangement 6 Inline Displacement, L (cu. in.) 6.79(414) Bore and stroke, mm (in.) 106 x 127 (4.19 x 5.00) I Compression ratio 17.0:1 Piston speed, m /min. (ft. /min.) 457 (1500) Main bearings: quantity, type 7, Replaceable Insert I Rated rpm 1800 Max. power at rated rpm, kWm (BHP) 177 (237) Cylinder head material Cast Iron I Crankshaft material Forged Steel Valve (exhaust) material Intake Chromium - Silicon Steel Valve (exhaust) material Exhaust Stainless Steel I Governor: type, make /model JDEC Electronic L16 Denso HP3 Frequency regulation, no -load to -full load Isochronous Frequency regulation, steady state ±0.25% I Frequency Fixed Air cleaner type, all models D I Exhaust Exhaust System I Exhaust Manifold Type D Exhaust flow at rated kW, m /min. (cfm) 33.9 (1197) Exhaust temperature at rated kW, dry exhaust, °C 510 (950) I Maximum allowable back pressure, kPa (in. Hg) 7.5 (2.2) Exh. outlet size at eng. hookup, mm (in.) 98 (3.86) I Engine Electrical Engine Electrical System Battery charging alternator 12 Volt/24 Volt Battery charging alternator: Ground (negative /positive) Negative I Volts (DC) 12/24 Ampere rating 65/45 Starter motor rated voltage (DC) 12/24 I Battery, recommended cold cranking amps (CCA): Qty., CCA rating each 12 Volt/24 Volt One, 640/Two, 570 Battery voltage (DC) 12 I I I I Model: 150REOZ E continued J , cont ued II Fuel Fuel System I Fuel supply line, min. ID, mm (in.) 11.0 (0.44) Fuel return line, min. ID, mm (in.) 6.0 (0.25) Max. lift, fuel pump: type, m (ft.) Electronic, 1.8 (6.0) I Max. fuel flow, Lph (gph) 96.9 (25.6) Fuel prime pump Manual Fuel Filter Secondary 2 Microns@ 98% Efficiency I Fuel Filter Primary 30 Microns Fuel Filter Water Separator Yes Recommended fuel #2 Diesel I Lubrication I Lubrication System Type Full Pressure Oil pan capacity, L (qt.) 27.0 (28.5) I Oil pan capacity with filter, L (qt.) 27.9 (29.5) Oil filter: quantity, type 1, Cartridge Oil cooler Water - Cooled I Cooling Radiator System I Ambient temperature, °C ( °F) 50 (122) Engine jacket water capacity, L (gal.) 11.3 (3.0) Radiator system capacity, including engine, L (gal.) 25.7 (6.8) I Engine jacket water flow, Lpm (gpm) 174 (46) Heat rejected to cooling water at rated kW, dry 76.3 (4340) exhaust, kW (Btu /min.) I Heat rejected to air charge cooler at rated kW, dry 31.8 (1810) exhaust, kW (Btu /min.) Water pump type Centrifugal I Fan diameter, including blades, mm (in.) 660 (26) Fan, kWm (HP) 7.7 (10.3) Max. restriction of cooling air, intake and discharge 0.125 (0.5) side of radiator, kPA (in. H20) I Operation Requirements I Air Requirements Radiator - cooled cooling air, m /min. (scfm) " 226.5 (8000) Combustion air, m /min. (cfm) 13.6 (480) I Heat rejected to ambient air: Engine, kW (Btu /min.) 35.9 (2040) Heat rejected to ambient air: Alternator, kW (Btu/ 12.3 (700) min.) "Air density = 1.20 kg /m (0.075 Ibm /ft 1 . I Model: 150RE Z E continued O J t ue d I Fuel Consumption Diesel, Lph (gph), at % load Rating Standby Fuel Consumption at 100% load 44.3 Lph (11.7 gph) Standby Fuel Consumption at 75% load 35.1 Lph (9.3 gph) Standby Fuel Consumption at 50% load 26.3 Lph (6.9 gph) I Standby Fuel Consumption at 25% load 16.2 Lph (4.3 gph) Prime Fuel Consumption at 100% load 40.6 Lph (10.7 gph) Prime Fuel Consumption at 75% load 32.3 Lph (8.5 gph) I Prime Fuel Consumption at 50% load 24.0 Lph (6.3 gph) Prime Fuel Consumption at 25% load 14.4 Lph (3.8 gph) I Dimensions and Weights Overall Size, L x W x H, mm (in.): 2950 x 1120 x 1527 (116.1 x 44.1 x 60.1) I Weight (radiator model), wet, kg (lb.): 1429 -1497 (3150 -3300) a NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information. I I I I I I I 1 t Industrial Generator Set Accessories Generator Set Controller KOHLERPOWER SYSTEMS X01 Kohler® Decision - Maker® 3000 Controller M NATIGNAUY REGISTMC General Description and Function The Decision - Maker® 3000 generator set controller provides advanced control, system monitoring, and system diagnostics for optimum performance. ' The Decision - Maker® 3000 controller meets NFPA 110, Level 1 when equipped with the necessary accessories and installed per i j \/f0 NFPA standards. The Decision - Maker® 3000 controller uses patented software ' logic to manage sophisticated functions, such as voltage regulation and alternator thermal overload protection, normally requiring additional hardware. Additional features include: s L.C2) �= • A digital display and pushbutton /rotary selector dial provide ' easy local access to data. I6otw.aER • Measurements selectable in metric or English units. ' • • Scrolling display shows critical data at a glance. • Digital display of power metering (kW and kVA). Decision - Maker® 3000 • Integrated hybrid voltage regulator providing ±0.5% regulation. • Built -in alternator thermal overload protection. 1 I 1 1 1 1 I ' 06 -100 10/09 Page 1 I I be _____ _ _ , ____ "S` Pushbutton /Rotary a Selector Dial Volts Ll -L2: 480.0 V Emergency Stop Switch I _ J _ - Annunciator Fault Light C/ - Red- Shutdown, I Digital Display - - - - - - - - - - - Yellow- Warning FAULT Alarm Horn (located _ — — — — o o o Alarm Silence /Lamp inside the controller) , 0 ( c) 1 ` p :---1111111M'' Test Button with Light OFF/RESET I AUTO RUN ALA Master Control Buttons Off- Reset /Auto /Run USB Connection with Lights I of 4- -- - - J User Interface Controls and Components User Interface Displays • Emergency stop switch The listing below has • denoting main menus and o denoting sub - menus. • Backlit LCD digital display with two lines of 12 characters • Overview (see User Interface Displays for menus) a Active shutdowns and warnings (if any are present) • Alarm horn indicates generator set shutdown and warning faults 0 Engine run time, total hours I • Environmentally sealed membrane keypad with three master control o Frequency voltage line -to -line buttons with lights o Average current o Off /Reset (red) o Coolant temperature o Auto (green) o Fuel level or pressure * o Run (yellow) o Oil pressure I • Pushbutton /rotary selector dial for menu navigation o Battery voltage o Rotate dial to access main menus c Software version o Push dial and rotate to access sub menus • Engine Metering o Press dial for 3 seconds to return to top of main menu o Engine speed • Annunciator fault light o Oil pressure I o System shutdown (red) o Coolant temperature o System warning (yellow) o Battery voltage • Alarm silence/lamp test button • Generator Metering o Alarm silence o Total power, VA I o Lamp test o Total power, W • USB connection o Rated power, % o Allows software upgrades a Voltage, L -L and L -N for all phases o Provides access for diagnostics a Current, L1, L2, L3 o Frequency • Dedicated user inputs • GenSet Information I a Remote emergency stop switch o Generator set model number o Remote 2 -wire start for transfer switch o Generator set serial number o Auxiliary shutdown o Controller serial number • Integrated hybrid voltage regulator • GenSet Run Time • Auto - resettable circuit protection mounted on circuit board o Engine run time, total hours • One relay output standard. Optional five relay output available. o Engine loaded, hours • One analog and three digital inputs standard. Optional two inputs ° Number of engine starts available. o Total energy, kWh • GenSet System NFPA 110 Requirements a System voltage I In order to meet NFPA 110, Level 1 requirements, the generator set 0 System frequency, 50 or 60 Hz controller monitors the engine /generator functions and faults shown below. a System phase, single or three (wye or delta) o Power rating, kW • Engine functions: o Amp rating o Overcrank o Power type, standby or prime I o Low coolant temperature warning o Measurement units, metric or English (user selectable) o High coolant temperature warning a Alarm silence, always or auto only o High coolant temperature shutdown • GenSet Calibration o Low oil pressure shutdown a Voltage, L -L and L -N for all phases o Low oil pressure warning o Curren t, L1, n L3 p I o High engine speed * o Reset calibration o Low fuel (level or pressure) o Low coolant level • Voltage Regulation o EPS supplying load o Adjust voltage, ±10% o High battery voltage • Digital Inputs I o Low battery voltage o Input settings and status • General functions: • Digital Outputs o Master switch not in auto o Output settings and status o Battery charger fault * • Analog Inputs o Lamp test o Input settings and status I o Contacts for local and remote common alarm o Audible alarm silence button • Event Log o Remote emergency stop * o Event history (stores up to 1000 system events) • Functions require optional input sensors or kits * Function requires optional input sensors or kits G6 -100 10/09 Page 2 I I Controller Features Warning Shutdown Function Function • AC Output Voltage Regulator Adjustment. The voltage ; adjustment provides a maximum of -10% of the system voltage. Critically high fuel level * o I • Alternator Protection. The controller provides generator set ECM communication loss • overload and short circuit protection matched to each alternator for ECM diagnostics • • the particular voltage /phase configuration. Engine over speed •t II • Automatic Restart. The controller automatic restart feature initiates Engine start aid active the start routine and recrank after a failed start attempt. Engine under speed • • Cyclic Cranking. The controller has programmable cyclic cranking. Fuel tank leak * a a • Engine Start Aid. The starting aid feature provides control for an High battery voltage • I optional engine starting aid. High coolant temperature • •t • Event Logging. The controller keeps a record (up to 1000 entries) High fuel level * o for warning and shutdown faults. This fault information becomes a Low battery voltage • II stored record of system events and can be reset. Low coolant level • • Historical Data Logging. Total number of generator set successful Low coolant temperature • starts is recorded and displayed. Low cranking voltage • • Integrated Hybrid Voltage Regulator. The voltage regulator Low engine oil level * * o 0 I provides X0.5% no -load to full -load regulation with three -phase Low fuel level (diesel models) o 0 sensing. Low fuel pressure (gas models) * o • Lamp Test. Press the alarm silence /lamp test button to verify Low oil pressure • •t functionality of the indicator lights. No coolant temperature signal • I • Power Metering. Controller digital display provides kW and kVA. No oil pressure signal • Overcrank •t • Programming Access (USB). Provides software upgrades and Speed sensor fault • diagnostics. n ", x I • Remote Reset. The remote reset function resets faults and allows Alarm horn silenced restarting of the generator set without going to the master switch Analog inputs o a off /reset position. Battery charger fault* • I • RSA II Remote Monitoring Panel. The controller is compatible with Chicago code active the Kohler Remote Serial Annunciator (RSA II). Common fault (includes t) • • Run lime Hourmeter. The generator set run time is displayed. Common warning • • Time Delay Engine Cooldown (TDEC). The TDEC provides a time Digital inputs o a I delay before the generator set shuts down. Emergency stop •t • lime Delay Engine Start (IDES). The TDES provides a time delay Engine cooldown (delay) active before the generator set starts. Engine start delay active I Engine started Controller Functions Engine stopped EPS supplying load The following chart shows which functions cause a warning or shutdown. Generator running I All functions are available as relay outputs. Input/output communication loss • Warning causes the fault light to show yellow and sounds the alarm horn Internal failure • signaling an impending problem. Master switch not in auto • NFPA 110 alarm active I Shutdown causes the fault light to show red, sounds the alarm horn, and Remote start stops the generator set. System ready I AC sensing loss • • Alternator protection • Ground fault input * • kW overload • I Locked rotor • Overfrequency • Overvoltage (each phase) • Underfrequency • Undervoltage (each phase) • • Standard functions c Available user functions I * Functions require optional input sensors or kits t Items included with common fault shutdown G6 -100 10/09 Page 3 I I I KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems Phone 920- 565 -3381, Fax 920 -459 -1646 Asia Pacific Headquarters For the nearest sales and service outlet in the 7 Jurong Pier Road US and Canada, phone 1- 800 - 544 -2444 Singapore 619159 KohlerPower.com Phone (65) 6264 -6422, Fax (65) 6264 -6455 I Controller Specifications Decision - Maker® 3000 Available Options Decision - Maker® 3000 — Software Version 1.00 or higher ❑ Common Fault Relay provides a relay output to trip a circuit II • Power source with circuit protection: 12- or 24 -volt DC breaker or to signal the common fault shutdowns. • Power drain: 200 milliamps ❑ 2 Input /5 Output Module provides a generator set mounted panel • Humidity range: 5% to 95% noncondensing with two inputs and five relay outputs. • Operating temperature range: -40 °C to +70 °C ( -40 °F to +158 °F) ❑ Float /Equalize Battery Charger available with 6 or 10 amp DC volt I • Storage temperature range: -40 °C to +85 °C ( -40 °F to +185 °F) output. The 10 amp models are available with and without NFPA I. Standards: o CE Directive alarm to signal a battery charger fault. o NFPA 99 ❑ Prime Power Switch prevents battery drain during generator set o NFPA 110, Level 1 non - operation periods and when the generator set battery cannot be I o UL 508 maintained by an AC battery charger. o ASTM 6117 (salt spray test) ❑ Remote Emergency Stop Switch available as a wall mounted • Panel dimensions —W x H, 229 x 160 mm (9.0 x 6.3 in.) panel to remotely shut down the generator set. ❑ Remote Monitoring Panel. The Kohler® Remote Serial I Annunciator (RSA II) enables the operator to monitor the status of the generator set from a remote location, which may be required for NFPA 99 and NFPA 110 installations. ❑ Run Relay provides a relay indicating that the generator set is I running. I I I I I I I I DISTRIBUTED BY: I I Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator set distributor for availability. © 2009 by Kohler co., An rights reserved. I G6 -100 10/09 Page 4 I 1 Industrial Generator Set Accessories 1 KOHLERPOWER SYSTEMS Line Circuit Breakers 20 -2250 kW 1 R SYSTEMS 09001 Standard Features NATIONALLY REGISTERED • The line circuit breaker interrupts the generator set I output during a short circuit and protects the wiring when an overload occurs. Use the circuit breaker to IA manually disconnect the generator set from the load I 0 during generator set service. �I, • Circuit breaker kits are mounted to the generator set ® -' _ _ and are available standard with load -side lugs or I . L 1I11N1II :,I--! , bus bars and neutral bus bar. IiiL LIIIRIII _ I �� -� =:_ _ • Kohler Co. offers a wide selection of molded -case f line circuit breaker kits including single and dual 1 I. -- configurations for each generator set. O O • Four types of line circuit breakers are available: I Single Circuit Breaker Kit with Neutral Bus Bar o Magnetic trip 20 -300 kW Model Shown o Thermal magnetic trip o Electronic trip Immi o Electronic with Ground Fault Circuit Interruption I (GFCI) trip Lit, • In addition, line circuit breakers are offered with 80% Ir nii ��' L , and 100% ratings (thermal magnetic available only I r� �� in 80% rating). i• Ala � • Single line circuit breaker kits allow circuit protection isi b of the entire electrical system load. • Dual line circuit breaker kits allow circuit protection • of selected priority loads from the remaining I O 0 O electrical system load. Dual Circuit Breaker Kit with Neutral Bus Bar • Line circuit breakers comply with the following codes 20 -300 kW Model Shown and standards unless otherwise stated. Ic UL 489 Molded Case Circuit Breakers o UL 1077 Supplementary Protectors o UL 2200 Stationary Engine Generator Assemblies I I I I I G6 -88 4/10c I I Line Circuit Breaker Types Magnetic Trip Ground fault trip units are an integral part of the circuit breaker and are not available as field - installable kits. The ground fault I The magnetic trip features an electromagnet in series with the pickup switch sets the current level at which the circuit breaker load contacts and a moveable armature to activate the trip will trip after the ground fault delay. Ground fault pickup values mechanism. When a sudden and excessive current such as a are based on circuit breaker sensor plug only and not on the short circuit occurs, the electromagnet attracts the armature rating plug multiplier. Changing the rating plug multiplier has no I resulting in an instantaneous trip (UL 1077 circuit breakers). effect on the ground fault pickup values. Thermal Magnetic Trip 80% Rated Circuit Breaker Thermal magnetic trip contains a thermal portion with a Most molded -case circuit breakers are 80% rated devices. An I bimetallic strip that reacts to the heat produced from the load 80% rated circuit breaker can only be applied at 80% of its current. Excessive current causes it to bend sufficiently to trip rating for continuous loads as defined by NFPA 70. Circuit the mechanism. The trip delay is dependant on the duration conductors used with 80% rated circuit breakers are required to I and excess of the overload current. Elements are factory- be rated for 100% of the circuit breaker's rating. calibrated. A combination of both thermal and magnetic features allows a delayed trip on an overload and an The 80% rated circuit breakers are typically at a lower cost than instantaneous trip on a short circuit condition. the 100% rated circuit breaker but load growth is limited. I Electronic Trip 100% Rated Circuit Breaker These line circuit breakers use electronic controls and miniature Applications where all UL and NEC restrictions are met can use current transformers to monitor electrical currents and trip when 100% rated circuit breakers where 100% rated circuits can carry I preset limits are exceeded. 100% of the circuit breaker and conductor current rating. Electronic with Ground Fault Trip The 100% rated circuit breakers are typically at a higher cost than the 80% rated circuit breaker but have load growth The ground fault trip feature is commonly referred to as Ground possibilities. I Fault Circuit Interruption (GFCI). Models with GFCI compare current flow in phase and neutral lines, and trip when current When applying 100% rated circuit breakers, comply with the unbalance exists. various restrictions including UL Standard 489 and NEC Section 210. If any of the 100% rated circuit breaker restrictions I are not met, the circuit breaker becomes an 80% rated circuit breaker. I Accessories ❑ Alarm Switch ❑ Neutral Lugs The alarm switch indicates that the circuit breaker is in a tripped Various neutral lug sizes are available to accommodate multiple I position caused by an overload, short circuit, ground fault, the cable sizes for connection to the bus bar only. operation of the shunt trip, an undervoltage trip, or the push -to trip pushbutton. The alarm resets when the circuit breaker is ❑ Overcurrent Trip Switch reset. ' 1:1 Auxiliary Contacts The overcurrent trip switch indicates that the circuit breaker has tripped due to overload, ground fault, or short circuit and returns to the deenergized state when the circuit breaker is reset. These switches send a signal indicating whether the main circuit breaker contacts are in the open or closed position. ❑ Undervoltage Trip, 12 VDC or 24 VDC ❑ Bus Bars (units without circuit breakers installed) The undervoltage trips the circuit breaker when the control voltage drops below the preset threshold of 35 % -70% of the Bus bar kits are available on alternators with leads for rated voltage. I connection to the generator set when circuit breakers are not ordered. Bus bar kits offer a convenient way to connect load ❑ Shunt Trip, 12 VDC or 24 VDC leads to the generator set when a circuit breaker is not present. A shunt trip option provides a solenoid within the circuit breaker I ❑ Ground Fault Annunciation case that, when momentarily energized from a remote source, activates the trip mechanism. This feature allows the circuit A relay contact for customer connection indicates a ground fault breaker to be tripped by customer - selected faults such as condition and is part of a ground fault alarm. alternator overload or overspeed. The circuit breaker must be reset locally after being tripped. Tripping has priority over ❑ Lockout Device (padlock attachment) manual or motor operator closing. This field - installable handle padlock attachment is available for ❑ Shunt Trip Wiring manually operated circuit breakers. The attachment can I accommodate three padlocks and will lock the circuit breaker in Connects the shunt trip to the generator set controller. the OFF position only. I G6 -88 4/70c I 1 Line Circuit Breaker Specifications 80% Rating Circuit Breaker 100% Rating Circuit Breaker C.B. 1 C. B. Gen. Set Alt. Ampere Frame Alt. Ampere Frame kW Model Range Trip Type Style Gen. Set kW Model Range Trip Type Style Magnetic, UL 1077 Electronic I Magnetic, UL 1077 E 30-100 Electronic GFCI with 12 V shunt 20 -60 4P /4Q 150 -400 trip (480 V Electronic D 20 -60 4P /4Q Magnetic, UL 1077 max.) 150_400 Electronic GFCI D I with 24 V stunt trip 60 180 4S/4V Electronic 15 -150 Thermal magnetic H 600 -800 P 175 -250 Thermal magnetic J Electronic GFCI Electronic Magnetic, UL 1077 150 -400 D II Magnetic, UL 1077 E 200 -300 4UA Electronic GFCI 30_100 with 12 V shunt trip (480 V Electronic Magnetic, UL 1077 max.) 600 -1200 Electronic GFCI P with 24 V shunt trip Electronic I 15-150 Thermal magnetic H 4M/5M 150-400 Electronic GEC! D (small ext box) wpeads Electronic 60 -180 4S/4V 175-250 Thermal magnetic J (no 5M4044) 300 -400 Thermal magnetic L 600 -1200 P Electronic GFCI Electronic Electronic 600 Electronic GFCI D 350-900 4M /5M 1600 -2500 Electronic GFCI R 700 -600 Thermal magnetic M (large ext. box) w /leads (no 5M4044) *t 3000 Electronic NW I 800 Electronic Electronic GFCI 800 Electronic GFCI P Electronic 1000 - 2250 and 5M/7M 1200 -250 Electronic GFCI R 15 -150 Thermal magnetic H 900 kW with w/bus 175 -250 Thermal magnetic J 5M4044 (large bars Electronic II 300 -400 Thermal magnetic L ext. box)'") 3000 Electronic GFCI NW Electronic 200 -300 4UA 600 Electronic GFCI D Circuit Breaker Lugs Per Phase (Al/Cu) I 700 -800 Thermal magnetic M 1000 -1200 Thermal magnetic P Frame Size Ampere Range Wire Range 800 -1200 Electronic (480 E 30 -100 Up to two wire terminals fitting 800 -1200 Electronic GFCI (4 V max.) 10-32 or 1/4-20 stud 300 -400 Thermal magnetic L H 15 -150 One #14 to 3/0 Electronic 175 One 1/0 to 4/0 350 -900 600 Electronic GFCI D J 200 -250 One 3/0 to 350 kcmil I (small ext. 4M/5M L 300 -400 One #1 to 600 kcmil Al box) w/leads 700 -800 Thermal magnetic M (no 5M4044) 1000 -1200 Thermal magnetic P 150 -400 One #2 to 500 kcmil Al _ One #2 to 600 kcmi Cu Electr 800 -1200 Electronic GFCI P D Two 2/0 to 500 kcmil Al 350 -900 Thermal magnetic 600 Two 2/0 to 350 kcmil Cu (large ext. 4M/5M 1600 -2500 Electronic R M 700 -800 Three 3/0 to 500 kcmil box) (no w/leads 600 -800 Three 3/0 to 500 kcmil III 5M4044) *# Electronic GFCI P 1 WO 1200 Four 3/0 to 500 kcmil 1000 - 2250 Thermal magnetic and 900 kW 5M/7M R 1600 2500 (8) lugs per phase rated for with 5M4044 w/bus 1200 -2500 Electronic R (1) #4 -600 kcmil or (large bars NW 3000 (2) 1/0 -250 kcmil I ext. box) *$ Electronic GFCI * Available as front or rear facing circuit breaker on junction box. Front facing circuit breakers are not available on the 600- 2000REOZM, 600- 2000REOZMB, and 400- 800RZW models t Front facing circuit breakers for 450 /500REOZVB models are available for units with standard air cleaner and not with heavy -duty air cleaner. $ The 5M4044 is a 4 -bus alternator and has bus -type mounting. I G6-88 4J1oc I I KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems Phone 920 -565 -3381, Fax 920-459-1646 Asia Pacific Headquarters For the nearest sales and service outlet in the 7 Jurong Pier Road US and Canada, phone 1- 800 - 544 -2444 Singapore 619159 KohlerPower.com Phone (65) 6264 -6422, Fax (65) 6264 -6455 I Line Circuit Breaker Applications I Single Circuit Breaker Installations Dual Circuit Breaker Installations A generator set with a single circuit breaker installed typically A generator set with dual circuit breakers installed is used to feeds a single transfer switch and then a distribution panel. segregate critical loads. Typically, one circuit breaker will feed a This allows protection of the entire system. main transfer switch with noncritical loads and the other circuit I breaker will feed a second transfer switch that feeds critical loads. Line C.B. First Second I Ell ..,,!� � Line C.B. Line C.B. � s I ` J ', .,; i lit t rF � T 0� X11 I 1 . I I ® , o er r - ' ; 1 1 I ill I ATS O O o o 0 ATS ATS Distribution Distribution I Panel Panel Distribution Distribution Panel Panel • • • • To Remaining To Priority Load(s) Building Loads To Remaining To Priority Load(s) Single line circuit breaker configuration where circuit breaker trip Building Loads I can trip causing all power to building loads including priority load Dual line circuit breaker configuration where first circuit breaker to be disrupted. can trip allowing second circuit breaker to continue supplying power to priority load(s). I Dual Circuit Breaker Combinations First Second First Second I Alternator C. B. Frame C. B. Frame Alternator C. B. Frame C. B. Frame Model Size Size Comments Model Size Size Comments 4P/4Q/4S/ H 4S /4V M H, J, L, or D 100% rating, no GFCI 4V /4UA J — 4UA M H, J, L, or D D available as GFCI I 4S /4V /4UA L — 4S /4V P H, J, L, or D 100% rating, no GFCI 4P /4Q /4S/ D 100% rating, standard or P H, J, L, or D P and /or D available as 4V /4UA GFCI 4UA GFCI M — P P 100% rating, no GFCI I 4S /4V /4UA P _ 100% rating, standard or Dual circuit breaker GFCI 4M/5M/7M All — configurations available as 4P/4Q/4S/ H H Engineered Specials 4V /4UA J H or J I 4S /4V /4UA L H, J, or L DISTRIBUTED BY: 4P /4Q/ D H, J, L, or D 100% rating, no GFCI 4S /4V I 4UA D H, J, L, or D Primary or sec. available as 100% rating, std. or GFCI Availability is subject to change without notice. Kohler Co. reserves the I right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler© generator set distributor for availability. © 2007, 2010 by Kohler co. All nghts reserved I 06-88 4/10e I Industrial Generator Set Accessories Il System Batteries KOHLER POWER SYSTEMS 1 99001 Standard Features Lir) .:,,,,,_,_ „ f Kohler Co. selects batteries to meet the engine I NATIoP ttY " itEGIsTDE manufacturer's specifications and to comply with Typical Overall Dimensions NFPA requirements for engine- cranking cycles. • Heavy -duty starting batteries are the most cost- ' 1.0-- W —:. effective means of engine cranking and provide excellent reliability in generator set applications. ▪ Batteries are rated according to SAE standard J -537. tf I All batteries are 12 -volt and have lead- calcium or lead- ' ;1 I antimony plates with sulfuric acid electrolyte. • Most generator set battery kits offer dry- charged or wet - charged batteries. H • Tough polypropylene cases protect against life- I shortening vibration and impact damage. • Removable cell covers allow checking of electrolyte specific gravity. I ..111---- t I I Battery SAE Dimension, mm (in.) Charge Voltage Fuel Battery Battery BCI L W H Cold Cranking Reserve Battery Post Type* Part Qty. per Group Amps at -18 °C Capacity Layout and I Number Kit Size (0 °F) Min. Minutes at Style 27 °C (80 °F) Min. Wet 324586 1 31 330.2 173.0 239.8 950 185 B/2 I (13.0) (6.8) (9.4) I I I I I Battery Specifications Battery Post Layouts A—C and Styles 1 -2 1 A 4D 1 EID o Positive, 17.48 a Negative, 15.88 dia. B E4 31 O 15.88 height Post 1_0 taper C 24F 2 O 12.7 -19.1 height 318 -18 UNC-2A thread Notee: t»neneiorm are in rren; 25.4 min equals 1 inch. BC{ group numbers shorn in Mies. Order stud kit 254427 to convert from Style 2 to Style 1. 