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Specifications for the Construction of 1.0-MG Prestressed Concrete Reservoir - High Tod Drive - March 1990 S P E C I F I C A T I O N S F O R T H E C 0 N S T R U C T I 0 N O F 1. 0 MG P R E S T R E S S E D C 0 N C R E T E R E S E R V O I R S. W. High Tor Drive between 141st and 144th FOR PROF�SJ, TIGARD WATER DISTRICT ��tic*G1NF� 8777 SW Burnham Street 7149 9 Tigard, Oregon 97223 Phone; 1-503-639-1554 OREGO 16, ,9^ FRT E gP MARCH 1990 F 0 R E W A R D The specifications in their entirety are prepared in parts, numbered I thru V. Parts I, II, and III are bound together herein while Parts IV and V, along with detailed drawings, although bound separately, are hereby made a part of the complete documents with the same force and effect as though all parts and plans referred to therein were under one binding. The documents and proposals which appear herein or for which provisions are made must be used in submitting pro- posals for construction of the 1. 0-MG prestressed concrete reservoir for Tigard Water District, Washington County, Oregon as defined by the plans and specifications therefore. The general classification of each part is as listed below: PART I. . . . . . . . .PROPOSAL FORMS AND ALLIED DOCUMENTS PART II. . . . . . . . . INSTRUCTIONS TO BIDDERS PART III. . . . . . . . .GENERAL CONDITIONS PART IV. . . . . . . . .SPECIAL PROVISIONS PART V. . . . . . . . .TECHNICAL PROVISIONS NOTE: A conditional use permit (#71-44-V) to construct this reservoir was granted by Washington County on March 10, 1971. However, this permit was cancelled in early 1982 when new codes were established by the county. Another application has been submitted to the county for approval. It is believed that no problems will be encountered in acquiring this permit prior to the proposed starting date for construction, July 1, 1990. If, for some reason, this permit process should delay or cancel construction of the reservoir, the owner shall not be held liable. PART I (a) Public Notice as advertised (b) Notice to Contractors (c) Proposal Forms (d) Typical forms for Performance Bond, Certificate of Insurance, and Agreement (e) Booklet on Prevailing Wage Rages PUBLIC NOTICE REQUEST FOR BIDS 1.0-MG RESERVOIR Written sealed bids will be received by Administrator John P. Miller, Tigard Water District, Washington County, Oregon, until 1:00 P. m. , PST, Monday, April 9, 1990, for the excavation, con- struction, and backfill of a 1.0-MG prestressed concrete reservoir to be located at the summit of Bull Mountain, SW High Tor Drive, between 141st and 144th Avenues, Tigard, Oregon. Bids received after that time and date will not be considered. The reservoir will have a diameter of 84 feet (O.D. ) and height of 25 feet. Extensive shoring will be required for construction. Construction is scheduled to begin no later than July 1, 1990. No bids will be received or considered by the Board of Commissioners unless the bid contains a statement by the bidder as a part of its bid that the provisions of ORS 279.350 (Prevailing Rate of Wage) are to be complied with. Bidders shall comply with Chapter 279, ORS, as well as any changes and amendments thereto. Prospective bidders must be pre- qualified in accordance with ORS using regular AGC forms. To be eligible to bid on this project, prequalification forms must be received at the district office, 8777 SW Burnham Street, Tigard, Oregon, not later than March 29, 1990. Class of work is general construction of reinforced concrete structures. The decision of the Board of Commissioners with respect to qualifications of prospective bidders is final. One set of drawings, specifications, and forms of contract documents may be obtained at the district office after 1:00 p. m. , Friday, March 16, 1990. A non-refundable fee of $25 will be charged for each set. PUBLIC NOTICE -- Page 1 PUBLIC NOTICE: (Continued) A surety bond, cashier's check, or certified check in the amount of 100 of the amount bid for the contract shall be attached to the bid. Bids will be publicly opened and read aloud at the regular meeting by a member of the Board of Commissioners at the Tigard Water District office, located as noted above, at 7:30 p. m. , Tuesday, April 10, 1990. Each bid must contain a statement as to whether the bidder is a resident bidder as defined in ORS 279.029. The Board of Commissioners, Tigard Water District, may reject any bid not in compliance with all prescribed public bidding procedures and requirements, and may reject for good cause any or all bids upon a finding of the district it is in the public interest to do so. Neither the contractor nor subcontractor(s) need be licensed under ORS 468.883 (Asbestos Abatement Projects) . JOHN P. MILLER Administrator TIGARD WATER DISTRICT Phone: (503) 639-1554 PUBLIC NOTICE -- Page 2 Publish: THE TIGARD TIMES: March 15, 1990 DAILY JOURNAL OF COMMERCE: March 13 & 14, 1990 NOTICE TO CONTRACTORS CONSTRUCTION OF 1. 0-MG RESERVOIR FOR TIGARD WATER DISTRICT, WASHINGTON COUNTY, OREGON Sealed proposals will be received by Administrator John P. Miller at the office of Tigard Water District, 8777 SW Burnham Street, Tigard, Oregon 97223, until 1: 00 pm, PST, Monday, April 9, 1990 for the construction of: 1. 0-MG Prestressed Concrete Reservoir The contractor for this work shall furnish all labor, equipment, materials (except as noted) , and services of all kinds to complete the work in accordance with plans and specifications therefore. Plans and specifications may be examined or copies obtained at the office of Tigard Water District at a cost of $25 per set non-refundable. Note: Construction site is located at the summit of Bull Mountain on SW High Tor Drive, between 141st and 144th Avenues, Tigard, Oregon. Construction includes excavation, construction of reservoir, and backfill. Contractor is cautioned to read very carefully the provisions pertaining to shoring for the excavation. It is planned that construc- tion will start on or about July 1, 1990. Notice to Contractors - Page 1 (ATTACH THIS FORM TO THE BOUND CONTRACT DOCUMENTS AND SUBMIT, COMPLETE, WITH THE BID) PREQUALIFICATION You are hereby notified that (Name of Bidder) has been prequalified in accordance with ORS 279 to submit this proposal. (Administrator) (Date) Tigard Water District PROPOSAL TO: Tigard Water District ADDRESS: 8777 SW Burnham Street Tigard, Oregon 97223 TITLE: 1. 0-MG Prestressed Concrete Reservoir BIDDER: CONTRACTOR' S LICENSE NO. (Where required by law) DATE: BIDDER' S DECLARATION AND UNDERSTANDING The undersigned, hereinafter called the bidder, declares that the only persons or parties interested in this proposal are those named herein, that this proposal is, in all respects, fair and without fraud, that it is made without collusion with any official of the owner, and that the proposal is made without any connection or collusion with any person making another proposal on this contract. PROPOSAL -1- The bidder further declares that he has carefully examined the contract documents for the construction of the project, that he has personally inspected the site, that he has satisfied him- self as to the quantities involved, including materials and equipment, and conditions of work involved, including the fact that the description of the quantities of work and materials, as included herein, is brief and is intended only to indicate the general nature of the work and to identify the said quantities with the detailed requirements of the contract documents, and that this proposal is made according to the provisions and under the terms of the contract documents, which documents are hereby made a part of this proposal. The bidder further declares that the provisions required by ORS 279. 350 relating to prevailing wage rates shall be included in his contract. (Prevailing Wage Rates document attached hereto) . The bidder further agrees that he has exercised his own judg- ment regarding the interpretation of subsurface information and has utilized all data which he . believes pertinent from the engineer, owner, and other sources in arriving at his con- clusions. CONTRACT EXECUTION AND BONDS The bidder agrees that if this proposal is accepted, he will, within ten (10) days, not including Sundays and legal holidays, after notice to award, sign the contract in the form annexed hereto, and will at that time, deliver to the owner the performance bond required herein, and will to the extent of his proposal, furnish all machinery, tools, apparatus, and other means of con- struction and do the work and furnish all the materials necessary to complete the work in the manner, in the time, and according to the methods as specified in the contract documents and required by the architect hereunder. START OF CONSTRUCTION AND CONTRACT COMPLETION TIME The bidder further agrees to begin work within ten (10) calendar days after the date of the "Notice to Proceed" from owner and to complete the construction of the project, in all respects, within 240 calendar days after the date of the execu- tion of the contract by the owner or "Notice to Proceed" which- ever occurs later. PROPOSAL -2- LIQUIDATED DAMAGES In the event the bidder is awarded the contract and shall fail to complete the work within the time limit or extended time limit agreed upon, as more particularly set forth in the contract documents, liquidated damages shall be paid to the owner at the rate of $300 per day for all work awarded under one contract until the work shall have been finished as provided by the contract documents. Sundays and legal holidays shall be excluded in determining days in default. RECIPROCAL PREFERENCE LAW ORS 279. 029 requires that public contracting agencies, in determining the lowest responsible bidder, to add a per- cent increase to each out-of-state bidder' s bid price which is equal to the percent of preference given to local bidders in that bidder' s home state. In other words, if the low bidder is from a state that grants a 10 percent preference to local bidders, Tigard Water District must add 10 percent to that bidder' s bid price when evaluating the bid. TIME LIMIT ON PROPOSAL The proposal contained herein, and bid price, is valid for a period of ninety (90) days after the bid-opening date. It is agreed that if the bidder is awarded the contract for the work herein proposed and shall fail or refuse to execute the contract and furnish the specified contract bond within ten (10) calendar days after receipt of notice of award, then, in that event, the bid security deposited here- with, according to the conditions of the 'advertisement for bids' and ' information for bidders ' shall be retained by the owner as liquidated damages; and it is agreed that the said sum is a fair measure of the amount of damage the owner will sustain in case the bidder shall fail or refuse to enter into the contract for the said work and to furnish the con- tract bond as specified in the contract documents. Bid security in the form of a certified check shall be subject to the same requirements as a bid bond. PROPOSAL -3- BIDDER BREAKDOWN OF LUMP SUM BID For the sole purpose of facilitating monthly progress payment, the following breakdown of the total lump sum bid is to be given. If so requested by the engineer, the con- tractor will substantiate any price or prices with further information. In the event of discrepancy between the written lump sum stated in article 'Lump Sum Bid' and the arithmetic total of the following bidder breakdown, the lump sum stated in writing shall have precedence. (The bidder must submit with this proposal the figures called for below) TITLE AMOUNT Bond. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $ Insurance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . $ Move-in and Temporary Facilities. . . . . . $ Earthwork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . $ Underdrain System and Concrete Pipe. . . $ Ductile Iron Pipe and Fittings. . . . . . . . $ Concrete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $ ReinforcingSteel. . . . . . . . . . . . . . . . . . . . . $ Expansion and Construction Joints. . . . . $ Wall Base and Top Joints. . . . . . . . . . . . . .$ Prestressing, Sandblast & Shotcrete. . . $ Fabricated metalwork and Miscellaneous Materials. . . . . . . . . . . . .$ TOTAL LUMP SUM. . . . . . . . . . . . . . . . . . .'$ PROPOSAL -4- SUBCONTRACTOR The bidder further certifies that the subcontracting firm listed below will be awarded the subcontract for the prestressing, sandblasting and shotcreting of the reservoir in the event that the bidder is awarded the contract; he further certifies that the subcontractor meets all the qualifications of these specifi- cations, proof of which is enclosed herewith, as called for in the specifications. (Name) (Address) OTHER SUBCONTRACTORS Other subcontractors or suppliers are listed below: Concrete: Steel Reinforcing: OTHER INFORMATION Bidders are required to submit the following information with their bids: a. The name (s) of the proposed superintendent who will be in direct charge of the project for the full duration of the contract: b. A list of reservoir jobs successfully completed by each of the superintendents listed, which shall include a job descrip- tion, the name and address of the Owner and the Consultant, and the approximate completion date. PROPOSAL -5- BID OPENING All bids from prequalified contractors will be opened and read aloud at the regular meeting of the Board of Commissioners at 7: 30 p.m. , Tuesday, April 10, 1990. LUMP SUM BID The bidder agrees to accept as full payment for work proposed under this project as herein specified and as shown on the plans, based upon the undersigned' s own estimate of quantities and costs, the following lump sum of: Dollars and Cents (amount written in words has precedence) Total Lump Sum Signed: Date: PROPOSAL -6- SURETY If the bidder is awarded a construction contract on this proposal, the surety who provides the contract bond will be whose address is (Street) (City (State (Zip Code) The name of the bidder submitting this proposal is doing business at (Street) (City) (State) � Zip Code) which is the address to which all communications concerned with this proposal and with the contract shall be sent. The names of the principal officers of the corporation submitting this proposal, or of the partnership, or of all persons interested in this proposal as principals are as follows: IF SOLE PROPRIETOR OR PARTNERSHIP IN WITNESS HERETO the undersigned has set his (its) hand this day of 19 Signature of Bidder Title IF CORPORATION IN WITNESS WHEREOF the undersigned corporation has caused this instrument to be executed and its seal affixed by its duly authorized officers this day of 19 (SEAL) Name of Corporation By Title Attest (Secretary) PROPOSAL -7- PERFORMANCE BOND* KNOW ALL MEN BY THESE PRESENTS, that we, the -official name, form of organization, and address of the Contractor and, if partnership, name of.partners as Principal, and the name and address of the surety a corporation, duly authorized to do business in the State of . a Surety,are jointly and severally held and bound unto the name and address of the Owner in the sum of -`the tbasic contract price, both in words ane iCures for the payment of which we jointly and severally bind ourselves, our heirs, executors, administrators, successors, and assigns, firmly by these presents. THE CONDITION OF THIS BOND IS SUCH THAT WHEREAS , the Principal herein, on the (name of the Contractor) day of 19 , entered into a contract with (the official name of the Obligee herein, which contract consists of Owner list of the Contract Documents as named in the contract, including the contract itself) all as hereto attached and made a part hereof, whereby said Principal undertakes to do all labor, furnish all plant and equipment, and furnish all material in accordance with all the terms and conditions set forth in said Contract Documents; and promptly to make payment for all labor, services, and material and ray sums due the State of for industrial accident Performance Bond - 1 insurance; .and to sive harmless the Obligee from any claims for damages or injury to property or persons arising by reason of said work, as set out more fully in said Contract Documents;and to do and perform all things in said Contract Documents required, in the time and manner and unJer the terms and conditions therein set forth; and in conformity with all laws, state and national, applicable thereto. NOW, THEREFORE, if said Principal herein shall promptly pay all persons furnishing labor, services, material or insurance to said Principal, or to his subcontractors,or to their assigns,on or about said work; and shall save harmless the Oblige-., its officers and agents, from all claims therefor, or from any claim for damages or injury to property or persons arising by reason of said work; and shall in the time and manner, and under the terms and conditions prescribed,well and faithfully do, perform, and furnish all matters and things as by them in said contract undertaken, and as by law, state and national prescribed, then this obligation shall be void, but otherwise it shall remain in full force and effect. PROVIDED, HOWEVER, that this bond is subject to the following, further conditions: (a) All matvrlal men and all persons who shall supply such laborers, mechanics or subcontractors with material,supplies, or provisions for carrying on such work, shall have a direct right of action against the Principal and Surety on this bond, second only to the right of the Obligee under this bond, which right of action shall be asserted in proceedings instituted in the appropriate court of the State of , and insofar as permitted by the laws of such right of action shall be asserted in a proceeding instituted in the name of the Obligee to the use and benefit of the person, firm or corporation instituting such action and of all persons, firms,or corporations having claims hereunder, and any other person,firm,or corporation having a'claim hereunder shall have the right to be made a party to such proceeding (but not later than six months after the complete performance of said contract and final settlement and judgment rendered thereon). (b) In no event shall the Surety be liable for a greater sum than the penalty of this bond, or subject to any suit, action, or proceeding thereon that is instituted later than the period of time allowed by the ;applicable State or Federal regulation, after the complete performance of said contract and final settlement thereof. (c) Said Surety, for value received, hereby stipulates and agrees that no change, extension of time, alteration, or addition to the terms of the contract or to the work to be performed thereunder or the specifications accompanying the same shall in any wise affect its obligations on this bones, and it does hereby waive notice of any such change, extension of time, alteration,or addition to the terms of the contract or to the work or to the specifications. Performance [fond - 2 IN WITNESS WHEREOF,the parties hereto have caused this Bond to be executed in this day of ' 19 (SEAL) (SEAL) (SEAL) (SEAL) Principal Witnesses: (SEAL) (SEAL) (SEAL) (SEAL) Surety Countersigned: ** Resident Agent 'Note: This form is subject to the approval or change by the attorney or other person authorized to represent the Owner. **Note: The attorney-in-fact (resident agent) who executes the bond in behalf of the surety must attach to the bond a copy of his power of attorney notarized and effectively dated. Performance Bond -3 i �,q7.. CERTIFICATE OF INSURANCE This is to certify to: That the following described policy or policies have been issued to:, (Name and address of insured) By the Name and address of insurance company Description of contract: Llmits.of Policy Expiration Type of Coverage Liability Number Date 1. Workmen's Compensation Statutory 2. Employers' Liability $ Bodily Injury 15roperty amaga* 3-. Comprehensive General Liability A. Premises& Operations S B: Blanket Contractual $ S Independent $ C. Subcontractors $ R Products Liability and $ $ D. Completed Operations $ $ 4. Comprehensive Automobile 3 $""""' Liability (owned, hired et $ $ non-owned) 5. Builder's All frisk Expires 12:01 AM standard time at the address of named insured stated herein.. *Indicate the following property damage liability features Yes No 1. "Broadform" including occurrence and care,custody, and control 2. Explosion,collapse, and underground damage exclusions The insurer agrees that it mill notify in writing, of any material change, expiration, or cancellation of t;ie above described policies not less than 30 days before stich chane, expiration, or cancellation becomes effective. It is further agreed the above named Owner, Ills officers, agents (including the Engineer) and employees are included as additional named insureds but only as respects the performance of the above described contract. Name of-insurance company Date: Authorized Representative N R AGREEMENT THIS AGREEMENT, made and entered into this day of June 1990, by and between hereinafter called the "Contractor" and TIGARD WATER DISTRICT, 8777 SW Burnham Street, Tigard, Oregon 97223, hereinafter called the "Owner. " WITNESSETH THAT: WHEREAS, pursuant to the invitation of the Owner, the Contractor did submit to the Owner a proposal containing an offer which was invited; and WHEREAS, the Owner has heretofore determined that said offer was the lowest and best submitted: NOW, THEREFORE, IT IS AGREED: First: That the Contractor shall supply all labor and material necessary to perform and comply in every way with the requirements of those certain plans and specifications entitled: Construction of 1. 0-MG Reservoir Second: That in consideration of faithful compliance with the terms and conditions of this agreement the Owner shall pay to the Contractor at the times and in the manner provided in said specifications the total sum of Third: That the Contractor shall perform all work in accordance with the plans and specifications within 240 days after the effective date of "Notice to Proceed" , subject to the penalties for non-compliance as outlined in the specifi- cations. Time is of the essence to this Agreement. Fourth: That the Contractor shall ensure that all workers employed under this Agreement shall be paid the prevailing wage rate (s) as defined in ORS 279. 352 and as contained in the attached booklet. Tigard Water District is hereby authorized to pay wages against funds due to the Contractor in the event the contractor or subcontractor fails to make prompt payment (OAR 839-16-020) . Contractor agrees to comply with the requirements of ORS 279. 354 and OAR 839-16-010 for filing certified payroll statements. AGREEMENT - Page 1 of 2 Pages AGREEMENT (Continued) Fifth: That the Contractor shall show evidence to the Owner of carrying Liability and Property Damage Insurance coverage as referred to on Page GC-24 and Page GC-25 of the General Conditions Section of the Specifications, prior to owners issurance of the notice to proceed. Sixth: That the Contractor shall within ten (10) days from the date of notification by the Owner that this Agreement is ready for signature and before commencing work thereunder, furnish to the Owner and maintain in force during the continuance of this contract a performance bond satisfactory to the Owner in the full amount of the contract price for the faithful performance of this contract in all respects, and no contract shall be binding until the said bond is furnished and approved by the Owner, and if said bond is not so furnished within ten days herein specified, the contract may be immediately terminated without any notice of fur- ther action by either party and the proposed guaranty shall be forfeited. Seven: That the contract documents which are made a part of this Agreement by actual attachment or by this reference thereto are as follows: 1. The Detailed Plans titled: "Tigard Water District, Construction of 1. 0-MG Prestessed Concrete Reservoir, " including the specifications thereto, together with those which may be issued as supplements thereto. 2 . The Proposal of the Contractor which was submitted to Tigard Water District on , 1990, the original of which is on file at the said district office, and 3 . Pages GC-01 through Page GC-42 of the General Conditions, including those sections covering insurance requirements, and 4. Special Provisions SP-01 through SP-30, and Technical Provisions specifications, and 5. Attached booklet entitled "Prevailing Wage Rates for Public Works Contracts in Oregon, " effective January 1, 1990. IN WITNESS WHEREOF, said Contractor and said Owner have caused this Agreement to be executed on the day and year first above written. TIGARD WATER DISTRICT By: Chairman Board of Commissioners By: Treasurer Board of Commissioners AGREEMENT - Page 2 of 2 Pages PREVAILING WAGE RATES for Public Works Contracts in Oregon O � Y, O THE UNI N - # Ig59 �o , a 1e�4 Mary Wendy Roberts Commissioner Effective January 1 , 1990 Bureau of Labor and Industries BUREAU OF LABOR AND INDUSTRIES Mary Roberts, Commissioner .of January 1 , 1990 This booklet contains the Prevailing Wage Rates for the building and construction trades in the State of Oregon. These rates are effective January 1 , 1990. These rates have been amended in accordance with ORS 279.348 through ORS 279.365. Prevailing Wage Rates are the minimum wages that must be paid to all workers employed in the construction, reconstruction, major renovation or painting of any public works. Copies of these rates must be incorporated into all bid specifications when the advertisement for a public works contract is issued. A provision that Prevailing Wage Rates be paid must also be put in the contract. The rates in effect at the time the bid specifications are first advertised are those that apply for the duration of the project, with one exception; if during the bidding process the Prevailing Wage Rates change, the public contracting agency has the option of amending the bid specifications to reflect such changes. If you identify any errors in the rates published, please bring them to the attention of the Prevailing Wage Rate specialist in Portland (229-6655). If you have any questions about the manner in which the Prevailing Wage Rates are enforced, contact the Wage and Hour Division in Portland (229-5750). RY WENDY ROBERTS Commissioner Bureau of Labor and Industries PORTLAND SALEM EUGENE 1400 SW 5th Avenue 3865 Wolverine St.NE;E-1 165 E.7th Street,Suite 220 Portland,Oregon 97201 Salem,Oregon 97310 Eugene,Oregon 97401 MEDFORD COOS BAY BEND PENDLETON 700 E.Main 320 Central Ave.,Suite 510 1250 NE 3rd,Suite 8105 700 SE Emigrant,Suite 240 Medford,Oregon 97504 Coos Bay,Oregon 97420 Bend,Oregon 97701 Pendleton,Oregon 97801 AN EQUAL OPPORTUNITY EMPLOYER ANNOUNCEMENT The Prevailing Wage Rates contained in this booklet generally reflect those rates determined for Oregon by the Secretary of Labor of the United States pursuant to the Davis-Bacon Act; certain changes have been made to better relect prevailing practices in Oregon. Pursuant to ORS 279.348 to ORS 279.365, these rates have been adopted for use on public works contracts in Oregon. If you have specific questions regarding how rates are determined or if you would like a copy of this booklet, please contact: Prevailing Wage Rate Analyst Bureau of Labor and Industries 1400 S. W. 5th Avenue, Portland, OR 97201 (503)229-6655 The first copy is free. Additional copies are available for 75¢ each. GENERAL INFORMATION Information in this section and in the "Commonly Asked Questions" is meant to provide a convenient reference to Oregon ' s Prevailing Wage Rate Law. It is in no way a complete statement of the laws and rules. If you have questions about the enforcement of Prevailing Wage Rates , please contact the Wage and Hour Division. Division offices may be reached at the following phone numbers: Bend 388-6330 Eugene 686-7623 Medford 776-6201 Pendleton 276-7884 Portland 229-5750 Salem 378-3292 Apprentices and Trainees Apprentices and trainees may be employed on public works. To qualify as an apprentice or trainee, the worker must be registered in a bonafide apprenticeship or training program of the U.S. Department of Labor, Bureau of Apprenticeship and Training (BAT) or with any State Apprenticeship and Training Agency recognized by BAT. The apprentice or trainee is to receive all fringe benefits and a percentage of the journeyman's wage rate; the appropriate percentage shall be determined by the apprenticeship or training committee. All other workers must receive rates as published. Zone Pay In certain trades, the basic hourly rate of pay progressively increases based upon the distance between the job site and a designated landmark; this is commonly referred to as zone pay. To determine the hourly wage, find the correct zone based on the number of road miles the job site is from the closest designated city (based either on distance from city hall or from geographical center of the city, depending on the trade) and add the amount for that zone to the basic hourly rate. Zone pay, unlike travel pay, is the basic hourly wage upon which overtime is computed. January 1990 Page 1 Bid Specifications The specifications for every public works contract must include the current Prevailing Wage Rates in effect at the time the specifications are first advertised. A statement incorporating the existing rates by reference will not satisfy this requirement (ORS 279.352) . NOTE: If a public agency fails to include the Prevailing Wage Rates in the contract specifications or fails to include in the contract the provision that Prevailing Wage Rates must be paid, the liability for any unpaid prevailing wages could be exclusively that of the agency. Fringe Benefits Payments for fringe benefits are in addition to the basic hourly rate. Fringe benefits means the amount for: a) medical or hospital care; pensions on retirement or death; compensation for injuries or illness resulting from an occupational activity, or insurance to provide any of the foregoing; b) unemployment benefits, life insurance, disability and sickness insurance or accident insurance; c) vacation and holiday pay; d) defraying costs of apprenticeship or other similar programs ; and e) other such bona fide benefits. NOTE: For the purpose of Prevailing Wage Rates, fringe benefits do not include any benefits which may be required by federal , state or local law (e.g. Workers ' Compensation, Unemployment Insurance, etc . ) . Fringe benefits may be paid to the worker in cash or to a third party administering a fringe benefit program. When an hourly rate in excess of the required prevailing base rate is paid, the amount by which the rate is exceeded may be credited toward payment of fringe benefits. Overtime Workers employed on a public works job for more than eight hours in a day or 40 hours in a week must be paid overtime for each additional hour so worked (ORS 279.334) . Overtime is calculated at no less than one and one-half times the basic hourly rate as determined by the Commissioner of Labor (not including fringe benefits which are paid at the straight rate for every hour worked) . In the computation of overtime, travel pay does not need to be included but zone pay differentials do. Work performed on Saturday, Sunday or legal holidays must also be compensated at time and one-half. Legal holidays for purposes of Prevailing Wage Rates include the following: 1 ) New Year' s Day on January 1 ; 2) Memorial Day on the last Monday in May; 3) Independence Day on July 4; 4) Labor Day on the first Monday in September; 5) Thanksgiving Day on the fourth Thursday in November; 6) Christmas Day on December 25. NOTE: Contractors who are signatory to a collective bargaining agreement may be subject to different overtime requirements (ORS 279.334[31) . Page 2 January 1990 Certification of Payroll The law requires every contractor and subcontractor to file certain information on wages paid to each worker employed on a public works contract. This statement must completely and accurately reflect payroll records for the work week immediately preceding the submission. A contractor or subcontractor must complete and submit the certified statement contained on Form WH-38 as well as the information required on the weekly payroll side of the form. A copy of Form WH-38 and instructions for completing it are included in the back of this booklet; xeroxed copies may be used for filing. The schedule for submitting payroll information is as follows: once within 15 days of the date the contractor or subcontractor first began work on the project and once before the final inspection of the project by the public contracting agency; in addition, for proiects exceeding 90 days, submissions are to be made at 90 day intervals. Payroll information is to be filed with both the public contracting agency and the Wage and Hour Division, Bureau of Labor and Industries, 1400 S.W. Fifth Avenue, Portland, Oregon 97201 . The payroll information must be kept by the contractor and or subcontractor for three years. COMMONLY ASKED QUESTIONS 1 ) What are "Prevailing Wage Rates?" A prevailing wage rate is the minimum wage, including fringe benefits to be paid workers employed on contracts for public works. Different rates are established for specific trades and specific geographical areas . 2) Who must be Paid "Prevailing Wage Rates?" All employees of a contractor or subcontractor engaged on a public works project when the total price of the project is $10,000 or more must receive at least the Prevailing Wage Rate (PWR) for time worked on the project, unless otherwise exempt. Supervisory and office/clerical employees are not required to be paid the PWR. A person who owns and operates his/her own truck or other hauling equipment on construction projects (Owner/Operator) is not required to be paid the PWR. 3) What about contracts when Federal funds are used? When more than $2,000 of federal funds are involved, the contract is usually subject to the provisions of the Davis-Bacon Act, not Oregon statutes. Further information may be obtained from the U.S. Department of Labor, Wage and Hour Division, Portland, Oregon (221-3057) . However, in the event that federal funds are involved, but the contract is not regulated under Davis-Bacon, Oregon's Prevailing Wage Rates Statutes may apply (ORS 279.348 - 279.365) . January 1990 Page 3 COMMONLY ASKED QUESTIONS (Continued) 4) I don't have a pension fund How do I calculate fringe benefits? Workers must receive at a minimum the sum of the basic hourly rate plus all fringe benefits for each hour worked on a public works contract. Fringe benefits may be paid either to a third party trust account or in cash directly to the worker. 5) What if the employees are not paid on an hourly basis? All workers must receive at least the basic hourly rate of wage and fringe benefits for each hour worked on the project. If an employee is paid other than on an hourly basis, the equivalent hourly rate (for both wages and fringe benefits) must still be at least equal to the rates published. 6) How do I classify workers? Virtually all of the job classifications/trades normally used in the construction industry are represented by the job classifications used in this PWR publication. These classification titles should be used according to common practice. Try to fit your workers into existing classifications. If you have questions about how to classify workers, contact the Wage and Hour Division at 229-5750 in Portland or at one of the offices listed on page 1 of this booklet. Laborers who do basic work requiring no specific skills, training or knowledge are generally classified as Group 1 Laborers. (Note that Landscapers are classified as Laborers, and Ornamental Ironworkers are classified as Ironworkers.) 7) When are new rates determined? How long are they effective? Prevailing Wage Rates are determined once each year by the Commissioner of the Bureau of Labor and Industries. The Commissioner may amend the rates at any time. The rates are usually amended at least once each year. The rates in effect at the time the bid specifications are first advertised are those that apply for the duration of the contract, with one exception. If during the bidding process the prevailing wage rate changes, the public contracting agency (not the contractor) has the option of amending the bid specifications to reflect such change. S) How do I post Prevailing Wage Rates? Every contractor or subcontractor employing workers on a public works project is required to post the applicable Prevailing Wage Rates in a conspicuous and accessible place in or about the work-site. Rates need to be posted for the duration of the job. Contractors and subcontractors who intentionally fail to post the PWR can be made ineligible to receive any public works contract for up to three years. Page 4 January 1990 COMMONLY ASKED QUESTIONS (Continued) 9) What can I do about a contractor who is not Complying law? with Oregon ' s PWR File a complaint with the nearest office of the Oregon Bureau of Labor and Industries or contact the Wage and Hour Division, Bureau of Labor and Industries, 1400 S.W. 5th Avenue, Portland, Oregon 97201 (229-5750) . Other Bureau offices are located in Bend (388-6330) , Coos Bay (269-4575) , Eugene (686-7623) , Medford (776-6013) , Pendleton (276-7884) and Salem (378-3292) . You may also complain to the contracting agency, which has the contractual authority to pay PWR claims directly to a contractor's or subcontractor's workers (ORS 279.314) . 10) What happens to contractors who do not comply with PWR statutes? Contractors and subcontractors who pay less than the Prevailing Wage Rates may be liable to the workers affected for the amount found due plus an equal amount as liquidated damages (ORS 279.356) . Contracting agencies also have the contractual authority to withhold payments due or to be due to the contractor or subcontractor in order to pay the unpaid prevailing wages directly to the worker (ORS 279.314) . Contractors and subcontractors who intentionally refuse to pay the Prevailing Wage Rate to workers employed on public works or to post the PWR on the job site may be determined to be ineligible to receive any public works contracts for a period of up to three years (ORS 279.361 ) . Workers employed by the contractor or subcontractors have a right of action against the surety of the prime contractor for any unpaid prevailing wages. A list is kept of all contractors, subcontractors, and other persons ineligible to receive public works contracts and subcontracts. When a contractor or subcontractor is a corporation, the individual officers and agents of the corporation can be debarred, in addition to the corporation. As a result, individuals who intentionally fail to pay or Post the PWR are prevented from simply moving from one corporation to another. 11 ) How much do I pay apprentices? To qualify as an apprentice, the worker must be registered in a bona fide apprenticeship program of the U.S. Department of Labor, Bureau of Apprenticeship and Training (BAT) or with any State Apprenticeship Agency recognized by BAT. The apprentice is to receive all fringe benefits and a percentage of the journeyman 's wage rate; the appropriate percentage shall be determined by the apprenticeship committee. All other workers receive rates as published. January 1990 Page 5 COMMONLY ASKED QUESTIONS (Continued) 12) What records must I keep? For how long? Contractors and subcontractors are required to keep records necessary for determining if Prevailing Wage Rates were paid. These records must include the Payroll and Certified Statement Form (WH-38) as well as the following: The name and address of each employee; the work classification(s) of each employee; the rate(s) of wages and fringe benefits paid to each employee; the rate(s) of fringe benefit payments made in lieu of those required to be provided to each employee; total daily and weekly compensation paid to each employee; daily and weekly hours worked by each employee; apprenticeship and training agreements; any payroll and other such records pertaining to the employment of employees upon a public works contract. These need to be kept for a period of three (3) years from the completion of the public work contract. Records relating to public works contracts must be maintained separately from records relating to private projects/contracts. 13) What forms are public agencies required to file with the Bureau of Labor and Industries? Public agencies are required to prepare and file with the Commissioner of the Bureau of Labor and Industries a list of every public improvement that the agency intends to fund during the subsequent budget period (ORS 279.023[2]) . If, after the original filing, the agency plans additional public improvements, a revised list is to be submitted (OAR 839-16-008[21) . The "Notice of Award of Public Works Contract" is to be filed with the Wage and Hour Division within 30 days of the date when a contract is awarded which requires the payment of Prevailing Wage Rates (i .e. , is regulated under ORS 279.348 to 279.365) . Copies of the "Planned Public Improvement Summary" (Form No. WH-118) , the "Capital Improvement Project Cost Comparison Estimate" (WH-119) , and the "Notice of Award of Public Works Contract" (WH-81 ) can be found at the back of this booklet. 14) Does a contracting agency have any power to enforce payment of Prev� Wage Rates on its public works projects? Yes. According to ORS 279.314, all public contracts for work or services must contain a clause or condition permitting the contracting agency to pay a worker's past due wage claim, charging the payment against funds due or to become due to the contractor. Page 6 January 1990 BASIC BASIC TRADES HOURLY FRINGE HOURLY FRINGE RATE BENEFITS TRADES RATE BENEFITS ASBESTOS WORKERS BRICKLAYERS/Stonemasons Installation of insulation on Area 1 mec anica systems* 18.63 4.33 Journeyman Asbestos Worker Area 2 18.00 4.37 o Projects in buildings which Area 1 are not used for manufact- Baker Hood River Polk urine, manufacturing services Wallowa Clackamas Malheur (a) Sherman Wasco (b) or similar processes (Offices, Clatsop Marion Tillamook Washington schools, laboratories, etc.) 16.65 4.03 Columbia Morrow Umatilla Yamhill o Projects in buildings which Gilliam Multnomah Union are used for manufacturing, Area 2 manufacturing services and similar process (water Benton Douglas Josephine Linn treatment plants, electrical Crook Grant Klamath Malheur (c) generating plants, road main- Coos Harney Lake Wasco (d) tenance shops, etc.) Curry Jackson Lane Wheeler o Contracts and subcontracts Deschutes Jefferson Lincoln less than $100,000 17.25 4.03 a) North half b) North of the City of Maupin o Contracts and subcontracts c) South half of $100,000 or more 18.16 4.03 d) Including the City of Maupin and South Removal of insulation on mechanical thereof systems* which are not going to be CARPENTERS (see page 11) scrapped.** o Hazardous Materials Handler CEMENT MASONS Mechanic (in any type ofi Zone 1 (Base Rate): project regardless of I o Cement Masons 16.79 5.27 value) 12.00 2.45 * o Composition Workers (includes installation Mechanical systems include pipes boilers other resinous toppings), and ducts, flues, breechings, etc. of epoxy ** The removal of all insulation materials Power Mach. , Oper. from mechanical systems. is exclusively the 17.13 5.27 work of Asbestos Workers, unless the mechanical systems are going to be Zone Differential for Cement Masons scrapped. It does not matter whether the (Add to Zone 1 Rate) insulation materials contain asbestos. Laborers do all removal of insulation Zone 2 .65 ma eria s on mechanical systems o e Zone 3 1, 15 scra a an an non-mec anfca wa s Zone 4 1,70 ceilings, oors eams etc. Zone 5 2.15 insulation. TeX also 0 loading of any insulation materials that have already Zone 1: Projects within 30 miles of City Hall been removed, bagged and tagged, as well in the cities listed below. as cleanup at the removal site and all Zone 2: More than 30 miles but less than 40 work done at the disposal site. Laborers miles. performing asbestos removal are classified Zone 3: More than 40 miles but less than 50 as Group 3 laborers. miles. BOILERMAKERS Zone 4: More than 50 miles but less than 80 miles. o Erection and repair of storage tanks, tower Zone 5: More than 80 miles. tanks, standpipes, swimming pools and Cities reservoirs. 20.58 4.80 1 Bend Corvallis Coos Bay Roseburg Eugene o All other work Pasco The Dalles Medford Longview K. Falls 21.61 4.80 Salem Pendleton Astoria Portland Newport i January 1990 Page 7 BASIC BASIC HOURLY FRINGE HOURLY FRINGE TRADES RATE BENEFITS TRADES RATE BENEFITS DIVERS & DIVERS' TENDERS ELECTRICIANS (continued) o Divers 44.44 3.67 Area 5: o Divers' Tenders 19.55 3.67 o Electricians 20.75 5. 12 Depth Pay and Enclosure Pay are added to the o Cable Splicers 21.50 5.15 Divers' Basic Hourly Rate to obtain the Total Hourly Rate for the diver. i Area 6: BASIC HOURLY HOURLY DIVERS' o Electricians 17.58 4.38 HOURLY + DEPTH + ENCLOSURE = TOTAL o Cable Splicers 19.34 4.43 RATE PAY PAY HOURLY PAY Area 1 Area 2 Area 2(cont) Area 3 o Divers' Depth Pay Malheur Baker Umatilla Coos Depth of Dive Hourly Depth Pay Gilliam Union Curry Grant Wallowa Lincoln 50-100 ft ([total ft- 501 x 1.00)/hr. Morrow Wheeler Douglas (a) 100-150 ft $ 50 + ([total ft-100] x 11.50)/hr. Lane (a) 150-200 ft $125 + ([total ft-150]]] x 2.00)/hr. Area 4 Area 5 Area 6 o Divers' Enclosure Pay(working without vertical escape) Benton Clackamas Harney Distance Travelled Crook Clatsop Jackson In the Enclosure Hourly Enclosure Pay DDeschutes Coodmbiver ia Josephine Klamath 5 - 50 ft .50/hr Lane (b) Multnomah Lake 50 - 100 ft .63/hr Linn Sherman Douglas (b) 100 - 150 ft 2.13/hr Marion Tillamook 150 - 200 ft 4.63/hr Polk Wasco 200 - 300 ft 4.63 + ([total ft-200]x $.05)/hr Yamhill(c) Washington 300 - 450 ft 9.63 + ([total ft-300]x .10)/hr Yamhill (d) 450 - 600 ft 124.63 + ([total ft-450]x .20)/hr a) Those portions lying west of a line North and South from the NE corner of Coos County DREDGING to the SE corner of Lincoln County b) That portion lying east of a line running o Leverman-Hydraulic 20.07 5.17 i North and South from the NE corner of Coos o Leverman-Dipper 20.88 5.17 c) County th hto the SE corner of Lincoln County o Asst. Engineer d) North half (including: Watch Engineer, Welder Mechanic, Machinist) 19.45 5. 17 ELEVATOR CONSTRUCTORS o Tenderman (Boatman, Attending Area 1 Dredge Plan); Fireman 18.98 5. 17 o Assistant Mate o Mechanic 18.74 4.78 + a (Deckhand); Oiler 18.58 5. 17 o Helper o Probationary Helper 19.37 4_18 + a DRYWALL/WETWALL Area 2 o Drywall (Accoustical and Drywall Applicator) 16.55 4.02 o Mechanic 19.94 4.78 + a 13.96 4.78 + a o Wetwall (Lather) 15.30 5.27 o Helper o Probationary Helper 9.97 - ELECTRICIANS a) Plus eX of basic hourly rate for employees with Area l: more than 5 years of service; 6% of basic hourly rate for 6 months to 5 years of service. o Electricians 17.00 3.35 Area 2 o Cable Splicers 18.70 3.43 Area 1 Area 2• Umatilla All Wallowa Remaining o Electricians 20.71 5.63 Union Counties o Cable Splicers 21.75 5.66 Baker Area 3: 17.15 5.21 Area 4: 17.93 3.41 January 1990 Page 8 BASIC BASIC TRADES HOURLY FRINGE TRADES HOURLY FRINGE RATE BENEFITS RATE BENEFITS GLAZIERS LINE CONSTRUCTION Area 1 18.12 3.08 Area 1 Area 2 13.76 1.72 -110-ne 1 (Base Rate): Area 1 Area 2 o Group 1 21.68 4.56 o Group 2 19.59 4.49 All Counties Malheur o Group 3 15.35 4.34 except Malheur o Group 4 16.89 3.59 o Group 5 14.78 3.51 o Group 6 13.90 3.49 HIGHWAY AND PARKING STRIPERS Zone Differential (Add to Zone 1 Rate) 17.70 2.53 Zone 2 2.40 IRONWORKERS Zone 3 3.15 Zone 4 3.90 o Structural, Zone 5 5. 15 Reinforcing, Ornamental, Group 3 receives Zone 1 Rate ONLY Riggers, Fence Erectors, (No Zone Differential) Signal Men 18.26 6.16 Area 2: LABORERS (see page Il) o Cable Splicers 18.06 2.97 o Journeyman Lineman 16.42 2.90 LIMITED ENERGY ELECTRICIANS o Line Equip. Mech. (Right-of-way) 15.55 2.88 May only be used for electrical work not o Line Equip. Oper. 14.81 2.84 o Line Equip. Srvcman 14.57 2.84 exceeding 100 va in Class II and III o Grou installations (as defined in Article 725 of the ndman 11.55 2.12 National Electrical Code): Area 1 Area 1 9.50 2.28 - TI counties except Malheur County Area 2 9.95 1.53 Zone l: 0 to 3 miles from the geographical Area 3 9.44 2.00 center of Medford and Portland Area 4 9.69 2.14 Zone 2: 0 to 20 miles from the geographical Area 5 10.57 2. 17 center of Astoria, Baker, Burns, Bend, Area 6 9.55 2.28 Corvallis, Eugene, Klamath Falls, Area 7 9.88 1.77 Lakeview, Longview, Pendleton, Salem, Area 8 9.40 2.18 Roseburg, The Dalles, Umatilla (NOTE: Area 9 9.92 1.70 for Portland and Medford, Zone 2 is 3 Area 10 9.81 1.59 to 20 miles) Area 11 10.65 1.66 Zone 3• 20 to 35 miles radius Area 12 12.78 1.69 one : 35 to 50 miles radius Area 13 10.79 2.04 Zone : Over 50 miles radius Area 14 10.54 1.84 Area 1 Clatsop, Columbia, Tillamook Group 1 Group 2 Area-T Clackamas, Multnomah, Washington Cable Splicers Certified Lineman Welder rea Marion, Polk, Yamhill Leadman Pole Heavy Line Equipment Man rea Benton, Lincoln, Linn Sprayer Lineman Area Lane rA ea b Douglas Pole Sprayer r� Coos, Curry Group 3 Group 4 Area 8 Jackson, Josephine Arel-9 Hood River, Sherman, Wasco Tree Trimmer Line E ui Area 0 Crook, Deschutes, Jefferson q pment Man A-re-a-7T Klamath, Lake Group 5 Group 6 Area Gilliam, Grant, Morrow, Umatilla, Wheeler Head Groundmn Groundman Area 13 Baker, Union, Wallowa Jackhammer Man rea Harney, Malheur Powderman Area 2 Malheur County January 1990 Page 9 BASIC BASIC HOURLY FRINGE HOURLY FRINGE TRADES RATE BENEFITS TRADES RATE BENEFITS MARBLE SETTERS (Includes Granite) ROOFERS Area 1 19.63 4.33 Area 1: o Roofers 15.60 3.70 Area 1 o Handling coal tar a er Hood River Sherman Wallowa pitch 11. 16 3.70 Clackamas Malheur (a) Tillamook Wasco (b) Clatsop Morrow Union Washington Area 2: 15 04 2.93 Columbia Multnomah Umatilla Yamhill (a) o Roofers(a) Gilliam (Add $2.00 per hour to Fringe for work with irritable Bituminous material.) a) North half b) North of the City of Maupin Area 3: PAINTERS & DRYWALL TAPERS o Roofers 13.05 2.70 (Add $1.50 per hour to Fringe for work Area 1 with irritable Bituminous material .) o Painter & Drywall Tapers 12.02 2.01 Area 4: Area 2 o Roofers 14.75 3.60 o Brush 14.35 3.03 (Add $2.00 per hour to Fringe for work o Spray, sandblasting, other with irritable Bituminous materials) pressure blasting over Area 5: 3000 psi, and o Roofers 11.55 3.55 steam cleaning 14.85 3.03 (Add $3.00 per hour to Fringe for work with irritable Bituminous materials) o Drywall Tapers 17.55 3.03 Area 1 Area 1(cont) Area 2 Area 2(cont) Area 1 Area 2 M�feur County emaining Counties Baker Multnomah Benton Klamath Clackamas Sherman Coos Lake PLASTERERS Clatsop Tillamook Crook Lane Columbia Wasco Curry Lincoln Area 1 17.88 4.02 Jefferson Washington Deschutes Linn Area 2 Gilliam Wheeler Douglas Marion o Nozzleman 19.38 4.01 Grant Harney Polk o Swinging scaffold 18.38 4.01 Hood River Jackson Yamhill o all other work 17.88 4.01 Josephine Area 1 Area l(cont) Area l(cont) Area 2 Area 3 Area 4 Area 5 Ma eur Uma Tit la Morrow Benton Deschutes Lincoln (b) All Union Coos Harney Linn (b) remaining Wallowa Crook Jefferson Wasco (b) counties SHEETMETAL WORKERS Curry Klamath (a) Wheeler (b) Douglas Lane Area 1 11.40 3.91 a) Northern one-third b) South half Area 2 16.43 3.65 PLUMBERS & STEAMFITTERS/PIPEFITTERS Area 3 18.86 4.39 Area 1 (Both) 19.55 5.05 16.62 3.51 Area 2 (Both) 21.75 4.91 Area 4 Area 3 (Both) 19.00 4.50 Area 1 Area 1 Area 2 Area 3 Benton Gilliam Linn Tillamook Baker Grant (b) All remaining counties Clackamas Grant Marion Wasco Harney (a) Morrow Clatsop Harney Multnomah Washington Malheur Umatilla Columbia Hood River Polk Wheeler Wallowa Crook Jefferson Sherman Yamhill Union Deschutes Lincoln a) Except Northwest Portion Area 2 Area 3 Area 4 Area 4 (cont) b) Except Southwest Corner Baker Morrow Coos Jo-sep 'ne POWER EQUIPMENT OPERATORS (see page 11) Malheur Umatilla Curr yy Klamath Union Douglas Lake Wallowa Jackson Lane January 1990 age BASIC BASIC TRADES HOURLY FRINGE HOURLY FRINGE RATE BENEFITS TRADES RATE BENEFITS SOFT FLOOR LAYERS WELDERS: RIGGERS Area 1 15.17 3.67 + a Receive rate for craft performing operation to Area 2 12.99 2.01 which weldingrigging and are incidental. a) plus 4% of basic hourly rate for employees with less than one year of service, 6% for those with more than one year. CARPENTERS, LABORERS, POWER EQUIPMENT OPERATORS Area 1 - All counties except Malheur County and TRUCK DRrV—f R5 rea - Malheur County Under the following circumstances a rate lower SPRINKLER FITTERS20.30 4.25 then the basic hourly rate may be used for these four trades: TENDERS TO MASON TRADES The lower rate applies to all public works Tenders for Bricklayers, Tile Setters, Marble projects of less than $1.0 million. The lower rate also applies to projects under $1.5 million Setters and Terrazzo Workers; Topping for involving the construction, reconstruction, major Cement Finishers and Morter Mixers. renovation or painting of buildings, bridges or 15 i1 3 90 docks. (When the amount is between $1.0 and $1.5 million the work done on a building, bridge or TENDERS TO PLASTERERS 14.62 3.90 dock must constitute at least 20% of the total project price to use the lower rates.) In TILE SETTERS determining the $1.5 million figure, do not include the cost of underground utilitiesi.e., Area 1 the amount of the contract dedicated to facilities 17.10 4.20 for electricity, water, gas, sewerage including storm water, and communications) which are five (Add $.50 to base rate if safety belt required feet or more outside of and away from the by State safety regulations or work involves building, bridge or dock and are subordinate and epoxy, furnane, alkor, acetylene, black grouting incidental to the major purpose of the project. and/or steam cleaning.) Area 2 NOTE: In determining whether or not the lower 18.00 4.37 rates are applicable, consider the total (Add $.24 to base rate if safetybelt project cost, and not the cost of any by State safety regulations; $.20 if work required re individual contract (or schedule) within involves epoxy, furnane, alkor, acetylene, black that project. grouting, and/or steam cleaning.) Area 1 Area l(cont) Area 2 Area 2(cont) ZONE RATES AND DESCRIPTIONS Baker Polk Benton Josephine Zone Differential for Carpenters (Groups 1 and Clackamas Sherman Coos Klamath 2 only) Laborers Power Equipment Operators Clatsop Tillamook Crook Lake and Truck Or—ivers� Columbia Umatilla Curry Lane Gilliam Union Deschutes Lincoln (Add to Zone 1 Rate) Hood River Wallowa Douglas Linn Malheur(a) Wasco (b) Grant Malheur (c) Zone 2 Marion Washington Harney .65 Wasco (d) Zone 3 1, 15 Morrow Yamhill Jackson Wheeler Zone 4 1,70 Multnomah Jefferson Zone 5 2,75 a) North half c) South half Zone 1: Projects within 30 miles of City Hall b) North of Maupin d) Maupin and south thereof in the Cities listed below. TILE & TERRAllO HELPERS Zone 2: More than 30 miles but less than 40 miles. Zone 3: More than 40 miles but less than 50 Area 1 13.32 2.85 miles. Zone 4: More than 50 miles but less than 80 Area 1 miles. Zone 5: More than 80 miles. Baker Hood River Sherman Wallowa I Cities Clackamas Gilliam (a) Tillamook Wasco (b) Clatsop Morrow Umatilla Washington Albany Eugene Longview Portland Columbia Multnomah Union Yamhill (a) j Astoria Goldendale Madras Port Orford Malheur (North Half) Yamhill (North Half) Baker Grants Pass Medford Reedsport Wasco (North of Maupin) Bend Hermiston McMinnville Roseburg TRUCK DRIVERS (see below) Brookings Hood River Newport Salem Burns Klamath Falls Oregon City The Dalles Coos Bay LaGrande Ontario Tillamook Corvallis Lakeview Pendleton January 1990 BASIC BASIC HOURLY FRINGE HOURLY FRINGE TRADES RATE BENEFITS TRADES RATE BENEFITS CARPENTERS (See preceding page for explanation LAB0RERS1 of when the lower rates may be used) LESS THAN LESS THAN 100% 100% 100% 100% Zone 1 (Base Rate):2 Zone 1 (Base Rate):* o Group 1 11.57 13.74 4.90 o Group 1 15.19 18.17 3.67 o Group 2 11.85 14.09 4.90 o Group 2 15.31 18.32 3.67 o Group 3 12.09 14.39 4.90 o Group 3 15.39 18.42 3.61 o Group 4 12.29 14.64 4.90 o Group 4 15.51 18.57 3.67 o Group 5 9.94 11.50 4.90 o Group 5 15.21 18.27 3.67 o Group 6 8.90 8.90 4.90 o Group 6 15.35 18.37 3.67 *NOTE: Zone rates for Carpenter Groups 1 and 2 Group 1 are listed in the preceding column. Zone rates for Carpenter Groups 3 Asphalt Plant Laborers General Laborer *** through 6 are listed below. Asphalt Spreaders Guardrail, Median Batch Weighman Rail (c) Zone Differential for Groups 3 through 6 Only Broomers Leverman or Aggregate (Add to Zone 1 Rate) Brush Burners/Cutters Spreader (d) Carpenter Tender Material Yard Man (e) Zone 2 .85 Car & Truck Loaders Powderman Tender Zone 3 1.25 Change-House Man Railroad Track Laborers Zone 4 1.70 Choke Setter Ribbon Setters (f) Zone 5 1.95 Chipper Operator (a) Rip Rap Man (Hand Zone 6 2.80 Clean-up Laborers *** Placed) Concrete Laborers Road Pump Tender Zones for Groups 3, 4, 5 and 6 Carpenters are Culvert (hand labor) Sewer Laborer determined by the distance between the project Curing,.concrete Signalman site and either 1) the worker's residence or Demolition, wrecking Skipman 2) City Hall of a reference city for the and moving *** Slopers appropriate group shown below, whichever is Driller Tender Sprayman closer. Dry-shack Man Stake Chaser Dumpers, road oiling Stockpiler Zone 1: 0-30 miles. crew. Timber Faller/Bucker Zones 30-40 miles. Dumpmen for grading (Hand Labor) Zone 40-50 miles. crew Toolroom Man (Job site) Zone : 50-60 miles. Elevator Feeders Tunnel Bull Gang Zone 5: 60-70 miles. Fine Graders (Above Ground) Zone�- Over 70 miles. Fire Watch Weight-Man-Crusher (g) Form Strippers (b) Cities for Groups 3 and 4 a) Pittsburg or similar types Corvallis Longview North Bend The Dalles b) Not swinging stages Eugene Medford Portland c) ReferenceWay Post, Guide Post, or ht-ofCities for Groups 5 and 6 d) Flaherty, Loading Spotters or similar types e) Including electrical Astoria Eugene Newport Salem f) Including steel forms Bend Klamath Falls Portland The Dalles g) Aggregate when used Coos Bay Medford Roseburg *** Laborers can tear off roofs, clean up or Group 1 Group 2 handle roofing materials only when at least one new story is added or in demolition work, where Auto. Nailing Machine Floor Layers & Finishers no reroofing will occur. Carpenters Stationary Power Saw Form Stripper Operators Group 2 Manhole Builders Wall & Ceiling Insulators i Applicators (a) Gunite or Pot Tender Group 3 Group 4 Brush Cutters (b) Handlers/Mixers (f) Burners Post Hole Digger, Air, Millwrights Certified Welders Choker Splicer gas or electric Machine Erectors Clary Power Spreader(c) Power Tool Operators (g) Clean-up Nozzleman Sand Blasting (wet) Group 5 Group 6 Green Cutter (d) Stake Setter Concrete Power Buggyman Tampers Bridge, Dock & Wharf Boom Men Crusher Feeder Tunnel Muckers/Brakeman/ Builders Demolition/Wrecking (e) Concrete Crew/Bull Piledrivermen Grade Checker Gang (underground) Granite Nozzleman Tender (Group 2 continues top of next page.) 1 See page 11 for description of when rates less than 100% may be used 2 See page 11 for zone rates and descriptions January 1990 Page 12 BASIC BASIC HOURLY FRINGE TRADES HOURLY FRINGE RATE BENEFITS TRADES RATE BENEFITS LABORERS Group 2 (continued) POWER EQUIPMENT OPERATORSI a) Including Pot Tender for same, applying LESS THAN Protective material by hand or nozzle on 100% 100% utility lines or storage tanks on project b) Power saw Zone I (Base Rate):2 c) And similar types o Group 1 13.44 16.64 5.17 d) Concrete, rock, etc. o Group 2 13.59 16.82 5. 