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PHYSICAL DATA , UNIT SIZE-SERIES(VOLTAGE) 018-E 024-D 030-E 036-E 042-C 048-E 060-G 060-G (N) (N) (N,P) (N,P,E) (N,P,E) (N,P,E) (N) (P,E) Operating Weight lb(kg) 107 110 111 141 190 186 190 215 (48.5) (50.0) (50.3) (64.0) (86.2) (84.4) (86.2) (97.5) Shipping Weight lb(kg) 130 134 136 170 218 224 226 250 (60.0) (60.8) (61.7) (77.1) (98.9) (101.6) (102.5) (113.4) Compressor Type Scroll REFRIGERANT Puron®(R-410A) Control TXV(Puron®Hard Shutoff) Charge lb(kg) 3.50 3.80 4.10 5.34 5.84 7.00 8.19 8.00 (1.6) (1.7) (1.9) (2.4) (2.7) (3.2) (3.7) (3.6) COND FAN Propeller Type,Direct Drive Air Discharge Vertical Air Qty(CFM) 1792 2218 2218, 2954 3167 3365 3365 3365 ij Motor HP 1/12 1/10 1/10i 1/4 1/5 1/4 1/4 1/4 Motor RPM 1100 1100 11041 1100 1100 1100 800 1100 COND COIL Face Area(Sq ft) 8.40 8.40 9.84 13.13 17.25 19.40 12.93 15.09 Fins per In. 20 25 2`# 25 25 25 20 20 Rows 1 1 1:' 1 1 1 2 2 Q Circuits 3 3 311 3 4 5 5 6 M r VALVE CONNECT.(In.ID) r- Vapor 3/4 3/4 3/11 7/8 7/8 7/8 7/8 7/8 Liquid 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 REFRIGERANT TUBES*(In. OD) Rated Vapor* 3/4 7/8 1-1/8 Max Liquid Linet 3/8 *Units are rated with 25 ft(7.6 m)of lineset length. See Vapor Line Sizing and Cooling Capacity Loss table when using other sizes and lengths of lineset. Note: See unit Installation Instruction for proper installation. t See Liquid Line Sizing For Cooling Only Systems with Puron Refrigerant tables. 3 DIMENSIONS - SI UNT SERIES ELECTRICAL A B C D E F G K L M N p OPERATING SHIPPING SHIPPING CHARACTERISTICS WEIGHT (Kgs)WEIGHT (Kgs) DIMENSIONS IL x W x H) 113)018 E X 0 0 0 581.3 643.0 95.2 19.0 112.7 458.8 198.4 71.4 12.1 419.1 381.0 304.8 48.5 59.0 616.0 X 695.3 X 850.9 113)024 D X 0 0 0 587.3 643.0 95.2 19.0 112.1 458.8 198.4 71.4 12.7 419.1 381.0 304.8 49.9 60.8 616.0 X 695.3 X 850.9 113)030 E X 0 X 0 587.3 128.7 95.2 19.0 112.1 458.8 198.4 71.4 12.7 419.1 381.0 355.6 50.3 61.7 616.0 X 695.3 X 850.9 113A036 E X 0 X X 654.0 820.8 98.4 22.2 112.7 539.8 231.8 74.6 15.9 362.0 266.7 406.4 64.0 71.1 682.6 X 763.6 X 912.8 113A042 C X 0 X X 792.2 820.8 98.4 22.2 166.7 621.1 231.8 14.6 15.9 400.0 412.8 349.2 85.1 98.4 822.3 X 901.7 X 912.8 113)048 E X 0 X X 792.2 908.0 98.4 22.2 166.7 627.1 231.8 74.6 15.9 415.9 390.5 381.4 84.4 101.6 822.3 X 901,7 X 1000.1 113)060 G X 0 0 0 792.2 647.1 98.4 22.2 166.7 621.1 231.8 74.6 15.9 358.8 390.5 298.4 86.2 102.5 822.3 X 901.1 X 827.1 113)060 G 0 0 X X 792.2 735.0 98.4 22.2 166.7 621.1 231.8 74.6 15.9 406.4 393.1 323.9 89.8 104.3 822.3 X 901,1 X 827.1 C X = YES a in 6 0 = NO N if \ m O N _ Ap - _ M AIR IN AIR /DISCHARGE G AIR DISCHARGE � / 0 FIELD CONTROL II.I �� . B SUPPLY CONN. - AIR IN-� ij��I F X22.23 HOLE ,\� FIELD POWER SUPPLY CONN. ��,.. AIR IN (d 22.23 HOLE WITH N X28.58 KNOCNOUT� o \::\; ii1111i4iii11111111::::4 :` 09.53 �r � iLIQUIDLINE CONN.