1 I 1 1 I I Industrial Generator Set ndustrial G R en pOW lopilaBt E SYS Float/Equal TEMS B Charger attery Sta ndard Features ,�, 12 VDC output. Use two battery ch argers for 24 -volt I cv�RC>rat REGISItN electrical system 1 09001 • Automatic 3 -stage floa t/equalize battery charger :, = • Charges both lead -acid and gel cell type batteries • Indicator lamps red and green LEDs indicate bulk charge, absorption, and float charge stages � - • Durable potted assembly for full waterproofing and shockproofing � � °` Reverse- polarity protection Short- circuit protection ', - • UL 1236 listed ¢ • UL 2200 comp liant s . , ; r ; UL 9 91 compliant for vibration and shock s • UL listed to Canadian safety standards V • UL rated inline fuse • FCC Class B- com for EMI /RFI (Date code f �. s ,, 8/26/04 or later) I :... ▪ 1 -year warranty Easy installation: • Integral mounting flanges • Ring terminals for battery connection I • Standard US styl 3 -prong AC plug I Specifications I Battery Charger Kit GM28569 -KA1 Input Voltage 90 -135 VAC Input Frequency 50/60 Hz I DC Output: Bulk 11.8 -14.0 VD @ 5.0 6.0 amps DC Output: Absorption 14.0 -14.5 VDC @ 1.5 -5.0 amps DC Output: Float 13.3 -14.5 VDC @ 0.1 -1.5 amps Steady Full Load Output Current 6 amps I Current Limit 7 amps Output Power Limit 70 +2/ -5 watts Line Regulation Across Input Voltage Range 0.01 I Isolation, Input to Output 2500 V Dimensions (L x W x D) 164 x 87 x 53 mm (6.4 x 3.5 x 2.1 in) Weight 1.6 kg (3.5 lb.) Tempera Range, Operating and Storage 40 °C to 70 °C (-40°F to 158 °F) Humidity 0 to 100% (condensing) I 1 B Float/Equalize attery Charger, continued I 104,0- 103 62.2 4 x 08.0 i .1� € I I Ill .viii fi i .-, i 1 1e i 1 *mav WO .stalialWIIIVA M.N 1WL twFMµt�w. "'w � .. 1 1 ...E y£ , y i 4 I Output lead length 1.2 (4 t.) 4 A l t p u t leadie t 1.8 m Oft.) i 111 V . - 41 ' l i I File tt J Y I 111 t I ii 4 is v.t y�yid 1 1 CtinenStina ant in 1111 . Battery Connections Lead Length 1.2 m (4 ft.) Battery Connections 9.5 mm (3/8 in.) ring terminals I AC Power Connections Lead Length 1.8 m (6 ft.) I Connection Standard US style 3 -prong AC plug Shipping Information I Carton Size 254 x 152 x 89 mm (10 x 6 x 3.5 in.) Shipping Weight 1.8 kg (4 lb.) Charging Curves I 1111111111111111 :4 E L W E I 4 ..._ SS _ 41 4 S.5 S LS 2 1.S a OS @.a I OC AMPS Industrial Generator Set Accessories Weather Enclosure KOHLER POWER SYSTEMS with Lift Base Package I Q9001 Weather Enclosure Standard Features I am 4;orL Internal- mounted critical silencer and flexible exhaust ATI ALLY aEGtsmaa connector. • Lift base - mounted or tank mounted steel construction s`c with hinged doors. I • Fade -, scratch -, and corrosion- resistant Kohler® cream beige and black powder -baked finish. • Lockable, flush- mounted door latches. • Vertical air inlet and outlet hoods with 90 degree I angles to redirect air and reduce noise. 1 j t 1 I I i I 1 e with Lift Base Package, tin Weather Enclosur t t ase a age, con ued I Fad -, -, and Hived doors Lockable, flush- Erciosed e,daasa at for ingiv stied s ty and tor ease of gsrirder 5 key! seav g g ent g asaa�e re ac et grate \ / ter MOM 4 \\1 4) Or *.' I e t ) ' y � 1 1 "" *.a............i. _....�r.�e.��......... .................. I . s......+a........rf • I g',...,..--,,e. . .2)111811111111111111.11111114.11111111114 � ..I...s/.lR,...ie •...r..r........... 1101211111111116116.111111611111111111 V S I E / � . 1110. I V Memator Rodent Fixed air VR dam Acoustic Waikato azzein end caps *event flow Wet and r atr Meeng UL94HFt panel unwanted animal scary rite drains tammaisilay classification I Note: 20-0DREOZ4C models ahem, other models are shofar_ Refer to the respective ADV drawings for details. 1 Weather Enclosure Features • Available in steel (14 gauge) formed panel, solid construction. Preassembled package offering dent resilient structure mounting directly to lift base or fuel tank. • I Powder -baked paint. Superior finish, durability, and appearance. • Internal critical exhaust silencer offering maximum component life and operator safety. • Interchangeable modular panel construction. Allows complete serviceability or replacement without compromising enclosure design. • I Cooling /combustion air intake with a horizontal air inlet. Sized for maximum cooling airflow. • Service access. Multi- personnel doors for easy access to generator set control and servicing of the fuel fill, fuel gauge, oil fill and battery. I • Cooling air discharge. Weather protective design featuring vertical air discharge. Exhausts air through a punched air outlet grille. I Fuel Est. Fuel Length Max. Enclosur Enclosur Enclosur Enclosur Fuel Sound Max. Weight, Tank Supply (B), mm Width, e and e and e and e and Tank Pressure Height, kg (lb.) Capacity, Hours at (in.) mm (in.) Fuel Fuel Fuel Fuel Height at 7m mm (in.) L (gal.) 60 Hz Tank Tank Tank Tank (H), mm (23ft.), I with Full Length, Width, Weight, Height, (in.) dB(A) Load mm (in.) mm (in.) kg (lb.) mm (in.) Lift base 0 3532 1153 1860 1753 (69) 0 (0) I (139.0) (45.4) (4101) 1 I I Co Co O Co C W 1 Ili NM Si UM ME MN r r r MN III NM UN r NM N w r NM 1 I KOHLER. TIB -102 POWER SYSTEMS I TECHNICAL INFORMATION BULLETIN I Alternator Data Sheet Alternator Model: 4S13 Frequency: 60 Hz I Speed: 1800 RPM Leads: 12 (6 Lead, 600 Volt) kW* (kVA) I Class B Class F Class H Voltage Power 80 °C 90 °C 95 °C 105 °C 130 °C 125 °C 150 °C L -NIL -L Phase Factor Connection Continuous Lloyds ABS Continuous Standby Continuous Standby I 139/240 277/480 3 0.8 Wye 142.0 149.0 152.0 159.0 175.0 172.0 180.0 (177.5) (186.3) (190.0) (198.8) (218.8) (215.0) (225.0) 127/220 136.5 144.0 147.5 154.0 169.0 166.0 172.5 254/440 3 0.8 Wye (170.6) (180.0) (184.4) (192.5) (211.3) (207.5) (215.6) I 120/208 131.0 139.0 143.0 149.0 163.0 160.0 165.0 240/416 3 0.8 Wye (163.8) (173.8) (178.8) (186.3) (203.8) (200.0) (206.3) 110/190 126.0 132.0 136.0 140.0 148.0 147.0 150.0 220/380 3 0.8 Wye (157.5) (165.0) (170.0) (175.0) (185.0) (183.8) (187.5) 120/240 3 0.8 Delta 128.0 136.0 140.0 146.0 160.0 157.0 160.0 (160.0) (170.0) (175.0) (182.5) (200.0) (196.3) (200.0) 120/240 1 1.0 Dogleg 78.0 83.0 86.0 91.0 101.0 100.0 101.0 (78.0) (83.0) (86.0) (91.0) (101.0) (100.0) (101.0) 120/240 1 0.8 Dogleg 58.0 62.0 64.0 68.0 76.0 75.0 (95.0 (72.5) (77.5) (80.0) (85.0 ) (95.0 ) (93.8 ) (95.0) 1 347/600 3 0.8 Wye 142.0 149.0 152.0 159.0 175.0 172.0 180.0 (177.5) (186.3) (190.0) (198.8) (218.8) (215.0) (225.0) * All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without notice I and without any obligation or liability whatsoever. Submittal Data: 139/240 Volts, 0.8 PF, 1800 RPM, 60 Hz, 3- Phase, 130 °C Rise Symbol Per Unit Ohms Symbol Value 1 Typical Resistances Typical Time Constants Phase Resistance 0.030 0.008 Armature Short Circuit T 0.010 sec. Rotor Resistance 7.671 2.020 Transient Short Circuit T'd 0.140 sec. I Typical Reactances Transient Open Circuit T'd 1.640 sec. Synchronous Typical Field Current Direct Xd 3.936 1.036 Full Load IfFL 30.5 amps Quadrature X 1.940 0.511 No Load IfNL 7.51 amps I Transient Typical Short Circuit Ratio 0.334 Unsaturated X'd„ 0.384 0.101 Harmonic Distortion Saturated X'd 0.338 0.089 RMS Total Harmonic Distortion 2.5% I Subtransient Max. Single Harmonic 5th Direct X "d 0.110 0.029 Deviation Factor (No Load, L -L) 3.7% Quadrature X " 0.111 0.029 Telephone Influence Factor <50 Negative Sequence X2 0.010 0.029 Zero Sequence X 0.010 0.003 Insulation Material Class per NEMA MG1 -1.66 H Phase Rotation ABC I TIB -102 4513 60 Hz 4/09k 1 4513, 60 Hz, 139/240, 277/480 Volts, Wye TYPICAL ALTERNATOR EFFICIENCY* 111 94 93 92 - 91 I a 90 gr- a] 89 88 87 86 0 20 40 60 80 180 100 120 140 160 Output (kW) 4S13, 60 Hz, 139/240, 277/480 Volts, Wye TYPICAL MOTOR STARTING CHARACTERISTICS* 35 - 30 25 0. 20 w 8 111 ni crI 15 0 5 I 0 0 100 200 300 400 500 600 Locked Rotor kVA * All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. 2 4S13 60 Hz 4/09k TIB-102 I I 4S13, 60 Hz, Low Wye or Delta Connection SHORT CIRCUIT DECREMENT CURVE 1 1000 . _ I a _ I I I 1 1 ■ 100 ■ ■ i c I • g 10 1 I co ■ r c ■ o - I 1 a N I 1 I I 1 I _ �I I . - I ' 14 0.1 \ 1 11 1 . I i l a 1 0.01 , 10 100 1000 10000 I Armature Current, Amps t ..... Alternator Damage Curve 3 Phase Symmetrical Line -to -Line 1 Phase lwanw *, Line -to- Neutral 1 Phase I I TIB -102 4513 60 Hz 4/09k 3 1 I 4S13, 60 Hz, High Wye Connection SHORT CIRCUIT DECREMENT CURVE 1 1000 - 1 i j 1 I . ' 1 , 1 I ■ Y ,00 a I a I r 1 I I ▪ I ▪ I I 1 10 1 I o 1 ■ C o 1 m a u) - 1 • 1 E i7- ' I 1 i i I ' . ' a 1 I r 1 0.1 1 \ 1 r ' 1 ' 1 1 I _ '` 0.01 a l 10 100 1000 10000 I Armature Current, Amps I , Alternator Damage Curve 3 Phase Symmetrical Line -to -Line 1 Phase .. . Line -to- Neutral 1 Phase I I 4 4S13 60 Hz 4/09k TIB -102 I I I 4S13, 60 Hz, 600 V Connection SHORT CIRCUIT DECREMENT CURVE 1 1000 ; i I I s 100 t I 4 ■ I I I __ I 1 10 j I 1t I o o 1 o cu 1 CO I ti ■ E i= I II iv 1 1 I 1 ; be i i f lk I 0.1 _ - _ I I L X E 1f 1 1 0.01 a It _ , _ _ . 10 100 1000 10000 I Armature Current, Amps I ■it Alternator Damage Curve 3 Phase Symmetrical Line -to -Line 1 Phase Line -to- Neutral 1 Phase 1 I TIB -102 4513 60 Hz 4/09k 5 V , 0, C. s CO C 0 ♦ ) E � Q • ( am r so an r NW MI NM MIR 0 M MN all I— r ON — r r j - 8 7 6 5 1 4 3 1 2 I I V 2025 [79.11 __ _ 550.0 OPTIONAL BATTERY 597 [23.5] y 1040 [40.91 ► E CLOSED HEATER /CHARGER 24V BATTERY LOCATION GENSETS _ 1229 [48.41 CONDUIT LOCATION 392 1245 [49.0] ` ONLY [15.4] I2V BATTERY LOCATION l ° ° I/ / / / / 1 L . . D 1 I ° ° a oIo DEC 3000 CONTROLLER D o o I moo �ii��Illl o o �:., _ o y o O • aC M O _ CONDUIT ENTRY AREA ° „�',� �E— M • • I FOR GENERATOR LOAD LEADS - " u (BOTTOM ENTRY) , o° ° -- CIRCUIT BREAKER OPTION, OPTIONAL - °' REMOTE CONNECTION 0 o v o- ° BLOCK HEATER . ` TO TRANSFER SWITCH AND REMOTE o . CONDUIT LOCATION .r ANNUNCIATOR O Nom' �� O U) � �� ° - °N r _ ° 0 = ° ° 0 • 1 / / / / / / % OEC3000 CONTROLLER VIEW - _7.25 [28.51 oQ C C r%� c 75 [3.01 TYP o E �" E 350.0 T 1200 [47.2] 370' [13,781 2000 [78.71 ` [14.61 Y J 226 t 670 [26.4] I SUGGESTED LOCATION FOR FUEL [8.91 INLET AND RETURN FLEXIBLE FUEL LINE: 3/8 N.P.T. (MALE) NOTE: FLEXIBLE FUEL LINE MUST REACH THE FLOOR AT REAR �1 1 FACE OF BLOCK AND SUBBASE TANK FITTINGS. " INSTALLATION NOTE a IF SUBASE FUEL TANK AND /OR [-DEC 550 CONTROLLER f�t�I I ••® SOUND HOUSING IS USED, REFER 1 --- ,IVI,- ---- TO SUBBASE FUEL TANK DRAWING 1 _ 1 L ' . Q ,° ��'M' i�IM ∎;�� TO DETERMINE MOUNTING LOCATIONS o �� 0 ': -- — I_�� oboe - �I II. ' —IM M I_��.EE It I�� I D UI - =�I ®mo l -- L, of = ∎_Ia ∎_i g I MODEL GENSET WEIGHT (WET) 1 P I I I I I RTr�,� C 0 9 r, o ` — 0En._-- i -- ( �I ,.,, �— _ �� , 125J 150 1 430 KG [ 3150 LBS 1 t - -- O ° ° ° �Ia•� • —.— :�� ° 4S I I , 4S 13 B oo �� = L ?+ _ E u, - -- I - - - - - - 150 8 o ; L'J ` -Y: N � +s% FI ° ° ^ 9 1- I ∎Nmrmis ∎rw��Ii 4S 15 1500 KG [ 3300 LBS ] (� fa-- __ I— I `� lima - �1 o 1 j( t , �[� ®I 0. JI 1 E M ° 7t\ O li <°.°, _ �" ' o ° ! m NOTES °' ^' _ DIMENSIONS IN [ I ARE INCH EQUIVALENTS ° o o a ' . i o -- ° ° IF AN ENC OUSU E IS USED THE FUEL LINE o a • ° ° e . „. - MUST BE STUBBED UP FROM DIRECTLY ° O Q O O UNDER THE UNIT OR BROUGHT IN FROM °� 0 I° °D O 1 THE END OF THE SKID. REFER TO ENCLOSURE 1 ► I _ I �.� ADV. °' 2185 [86.01 �� 460 [18.1] 38 [I.5] 1045 [41.11 IF IBC CERTIFICATION IS REQIURED SEE 885 [34.8] OIL DRAIN _ - 1120 [44.11 SEISMIC ADV FOR INSTALLATION INSTRUCTIONS. A o 995 [39.2] FUEL INLET A N _ 14 1 2 [ 55 • 61 (45 15) REY DATE GR COIO051TE DM)S, SEE PA#T Ip. i0R REVtSIOR LEVEL BY UNLESS ISIOHS SE SHE "'LO KOHLER CO 1 METRIC I PRO-E 11 DIMENSIONS ARE IN NIRIINIEYS E► 11 -6 -09 NEW DRAWING (81805-91 MRS 2) TOLERANCES ARE: 1 366 [ 53081 (4S I 1 & 4S 1 3) N Ns is D.n POWER SYSTEMS, ROLLER, NI 53044 U.S.A. A 3-30 -10 (C -6) FUEL RETURN LOCATION COMBINED WITH GFR N:N : 1.0 THIS DRAWING IN DESIGN AND DETAIL Is YONLER CO. (CENTER OF BALANCE) FUEL INLET LOCATION. FLEXIBLE FUEL LINE _ A N.5 suREACEEnISR PROPERTY AND I NIST NOT DE USED A I L IS EN __.— —__ - AM6LE3 t 0 30' 2950 [ 1 16. I ] 125 MODEL 4511, 4513 LOCATION INCREASED IN SIZE AND RELOCATED. Due. CDNNEtT EON NITN IONLER CO. ERVE ALL RIGNTS Of DESC 550.0 ENCLOSED DIM ADDED. (A Al IfSEGN OR INY ARE RESERVED. 150 MODEL, 4513, 4S15, NMM ,iIN RECONNECTABLE, DESCRIPTION UPDATED. [890991 ...,,,,a. [� Iy pp �� R APPROVALS DATE D MENSIO E PRIN . E2 O E�- IMPROVED MOTOR STARTING IIMSL RECONNECTABLE °" MRS 1 1 -6.09 & 600V ALT D MRS 11 -6 -09 M. o. •o�w� �• "I of 2 �z 11 -6 09 ADV -7734 D 8 I 7 I 6 l 5 4 ( 3 2 , I I 8 I 7 I 6 5 1 4 I 3 2 I I I ° o _ o I �_ _ -- ) , yL 1, e ;! • • • ROIL! • 5 [ 0. 2 ] ip Alari...-,...r.iii. . — -7). n, 11 ('— : I' � I � ��, i,l � 1 1 le _ J FP 11.1111111111111%00 14—.7,2 • �r 'I v 04 a • M O „ F 1 o o o I C 948 [37,3] ' C IN I ENGINE EXHAUST � , �r I O\ OUTLET — �� I t , SEE DETAIL A a R° 7 p N DETAIL A nii i ' W . I � I SCALE 0.750 7 :11- VCWIII. 1 y o > ii=f primemileir Amilloitkii B e o _ . l��I B pit ; � j � /',mi rl i� i I en cc an _ s I 1 CV c, 0 c lol CC o � O 0 — ) .. . . 0 OD° 0 I L'I 609 [24.0] FUEL RETURN I A REV DATE ON CORH'OSITE DWGS. SEE PART NO. FOR REVISION LEVEL ay (LEESS 01MEAt1S( SPE(IEa0 • 11 TOLERANCES ARE II MILLIMETERS KOHLER CO i METRIC I PRO-E [ 1 -6 -09 NEW DRAWING [81805-91 MRS 1 1 DI TOLERANCES ARE: X XM t OtS ' POWER SYSTEMS, KOHLER, WI 53044 U.S.A. A 3 - 30 - 10 SEE SHEET I OF 2. [890991 GFR H t E.0 ' ' 30 THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. X f E_S Mt" E PROPERTY AND MUST NOT DE USED EXCEPT IN 125 MODEL 4511, 4S13 A A 0 MAX. CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF 150 MODEL, 4513, 4515, DESIGN OR INVENTION ARE RESERVED. RECONNECTABLE. "°"'g (§3F__ 1::::1 II Re DI IMPROVED MOTOR STARTING IIMSI, RECONNECTABLE APPROVALS DATE DIMENSION PRINT. 125-150 MODEL & 600V ALTERNATOR •'"" MRS I1 -6 -09 WE o 131 ( 'LEO Z of z MRS 11 -6-09 JOHN DEERE - "" • ... III •• Jz 11-6-09 ADV -7734 D 8 I 7 6 5 4 3 I 2 I I , I 8 7 I 6 I 5 7 4 I 3 2 I I . , °i .' . — $" ANSI FLANGE I r -- .k (BI6.5 CLASS 50) II } A ■ milk iii ii 'I- r o s' E ' * — ill i ...AIM ■■ 8X 022.2 [.881 812 [32.0] t __4I9 [I6.5] V EQUALLY SPACED ON 024I.3 [9.5] B.C. I 65 [2.6] `_ 7 i IL 12 [0.5] FLEXIBLE EXHAUST / II " DUCT FLANGE _ BATTERY CHARGER #2 �,L .9 �M6 (I0 PLACES): - -- ^ s° a _� CONNCET TO BATTERY #2 C 4A 1 frli - -__,_� � R , �'� (24 VOLT SYSTEM ONLY) • .r,■ • u ■ =0 ° t, O W I 4 . 1 35V AC POWER CORD C - ° = L =' t �� .' � 9829 [72.0] LENGTH L jl O (V M �'i I. J II rr E o ems_ e _�e�_ rn n { � �wN�l � `\ 111 ' � \ J - _ an d I= mum. '.V L . ' �L_;� k 4 __Es. l oe Nee Imo: a • R —; 5 •_ 9 4° ' . I -tl)�, _ BATTRY CHARGER #1 II, I ri '�, 1 0 '_ r ��• r ; �� ( 0 12V E 8 T 24VV SYSTEM) #1 e— � 7i , . • n I - rs ,I o �'� • • N u el • • �� - o = - 1829 [72.0] LENGTH T M p o p - - Of N (.0 - op p o °VD \/ e WI C u 0 Q e a I 5 BLOCK HEATER 149.3 [5.88] 400 [15.8] 320 B ■ 854 [33.6] [12.61 1. 165 [6.51 — e.r 790 [31.1] _ II II II I DIMENSIONS IN [ ] ARE INCH EQUIVALENTS A REV DATE ON COMPOSITE DWGS, SEE PART NO. FOR REVISION LEVEL BY enTU .110E05 Onceltt AN SPLCIYIa I KOHLER CO ""� PRO -E I I 0 IN QLL 11 NEW DRAWING [87805 MRS 2I 0. ra ul: IT: 0.25 POWER SYSTEMS, KOHLER, ■I 53044 U.S.A. A 3-30-10 (C,0 -2.31 FLEXIBLE EXHAUST: 6• ANSI .LANGE GFR I.0 THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. WAS 6' NPT. AND TOP VIEW ADDED. (C -4) 1196 x 90"" PROPERTY AND MUST NOT BE USED EXCEPT IN I WAS 1853 [890991 AwLC S t I.s • e 7 I� ^x NISN CONNECTION WITH KOxLER CO. W01111. ALL RIGx7S Of Ywitna 0- `I DESIGN OR INVENTION ARE RESERVED. APPROVALS GATE DIMENSION PRINT, ACCESSORIES ' MRS 11-6-09 MU 0. toloam. 1 of I 125-150 JOHN DEERE aeon MRS 11 -6 -09 I -- - ' i Z 11-6-09 ADV -7841 D 8 7 6 5 0 4 3 2 1 I 8 I 7 I 6 I 5 b 4 I 3 I 2 i 1 REV DM REVISION DY f K 4 -14 -09 (A -5) DECISION -WV(ER 3000 AND SHEET 7 ADDED [873513 PLD I 1 D D I 1 0 ri - ill Br I 1 10.25 [260] - 6.44 [164] 9.52 [242] 5.66 [144] I o 0 0 0 e r r ' 1 0 0 I C� t-- O O I I „. �` _ 0 0 0 �� 1 11 I a— il i 41AM/ DIROOVC o a 0— N o a o— I e ('4 I cV ID B B 0 1 I 0 11 0 0 0 � I I IO I o ( cp O I o m o 0 0 0 0 E t I LOWER MOUNT CONTROLLER UPPER MOUNT CONTROLLER A A I A KOHLER CO DECISION -MAKER 3000 : POWER SYSTEMS, R s N Du i 3 i YS/ic A°N T6 �ANMq M WAN WAN Ali ETAI, 6 COMM NDI Ci09 'OW Nei _ MST ALL .US Oi �E9N1 00 IE AE EQ . 20 -275 KW SIDE MOUNT CONTROL BOX ""`"°°' Tau DIMENSION PRINT Nom '1 A. DA PLD 4 -14 -09 °� KM 4 -14 -09 .7..” 1/2 '" p ' ADV58490.DW0 l 7 -7 _ JDZ 4 -14 -09 "" ° ADV -5849 D I 8 I 7 I 6 1 5 4 I 3 [ 2 I 1 I 8 7 I 6 1 b 4 I 3 I _ 387 _ 1 [15. 1 • -. - _ - -_- ..M......� - • ...... ■.! ■ • ! ■�■ MODEL ENCLOSURE WEIGHT :_.: KG 1LBSI �r ::: • STEEL.. WEATHER 340 [7501 WWII ''''' to STEEL SOUND 36 3 [ 800 l ■ ■■■ ■ ■■■■! oN ALl1MINLJM SOUND 227 (5001 ■. ■ ■ ■ (V - • ..iii.• -.• . M " • ...•.x. U.■ . .....■l : .■ • I i Di■i ■..i.■ i ■.i. • • .. . . u■ i .■• 1 ¢ AIR DISCHARGE •� z _ Q Z In " M W > -- u L.) I- NOTE 1 I. TANK (IF OREDERED) MOUNTS BELOW SKID CC I 2. TANK MAY EXTEND BEYOND ENCLOSURE (DISCHARGE END ONLY) I C C II 860 [33.9] ENGINE EXHAUST 1153 [45.4] 3532 [139.0] AIR INLET DOOR OPENING I 1. MI6' `w T I • ° / I= �° KOHLE ° � it f ' © N W O 44. m O I M y, RD B YG flR ( ti Q ••••......... R..uu.uNU.. 'n' B M■ ■■ ■. ■•..... ■■ ■■.M M. ■ ■ ■. ■ ■ ■..... ■ ■■ ■ R. ..:Di.•. ••-. ......f•-•-.0.0.....".••• ......f•-•-.0.0.....".••• !■•'...■ ■..N.. . ••••: Di..�.•••• .H.......••••••• .. ..■srii ......i.• - ••••••••••••••••••••••••••-•-•-• ••••••••• V ...••••••••••••••••••-•. •••••••....i••••••■ (632 [64.3] (COB) 38 [1.5] 1045 [41.1] 2130 [83.9] 530 [20.9] " -I '1635 [64.4] - - *765 [30.1] 2065 [81.3] OIL DRAIN f 1120 [44.1] I 305 [12.0] ..0_1,...... 215 1935 1786.20] ] - 3500 LI37.81 r 2843 [111.91 O. II DIMENSIONS IN [ ] ARE INCH EQUIVALENTS ( *) DESIGNATES 125KW 4045HF ENGINE A REV DATE ON COMPOSITE DWGS, SEE PART NO. FOR REVISION LEVEL By MISS OTKDUSE SPECIFIED METRIC PRO -E A II DIMENSIONS AR IN MILLIMETERS KOHLER CO - 11 -5 -09 NEW DRAWING 187805-91 _ P ___- X .0 TOLERANCES Ali. X xx A t 115 POWER SYSTEMS, KOHLER, WI 53044 U.S.A. A 3 IC 41 NOTE ADDED 1$91971 PED 0 I ''Wk" nNISM THIS DRAWING IN DESIGN AND DETAIL IS HOWLER CO. ANGLES S v 30' PROPERTY AND MUST NOT BE USED EXCEPT IN III — AMEX. DESIGM ERE CO. RESER ALL RIGHTS OF VED, APPROVALS GATE DIMENSION DIMENSION PRINT –_ °m" MRS II -5.09 MIA 0 Iwo. I"OI of I III — °' MRS 11-5 -09 ...... 125 150 JOHN DEERE __ r. AEC 11 -5 -09 ADV -7825 D 8 7 I 6 5 T 4 3 2 I I 4 I 3 7 2 I 1 REV DATE MINOR /Y M i I C 10 -07 -05 (D-4) SEE NOTE 4 ADDED; (C -5) SEE NOTE 5 WAS BELDEN 9841; (A -3) EPS APPLYING LOAD NOTE UPDATED, NOTE 5 ADDED; DC POWER REQUIREMENTS FOR EACH RSA: (A -1) GM41145 WAS GM34474, SHEET 1 -2 WAS 1 -1; (B -4) Tlx IF MULTIPLE RSA'S ARE USED, RESIZE POWER SLAVES ADDED; (D-4) DC POWER NOTED UPDATED [76324] ILK I WIRES AS REQUIRED. D 7 -20 -09 DRAWING COMPLETELY REVISED To ADD RSA M [68082] TLx RSA1000: 12/24 VOLT, 200mA DC POWER E 9 -29 -os SEE SHEET 2 [88437] Tv D RSA II: 12/24 VOLT, 1A DC POWER F 12 -01 -09 (C -3) 3000 CONTROLLER ADDED TO NOTE [88773] mx D I 0 -450 FT. [0 -138 m], 2 WIRES, 22 GA. — — — — — — — — — — — — 450 -700 FT. [138 -214 m], 20 GA. 700 -1125 FT. [214 -344 m], 18 GA. DC BATTERY POSITIVE VOLTAGE O CONNECTION 1125 -1800 FT. [344 -550 m], 16 GA. - I 1800 -2800 FT. [550 -856 m], 14 GA. I FROM ( I (SEE NOTE 4) I GENERATOR I ©BATTERY NEGATIVE CONNECTION I I — ON 16 LIGHT CONTROLLER, CONNECT TO P21, I ON 550 CONTROLLER, CONNECT TO P20, 2 WIRES 10 GA. MINIMUM I ON 3000 CONTROLLER, CONNECT TO P21 I I I I I RS -485 16— LIGHT: 4 WIRES 18 -20 GA. BATTERY _ RSA ( MODBUS RTU) I 550:2 WIRES 18 -20 GA. GENSET BATTERY CHARGER ALARMS CHARGER I I C REMOTE SERIAL - T - T -- '1 (SEE NOTE 5) CONTROLLER — (10A) ANNUNCIATOR W / FAULT C r (MASTER) 1 I ALARMS BLOCK HEATER I L -I 16 -LIGHT COMM I RSA MODULE I • - REMOTE SERIAL (GM32644 -KA1 -fl ANNUNCIATOR - I OR -KP1) I 1- (SLAVE) I 16 —LIGHT ONLY 12 WIRES 18 -20 GA. I I (REQUIRES RED ENGINE START WIRES 3 WIRES (INCLUDING MAIN LOGIC GROUND) SIZED AS • — RSA BOARD GM28725) REQUIRED GENERATOR SET OUTLINE REMOTE SERIAL L — — — — — — — — — — ' B ANNUNCIATOR - -' i \ 2 WIRES I B (SLAVE) OPTIONAL 18 - 20 GA. AUTOMATIC TO CUSTOMER'S 15 - AMP OVERCURRENT N REQUIRED REMOTE TRANSFER SWITCH (ATS) PROTECTIVE /DISCONNECT DEVICE. TO CUSTOMER'S OVERCURRENT I _ RSA L _ BATTERY CHARGER VOLTAGE IS 120VAC E — STOP STANDARD. CAN BE REWIRED FOR VOL AND CURRENTR IIG DEVICE. VOLTAGE L REMOTE SERIAL L _1 TO POSITION CONTACTS 240VAC (SEE DRAWING ADV -5971 BE DETERMINED FROM BLOCK I _ ANNUNCIATOR (CLOSED IN EMERGENCY) OR TT -680 INSTRUCTION). HEATER NAMEPLATE. SOURCE TO RS -485 (MODBUS RTU) (SEE NOTE 5) SOURCE TO BE INDEPENDENT OF GENERATOR. BE INDEPENDENT OF GENERATOR. (SLAVE) L - (SEE SHEET 2 WHEN USED I WITH AN ETHERNET NETWORK) RSA II WITH ATS OPTION TO ATS REQUIRED RSA1000 / RSA II WITHOUT ATS OPTION 16 —LIGHT ONLY: EPS SUPPLYING LOAD INDICATION VIA TWO 14 -20 GA. WIRES. I NOTES: CONNECT TO EITHER 16 —LIGHT COMM. MODULE BOARD OR REFER TO WIRING DIAGRAM GM41145 (RSA1000) TYPICAL CUSTOMER WIRING SHOWN DASHED. RSA. USE CONNECTION TO 16 —LIGHT COMM. MODULE ( ) 2. CUSTOMER RESPONSIBLE FOR ADDITIONAL WIRING SHOWN IF COMPONENTS BOARD WHEN RSA IS CONNECTED VIA NETWORK. OR GM62554 (RSA II) FOR CONNECTION DETAIL. A ARE SHIPPED LOOSE (BATTERY CHARGER, DRY — CONTACT BOX, ETC.) 550 ONLY: DIMENSIONS IN [ ] ARE METRIC EQUIVALENTS. A I 3. IF BATTERY CHARGER IS SHIPPED LOOSE ADDITIONAL WIRES MAY BE REQUIRED FOR PROPER VOLTAGE SENSING. REFERENCE DRAWING THIS CONNECTION IS NOT USED. EPS SUPPLYING LOAD KOHLER CO Pow INDICATION VIA RS -485 FROM GENSET CONTROLLER. A, ± o t +n SYSTEMS. KOHLER. W1 53044 U.S.A. ADV -5971 FOR INTERCONNECT. .+3, t A E 70 swim FURSH 1 S1 K IXCE► o LT ani 0 M IIESER 4. DC VOLTAGE FOR EACH RSA REMOTE ANNUNCIATOR MAY ALSO BE SUPPLIED maroon; * .� 3 7 m" moy,. All MONTS Or DESIGN OR N ""` � I BY A LOCALLY MOUNTED 12 OR 24 VDC, 200 mA MIN., AC ADAPTER FOR APPROVALS DATE R INTERCONNECTION RSA1000 OR AC ADAPTER KIT (GM62466 —KP1) FOR RSA II. INTERCONNECTION DIAGRAM °'""" �s 7 -28 -04 DIAGRAM, 5. USE BELDEN #9841 OR EQUIVALENT. MAXIMUM DISTANCE = 4000 FT. [1219 m] CONTROLLER Dm " JL 7 -29 -04 m/ / / �n ADV6990A.DWG l 1-2 WITH RSA ANNUNCIATOR " JS 7 -29 -04 ADV -6990 I C G I 4 I 3 i 2 1 I 4 I 3 b 2 I 1 REV DATE REVISION UT F t ETHERNET NETWORK CONNECTIONS C 10 -07-05 SHEET 2 ADDED [78324] ILK D 7 -20 -09 DRAWING COMPLETELY REVISED TO ADD RSA II [88082] TLX RSA1000 /RSA II MASTER: SEE SHEET 1 FOR REQUIRED E 9 -29 -09 RSA SLAVES REVISED; (D-4) MASTER NOTE REVISED; AN RSA SLAVE CONNECTED THROUGH THE DC POWER VOLTAGE TO (C -4) MAXIMUM OF 5 SLAVES WAS 4 [88437] TLK U ETHERNET NETWORK, REQUIRES AN RSA MASTER EACH RSA. F 12 -01 -09 (D -1) 3000 CONTROLLER ADDED TO NOTE [88773] TUC BE CONNECTED THROUGH THE ETHERNET NETWORK. RSA D THE MASTER REQUIRES A MODBUS /ETHERNET REMOTE SERIAL D I CONVERTER DEDICATED EXCLUSIVELY TO IT. ANNUNCIATOR RSA1000: (SLAVE) A MAXIMUM OF 3 SLAVES CAN BE CONNECTED TO I — — — — — A MASTER RSA1000, INCLUDING SLAVES CONNECTED THROUGH THE ETHERNET NETWORK. RENO ES SERIAL ON 16 LIGHT CONTROLLER, CONNECT TO P21, ON 550 CONTROLLER, CONNECT TO P20, RSA II: ANNUNCIATOR A MAXIMUM OF 5 SLAVES CAN BE CONNECTED TO — ON 3000 CONTROLLER, CONNECT TO P21 I (SLAVE) I A MASTER RSA II, INCLUDING SLAVES CONNECTED THROUGH I CONTROL PANEL THE ETHERNET NETWORK. IF ANY RSA1000 ANNUNCIATORS I RS -485 I ARE ON THE SAME NETWORK AS AN RSA II ANNUNCIATOR, (SEE SHEET 1 FOR THE RSA1000 ANNUNCIATORS MUST BE CONFIGURED AS SLAVES. MODBUS/ I ( MODBUS RTU) I BATTERY CHARGER & I ETHERNET _ — I (SEE NOTE 5) _ REMOTE E —STOP CONVERTER CONNECTIONS) C ETHERNET C f CATEGO TCP /IP) 1 — LIGHT COMM. SEE SHEET 1 FOR RS -485 ETHERNET r CATEGORY 5 I (MODBUS TCP /IP) I OR EQUIVALENT I MODULE — SWITCH CONNECTION. AUTOMATIC TRA NSFER I RSA ( MODBUS RTU) CATEGORY 5 REMOTE SERIAL (SEE NOTE 5) MODBUS/ OR EQUIVALENT I I (GM32644 — KA1 ANNUNCIATOR ETHERNET - - OR -KP1) I -fl (MASTER) CONVERTER ETHERNET 16 - LIGHT ONLY o- RS -485 ( MODBUS TCP /IP) ETHERNET NETWORK (REQUIRES RED MAIN (MODBUS RTU) MODBUS CATEGORY 5 ( CUSTOMER SUPPLIED) LOGIC BOARD GM28725) I SEE SHEET 1 FOR REQUIRED (SEE NOTE 5) / OR EQUIVALENT — — — — DC POWER VOLTAGE TO ETHERNET GENERATOR SET OUTLINE EACH RSA. I CONVERTER I I ETHERNET B RSA ( MODBUS TCP /IP) ��I RS -485 TRANSFER AUTOMATIC B REMOTE SERIAL CATEGORY 5 ] ( MODBUS RTU) r ANNUNCIATOR OR EQUIVALENT MODBUS/ (SEE NOTE 5) (ATS) (SLAVE) ETHERNET — — \ REQ U (MPAC1000 OR CONVERTER I MPAC1500) RSA RSA I _ — REMOTE SERIAL ANNUNCIATOR REMOTE SERIAL _ (SLAVE) AN OR (SLAVE) I WI H ON RSA II ONLY I I SEE SHEET 1 FOR REQUIRED DC POWER VOLTAGE TO EACH RSA. RSA REMOTE SERIAL I SEE SHEET 1 FOR GENERAL NOTES. A ANNUNCIATOR - J A MI MS OTHFXWISC SPECIFIC) - KOHLER CQ (SLAVE) 2 A" """'° sat .010 /man* 1/Z POWER SYSTEMS. KOHLER, WI 53044 USA .ffi ± LOO =gnu mu, 7 T � Sf IIAL RE M *IIO. M GOON ARO DECOMIETµAS,,, IS MILER CO. OSOPERIY MO W I D L70CESI M IRON N7I" KRESR CO. Y f .000 "p(. ALL 111011111011T1 NEM OS of DESIGN OR VO" ARC RESERVED. WM- SEE SHEET 1 FOR REQUIRED """"°"'* �/ '�` DIAGRAM TLK ,0 -o7-os I DC POWER VOLTAGE TO APPROVALS DATE RSA INTERCONNECTION EACH RSA. INTERCONNECTION DIAGRAM '""' CONTROLLER °"� TLK 10-14-05 MBE M""' ADV69908.DWG I 2 -2 PLOWED Ns. No. WITH RSA ANNUNCIATOR A"•''"" EDA 10 -10 -05 ADV -6990 I C G 4 3 2 I 1 KOHLI3t6 Wiring Schematics 1 1 1 1 1 1 1 1 U 8 I 7 I 6 I 5 4 I 3 PEVISION 14 70D 70B I 2 RATE I ' n • r D1 ECM TB10 . - 8 -31-09 NEW DRAWING [879051 CRS I 70D1 (ISOCH. GOVERNOR) P3 -H4 - 937 • ISOC. GOV P2 ( +5V) P3 -G2 ..- gi1 ' • 911 P13 P1 • P2 -A RESISTOR TOR F1 (SENSOR RETURN) P3 -A4 + 915 • O 20 AMP 915 TB10 (SECONDARY ANALOG THROTTLE) P3 -C3 f 814 • • 4 I t ' a P 2 -B P2 P3 -64 947 • 814 P11 (FIC) CONNECTION CHART P D ,O, ( ) P3 -G3.- 714 • I t 1 I t •i TERMINAL SIGNAL DESCRIPTION D N M < U] O n m L1 P3 -L7 (FUSED BAT. POWER) 1 POSITION CONNECTED NOT CONNECTED L4 •• P3 -L4 (FUSED BAT. POWER) T - T a a a a a a a a I M1 P3 -M1 (FUSED BAT. POWER) RED 1 DROOP SELECT 1 ISOCHRONOUS DROOP 12VDC BATTERY 12VDC BATTERY M4 - P3 -M4 (FUSED BAT. POWER) P4 -E1 + ANALOG 2' +5 VDC REF I RED 70K P4 -81 .. \ ORG + 1 THROTTLE 3' SIGNAL ( +2.5 VDC NORM) 10P • I II 'I - DOT 709-► P3 -B2 (SWITCHED POWER TO ECM)p4_D1 GRN CONTROL 4' SENSOR RETURN 1 DIAG ® 916 P3 C1 (WARNING LAMP) P4 -Al + I I B U I I IDLE MODE 8 CONSULT FACTORY BCA D2 916 P4 -C2 I I BRN I I * REMOVE RESISTORS IF PARALLELING - SS S F -ice N9 I P4 -G1 I P3i P4 G2 NL2+- (GND) P3 -L2 P4 -F2 �NS- D3 NL3 . (GND) P3 -L3 P7 (PCV; 1 14 N8 NM2+ (GND) P3 -M2 P4 -H1' N3 p7 P15 SS P4 -H2 .. 104 P7 -2 • P4—I1 145 ® N11 I 1 P8 -1 DEC 3000 CONTROLLER = P4 -E2 + 101 P8 -1 P4 -E3 ' 99 - P8 -2 P28 P4 -D3 + 100 P8 -3 GND P1 -5 14N P28 -B 022 GRN C P28 -C P28 -D YEL P4 -A4 ^� BLU P16 -B P16 (CAS) C OCON4 P6� P15 � P4 -E4 GRN /P16 -A P12 • P1 -12 1 J RESISTOR P4 -D4 • ORG pg_g P6 (CRS) Mil P1-1 X71 7N1 N16 -P28 -A P28 -E I 120 OHM P4 -84 YEL _ F'6 -A I ORG 020 P5 OPS P1 -3 X70 120 CAP P4 -A3 + 95 P5-3 (OPS) P1 -7 .--70J 70J P4 -F3 + 96 PS2 P5 -i Ni P17 (CLS) ( ) r___T f P10 MAT N12 P17 El 7 i • GRN - P3 -81 (CAN LOW) P4 -C2 -77 j - 10 - e A I • 4- P17- AI-31A-. P1 -10 I P T610 / YEL P3 -A1 (CAN HIGH) r - 7 P4 -02 N10 N 1 70 70H 1 UNINSULATED -S6• -- WHT P3 -K2 (CAN SHIELD) P12 (WFS) CTS II m 7N • P4 -B2 . 106 P12 -A I P12 - B Q 35A —■ p1 -24 QCON2 14N1 1_ Pg (CTS) f-- UNINSULATED -S6 - --, P4 -C4 + 5 P9 -A I I P9 -B1- N4 (CAN LOW) P1 -17 • GRN -905 k J I 1 I P14 I B (CAN HIGH) P1 -13 • YEL -904 ,J / P4 -F4 + 105 P14 -1 -i P'4 -2 N7 LEGEND BCA - BATTERY CHARGING ALTERNATOR B _ CAS - CAM POSITION SENSOR p2 -13R CLS - COOLANT LEVEL SENDER CRS - CRANK POSITION SENSOR P2 -5 +--- 13 CT( #) - CURRENT TRANSFORMER P2 -4 12R CTS - COLLANT TEMPERATURE SENSOR CURRENT _ D(#) ECM - ENGINE CONTROL MODULE SENSING p2 -3 +- 12 ESS - EMERGENCY STOP SWITCH - P2 2 +11 R F(#) - FUSE FIC - FUEL INJECTOR CONTROL P2 i 11 FLA - FUEL LEAK ALARM FLS - FUEL LEVEL SENDER FTS - FUEL TEMPERATURE SENSOR _ INSUL( #) - INSUUNK MAT - MANIFOLD AIR TEMPERATURE SENSOR OPS - OIL PRESSURE SENSOR V9 o V9A P( #) - PLUG VOLTAGE _ V8 o V84 PCV - PRESSURE CONTROL VALVE SENSING V7 o WA RPS - RAIL PRE SUREG�SERNERATOR VO o VO NOTE' QCON( #) - QUICK CONNECT TERMINAL I CURRENT TRANSFORMER SLB - STATIONARY LED BOARD I - ELS VO WA VBA V9A DOT OR "Fit' TOWARD SM - STARTER MOTOR I GENERATOR. SS - STARTER SOLENOID FUEL LEVEL P1 -23 �63C -�-- %---t I 11 11R 12 12R 13 13R STAT - STATOR N18 OCON1 V VB V9 TB5 "+,^ TB3 - OUTPUT TERMINAL BLOCK ESS TB3 I # I 250V 4 25 254 T1 L1 TB5 - CONTROLLER AC. FUSE BLOCK A FLA OPTIONAL 1.5A 1.51 1.5A CT1 1 i I ESTOP -1 I I - TO L3 LOAD � - TB10 - ACCESSORY TERMINAL BLOCK A I 1 FUEL LEAK P1 -4 64 •CT2 -+v-. WFS - WATER IN FUEL SENSOR N17 I • ENGINE BLOCK GROUND 1A 1A ESTOP -1A L — — 1 J VO V7 V8 V9 LO BLOCK �p /� PWM1 P1 -20 X58- TO SLB (P6) [KR11] ,II y II ___.. ,,,DDA„FO B* POWER H L E � ca 44 u SEE DWG. ADV -6957 na WSW N 1®i we E91 6 m53 m .SJ me O OR as, O : ± � 7 '•"' "LW. . NNW CO MOM AK MEWL 11 01(. I PWM1+ P1 -16 38- IB (P6) [WEE] : u °"� -MU DIAGRAM, SCHEMATIC SEE DWG. ADV -6958 TO STAT [FRII] mama SEE DWG. ADV -6957 DECISION MAKER 3000 CONTROLLER '"'" CRS 8- 31 -09. 