17 e) Charred Materials o Group 3 13.71 16.98 5. 17 f) Of all materials of an irritating nature o Group 4 13.87 17.18 5. 17 including cement and lime o Group 5 13.91 17.22 5. 17 g) Includes, but not limited to: Ory Pack o Group 6 13.99 17.33 5. 17 Machine, Jackhammer, Chipping Guns, Paving o Group 7 14.05 17.40 5. 17 Breakers, Vibrators (less than 4" diameter) o Group 8 14.16 17.54 5. 17 o Group 9 14.23 17.63 5.17 Group 3 o Group 10 14.30 17.71 5. 17 o Group 11 14.31 17.73 5.17 o Grou12 14. 9 Asbestos Removal Power Saw Operators (d) o Group 13 14.47 17.93 5. 17 Asphalt Rakers Pumperete Nozzleman o Group 14 14.67 18. 17 5. 17 Bit Grinder Sand Blasting (dry) o Group 15 14.82 18.36 5. 17 Concrete Saw Operator Pipe Layers of all Types o Group 16 15.02 18.61 5.17 Drill Doctor Sewer Timberman u Group 17 15.18 18.81 5. 17 Drill Operators (a) Track Liners (e) o Group 18 15.38 19.06 5. 17 Gunite Nozzleman Tugger Operator o Group 19 15.52 19.24 5. 17 High Scalers, Tunnel-Chuck Tenders, Strippers, Drillers(b) Nippers, Timberman Group 1 Laser Beam (c) Vibrator (4" and larger) Manhole Builder Water Blaster Assistant Conveyor Partsman (too] room) Powdermen Welder Operator Pump Operator (a) a) Air Tracks, Cat Drills, Wagon Drills: Brakeman/Switchman Oiler (b) Crusher Feederman Scaffolding Operator (c) Rubber-mounted drills, and other similar Deckhand tes Switchman b) Covers work in Swinging Stages, chairs Guardrail Punch Oiler or belts, under extreme conditions unusual a) Under 4 inches to normal drilling, blasting, barring-down, b) Including Plant, Crane, Crusher, Guardrail or sloping and stripping Equipment, and Trenching Machine C) Pipe laying, applicable when employee c) Self-propelled assigned to move, set up, align Laser Beam. d) Bucking and falling Group 2 e) Anchor Machines, Ballast Regulators, Multiple Tampers, Power Jacks A-Frame Truck Helicopter Radioman Group 4 Operator (a) (Ground) Auger Oiler Blade Operator (b) Roller(Operator (g) Laser Beam (Tunnel), applicable when employee Boatman Tar Pot Fireman (h) assigned to move, set-up, align laser beam Crane Fireman (c) Temporary Heating Plant Tunnel Miners Driller Tender Operator Tunnel Powderman Fork Lift or Lumber Truck Crane Oiler/ Group 5** Stacker (d) Driver (i) Grade Checker Tugger or Coffin type Flagger Grade Oiler (e) Hoist Operator Heavy Duty Repairman Welder's Tender Group 6** Tender Fence Builder Landscaping or planting laborer a) Single drum P 9 P 9 b) Pulled type c) All equipment except floating **Groups 5 and 6 were formerly a single group. d) On job site Note the difference in rates between the two e) Required to check grade groups now. f) Including combination guardrail machines g) Grading of base rock (not asphalt) h) Including power agitated type i) 25 ton capacity and over 1 See page 11 for description of when rates less than 100% may be used 2 See page 11 for zone rates and descriptions January 1990 Page 13 BASIC BASIC HOURLY FRINGE HOURLY FRINGE TRADES RATE BENEFITS TRADES RATE BENEFITS POWER EQUIPMENT OPERATORS (continued) POWER EQUIPMENT OPERATORS (continued) Group 3 Group 6 Air Filtration Hydrographic Seeder Asphalt Burner and Concrete Spreader Equipment Machine (e) {{ Reconditioner Curb Machine (b) Asphalt Plant Fireman Hydrostatic Pump i Cast-In Place Pipe Loaders (c) Ballast Jack Tamper Mixer Box Operator (f) Laying Machine Maginnis Internal Full Bell Boy, Phones, etc Motorman Concrete Finishing Slab Vibrator Broom Operator (a) Pugmill Operator Machine (A) Pavement Grinder and/or Bucket Elevator (any type) Concrete Joint Machine Grooving Machine (d) Loader (b) Pump Operator (g) Concrete Paving Machine Rock Spreaders (e) Cement Hog Ross Carrier Operator (h) Concrete Planer Compressor Operator (c) Taming Machine (i) Concrete Saw and Truck-mounted Asphalt a) Clary, Johnson, Bidwell, Burgess, Bridges Concrete Curing Spreader (with screed) Deck or similar type Machine (d) Welding Machine Operator b) Mechanical Berm, Curb and/or Gutter Conveyor Operator Wire Mat or grooming c) Rubber-tired type, 2 1/2 cu. yds. and under Hydraulic Pipe Press Machine Operator d) Ridlinpropelled a) Self-propelled on job site Group 7 b) Barber Greene and similar type �_ c) Any power, under 1250 cubic feet total A-Frame Truck (a) Grouting Machine capacity Ballast Regulator Hydraulic Backhoe (e) d) Riding type Ballast Tamer (b) Locomotive, 40 tons & e) Straw, pulp or seed f) C.T.B. Drybatch, etc. i Beltcrete over g) Any power, 4 inches and over Boom Truck Pot Rammer h) On Job site Churn Drill/ Earth Pumcrete Operator (any i) Mechanical self-propelled Boring Concrete Mixer n(c) Roller (any asphalt mix) Group 4 I Concrete Pum Shuttle Car Elevating Grader (d) Tie Spacer Combination Mixer & Helicopter Hoist Operator Fuller-Kenyon and Tower Mobile Operator Compressor (a) Hydra Hammer or similar similar Track Liner Compactor, including types Vibratory Locomotive, under 40 tons 1 a) Double drum Compressor (Any Lull Hi-Lift Operator (d) I b) Multiple purpose Power (b) Pavement Breaker i c) Single drum, five bag capacity and over Concrete Mixer Pum Operator (e) d) Tractor towed requiring operator or grader Operator (c) Roller Operator, Oiling e) Wheel type 3/8 cu. yds. and under with or Floating Equipment C.T.B. without front end attachment 2 1/2 cu. yds. Fireman Screed Operator and under (Ford, John Deere, Case type) Fork Lift, over 5 ton Service Oiler (Greaser) Group 8 a) Gunnite work b) Over 1,250 cu. ft. total capacity Asphalt Paver Operator Diesel-Electric c) Single drum, under five bag capacity Batch Plant and/or Engineer (c) d) Or similar type wet-4►ix (a) Generator Operator e) More than 5 (any size) Belt Loader (b) Group 5 a) One and two drum b) Kolman and Ko Cal types Chip Spreading Machine Pulva Mixer or similar c) Plant, Crusher, Generator, Floating Operator types Concrete Batch Plant Slip Form Pumps, power Group 9 Quality Control driven hydraulic Operator lifting device for Asphalt Plant Operator Guardrail Punch and Elevator Operator concrete forms Bolt-Threading Machine Auger (d) Extrusion Machine Sweeper, Wayne type (b) Boom-Type Lifting H.D. Mechanic and Welder Hoist, single drum Tractor (c) Device (a) Hammer Operator Lime Spreading (a) Trenching Machine (d) Boring Machine Hydraulic Backhoe (e) Power Jumbo, setting Wagner Pactor (e) Bulldozer Lift Slab Machine slip forms, etc. in Cherry Picker (a)(b) Loader (f) tunnels. Chicago Boom (c) Machine Tool Operator Compactor with Blade Pipe Cleaning, Doping, a) On job site Concrete Cooling Bending and wrapping b) Self-propelled on job site Machine Machines c) Rubber-tired 50 H.P. flywheel and under Crusher Plant Operator Side-boom Cat d) Maximum digging capacity 3 ft. depth e) Or similar type without blade (Group 9 continues top of next page.) January 1990 Page 14 BASIC BASIC TRADES HOURLY FRINGE RATE BENEFITS TRADES HOURLY FRINGE RATE BENEFITS POWER EQUIPMENT OPERATORS Group 9 (continued) I POWER EOUIPMENT OPERATORS (continued) Drill Cat Operator Stationary Drag Scraper Grou 13 Drill Doctor Surface Heater and Planer ! —� Drill Doctor (Bit Tractor (gg) Back Filling Machine Grinder) Tractor Derrick, under 100 tons (h) Blade (a) der Grizzly Crusher Trench Machine (i) ! Blade, multi-engine FloatinggCllamshelleetc.(f) a) 5 ton capacity or less Blade Operator, finish Floating Crane (g) b) Or similar type crane-hoist i Brid Operatorn(b) Grand over 1 over yd. C) And similar types Cableway Operator (c) Hoist (h) d) All types Concrete Paving Road Piledriver Operator e) Track type 3/8 cu. yds. Mixer f) Front end and overhead, 2 1/2 cu. yds. and under Crane (d) Shovel, etc (i) 4 cu. yds. g) With boom attachments a) Externally controlled by electronic, h) Rubber-tired over 50 H.P. flywheel mechanical hydraulic manes i) Maximum digging capacity over 3 ft. depth b) Locomotive Crane, Gantry and Overhead Group 10 c) 25 ton and over d) Over 25 ton and including 40 tons Barge Operator, Compactor, e) Operated by Tractor Operator, Sierra, Eculid, self-loadin or, multi-engine or similar Bulldozer (a)g Dozers and Pushers (c) f) Under 3 cu. yds. Driller (d) g) Derrick Barge, less than 30 ton Cable Plow (any type) Jack Operator/Elevating h) Stiff Leg, Guy Derrick, or similar, 50 tons Combination H.D. Barges and over Mechanic-Welder (b) i) 1 cu. yd. and less than 3 cu. yds. a) Twin engine (TC 12 and similar) Group 14 b) With dispatcher and/or required to do both c) Rubber-tired (Michigan, Cat, Hough type) Rubber-tired Scraper (a) d) Percussion, Diamond, Core, Cable, Rotary Tower Crane Operator and similar type Group 11 a) With Tandem Scrapers: self-loading, Paddle Wheel, Auger type, finish and/or 2 or more Clamshell,Hoe, etc.(a) Dragline units Combination Guardrail Grade-Alis (a) Group 15 Machines (b) Mixer Mobile Concrete Breaker Mucking Machine (tunnel) Loader, 4 cu. yds., but less than 6 cu. yds. Crane Operator (c) Shovel Rock Hound Operator a) Under 1 cu. yd. Group 16 b) i.e., Punch, Auger, etc. c) 25 tons and under Autograder or Floating Crane (Derrick Group 12 "Trimmer" Barge) (c) Automatic Concrete Loader (d) SliBatch Plant and/or Paddle Wheel, Auger Type Cableway a)Paver Shovel Rubber-�f�ed Scraper (e) Wet Mix (a) Piledriver (not crane Concrete Canal Line Tandem Bulldozer (g) Blade Mounted type) Crane (b) Wheel Excavator (h) Spreaders ( b) Reinforced Tank Banding Floating Clamshell, Whirley, 80 ton and under Blade Operator Machine (K-11 or etc., 3 cu. yds. Elevating Loader (c) similar) iand over Hoist, two or more Rubber-tired Scraper (d) drums Shield Operator I a) 25 tons and over Single Scraper (e) b) Over 40 ton and including 100 ton a) 3 units or more c) 30 ton but less than 80 ton b) Ulrich and similar types d) 6 cu. yds., but less than 12 cu, yds. c) Athey and similar e) With Tandem Scrapers, multi-engine d) Single and twin engine f) 3 cu. yds., but less than 5 cu. yds. e) With Push-pull attachments, self loader g) Quad-nine and similar h) Under 750 cu. yds. per hour j Group 17 Canal Trimmer Loader (c) Crane (a) Shovel, etc. (d) Floating Crane (b) Whirley (e) (Group )7 continues top of next page.) 1 See page 11 for description of when rates less than 100% may be used. 2 See page 11 for zone rates and descriptions. January 1990 Page 15 BASIC BASIC HOURLY FRINGE HOURLY FRINGE TRADES RATE BENEFITS TRADES RATE BENEFITS POWER EQUIPMENT OPERATORS Group 17 (continued) TRUCK DRIVERS (continued) a) Over 100 ton and including 200 ton Over 30 cu. yds. and inc. 40 cu. yds 8 b) Derrick Barge, 80 ton, but less than 150 ton Over 40 cu. yds. and inc. 50 cu. yds 9 c) 12 cu. yds. and over Over 50 cu. yds. and inc. 60 cu. yds 10 yds. and over Over 60 cu. yds. and inc. 70 cu. yds 11 d) 5 cu. e) Over 80 ton and including 150 ton Over 70 cu. yds. and inc. 80 cu. yds 12 Over 80 cu. yds. and inc. 90 cu. yds 13 Group 18 Over 90 cu. yds. and inc. 100 cu. yds. 14 Band Wagons (a) Wheel Excavator (d) Dumpsters or Similar Equipment-all 5 Crane (b) Whirley (e) sizes . . . . . . . . • Floating Crane (c) Flaherty Spreader Driver or Leverman. . . . 4 a) In conjunction with Wheel Excavator b) Over 200 ton Lift Jitneys, Fork Lifts--all sizes--used c) 150 ton but less than 250 ton in loading, unloading & transporting 1 d) Over 200 ton material on job site. . . . . . . . . . . . e) 150 ton and over Loader and/or Leverman on Concrete Dry Group 19 Batch Plant, manually operated. . . . . . 1 Floating Crane (a) Remote Controlled Earth Low Bed Equipment, Flat Bed Semi- Helicopter (b) Moving Equipment Truck and Trailer or Doubles trans- Under Water Equipment (c) porting equipment or wet or dry 4 materials . . . . . . . . . . . . . . . . a) 250 ton and over Lubrication Man, Fuel Truck Driver, b) When used in erecting work c) Remote or otherwise Driver, Tiremans Wash Rack, Steam 2 Cleaner or combination. . . . . . . . . . TRUCK_DRIVERSI Lumber Carriers Driver-Straddle LESS N N 100% Carrier--used in loading, unloading O and transportation of material on ,lob site. . . . . . . . . . . . . . . . . . . . 4 Zone 1 (Base Rate):2 o Group 1 13.24 15.88 5.20 Oil Distributor Driver or Leverman. . 4 o Group 2 13.28 15.93 5.20 1 o Group 3 13.32 15.98 5.20 Pilot Car . . . . . . . . . . . . . . o Group 4 13.36 16.03 5.20 o Group 5 13.50 16.08 5.20 Slurry Truck Driver or Leverman . . . . . . 3 o Group 6 13.48 16.18 5.20 o Group 7 13.56 16.28 5.20 Solo Flat Bed and Misc. Body Trucks-- 1 o Group 8 13.64 16.38 5.20 0-10 tons . . . . . . . . . . . . . . . . o Group 9 13.72 16.48 5.20 o Group 10 13.86 16.65 5.20 Transit Mix and Wet or Dry Mix Trucks: 1 o Group 11 13.94 16.75 5.20 5 cu. yds. and under . . . . . . . . . . o Group 12 14.02 16.85 5.20 Over 5 cu. yds. and inc. 7 cu. yds . . . 5 o Group 13 14.10 16.95 5.20 Over 7 cu. yds. and inc. 9 cu. yds . . . 6 o Group 14 14.18 17.05 5.20 Over 9 cu. yds. and inc. 11 cu. yds. 7 Over 11 cu. yds. and inc. 13 cu. yds 8 Work Group Over 13 cu. yds. and inc. 15 cu. yds 9 A-Frame or Hydra-lift Truck w/load Team Drivers. . . . . . . . . . . . . . . . 2 bearing surface. . . . . . . . . . . . . 2 3 Tireman, full-time basis. Battery Rebu i 1 der . . . . . . . . . . . . . 1 Truck Helper. . . . . 1 Bus or Man-Haul Driver. . . . . . . . . . . 1 Truck Mechanic--Welder--Body Repairman. 6 Concrete Buggies (Power operated) . . . . . 1 1 Truck Mechanic Helper . Drivers and Helpers handling Sacked Cement-add 15¢ per hour Water Wagons (Rated Capacity) up to: 1 1600 gallons . . . . . . . . . . . 3 Dump Trucks, Side, End and Bottom 1600 to 3000 gallons . . . . . . . . . 4 Dumps, including Semi-Trucks and t 3000 to 5000 gallons 6 trains or combinations thereof: 5000 to 7000 gallons . . . . . 1 6 cu. Vs. and under 1 7000 to 10 000 gallons . . . . . . . . . 8 Over 6 cu. yds. and inc.-10 cu. yds 3 10,000 to 15,000 gallons . . . . . . . Over 10 cu. yds. and inc. 20 cu. yds 6 Over 20 cu. yds. and inc. 30 cu. yds 7 Winch Truck--takes classification of truck on which winch is mounted 1 See page 11 for description of when rates less than 100% may be used. 2 See page 11 for zone rates and descriptions. January 1990 Page 16 Bureau of Labor and Industries PAYROLL Payroll and Certified Statement Wage and Hour Division (For Contractor or Subcontractor's Use; See Instruction, Form WH-38A (3/84)) Form - For Use in Complying with ORS 279.354 IATA Phone: -0R WEEK ENDING CONTRACTING AGENCY PROJECT AND LOCATION PROJECT OR CONTRACT NO. DATE CONTRACT SPECIFICATIONS FIRST ADVERTISED FOR BID Phone ( ) 1 2 N 3 4 DAY AND DATE 5 6 7 (8 — NAME, ADDRESS, AND = WORK N TOTAL RATE GROSS DEDUCTIONS I NET SOCIAL SECURITY CLASSIFICATION HOURS OF PAYWAGE AI•IOUNT FICA FEDERAL STATE OTHER TOTAL NUMBER OF EMPLOYEErou a (include o group EARNED WITH- WITH- DEDUC- PAID x number if HOLDING HOLDING TIONS FOR applicable) TAX TAX WEEK 0 S 0 S 0 S 0 S 0 S 0 S S CERTIFIED STATEMENT 1 (4) That: flame or signatory party— (Title) (a) WHERE FRINGE BENEFITS ARE PAID TO APPROVED PLANS, FUNDS OR PROGRAMS In addition to the basic hourly wage rates paid to each worker li"ted cfo hereby stale: in the above referenced payroll, payments of fringe benefits as listed in the contract have been or will be made to appropriate (1) That I pay or supervise the payment of the persons employed by programs for the benefit of such employees, except as noted in Section 4(c) below. on the (b) WHERE FRINGE BENEFITS ARE PAID IN CASH Contractor, subcontractor or surety Building or work Each worker listed in the above referenced payroll has been paid, as indicated on the payroll, an amount not less than the sum of that during the payroll commencing on the the applicable basic hourly wage rate plus the amount of the --——--- required fringe benefits as listed in the contract, except as noted day of 19 and ending the day of in Section 4(c) below. (c) EXEMPTIONS _ 19 all persons employed on said project have been EXCEPTION CRAFT EXPLANATION Faid the full weekly wages earned, that no rebates have been or will he made either directly or indirectly to or on behalf of said Contractor, subcontractor or surety from the full weekly wages earned by any person and that no deductions have been —-- made either directly or indirectly from the full wages earned by any person, other than permissible deductions as specified in ORS 652.610, and described below: ---- REMARKS I have read this certified statement, know the contents thereof and it is (2) That any payrolls otherwise under this contract required to be submitted _ true to� knowledge. for the above period are correct and complete; that the wage rates for workers NAME AND TITLE SIGNATURE contained therein are not less than the applicable wage rates contained in any wage determination incorporated into the contract; that the classifications set forth therein for each worker conform with work performed. (3) That any apprentices employed in the above period are duly registered in aContractor f---1 Subcontractor (--1 Surety bona fide apprenticeship program registered with a State apprenticeship agency recognized by the Bureau of Apprenticeship and Training, United States Department of Labor, or if no such recognized agency exists in a State, are registered with --- to the the Bureau of Apprenticeship and Training, United States Department of Labor. File Eureaufrof Laboris frm with the dnd Industries , Ling 1400aSWncy FifthdAve., Portland send a true POR 97201 FORM W11-38 (3/34) BUREAU OF LABOR AND INDUSTRIES - WAGE AND HOUR DIVISION INSTRUCTIONS FOR COMPLETING PAYROLL AND CERTIFIED STATEMENT FORM, WH-38 (Rev 3/84) General : This form meets needs resulting from the 1983 amendments to the reF vaiTing Wage Rate Law. Under this amended law, the contractor is required to pay not less than fringe benefits as predetermined by the Bureau of Labor and Industries, in addition to payment of not less than the predetermined rates. The contractor's obligation to pay fringe benefits may be met either by payment of the fringes to the various plans, funds, or programs or by making these payments to the employees as cash in lieu of fringes. This form provides for the contractor's showing of the payroll and all monies paid to the employees, whether as basic rates or as cash in lieu of fringes and provides for the contractor's representation in the certified statement that he/she is paying to others fringes required by the contract and not paid as cash in lieu of fringes. Detailed instructions concerning the preparation of the form follow: Fill in all boxes at top of form. Be sure to enter the date the contract was first advertised for bid by the contracting agency. This date should appear on the bid documents. Column 1 - Name, Address, and Social Security number of Employee: The employee's full name must be shown on each payroll submitted. The employee's address must also be shown on the first payroll submitted. The address need not be shown on subsequent payrolls unless the address changes. Although not required, space is available in the name and address section so that Social Security numbers may be listed. Column 2 - Withholding Exemptions: This column is merely inserted for the employer's convenience and is not a requirement. Column 3 - Work Classifications: List classification descriptive of work actually performed by em 1 oyees. nc1ude group number when appropriate. Consult classifications and minimum wage schedule set forth in contract specifications. If additional classifications are deemed necessary, see Contracting Officer or Agency representative. Employee may be shown as having worked in more than one classification provided accurate breakdown of hours so worked is maintained and shown on submitted payroll by use of separate line entries. Column 4 - Hours Worked: Enter as overtime hours all hours worked in excess of 8 hours per day, a hours worked on Saturday and Sunday and hours worked on legal holidays as defined in ORS 279.334. Column 5 - Total : Self-explanatory. Column 6 - Rate of Pay, including Fringe Benefits: In straight time box, list actual hourly rate paid the employee for straight time worked plus any cash in lieu of fringes paid the employee. When recording the straight time hourly rate, any cashpaid in lieu of fringes may be shown separately from the basic rate, thus $12.50/2.35. This is of assistance in correctly computing overtime. See "Fringe Benefits" below. Payment of not less than time and one half the basic or regular rate paid is required for overtime under ORS 279.334. In addition to paying not less than the predetermined rate for the classificaion in which the employee works, the contractor shall pay to approved plans, funds, or programs or shall pay as cash in lieu of fringes amounts predetermined as fringe benefits in the wage decision made part of the contract. See "FRINGE BENEFITS" below. FORM WH-38A (Rev 8/84) -1- FRINGE BENEFITS -- Contractors who pay all required fringe benefits: A contractor who pays ringe 5enetits to approved plans, Tunas, or programs in amounts not less than were determined in the applicable wage decision of the Commissioner of the Bureau of Labor and Industries shall continue to show on the payroll the basic cash hourly rate and overtime rate paid to employees. Such a contractor shall check paragraph 4(a) of the Certified Statement to indicate that he/she is also paying to approved plans, funds, or programs not less than the amount predetermined as fringe benefits for each craft. Any exceptions shall be noted in Section 4(c). Contractors who pay no fringe benefits: A contractor who pays no fringe benefits shall pay to the emp oyee, and insert in Ene straight time hourly rate column of the payroll , an amount not less than the predetermined rate for each classification plus the amount of fringe benefits determined for each classification in the applicable wage decision. Inasmuch as it is not necessary to pay time and a half on cash paid in lieu of fringes, the overtime rate shall be not less than the sum of the basic predetermined rate, plus the half time premium on basic or regular rate, plus the required cash in lieu of fringes at the straight time rate. In addition, the contractor shall check paragraph 4(b) of the Certified Statement to indicate that he/she is payingg fringe benefits in cash directly to employees. Any exceptions shall be noted in Section 4(c). Use of Section 4(c) , Exceptions Any contractor who is making payment to approved plans, funds, or programs in amounts less than the wage determination required is obliged to pay the deficiency directly to the employees as cash in lieu of fringes. Any exceptions to Section 4(a) or 4(b) , whichever the contractor may check, shall be entered in Section 4(c) . Enter in the Exception column the craft, and enter in the Explanation column the hourly amount paid the employee as cash in lieu of fringes and the hourly amount paid to plans, funds, or programs as fringes. The contractor shall pay, and shall show that he/she is paying to each such employee for all hours (unless otherwise provided by applicable determination) worked on the project an amount not less than the predetermined rate plus cash in lieu of fringes as shown in Section 4(c). The rate paid and amount of cash paid in lieu of fringe benefits per hour should be entered in column 6 on the payroll . See paragraph on "Contractors who pay no fringe benefits" for computation of overtime rate. Column 7 - Gross Amount Earned: Enter gross amount earned on this project. If part of the employees' wage was earnedon projects other than the project described on this payroll , enter in column 7 first the amount earned on the project and then the gross amount earned on all projects, thus $63.00/120.00. Column 8 - Deductions: Four columns are provided for showing deductions made. If more than our deductions should be involved, use first 3 columns; show the balance of deductions under "Other" column; show actual total under "Total Deductions" column; and in the attachment to the payroll describe the deductions contained in the "Other" column. All deductions must be in accordance with the provisions of ORS 652.610. If the employee worked on other jobs in addition to this project, show actual deductions from gross wage, but indicate that deductions are based on gross wages. Column 9 - Net Wages Paid for Week: Self-explanatory. Certified Statement Required by ORS 279.354: While this form need not be notarized, the Certified tatement is subject to the pens ties provided by ORS 279.990. Accordingly, the party signing this required statement should have knowledge of the facts represented as true. Space has been provided between items (1 ) and (2) of the Statement for describing any deductions made. If all deductions made are adequately described in the "Deductions" column above, state "See Deductions column in this payroll ." See paragraph entitled "FRINGE BENEFITS" above for instructions concerning filling out paragraph 4 of the Statement. FORM WH-38A (Rev 8/84) -2- PLANNED PUBLIC IMPROVEMENT SUMMARY 'ISCAL YEAR - PAGE OF (Name of State or Local Government Agency) Project Project Agency or Number Project Name Type Project Location Estimated Project Cost Contract Work ORS 279.023 generally states that not less than 30 days prior to adoption of its budget for the subse uent bud et period, each public a enc s hall repare and file with the Commissioner of the Bureau of Labor and Industries a list of every public improvement known to that agency t at t e agency p ans to un to the u get period It the agency decides to use its own— equipmenT and personne I tor cons fructing projects estimated to—cost more tan CO, the agency shall show that the decision conforms to the policy of the State of Oregon that public agencies shall make every effort to construct public improvements at the least cost to the public agency, and the public agency shall cause to be kept and preserved a full , true and accurate account of the costs of performing the work including all engineering and administrative expenses and a reasonable estimate of the cost, including investment cost, of the equipment used. NOTE: This Improvement Summary together with the project FORM W H - 116 ( 10/82) estimate and least cost determination constitutes a public record available in the usual manner for public review or copying. Mail a copy of this public improvement summary to: Wage and Hour Division, 306 State Office Building; Portland, Oregon 97201 CAPITAL IMPROVEMENT PROJECT COST COMPARISON ESTIMATE (Name of State or Local Government Agency) DEPARTMENT: PROJECT NAME: FUND: PROJECT NUMBER: PROPOSED YEAR: PROJECT DESCRIPTION: Rough Agency Force Estimate Agency Contract Estimate Quantity Unit Total Unit Total Estimate Units Work Class Description Cost Cost Cost Cost Estimated Construction Period $ $ determines that (Agency Forces)(Contractor) can perform this work at the least cost. (Name of Agency) (cross out one) FORA WH - 119 (10/82) (Agency Official ) NOTICE OF AWARD OF PUBLIC WORKS CONTRACT • (For Use by Public Agency in Complying with ORS 279.363) 1 . PRIME CONTRACTOR 3. C014TRACT INFORMATION illi Name A. Contract Name and Number: Address City, State, Zip B. Location of work: Phone Number ( ) C. County: 2. CONTRACTING AGENCY D. Amount of the Award: $ Name E. Source of Funds: (i .e. 100% I Federal Funds; 50/50, i Address Federal , State; 100% local ) I City, State, Zip i Phone Number ( ) F. Date Contract Awarded: � Submit this completed notice to: Wage and Hour Division, G. Date Contract Specifications Prevailing Wage Section, Advertised for Sid: 1400 S.W. 5th Avenue - Room 306 Portland, Oregon 97201 FORM WH-81 (Rev. 6/88) NOTICE OF AWARD OF PUBLIC WORKS CONTRACT (For Use by Public Agency in Complying with ORS 279.363) 1 . PRIME CONTRACTOR 3. CONTRACT INFORMATION Name ZAK CONSTRUCTION COMPANY A. Contract Name and Number: Address 1234 N.W. Camille Street Dam Repair 100-H City, State, Zip Alexandra, OR 97201 B. Location of work: Becca, Oregon Phone Number ( 503 ) 12-45674/ C. County: Malheur 2. CONTRACTING AGENCY D. Amount of the Award: $ 25,000 Name LOPEZ IRRIGATION DIST _ E. Source of Funds: (i .e. 100% Federal un s; 0/50, Address 1234 N.W. Shannon Court Federal , State; 100% local ) i City, State, Zip Jamestown, OR 97201 100% State Phone Plumber ( 503 ) 987-6543 F. Date Contract Awarded: July 16, 1985 Submit this completed notice to: Wage and Hour Division, G. Date Contract Specifications Prevailing Wage Section, Advertised for Bid: 1400 S.W. 5th Avenue - Room 306 Portland, Oregon 97201 July 10, 1985 FORM WH-81 (Rev. 6/88 ) BUREAU OF LABOR AND INDUSTRIES UULK RATE 1400 S.W. 5th AVENUE U.S.Postage PORTLAND, OREGON 97201 PAID PortlanQ Oregon Permit No.0458 ADDRESS CORRECTION REQUESTED TABLE OF CONTENTS PART It- INSTRUCTIONS TO BIDDERS Section Description page IB-01 INTENT OF PLANS AND SPECIFICATIONS I8-01 I B-02 INTERPRETATION OF DOCUMENTS 18-01 IB-03 EXAMINATION OF SITE AND CONDITIONS I B-02 I B-04 QUALIFICATIONS OF BIDDER I B-02 18-05 PREPARATION OF PROPOSAL 1 B-02 I B-06 ALTERATION OF DOCUMENTS PROHIBITED 18-03 18-07 SUBMISSION OF PROPOSAL 1 B-03 I B-08 MODIFICATION OF PROPOSAL 18-03 18-09 WITHDRAWAL OF PROPOSAL I B-03 IB-10 OPENING BIDS IB-03 18-11 AWARD OF CONTRACT 18-04 1 B-12 BASIS OF AWARD 18-04 18-13 REJECTION OF BIDS I B-04 PART II INSTRUCTIONS TO BIDDERS IB-01 INTENT OF PLANS AND SPECIFICATIONS , It is the intention of these specifications to provide for careful, thorough and workmanlike construction procedure in the installation of materials and equipment and in the manufacturer and delivery of such materials and equipment. The bidder to whom the contract is awarded shall furnish all the material and labor necessary to complete said contract in accordance with all of its terms and conditions. The plans,standard detail sheets, and specifications shall be considered and used together; anything appearing as a requirement of either shall be accepted as applicable to all even though not so stated therein or shown. The engineer may furnish supplemental plans and specifications to define more clearly any requirement of the original documents; these shall be accepted by the contractor as of the some force and effect as though they had been included among the listed drawings and in case of any conflict between the listed and the supplemental drawings, the latter shall govern. The contractor shall not be entitled to extra payment because of his compliance with the requirements of such supplemental drawings unless they contain new requirements involving costs which clearly could not have been anticipated by an experienced contractor in his examination of the original listed drawings or could not rea- sonable be inferred therefrom as requirements of the contract. All specifications and notes appearing on the plans shall have the same force and effect as though they were repeated herein. I B-02 INTERPRETATION OF DOCUMENTS If a prospective bidder is in doubt as to the true meaning of any part of the plans, specifications, or other proposed Contract Document, he may submit to the engineer a written request for an interpretation thereof. The person.submitting the request will be responsible for its prompt delivery to the engineer. An interpretation will be made only by addendum duly issued by IB-01 the engineer and copy thereof will be mailed or otherwise delivered to each prospective bidder. The owner will not be responsible for any other form of explanation or interpretation. IB-03 EXAMINATION OF SITE AND CONDITIONS Before making a proposal, the bidder shall examine the site of the work and ascertain for himself all the physical conditions in relation thereto. Failure to take this precaution shall not release him from his obligation as implied by the proposal he submits nor excuse him from performing the work in strict accordance with the requirements of the Contract Documents. No oral statement made by an officer, agent, or employee of the owner pertaining to the site of the work or the conditions under which the work must be performed will be binding on the owner. IB-04 QUALIFICATIONS OF BIDDER The owner desires that this project shall be built by a contractor who is competent and adequately financed. The owner may request the bidder to submit a written statement to show experience in construction work of this character as an indication of qualifications and business standing. If required the bidder may make his statement in such form as may seem appropriate but it should be notarized and failure to comply with this request may cause rejection of the bid which is affected. IB-05 PREPARATION OF PROPOSAL Bids must be submitted by filling in with ink (or typing) each and every -blank provided for such purpose in the form headed "Proposal" or if the bidder is required to provide a special form appropriate to the nature of his bid then such form shall be complete in all respects as required by the specifications if it is to merit consideration by the owner. Where indicated all blank spaces shall be filled in with words and figures. Written amounts shall take precedence where there is a conflict between the written amount and the figure. If the proposal is made by a partnership, it should contain the name of each partner and should be signed in the firm name, followed by the signature of a partner or that of a person duly authorized to act for and on behalf of such partnership. If made by a corporation, the proposal should be signed with the name of the corporation and the State in which incorporated, followed by the written signature of the qualified officer and the designation of the office he holds in the corporation. The address of the person, firm or corporation in whose behalf the proposal is submitted shall be given. The bidder shall comply with all other specific requirements of the proposal form. IB - 02 IB-06 ALTERATION OF DOCUMENTS PROHIBITED Except as may be provided otherwise herein, proposals which are incomplete or are conditioned in any way which the plans or specifications do not authorize, contain unverified erasures or alterations, include items which are not named in the proposal form or which are unlawful, may be rejected as informal. IB-07 SUBMISSION OF PROPOSAL Each proposal shall be completely sealed in a package addressed as required by the official advertisement, marked with the name of the bidder, the title of the project and the time of proposal submission. The proposal must be delivered to the address at or before the time named in said advertisement. IB-08 MODIFICATION OF PROPOSAL Change in a proposal already delivered will be permitted only if a request for the privilege of making such modification is made in writing signed by the bidder and the specific modification itself is stated prior to the scheduled closing time for the receipt of proposals. To be effective every modification must be made in writing over the signature of the bidder, no other form of procedure will be acceptable. IB-09 WITHDRAWAL OF PROPOSAL A proposal may be withdrawn at any time prior to the scheduled closing time for filing bids. This may be done by the bidder in person or upon his telegraphic or written request. A telephone request for withdrawal of a proposal will not be recognized for this purpose. If withdrawal is made personally, a written acknowledgment (hereof will be required, After the scheduled closing time for filing bids, no bidder will be permitted to withdraw his proposal unless no award of contract has been made prior to the expiration of fifteen (-15) days immediately following the time when bids are submitted. Bids received after the scheduled closing time will be returned to the bidder unopened. IB-10 OPENING BIDS All proposals received prior to the scheduled closing time and which are not withdrawn as above provided will be publicly opened and read aloud even though there may be irregularities or informalities therein, except that any proposal which is not signed or does not include the required proposal guaranty, will not be read and, consequently, will be rejected without consideration. IB - 03 IB-11 AWARD OF CONTRACT Within fifteen (15) calendar days after the opening of the proposals the owner will accept one of the proposals or reject all bids. I11-12 BAS IS SOF AWARD The award will be made to the responsible contractor who submits the lowest acceptable bid. IB-13 REJECTION OF BIDS The Owner reserves the right to reject any or all proposals or to . waive any informalities therein if it is believed that the best interest of the owner will be served thereby. IB-04 TABLE OF CONTENTS PART III - GENERAL CONDITIONS Section Description Page GC -01 DEFINITION OF TERMS GC-01 1 . Definition of Terms GC-01 GC-02 PROPOSAL REQUIREMENTS AND CONDITIONS GC-04 1 . Inclusion of Proposal in Contract GC-04 GC-03 AWARD AND EXECUTION OF CONTRACT GC-04 1 . Time Reserved for Award of Contract and Preparation of Contract Documents GC-04 2. Contractor to Furnish Performance Bond GC-04 3. Execution of Contract GC-04 4. Examination of Plans, Specifications, and Site of Work GC-04 5. Estimate of Quantities Approximate Only GC-05 6. Amount of Contract GC-05 GC-04 SCOPE OF WORK GC-05 1 . Intent of the Plans and Specifications GC-05 2. Increased or Decreased Quantities GC-05 3. Alterations in Details of Construction GC-06 4. Extra Work - Additional Work GC-06 5. Protection of Work During Suspension GC-06 6. Final Trimming of Work GC-06 7. Final Cleaning Up GC-06 8. Removal of Contractor's Equipment and Materials GC-07 GC-05 CONTROL OF THE WORK GC-07 1 . Authority of the Engineer GC-07 2. Deviation from the Plans GC-08 3. Interpretation of Contract, Specifications and Plans GC-08 4. Plans and Working Drawings GC-08 5. Quality of Equipment and Materials GC-10 6. Quality of Workmanship GC-11 7. Specifications by Standard Designations GC-11 8. Equipment Review Data GC-11 9. Cooperation with Other Contractors GC-12 -1- TABLE OF CONTENTS Part III - General Conditions (Cont'd) Section Description Page 10. Contractor to Have Representative on Work GC-12 11 . Information Regarding Work GC-13 12. Notice to Contractors GC-13 13. Notice by Contractors GC-13 14. Surveys GC-13 15. Authority and Duties of Inspectors GC-13 16. Inspection GC-14 17. Unauthorized and Defective Work GC-14 18. Disputed Claims GC-15 19. Final Contruction Review GC-15 GC-06 CONTROL OF MATERIALS GC-15 1 . Materials to be Reviewed Before Use GC-15 2. Tests of Materials GC-16 3. Storage of Materials GC-17 4. Defective Materials GC-17 5. Ordering Materials GC-17 6. Materials Furnished by the Owner GC-17 7. Manufacturer's Directions GC-17 8. Domestic Materials and Machinery GC-17 9. Property Rights in Materials GC-18 10. Title to Materials Found on the Work GC-18 11 . Warranty Period GC-18 GC-07 LEGAL RELATIONS AND RESPONSIBILITY TO PUBLIC GC-18 1 . Laws to be Observed GC-18 2. Permits and Licenses GC-19 3. Patented Devices, Materials, and Processes GC-19 4. Sanitary Provisions GC-19 5. Public Safety and Convenience GC-19 6. Barricades, Warning Signs, and Flagmen GC-20 7. Fences GC-20 8. Safeguarding of Excavations GC-21 9. Use of Explosives GC-21 10. Trespass GC-21 11 . Protection of Property and Persons GC-21 12. Restoration of Damaged Property GC-22 -2- err r. TABLE OF CONTENTS ` Part III - General Conditions (Cont'd) Section Description page 13. Indemnification GC-22 14. Contractor's Responsibility for Work GC-23 15. Personal Liability of Engineer GC-23 16. No Waiver of Legal Rights GC-23 17. Insurance GC-24 a. Hold Harmless Clause GC-24 b. General GC-24 c. Industrial Accident Insurance GC-24 r. d. Contractors Public Liability, Property Damage Insurance and Vehicle Liabiltiy Insurance GC-24 e. property Insurance GC-25 18. Payment of Bills by Contractors GC-26 19. Air and Water Pollution Laws GC-27 20. Use of Completed Portions GC-27 GC-08 PROSECUTION AND PROGRESS GC-27 1 . Beginning of the Work GC-27 2. Schedules and Progress Reports GC-27 3. Prosecution of the Work GC-27 arr 4. Subletting or Assignment of Contract GC-28 5. Limitations of Operations GC-29 6. Water Supply GC-29 7. Use of Premises GC-29 r 8. Protection of Work and Property GC-29 9. Character of Workmen and Equipment GC-30 10. Temporary Suspension of the Work GC-31 11 . Time of Completion of Work and Extension of Time Limit GC-31 12. Annulment and Cancellation of Contract by Owner GC-33 13. Right of Owner to do Work GC-34 14. Contractor's Right to Stop Work or Terminate Contract GC-34 15. Suits or Actions Concerning the Work GC-34 -3- TABLE OF CONTENTS Part III - General Conditions (Cont'd) Section Description Page GC-09 MEASUREMENT AND PAYMENT GC-35 1 . Methods of Measurement and Computation GC-35 2. Scope of Payment GC-35 3. Alteration in Details of Construction GC-35 4. Quantities and Unit Prices GC-36 a. Lump Sum GC-36 b. Unit Prices GC-36 5. Claims for Extra Compensation GC-36 6. Payment for Force Account Work GC-37 7. Force Account Bills GC-38 8. Payment for Omitted Items GC-39 9. Partial Payments GC-39 10. Advances on Materials GC-41 11 . Allowance for Materials Left on Hand GC-41 12. Final Estimate GC-41 13. Suspension of Payments GC-42 14. Correctign of Work after Final Payment GC-42 15. Payments GC-42 -4- PART III GENERAL CONDITIONS GC-01 DEFINITION OF TERMS 1 . Definition of Terms. In these specifications and the contract, the following words or expressions shall be understood to have the meanings given below: A.A.S.H.O.- American Association of State Highway Officials. A.S.T.M. - American Society for Testing Materials. A.W.S. - American Welding Society. A.W.W.A. - American Waterworks Association. "Bidder" - Any individual, firm or corporation formally submitting a proposal for the work contemplated, or any portion thereof, acting directly or through an authorized representative. "Change Order" - A written order issued by the engineer to the contractor, covering changes in either the plans, specifications or quantities, within the scope of the contract. "Contract" - The agreement between the owner and the contractor describing the work to be done and defining the obligations of the owner and the contractor in accordance therewith. It includes the "Specifications","Plans", "Proposal", "Performance Bond","Maintenance Bond", and it includes also, all agreements of a supplemental nature that may be entered into during the progress of the work. "Contract Documents" - The plans, specifications, agreement, performance bond, proposal, and maintenance bond including all modifications thereof incorporated in the documents before their execution and all agreements of a supplemental nature that may be entered into during the progress of the work; the "Contract" includes all of the "Contract Documents". "Contractor" - The individual, firm or corporation undertaking the execution of the work under the terms of the contract and acting directly or through his or its agents or employees. "District" - The "Owner" and "Engineer" as defined above, members of all Board of Commissioners or like groups affiliated with the owner, and all employees or assistants of the "Owner" and the "Engineer". GC - 01 "Engineer" - The Engineer for the work as indicated in the official advertisement and named in the Contract Documents or his representative duly authorized in writing to act for the Engineer. "Extra Work" - An item of work not provided for in the contract as awarded, but determined by the engineer as essential to the proper completion of the contract within its intended scope. "Inspector" - The duly authorized representative of the engineer limited to the particular duties entrusted by the engineer. "Maintenance Bond" - The form of security approved by the owner and governing agency furnished by the contractor and his surety, guaranteeing the quality of workmanship and material furnished by the contractor to be adequate to fulfill the intent of the plans and specifications for the warranty period. "Owner" - The owner of the work as indicated in the official advertise- ment and named in the contract. "Performance Bond" - The form of security approved by the owner, furnished by the contractor and his surety, guaranteeing the complete and faithful performance and payment of all of the obligations and conditions placed upon the contractor by the contract. "Plans" - The maps, plans, and drawings as listed and referred to in the "Contract Documents" together with any supplemental drawings furnished by the engineer to the contractor and also all approved shop drawings submitted by the contractor and approved by the engineer, all as provided elsewhere in these specifications or other contract documents. "Proposal" - The written proposal of the bidder on the form furnished for the work contemplated and which is required to be signed by the bidder. "Proposal Guaranty" - The security to be furnished by the bidder as a guaranty of good faith to enter into a contract for the work contemplated if it be awarded to him. "Right of Way" - The area provided by the owner for use in constructing the work covered by the contract, including the appurtenances thereto. The right of way so designated may be either temporary or permanent. "Specifications" - The directions, requirements, explanations, terms and provisions pertaining to the various features of the work to be done, the GC-02 w manner and method of performance, and the manner and method of measurement and payment. The specifications include such directions, requirements, and explanations as appear on the plans. "Subcontractor" - Any individual, firm or corporation acting for or in behalf of the contractor in the execution of any part of the contract. This does not include those working for hire or supplier of material or equipment except that production of materials or supplies at the project site shall be deemed as being produced by a subcontractor where such is not produced by the contractor's own forces and equipment. "Supplemental Agreement" - Any written agreement or understanding entered into between the contractor and the owner to supplement or clarify, or alter the plans, specifications or contract, or to otherwise provide for Ow unforeseen work, contingencies, alterations in plans, and other matters not contemplated by or adequately provided for in the plans and specifications. "Surety" - The Company or Association which is bound with and for the contractor, for the acceptable performance of the contract, and for his payment of all obligations arising out of the contract. Where applying to the "Proposal Guaranty", it refers to the Company or Association which engages to be responsible for the bidder's execution of a satisfactory contract when and if his bid is accepted by the owner. ww "Work" - Work shall be understood to mean the furnishing of all labor, materials, equipment and other incidentals necessary or convenient to the successful completion of the project or the portion of the project involved and the carrying out of all the duties and obligations imposed by the contract . rrr "Written Notice" - A written communication delivered in person to the individual or to a member of a firm or to an officer of the corporation for whom it is intended, or if delivered or sent by mail to the lost business address known to the one who gives the notice. It shall be the duty of each party to advise the other parties to the contract as to any change in business address until completion of the contract. VW "Act of God" - Means an earthquake, flood, cyclone or other cataclysmic phenomenon of nature. Rain, wind, flood or other natural rrr phenomenon of recorded intensity for the locality of the work shall not be construed as an Act of God and no reparation shall be made to the contractor for damages to the work resulting therefrom. r. GC - 03 ,n GC-02 PROPOSAL REQUIREMENTS AND CONDITIONS I . Inclusion of Proposal in Contract. The requirements and conditions of the proposal are hereby made part of this contract. GC-03 AWARD AND EXECUTION OF CONTRACT it 1 . Time Reserved for Award of Contract and Preparation of Contract Documents. The time of completion of the wo-rk contemp ated by this contract s all not be vitiated by the fact that there will, of necessity, be a certain period of elapsed time between the date of receiving bids and the signing of the written instruments by all parties thereto. In specifying the dates for completion, it has been assumed that a period of not more than fifteen (15) 16 days will elapse between the receiving of the bids and the submission to the contractor of the written contract for his execution. If the above period exceeds this amount, the bidder will be released from his proposal bond unless 00 by written notice to the owner the contractor has granted the owner an extension of time for official award of the contract. as 2. Contractor to Furnish Performance Bond. The contractor shall within ten days from the date of notification by the owner that the contract is ready for signature and before commencing work thereunder, furnish to the ift owner and maintain in force during the continuance of this contr4ct a per- formance bond satisfactory to the owner in the full amount of the contract price for the faithful performance of this contract in all respects, and no contract shall be binding until the said bond is furnished and approved by the owner, and if said bond is not so furnished within the ten days herein specified, the contract may be immediately terminated without any notice or further action by either party and the proposal guaranty shall be forfeited. No work may be commenced until the bond has been approved by the owner. In addition, the performance bond shall meet the guarantee and warranty requirements of Section SP-04, GC-05-6 and GC-06-11 . 3. 'Execution of Contract. Within ten (10) days after receiving from ,, the owner.,proper y prepared contract documents, the successful bidder shall sign the contract. to 4. Examination of Plans, Specifications, and Site of Work. It is understood that the contractor, ore signing t contract, as ma e a careful examination of the plans, specifications, and contract; that he has w fully informed himself as to the quality and quantity of materials and the character of the work required; and that he has made a careful examination of the location and condition of the work and the sources of supply for any and e all materials. The owner will in no case be responsible for any loss or for unanticipated costs that may be suffered by the contractor as a result of conditions pertaining to the work. G C-04 5. Estimates of Quantities Approximate Only. It is expressly agreed that the quantities s own in tIle proposal form, whether for a "Unit Price Contract" or in connection with a "Lump Sum Contract", given under the heading "Schedule of Contract Prices" are approximate only and are not to be taken to be either representations or warranties. The owner does not expressly nor by implication agree that the actual amount of work will correspond there- with, and reserves the right to increase or decrease the amount of any class or portion of the vork as may be deemed necessary or expedient by the owner without extra or special compensation to the contractor except as may be provided elsewhere in these specifications. 6. Amount of Contract. The amount of the contract shall be understood to be the tots sum of t e amounts computed from the approximate quantities and unit prices or the lump sum as given in the proposal form. Where prices are given on alternate items, only the amounts of the alternates accepted by the owner will be included in the total. GC-04 SCOPE OF WORK 1 . Intent of the Plans and Specifications. The true intent of the plans and specifications is to provide forte execution and completion in every detail of the project or work described in the special provisions and contract. Except as otherwise specifically provided, the contractor shall furnish all labor, tools, implements, machinery, supplies, materials, and incidentals,and shall do all things necessary to perform and to complete, according to the specifications and the plans, the work to be done under the contract. This shall be understood to include, in addition to the work specifically called for in the plans and specifications, the performance of such extra, additional, and incidental work as may appear in the sole judgement of the owner to be necessary for the completion of the work contemplated in a substantial workmanlike, and otherwise satisfactory manner. 2. Increased or Decreased Quantities. The right is reserved by the Owner, without impairing the contract to make such increases and decreases in the quantities of the work as may be considered necessary to complete fully and satisfactorily the work included in the contract. The contractor shall have no claim for damages or for anticipated profits on account of any portion of the work that may be omitted, provided such omission shall not thereby reduce the amount of the contract by more than ten per cent (10%) provided, however, that the owner shall have the privilege of deleting any item or items of any schedule in its entirety and said ten per cent (10%) of permissable reduction then shall apply only to the aggregate contract price for the remaining items. Deletion of entire items generally shall be made when the contract is executed by in case the contractor shall have performed some work on account of any item which is subsequently deleted, he shall be paid therefor on the basis of extra work. GC-05 3. Alterations in Details of Construction. The engineer, during the progress of the work, may alter any of the detai�s of construction as may be found expedient or necessary, such alterations shall not invalidate the contract nor release the surety, and the contractor agrees to accept and execute the work as altered the same as if it had been a part of the original contract. The compensation to the contractor in such cases shall be determined as specified for Additional Work should additional requirements be made of the contractor or by negotiation if the work is reduced. 4. Extra Work - Additional Work. Upon the written order of the engineer, the contractor shall perfo`r`m­_s_ucTi additional or extra work that may or may not be included under or covered by contract prices, as may be necessary for the satisfactory completion of the project. If the work is of a kind for which a specification is given herein, it shall be performed in accordance with that specification subject to such supplemental or additional specifications, plans and instructions as the engineer may issue. If the work is of a kind not covered by a specification given herein it shall be performed in accordance with accepted practice for the class of work intended and in accordance with such plans as may be issued by the engineer. The owner shall have the option of paying for additional or extra work at the stipulated unit prices or stipulated lump sum given in the proposal form or on a force account or cost plus basis described in Article GC-09-6 of these specifications. Payment for extra work will be made only when the wo rk involved has been authorized by the engineer, in writing prior to performance of the work. 5. Protection of Work During Suspension. If it should become necessary, because of the lateness of the season or any other reason to stop the work, then the contractor shall open proper drainage ditches, erect temporary structures where necessary; prepare the work so there will be minimum interference with traffic, if the work is on a public right of way; and take every precaution to prevent any damage or unreasonable deterioration of the work during the time the work is closed. If upon reopening the work, it is found that any such damages or deterioration has occurred, due to the lack of said precautions then, and in that event, the contractor shall correct all such conditions at his own expense. 