\ P uia. 76.2 ' 1 1 C 88.9 V� y' lir-. 47.6 L 8.0-..-- OD VAPOR LINE CONN. - K AIR IN 09.53 TIEDOWN KNOCKOUTS MNIMUM (2) PLACES UNIT SIZE MOUNTING PAD DINE NSIONS 18,24,30 596.9 X 596.9 36 660.4 X 660.4 48,60 800.1 X 800.1 889.0 X 889.0 113A 113A DIMENSIONS - ENGLISH UMT SERIES ELECTRICAL A B C D E F G K L M N P OPERA11NG SHIPPING SHIPPING CHARACTERISTICS WEIGHT lbs) WEIGHT (bs) DIMENSIONS (L x W x H) 113A018 E X 0 0 0 23 1/8" 25 5/16" 3 3/4' 3/4' 4 7/16" 18 1/16" 7 13/16• 2 13/16" 1/2" 16 1/2" 15" 12" 107 130 24 1/4' X 27 3/8' X 33 1/2" 113A024 D X 0 0 0 23 1/8' 25 5/16" 3 3/4' 3/4' 4 7/16" 18 1/16" 7 13/16" 2 13/16' 1/2' 16 1/2" 15" 12" 110 134 24 1/4' X 27 3/8' X 33 1/2" 113A030 E X 0 X 0 23 1/8" 28 11/16' 3 3/4' 3/4' 4 7/16" 18 1/16" 7 13/16' 2 13/16' 1/2" 16 1/2" 15" 14" 111 136 24 1/4' X 27 3/8" X 33 1/2" 113A036 E X 0 X X 25 3/4" 32 5/16" 3 7/8' 1/8' 4 1/16" 21 1/4" 9 1/8' 2 15/16" 5/8" 14 1/4" 10 1/2' 16" 141 170 26 7/8" X 30 1/16" X 35 15/16' 113A042 C X 0 X X 31 3/16' 32 5/16' 3 7/8" 1/8" 6 9/16" 24 11/16" 9 1/8' 2 15/16" 5/8" 15 3/4" 16 1/4' 13 3/4' 189 217 32 3/8" X 35 1/2" X 35 15/16" 113A048 E X 0 X X 31 3/16" 35 3/4" 3 1/8° 7/8" 6 9/16' 24 11/16' 9 1/8" 2 15/16' 5/8' 16 3/8" 15 3/8" 15 1/4" 186 224 32 3/8" X 35 1/2' 0 39 3/8' 113A060 G X 0 0 0 31 3/16" 25 1/2" 3 7/8" 7/8" 6 9/16' 24 11/16" 9 1/8" 2 15/16" 5/8' 14 1/8" 15 3/8" 11 3/4" 190 226 32 3/8" X 35 1/2' X 32 9/16" 113A060 G 0 0 X X 31 3/16" 28 15/16' 3 7/8' 7/8' 6 9/16" 24 11/16" 9 1/8' 2 15/16' 5/8" 16" 15 1/2" 12 3/4' 198 230 32 3/8' X 35 1/2" X 32 9/16° c$ g 8 X = YES 0 = N0 N Ln c4 0 N L. A - M SO. AIR IN AIA DISCHARGE - AIR DISCHARGE 0 i 1 FIELD CONTROL ........ 0 B SUPPLY CONN. AIR IN-- i X1/8' HOLE F ^ 1 1 AIR IN FIELD POWER SUPPLY CONN. 1/8' HOLE WITH ���� N 961 1/8" KNOCKOUT o 4titil ,1.2!:::$0111')...4,/ LIQUID LINEE CONN. P , `` � .1 j" 0 3" �� 7� = E lop.. C 3 1/2" , / �. u,a 1 1/ L 5/16"-.- 00 00 VAPOR LINE CONN. K AIR IN 963/8" TIEDOWN KNOCKOUTS MIMMUM f21 PLACES UNIT SIZE MOUNTING PAD DIMENSIONS 18,24,30 23 1/2" X 23 1/2" 36 26" X 26' 48,60 31 1/2" X 31 1/2' 35" X 35' dO6 800SA/801SA 4-Way Multipoise Non-Condensing b r Y a n 33-1/3 in. Gas Furnace t Sizes 045 thru 155 Product Data /� i G T •t IN tAllo, r • •/I' O H to pUl'11UIt1%1:11 r T 1 r T ;r T C` p " , pA1�IS Z T ���� Farlfo`` ® ISO 9001 U O r T T F T Quality -iHill CERTIFIED„ r = 1f== =1rT1r T LEGACY Use of the AHRI Certified TM Mark indicates a 11 tf5r T 1 r T manufacturer's