125 -150 JD TIER III 125 -150 KW JOHN DEERE TIER III W/ ECM '® DES 8 -31 -09 .''. / / / " I'm 1 -7 I W/ SPLIT ACTIVATOR, 10, 30 & 600V """"' CRS 8 -31-09 "`"' ADV - 7761 I D 8 I 7 I 6 1 5 Q 4 I 3 I 2 I 1 e 8 I 7 I 6 I 5 b 4 I 3 I 2_ I 1 Y WI[ irYr10N N 7 - 2 -09 -09 "NEW DRAWING [87331] lU( I P29 2 AMP RFI AY OUP([T1 CONNECTIONS P28 SINGLE - ENDER (.0_,5V) ANALOG INPUT CONNECTIONS _ 11 - 24 - 09 (I) - 7. - 6) Nobs UPDATED [88773] YRx P29 -NC 2.1 RELAY NORMALLY CLOSED P28 -GND AGND ANALOG RETURN P29 -COM 2.1 RELAY COMMON P28 -VN2 NO CONNECTION B 2-04 (8 -6) w, w-uv WERE P3: (e- w2 (8 '' 3. -4) , IL RMNE55 P9IP10 REM04'ED; (C,D -2.-3) Pz2 ADD W2 N41D RE110JfD P29 -NO 2.1 RELAY NORMALLY OPEN P28 - VP2 ACH2 SIGNAL P30 2 AMP RFI AY OUPUT (9.21 CONNECTIONS P28 -GND AGNDLAN (aos AMP RETURN) I TA�z � � [ % 2 39] (c - 5, - 6) sNUNf ,RIP/ P30 -NC 2.2 RELAY NORMALLY CLOSED P28 -VN1 NO CONNECTION I P30 -COM 2.2 RELAY COMMON P28 -VP1 ACH1 SIGNAL P30 -NO 2.2 RELAY NORMALLY OPEN P28- +5V SUPPLY (0.05 AMP MAX) P31 2 AMP RELAY OUPIIJJ2 1 CONNECTIONS P28 DIFFFIi,FNTIAI ( +/ -3V1 ANAIOG INPUT CONNECTIONS LEGEND D P31 -NC 2.3 RELAY NORMALLY CLOSED P28 -GND AGND ANALOG REFERENCE P31 -COM 2.3 RELAY COMMON P28 -VN2 ACH2 NEGATIVE DIFFERENTIAL SIGNAL P( #) - PLUG D P31 -NO 2.3 RELAY NORMALLY OPEN P28 -VP2 ACH2 POSITIVE DIFFERENTIAL SIGNAL QCON( #) - QUICK CONNECT I 2.5) CONNECTIONS P28 -+5V SUPPLY (0.05 AMP MAX) P32 19 AMI_9FIAY OUPUT (2.4 & P28 -GND AGND ANALOG RETURN DCB2 TB( #) - TERMINAL BLOCK P32 -NO 2.4 RELAY NORMALLY OPEN P28 -VN1 ACH1 NEGATIVE DIFFERENTIAL SIGNAL (COMMON FAILURE RELAY) W( #) - SONIC WELD P32-001.4 2.4 RELAY COMMON P28 -VP1 ACH1 POSITIVE DIFFERENTIAL SIGNAL (OPTIONAL) P32 -NC 2.4 RELAY NORMALLY CLOSED P28 - +5V SUPPLY (0.05 AMP MAX) RELAY CONTACTS SEE TB2 RELAY OUTPUT NOTE P32 -NO 2.5 RELAY NORMALLY OPEN LINE CIRCUIT BREAKER I P32 -COM 2.5 RELAY COMMON NOTE: CONTACT AUTHORIZED DISTRIBUTOR 1g 2g 3q 32A2 \ K1 p (OPTIONAL) SHUNT TRIP COIL P32 -NC 2.5 RELAY NORMALLY CLOSED TO DEFINE P28 A/D INPUTS. I 0 z 4� 5� fiA� NC 2B I 1\ 2 n 7 8 9 C PF1 \ 42A I-6 - P27 CAN TERMINATOR CONNECTIONS - I PLACE THE P27 JUMPER ON THE IN PINS 1 2 3 ST N2 a 0 0 RUN 0 0 RELAY 32A1 I K1 0 o PF2- �E NO �C NO GE: NO NO EMI NO �® (OPTIONAL) 32AZ I 2A 2 -1 n 3 P27 P29 P30 P31 P32 TB10 -8 (70): J Ca 3 PF1 • I. 42A .. I- 2 ST- ' OUT CAN PET 0 ST1 N N3 IN BATTERY 1 TERMINATOR VOLTAGE PRESENT ~ 2A1 DCB1 PF2 P26 ONLY WHEN FUSE1 (SHUNT TRIP WIRING) FUSE2 r 1 MOTE I/O CAN REMOTE I/O BOARD GENERATOR IS RED BLK W 1 I I (YELIOw) (OPTIONAL) RED) W2 I I OUT (OPTIONAL) OPERATING L J 1 AMP 1 P C C I I REMOTE I /O © ©� © �� TB10 32q 2B P1 P2 28 2A �� ®171L�jmWGWL P28 2A N1 P N1 P21 u r 1 NOTE: 2 W31 I I DEC 3000 CONTROLLER .1 IF SHUNT TRIP OR FAILURE I I P10A L J RELAY IS NOT USED. DISCONNECT I � 6 V8 O & TAPE LEADS 2 & 32A. P9A N1 C) ', N1 P 111 O�J �l D V9 0 1 O 1 , \\ � V0� S iii i o a ® 9 TB2 e 32 6 O 32A I I H 6 2 I Q AUX \ SH UTD OWN SWITCH REMOTE I � (CUSTOMER PROVIDED) ENGINE HARNESS (REF.) I/O - x e L 4 4 ENGINE - START TB3 a Re - I 3 —3o SWITCH B 14P (C L PROVIDED) B 24 P1 a �_ CA NOTE: TRANSFER SWITCH TERMINAL DESIGNATIONS 11111:111:1110111C1 EME RGENCY MAY VARY FROM THOSE SHOWN HERE. VERIFY 1A THE CORRECT DESIGNATIONS USING THE P22 eeee 70 5 P , 1 ( STOP STANDARD) SWITCH APPROPRIATE TRANSFER SWITCH WIRING DIAGRAM. I T6 Em 1 191 L'�� eee�ee 13 12 I1 LOCAL REMOTE (TERMINALS 3 AND 4: REMOTE EMERGENCY EMERGENCY START SWITCH OR ENGINE START ® 011313 11111131:1111111 13R 12R IIR CONTACTS ON TRANSFER SWITCH) STOP SWITCH STOP SWITCH ®3 21 I 6 2 TB3 (STANDARD) (OPTIONAL) 1 - 1A REMOTE EMERGENCY STOP - AUX SWITCH CONNECTIONS WARNING SWITCH (CUSTOMER PROVIDED) QCON1 TO ENGINE HARNESS I '- 14P SW PRIME BATTERY CHARGER CONNECTIONS 14P -'� " \ 14P POWER ITCH QCON2 ON (OPTIONAL) BATTERY 61-• CHARGER - II FAULT A P21 RS485 NON -ISOI ATEIL TR1 ANAI s)SL/DIS:ITAI INPUT FACTORY SETTINGS T82 RFI AY OUTPUT A P21 -1 GND T81 -D11 DCH1 NO FUNCTION TB2 -COM (RELAY COMMON) COMMON FAULT P21 -2 + T61 -DI2 DCH2 AUX WARNING TB2 -COM (( (RELAY COMMON) COMMON FAULT P21 -3 TB1 -013 DCH3 BATTERY CHARGER FAULT WARNING TB2 -NO RELAY NORMALLY OPEN) COMMON FAULT P21 -4 GND P21 -5 + T81 -A1 ACH1 NO FUNCTION TB1 -A2 ACH2 NO FUNCTION TB2 -NC RELAY NORMALLY CLOSED) COMMON FAULT INSTALLATION NOTE: 13 .1. ,.� `*: NOO v KOMLER CO FOR FIELD INSTALLATION A MAXIMUM OF TWO .>a : :. " � RWFta 63044 U.S.A P21 -6 - TB1 -GND A /DGND ANALOG /DIGITAL RETURN NOTE: TB2 RELAY OUTPUT MAY BE REDEFINED - FACTORY ± m no RMNNN, N 0®I Ar ma, N Nora W. RoN]IR' Ale DEFAULT USTED. CONTACT AUTHORIZED DISTRIBUTOR WIRE TERMINALS PER TERMINAL STRIP SCREW r r ° � R NT°'r°' mrm 09. NNz NOTE: TB7 a * r 7 MU. ,� w M RS a LO M n NN91 8E 0 I A/D INPUTS MAY BE REDEFINED - FACTORY FOR DETAILS. CUSTOMER TO CONNECT TO TB2 UNLESS IS RECOMMENDED UNLESS OTHERWISE NOTED .wwwww* DIAGRAM DEC 30000 DEFAULTS LISTED. CONTACT AUTHORIZED DISTRIBUTOR SHUNT TRIP IS USED. W SHUNT TRIP IS USED. CUSTOMER ON THE WIRING DIAGRAM DO NOT EXTEND ABOVE THE TERMINAL STRIP BARRIER. .r. "PPM°"' pN1E FOR DETAILS. TO CONNECT TO DCB2 FOR COMMON FAULT. ACCY INTERCONNECTION 5K 2 -09 -09 7 � ,• • °® 1 nx z -09-09 1 - DEC 3000 ACCESSORIES """•° """•° Ew 2 -09 -09 F.,. "�� I' a GM67191 D 8 I 7 I 6 I 5 2 r 4 I 3 I 2 I 1 e I 8 7 6 5 4 3 2 1 JUNCTION BOX CONTROLLER BOX lay °°" "°0M BY ' - 6-27-09 NEB MMHG (878061 CRS III «rr rr P21 DEC -3000 CONTROLLER N% -- aN mn V7.— v7A 0136-V7)----' NI a NI n 4 V8 V8A (I85 -V8) -- D I VO =3-- VO (QCON14) - � ® P1 CONNECTIONS D IN h, j QCON9 I TB PIN �1 71 (P15 - 3) 13 YEL YELLOW (W18) CURRENT TRANSFORMER DOT ,I r I, A, 3B (P6)] 3B (P1 -16) , z N/C 14 N/C I OR 'H1' TOWARD GENERATOR CT1 CT2 CT3 e0 3 70 (wz3) 15 N/c QCON10 4 64 (P30 -1) 16 38 (QCON9) TO REMOTE 6 18 5B (P6)- 59 (P1 -20) P23 14N (W22) GRN GREEN (W19) SLB (P6) [FRII] � CON11 I 1 /° TB3 7 70J (W17) 19 N/C . l SEE DWG. GM35943 V7 (STAT) STAT)- 1 ] --V7 (TB5 -V7) I v 9 N/C 20 58 (QCANID) ESS N/C 21 N/C 22 N/C .� n 10 31A (P16 -18) QCON12 E < -1A (ESS -2) 11 N/C 23 63C (P30 -3) V8 (STAT) - V8 (TB5 -V8) 24 P1 4 W ..- 12 P12 (QCON4) 24 35A (P1B -19) - II STAT [FRII] � QCON13 35A 59 P12 64 63C 70 5 P2 , 1 (ESS -1) SEE DWG. GM35943 vs (SEAT) (Te5 - V9) I P2 CONNECTIONS PIN /1 It (CT1 -x1) QCON14 I h Alt Al2 31A . 13 12 11 2 I1R (CT7 -X2) vo (STAT) - VO (CONi - VO) TB 1 �� DI1 . GRN YEL . 14N 71 6 I3R I2R I1 R 2 4 12R (CT2 -X2) I -- -- -- -- -- - - -- 21 1 5 13 (CT3 -X7) 6 I3R (CT3 -X2) r r r r W20 96 (P1B -17)� n N Vs _ ,-020 (P28 -E) I C L r $6 QCON2 z z 0 ( )� P16 C CONNECTION CHART 2 2 W19 -G1-1-. RN (P7B -16) QC ON2 Ss (W2o) �� t � � S / GRN (P28 -D 12.).... - ''' GRN (P1-17)-, � � O TERMINAL SIGNAL DESCRIPTION 1 l T- W 70B (P1B -9 r W YEL (P76 -15)� `l POSITION CONNECTED NOT CONNECTED TB5 70 (Pt -3) .-YEL (P28 -C) 8 7 4 DROOP SELECT 1 ISOCHRONOUS DROOP t/9 V7 - - 1 - ---- - 1 •-70D (P1B -10) YEL (P1-13)- 14 ® 14 951 ®3 ' ANALOG 2. +5 VDC REF �� t4R 7 t OD 0 THROTTLE 3* SIGNAL ( +2.5 VDC NORM) r , `-7N1 (P15 -2) t CONTROL 44 SENSOR RETURN 911(22. 7N (TRI0-7N S_ 7 C1� IDLE MODE 8 CONSULT FACTORY 14N (P1 -5) L , NIA J 14N1 (PtB -14)� 2� , t 4 - I • REMOVE RESISTORS IF PARALLELJNG / N18 (P30 -4) •-- N16 (P28 A) n < 0 / N17 (P30 -2) \O O / RESISTOR RESISTOR � � N - - - - 5 OHM a.7K OHM ; JUNCTION BOX E. P1B CONNECTIONS 9 ° N a N2 N2 IS• • I I c7; ' iB10 1 PIN #1 N/C N N \ 2 14S (P15 -5) 3 947 (1810 -5) 1 2 3 4 5 6 P 70 7N QCON -- 5 915 (TRIO -3) (OPTIONAL) I P29 / I I (1810 -4) B L 2® ■ j L. 64 = 64 \ 7 911 (7810 -2) B CO 020)C00707,74^.- . I j t '° ' ° I I I .. n Io ^ 8 714 ( 1 640 Al; N (M10-6) a a a a a a 3 3 3 3 \ 4 3 a 9 708 (W23) r I = m 18 ® 6 O - - - ` - - 10 700 (W23) 1.- .- 91 e a `. a ° n W 17 t>. — TO SHEE 2 1 t N/C m I ▪ a rn I m I DIN I I I .70H (TRI0-70 , 1 ` 12 N/C 13 916 (D �70K (DwG - LEGEND (DIAG) BCA - BATTERY CHARGING ALTERNATOR P30 CONNECTIONS 14 14N1 (w,$) - CAS - CAM SENSOR PIN f1 64 (P1 -4) 15 YEL (w18) - 1 CLS - COOLANT LEVEL SENDER 2 N17 (w22) 16 GRN (w19) P4 (P15 -1 r - P6 OCON4 CRS - CRANK POSITION SENSOR 3 63C (P1 -23) 17 S6 (W20) P3 (P19 -22) : CT(/) - CURR TRANSFORMER 4 N18 (W22) 18 31A (P1 -10) P5 70 -P) CIS - COOLANT TEMPERATURE SENDER D( /) - DIODE 19 35A (P1 -24) 20 N/C DIAG - DIAGNOSTIC LAMP P15 CONNECTIONS EBG - ENGINE BLOCK GROUND 21 022 (P28 -B) P1 — ESS - EMERGENCY STOP SWITCH 22 P3 (W21) P IN �1 P4 (W21) P28 � 1 vt TiC - FUEL INJECTOR CONTROL 2 7N1 (W16) 2 P4 3‘.. `/4 j FT - FUEL TEMPERATURE SENSOR 3 71 (P1 -1) t m MAT - MANIFOLD AIR TEMP SENSOR 7Rt 7t --�� ` © ® I i 3 a OPS - OIL PRESSURE SENDER 4 N/C ` 0 _ . 1 Y Pi}) - PLUG I 5 14S (P1 B-2) t' 1 IF ®iVe fD n DWG o PCV - PRESSURE CONTROL VALVE QC lf) - QUICK CONNECT TERMINAL RPS - RAIL PRESSURE SENSOR A SLB - STA11ONARY LED BOARD A P28 CONNECTIONS SM - STARTER MOTOR I SS - STARTER SOLENOID PIN /A N16 (W16) STAT - STATOR FOR SCHEMATIC SEE ADV - 7761 B 022 (P18 -21) 1B1 - CONTROLLER BOARD TERMINAL BLOCK C YEL YELLOW (W18) 782 - A/D TERMINAL BLOCK ws •"n"22 .rso - 183 - OUTPUT TERMINAL BLOCK 2..'"V"...."1"'""`" KOHLER CQ D GRN GREEN (W19) TB5 - CONTROLLER A.C. FUSE BLOCK '11014 JO •'"O* Vt 18 1 • o MU KUL s m� co 11101138 "o E 020 (W20) M10 - ACCESSORY TERMINAL BLOCK a 3 '" "x" •••' ttm tw RIM O@r • oo"ccMU 1991 mug m Tres F N/C WFS - WATER IN FUEL SENSOR ' 2 210 7 ""` : Ron RA la MO "K 1 G H N/C a „n '"` D WIRING CRS o-27-09 125 -15d KW JD J N/C - 125 -150 KW JOHN DEERE s0 -V-o9 ""` / / � ` I 1 -2 DECISION -MAKER 3000 CONTROLLER ••• ats 6-27-09 "°°° GM70970 I D I 8 I 7 I 6 I 5 i' 4 I 3 I 2 I 1 I 8 I 7 I 6 I 5 b 4 I 3 I 2 I 1 LV a>< _MON or • P1 CONNECTIONS ENGINE - 8-27-00 NEW 00~ 1 87805 1 as 1 PIN ,1 N/C . 12 N/C . _ _ _— _ _ _ _ - _ 2 14S (SS) 13 916 (P3 -C1) / N2 • • 3 947 (P3 -64) 14 14N1 (EBG) b 4 937 (P3 -H4) 15 YEL (W10) / 63C 5 915 (P3 -A4) 16 GRN (W9) I 6 814 (P3 -C3) 17 WHi (W11) FUEL LEVEL SENDER 7 911 (P3 -02) 18 31A (P17 -A) N (OPTIONAL) I 8 714 (P3 -G3) 19 35A (CTS) I 9 70B (P3 -82) 20 N/C . I I D 10 70D (D1) 21 022 (w15) / 64 I) I 11 N/C . 22 P3 (SS) TO SHEET 1 — / FUEL LEAK ALARM (OPTIONAL) P - - - - - - - - � 9 ODto 91 t4N A 1 1/121112 73/889@ ORG (P20 - B)--..„ P2 CONNECTIONS P20 CONNECTIONS I � GRN (P1 -16) r GRN (P3 -81) PIN A P1 (SS) PIN A YEL (W10) L 11LQ YEL (P20 -A) B P2 (W15) B ORG (W9) YEL P1 -15 I - YEL P3 -A1 L r e A I 2 P20 WHT P1-17 _ ) _J WHT (P3 -K2 W15 Lt (P3 -L1) P2 L ,///,J ,-022 (P1 -21) r V 4e, M1 (P3 -M1) L - _ L4 (P3 -L4) C M4 (P3 -M4) —. vt a) " ®B!l C P2 (P2 -8) � \ P5 CONNECTIONS W12 NL2 (P3 - L2) P16 CONNECTIONS P70 CONNECTIONS P17 - B) r — NL3 (P3 - L.3) - ,—N 12 PIN #1 Nt (W13) P9 CONNECTIONS N11 EBG) NM2 (P3 -M2) 2 96 (P4 -F3) PIN A 5 (P4 -C4) PIN A GRN (P4 -E4) PIN A 77 (P4 -C2) I 3 95 (P4 -A3) B N4 (W19) P9 (CTS) 8 BLU (P4 -A4) B N,0 (W13) P5 (OPS) P16 (CAS) P10 (MAT) (98e) A `N2 (P12-13 P3 P4 B) > m p o m w p = x ; ' > m p v r, p 1 N1 3 2 "77 B 10 •-N10 P10 - N1 �PS -1) - 1 N (P4-D2)-- ®®i O O O O O O O a c t L R wHT N3 95 3 `N7 (P14 -2) 1(y13 +r o o o s s o ®OO _ 20 © ® ® i O BLK 104 . L , soeoosesoo €o - • g s0000 ®0014 , 95 o ,DD 99 96 00 I P6 CONNECTIONS 4 Lu ©o „V1, ® 105 OO PIN A YEL (P4 -134) P3 CONNECTIONS , m ew- pm B ORG (P4 -04 �r� E B (P4-04) P7 (PCV) PIN /A YEL (1•410) G2 sip (P1 -7) P4 CONNECTIONS �® ® / / A3 N/C G.3 714 (P1 -8) PIN /A1 YEL (P11 -4) El RED (P11 -1) B P7 CONNECTIONS A4 915 (P1 -5) G4 N/C A2 N/c E2 101 (P8 -1) 95 (P5-3) E3 99 (P8 -2) B P11 (FIC) P12 (WFS) P6 (CRS) p ® P8 (RPS) ■ 2 1 N3 PIN #1 N3 (P4 -H1) B1 GRN (W9) B2 708 (P1 -9) Hl N/C A4 BLU (P16 -B) E4 GRN (P16 -A) 'I (� H2 N/C . 2 104 (P4 -H2) B t a z t B3 N/C H3 N/c B1 ORG (P11 -2) Fl BLU (P11 -5) P12 CONNECTIONS C)/ O ®' .1 B4 947 (P1 -3) H4 937 (P1 -4) B2 106 (P12 -A) F2 S8 UNINSULATED Cl 916 (P1 -13) J1 N/C B3 N/C F3 96 (P5-2) 7 R 2 PIN A 106 (P4 -B2) t� o O C2 N/C J2 N/C . B BR (P6 -A) F4 105 (P14 -1) B N2 (W13) C1 BRN (P11 -6) Cl WHT (P11 -7) C 3 814 (P1 -6) J3 N/C C2 77 e R ' P8 CONNECTIONS C3 N/C G3 N/C (P1-14) (P10 -A) G2 BLK (P11 -8) \ 2 99 � (W12) DI 14) I N/C K1 N/C C4 5 (P9 -A) G4 N/C S ; 4 PIN #1 101 (P4 -E2) \ (P - E 3 ) D2 N/C K2 WHi (w11) 3 100 (P4-03) / N9 (02) D3 N/C K3 N/C D1 GRN (P11 -3) H1 N3 (P7 -1) P11 CONNECTIONS / (D3) D4 N/C . K4 N/c . D2 N (W13) H2 104 (P7 -2) - PIN /1 RED (P4 -Et) P14 FT EBG El N/C L7 Lt (W15) D4 ORG (P6 -B) H4 N/C 2 ORG (P4 -B1) ( ) BCA E2 N/C L2 NL2 (W,2) 3 GRN (P4 -D1) P14 CONNECTIONS P13 O E3 N/C L3 NL3 (W12) 4 YEL (P4 -At) N7 10 �� 700 (P1 -10) • = • � f Fl N / M1 M1 N/C C (W15) 5 BLU (P4 -F1) PIN /1 105 (P4 -F4) O (W15) 6 BRN (P4 -C1) 2 N7 (W13) F2 N/C . M2 NM2 (W12) 7 Nnif (P4 -G1) P13 CONNECTIONS I I = F3 N/c M3 N/c . 6 BLK (P4 -G2) PIN /1 7001 (D1) 10P F4 N/C M4 M4 (W15) 35A (P1 -19) A A ■ P1 (P2 -A) ■ ■ P3 (P1 -22) SM 14S (P1 -2 ) w' SS D ■ • • ■ = KOHLER CO CTS N8 (EBG) SS I 1 � _ — s. rmmt ,n ° POWER POWER m0uis mau to 83044 U.S.A. S P17 CONNECTIONS ( B D3 ( v l ..cc* .4m °'m nom "� m " ION C6'� J - BATTERY BATTERY r z w 7 ,r.. Ml. ttt a RA a w WI R I NG ttmrm. PIN A 31A (P1 -18) 12 vDC 12 vDC '";'„o;,, WC 125-150 WIRING B N12 (V/12) Ns (EBG) .� 125 -150 KW JD P17 (CLS) 125 -150 KW JOHN DEERE ors ez>-0a �� D '"a I'Q 2-2 DECISION -MAKER 3000 CONTROLLER '""YO as 8-27-09 GM70970 D I 8 7 6 5 4 3 2 1 � K)MRSSErns 1 � Warranty 1 1 I I 1 1 1 1 1 1 1 1 1 1 1 I 1 Extended Five -Year or Three Thousand (3000) -Hour I Comprehensive Stationary Standby Limited Warranty This Kohler Standby Generator System has been manufactured and inspected with care by experienced craftsmen. If you are the original purchaser, Kohler Co. warrants for five years or three thousand (3000) hours, whichever occurs first, that the system will be free I from defects in material and workmanship if properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent to Kohler Co. within one year of supervised startup. I During the warranty period, repair or replacement at Kohler Co.'s option will be furnished free of charge for parts, provided an inspection to Kohler Co.'s satisfaction discloses a defect in material and workmanship, and provided that the part or parts are returned to Kohler Co. or an authorized service station, if requested. This extended warranty expires five full years after date of startup or after 3000 hours of operation, whichever occurs first. I This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, or normal wear and tear while in your possession. I The following will not be covered by this warranty: 1. Normal engine wear, routine tuneups, tuneup parts, 7. Engine coolant heaters, heater controls, and circulating adjustments, and periodic service. pumps after the first year. 2. Damage caused by accidents, improper installation or 8. Rental of equipment during performance of warranty I handling, faulty repairs not performed by an authorized repairs. service representative, or improper storage. 9. Non - Kohler- authorized repair shop labor without prior 3. Damage caused by operation with improper fuel or at approval from the Kohler Co. Warranty Department. speeds, loads, conditions, modifications, or installation 10. Parts purchased from sources other than Kohler. contrary to published specifications or recommendations. Replacement of afailed Kohler part with anon- Kohler part 4. Damage caused by negligent maintenance such as: voids warranty on that part. a. Failure to provide the specified type and sufficient 11. Radiators replaced rather than repaired. lubricating oil. p p b. Failure to keep the air intake and cooling fin areas 12. Fuel injection pumps not repaired locally by an authorized I clea servicing dealer. c. Failure to service the air cleaner. 13. Engine fluids such as fuel, oil, or coolant/antifreeze. d. Failure to provide sufficient coolant and /or cooling air. 14. Shop supplies such as adhesives, cleaning solvents, and e. Failure to perform scheduled maintenance as prescribed in supplied manuals. rags. I f. Failure to exercise with load regularly. 15. Expenses incurred investigating performance complaints 5. Original installation charges and startup costs. unless the problem is caused by defective Kohler 6. Starting batteries and the following related expenses: materials or workmanship. a. Labor charges related to battery service. 16. Maintenance items such as fuses, filters, spark plugs, I b. Travel expense related to battery service. loose /leaking clamps, and adjustments. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup. Standby systems not registered within 60 days of startup will automatically be registered by Kohler Co. using the Kohler Co. ship date as the startup date. I To obtain warranty service, call 1- 800 - 544 -2444 for your nearest authorized Kohler service representative, or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but I not limited to, incidental consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty, nor is anyone authorized to make any in our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF I PURCHASE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. KOHLER ® P OW E R S YST E MS KOHLER CO. Kohler, Wisconsin 53044 I Phone 920 - 565 -3381, Fax 920- 459 -1646 the nearest sales/service outlet in the US Can US and Canada, , phone 1- 800 - 545 -544 -164 KohlerPowerSystems.com I TP -5561 12/99c V! C 0 -4-_,- co U L.= -.4-= L- a) 0 4_, u) 0 a) C 0 . o leg ,... CL li .. .. — as .. — Es ow .. .. — an i so .. .. we .. w I I I Kohler Standby /Prime Generator Set Test Program Testing is an integral part of quality assurance. In keeping with our uncompromising commitment to quality, safety, I and reliability, every Kohler Standby /Prime power generator set undergoes an extensive series of prototype and production testing. I Prototype Testing Prototype testing includes the potentially destructive Generator set cooling and air flow tests to verify maximum operating ambient temperature. tests necessary to verify design, proper function of • Reliability tests to demonstrate product durability, protective devices and safety features, and reliability followed by root cause analysis of discovered ' expectations. Kohler's prototype testing includes the failures and defects. Corrective action is taken to following: improve the design, workmanship, or components. • Alternator temperature rise test per NEMA • Acoustical noise intensity and sound attenuation MG1 -32.6. Standby and prime ratings of the effects tests. alternator are established during this test. • Maximum power test to assure that the prime Production Testing mover and alternator have sufficient capacity to operate within specifications. In production, Kohler Standby /Prime generator sets • Alternator overload test per NEMA MGi 32.8. are built to the stringent standards established by the prototype program. Every Kohler Generator set is • Steady -state load test to ensure voltage regulation fully tested prior to leaving the factory. Production I meets or exceeds ANSI C84.1, NEMA MG1 -32.17 testing includes the following: requirements and to verify compliance with steady- • Stator and exciter winding high - potential test on all state speed control specifications. generators. Surge transient tests on stators for I • Transient test to verify speed controls meets or exceeds specifications. generators 180 kW or larger. Continuity and balance tests on all rotors. • Transient load tests per NEMA MG1- 32.18, and • One -step, full -load pickup tests to verify that the ISO 8528 to verify specifications of transient performance of each generator set, regulator, and I voltage regulation, voltage dip, voltage overshoot, governor meets published specifications. recovery voltage, and recovery time. • Regulation and stability of voltage and frequency • Motor starting tests per NEMA MG1- 32.18.5 to aretested and verified at no load, 1/4 load, 1/2 load, I evaluate capabilities of generator, exciter, and 3/4 load, and full rated load. regulator system. • Voltage, amperage, frequency and power output • Three -phase symmetrical short- circuit test per ratings verified by full -load test. NEMA MG1 -32.13 to demonstrate short circuit I performance, mechanical integrity, ability to • The proper operation of controller logic circuitry, sustain short-circuit current. prealarm warnings, and shutdown functions is tested and verified. • Harmonic analysis, voltage waveform deviation I per NEMA MG1 -32.10 to confirm that the • Any defect or variation from specification generator set is producing clean voltage within discovered during testing is corrected and retested acceptable limits. prior to approval for shipment to the customer. I Torsional analysis data, to verify torsional effects are not detrimental and that the generator set will provide dependable service as specified, is available upon request. Kohler offers other testing at the customer's request at an additional charge. These optional tests include power factor testing, customized load testing for specific application, witness testing, and a broad range of I MIL - STD -705c testing. A certified test report is also available at an additional charge. I KOHLER ® KOHLER CO. Kohler, Wisconsin 53044 Phone 920 - 565 -3381, Fax 920 - 459 -1646 POWER SYSTEMS For the nearest sales /service outlet in the US and Canada, phone 1 -800- 544 -2444 KohlerPowerSystemscom I G18 -56 12/05a VJ 0 W C W U oe • I i — — — — — — - - - - - - - - - - - - - I 8 7 6 5 a 4 3 2 I I COLD CRANK RESERVE CAP POST SAE DIME o CHARGE BATTERY BC I PART NO. REV VOLTAGE AMPS AT 0 MINUTES AT 80 LAYOUT I L W H /STYLE TYPE CONSTRUCTION GROUP 1 24451B 1:1 31 =_ 31 1- 1 7 � �, 3 iJ l : 7 =- 1) Z 1J R/ V T T . r L 1 r W 1 \�: of •i : =SI:Mr. M M .1M I'ZIT =i.w..� ..a..�a_ era a a.� a•� = ==MEM..v =vM ' buy / L�' .M..•1 � r v ins. i��■�%�s � � = �a•a•••��wwwd a�:w.i �i � i��■i• - i.a,� ta�.i�ii:� I + ' s 2 w w r 2 =4:2:= 1"."1 Mv= i ii. � , -ate .s+.i j -.1ww.= i•'w:ii��i ..s_'..s i + ------ a. •�w e u' sss• .x ... -.a I I .r. � r ' . i -:i .I+ .a. :sue ,w,.. - - i+��e•. � u. . Y � =� = 1, ii =4; � i ce " •11. \�� i.t♦t �F� �Fti��•a.f• ii�iaI . :1 ells LI 4 1 =\�e:L a ! �w1��i: a �iAil 1 I•i \ !! 324586 BR 330.2 [1 3.00] 173.0 [6.81] 239.8 [9.44] 12 950 185 C/3 WET SEE NOTE 2 31 324587 BR 330.2 [13.00] 173.0 [6.81] 239.8 [9.44] 12 950 200 C13 DRY SEE NOTE 2 31 256984 BR 273.0 [10.751 173.0 [6.811 228.6 [9.00] 12 650 120 D/I WET SEE NOTE I 24 J , __-225289 BR 273.0 [10.75] 173.0 [6.811 228.6 [9.00] 12 650 130 D/I DRY SEE NOTE I 24 rI.4" ' •••••■••• Al •• ∎O Q■/" i ∎MS _ 4/0,: ∎'MI 6 !II,M r��° 4°■... e•• I ALTERNATE CONSTUCT ION ON BOTTOM II 354147 I BR 330.2 [13.00] 173.0 [6.81] 239.8 [9.44] 12 700 170 C/3 WET SEE NOTE 2 31 I OF BATTERIES ACCEPTABLE 354148 BR 330.2 [13.00] 173.0 [6.81] 239.8 [9.44] 12 700 150 C/3 DRY SEE NOTE 2 31 345309 BR 219.2 {8.63] 153.9 [6.061 212.9 {8.38] 12 525 - E/I WET SEE NOTE I 55 ' GM22349 _ 8R 527.1 [20.75] 282.4 [11. f 21 276.4 [10.88] 12 II50 400 All DRY SEE NOTE I 8D 01134399 BR 527.1 [20.75] 282.4 [11.121 276.4 {10.88] 12 1150 430 A/1 WET SEE NOTE I 8D C GM48784 BR 208.0 [8.19] 173.0 [6.81] 196.9 [7.75] 12 525 70 D/! WET - 26 LAYOUT A LAYOUT B C II 01175512 1 85 238.0 [9.381 129.0 [5.06] 223.0 [8.81] 12 500 85 D/I WET - 51 NOTE: DIMENSIONS IN [ ] ARE ENGLISH EOUIVALENTS. 4D 9 1 • STYLE STYLE 2 TYLE 1 STYLE 3 8D 0 9 I TERMINALS TO ACCEPT --1> POS 17.48 [.688] 0 06.4 [0.25] BOLT NEG 15.88 1.6251 I 1 1111 f 3 /8-16 UNC -2A THD I Z LAYOUT C LAYOUT D 11111111" SIP ■ II �� - 6 21.59 -0 24.23 ° ; r- 24 1:9 N N ACTUAL PART MAY NOT 16.850 - 0.954] - '` I TAPER ro MATCH DRAWING VIEW REF N o B -: , 9 31 ® B I NOTES: M UI ® _ I) STYLE 3 CAN BE CONVERTED TO STYLE I BY INSTALLATION OF 254427 STUD CONVERTION KIT. 2) BATTERIES USING 'STYLE 3' STUDS MUST HAVE EITHER THE 'POS' OR 'NEG" STUD CLEARLY IDENTIFIED. 3) STYLE 3 TERMINAL TORQUE 10 Nm 115 FT LBS]. II NOTES: (APPLIES TO ALL BATTERIES) LAYOUT E - SAE J537 DIMENSIONS ARE MAX ALLOWABLE DIMENSIONS. COLD CRANKING AMPS ARE MINIMUM ACCEPTABLE VALUES. II HOLD DOWN DESIGN IN COMPLIANCE WITH SAE STANDARDS. BATTERY WARNING LABEL TO BE LOCATED ON TAP OF BATTERY. (BETWEEN TERMINALS ON LAYOUT D) I 55 MANUFACTURER MUST PROVIDE A CERTIFICATE CONTAINING MFGRS. NAME, MFGRS. PART NUMBER, AND KOHLER PART NUMBER CERTIFYING THAT THE BATTERY WAS BUIT TO INDUSTRY STANDARDS. SEE N.F.P.A. -I10 FOR SPECIFIC DETAILS. CERTIFICATE REQUIRED ONLY ONCE PER BATTERY PART NUMBER. II MAY NOT BE CALCIUM-CALCIUTYPE. I 9 NOTES: (CHARGE TYPE) ALL DRY CHARGED BATTERIES MUST BE SUPPLIED WITH ACTIVATION INSTRUCTIONS ADHERED TO BATTERY A AND LOOSE. BATTERY MUST ALSO BE IDENTIFED ON TOP AS: "DRY CHARGED, MUST ADD BATTERY GRADE A ELECTROLYTE, SEE ACTIVATION INSTRUCTIONS" -_ -- BATTERIES SHOULD BE RECEIVED APPROPRIATELY MARKED AS DRYCHARGED OR WET STORAGE. REV DATE REVISION 'SEE INDIVIDUAL PART MO. FOR REVISION LEVEL) 8Ylw.LrssRT'N..ISEYrpAq I KOHLER CQ IMETRIC 10-4) BC( COLUMN ADDED 18-7) 15.88 DIM 1 tr rOL 11R'Icumaur w uKrc ■un C.Al1[ES Att: ONE OF THE BATTERY POSTS MUST BE SHIELDED WHEN BATTERIES ARE WET CHARGED. LOCATIONS CORRECTED 10 C -8) 324586: I..L :3ICES POWER SYSTEMS, KOHLER, WI 53044 U.S.A. BATTERIES WHEN SHIPPED DRY - DO NOT REOU I RE POST PROTECTORS. 330.0 WAS 328.4, 173.0 WAS 171.2, 239.8 I;.. ± :1 RNF\CEFIUS.iPROPERTY D MUST UCEPT TOILER CO. WAS 217.8, 324587: 330.2 WAS 333.2, SAN ANGLES A 630' CONNECTION WITH KOHLER CO. WORN. ALL RIGHTS OF I 10-22-07 NA =- NOTES: (BATTERY CONSTRUCTION) 256984E 225289: 273.0 WAS 270.0, 173.0 ( DESIGN OR INVENTION ARE RESERVED. BATTERY I) MUST BE LEAD- CALCIUM HYBRID OR LEAD-ANTIMONY TYPE. 273.0 WAS 260.1. 228.6 225.6, 345197, "0" �* "" 2) LEAD CALK t UM GRID. ____ _._ 35��ea: z was 333.2 _ ____ _ yAPPgOVALS ; _ DATE BS 4-7-10 (C-8) 345197 VOIDED PER 87080. GM75512 I SLR Ii,„,,1- • �",I or I ADDED 1895601 8AL1""" E8, 3-83 9- 1:..,. - o T O - 8 { 7 I 6 I 5 4 - 3 - ; 2 ago 9 -2o s3 244578 D G 8 7 6 5 1 4 I 3 I 2 1 OVERVIEW: THE AUTOMATIC MULTI - LEVEL FLOAT/ EQUALIZE CHARGER SPECIFIED BELOW IS INTENDED TO PACKAGING: I CHARGE ENGINE STARTING BATTERIES EITHER INDEPENDENT OR IN CONJUNCTION WITH AN ENGINE DRIVEN CHARGING SYSTEM. EACH CHARGER TO BE SHIPPED IN 254n'i x 152i'wi x 89mm (10' x 6' x 3.5') (REF) CARTON WITH AN APPROPRIATE LABEL ATTACHED. AN OPERATIONAL / INSTALLATION MANUAL SHALL BE SUPPLIED WITH EACH INDIVIDUAL PACKAGE. BATTERY TYPES TO BE CHARGED: PACKAGING LABEL: LEAD ACID THE PACKAGING LABEL SHALL CONTAIN THE FOLLOWING INFORMATION: KOHLER P/N INPUT: DESCRIPTION - BATTERY CHARGER D INPUT VOLTAGE: 90-135 VOLTS AC MFG. MO I INPUT FREQUENCY: 50/60 Hz DATE CODE II INPUT LEAD: WARRANTY: APPROXIMATELY LBM (72') (REF) TYPE SJTOW -40 °C TO 105 °C UL RATED WIRE. 2 YEAR FROM DATE OF PURCHASE FROM MANUFACTURE. TERMINATED IN PRE - MOLDED US STYLE 120 V 3 PRONG AC PLUG. DC OUTPUT: 1 r _ _ AUTOMATIC FLOAT EQUALIZE 164.0 STEADY FULL LOAD CURRENT: 6 AMPS BULK 11.8 -14.0 VOLTS @ 5.0 -6.0 AMPS 143.5 ABSORPTION VOLTAGE: 14.0 -14.5 VOLTS @ 1.5 -5.0 AMPS 10.3 52.2 --- FLOAT VOLTAGE: 13.3 -14.5 VOLTS @ 0.1 -1.5 AMPS _ BULK TO ABSORPTION TRANSITION: 14.0 VOLTS ABSORPTION TO FLOAT TRANSITION: 1.5 AMPS _ CURRENT LIMIT 7 AMPS R Nat 11 ' / .a �i OUTPUT POWER LIMITS: 70 +2/-5 WATTS 4X 06.00 M t FLOAT TO ABSORPTION TRANSITION: 2.06 VOLTS PER CELL ` MUER LINE REGULATION ACROSS INPUT ,..m 1 (1- ReA YRn= aH-Nl - Ej3 - VOLTAGE RANGE: 1% BLACK LETTERING ON s, f. E'dwEP sSYSTEMS Red f free. - I -5a "'S' IS-S. MODEL 611211130 611211130 SPARK PROTECTION CONNECTION AND OPERATION YELLOW BACKGROUND b ODE A tic Ewaa.. VRTI. BATTERY CHARGER AWS- U -I_s IS O tD II OUTPUT LEAD: CAUTION. To reduce the risk of electrkM slack, N- '‘15 C APPROX. 12M (48') (REF) TYPE SJT❑ ❑W -50 °C TO 105'C UL RATED WIRF WITH RED connect ofy to properly grounded " net (-I CO 1 AND BLACK WIRE INSULATION. TERMINATED IN 9.5 mm (REF) RING STYLE TERMINALS. 