6. Final Trimming of Work. The work to be done under the contract shall include such repair work as may be necessary to overcome such deterior- ation as may occur on some portions of the work while other portions of the work are being performed. The project shall be in a neatly trimmed and well- finished condition throughout at the time of completion and acceptance. 7. Final Cleaning Up. Upon completion of the work and before accep- tance and final payment s a made, the contractor shall clean up the right GC-06 of way and all properties on which he has operated in the construction of the project, including removing or burning all discarded materials, rubbish, and debris. He shall tear down, remove or burn all construction plant structures erected by or for him, or by or for his subcontractors or employees on the right of way or on property controlled by the owner. He shall do all things necessary to put the whole of the right of way and such other property controlled by the owner as he may occupy in a neat, clean and orderly condition. Should the contractor fail to perform adequate clean up, the owner may take steps to perform the same and deduct the cost from monies dye the contractor. 8. Removal of Contractor's Equipment and Materials. It is understood and agreed that the contractor is to expeditiously and promptly remove from the project right of way and other property owned or controlled by the owner, all equipment and material that he places thereon that is not to become the property of the owner. It is further understood and agreed that any such equip- ment and material of all kinds that is .not removed, as herein provided, within thirty (30) days after the date upon which all other work to be done under the contract is completed, or within such longer time as may be agreed upon in writing between the contractor and the owner shall become the property of the owner and may be used or otherwise disposed of by the owner without obligation to the contractor or to any party to whom he may transfer title. Nothing in the above clause shall be construed as relieving the contractor from his obligation to clean up the right of way and the sites of his operation and to remove and dispose of debris, waste materials, etc., in accordance with other provisions of the contract. GC-05 CONTROL OF THE WORK 1 . Authority of the Engineer .To prevent misunderstandings, disputes and litigation it is expressly understood by all of the parties to the contract, including the surety, that engineer shall, in all cases, determine any and all questions which may arise concerning the quality, quantity and acceptability of materials furnished and work performed; the interpretation of plans and specifications; and the amounts and classifications of the several kinds of work and materials; and his estimates and decisions in these matters shall be final, binding, and conclusive upon all parties to the contract. It is further understood that all work to be done under the contract shall be done under the construction review of engineer; that said work will not be considered completed until reviewed by engineer and accepted by the owner and the applicable governmental agency; that the contractor shall at all times carry out and fulfill the instructions and directions of the engineer in so for as the quality of work to be performed under the contract is concerned; GC-07 and that in the event the contractor fails to carry out and fulfill such instructions and directions, the owner shall refuse to make any partial or final payments to the contractor so long as such instructions and directions are not complied with, 2. Deviation from the Plans. No deviation from the plans-or the reviewed working and/or sop drawings is permissible except on written order of the owner. 3. Interpretation of Contract, Specifications and Plans. In cases of conflict in t e requirements and provisions as set out by the contract, the specifications, or the plans, such conflict shall be reconciled by the acceptance of the following order of precedence for the various contract documents; (1) the contract document bearing the signature of the owner and the contractor; (2) the written proposal of the contractor; (3) Parts I, II, III, iv, and v of specifications; and (4) the plans, including notes written thereon. The apparent silence of the specifications and the plans as to any detail or the apparent omission from them of a detailed description concerning any point, shall be regarded as meaning that only the best general practice is to prevail and that only material and workmanship of first quality are to be used. The contractor shall carefully study and compare the contract documents with each other and with information furnished by the owner, including surveys describing physical characteristics, legal limitations and utility locations for the site of the project, and shall at once report to the Owner errors, inconsistencies or omissions discovered. The contractor shall not be liable to the owner or engineer for damage resulting from errors, inconsistencies or omissions in the contract docu- ments unless the contractor recognized such error, inconsistency or omission and knowingly failed to report it to the engineer. If the contractor performs any construction activity knowing it involves a recognized error, inconsistency or omission in the contract documents without such notice to the Owner , the contractor shall assume appro- priate responsibility for such performance and shall bear an appropriate amount of the attributable costs for correction. 4. Plans and Working Drawings. The contractor will be supplied with six (6) sets of specifications and the prints of the drawings pre- pared by the engineershowing the project in detail. The contractor may obtain any additional prints required from owner by compensating owner for the cost of printing involved. Numbered dimensions on the drawings shall be used in preference to scaled dimensions from the drawings. Where the work of the contractor is affected by finish dimensions, these shall be determined by the con- tractor at the site, and he shall assume responsibility therefor. GC-08 General drawings showing such details us are necessary to give a com- prehensive idea of the construction contemplated will be included in the plans; but the contractor shall submit to the engineer for review such additional shop details, setting, schedules and such other working drawings as may be required for the construction of any part of the work, and prior to the review of such additional drawings as may be required for the construction of any part of the work, and prior to the review of such plans any work done or material ordered shall be at the contractor's risk. All shop or working drawings shall be made in such a manner that clear and legible blueprint copies can be made from them. Any drawings submitted for review which are, in the engineer's opinion, carelessly pre- pared, erroneous or unchecked, will be returned to the contractor for redrawing and checking, and after such redrawing and checking shall be resurrtibtted to the engineer. All drawings submitted to the engineer for review shall be one of the following sized: 8 1/2 x 11 inches, 11 x 17 inches, or 22 x 36 inches. Shop drawings for structural steel items structures or miscellaneous iron items shall consist of shop details, erection and other working plans showing dimensions, sizes of material, lists of field rivets and bolts, details and other information necessary for the complete fabrication and erection of all such metal work. Shop drawings for mechanical equipment and other structures or equip- ment shall consist of such detailed plans as may be reasonably required for the successful prosecution of the work and which are not included in the plans furnished by the engineer. These may include plans for falsework, bracing, centerline and form work, masonry layout diagrams, bending diagrams for metal reinforcement, shop details for precast concrete items, and installation drawings or instructions. It is expressly understood that the review by the engineer of working drawings or shop drawings submitted by the contractor or his agents will not relieve the contractor from responsibility for errors in details, dimensions, or quantity or strength of such materials. Material improperly fabricated shall be replaced or modified at the contractor's expense. The contractor shall submit with such promptness as to cause no delay in his own work or in that of any other contractor, not less than two copies of all shop or setting drawings and schedules required for the work of the various trades, and the engineer -shall review them with reasonable promptness, GC-09 making desired corrections, including all necessary corrections relating to effects on design. The contractor shall make any corrections required by the engineer, file with him not less than six corrected copies, one of which shall be a reproducible transparancy, and furnish such additional copies as needed should he wish more than one approved copy returned for his use. The engineer's review of such drawings or schedules shall not relieve the contractor from responsibility for deviations from drawings or specifications, unless he has in writing called the engineer's attention to such deviations at the time of submission, nor shall it relieve him from responsibility for errors of any sort in shop drawings or schedules. The contract bid prices shall include the cost of furnishing all shop and installation drawings and the contractor will be allowed no extra compen- sation for such drawings. The contractor shall keep one copy of all drawings (including reviewed shop drawings) and specifications on the work, in good order, available to the engineer and to his representatives, at the job site. 5. Quality of Equipment and Materials. In order to establish standards of quality, t e engineer may refer to certain products by name and catalog number. This procedure is not to be construed as eliminating from competition other products of equivalent or better quality by other manufacturers. The words "Approved Equivalent" shall be considered following all such listings regardless of whether or not they so appear. The contractor shall furnish to the engineer the complete list of proposed desired substitutions together with such engineering and catalog data as the engineer may require in sufficient time prior to their use to give the engineer adequate time for his review. Failure on the part of the contractor to supply data to the engineer prior to ordering or using such alternate material or equipment will not relieve the contractor of furnishing acceptable material or equipment as required by the engineer. The contractor shall abide by the engineer's judgement when proposed substitute materials or items of equipment are judged to be unacceptable and shall furnish the specified material or item or equipment or other "approved equivalent" . All proposals for substitutions shall be submitted in writing by the contractor and not by individual trades or material suppliers. The engineer will review proposed substitute materials submitted by the contractor and will approve or disapprove the use of the proposed materials within a reasonable time. No substitute materials shall be used unless they have been approved in writing by the engineer. GC-10 6. Quality of Workmanship. All work shall be done by competent workmen in a workmanlike manner that meets the requirements or intent of the plans and specifications. Work that fails to meet the above requirements shall be immediately corrected or redone. In addition the quality of workmanship shall be guaranteed for a period of one (1) year following written acceptance of the work by the owner and governing agency. All failures that occur during the warranty period shall, after written notice, be promptly attended to by the contractor. If curcumstances warrant, the owner may make temporary or immediate repairs and the cost of the same shall be borne by the contractor. 7. Specifications by Standard Designations. Whenever practicable, specifications will be made ereiny designating certain published "Standards" of recognized organizations. Abbreviations "A.S.T.M." will be used to indicate the American Society for Testing Materials and this will be followed by the officially published designation number for the particular specification to which the reference applies. Other standards will be indicated by the full name of the sponsoring organization or by clearly recognized abbreviations. In all cases it shall be understood that such references mean the designated specifications or the latest revision thereof. All material, equipment and devices not specifically covered by such "Standards" as indicated above, these specifications, by the plans or by addenda shall be subject to the review of the engineer to determine the suitability for the service intended. 8. Equipment Review Data. The contractor shall furnish two (2) copies of comp ete cata og data for the manufactured items of equipment and all components to be used in the work, including specific performance data, material description, rating, capacity, working pressure, material gauge or thickness, brand name, catalog number and general type, as requested by the engineer. This submission shall be compiled by the contractor and reviewed by the engineer before any of the equipment is ordered. Each data sheet or catalog in the submission shall be indexed according to specification section and paragraph for easy reference. After written conditional acceptance this submission shall become a part of the contract, and may not be deviated from except upon written review of the engineer. GC-11 Catalog data for equipment reviewed by the engineer shall not in any case supersede the contract documents. The conditional acceptance of the engineer shall not relieve the contractor from responsibility for deviations from drawings or specifications, unless he has in writing called the engineer's attention to such deviations at the time of submission, nor shall it relieve him from responsibility for errors of any sort in the items submitted. The contractor shall check the work described by the catalog data with the contract documents for deviations and errors prior to submission to the engineer for approval. It shall be the responsibility of the contractor to insure that items to be furnished fit the space available. He shall make necessary field measure- ments, including those for connections, and shall order such sizes and shapes of equipment that the final installation shall suit the true intent and meaning of the drawings and specifications. Where equipment requiring different arrangement of connections from those shown is conditionally accepted, it shall be the responsibility of the contractor to install the equipment to operate properly, and in harmony with the intent of the drawings and specifications, and to make all changes in the work required by the different arrangement of connections. Upon conditional acceptance of the equipment by the engineer the contractor shall furnish six (6) copies of catalog data of all process equipment or components thereof together with six (6) copies of operating and maintenance instructions. 9. Cooperation With Other Contractors. The contractor shall conduct his operations so as to interfere as itt a as possible with those of other contractors, subcontractors or the owner on or near the work. It is expressly understood that the owner has the right and may award other contracts in connection with the work so long as it does not interfere with the work under this contract. Where one contractor's operations are within the limits or adjoin the operations of another contractor, each shall be responsible to the other for any damage, injury, loss, or expense which may be suffered on account of inter- ference of operations, neglect or failure to finish work at the proper time, or of any other cause. 10. Contractor to Have Representative on Work. The contractor shall at all times have a competent superintendent or oreman who shall at all times be acceptable to the engineer and capable of reading and thoroughly under- standing the plans and specifications as his agent on the work, who shall receive instructions from the engineer or his authorized representatives. The superin- tendent or foreman shall have full authority to execute the orders or directions of the engineer without delay and to promptly supply such materials, tools, plant, equipment, and labor as may be required, regardless of whether or not the work is to be performed by the contractor's own forces or those of a GC-12 subcontractor. The fact that an approved subcontractor is performing any portion of the work shall not relieve the contractor of this requirement. 11 . Information Regarding Work. The contractor shall furnish the engineer every reasonable facility' necessary for obtaining such information as he may desire respecting the nature and quality of the materials used or to be used and the progress and manner of the work. The engineer shall be allowed access at all times to the books and records of the contractor, and the contractor shall furnish him all data necessary for the determination of the actual cost of all or any part of the work. 12. Notice to Contractors. Any written notice to the contractor which may be required by law or y t e provisions of the specifications may be served on said contractor or his representative, either personally or by mailing to the address given in the contract or by leaving the same at said address. 13. Notice by Contractors. Wherever in the specifications the contractor is required to notify the engineer concerning the progress of the work, or con- cerning any complaint which he may have to make, or for any other reason, it shall be understood that such notification is to be made in writing, delivered to the engineer or his representative in person, or mailed to the office of the engineer at the last business address known to the contractor. 14. Surveys. Base lines and grades for buildings and all structures and appurtenant fac�ties including sewers and pressure lines shall be established by the engineer. The contractor shall develop and make all detail surveys necessary for construction, including the setting of batter boards or other construction guides from the marks given by the engineer. The contractor shall give notice to the engineer not less than five (5) working days before lines and grades will be needed on the work. The contractor's request shall also include desired offset, location and schedule of expected progress of the work as required in GC-08-2, Schedules and Progress Reports. All stakes, marks, property corners, etc. , shall be carefully preserved by the contractor and in cases of their careless or unnecessary destruction or removal by him, his subcontractor or his employees, such stakes, marks, property corners, etc., shall be replaced by the engineer at the contractor's expense. Should valdalism occur, the engineer and contractor shall coordinate the staking schedule to minimize damages. 15. Authority and Duties of Inspectors. Inspectors shall be authorized to review all work done an materials furnished. Such review may extend to all or any part of the work and to the preparation, fabrication, or manufacture of the materials to be used. It is the duty of the inspector to report to the GC-13 engineer as to the progress of the work and the manner in which it is being performed, also to report whenever it appears that the material furnished or the work performed by the contractor fails to fulfill the requirements of the plans and specifications, and to call to the attention of the contractor any such failure. In case of any dispute arising between the contractor and the inspector as to materials furnished or manner of performing the work, the inspector shall have authority to reject materials or suspend the work until the question at issue can be referred to and decided by the engineer. The inspector is not authorized to revoke, alter, enlarge, relax or release any requirements of the plans and specifications, nor to approve or accept any portion of the work, nor to issue instructions contrary to the plans and specifications, nor may the inspector in any way direct the work of the contractor or his employees other than as provided in the contract. The engineer wi II make periodic visits to the job site to observe the progress of the work and to observe whether or not it is being performed in accordance with the plans and specifications. This does not in any way mean that the engineer is a guarantor of the contractor's work; has accepted any work or material; nor does this mean that the engineer is exercising control over the contractor's methodof performing work. Visits to the job site by the engineer shall not in any way shift the responsibility for safety from the contractor to the engineer. 16. Inspection. The engineer or his representatives shall be allowed access to all parts of tie work at all times and shall be furnished with every reasonable facility for ascertaining whether or not the work as performed is in accordance with the requirements and intent of the plans and specifications. The contractor shall cut and replace with new materials, at his own expense, such samples as are customarily required for testing purposes. Any work or materials used without review or inspection by the engineer or his represen- tative may be ordered removed and replaced at the contractor's expense. At the engineer's request, the contractor shall, at any time before acceptance of the work, remove or uncover such portions of the finished work as may be directed. After examination, the contractor shall restore said portions of the work to the standard required by the specifications. Should the work thus exposed or examined prove acceptable, the uncovering or removing and the replacing of the covering or the making good of the parts removed, shall be paid for as "extra work", but should the work so exposed or examined prove unacceptable, the uncovering or removing, and replacing of the covering and the making good of the parts removed, shall be at the contractor's expense. 17. Unathorized and Defective Work. Any defective work, whether the result of poor workmanship, use of defective materials, damaged through care- lessness, or of any other cause, found to exist prior to acceptance of or final GC-14 payment for the work, shall be removed immediately and replaced by work and materials which shall conform to the specifications, or shall be remedied other- wise in an acceptable manner authorized by the engineer. These provisions shall have full effect regardless of the fact that the defective work may have been done or the defective materials used with the full knowledge of the inspector. The fact that the inspector in charge may have previously overlooked such defective work shall not constitute an acceptance of any part of it. Work done contrary to or regardless of the instructions of the engineer, work done beyond the lines shown on the plans or as given, except as herein provided, or any extra work done without authority, will be considered as unauthorized and will not be paid for by the owner. Work so done may be ordered removed or replaced at the contractor's expense. 18. Disputed Claims. In any case where the contractor deems extra compensation is due him for work or materials not clearly covered in the contract or not ordered by the engineer as an extra as defined herein, the contractor shall in writing notify the engineer of his intention to make claim for such compensation before he begins the work on which he bases the claim. If such notification is not given or the engineer is not afforded proper facilities by the contractor for keeping strict account of actual cost, then the contractor hereby agrees to waive the claim for extra compensation. Such notice by the contractor and the fact that the engineer has kept account of the cost as afore- said, shall not in any way be construed as proving the validity of the claim. In case the claim is found to be just, it shall be allowed and paid for under a supplemental agreement to be entered into between the parties to the contract. 19. Final Construction Review. Unless otherwise provided, the engineer and other appropriate government agents shall make final review of all work included in the contract within ten (10) days after written notification by the contractor or his superintendent that the work is completed. If the work is not acceptable to the engineer, he shall advise the contractor in writing as to the particular defects to be remedied before final acceptance can be made. GC-06 CONTROL OF MATERIALS 1 . Materials to be Reviewed Before Use. Only materials conforming with the specified requirements and conditionally accepted by the engineer shall be used in the work. Before the delivery of any material to be used in the vurk is commenced, the contractor shall have advised the engineer as to the source from which the material is to be obtained, shall have furnished such samples as may be required for testing purposes, and shall have received the engineer's conditional GC-15 acceptance for the use of that particular material. The conditional acceptance of any source of supply by the engineer will not imply that all material from that source will be accepted and should material from any conditionally accepted source fail to maintain a quality meeting the requirements of the specifications, use of material from that source shall be discontinued, and the contractor shall furnish acceptable material from other sources. Regardless of the source, any material delivered upon the work which fails to meet the requirements will be rejected, and only material meeting all requirements will be allowed to be incorporated in the work. Any material or item incorporated in the work which does not meet requirements of the contract documents, even though it be installed with the consent and/or in the presence of an inspector, shall be removed and acceptable material shall be used in its place and all costs for removal and installation shall be at the contractor's expense. Material which after conditional acceptance has, for any reason, become unsuitable for use, shall be rejected and not used. 2. Tests of Materials. All tests of materials shall be made in accordance with acceptable methods as described and designated in the specifications. When tests of materials are required, such tests shall be made by a testing laboratory accepted by the engineer and at the expense of the contractor. The contractor shall afford such facilities as may be required for collecting and forwarding samples and shall hold the materials represented by the samples until ests have been made and the materials found equal to the requirements of the specifications or to approved samples. The contractor in all cases shall furnish the required samples without charge. In the absence of any definite specification or reference to a specification in the technical specifications or in the special provisions for the particular project involved, it shall be understood that such materials shall meet the spec- ifications and requirements of the American Society for Testing Materials. Unless otherwise specified, all tests of materials shall be made in accordance with the methods prescribed by the American Society for Testing Materials. Wherever in the specifications a particular specification of the American Society for Testing Materials is referred to by number, it shall be understood that such reference shall include all amendments and additions thereto adopted by such organizations prior to the award of the contract. The testing of materials shall be done in a laboratory, acceptable to the engineer, and the results of the tests made therein shall be used as a basis for evaluation in accordance with the specifications for the particular material. GC-16 3. Storage of Materials. Materials shall be stored in such a manner as to insure the preservation of their quality and fitness for use. When considered necessary to protect materials against dampness, or to keep them clean and free from dust, dirt or other detrimental matter, suitable sheds, platforms and covers shall be provided. Materials shall be stored in such a manner as to facilitate inspection. 4. Defective Materials. All materials not conforming tothe require- ments of the sp-e-c-i-f--ic-a-t-i—o-n-s-sTa7 be considered as defective. No defective material, the defects of which have been subsequently corrected, shall be used until conditional acceptance has been given. Upon failure on the part of the contractor to comply within ten (10) days with any order of the engineer made under the provisions of this article, the owner shall Have authority to have the defective material removed and replaced by workmen other than the contractor's, and to deduct the cost of said removal and replacement from any monies due or to become due the contractor. 5. Ordering Materials. The contractor is cautioned against placing orders for fu quantities of materials until the work has advanced to a state permitting the determination of the exact quantities required. Estimates of quantities of materials furnished by the engineer are understood to be approx- imate only, and, unless otherwise specified, the owner will in no way be responsible for any materials that the contractor may deliver upon the ground in excess of actual requirements. Neither will the owner be responsible for any increased costs or extra expense that the contractor may have to bear on account of materials or work not being ordered at some earlier date. b. Materials Furnished by the Owner. Materials specifically indicated shall be furnished by the owner. The fact tat the owner is to furnish material is conclusive evidence of its acceptability for the purpose intended, and the contractor may continue to use it until otherwise directed. If the contractor discovers any defect in material furnished by the owner, he shall notify the engineer. Unless otherwise noted or specifically stated, materials furnished by the owner, which are not of local occurrence, are considered to be f.o.b. the project site. The contractor shall be responsible for material loss or damage after receipt of material at the point of delivery. 7. Manufacturer's Directions. Manufactured articles, material and equipment shall be applied, insta led, connected, erected, used, cleaned and conditioned as directed by the manufacturer unless herein specified to the contrary. 8. Domestic Materials and Machinery. In the performance of this contract or of any subcontract thereunder, t ere shall be used only such GC-17 unmanufactured articles, materials, and supplies as have been mined or produced in the United States, and only such manufactured articles, materials, supplies, equipment, and machinery as have been manufactured in the United States, substantially all from articles, materials, supplies, equipment and machinery mined, produced or so manufactured, as the case may be, in the United States. In the event that articles, materials, supplies, equipment, or machinery of the class or kind to be used as specified herein, or the articles, materials, supplies, equipment, or machinery from which they are manufactured, are not mined, produced, or manufactured in the United States, these requirements relative to domestic origin shall not apply. The owner reserves the right to set aside the provisions of this article, if the contractor submits an application setting forth specifications of the article, materials, machinery, supplies, or process the contractor desires to utilize on or incorporate in the work, and if the owner deems that it is in his (their) best interest to allow the application of the contractor. 9. Property Rights in Materials. Nothing in this contract shall be construed as vesting in t�ie�Contractor any right of property in the materials used after they have been attached or affixed to the work or the soil, or after payment has been made for the value of unused material delivered to the site of the work. All such materials attached or affixed or unused shall become the property of the owner. 10. Title to Materials Found on the Work. The right to the use of all soil, stone, gravel, sand, and all other materials and equipment developed and obtained in the excavation or in other operations by the contractor or any subcontractor or any of their employees, and the right to use or dispose of some, and except as otherwise provided herein, are hereby expressly reserved in the owner and neither the contractor, nor any subcontractor, nor any of their employees shall have any right, title, or interest in or to any part thereof, nor shall they, nor any of them assert or make any claim thereto. The contractor shall be permitted to use in the work without charge any such materials which meet the requirements of these specifications. 11 . Warranty Period. The contractor shall warrant all materials and equipment furnished by him for a period of one year from date of written accep- tance of the work by the owner and governing agency. This warranty shall mean prompt attention to the correction and/or complete replacement of the faulty material or equipment. GC-07 LEGAL RELATIONS AND RESPONSIBILITY TO PUBLIC 1 . Laws to be Observed. The contractor at all times shall observe and comply with all federal and state laws and local laws, ordinances, and regulations in any manner effecting the conduct of the work, and all such orders or GC-18 decrees as exist at present and those which may be enacted later, of bodies or tribunals having any jurisdiction or authority over the work, and shall indemnify and save harmless the owner and the officers, employees, and agents (including the engineer) of the owner against any claim or liability arising from or based on the violation of any such laws, ordinances, regulations, orders or decrees, whether such violations be by the contractor, his sub- contractors or his employees. 2. Permits and Licenses. The contractor shall procure all permits and licenses, pay all charges and fees, and give all notices necessary and incident to the due and lawful prosecution of the work. 3. Patented Devices, Materials, and Processes. The contractor assumes the responsibility of defending any and a suits or actions brought for the infringement of any patent claimed to be infringed by material, device, plan, method or process to be incorporated in the work and/or required to be used in connection with the work to be done under the contract, including all attorney's fees and court costs, and he shall indemnify and save harmless the owner, the officers, employees, and agents (including the engineer) of the owner from all claims of and suits or actions for infringements of patents. 4. Sanitary Provisions. The contractor shall observe all rules and re- gulations of the state and local health officials, and shall take such precautions as are necessary to avoid creating conditions which are not sanitary. The contractor shall provide and maintain in a neat and sanitary condition such accommodations for use of his employees as may be necessary to comply with the requirements of,public health officials, he shall permit no public nuisance at any place over which he has control. 5. Public Safety and Convenience. The contractor shall at all times so conduct his work as to insure the east possible obstruction to traffic. The convenience of the general public and the protection of persons and property is of prime importance and shall be provided for by the contractor in an adequate and satisfactory manner. The contractor shall conduct the work with the view of causing a minimum of inconvenience to traffic on intersections and connecting streets and to persons conducting commercial enterprises or residing along the route of work, Entrances to residences, garages, service stations, business places, driveways of all kinds shall not be blocked for more than a few hours, if at all. Satisfactory means of ingress and egress for persons residing, or having occasion to transact business along the route of the work shall be maintained at all times. GC-19 6. Barricades, Warning Signs, and Flagmen. The contractor shall at his expense and without further or other order provide, erect and maintain at all times during the progress or temporary suspension of the work suitable barr icades, fences, signs, or other adequate warnings or protections, and shall provide, keep and maintain such caution lights, signals, and flagmen as may be necessary or as may be ordered by the engineer to insure the safety of the public as well as those engaged in connection with the work. All barricades and obstructions shall be protected at night by signal lights which shall be suitably distributed across the roadway and which shall be kept burning from sunset to sunrise. Barricades shall be of substantial construction and shall be suitably painted to increase their visibility at night. Failure of the engineer to notify the contractor to maintain barriers, lights, signals, or flagmen shall not operate to relieve the contractor from this responsibility. If flagmen are necessary for reasonable prosecution of the work and for protection and safety of traffic, such flagmen shall be furnished at the contractor's expense. The signs to be furnished and used by the contractor in directing, controlling and safeguarding traffic shall conform with standard sign designs in use by the state highway officials. The contractor's responsibility for the safeguarding of traffic as specified above shall cease when all work included in the contract is accepted as complete. 7. Fences. By the construction of temporary fences, or by other adequate means, tie contractor shall restrain stock from leaving the lands wherein they are confined or from trespassing which would be made possible by, or which might result from, the removal or destruction of existing fences or the carrying out of any part of the work under the contract. The contractor shall be responsible for all loss, injury or damage that may result from his failure to restrain stock as above provided. The expense of erecting and main- taining temporary fences and for otherwise providing for the restraint of stock shall be borne by the contractor. The contractor shall use all reasonable care to avoid damaging existing fences, and he shall repair or replace at his own expense, and to the satis- faction of the owner, all fences which are in any way damaged by his operations. The tearing down and removal of cross fences and other fences occurring within the right of way limits shall be considered to be a part of the clearing and grubbing work, and payment for same shall be understood to be included in the payment for clearing and grubbing. GC-20 8. Safeguarding of Excavations. The contractor shall provide such safe- guards and protections around and in t e vicinity of the excavations he makes as may be necessary to prevent and avoid the occurrence of damage, loss, injury and death to property and persons because of such excavations. Liability for any such damage, loss, injury or death shall rest with the contractor, in the cases of excavations made on the highway right of way or on lands owned or otherwise controlled by the owner, the contractor's responsibility for safe- guarding and protecting and his liability for damage, loss, injury or death shall terminate when all work to be done under the contract is completed and accepted by the owner. 9. Use of Explosives. In the use and storage of explosives, the contrac- tor shall use every precaution to prevent injury to persons and damage to property. Secure storage places shall be provided, and all such places shall be clearly marked with warning signs. Only persons experienced in the handling of explosives shall be allowed to use them on the work, and no shot shall be set off until warning has been sounded and all persons within the radius of danger removed and necessary steps have been taken to protect adjacent endangered property. j In the handling and storage of explosives, the contractor must comply with all federal, state and local laws, and the owner will in no way be responsible for any noncompliance therewith or for damages to property or injury to persons resulting from accidental or premature explosions. 10. Trespass. The contractor shall indemnify and save harmless the owner and the e officers, employees and agents (including Architect ) of the owner for any trespass upon adjacent property or injury thereto, resulting from or in connection with his operations. He will be liable for any claims that may be made on account of the deposit of debris of any kind upon adjacent property. 11. Protection of Property and Persons. In the performance of the work to be done under the contract, the contractor shall use every reasonable and practicable means to avoid damage to property, injury to persons and loss, expense, inconvenience and delay to property owners, users of streets or highways and others. He shall provide protective devices and flagmen where- ever and whenever needed in affording this protection and, in the performance of the work, he shall use no means or methods which will endanger, unnecessarily, either persons or property. At points where the contractor's operations are adjacent to properties of railway, telegraph, telephone and power companies, or adjacent to other property, damage to which might result in material expense, loss, or inconven- ience, work shall not be commenced until all arrangements necessary for the protection of the interests of the owner, as well as any interest that a third party may have therein, have been made. GC-21 When explosives are used, particularly in proximity to buildings or other structures, care shall be taken to protect the surroundings from injury by the explosion, the resultant concussion or by flying rocks or debris. The quantities of explosives and the manner of their use shall be such that adjacent property will not be damaged. In case the vicinity of the work is accessible to the general public, the contractor shall, before any shots are fired, post men about the work in various directions to warn all persons of the danger existing and to prevent them approaching closer than safety will permit. 12. Restcration of Damaged Property. All damage and injuryto property that may be caused by or that may resu t rom the carrying out of the work to be done under the contract from any act, omission or neglect of the contractor, his subcontractors, or his employees, shal I promptly be made good by the contractor either by the repairing, rebuilding, or replacing of the pro- perty damaged, or in some other manner satisfactory to the owner of such property. In case of failure on the part of the contractor to promptly and satisfactorily make good such damage or injury, the owner may, without notice to the contractor, proceed to repair, rebuild, or replace such property as may be deemed necessary, and the cost thereof will be deducted from any monies due or which may become due the contractor under the contract. In applying the provisions above stated, the repairing rebuilding or replacing of damaged property shall be understood to include the providing of any temporary facilities that may be needed to maintain normal service until the required repairing, rebuilding or replacing is accomplished. 13. Indemnification. To the extent permitted by law, the contractor shall indemnify and hold harmless the owner, engineer, engineer's con- sultants, and agents and employees of any of them from and against claims, damages, losses and expenses, including but not limited to attorneys' fees, arising out of or resulting from performance of the work, provided that such claim, damage, loss or expense is attributable to bodily injury, sick- ness, disease or death, or to injury to or destruction of tangible property (other than the work itself) including loss of use resulting therefrom, but only to the extent caused in whole or in part by negligent acts or omissions of the contractor, a subcontractor, anyone directly or indirectly employed by them or anyone for whose acts they may be liable, regardless of whether or not such claim, damage, loss or expense is caused in part by a party indemnified hereunder. Such obligation shall not be construed to negate, abridge, or reduce other rights or obligations of indemnity which would otherwise exist as to a party or person described in this and the following two paragraphs. In claims against any person or entity indemnified under these para- graphs by an employee of the contractor, a subcontractor, anyone directly employed by them or anyone for whose acts they may be liable, the indemni- fication obligation under these paragraphs shall not be limited by a limi- tation on amount or type of damages, compensation or benefits payable by or for the contractor or subcontractor under workers' or workmen's compen- sation acts, disability benefit acts or other benefit acts. GC-22 The obligations of the contractor under these paragraphs (para 13) shall not extend to the liability of the engineer, engineer's con- sultants, and agents and employees of any of them arising out of (1) the preparation or approval of maps, drawings, opinions, reports, surveys, change orders, designs or specifications, or (2) the giving of or the failure to give directions or instructions by the engineer, the engineer's consultants, and agents and employees of any of them provided such giving or failure to give is the primary cause of the injury or damage. Except as provided elsewhere in these specifications, it is specifically agreed between the parties executing the contract that it is not intended by any of the provisions of the contract to designate the public or any member thereof a third party beneficiary hereunder, or to authorize the _public or any member thereof to maintain a suit for personal injuries or property damage pursuant to the terms or provisions of the contract. 14. Contractor's Responsibility for Work. Until final acceptance of the work, the contractor shall e d responsible for any injury or damage to the work or to any part thereof by the action of the elements, and he shall make good at his own expense all such injuries or damages to any portion of the work before its completion and final acceptance, to the extent not covered by the all-risk property insurance to be provided pursuant to this agreement. 15. Personal Liability of Engineer.- See paragraph 13 above. 16. No Waiver of Legal Rights. The owner shall not be precluded or estopped by any measurement, estimate, or certificate made either before or after the completion and acceptance of the work and payment therefor from showing the true amount and character of the work performed and materials furnished by the contractor, or from showing that any such measurement, estimate, or certificate is untrue or incorrectly made, or that the work or materials do not conform in fact to the contract. The owner shall not be precluded or estopped, notwithstanding any such measurement, estimate or certificate, and payment in accordance therewith, from recovering from the contractor and his sureties such damages as it may sustain by reason of his failure to comply with the terms of the contract. Neither the acceptance by the owner, or by any representative or agent of the owner, nor any payment for nor accep- tance of the whole or any part of the work, nor any extension of time, nor any possession taken by the owner shall operate as a waiver of any portion of the contract or of any power herein reserved, or any right to damages herein provided. A waiver of any breach of the contract shall not be held to be a waiver of any other subsequent breach. GC-23 17. Insurance a. Hold Harmless Clause. See paragraph 13 on Page GC-22 b. General. The contractor shall not commence work until he has obtained all insurance required under this section or unti I he has satis- fied the owner in this respect; nor shall he allow any subcontractor to commence work until he also has obtained similar insurance which is applicable to his work. The contractor shall maintain insurance throughout the life of this contract as will hold the owner harmless and shall indemnify the owner for any losses arising out of the contractor's operations including any contingent liability arising therefrom. c. Industrial Accident Insurance. The contractor shall take out and maintain during the life o t is contract, industrial accident insurance for all employees who will work on this project and, if any work is sublet, the contractor shall require the subcontractor similarly to provide such insurance for all of the latter's employees unless they are included under the protection afforded by the contractor. If employees engaged in hazardous work are not protected under the state statutes (or rules of) for industrial accident insurance the contractor and any subcontractor who is affected must provide compensation insurance with a private company which in amount shall be equivalent to that provided by the state industrial accident insurance for the protection of employees who are not so engaged. d. Contractors Public Liability, Property Damage Insurance and Vehicle Liability Insurance. The contractor shall tae out an maintain in force during tFe life of this contract Contractor's Public Liability Insurance, Contractor's. Property Damage Insurance and Vehicle Liability Insurance as shall protect the contractor against losses which may result from claims for damages for personal injury, including accidental death, as well as from claims for property damages, which may arise from any operations under this contract, whether such operations be those of the contractor, a subcontractor or anyone directly or indirectly employed by either of them and the amount of such insurance shall be as follows unless modified by the Special Provisions of these specifications. Contractor's Public Liability Insurance and Vehicle Liability Insurance shall be in an amount not less than Two Hundred Fifty Thousand Dollars ($250,000) for injuries, including accidental death GC-24 r wr to any one person, and subject to the same limit for each person in an amount not less than Five Hundred Thousand Dollars ($500,000) on account of one occurrence; Contractor's Property Damage w Insurance shall be in an amount not less-than Two Hundred Fifty Thousand Dollars ($250,000) for any one occurrence and subject to that limit per occurrence a total (or aggregate) limit of not less than wr Five Hundred Thousand Dollars ($500,000) for all damages arising out of injury to or destruction of property during the policy period. Property damage shall be insured on the Broad Form basis. WIN The Contractor shall either (1) require each of his subcontractors to procure and to maintain during the life of his subcontract, Subcontractor's dw Public Liability and Property Damage Insurance and Vehicle Liability Insurance of the type and in the amounts specified above, or, (2) insure the activities of his subcontractors in his own policy. so e. Property Insurance. The contractor shall effect and maintain fire in- surance w/&11-risk coverage upon the entire structure on which the +o work of this contract is to be done to one hundred per cent (100%) of the insurable value thereof, (unless otherwise provided in the special provisions) including items of labor and materials connected therewith whether in or ad- w jacent to the structure insured, materials in place or to be used as part of the permanent construction including surplus materials, protective fences, !ridges, or temporary structures, miscellaneous materials, and supplies incident to to the work, and such scaffolding, stagings, towers, forms, and equipment as are not owned or rented by the contractor, the cost of which is included in the cost of the work. EXCLUSIONS: This insurance does not cover any 0" tools awned by mechanics, any tools, equipment, scaffoldings, stagings, towers, and forms owned or rented by the contractor, the capital value of which is not included in the cost of the work, or any other AW structures erected for housing the workmen. The loss, if any, is to be made adjustable with and payable to the contractor as trustee for whom it may concern, except in such cases as may require payment of all or a proportion of said d' insurance to be made to a mortgagee as his interests may appear. The owner shall be named jointly with the contractor in all policies, all of which shall be open to inspection. Certificates of insurance shall be filed with the owner. . The owner or his agents including . engineer, the contractor and all subcontractors waive all rights, each against the others, for damages caused by fire or other perils covered by insurance provided for under the terms of this contract, except such rights as they may have to the proceeds of insurance held by the trustee. ++w OW GC-25 a If required in writing by any party in interest, the contractor as trustee shall, upon the occurrence of loss, give bond for the proper performance of 10 his duties. The trustee shall deposit any money received from insurance in an account separate from all his other funds and he shall distribute it in accordance with such agreement as the parties in interest may reach, or under an award 111111► of arbitrators appointed, one by the owner, another by joint action of the other parties in interest. If after loss no special agreement is made, replacement of injured work shall be ordered and executed as provided for changes in the work. to The trustee shall have power to adjust and settle any loss with the insurers unless one of the interested parties shall object in writing within to three working days of the occurrence of loss, and thereupon arbitrators shall be chosen as above. The trustees shall in that case make settlement with the insurers in accordance with the directions of such arbitrators, who shall also, ia if distribution by arbitration is required, direct such distribution. 18. Payment of Bills by Contractors. The contractor shall promptly IN make full payment.for labor, material, supplies and provisions, at such times as they become due and payable, to all persons supplying said contractor or his subcontractor with labor, services, materials, supplies or provisions for the prosecution of the work provided for in the contract, and he shall not permit any lien or claim to be filed or prosecuted against the owner for or on account of any labor, services, material, supplies or provisions furnished. In the event that said contractor fails, neglects, or refuses to make prompt and full payment of any claim for labor, services, materials, supplies go or provisions furnished by any person in connection with the contract as said claim becomes due, whether said labor, services, materials, supplies or provisions to be performed or furnished for said contractor or for his subcontractor, then, and in such event, the owner may withhold the amount of such claim by the person or persons furnishing such labor, services, materials, supplies, or provisions and deduct the amount thereof from funds due or to become due said contractor by reason of the contract. The deduction of any such amounts because of claims in the manner herein authorized will not, however, relieve the contractor or his surety from his or its obligations with respect to any unpaid at claims. Sums withheld for the purpose named herein will be paid to the contractor upon certification that said claims have been paid. to Nothing contained in the foregoing section shall create any contractural relation between the contractor's creditors, agents,and/or employees and the owner. ' GC-26 r �r 19. Air and Water Pollution Laws. The attention of the contractor is called to statutes of the state relating to the pollution of water and air. The contractor shall carry out his operations in conformity with the applicable sections of state statutes and all regulations which are adopted pursuant thereto. 20. Use of Completed Portions . The owner shall have the right to take possession of and use any comp eted or partially completed portions of the work, notwithstanding that the time for completing the entire work or such portions may not have expired; but such taking possession and use shall not be deemed an acceptance of any work not completed in accordance with the contract documents. If such prior use increases the cost of or delays the completion of uncompleted work or causes refinishing of completed work, the contractor shall be entitled to such extra compensation, or extension of time or both, as the engineer may determine. GC-08 PROSECUTION AND PROGRESS 1 . Beginning of the Work. The work to be done under the contract shall not be commenced unti t —econtract and performance bond have been executed by the contractor and his surety and delivered to the owner and until written notice to proceed has been received by the contractor. Performance of the work to be done under the contract shall be commenced within ten (1Qdays after receipt of written notice to proceed by the contractor, unless later commencement of the work is authorized by the engineer. 