participation in the program.For verification of certification for individual products, go to www.ahridirectory.org. ® ® 1 hryant] PERFORMANCE Q ® • Single Stage gas valve • Fixed Speeds,Constant Torque(FCT)ECM blower motor • QuieTech'" noise reduction system • Microprocessor based"smart"control center • Adjustable heating air temperature rise a • Enhanced diagnostics with LED and reflective sight glass, non-volatile fault code memory,and self test feature on-board fuse for transformer protection • Perfect Light'" Igniter • Patented blocked vent safeguard to ensure proper furnace venting °i • Inner door for tighter sealing Al0252 INSTALLATION FLEXIBILITY THE 800SA/801SA GAS FURNACE • 4-way Multipoise furnace,13 vent applications The 800SA/801SA Legacy'" Line 4-way Multipoise Gas Furnaces feature Bryant's QuieTech"" noise reduction system for • HYBRID HEAT®Dual Fuel System compatible incredibly quiet induced draft operation.Applications are easy with • All models are chimney friendly when used with 4-way multipoise design, through-the-furnace downflow venting, accessory vent kit 13 different venting options, and designed for easy service access. APPLICATIONS An inner blower door is provided for tighter sealing in sensitive applications. The 800SA/801SA furnaces are approved for use • Compact design-only 33-1/3 in.(847 mm)tall with natural or propane gas, and the 801SA- Low NOx units are • Propane convertible with gas conversion accessory designed for California installations and meet 40 ng/J NOx emissions.Can be installed in air quality management districts with • Convenient Air Purifier and Humidifier connections a 40 ng/J NOx emissions requirement. CERTIFICATON • Cabinet air leakage less than 2.0%at 1.0 in.W.C.and cabinet air leakage less than 1.4%at 0.5 in.W.C.when tested in accordance with ASHRAE standard 193 • Residential installations eligible for consumer financing through the Retail Credit Program SPECIFICATIONS UNIT SIZE 36045E14 36045E17 36070E14 36070E17 48070E21 42090E17 RATINGS AND PERFORMANCE Input Btuh* All Standard 44,000 44,000 66,000 66,000 66,000 88,000 All Low NOx Upflow Nonweatherized ICS All Low Nox 42,000 42,000 63,000 63,000 63,000 84,000 Downflow/Horizontal Output Capacity(Btuh)t All Standard 36,000 35,000 54,000 54,000 53,000 71,000 All Low NOx Upflow Nonweatherized ICS All Low Nox 34,000 34,000 51,000 51,000 51,000 68,000 Downflow/Horizontal AFUEt 80.00 80.00 80.00 80.00 80.00 80.00 Certified Temperature Rise Range-°F(°C) 30-60 30-60 30-60 35-65 25-55 40-70 (17-33) (17-33) (17-33) (19-36) (14-30) (22-39) Certified External Static Pressure Heat/Cool 0.10/0.50 0.10/0.50 0.12/0.50 0.12/0.50 0.12/0.50 0.15/0.50 Heating 