4 ItPU1: 115 VAC so/60H: e 1.6A W1PUT: 12 VDC 2 6 Peps MAX. BAT: 180 Anp Hr. Mox. C S LISTED FUSES: DATE: a I — ; �u THE FUSE MUST BE LOCATED APPROXIMATELY 5' FROM RING TERMINAL ON RED OUTPUT LEAD. a 'battery Types. tend Add end GM Cell DC OUTPUT: RATED PER UL (125% RATED OUTPUT) ISOLATION: INPUT TO OUTPUT: 2500V ENVIRONMENTAL: OUTPUT LEADS - 1 i i — STORAGE TEMPERATURE RANGE: TO +70 °C ( 40 TO +158'F) (SEE SPECIFICATIONS) OPERATING TEMPERATURE RANGE: -40 TO +70 °C ( -40 TO +158°F) HUMIDITY: 0 TO 100% (CONDENSING) VIBRATION AND SHOCK: UL991 I j I REVERSE POLARITY PROTECTION: THE CHARGER SHALL SUSTAIN NO DAMAGE WHEN INCORRECTLY (SEE SPECIFICATIONS) ii CONNECTED TO THE BATTERY IN REVERSE ORIENTATION. I 11 FUSE ,. i I rI MOUNTING: SHALL HAVE INTERGRAL MTG. FLANGES. (SEE SPECIFICATIONS) B ENCLOSURE: RED I I� SHALL PROTECT THE CHARGER COMPONETS FROM RAIN, SNOW, DUST AND DRIPPING WATER. ALL INTERNAL COMPONENTS PROTECTED FROM WATER DROPLETS. IF 1 il w BLK INDICATORS: A I ■ SHALL HAVE CHARGE INDICATOR LAMP TO INDICATE BULK CHARGE AND FLOAT CHARGE CYCLES. A1 I I f��' OPERATIONAL: II ` ' H u • II CAPABLE OF WITHSTANDING AN INDEFINITE OUTPUT SHORT CIRCUIT WITHOUT DAMAGE TO THE CHARGER. I __ SHALL OPERATE PROPERLY AND SUSTAIN NO DAMAGE WHEN CONNECTED TO INPUT POWER WHILE CONNECTED TO Neel THE BATTERY AND CHARGING SYSTEM OF ENGINE WHILE ENGINE IS CRANKED, RUNNING OR SHUTDOWN. DOCUMENTATION: II THERE SHALL BE AN INSTALLATION / OPERATIONAL MANUAL SUPPLIED WITH EACH CHARGER. PER KOHLER SUPPLIED ARTWORK. CERTIFICATI ❑NS (US AND CANADA): MUST COMPLY WITH UL2200 il UL1236 MUST MEET CSA REQUIREMENTS EMI / RFI FCC CLASS B COMPLIANT AFTER CHARGER DATE CODE 8/26/04 A / PRODUCT LABELING: - II REV DATE REVISION E I METRIC I PRO -E THE LABEL ATTACHED TO THE CHARGER SHALL HAVE THE FOLLOWING INFORMATION: awc DINCES rKU.c itimis UL LISTING A 'I 5 -1 03 (D-8)UPDATED INPUT LEAD NOTE;(C- 8)UPDATED x POWER SYSTEMS, KOHLER, VI 53044 U .S.A. I Xx KOHLER PART NUMBER OUTPUT LEAD & FUSES NOTES; CB DY "Em ARE ADDED 2 T1aa THIS BRAVING IN DESIGN AND DETAIL IS KOHLER CO. CO FUSE & LENGHT NOTES TO OUTPUT LEADS) NA MES : r Dir PROPERTY AND MUST NOT BE USED EXCEPT IN DESCRIPTION OF ALL INDICATOR ./ MAX. CRAIECTION WITH ROILED Ca WORK. ALL RIGHTS OF ALLOWABLE RANGE OF BATTERY UNIT CAPACITY (C -3) 'BATTERY CHARGER' REMOVED FROM DECAL; DESIGN a>R nM NT10N ARE RESERVED II ALLOWABLE BATTERY TYPES 1698121 BTW a 43 ""` BATTERY CHARGER, OUTPUT CURRENT AND VOLTAGE B l0 7 -oa (A 8) CLASS B COMPLIANT AFTER CHARGER DATE APPROVALS DATE 12V -6A FLOAT EQUALIZES CODE 8/26/04 WAS CLASS A COMPLIANT;173350I ETV''' BTW 11 -1 -02 INPUT VOLTAGE AND FREQUENCY C 2-12-07 (C 3) UPDATE DRAWING TO MATCH LABEL ON °�° JS 11 -1 -02 M/Lea FULlww I.'"IOE i PART, ADD UL FILEME227501; t806821 BTW °'° DB 11 -t -02 GM28341 I D II 8 1 7 I 6 I 5 T 4 I 3 1 2 I 1 I 8 I 7 I 6 I 5 b 4 I 3 I 2 I 1 REV &OF REVISION DY V 9 -15-03 (6-8) 01131942 & 04131943 ADDED. 1704121 RAC w 1 -12-05 (D -0) PART NUMBER NOTE ADDED [740451 SAM HOSE BARB X 5 -15-06 (D-4) ADDED TYPE 3 CORD & ADDED 61162662 [1 0 05 2 78 3 211 10111 16 [.63] LD. HOSE TERMINATE EACH LEAD WITH . 2 -10-09 (A-a) 326224 VOIDED [86396 -11 SAM 2 PLACES OUTLET A 1/4 INCH INSULATED z 10 -27-09 (A-8) 326224 REINSTATED [66706) SAM FEMALE PUSH -ON TERMINAL AA 6-7 -10 (8-6) 6475552 AND 5M75553 ADDED [89928 -1) SAM ' LEADS TO BE LABELED WITH WIRE MARKERS BY N. REVISION BLOCK INDICATES REVISION LEVEL OF DRAWING NOT PART SUPPLIER. LABEL . REVISION. sEE PART REVISION LEVEL 81:18140 Purr NUMBER FOR CURRENT PART REVISION LEVEL D -N -, -G° & -L1- D tZ AK To Aft I W D 03 u PLACE PART NUMBER DECAL ON OPPOSITE SIDE OF INLET AND - co_ ABOVE MOUNTING RING Q 2 1 a a. d - la Alik .111 r- @..■ �� _ I 1219 [48] INLET 1372 [54] OVERALL CORD LENGTH 254 [ 10] a I - 108.0 [4.25] / TYPE 2 CORD / WI- C TYPE 1 CORD ------------------"- C ii I ( c N "B'' LENGTH ' III STYLE A III S B III III [48] OVERALL 1219 I STYLED CORD LENGTH I. - • .: • d IN -BLOCK `� N i 1N -BLOCK Q IN -BLOCK IN-HOSE OSE •�•� THERMOSTAT ii, I o c, THERMOSTAT THERMOSTAT •�• • � • • THERMOSTAT ■ Lc) me COPPER WASHER -fl ' t.' INCLUDED ¢ MIN to 06.4 [0.25] MI 1111 4 HOLES 16 [.63] DIA. Tot /N m O D - THREAD "A" - THREAD "A" - HOSE BARB THREAD "A" GM75553 M 240 2000 8.3 2T/38'C[80'/100'F] FIG -3 2 IN -BASE SENSING UNIT ONLY :�D I) t - O:) -O3 GM75552 M 120 1800 15.0 - - 2T/38 "C[80'/100TF] - FIG -2 - 2 IN -BASE SENSING UNIT ONLY GM62682 X 120 1000 4.2 - - 2T/38'C[80'/100F] - FIG -4 _ - 3 NEMA 5 NEMA 5?20P NEMA 6�15P 120 V. 15 A. I GM31943 W 240 1000 6.3 • 27/38'C[80'/100' Fl 49/6C[12/1F} 1/2 NPT FlG -3 1372 [54.0] 1 1372 FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 GM31942 W 120 1000 12.5 = • 2T/38'C[80'/100' F] 49'/60'C[120'/140'F] 1/2 NPT FIG -1 [54.0] 1 B SI B GM28585 W 120 1000 8.3 - 2T/38'C[807100'F] - FIG -1 - 2 CORD THERMOSTAT [40'/60T] GM24948 W • 120 1800 15.0 IN : • 38749'C [100'/120'F] 49'/60'C[120'/140'F] M14 -1.5 METRIC FIG -2 1575 [62.0] 1 GM24947 W 240 2000 ' 8.3 : • 38'/49 "C [100' /120'F] 49"/60 "C[12T /140'F] M14 - 1.5 METRIC FIG -3 1575 [62.0] 1 = PLUG CONFIGURATION GM23006 W 240 2000 8.3 BLOCK/0 27/38'C [80'/100'F] 49'/60'C[120'/14O'F] 28 -1.25 6g METRIC FIG -3 762 _30.0] 1 0 GM23005 W 120 1800 15.0 IN : • • 2T /38"C [80'/100'F] 49'/60"C[120"/140'F] 28 -1.25 69 METRIC FIG -2 762 _30.0] 1 A szr = :or_e "'''• ;c_ :; :e..11:V:_= ::_s:::c:::_oc::a----::_G: aaC:r_sau:nx =_:;_ :: .. . -! iti 324931 W 240 2000 8.3 IN BLOCK /B 38' F 49'C 100' 120 49'/60'C[120'/14O'F] 1/2 NPT FIG -3 1575 [62.0] 1 ai - 324930 W 120 1800 15.0 IN BLOCK /B 38'/49'C [100'/120T] 49'/60'C[120'/140'F] 1/2 NPT FIG -2 1575 [62.0] 1 - 358327 W 240 1000 4.2 - - 2T/38'C[80 •/100' F] - FIG -3 - 2 IN -BASE SENSING UNIT ONLY r 0 358311 W 120 1000 4.2 - - 2'/38 C[80'/100' F] - FlG -1 _ - 2 IN -BASE SENSING UNIT ONLY 352946 W 240 1500 6.3 2T/38'C(80"/100' Fl FIG -3 1219 [48.0] 2 IN -BASE SENSING UNIT ONLY -I 352945 W 120 1500 12.5 - - 27'/38'C[80'/100' F] FlG -1 1219 [48.0] 2 IN -BASE SENSING UNIT ONLY 1 5/'l [tit ()] T NOTE: DIM IN [ ] ARE INCH. EQUIVALENTS 336703 W 120 1500 12.5 IN HOSE /C 16 " /2TC [60'/80' F] 38'/49'C [100'/120'F] - FlG -1 1372 [54.O] 1 Q 326248 W 240 1500 6.3 IN BLOCK /A 38'/49'C [100' /120'F] 49'/60'C[120'/140'F] 5/8 -18 UNF 2A FIG -3 1372 J54.O] 1 o 326247 W 120 1500 12.5 IN BLOCK /A 38'/49'C [100'/120 F] 4T/60'412T/140'F] 5/8-18 UNF 2A FlG 1 1372 [54.0] 1 METRIC CAD FILE A 326235 W 240 2000 8.3 IN BLOCK /A 38'/49'C [100'/120'F] 49'/60'C[ 120'/140'F] 1/2 NPT FIG -3 1575 [62.0] 1 A O 326234 W 120 1800 15.0 IN BLOCK /A 38'/49 "C [100'/120'F1 49'/60C[120/140'F] 1/2 NPT FIG -2 _ 1575 [62.0] 1 r I 326229 W 240 1500 6.3 IN BLOCK /A 38'/49'C [1 00'/120 F] 49'/60C[i20'/i40'F] 1/2 NPT FIG -3 1372 [54.0] 1 O 326228 W 120 1500 12.5 IN BLOCK /A 38 '/49'C [1 00'/120'F] 49'/60'C[120/14O'F] 1/2 NPT FlG -1 1372 [54.0] 1 _ l IN N 326224 Z 240 1000 4.2 IN HOSE /C 2T/38'C[80'/100' Fl 38'/49 "C [100'/120'F] - F1G-3 1372 [54.0] - 1 �° '4 • '� " 'mot 900 n� POWER w C a USA _ - L l[ t IA /MS Sr 4 INNS= ND ETL/. a NH CO AOPBtIT MO 326222 W 120 1000 8.3 IN HOSE /C 27'/38'C[80'/100' F] 38749'C [100'/120'F] FlG -1 _ 1372 [54.0] 1 ' ,,,� ▪ 0 7 ssi -s .71"" rsI NNS= a rNC N.H.,ol . m COPflCa . u« I / 38 [ / ] / [ / ] 5/8-18 _ [54.0] 11 11 Areas OF «4YB1101 NE •seKl1 HEATER, BLOCK 326221 W 240 1000 4.2 IN BLOCK /A 100' 120'F 49' 60'C 120 140'F UNF 2A FIG -3 1372 1 "° ° " O 326220 W 120 1000 8.3 IN BLOCK /A 38 /49'C [100'/120 F] 49'/60'C[120'/140 "F] 5/8 -18 UNF 2A FIG -1 1372 [54.0] 1 N ,,, 'T "" 0V " 5 O7 MRS 8 -27 -93 THERMOSTAT REMOTE SENSOR TANK SENSOR THREAD SIZE LENGTH CORD - a e -30-93 °" NONE I°°° 3262213.014C I'-, 1 -1 co PART NO. REV VOLTS WATTS AMPS 1YPE /STYLE TEMP. RANGE TEMP. RANGE „ PLUG CONFlG. B" TYPE REMARKS 8-30-93 `° 326220 , D I O 8 I 7 1 6 I 5 4 I 3 I 2 1 "° ° `w 1 I 8 I 7 1 6 I 5 , 4 1 3 I 2 1 1 KR NUMBER BASE GRP. ITEM 1 ITEM 2 ITEM 3 ITEM 4 VOLTAGE WATTAGE VIEW MODEL sac PENNON w GM20968 —KA1 326228 25450 00062 (2.33 FT) 25450 00062 (4.67 FT) 120 100/125/150 JD 608TF /HF, TIER I " 2-02-06 0)-5) °'a°°°° •ma 173/150 J0 +a ■zoom 11744.3] we GM20968 —KA2 326229 X- 312 -35 (REF) X- 312 -49 (REF) 240 1500 G/J 135/150/180 JD 6068HF, TIER II a }1. a, x- n -+w -KM. nod -; 121 M EELS J cFa M • I - x�� (1c0 WS X-312-11 (may (1075611 ss1 GM20968 —KA3 326228 25450 00062 (1.21 F77 25450 00062 (4.33 FT) 120 50/60/80 JD 4045TF, TIER 1 r 10-15-09 (o-» 1 t xwx 233 FT Erb 2.50X-312-35 WS x- 312 -24 GM20968 —KB 1500 G/H - s & xE6 237 FT was 175 Ff, x -312 WS x- 312 -70. GM20968 —KA4 326229 X -312 -4 (REF) X- 312 -57 (REF) 240 50/60/80/100 JD 4045TF /HF, TIER II 1d3 FT WS 2.33 FT, X-312-5 NK x -31235 [663701 SW 0M20968 —KA5 326234 25450 00062 (2.33 FT) 25450 00062 (1.83 FT) X - 211 -1 120 1800 180/200 JD 6068HF, TIER II, Ili GM20968 —KA6 326235 X- 312 -35 (REF) X -312 -5 (REF) 240 2000 K 125/150 JD 6068HF TIER III D 0 I Illi I P`2111 0 . - :1- 1 { 1114 u .. Iti I r: , r =I te-=--------•=b----) i � II I a( III it P' 1 T 1 . 1V1111` 41!. TOM /Irb ' '. 1 .-; 77 - 17 14 1 1 ' J R' *-1.-"----T itT-111 11, 7 . 1 7t_ ' _� 1 4 I J 11 d 1 i I i 1 rr 1 , C • I 4 ilk NOTE: POSTION HOSE IN I 1 h! S f I' � �� ) ' i `� I k ) 0 ` i `6 I• ' .� � , I 1171 - -- ,�� -yam � _ - �fl ! 1 o 21 i A �� 279047 Li ( ) ''I' 1 _ j EDGE OF THE O PAAN. • - o o ' J" , / ' + o I 326219 \ 0 M933- 06020 -60 (2) (EXP) M 933 - 08020 -60 (2) (EXP) . 11 279047 M125A -06 -80 (2) (EXP) 326219 0 VIEW G ( M933- 08020 -60 (2) (EXP) M6923 -08 -80 (2) (EXP) M6923 -06 -80 (2) (EXP) M933- 06020 -60 (2) (EXP) 326219 M933- 06020 -60 B M933- 08020 -60 (2) (EXP) 0 2 () (EXP) M6923 -08 -80 (2) (EXP) M 6923 -06 -80 (2) (EXP) M B ( M125A —O6 -80 (2) (EXP) M6923-06-80 (2) (EXP) M6923 -08 -80 (2) (EXP) M6923 -06 -80 (2) (EXP) 279047 I VIEW H VIEW J VIEW K I - ENGINE ENGINE BLOCK BLOCK . ENGINE NOTE: 1.= m ��. , BLOCK EXPENCE SCREWS, NUTS, AND WASHERS ARE 273693 273692 273693 I LISTED AS "EXP" AND ARE NOT SPECIFIED ON 1111 1 . 51' REF X- 426 -10 (2) ��' BILLS OF MATERIAL � 227642 • X -582 -1 FOR PROPER ASSEMBLY METHOD, USE G -585 �% X- 426 -10 (2) IcA.---/- GM11694 AS A GUIDELINE. X -582 -1 �.O', O -' /II 1 GM22991 I X- 426 -10 (2) THERMOSTAT HOUSING 0 METRIC CAD FILE III A H OUSING TO THERMOSTAT WELL OR VIEW A -A TORQUE TO 21 Nm [15 FT —LBS] (MAX) © A V IEW D -D x -582 -1 VIEW B -B VIEW C -C VIEW F -F 3 0114111111:46 ■ 12.11CIERS KONLER CO 'l_ WW2 NMI POWER ss1E7s p01lEA. 53614 USA El a to is M«O" « raw NY EFL«. s'Dm al /0907 — x a u lE6f E. E ES ■ f 116 « IN MANN 11« MA L EFEEC I =ZI� must nF' OIL IOW a aF««i a ,rc ��a BLOCK HEATER KITS 0V/ ,.E DWG, ASSY 15 2000w, 120V/240V -- 6-7-01 BLOCK HEATER 4045TF/6068HF 'a°°` .S 6-7 -01 '''' "3' r- c11206654 r- 1-1 JOHN DEERE ""'°° su 6-13-01 � GM20968 1 D I 8 I 7 I 6 I 5 i' 4 I 3 I 2 1 ..... 1 II 8 7 6 5 . 4 3 2 I I AL /CU MECHANICAL LUGS PER PHASE STANDARD BREAKER COMBINATIONS BREAKER AMPS WIRE RANGE ONE WIRE BENDING BREAKER I BREAKER 2 COMMENT NOTES. II FRAME H - H 40 150 E #14 TO 3/0 427 [16.87 J I) SEE UNIT DIMENSION PRINT (ADV -XXXX) FOR ADDITIONAL DIMENSIONS. 175 ONE 1/0 TO 4/0 L - JUNCTION BOX AND STUB -UP LOCATION. J 200 -250 ONE 3/0 TO 350 KCMIL 413 [16.37 — — D - STD OR GUI 2) ADD SKID DEPTH TO WIRE BENDING HEIGHTS ON THIS PRINT II L 300 -400 ONE #I TO 600 KCMIL 369 [14.5] M TO ARRIVE AT FULL WIRE BENDING SPACE. ONE #2 TO 500 KCMIL AL P STD OR GFI D 150 -400 3) CONSULT FACTORY FOR BREAKER COMBINATIONS NOT SHOWN ONE #2 TO 600 KCMIL CU H H ON THIS PRINT. L D TWO 2/0 TO 350 KCMIL AL 362 [14.2] J H OR J II 600 TWO 2/0 TO 500 KCMIL CU L H. J OR L 4) MECHANICAL LUGS ARE AVAILABLE FOR NEUTRAL. M 700 800 D H. J, L OR O NO GF1 SEE ADV -7376. P 600 -800 THREE 3/0 TO 500 KCMIL 341 [13.4] M OR P H,J,LORD NO GE] 5) NEUTRALS ARE BONDED TO GROUND AS STANDARD. CONSULT LOCAL CODES OR SYSTEM REQUIREMENTS. II 6) CIRCUIT BREAKER FRAMES REFER TO STANDARD SQUARE -D PRODUCT. 7) STANDARD NEUTRALS PROVIDED ARE SIZED FOR MAXIMUM UNIT AMPS. 0F1 NEUTRALS ARE MATCHED TO THEIR CIRCUIT BREAKER AMPS. II 8) DIMENSIONS IN [ ] ARE INCHES. NEUTRAL BREAKER 1 REAKER 2 I 64 (800A SHOWN) (P -FRAME SHOWN) (J-FRAME SHOWN) [2.5] I C _ — o 0 0 ® © Op 3 C. 0 0 30 ° ` B 1 °I 0 IT 7111 TirT Ti !� o 0 1 7To1111 I - I O O - ° . 0 0 8 I o C 1 I L ,n p., i ��1'f. nn / v N v o ,n h' l7 7. L Lai EI P I Vu _" C- O 0 01 0 . 0 p0 / Q� _ s 0 0��t�7T 0 O II m 7 II `it 0 0. B x.14.3 (2) ° E [0.56] 0 14.3 (4) 32 _ [0.56] [1.3] ` 0 _ 44.5 II �* _ _ [ 1 . 757 600A NEUTRAL 22 a oo [0.9] ° 0 , n0 89 I I NL — [3.5] I LOAD LUGS ( S EE CHART) • — , 1 SHOWN WITH COVERS REMOVED VIEW FROM ENGINE END (ALL VIEWS) (HALF VIEW SHOWN) A / !REV DATE OW COMPOSITE DIMS. SEE PART NO. FOR REVISION LEVEL BY VlKSSDIU13K TVCUr METRIC PRO -E 11 NINFfS,ONS AtL IR N, KOHLER Co 5 - 16 - 07 NEW DRAWING 1796777 VISO 21 TOlMUSARE: POWER SYSTEMS, KOHLER, WI 53047 U.S.A. SaACL fi•1sn THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. PROPERTY AND MUST NOT BE USED EXCEPT IN / N AX. CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF N DESIGN OR INVENTION ARE RESERVED. APPROVALS DATE OVA f D I MENSION PRINT II u LINE CIRCUIT BREAKER (LCB) KITS "' WSD 5 -16 -07 ,.,,� RO VE 1...“.1 of I 4S/4SW/4V/4W ALTERNATOR FRAME STYLES WSD 5-16-07 '' • AJH 5-16 -07 ADV -7371 D 8 I 7 I 6 I 5 4 1 3 2 l i v I I PART NO. REV AMPS VENDOR NO. GM47475 -1 — 40 HDL36040 REV DATE REVISION F-7- - 10 -21 -05 NEW DRAWING [76459] RAC — I GM47475 -2 — 60 HDL36060 GM47475 -3 70 HDL36070 — GM47475 -4 — 80 HDL36080 — I GM47475 -5 — 90 HDL36090 REVISION BLOCK INDICATES REVISION LEVEL OF DRAWING NOT PART D GM47475 -6 — 100 HDL36100 REVISION. SEE PART REVISION LEVEL BEHIND PART NUMBER FOR CURRENT PART REVISION LEVEL. I GM47475 -7 — 125 HDL36125 GM47475 -8 — 150 HDL36150 104.7 - 110.8 1 1 1 O -j — 38.0 I C I N • 1.6 r' 1 I C I , � O 0 C a 1 O CO N N CO O I L>_ O LU CC - 00 I c 2x 05.10 6 I `J B 0 ° 0 0 0 0 B I 1--•-• 34.8 35.0 -- f 1 87.4 I 2X 05.60 - -I 35.0 REF. II SUGGESTED PANEL CUTOUT & MOUNTING I METRIC CAD FILE MODELLED IN PRO /E I NOTES: UNLESS OTHERWISE SPECIFIED - —" A A 1) DIMENSIONS ARE IN MIWMEIuv 2) TOLERANCES ARE. KOHLER CO AL150HD LUGS EACH END (REF) x.xx ± 0.25 SURFACE FINISH POWER SYSTEMS, KOHLER, WI 53044 U.S.A. x.x ± 1.0 t ( 1 ) # 1 4 AW G , TORQUE 5 Nm [50 I N — LB S X ± 1 . 5 / MAX' flflS DRAWING, IN DESIGN AND DET 6 KOHLER co. PROPERTY AND NGLES± 0'30, �/ MUS NOT DE US IXCEPf IN CONNECTION WAN KOHLER CO. WORK OR (1) #8-3/0 AWG, TORQUE 14 Nm [120 IN —LB THIRD MCLE A ALL RIGHTS OF DESIGN OR MVEMxIN ARE RESERVED. "'� DWG, CIRCUIT BREAKER APPROVALS DATE HARDWARE INCLUDED: (2) #8 -32 SCREWS E" "" RAC 10-21 -05 SQUARE D HD —FRAME CIRCUIT BREAKER °E ® JMS 6 -13-06 NONE I 01O N � O ' GM47475.DWG ��' , -1 THERMAL MAGNETIC 3 POLE TOGGLE LUG —LUG ^PPa°�n SU 6- 15-06 . GM47475 C I A 8 I 7 I 6 I 5 4 I 3 I 2 I I II -I 44.5 31.0 9.5 1 35.7 7.9 - 40.5 6.4 44.5 18.3 - 6.4 [1.75] [1.22] - [0.381 -47T-TTY- [0.31]- [1.597 [0.25] I [1.757 [0.72] I I [0.25] A 0 0 oo • o 0 Lo 0 - o v 0 0 0 M CO 0 • ` • O v v r__ ou co Mu 1 M c0 oco O CO O o 1 II [2.81] [1.19] 81.0 _ 31.8 O o O 81.0 _� 31.8 - [3.19] [1.25] - [3.197 [1.25] II 106.4 38.1 GM53097 KP1 LUG, #6 AWG -3/0 AWG X3 GM53pg7 - KP2 GM53097 -KP3 [4.197 [1.50 ( (USE WITH NEUTRAL WITH 2 - HOLE MTG) LUG, #6 AWG -350 KCMIL X3 LUG, #6 AWG -350 KCMIL X3 II (USE WITH NEUTRAL WITH 2 -HOLE MTG) (USE WITH NEUTRAL WITH 4 -HOLE MTG) GM53097 -KP4 LUG, #2 AWG -600 KCMIL X3 (USE WITH NEUTRAL WITH 4 -HOLE MTG) II _ 44.5 49.2 9.5 ----8 [ 1 . 75] [ 1.94] 1 [0.38] 1_1 44.5 37.7 7.9 _ [1.75] [1.48] 1 [0.317 I I = o 0 1 _ _ 1 6.5 7.9 AO o o [0.65] [0.31] .- vu Lo F- E R M o 111 Q u O .-, V -N M u 0 0 _ - co O V �� CO O O O O O (V - N �1 r-- u Tau Nu I -4,--, ;0 o o o 0 0 0 0 l 33.0 [ 46.0 I [4972] [.38] 142.9 [5.63] 38.1 [1.501 [1.30] [1.81] 1 GM53097 -KP7 I LUG, I/O AWG 750 KCMIL XI 0M53097 -KP5 GM53097 KP6 LUG, #6 AWG 350 KCMIL X4 LUG, #2 AWG -600 KCMIL X4 (USE WITH NEUTRAL WITH 4-HOLE MTG) A (USE ONLY WITH 4UA NEUTRAL WITH 4 -HOLE MTG) E NOTES: REV DATE REVISION By UNLESS OTNEITISE SPECIFIED - II II TII M IN NILLINETENS KOHLER CO I METRIC I PRO -E 7 -12 -07 NEw DRAWING [79677] „O 21T I) ALL LUGS ARE SIZED FOR I /2" MOUNTING HARDWARE. _ X.XX t 0.23 POWER SYSTEMS, KOHLER, WI DETAIL U.S.A. ANG t 1.3 SURFACE FINISN THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. ANGLES* 0' SO• PROPERTY AND MUST NOT BE USED EXCEPT IN 2) ALL KITS ARE SUPPLIED WITH 1/2" HARDWARE FOR MOUNTING TO BUS UP TO 3/8" THICK. MAX. CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF DESIGN OR INVENTION ARE RESERVED. fIpJFLi10� 1M1 `E 0 i1K DIMENSION PRINT _ 1 3) REFER TO CIRCUIT BREAKER ADV'S FOR NEUTRAL TYPE. APPROVALS DATE LUG KITS 4) DIMENSIONS IN [ l ARE INCHES. � wsD 7 - o7 , �� NONE I u'p• I'�il of I wsD 7 -1122 -D7 °"°°' AJH 7 -122 -07 ADV -7376 I D 8 7 6 5 1 4 3 2 I VJ 0 0 0 O. D s. CO U) 0 CL l eg; I i I NM IIIIII Mill UM IIIIII IIIIII MI 11116 111111 MI 11111 MII 111111 NB 11111 UM I I Generator Set/Transfer Switch Installation Checklist This document has generic content and some items may not apply to some applications. Check only the items that apply to the specific application. Read and understand all of the safety precautions found in the Operation and Installation Manuals. Make the following installation checks before performing the Startup Checklist. I Note: Use this form as a general guide, along with any applicable codes or standards. Comply with all applicable codes and standards. Improper installation voids the warranty. Equipment Room or Weather Housing Does Not Does Yes Apply I Not Li Li 25. Is there an exhaust line condensate trap with a drain installed? ves ❑ ❑ 1. Is the equipment installed in a fire - resistant room (made of non - combustible material) or in an outdoor Li ❑ 26. Is the specified silencer installed and are the hanger weather housing? and mounting hardware tightened? I ❑ ❑ 2. Is there adequate clearance between the engine and ❑ U 27. Is a heat - isolating thimble(s) installed at points floor for service maintenance? where exhaust lines pass through combustible U ❑ 3. Is there emergency lighting available at the wall(s) or partition(s)? equipment room or weather housing? ❑ ❑ 28. Is the exhaust line free of excessive bends and I ❑ ❑ 4. Is there adequate heating for the equipment room or outdoor weather housing? restrictions? Is the backpressure within specifications? Li ii 5. Is the equipment room clean with all materials not f] ❑ 29. Is the exhaust line installed with a downward pitch related to the emergency power supply system toward the outside of the building? I removed? ❑ Li 30. Is the exhaust line protected from entry by rain, Li Li 6. Is the equipment room protected with a fire snow, and animals? protection system? ❑ ❑ 31. Does the exhaust system outlet location prevent Engine and Mounting entry of exhaust gases into buildings or structures? ❑ ❑ 32. Are individuals protected from exposure to high U ❑ 7. Is the mounting surfaces) properly constructed and temperature exhaust parts and are hot parts safety leveled? decals present? Li ❑ 8. Is the mounting surface made from non - combustible AC Electrical System material? I ❑ ❑ 9. Was the generator -to- engine alignment performed of Li 33. Does the nameplate voltage/frequency of the generator set and transfer switch match after attaching the skid to the mounting base? normal /utility source ratings? Generator sets with two- bearing generators require alignment. Li ❑ 34. Do the generator set load conductors have adequate I Lubrication ampacity and are they correctly connected to the circuit breakers and /or the emergency side of the Li ❑ 10. Is the engine crankcase filled with the specified oil? transfer switch? Cooling and Ventilation ❑ ❑ 35. Are the load conductors, engine starting cables, battery charger cables, and remote annunciator I Li ❑ 11. I s the cooling system filled with the manufacturer's leads installed in separate conduits? specified coolant/antifreeze and purged of air? U ❑ 36. Is the battery charger AC circuit connected to the U U 12. Is there adequate inlet and outlet air flow (electric corresponding voltage? louvers adjusted and ventilation fan motor(s) Transfer Switch, Remote Control System, Accessories I connected to the corresponding voltage)? y ❑ ❑ 13. Is the radiator duct properly sized and connected to ❑ ❑ 37. Is the transfer switch mechanism free of binding? the air vent or louver? Note: Disconnect all AC sources and operate the ❑ U 14. Are flexible sections installed in the cooling water transfer switch manually. lines? Li ❑ 38. Are the transfer switch AC conductors correctly connected? Verify lead designations using the Fuel appropriate wiring diagrams. Li ❑ 15. Is there an adequate /dedicated fuel supply? ❑ Li 39. Is all other wiring connected, as required? I Li ❑ 16. Are the fuel filters installed? Batteries and DC Electrical System U Li 17. Are the fuel tanks and piping installed in accordance ❑ ❑ 40. Does the battery(ies) have the specified CCA rating with applicable codes and standards? and voltage? ❑ U 18. Is there adequate fuel transfer tank pump lift ❑ ❑ 41. Is the battery(ies) filled with electrolyte and I corresponding capacity and is the pump motor connected to the connected to the battery charger? voltage? Li 42. Are the engine starting cables connected to the ❑ ❑ 19 . Is the fuel transfer tank pump connected to the battery(ies)? emergency power source? ❑ ❑ 43. Do the engine starting cables have adequate length U ❑ 20. Are flexible fuel lines installed between the engine and gauge? fuel inlet and fuel piping? 2 Is the specified Li Li 44. Is the battery(ies) installed with adequate air ❑ Li p ecified g as pressure available at the fuel ventilation? regulator inlet? U Li 45. Are the ends of all spark plug wires properly seated ❑ Li 22. Does the gas solenoid valve function? onto the coil /distributor and the spark plug? ❑ I] 23. Are the manually operated fuel and cooling water Special Requirements valves installed allowing manual operation or bypass of the solenoid valves? ❑ ❑ 46. Is the earthquake protection adequate for the Exhaust equipment and support systems? ❑ ❑ 24. Is the exhaust line sized per guidelines and does it L i u 47. Is the equipment protected from lightning damage? have flexible connector(s)? Is the flexible connector(s) straight? I Generator Set/Transfer Switch Startup Checklist This document has generic content and some items may not apply to some applications. Check only the items that apply to the specific application. Read and understand all of the safety precautions found in the Operation and Installation Manuals. Complete the Installation Checklist before performing the initial startup checks. Refer to Service Bulletin 616 for Warranty Startup Procedure Requirements regarding generator set models with ECM - controlled engines. i Does Does Not Not Yes apply Yes Apply ❑ ❑ 1. Verify that the engine is filled with oil and the cooling ❑ ❑ 29. Close the normal source circuit breaker or replace fuses system is filled with coolant/antifreeze. to the transfer switch. ❑ ❑ 2. Prime the fuel system. ❑ ❑ 30. Check the normal source voltage, frequency, and ❑ ❑ 3. Open all water and fuel valves. Temporarily remove the phase sequence on three -phase models. The normal radiator cap to eliminate air in the cooling system. source must match the load. Replace radiator cap in step 21. ❑ ❑ 31. Open the normal source circuit breaker or remove fuses I ❑ ❑ 4. Place the generator set master switch in the to the transfer switch. OFF /RESET position. Observe Not -in -Auto lamp and ❑ ❑ 32. Manually transfer the load to the normal source. alarm, if equipped, on the controller. ❑ ❑ 33 Close the generator set main line circuit breakers, close ❑ ❑ 5. Press the lamp test, if equipped on controller. Do all the the safeguard breaker, and /or replace the fuses alarm lamps on the panel illuminate? connected to the transfer switch. ❑ ❑ 6. Open the main line circuit breakers, open the safeguard ❑ ❑ 34. Place the generator set master switch in the RUN breaker, and /or remove fuses connected to the position. generator set output leads. ❑ ❑ 35. Check the generator set voltage, frequency, and phase ❑ ❑ 7. Turn down the speed control (electronic governor) or sequence on three -phase models. The generator set 1 speed screw (mechanical governor).* must match normal source and load. ❑ ❑ 8 . Verify the presence of tube oil in the turbocharger, if ❑ ❑ 36. Place the generator set master switch in the equipped. See the engine and /or generator set OFF /RESET position. operation manual. ❑ ❑ 37. Open the generator set main line circuit breakers, open ❑ ❑ 9. Place the generator set master switch in the RUN the safeguard breaker, and /or remove the fuses position. Allow the engine to start and run for several connected to the transfer switch. seconds. ❑ ❑ 38. Reconnect the power switching device and logic ❑ ❑ 10. Verify that the day tank, if equipped, is energized. controller wire harness at the inline disconnect plug at I ❑ 01 11. Place the generator set master switch in the the transfer switch. OFF /RESET position. Check for oil, coolant, and ❑ ❑ 39. Close the normal source circuit breaker or replace fuses exhaust leaks. to the transfer switch. Place the generator set master ❑ ❑ 12. Turn on the water /oil heaters and fuel lift pumps. switch to the AUTO position. ❑ ❑ 13. Check the battery charger ammeter for battery charging ❑ ❑ 40. Close the generator set main line circuit breakers, close indication. ❑ ❑ 1 4. Place the generator set master switch in the RUN the safeguard breaker, and /or replace the fuses connected to the transfer switch. 41. Place the transfer switch in the TEST position position. Verify whether there is sufficient oil pressure. ❑ ❑ (load test p ( Check for oil, coolant, and exhaust leaks. or open normal source circuit breaker). NOTE: Obtain permission from the building authority before ❑ ❑ 15. Close the safeguard circuit breaker. Adjust the engine proceeding. This procedure tests transfer switch speed to 50/60 Hz if equipped with an electronic operation and connects building load to generator set governor or to 52.8/63 Hz if equipped with a mechanical power. governor.* ❑ ❑ 42. Readjust frequency to 50 or 60 Hz with total building ❑ ❑ 16. If the speed is unstable, adjust according to the toads.* appropriate engine and /or governor manual.* ❑ ❑ 43. Verify that the current phase is balanced for three ❑ ❑ 1 7. Adjust the AC output voltage to match the load voltage phase systems. using the voltage adjusting control. See the generator set/controller operation manual. ❑ ❑ 44. Release the transfer switch test switch or close the normal circuit breaker. The transfer switch should ❑ ❑ 18. Allow the engine to reach normal operating coolant retransfer to the normal source after appropriate time temperature. delay(s). ❑ ❑ 19. Check the operating temperature on city water - cooled ❑ ❑ 45. Allow the generator set to run and shut down models and adjust the thermostatic valve as necessary. automatically after the appropriate cool down time ela s S ❑ ❑ 20. Manually overspeed the engine to cause an engine y shutdown (68 -70 Hz on 60 Hz models and 58 -60 Hz on ❑ ❑ 46. Set the plant exerciser to the customer's required 50 Hz models). Place the generator set master switch exercise period, if equipped. in the OFF /RESET position.* ❑ ❑ 47. Verify that all options on the transfer switch are adjusted ❑ a 21. Check the coolant level, add coolant as necessary, and and functional for the customer's requirements. I replace the radiator cap. Verify that all hose clamps are tight and secure. ❑ ❑ 48. If possible, run the building loads on the generator set for several hours or perform the load bank test if ❑ ❑ 2 2. Place the generator set master switch in the RUN required. position. ❑ ❑ 49. Verify that all the wire connections from the generator I ❑ ❑ 23. Verify the engine low oil pressure and high coolant set to the transfer switch and optional accessories are temperature shutdowns.