2. Schedules and Progress Reports. At the beginning of the project the contractor shall furnis a sc edu a of expected r I under the contract, showing approximately the dates on hichreach f part or division of the work is expected to be begun and finished. The contractor shall also forward to the engineer as soon as practicable after the first day of each month, a summary report of the progress of the various parts of the work under the contract in the shops and in the field, stating the existing status, rate of progress, estimated time of completion, and cause of delay, if any. 3. Prosecution of the Work. If it appears to the engineer that the rate of progress being made is not suc as will insure the completion of the work within the specified time limit, he shall notify the contractor, his surety and the owner and appropriate steps shall be taken to insure completion of the contract as specified. If the contractor desires to carry on work at night or outside the regular hours, he may submit application to the engineer. The contractor shall allow ample time between submitting his application and proposed date of commencing GC-27 the new working hours to enable satisfactory arrangements to be made for inspecting the work in progress. If granted permission, he shall light the different parts of the work in a manner satisfactory to the engineer and in compliance with all federal, state, and local regulations. 4. Subletting or Assignment of Contract. The contractor agrees not to assign, transfer, convey, or otherwise dispose of the contract or his right, title, or interest therein either in whole or in part, or his power to execute such contract to any other person, firm, or corporation, or to subcontract any part of the work without the previous consent in writing of the owner. In this connection, it is to be understood that the owner will not approve of the subcontracting of more than fifty (50) per cent of the work to be done under the contract. It is understood and agreed that, if any part of the work to be done under the contract is subcontracted, the subcontracting shall be None in accordance with, and the contractor shall be bound by, the following provisions: If the contractor proposes to sublet any of the work, he shall list the name of the subcontractor or subcontractors in the space provided in the proposal form and submit the list with his bid. Should the proposal form not provide space for the listing of the names of proposed subcontractor(s), the contractor shall provide such a list to accompany his bid. Failure to include this information in his proposal could constitute cause for rejection of any and all future requests for subcontracting any portion of the work. All subcontracts shall be in writing and shall provide that all work to be performed thereunder shall be conducted and performed in accordance with the terms of the main contract. Upon request, certified copies of any or all subcontracts shall be furnished to the engineer. In case the terms of any subcontract are, in the opinion of the engineer, unfair to the subcontractor or otherwise unsatisfactory from the standpoint of the owner, or in case the work being done or to be done under any subcontract is not conducted in a manner satisfactory to the engineer, the contractor shall, upon written notice to this effect, cause such subcontract to be terminated and the subcontractor and his employees to be removed from the work. Any loss or damage that may be suffered, on account of such action shall be borne by the contractor. The contractor agrees that he is as fully responsible to the owner for the acts and omissions of his subcontractors and of persons either directly or indirectly employed by them, as he is for the acts and omissions of his own employees. Nothing contained in the contract documents shall create any contractural relation between any subcontractor, his creditors, agents, and/or employees and the owner. GC-28 Insofar as is practicable, the contractor shall make payment for sub- contract work in the same units and on the same basis of measurement as apply under the main contract. The owner will not be responsible for loss resulting from the contractor's failure to do so. In making payments to subcontractors the contractor shall protect himself against possibility of overpayment, and he shall assume such losses as may result from overpayment. The subcontracting of any of the work to be done will in no way relieve the contractor of any part of his responsibility under the contract. The contractor shall have on the work at all times a qualified and capable super- intendent whose duty shall be to direct and coordinate the operations of the subcontractors and to see that the orders of the engineer are carried out promptly and intelligently. Failure of the contractor to control the work of the subcontractors to the satisfaction of the engineer will result in the issuance of orders requiring the cancellation of the subcontracts and the removal of the subcontractors from the work. 5. Limitation of Operations. With reference to Item 2 above, no part of the wor s a e underta en without the engineer's review and no work shall be carried on contrary to his instructions. In case of a dispute arising between two or more contractors working in the same area as to the respective rights of each under the specifications, the engineer shall determine the matters at issue and shall define the respective rights of the various interests involved, in order to secure the completion of all parts of the work in general harmony and with satisfactory results. His decision shall be final and binding on all parties concerned. 6. Water Supply. The contractor shall provide pumps or other means to supply water under pressure to clean up the excavated surface and forms prior to concreting, for sprinkling concrete, and for other purposes for which water is required. He shall also provide an adequate and pure supply of drinking water for the use of his employees and shall indicate the some by sign. Provision shall be made for fire protection where fire hazards exist. 7. Use of Premises. The contractor shall confine his equipment, storage of materials andoperations of his workmen to limits indicated by law, ordinances or permits and shall not unreasonably encumber the premises with his materials. The contractor shall not load or permit any part of a structure which he is constructing under this contract to be loaded with a weight that will endanger its safety, nor shall he use any such structure for any purpose without the approval of the engineer. 8. Protection of Work and Property. The contractor shall continuously maintain adequate protection of all his work from damage and shall protect the GC-29 owner's property from injury or loss arising in connection with this contract. He shall make good any such damage, injury or loss, except such as may be directly due to errors in the contract documents or caused by agents or employees of the owner. He shall adequately protect adjacent property as provided by law and these contract documents. The contractor shall take all necessary precautions for the safety of employees on the work, and shall comply with all applicable provisions of federal, state and municipal safety laws and building codes to prevent accidents or injury to persons on, about or adjacent to the premises where the work is being performed. He shall erect and properly maintain at all times, as required by the conditions and progress of the work, all necessary safeguards for the protection of workmen and the public, and shall post caution signs warning against the hazards created by such features of construction as protruding nails, hod hoists, well holes, elevator hatchways, scaffolding, window openings, stairways and falling materials; and he shall designate a responsible member of his organization on the work, whose duty shall be the prevention of accidents. The name and position of the person so designated shall be reported to the engineer by the contractor. In an emergency affecting the safety of I i fe or of the work or of ad- joining property the contractor, without special instruction or authorization from the engineer or owner, is hereby permitted to act, at his discretion, to prevent such threatened loss or injury, and he shall so act, without appeal, if so instructed or authorized. Any compensation, claimed by the contractor on account of emergency work, shall be determined by agreement. 9. Character of Workmen and Equipment. The contractor shall employ only competent and efficient foremen, superintendents, laborers, mechanics, or other employees; and whenever any employee is or becomes unsatisfactory for the work assigned to the employee the contractor shall remove him from the work and not employ him again upon it. The methods, equipment and appliances used and the quantity and quality of the personnel employed on the work shall be such as will produce a satisfactory quality of work and shall be adequate to complete the contract within the time limit specified. Only efficient and competent laborers and foremen shall be employed on force account work, and only tools and equipment in good condition and suitable for the work shall be used. The engineer shall have the authority to dismiss from force account work any laborer or foreman whose efficiency and ability is below that necessary for the reasonable, adequate and timely prosecution of the work required and to refuse to allow the use of tools and equipment which are not suitable for the work. Dismissed laborers and foremen as well as rejected tools and equipment shall be replaced by the contractor to the satisfaction of the engineer. GC-30 10. Temporary Suspension of the Work. The engineer shall have authority to suspend the work w oI ly or in part for suc period or periods as necessary, due to weather or such other conditions as are considered unsuitable for the prosecution of the work, or for such time as is necessary due to the failure on the part of the contractor to carry out orders given or to perform any or all provisions of the contract. If it should become necessary to stop work for an indefinite period the contractor shall store all materials in such manner that they will not obstruct or impede the traveling public unnecessarily nor become damaged in any way, and he shall take every precaution to prevent damage or deterioration of the work performed, provide suitable drainage, et cetera, and erect tem- porary structures where necessary. The contractor shall not suspend the work without written approval from the engineer. In all cases of suspension of construction operations, the work shall not again be resumed until permitted by order of the engineer. The contractor will be responsible for all damage to the work that may occur during suspensions of work the same as though the damage had occurred while the work was in progress. 1.1 . Time of Completion of Work and Extension of Time Limit. Time is of the essence of t e contract. Therefore, the work to be done under the contract shall be completed in its entirety within the time specified in the Special Provisions; provided however, that the owner may, by mutual agreement, extend the time for completion of the work without invalidating any of the provisions of the contract and wi thout releasing the surety. Extensions of time as above provided will be considered by the owner only upon receipt of a written request from the contractor accompanied by the written consent of the surety. Each request shall state the date to which the extension is desired and shall describe the conditions which have operated to prevent completion of the work within the specified time. When an extension of time is granted on any basis other than those delays caused by acts of the owner or "Acts of God", it shall be with the understanding that the contractor will reimburse the owner for the engineering expense incurred in connection with the work during the period of the extension in addition to extra expense of any kind that may be brought upon the owner by reason of the over-run in time. Should the owner cause a delay in the completion of the work by reason of requirements on extra work or otherwise not provided for by the plans or these specifications, the contractor will be granted an extension of time for GC-31 completion equal to the amount of such delay and no charge wi I I be made against him for the extension of time so granted, provided, however, that all such extensions requested by the contractor shall be made to the owner in writing on or before the fifth of the month following that in which the alleged delay is said to have occurred and such claim for extension of time shall state explicitly the reasons therefor. Should the contractor fail to file such written claim for extension of time within the period provided therefor, he thereby shall have abandoned any claim therefore. No claim for delay will be considered by the owner except that alleged to have been caused by extra work or special order of the owner acting through the engineer. The owner shall have the right to order the wo rk to cease for a time because of inclement weather, but in case such order is given, the owner also will give notice as to when the work shall be resumed and the contractor's time for completion will be extended for a time equal to the amount of the delay so ordered. The contractor must not anticipate such orders, but must obey them as issued and shall have no claim for damages other than that covered by the extension of time. In naming the prices for completion of the work within the time specified, it shall be understood and agreed the work shall be completed within that time. If, however, said work is not completed within the time named in the contract, as extended to cover the total days of delay allowed in the paragraph above, the owner shall deduct and retain out of any sum then due or that may become due the contractor at time of such delinquency or later, the sum specified in the Special Provisions for each and every calendar day that the date of final completion of each contract is delayed. In submitting a proposal and signing the contract, the contractor thereby shall have agreed to these provisions and, furthermore, that the sum deducted and retained is not a penalty but a reimbursement to the owner for damages which the owner will have sustained by reason of such delayed completion. Damages so liquidated are understood to include the additional cost to the owner for any additional engineering and review, interest charges, and overhead all of which damages would be difficult or impossible to ascertain accurately. Delay forced upon the contractor by failure on the part of the owner and its representatives to act promptly in the carrying out of its obligations and duties under the contract will be considered cause for waiving a part or al I of the aforementioned reimbursement, only when and to such extent as such failure does actually prevent reasonable completion of the work within the specified time. Changes in plans and increases in the quantities of work to be performed will be considered cause for said waiver only when they are of such nature and when they occur at such times that they materially and necessarily retard the progress of the work. GC-32 Temporary suspensions of the work when ordered by the engineer in advance and with written agreement to the effect that time extensions will be allowed for them, will be considered cause for said waiver. Amounts due the owner from the contractor under the foregoing provisions shall be deducted from any monies then due or to become due said contractor under the contract, and such deductions shall not in any degree release the contractor from further obligations in respect to the fulfillment of the entire contract, nor any right which the owner may have to claim, sue for, and recover compensation and damages for no performance or breach of the contract. 12. Annulment and Cancellation of Contract by Owner. If the contractor should be adjudged a bankrupt, or if he should ma e a general assignment for the benefit of his creditors, or if a receiver should be appointed on account of his insolvency, or if he should persistently or repeatedly refuse or should fail to supply enough properly skilled workmen or proper materials for the efficient prosecution of the project, or if he should fail to make prompt payment to subcontractors or for material or labor, or persistently dis- regard laws, ordinances, or the instructions of the engineer, or other wise be guilty of a substantial violation of any provisions of tNe contract, then the owner, upon the certificate of the engineer that, in his opinion, sufficient cause exists to justify such action, may without prejudice to any other right or remedy and after giving the contractor and his surety seven (7) days written notice, terminate the employment of the contractor and take possession of the premises and of all materials, tools, and appliances thereon and finish the work by whatever method it may deem expedient. In the event action as above indicated is taken by the owner the con- tractor shall not be entitled to receive any further payment until the work is completed. On completion of the work, determination shall be made by the engineer of the total amount the contractor would have been entitled to receive for the work under the terms of the contract, had he himself completed the work. If the difference between said total amount and the sum of all amounts previously paid to the contractor, which difference will hereinafter be called the "unpaid balance", exceeds the expense incurred by the owner in completing the work, including expense for additional managerial and administrative services, such excess will be paid to the contractor, with the consent of the surety. If, instead, the expense incurred by the owner exceeds the unpaid balance, the mount of the excess shall be paid to the owner by the contractor or his surety. The expense incurred by the owner as herein provided, and the damage incurred through the contractor's default, shall be as determined and certified by the engineer. GC-33 In addition to and apart from the above mentioned rights of the owner to terminate the employment of the contractor, it is expressly understood that the contract may be cancelled at the election of the owner for any willful failure or refusal on the part of the contractor to faithfully perform the contract according to all of its terms and conditions; provided, however, that in the event the owner should cancel the contract, neither the contractor nor his surety shall be relieved from damages or losses suffered by the owner on account of the contractor's said breach of contract. It is understood and agreed that the owner may, at its discretion, avail itself of any or all of the above rights or remedies and that the invoking of any one of the above rights or remedies will not prejudice or preclude the owner from subsequently involving any other right or remedy set forth above or elsewhere in the contract. 13. Right of Owner to Do Work. If the contractor should neglect to prosecute the work properly or fail to perform any provision of the contract, the owner after three (3) days written notice to the contractor, may, without prejudice to any other remedy it may have, made good such deficiencies and deduct the cost thereof from the payment then or thereafter due the contractor. 14. Contractor's Right to Stop Work or Terminate Contract. If the work should be stopped under an order of any court, or other pub is aut ority, for a period of three months, through no act or fault of the contractor or of anyone employed by him, or if the engineer should fail to issue any certificate for payment within ten (10) days after it is due, or if the owner should fail to- pay to the contractor within thirty (30) days of its presentation, any sum cer- tified by the engineer and approved by the owner, then the contractor may, upon seven days written notice to the owner and the engineer, stop work or terminate this contract and recover from the owner payment for all work executed and any loss sustained upon any plant or materials and reasonable profit and damages. 15. Suits or Actions Concerning the Work. Should a suit or action be filed by either the contractor (or is surety) against the owner or by the owner against the contractor (or his surety), the parties agree that the venue of said suit or action shall be in the county of the state in which the work was or is to be performed. If one of the questions at issue is the satisfactory performance of the work by the contractor and should the appropriate court of law judge the work of the contractor to be unsatisfactory, then the contractor or his surety shall reimburse the owner for all reasonable attorney's fees and for all legal and all other expenses (as may be allowed and set by the court) incurred by the GC-34 owner because of the suit or action and, further, it is agreed that the owner may deduct such expenses from any sum or sums then or that may become due the contractor. Should there be no such funds available or should such funds be not sufficient to cover the said expenses, then the contractor or his surety shall pay all or such additional costs involved. GC-09 MEASUREMENT AND PAYMENT 1 . Methods of Measurement and Computation. All work completed under the contract shall e measured by—the engineer according to United States standard measures. The methods of measurement and computation to be used in the determination of the quantities of materials furnished and the quantities of work performed under the contract shall be the methods outlined in these specifications or by those methods generally recognized as good engineering practice, which in the opinion of the engineer, give the greatest accuracy consistent with practicable application. 2. Scope of Payment. The contractor shall accept the compensation, as herein provided, in fug payment for furnishing all materials, labor, tools and equipment, and for performing all work under the contract, also for all loss, damage, or liability arising from the nature of the work or from the action of the elements, or from any unforseen difficulties which may be encountered during the prosecution of the work until its final acceptance by the owner. 3. Alteration in Details of Construction. The owner reserves the right to make, at any time during the progress of t e work, such increases or decreases in quantities and such alterations in the details of construction as may be found to be necessary or desirable. Such increases and alterations shall not invalidate the contract nor release the surety, and the contractor agrees to accept the work as altered, the same as if it had been a part of the original contract. Unless such alterations and increases or decreases materially change the character of the work to be performed or the cost thereof, the altered work shall be paid for at the same unit prices as other parts of the work. If, however, the character of the work or the unit costs thereof are materially changed, an allowance shall be made on such basis as may have been agreed to in advance of the performance of the work, or in case no such basis has been previously agreed upon, then an allowance shall be made, either for or against the contractor, in such amount as may be determined to be fair and equitable. No claim shall be made by the contractor for any loss of anticipated profits because of any such alteration, or by reason of any variation between the approximate quantities and the quantities of work as done. GC-35 4. Quantities and Unit Prices. a. Lump Sum. The contractor shall include in the contract sum all allowances named in the contract document for items (or for the entire work ) which are to be paid for under a lump sum price (s) and shall cause the work so covered to be done for such sums. Should the engineer direct that additional work be required or work deleted under a lump sum price (s) item, the contract sum will be adjusted therewith by negotiation or may be based upon the basis of "extra work" for additional work at the option of the owner. The contractor declares that the lump sum price (s) includes such sums for all expenses and profit as he deems proper. No demand for expense or profit other than those included in the Iump sum price (s) will be allowed. b. Unit Prices. The total amount to be paid under the contract for items for which unit prices are to be named will be calculated on the basis of the unit prices named in the proposal for the quantities actually incorporated into the finished project, all as provided by the proposal . The quantities named in the proposal or separately listed are approximate only but these are to be used as a basis for the comparison of bids and to determine the amount of the performance bond. However, if unit prices appear to the owner to be unbalanced to such an extent that changes in actual quantities required under the contract might result in contract price adjustments which would increase payments to the contractor excessively, then the owner may take such a condition under consideration in making the award of the contract. The owner expressly reserves the right to increase or decrease the estimated quantities during construction and to make any reasonable changes in design without thereby being obligated to the contractor in any way as a result of losses he may sustain because of inadequate unit prices or because anticipated profits are not realized. 5. Claims for Extra Compensation. In the event any situation arises which, in the opinion of the contractor, entitles him or will entitle him to compensation in addition to that which he will receive at the prices and on the basis of payment specifically set forth in the contract and in previously issued extra work orders, price agreements and supplemental agreements, the contractor shall notify the engineer of the situation and of his intention to make claim for such additional or extra compensation. The notice to the engineer shall be made in writing and shall be delivered before any of the extra expense to be claimed is incurred. The notice shall set forth the grounds on which the additional or extra compensation is to be claimed. If notice to the engineer is not thus given, or if the engineer is not afforded proper facilities by the contractor for keeping strict account of actual cost, then the contractor hereby agrees to waive the claim for such extra compensation. Such notice by the contractor, and the fact that the engineer has kept account of the cost as GC-36 aforesaid, shall not in any way be construed as proving the validity of the claim. In case the claim is found to be valid and just, it may be allowed and paid for as an extra as provided herein for extra work, or it may be allowed and paid under a supplemental agreement to be entered into between the parties to the contract. 6. Payment for Force Account Work. When extra work is ordered by the engineer to be dine on a force account asis (either by the contractor or an approved subcontractor) such work will be paid for on the basis of the actual cost to the contractor or subcontractor plus an allowance of fifteen (15) per cent thereof. Where said work is performed by an approved subcontractor, five (5) per cent will be allowed the contractor for supervision of the sub- contractor's work. The items of cost to which the above percentage will be added and to which payment will be restricted are as follows.- a. ollows:a. The payment to be made for labor used in the work will be made at the rates actually paid (plus a sum not to exceed 25 per cent thereof for items of direct overhead on labor such as but not limited to welfare or fringe benefit payments, social security, accounting, insurance, etc.) to the laborers and foremen by the contractor or subcontractor unless these rates are in excess of the current local prevailing wage rates, in which event, payment will be made at the local prevailing wage rate. The time allowed will be the number of hours worked directly on force account operations. b. Payment for purchased materials, equipment and supplies used on force account work wi I I be made at the prices bi I led to the contractor or subcontractor by the supplier, less all discounts. It will be assumed that the contractor or his subcontractor has taken advantage of all possible discounts on bills for materials and supplies, and such discounts will be subtracted from the total amounts of bills regardless of any failure of the contractor to take advantage of same. Freight and express on material and supplies will be considered to be a part of the cost of the materials and supplies and will be paid for as materials and supplies. c. Materials and supplies produced by the contractor or subcontractor will be paid for at prices to be agreed upon between the contractor and the engineer, which prices will be no greater than the prices at which the materials and supplies can be obtained elsewhere. d. Where the use of rental equipment is authorized by the engineer rental on such equipment used will be paid at the rates actually paid by the contractor or subcontractor unless these rates are in excess of the current local rates or unless the equipment is owned by the contractor or subcontractor, GC-37 in either of which events payments will be made at the rates to be agreed upon between the contractor and the engineer prior to beginning work, which rates will in no case be greater than the current local rates. For equipment rented on a daily or hourly basis, rental will be allowed for only those days or hours during which the equipment is in actual use. For equipment rented on a monthly basis, straight time rental will be allowed from the day the equipment is first used on the particular piece of force account work until and including the last day on which it is used on that particular work, provided the equipment is not used on other work during the period, and provided further that the equipment is not idle for a continuous period of more than six days. No rental will be allowed for any parts of idle period of lengths greater than six days or for any time during which the equipment is used on other work. The rental allowed for equipment will in all cases be understood to cover all fuel, supplies, repairs, and renewals, and no further allowances will be made for those items unless specific agreement to that effect is made in writing before the work is commenced. Individual pieces of equipment having a value of one hundred (100) dollars or less will be considered to be tools or small equipment, and no rental will be allowed on such. The fifteen X15) per cent allowance to be made to the contractor (or subcontractor) will be made on all items of cost listed above except for rental on equipment authorized by the engineer to be used on the work in which case the allowance will be five (5) per cent. The percentage allowances made to the contractor in accordance with the terms outlined above will be understood to be reimbursement and compen- sation for all supervision, use of tools and small equipment, overhead expenses, bond cost, insurance premiums, profits, indirect costs and losses of all kinds, and all other items of cost not specifically designated herein as items involved are furnished or incurred by the contractor or by the subcontractor. No other reimbursement, compensation or payment will be made for any such services, costs or other items. Should any percentage allowange or other corresponding allowance be made by the contractor to a subcontractor (other than specified herein), in connection with force account work, such allowance shall be at the sole expense of the contractor and the contractor will not be reimbursed or other- wise compensated for the same by the owner. 7. Force Account Bills. Bills for force account work must show in payroll form the dates, names, ours worked each day, rates of pay, and amounts GC-38 paid to each individual employed on such work, and must give in detail the nature of the work done by each. Bills for materials must be fully itemized, showing dates of delivery, quantities, unit prices, amounts,and discounts, and must be accompanied by receipted invoices covering every item. All bills, payrolls, and other forms of claims for payment on force account work must be submitted in triplicate, must state the number of force account work or change order applicable and the name or number of the contract under which the work was performed, and must be approved by the engineer. Failure to present claims in proper form within thirty (30) days after the close of the month in which the work covered was performed shall constitute a waiver on the part of the contractor of his right to present such claim trereafter or to receive payment therefor. 8. Payment for Omitted Items. The owner shall have the right to cancel portions of the contract relating to construction of any item therein by payment to the contractor of a fair and equitable amount covering all items of cost incurred prior to the date of cancellation or suspension of the work by order of the engineer. Where practicable the work completed before cancellation shall be paid for at unit prices, otherwise the contractor shall be allowed a profit percentage on the materials used and construction work actually performed at rates as provided under "Payment for Force Account Work", Article GC-09-6, but no allowance will be made for anticipated profits. Acceptable materials ordered by the contractor or delivered on the work prior to the date of cancellation or suspension of the work by order of the owner shall be purchased from the contractor by the owner at actual cost and thereupon becomes the property of the owner. 9. Partial Payments. At a regular period each month the engineer shall make an estimate -o—ft-Re amount of work completed and of the value of such completed work. He shall also make an estimate of the amount and value of accep- table material to be incorporated in the completed work which has been delivered and properly stored at or near the site or at a location acceptable . to the engineer. He will also estimate and allow the full amount earned under force account work, as the value thereof. The sum of values will hereafter be collectively referred to in this subsection as the "value of completed work". With these estimates as a base, a partial payment shall be made to the contractor, which partial payment shall be equal to the value of completed work, less such amounts as may have been previously paid, less such other amounts as may be deductible or as may be owing and due to the owner for any cause, and less an amount to be retained in protection of the owner's interests. In no case shall the amounts allowed as partial payments exceed the reasonable value of completed work as estimated by the engineer. GC-39 The amount to be retained from any given partial payment will be such that when added to the sum of amounts previously retained will bring the total of amounts retained to an amount equal to ten per cent (10%) of the value of completed work, but in no case, to an amount greater than five per cent (5%) of the contract amount. After the retained amount has reached five per cent (5%) of the said contract amount, that amount will be retained until such time as final payment is made with the following provision. Upon substantial completion of the work under the contract which shall be understood to be not less than 97-1/2% of the work, the engineer may, at his discretion, reduce the retained amount to an amount equivalent to not less than 200% of the contract value or estimated value or estimated cost, which ever is greater, of the work remaining to be done. The owner may in all cases retain an amount of money, or, on account of subsequently discovered evidence, nullify the whole or a part of any payment certificate to such extent as may be deemed necessary to protect the owner from loss on account of: a. Defective work not remedied. b. Claims filed or reasonable evidence indicating probable filing of claims. c. Failure of the contractor to make payments properly to subcontractors or for material or labor. d. A reasonable doubt in the opinion of the owner that the contract can be completed for the balance then unpaid. e. Damage to another contractor. Should the amount due the contractor under the estimate for any given month be less than five hundred dollars ($500.00) at the option of the owner, no payment shall be made for that month. Partial payments shall not be construed as an acceptance or approval of any part of the work covered thereby, and they shall in no manner relieve the contractor of responsibility for defective workmanship or material. The estimates upon which partial payments are based are not represented to be accurate estimates, and all quantities shown therein are subject to correction in the final estimate. If the contractor uses such estimates as a basis for making payments to subcontractors, he does so at his own risk, and he shall bear all loss that may result. The making of partial payments under the contract,either before or after the date set for completion of the work shall not operate to invalidate any of the provisions of the contract or to release the surety. GC-40 At the time payment is made for any materials which have been stored on or near the site, the ownership of such materials shall be vested in the owner, and they shall remain in storage until used on the work. Such materials shall not be used on other work. The contractor shall be responsible for the replacement of any materials which are damaged or stolen during storage. 10. Advances on Materials. For materials delivered and held in storage upon the work or near the site of the work if approved by the engineer), allowances will be made in the partial payments to the contractor. These allowances shall be in amounts not exceeding ninety per cent (90%) of the net cost to the contractor of the material f.o.b. the work,and from such allowances there shall be retained the percentages regularly provided for in connection with partial payments. In cases where there is a bid price on a given material in place,the allowance shall be further limited to not exceed ninety per cent (90%) of the difference between the bid price and the cost of placing as estimated by the engineer. At the option of the engineer, no allownace for materials shall be made on any partial estimate unless the total allowable value for all materials on hand is at least one thousand dollars($41,000.00) and no allowance shall be made upon any single class of material the value of whcih is not at least five hundred dollars ($500.00). The inventory of materials for which advances are requested shall be kept to as reasonable an amount as required for prosecution of the work. No allowance shall be made upon fuels, supplies, form lumber, falsework, or other materials, or on temporary structures of any kind, which will not become an integral part of the finished construction. As a basis for determining the amount of advances on material, the contractor shall make available to the engineer such invoices, freight bills, and other information concerning the materials in question, as the engineer may request. Should there be reasonable evidence, in the opinion of the engineer, that the contractor is not making prompt payments for material on hand, allow- ances for material on hand will be omitted from partial payment. 11 . Allowance for Materials Left on Hand. Materials not required by the unit or lump sum prices named in the proposa ut delivered to the work at the order of the engineer but left unused due to changes in plans, will, if the materials are not pra lcably returnable for credit, be purchased from the contractor by the owner at actual cost (without percentage allowance or profit), and shall thereupon become the property of the owner. 12. Final Estimate. As soon as the completed work shall have passed satisfactory inspection, the engineer will so notify the owner and contractor in writing and the contractor will then be paid an amount such as will make the total payments equal to the total contract price less the retained percentage. GC-41 Payment of the final estimate will be made at the same time in the month and in the same manner as above provided for monthly estimates. The retained percentage of the final contract price shall be retained for a period of thirty (30) days following the final acceptance of the completed project, and every person performing labor or furnishing supplies toward the completion of said improvement or work shall have a lien or claim upon said fund so reserved, provided such notice of the lien or claim of such claimant shall be given in the manner and within the time provided by law. After the expiration of thirty (30) days following the final acceptance of the work said reserve, or all amounts thereof in excess of a sufficient sum to meet and discharge the claims of material men and laborers who have filed their claims, together with a sum sufficient to defray the cost of such action to pay attorney's fees, shall be paid the contractor. 13. Suspension of Payments. No partial or final payment shall be made as long as any order made by the engineer to the contractor in accordance with the specifications remains uncomplied with. Neither shall any partial or final payment be made as long as any claim or lien filed or prosecuted against the owner, the owner's officers or employees contrary to the provisions of the contract remains unsatisfied. 14. Correction of Work after Final Payment. Neither the final cer- tificate nor payment nor any provision in the contract documents shall relieve the contractor of responsibility for faulty materials or workmanship and unless otherwise specified, he shall remedy any defects due thereto and pay for any damage to other work resulting therefrom, which shall appear within a period of one year from the date of final acceptance. The owner shall give notice of observed defects with reasonable promptness. All questions arising under this article shall be decided by the engineer. 15. Payments. Payments under the contract shall be paid in cash by the owner un ess ofFerwise provided by the Special Provisions of these specifications. GC-42 CONSTRUCTION OF 1 .0 MG PRESTRESSED CONCRETE RESERVOIR AT SUMMIT OF BULL MOUNTAIN MARCH 1990 PARTS IV & V TIGARD WATER DISTRICT S P E C I F I C A T I O N S F O R T H E C O N S T R U C T I O N O F 1. 0 - MG P R E S T R E S SE D C O N C R E T E R E S E R V O I R S . W. High Tor Drive between 141st and 144th FOR 1NROFfs�, TIGARD WATER DISTRICT � 8777 ``�7149 '� 9 Tigard, Burnham Street Oregon97223 CREWPhone: 1-503-639-1554 �Q r 16. BFR7' E. SPS MARCH 1990 PART IV SPECIAL PROVISIONS TABLE OF CONTENTS Section Description Page SP-01 PREQUALIFICATION OF BIDDER. . . . . . . . . . . . . . . .SP-01 SP-02 OTHER REQUIREMENTS OF OREGON LAW. . . . . . . . . .SP-01 1. Payment of liens, Withholding Taxes, Contribution to Industrial Accident Fund, Labor & Materials. . . .SP-01 2. Payment of Claims by the owner. . . . . .SP-02 3. Working Hours. . . . . . . . . . . . . . . . . . . . . . .SP-02 4 . Nondiscrimination of Labor. . . . . . . . . .SP-02 5. Minimum Wage Rates on Public Works. .SP-02 6. Forfeiture of Contract. . . . . . . . . . . . . .SP-03 7. Payment of Medical Care and Attention to Employees. . . . . . . . . . . . . .SP-04 8. Any and all other of the laws of Oregon. . . . . . . . . . . . . . . . . . . . . . . . . . .SP-04 SP-03 SPECIFICATIONS BY STANDARD DESIGNATIONS . . .SP-04 SP-04 GUARANTEES AND WARRANTY REQUIREMENTS. . . . . .SP-05 SP-05 PATENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SP-05 SP-06 GENERAL STATEMENT. . . . . . . . . . . . . . . . . . . . . . . . .SP-06 SP-07 SCOPE OF WORK. . . . . . . . . . . . . . . . . . . . . . . . . . . . .SP-06 SP-08 PLANS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SP-06 SP-09 TIME OF COMPLETION. . . . . . . . . . . . . . . . . . . . . . . .SP-08 SP-10 NONCOLLUSION AFFIDAVIT. . . . . . . . . . . . . . . . . . . .SP-09 SP-11 SITE INVESTIGATION. . . . . . . . . . . . . . . . . . . . . . . .SP-10 SP-12 COST DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SP-10 SP-13 ACCESS TO WORK. . . . . . . . . . . . . . . . . . . . . . . . . . . .SP-10 SP-14 INCLUSION IN SUBCONTRACTS. . . . . . . . . . . . . . . . .SP-10 SP-15 OREGON PRODUCTS. . . . . . . . . . . . . . . . . . . . . . . . . .SP-11 SP-16 "OR APPROVED EQUAL" CLAUSE. . . . . . . . . . . . . . . .SP-11 SP-17 CONSTRUCTION SURVEYS. . . . . . . . . . . . . . . . . . . . . .SP-13 SP-18 RIGHT-OF-WAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SP-13 SP-19 INTERFERENCES AND OBSTRUCTIONS. . . . . . . . . . . .SP-13 SP-20 PROGRESS REPORTS AND SCHEDULES. . . . . . . . . . . .SP-14 SP-21 POSSESSION PRIOR TO COMPLETION. . . . . . . . . . . .SP-14 SP-22 PAYMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SP-14 SP-23 COORDINATION WITH OTHER CONTRACTORS. . . . . . .SP-15 SP-24 MATERIALS FURNISHED BY CONTRACTOR. . . . . . . . .SP-16 SP-25 MATERIALS FURNISHED BY OWNER. . . . . . . . . . . . . .SP-16 SP-26 EQUIPMENT AND MATERIAL STORAGE. . . . . . . . . . . .SP-17 SP-27 WATER SUPPLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SP-17 SP-28 WORK PERMITS FOR CONSTRUCTION. . . . . . . . . . . . .SP-17 SP-29 SAFETY STANDARDS AND ACCIDENT PREVENTION. .SP-17 SP-30 GEOTECHNICAL INVESTIGATION (SOILS TESTING) SP-19 PART IV SPECIAL PROVISIONS SP-01 PREQUALIFICATION OF BIDDER The laws of Oregon require that all prospective bidders on public works construction must qualify therefor to the satisfaction of the owner of such works before the forms or other documents which are essential in the preparation and filing of a proposal may be issued. Prequalification of bidders on public contracts must be accomplished on forms prescribed by the Department of Commerce. It therefore will be presumed that each bidder will have applied to the owner for approval of his qualifications and will have received such approval before requesting that said forms or documents be issued to him. Prospective bidders who heretofore may have qualified with the owner and whose evidence of such qualifications is still acceptable may upon request receive the necessary approval without filing new proof thereof -- all subject to the discretion of the owner. All prospective bidders requesting forms or documents for preparation of proposals shall be prequalified with the owner ten (10) days prior to proposal submission. SP-02 OTHER REQUIREMENTS OF OREGON LAW 1. Payment of Liens, Withholding Taxes, Contributions to Industrial Accident Fund, Labor, and Materials. The con- tractor shall make payment promptly as due to all persons supplying to the contractor labor or materials for the prose- cution of the work provided for herein, and shall pay all contributions or amounts due the State Industrial Accident Fund (SIAF) from the contractor or subcontractors incurred in the performance of this contract. The contractor shall permit no lien or claim to be filed or prosecuted against the owner on account of any labor or material furnished, and shall pay to the Department of Revenue all sums withheld from employees pursuant to ORS 315. 575 or ORS 316.711 and ORS 316. 714, as amended, and ORS 316. 167. SP-01 2. Payment of Claims by the Owner. In the event the contractor shall fail, neglect, or refuse to make prompt payment of any claim for labor or services furnished to the contractor or subcontractor by any person in connection with this contract as such claim becomes due, whether said services and labor be performed for the contractor or a subcontractor, then, in such event, the proper officer or officers represent- ing the owner may pay such claim to the person furnishing the labor or services and charge the amount of the payment against funds due or to become due the contractor by reason of his contract in accordance with the provisions of ORS 279. 314 . The payment of a claim in the manner authorized herein shall not relieve the contractor or his surety from his or its obligation with respect to any unpaid claims. 3. Working Hours. No person shall be employed more than eight (8) hours in any one day or forty (40) hours in any one week, except in cases of necessity, emergencies, or where the public policy absolutely requires. In such cases, the laborer shall be paid at least time and one-half pay for all overtime in excess of eight (8) hours a day and for work performed on Saturdays and on any legal holiday as specified in ORS 279. 334 . 4. Nondiscrimination of Labor. The attention of the contractor is directed to the provisions of Chapter 659, Oregon Revised Statutes, relative to unlawful employment practices and discrimination by employers against any employee or applicant for employment because of race, religion, color, or national origin. Particular reference is made to Section 659. 030 ORS, which states that it is an unlawful employment practice for an employer, because of the race, religion, color or national origin of any individual, to refuse to hire or employ or to bar or discharge from employment such individual or to discriminate against such individual in compensation or in terms, conditions or privileges of employment. 5. Minimum Wage Rates on Public Works. The contractor shall comply fully with ORS 279. 348 through 279. 356, which provides in part that "the hourly rate of wage to be paid by any contractor or subcontractor to workman upon all public works shall be not less than the prevailing rate of wage for an hour' s work in the same trade or occupation in the locality where such labor is performed. When a contractor or subcon- tractor is a party to a state-wide agreement in effect with SP-02 any labor organization, the rate of wages as established in the agreement shall be considered to be the prevailing rate in the locality. " The provisions of the statute do not apply to workmen or other persons regularly employed on monthly or per diem salary. The Commissioner of Oregon Bureau of Labor is responsible for the determination of prevailing rates of wages and minimum hourly rates of wages. The minimum hourly rate of wage, not less than the pre- vailing rate of wage, which may be paid to workmen in each trade or occupation required for the work under the contract employed in the performance of the contract either by the contractor or subcontractor or by other persons doing or con- tracting to the whole or part of the work contemplated by the contract shall be as set forth in the Schedule of Minimum Hourly Wage Rates bound with the proposed Agreement and the workmen employed in the performance of the contract, shall be paid not less than the applicable specified minimum hourly rate of wage as such is set forth in said schedule. The con- tractor shall keep the prevailing wage rates for this project posted in a conspicuous & accessible place in or about project. In case of conflict between any of the minimum hourly wage rates set forth in the schedule above referred to and other pertinent minimum hourly wage rates, as such other rates may have been set forth in the contract provisions in accord- ance with federal regulations, the higher of the conflicting wage rates shall be applicable under the contract. There is no representation on the part of the owner that labor can be obtained at the hourly rates bound with the special provisions. It is the responsibility of bidders to inform themselves as to local labor conditions and prospective changes or adjustments of wage rates. No increase in the con- tract price shall be allowed or authorized on account of the payment of wage rates in excess of those listed. 6. Forfeiture of Contract. This contract may be can- celled at the election of the owner for any willful failure or refusal to faithfully perform the contract according to its terms as herein provided. SP-03 7. Payment of Medical Care and Attention to Employees. The contractor shall promptly, as due, make payment to any person, co-partnership, association, or corporation furnish- ing medical, surgical, and hospital care, or other needed care and attention incident to sickness or injury to the employees of such contractor, all of sums which the contrac- tor agrees to pay for such services, and all monies and sums which the contractor has collected or deducted from wages of his employees pursuant to any law, contract, or agreement for the purpose of providing or paying for such service. 8. Any and All Other of the Laws of Oregon, which are applicable to work of the nature contemplated shall be ob- served in all respects. SP-03 SPECIFICATIONS BY STANDARD DESIGNATIONS Whenever practicable, specifications will be made herein by designating certain public standards of recognized organi- zations. Abbreviation ASTM will be used to indicate American Society for Testing Materials and this will be followed by the official published designation number for the particular specifications to which the reference applies. Other stan- dards will be indicated by the full name of the sponsoring organization or by clearly recognized abbreviations. In all cases, it shall be understood that such references mean the designated specifications or the latest revision thereof. Specifications so defined shall have full force and effect as though they were repeated in full in these speci- fications. All material, equipment and devices, not specifically covered by such standards as indicated above, these specifi- cations, by the plans or by addenda shall be subject to the approval of the architect to determine the suitability for the service intended. SP-04 SP-04 GUARANTEES AND WARRANTY REQUIREMENTS Whether or not there appears here or elsewhere herein specific reference to guarantees of all items of material, equipment, and workmanship, they nevertheless shall be so guaranteed against mechanical, structural, or other defects for which the contractor is responsible that may develop or become evident within a period of one (1) year from and after acceptance of the work by the owner. Such guarantees shall include care of backfilling of ditches or at struc- tures should the fill settle to such extent as to require refilling or resurfacing roadway surfaces to restore the original or intended condition or grade. This guarantee shall be understood to imply prompt attention to any remedy of such defects as those mentioned above if and as they occur after the contractor shall have written notice of their existence. If the defect, in 'the opinion of the owner, if of such nature as to demand immediate repair, the owner shall have the right to make them, and the cost thereof shall be borne by the contractor. To support the above guarantee, the contractor 's per- formance bond shall remain in full force and effect for one (1) year following the acceptance of the project by the owner. The bond shall be executed by a surety company authorized to do business within the State of Oregon, and it shall be sub- ject to the approval of the attorney for the owner. SP-05 PATENTS The contractor' s attention is called to the General Conditions requirement on patents, and the hold harmless clauses thereof. In addition to the requirements stated therein, the contractor shall pay all royalties and assume all responsibilities for the infringement of any patent required by any process or items of equipment required for the project. The costs to the contractor of all royalty pay- ments for use of patented processes or equipment shall be absorbed in the prices named for the work in the Proposal form. SP-05 SP-06 GENERAL STATEMENT These Special Provisions supplement and amplify certain sections of the General Provisions for the project. The General Provisions shall apply except as herein modified. SP-07 SCOPE OF WORK The work to be performed under these specifications and plans consists of furnishing all laborr materials and equip- ment necessary for the e:,cavation for and con truction of a one (1) million gallon pres'_ressed concro e reservoir, r, ated piping, and app-j.rtenances. No attempt has been made in these specifications or plans to segregate work covered by any trade or subcontract under one specification. Such segregation and establishment of subcontract limits will be solely a matter of specific agreement between the contractor and his subcontractors and shall not be based upon any inclusion, segregation, or arrange- ment in or of these specifications. The contractor and sub- contractor in each case is warned that work included in any subcontract may be divided between several general specifica- tions and that each general specification or subhead of the Technical (Provisions) Specifications may include work covered by two or more subcontracts in excess of any one subcontract. The above general outline of principal features of the work does not in any way limit the responsibility of the con- tractor to perform all work and furnish all plant, labor, and materials required by the specifications and the plans and drawings referred to therein. SP-08 PLANS The plans are designated by name, number and title. Where reference is made to the drawings, the "Drawing Number" of the sheet will be used. Each drawing bears the general title: SP-06 TIGARD WATER DISTRICT 1. 