710 760 1090 985 1305 1203 Airflow CFM# Cooling 1080 1215 1070 1005 1545 1210 ELECTRICAL Unit Volts-Hertz-Phase 115-60-1 Operating Voltage Range Min-Max 104-127 Maximum Unit Amps 5.6 7.6 5.6 5.6 10.0 8.3 Unit Ampacity 7.8 10.3 7.8 7.8 13.3 11.0 Maximum Wire Length(Measure 1 Way in Ft(M) 47(14.3) 36(11) 47(14.3) 47(14.3) 27(8.2) 33(10.1) Minimum Wire Size 14 Maximum Fuse or Ckt Bkr Size(Amps)** 15 Transformer(24v) 40va External Control Heating 12va Power Available Cooling 35va Air Conditioning Blower Relay Standard CONTROLS Heating Blower Control Solid State Time Operation Burners(Monoport) 2 2 3 3 3 4 Gas Connection Size 1/2in.NPT GAS CONTROLS Mfr. WhiteRodgers Min.inlet pressure 4.5 Natural Gas) Gas Valve(Redundant) (In.W.C.) Max.inlet pressure 13.6(Natural Gas) (In.W.C.) Ignition Device Hot Surface Factory installed orifice Size 43 BLOWER DATA Direct Drive Motor HP 1/3 1/2 1/3 1/3 3/4 1/2 Motor Full Load Amps 4.4 6.4 4.4 4.4 8.8 6.8 RPM(Nominal)Speeds 1050-5 1050-5 1050-5 1050-5 1050-5 1050-5 Blower Wheel Diameter x Width -In.(mm) 10 x 6 10 x 8 11 x 8 11 x 8 10 x 10 11 x 8 (254 x 152) (254 x 203) (279 x 203) (279 x 203) (254 x 254) (279 x 203) * Gas input ratings are certified for elevations to 2000 ft.(610 M). In USA,For elevations above 2000 ft(610 M),reduce ratings 4 percent for each 1000 ft(305 M)above sea level.Refer to National Fuel Gas Code NFPA 54/ANSI Z223.1 Table F.4 or furnace installation instructions. t Capacity in accordance with U.S.Government DOE test procedures. # Airflow shown is for bottom only return-air supply for the as-shipped speed tap.For air delivery above 1800 CFM,see Air Delivery table for other options.A filter is required for each return-air supply.An airflow reduction of up to 7 percent may occur when using the factory-specified 4-5/16-in.(110 mm)wide, high efficiency media filter. ** Time-delay type is recommended. ICS Isolated Combustion System 2 SPECIFICATIONS (continued) UNIT SIZE 48090E21 60090E21 60090E24 60110E21 60110E24 60135E24 60155E24 RATINGS AND PERFORMANCE Input Btuh* All Standard 88,000 88,000 88,000 110,000 110,000 132,000 154,000 All Low NOx Upflow Nonweatherized All Low Nox 84,000 84,000 84,000 105,000 105,000 126,000 147,000 ICS Downflow/Horizontal Output Capacity All Standard 72,000 71,000 72,000 90,000 90,000 107,000 125,000 (Btuh)t All Low NOx Upflow Nonweatherized All Low Nox 68,000 68,000 69,000 85,000 86,000 102,000 119,000 ICS Downflow/Horizontal AFUEt 80.00 80.00 80.00 80.00 80.00 80.00 80.00 Certified Temperature Rise Range°F(°C) 35-65 25-55 30-60 30-60 30-60 40-70 45-75 (19-36) (14-30) (17-33) (17-33) (17-33) (22-39) (25-41) Certified External Static Heat/Cool 0.15/0.50 