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1.0-MG Reservoir - Seismic Cable SEISM IC, CABLE 1. 0 MG RESERVOIR DYK PRESTRESSED TANKS TIGARD WATER DISTRICT Phone:44"191 Area Code 619 Ve Office: 1214 Pioneer Way DATE: 4/2/90 TIGARD OREGON x Mailing Address:P.O.Box 898 N EI Cajon,California 92022-0898 As per drawing number 11 of the Owner's Drawings, there will be 35 sets of seismic cables in each direction. Each set will consist of 4 - 3/811 A galvanized strands. The seismic cable strand will conform to Section 03230. 02 .A of the Owner's Specifications. Diameter and tolerance = 0. 37511 + . 031311 Nominal steel area = 0. 089 square inches Breaking strength = 21, 400 lbs. minimum Yield strength @ 1% extension = 16, 000 lbs. minimum Elongation in 24 inches = 4 .5% minimum Weight of zinc coating = 0. 85 oz./sq. ft. minimum Cutting Length: = 91 -2111 Neoprene sleeve material = Rubatex R423N or Rubatex R431N Neoprene sleeve length = 1411 Total number of strands to be cut = 280 each 9 '-211 long -S.C. 1- SEISMIC CABLE1.0 MG RESERVOIR DYK PRESTRESSED TANKS Phone:440-8181 Area Code 619 TIGARD WATER DISTRICT DYN Mailing Address:P.O.Box 696 Office: 1214 Pioneer way SATE: 4/2/90 TIGARD, OREGON NCORPORATED El Cajon,California 92022-0695 3/8" -T 3/8" 1.5" 3/8"0 galvanized strand (typ.) 9m 4 2,5" RUBATEX R431 or R423N 1" 3 at �8-' �1 1" (use two pieces glued together with RUBATEX glue) L 4-5/8- SECTION OF SEISMIC CABLE SET 3/8"0 gals. strand RUBATEX R431N or R423N (4 strands per set) 4-5/8- 45* (typ.) 4'-0" 14" 4'-0- PLAN OF SEISMIC CABLE SET (35 sets in each direction. 70 sets total) —S.C. 2— VERT CAL RESTRESSING 1. 0 MG RESERVOIR DYK PRESTRESSED TANKS TIGARD WATER DISTRICT Phone:440-8181 Area Code 619 D Office: 1214 Pioneer Way DATE: 4/2/90 TIGARD, OREGON Mallinp Address:P.O.Box 696 N C D R PO R,T E D EI Cajon,California 92022-0696 Vertical Prestressing bars will conform to Section 03314 . 02 .0 of the Owner's Specifications. TENDONS: (1-1/4" J0 Galvanized Dywidag Threadbars) = 70 NUTS: 1-1/4" 0 zinc-plated Dywidag Nuts = 140 INITIAL FORCE AFTER LOCK-OFF: Before Wrapping = 56,800 lbs + 2800 lbs. After Wrapping & Shotcreting = 137 , 300 lbs + 2800 lbs. APPROXIMATE ELONGATION AFTER LOCK-OFF Before Wrapping = 0.45 inches After Wrapping & Shotcreting = 0. 63 inches Total = 1. 08 inches BEARING PLATE SIZE = 1.75" x 5" x 6" (top & bottom) THREADBAR LENGTH: Wall height = 25 ' - 0" (underside of 1/2" neoprene pad) Add or Subtract Top Top of plate from wall top : -6. 00" 1-1/4" 0 Dywidag nut : +2 . 67" Exposed Threadbar : +4 . 00" (±) Bottom Bottom of plate from foot. : -9 . 2511 1-1/4" 0 Dywidag nut : +2 . 67" Exposed Threadbar : +0. 41" (±) 241 - 6.5" ± 1/411 JIG LENGTH = Distance between anchor plates = 231 -5. 25" WALL BLOCKOUT = 5" x 5" x . 188" x 10" long steel tubing welded to top anchor plates (tubing to be galvanized after cutting) ROOF BLOCKOUT = 6" x 8" x . 188" x 8 . 0" long steel tubing with 2 - 1/2" x 4" long dowels welded to tubing (tubing to be galvanized after cutting) . DUCTING = 1. 25" pvc (class 160) GROUT = SPC Select Bond 4061 Epoxy _V.P. 1- CIRCULAR PRESTRESSING 1. 0 MG RESERVOIR DYK PRESTRESSED TANKS MISC. SPECIFICATIONS TIGARD WATER DISTRICT Phone:4046161 Area Code 619 Office: 1214 Pioneer Way DATE: 4/2/90 TIGARD OREGON DYN Mailing Address:P.O.Box 696 I N C O R R O R A T E D EI Cajon,California 920220696 Circumferential Prestressing strand will conform to Section 03314 . 