0-MG RESERVOIR Drawing Number Content 1 Title Page and Vicinity Map 2 General and Miscellaneous 3 Site Plan, Landscape Plan and Vertical Profile 4 Existing Concrete Control Vault and Piping Plan 5 Tank Section and Drawing Number for Details 6 Column Plan, Inside Wall Curb and Ventilator Details 7 Pipe Entrances through Floor 8 Overflow Pipe and Bracket 9 Floor, Wall Footing Details 10 Lower Wall and Vertical Wall Joint Details 11 Seismic Cable Details 12 Column and Column Connection Details 13 Roof Edge and Reglet Details for Poured-in- Place Walls 14 Top Anchor and Wall-Roof Connection 15 Typical Roof Slab Reinforcing 16 Plan of Roof Reinforcing 17 Reinforcing around 4 ' x 6 ' Roof Hatch 18 Circumferential Prestressing and Waterstop Details 19 Vertical Prestressing 20 Inside Ladder and Hatch Details SP-07 SP-09 TIME OF COMPLETION After Notice to Proceed has been issued by the owner, the contractor shall complete all work as specified within the following time frame: Reservoir complete and in service with all piping and drainage lines installed and connected -- 240 consecutive calendar days (8 months) . The work shall be completed within the time period specified by the contractor in his proposal. Work shall be started within ten (10) days after receipt of "Notice to Proceed. " It is believed that a target date of July 1, 1990 is realistic for start of construction. Should the owner cause delay in completion of the work by reason of requirements on extra work or otherwise provided for by the plans or these specifications, the contractor will be granted an extension of time for completion equal to the amount of such delay and no charge will be made against him for the extension of time so granted; provided, however, that all such extension requested by the contractor shall be made to the owner in writing on or before the fifth day of the month following that in which the alleged delay is said to have occurred and such claim for extension of time shall state explicitly the reason therefor. Should the contractor fail to file such written claim for extension of time within the period provided therefor, he thereby shall have abandoned any claim therefor. No claim for delay will be considered by the owner except that alleged to have been caused by extra work or special order of the owner acting through the engineer. The owner shall have the right to order the work to cease for a time because of adverse weather conditions, but in case such order is given the owner also will give notice as to when the work shall be resumed and the contractor ' s time for comple- tion will be extended for a time equal to the amount of the delay so ordered. The contractor must not anticipate such orders, but he shall obey them if issued and shall have no claim for damages other than that covered by the extension of time. SP-08 In naming the price for the work and for its completion within the time quoted in the proposal, it shall be understood and agreed that the work shall be completed within that time. If, however, said work is not completed within the time named in the contract as extended to cover the total days of delay allowed in the paragraph above, the owner may deduct and retain out of any sum then due or that may become due the contractor at the time of such delinquency or later the sum of $300. 00 for each and every calendar day that the date of final completion of the work is delayed. In submitting the proposal and signing the contract, the contractor hereby shall have agreed to these provisions and furthermore that the sum deducted and retained is not a penalty but reimbursement to the owner for damages that the owner will have sustained by reason of such delayed completion. The damages so liquidated are understood to include the additional cost to the owner for engineering supervision, interest charges and overhead, of which damages would be difficult or impossible to ascertain accurately. It is further understood that should the contractor not complete the work within the time specified, the owner may discontinue any further progress payments until the work is completed and accepted by the owner. SP-10 NONCOLLUSION AFFIDAVIT The owner reserves the right to require that any bidder before being awarded a contract shall execute a noncollusion affidavit in such form as will satisfy the owner that the bid offered is genuine, is not a sham or collusive, and in no respect or degree is made in the interest or on behalf of any person, firm or corporation not named in the proposal contain- ing such bid. SP-09 SP-11 SITE INVESTIGATION The contractor acknowledges that he has satisfied himself as to the nature and location of the work, the general and local conditions, including but not restricted to those bearing upon transportation, disposal, handling and storage of materials, availability of water, roads and groundwater. Information and data furnished or referred to herein is furnished for information only. Any failure by the contractor to acquaint himself with the available infor- mation will not relieve him from responsibility for estimat- ing properly the difficulty or cost of successfully perform- ing the work. The owner assumes no responsibility for any conclusions or interpretations made by the contractor on the basis of the information made available. SP-12 COST DATA If so requested by the Owner, the contractor shall furnish full information as to the pay of employees and the cost of materials or other items which are parts of the finished work or will become so. SP-13 ACCESS TO WORK Access to the work shall be provided as may be required by the owner or his representatives. Also, the contractor shall provide access to the work for representatives of the appropriate local governmental agency, city, county, or state, as well as the Federal Government for inspection of the work and the methods of construction or for any other required inspection. SP-14 INCLUSION IN SUBCONTRACTS The contractor shall include all applicable provisions of this section of the specifications in all subcontracts for work to be performed under this contract. SP-10 SP-15 OREGON PRODUCTS Contractor' s attention is directed to the provisions of Oregon law, ORS 279. 036 through 279 . 044 regarding the preference for products that have been grown, manufactured or produced in Oregon. Contractors must use Oregon-produced or manufactured materials with respect to common building materials such as cement, sand, crushed rock, gravel, plaster, etc. , in all cases where bid prices of such materials are no greater than those of similar materials produced or manufac- tured outside the state. When a nonmetallic mineral construction material or materials, except cement, sand, gravel, crushed rock and plaster, are to be used and if said materials are, or can be, produced in Oregon, the bidder shall submit alternate bids covering the use of such Oregon materials and use of materials from outside the state. This section shall not apply where such preferences constitute an interference or conflict with federal statutes or regulations. SP-16 "OR APPROVED EQUAL" CLAUSE In order to establish a basis for quality, certain processes, types of machinery and equipment, or kinds of material may be specified on the plans or herein by designating a manufacturer by name and referring to his brand or product designation. It is not the intent of these specifications to exclude other processes, equipment or materials of a type and quality to those designated. Whenever a manufacturer' s name, brand or item designating is given, it shall be understood that the words "or approved equal" follow such name or designation whether in fact they do so or not. SP-11 If the contractor desires to furnish items of minor equipment by manufacturers other than those specified, he shall secure the approval of the engineer prior to placing a purchase order. Certain items of major equipment, however, are speci- fied in the Technical Provisions of these specifications. The contractor may bid upon the use of approved alternate equipment. In either case, the contractor shall state in the proposal and list in the space provided the manufacturer of the major equipment he proposes to furnish. No extras will be allowed the contractor for any changes required to adopt the substitute equipment, there- fore, the contractor' s proposal including the approved alternate shall include all costs for any modifications to the plans, such as structural and foundation changes, or any other modification which may be necessary or required for approval and adaptation of the proposed alternate equipment. Approval of alternate and equal major equipment will be only by addenda issued at least five (5) days prior to bid opening. Requests for approval of this major equip- ment must come from the manufacturer or his representative at least ten (10) days prior to bid opening. All such requests must be accompanied by drawings and specifications in sufficient detail to allow the owner to determine whether or not the equipment proposed is equal of that specified. The determination as to whether or not the proposed substi- tute equals that specified shall rest solely with the owner. Regardless of the major equipment furnished or alter- nate equipment thereto, the contractor shall furnish the services of a manufacturer' s representative to place the equipment in operation and to test the equipment after installation. No substitutions shall be permitted after a proposal has been accepted by the owner without written approval by the engineer. SP-12 SP-17 CONSTRUCTION SURVEYS Prior to construction the engineer will locate and stake all points of intersection and angle points. Once these points are established, it will be the contractor' s responsibility to reference and maintain them. The engineer may at his discretion or at the request of the contractor re-establish these points but such additional surveys may be at the contractor' s expense. SP-18 RIGHT-OF-WAY The owner will provide the necessary right-of-way or easements for the work. Information regarding the width, status and special conditions attached to right-of-way or easements can be obtained from the owner in advance of the date when bids are received; the contractor shall confine his operations to the designated areas and observe all restrictions. Special occupancy and use of the streets are subject to and limited by permit from the proper officials, which must be obtained before the streets are obstructed in any way. Reasonable occupancy and use will be supported by the engineer' s certification if necessary. SP-19 INTERFERENCES AND OBSTRUCTIONS At certain places, power, light and telephone poles may interfere with excavation and the operation of the contractor' s equipment. Necessary arrangements shall be made with utility companies for moving or maintaining such poles. The utility company effected by any such interferences shall be notified thereof so that the necessary moving or proper care of poles and appurtenances may have appropriate attention. All costs resulting from any other interferences and obstructions, or the replacement of such, whether or not herein specifically mentioned, shall be included and absorbed in the unit prices of the contractor' s bid. SP-13 SP-20 PROGRESS REPORTS AND SCHEDULES The contractor shall, within ten (10) days after the date of commencement of the work, prepare and submit to the engineer for approval a practicable schedule showing the order in which the contractor proposes to carry on the work, the date on which he will start the several salient features (including the procurement of materials, plant and equipment) and the contemplated dates for completing the same. SP-21 POSSESSION PRIOR TO COMPLETION The owner shall have the right to take possession of or use any completed or partially complete part of the work. Such possession or use shall not be deemed an acceptance of any work not completed in accordance with the contract. If such prior possession or use by the owner delays the progress of the work or causes additional expense to the contractor, an equitable adjustment in the contract price, and/or the time of completion, will be made and the contract shall be modified in writing accordingly. SP-22 PAYMENTS The Tigard Water District will make progress payments and final payment as defined in the General Conditions herein in cash. The following with regard to the amounts to be retained from the contract price modify the General Conditions GC-09 (MEASUREMENT AND PAYMENT) , Section 9, Partial Payments. The amount to be retained from any given partial payment will be such that when added to the sum of amounts previously retained will bring the total of amounts retained to an amount equal to 5% of the value of completed work except that upon substantial completion of the work under the contract which will be understood to be not less than 97h% of the work, the owner may, at his discretion, reduce the retained amount to an amount equivalent to not less than 200% of the contract value or estimated cost, whichever is greater, of the work remaining to be done. SP-14 The amount to be retained in protection of the owner's interest as above set forth will be reduced in conformance with the following: A. If the contractor deposits with the owner bonds and securities of a value equal to at least 5% of the amount of the contract at the time he signs the contract for the project, no amount will be retained from partial payments. B. If the contractor deposits bonds and securities with the owner during the life of the contract, any retained amounts will be reduced by an amount equal to the value of the bonds and securities. This reduction in retainage will be made in the partial payments made subsequent to the time the contractor deposits the bonds and securities with the owner. C. The value of the bonds and securities will be peri- odically determined by the owner and amount retained on par- tial payments will be adjusted accordingly. D. The bonds and securities deposited by the contractor . shall be of a kind approved by the State Treasurer. E. At the time the engineer determines that all require- ments for protection of the owner's interest have been ful- filled, all bonds and securities will be returned to the contractor. SP-23 COORDINATION WITH OTHER CONTRACTORS The contractor under these specifications shall cooperate fully with all other contractors and carefully fit his own work to such other work as may be directed by the engineer. The contractor shall not commit or permit any act to be com- mitted which will interfere with the performance of work by any other contractor. SP-15 SP-24 MATERIALS FURNISHED BY CONTRACTOR The contractor shall furnish all labor, equipment, materials, and plant necessary to complete the project in accordance with the plans and specifications. However, note that the owner will furnish, at its expense, some material required for the project. (See paragraph SP-25 below) . The lump sum price quoted for the concrete reservoir shall include, but not limited to, excavation, structural concrete, reinforcement steel, circumferential prestessing and pneumatic mortar, vertical prestressing, pipework installation, miscellaneous ironwork, all necessary appur- tenances, including outlet pipe wire mesh and pipe support brackets, backfill to finished grade, and reestablish the 5-foot high cyclone fence. This includes leaving the dump site in a presentable condition, subject to the approval of the engineer. The contractor shall not be responsible for landscap- ing the reservoir site which includes planting of lawn and shrubs, installation of irrigation system, re-blacktopping of driveway, etc. SP-25 MATERIALS FURNISHED BY OWNER The owner shall furnish, at its expense, all ductile iron pipe and fittings, including accessories (gaskets and bolts) . All other types of pipe and fittings will be fur- nished by contractor. Contractor shall be responsible for installation of all types of waterworks material, as speci- fied, including the purchasing and installation of all metal brackets, etc. Specifically, the owner will furnish the following ductile iron pipe and fittings: Item Quantity 12" TJDI pipe (Class 56) . . . . . . . 72 ' (4 pcs) 6" TJDI pipe (Class 56) . . . . . . . 90 ' (5 pcs) 12" MJ 900 bend. . . . . . . . . . . . . . . . 3 each 12" MJ 450 bend. . . . . . . . . . . . . . . . 2 each 6" MJ 900 bend. . . . . . . . . . . . . . . . 2 each 6" MJ 450 bend. . . . . . . . . . . . . . . . 1 each 6" MJ 450 lateral. . . . . . . . . . . . . 1 each 6" MJ solid sleeve (L.P. ) . . . . . 1 each SP-16 SP-26 EQUIPMENT AND MATERIAL STORAGE The contractor will be authorized to store vehicles, equipment and material at the dump site. This is not a protected area, i.e. , no fencing. The contractor' s office (shack) may be located immedi- ately across the street (High Tor Drive) from the project site where another reservoir owned by the water district is located. This area is enclosed with a cyclone fence. Small quantities of high valued material can be stored here also. SP-27 WATER SUPPLY Potable, fresh water will be available on jobsite at 50 psi via an 1-11" meter. SP-28 WORK PERMITS FOR CONSTRUCTION The owner will acquire all necessary permits, including those from: a. Washington County b. Oregon State Health Division SP-29 SAFETY STANDARDS AND ACCIDENT PREVENTION A preconstruction consultation survey was conducted in January 1990 by a representative of the Oregon Occupational Safety & Health Division. The contractor shall comply fully with the requirements of this survey, copy of which is attached hereto. It is noted that the contractor shall be responsible for retaining a registered professional engineer to design the excavation protective system. Plans for the protective system shall be submitted to the project engineer for approval. Payment for the work described in this section will be included as part of the lump sum bid amount stated in the Proposal. SP-17 The contractor shall observe state and local laws and regulations pertaining to job safety; attention is called also to federal safety laws and regulations which may apply to the project, including but not limited to the latest amendments of the Williams-Steiger Occupational Safety & Health Act of 1970, Part 1910--Occupational Safety and Health Standards, Chapter XVII of Title 29, Code of Federal Regula- tions, and Part 1518-Safety and Health Regulations for Con- struction, Chapter XIII of Title 29, Code of Federal Regula- tions. The contractor shall be solely responsible for deter- mining which laws and regulations are applicable to the project, and shall not be entitled to additional compensation for compliance with such laws and regulations or subsequent amendments thereof. Safety requirements specifically set forth in these Special Provisions shall be considered minimum requirements applicable only in the absence of other controlling regula- tions, orders, or decrees whether such violations be by the contractor, his subcontractors or his employees. The contractor shall exercise every precaution at all times for the prevention of accidents and the protection of persons (including employees) and property. The contractor shall maintain at his office or other well-known place at the job site, all articles necessary for giving first aid to the injured, and shall make standing arrangements for the immediate removal to a hospital or a doctor's care of persons (including employees) who may be injured on the job site. In no case shall employees be permitted to work at a job site before the employer has made a standing arrangement for removal of injured persons to a hospital or to a physician's care. United States Department of Labor Safety and Health Regulations for Construction, 29 CFR 1518 of April 27, 1971 (Part II) , are included herewith by reference. SP-18 SP-30 GEOTECHNICAL INVESTIGATION (SOILS TESTING) A geotechnical study of the reservoir site was conducted in February 1990 by Fujitani Hilts & Associates, Inc. A copy of this report is attached hereto and is made available for information on factual data only, i.e. , field boring logs and samples. This report should not be used for contractural purposes as a warranty of interpreted subsurface conditions such as those indicated by the formal borings logs and/or discussion of subsurface conditions contained therein. The report makes many recommendations pertaining to excavation, shoring, subgrade preparation, compaction of backfill, etc. The contractor is advised to utilize these recommendations, where appropriate, and which do not conflict with other portions of these specifications. Close quality control will be exercised by the owner during the preparation and construction of building foundations. Any further testing or quality control by a geotechnical engineer that may be required shall be at the expense of the owner. SP-19 :0, N 2;, ,mss Department of Insurance and Finance NEIL GOIDT GOVERNORVERNOR 21 LABOR AND INDUSTRIES BUILDING • SALEM, OREGON 97310 January 12, 1990 John P Miller, Administrator Tigard Water District 8777 SW Burnhan St Tigard OR 97223-9917 RE: Consultative Survey R-122-89 The Tigard Water District has demonstrated interest in the safety and health of their employees by requesting and participating in preconstruction consultation on December 19, 1989. The proposed reservoir construction site off of Southwest High Tor Drive was visited. This report will list recommendations that are based on the observation made during the consultative visit including information you provided. You stated that construction of the new 1 million gallon reservoir is projected to start in March of 1990. For this reason the recommendation will include the requirements under OSHA's revised Subpart P-Excavations, 1926.650 through 652, which we will adopt in 1990. ITEM 1: CONDITION: Method of protecting employees from cave-ins. The circular excavation will be approximately 305 feet around and 23 feet deep. RECOMMENDATION: 1. Excavation must be sloped, shored or shielded. a. After reviewing the proposed construction site it appears that sloping may not be an option. There is not enough room/space on 3 sides to obtain the required slope. Without testing the soil I would consider it to be type B soil which requires a 1 :1(H:V) slope (ratio of horizontal distance to vertical rise). This means that at least 23 feet is required on all sides to obtain the correct angle of incline. b. Shoring or shielding is the preferred method of protecting employees from cave-in in this case, although it may be possible to use a combination of sloping and shoring. Normal shoring or shielding systems such as timber shoring, pneumatic/hydraulic shoring or trench shield can not be used in this case. An Equal Opportunity Employer John P Miller Consultative Survey R-122-89 Page 2 January 12, 1990 Since a reservoir will be constructed around the inside of the excavation there is not way to secure the required horizontal cross braces. Additionally, trench shields can not be used because of reservoir construction. All protective systems for use in excavations more than 20 feet in depth must be designed by a regi tered professional engineer in accordance with 1926 652(b) and Lcj. These rules specify requirements for (b); "Design of Sloping and Benching systems", (c); "Design of support systems, shield systems and other protective systems." The following information is directed at assisting you in developing language for your excavation bid contract. It is not intended to circumvent the requirement that the proposed excavation protection system be designed by a registered professional engineer. (1) The soil and rock deposits at the proposed site must be classified in accordance with Appendix A to Subpart P - Excavations. Appendix A provides a method of categorizing soil and rock deposits in a hierarchy of Stable Rock, Type A, Type B and Type C in decreasing order of stability. The categories are determined based on an analysis of the properties and performance characteristics of the deposits and the environmental conditions of exposure. (2) Selection of support system that meets the requirements of 1926.652(c) and have the system designed or approved by a registered professional engineer. the excavation sides or faces should be supported by vertical members driven into the ground or otherwise installed so that the bottoms have sufficient anchorage to prevent ground pressures from dislodging the support base. Several types of vertical supports can be used including interlocking corrugated metal stakes or I-beam supports with wood shoring between and secured by two I-beam supports. Vertical supports may require additional lateral bracing anchored to soil behind vertical supports or anchored to soil above the excavation (tie rods, spreader rods or ground anchors). The amount of additional anchorage will depend on the amount of soil mass and the resulting pressure per cubic feet of soil behind support system. John P Miller Consultative Survey R-122-89 Page 3 January 12, 1990 Solid metal sheets driven into the ground may not be an appropriate support system, even if tie backs with ground anchors are used with each sheet. The steel plates/sheets may not have the capacity to resist without failure all loads that are intended or could reasonably be expected to be applied or transmitted. (3) Support systems designed or approved by a registered professional engineer must meet the following additional requirements: (ii) Designs shall be in written form and shall include the following: (A) A plan indicating the sizes, types and configurations of the materials to be used int he protective system; and (B) The identity of the registered professional engineer approving the design. (iii) At least one copy of the design shall be maintained at the job site during construction of the protective system. After that time, the design may be stored off the job site, but a copy of the design shall be made available to the Administrator upon request. Refer to Rule: Subpart P - Excavations ITEM 2: CONDITION: Underground installations (utilities) that reasonably may be expected to be encountered during excavation work, shall be determined prior to opening an excavation. RECOMMENDATION: Contact utility companies or owners to advise of the proposed work and ask to establish the location of the utility underground installations prior to the start of actual excavation.. Refer to: 1926.651(b)(1) through (4) ITEM 3: CONDITION: Safe access and egress from the excavation must be provided. RECOMMENDATION: Provide a stairway wide enough to accommodate employee traffic in both directions (entering and leaving excavation). Stairways must be constructed in accordance with 1926.501, Stairways. John P Miller Consultative Survey R-122-89 Page 4 January 12, 1990 The construction of the reservoir inside the excavation will require an offset stairway. To accommodate the required angle of the stairway rise (to the horizontal) of between 30 degrees and 50 degrees. The stairway will need to be built alon.9 the face of the excavation. This may require additional excavation of soil along one side/face. You stated that 6 feet 6 inches is required between excavation faces and reservoir walls to allow operation of wrapping machine around the perimeter of the reservoir. Temporary stairs are required to have a landing not less than 30 inches (in length measured in the direction of travel) at every 12 feet of vertical rise. Refer to Rule: 1926.651(c)(2) ITEM 4: CONDITION: Excavated or other materials or equipment that could pose a hazard by falling or rolling into excavation must be stored away from excavation edge or retained. RECOMMENDATION: Materials or equipment must be stored at least 2 feet from the edge of excavations or by the use of retaining devices that are sufficient to prevent materials or equipment from falling or rolling into excavations. It may be possible to plan the placement of the shoring (vertical supports) so it extends above the top edges of the excavation (above ground level) approximately 42 inches. This would provide a guardrail system around the excavation. You stated that the excavation will remain open for about 6 months during the construction of the reservoir inside. Extending the shoring above the excavation 42 inches would provide the necessary fall protection around the parameter of the open excavation. Refer to Rule: 1926.651 ') Loose rock and soil and 1926.651�) Fall protection ITEM 5: CONDITION: Daily inspection of excavations including adjacent areas and protective systems is required. John P Miller Consultative Survey R-122-89 Page 5 January 12, 1990 RECOMMENDATION: 1. Daily inspections of excavations, the adjacent areas and protective systems shall be made by a competent person for evidence of a situation that could result in possible cave-ins, indications of failure of protective systems, hazardous atmospheres or other hazardous conditions. An inspection shall be conducted by the competent person prior to the start of work and as needed throughout the shift. Inspections shall also be made after every rainstorm or other hazard increasing occurrence. These inspections are only required when employee exposure can be reasonably anticipated. 2. Where the competent person finds evidence of a situation that could result in a possible cave-in, indications of failure of protective systems, hazardous atmospheres, or other hazardous conditions, exposed employees shall be removed from the hazardous area until the necessary precautions have been taken to ensure their safety. Refer to Rule: 1926.651(k) ITEM CONDITION: Other requirements specific to excavations. RECOMMENDATION: Provide provisions for the following: 1. Surface encumbrances removed or supported as necessary to safeguard employees. 2. No employee shall be permitted underneath loads handled by lifting or digging equipment. 3. Warning system for mobile equipment that operate adjacent to an excavation, when operator does not have a clear and direct view of the edge or edges of the excavations. 4. Adequate precautions shall be taken to prevent exposure to harmful levels of atmospheric contaminants and to assure acceptable atmospheric conditions inside the excavation. 5. Protection from hazards associated with water accumulation must be provided. John P Miller Consultative Survey R-122-89 Page 6 January 12, 1990 6. Where the stability of adjoining buildings, walls or other structures is endangered by excavation operations, support systems such as shoring, bracing or underpinning shall be provided to ensure the stability of such structures for the protection of employees. Refer to Rule: 1926.651 ITEM 7: CONDITION: Other rules/requirements specific to all construction sites. RECOMMENDATION: Provide provisions for the following requirements found in OAR Division 3, Construction: 1. Medical services and first aid; 2. Sanitation - flush toilets and warm washing water; 3. Responsibility of general contractor and sub-contractors; 4. Housekeeping; 5. Fall protection, scaffolding, ladders; 6. Personal protective equipment; 7. Hazard communication; 8. Welding and cutting; 9. Electrical - grounding; 10. Cranes - aerial lifts - heavy equipment; 11. Motor vehicles; 12. Tools - hand and power; 13. Steel erection, concrete and masonry construction; 14. Access to work area - control; 15. Guarding for power tools; 16. Fire protection; and 17. Materials handling, storage, use and disposal. If you have any questions about this report or would like further assistance, please contact me at the phone number listed below. e � I Robert G. Randall Occupational Safety Consultant Technical Services Section Oregon Occupational Safety & Health Division 378-3272 7970a/clm F-2253-01 FHA FUJITANI HILTS & ASSOCIATES, INC. GEOTECHNICAL CONSULTANTS February 14, 1990 Mr John P. Miller Tigard Water District 8777 S.W. Burnham Street P.O. 230000 Tigard, Oregon 97223-9917 GEOTECHNICAL INVESTIGATION PROPOSED 1 MG RESERVOIR TIGARD, OREGON Dear Mr. Miller: In general accordance with our proposal of January 23, 1990, and your authorization dated January 24, 1990, we have completed a geotechnical study for the referenced facility. The design drawings for the reservoir have been completed, and the purposes of this study are to verify the appropriateness of the soil parameters used in the design and to present earthwork recommendations for construction of the reservoir. This letter report presents the results of our investigation. This report was prepared for your use in the design of the subject facility and should be made available to potential contractors and/or the Contractor for information on factual data only, i.e., field boring logs and samples. This report should not be used for contractual purposes as a warranty of interpreted subsurface conditions Such as those indicated by the formal borings logs and/or discussion of subsurface conditions contained herein. 2255 S.W. Canyon Rd. - Portland, OR 97201 • 503/223-6147 • FAX 503/228-4065 Tigard Water District F-2253-01 February 14, 1990 Page 2 SITE AND PROTECT DESCRIPTIONS The proposed new reservoir will be located immediately adjacent to your existing reservoir located on the south side of S.W. High Tor Drive between S.W. 141st and 144th Avenues on Bull Mountain. The new reservoir will have a capacity of 1 MG with a water surface elevation of 713 feet above sea level and a water height of 25 feet near the wall. The reservoir will be an 84 foot diameter (O.D.) wire-wrapped concrete tank buried in the ground so that the top of the tank is about 4 feet above the surrounding ground surface requiring an excavation on the order of 25 feet deep. The walls of the reservoir will be supported on a 4 foot wide ring footing, and the roof will be supported on columns and 7 foot diameter circular footings. The plans require that the foundation soils be capable of an allowable bearing capacity of 4500 pounds per square foot (psf). The plans also indicate that the lateral earth pressure is based on an equivalent fluid pressure of 65 pounds per cubic foot (pcf), which includes seismic acceleration. The floor of the reservoir will be a monolithic slab-on-grade poured on a 12 inch thick mat of crushed rock. The crushed rock will be placed on a 30 mil pvc liner, and a perimeter drain will be provided around the reservoir. The bottom of the tank subgrade will be at an elevation of about 686.4 feet. A 6.5 feet clearance beyond the edge of the ring wall footing is required for construction. The ground surface on the site is practically level and consists of mostly a lawn area. S.W. High Tor Drive is located on the north, an existing reservoir is located on the south and residences are located immediately to the east and west. FIELD EXPLORATIONS AND LABORATORY TESTING The field exploratory program consisted of one boring drilled near the center of the new tank as shown on the Site Plan, Figure 1. The boring, designated B-1 was drilled on F-2253-01 Tigard Water District February 14, 1990 Page 3 February 5, 1990, by Donald A. Kenner Drilling of Sherwood, Oregon, using a truck mounted rotary drill rig. A Fujitani Hilts & Associates, Inc., representative was present throughout the exploration to collect samples and log the borings. The boring was drilled to a depth of 36.5 feet. Samples were obtained at 2.5 to 5-foot depth intervals mostly using a standard 2-inch O.D. split-spoon sampler. Standard Penetration testing was performed in conjunction with the disturbed split-spoon sampling to measure in-situ relative density and consistency. At two select locations, thin-walled Shelby tube samples were attempted instead of split-spoon samples to obtain relatively undisturbed samples. All samples were sealed to retain moisture and returned to our laboratory for additional examination and testing. An observation well consisting of a 1-inch P.V.C. pipe with a porous stone tip surrounded with sand was installed in the boring to provide a means of monitoring future groundwater levels. The summary boring log is presented in Figure 2. Soil descriptions and interfaces on the log are interpretive, and actual changes may be gradual. The elevation shown on the boring log was determined using a hand level from the edge of the existing reservoir. The location of the boring as shown on the Site Plan, Figure 1, is also approximate and was determined using a cloth tape from nearby points of reference. All samples were visually examined in our laboratory to refine the field classifications, and natural water contents were determined for applicable samples. No consolidation test were considered necessary for this project,but two unconsolidated undrained triaxial compression test were performed to determine the undrained (short term) strength of the soils for excavation slope or shoring analysis. The results of the unconsolidated undrained compression tests are summarized below: Tigard Water District F-2253-01 February 14, 1990 Page 4 Boring Sample Depth, Water Dry Density, Compressive No. No. Ft. Content, fo pcf Strength. tsf B-1 S-2 5.0 - 7.0 25.4 100.8 1.11 B-1 S-6 15.0 -17.0 28.5 95.5 2.89 SUBSURFACE CONDITIONS The analyses, conclusions and recommendations contained in this report are based on site conditions as they presently exist and assume the exploratory borings are representative of the subsurface conditions throughout the site. If, during construction, subsurface conditions different from those encountered in the exploratory borings are observed or appear to be present beneath excavations, we should be advised at once so that we may review these conditions and reconsider our recommendations where necessary. Published geology indicates that the site is underlain by a surficial layer composed of upland silt, a light brown structureless silt and that the silt overlies either the Helvetia formation or basalt of the Columbia River Basalt formation. The Helvetia formation consists of a reddish brown sand, sandy silt and silty clay with local zones containing granitic, quartzite and basalt pebbles. The Columbia River Basalt underlies the Helvetia formation where present and may be weathered for several tens of feet. We understand that hard basalt was not encountered during the excavation for the existing reservoir. The boring drilled for the new reservoir encountered a 5-foot thick surficial layer of loose brown silt overlying hard to very stiff reddish brown silty clay. At a depth of 27 feet, stiff to very stiff mottled sandy clayey silt was encountered to the bottom of the boring. The upper silt represents the upland silt and the reddish brown clay represents the Helvetia formation. The lower mottled brown sandy clayey silt may represent the Helvetia formation or may be a weathered portion of the Columbia River Basalt. F-2253-01 Tigard Water District February 14, 1990 Page 5 Groundwater was not measured in the observation well because of the drilling fluid used. Regional groundwater is at an elevation of about 215 feet (about 500 feet below ground level), but locally the groundwater may be perched on top of the Helvetia formation in the upland silt. GEOTECHNICAL DESIGN RECOMMENDATIONS Grading Requirements Excavations. An excavation of about 25 feet will be required. Due to safety considerations and the nature of temporary excavations, the Contractor should be made responsible for maintaining safe excavations slopes and supports. We recommend that the Contractor incorporate all pertinent safety codes during construction including the latest edition of the OSHA Standards for Construction Industry. For planning purposes, based on the strength of the soils encountered in the boring, we recommend that you assume a cut slope in the loose brown silt encountered in the top 5 feet of 1 vertical (V) on 1 horizontal (H). A slope of 2.5V:1H should be assumed in the hard to very stiff silty clay below the silt. If there is insufficient space for an open sloped excavation due to property constraints, a shoring system will be required. The design of the shoring system should be the responsibility of the contractor, but we recommend that we be retained to review and comment on the system. The shoring will probably consist of a sheet pile wall or a wall consisting of soldier piles and lagging. The wall will probably be braced in some manner with struts or tieback anchors, although tieback anchors may not be feasible because of property constraints. It is our opinion that a cantilever wall is probably not feasible because the depth of penetration of the sheet piles or soldier piles below the bottom of the excavation may be of the same order of magnitude as the excavation depth. Because our boring did not penetrate to the depth that a cantilever wall may, there is a possibility that hard basalt could be encountered before the wall penetrates to the required depth. In addition, possible variations in the weathering of basalt could create some penetration problems even for the shallow penetration that may be required for a braced wall if hard Tigard Water District F-2253-01 February 14, 1990 Page 6 rock is shallower than disclosed by the boring. If the wall consist of sheet piles or driven soldier piles, consideration should be given to the effects of the pile driving on adjacent structures. The shoring system should be designed to resist lateral earth pressures. For a braced excavation, the struts or tiebacks should be designed to resist the loads using the pressure diagram on Figure 3 assuming a pin connection in the shoring at the struts or tiebacks. The diagram is not a true distribution of soil pressures, but provides a means to estimate the maximum strut loads. Subgrade Preparation After excavation to subgrade level and prior to the placement of fill, the bottom should be examined by a geotechnical engineer to determine if there are unsuitable areas that will require removal and replacement with structural fill. This examination should be done in conjunction with recompaction of the subgrade to a dry f k density of at least 95 percent of the maximum dry density determined by ASTM D-1557. Fills. The crushed rock mat that will be placed over subgrade on a pvc liner is specified to consist of a 3/4 inch minus crushed rock compacted to a relative compaction of 95 percent of the maximum density determined by ASTM D-1557. We further recommend that the crushed rock contain not more than 2 percent passing the No. 200 mesh sieve as determined by washing to provide the necessary drainage characteristics. Fills should be placed in 9 to 12-inch maximum loose lifts for areas that are compacted with large self- propelled compactors. Lift sizes for small vibrating plates typically used to compact granular backfill in trenches vary from 4 to 6 inches. The size of the lifts and the number of passes of the compactor may need to be modified by the Contractor to achieve the desired densities using the equipment that he has selected. Backfill against the wall of the reservoir should also be placed in lifts and compacted. However, the fill should be compacted to a lesser degree of compaction to prevent the buildup of excess lateral pressures from developing against the wall. We recommend that the relative degree of compaction be 90 percent of the maximum dry density determined F-2253-01 Tigard Water District February 14, 1990 Page 7 by ASTM D-1557. In addition, we recommend that self propelled compaction equipment not be used within 3 feet of the wall and that the surface of the backfill be gently sloped up and away from the wall during compaction so that the energy of the compaction equipment is directed away from the wall. Foundation Design Based on the field exploration program, it is our opinion that the allowable soil bearing pressure not exceed 3,500 psf with a one-third increase allowed for seismic loading. Assuming that the allowable bearing pressure of 4,500 psf required by the completed plans includes seismic loading, this value is appropriate. Each footing excavation should be evaluated by a qualified Geotechnical Engineer to confirm suitable bearing conditions and to determine that all loose materials, organics, unsuitable fill and softened subgrade, if present, have been removed. If unsuitable soil conditions are encountered at footing locations, we recommend that the unsuitable soil be removed. In order to raise the grade, the excavated unsuitable soil beneath footings may be replaced with compacted structural fill to grade as shown by Figure 4. Settlement of the reservoir is anticipated to be very small because the weight of the excavated soil is greater than the weight of the reservoir and water. However, some settlement will occur as a result of recompression of the foundation soils and as a result of high stress concentrations at footings. For footings, we estimate that total settlement will not exceed 1 inch and that differential settlement will be 50 to 75 percent of the total. Our settlement estimate assumes that no disturbance to the foundation soils would be permitted during excavation and construction. To minimize the potential for disturbance, it is recommended that excavations be made with a smooth bucket (no teeth) backhoe or that the final 3 to 4 inches be excavated by hand. Alternatively, the exposed subgrade could be compacted to a dry density of at least 95 percent of the modified Proctor maximum dry density (ASTM D-1557). Tigard Water District F-2253-01 February 14, 1990 Page 8 Lateral Earth Pressures The reservoir wall below grade should be designed to resist lateral earth pressure. The lateral pressure will depend on the ability of the walls to yield. Conventional retaining walls should be designed for an equivalent fluid weighing 35 pcf. Nonyielding walls should be designed using an equivalent fluid weighing 45 pcf, provided the backfill consists of well graded granular soil. These values assume that the wall is properly drained to prevent the buildup of hydrostatic pressures. These recommendations also assume that the backfill slope is horizontal. We understand that an equivalent fluid pressure, including seismic acceleration, of 65 pcf, and hence this value is appropriate for design. Drainage is considered necessary to protect against saturation of the backfill due to leakage from broken water lines or groundwater seepage. Recommendations regarding backfill and drainage behind the basement wall are shown in Figure 5. The perimeter drain lines should be adequately sloped to allow the water to drain under gravity. Failure to adequately dispose of the water behind a wall could lead to significantly higher lateral pressures than anticipated. LIMITATIONS OF REPORT It is recommended that close quality control be exercised during the preparation and construction of building foundations. In addition, we also advise that the subgrade preparation, grading operations, and footing excavations be observed by a geotechnical engineer. If there is a substantial lapse of time between the submission of this report and the start of work at the site, if conditions have changed due to natural causes of construction operations at or adjacent to the site, or if the basic project scheme is significantly modified from that assumed, it is recommended that this report be reviewed to determine the applicability of the conclusions and recommendations considering the changed conditions and time lapse. F-2253-01 Tigard Water District February 14, 1990 Page 9 Unanticipated soil conditions are commonly encountered and cannot be fully determined by merely taking soil samples, or drilling test borings. Such unexpected conditions frequently require that additional expenditures be made to attain a properly constructed project. Therefore, some contingency fund is recommended to accommodate such potential extra cost. Sincerely, FUJITANI HILTS & ASSOCIATES, INC. By 53332 JL Frank Fujitani, P.E. President 0 C 0 H encl: Figures 1 - 5 -r:;y 9 x225301A.R yr k • R R R k x i i R / PROPOSED 1-MG RESERVOIR 1 IB-1 I EXISTING 1.1-MG RESERVOIR x I T BLACKTOPPED DRIVEWAY I EXISTING CONCRETE k E I CONTROL VAULT x x R R R x x x R R IMG HI-TOR RESERVOIR LEGEND TIGARD, OREGON B-1 6 BORING LOCATION AND NUMBER SITE PLAN FEBRUARY, 1990 F-2253-01 FUJITANI HILTS i ASSOCIATES. INC. Geotechnical Consultants FIG. 1 Portland.Oregon =W W o =W TANOARO PENETRATION RESISTANCE SOIL DESCRIPTION (140 l0. WEIGHT. ]O" CROP) a L-H c- `— d" A BLOWS PER FOOT W OC W SURFACE ELEVATION 711.7' M_ ` "s ME �" 0 50 100 SILT - Loose, brown. O 0 . . . .. VI . 5.0 5 ....... ................................................... CLAY - Hard to very stiff, silty, `;' . . p. . . . . . . . . . reddish brown, scattered sand size . . . . rock fragments. �, : ; : : • : : : : : : : : : i0 ............................... Ni . . . . . . . . . NI ; 15 ._............... 4 . p . . . 1 . . . . . . . . 00 20 . . :..._:._..:..._._...:...: . . . . . . . . . . . . . . . . . 25 27.0 SILT - Stiff to very stiff, sandy, clayey, mottled brown. 0 30 35 ; . . . . . .__ _. 36.5 v' , . . . . . . . . BOTTOM OF BORING (COMPLETED 2/5/90) . . . . . . . . . 40 NOTES: O • WATER CONTENT IN PERCENTO 1. SOIL DESCRIPTIONS AND INTERFACES ARE INTERPRETIVE AND ACTUAL CHANCES MAT 0E GRADUAL. 2. WATER LEVEL IS FOR DATE SHOWN AND MAT VARY WITH TIME OF YEAR IMG HI-TOR RESERVOIR LEGEND TIGARD, OREGON IITOSPOON LE IMPERVIOUSSEAI LOG OF BORING N0. B-1 .0" 0.0. TNINWALLSAMPLEWATERLEVEL * SAMPLE NOT RECOVERED PIEZOMETER TIP FEBRUARY 1990 F-2253-01 P SAMPLER PUSHED ATTEROERG LIMITS �� LIQUID LIMIT FUJITAMI HILTS ASSOCIATES. INC. USC UNIFIED SOIL \ L=NATURAL WATER CONTENT Gootechnlca1 Conwltanti FIG. 2 CLASSIFICATION �—PLASTIC LIMIT Portland. Oregon STRUT STRUT 0.8 H STRUT 0.2H P = 32H H IN FEET P IN PSF F:::: IMG HI-TOR RESERVOIR TIGARD, OREGON APPARENT PRESSURE DIAGRAM FOR STRUT DESIGN FEBRUARY, 1990 F-2253-01 FUJITANI HILTS & ASSOCIATES, INC. Geotechnical Consultants FIG , 3 Portland, Oregon 1 / K\\ 2 2F/ / COMPACTED FILL NOT TO SCALE 1MG HI-TOR RESERVOIR TIGARD, OREGON LIMITS OF COMPACTED FILL UNDER FOOTINGS FEBRUARY, 1990 F-2253-01 FUJITANI HILTS 6 ASSOCIATES, INC. Geotechnical Consultants FIG . 4 Portland, Oregon IMPERVIOUS MATERIAL BASEMENT WALL OR SMALL -7T CANTILEVER RETAINING WALL ---TT/ CLEAN (NOT MORE THAN 2% PASSING NO.200 SIEVE BASED ON WET SIEVE RANDOM ANALYSIS) FINE TO MEDIUM SAND (1) BACKFILL (1 ) •'.M I N I MUM FLOOR SLAB OR PAVEMENT DRAIN •,�, CRUSHED ROCK "d /1)V/1 WN --- SUBGRADE NOTES: 1 . COMPACT RANDOM BACKFILL AND CLEAN SAND TO 92 PERCENT OF STANDARD PROCTOR MAXIMUM DRY DENSITY. NOT TO SCALE 1MG HI-TOR RESERVOIR TIGARD, OREGON BACKFILL AND SUBDRAIN DETAILS FEBRUARY, 1990 F-2253-01 FUJITANI HILTS A ASSOCIATES, INC. Geotechnical Consultants FIG. 5 Portland. Oregon PART V TECHNICAL PROVISIONS PART V TECHNICAL PROVISIONS 50 YEAR RATED PRESTRESSED CONCRETE TANK SECTION CONTROLOF WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01563 SITEGRADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02210 TRENCH EXCAVATION AND BACKFILLING 02221 EXCAVATING AND BACKFILL FOR STRUCTURES 02222 COLD WEATHER CONCRETING PROCEDURES 03051 HOT WEATHER CONCRETING PROCEDURES 03052 REINFORCINGSTEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03210 EARTHQUAKECABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : . . . . . . . . . . . 03230 EXPANSION AND CONSTRUCTION JOINTS 03251 TANK WALL BASE AND TOP JOINT 03255 CAST-IN-PLACE CONCRETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300 PRESTRESSEDCONCRETE TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314 PAINTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09900 MISCELLANEOUSSPECIALTIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910 CONTROL OF WATER PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01563-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01563-1 (B) RELATED WORK . . . . . . . . . . . . . 01563-1 (C) SUBMITTALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01563-1 ,. 02 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01563-1 . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01563-1 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01563-2 SECTION 01563 SECTION 01563 -- CONTROL OF WATER . 01 GENERAL A. Description This section covers the control of surface water runoff, dewater- ing of pipeline trenches and structural excavations, and other elements required for control of water if the site conditions should dictate the need. B. Related Work Related work specified in other sections: Section 02210 - Site Grading Section 02221 - Trench Excavating and Backfilling Section 02222 - Excavation and Backfill for Structures C. Submittals Prior to performing any excavation, the Contractor shall submit its proposed dewatering plan to the Engineer for review. The submittal shall include method of installation and details of the proposed dewatering system. . 02 MATERIALS Materials and equipment required for control of water shall be furnished and maintained as required to perform the Construction. . 03 CONSTRUCTION A. The necessary machinery, appliances and equipment shall be pro- vided and operated to keep excavations free from water during construction, and to dispose of the water so as not to cause injury to public or private property or to cause a nuisance or a menance to the public. Sufficient pumping equipment and machin- ery in good working condition shall be provided for all emergen- cies including power outage, and sufficient workmen shall be available at all times for the operation of the pumping equip- ment. The dewatering systems shall not be shut down between shifts, on holidays or weekends, or during work stoppages without written permission from the Engineer. B. The control of groundwater shall be such that softening of the bottom of excavations, or formation of "quick" conditions or "boils" during excavation, shall be prevented. Dewatering sys- tems shall be designed and operated so as to prevent removal of the natural soils. Natural or compacted soils softened by sat- uration with groundwater or standing surface water shall be removed and replaced as instructed by the Engineer at no addi- tional expense to the Owner. 01563-1 SECTION 01563 -- CONTROL OF WATER . 03 CONSTRUCTION (continued) C. During construction of structures, installation of pipelines, placing of structure and trench backfill and the placing and setting of concrete, excavations shall be kept free of water except as specified. Surface runoff shall be controlled so as to prevent entry or collection of water in excavations. The static water level shall be drawn a minimum of 1 foot below the bottom of the excavation, except 2 feet below the bottom ofexcavations for structures, so as to maintain the undisturbed state of the foundation soils and allow the placement of fill or backfill to the required density. The dewatering system shall be installed and operated so that the groundwater level outside the excavation is not reduced to the extent that would damage or endanger adjacent structures or property. D. Open and cased sumps shall not be used as primary dewatering for excavations deeper than 3 feet below the static water table. Location of open or cased sumps shall be outside of trench exca- vation or limits of structural excavation. E. The release of groundwater to its static level shall be performed in such a manner as to maintain the undisturbed state of the natural foundation soils, prevent disturbance of compacted back- fill and prevent flotation or movement of structures and pipe- lines. Underdrain systems and hydrostatic relief valves shall be operational prior to release of groundwater. F. The Contractor shall not obstruct the gutter of streets and roads but shall use proper measures to provide for the free passage of surface water. G. Provision shall be made to take care of surplus water, mud, silt, slickings or other runoff pumped from excavations and trenches or resulting from sluicing or other operations. Siltation of com- pleted or partially completed structures and pipelines by surface water or by disposal of water from dewatering operations shall be cleaned up at the Contractor's expense. . 04 PAYMENT Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 01563-2 SITE GRADING PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02210-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02210-1 (B) RELATED WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02210-1 (C) NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02210-1 (D) DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02210-1 . 02 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02210-1 (A) TOPSOIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02210-1 (B) EMBANKMENT MATERIAL . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . 02210-1 . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02210-2 (A) GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02210-2 (B) SITE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02210-2 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 . . . . . . . . . . . . 