0.15/0.50 0.15/0.50 0.20/0.50 0.20/0.80 0.20/0.50 0.20/0.50 Pressure Airflow CFM# Heating 1418 1650 1565 1890 1930 1760 1995 Cooling 1445 1980 1960 2040 2005 1810 1965 ELECTRICAL Unit Volts-Hertz-Phase 115-60-1 Operating Voltage Min-Max 104-127 Range Maximum Unit Amps 8.3 13 10.3 13.4 10.7 10.7 10.7 Unit Ampacity 11 16.90 13.50 17.40 14 14 14 Ft Maximum Wire Length(Measure 1 Way in 33(10.1) 34(10.4) 27(8.2) 33(10.1) 26(7.9) 26(7.9) 26(7.9) (M)) Minimum Wire Size 14 12 14 12 14 14 14 Maximum Fuse or Ckt Bkr Size(Amps)** 15 20 15 20 15 15 15 Transformer(24v) 40va External Control Heating 12va Power Available Cooling 35va Air Conditioning Blower Relay Standard CONTROLS Heating Blower Control SolidState Time Operation Burners(Monoport) 4 4 4 5 5 6 7 Gas Connection Size 1/2in.NPT GAS CONTROLS Mfr. WhiteRodgers Gas Valve(Redun- Min.inlet pressure 4.5(Natural Gas) dant) (In.W.C.) Max.inlet pressure 13.6(Natural Gas) (In.W.C.) Ignition Device Hot Surface Factory installed orifice Size 43 Direct Drive Motor HP 1/2 1 3/4 1 3/4 3/4 3/4 Motor Full Load Amps 6.80 11.50 8.80 11.50 8.80 8.80 8.80 RPM(Nominal)Speeds 1050-5 1050-5 1050-5 1050-5 1050-5 1050-5 1050-5 Blower Wheel Diameter x Width-In.(mm) 10 x 10 11 x 11 11 x 11 11 x 11 11 x 11 11 x 11 11 x11 (254 x 254) (279 x 279) (279 x 279) (279 x 279) (279 x 279) (279 x 279) (279 x 279) * Gas input ratings are certified for elevations to 2000 ft.(610 M). In USA,for elevations above 2000 ft.(610 M),reduce ratings 4 percent for each 1000 ft. (305 M)above sea level.Refer to National Fuel Gas Code NFPA 54/ANSI Z223.1 Table F.4 or furnace installation instructions. t Capacity in accordance with U.S.Government DOE test procedures. t Airflow shown is for bottom only return-air supply for the as-shipped speed tap.For air delivery above 1800 CFM,see Air Delivery table for other options.A filter is required for each return-air supply.An airflow reduction of up to 7 percent may occur when using the factory-specified 4-5/16-in.(110 mm)wide, high efficiency media filter. ** Time-delay type is recommended. ICS Isolated Combustion System 3 MODEL NUMBER NOMENCLATURE 1 2 3 4 5 6,7 8-10 11 12-13 14 15 16 Heat Valor Coding Voltage Minor Enc!winger Tier/NOx AFUEINOx Heeling Stages Seder Capacity(CFM) Heat Input Motor Type Width (1-phase) Unwed Series 9 8 7 M B 42 060 C 17 A - A I I I I I I I I I I I I C-Cann.Variable- 8=80% Speed A 9=90+% 0.80% Constant Airflow B 1-80%Low Nox (VCA)ECM 14-14-2' A=110V/0Hz C I=BasLeg 17=17 5 B=230V/50Hz 1=Legacy Une -- E.Fbax1-Speeds — 2-92% Constant Torque 21=21-01 2= 24=24-5 a=me Low Nox 5'95% 24=800 CFM (FCT)ECM B=Evolution 6- 30=1000 CFM 026.26,000 BTUIh V•Verlatle-Speed 