02.A of the Owner's Specifications. STRAND SPECIFICATIONS Diameter and tolerance = 0. 375" ± . 0313" Nominal steel area = 0. 089 square inches Breaking strength = 21,400 lbs. minimum Yield strength @ 1% extension = 16, 000 lbs. minimum Elongation in 24 inches = 4 .5% minimum Weight of zinc coating = 0.85 oz ./ft. 2 minimum Nominal weight per 1000 feet = 303 lbs. approx. MISCELLANEOUS NOTES Tank outside diameter = 841- 0" Tank outside circumference = 263 .9 feet Tank wall thickness = 9 inches # wraps per 22, 000 ft. reel = 83 . 30 wraps 1 digit on wrapping machine = 0. 10 inches Tank wall height = 25 ' - 0" APPLIED WRAPPING FORCE = 15, 700 lbs. + 300 lbs. -C.P. 1- CIRCULAR PRESTRESSING 1.0 MG RESERVOIR DYK PRESTRESSED TANKS LOCK—OFFS & WRAPPING TIGARD WATER DISTRICT Phone:440-8181 Area Code 619 Office: 1214 Pioneer Way DATE: 4/2/90 TIGARD, OREGON DYE Mailing Address:P.O.Box e96 El Cajon,California 92022-0898 APPLIED FORCE = 15,700 lbs t 300 lbs Distance No. of wraps No. of wraps to bottom x required from anchor dial setting force diagram Top of Wail— -------------------- 23'-3.5" EE3 12.0" No Strand �� 36.0" 9 9x#40 9x#52 36.0" 7 12x#51 9x#40 36.0" 7 8x#33 3x#32 36.0" 7 15x#24 5x#16 36.0" 9 13x#15 36.0" 11 36.0" 15 0'—0" � 27.5" 18 T2p of Wall Footing————————— No Strand —C.P. 2— CIRCULAR PRESTRESSING 1.0 MG RESERVOIR DYK PRESTRESSED TANKS LOCK OFF DETAIL TIGARD WATER DISTRICT Phone:440-8181 Area Code 879 DATE: 4/2/90Office: 1214 Pioneer Way TIGARD, OREGON O J Mailing Address:P.O.Box 898 I N O R R O R T E D EI Cajon,California 92022-0898 level and smooth steel trowel finish (entire wall) g" 1/2" x 4" A -7 TS 3x3x3/16 nipple 0 12" T � 4 5" 0 3/8"0 bolt L j 3"I10.,1` 1/2- thick 111' plywood wall form SECTION A 0.5" -�{ 1.5" 1318" strand CCL anchor 0.5" I 2.5" 1/2" grout 4.5" tube PL 1/2x1 x3 B 1/2" grout hole x C SECTION C SECTION B access road loading shotcrete area i 7'-6" min. clearance anchor location smooth steel 8 5" trowel finish wall -�-- 6" minFrrin)----� ANCHOR LOCATION PLAN WALL ANCHOR PLACEMENT -C.P. 3- CIRCULAR PRESTRESSING 1.0 MG RESERVOIR DYK PRESTRESSED TANKS ENTER PIN e 619 TIGARD WATER DISTRICT oy� Office:41261481 PioneePhone: Area r Way DATE' 4/2/90 TIGARD, OREGON Mailing Address:P.O.Box e96 N C O R R O R A T E fl EI Capon,California 92022-0696 NOTE, 1" 0 bolts to be furnished by DYK through center of tank and to be Installed by Contractor. to towers I I I — tOD o roof-"sibb I I " s ELEVATION VIEW OF CENTER PIN tape pipe to bolt and tape exposed threads I � II 1 rvd center of tank I pv c pipe II 45' I I (typ.) I I / nail to III \ I � form III � I � \\ / plywood form PLAN VIEW OF A BOLT LAYOUT s — 1"0 bolts — -C.P. 4- C'RCULAR PRESTRESSING 1.0 MG RESERVOIR DYK PRESTRESSED TANKS FEEL HANDLING Phone:44P8181Area Code 619TIGARD WATER DISTRICT i1214 Pioneer WaySATE: 4/2/90 TIGARD, OREGON DYV Mailing Address:P.O.Box 896 i N C O R P O R A 1 E D EI Cajon,California 92022-0898 Reels of prestressing 2trand Due to the fact that many of our reels of strand have been damaged during the unloading and storage of the reels, the following steps should be performed to prevent damage from occuring: 1) The reels should be unloaded only in the manner Illustrated in the diagram below. 