02210-3 SECTION 02210 SECTION 02210 -- SITE GRADING . 01 GENERAL A. Description This section covers stripping topsoil, excavating, embankment construction, roadway construction and other earthwork related to the site grading. B. Related Work Related work specified in other sections: Section 01563 - Control of Water Section 02221 - Trench Excavating and Backfilling Section 02222 - Excavation and Backfill for Structures C. Notification Prior to commencing any site grading operations, the Contractor shall notify the Engineer. D. Definitions 1. Subgrade will be considered as that portion of the site sur- face which has been prepared, as specified, and upon which construction materials are to be placed. 2. Finished grade will be considered to be the finished surface of the completed facility. . 02 MATERIALS A. Topsoil Topsoil shall be naturally occurring silty loam. B. Embankment Material 1. Embankment material shall be native material obtained from the excavation required to complete the site grading. 2 . Excess native material obtained from trench excavation areas may be used for embankment material if the material meets the requirements of these Specifications. 3 . Embankment material shall be free from frozen lumps, rocks larger than 6 inches in the largest dimension, roots, trash, lumber and organic material. Suitability of material for embankment in accordance with these criteria will be as deter- mined by the Soils Engineer. 02210-1 SECTION 02210 -- SITE GRADING . 03 CONSTRUCTION A. General 1. The finished subgrade shall be true to grade and cross-section and be competent, uniform and smooth. 2 . Grading shall produce uniform grades or slopes between spot elevations or contours shown. 3 . Areas of construction activity shall be left in a condition of uniform grade, blending into pre-existing contours and con- cealing, as much as possible, evidence of construction activ- ity by back dragging or raking to conceal tire marks. 4. Continued use of prepared subgrade for hauling which will cut or deform it from the true cross-section, will not be per- mitted. The Contractor shall, at no additional expense to the Owner, repair damage to subgrade caused by its operations or use by public traffic. No surfacing material shall be placed until the subgrade is in a condition satisfactory to the Engineer. B. Site Preparation 1. Stripping Topsoil a. The naturally occurring silty loam topsoil, up to a maximum depth of 18 inches, within the limits of granular surfac- ing, bituminous surfacing or paving, shall be stripped and stockpiled at the site at a location as directed. b. The naturally occurring silty loam topsoil within the limits of the excavations required shall be stripped and stockpiled separately from the other excavated materials at a location as directed. 2. Excavation a. Excavation shall include the removal of onsite materials, exclusive of the stripping previously defined, to establish the elevations indicated on the Contract Drawings. b. After excavating to subgrade elevation and prior to place- ment of surfacing, the top 6 inches of the subgrade shall be scarified and compacted as specified. 02210-2 SECTION 02210 -- SITE GRADING . 03 CONSTRUCTION (continued) 3 . Embankment a. Embankment shall include the placement of materials to raise the existing grade to the established elevations indicated, the construction of roads, and placing and compacting of approved material within areas where unsuitable material has been removed. b. Embankments shall be constructed by spreading the material in 6-inch to 8-inch lifts, moisture conditioning drying) , and systematically compacting. (wetting or 4. Compaction a. Roadway embankments and scarified subgrade in cut sections shall be compacted by routing of hauling equipment or other approved methods to obtain the required density. b. Compaction within 3 feet of existing or new structures shall be by hand-operated vibratory equipment. c. Compaction under roadways shall be to at least 95% of the maximum density as determined by ASTM D 1557, Method D. Other areas shall be compacted to at least 90$ of the maximum den- sity as determined by ASTM D 1557, Method D. 5. Spreading Topsoil Stockpiled topsoil shall be uniformly spread over disturbed areas not covered by roadways, walks or plantings following the opera- tions of backfilling and site grading, so as to attain the indi- cated finish grades. Any excess topsoil shall be wasted as directed by the Engineer at no additional expense to the Owner. . 04 PAYMENT ,,Payment for the work in this section will be included as part of the , lump sum bid amount stated in the Proposal. END OF SECTION 02210-3 TRENCH EXCAVATING AND BACKFILLING PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02221-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02221-1 (B) RELATED WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02221-1 (C) SHOP DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02221-1 . 02 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02221-1 . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02221-1 (A) SHORING OR BRACING OF EXCAVATIONS . o . . . . . . . . . . . . . . . . . . 02221-1 (B) TRENCH EXCAVATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02221-2 (C) BACKFILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02221-3 (D) COMPACTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02221-4 (E) CLEANUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02221-5 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02221-5 SECTION 02221 SECTION 02221 -- TRENCH EXCAVATING AND BACKFILLING . 01 GENERAL A. Descritition This section covers trench excavating, backfilling, grading and compacting required for the installation of pipelines, appurten- ances and connections. B. Related Work Related work specified in other sections is as follows: Section 01563 - Control of Water Section 02210 - Site Grading Section 02222 - Excavation and Backfill for Structures C. Shop Drawings Certification shall be submitted for each class of backfill stating that it conforms to the Contract Documents. . 02 MATERIALS Backfill Backfill is considered to be material placed in excavation. Back- fill material shall be clean, free of wood waste, roots, brush, sticks, debris, junk, broken concrete, brick, pavement, lumps of clay and frozen material. Material passing the No. 200 sieve shall be non-plastic. The backfill material shall meet the requirements for the aggregate base contained in Section 02222 . 02 .A. . 03 CONSTRUCTION A. Shoring or Bracing of Excavations I. The banks of trenches, where required to control trench width and protect adjacent structures, shall be sheeted and braced at no additional expense to the Owner. Where shoring, sheet- ing, bracing or steel strutted trench boxes are necessary, they shall be furnished, placed, maintained and, except as shown or specified otherwise, removed. Where damage is liable to result from the removal of the sheeting, then the sheeting will be required to be left in place and cut off if required or directed. 2 . The design, - planning, installation and removal, if required, Of steel strutted trench boxes or sheeting, shoring, lagging, and bracing shall be accomplished in such a manner as to maintain the required excavation or trench section and to maintain the undisturbed state of the soils below and adjacent to the excavation. 02221-1 SECTION 02221 -- TRENCH EXCAVATING AND BACKFILLING . 03 CONSTRUCTION (continued) 3 . The use of horizontal strutting below the barrel of the pipe or the use of the pipe as support for trench bracing will not be permitted. Sheet piling and timbers in trench excavations shall be withdrawn in a manner so as to prevent subsequent settlement of the pipe or additional backfill loadings which might overload the pipe. 4 . Following removal of shoring, bracing or steel strutted trench boxes, the space left due to such removal shall be backfilled immediately and the backfill compacted. B. Trench Excavation 1. General Excavation of every description and of whatever substance en- countered shall be performed, to the depths, lines and grades indicated or specified. It may be necessary to increase or decrease the quantity of excavation because of unknown factors. The Engineer reserves the right to change the trench alignment from that indicated by 10 feet horizontally without additional expense to the Owner. If additional piping is required, this will be at the expense of the Owner. 2 . Trenches a. Unless otherwise indicated, excavation shall be open cut. During excavation, material suitable for backfilling shall be stockpiled in an orderly manner, a distance back from the edges of the excavations specified by the governing safety agency. Materials unsuitable for backfilling shall be wasted as specified. Caution shall be exercised in operating heavy equipment over pipelines. Leaks or breaks caused by the Contractor's operations shall immediately be repaired at no additional expense to the Owner and in a manner acceptable to the Engineer. The banks of excavated areas shall be controlled as is necessary to prevent move- ment of soil in areas supporting existing foundations, slabs, pole lines, underground power or telephone cables, trees, pipelines or other structures. If, as a result of the excavation or through fault or neglect of the Con- tractor, the earth or ground under or around such founda- tions, slabs, pole lines, underground power or telephone cables, trees, pipelines or other structures, slips or is otherwise disturbed, corrective measures shall be taken as directed at no additional expense to the Owner. b. In the event the maximum allowable trench width is ex- ceeded, the Contractor may be required, depending on the depth of trench, to improve the pipe bedding by utilizing concrete or other bedding materials as necessary to assure 02221-2 SECTION 02221 -- TRENCH EXCAVATING AND BACKFILLING . 03 CONSTRUCTION (continued) that the type of pipe installed can withstand the loads imposed by the backfill due to the depth of the trench. c. The bottom of the trench shall be excavated to the lines and grades shown with proper allowance for pipe thickness, and for foundation stabilization and special bedding when required. Material containing rocks or cobbles larger than 2 inches in maximum dimension shall not be permitted within 6 inches of the pipe. Material of this t removed from the bottom of the trench and typeshall with backfill material. Parts of the trench excavated below grade shall be corrected with backfill as specified. The depth of trenches shall be as indicated. C. Backfilling I. General a. The area shall be finished off to uniform contour to prop- erly drain, and the entire surface graded to result in a neat appearing surface. In the event of natural cross drainage, a depressed section shall be formed through the crowned backfill. b. Immediately after backfilling, excess dirt shall be removed from the area. In addition, damage to existing roadways, ditches, culverts, driveways, and other existing improve- ments, shall be repaired at this time. 2. Foundation Preparation a. Where clay, peat or other soft material is encountered that may be saturated with water but does not break down into fine particles and flow such as does silt or sand, a foun- dation material shall be used to stabilize the soft mate- rial in the bottom of the trench. This foundation material shall be backfill placed to a minimum depth of 12 inches below the bottom of the pipe bell. b. Proper preparation of foundation, placement of granular foundation material where required and placement of bedding material shall precede the installation of pipe and appur- tenances. This shall include the necessary leveling of trench bottom, the removal of loosened material, rocks and cobbles larger than 2 inches in maximum dimension and leveling of foundation stabilization material and bedding material to a uniform grade to provide uniform bearing and support for each length of pipe on undisturbed or compacted 02221-3 SECTION 02221 -- TRENCH EXCAVATING AND BACKFILLING . 03 CONSTRUCTION (continued) material at every point along its entire length, except at joints. Bell holes shall be excavated to an extent sufficient to permit accurate work in making and inspecting of the joints. 3 . Pipe Bedding a. Bedding of the pipe shall be done only in the presence of the Engineer, after foundation preparation, laying of and jointing of the pipe. b. As the pipe is installed it shall be bedded by hand with material as shown. Care shall be taken to prevent any damage or shifting of the pipe. The• pipe bedding material shall be compacted into place to the same density as speci- fied for backfill above the pipe bedding. Backfilling shall continue above the pipe bedding material with mater- ials as specified. c. Pipe bedding shall extend a minimum of 6 inches over the top of the pipe or to the depth shown. Rocks and cobbles exceeding 2 inches in maximum dimension shall be removed to a minimum depth of 6 inches below the bottom of the pipe. D. Compaction 1. Compaction under roadways and driveways shall be by towed or self-propelled mechanical compactors in uniform layers not exceeding 8 inches in loose depth. Each layer shall have the proper moisture content during compaction. Compaction shall be to 95% minimum relative compaction as determined by ASTM D 1557, Method D. 2 . Compaction in other areas shall be by towed or self-propelled mechanical compactors in uniform layers not exceeding 8 inches in loose depth. Compaction shall be to 90% minimum relative compaction as determined by ASTM D 1557, Method D. 3 . Compaction within 3 feet of existing or new structures shall be by hand-operated vibratory compactors. 4 . Trenches where settlement occurs shall be reopened to the depths necessary for compaction, then refilled and compacted, with the surface restored to grade. 5. Water settling or water jetting will not be allowed as a method of obtaining compaction. 02221-4 SECTION 02221 TRENCH EXCAVATING AND BACKFILLING . 03 CONSTRUCTION (continued) E. Cle_b 1. Surplus and unsuitable excavated materials, abandoned p broken pavement, and rubbish, shall be removed from thecon- struction site in a timely manner. Surplus and unsuitable excavated materials shall be loaded directly to waste; no stockpiling will be permitted. Disposal of waste materials shall conform to all laws, regulations and ordinances and be disposed of at a site obtained by the Contractor. 2 . Side ditches which have been affected by the Contractor's operations shall be cleared, drained through points so af- fected, and if the area affected is extensive the entire drain ditch shall be reformed. 3 . Following placing of pipe, backfilling and testing, roadway shoulders and unpaved streets shall be fini shed toys uniform cross-section. Areas adjacent to the trench that are disturbed as the result of construction under this Contract shall be restored to their original condition. . 04 PAYMENT Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 02221-5 EXCAVATING AND BACKFILL FOR STRUCTURES PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 . . . . . . . 02222-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-1 (B) RELATED WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-1 (C) SUBMITTALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-1 . 02 MATERIALS . . . . 02222-1 . . . . . . . . . . . (A) AGGREGATE BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-1 (B) APPROVED STRUCTURAL FILL MATERIAL . . . . . . . . . . . . . . . . . . . . 02222-2 (C) COVERINGS UNDER TANK FLOOR AND FOOTINGS 02222-3 (D) RING-DRAIN AND KEY-WAY PIPING . . . . . . . . . . . . . . . . . . . . . . . . 02222-3 (E) DRAIN ROCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-3 0000 . . . . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 0 . . . . . . . . . . . . . . 02222-3 (A) CLEARING AND STRIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-3 (B) BULK EXCAVATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-4 (C) SOFT AREAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-5 (D) STOCKPILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-5 (E) SLIDE PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-5 (F) FILL . . . . . . . . . . . . 0 . 0 . 0 . . . . 00 . . . . . 0 . . . . . . . . . . . . . . . . . . . 0 02222-6 (G) FILL UNDER CONCRETE FLOOR AND FOOTINGS . . . . . . . . . . . . . . . 02222-7 (H) MEMBRANE LINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-7 (I) FINISHED GRADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-8 (J) PROTECT WATERSTOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-8 (K) AVOID DIFFERENTIAL SETTLEMENTS . . . . . . . . . . . . . . . . . . . . . . . 02222-8 (L) COMPACTION TESTS02222-8 . . . . . . . . . . . . . . . . . . (M) SOIL ENGINEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-9 (N) PROTECTIVE COVERING OVER AGGREGATE BASE . . . . . . . . . . . . . . 02222-9 SECTION 02222 EXCAVATING AND BACKFILL FOR STRUCTURES (continued) PAGE (0) BACKFILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-9 (P) SHORING, SHEETING AND BRACING 02222-10 (Q) OSHA/SITE RESPONSIBILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-10 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02222-10 SECTION 02222 SECTION 02222 -- EXCAVATING AND BACKFILL FOR STRUCTURES . 01 GENERAL A. Description This section covers excavating, stockpiling of topsoil, backfilling and compacting for structures. Where applicable, the words "tank pad area" or "tank site" shall be construed to include other types of "structures. " B. Related Work Related work specified in other sections: Section 01563 - Control of Water Section 02210 - Site Grading Section 02221 - Trench Excavating and Backfilling C. Submittals The Contractor shall furnish a sieve analysis from the supplier and, if requested by the Engineer, the Contractor shall furnish a certified test result from an approved laboratory, both of which shall verify that the aggregate base material conforms to the Specification requirements. The cost of the laboratory test and the laboratory certifications shall be paid for by the Owner. . 02 MATERIALS A. Aggregate Base 1. The entire area under floor and wall-footings, including a 4 foot wide strip outside the wall footings, shall be covered with course aggregate, which shall consist of material of which at least 25 percent by weight shall be crushed particles as determined by Test Method No. Calif. 205. The percentage composition by weight of aggregate base shall conform to the following gradings when determined by Test Method No. Calif. 202 or ASTM Standard Methods C-117 and C-136. Percentage Passing (3/4" Maximum) : Individual Sieve Sizes Test Results Moving Average 1" 100 100 3/4" 87 - 100 90 - 100 No. 4 30 - 60 35 - 55 No. 30 5 - 35 10 - 30 No. 200 0 - 12 2 _ 9 02222-1 SECTION 02222 -- EXCAVATING AND BACKFILL FOR STRUCTURES . 02 MATERIALS (continued) 2 . The aggregate base shall also conform to the following quality requirements: Test Method Individual Moving Test ASTM Standard Test Results Average Resistance (R-value) * D-2844 78 Min. 80 Min. Sand Equivalent D-2419 22 Min. 25 Min. *) The R-value requirement will be waived provided the aggre- gate base has a Sand Equivalent value of 35 or more. 3 . The aggregate shall be free from vegetable matter and other deleterious substances, and shall be of such a nature that it can be compacted readily under watering and rolling to form a firm, stable base. 4. The aggregate under the reservoir shall be compacted to the satisfaction of the Soils Engineer, with approved vibratory compactors suitable to compact granular type materials. 5. Sand and gravel fills in lieu of crushed stone will not be permitted. B. Approved Structural Fill Material 1. If required, approved structural fill material shall be nonex- pansive granular soil removed from the excavation that is free from sod, large clods of earth or rocks six inches or over in diameter, roots, trash, lumber or other debris, which contains at least 40 . percent of material smaller than 1/4 inch in diameter, which is capable of meeting the required tank support conditions referred to in Section 02222 . 03 (B) when compacted to 95% minimum relative compaction in accordance with ASTM D 1557, and which has been so approved by the Soils Engineer. Fill material shall be capable of maintaining this compaction to 95% minimum density. 2 . In the event that natural soils are not available on the site to provide for the required tank support referred to under Section 02222 . 03 (B) , approved fill shall meet the requirements under Section 02222 . 02 (A) . 02222-2 SECTION 02222 -- EXCAVATING AND BACKFILL FOR STRUCTURES . 02 MATERIALS (continued) C. Coverings Under Tank Floor and Footings I. The membrane liner shall be WASCO (phone: 207-324-1300) , 30 mil. thick (or approved equal) . 2 . Prior to pouring the tank floor, the aggregate base shall be covered with 6 mil. polyethylene, building paper or approved equal. D. Rincg-drain and Key-way Piping A 6" perforated transite or schedule 40 -pvc pipe shall be used for the tank ring-drain and in any slope key-ways. All such Piping shall be encased in approved drain rock as specified here-in. The pipe shall be wrapped with an approved filter fabric material prior to its installation. Alternately, a heavy duty perforated tubing or perforated highway tubin AASHTO-M-252 and wrapped with an a g, meeting scree may be used. One such product that m meets this1 criterian isaterial"Drain- Guard' , as manufactured by ADS , INC. , Madera, CA (phone #209-674-0054) . E. Drain Rock Drain rock shall consist of a well-graded processed gravel with 100 percent finer than 1.5 inches and 100 percent coarser than the U.S. N0. 4 sieve. . 03 CONSTRUCTION `A. Clearing and Stripping 1. The areas to be graded shall be cleared of all trees (except those noted to remain) , stumps, roots, brush, rubbish and debris. 2. Upper soils containing grass, roots and other vegetation shall be stripped from fill areas to a minimum depth of 6 inches and stockpiled or discarded as directed by the Contract Documents and the Engineer. 02222-3 SECTION 02222 -- EXCAVATING AND BACKFILL FOR STRUCTURES . 03 CONSTRUCTION (continued) 3 . Where trees and stumps have been removed, all disturbed and loose soils shall be removed, and the cavities backfilled and compacted with approved materials. B. Bulk Excavation 1. Unless recommended otherwise by the Soils Engineer, the entire site falling within the "tank pad area" shall be excavated to the lowest subgrade elevation of floor support or shall be excavated to non-expansive bed rock, whichever is deeper. The site may be excavated to another depth designated by the Soils Engineer, only when all of the following tank support conditions can be met in the opinion of the Soils Engineer: a. differential vertical movements, due to settlement and/or upheaval, should at all times be no greater than 0. 013% of any horizontal distance on tank floor and footings. b. a safe permissible bearing capacity should be maintained of no less than 4, 500 PSF. 2 . In the event that, in the opinion of the Soils Engineer, the natural subgrade in the "tank pad area" can adequately support the tank within the above definition under Section 02222 . 03 (B) , the site shall be excavated to the lowest subgrade eleva- tion beneath the aggregate base, floor or footings. 3 . The "tank pad area" shall be considered that portion of the subgrade falling within 6 ' -6" feet from the outside wall footing radius of the tank, if possible and if not shown otherwise on the Drawings. 4 . Unless recommended otherwise by the Soils Engineer, tank sites on hill slopes, on which fills are to be placed, shall be ter- raced in a manner that all cuts are in bedrock or on subgrade materials approved by the Soils Engineer. The "terracing" of slopes shall consist of near horizontal benches at least 4 feet wide and spaced vertically at a maximum of 2 feet inter- vals. 02222-4 SECTION 02222 -- EXCAVATING AND BACKFILL FOR STRUCTURES . 03 CONSTRUCTION (continued) 5. Unless recommended otherwise by the Soils Engineer, all near horizontal benches shall be sloped 1. 5 percent in a manner that it will provide natural drainage away from the slopes. 6. Unless recommended otherwise by the Soils Engineer, a key at least 8 feet wide and 4 feet deep, shall be cut in the bedrock or approved subgrade at the foot of all slopes. 7. Unless recommended otherwise by the Soils Engineer or shown otherwise on the Drawings, a 6" perforated pipe, as specified in Section 02222 . 02 (D) of these Specifications and encased in approved drain rock, as specified in Section 02222 . 02 (E) , shall be installed on the interior recess side in all such keys and in the tank ring-drain trench. The drain pipe shall be placed a minimum of 12 inches below the surface in a manner that the drain will have a minimum slope of 1. 0 percent from the high point to an approved discharge point. 8. Unless a larger dimension is shown on the Drawings, a minimum of 6 '-611 clearance at any place around the largest circumference of the wall-footing, starting at the bottom of the footing level upwards shall be provided. C. Soft Areas Any subgrade materials not capable of meeting the tank support conditions under Section 02222. 03 (8) , either discovered during excavation or during subsequent compaction, shall be removed and be replaced with approved fill material, as specified here-in, under supervision of a competent soils engineer. D. Stockpile All suitable excavated material, as hereinafter defined, shall, where necessary, , be stockpiled for backfilling purposes and/or shall be transported to and placed in the fill and backfill areas within the limits of the work, except as otherwise designated by the Soils Engineer. E. Slide Protection Excavations shall be so braced and supported in accordance with the recommendations of a competent soils engineer to prevent the ground, adjacent to the excavation, from sliding or settling. 02222-5 SECTION 02222 -- EXCAVATING AND BACKFILL FOR STRUCTURES .03 CONSTRUCTION (continued) F. Fill 1. Approved fill material shall be placed in layers 6 inches or less in loose thickness, and conditioned to a uniform moisture content for maximum density unless recommended otherwise by a competent soils engineer. 2 . Unless otherwise indicated on the Drawings or in these Specifications, all fill materials shall be compacted with approved vibratory type equipment of such capacity and weight that compaction to 95% minimum relative compaction can readily be obtained and maintained. Compaction should be carried out under the supervision of a competent soils engineer. 3 . Where the moisture content is not suitable and/or sufficient compaction has not been obtained, the fill shall be recondi- tioned to an approved moisture content and recompacted to the minimum required relative compaction, unless recommended otherwise by the Soils Engineer, prior to placing any addi- tional fill material. 4 . Unless otherwise specified, the Contractor shall be respons- ible for arranging for the placing and compacting of approved fill material in accordance with these Specifications. If the Soils Engineer should determine that the Contractor is failing to meet the minimum requirements, the Contractor shall stop operations and make whatever adjustments are necessary to produce a satisfactorily compacted fill. 5. Unless recommended otherwise by the Soils Engineer, cut and fill slopes shall be no steeper than two horizontal to one vertical. 6. Unless recommended otherwise by the Soils Engineer, cut slopes in rock shall be no steeper than 1.5 horizontal to one vertical and in soil no steeper than 2 horizontal to one vertical. 7 . The finished grade below the compacted aggregate base under the tank floor and footings shall drain from the high point at the center of the tank to the ringdrain around the tank under the same slope as that of the floor or at 1. 0%, whichever is greater. 8. Unless otherwise indicated on the Drawings or in these Specifications, all fills shall be compacted to 95% minimum relative compaction in accordance with ASTM Standard Method D 1557 in a manner that the minimum tank support conditions, defined in Section 02222 . 03 (B) , will be met at all times. 02222-6 SECTION 02222 -- EXCAVATING AND BACKFILL FOR STRUCTURES . 03 CONSTRUCTION (continued) 9. Sufficient personnel, equipment, drains, sumps, well points or other means should be provided to maintain the site in an acceptable dry condition for the duration of this contract. 10. Every precaution should be taken not to damage existing struc- tures when excavating. Contractor will be held liable for any damage to such structures resulting from such excavation. 11. If required, excavations shall be so braced and supported to prevent the ground, adjacent to the excavation, from sliding or settling. Localized slides or settlements shall be promptly removed and corrected by the Contractor. G. Fill under Concrete Floor and Footings 1. Unless recommended otherwise by the Soils Engineer, the area under the aggregate base, floor and footings shall be scari- fied to a depth of at least 6 inches, brought to the proper moisture content and compacted by approved means to 95 percent minimum relative compaction in accordance with ASTM Standard Method D 1557 . 2 . Unless recommended otherwise by the Soils Engineer, after the pipeblocks have been formed, the concrete has been placed, and the forms have been removed, the areas under floor and foot- ings and around pipeblocks that require structural/granular fill shall be built up in 6 inch lifts with material falling within the definition of Sections 02222. 02 (A) and 02222. 02 (B) , by approved means to 95% minimum relative compaction at optimum moisture content, until the finished elevations, shown on the Drawings, have been reached. 3 . In lieu of forming the pipeblocks, the structural/granular fill may be completed to the required finished elevation after which the pipeblocks may be excavated. However, any loose or dis- turbed soil must be removed from the excavated areas and thecompaction in the excavated areas must be re-checked for the required 95 percent minimum relative compaction under the supervision of a competent soils engineer. H. Membrane Liner I. Prior to placing the coarse aggregate, the compacted subgrade base and ring drain trench shall be lined with a 30 mil. thick sheeting as specified in Section 02222 . 020. 1, using waterproof joints. 02222-7 SECTION 02222 -- EXCAVATING AND BACKFILL FOR STRUCTURES . 03 CONSTRUCTION (continued) 2 . Laps shall be sealed by glue at all joints in accordance with the manufacturer's instructions. 3 . Placement of the 30 mil sheeting shall start at the outside circumference of the tank and be carried into the center of the tank. 4 . The Contractor shall not drive stakes through the membrane unless an acceptable method of membrane repair is utilized. I. Finished Grade The finished subgrade and grade of the gravel fill under floor and footings shall not vary more than 0. 05 feet from the estab- lished grades and cross-sections shown on the Drawings. J. Protect Waterstops Particular care shall be taken during filling and compaction to prevent damage to any projecting waterstops. K. Avoid Differential Settlements Contractor shall also pay particular attention to the compaction around all footings to insure that the tank support conditions referred to in Section 02222 . 03 (B) will adequately be met. L. Compaction Tests 1. Field density tests of the compacted fill will be performed by the Soils Engineer at the rate of one test for each 1, 000 square feet of surface for each lift of 6 inches, to insure that the specified 95% minimum relative compaction is being obtained. 2 . Field density tests will be made in accordance with ASTM Standard Method D-1556 or D-2922 . 3 . The cost for preparation of field density tests will be borne by the Owner. 4 . If re-tests are required of any re-compacted fill or backfill in areas where the original tests failed, they will be per- formed by the Soils Engineer at the Contractor's expense, unless specified otherwise. 02222-8 SECTION 02222 -- EXCAVATING AND BACKFILL FOR STRUCTURES . 03 CONSTRUCTION (continued) M. Soil Encrineerincx These recommendations regarding soils work and excavation of the tank site are only meant as an aid to the Owner and Contractor and should not be interpreted to eliminate the services of a competent soils engineer, or to supersede the recommendations a competent soils engineer may have regarding a particular tank project. The furnishing of the Soils Engineer on the project shall be provided by the Owner unless specified otherwise. N. Protective Cove *ing Over Acf rrecrate Base Upon completion of the aggregate base preparation for floor and footings, the entire area under floor - and footings shall be covered with a moisture barrier, as specificed in Section 02222. 02 C.2, allowing a 611 minimum overlap. 0. Backfill 1. Commencement Backfill shall not be started until the leakage test has been completed. 2. Method a. Approved fill materials, to be approved by the Soils Engi- neer, and approved previously stockpiled materials from the excavation, except topsoil, shall be placed evenly and uni- formly, by approved equipment, and brought up in successive layers of loose materials, not exceeding 8 inches in depth around the circumference of reservoir and appurtenances, to the natural ground level or to the levels and slopes indi- cated on the Drawings. b. Hand-operated, light-weight dirt moving and compaction equipment only shall be used within 3 feet of the tank wall to help avoid any possibility that excessive pres- sure will develop on the walls, which could cause cracking or fracturing of the structure. Compaction shall be per- formed on lifts no thicker than can be properly compacted with hand-operated machinery. 02222-9 SECTION 02222 -- EXCAVATING AND BACKFILL FOR STRUCTURES 03 CONSTRUCTION (continued) 3 . Compaction a. Each layer shall be compacted to 90% minimum relative compaction obtained at optimum moisture content for the full depth of the fill. b. The moisture-density relationship for the materials will be determined and controlled in accordance with requirements of ASTM Standard Method D-1557 . c. Contractor shall take every precaution not to damage the shotcrete covercoat of the tank during backfilling and compaction operations. 4 . Compaction Tests Compaction tests shall conform to Section 02222 . 03 (L) , except that the lift height is 8 inches instead of 6 inches. P. Shoring. Sheeting and Bracing 1. Where sheet piling, shoring, sheeting, bracing, lagging or other supports are necessary, they shall be furnished, placed, maintained and, except as otherwise shown or specified, shall be removed. 2 . The design, planning, installation and removal, if required, of sheeting, shoring, sheet piling, lagging and bracing shall be accomplished in such a manner as to maintain the required excavation and to maintain the undisturbed state of the soils below and adjacent to the excavation. 3 . During the placement of backfill around structure walls with out support at the top; such walls shall be continuously braced and shored from the bottom to the top at intervals as required but not to exceed 9 feet between lines of support. Q. OSHA/Site Responsibilities Regardless of what has been specified here-in, the ultimate responsibility and liability of the tank excavation and backfill shall be that of the Contractor. Under no circumstances shall slopes of embankments be steeper than those approved by OSHA. Contractor shall obtain and keep active all necessary permits required by OSHA and local authorities to perform the excavation and backfill. . 04 PAYMENT Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 02222-10 COLD WEATHER CONCRETING PROCEDURES PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03051-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . 03051-1 (B) RELATED WORK . . . . . . . . . . . . . . . . . . . . . . . . " • • • • • • • • • • • • • • . 03051-1 (C) SHOP DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03051-1 (D) PRODUCT DELIVERY, HANDLING AND STORAGE . . . . . . . . . . 03051-1 . 02 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . " • • • • • • • • • • • • • . 03051-1 . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03051-1 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . 03051-2 SECTION 03051 SECTION 03051 -- COLD WEATHER CONCRETING PROCEDURES . 01 GENERAL A. Definitions Cold weather is defined as a period when for more than 3 succes- sive days the mean daily temperature falls below 400 F or any day when the temperature is expected to fall or falls below freezing. B. Related Work Related work specified in other sections: Section 03300 - Cast-In-Place Concrete Section 03314 - Prestressed Concrete Tank C. Shop Drawings Not less than 30 days prior to expected placement of concrete under cold weather conditions, a complete procedure shall be submitted for review covering all aspects of protection of con- crete and its ingredients from the detrimental effects of cold weather. Concrete placement during cold weather shall not com- mence prior to return of the procedure marked "Reviewed" . D. Product Delivery. Handling and Storage The concrete temperature, during placement in cold weather, shall not be less than 500 F. Temperature measurements of the concrete as delivered to the jobsite shall confirm this requirement. . 02 MATERIALS Water and aggregates may be preheated for cold weather placement; however, their temperature shall not exceed 1500 F. All methods and equipment for heating of water and aggregate shall be subject to the approval of the Engineer and shall conform to ACI 306. .03 CONSTRUCTION A. No concrete shall be placed on frozen ground. B. The ground, against which concrete is to be poured, must be protected against freezing after its preparation, or the concrete placement shall be delayed until the ground has fully thawed out. C. When temperatures are expected to be below 320 F the night before the concrete is placed, then all reinforcing steel, forms and the ground shall be preheated, for a minimum of 12 hours, under a minimum temperature of 500 F. 03051-1 SECTION 03051 -- COLD WEATHER CONCRETING PROCEDURES . 03 CONSTRUCTION (continued) D. When temperatures are expected to be below 320 F any time before the concrete has reached a strength of 1000 psi, the concrete must adequately be protected against frost damage by heating blankets, straw or insulation materials until at least the 1000 Psi concrete strength has been reached. concrete temerature shall at no time fall below 400 F based on erecording temperature monitors placed at 50 feet on centers, each way, and around the circumference of the floor and roof slabs and wall-footings. E. Weather prediction made by the nearest NOA station, and corrected for the local elevation and environmental conditions, may be used to determine whether cold weather protection shall be re- quired. Thermometers will be used by the Engineer and these readings shall determine whether cold weather protection shall be required. F. When combustion type heaters are used to maintain concrete temperatures within an enclosure, the exhaust gases shall be vented from the heater to the outside atmosphere so that the concrete is not exposed to the products of combustion. . 04 PAYMENT There will not be any additional reimbursement made to the Contract- or for costs incurred for placing concrete during cold weather. Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 03051-2 HOT WEATHER CONCRETING PROCEDURES PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03052-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 03052-1 (B) RELATED WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03052-1 (C) SHOP DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03052-1 (D) PRODUCT DELIVERY, HANDLING AND STORAGE . . . . . . . . . . . . . . 03052-1 . 02 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03052-1 (A) BATCHING AND MIXING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03052-1 . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . 03052-2 (A) CONCRETE TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03052-2 (B) DELIVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • • • • • • • . 03052-2 (C) PREPARATION FOR PLACING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03052-2 (D) PLACING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . 03052-2 (E) FINISHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03052-2 (F) PROTECTION AND CURING . . . . . . . . . . . . . . . 03052-2 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . 03052-3 SECTION 03052 SECTION 03052 -- HOT WEATHER CONCRETING PROCEDURES . 01 GENERAL A. General Hot weather is defined as any combination of high air tempera- ture, low relative humidity and wind velocity tending to impair the quality of fresh or hardened concrete or otherwise resulting in abnormal concrete properties. During hot weather, any or all of the methods specified herein for temperature control of con- crete shall be used as required to maintain the concrete tempera- ture below the limits specified. B. Related Work Related work specified in other sections: Section 03300 - Cast-In-Place Concrete Section 03314 - Prestressed Concrete Tank C. Shop Drawings Not less than 30 days prior to expected placement of concrete under hot weather conditions, a complete procedure shall be submitted for review covering the aspects of protection of con- crete and its ingredients from the detrimental effects of hot weather. Concrete placement during hot weather shall not commence prior to the return of the procedure marked "Reviewed" . D. Product Delivery, Handling and Storage 1. Aggregate piles, cement bins and batch plant bins shall be shaded from the direct rays of the sun. 2 . Aggregate piles shall be cooled by wetting and evaporation. Aggregate wetting shall be performed in such a manner that it will not cause wide variations in moisture content impairing slump uniformity. .:02 MATERIALS A. Batching and Mixing 1. Concrete mix water shall be refrigerated or ice shall be added to the mix up to 100 percent of the water requirement. Ice, when introduced into the mixer, shall be in such form that it will be completely melted and dispersed throughout the mix at the completion of the mixing time. The mixing time shall be held to the minimum practicable consistent with producing concrete meeting the specified requirements. 2. All methods and equipment for cooling of water and aggregate shall be subject to the approval of the Engineer and shall conform to ACI 305. 03052-1 SECTION 03052 -- HOT WEATHER CONCRETING PROCEDURES . 03 CONSTRUCTION A. Concrete Temperature The temperature of concrete, as delivered at the time and location of placement, shall not exceed 1000 F under any condi- tions. The temperature of concrete as delivered at the time and location of placement under the following combined ambient conditions, except concrete that will be deposited within wall or column forms, shall not exceed the following temperatures: Relative humidity Ambient temperature Maximum concrete less than greater than F _temperature F 40 90 30 80 80 20 75 75 70 B. DelDel_y Concrete shall be placed in the Construction within 90 minutes after the completion of mixing. C. Preparation for Placing Elevated forms and reinforcing steel for beams and similar mem- bers shall be cooled by fog spraying and evaporation immediately prior to placing concrete. Forms shall be free of standing water when concrete is placed herein. D. Placing Concrete shall be placed in shallower layers than under normal weather conditions if necessary to assure coverage of the pre- vious layer while it will respond readily to vibration. E. Finishing Fog spray shall be used during finishing operations whenever necessary to avoid surface plastic-shrinkage cracking. Fog spray shall also be used after finishing and before the specified curing is commenced to avoid surface plastic-shrinkage cracking. F. Protection and Curing Forms shall be kept covered and continuously moist. Once forms are loosened and during form removal, concrete surfaces shall be protected from drying and shall be kept continuously wet by fog spraying or other approved means. 03052-2 SECTION 03052 -- HOT WEATHER CONCRETING PROCEDURES . 04 PAYMENT There will not be any additional reimbursement made to the Contract- or for costs incurred for placing concrete in hot weather. Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 03052-3 REINFORCING STEEL PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03210-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03210-1 (B) SUBMITTALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03210-1 (C) TEST CERTIFICATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03210-1 . 02 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03210-1 (A) DEFORMED REINFORCING BARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03210-1 . 03 CONSTRUCTION03210-2 . . . . . . . . . . . (A) REINFORCING BARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03210-2 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03210-4 SECTION 03210 SECTION 03210 -- REINFORCING STEEL . 01 GENERAL A. Description This section covers the work necessary to furnish, install and complete the reinforcing steel. B. Submittals The Contractor shall submit shop drawings of detailed placing and bending lists for the Engineer's approval before the reinforce- ment is fabricated. C. Test Certificates 1. Mill test certificates shall be submitted to the Engineer to certify that the reinforcing steel meets the specified re- quirements. 2 . In addition, the Engineer may require that test samples be taken and test certificates be furnished by a reputable mate- rial testing laboratory at the Contractor's expense. . 02 MATERIALS A. Deformed Reinforcing Bars 1. Unless otherwise specified, reinforcing steel shall be Grade 60 billet steel conforming to ASTM A-615. 2. Varying grades shall not be used interchangeably in struc- tures. 3 . All such reinforcing shall be deformed steel bars with defor- mations conforming to the requirements set forth in ASTM Specification A-615. 4 . Steel bending processes shall conform to the requirements of ACI-318 . 5. Bending or straightening shall be accomplished so that the steel will not be damaged. 6. Kinked bars shall not be used. 03210-1 SECTION 03210 -- REINFORCING STEEL . 03 CONSTRUCTION A. Reinforcing Bars 1. General a. Mild steel reinforcing bars shall be furnished, cut, bent and placed as indicated on the Drawings. b. At the time of placing concrete, all reinforcement shall be free from loose mill scale, rust, grease or other coating which might destroy or reduce its bond with concrete. c. Steel reinforcement placed in the work shall be stored under cover to prevent rusting, and shall be placed on blocking such that no steel touches any ground surface. d. All reinforcing steel shall be tied together and supported in such a manner that displacement during placing of con- crete and shotcrete will not occur. e. When there is a delay in depositing concrete, reinforcement shall be reinspected and cleaned when necessary. 2. Cutting and Bending a. Steel reinforcement shall be cut and bent in accordance with ACI 318 and with approved practices and machine methods, either at the shop or in the field. b. Reinforcement shall be accurately formed to the dimensions indicated on the Drawings and on the bending schedule. c. Bends for hooks on bars shall be made around a pin having a diameter not less than six times the minimum thickness of the bar. d. All bars shall be bent cold. 3 . Minimum Bar Spacing The clear distance between parallel bars shall not be less than one and one-half times the diameter of the bars and, unless specifically authorized, shall in no case be less than one inch, nor less than the maximum size of coarse aggregate specified. 03210-2 SECTION 03210 -- REINFORCING STEEL . 03 CONSTRUCTION (continued) 4. Concrete Cover (Minimum) a. On all formed surfaces which will be exposed to water, ground or the elements, there shall be a nominal cover over the steel of two times the bar diameter or 1. 5 inch, which- ever is greater, with an installation tolerance of + 1/4 inch. When crossing bars of different diameter are encountered in one face, one shall consider the bar size and location that will provide the largest cover over the nearest steel to the outside surface. b. Unless otherwise shown on the Drawings, all reinforcing steel facing subgrades in footing and floors for either concrete or shotcrete construction of the tank, shall be given a nominal protective cover of 1. 5 inch minimum. The largest cover shall be used when different size bars are encountered in one face. c. The minimum cover over reinforcing steel for concrete construction of other facilities shall be as shown on the Drawings. 5. Splicing a. Except as shown by details on the Drawings, reinforcing steel shall not be spliced at any location without specific approval by the Engineer. Splices in adjacent bars shall be staggered. b. Where permitted or required, splices in reinforcing steel shall have sufficient lap to transfer full strength of the bar by bond and shear. c. In no event shall the lap be less than 40 diameters of the spliced bars. d. Fabric mesh shall be lapped a minimum of 40 wire diameters of the lapped wire. 6. Supports a. All reinforcement shall be retained in place, true to indicated lines and grades, by the use of approved high density "adobes", stainless steel chairs or plastic spacers and shim plates (to support spacers for floor and footing reinforcing) . 03210-3 SECTION 03210 -- REINFORCING STEEL . 03 CONSTRUCTION (continued) b. The supports shall be of sufficient strength and stability to maintain the reinforcement in place throughout the concreting operations. c. Supports must be completely concealed in the concrete and shall not discolor or otherwise mar the surface of the concrete. 7. Reinforcement Around Openings Where reinforcing steel has to be cut to permit passage of pipe or to create openings, and should no detail be shown for extra reinforcing in such areas, the area of steel removed by the creation of the opening must be replaced by placing at least double the area of steel removed by the opening equally around the openings. The steel shall be placed such that it extends 5 feet beyond the opening on each side to provide for sufficient bond. . 04 PAYMENT Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 03210-4 EARTHOUAKE CABLES PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03230-1 . 02 MATERIALS . . . . . . . . . . . . . . . . 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . 03230-1 (A) EARTHQUAKE CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03230-1 (B) CLOSED CELL NEOPRENE SEISMIC CABLE SLEEVES 03230-1 (C) MILD STEEL REINFORCING BARS . . . . . . . . . . . . . . . . . . . . . . . . . . 03230-2 . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03230-2 (A) EARTHQUAKE CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03230-2 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .•. . . . 03230-2 SECTION 03230 SECTION 03230 -- EARTHQUAKE CABLES . 01 GENERAL A. This section covers the work necessary for the tank earthquake cables, complete. B. The Contractor shall submit five copies of the quantity, location and details for the Engineer's approval before the earthquake cables are fabricated. . 02 MATERIALS A. Earthquake Cables 1. Where called for on the Drawings, earthquake cables consisting of 7 wire galvanized strands meeting. the requirements of Section 03314 . 02 (A) shall be installed to connect wall and wall footing. 2 . Galvanized strands for earthquake cables shall meet the quan- tity and spacing outlined on the Drawings. B. Closed Cell Neoprene Seismic Cable Sleeves 1. Neoprene sleeves for seismic cables, which encase the galvan- ized strands, shall conform to the minimum dimensions shown on the Drawings to permit unrestrained flexing of the strands inside the sleeves under the maximum projected radial wall movements. 2 . The material shall be medium grade closed cell neoprene con- forming to 2A3 of ASTM D 1056 and as further specified here-in and on the Drawings. a. Compression deflection 9-13 PSI b. Shore 00 durometer 60-80 PCF c. Density 12-28 PCF d. Water absorption by weight 5% e. Temperature range: low (flex without cracking) -300 F high continuous 1500 F high intermittent 2000 F f. Compression set (average) 1/2" sample compressed 50% for 22 hrs. @ 700 F and 24 hrs. recovery 15%-25% g. Heat aging (7 days @ 1580 F) lineal shrinkage (max. ) 5% h. Tensile strength 115 PSI min. i. Elongation 180% min. j . Resilience (bayshore-% rebound average 1/2" thickness @ 720 F) 20%-40% 03230-1 SECTION 03230 -- EARTHQUAKE CABLES . 02 MATERIALS (continued) 3. RUBATEX R431N or R423N, or approved equal, are acceptable materials. C. Mild Steel Reinforcing Bars The mild steel reinforcing bars for the support of the earthquake cable anchors shall conform to the requirements of Section 03210, REINFORCING STEEL. . 03 CONSTRUCTION A. Earthquake Cables 1. The cables may be cut to length with a, burning torch. 2. Where necessary, the strands shall be pre-bent before placing the units in wall and wall footings, as called for on the Drawings. 3 . The strands shall be tied to circumferential reinforcing as required and as shown on the Drawings. 4. In the footing, the strands shall be tied to the radial foot- ing bars. . 04 PAYMENT Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 03230-2 EXPANSION AND CONSTRUCTION JOINTS PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03251-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03251-1 (B) SUBMITTALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03251-1 (C) OBSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03251-1 . 02 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03251-1 (A) WATERSTOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03251-1 (B) JOINT SEALERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03251-2 . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03251-2 (A) INSTALLATION OF WATERSTOPS 03251-2 (B) JOINT SEALERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03251-3 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03251-3 SECTION 03251 SECTION 03251 -- EXPANSION AND CONSTRUCTION JOINTS . 01 GENERAL A. Description This section covers the work necessary to furnish, install and complete, the tank expansion and construction joints. B. Submittals Furnish certified mill certificates showing that the material meets all of the requirements specified here-in. The Engineer, at his option, may take samples of any materials and have them tested by an independent testing laboratory to verify their compliance with these Specifications. All such costs shall be borne by the Owner. If any materials should fail to meet these Specifications, all costs for further testing of the replacement material shall be borne by the Contractor. C. Obstructions Contractor shall pay particular attention to removing all ob- structions such as concrete, nails, etc. , from joints when move- ments of floor, wall and roof sections can be expected under prestressing, temperature and other conditions. . 02 MATERIALS A. Waterstops 1. Waterstops shall be of an approved type, supplied by an ap- proved manufacturer and shall be plastic made of virgin poly- vinylchloride compound, shall be ribbed, uniform in dimen- sions, dense, homogeneous, free from porosity, and as detailed on the Drawings. 2. No reclaimed PVC shall be used in the compound. 3 . The finished waterstop material shall meet the following minimum requirements: a. Tensile strength 2, 000 psi (ASTM D-412) b. Ultimate elongation 350% (ASTM D-412) c. Shore hardness 75 + 5 (ASTM D-2240) d. Specific gravity 1. 3 (ASTM D-792) e. Stiffness in flexure 1300 psi (ASTM D-747) f. Cold brittleness -350 F (ASTM D-746) g. Water absorption: 48 hours 0. 320% max. (ASTM D-570) h. Tear resistance 290 lb./in. (ASTM D-624) 03251-1 SECTION 03251 -- EXPANSION AND CONSTRUCTION JOINTS .02 MATERIALS (continued) 4 . VINYLEX CORPORATION, 2636 Byington-Solway Road, Knoxville, TN 37921 (Phone 615-690-2211) and GREENSTREAK PLASTIC PRODUCTS, Box 7139, St. Louis, MO 63177 (phone 314-225-9400) are two of several suppliers who can furnish waterstops meeting these requirements. Approved equal materials may also be used. B. Joint Sealers 1. Joints, not requiring waterstops or when so indicated on the Drawings, shall be sealed with a mastic joint sealer material of uniform, stiff consistency that does not contain solvents. 2 . The mastic shall tenaciously adhere to primed concrete sur- faces, shall remain permanently mastic 'and shall not contam- inate potable water. 3 . The material shall be of a type that will effectively and permanently seal joints subject to movements in concrete. 4 . The mastic joint sealer shall be an acceptable two-part, self-leveling (or gun grade) , non-staining, polyurethane elastomeric sealant which cures at ambient temperature. Acceptable sealants shall conform to ASTM C-920 or Federal Specification TT-S-00227E. 5. Acceptable polyurethane materials are SIKAFLEX/lA and SIKA- FLEX/2C POLYURETHANE ELASTOMERIC SEALANT, as manufactured by SIKA CHEMICAL CORP. , Santa Fe Springs, CA (213-941-0231) and SELECT SEAL U-227 RESERVOIR GRADE, as manufactured by SPC, Upland, CA (714-985- 5771) , or approved equal. . 