* tight and secure. ❑ ❑ 24. Check the overcrank shutdown * ❑ ❑ 50. Verify that the customer has the appropriate ❑ ❑ 25. Place the generator set master switch in the engine /generator set and transfer switch literature. I OFF /RESET position. Instruct the customer in the operation and maintenance of the power system. ❑ CI ❑ ❑ 26. Open the normal source circuit breaker or remove fuses 5 Fill out the startup notification at this time and send the to the transfer switch. white copy to the Generator Warranty Dept. Include the ❑ ❑ 27. Disconnect the power switching device and logic warranty form if applicable. controller wire harness at the inline disconnect plug at I the transfer switch. ❑ ❑ 28 Manually transfer the load to the emergency source. I * Some models with an Engine Electronic Control Module (ECM) may limit or prohibit adjusting the engine speed or testing shutdowns. Refer to appropriate documentation available from the manufacturer. ,,, 5 � 4 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY f . 4. '' OFFICE OF TRANSPORTATION AND AIR QUALITY " WASHINGTON, DC 20460 II CERTIFICATE OF CONFORMITY 2010 MODEL YEAR a _ , W 7 . ,, .._ “ , . , - � 1,-Wial:N te Manufacturer: JOHN DEERE POWER SYSTEMS 1 Engine Family: AJDXL06.8104 II Certificate Number: JDX- NRCI -10 -19.1 Intended Service Class: NR 6 (130 -225) I Fuel Type: DIESEL FELs: g/kW -hr NMHC +NOx: N/A NOx: N/A PM: N/A Effective Date: 12/16/2009 I Date Issued: 12/16/2009 I Karl J. Simon, Director Compliance and Innovative Strategies Division Office of Transportation and Air Quality I Pursuant to Section 111 and Section 213 of the Clean Air Act (42 U.S.C. sections 7411 and 7547) and 40 CFR Part 60 and I Part 89, and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following stationary and nonroad engines, by engine family, more fully described in the documentation required by 40 1 CFR Part 60 and 89, and produced in the stated model year. This certificate of conformity covers only those new stationary and nonroad compression - ignition engines which conform I in all material respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 60 and 89 and which are produced during the model year stated on this certificate of the said manufacturer, as defined in 40 CFR Part 60 and 89. It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 89.129 -96 and 89.506 -96 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant or court I order may lead to a revocation or suspension of this certificate for reasons specified in 40 CFR Part 89. It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR Part 89. I This certificate does not cover stationary and nonroad engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate. I I I U I Rating Specific Emissions Data - John Deere Power Systems I JOHN DEERE Rating Data I Rating 6068HF285K Certified Power (kW) 177 I Rated Speed L 1800 Vehicle Model Number OEM (Gen Set) I Units NOx I g /kW -hr g /hp -hr 3.4 - 2.5 HC ( 0.1 I 0.1 1 NOx + HC 3.5 2.6 Pm I 0.12 I 0.09 I CO 1.1 0.8 I Certificate Data Engine Model Year 2010 I EPA Family Name AJDXL06.8104 EPA JD Name ( 350HAB EPA Certificate Number JDX- NRCI -10 -19.1 I CARB Executive Order U -R- 004 -0386 Parent of Family 6068HF285A 1 Units g /kW hr NOx 3.4 HC { 0.2 NOx + HC 3.6 Pm 0.18 I C O 1.3 * The emission data listed is measured from a laboratory test engine according to the test procedures of 40 CFR 89 or 40 CFR 1039, as applicable. The test engine is intended to represent nominal production hardw are, and w e do not I guarantee that every production engine w ill have identical test results. The family parent data represents multiple ratings and this data may have been collected at a different engine speed and load. Emission results may vary due to engine manufacturing tolerances, engine operating conditions, fuels used, or other conditions beyond our control. I This information is property of Deere & Company. It is provided solely for the purpose of obtaining certification or permits of Deere pow ered equipment. Unauthorized distribution of this information is prohibited Emissions Query V1.4.xls run on Jan -15 -2010 I I JDPS 1/15/2010 Page 1 SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT Application No. 21865 East Copley Drive, Diamond Bar, CA 91765 462955 Pagel CERTIFIED EQUIPMENT PERMIT I (NO F A PERM' r FO CONS1RtiC I OR OPF RA FE) Granted as of November 21, 2006 Expires December 31, 2010 ID 92796 Legal Owner or Operator: DEERE POWER SYSTEMS GROUP P.O. BOX 5100 WATERLOO, IA 50704 -8000 ATTN: RICHARD A. BISHOP Equipment Location: SAME AS ABOVE The equipment described below and as shown on the approved plans and specifications are subject to the special conditions or conditions listed. Equipment Description INTERNAL COMBUSTION ENGINE, JOHN DEERE, 6 CYLINDER, TURBOCHARGED /AFTERCOOLED, MODEL 6068HF285K, 237 BHP, DIESEL FUELED, DRIVING AN EMERGENCY ELECTRICAL GENERATOR. Manufacturer Condition 1. THIS CERTIFIED EQUIPMENT PERMIT (CEP) IS NOT A PERMIT TO CONSTRUCT OR OPERATE. THE PERSON CONSTRUCTING, INSTALLING OR OPERATING THE EQUIPMENT AT EACH SPECIFIC SITE SHALL OBTAIN ALL NECESSARY PERMIT(S) TO CONSTRUCT AND PERMIT(S) TO OPERATE AND COMPLY WITH ANY OTHER DISTRICT RULES AND REGULATIONS INCLUDING THE REQUIREMENTS OF REGULATION XIII End User Conditions 1. OPERATION OF THIS EQUIPMENT SHALL BE CONDUCTED IN ACCORDANCE WITH ALL DATA AND SPECIFICATIONS SUBMI'1'1ED WITH THE APPLICATION UNDER WHICH THIS PERMIT IS ISSUED UNLESS OTHERWISE NOTED BELOW. 2. THIS EQUIPMENT SHALL BE PROPERLY MAINTAINED AND KEPT IN GOOD OPERATING CONDITIONS AT ALL TIMES. 3. A NON- RESETTABLE TOTALIZING TIMER SHALL BE INSTALLED AND MAINTAINED TO INDICATE THE ENGINE ELAPSED OPERATING TIME. 4. AN ENGINE OPERATING LOG SHALL BE KEPT AND MAINTAINED ON FILE TO RECORD WHEN THIS ENGINE IS STARTED MANUALLY. THE LOG SHALL LIST THE DATE OF OPERATION, THE TIMER READING IN HOURS AT THE BEGINNING AND END OF OPERATION, AND THE REASON FOR OPERATION FOR A MINIMUM OF THREE YEARS FROM THE DATE OF ENTRY AND MADE AVAILABLE TO DISTRICT PERSONNEL UPON REQUEST. THE TOTAL HOURS OF OPERATION (INCLUDING HOURS FOR MANUAL AND AUTOMATIC OPERATION) ORIGINAL (copy) 1 SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT Application rvo. 21865 East Copley Drive, Diamond Bar, CA 91765 462955 Paget CERTIFIED EQUIPMENT PERMIT (NOT A PERMIT TO CONSTRUCT, OR OPERATE) SHALL BE RECORDED SOMETIME DURING THE FIRST 15 DAYS OF JANUARY OF EACH YEAR. 5. THIS ENGINE SHALL NOT OPERATE MORE THAN 200 HOURS IN ANY ONE YEAR, WHICH INCLUDES NO MORE THAN 50 HOURS IN ANY ONE YEAR FOR MAINTENANCE AND TESTING PURPOSES. 6. THE OPERATOR SHALL NOT PURCHASE ANY DIESEL FUEL UNLESS THE FUEL IS LOW - SULFUR DIESEL FOR WHICH THE SULFUR CONTENT DOES NOT EXCEED 15 PPM BY WEIGHT. EFFECTIVE JANUARY 1, 2006, THE OPERATOR SHALL ONLY USE DIESEL FUEL WITH A SULFUR CONTENT THAT DOES NOT EXCEED 15 PPM BY WEIGHT, UNLESS THE OPERATOR DEMONSTRATES IN WRITING TO THE EXECUTIVE OFFICER THAT SPECIFIC ADDITIONAL TIME IS NECESSARY. 7. OPERATION BEYOND THE 50 HOURS PER YEAR ALLOTTED FOR ENGINE MAINTENANCE AND TESTING SHALL BE ALLOWED ONLY IN THE EVENT OF A LOSS OF GRID POWER OR UP TO 30 MINUTES PRIOR TO A ROTATING OUTAGE, PROVIDED THAT: (A) THE UTILITY DISTRIBUTION COMPANY HAS ORDERED ROTATING OUTAGES IN THE CONTROL AREA WHERE THE ENGINE IS LOCATED OR HAS INDICATED THAT IT EXPECTS TO ISSUE SUCH AN ORDER AT A CERTAIN TIME; AND (B) THE ENGINE IS LOCATED IN A UTILITY SERVICE BLOCK THAT IS SUBJECT TO THE ROTATING OUTAGE. ENGINE OPERATION SHALL BE TERMINATED IMMEDIATELY AFTER THE UTILITY DISTRIBUTION COMPANY ADVISES THAT A ROTATING OUTAGE IS NO LONGER IMMINENT OR IN EFFECT. 8. THIS ENGINE SHALL BE A US EPA CERTIFIED, NON -ROAD COMPRESSION - IGNITION ENGINE, AS EVIDENCED BY THE MANUFACTURER'S ENGINE TAG. Please notify RAMAN PATE L at 909/396 -2466 when SCAQMD information packets are needed or if you have any questions concerning the Certification/Registration Program. This Certified Equipment Permit is based on the plans, specifications, and data submitted as it pertains to the release of air contaminants and control measures to reduce air contaminants. No approval or opinion concerning safety and other factors in design, construction or operation of the equipment is expressed or implied. 111 This Certified Equipment Permit will become invalid if this application is cancelled. THIS PERMIT SHALL EXPIRE ONE YEAR FROM THE DATE OF ISSUANCE unless an extension is granted by the Executive Officer. 1 B l//.�� ' • • N C. PA L, P.E. Se or Air Quality Engineer I ORIGINAL (copy) i I I v � RESOURCES B r' B OARD JOHN DEERE POWER SYSTEMS EXECUTIVE ORDER U -R -004 -0386 New Off -Road Compression - Ignition Engines I Pursuant to the authority vested in the Air Resources Board by Sections 43013, 43018, 43101, 43102, 43104 and 43105 of the Health and Safety Code; and Pursuant to the authority vested in the undersigned by Sections 39515 and 39516 of the Health and Safety Code I and Executive Order G -02 -003; IT IS ORDERED AND RESOLVED: That the following compression- ignition engines and emission control systems produced by the manufacturer are certified as described below for use in off-road equipment. Production engines I shall be in all material respects the same as those for which certification is granted. MODEL ENGINE FAMILY DISPLACEMENT FUEL TYPE USEFUL LIFE YEAR (liters) (hours) 1 2010 AJDXL06.8104 4.5, 6.8 Diesel 8000 SPECIAL FEATURES & EMISSION CONTROL SYSTEMS TYPICAL EQUIPMENT APPLICATION Electronic Control Module, Direct Diesel Injection, Turbo Loaders, Tractor, Pump, Compressor, Generator Set, Other Charger, Charge Air Cooler, Smoke Puff Limiter Industrial Equipment The engine models and codes are attached. The following are the exhaust certification standards (STD), or family emission limit(s) (FEL) as applicable, and I certification levels (CERT) for hydrocarbon (HC), oxides of nitrogen (NOx), or non - methane hydrocarbon plus oxides of nitrogen (NMHC +NOx), carbon monoxide (CO), and particulate matter (PM) in grams per kilowatt-hour (g /kw -hr), and the opacity -of -smoke certification standards and certification levels in percent ( %) during acceleration (Accel), lugging (Lug), and the peak value from either mode (Peak) for this engine family (Title 13, California Code I of Regulations, (13 CCR) Section 2423): RATED EMISSION EXHAUST (g/kw -hr) OPACITY ( %) POWER STANDARD I HC NOx NMHC +NOx CO PM ACCEL LUG PEAK CLASS CATEGORY 130 < kW < 225 Tier 3 STD N/A N/A 4.0 3.5 0.20 20 15 50 CERT — — 3.6 1.3 0.18 14 3 1 30 , BE IT FURTHER RESOLVED: That for the listed engine models, the manufacturer has submitted the information and materials to demonstrate certification compliance with 13 CCR Section 2424 (emission control labels), and 13 CCR Sections 2425 and 2426 (emission control system warranty). I Engines certified under this Executive Order must conform to all applicable California emission regulations. This Executive Order is only granted to the engine family and model -year listed above. Engines in this I family that are produced for any other model -year are not covered by this Executive Order. Executed at El Monte, California on this li 9 day of December 2009. - fob . ° III Annette Hebert, Chief Mobile Source Operations Division I I I I : I1OfDq 4 1J.- t I Engine Model Summary Form manufacturer. John Deere Powor Systems Engine eateQ001 Nonrosd CI I EPA Ensins Faintr AJOXLOS.8104 t .„ U -R Do. 350HAS Process Code: New Submission I 4.FuuI Rule 5.Foof Relic 7.Fuel Rate: 1 Engine Code 2.E mew 34 a s4:t il nP Mr). peek HP °largos 0 RPM minfseolteepeek 8.Fuel Ride: 9.Erri Cor1 60681-1F285A - ;giiiiiib'i? *Oki EC SPL 7 44, 6088HF28513 6068H 199.82422400 92.602400 , 74.9402400 578.91(21506 , 60..pfo15p o EMEC SPL 6068HF285C.. _''.7....!;.10.1k410413IIMI/2t290-1100-';V -454:44411500 EC $Plis.; • 50881-IF2850 608811 185.0702200 92.90102200 68.9402200 - 578.91 1500 1 0 9 • 1500 EM EC SPL • 6088HF2851C-1; • ; E as i t - 808811F285L 9080i 197 116.96111 7O.33 : iEm ; 6068Hca82= ..'...;:7,4813111i1Z013-7:t4:3311A.EGISPL. 6688HFS92 13088H 197.1 -1800 115. • 1900 70 .e■ -1800 EM EC SPL 60681W583 r:° 7- 4 7 17.a.trii ‘ PLIE:MSME 4045HF285K 6068H 197.14r 800 17 • 70.3501800 : EM EC SPL 8068H0055:- -toe a H i5 57 • 606811FC28A 60604 237.37 -1760 140. !IMO • !P."- 1760 4 4 EM EC SPL 80681-1FC2813 f 116:96004WJ L Atte at 6068HFC28C 6088H 199. .."‘ 0 0 76.; A 0 4 • a . 4 EM EC SPL 8088/1FC280P:1:;'?-:00010".7-'?„:!;71 ' 4 50 15 SatigiltF • Jo 0144 7 V 11 • 6088HFC28E 60601 199.8202400 94.9002400 78.8802400 ..910150 0 120.! 150 0 61.1; .. E1A EC SPL 0008 11E05.0 1`600.8WL I .-- • C: :,*k.14.0..". _ • • - .1 WA; ' I :7 • ,; . L.= . ;'± • Tr, • • -: ' • - . . - • • - • •• .• •• . . I KOHLER POWER SYSTEMS TABLE , ,"�,^_~_ ~�^ CONTENTS ~_.` . ~~ I Section Sub-Section Literature Quote Model KSS-DMTA-0080S Spec Sheets Dimensional Drawings 1 TransferSvvitoh ADV-7189 Wiring Schematic Diagrams Transfer Switch GM48265 Transfer Switch GM46287 Warranty Warranty TP-5373 Warranty TP-6087 Job Name: HDE001 -015 (All) 80A ATS Offer: K300224048 Version 4.0 Page Power Services Company .,.me generator people NIXON POWER SERVICES 5901 GOSHEN SPRINGS ROAD NW SUITE G ! NORCROSS, GA 30071 P: 770 -448 -6687 T: 800 - 586 -4966 F: 770 -448 -6535 AUTOMATIC TRANSFER SWITCH 3 Pole, 4 Wire, Solid Neutral, 0080 Amps, Kohler automatic transfer switch, Model MODELK1, rated 480, 60Hz, complete with all standard equipment and housed in a NEMA Type 1 enclosure. Configuration Qty Description 15 KSS -DMTA -00805 15 Warranty, 1 Year Standard 15 CSA Certification, Non - Bypass 15 Lit Kit, ATS Overhaul, KSS /KSP 15 Warranty - ATS, 5 Year Comprehensive I I I 1 I I I I KOHLER.POWER SYSTEMS I I Model KSS - DMTA -0080S KOHLER POWER SYSTEMS I 1 09001 MPAC® 1500 Controller awe ;, Standard Features r�aacsrhr x €cast€R • Microprocessor -based controller • Environmentally sealed user interface • LCD display, 4 lines x 20 characters, backlit • Dynamic function keypad with tactile feedback pushbuttons allows complete programming and viewing capability at the door • LED indicators: Source available, transfer switch position, service required (fault), and "not in auto" I • Broadrange voltage sensing (208 - -600 VAC) on all phases • Phase -to -phase sensing and monitoring with 0.5% accuracy on both sources • Frequency sensing with 0.5% accuracy on both sources I • Anti - single phasing protection • Phase rotation sensing for three -phase systems • Real -time clock with battery backup and automatic adjust for daylight saving time and leap year I • Time - stamped event log • Fail -safe transfer for loaded test and exercise functions • DIP switches: password disable and maintenance • Modbus® RTU and Modbus® TCP /IP protocols • ( Modbus® register map available) • RJ45 connector for 101100 ethernet connection • USB port with read /write compatibility is� • Isolated RS-485 ports i ) ° • One -year limited warranty Programmable Features Transfer Switch Standard Features • Programming and monitoring methods: • UL 1008 listed at 480 VAC o Monitoring and password - protected programming at the file # E58962 (automatic), # E86894 (nonautomatic) door using the keypad and display • CSA certification available o Program and monitor using a PC with Monitor III integrated • Available with either automatic or non - automatic control generator set and ATS monitoring software • Available in 2, 3, or 4 pole configurations o Transfer files through the USB port • • High withstand /closing ratings, for use with specific breakers only System voltage and frequency • • Electrically operated, mechanically held mechanism Voltage unbalance I • Double- throw, mechanically interlocked design (break before- make power contacts) • Over /undervoltage and over /underfrequency for all phases of the normal and emergency sources • • Enclosed arc chambers with arc chutes Time delays • • Standard - transition model KSS and programmed- transition KSP Load /no load /auto -load test and load/no-load exercise functions model available • Programmable inputs and outputs • Silver tungsten alloy contacts on 400 -600 amp models (Model • Load control outputs (load stepping) KSS) ▪ Selectable operating modes: utility- generator, generator- • Silver alloy main contacts (Model KSP) generator, or utility- utility • Front - accessible contacts for easy inspection Load bank control for exercise or test • Programmed- transition operation provides a center OFF position • Pre /post- transfer, nine individual time delays for selected loads that allows residual voltages in the load circuits to decay (Model • ABC /BAC /none phase rotation selection with error detection KSP) • Resettable historical data • Main shaft auxiliary position- indicating contacts, one set Normal In -phase monitor and one set Emergency • Password protection, three security levels I I I KSS- DMTA- 0080S, continued I User Interface LED Indicators Communications • Contactor position: source N and source E • USB port with read /write capability • Source available: source N and source E • Isolated RS 485 ports • Service required (fault indication) • RJ-45 connector for 10/100 ethernet connection • Not in automatic mode • Modbus® RTU and Modbus® TCP /IP protocols (Modbus® register map available) 1 LCD Display • USB Port. Upload or download files from a PC or a memory • System status device through the USB port. • Line-to-line voltage • Application software • Line -to- neutral voltage • Event history files I . Active time delays Language files • • Source frequency Parameter settings • • Preferred source selection Usage reports • System settings • Feature configuration I • Common alarms • Load current, each phase (requires optional current Programmable Features transformers) • System voltage, 208 600 VAC * • Inputs and outputs • System frequency, 50/60 Hz * I • Faults • Single /three -phase operation * • Time /date • Standard/programmed- transition operation * • Address • Preferred source selection • Event history • Phase rotation: ABC /BAC /none selection with error detection • Maintenance records • Voltage and frequency pickup and dropout settings • Exerciser schedule • Voltage unbalance, enable /disable • Exerciser mode • In -phase monitor: enable /disable and phase angle • Time remaining on active exercise • Transfer commit/no commit I • Source /source mode: utility/gen, gen /gen, utility/utility Dynamic Function Tactile Keypad Operations • Passwords, system and test • Scroll up /down /forward /back • Time, date, automatic daylight saving time enable /disable • Increase /decrease /save settings Time delays (see table) • End time delay • Exerciser: calendar mode, loaded /unloaded up to 21 events Start/end test • Test: load /no -load /auto load (1 60 minutes) • • Reset fault • Automatic override on generator failure (loaded test and • Lamp test exercise) • External test: loaded /unloaded • Peak shave delay enable /disable Main Logic Board Inputs and Outputs • Current monitoring (requires optional current transformers) • Two (2) programmable inputs • Pre /post- transfer, nine individual time delays for selected loads • Two (2) programmable outputs, isolated form C (SPDT) contacts • Resettable historical data rated 1 amp @ 30 VDC, 500 mA @120 VAC * System parameters factory-set per order. I DIP Switches Modbus® is a registered trademark of Schneider Electric. • Maintenance mode • Password disable I Event History View up to 99 time and date - stamped events on the display or on a personal computer equipped with optional Monitor III software. Download up to 2000 events with Monitor III software or download I complete event history file to a PC or a memory device connected to the USB port. 1 I I I I KSS- DMTA- 0080S, continued I Programmable Inputs Voltage and Frequency Sensing • External time delay input Parameter Default Adjustment Range • External battery fault Undervoltage dropout 90% of pickup 75 % - 98% • External common fault Undervoltage pickup 90% of nominal 85 % 100% • Inhibit transfer • Load shed to force transfer to OFF (programmed- transition Overvoltage dropout * 115% of nominal' 106 % - 135% I models only; requires optional load shed kit) Overvoltage pickup 95% of dropout 95 %- 100% • Peak shave /area protection input Unbalance enable Disable Enable /Disable • External test Unbalance dropout 20% 5 % -20% • Three - source system disable Unbalance pickup 10% 3 % -18% I • Bypass disable Voltage dropout time 0.5 sec. 0.1 -9.9 sec. Underfrequency dropout 99% of pickup 95 % -99% Programmable Outputs Underfrequency pickup 90% of nominal 80 % -95% • Chicago alarm control Overfrequency dropout 101% of pickup 101 % - 115% I • Common alarm events Overfrequency pickup 110% of nominal 105 % - 120% • Contactor position Frequency dropout time 3 sec. 0.1 -15 sec. • Exercise active * 690 volts, maximum. Default = 110% for 600 volt applications. • Failure to acquire standby source • Failure to transfer Adjustable Time Delays • Generator engine start, source N and E Time Delays Default Adjustment • I/O module faults Range • Load bank control Emergency source engine start 3 sec. 0 - sec. • Load control active (pre /post transfer delay, up to 9 outputs) Normal source engine start (gen/ 0 sec. • Loss of phase fault, source N and E gen mode) • External battery fault Emergency source engine 5 sec. • Non - emergency transfer cooldown • Not in automatic mode Normal source engine cooldown 2 sec. • Over /underfrequency faults, source N and E (generator) (gen /gen mode) • Over /undervoltage faults, source N and E Failure to acquire standby source 1 min. • Peak shave /area protection active • Phase rotation error, source N and E Preferred to standby 1 sec. • Preferred source supplying load Standby to preferred 15 min. • Software- controlled relay outputs (four maximum) Pretransfer to preferred signal 0 sec. • Source available, preferred and standby Post- transfer to preferred signal 0 sec. 0 -60 min. t • Standby source supplying load Pretransfer to standby signal 0 sec. • Synchronizing output Post - transfer to standby signal 0 sec. • Test active Failure to synchronize 1 min. • Transfer switch auxiliary contact fault Off (preferred to standby, 1 sec. I • Transfer switch auxiliary contact open programmed- transition only) • Voltage unbalance Off (standby to preferred, 1 sec. programmed- transition only) I Auto load test duration 30 min. 1 -60 min. $ tAdjustable in 1 second increments. Engine start can be extended to 60 minutes with an External Battery Supply Module Kit. I $1 minute increments. I I I I I 1 KSS- DMTA- 0080S, continued I Application Data Environmental Specifications UL- Listed Solderless Screw -Type Terminals for Operating Tempera -20 °C to 70 °C (-4 °F to 158 °F) External Power Connections Storage Temperature -40 °C to 85 °C ( -40 °F to 185 °F) Humidity 5% to 95% noncondensing Normal, Emergency, and Load Terminals Switch Cables per Max Number Range of Input and Output Connection Specifications Rating, Pole of Cables per Wire Sizes Component Wire Size Range Amps Pole Copper or I Main board I/O terminals #12-24 AWG Aluminum I/O module terminals #14 -24 AWG 0080 1 1 #8 to 3/0 AWG Use 60 °C minimum wire for #14 to #1 AWG. Use 75 °C minimum wire for 1 1/0 AWG and larger. Codes and Standards • The ATS meets or exceeds the requirements of the following • EN61000 -4-4 Fast Transient Immunity Severity Level 4 specifications: • IEC 60947 -6 -1, Low Voltage Switchgear and Control Gear; I • Underwriters Laboratories UL 508, Standard for Industrial Multifunction Equipment; Automatic Transfer Switching Control Equipment Equipment • Underwriters Laboratories UL 1008, Standard for Automatic • EN61000 -4 -5 Surge Immunity Class 4 Transfer Switches for Use in Emergency Standby Systems file (voltage sensing and programmable inputs only) # E58962 (automatic), # E86894 (nonautomatic) o IEC Specifications for EMI /EMC Immunity: • CSA C22.2 No. 178 certification at 600 VAC available,file # o CISPR 11, Radiated Emissions LR58301 o IEC 1000 -4 -2, Electrostatic Discharge • NFPA 70, National Electrical Code o IEC 1000 -4 -3, Radiated Electromagnetic Fields • NFPA 99, Essential Electrical Systems for Health Care Facilities o IEC 1000-4-4, Electrical Fast Transients (Bursts) • NFPA 110, Emergency and Standby Power Systems o IEC 1000 -4 -5, Surge Voltage • IEEE Standard 446, IEEE Recommended Practice for o IEC 1000 -4 -6, Conducted RF Disturbances Emergency and Standby Power Systems for Commercial and o IEC 1000 -4 -8, Magnetic Fields Industrial Applications o IEC 1000 -4 -11, Voltage Dips and Interruptions • NEMA Standard IC10 -1993 (formerly ICS2 -447), AC Automatic Transfer Switches I Contacts Resistive Load Inductive Load Motor Load, NC Motor Load, NO Engine Start 2 A @ 30 VDC N/A N/A N/A Contacts Auxiliary Contacts 15 A @ 250 VAC N/A N/A N/A Weights I Weights are shown for transfer switches in NEMA type 1 enclosures, type 3R enclosures, and open units. Consult the factory for NEMA type 12, 4, and 4X enclosures. Weights are provided for reference only and should not be used for planning installation. See your local distributor for i submittal drawings. Amps Nema Type Weight kg (lb.) 1 80 NEMA 1 30 (65) I 1 I KSS- DMTA- O08OS, continued I Withstand / Close -On Ratings (WCR) Standard Transition Model I The transfer switch is rated for use on a circuit capable of delivering not more than the RMS symmetrical amperes listed at 480 volts maximum, but no greater than the interrupting capacity of the selected circuit breaker. Circuit breakers are supplied by the customer. All WCR values are available symmetrical RMS amperes and tested in accordance with the withstand /closing requirements of UL 1008. Certified Withstand /Closing Current Ratings in RMS Symmetric Amperes I Current Limiting Fuse Specific Coordinated Breaker Rattings Switch Rating, Maximum Fuse Fuse Class Maximum *Maximum *Maximum *Maximum amps Size, amps Amps Voltage Circuit Breaker Amps I Size, amps 0080 100 J 200000 480 V /60 Hz 400 30000 Suitable for emergency and standby applications on all classes of load, 30% tungsten rated on all amperages Suitable for emergency and standby applications on all classes of load, 30% tungsten rated on all amperages I Ratings with Specific Manufacturer's Circuit Breaker Withstand /closing ratings (WCR) in RMS symmetrical amperes for specific manufacturers' circuit breakers. II Molded -Case Circuit Breaker Switch Rating, WCR, Voltage, Max. Manufacturer Type Max. Size, I amps amps RMS amps 80 30000 480 Cutler Hammer FDC, HFD 150 80 30000 480 Cutler- Hammer HJD, JDC 250 I 80 30000 480 Cutler- Hammer HKD, KD, KDB, KDC, LA 400 TRI -PAC, LCL 80 30000 480 Square D FC, Fl 100 I 80 30000 480 Square D KC, KH, KI 250 80 30000 480 Square D LA, LC, LE, LH, LI, LX, 400 LXI I 80 30000 480 Siemens CED6, HED4, HED6 125 80 30000 480 Siemens CFD6, FD6, FXD6, HFD6 250 80 30000 480 Siemens CJD6, HJD6, HHJD6, 400 I HHJXD6, JD6, JXD6, SCJD6, SHJD6, SJD6 80 30000 480 GE TB1 100 I 80 80 30000 480 GE SEL, SEP, TEL, THLC1 150 30000 480 GE TFL, THLC2 225 80 30000 480 GE SFL, SFP 250 I 80 30000 480 GE SGL4, SGP4, TB4, 400 THJK4, THLC4, TJJ, TJK4, TLB4 1 80 30000 480 GE I I I KSS- DMTA- 0080S, continued I Accessories I Accessories are available either factory- installed or as loose kits, unless otherwise noted. Warranty I CSA Certification • Warranty -5 -year comprehensive Warranty 1 • Warranty-1 -year I I I I I I I I I I I I I I 1 KSS- DMTA- O08OS, continued I Model Designation I Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Miscellaneous I A I I II�II. � � 1II I • • E� Record the transfer switch model designation in the boxes. The transfer switch model designation defines I characteristics and ratings as explained below. Sample Model Designation: KSP- DCTA -0100S U Model K Enclosure Kohler Transfer A NEMA 1 t D: NEMA 4 B: NEMA 12 F: NEMA 4X Mechanism C: NEMA 3R G: Open unit I S: Specific- Breaker Rated Transition 'f NEMA 1 enclosure standard. Other types available to order. S: Standard I P: Programmed Controls D: MPAC'' 1500 I Microprocessor Controls, Automatic Current Rating: Numbers indicate the current F: MPAC'"' 1500 Microprocessor Controls, Non Automatic rating of the switch in amperes: 0040* 0150* 0260 * I Voltage /Frequency 0080* 0200 0400 C: 208 Volts/60 Hz 0100 0225 0600 D: 220 Volts/50 Hz * Standard- transition models only. F: 240 Volts /60 Hz I G: 380 Votts /50 Hz H: 400 Volts /50 Hz J: 416 Volts /50 Hz K: 440 Volts/60 Hz Miscellaneous M: 480 Volts/60 Hz S: Standard Connections I P: 380 Volts/60 Hz R: 220 Vots/60 Hz I Number of Poles/Wires N: 2 -pole, 3 -wire, solid neutral T: 3- pole, 4 -wire, solid neutral V: 4- pole, 4 -wire, switched neutral I I I I I • KOHLER POY\&_LLZ SYSTEMS Dimensional Drawings 1 1 1 1 1 1 I 7 I 6 I 4 I 3 [ 2 I I I — _ — ' - M• r l 68 [2.7] 273 [10.81 I- I I _,_ - iIololol Ili Ill. N IIIIMill r - I .J �° CID co ' N O I L ■ —..