2) A spreader bar should be used in conjunction with a 4"0 pipe placed through the center arbor hole. 3) The reels should be stored in the some position as illustrated below. They should be placed on 4" x 4" timbers to keep them off the ground and should be covered with 2 layers of vlsqueen. 4) At no time should the reels be lifted or stored in their flat position. If for any reason the reels should be delivered on the trailers on their flat sides, they shall be carefully rolled over Into the position illustrated below before being lifted. spreader bar 4"0 pipe (x 5" 0 arbor 4.5't) reel of strand 39" f (weight= 48"0 f 7500 lbs.) SIDE VIEW FRONT VIEW -C.P. 5- SHOTCRETE 1. 0 MG RESERVOIR DYK PRESTRESSED TANKS SPECIFICATIONS TIGARD WATER DISTRICT BYX Phone:440-11181 Area Code 619 DTE: 4/2/90 Office: 1214 Pioneer way TIGARD, OREGON Mailing Address:P.O.aoz 098 El Cajon,California 92022-0898 The following design criteria conforms to Section 03314 . 02 .) of the Owner's Specifications. shotcrete cover (over last layer of wrapped strand) = 1. 5" shotcrete cover (over intermediate layers of wrapped strand) = 0. 37511 cement content (# of sacks of cement per cubic yard) = 10 sacks dry weight of cement (lbs. ) per cubic yard = 940 lbs. ;eight of sand in moist condition per cy (lbs. = 2820 lbs. minimum sand to cement ratio by weight = 3 : 1 slump (inches) = 511-7" additives if conditions necessitate it (Pozzolith 30OR = 50 oz. max. per or Pro-Krete-R) 10 sack cement required concrete strength = 4000 psi machinery application = automated surface finish texture = natural volumetric air entrainment (ASTM C 173) = 7% + 1% acceptable air entrainment agents = Grace Darex AEA (meeting requirements of ASTM C-260) Master Builders MB-AE10 Protex AES Sika Chemical AER required sand sieve analysis (coarse sand) : Sieve Size $ Passing by Weight 3/8 inch 100 No. 4 95 - 100 No. 8 80 - 100 No. 16 50 - 85 No. 30 25 - 60 No. 50 10 - 30 No. 100 2 - 10 require sand fineness modulue = 2 . 70 - 3 . 00 -SH. 1- i7RANCE ETE PIPE t 1.0 MG RESERVOIR DYK PRESTRESSED TANKS +TRAN TIGARD WATER DISTRICT D�� Phone:41214 Area Code ay TE: 4/2/90 U Phone: Office: 1zu Pioneer way TIGARD, OREGON mailing Address:P.O.box 898 INCORPORATED EI Cajon,California 92022-0898 29.5" 18.5" A 3.5" 12" nipple, remove after shotcreting 12" 3" 2" —————————— --------- --------r 712' — — -------------------------- —coupling (typ.) 45' elbow 6" nipple, remove after shotcreting RADIAL SECTION top of wall—footing wall—footing ---------------------bar pipe entrance -7—\— - \ ' O 0 2.5" 0 3" 0 2.5" 0 loading area pipe pipe pipe (min.) (min.) (min.) access road SECTION A PIPE LOCATION PLAN 'OTE: DYK will furnish assembled pipes complete for Contractor to install. Upon completion of the shotcrete operation, DYK will remove the pipe nipples and fill the voids with cement grout. —SH. 2— SHOTCRETE REGLET 1.0 MG RESERVOIR DYK PRESTRESSED TANKS TIGARD WATER DISTRICT DOf ce:4121481Pieneer Way DATE: 4/2/90 TIGARD 1 OREGON Mailing Address:P.O.Box 698 N C O R R O R T E D EI Cajon,California 92022-0898 top of roof slab _4- ) SECTION THROUGH SHOTCRETE & WRAPPING 12" corewall 3/8" strand shotcrete 1" x 2" (S4S) I I I I 1/2" nails ® 12" o.c. III IIII nail or bolt I I I to wall form I I I I IIIT7 IIII 1.45" 2.1" 2.3" REGLET ATTACHMENT I I I TO WALL-FORM . I . I . I . I � I � I ' I plywood or III ±1/16" steel form I I I I (typ.) III 0.89" PVC plastic reglet —SH. 3—