03 CONSTRUCTION A. Installation of Waterstops 1. The waterstop shall be correctly positioned in the forms so that the center of the waterstop is centered on the joint. 2. In cases where preformed expansion joint material is used in conjunction with the waterstop, allowance shall be made for equal waterstop embedment on each side in the concrete. 3 . Waterstop shall be held in place in the forms by use of a split form or other approved method that will positively hold the waterstop in the correct position and to the correct alignment. 03251-2 SECTION 03251 -- EXPANSION AND CONSTRUCTION JOINTS . 03 CONSTRUCTION 4. Horizontal waterstops shall be bent up during placing of concrete until the concrete has been brought to the level of the waterstop; additional concrete shall then be placed over the waterstop, after which the concrete shall be thoroughly vibrated. 5. All horizontal and vertical waterstops, which are not acces- sible during pouring, shall be tied off in two directions every 12 inches in such a manner that bending over one way or another is prevented. 6. A hog-ring or nail may be driven through both ends of the waterstop to facilitate placing and tying of waterstops to reinforcing steel forms or form-ties. 7. All waterstops shall be properly spliced and joints shall be checked for strength and pinholes after splicing. 8. Splices shall be strong enough to develop a pulling force of 75 percent of the strength of the waterstop, and shall be watertight. 9. Connect the ends of the radial waterstop in the wall footing joints to the circumferential waterstop in the wall to wall- footing joint and to the circumferential waterstops in the floor to wall-footing joints if they should exist. B. Joint Sealers I. Joint sealed areas shall be sandblasted or roughened and blown clean of dust and sand with compressed air before the material may be applied. 2. Joints shall be primed (if required) and the sealant shall be applied in accordance with the manufacturer's recommendations. . 04 PAYMENT Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 03251-3 TANK WALL BASE AND TOP JOINT PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 . . . . . . . . . . . 0 . . . 03255-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03255-1 (B) SUBMITTALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03255-1 . 02 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03255-1 (A) PVC WATERSTOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03255-1 (B) NEOPRENE BEARING PADS . . . . . . . . . . . . . . . 03255-1 . . . . . . . . . . . . . . . . . (C) CLOSED CELL NEOPRENE PADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03255-2 . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . .'. . . . . . . . . . . . 03255-2 (A) INSTALLATION OF PVC WATERSTOP . . . . . . . . . . . . . . . . . . . . . . . . 03255-2 (B) BEARING AND FILLER PADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03255-2 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 . . . . 03255-3 SECTION 03255 SECTION 03255 -- TANK WALL BASE AND TOP JOINT . 01 GENERAL A. Description This section covers the work necessary for the tank wall base and top joint (if shown on the Drawings) , complete. B. Submittals 1. The Contractor shall provide the Engineer a 10 foot minimum length of each of the closed cell neoprene pads and the neo- prene bearing pads in order that the Engineer can test the pads for compliance with these Specifications. 2 . Furnish certified mill certificates showing that the material meets all of the requirements specified here-in. The Engi- neer, at his option, may take ' samples of any materials and have them tested by an independent testing laboratory to verify their compliance with these Specifications. All such costs shall be borne by the Owner. If any materials should fail to meet these Specifications, all costs for further testing of the replacement material shall be borne by the Contractor. . 02 MATERIALS A. PVC Waterstops PVC waterstops shall conform to requirements in Section 03251, EXPANSION AND CONSTRUCTION JOINTS. The size and location of the waterstop shall be as shown. B. Neocrene Bearing Pads 1. Neoprene pads shall be of dimensions and hardness shown on the Drawings";and shall be made by an approved manufacturer. 2. The material for 40 durometer neoprene pads shall conform to ASTM D-2000 M2BC414A14C12F17 and the material for 30 durometer neoprene pads shall conform to ASTM D-2000 M2BC310A14C12F17. 3 . Unless otherwise specified on the Drawings, neoprene pads shall be of 40 durometer. 4 . KIRKHILL RUBBER CO. , 300 E. Cypress St. , Brea, CA 92621 (Phone 714-529-4901, Construction Products Dept. ) is one of several suppliers who can furnish neoprene pads meeting these require- ments. Approved equal materials may be used. 03255-1 SECTION 03,255 -- TANK WALL BASE AND TOP JOINT . 02 MATERIALS (continued) C. Closed Cell Neoprene Pads 1. Closed cell neoprene pads, shall be used as a filler material in the flexible joints between the wall and wall-footing and between the wall and roof connection in the areas not taken up by the solid neoprene bearing pads and waterstops. 2 . The material shall be soft grade conforming to 2A1 of ASTM D 1056. RUBATEX R411N is an acceptable product. Approved equal F materials may be used. . 03 CONSTRUCTION A. Installation of PVC WaterstoA PVC waterstops shall be continuous and shall be installed where shown. The method of installation shall be as specified in Section 03251. B. Bearing and Filler Pads 1. Bearing and filler pads shall be installed as indicated on the Drawings. 2 . Bearing and filler pads shall be glued to the concrete with an approved rubber cement material to prevent uplift of the pads during concrete pouring. 3 . In addition, all pads shall be held down with approved plastic shim plates placed under the reinforcing steel. 4. Nailing down pads will not be permitted. 5. All voids and cavities between bearing and filler pads, water- stop and seismic cable sleeves, irrespective of whether these voids are large or small, shall be filled with a soft mastic of a consistency that will not adversely affect the quality of plastic and neoprene materials. 6. Closed-cell neoprene shall be ordered at least 1/4-inch wider than theoretically required to facilitate placing and to reduce development of voids between filler pads, bearing pads and waterstops. 7. Contractor's workmanship shall be such that no cement grout or concrete seepage will occur through the bearing and filler pad area resulting in a restraint of radial wall-movements. 03255-2 SECTION 03255 -- TANK WALL BASE AND TOP JOINT . 03 CONSTRUCTION (continued) 8. A continuous neoprene pad and one or more sponge filler pads are required between the top of the wall and the underside of the roof. Any void areas between such pads shall be caulked and sealed to prevent any mortar from the roof pour to come in contact with the wall top. . 04 PAYMENT Payment for all work in this section, except pvc waterstop, will be included as part of the lump sum bid amount stated in the Proposal. Payment for pvc waterstop will be made as specified in Section 03251: "Expansion and Construction Joints. " END OF SECTION 03255-3 CAST-IN-PLACE CONCRETE PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 . . . . . . 03300-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-1 (B) RELATED WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-1 (C) REFERENCED SPECIFICATIONS, GUIDES AND RECOMMENDATIONS 03300-1 (D) SUBMITTALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-2 (E) CONCRETE MIX DESIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-3 (F) READY MIXED CONCRETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-4 . 02 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-4 (A) CONCRETE COMPOSITION • • • • • • • . 03300-4 (B) PORTLAND CEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-4 (C) FINE AND COARSE AGGREGATES . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-5 (D) WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • 03300-7 (E) RETARDING DENSIFIERS . . . . . • 03300-7 (F) AIR-ENTRAINING AGENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-8 (G) WATER REDUCING ADMIXTURES . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-8 (H) PROPORTIONING NORMAL CONCRETE . . . . . . . . . . . . . . . . . . . . . . . 03300-8 (I) MEASUREMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-9 (J) COMPRESSIVE STRENGTH, WATER AND CEMENT CONTENT . . . . . . 03300-9 (K) WALL FORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-9 (L) ROOF FORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 03300-11 (M) EPDXY ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-11 . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-11 (A) CONCRETE QUALITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 03300-11 (B) MIXING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-12 SECTION 03300 CAST-IN-PLACE CONCRETE _(continued) PAGE (C) PROTECTION FROM ABRASION OR FIRE . . . . . . . . . . . . . . . . . . . . 03300-12 (D) PLACEMENT OF CONCRETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-12 (E) GENERAL FORMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-14 (F) WALL, WALL FOOTING AND COLUMN FOOTING FORMS . . . . . . . . . 03300-15 (G) ROOF FORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-18 (H) BULKHEADS AND SCREEDS FOR FLOORS AND ROOFS . . . . . . . . . . 03300-18 (I) SURFACE FINISHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-19 (J) CURING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . 03300-22 (K) CONCRETE TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-23 .04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03300-24 SECTION 03300 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 01 GENERAL A. Description This section covers cast-in-place concrete including formwork. B. Related Work Related work specified in other sections: Section 02222 - Excavation and Backfill for Structures Section 03051 - Cold Weather Concreting Section 03052 - Hot Weather Concreting Section 03210 - Reinforcing Steel Section 03230 - Earthquake Cables Section 03251 - Expansion and Construction Joints Section 03255 - Tank Wall Base Joint Section 03314 - Prestressed Concrete Tank Section 09900 - Painting C. Referenced Specifications Guides and Recommendations 1. The latest edition of the following publications, form a part of this specification to the extent indicated by the refer- ences thereto. 2. American Societv for Testing and Materials a. C 31 Making and Curing Concrete Test Specimens in the Field. b. C 39 Compressive Strength of Cylindrical Concrete Speci- mens. c. C 40 Organic Impurities in Fine Aggregate for Concrete. d. C 85 Cement Content of Hardened Portland Cement Concrete. e. C 88 Soundness of Aggregates by use of Sodium Sulfate or Magnesium Sulfate. f. C 94 Standard Specifications for Ready-Mixed Concrete. g. C131 Resistance to Degradation of Small Size Course Aggregate by Abrasion and Impact in the Los Angeles Machine. h. C143 Slump of Portland Cement Concrete. i. C150 Standard Specification for Portland Cement. j . C156 Water Retention by Concrete Curing Materials. 03300-1 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 01 GENERAL (continued) k. C173 Air Content of Freshly Mixed Concrete by the Volu- metric Method. 1. C231 Air Content of Freshly Mixed Concrete by the Pressure Method. m. C233 Standard Method of Testing Air-Entraining Admixtures for Concrete. n. C260 Standard Specifications for Air-Entraining Admixtures for Concrete. o. C457 Microscopical Determination of Air-Void Content and Parameters of the Air-Void System in Hardened Concrete. p. C494 Standard Specifications for Chemical Admixtures for Concrete. q. C670 Preparing Precision Statements for Test Methods for Construction Materials. r. C683 Compressive and Flexural Strength of Concrete Under Field Conditions. s. C803 Penetration Resistance of Hardened Concrete. 3 . Specifications for Structural Concrete for Buildings, ACI 301 as supplemented and modified herein. 4 . Recommended Practice for Selecting Proportions for Normal and Heavyweight Concrete, ACI 211. 1. D. Submittals The following shall be submitted: 1. The Shop Drawings shall show complete details and arrangement of reinforcing and embedded items. 2 . A sufficient quantity of the proposed aggregate, sand, air- entraining admixtures, cement and water (if other than Owner furnished water) for testing of materials and concrete mix designs referred to under Section 03300. 01E herein. 03300-2 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 01 GENERAL (continued) 3. Certification of aggregate compliance with these Contract Documents, and source of supply and location of all materials and cement. 4 . Fo_ag a. Forming, shoring and bracing designs for footings, walls and roofs shall be designed by the Contractor to meet all requirements specified here-in. b. If requested by the Engineer, drawings and calculations shall be submitted verifying the selection of form ties, horizontal and vertical stiff-backs or braces for wall panels, forming and form openings, shoring of roof forms, or any other part of forming, shoring or bracing which may be considered critical by the Engineer. C. All falsework and forming requirements for roof sup ort systems must be designed by an engineer registered in the same state as the tank will be built in. The drawings, with supporting calculations, must each be signed and sealed by him. No work shall be started until the roof support and form design has been reviewed by the Engineer. d. The Contractor shall be solely responsible for the adequacy of the forming, shoring and bracing design. e. The turn-around time of the Engineer's review or approval, or disapproval, will be 2 weeks from date of receipt of each written submittal. f. Any formwork installed by Contractor shall be solely at Contractor's risk. The Engineer's review or approval will not lessen or diminish the Contractor's liability. E. Concrete Mix Designs 1. All concrete materials shall be proportioned so as to produce a workable mixture in which the water content will not exceed the maximum specified. 2. If the concrete mix designs specified herein have not been used previously by the readymix supplier or if directed by the Engineer, mix proportions and concrete strength curves for regular cylinder tests, based on the relationship of 7, 14 and 28 day strengths versus slump values of 2, 4 and 6 inches, all conforming to these Specifications, shall be established by an approved readymix supplier or an independent testing labora- tory. A laboratory, independent of the readymix supplier, shall be required to prepare and test all concrete cylinders. 03300-3 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 01 GENERAL (continued) The costs for preparation of mix designs (if required by the Owner to be performed by an independent testing laboratory) and testing of concrete and materials shall be borne by the Owner, except when materials do not meet specified require- ments, in which case such costs shall be borne by the Con- tractor. 3 . The exact proportions by weight of all materials entering into the concrete delivered to the jobsite shall conform to the approved mix design unless specifically so directed by the Engineer or Laboratory for improved specified strength or desired density, uniformity and workability. 4 . The proportions of such mix design shall be based on a full cubic yard of hardened concrete. 5. Ready mix companies or jobsite batch plants shall furnish delivery tickets, signed by a Certified Weighmaster, on which each shall state the weight of aggregates, sand, cement, admixtures and water and the number of cubic yards of concrete furnished, which will be compared against the approved mix design. 6. There shall be no variation in the weights and proportions of materials from the approved mix design. 7 . There shall be no variation in the quality and source of materials once they have been approved for the specific mix design. F. Ready Mixed Concrete Ready mixed concrete shall conform to the requirements of ACI 301 and ASTM C 94 . In case of conflict, ACI 301 shall govern. . 02 MATERIALS A. Concrete Composition Concrete shall be composed of Portland cement, fine aggregate, coarse aggregate, water, and air-entraining solution so propor- tioned and mixed as to produce a plastic workable mixture in accordance with requirements of this section of the specifica- tions and suitable to the specific conditions of placement. B. Portland Cement 1. Portland cement shall be from an approved source and shall conform to the requirements of the current ASTM Specification C-150, for Type II cement. Only one brand of cement from one manufacturing plant may be used. 03300-4 SECTION 03300 CAST-IN-PLACE CONCRETE . 02 MATERIALS (continued) 2. Cement may be delivered in paper sacks or in bulk. 3 . If cement is delivered in sacks, each sack shall contain not less than 94 pounds of cement, and if delivered in bulk, one barrel of cement shall be considered to weigh 376 pounds. 4. In order that the cement may not become unduly aged after delivery, the Contractor shall use cement that has been stored on the jobsite before using cement direct from freighting, hauling or transporting operations. 5. Storage bins for bulk cement shall be watertight and con- structed so that there will be no dead storage. 6. If there is reason to believe that dead storage exists, the bins shall be emptied completely at least once every four months. 7. Cement bins at the mixing plant, and cement storage silos shall be provided with effective dust collectors at the vents to prevent loss of cement. 8. The Contractor shall designate the source and quantity of cement required for his needs at least 30 days prior to its use, so that appropriate tests, inspection and certification can be made. 9. Certified mill certificates shall be furnished by the cement company with every shipment, giving proof that the above requirements have been met. 10. In addition, the Owner may conduct, at its own expense, any tests it considers necessary, to insure that the cement fur- nished meets the specified requirements. 11. Any cement not meeting the Specifications will be rejected. 12. The Owner may direct the use of Portland cement of a type other than that above specified, in which case it will pay the additional cost, if any, for the cement required over the cost of that specified, or shall receive appropriate credit for any cement required of a lesser cost than specified. C. Fine and Coarse Aggregates 1. Fine aggregate shall be clean, natural sand consisting of hard, strong, durable and uncoated particles. 2. Material removable by decantation from fine aggregate shall not exceed five percent (5%) by weight. 03300-5 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 02 MATERIALS (continued) 3. The moisture content of fine aggregate shall not exceed eight percent (8%) by weight at the time the aggregate is used for the concrete. 4. Fine aggregate shall be subjected to careful, thorough anal- ysis to determine conformity with all requirements of these specifications. 5. Mortar specimens made with the fine aggregate shall have a compressive strength after seven (7) days of at least ninety percent (90%) of the strength of similar specimens made with Ottawa sand having a fineness modulus of 2 .40 + 0. 10. 6. Coarse aggregate shall be washed gravel or crushed stone consisting of hard, tough, durable particles free from ad- herent coating. 7. It shall contain no vegetable matter of soft, friable, thin, flat or elongated particles in quantities considered deleterious. 8 . A thin, flat or elongated particle is defined as a particle having a maximum dimension in excess of five times its minimum dimension. 9. Aggregate which has disintegrated or weathered badly under exposure conditions similar to those which will be encountered in the work under consideration shall not be used. 10. When crushed stone is used, the crusher shall be equipped with a screening system which will entirely separate the dust from the stone and convey it to a separate bin. 11. The substances designated shall not be present in excess of the following amounts: a. Soft fragments 5% b. Clay lumps 1.4% c. Material removed by decantation: 1% 12 . When the material removed by decantation consists essentially of crushed dirt, the maximum amount permitted may be raised to one and one-half percent (1-1/2%) . 13 . Coarse aggregate shall be subjected to a careful, thorough analysis to determine conformity with all requirements of these Specifications. 03300-6 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 02 MATERIALS (continued) 14. The maximum size aggregate shall be 3/4 inch and the aggregate shall be uniformly well graded from coarse through fine. 15. Corrective measures to remedy deficiencies in a ing may be used only with the writtenggregate Egrad ngi- neer. approval pproval of the ngi- 16. The Contractor shall furnish satisfactory evidence to the Engineer that all aggregate used in the work meets the re- Ilk quirements specified herein. 17. Tests shall be performed by a reputable independent testing laboratory and the cost of testing be borne by the Contractor. 18. If the Engineer deems that additional testing of aggregate is necessary, he may select samples from any of the aggregate delivered to the ready mix plant or jobsite and have them tested by a laboratory of his choice. 19. Such material shall not be used in the work until test reports are available. 20. If in such tests the material fails to meet the specified requirements, the aggregate will be rejected and the expense of testing shall be borne by the Contractor. 21. If such tests show the aggregate to be satisfactory, the cost of additional testing will be paid by the Owner but the Con- tractor shall have no claim for costs due to delays caused by testing. D. Water Water for mixing shall be clean, fresh and free from injurious amounts of oil, acid, chlorides, sulfates, alkali or organic matter. Water shall conform to ACI 301. E. Retarding Densifiers I. All Class "A" concrete (as defined in Par. H below) used for wall construction, shall also contain PRO-KRETE-R, as manu- factured by PROTEX Industries, Inc. , Denver, CO, or approved equal, in the amount of two (2) fluid ounces per 100 lbs of cement whenever the air temperature during the pour exceeds 850 F. 2 . To be considered as equal, any alternate product offered for consideration shall contain no calcium chloride, and shall be 03300-7 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 02 MATERIALS (continued) compatible with air-entrained cements and air-entraining admixtures conforming to the applicable ASTM, AASHO, ANSI and Federal specifications. F. Air-Entraining Agents 1. Unless specifically required by the Owner, Class "A" concrete shall not be air-entrained. Unless otherwise specified, all other concrete may be air-entrained at the option of the Contractor. 2 . Air-entraining agents shall meet ASTM C-260, ASTM C-233 and ASTM C-457 . 3 . The maximum total volumetric air content of the concrete before placement shall be 6 percent plus or minus one percent as determined by ASTM C-173 or ASTM C-231. 4 . Subject to these Specifications, consideration will be given to the following products: PROTEX "AES", GRACE "DARER AEA", MASTER BUILDERS "MB-AE1011 , or SIKA CHEMICAL "AER" . G. Water Reducing Admixtures 1. In addition to air-entrainment, approved water reducing addi- tives, which do not effect the ultimate performance of any steel in any way, may be added to maintain the maximum water content below that specified herein. Water reducing additives shall conform to ASTM C494, Type A or D. 2 . The use of water reducing additives shall not permit a reduc- tion in the minimum specified cement content or in the speci- fied amount of air-entrainment. 3 . Admixtures shall contain no calcium chloride, tri-ethanolamine or fly ash. All admixtures shall be from the same manufac- turer. 4 . Superplasticizers, if allowed by the Engineer, shall conform to ASTM C494, Type F or G, batch plant added using second or third generation only. H. Proportioning Normal Concrete Unless indicated otherwise on the Drawings, concrete shall be of the following classes, each meeting the mix and compressive strength requirements as specified hereafter, and shall be used as follows: a. Class "A" : Prestressed concrete reservoir walls. b. Class "B" : Columns, roof slabs and drop panels. c. Class "C" : Reservoir floors, wall footings, column footings, pipe blocks and appurtenances. 03300-8 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 02 MATERIALS (continued) At the Contractor's option, Class "A" concrete may be substituted for Class "Be' and "C" concrete. Likewise, Class "B" concrete may be used in lieu of Class "C" concrete. I. Measurement 1. All measurements shall be by weight. However, Contractor, at his own expense, may increase the cement content at a corres- ponding reduction in weight of aggregate is concerned that the minimum sep th and mix nratioeneverrequi he ments under these specifications can not be met. quire- 2. The amount of water to be used shall be the amount necessary to produce a plastic mixture of the specified slump. 3 . The slump shall be between two inches and four inches when tested in accordance with ASTM Specifications C-143. J. Compressive Strength Water and Cement Content 1. Not withstanding what has been stated here-before, and unless shown otherwise on the Drawings, the concrete shall meet the following requirements: Class A Class B Class C 2. Min. Compressive Strength 5, 000 Psi 4, 000 psi 3, 500 psi 3 . Max. Water Content (gallon per 94 lb. sack of cement) 5.5 gal. 5.5 gal. 6. 0 gal. 4. Min. Cement Content (94 lb. sack of cement per cubic yard Of solid concrete) 7.5 sacks 7 sacks 6 sacks 5. The cement content is required irrespective of strength. K. Wall Forms 1. Full Height Pours The wall form design shall be such that wall sections can be poured full height without creating horizontal cold joints and without causing snapping of form ties which shall be of suffi- cient strength and number to prevent spreading of the forms during the placement of concrete and which shall permit ready removal of the forms without spalling or damaging the con- crete. 03300-9 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 02 MATERIALS (continued) 2. Ties a. Form ties which remain in the corewall of water-retaining structures shall have waterstops and a one inch minimum breakback or cone depth. b. Snap ties, if used, shall not be broken until the concrete has reached the design concrete strength. Snap ties, designed so that the ends must be broken off before the forms can be removed, shall not be used. The use of tie wires as form ties will not be permitted. Fully threaded stub bolts may be used in lieu of smooth ties with water- stops. c. Taper ties with plastic or rubber plugs of an approved and proven design may also be used. The plugs must be driven into the hole with a steel rod, placed in a cylin- drical recess made therefore in the plug. At no time shall plugs be driven on the flat area outside the cylindrical recess. d. Ties shall positively secure the wall to the required dimension and hold the wall to that dimension prior to and during concrete placement. 3 . Form Size a. BURKE, ECONOMY, SYMONS, ALUMA, and regular plywood forms may be used for forming of circular walls, as long as there are no straight sections longer than 36 inches at any place around the outside circumference of such walls. b. The height of such wall panels shall not exceed 8 feet unless built-in pouring openings are incorporated in such wall panels. 4. Form Stiffeners a. Horizontal walers shall consist of structural steel chan- nels, angles or tubing of adequate size to retain the concrete without deflecting. b. The walers shall be rolled or welded to the proper radii or offset brackets shall be used for shaping the wall to the dimensions shown on the Drawings and shall be used both for inside and outside wall forms in direct contact with the wall panels and at vertical spacings of no more than 96 inches on center. c. There shall be at least one such waler within 24 inches of the top and bottom of the wall. 03300-10 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 02 MATERIALS (continued) d. The largest dimension of the steel waler shall be in the radial direction. e. Vertical structural steel or wood members shall be used at a minimum horizontal . spacing of 74 inches and shall have sufficient rigidity and strength to insure the proper vertical alignments with the aid of braces under all pre- dictable stress conditions. f. In lieu of the above, a different system and spacings may be used if it is satisfactorily demonstrated to the Engi- neer that it will be equally effective. L. Roof Forms 1. Forms and falsework supports for the roof shall be suffi- ciently rigid and strong to support the wet concrete and the men and equipment necessary for its placement without appreci- able deflections. A minimum of 40 PSF for live-load shall be allowed in the design. 2. Unless the level of roof screeds remain unaffected by the deflection of roof-forms, an upward camber, where necessary in the opinion of the Engineer, shall be provided to all form areas which will deflect under the concrete load. 3 . The Contractor shall check with the Engineer as to additional camber requirements for beams and slabs to permit concrete and steel to act efficiently without development of deflection cracks. M. Epoxy Adhesive An approved non'-sag epoxy adhesive shall be applied over all dry-packed holes on the inside surface of the corewall. An acceptable material is SELECT BOND GP-3000, as manufactured by SELECT PRODUCTS CO. , Upland, CA (phone #714-985-5771) . Approved equal materials may be used. . 03 CONSTRUCTION A. Concrete Quality 1. Concrete shall be composed of Portland cement, sand, coarse aggregate, water, air-entraining solution and admixtures as specified or approved by the Owner. The required proportions shall be assembled, well mixed, transported, placed, consoli- 03300-11 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) dated, finished and cured as here-in-after specified. Con- crete shall be uniformly dense and sound, free from faults, cracks, voids, honeycomb and other imperfections. 2. If not called for specifically and unless specified otherwise hereunder, concrete requirements shall follow ACI 301 where applicable. B. Mixing 1. Concrete shall be batched in fully automatic or semi-automatic stationary plants or approved portable batch type plants, and mixed in stationary or truck mixers. Mixing equipment and mixing procedures shall be subject to. the approval of the Engineer. C. Protection from Abrasion or Fire 1. Every reasonable precaution shall be taken to protect finished surfaces from abrasions or other damage. Concrete surfaces or edges likely to be injured during the construction period shall be protected by leaving the forms in place or by erecting satisfactory covers. No fire shall be permitted in direct contact with concrete at any time. D. Placement of Concrete 1. Concrete in walls shall not be placed in layers thicker than 24 inches (vertical dimension) at any one time except that the bottom layer shall be no thicker than 12 inches. 2 . Concrete in circular spirally-tied columns, having no horizon- tal reinforcement crossing into the region bounded by the vertical reinforcement, maybe deposited from the top of the column form, at Contractor's option. All concrete shall be vibrated as required here-in. The final quality of the poured concrete column shall be the responsibility of the Contractor. If the quality of the column is found to be unacceptable, the Engineer, at the Contractor' s expense, may require the complete removal of the column and may require that an alternate placement method be used. 3 . Each layer of concrete in walls and columns shall be vibrated thoroughly before the next layer may be placed thereon. Vibrators shall be taken through the top layer down through the full layer thickness below to insure proper integration of the concrete and to avoid the development of cold joints and honeycomb between the layers. In other words, each layer of concrete shall be vibrated at least twice. 03300 - 12 SECTION 03300 CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) 4 . Each wall footing, wall section, column footing (if any) and column pour (if any) shall immediately be preceded with a cement/sand slurry mix consisting of equal parts cement and sand in combination with 4. 5 gallons of water per sack of cement. The thickness of the slurry shall be 1 inch average for the wall and columns and 1/2 inch average for the wall and column footings. 5. Unforeseen cold joints in walls shall be roughened and then covered with a pure mixture of cement and water of approxi- mately .,l inch thickness, before the pour may be continued. 6. Horizontal waterstops in floor and roof decks, if shown on the Drawings, shall be lifted up, then the concrete shall be placed under the waterstop, the waterstop shall then be laid down on that concrete, additional concrete shall be placed on top of that waterstop to the approximate finish level of the concrete, where upon the concrete shall be thoroughly vibrated in one continuous motion from one end of the waterstop to the other end without skipping any areas. Visual observation shall be performed by the Contractor to certify that voids under waterstops do not exist. 7. Cold joints in floor, roof slabs and in wall-footings shall be avoided at all costs. Joints shall be continuously covered with new concrete, and shall be thoroughly integrated through vibration, even if it means that horizontal passes of only 6 inches in width be made until additional concrete and equip- ment becomes available to permit wider passes in concrete placement. 8. The following minimum equipment, which must be in excellent working condition, shall be available on the site for every concrete placement operation on floor, wall and roof: a. Conveying: 2 pumps, or 2 cranes, or 1 pump and 1 crane (for floor and roof decks only) . b. Vibrating: 3 vibrators of 14, 000 vibrations per minute (minimum) . c. Trowelling: 2 power operated trowelling machines (for floor and roof decks only) . The Engineer shall be the sole judge as to the acceptability of the equipment as to its condition and capacity. The Con- tractor shall assume complete responsibility for having ade- quate equipment. 9. The key between the floor and column footing joint (if any) shall be screeded with a steel brush after the initial set of the concrete. The key between the floor and the wall-footing 03300 - 13 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) joint (if any) , shall be screeded with a steel brush in circumferential passes after the initial set of the concrete. At no time shall screeding be done in a radial direction. Screeding shall be postponed until the laitance of the concrete can be fully removed. Heavy sandblasting may be done in lieu of the above and with the approval of the Engineer. Curing compounds, if used, shall be removed from the keys, by sandblasting, prior to the pouring of the footing concrete. E. General Forming 1. Purpose a. Forms shall be used, whenever necessary, to confine the concrete, to shape the concrete to the required lines and grades, and to obtain a thoroughly compacted dense concrete through proper vibrating. b. The forms shall have sufficient strength and rigidity to hold the concrete and to withstand the necessary pressure, tamping and vibration, without deflection from the pre- scribed lines. 2 . Design a. The surfaces of all forms in contact with the concrete shall be clean, rigid, tight and smooth. b. Openings sufficient in size and number to permit convenient access to properly clean, inspect and place concrete within the forms shall be provided. c. Exposed sharp edges shall be eliminated from finished concrete work by means of 3/4 inch triangular fillets or chamfer strips placed in the forms. 3 . Removal a. All forms shall be removed before backfilling is placed. b. Forms shall be so constructed that they can be removed without hammering on, or prying against, the concrete and shall be removed in such a manner as to prevent damage to the concrete and to insure the complete safety of all parts of the structure. 4. Form-Ties and Seepage a. Form-ties may be loosened temporarily to permit the removal of bulkheads. 03300 - 14 SECTION 03300 ---CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) b. All forms, whether prefabricated or custom made, shall be assembled and connected in such a manner that only minor mortar seepage through the joints will occur during vibration of the concrete, which shall be small enough that no honeycomb areas will develop. 5. Clean and Oil a. All dirt, chips, sawdust, mud, water and other foreign matter shall be removed from within the forms or within the excavated areas, before any concrete is deposited therein. b. Forms previously used shall be thoroughly cleaned of all dirt, mortar and foreign matter before being reused. c. Before concrete is deposited within the forms, all inside surfaces of steel and plywood form surfaces shall be thor- oughly, but not excessively, coated with an approved non- staining bond releasing form oil. F. Wall . Wall Footing and Column Footing Forms 1. All vertical wall and column footing sides shall be formed by methods acceptable to the Engineer and to the correct eleva- tions and location shown on the Drawings. 2 . Pouring Openings a. Pouring of walls may be done only through pouring openings on one of the wall sides, and may not be pumped or poured from the top through the use of "elephant trunks" or tremies. b. Contractor shall either erect the complete form on one side of ,the wall .and then erect the form panels on the other side of the wall while the concrete pour is in progress or remove form panels from either the inside or outside form- assembly before concrete pouring starts. c. The horizontal centerline distance between such openings shall not exceed 96 inches nor shall the distance between the nearest opening and the bulkhead for the vertical joint exceed 36 inches. d. The vertical centerline distance between horizontal rows of openings shall not exceed 96 inches. e. The minimum pouring opening size shall be 18" x 18". 03300-15 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) f. The bottom of the lower openings shall be no more than 48 inches from the top of the wall-footing. g. Under no circumstances shall forming be such that the drop of concrete in the forms will exceed 8 feet in any one place. 3 . Blockouts There shall be no blockouts or other types of wall-openings other than those shown on the Drawings. 4 . Remove Wood Splinters a. Contractor shall remove all wood splinters on concrete surfaces after stripping of wood forms. b. Such work shall be completed before sandblasting of exte- rior wall surfaces may be started. 5. Bulkheads a. Bulkheads to form vertical wall joints shall be strong enough to withstand concrete pressures during pouring and vibrating, and shall be properly placed between the forms and against the waterstop to avoid mortar seepage. b. Holes shall be provided in the bulkheads to permit passage of horizontal mild steel reinforcing where required by the Drawings. c. Unless these are specifically called for on the Drawings, no chamfer strips shall be placed in the corners of verti- cal construction joints of reservoir walls. 6. Form Removal a. Forms may be removed as soon as the concrete has developed sufficient strength to prevent sagging, excess deflection, misalignment, spalling, cracking, breaking of edges and surfaces and any other damage to the concrete. b. Removal of wall forms shall not be started any sooner than 12 hours after completion of the wall pour. 03300-16 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION lcontinued) 7. Ali cMme nt and Tolerances a. Every precaution shall be taken to see that all forms are in the proper alignment, plumb, placed to correct radius and that all form supports are secure and tight. b. Form sills shall be used to contain or hold down neoprene pads and facilitate proper alignment of forms. The maximum permissible variation in the horizontal and x vertical location of the waterstops, neoprene pads and seismic cables (if required) is plus or minus 1/4 of an inch. c. The maximum permissible variation in tank radius, as mea- sured from the center of the tank to the inside wall sur- face at the bottom, is plus or minus 3/8 of an inch. d. The out-of-round tolerance is: 3/4" in 501 , 3/8" in 10 ' and 3/16" in 2411 from the true curvature specified at any point on the wall. e. The maximum permissible variation in the vertical align- ment, from the bottom to the top of the wall, is plus or minus 3/8 of an inch. f. The allowable tolerance in the average wall thickness for Poured walls shall not vary more than 1/8 inch either way. All transitions from plus to minus shall be gradual, even and smooth, and without abrupt changes in the surfaces. g. Adequate time and cooperation shall be provided to the Inspector to verify the compliance of these requirements prior to closing up the forms or pouring concrete. 8. Sl i form The use of slipform construction on liquid-retaining walls will not be permitted on any part of the tank, unless the Contractor can satisfactorily demonstrate to the Engineer that there will not be any "tearing" of the corewall. 9. Gabs Between Wall and Wrabned Wire Irrespective of what has been stated elsewhere in this sec- tion, the forming and bracing method shall be such that no gaps between the wrapped wire and the corewall will develop which exceed 3/8 of an inch at any place on the wall. 03300-17 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) G. Roof Forms 1. Form Finish and Alignment The finished form surface shall be smooth, true to elevation and alignment and all joints between boards, plywood sheets or form panels shall be mortar-tight, or be made mortar-tight by taping or other means as the situation calls for, before any concrete pour may be started. 2. Form Removal a. Removal of the forms will be permitted only when the con- crete has attained the strength specified in these Specifi- cations or shown on the Drawings. b. As soon as the forms have been removed, the Engineer will carefully examine the top and bottom surface of the con- crete for any defects in the concrete or irregularities in the surface which shall be repaired as required. 3 . Form Adiust and Release The Contractor shall provide either wedges under timber posts, screw jacks under shoring, or provide other means to adjust the forms and relieve the load. 4 . Tolerance a. Unless stated otherwise on the Drawings, the permissible tolerance at any point for flat or dome-roof form-surfaces shall not exceed plus or minus 1/4 inch from the specified elevation or thickness. b. Any transition between high and low points shall be grad- ual, smooth and even, and shall be to the satisfaction of the Engineer. H. Bulkheads and Screeds for Floors and Roofs 1. Unless free-spanning vibrating and finishing screeds are used, sufficient floor and roof screeds shall be installed to insure that the finished concrete surface will conform to the slopes, elevations and tolerances specified in these documents. 03300-18 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) 2. Screeds and bulkheads shall be set to specified alignment and elevations permitting a maximum tolerance of 1/4 inch plus or minus. 3. All transitions between high and low points shall be gradual, smooth and even, and shall be to the satisfaction of the Engi- neer. I. Surface Finishes 1. Wood-Float Finish a. This requires an integral finish by wood-float after screeding, to compact the surface evenly. b. Any excess surface water shall be removed before floating and no mortar shall be used for leveling. 2. Steel Trowel Finish a. This shall be an integral finish obtained by trowelling with a steel trowel after the surface has been floated and allowed to stand until all water-sheen has disappeared. b. Final trowelling shall be done after the concrete has hardened sufficiently to prevent drawing moisture and fine materials to the surface and when the concrete is suffi- ciently hard that no mortar accumulates on the trowel. C. Cement or mixture of cement and sand, shall not be spread on surfaces to absorb excess water or to stiffen the con- crete. d. Trowelling shall produce a dense, smooth, impervious sur- face free from defects and blemishes. e. All finished surfaces of wall and wall-corbel tops (if required) , column-footings (if required) and floors shall receive a smooth, even, level and hard (so called "burnt") steel trowel finish. The entire wall footing surface, particularly outside the circumferential waterstop, shall also receive a hard steel trowel finish. 3 . Unformed Surfaces Unformed surfaces which will not be exposed in the completed work shall be brought to required finished elevations and left true and regular. 03300-19 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) 4 . Roof Slabs All flat roof surfaces, if shown on the Drawings, shall re- ceive a steel trowel finish which is subsequently broomed with a steel or hard-bristled broom to leave a fine uniformly scratched concrete surface. If a dome roof is specified on the Drawings, a smooth wood float finish shall be provided. 5. Screeds a. Sufficient screeds, unaffected by form deflections under concrete loads, shall be installed to insure an even con- crete surface, true to grade and elevation, without unac- ceptable local depressions of any sort. b. Screeds shall be set to the required levels and be approved by the Engineer before any concrete may be placed. 6. Form Tie Holes a. Tie holes shall be thoroughly sandblasted or roughened. After cleaning, and after installing plugs for taper ties, the tie holes shall be coated with a water insensitive epoxy and properly filled through damp-packing with a mortar of dry consistency and a mix of one part of cement to one part of plaster sand. The amount of water to be added to the cement-sand mix shall be such that the mortar can be driven into the voids and will compact properly. b. Embeco or other additives shall not be used for damp-pack- ing such cavities. c. Interior tank wall surfaces which have been damp-packed shall be covered with an approved 10 mil. thick water insensitive non-sag epoxy coating, which shall conform to the requirements of Section 03300. 02 (M) . d. Finished surfaces shall be free from sand streaks or other voids. 7 . Sandblasting a. The exterior surface of poured concrete wall areas, which will receive wire-wrapped reinforcing or paint, if any, shall be sandblasted, regardless of the forming method used, by the dry or wet sandblasting process using a sharp silica sand, copper slag or approved equal. b. The surface shall be sandblasted sufficiently to remove all laitance, form oil or other type coatings. 03300-20 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) c. The surface shall be cut sufficiently to provide a good mechanical bond between the shotcrete covercoat and the concrete wall. d. A minimum of 1.5 lbs. of silica sand (#16 grit) , copper slag (#12/#16 grit) , or equal, shall be used per square foot of surface area to be sandblasted if a manual applica- tion process is used; 1. 0 lbs. of silica sand (#16 grit) , copper slag (#12/#16 grit) , or equal, shall be used per square foot of surface area to be sandblasted if an auto- mated process is used. e. All sandblasting shall be done to the satisfaction of the Engineer, and this work shall not be started before the completion date of the curing period or before all the tie-holes have been drypacked. 8. Honevcombed areas a. Unless the removal of one or more defective panels is required by the Engineer, defective surfaces, such as honeycomb, shall be cut out entirely until homogeneous concrete is met, even if it means going through the entire wall, floor or roof slab. b. Such areas shall be coated with an approved epoxy bonding material, which shall be applied in accordance with the manufacturer's instructions, before damp-packing the area with a mix consisting of one part of Portland cement and two parts of sand and fine gravel, epoxy and sand mix, or any combination of materials and mixes as the situation dictates in the opinion of the Engineer. c. The water content of the damp-pack material shall be such that. a ball of the mix may be squeezed in the hand without bringing free water to the surface. d. Damp-pack material shall be tamped into place and finished to match adjacent concrete surfaces. e. Particular care shall be taken that no sagging of the material will occur. f. The bond between any two layers of damp-pack shall be improved through the use of an approved epoxy bonding agent. 03300-21 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) g. Surfaces which have been damp-packed shall be kept continu- ously damp during, and for a period of not less than seven days after completing the damp-pack operation, by the curing procedure described below in Section 03300. 03 (J) . h. Under no circumstances shall Contractor apply a plaster coat over the honeycomb areas to conceal the existence of the honeycomb in the concrete. i. Neither Embeco nor calcium chloride shall be used for filling honeycomb areas, nor shall they be mixed with damppack material. 9. Miscellaneous Surfaces Miscellaneous surfaces that are not covered herein and not specifically designated on the Drawings shall be finished as directed by the Engineer. J. Curing 1. All horizontal, screeded and floated surfaces, exposed to drying winds and sunlight, shall be covered with SELECT EMULSION CURE 309-CLEAR (application rate: 200 sf/gallon) or CONCURE CONCENTRATE (application rate: 350 sf/gallon) or PROTEX CPW-26 (application rate: 200 sf/gallon) , and/or after the surface is dry to the touch, with a 6 mil. thick poly- ethylene which shall be carefully taped and sealed to the concrete surface and kept on such surface for as long as possible, but for at least 7 days, to minimize the loss of moisture trapped between the polyethylene and the concrete. The polyethylene covering will not be required for new wall construction. 2. Water must be introduced between the polyethylene sheeting and the concrete (after the concrete has set) whenever moist drops cannot be detected on the concrete side of the sheeting. Water for curing shall be generally clean and free from any elements which might cause staining or discoloration of the concrete. 3 . No curing compound, other than SELECT EMULSION CURE 309-CLEAR, as manufactured by SELECT PRODUCTS COMPANY of Upland, CA (phone 714-985-5771) or CONCURE CONCENTRATE, as manuactured by CONCRETE TIE of Compton, CA (phone 213-774-1870) or PROTEX CPW-26, as manufactured by PROTEX Industries, Inc. of Denver, CO (phone 303-935-3566) , will be accepted unless it is pigmented or colored, such as white, at the time of applica- tion, it is non-toxic to potable water, meets ASTM C-309 and has a water retention of 0.010 gr/sq cm as determined per ASTM C-156 standards. Regardless of the type of curing compound used, Contractor shall assume complete responsibility for its adequacy. 03300-22 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) 4. All formed concrete surfaces shall be sprayed, immediately after the forms have been removed, with SELECT EMULSION CURE 309-CLEAR or CONCURE CONCENTRATE or PROTEX PROMULSION 200 at a rate of 200, 350 or 200 sq. ft. (max. ) per gallon, respec- tively. K. Concrete Tests 1. Compression tests shall conform to ASTM C-39, ASTM C-670, ASTM C-683 and ASTM C-803 . 2. Proportioning (or chemical analysis) tests shall conform to ASTM C-85. 3. At least one slump test and five test cylinders shall be made, under the supervision of the Engineer, by an approved testing lab for every 40 cubic yards of ready-mixed concrete delivered to the jobsite. Each cylinder shall be coded to identify the date of delivery, the truck number, the location where the concrete has been used and the slump measured upon discharge. 4. The specimens shall be standard test cylinders, six inches in diameter, twelve inches in length, and they shall be prepared in accordance with ASTM Standard C-31. 5. Molds for the standard test cylinders shall be furnished at the expense of the Owner. 6. Subject to the conditions outlined in Section 03300. 03 (K) (12) , all costs for making and testing of concrete and materials, by an approved recognized reputable testing laboratory, will be borne by the Owner. 7. Making and testing of cylinders shall be performed by an approved testing , laboratory that normally engages in the preparation of concrete mix designs and testing of concrete materials. 8. One cylinder compression test shall be made of each group of test of cylinders after 7, 14 and 28 days, at the Engineer's option. 9. If desired by the Engineer, proportioning tests for each class of concrete delivered to the jobsite, shall be made from test cylinders designated by the Engineer. 03300-23 SECTION 03300 -- CAST-IN-PLACE CONCRETE . 03 CONSTRUCTION (continued) 10. In addition to the test cylinders referred to in Section 03300. 03 (K) (3) , an additional 3 test cylinders shall be made for each day's pour, or for every 41000 square feet of wall and roof surface, whichever provides the largest number of cylinders. They shall be cured in the same manner, and in the same location of the concrete area to be investigated. Before walls may be prestressed, or before roof-forms may be strip- ped, at least one cylinder, of each batch of 3 cylinders, must be tested to verify whether the in-place concrete strength meets the minimum specified design strength. 11. The compressive test results of the cylinders referred to in Section 03300. 03K. 8 above will be compared against the strength-versus-slump relationship curves referred to in Section 03300. 01E. 2 . Proportioning tests may then be made, at the discretion of the Engineer, on those groups of cylinders which have shown low readings. 12. Any concrete not meeting the minimum specified design strength and any concrete showing a cement content less than the ratio by weight established in the original mix design will be subjected to further testing of concrete cores taken from the concrete in question. Should these tests confirm that the specified requirements have not been met the extra costs involved in such testing shall be borne by Contractor; and the concrete, at the Engineer's option, and at Con- tractor's sole expense, may be rejected and must then be removed from the site or may be strengthened with additional shotcrete or concrete as the situation warrants it. . 04 PAYMENT Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 03300-24 PRESTRESSED CONCRETE TANK PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 . . . . . . . . . . . . . . 03314-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-1 (B) RELATED WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-1 (C) WORK BY CONTRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-1 (D) WORK BY PRESTRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-2 (E) BID-SUBMITTAL BY CONTRACTOR CONCERNING PRESTRESSOR . . . 03314-3 (F) CONTRACT AWARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-4 (G) NON RESPONSIVE BID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-5 (H) SHOP DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-5 (I) PRODUCT DELIVERY, STORAGE AND HANDLING . . . . . . . . . . . . . . . 03314-5 . 02 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-6 (A) SEVEN WIRE STRAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-6 (B) SOLID WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-6 (C) HIGH-STRENGTH THREADBARS - GALVANIZED . . . . . . . . . . . . . . . . 03314-6 (D) ANCHORAGES FOR VERTICAL POST-TENSIONED TENDONS . . . . . . . 03314-7 (E) TESTING OF PRESTRESSING MATERIAL . . . . . . . . . . . . . . . . . . . . . 03314-8 (F) ANCHOR POCKETS FOR VERTICAL TENDONS . . . . . . . . . . . . . . . . . . 03314-8 (G) DUCTS FOR VERTICAL TENDONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-9 (H) EPDXY GROUT FOR VERTICAL TENDONS . . . . . . . . . . . . . . . . . . . . . 03314-9 (I) PORTLAND CEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-9 (J) SHOTCRETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-9 . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-12 (A) CIRCUMFERENTIAL PRESTRESSING EQUIPMENT . . . . . . . . . . . . . . . 03314-12 (B) CIRCUMFERENTIAL PRESTRESSING APPLICATION . . . . . . . . . . . . . 03314-12 (C) VERTICAL PRESTRESSING EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . 03314-13 (D) VERTICAL PRESTRESSING APPLICATION . . . . . . . . . . . . . . . . . . . . 03314-13 SECTION 03314 PRESTRESSED CONCRETE TANK PAGE (E) CIRCUMFERENTIAL AND VERTICAL PRESTRESSING OPERATIONS 03314-16 (F) SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-18 (G) SANDBLASTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-18 (H) SHOTCRETE EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-19 (I) SHOTCRETE APPLICATION PROCESS . . . . . . . . . . . . . . . . . . . . . . . . 