— _I o - o . _ ° ' �, I � , . SECURITY COVER Il 1— ) • 11 OPTIONAL ON NEMA I REQUIRED FOR NEMA 3R — n IN i SECTION c-c u E ��1 ACCESSORY MODULE B �— �A B AT TERY CHARGER I 1 (OPTIONAL) I (OPTIONAL) 15 II - L.' J `J RECOMME D& BOTTOM _ E AREA ` 8 0 I I D D 41 E .I � 1_1 m I': a 11 41 I I_--I. - t ..ii iig NEUT6AL � — (2 8 3 POLE UNITS ONLY) M O - D \ I I 110 1 m ' ; „ O 8 PADLOCK HASP I — 'I 112111/1 (SECURITY OPTION — O O O EQUIPMENT II ) AND NEMA 3R ONLY) I I �— O GROUND II P Ln i `� O 0 DIMENSIONS IN [ l ARE INCHES. IFINI i I C1 ANSI 49 GRAY. o REFER TO OPERATOR'S MANUAL PRIOR TO SH: li i I o I _ , INSTALLATION AND OPERATION OF UNIT. LP ® � LOGIC DISCONNECT SECTION B- SECTION A -A (OPTIONAL) B� � A 8 �pN� PRO-E I 450 [ 17. 71 REV DATE REVISION BY UNLESS OTHERWISE SPECIFIED- KONLER CO I METRICI O-E II DIMENSIONS ARE IN MILLIMETERS 2 -13-06 NEW DRAWING [768421 WSD 21 TOLERANCES ARE: POWER SYSTEMS, KOHLER, WI 53044 U.S. A, A 2 -14 -08 (3-2) EQUIPMENT GROUND NOTE ADDED; (830931 BTW THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. NOTE: MODEL K1 SURFACE FINISH PROPERTY AND MUST NOT BE USED EXCEPT IN W �E �_ II ALLOW FOR MINIMUM DOOR MPAC LOGIC I / WA %. CO WITH KOHLER CO. WORK. ALL RIGHTS OF SWING CLEARANCE OF 508 [20.0] 40 -225A 2, 3 & 4 POLE v DESI OR INVENTION ARE RESERVED. � TiilE I N FRONT OF CABINET. STANDARD TRANSITION APPROVALS DATE DIMENSION PRINT SPECIFIC BREAKER RATED RWA.. STANDARD CONNECTION D"F O EM WSD 2-13-06 SCAE NONE IcA IERETI of 2 WSD 2- 13-06 _ ND. I NEMA 1 & 3R A.R""EE" AJH 2-13-06 ADV -7189 I D 8 f 7 I 6 I 5 I 3 I 2 I I 7 6 J 5 1 4 2 I 241 [9.5] A -0---1 ID r L — L I I , . N I o ( El 1 � o L13 LOAD I. U OIL: , o 4. O NORMAL I '- , I, v o "' C 1 ___ f I AUXILIARY CONTACTS ^� •DA ___L ..1 i ( I I CV , Y C N O - ,. O I _ I e I 3 01QI� i. i• O O 0_� ;11N.'"---„,,,,, 01 - - o M cc ENGINE START TERMINALS I I _ EMERGENCY 1 00Q° w w � 1.1b. N Ll I I / QT ` , O u rn o / ,r) � I I J t 4X 012.7 [.50] _ 73 [2.9] A� SECTION A 305 [ 1 2. 0 ] I WEIGHTS KG (LBS) I 2 POLE 3 POLE 4 POLE 28 (62) 30 (65) 31 (68) p, SCREW TYPE TERMINALS E A II FOR EXTERNAL POWER CONNECTION REV DATE REVISION A 2 -14 -08 (A -7) NEUTRAL UPDATED; (A -6) (3) 86-3/0 BY WEDS OTHERWISE SPECIFIED- IMETRIC� PROF SWITCH RATING RANGE OF WIRE SIZES 11 DIMENSIONS ARE IN MILLIMETERS KOHLER CO 2 -13 -06 NEW DRAWING (76842) WSD X TOLERANCES ARE: POWER SYSTEMS, KOHLER, WI 53044 U.S.A. MODEL K1 SORFA FINISH THIS DRAWI IN DESIGN AND DETAIL IS KOHLER CO. (AMPS) KCMIL WAS 814 TO I /O; (A-7) 4X (612. / PROPERTY AND MUST NOT BE USED EXCEPT IN I CONTACTOR (PER PHASE) NEUTRAL (2 & 3 POLE) GROUND MPAC LOGIC [.507 WAS 010 (.41 (41; [83093) , MAR. CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF BTw DESIGN OR INVENTION ARE RESERVED. 40 -228A 2, 3 & 4 POLE S a iliiE 40 I50 (I) #8 TO 3/0 (3) #6 3/0 STANDARD TRANSITION APPROVALS DATE DIMENSION PRINT SPECIFIC BREAKER RATED (3) #6 STANDARD CONNECTION RED WSD 2 13 06 WSD 2 200 (1) #6 TO 250 KCMIL OR # KC KCMIL "R' W AJH 2 �� NONEI `A' ADV -7189 INARN.Z a 1 NEMA 1 & 3R 8 I 7 I 6 I 5 T 1 1 3 1 2 VJ U :4= Co E CD 0 (i) CD C 1 i II 1 1 i , , , i - -a - u - - - - - - - - - - - - . m MI MI MN • NM = MII OM 111111 M Ma MO r 111111 11 11111 III. MI 8 1 7 I 6 I 5 b 4 I 3 I 2 I I 4W - 1-0A-04 ,,, PRANK [14442] 416 W_ MLB PS8 P1 -9 • ETHERNET P1 -8 • P10 Pd P1 -10 • Eli P1 -13 • U58 P1 -14 • D — LEGEBD D AS, M - AUKIUYRY CONTA1CT5 P17 — — BR - BRIDGE RECTIFIER CONTACTOR �� NO NO CN - T ANSFER COIL (NORMAL/EMERGENCY) SN SE- K( - REUY „.--- It KI If P1-16 ENGIN START L C C M - SQUID CRYSTAL DISPLAY - MAIN LOGIC BOARD - PLUG S P1 _I P$B - POWER SUPPLY BOARD T 4. , ..--- y -- SCE -COIL CLEARING COMATC EMERGENCY) TO POSITION INDICATOR E SWITCHCPO RING CONTACT CONTACT N (EMERGENCY POSMON) - COIL EMERGENCY SOURCE SN - SWITCH P051110N CONTACT (NORMAL POSITION) LCD (----A---, SW( /) - DIP SWITCH AU %ILUARf CONTACTS TB1 - CUSTOMER CONNECTION TERMINAL BLOCK - --- 18A, 2501/AC EC 1 EA TS 2 - TRANSFER SWIRC 111AL BLOCK - AUXILIARY _ UIF - USER INTERFACE UIF P14 ® 1 NC- STANDARD SCE 1 P1 -74 7 C NO A4 - A3 -1 iB1 P1 -104 N , NO T El PROGRAMMABLE P1 -04 C © INPUT I P1 - 234 C NC- OPTONU. 1E11 V P1-2 ____ H PRTPUT OGBIF OUFAM1 IA MCI A4-2 A3 -2 Ell 0 BR PROGRAMMABLE Inc_ ry El INPUT 2 / }LOA, r�'° KIWI } ICI WA kJ II PROGRAMMABLE lI N;00__ No T OUTPUT 2 ® P1 -5 ° t A4 -4 A3 - 152 P1-24 • P1 -2I 4-T PT -20 4 © MODBUS R5485_BI(+) P1 -19 • B B n MODBUS -) © MODBUS_RS4B6_92( +) ini MODSUS_RS48S_A2( -) n MODBUSR5485_B1(H) 1111MOOBUS_RS485_A1(-) E El P1 -12 • 12 C NO _ m MODBUS_RS405_B2( +) P1 -11 • NO � - ® MODBUS_RSAB5_A2( -) P1 - • PI -22 • NOTE: SW1 ®© m © DIAGRAM SHOWN WITH "NORMAL" ENERGIZED 1 PASSWORD AND CONTACTOR IN THE NORMAL POSITION. 2 MAINTENANCE L. 3 SPARE 70 NORMAL SOURCE 4 SPARE — 1) P, _,5 A A 61 P1 -3 -- II B. T .......°"'""1/471°.: �W K CQ . ROM In s4o44 44.4 ad AR Noma vy MODEL K1 ..+a ,:, _ .` .r,,,r.77, 7 40 - 260 AMP ',.,`..72 7"'° "^• DIAGRAM, N S HEMATIC SERIES TRANSITION MWIOYAu OM ERIES RATED ° o o °w / / / .,, X140141.owc 7" - FOR WIRING DIAGRAM SEE GM46287 °� A wia - " �� GM46265 15 8 I 7 I 6 I 5 4 4 1 3 I 2 I I all NM r — • NM MI I MI - NM MI - MI - ME - MN - 8 I 7 I 6 I 5 b 4 I 3 I 2 I I . - t_t0 -00 NLM SWIMS (71142) OM ENCLOSURE RIGHT SIDE WALL DOOR D A3, A4 - AUKILLLARY CONTACTS D BRT1 - BAGTERY, 4.1E (THM- 1590 /1.1P) BR - BRIDGE RECTIFIER TO OPTKNML CNE - CO RE TRANSFER ECT OR (JACK) COIL (NORMAL/EMERGENCY) WHILES imp KP(((///))) - UY 110001�1�0ili P17 III93I4ISI 1 p14 - SCE _COIL CONNECTOR C C LEARING CONTACT ((EMERMGgENNCY) - CUSTOMER OPTIONAL N sr ONFIG IRAL TIONS CONNECTIONS — P70 I . GE SWITCCH POF CLEARING CONTACT (((U�1EN TO G POSITION) NONE T91 r - — 5N -S WITCH POSIRON CONT ACT (NORMAL POSITION) SW ITCHED �� IN SWf - OIP SWITCH !s I I TB( - TERMINAL BLOCK ' LCD OISIK �, _ UIF - TRANSFER SWITCH CUSTOMER a■ UIP - USER INTERFACE - SE • .� CO NNECTIONS .— _ _JJ T o :: _ pp :: — BR. AC2 10 SNSN _ �DICA N N TIO ��i P12 LB C LOAD C "NO - I- =3 + I BAit USA - P10 AC1 .-12 • r I A4 AS 1 j C t I NO N C a--. CONTACTS P4 C T$ COIL NC NC 0— / (STANDARD) C T M A3 ® 1 NO NO P3 (Na) I1 ) V-o NC NC El SO • A4 AJ 2 9CN I `� (ER) o—{ I -�72— • - NO NC 0-( I � TACTS NO � --off NC NC (OPTIONAL) P2 PT I i::::1 � ° 0- - I .(r No., A NO NO o- 7 1i,�',... -�� C C EA ER EC EN EMERGENCY V I 0 AC NC I 3 I 4 I EN E — 1 13 ycl c5 (' , .0 CONNFCTIONC (CONTACTOR TO MAIN I nnic BOARD) 22 10 9 74 10 0(R) / ,� J 1 I 1 (SCE -NO) 13 13 (SE -NO) 2 2 C) ,r.L4�.( 11 1�.Tl 3 3 (SCN - 13 10 (TS -NC) CY B CYO' 15 7 3 4 4 (TS-NC) IN 16 (TS -EC) 4CYCI 5 6 (BR -AC2) 17 N/C B 24 20 10 12 0 4 CI 0 0 (TS -EC) IB 10 (TS -ER) _I t 7 7 (TS -EA) 19 19 (TS -IA) 0 0 (TB2-3) 20 20 (TS -IH) 9 9 (TB2 -4) 21 21 (TS -LC) 10 10 (SE -C) 22 22 (T$ -NN) 11 11 (T$ -NB) 23 23 (TS -EN) 12 12 (TS -NA) 24 24 (TS -IN) A A a KOHLER Co MODEL K1 NSW RCP. OPEN TRANSITION O. MDMIINOR 40 -260 AMP '„ 7...„„, la � DIAGRAM, WIRING 0. WPM. SERIES RATED — CRS - o-011 - L �I , Mw / / / ... 0217.WIO 1 ... FOR SCHEMATIC DIAGRAM SEE GM46265 " B t- io- oe" ..... GM46287 I D 8 I 7 I 6 I 5 i' 4 1 3 I 2 I I Co L- S- ( L L INS r r M -- i NM r i• E NM r MB • E NM MI 1 Transfer Switch and Bypass Isolation Transfer Switch One -Year Limited Warranty ' Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original consumer, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. Repair, replacement, or appropriate adjustment at Kohler Co.'s option will be furnished if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, repair or service by unauthorized persons, or normal wear and tear. Kohler Product Warranty Coverage* Transfer Switch and Bypass Isolation Switch One (1) year from date of startup *Some restrictions may apply. Contact your Kohler distributor /dealer for full details. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 6. Rental of equipment during performance of warranty 2. Damage caused by accidents, improper installation or repairs. handling, faulty repairs not performed by an authorized 7. Non - Kohler- authorized repair shop labor without prior service representative, or improper storage. approval from the Kohler Co. Warranty Department. 3. Damage caused by operation above or below rated 8. Expenses incurred investigating performance complaints capacity, voltage, or frequency; modifications; or unless the problem is caused by defective Kohler installation contrary to published specifications, codes, materials or workmanship. recommendations, and accepted industry practices. 9. Maintenance items such as fuses, lamps, and ' 4. Original installation charges and startup costs. adjustments. 5. Damage caused by negligent maintenance such as: a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of other than factory-supplied or -approved repair parts and /or procedures. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup. Standby systems not registered within 60 days of startup will automatically be registered by Kohler Co. using the Kohler Co. ship date as the startup date. To obtain warranty service, call 1 -800- 544 -2444 for your nearest authorized Kohler service representative, or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. KOHLER e KOHLER CO. Kohler, Wisconsin 53044 ' Phone 920 - 565 -3381, Fax 920 - 459 -1646 POW E R SYST E MS For the nearest sales/service service outle- in the US and Canada, phone 1- 800 - 544 -2444 KohlerPowerSystems.com ' TP -5373 12/99d Extended Five -Year Comprehensive Transfer Switch Limited Warranty This Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original purchaser, ' Kohler Co. warrants for five years that the system will be free from defects in material and workmanship if properly installed, maintained, and operated in accordance with Kohler Co. instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent to Kohler Co. within one year of supervised startup. During the warranty period, repair or replacement at Kohler Co.'s option will be furnished free of charge for parts, provided an inspection to Kohler Co.'s satisfaction discloses a defect in material and workmanship, and provided that the part or parts are returned to Kohler Co. or an authorized service station, if requested. This extended warranty expires five full years after date of startup. ' This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, or normal wear and tear while in your possession. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 6. Rental of equipment during performance of warranty 2. Damage caused by accidents, improper installation or repairs. handling, faulty repairs not performed by an authorized 7. Non - Kohler- authorized repair shop labor without prior service representative, or improper storage. approval from the Kohler Co. Warranty Department. 3. Damage caused by operation above or below rated 8. Expenses incurred investigating performance complaints capacity, voltage, or frequency; modifications; or unless the problem is caused by defective Kohler installation contrary to published specifications, codes, materials or workmanship. recommendations, and accepted industry practices. 9. Maintenance items such as fuses, lamps, and 4. Original installation charges and startup costs. adjustments. 5. Damage caused by negligent maintenance such as: 10. Transfer switch main contacts. a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of other than factory-supplied or -approved repair ' parts and /or procedures. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup. Product not registered within 60 days of startup will automatically be registered ' by Kohler Co. using the Kohler Co. ship date as the startup date. To obtain warranty service, call 1 -800- 544 -2444 for your nearest authorized Kohler service representative or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. ' KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty, nor is anyone authorized to make any on our behalf. ' ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. KOHLER CO. Kohler, Wisconsin 53044 KOHLER ® Phone 920 -565 -3381, Fax 920 -459 -1646 POWER SYSTEMS For the nearest sales /service outlet in the US and Canada, phone 1- 800 - 544 -2444 KohlerPowerSystems.com TP -6087 2 /00b I 1 TABLE OF CONTENTS I Section Sub'Seution Literature Quote Model KSS-DMTA-0150S Spec Sheets Dimensional Drawings I Transfer Switch AD\c7189 VViringSohemadcDingnoma Transfer Switch GyW46205 I TxanoforSv�0:h GM48287 Warranty Warranty TP-5373 Warranty TP'6087 1 Job Name: HDE001 - 015 (All) 150A ATS Offer: K300224058 NIXON Version 4.0 ' Power Services Company Page 1 ...the generator people ' NIXON POWER SERVICES 5901 GOSHEN SPRINGS ROAD NW SUITE G / NORCROSS, GA 30071 P: 770 -448 -6687 T: 800 -586 -4966 F: 770 -448 -6535 AUTOMATIC TRANSFER SWITCH ' 3 Pole, 4 Wire, Solid Neutral, 0150 Amps, Kohler automatic transfer switch, Model MODELK1, rated 480, 60Hz, complete with all standard equipment and housed in a NEMA Type 1 enclosure. ' Configuration Qt Description 17 KSS - DMTA -0150S ' 17 Warranty, 1 Year Standard 17 CSA Certification, Non - Bypass 17 Lit Kit, ATS Overhaul, KSS /KSP 17 Warranty - ATS, 5 Year Comprehensive 1 1 KOHLER.POWER SYSTEMS II Model KSS - DMTA -0150S KC HLER POWER SYSTEMS I I 09001 MPAC® 1500 Controller cin Aim ' , ' _ TEMS Standard Features I NaataOrirr aecasiteD • Microprocessor -based controller • Environmentally sealed user interface • LCD display, 4 lines x 20 characters, backlit • Dynamic function keypad with tactile feedback pushbuttons allows complete programming and viewing capability at the door • LED indicators: Source available, transfer switch position, service required (fault), and "not in auto" I , , • Broadrange voltage sensing (208 - -600 VAC) on all phases • Phase -to -phase sensing and monitoring with 0.5% accuracy on both sources • Frequency sensing with 0.5% accuracy on both sources Anti - single phasing protection • Phase rotation sensing for three -phase systems • Real -time clock with battery backup and automatic adjust for daylight saving time and leap year I • Time - stamped event log • Fail -safe transfer for loaded test and exercise functions • DIP switches: password disable and maintenance • Modbus® RTU and Modbus® TCP /IP protocols ' • (Modbus® register map available) • RJ45 connector for 10/100 ethernet connection • USB port with read /write compatibility • Isolated RS-485 ports �''' • One -year limited warranty Programmable Features ' Transfer Switch Standard Features • Programming and monitoring methods: • UL 1008 listed at 480 VAC Monitoring and password - protected programming at the file # E58962 (automatic), # E86894 (nonautomatic) o door using the keypad and display • CSA certification available o Program and monitor using a PC with Monitor III integrated • Available with either automatic or non - automatic control generator set and ATS monitoring software • Available in 2, 3, or 4 pole configurations o Transfer files through the USB port • • High withstand /closing ratings, for use with specific breakers only System voltage and frequency • Electrically operated, mechanically held mechanism • Voltage unbalance I • Double- throw, mechanically interlocked design (break-before- • Over /undervoltage and over /underfrequency for all phases of the make power contacts) normal and emergency sources • • Enclosed arc chambers with arc chutes Time delays • • Standard - transition model KSS and programmed- transition KSP Load /no load /auto -load test and load/no-load exercise functions I model available • Programmable inputs and outputs • • Silver tungsten alloy contacts on 400 -600 amp models (Model Load control outputs (load stepping) KSS) ▪ Selectable operating modes: utility- generator, generator- • Silver alloy main contacts (Model KSP) generator, or utility utility I • Front - accessible contacts for easy inspection Load bank control for exercise or test • Programmed- transition operation provides a center OFF position • Pre /post- transfer, nine individual time delays for selected loads that allows residual voltages in the load circuits to decay (Model ABC /BAC /none phase rotation selection with error detection KSP) ▪ Resettable historical data I • Main shaft auxiliary position - indicating contacts, one set Normal In phase monitor and one set Emergency • Password protection, three security levels I I KSS- DMTA- 0150S, continued I User Interface LED Indicators Communications • Contactor position: source N and source E • USB port with read /write capability • Source available: source N and source E • Isolated RS-485 ports I Service required (fault indication) • RJ-45 connector for 10/100 ethernet connection • • Not in automatic mode • Modbus® RTU and Modbus® TCP /IP protocols (Modbus® register map available) I LCD Display • USB Port. Upload or download files from a PC or a memory • System status device through the USB port. • • Line -to -line voltage • Application software • • Line -to- neutral voltage Event history files • I • Active time delays Language files • Source frequency • Parameter settings • • Preferred source selection Usage reports • System settings • Feature configuration ' • Common alarms • Load current, each phase (requires optional current Programmable Features transformers) • System voltage, 208 600 VAC * • Inputs and outputs • System frequency, 50/60 Hz * I • Faults • Single /three -phase operation * • Time /date • Standard /programmed- transition operation * • Address • Preferred source selection • Event history • Phase rotation: ABC /BAC /none selection with error detection I. Maintenance records • Voltage and frequency pickup and dropout settings • Exerciser schedule • Voltage unbalance, enable /disable • Exerciser mode • In -phase monitor: enable /disable and phase angle • Time remaining on active exercise • Transfer commit/no commit I • Source /source mode: utility/gen, gen /gen, utility/utility Dynamic Function Tactile Keypad Operations • Passwords, system and test • Scroll up /down /forward /back • Time, date, automatic daylight saving time enable /disable • Increase /decrease /save settings • Time delays (see table) I End time delay • Exerciser: calendar mode, loaded /unloaded up to 21 events • • Start/end test • Test: load /no -load /auto load (1 60 minutes) • Reset fault • Automatic override on generator failure (loaded test and • Lamp test exercise) ' • External test: loaded /unloaded • Peak shave delay enable /disable Main Logic Board Inputs and Outputs • Current monitoring (requires optional current transformers) • Two (2) programmable inputs • Pre /post- transfer, nine individual time delays for selected loads I • Two (2) programmable outputs, isolated form C (SPDT) contacts . Resettable historical data rated 1 amp @ 30 VDC, 500 mA @120 VAC * System parameters factory-set per order. DIP Switches I Modbus® is a registered trademark of Schneider Electric. • Maintenance mode • Password disable I Event History View up to 99 time and date - stamped events on the display or on a personal computer equipped with optional Monitor III software. Download up to 2000 events with Monitor III software or download I complete event history file to a PC or a memory device connected to the USB port. I I I I KSS- DMTA- 0150S continued I Programmable Inputs Voltage and Frequency Sensing • External time delay input Parameter Default Adjustment Range I • External battery fault Undervoltage dropout 90% of pickup 75 % - 98% • External common fault Undervoltage pickup 90% of nominal 85% • Inhibit transfer • Load shed to force transfer to OFF (programmed- transition Overvoltage dropout' 115% of nominal' 106 % - 135% I models only; requires optional load shed kit) Overvoltage pickup 95% of dropout 95 %- 100% • Peak shave /area protection input Unbalance enable Disable Enable /Disable • External test Unbalance dropout 20% 5 % -20% • Three - source system disable Unbalance pickup 10% 3 % -18% I • Bypass disable Voltage dropout time 0.5 sec. 0.1 -9.9 sec. Underfrequency dropout 99% of pickup 95 % -99% Programmable Outputs Underfrequency pickup 90% of nominal 80 % -95% • Chicago alarm control Overfrequency dropout 101% of pickup 101 % - 115% I • Common alarm events Overfrequency pickup 110% of nominal 105% 120% • Contactor position Frequency dropout time 3 sec. 0.1 -15 sec. • Exercise active * 690 volts, maximum. Default = 110% for 600 volt applications. • Failure to acquire standby source I • Failure to transfer Time Delays • Generator engine start, source N and E Time Delays Default Adjustment • I/O module faults Range • Load bank control Emergency source engine start 3 sec. 0 -6 sec. I • Load control active (pre /post transfer delay, up to 9 outputs) • Loss of phase fault, source N and E Normal source engine start (gen/ 0 sec. gen mode) • External battery fault Emergency source engine 5 sec. • Non - emergency transfer I • Not in automatic mode • Over /underfrequency faults, source N and E (generator) cooldown Normal source engine cooldown 2 sec. • Over /undervoltage faults, source N and E (gen /gen mode) • Peak shave /area protection active Failure to acquire standby source 1 min. I • Phase rotation error, source N and E Preferred to standby 1 sec. • Preferred source supplying load Standby to preferred 15 min. • Software- controlled relay outputs (four maximum) Pretransfer to preferred signal 0 sec. • Source available, preferred and standby Post- transfer to preferred signal 0 sec. 0 -60 min. t I • Standby source supplying load • Synchronizing output Pretransfer to standby signal 0 sec. Post- transfer to standby signal 0 sec. • Test active Failure to synchronize 1 min. I • Transfer switch auxiliary contact fault Off (preferred to standby, 1 sec. • Transfer switch auxiliary contact open programmed- transition only) • Voltage unbalance Off (standby to preferred, 1 sec. programmed- transition only) I Auto load test duration 30 min. 1 -60 min. $ tAdjustable in 1 second increments. Engine start can be extended to 60 minutes with an External Battery Supply Module Kit. I $1 minute increments. I I I I KSS- DMTA- 0150S, continued I Application Data Environmental Specifications UL- Listed Solderless Screw -Type Terminals for O perating Temperature -20 °C to 70 °C (-4 °F to 158 °F) External Power Connections Storage Temperature -40°C to 85 °C (-40°F to 185 °F) Normal, Emergency, and Load Terminals I Humidity 5% to 95% noncondensing Switch Cables per Max Number Range of Input and Output Connection Specifications Rating, Pole of Cables per Wire Sizes Component Wire Size Range Amps Pole Copper or I Main board I/O terminals #12 -24 AWG Aluminum I/O module terminals #14 -24 AWG 0150 1 1 #8 to 3/0 AWG Use 60 °C minimum wire for #14 to #1 AWG. Use 75 °C minimum wire for I 1/0 AWG and larger. Codes and Standards I • The ATS meets or exceeds the requirements of the following • EN61000 -4-4 Fast Transient Immunity Severity Level 4 specifications: • IEC 60947 -6 -1, Low Voltage Switchgear and Control Gear; I • Underwriters Laboratories UL 508, Standard for Industrial Multifunction Equipment; Automatic Transfer Switching Control Equipment Equipment • Underwriters Laboratories UL 1008, Standard for Automatic • EN61000 -4 -5 Surge Immunity Class 4 Transfer Switches for Use in Emergency Standby Systems file (voltage sensing and programmable inputs only) # E58962 (automatic), # E86894 (nonautomatic) o IEC Specifications for EMI /EMC Immunity: • CSA C22.2 No. 178 certification at 600 VAC available,file # o CISPR 11, Radiated Emissions LR58301 o IEC 1000 -4 -2, Electrostatic Discharge • NFPA 70, National Electrical Code o IEC 1000 -4 -3, Radiated Electromagnetic Fields I • NFPA 99, Essential Electrical Systems for Health Care Facilities o IEC 1000 -4-4, Electrical Fast Transients (Bursts) • NFPA 110, Emergency and Standby Power Systems o IEC 1000 -4 -5, Surge Voltage • IEEE Standard 446, IEEE Recommended Practice for o IEC 1000 -4 -6, Conducted RF Disturbances Emergency and Standby Power Systems for Commercial and o IEC 1000 -4 -8, Magnetic Fields I Industrial Applications o IEC 1000 -4 -11, Voltage Dips and Interruptions • NEMA Standard IC10 -1993 (formerly ICS2 -447), AC Automatic Transfer Switches I Contacts Resistive Load Inductive Load Motor Load, NC Motor Load, NO E ngine Start 2 A @ 30 VDC N/A N/A N/A Contacts I Auxiliary Contacts 15 A @ 250 VAC N/A N/A N/A Weights I Weights are shown for transfer switches in NEMA type 1 enclosures, type 3R enclosures, and open units. Consult the factory for NEMA type 12, 4, and 4X enclosures. Weights are provided for reference only and should not be used for planning installation. See your local distributor for i submittal drawings. Amps Nema Type Weight kg (lb.) I 150 NEMA 1 30 (65) I I KSS- DMTA- 0150S, continued 1 Withstand I Close -On Ratings (WCR) Standard Transition Model I The transfer switch is rated for use on a circuit capable of delivering not more than the RMS symmetrical amperes listed at 480 volts maximum, but no greater than the interrupting capacity of the selected circuit breaker. Circuit breakers are supplied by the customer. All WCR values are available symmetrical RMS amperes and tested in accordance with the I withstand /closing requirements of UL 1008. Certified Withstand /Closing Current Ratings in RMS Symmetric Amperes I Current Limiting Fuse Specific Coordinated Breaker Rattings Switch Rating, Maximum Fuse Fuse Class Maximum *Maximum *Maximum *Maximum amps Size, amps Amps Voltage Circuit Breaker Amps I Size, amps 0150 200 J 200000 480 V /60 Hz 400 30000 Suitable for emergency and standby applications on all classes of load, 30% tungsten rated on all amperages Suitable for emergency and standby applications on all classes of load, 30% tungsten rated on all amperages I Ratings with Specific Manufacturer's Circuit Breaker Withstand /closing ratings (WCR) in RMS symmetrical amperes for specific manufacturers' circuit breakers. I Molded -Case Circuit Breaker Switch Rating, WCR, Voltage, Max. Manufacturer Type Max. Size, I amps amps RMS amps 150 30000 480 Cutler Hammer FDC, HFD 150 150 30000 480 Cutler- Hammer HJD, JDC 250 I 150 30000 480 Cutler- Hammer HKD, KD, KDB, KDC, LA 400 TRI -PAC, LCL 150 30000 480 Square D FC, Fl 100 I 150 30000 480 Square D Square D KC, KH, KI 250 150 30000 480 LA, LC, LE, LH, LI, LX, 400 LXI I 150 30000 480 Siemens CED6, HED4, HED6 125 CF 150 30000 480 Siemens D6, FD6, FXD6, HFD6 250 150 30000 480 Siemens CJD6, HJD6, HHJD6, 400 l HHJXD6, JD6, JXD6, SCJD6, SHJD6, SJD6 150 30000 480 GE TB1 100 I 150 30000 480 GE GE SEL, SEP, TEL, THLC1 150 150 30000 480 TFL, THLC2 225 150 30000 480 GE SFL, SFP 250 I 150 30000 480 GE SGL4, SGP4, TB4, 400 THJK4, THLC4, TJJ, TJK4, TLB4 150 30000 480 GE I I I KSS- DMTA- 0150S, continued I Accessories I Accessories are available either factory- installed or as loose kits, unless otherwise noted. Warranty 1 CSA Certification • Warranty -5 -year comprehensive Warranty I • Warranty -1 -year I I I I I I I I I I I I I I KSS- DMTA- 0150S, continued I Model Designation 1 Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Miscellaneous I • j I I I 1 MEI III Record the transfer switch model designation in the boxes. The transfer switch model designation defines I characteristics and ratings as explained below. Sample Model Designation: KSP- DCTA -0100S I Model Enclosure K Kohier Transfer Switch A: NEMA it D: NEMA 4 B: NEMA 12 F: NEMA 4X Mechanism C: NEMA 3R G: Open unit I S: Specific- Breaker Rated Transition 1 NEMA 1 enclosure standard. Other types available to order. S: Standard 1 P: Programmed Controls D: MPAC' 1500 I Microprocessor Controls, Automatic Current Rating: Numbers indicate the current F; MPAC " 1500 rating of the switch in amperes: Microprocessor Controls, Non Automatic 0040* 0150* 0260 * 1 Vottage/Frequency 0080 * 0200 0400 C: 208 Volts/60 Hz 0100 0225 * 0600 D. 220 Volts/50 Hz * Standard- transition models only. F: 240 Volts/60 Hz G: 380 Volts /50 Hz I H: 400 Volts /50 Hz J: 416 Volts /50 Hz K 440 Volts/60 Hz Miscellaneous M: 480 Volts/60 Hz S: Standard Connections I P: 380 Volts/60 Hz R: 220 Volts /60 Hz 1 Number of Poles/Wires N: 2 -pole, 3 -wire, solid neutral T: 3- pole, 4 -wire, solid neutral V: 4 -pole, 4 -wire, switched neutral I I I I I I 1 KOHLIR Dimensional Drawings 1 1 1 1 I 68 [2.71_1 ` 273 C10.87 � ' 0 1 r, `' i l i -Mii l N / I X1047101 N Ili. N � I M i ®. u O i� I co � 1 � = M I — .. -- .— .. — .. II o 0 � r te �� o SECURITY COVER ! --- ' I - _ II OPTIONAL ON NEMA I REQUIRED FOR NEMA 3R II _ _ � -- h r r ■ SECTION C-C N ACCESSORY MODULE B A BATTERY CHARGER (OPTIONAL) I I to (OPTIONAL) \ II , • r . 1 111111111 RECOMMENDED ENTRANCE AREA TOP & BOTTOM C () i I : 8 , 0 . ..- ..- ..- .. -. "") I p o d Al a I I = C t�Lsa�mai, ■fir ' .. .. OM MO NEUTRAL . — I ^ /''--- (2 & 3 POLE UNITS ONLY) II — .. % '� il , Al 4_11;: r- ' 1 li i B _ O PADLOCK HASP — (SECURITY OPTION — O O O EQUIPMENT II . AND NEMA 3R ONLY) I I �— GROUND 11 . • I i O OOO DIMENSIONS IN [ ] ARE INCHES. :[ • I I o FINISH: ANSI 49 GRAY. — 1 11 0 RNSTALLAATION AND R OPERAT ( ION OF ' Ii : I I o it ® 4 ) 1 I I 7 �� 1 GAL l SECTION - A A LOGIC DISCONNECT B A SECTION B-B ' n -- (OPTIONAL) — A 71 450 S O ( 17 ' -.I �, REV DATE REVISION BY HOLESS OSHERRISE SPECIFIEp ' KOHLER co I METRIC I PRO -E !1 pI1EMS IpNS ARE IN MILLIMETERS 2-13-06 NEW DRAWING (768421 WSD it TOLERANCES ARE: POWER SYSTEMS. KOHL ER, WI 53044 U.S.R. A 2 - 14 - 08 [3 EQUIPMENT GROUND NOTE ADDS; , [830931 BTW THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. NOTE : MODEL K1 SRREAC nNI PROPERTY AND MUST NOT RE USED EXCEPT IN II ALLOW FOR MINIMUM DOOR MPAC LOGIC / MAR. CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF SWING CLEARANCE OF 508 [20.0] 40-225A 2, 3 & 4 POLE v DESIGN Nonc 0 - Q T"' OR INVENTION ARE RESERVED. I N FRONT OF CABINET. STANDARD TRANSITION APPROVALS DATE DIMENSION PRINT SPECIFIC BREAKER RATED STANDARD CONNECTION °"�'" WSO 2 13 06 :<AAE D I NONE °•0 axAArl of 2 WSD 2 - 13 - 06 aNw. I II NEMA 1 & 3R A..AMNAN AJH 2 -13 -06 ADV-7189 D 7 6 5 3 2 I 8 7 e 1 5 1 I 3 I I 241 [9.5] A-.1---1 L t —I A A 1 o ! " i® a II Oil / Q i Ig @ .:a 0 ' i II I LOAD M Z I■ o NORMAL ■\ u — II N I o �. N I i O I m ET --- 4 ( ) . li_IIL I ® oIro I G AUXILIARY CONTACTS ly . . I 0 _ - • / - ) ( i IC 1 N - 1 /33 I a CO mompI - .. - III -� ( PO I ..o®® ■ I ol - 1oI I - - MX i 1 Z w w c. ENGINE START TERMINALS M i EMERGENCY L� OOO II -- H `1T '•Y, N C1 L�J L - m I -Z ,7 0 ICI P. i 4 O a n � (9 N I 4X 012.7 [.50] 73 [2.9] A-w--1 SECTION A-A II 305 [12.0] WEIGHTS KG (L8S) II 2 POLE 3 POLE 4 POLE 28 (62) _ 30 (65) 31 (68) 1 A SCREW TYPE TERMINALS A FOR EXTERNAL POWER CONNECTION REV DATE REVISION BY UNLESSOFNERYIS TERS KOHLERCQ METRICI PRO -E II TOLERAN ARE IN PI INE SWITCH RATING RANGE OF WIRE SIZES '2-13-06 NEW DRAWING [76842] WSD ri ,.. RANCES ARf: A 2 - 14 - 08 (A - 7) NEUTRAL UPDATED: (A - 6) (3) 6 -3/0 POWER SYSTEMS, KOHLER. WI 53044 U.S.A. (AMPS) MODEL KI KCMIL WAS R14 TO 110; (A-7) 4X 12.7 P Y WI AND MUST T NOT DESIGN BE USED EXC AND DETAIL EPT IN IS NONHL" CO. II CONTACTOR (PER PHASE) NEUTRAL (2 8 3 POLE) GROUND MPAC LOGIC (.so) WAS Ala (.a) (4); (83093) o / MAX. CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF 40-225A 2, 3 & 4 POLE PIN A.0 DES (MO OR INVENTION ARE RESERVED. 40-150 (I) #8 TO 3/0 (3) #6-3/0 STANDARD TRANSITION u cnw ® Q (3) #6 3/0 SPECIFIC BREAKER RATED APPROVALS DATE DIMENSION PRINT WSD 2 - - . NONE wp' °°°2 of 2 200-225 (I) #6 TO 250 KCMIL (3) #d 600 KCMIL 1 STANDARD CONNECTION CEEQLE WSD 2 -13 -06 .... I/ OR (6) 1/0-250 KCMIL NEMA 1 & 3R • ^"E° AJH 2 -13 -06 ADV -7189 I D 8 I 6 I I 3 I I 2 1 I I KOHLER POWER SYSTEMS 1 � Wiring Schematics 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MB MN I MI NM • MI MN Ma 111111 IIIII all I OM IIIII IIIII MI MN 8 I 7 I 6 I 5 b 4 I 3 I 2 I 1 WV WP - 1-04-C4 KM KM 0141•14 pew] n , KB 656 , P7 -8 P_1j • ETHERNET P1 -6 • P10 P4 P1 -10 • Pz P1 -13 1 use P1 -14 • 0 I FGFNO 3 A3, A4 - AUXILLNRY CONTATCTS PIT — --, BR - BRIDGE RECTIFIER CONTACTOR NO NO I 3 I 4 I CAF, - TRANSFER COIL (NORMAL/EMERGENCY) K( /) - RELAY Kt K2 P1 -16 SNY SE LCD - UOUID CRYSTAL DISPLAY ENGINE START C IC MLB - MAIN LOGIC BOARD — 0 — '11 1 P(,) - PLUG SUPPLY BOARD H II P1-11' 1 ■ BCE - COR CLEARING CON ATTC EMERGENCY) SCA - COIL CLEARING CONTACT NORMAL) — TO P0510011 INDICATION SE - SWITCH POSITION CONTAC (EMERGENCY POSITION) EMERGENCY MA SOURCE SN - SWITCH POSTION CONTACT (NORMAL POSI1100) LCD ,_______A—__, 5W(.) - DIP SWITCH AU %IUJARY CONTACTS T131 - CUSTOMER CONNECTION TERMINAL BLOCK TB2 - AUXILIARY TERMINAL BLOCK TS - TRANSFER SWITCH _ EC :, G UIF - USER INTERFACE 16A, 250/AC _ ® UIF Pt4 NC- STANDARD 1 SCE 1 Pt - 74 7 - A4 -1 t A3 -1 TBt C NO P1 -16 • ■ 1. PROGRAMMABLE P1 -6 ,ND T C © } INPUT 1 v -23 OPTIONAL C 1E. /C Pl -2 2 TS- TS- TS N _ C ry �` PR ` OGABLE rill) © OUTPUT RAMM 1 AC A4 -2 A3 -2 BR .82 -/ Ell PROGRAMMABLE TO NC_ 1 Ell INPUT 2 / LOAD ' 1 Ell 14./C Ph ©m 0 © A4 -3 ,�+ -0 10 III N 03-3 „ND T ®� OUTPUT PROGRAMMABLE P1 -5 5 B A4 -4 t A3 -4 P1-24 • 82 .84 _1 P1 -21 4 1 � _ P1 -20 • 2 MODBUS_R5485_B1(a) P7 -18 4 6 3 MOOBUS_RS685S1( -) B 4 --+ g MODBUS_RS485_B2( +) 6 M00BU5_RS485_A2( -) TS TS TS 7 Z B MODBUSRS485_BI ( A) g MODBUS RS485_AI( -) SCN 10 �__ P1 - 0 12 �NO _ 11 MODBUS RS48S_B2(A) P1 -11 • S - 12 MODBUS_RS485_A2( -) P1 • r P1 -22 F NOTE: SWI ® ® m Q DIAGRAM SHOWN WITH "NORMAL" ENERGIZED I PASSWORD AND CONTACTOR IN THE NORMAL POSITION. 2 MAINTENANCE ti 3 SPARE TO NORMAL SOURCE 4 SPARE I1 P1 -15 A A K1 P1 -3 --{ I B- d,� KOHLER CO MODEL K1 . . . 4 . : 5 11104 • K M Wt `P M r . 40 -260 AMP 44 7 ° „ ,,,, 4W RW ° n W wu�v 44`0 OPEN TRANSITION 445 DIAGRAM, SCHEMATIC was tu SERIES RATED ' CR I -o - OS Mew .4. / / / M" 64148254.704 I I -t a oe FOR WIRING DIAGRAM SEE GM46287 AM I - - e'" �` GM46265 I D 8 I 7 I 6 I 5 4 I 3 I 2 I I MI MN = MI MI 10111 MI Mt 1 111. — '' RE 1 8 I 7 I 6 I 5 d 4 I 3 I 2 I I e MAW 41 1 - ,_�4 -04 , .11244 [701421 w ENCLOSURE RIGHT SIDE WALL DOOR k. USW D A3, A4 - AUXILLJAIWI CONTACTS I) BAIT - BATTERY. 4.1V (THM- 1350 /HP) BR - BRIDGE RECTIFIER To OPTIONAL CNE - TRANSFER COIL (NORMAI./EMERGENCY) IVO M0001L5 •\ J — CONNECTOR (JACK) 10110:0100::: P17 I1123I4I01 T4 (►) P — CONNECTOR (PLUG) SCE - COIL CLEARING CONTACT ( OPTIONAI NEUTRAL CONFIGURATKINS CONNECTIONS S TB2 P16 SE SM COI CLEARING POSITION CONTACT ( CONTACT FIAE R POSITION) NONE TAT — — — SN - SWITCH POSITION CONTACT (NORMAL POSITION) r SWfTCHED .. VT SWO - DIP SWITCH TS a= I TB() - TERMINAL BLOCK m OKPLA TS - TRANSFER SWITCH •' CUSTOMER UIF -USER INTERFACE - SE . CONNECOONS L �J J P1 nri ma 1.13.-"*".* 1 POSITION RR AC2 10 SN jINDICATION a P12— BR+ L LOAD ' 'C-F�'O JJ I ` i = +1 BAIT USB NA NB Nc NN T PIO �, I2 Iq I NORMAL A4 A NO N0 o I'T AU %(WARY C P4 TS COIL i C 3 O--T CONT C " --11 I-O NC NC off-+ 111 (STANDARD) C T , M 43 ® I NO NOO" P3 • C C S[Ii r �) N NC NC A 4 AS I�{�NO N00 -�(--I CONTAC S S W CN I 'I"1 -�C C CONTACTS r -11 NO° 12- ) NC NC P x (OPTIONAL) P2 SCE Al A3 P1 EMI — N F A O NO NO 0. F 4 o— D 7 "° r*0 C C EA CB EC EN EMERGENCY " NC NC o - + - (y� (,y..p�(�� I� I 3 I 4 I T 2 STARTE 21 I �.L7 13 2�:.5 �./ V V V II CnNwr..TVMC /CONTACTOR TO MAIN IMC BOARD) 4 O ( �. p .,T� 4)1 1 I (SCE -NO) 13 13 (SE -NO) 1e e 14 IO 6 2 2 2 (BR -ACT) 14 14 (SN - NO) 19 e 1S e 11 10 V 3 3 (SCR - NO) 15 IN (TS -NC) 4 4 B COO a t2 e 4 5 5 (BR-AC2) 16 i N ( -EC • zs �� a e e (TS -EC) to to (TS -ER) B --r1 7 7 (TS -EA) IA Te (TS -LA) a 5 (T52 -3) 20 20 (TS -LB) A B (182 -4) 21 21 (TS -LC) 10 10 (SE -C) 22 22 (TS -NN) 11 1I (TS -NB) 23 23 (TS -EN) J 12 12 (TS -RQ 24 24 (TS-IN) — / — A A " > 7740, K CCU MODEL K1 +11 1r ":„„="12,,,, " P w , �v 40 -260 AMP L;,„:', 7",,,, DIAGRAM, WIRING OPEN TRANSITION 41.0.0 WI SERIES RATED TATS ae ■-,o-• r,o / / / 40. 4440:57.04 4 ('° FOR SCHEMATIC DIAGRAM SEE GM46265 '"'O• A. 1-00-OR we GM46287 I D 8 I 7 I 6 I $ 4 4 I 3 I 2 r I r �\ ■ CO 41-41111C II MI Mt M 1111111 — I NO r— M NU MI — all R NM E• 1 ' Transfer Switch and Bypass Isolation Transfer Switch One -Year Limited Warranty ' Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original consumer, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. Repair, replacement, or appropriate adjustment at Kohler Co.'s option will be furnished if the product, upon Kohler Co.'s inspection, is found to ' be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, repair or service by unauthorized persons, or normal wear and tear. Kohler Product Warranty Coverage* Transfer Switch and Bypass Isolation Switch One (1) year from date of startup *Some restrictions may apply. Contact your Kohler distributor /dealer for full details. The following will not be covered by the warranty: 1 1. Normal wear, periodic service, and routine adjustments. 6. Rental of equipment during performance of warranty 2. Damage caused by accidents, improper installation or repairs. handling, faulty repairs not performed by an authorized 7. Non - Kohler- authorized repair shop labor without prior service representative, or improper storage. approval from the Kohler Co. Warranty Department. 3. Damage caused by operation above or below rated 8. Expenses incurred investigating performance complaints capacity, voltage, or frequency; modifications; or unless the problem is caused by defective Kohler installation contrary to published specifications, codes, materials or workmanship. recommendations, and accepted industry practices. g. Maintenance items such as fuses, lamps, and 4. Original installation charges and startup costs. adjustments. 5. Damage caused by negligent maintenance such as: a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. ' c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of other than factory- supplied or - approved repair parts and /or procedures. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup. Standby systems not registered within 60 days of startup will automatically be registered by Kohler Co. using the Kohler Co. ship date as the startup date. To obtain warranty service, call 1 -800- 544 -2444 for your nearest authorized Kohler service representative, or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental consequential labor costs, installation charges, telephone charges, or transportation charges in connection with ' the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. KOHLER KOHLER CO. Kohler, Wisconsin 53044 Phone 920 - 565 -3381, Fax 920- 459 -1646 POWER SYSTEMS For the nearest sales/service outlet in the US and Canada, phone 1- 800 - 544 -2444 KohlerPowerSystems.com / ' TP -5373 12/99d / I I Extended Five -Year Comprehensive Transfer Switch Limited Warranty ' This Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original purchaser, Kohler Co. warrants for five years that the system will be free from defects in material and workmanship if properly installed, maintained, and operated in accordance with Kohler Co. instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent to Kohler Co. within one year of supervised startup. During the warranty period, repair or replacement at Kohler Co.'s option will be furnished free of charge for parts, provided an inspection to Kohler Co.'s satisfaction discloses a defect in material and workmanship, and provided that the part or parts are returned to Kohler Co. or an authorized service station, if requested. This extended warranty expires five full years after date of startup. This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, or normal wear and tear while in your possession. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 6. Rental of equipment during performance of warranty ' 2. Damage caused by accidents, improper installation or repairs. handling, faulty repairs not performed by an authorized 7. Non - Kohler- authorized repair shop labor without prior service representative, or improper storage. approval from the Kohler Co. Warranty Department. 3. Damage caused by operation above or below rated 8. Expenses incurred investigating performance complaints capacity, voltage, or frequency; modifications; or unless the problem is caused by defective Kohler installation contrary to published specifications, codes, materials or workmanship. recommendations, and accepted industry practices. 9. Maintenance items such as fuses, lamps, and 4. Original installation charges and startup costs. adjustments. 5. Damage caused by negligent maintenance such as: 10. Transfer switch main contacts. a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. ' d. Use of other than factory- supplied or - approved repair parts and /or procedures. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup. Product not registered within 60 days of startup will automatically be registered by Kohler Co. using the Kohler Co. ship date as the startup date. To obtain warranty service, call 1- 800 - 544 -2444 for your nearest authorized Kohler service representative or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. ' This is our exclusive written warranty. We make no other express warranty, nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. KOHLER KOHLER CO. Kohler, Wisconsin 53044 Phone 920- 565 -3381, Fax 920- 459 -1646 ID,/4tvlE R SYSTEMS For the nearest sales/service outlet in the US and Canada, phone 1 800 - 544 - 2444 KohlerPowerSystems.com TP -6087 2 /00b I I A B C D E F G H I J K L M N 0 P ..4 vv I WO# X XX o 0 NIXON POWER CALIFORNIA HOME DEPOT GENSET I KOHLER 150REOZJE FACT. WTHR. I t L.) USEABLE GALLONS 280 rn ENCL. WEIGHT TANK WEIGHT GENSET WEIGHT TOTAL WEIGHT I - _ 750 LBS. 1,620 LBS. 3,300 LBS. 5,670 LBS. OESatPTION ASSEMBLY I ap DRAWN BY: M.B. DRAWING NOT TO SCALE CO SPECIAL INSTRUCTIONS 1 SEE TANK PRINT 2 3 ti 4 5 6 DRAWN BY: MB. DRAWING NOT TO SCALE I _. DRAWING HISTORY CD REVISION DATE REVISION DESCRIPTION ' N/A 8242010 ORIGINAL SUBMITTED II LO C 1 S APPROVAL CHECKLIST LO 65 REVIEWED BY DATE I Q1 - 87 111„ GENSET DELIVERY DATE: i0 1 V CONTROL PANEL CIRCUIT BREAKER NO EXCEPTIONS RIGHT SIDE RIGHT SIDE TAKEN l RELEASE FOR PRODUCTION " LEFT SIDE REAR LEFT SIDE I I• •I 4 I o I ( i xR I 1 REVISE AND SUBMIT rIT i,4 111 M i REAR f c.") 4 I "'APPROVAL CHECKLIST MUST BE SIGNED PRIOR TO PRODUCTION"' 22�" ' ° ` DISCLAIMER: i , 1 2 i I �, ALL DRAWINGS ARE PROPERTY OF JRS CUSTOM FABRICATION AND NOT O •I 111111 INTENDED FOR PRODUCTION OR RESALE BY ANY OTHER UNLESS I CV - AUTHORIZED. APPROVAL CHECKLIST MUST BE SIGNED PRIOR TO • y PRODUCTION. JRS IS NOT RESPONSIBLE FOR ERRORS DUE TO INSUFFICIENT TECHNICAL SPECS, GENSET DRAWINGS, OR OTHER PROVIDED INFORMATION. N 44" - 157' JRS - I ____ ..I I? S CUSTOM FABRICATION, INC. I OCALA, FL 34482 PHONE (352) 351 -2100 FAX (352) 351 -5881 I A B D E F H I J ' K I L M N 0 P chniso$ \homo dopo 1NEW 280 CALLON FOR 150KW1CALIFORNI/� 8 24 201010 280 CI�LLON TANK.dwg, 8/26/2010 O:1' :18 AM, M Billg L 11 A B C D E F G H I ' J K L 1 M N 0 f P , Ad I FITTING DESCRIPTION LENGTH SPECIALINSTRUCTXX4S WO# XXXX o A 1 /2" NPT FUEL SUPPLY DROP TUBE W/ CHECK VALVE 18" 1 MOUNT UNIT AND CONNECT FUEL LINES NIXON POWER B 112" NPT FUEL RETURN DROP TUBE W/ CHECK VALVE 18" 2 FALSPILL CONTAINMENT I _ C 2" NPT LOW FUEL SWITCH AT 20% 13 -3/8" 3 HIGH FUEL SWITCH AND LEAK DETECTION SWITCH HOME DEPOT D 1 -1/2" NPT ROCHESTER FUEL GAUGE 15-1/2" 4 PAINT TANK JRS BLACK GENSET I KOHLER 150REOZJE FACT. WTHR. E 2" NPT NORMAL VENT 5 NORMAL VENT 144' ABOVE GRADE (SHIPPED LOOSE) USEABLE GALLONS I 6 ' F 4" NPT EMERGENCY VENT (PRIMARY) 6 ENGINE OIL SPILL CONTAINMENT 280 co G 1/2" NPT BASIN DRAIN AND ALARM T OVERFILL PREVENTION VALVE WI 8' DROP TUBE P/N 419 ENCL. WEIGHT TANK WEIGHT GENSET WEIGHT TOTAL WEIGHT H 4" NPT FDEP 7 -1/2 GALLON SPILL I FILL BUCKET WITH OPV 8 TANK PRESSURE TESTED ON SITE BY OTHERS 750 LBS. 1,620 LBS. 3,300 LBS. 5,670 LBS. - J 2" NPT HIGH FUEL SWITCH (SET AT 98 %) I 3/8" 9 5 YEAR WARRANTY DESa1Pna1 UL #142 SEALED SECONDARY FUEL TANK K 4" NPT EMERGENCY VENT (SECONDARY) 10 INSTALL CUSTOMER SUPPLIED BATTERY CHARGER DRAWN BY: M.B. I DRAWING NOT TO SCALE a p I 00 SEISMIC ZONE 4 ISOLATORS CALDYN PIN RJJEO -C INSTALLED BETWEEN TANK L 2" NPT SPARE FITTING 11 AND CONCRETE PAD, SHIPPED LOOSE DRAWING HISTORY M 1/2" NPT ENGINE SPILL CONTAINMENT DRAIN 12 REVISION DATE REVISION DESCRIPTION I 13 N/A 8/24/2010 ORIGINAL SUBMITTED 157" I y 1374" (GENSET) 12" 86 257„ ----) 4 , 1 I "X14" SLOT (TYP, 6) O a , . co — ©© 72' (SPILULEAK CONTAINMENT} 27" 413 ELEC STUB UP AREA / D � / i O g 8 OD A „ E A 0 8 1� REVIEWED BY DATE LO -" 12" 82' 7 ( - t CONTROL PANEL CIRCUIT BREAKER NO EXCEPTIONS RIGHT SIDE RIGHT SIDE TAKEN / RELEASE FOR — PRODUCTION I NI _ LEFT SIDE LEFT SIDE NOT APPROVED/ REAR REAR c+) - REVISE AND SUBMIT CO "'APPROVAL CHECKLIST MUST BE SIGNED PRIOR TO PRODUCTION RIGHT SIDE ONLY 1 DISCLAIMER: I 38' M 1 . 2 ' RECESS ALL DRAWINGS ARE PROPERTY OF JRS CUSTOM FABRICATION AND NOT �� 144 INTENDED FOR PRODUCTION OR RESALE BY ANY OTHER UNLESS I •ir II � ., I t AUTHORIZED. APPROVAL CHECKLIST MUST BE SIGNED PRIOR TO :. . PRODUCTION. JRS IS NOT RESPONSIBLE FOR ERRORS DUE TO INSUFFICIENT TECHNICAL SPECS, GENSET DRAWINGS OR OTHER PROVIDED INFORMATION. N 1„ 1„ 22 2„ 2 2 I — • ® IRS • 73., /I S - ' `+ � CUSTOM FABRICATION, INC. ' 41" 24" L ISOLATOR (TYP. 4) - 24" OCALA, FL 34482 16 - 44" PAD (4 PLCS.) PHONE (352) 351 -2100 FAX (352) 351 -5881 � A B C D E F G I , H I I I J K L M N I 0 P 1 emo daps =\NEW 280 CALLON FOR 150KVIACALIF DRNIA 8 24 2010 \Ca 280 CALLON TANK.dwg, 8/24 /2010 11:05:54 AM, Miko Billig A B C D I E F G H I I J K L M N 0 P i WO# XXXX I ° NIXON POWER ° U HOME DEPOT GENSET I KOHLER 150REOZJE FACT. WTHR. USEABLE GALLONS 111 al 280 rn ENCL. WEIGHT TANK WEIGHT GENSET WEKiHT TOTAL WEIGHT II 181" 750 LBS. 1,620 LBS. 3,300 LBS. 5,670LBS. — ' u a. • Q ,'s o 4 R °ESCRPf aH SUGGESTED PAD LAYOUT ' u i y . a a. , a ' • e . • . d ° ` ° , :e ° d ° a e 4 a ° 4 . SPECIAL INSTRUCTIONS 1 co •• ea ' Q d • 4 • e d' •, e a °. d e co • e e ♦' . e • ° d' 0 1 SEE TANK PRINT "°a a e • e 4 :e Y. • • k e ° 4 d ° a a Q• d4 4 ° w a e. a ° w•� 2 • e d ' 3 r I a ° e. 4 e N. 5 ti I ', a > • a d . d y 6 O • e A „ DRAWN BY: M.B I DRAWING NOT TO SCALE — 68" • ° " A ELECTRICAL STUB AREA . , a • (FUEL TANK) DRAWING HISTORY ,.:. 4. I co REVISION DATE REVISION DESCRIPTION ' w e9 34 �" - •-+-- 14 L3 " — 1� } i ° N/A 824/2010 ORIGINAL SUBMITTED • ii . I _ — ° e e = a 1 I •' ., • , in ° d P a < 7 � • e d ° ' e ' a a °' � • 4 0 ° f APPROVAL CHECKLIST ►n • ° o a d • ` 8 e .4 . e , e e d b :d . d , ° ' e ° ' 12 " REVIEWED BY DATE °•• •a• e' a .q ., d e e d• ••A e 'de ' a e a . ° / • o a a. d GENSET DELIVERY DATE - 12" -- - 157" (FUEL TANK) — CONTROL PANEL CIRCUIT BREAKER NO EXCEPTIONS RIGHT SIDE RIGHT SIDE TAKEN / RELEASE FOR PRODUCTION - . I PAD THICKNESS TO BE LEFT SIDE LEFT SIDE r DETERMINED BY CONTRACTOR NOT APPROVED/ REM REAR ch 12 n �/ A 5 REVISE AND SUBMIT //�\'+ - - . - a L a. — APPROVAL CHECKLIST MUST BE SIGNED PRIOR TO PRODUCTION"' • d d 4 d J ° e •. < .^ a .. ° ° ° a ° �' e 2 e DISCLAIMER I • • °d d a d a ^ d ° • • e • e e - • d ° ALL DRAWINGS ARE PROPERTY OF JRS CUSTOM FABRICATION AND NOT a • e ' INTENDED FOR PRODUCTION OR RESALE BY ANY OTHER UNLESS AUTHORIZED. APPROVAL CHECKLIST MUST BE SIGNED PRIOR TO PRODUCTION. JRS IS NOT RESPONSIBLE FOR ERRORS DUE TO INSUFFICIENT I N TECHNICAL SPECS, GENSET DRAWINGS, OR OTHER PROVIDED INFORMATION. N I i. i IIN CUSTOM FABRICATION INC. ' OCALA, FL 34482 PHONE (352) 351 -2100 FAX (352) 351 -5881 I I ohnioalahh dopot\NEW 28 CALLOtWFOR 150 8 21 20101C .280 GAL TANk .dwg, 8/2 AM, M iko Billig H I I - J I K L M N I 0 P 1 avavac a aV4�V-J ,AST Turn The P ► EMERGENCY `TENTS ■�� I . . 1 NEW! L LISTED! Emergency Vent Airflow Capacity Chart I SCFH-Standard Cubic Feet Per Hour @ 2.5 prig Screens are standard 4 mesh galvanized steel. v% I . R Clay & Bailey emergency vents are flow tested and UL listed. ` �, {ems . , , a Capacity Capacity fF Size Part No. w/o Screen w /Screen S 2" 0354 -02 -2000 19,218 17,707 366 3" 0365 -01 -3000 46,983 43,770 i 3" 0365 -03 -3000 46,983 43,770 A NPT 4" 0366 -01 -4000 105,460 91,076 Part No. Size Wt.Ibs B I 0366 -01 -4000 4" 17.6 5 3/16" 4" 0367 -01 -4000 105,460 91,076 0366 -01 -6000 6" 27.6 6 1/4" 4" 0368 -01 -4000 89,641 77,415 0366-03-4000* 4" 10.2 5 3/16" 4" 0369 -01 -4000 89,641 77,415 I 0366 -03 -6000' 6" 19.3 6 1/4" . "Aluminum Base 4" 0366 -03 -4000 105,460 91,076 Features I 4" 0367 -03 -4000 105,460 91,076 J I 4" 0368 -03 -4000 89,641 77,415 Slimline style is ideal for limited space situa- tions. Durable cast iron top and base with alumi- 4" 0369 -03 -4000 89,641 77,415 num bases available. Machined top and base with 6" 0366 -01 -6000 267,284 227,191 a Buna N "0" Ring provide a vapor tight seal. 6" 0367 -01 -6000 267,284 227,191 Air flow at 2.5psi is 91,076 SCFH for 4" with screen and 227,191 SCFH for 6" with screen. 4" 6" 0368 -01 -6000 227,988 210,527 or 6" NPT female thread is standard. 6" 0369 -01 -6000 227,988 210,527 6" 0366 -03 -6000 267,284 227,191 I 6" 0367 -03 -6000 267,284 227,191 6" 0368 -03 -6000 227,988 210,527 e! ■ 6" 0369 -03 -6000 227,988 210,527 I In I. to 1 8" 0368 -01 -8000 553,507 477,033 ■ ■ 8" 0369 -01 -8000 553,507 477,033 I 8" 0368-03-8000 553,507 477,033 8" 0369 -03 -8000 553,507 477,033 A 8" 0370 -03 -8000 518,821 448,054 ___i I �T 10" 0370 -01 -1000 788,616 672,108 I (, I 6401 E. 40th St. Kansas City, Missouri 64129 13 ` 1-816-924-3900 1-800-821-6583 FAX: I -816 924 3903 2-08 Ctnya,utlRaiteyM6q.Ce. www.dsybailey.com anail:Cs dBmt claybeiley.ma I I I Vents I A0084 Pressure Vacuum Vent _ The Emco Wheaton A0084 is an internal pressure vacuum valve that restricts vapor escape t'..' during product drops. It meets all regulatory codes requiring the installation of pressure vacuum vents. The A0084 -009 is UL listed. B NI -' - I I, Model No. Inlet Pressure Setting Setting Vacuum Sing Weight A B ∎• a>� A0084 -004 2" 13.86" H2O (8.00oz.) 0.8" H2O 0.50oz.) 1.7 lb. 5" 93" �A_�I I A0084 -009 (Intl) 2" Clamp on 13.86"H20 (8.00oz.) 0.8" H2O 0.50oz) 1.0 lb. 5" 8.9" -- A0084 -100 2" 2.00" H2O (1.14oz.) 3.0" H2O I.88oz.) 1.7 lb. 5" 93" Material A0084 -101 2" Clamp on 2.00 "H20 (I.14oz.) 3.0 "H I.88oz) 1.7 lb. 5" 95" Body Aluminum Vitone is a registered trademark of DuPont Dow Elastome s. Seal: Vitoria' CARS Approval 95-21 Cap: Polyethlene UL Listed MH10206 I A0084 All Metal Pressure Vacuum Vent The Emco Wheaton A0084 is an internal pressure vacuum valve that restricts vapor escape 1r1r 1 during product drops. The body and cap are anodized aluminum for corrosion -free service. I Model No. Inlet Pressure Setting Vacuum Setting Weight 5.6 ' A0084.014 2" BSP 13.86 "H20 (8.00oz.) 0.B "H20 0.50oz. 2.0 lb. i % e -' I A0084 -0I5 2" BSP 13.86 " 0 (8.00oz.) 3.0 "H20 1.88oz. 2,0 lb. A0084 038 2" 3.00 "1420 l .73oz 2 8.0"H 0 5.0Ooz. 2.0 lb. A0084 -1 2" Clamp On 3.00"H20 1.73oz. 8.0"H20 r_e - H2O 5.00oz. 2.0 lb. ��-' 2 A0084 -105 2" Clamp On 2.00" H2O 1.14oz. 0.8" H2O 0.50oz.) 2.0 lb. Material 3.1 A0084 -200 2" 2.00 "H20 (l.l4oz ) 3.0 "H20 I. :. :oz.) 2.0 lb. Body: Aluminum I A0084-201 2" Clamp On 2.00 "H20 (1.14oz.) 3.0 H20 I.88oz.) 2.0 lb. Seal; Viton� A0084 -204 2" 1386 "H20 (B.DOoz) 0.8 "H20 O.SOoz.) 2.0 lb. Cap: Aluminum A0084 -209 2" Clamp On 13.86 "H20 (8.00oz.) 0.8"H20 0.50oz.) 2.0 lb. A0084 -215 2" Clamp On 13.86 "H20 (8.00oz.) 3.0 "H20 1.88oz.) 2.0 lb. ff A4103 pward "V" Vent I e mco Wheaton A4103 Upward "V" Vent utilizes a straight -up "V" design to rapidly disperse vapors. Slip -on style vent attaches to the pi,- with three _ rews for easy ,�,. installation. Screen can be easi remove. or c eaning. Designed in accordance with -,..1 I NFPA 30 and UL listed. 5.0" Model No Inlet Material Weight A B • E j; j A4I03 -002 I 1.5" & 2" I Polyethylene I 0.7 lbs. I 5 „ } S.9•• • UL Listed MH 10246 I -1E S.9 "-! I A0785 Downward Mushroom Vent The Emco Wheaton A0785 Downward Mushroom Vent is designed for downward venting of stor- age tanks. The 30 mesh stainless steel screen can be easily removed for cleaning. The A0785 threads onto either 1.5 or 2.0 inch vent lines. Clear coated aluminum for corrosion -free service. Medal No. Inlet Material Weight 2.5 :iiii I A0785 -001 LS" & 2" Female Aluminum 1.0 lbs. '41-4 A0785 -101 1.5" & 2" Female BSP Aluminum 1.0 lbs. I 1 58 Emco Wheaton Retail ■ 2300 Industrial Park Drive • Wilson, NC 27893 • 252 - 243 -0150 I Product Selection Guide The first consideration is the type of liquid, temperature and pressure to which the switch will be subjected. Madison III manufactures liquid level switches in various styles, in a ��.:E� ® t C� US g variety of materials, to cover a broad range of conditions. II Following are some basic recommendations for selecting See Approvals pages in Reference Section III the proper liquid level switch material for your application. I Application I For high- temperature (to 200 °C), high - pressure (to 300 PSIG) and corrosive conditions. Commonly used in food processing, medical, heating, and cooling equipment. o ffi . ' For acidic conditions, such as found in electroplating and metal X cleaning. Another choice for lower-temperature (to 105°C) food f processing applications (Madison Company uses only polypropylene that is FDA - approved for food contact). Also a good choice for general- purpose applications in commercial or consumer appliances and equipment. Available in white and other colors. I The selection for petroleum -based liquids, such as lubricating oils, { gasoline and diesel fuels. Widely used in storage tanks of vehicles, generators, transmissions and hydraulic systems. Other uses are in lubrication, recovery, refining and fuel processing equipment. Please note: PBT is not suitable for use in water above 65 °C. y ar Chemical- and solvent- resistant properties make this material a problem solver for many applications. Its high - purity nature is ideal for food handling and sensitive laboratory or test equipment. I Once a suitable material has been selected, the type of switch and configuration are the next considerations. Madison Company stocks a full line of standard products that can meet the requirements of many applications. For specific designs, Madison can custom - build, to order, switches with an infinite number of variations and options. Please utilize our M & MT Series II single -level specification sheet which, when completed, will allow our engineering department to better meet your needs. • • • ' Sensor solutions for today and the future TM is o T I 0 0 1 Madison Company 800 - 466 -5383 I 27 Business Park Drive, Branford, CT 06405 • 203 - 488 -4477 • Fax: 203 - 481 -5036 �� •; www.madisonco.com • E -mail: info @madisonco.com I © Copyright Madison Company - 2/03 I ' n"r■ -1 o M Series Stainless Steel Liquid Level Switches I Full -size Switches s= --- MODEL With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** NO. SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M5600 MS5600 1 316SS 316SS 200' 200 0.55 60 22 ga. Teflon 24" 1/4" NPT A,B,C,D,E,I I M5600 -SPDT MS5600 -SPDT 1 316SS 316SS 200' 200 0.55 25* 22 ga. Teflon 24" 1/4" NPT A,B,C,D,I M5601 MS5601 1 316SS 316SS 200° 200 0.55 100 22 ga. Teflon 24" 1/4" NPT A,B,C,D M5917 MS5917 1 316SS 316SS 250° 200 0.55 60 18 ga. UUCSA appr. 1/4" NPT A,B,C,D I M4600 MS4600 2 Buna -N 316SS 105° 150 0.45 60 22 ga. Teflon 24" 1/4" NPT A,B,C M4600 -SPDT MS4600 -SPDT 2 Buna -N 316SS 105° 150 0.45 25* 22 ga. Teflon 24" 1/4" NPT A,B,C I M4601 MS4601 2 Buna -N 316SS 105° 150 0.45 100 22 ga. Teflon 24" 1/4" NPT A,B,C M8600 MS8600 2 PP 316SS 105° 100 0.75 60 22 ga. Teflon 24" 1/4" NPT A,B,C,D M8600 -SPDT MS8600 -SPDT 2 PP 316SS 105° 100 0.75 25* 22 ga. Teflon 24" 1/4" NPT A,B,C,D M8601 MS8601 2 PP 316SS 105° 100 0.75 100 22 ga. Teflon 24" 1/4" NPT A,B,C,D M5600 -PR MS5600 -PR 3 316SS 316SS 200° 500 0.70 100 22 ga. Teflon 24" 1/4" NPT C,D,I I MSB5600 — 4 316SS 316SS 110° 85 0.55 60 Teflon Cable 6 ft. — I 18 AWG M3842 4 316SS 316SS 100° 30 0.64 25* Neoprene Cable 10 ft. * SPDT switch operation PP= Polypropylene I Miniature Switches e With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** MODEL SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M5000 MS5000 5 316SS 316SS 200` 300 0.70 30 22 ga. Teflon 24" 1/8" NPT A,B,C,D M4400 MS4400 6 Buna -N 316SS 105° 150 0.45 30 22 ga. Teflon 24" 1/8" NPT A,B,C I M8020 MS8020 6 PP 316SS 105' 100 0.80 30 22 ga. Teflon 24" 1/8" NPT A,B,C,D PP= Polypropylene Side - Mounted Switches fi With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** MODEL SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES APPROVALS I M5900" — 11 316SS 316SS 200° 300 0.60 30 22 ga. Teflon 24" A,B,C,D,E M5910* — 13 316SS 316SS 200° 300 0.60 30 22 ga. Teflon 24" A,B,C,D,E I M5920* = 12 316SS 316SS 200' 300 0.60 30 22 ga. Teflon 24" A,B,C,D,E,I M5970 14 316SS 316SS 200' 100 0.70 30 22 ga. Teflon 24" A,B,C,D M5010 MS5010 15 316SS 316SS 200° 300 0.70 30 22 ga. Teflon 24" A,B,C,D I "Available with extended stem length, see drawing No. 19. Consult factory for appropriate model number. SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD OUTER I MODEL SIIIELD NO MATL MATL (CELSIUS) PSIG SG VA WIRES THREAD M3827 -1 16 316SS 316SS 200' 50 0.60 30 22 ga. Teflon 24" 1/2 -13 Bulkhead M3827 -2 — 17 316SS 316SS 200° 50 0.60 30 22 ga. Teflon 24" 1/2 NPT I M3827 -3 — 18 316SS 316SS 200` 50 0.60 30 22 ga. Teflon 24" 1/8 NPT M3827 -1NO — — 316SS 316SS 200' 50 0.60 30 22 ga. Teflon 24" 1/2 -13 Bulkhead I M3827 -2NO — — 316SS 316SS 200' 50 0.60 30 22 ga. Teflon 24" 1/2 NPT M3827 -3N0 316SS 316SS 200° 50 0.60 30 22 ga. Teflon 24" 1/8 NPT 1 Madison Company • (203) 488 - 4477 • Fax (203) 481 - 5036 • E - mail: info @madisonco.com • www.madisonco.com ** Refer to Approvals pages in Reference Section © Copyright Madison Company — 11/03 I Y as TT5•1 M Series Stainless Steel Liquid Level Switches 1 Vertical Switches 1/4" NPT e 0 1/4" NPT 1/4" NPT 1 DWG , =, ,■ No. G II No.2 , ' O M DWG 3.38• No. 3 T 3.38" (85.8) T 3.38" (85.8) 2.63" 2^ (85.8) allk 2.63" _ 2' (66.8) (50.8) 2.63" (66.8) (50.6) 1 (66.8) - 41. I v vk 2.13 54.1 dia. max. k >i 1.50" (38.1) dia. max. (Polypro.) 