03314-19 (J) SHOTCRETE PLACING AND FINISHING . . . . . . . . . . . . . . . . . . . . . . 03314-20 (K) SHOTCRETE TESTS03314-22 . . . . . . . . . . (L) HAND PLACED SHOTCRETE FOR REPAIRS ONLY 03314-23 (M) RESTRICTIONS ON SHOTCRETE OPERATION . . . . . . . . . . . . . . . . . . 03314-23 (N) SHOTCRETE WATERCURING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-24 (0) CLEANING AND WATERPROOFING . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-24 (P) DISINFECTING AND FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-25 (Q) TESTING AND REPAIRING LEAKS . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-25 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03314-26 SECTION 03314 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 01 GENERAL A. Description 1. This section covers the complete furnishing and installation of seven wire strand and bars for circumferential and vertical Prestressing, respectively, of concrete walls and the complete shotcreting operations. This section also covers the qualifi- cations for the Contractor and the Prestressor and Shotcreter. This section also covers general requirements for the tank and construction materials used in the tank. In the event of a discrepancy between this section of the Specifications and any other section of the Specifications, this section shall govern. The word "wire" as used in this Section may refer to either strand or wire and the words "stressing machine" may refer to either circumferential wrapping machinery or vertical tendon stressing equipment. 2 . The Contractor shall furnish and erect a prestressed concrete reservoir of the capacity shown on the Drawings, consisting of a concrete roof, concrete floor and a poured-in-place concrete core wall, post-tensioned vertically with steel rods and circumferentially with wrapped strand and protected with several coats of shotcrete and paint. 3 . The tank shall conform to the dimensions and be equipped with the appurtenances shown on the Drawings and as specified herein. 4 . Concrete work shall conform to the provisions of Sections 03051, 03052, and 03300 as supplemented and modified by this section. B. Related Work Related work specified in other sections: Section 02222 - Excavation and Backfill for Structures Section 03051 - Cold Weather Concreting Procedures Section 03052 - Hot Weather Concreting Procedures Section 03230 - Earthquake Cables Section 03251 - Expansion and Contraction Joints Section 03255 - Tank Wall Base Joint Section 03300 - Cast-in-Place Concrete Section 09900 - Painting Section 10910 - Miscellaneous Specialties C. Work by Contractor 1. Due to the nature of the project, it is the intent of these Specifications to obtain a first class product with emphasis on overall safety, quality and quality control, both during and after the construction process. 03314-1 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 01 GENERAL (continued) 2 . The Owner is desireous of obtaining a prestressed concrete reservoir which will not develop the type of structural and aesthetic problems that have surfaced on some previously built tanks. Therefore, as evidenced by these Specifications and Drawings, a strong emphasis on performance has been made to assure that desired details and proven construction methods be utilized to provide the highest quality structure available. For example, the stringent forming and pouring methods, the close-tolerance continuously recorded circumferential pre- stressing and the automated shotcrete specified are only three of many ways that will help prevent structurally deficient walls, prestressed wire corrosion and honeycombed shotcreted surfaces as well as many other types of problems prevalent in some tank designs and construction techniques now being marketed. The Owner is aware that many of the catastrophic failures which have occurred have been instantaneous and have sometimes occurred several years after the project was offi- cially accepted. Therefore, it is imperative that the speci- fied features of these Documents be strictly adhered to and only bids from Contractors that have a successful performance record in prestressed and reinforced concrete reservoir construction, be considered. 3 . Bidders are required to submit the following information with their bids: a. The name(s) of the proposed superintendent who will be in direct charge of the project for the full duration of the Contract. b. A list of reservoir jobs successfully completed by each of the superintendents listed, which shall include a job description, the name and address of the Owner and the Consultant, and the approximate completion date. c. The name and address of the Prestressor and Shotcreter. d. The information in Section 03314. 01E herein pertaining to the prestressing equipment and the Prestressor. D. Work by Prestressor 1. No stressing system falling under any of the following re- quirements will be considered unless it has been successfully used on structures of similar size and capacity. The Con- tractor shall submit with his bid the name and address of the Owner and the completion dates and location of five structures 03314-2 SECTION 03314 , -- PRESTRESSED CONCRETE TANK . 01 GENERAL (continued) on which the proposed qualifying equipment has been used. Descriptive literature shall also be submitted with the bid showing the proposed machinery with the recorders and a typical copy of an actual recording of the applied forces taken from one of the jobs on which such machinery has been used. Any stressing system that will not provide the substan- tial equivalent of the above requirements will be rejected. 2 . A bid will not be considered responsive unless such data has '. been submitted with the bid. This applies to both the wrap- ping as well as the tendon-stressing equipment. 3 . The prestressing shall be done by a firm or individual (s) having the equivalent of at least five (5) years continuous experience in the installation of the type of prestressing specified, and if subcontracted, the prestressing firm or individual (s) will be responsible to the Contractor for the following phases of work: a. Furnish, stress and pressure grout the vertical prestress- ing tendons with epoxy. b. Sandblast the exterior concrete core wall. c. Furnish and install the horizontal prestressing wire. d. Apply the shotcrete covercoat application over the wire. E. Bid-Submittal by Contractor Concerninq Prestressor 1. The name and address of the Owner and the completion dates and location of five structures on which the proposed qualifying system, meeting the substance of these Specifications require- ments, has been used. 2 . Descriptive literature of the wrapping, the vertical pre- stressing and the shotcrete machinery meeting all of these Specification requirements. 3 . Include in such data photographs or prints of the means of recording of both the circumferential and vertical prestress- ing applications and copies of actual photographs, print-outs or other records of applied wrapping forces (as well as force elongation diagrams if available) taken from jobs in which the machinery has been used. 03314-3 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 01 GENERAL (continued) F. Contract Award 1. The Contract will be awarded on the basis of the methods, material and equipment shown on the Drawings and specified in these Specifications. The Specifications and Drawings are based on proven construction techniques that result in suc- cessful low-maintenance tank storage performance. The following specific design criteria and salient characteristics are considered essential to the successful construction of the prestressed concrete tank. a. experience in constructing a large quantity of successful tanks, ease of construction, Contractor familiarity with this type of tank construction and reduced inspection costs associated therewith. b. adaptability of liners, as specified here-in, to be used under floor and subgrade to prevent water migration. c. capability of subgrade to be compacted with heavy equip- ment. d. capability of floor and footing to expand and contract. e. satisfactory response of tank under seismic conditions. f. a "freed" condition between wall and wall-footing by use of neoprene bearing pads. g. a PVC waterstop between corewall and wall-footing. h. properly formed, poured and reinforced poured-in-place walls. i. concrete floor, walls and roof of the minimum thickness, strength and cement content specified here-in. j . a reduced number of vertical wall joints. k. a PVC waterstop between each vertical wall joint. 1. quantity of vertical prestressing and the type of positive anchoring system as specified here-in. m. vertical prestressing tendons consisting of individual galvanized threadbars encased in pvc tubing and which can be stressed twice. n. epoxy pumping of all vertical prestressing tendons. o. external, continuously wrapped circumferential prestressing providing the desired final force specified. (No stressing system based on pulling wire through a die and or a Jack-operated, circumferential tendon or cable systems, based on circumferential movement of the prestressing steel after it is placed in/around the wall, will be allowed. ) P. positive anchoring system of circumferential prestressing to the corewall and spaced as shown on the Drawings. q. maximum allowable spacing of circumferential prestressing as shown on the Drawings. r. galvanized vertical and circumferential prestressing for long-life performance. s. continuous and instantaneous recording and correction of all applied prestressing forces. 03314-4 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 01 GENERAL (continued) t. a maximum acceptable stress tolerance of ± 1.5% at any point along the prestressing steel. u. no variation in prestressing forces due to friction losses. v. automated, wet-mix 10-sack shotcrete applied over a fully sandblasted concrete corewall. w. external paint protection as specified here-in. x. conventional two-way, flat slab reinforced concrete roof and slope as shown on the Drawings. (No post-tensioned, precast, waffle, dome or other types of roof systems will be allowed. ) y. wall-roof connection as shown on the Drawings. z . an acceptable tank leakage rate not to exceed 1/10 inch per 24 hours after second week. G. Non Responsive Bid The information required in Section 03314 . 01 (C) and Section 03314 . 01 (E) above shall be submitted with the bid proposal. Failure to submit such information will be deemed a material irregularity which will cause the bid to be rejected as nonre- sponsive. H. Shop Drawings _ Should such data not be shown on the Drawings, Contractor shall submit shop drawings of the circumferential prestressing wrap- ping schedule and the intermediate lock-off elevations for the Engineer's approval before the wall pour is made. I. Product Delivery, Storage and Handling 1. Prestressing steel shall be adequately packaged against intru- sion of chemical contaminants (from the atmosphere or other- wise) for the protection of the steel against physical damage and corrosion during (and subsequently as the result of) ship- ping and storage. 2 . Prestressing steel that has sustained physical damage through rust or otherwise will be rejected. 3 . All materials and prestressing material delivered to the job site shall be stored off the ground on planks, supported by 4" x 4" timber, which must be covered with polyethylene or sizal- kraft paper to prevent any moisture from coming up from the bottom. 4 . Coils of wire, reels of strand, prestressing tendons, anchor- ages, etc. , shall be stacked neatly and as compact as possi- ble. 03314-5 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 01 GENERAL (continued) 5. All materials for tendons and all fabricated tendons shall be covered with tarpaulins in such a manner that water, rain, moisture and dust are kept away. . 02 MATERIALS A. Seven Wire Strand 1. Hot-dipped galvanized seven wire strand used for prestressing shall meet the following minimum requirements: Item Specification a. Nominal strand diameter 3/811 b. Nominal area after galv. 0/089 in2 c. Nominal weight/1000 LF 303 lbs. d. Pitch 12-16 (strand diam. ) e. Tensile strength 21, 400 lbs. (min. ) f. Yield strength @ 1% extension 16, 000 lbs. (min. ) g. Elongation in 24-inch at fracture 4 .5% (min. ) h. Weight of zinc coating 0.85 oz./ft.2 (min. 2 . Hot-dipped galvanized seven wire strand shall be manufactured in accordance with ASTM A-416 prior to galvanizing. Each wire of the strand shall be individually hot-dipped galvanized before being stranded. B. Solid Wire 1. Hot-dipped galvanized steel wire used for prestressing shall meet the following minimum requirements: Item Specification a. Tensile strength 220, 000 psi (min. ) b. Yield strength @ 1% extension 180, 000 psi (min. ) c. Elongation in 10-inch at fracture 4. 0% (min. ) d. Bending (R=Sd) to break 6 bends/90 min. ) e. Weight of zinc coating 0. 85 oz./ft. (min. ) 2 . Hot-dipped galvanized steel wire shall be manufactured in accordance with ASTM A-421 prior to galvanizing. Material manufactured in accordance with ASTM A-227 or ASTM A-648 will not be accepted. .C. High-Strength Threadbars - Galvanized 1. Deformations of the threadbars shall form a screw-thread suit- able for mechanically coupling lengths of thread bar and for positive attachment of anchor assemblies. 03314-6 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 02 MATERIALS (continued) 2. Deformations shall conform to ASTM A-722, Type II requirements and shall be uniform such that any length of bar may be cut at any point and the internal threads of a coupling designated for that size of bar can be freely screwed on the bar. The bars and their deformations shall be hot rolled. 3 . Tensile and Physical Properties shall meet the following requirements with bars being manufactured in accordance with ASTM A-722, Type II: Item Unit Specifications a. Nominal diameter inches 1.25 1. 375 b. Min. tensile force kips (min. ) 187 237 c. Yield force at 0. 2% offset kips (min. ) 150 190 d. Elong. in 20 bar (diameter) % (min. ) 4 4 e. Nom. cross-sectional area sq. inches 1. 245 1.577 f. Nominal bar weight lbs/ft. 4 . 39 5.56 g. Min. wt. of zinc coating oz/sq. ft. 0. 85 0. 85 Note: Threadbars with quenched or tempered steels will not be permitted and shall have a maximum carbon content of 0.55%. Only manufacturers with at least 5 years of experience (under their current name) in the manufac- turing of post-tensioning material will be accepted. D. Anchorages for Vertical Post-Tensioned Tendons 1. All post-tensioned prestressing shall be secured at the ends by means of approved permanent anchoring devices, which shall hold the prestressing steel at a force not less than 95% of the guaranteed minimum tensile strength of the prestressing steel. 2. The load from the vertical prestressing anchoring device shall be distributed to the concrete through steel bearing plates of dimensions and details shown on the Drawings. 3 . All vertical prestressing anchor plate dimensions, all dimen- sions relating to the conical hole in the top and bottom of the bearing plate (350 cone angle with the vertical) , all steel tubing attached to the top bearing plate, and all tendon spacings shall strictly conform to the details shown on the Drawings. 4 . Fully-threaded anchor connections shall be used at both ends of the vertical prestressing bar, which shall incorporate a spherical-shaped bearing surface to match the conical surface in the bearing plate. 03314-7 SECTION 03314 -- PRESTRESSED CONCRETE TANK .02 MATERIALS (continued) 5. The contact point of the spherical-shaped vertical prestress- ing bearing surface to conical hole shall be approximately 1/4" to 1/2" below the bearing plate surface. 6. Wedge anchors shall not be used for permanent anchor hardware. E. Testing of Prestressing Material 1. Prestressing Contractor shall furnish at his own expense Mill test certificates showing the dimensional and physical charac- teristics of each size, heat or reel of the prestressing steel he has furnished. 2 . Prestressing Contractor shall furnish evidence, to the satis- faction of the Engineer, prior to the preparation of shop drawings and installation of vertical tendons, that the pro- posed tendon anchorage system meets the requirements of these specifications. The Engineer may order additional tests to be taken. Should such additional tests not meet the specifica- tions, such expenses shall be paid for by Contractor; other- wise such expenses shall be borne by the Owner. 3 . Before any stressing operation may be started, Contractor shall calibrate all recording equipment at an approved testing laboratory to the satisfaction of the Engineer. 4. All continuous force readings for either the vertical or the circumferential prestressing operations shall be developed with electronic (or the substantial equivalent) force (strain gauge method) sensing transducers, all having a maximum non- linearity error of +0.5% and a maximum hysteresis error of +0. 25$. F. Anchor Pockets for Vertical Tendons 1. Anchor pockets for vertical prestressing tendons shall consist of steel cans, hot-dipped galvanized after cutting (unless shown otherwise on the Drawings) and subsequently welded to the top bearing plate. 2 . Anchor pockets shall be adequately sealed from moisture and concrete intrusion by wooden lids and 2 inch wide plastic adhesive tape. 3 . Anchor pockets for vertical prestressing tendons must have adequate provisions for flushing of ducts with water during concrete placement. 03314-8 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 02 MATERIALS (continued) G. Ducts for Vertical Tendons 1. Duct enclosures for vertical prestressing steel shall be standard 1.25" diameter PVC pipe class 160, unless otherwise specified on the Drawings. 2 . All ducts shall be provided with expandable valves to facili- tate the injection of epoxy after prestressing. 3 . All connection details shall be as shown on the Drawings. H. Epoxv Grout for Vertical Tendons 1. The vertical tendon system shall offer complete 2 part epoxy protection of the prestressing steel inside ducting and anchors. 2 . Portland Cement grout will not be accepted. I. Portland Cement Portland Cement for the tank construction and shotcreting shall meet the requirements set out in Section 03300 of these Specifi- cations. J. Shotcrete 1. Fineaggregates a. Fine aggregates shall meet the requirements set out in Sec- tion 03300 of these Specifications. b. A well graded coarse sand shall be used for all shotcrete applications. c. Coarse sand shall generally consist of the following grada- tion: Sieve Size Passing by Weight 3/8 inch 100 No. 4 95-100 No. 8 80-100 No. 16 50- 85 03314-9 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 02 MATERIALS (continued) Sieve Size Passing by Weight No. 30 25- 60 No. 50 10- 30 No. 100 2- 10 The fineness modulus shall fall between 2. 70 and 3 . 00. d. Plastersand shall be used for finish coatings if smooth (as opposed to "natural") surfaces are required on the Draw- ings. e. Plastersand shall meet the following gradation: Seive Size V Passing by Weight 3/8 inch 100 No. 4 97-100 No. 8 90- 98 No. 16 70- 85 No. 30 35- 55 No. 50 15- 25 No. 100 2- 8 The fineness modulus shall fall between 2.40 and 2.75. 2 . Rebound a. Rebound is defined as aggregate mixed with some cements, which ricochets off the surface during the application of shotcrete because of collision with the harder surface, reinforcement, or with the aggregate particles themselves, which amount varies with the position of the work, air pressure, cement content, maximum size and grading of aggregate, amount of reinforcing and thickness of layer. b. Rebound materials may not be reused in any form for shot- crete. 03314-10 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 02 MATERIALS (continued) 3 . Water Water shall meet the requirements set out in Section 03300 of these Specifications. 4. Air-Entrainment & Admixtures Air-entrainment and admixtures shall meet the requirements set out in Section 03300 of these Specifications. 5. Shotcrete Probortionina a. Each one cubic yard of mortar in the ready mix truck or mixer shall consist of 940 lbs. of Portland cement and 2, 820 lbs. of moist sand. A mix ratio of 1 lb. of cement to 3 lbs. of sand is mandatory for all systems. Up to 50 oz . of PRO-KRETE-R or POZZOLITH 300R may be added at the option of Contractor during warm weather conditions. b. Whenever night temperatures are expected to drop below 35F, "high early" Portland cement shall be used in lieu of regular Portland cement. Should "high early Portland cement not be available, the mix design shall consist of 1, 034 lbs. of regular Portland cement to 2, 674 lbs. of moist sand without any additives. For site batching, the moist sand-cement mix ratio by weight shall be no greater than 2 .59. c. If the batching procedure requires that smaller volumes of cement and sand be used, the required cement-to-sand ratio shall still be strictly adhered to. d. Additives other than PRO-KRETE-R or POZZOLITH 300R (such as POZZOLITH 300N or others) shall not be used unless specifi- cally approved by the Engineer, after careful consideration Of its corrosive influence on prestressing steels. e. If used by the shotcreter, the total volumetric air content of the shotcrete before placement shall not exceed 7 percent (plus or minus one percent) as determined by ASTM C-173 or ASTM C-231. f. Unless otherwise shown on the Drawings, shotcrete cyl- inder strengths at 28 days shall be no less than 4, 000 psi. Higher shotcrete cylinder strengths shall not permit a reduction in the above specified cement contents. The cement content in the above mix designs may be increased should the specified 28 day strength requirement not be met. 03314-11 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION A. Circumferential Prestressing Equipment 1. The circumferential stressing system shall produce a con- tinuously, electronically (or substantial equivalent) moni- tored permanent stress or force recording along the full length of the wire as it is being applied and the stress variation in any wire at any point around the circumference shall not be greater than ± 1.5 percent of the ultimate strength of the steel. In addition to this recording, any system which deflects the tensioned wire between the tension- ing device and the wall after it has left the tensioning device, shall provide a similar continuously monitored stress or force record along the full length of the wire as it is being applied to the wall. These -recordings shall show that either before or after deflection, that the stress variation in any wire at any point around the circumference shall not be greater than + 1.5 percent of the ultimate strength of the steel. Due to prior instances of force measurement inaccuracies and the inherent problems associated with hand-held stressometers, no manual recorded force readings will be accepted. This re- quirement shall be strictly adhered to. 2. Any wrapping that does not meet the stress tolerances speci- fied and/or cannot meet the requirements of Section 03314.03 (A) ( 1) , will not be accepted and will be removed at Contractor's expense. Contractor shall be responsible for all costs associated with meeting the specified tolerances. 3 . Since intermittent force applications can result in an unequal stress distribution around the wall (due to friction losses) , the prestressing system shall be capable of applying a continuous wrapped force at any point around the circumference within the specified tolerances. Circumferential stressing systems based on jack-operated cable or rod-type tendons (such as those placed inside of ducts incorporated in the corewall or placed manually around the exterior of the corewall) will not be allowed. B. Circumferential Prestressing Application 1. Wrapped wire shall be anchored to the wall at least once for every coil or reel. 2. Permanently anchoring one wire to a previously wrapped wire will not be permitted. 3 . Wrapped wire ends shall be joined by suitable splicing methods that shall develop 90% of the full strength of the wire. 4. Use of different alloys in the splicing material will not be permitted. 03314-12 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) 5. The clear spacing between any two wrapped wires in the verti- cal direction shall be 1. 5 wire diameters or 3/8 inch, which- ever is larger. 6. All wrapped wires not meeting the spacing requirements shall be spread by approved methods or shall otherwise be removed. C. Vertical Pr tstr ?ssi Icr E mipment 4' I. The Contractor shall provide a continuously, electronically (or substantial equivalent) , monitored permanent force elonga- tion record from zero to full force at the final lockoff for all of the vertical prestressing work. 2 . The ordinate of the permanent recording shall show the elonga- tion in inches and the abscissa shall show the force in pounds or kips. 3 . Manually recorded force and elongation readings will not be accepted. 4 . The vertical tendon stressing machinery shall have automatic electronic tensioning cut-off devices or equivalent means to insure that the specified force and elongation is not exceeded at any time during any tendon stressing operation. 5. The force readings at the stressed bar ends, immediately after lock-off, for any stressing operation, on any tendon, shall not fluctuate more than + 1.5% (of the minimum ultimate strength of the steel) from the desired average force setting. 6. The applied force, immediately after lock-off for the final stressing operation on any tendon, shall be no less than 72% and the applied force before lock-off shall be no greater than 75% of the minimum ultimate strength of the steel. ";D. Vertical Prestressing Application 1. All permanent anchor hardware shall have a ball-shaped threaded nut that can be screwed down on to a matching cone- shaped bearing surface in the bearing plate after the desired tension on the anchor hardware and/or prestressing steel has been applied. 2 . The number and spacing of tendons, if shown on the Drawings, shall not be altered under any condition. 3 . High-strength threadbars shall be used for vertical prestress- ing which meet the requirements of Section 03314 . 02 (0) of these Specifications. 03314-13 SECTION 03314 -- PRESTRESSED CONCRETE TANK .03 CONSTRUCTION (continued) 4 . All ducts shall be clean and free of water and deleterious materials that would impair bonding of the grout or interfere with grouting procedures. 5. Grout injection pipes shall be fitted with positive mechanical shutoff valves, which shall not be removed within the first 24 hours. 6. Grouting of tendons shall be started at the lowest grout con- vection. 7. Each vertical tendon duct shall be pumped until the entire nut at the top anchor has been covered. Peagravel and/or silica sand may be placed (at Prestressor's option) around the top anchor nut prior to epoxy pumping. 8. In cold weather, and especially during frosts, special precau- tions must be taken to avoid the freezing of grout. In the event that the grouting procedure cannot be postponed, the wall temperature must be kept above the freezing point with hot blankets or by other approved means. 9 . Upon completion of the vertical stressing and grouting opera- tion, all anchor pocket areas above the anchor nuts shall be drypacked with a 1 cement to 2 sand mortar mix immediately after the epoxy coating on the inside can surface has become tacky, or alternately, the metal can may filled with concrete aggregates and epoxy. 10. The inside surfaces of any metal cans to be drypacked shall be coated with a 2 part epoxy. 11. Drypacking shall not proceed until the epoxy coat has become tacky. 12 . The drypack surface shall be finished flush with the adjoining concrete surface. 13 . Vertical tendon components shall be assembled off the ground and as detailed on the Drawings. 14 . Particular attention shall be given to sufficient taping of damaged joint connections and holes in PVC tubing. 15. Vertical prestressing tendons shall be accurately placed at the locations shown on the Drawings, or as approved by the Engineer, and shall be securely fastened in place to reinforc- ing steel and form ties to prevent movement during placement of concrete. 03314-14 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) 16. All vertical tendons shall be fully assembled before they are installed in the forms. 17. All vertical tendons shall be flushed with water from the top immediately upon completion of the concrete vibrating opera- tion. 18. Flushing of ducts shall proceed after the pouring and vibrat- ing of concrete around the tendons has been completed. 19. Water shall be introduced through a taped-off hole in the wooden lids on the anchor pockets and be permitted to drain through the bottom grout tube. Flushing shall not be accom- plished by introducing water through the bottom connection. 20. Upon completion of the water flushing operation of vertical tendons, the ducts shall be given a short burst of compressed air from the top only to remove any accumulations of water at the bottom of the ducts. 21. Cleaning of tendons with air only, or removal of water with air from the bottom connection, will not be permitted. 22 . Placing of vertical tendons shall be done to proper locations, elevations and alignments, with a maximum tolerance of plus or minus 1/4 inch. 23 . All vertical tendons shall be properly tied at the anchor plates and shall be tied with #4 bars at 2 feet intervals between the anchor plates, unless shown otherwise on the Drawings. 24. Anchor plates must be installed at right angles to the tendon alignment near the anchor. 25. The maximum permissible misalignment of anchor plate to tendon alignment is plus or minus 2 .5 degrees. 26. Unless indicated otherwise on the Drawings, the minimum con- crete cover around metal anchor pockets and bearing plates shall be 1.5 inches. 27. The clearance between bottom anchor plate and waterstop in tank walls shall be no less than 2 inches nor more than 4 inches. 03314-15 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) E. Circumferential and Vertical Prestressing Operations 1. The initial electronically (or substantial equivalent) re- corded steel stress shall not exceed 75 percent, nor shall it be less than 72 percent of the guaranteed minimum ultimate strength (M.U.S. ) of the steel at any time during and after stressing. 2. Each vertical tendon in the wall shall be stressed twice to the values shown on the Drawings; the first time before cir- cumferential prestressing starts; the second time upon comple- tion of the shotcrete application and after the shotcrete has reached a compressive strength of 1000 psi. 3 . An automatic, continuously electronically (or substantial equivalent) monitored permanent recording of the applied force, at any point on the wire, at any point on and around the tank wall, must be made during the entire circumferential prestressing application. All such recordings must be based on a continuous sensing of the applied force on the wire between the tensioning drum and the wall when, and as, the wire is being wrapped and laid on the wall. 4. The force setting on wrapping and tendon stressing machinery shall be such that the applied forces fall within the speci- fied minimum or maximum stress or force limitations; the force setting shall be corrected immediately when the applied force falls outside the required force tolerance limitations. 5. In the event that the stressing machinery is incapable of holding the applied forces within the specified stress or force limitations, the Engineer will order, at Contractor's expense, the removal and replacement of such machinery in favor of a different stressing process capable of maintaining such tolerance requirements. 6. The loss in stress in post-tensioned prestressing steel due to creep and shrinkage of concrete creep of steel and sequence stressing shall be assumed as 25, 000 psi. 7. The final stress is the low initial stress of 0. 72 M.U.S. re- duced by the stress loss of 25, 000 psi. 8. The final force is the steel section multiplied by the final stress. 9. The final force shall be no less than the required working force shown on the Drawings. 03314-16 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) 10. The continuous, electronically-produced force application chart during the wrapping application becomes the property of the Owner. 11. Manual, individual or intermittent force readings taken on wrapped wire in full bodily contact with the wall will not be accepted. Force readings based on anything other than instan- - taneous force readings, as the wire is being tensioned, and wrapped around the tank, will not be accepted. 12 . An automatic, continuously electronically (or substantial equivalent) monitored and simultaneously recorded force- elongation reading must be made for each vertical stressing application. 13. The force-elongation reading must represent the true relation- ship between the elongation at any given point of the vertical stressing operation and the applied force on the prestressing steel at that same point. 14. The force-elongation relationship must be constantly main- tained from the beginning, starting with the removal of the slack to the point of lock-off and complete release of the force on the vertical prestressing steel after retraction of the stressing piston or equivalent stressing device. 15. All electronically produced force-elongation readings during the vertical tendon stressing operations become the property of the Owner. 16. The ultimate initial prestressing force for vertical tendons shall not be applied until the concrete compressive strength in the wall shall have reached the specified 28-day strength. 17. Wrapping may start when the concrete has reached a strength of 3,000 psi; however, under no circumstance shall the compres- sive stress, under any condition, exceed 55%. 18. In the event that gaps between the corewall and the wrapped wire develop that exceed 3/8 inch, wrapping shall be discon- tinued and the wall shall be built up with shotcrete to pro- vide the proper curvature. Alternately, if approved by the Engineer, the gaps may be dry-packed after wrapping is com- pleted and before shotcreting is started. 19. Wrapping over intermediate shotcrete coats or built-up shot- crete areas may commence 12 hours after the shotcrete has been applied or when the shotcrete has reached a strength of 250 psi, whichever is later. 03314-17 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) 20. Because prestressing wire exposed to excessive temperatures greatly increases the possibility of irrevocable damage, such as steel embrittlement, stress corrosion, or wire splitting, the temperature of the prestressed wire during application shall not be allowed to increase by more than fifty degrees at any time during such application due to the stressing tech- nique. No system which relies on pulling the prestressing wire through a die to create a force, will be allowed. 21. All tendon ducting and anchors (both vertical and circumferen- tial prestressing) shall be pressure grouted with an approved 2 part water insensitive epoxy and approved epoxy grouting equipment. 22 . Grout injection pipes shall be fitted with positive mechanical shutoff valves, which shall not be removed within the first 24 hours. 23 . Grouting of tendons shall be started at the lowest grout connection. F. Safety Precautions 1. Every precaution shall be taken to keep personnel and visitors outside the danger area of breaking wires or bars. 2. At no time shall anyone stand in the line of stressed vertical tendons or stressed wire. 3. No work shall be performed by anyone, other than the pre- stressing crew, within 100 feet from the wrapping operation or the application of the vertical tendon stressing operation. 4. Where access to the site by unauthorized persons is outside the Contractor's control, while prestressing work is in pro- gress, Contractor shall erect protective fencing to prevent breaking wires or cable from endangering such workers. 5. There shall be no welding to anchor plates after the tendons have been assembled, neither shall prestressing steel be used as a "ground" for welding operations. G. Sandblastina 1. Exterior surfaces of poured concrete walls and dome-ring areas (if any) , shall be sandblasted with #16 silica sand, #12/#16 copper slag, or equal, by the dry or wet sandblasting process before wire wrapping may be started. Sandblasting shall not commence before the completion date of the curing period or before all the tie-holes have been drypacked. 03314-18 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) 2. The concrete surface shall be heavily pitted leaving no traces of laitance, form-oil and original surface smoothness and sur- face color. 3. The minimum sand or copper slag consumption per 100 square feet of surface shall be 150 lbs. for manual application pro- cesses and 100 lbs, for automated application processes. H. Shotcrete Equipment 1. Mixing This shall be done in conformance with the requirements of Section 03300 "Cast-In-Place Concrete. " ' 2 . Delivery Equipment a. The delivery equipment shall be of an approved design and size which has given satisfactory results in similar pre- vious work. b. The equipment shall be capable of discharging mixed mate- rials into the hose under close control and shall be able to deliver a continuous smooth stream of uniformly mixed material at the proper velocity to the discharge nozzle, free from slugs of any kind. c. The nozzle shall be of a design and size that will insure a smooth and uninterrupted flow of materials. d. Delivery equipment shall be thoroughly cleaned at the end of each shift. e. Equipment parts shall be regularly inspected and replaced as required. 3. Air Supply The air capacity of the compressor shall be large enough that the minimum amount of air to be available at the nozzle shall be no less than 400 CFM, irrespective of whether or not air from the same air supply is used for other purposes. I. Shotcrete Application Process 1. Shotcrete shall be applied under the wet mix process only. 03314-19 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) 2 . Nozzles shall be mounted on power driven machinery enabling the nozzle to travel parallel to the surface to be sprayed at a uniform linear or bidirectional speed. 3 . The nozzle shall be kept at a uniform constant distance from the surface, always insuring a right angle spray of the material to the surface. 4 . Hand operated nozzles and shotcreting operations dependent on the performance of the nozzleman will not be accepted except where additional shotcrete is needed to correct flat areas or for architectural surface treatments. 5. Grout materials shall be delivered to the jobsite in ready-mix trucks from approved batching plants. However, job mixing will be accepted provided automatic weigh batch plants are used. 6. The sand, cement and water shall be premixed before being pumped through a 2" minimum hose by specially designed mortar pumps. 7 . The high velocity impact shall be developed pneumatically by injecting compressed air at the nozzle. 8. The minimum air capacity to be furnished to the nozzle shall be 400 CFM. J. Shotcrete Placing and Finishing 1. General a. Shotcrete shall be applied in a steady, uninterrupted flow. b. Should the flow become intermittent for any cause, the machine operator shall direct the nozzle away from the work until it again becomes constant, or shut off the flow of materials. 2 . Position of Pneumatic Nozzles The nozzle shall be held at approximately right angles to the surface and shall be kept at the proper and the same distance from the surface dictated by good practice standards for the type of application, type of nozzle and air pressure employed. 3 . Shotcreting More Than One Layer a. Sufficient time shall be allowed for each layer of shot- crete to set up so it may take the next layer without sag- ging. 03314-20 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) b. The shotcrete shall be started at the bottom of the wall until all wrapped wire has been covered. Subsequent shot- crete layers may be applied from the top down or from the bottom up at the discretion of the Contractor. c. While the nozzle travels around the wall, the nozzle shall be raised or lowered at a uniform rate in such a manner that an adequate overlapping of coatings and a uniform finish will develop. d. The nozzle shall be spiralled up or down around the tank to either the top or the bottom of the wall or to the termi- nation of the intermediate wire layer. 4. Application of Shotcrete a. To insure proper penetration around the wire and proper conveyance of the material through the hose, a 5" to 7" slump of the mortar at the pump is recommended. b. Prewetting of the wall prior to the shotcrete application shall not be done, even in arid areas. The moisture ab- sorption by earlier applied layers is relied upon to im- prove the bond and strength of the material and to reduce drying shrinkage of the applied shotcrete. c. The application of the shotcrete in the number and thick- ness of layers specified here-in is mandatory for proper penetration of shotcrete behind wire or steel and to reduce shrinkage due to more uniform in-depth drying of the shot- crete. 5. Shotcrete Covercoats Over Wrapped Wire a. Each',.layer of wrapped prestressing steel shall be covered with shotcrete until a minimum cover of 3/8" over the steel has been obtained. b. The final covercoat, to make up for the full thickness of shotcrete over the final wire or strand layer, shall be applied in at least 3 layers of equal thickness. c. Each layer of shotcrete shall be completed for the full circumference of the tank and substantially the full height of that layer before the next layer of shotcrete may be applied. 03314-21 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) 6. Coating Thickness a. All shotcrete coatings shall be built up in layers of approximately 3/8 inch in thickness until the final re- quired thickness has been obtained. b. Unless otherwise shown on the Drawings, the minimum shotcrete cover over all wrapped steel shall be 1.5 inches. 7. Finish Coat a. After the minimum shotcrete cover specified over the wrapped prestressing wire has been completed by the auto- mated shotcrete procedure, and only if such finish require- ments are shown on the Drawings, the exterior surface shall be given an acceptable float finish true to line and curva- ture and to details shown on the Drawings. b. If a float finish is required on the Drawings, plaster or hand-applied shotcrete may be used to build up and level the surface and to obtain the desired surface finish and projections. c. The finish coat mix (if a smooth float finish is required on the Drawings) , shall consist of a minimum of one sack of cement for each 3-1/2 cubic feet of moist plaster sand. d. If no finish requirements are shown on the Drawings, it is intended to have a natural original gun finish of the shot- crete cover coat. 8. Protection of Adiacent Buildings and Surface a. Contractor shall take every possible precaution to protect adjacent buildings, concrete surfaces, vehicles, equipment, etc. , from being damaged by overshooting shotcrete and by materials carried away by the wind. b. Overshot shotcrete and rebound materials deposited on the roof shall be removed before it adheres to the concrete surface. c. Contractor shall pay for all damages caused by his opera- tions under this contract. K. Shotcrete Tests Testing of shotcrete shall conform to Section 03300. 03 (K) "Con- crete Tests" of these Specifications. 03314-22 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) L. Hand Placed Shotcrete for Repairs Only 1. To insure a high quality shotcrete, the Contractor shall satisfy the Engineer that the nozzleman has had sufficient and acceptable experience in the application of structural shot- crete. 2. Experience gained on shotcrete pool and ditch construction will not be considered as experience for qualifying the nozzleman, unless approved by the Engineer. 3 . The nozzleman shall be capable of applying thin coats of even and uniform thickness. 4. The nozzleman's skill will be tested and approved by the Engineer before he may start any work. M. Restrictions on Shotcrete Operation 1. Shotcrete shall not be applied under such strong wind condi- tions that a considerable amount of cement and moisture will be removed by the wind from the mortar spray between the nozzle and the surface on which the shotcrete is applied. 2. Shotcrete may be applied in cold weather provided the surfaces are not frozen. 3 . The temperature during the day must be expected to rise to at least 400 F and the night temperature of the first night after the shotcrete application must not be expected to drop below 27° F. 4. The use of Type 3 Portland cement is required (when readily available) in the event shotcrete is applied at temperatures below 40° F (also note Section 03314.02 (J) (5) ) . 5. The Contractor may apply shotcrete under the conditions specified herein solely at his own risk. 6. Whenever rain or frost has damaged shotcrete which has not had a chance to set up, such shotcrete shall be removed and replaced. 7. Contractor shall consult with the Engineer to determine whether or not he will accept the shotcrete damaged by rain or frost before applying any new layers of shotcrete. 03314-23 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) N. Shotcrete Watercurina 1. Intermediate layers of shotcrete shall be kept damp by hand curing or other means no sooner than 12 hours after the shot- crete has been applied. 2 . This watercuring is not required should additional shotcrete be applied on the entire wall surface within the following 12 hours. 3 . An indiscriminate use of continuous watercure for intermediate layers shall be avoided. 4 . Complete shotcrete surfaces, which do not receive any addi- tional coatings, shall be intermittently watercured for a period of at least seven (7) days, with the aid of approved soaker hoses, placed around the top of the wall, and, if available, electric timers which permit the hoses to be auto- matically turned on and off at one hour intervals. Alternate methods of controlling the watercuring may be used if approved by the Engineer. 5. Membrane curing for any part of the work will not be permit- ted. 6. Wall coatings, as specified in Section 09900, shall be applied no later than five (5) days after completion of the water- curing. If conditions make it impossible to apply coatings within the five (5) day period, shotcrete shall be inter- mittently watercured for a period of ten (10) days instead of the seven (7) days specified here-in. O. Cleaning and Waterproofinq 1. After construction is completed, the interior of the tank shall be completely hosed out and cleaned of all dirt and loose material. 2 . Floor and wall-footing cracks, which may have developed from drying shrinkage, shall not be taped or chipped out and caulked. 3 . The floor shall be covered with a minimum of two inches of water and pure cement shall then be spread evenly over the entire floor area at the rate of one sack of cement to every 1000 square feet of floor area. 4. The floor shall not be allowed to dry after the application of cement. 03314-24 SECTION 03314.. -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) 5. Should repeated cement seeding fail to seal the cracks, each crack shall be pumped and sealed with a two part water insensitive epoxy. P. Disinfecting and Filling 1. Water containing 50 PPM of chlorine shall be sprayed on all wall, column and underside of roof areas. 2. Water containing 50 PPM of chlorine shall be brought to such a depth that when the tank is filled, the resulting chlorine solution is 2 PPM. 3 . The water containing 50 PPM of chlorine shall be allowed to stand for 24 hours prior to filling the tank. 4 . The tank shall then be filled in approximately eight-foot in- crements with 8 normal working hours between each increment for observation of possible leaks through ring drains, wall, and wall-footing. 5. The disinfection shall be accepted if samples taken for the final bacteriological test conform to AWWA Standard C-601 and are found to be satisfactory. Q. Testing and Repairing Leaks 1. Testing a. After filling the tank, the water level shall be held at the overflow for a period of 24 hours. b. The tank and the drain lines from the ring drain shall then be examined for evidence of leaks. c. All leaks shall be repaired to the satisfaction of the Engineer. d. Any areas that, in the opinion of the Engineer, are exposed to contamination during the repair work shall be re-chlorinated to the Engineer's satisfaction. 2 . Leak Detection Methods a. Leaks in floor construction joints may be detected with the aid of a diver. b. Mud or cement deposits on the floor, when stirred up, would flow to the leak and may so indicate where the leaks are. 03314-25 SECTION 03314 -- PRESTRESSED CONCRETE TANK . 03 CONSTRUCTION (continued) c. Honeycomb and cracks around waterstops may be detected through tapping with a hammer along the joint. d. Any of these procedures may be insisted upon by the Engineer when cement seeding has not stopped the leaks. e. Leakage through joints, which may have resulted from bentover waterstops or honeycomb under or around waterstops may require the removal of concrete around the waterstops in suspected areas. f. Chipped out concrete areas shall be properly drypacked with a mix of 1 cement to 2 coarse sand, after coating the existing concrete surface with an approved epoxy. 3. Acceptance a. The acceptable drop in water level of covered water tanks shall not exceed 1/10 inch per 24 hours in the second week after the tank has been filled. There shall be no visible running leaks or water puddles. Small damp spots will be accepted during the first 6 months of operation; should they not have healed by then, the Engineer may order the immediate repair of such areas. Any cracks, voids, honeycomb or cold joints showing or causing running leaks of water, shall be epoxy pumped by qualified operators until such cracks and voids have been completely sealed. b. The tank shall not be backfilled until and unless the Engi- neer has accepted the tests. .04 PAYMENT Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 03314-26 PAINTING PAGE . 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09900-1 (A) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09900-1 (B) PROTECTION OF MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09900-1 (C) SUBSTITUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09900-1 . 02 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 . . 09900-1 . 03 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09900-1 (A) SURFACE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09900-1 (B) APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .•. . . . . . . . . . . . 09900-1 . 04 PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09900-2 SECTION 09900 SECTION 09900 -- PAINTING .01 GENERAL A. Description This section covers furnishing and applying paints and coatings to the exterior wall and roof areas of the tank. B. Protection of Materials All material shall be delivered to the jobsite in their original unopened containers bearing the manufacturer's name, brand and batch number. C. Substitutions Requests for material substitutions must be made and approved in writing. . 02 MATERIALS A. Underground wall areas shall be coated with SIKA-PROOF MEMBRANE (phone #213-941-0231) , KOPPERS BITUMASTIC SUPER SERVICE BLACK, KOPPERS BITUPLASTIC NO.28 (phone #800-547-2468) , or an approved equal in conformance with these Specifications. B. Aboveground wall areas and roof edges shall be coated with AMERON #2104 (phone #714-529-1951) , TNEMEC SERIES 6 TNEME-CRYL (phone #714-494-5056) , or an approved equal, in conformance with these Specifications. C. Exposed flat roof areas shall be coated with MANVILLE 170F or an approved equal. .03 CONSTRUCTION A. Surface Preparation 1. All concrete surfaces shall be prepared in accordance with the recommendations of the coating manufacturer. 2 . The surfaces shall be thoroughly cleaned, if they are not free of grease, curing compounds or other deleterious matter, as recommended by the coating manufacturer. B. Application 1. Two coats of SIKA-PROOF MEMBRANE, KOPPERS BITUMASTIC SUPER SERVICE BLACK, KOPPERS BITUPLASTIC NO. 28, or an approved equal, shall be applied by brush, spray or roller to com- pletely cover the underground wall at a minimum rate of 80 square feet per gallon per coat, or, if greater, at the manufacturers recommended usage rate. 09900-1 SECTION 09900 -- PAINTING . 03 CONSTRUCTION (continued) 2. Three coats of an approved latex-acrylic paint, equivalent to AMERON #2104, TNEMEC SERIES 6 TNEME-CRYL or an approved equal, shall be applied by brush, spray or roller to completely cover any exposed exterior tank wall surface and roof edge at a rate of 150 square feet per gallon per coat. 3 . Each coat shall be free of runs, skips or "holidays" . 4. All work shall be done in accordance with the manufacturer's recommendations, except for the above usage rate of the paint. 5. The application of the coatings shall commence within 5 days after completion of the watercuring. 6. The exposed flat roof areas shall be coated with a suitable concrete primer, as manufactured by MANVILLE (or approved equal) , at a rate of 1 gallon per 100 square feet and then covered with MANVILLE 170F, Type II asphalt (or approved equal) at a minimum rate of 60 lbs. per 100 square feet and while it is still hot embed therein an approved gravel or small rock at the rate of approximately 10 pounds per square feet. If no roof curb is shown on the Drawings, a galvanized metal gravel stop shall be incorporated around the entire roof edge to contain the asphalt and rock. As required by the roofing manufacturers, the roof surface shall be prepared in accordance with their recommendations. . 04 PAYMENT Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 09900-2 MISCELLANEOUS SPECIALTIES PAGE . 01 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910-1 (A) DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910-1 (B) A. I .S.C. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . 10910-1 (C) SHOP DRAWINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910-1 (D) STAINLESS STEEL/ALUMINUM/HOT-DIPPED GALVANIZED 10910-1 (E) WELDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910-1 . 02 MATERIALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910-2 (A) HATCH AND VENTILATOR. . . . . . . . . . . . . . . . . . . . . . . . . . 10910-2 . 03 CONSTRUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910-2 . 04 PAYMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910-2 SECTION 10910 SECTION 10910 -- MISCELLANEOUS SPECIALTIES .01 GENERAL A. Description This section covers miscellaneous specialties as specified and indicated. B. A.I.S.C. Specifications Fabrication and erection of the ladders and cages shall be in accordance with the Specification for the Design, Fabrication and Creation of Structural Steel for Buildings of the latest edition of the A.I.S.C. Manual, and Section 1910.27 of the latest edition of the OSHA standards, except as specified herein. C. Shop Drawings The Contractor shall submit complete shop drawings of the hatch, vents, ladders and cages for approval to the Engineer. D. Stainless Steel/Aluminum/Hot-dipped Galvanized All ladder bolts, expansion bolts, nuts, washers and expansion sleeve inserts shall be stainless steel Type 316. All ladders, cages and brackets shall be hot-dipped galvanized (after fabrica- tion) or aluminum, at the Contractor's option. Ladder rungs shall be manufactured from solid bar stock. E. Welds All welds shall have full penetration. 10910-1 SECTION 10910 -- MISCELLANEOUS SPECIALTIES . 02 MATERIALS (A) . Hatch and Ventilator 1. Unless otherwise required on the Drawings, provide one fiber- glass roof ventilator with expanded aluminum bird screen similar to RELIEF FIBER-AIRE No. 4B as manufactured by SWART- WOUT, INC. , Grandview, Missouri (distributed by J.E. Phillips CO. , Inc. , Los Angeles, Ca. , phone: (213) 837-6173) ) , or approved equal. 2. The roof hatch shall be aluminum similar to BILCO JD-3AL or approved equal and conform to the following minimum require- ments: a. Frame opening width 4 '-011 b. Frame opening length 61-011 c. Flush grip handle. d. Comp. spring lifting mechanism assembly. e. Heavy duty forged brass hinges with stainless steel pins. f. Heavy duty automatic lock open arm with red vinyl release grip. g. Heavy duty check chain. h. Plate cover reinforced for 300 #/S.F. liveload. 1. 1-1/2 11 Drain coupling. J . Channel frame with anchor flange. k. Stainless steel slamlock with brass spoon handle. 1. All steel plate, sheeting and hardware galvanized or cadmium plated except as noted above. m. Shop finish of cover and frame: Mill finish. .03 CONSTRUCTION A. Install miscellaneous specialties as indicated and in accord- ance with the manufacturer's written instructions. B. Provide 3 coats of SIKA-PROOF (or approved equal) at a rate of 150 square feet per gallon per coat on all aluminum surfaces in contact with concrete. . 04 PAYMENT Payment for the work in this section will be included as part of the lump sum bid amount stated in the Proposal. END OF SECTION 10910-2