2" dia. max. --_.-- j ( ) 2.38• dia. max 1.25" (31.75) dia. max. (Buna -N) (50.8 mm) A (60.4 mm) 2.05" (52.0) dia. max. Cutaway Showing Cutaway Showing Slosh Shield Operation Slosh Shield Operation 2.50" (63.5) Mounting by 1/8" NPT _ 1/8" NPT 1.75" Two .281" DWG DWG I (44.4) (7.1) dia. - No. 6 ,' g Holes 163' NO.S 1.63" II (41.4) ( 41.4 ) 2.25'• 225" 1° i, gni DWG (57 (30.2) (57 (25.4) 111 I No. + i I� pit L il 1.13 "-� �� 1� r >1 3.89" ( 1.90" dia. max. ( ) 1.50" dia. max. (98.8) Actua max (48.2 mm) (38.1 mm) i I_ Level 1.37" Cutaway Showing Cutaway Showing (34.7) Slosh Shield Operation Slosh Shield Operation I Side - Mounted Switches 2.875 "(73.025) E 4.50' (114.3) max. 0.250" 1!2" NPT - 1. 00" �- 4.50' (114.3) max. 1/2 NPT - - %1 (6.35) (25.4) { k 1/2 -13 1.00" nom. i - It = I1I1 L THD. ® �E� $ te. (25.4) 1 " NPT X` DWG No. 11 DWG No 12 Nut �- Washer Gasket DWG Consult No. 14 Outer Thread I Factory DWG No 19 for I� 4.50 (114.3) max. � ( Consult Factory) Available TYP• in• NPT Length 1.25" max. ^ r � VVV ^^] (lt �' HIM ��8 ! �I ( max. Actuation I s I H M � L 1 .5" max. Point )�_ Y _ (38 1) � ,!a" NPTa Extended Inner Thread Stem Length (Consult Factory) Consult Factory DWG No. 13 for Available Length c 6.25" (158.75) max. I 1 61 "� c 5.12" (130.05) 1 Bulkountihead ng � I� I Y I � � � � M C':II Irma-m,t...........iirr---- ill I 'f T 3/8-24 THD A � Bulkhead Bulkhead L' � DWG (7 ) 5.77" (146.56)- No. 16 (88.90) ry - - ", 3.50" 17: _ *111 Cutaway 1/2" NPT IIIII�II��: No - DWG `,,- ' :/ (25.4 Showin i _ I Slosh Shield 1.13 "a Operation (28.7) max. -=.- k-- I' 5.77" (146.56) - DWG 1 dia. max. 1/8" NPT i' i+I','IM DWG No. 15 (48.2 mm) No. 18 Madison Company • (203) 488 -4477 • Fax (203) 481 -5036 • E -mail: info @madisonco.com • www.madisonco.com © Copyright Madison Company - 11/03 M Series Plastic Liquid Level Switches 1 Full -size Switches :.= I MODEL With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** NO. SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M8800 MS8800 28 PP PP 105° 100 0.75 60 22 ga. MTW 24" 1/4" NPT A,B,C,D.I M8800 - SPDT MS8800 SPDT 28 PP PP 105° 100 0.75 25 ** 22 ga. Teflon 24" 1/4" NPT A,B,C,D M8801 MS8801 28 PP PP 105° 100 0.75 100 22 ga. MTW 24" 1/4" NPT A,B,C,D i M8800 - PR MS8800 - PR 28 PP PP 105° 100 0.75 100 22 ga. MTW 24" 1/4" NPT C,D M7800* MS7800* 28 Buna -N PBT 105° 150 0.45 60 22 ga. Teflon 24" 1/4" NPT A,B,C M7800 - SPDT* MS7800 - SPDT* 28 Buna -N PBT 105° 150 0.45 25 ** 22 ga. Teflon 24" 1/4" NPT A,B,C M7801* MS7801* 28 Buna -N PBT 105° 150 0.45 100 22 ga. Teflon 24" 1/4" NPT A,B,C M8060 - PR MS8060 - PR 28 PP CPVC 105° 100 0.75 100 22 ga. MTW 24" 1/4" NPT C M9800 MS9800 28 Kynar Kynar 105° 15 0.75 60 22 ga. Teflon 24" 1/4" NPT B,C,D MSB7800* 29 Buna -N PBT 105° 150 0.45 60 Nylon Cable 6 ft. MSB8800 - 29 PP PP 105' 100 0.75 60 PP Cable 6 ft. - - * Not for use in hot water at temperatures above 65°C ** SPDT switch operation PP= Polypropylene Miniature Switches i With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD aria' MODEL SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M8000 MS8000 30 PP PP 105' 100 0.80 30 22 ga. MTW 24" 1/8" NPT A,B,C,D M4008 MS4008 30 Buna -N PP 105° 150 0.45 30 22 qa. MTW 24" 1/8" NPT A,B,C M7000* MS7000* 30 Buna -N PBT 105° 150 0.45 30 22 ga. Teflon 24" 1/8" NPT A,B,C — M9000 MS9000 30 Kynar Kynar 105' 15 0.85 30 22 ga. Teflon 24" 1/8" NPT A,B,C,D * Not for use in hot water at temperatures above 65 °C PP= Polypropylene I Side- Mounted Switches 7 MODEL With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** r NO. SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES APPROVALS E M8700 M8705 32 PP PP _ 105' 100 mm 1 0.60 30 22 ga. MTW 24 A,B '+, I M8725 MS8725 33 PP PP 105` 100 0.60 30 22 ga. MTW 24" A,B,C,D M8740 34 PP PP 105' 100 0.60 30 22 ga. Teflon 24" A,B,C,D M8750 M8755 35 PP PP 105' 100 0.60 30 22 ga. MTW 24" A,B,C,D I M8790 - 36 PP PP 105° 100 0.60 30 22 ga. MTW 24" A,B,C,D M7700* M7705* 32 PBT PBT 150° 100 0.70 30 22 ga. Teflon 24" A,B,C i M7725* MS7725* 33 PBT PBT 150° 100 0.70 30 22 ga. Teflon 24" A,B,C M7740* 34 PBT PBT 150° 100 0.70 30 22 ga. Teflon 24" A,B,C M7750* M7755* 35 PBT PBT 150' 100 0 30 22 ga. Teflon 24" A,B,C III M7790* - 36 PBT PBT 150° 100 0.70 30 22 ga. Teflon 24" A,B,C M9700 M9705 32 Kynar Kynar 105` 100 0.93 30 22 ga. Teflon 24" A,B,C,D * Not for use in hot water at temperatures above 65 °C PP= Polypropylene i Madison Company • (203) 488 -4477 • Fax (203) 481 -5036 • E -mail: info @madisonco.com • www.madisonco.com ** * Refer to Approvals pages in Reference Section © Copyr ght Madison Company - 11/03 s • • M Series Plastic Liquid Level Switches I Subminiature Switches -, , � v I With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** MODEL SHIELD NO. MAIL MAIL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M3326 - 31a PP PP 105° 50 0.85 15 22 ga. Teflon 24" 3/8 -16 A,B,C I M3326-NO 31a PP PP 105° 50 0.85 15 22 ga. Teflon 24" 3/8 -16 A,B,C M3638 - 31b PP PP 105° 50 0.85 15 22 ga. Teflon 24" 1/8" NPT - II M3638 -NO 31b PP PP 105° 50 0.85 15 22 ga. Teflon 24" 1/8" NPT P P= Polypropylene I DWG No. 28 2.50" x (63.5) > Mounting b 1/4 "NPT e 9 Y DWG No. 30 1.75" Two .281" ,�' I (44.4) (7.1) dia. 1rs NPT T 1 Holes - � � 3.38" 11 Ill 1.63" ,, (85.6) I I (41.4) T 2.63" F t 2.25" 1' I (66.8) (50.8) J ■ 1 1 i DWG (57.1) (25.4) _ No.29 k 1" I_ < s (98.8) (25.4) 1 .50" dia. max. I/ 1.50" (38.1) dia. max. (Polypro.) I 2" dia. max. Actuation (38.1 mm) 1.25" (31.75) dia. max. (Buna-N) (50.8 mm) i Level 1.37" (34.7) Cutaway Showing Cutaway Showing Slosh Shield Operation Slosh Shield Operation I 1/2" NPT 2.75" (69.8) max. -) 1/2" NPT I< -2.75" (69.8) max. I DWG No. 31a Ni -L I \ 3/8-16 THD ° `o Ringer = DWG No. 32 DWG 1s5" No. 33 s3" T (47) (16.0) 1.25" �I (31 L 7) yl l y 3/4 -20 THD 1/2" NPT 2.75" (69.8) max. s .58" < 4.30" (109.2) s .� (14.7) =oo ��C�6�1••:� : ) 1 */ DWG No. 31b DWG 7/8 -14 THD It 3.31" (84.0) s No 35 Il 1/8" NPT DWG - No. 34 1.68" .63" (42.6) I _ (1 t I - IF 2.84" (73.1 mm) max.�l (31 -731.7 ) < 4.02" (102.1) lir (14.7) 5/8 -11 THD I< 2.84 " (72.t) - )I ,` 1" NPT DWG i No. 36 Cutaway Showing Slosh Shield Operation Madison Company • (203) 488 -4477 • Fax (203) 481 -5036 • E -mail: info @madisonco.com • www.madisonco.com ** Refer to Approvals pages in Reference Section © Copyright Madison Company - 11/03 • • • M Series Brass Liquid Level Switches I Full -size Switches .a. I MODEL With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** NO. SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M4300 MS4300 21 Buna -N Brass 105` 150 0.45 60 22 ga. MTW 24" 1/4" NPT A,B,C M4300 SPDT MS4300 -SPDT 21 Buna-N Brass 105° 150 0.45 25* 22 ga. Teflon 24" 1/4" NPT A,B,C M4301 MS4301 21 Buna -N Brass 105° 150 0.45 100 22 ga. MTW 24" 1/4" NPT A,B,C I M5400 MS5400 21 316SS Brass 200° 200 0.55 60 22 ga. Teflon 24" 1/4" NPT A,B,C M5400 SPDT MS5400 -SPDT 21 316SS Brass 200° 200 0.55 25* 22 ga. Teflon 24" 1/4" NPT A,B,C M5401 MS5401 21 316SS Brass 200° 200 0.55 100 22 ga. Teflon 24" 1/4" NPT A,B,C M8400 MS8400 21 PP Brass 105` 100 0.75 60 22 ga. MTW 24" 1/4" NPT A,B,C M8400 -SPDT MS8400 -SPDT 21 PP Brass 105° 100 0.75 25' 22 ga. Teflon 24" 1/4" NPT A,B,C M8401 MS8401 21 PP Brass 105° 100 0.75 100 22 ga. MTW 24" 1/4" NPT A,B,C ' SPDT switch operation PP= Polypro 1 Miniature Switches SFr, „_ r With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** MODEL SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS M4500 MS4500 22 Buna -N Brass 200' 300 0.45 30 22 ga. Teflon 24” 1/8" NPT A,B,C M5040 MS5040 22 316SS Brass 105° 150 0.70 30 22 ga. Teflon 24" 1/8" NPT A,B,C I M8040 MS8040 22 PP Brass 105' 100 0.80 30 22 ga. Teflon 24" 1/8" NPT A,B,C PP= Polypropylene Side- Mounted Switches R -, : ,` With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD ** I MODEL SHIELD NO. MATL MATL (CELSIUS) PSIG SG VA WIRES APPROVALS M4010 MS4010 23 Buna -N Brass 105` 100 0.45 30 22 ga. Teflon 24" A,B,C I DWG No. 21 DWG No. 22 DWG No. 23 1 1/4" NPT .61 "1I e = 1/8' NPT e ( 8) ■ ■ ■ • , 1 ' i " Bulkhead rm. �� ■�■ � 1i, • ,.� h J Mounting . • ,' 1.63" jui 3/8 -24 THD 3.38° (41.4) i (85.8) T 2.25' 1" (s7 (2s.4) �756� � �� 63" W i Mil (661.8) (50.8) 1 k--1"—>1 k I (25.4) 1.50' dia. max. (38.1 mm) 14- 1' ->1 If -�I �� (2.4) max. >1 1.50" (38.1) dia. max. (Potypro.) 2" dia. max. Cutaway Showing 1.25" (31.751 dia. max. (Buna -N) (50.8 mm) Slosh Shield Operation 1.50" dia. max. (38.1 mm) I Cutaway Showing Slosh Shield Operation Cutaway Showing Slosh Shield Operation I Madison Company • (203) 488 -4477 • Fax (203) 481 -5036 • E -mail: info @madisonco.com • www.madisonco.com ** Refer to Approvals pages in Reference Section © Copyright Madison Company - 11/03 Audible Alarm Controls I LC 1000 I The LC 1000 series alarm consoles = are designed for use with any tank mounted sensing device that trans - I mits an alarm condition by opening or closing switch contacts. While the controls are usable with a variety of field sensors, the LC's are optimized I for level control. They assure com- plete safety and minimum installation cost by requiring only low current, I intrinsically safe wiring between con- sole and tank switch. Housed in a water tight enclosure, the solid state circuitry provides from I one (1) to four (4) alarm channels for monitoring up to four independent sensing points. Bright incandescent alarm lights and a loud sounding horn I warn of alarm conditions. Dry con- tacts are provided for controlling your external devices such as pumps, valves, or remote alarm stations. I Features I Consoles can monitor multiple tanks High and low level warning lights 1 Audible alarm with reset button Multiple switches Push button test Meets Overfill Alarm Requirements I Intrinsically safe operation of tank mounted sensors i Operation e e e Each alarm channel transmits a 12 VDC signal to a tank mounted level e e I switch. When the switch senses a level alarm condition, the switch transfers and the LC 1000 circuit energizes the audible horn and in- dicator light. The light will remain on after silencing the horn by pressing the reset button. At any time, an operator may test the alarm circuit by A.• : „, i pressing the test button. File No. 1 Q3A4.AX �' �' i APPROVED • 0. . . . . .°p +o ° 1/Ill � Typical Application Yp pp Audible Alarm Controls Dimensions 1 -POINT 3- POINT- II Specifications C2 1 Power Input 0 ♦ o o . + 120 VAC ± 10 %, 60 Hz I Fuse — .10 AMP, AG -SLO BLO al, 800 800 �, Power to Field Sensor - �, 8.75 6.00 ■ Low electrical energy; 12 VDC at 15mA — �- -� 2 pro by trol e 0 0 switch vided Safe for con Class unit I D ivision ach 1 G roups sensor A, 0 0 + B, C, D; Class II Division 1, Groups E, G. Cif -' I Control Relay Output 4.00 � BO TTO M OF CASE -- 10.00_ Dry switch contact — SPDT per point, rated 3 1 AMPS at 120 VAC; selectable either normally 6.00 2 HotE S FOR - open or normally closed.i12 CNDUtT H UBS 10 I Response Time WARNING LIGHT p , � AVAILABLE FOR Typically 1/2 second. Automatic horn silence , � HIGH oRLoIN option, adjustable 30 seconds to 3 minutes. 0.313 P adjustable FUNCTION ii MTG HOLES, � Indicators /Controls Y ANNUNCIATOR Red light indicates alarm condition Horn signals audible alarm — 85dB min. :� ANNUNCIATOR .• 111 PNEUMERCATOR Reset button silences alarm `' SILENCE SWITCH " NAMEPLATE ' Test button tests alarm circuits �' ' - CIRCUIT. TEST ��E� ow) SWITCH: . Temperature 0 Q • • - 40 °Fto +160 °F(- 40 °Cto +71 °C) Enclosure l¢ .2 po1NT. BOTrOM OF CASE; 4 t'biNt NEMA 4- weatherproof standard 4 HOLES FOR 1/2" CONDUIT HUBS Installation Wall mount standard DIMENSIONS ARE IN INCHES 1 Weight OVERALL DEPTH = 4. INCHES 6 lbs. (2.7 kg.) approx. — small case 11 lbs. (5 kg.) approx. — large case I Sensor Cable Sample Specifications Standard 2 conductor #18AWG Provide and install for each tank A Up to 5000 feet (by customer) (high /low) level /overfill prevention alarm / control console. Console should display a visual indication Old Part of alarm condition and include an audible alarm horn with reset button. Visual Model Description Number indication should remain on until alarm condition is corrected. A test button on the alarm console should be provided to function test audible and visual alarm LC1001 Single Point LC1SA circuits. The console should provide a SPDT switch output, rated 3 AMPS at I LC1002 Two Points LC2SA 120 VAC for controlling external devices. Electrical circuitry to tank mounted LC1003 Three Points LC3SA process sensors should be listed intrinsically safe for hazardous areas. The LC1004 Four Points LC4SA sensor wiring must be run in separate conduit containing no line voltage. I Specifications subject to change without notice. Alarm console should consist of solid state electronic circuitry operated from ® 120 VAC power, housed in a weatherproof enclosure, model File No. 1Q3A4.AX (see model number table) manufactured by the Pneumercator Co., APPROVED Farmingdale, NY 11735. Distributed by: I /I I II P NE U MERC AT0R PNEUMERCATOR COMPANY, INC. i 120 Finn Court, Farmingdale, NY 11735 (631) 293 -8450 FAX (631) 293 -8533 http: / /www.pneumercator.com B- LC1000 Printed in U.S.A. 10/03 ,--tv,,,,,,,,v,4,0„,-,,„ ' � • • 1k6. 317 S eries "."----., ,, ,i,e C , --Y , , , , .,,,, ,,,, ? 4, ,, . DESCRIPTION I Morrison Spill Containers contain any spills that occur at the fill point on Aboveground Storage Tanks. The Fig. 517 has a hinged � " cover that is lockable with a #3 Masterlock. It is of steel I ' „ I' construction and powder coated white inside and out. The Fig. y e s � - ` 518 Spill Container has a hinged cover that is lockable with a #1 �� .1- Masterlock. It has a push type drain with a fluoroelastomer o -ring. It is of steel construction and powder coated white inside and out. � . F 9 III SPECIFICATION / DETAIL OPTIONS I A - Capacity: Gallons I.D. NUMBER A B C D E F 0 H I J 517 - -0100 AC 3.5 M 2 N N 8.13 17.25 9 13.14 Yes B- Mounting Connection: Male (M), Female (F) 517---0200 AC 3.5 M 4 N N 8.63 17.25 9 13.14 Yes I C -Size: NPT threads 517F -0100 AC 3.5 F 2 N N 8 17.25 10.5 13.14 Yes D- Drain: Yes /No 517F-0200 AC 3.5 F 4 N N 10.13 17.25 10.5 13.14 Yes E- Screen: Yes /No 517F000100 AC 3.5 F 2 N N 8 17.25 10.5 13.14 Yes F- Height: (Inches) 517W0 -0100 AC 3.5 M 2 N Y 8.13 17.25 11 13.14 Yes G -Width (inches) 517W0 -0200 AC 3.5 M 4 N Y 8.64 17.25 11 13.14 Yes 518 -- -0100 AC 7.5 F 4 Y N 15.87 19.3 26 15.09 Yes III H- Shipping weight (lbs.) 518CC -0100 AC 7.5 F 4 Y N 15.87 19.3 26 15.09 Yes -Body Diameter 518M- -0100 AC 7.5 M 4 Y N 17.2 19.3 26 15.09 No J - ULC Listing: Yes (Y), No (N) 518M - -0200 AC 7.5 M 2 Y N 16.4 19.3 20 15.09 No I Body: Powder coated white Lid: Powder coated white I Hinge Bolt/Lock Nut: Zinc plated steel Fig. 518 Series Only: Drain Push Rod: Brass I Drain Nut: Brass Spring: Bronze 0 -ring: Flouroelastomer I I IL A Morrison B rs Po. P.O. Box 238 • Dubuque, Iowa 52004 -0238 563.583.5701 (tel) • 800.553.4840.563.583.5028 (fax) I MM t1 t 1855 www.m0rbros.com I I CALL US — TO SET THINGS RIGHT TYPE R J J EQ PH (323) 223 — 3882 CALIFORNIA PRE — APPROVED CALIFORNIA DYNAMICS CORP. FAX (323) 223 — 7941 ISOLATOR /RESTRAINT LOS ANGELES, CA. 90032 -3106 email: caldyn@earthlink.net PRE— APPROVAL OPA -0012 I FILE 298 9/30/04 DATE: I Attaching and Weight Transfer Bolt I VIBRATION ISOLATOR _ 3/4 -10 Steel compression springs isolate loads up to a 5880 lbs. per mount. Moderate spring deflections,. generally result in useage under medium through Neoprene " Upper Plate Attached Tube I high speed equipment such as generator sets, Cushions for horizontal pumps, air conditioning compressors, transformers, Motion Restraint boilers, chillers, etc. 6 I Oper. Height Approx. Base Plate EARTHQUAKE RESTRAINTS PP v \� Attached Post ��-. for Horizontal • Pre — Approval OPA -0012 has been granted is � � ' Motion Restraint alb by Californias Office of Statewide Health 9 Planning and Development (OSHPD). ■ v /rl , .'s , I PRE — APPROVED MAXIMUM W M ^_ S ALLOWABLE LOADS �16 L G Dia. Stud for vertical 4 Holes HORIZONTAL 3570 Lbs. Motion Restraint I VERTICAL 6780 Lbs. Rubber Pad Cushion 4 Sizes of between horizontal Broad Base Plate Restraining Elements for proper I VIBRATION ISOLATION RATINGS 4 Anchor Spacing Type SIZE Max. Load Max. Defl. Spring Rate (Ibs) (in) (Ibs /in) I RJJEQ A, B or C 158 1 .13 140 RJJEQ A, B or C 212 1.13 188 RJJEQ A, B or C 240 2. 30 104 Size A B C D I RJJEQ A, B or C 310 2 .00 155 RJJEQ A, B or C 374 1 .1 340 L 10 10 12 12 RJJEQ A, B or C 402 1 . 70 236 RJJEQ A, B or C 488 1 . 13 432 S 8Y2 83(2 10 10 I RJJEQ A, B or C 592 1 .60 370 RJJEQ A, B or C 636 1.13 562 W 712 9 10) 12 RJJEQ A, B or C 790 1 . 80 440 I RJJEQ A, B or C 1022 1.50 682 M 6 7l� 9 10 RJJEQ A, B or C 1430 1 . 30 1100 RJJEQ A, B or C 1602 1 . 00 1602 G 5/8 / 7/8 7/8 RJJEQ A, B or C 2120 1 . 00 2120 I RJJEQ A, B or C 3040 3900 RJJEQ A, B or C 3920 78 5030 TYPICAL CALLOUTS RJJEQ D 1533 1.50 1023 I RJJEQ D 2145 1 .30 1650 Type Max. Load RJJEQ D 2403 1.13 2127 RJJEQ B 1022 RJJEQ D 3180 1 . 00 3180 Size RJJEQ D 4560 .78 5844 I RJJEQ D 5880 . 78 7569 it _ ti. TYPE RJJEQ � j, CALD N �' �� 0 `;'� C' ; Fixed Equip �" ' , 1 1, APPROVED ISOLATOR/RESTRAINT SOLATOR/RESTRr �d � � Equipment Anchorage CALIFORNIA DYNAMICS CORP. Office of Statewide Health Planning and Development W /CALIF. PRE - APPROVED LOS ANGELES, CA. 90032 - 3106 4.. • - '. "e • OPA -.0012 SEISMIC PROTECTION A OPA - 0012 PH (323) 223 - 3882 1� � �: ri on FAX (323) 223 - 7941 . �$> =''J 9 ! FILE 297 9/17/04 II, email: caldyn @earthlink.net r` ' '° lr Thursday, September 30, 2004 C f r :._.. 1 -k "" Valid for 3 Years Maximum "" INTERACTION CURVE 1 7- = 8780 Lbs. ' hn D. Gillengerten , 916)654 -3547 OlzOfESS /04,4` Calculated <-.- yO lM,4 ( e∎ g Up /Down and Horizontal values, plotted as a point, must be c.. ` 1 ) ttl 5 Located beneath this line._ - NO 7' rn NOTICE ter f CO 7835 - p /Down =' 297A File page describing * 1 3 =t PRE-APPROVAL USE: k= =i 3570 Lbs. tf . C1V1V \ e2° • 2 = is i ncluded in N. Q� I _= 1 -I 45' OPA - 0012 PRE-APPROVAL F OF CA► 1 3570 Lbs. ALLOWABLE STRESS DESIGN 0 111111l0'IIIIII;IIII 1111 li:ililillNlililitinlillliill •l!■II!il I 1 2 3 4 5 6 7 = ap Ca 1 p tl X Horizontal F = H p ( ) + 3 h, W p L -__— Where : i I - 0 S ?LAN a = 2.5 (Isolated), R = 1.5 (Isolated), Ip = 1.5 (Hospital) I Except that: 0 Fp shall not be less than 0.7C I p Wp and need not be more than 4C I p Wp r and Fp = Fps 1.4 (1612.3.1, 2001 CBC) • I 0) ; NOTES , i i -a , - I 1.) Design of anchorage to Structure by the structural - - - - 1 engineer of Record. • 2.) Fp for shallow or Expansion anchors shall be O! ; is � increased by factor of 1.3 per 2001 CBC Table I M 16A -0, Footnote 14 - - -4y 3.) RJJEQ Maximum clearance not greater than 1/4 inch _G Dia. Design force may be taken as F -0 7% , 4 holes P I 3. 4' Dia. Equipment Attach & Load— Steel Washer LI . _i 5 x 6h Transfer Bolt — and Rubber , __ , Top Plate Grommet All dimensions in inches. __ -- Size A i B; C D la - F I L 10 I 10 ' 12 12 $ I 4 Approx. 6 < f S 8 j 8'2 10 10 _ W 7? 9 , 10?� 12 a in i `- • m t ' .41 L M s 7.� s 10 ■ G 58 i 3 7 7 II Neoprene Pad ;; ;.._v ---4- t ay % t 2 1' • 4 ELEVATIONS T IORRISON OVERFILL PREVENTION VALVE • SPECIFICATION SHEET • FIG.9095A SERIES I DESCRIPTION % The 9095A AST Overfill Prevention Valve is installed at the fill port of an I boveground storage tank. Used in a tight fill application, the valve termi- �. ates flow of product when the liquid level reaches a preset warning level (90 -95% full). The valve is installed on a standard N.P.T. male connection U hen used with the quick disconnect or female adaptor. The 2" valve can be sed in conjunction with the Morrison Fig. 518 line of AST Spill Containers for added spill protection. When installed to manufacturers requirements the orrison Fig. 9095A Overfill Prevention Valve can eliminate environmentally azardous spills. All models are supplied with an adaptor to mount to F orrison Fig. 419 aluminum drop tubes. ULC Listed. SHOWN WITH SHOWN WITH SHOWN WITH STANDARD QUICK FEMALE his valve complies with the following codes: ADAPTOR DISCONNECT ADAPTOR FPA 30, 30A, UFC, BOCA, SBCCI /SFC, and PEI RP2000 9095A - 0200 AV or ADAPTOR 9095A - 3200 AV or AV 9095A -0500 AV or 9095A -3300 AV Product Warnings and Cautions 9095A -0600 AV ilt PSI & 5 GPM is the minimum flow requirement for valve operation at the following aximum viscosities (in centistokes): 2" Valve -150 3" Valve -60. Adaptor (B) • A tight fill is required for the valve to operate. Do not substitute any other fill \ Nipple daptors for the special adaptor supplied. t i t The valve should be properly inspected before installation to insure the unit Body Size (A) as not damaged during the delivery process. 1 , Ir • Use caution during installation to protect float devices and their linkage. I D AMIN amage to the parts may cause the valve to function improperly. Linkage The valve must be used with clean product. Debris from products such as Collar I i contaminated waste oil may cause the valve to function improperly. J I Consult Morrison Bros. Co. for product compatibility with the valve. f { The 3" valve can be used w /6" Sch. 40 or 80 pipe. • The 2" valve can be only be used with Sch. 40 pipe. ILL Floats These valves are rated for a maximum pressure of 100 PSI 3 Gas (C) Failure to follow any or all of the above may warnings render the valve non- g y + 4 Diesel (D) nctional and could result in a hazardous product spill, which may result in ersonal injury, property damage, fire, explosion, or environmental contamination. Collar SPECIFICATION /DETAIL OPTIONS ' IL —Body Size: 2" N.P.T. (2 "), 3" N.P.T. (3 ") Drop Tub (HT.) Adaptor : Adaptor (For Morrison Fig 419 1 2" x 4" Standard 2" Male Disconnect x 4" Female —(2S) DropTube) I 2" Quick Disconnect Adaptor —(2X) 2" x 2" x 4" Female Ductile Iron Adaptor —(2D) ' 3" x 4" Standard 3" Male Disconnect x 4" Female —(3S4) I.D. NUMBER A B C D HT. WT. 3" x 4" Standard 3" Female x 4" Female With Line Purge —(3F) 1 9095A-0200 AV 2" 2S 11 12 19.25 14.1 I 3" x 6" Standard 3" Male Disconnect x 6" Female —(3S) 9095A -3200 AV 2" 2D 11 12 19.25 14.1 3" Quick Disconnect Adaptor —(3X) 9095A -0500 AV 2" 2X 11 12 19.25 12.6 3" x 3" x 6" Female Ductile Iron Adaptor —(3D) 9095A -0300 AV 3" 3S 13.56 13.75 19.56 29 Gasoline Shutoff Height From Top of Valve (Inches) — Diesel Shutoff Height From Top of Valve (Inches) 9095A -0600 AV 3" 3X 13.56 13.75 19.56 26 HT.— Height: Dimension from base to top of valve (Inches) 9095A -3300 AV 3" 3D 13.56 13.75 19.56 38 1l T.—Shippingweight(lbs) 9095A-4000 AV 2" 3S4 11.67 12.67 19.9 9095A -4200 AV 2" 3F 11.67 12.67 19.9 Body: Anodized Aluminum Internal Components: Brass /Stainless Steel inkage: Stainless Steel Floats: Closed Cell Buna -N Series 9095A Overfill Prevention Valves are ULC Listed and Approved by the NYC Fire Department (Certificate of Approval #5028) ('� V,Nr11W l I Bros. ros• Co. 325 East 24th Street Ph: 800.553.4840 _ PE Established 1855 Dubuque, Iowa 52001 Fax: 563.583.5028 ? rte , I I o p ROCHESTER -.-;-'. GAUGES INC 5 * Magnetic 8600 Liquid-Level Gauges Series I ISO 9001:2008 CERTIFIED I Application •4 4 The 8600 Series Senior spiral gauges are designed for use in measuring liquid levels in hydraulic, lubricating or fuel-oil storage tanks, and gasoline and diesel fuel levels in stationary, standby and eink illa 111 mobile generators. The 8600 Series is not recommended for off-road equipment. 1111 General Information & Features ma II The 8640 spiral gauge incorporates a strong Alnico magnet capable of driving a Twin Site sender which provides a direct, fractional reading and also sends an electrical signal to a remote receiver. II 101 PI*, I The 8660 spiral gauge is supplied with an easy to read, side-view fractional dial. The model 8680 I spiral gauge is equipped with a standard top reading fractional dial ( All 8600 Series spiral gauges have a 1 ir MNPT tank connection and are suitable far tank pressures I up to 25 psig maximum. They are designed for top mounting in tanks up to 36" deep and some mod- els rot are UL listed for flammable liquids. Mak N 4 4 I 1 t lift • PI OM i 11 111.11 I 10. RI I C) 1 1 1 4 -', jlt-' ,, z . I li in I Model # Sender or Dial Type 8640 Senior TwinSiterm Sender in choice of 0-30, 0-90, or 240-30 Ohm ranges. Specify your preference when ordering. I 8660 #5025800570 Senior r side-reading fractional dial. 8680 #5844801793 Senior ' direct-reading fractional dial. 1 0112 9110 See reverse stele for dimensional data, materials of construction, performance, and advice on how to order. I The Measure of Excellence I III 8600 Series Magnetic Liquid-Level Gauges (METRIC' I Senior Twin Site Sender (Specify ohm range) Senior Side-Reading Dial 1 xe 0. ,- ---- =1 M 1)\--\\ :IA If. 2%. ELM, 1 58, 7 1 '.. ' 111) . 58, 71 ---- ..+•,* 1 --- so ' 4*4 1 - 4 1 1 r 1 (4 1 Standard Construction I u _ Senior Dial - Tr lr I hIPT a p1, 71 , t_ .,--- ---, ( \) 211.' OUI. 7 1 I) to . . , I \ ‘/ to t 3‘4621 Lr--1 dePitrc*erdnJ i ''....i54.7/.: I General Specifications* Materials of Construction * Mounting Head I Designed for top-mounting only Die-cast zinc. Repeatability Guide Rod Repeatability depends on proper gauge sizing & tank con- Zinc-plated steel, brass optional at extra cost. figuration. Normally, standard dials are ±7%; side-reading Centershaft I dials are t8W, & TwinSite senders are ±12%. Vibration im- Brass. proves repeatability. Tie Plate, Guide 8 Bearing Pin Temperature Stainless steel I Standard operating range is -40°F to 158°F, -40C to 70C. Pleat Humidity Nitrite rubber. Exposed portion should be painted for marine applications, D Mag i less dial. Alnico. Shock Standard Dial Shorter sizes are suitable for some mobile, off-road application. Polycarbonat, hermetically sealed. Vibration Side-View Dial I Shorter sizes are suitable for some mobile, off-road application. Aluminum with polycarbonate crystal, hermetically sealed. Power TwinSite Sender 0.5 watts maximum for TwinSite versions. Polyamide. I I Tank Pressure . MANI* and specticabons are sibisct to Change nythout mitre. • 0 to 25 psig (0- 1, 7 Bar] maximum. Pressure ratings subject E change due toiemperature and olher envuennisnial consolerabons Approval I Direct indicating gauge. Available UL listed for flammable liquids. Some models UL recognized for marine service. When ordering, specify: 1. Gauge model number. 2. Tank height. I 3.0hm range on TwinSite versions. 4. Riser height, if any. 5. Any special requirements. I orizotro • op ROCHESTER The Measure of Excellence II m w GAUGES,INC. 11616 Harry HineS Blvd. • P.O. Box 29242 • DaIas, TX 75729 • (972) 241-2161 • FAX (972)620-1403 Wobsite http://www.rochestergauges.com • E-mail info@rochestergauges.com