8=98% M.Modulating 38=1200 CFM pop.40,000 BTUT NCoreteMTorque al)ECM S-Single Stage B 42-1400 CFM 080-80,000 BT11M T-Two-Stage C 48-1600 CFM -- D 60.2000 CFM — 66-2200CFM A190042 For California Residents: For installation in SCAQMD only:This furnace does not meet the SCAQMD Rule 1111 14 ng/J NOx emission limit,and thus is subject to a mitigation fee of up to$450.This furnace is not eligible for the Clean Air Furnace Rebate Program:www.CleanAirFurnaceRebate.com FURNACE COMPONENTS INDUCER MOTOR — VENT ASSEMBLY ELBOW MAIN LIMIT SWITCH PRESSURE _ ,■110 — (BEHIND GAS VALVE) SWITCH � -.0".-, . �>Ils1 • l I'��\4` ,� I BLOCKED VENT I (4,%:',.%:?./.:� e SWITCH FLUE COLLECTOR \ " .j / 1 BOX \4. ��t % �� 0 ® =_-_- ^, FLAME GAS VALVE 1 t: ACCESSORIES DESCRIPTION PART NO. 36045E14 36045E17 36070E14 36070E17 48070E21 42090E17 KGBFRO401814 X X External Bottom Return Filter Rack KGBFRO501B17 X X X KGBFRO601B21 X KGAWF1306UFR X X X X X Unframed Filter 3/4-in.(19 mm) KGAWF1406UFR X Flue Extension KGAFE0112UPH X X X X X X Combustible Floor Base KGASB0201ALL X X X X X X Downflow Vent Guard KGBVG0101DFG X X X X X X Vent Extension Kit KGAVE0101DNH X X X X X X KGACA02014FC X X X X X X Chimney Adapter Kit KGACA02015FC Natural-to-Propane Conversion Kd* AGAGC8NPSO1A X X X X X X Propane-to-Natural Conversion Kit AGAGC8PNSO1A X X X X X X Blower Speed Tap Jumper Kit AGABLRJMP1OA X X X X X X (10 pack) *Factory-authorized and field installed.Fuel conversion kits are CSA(formerly AGA/CGA)recognized. X=Accessory DESCRIPTION PART NO. 48090E21 60090E21 60090E24 60110E21 60110E24 60135E24 60155E24 KGBFRO601B21 X X X External Bottom Return Filter KGBFRO701824 X X X X Rack KGAWF1406UFR X X X KGAWF1506UFR X X X X KGAWF1406UFR X X X Unframed Filter 3/4-in.(19 mm) KGAWF1506UFR X X X X Flue Extension KGAFE0112UPH X X X X X X X Combustible Floor Base KGASB0201ALL X X X X X X X Downflow Vent Guard KGBVG0101 DFG X X X X X X X Vent Extension Kit KGAVE0101DNH X X X X X X X KGACA02014FC X X X X X Chimney Adapter Kit KGACA02015FC X X Natural-to-Propane Conversion AGAGC8NPSO1A X X X X X X X Kit* Propane-to-Natural Conversion AGAGC8PNS01A X X X X X X X Kit Blower Speed Tap Jumper Kit AGABLRJMP10A X X X X X X X (10 Pack) *Factory-authorized and field installed.Fuel conversion kits are CSA(formerly AGN/CGA)recognized. X=Accessory ORIFICES LH32DB207 LH32DB202 LH32DB200 LH32DB205 LH32DB208 LH32DB078 See Installation Instructions for model, Gas Orifice LH32DB076 altitude,and heat value usages. LH32DB203 LH32DB201 LH32DB206 LH32DB209 LH32DB210 5 ACCESSORIES (continued) DESCRIPTION ACCESSORY HUMIDIFIER Model HUM HEAT RECOVERY VENTILATOR Model HRV ENERGY RECOVERY VENTILATOR Model ERV UV LIGHTS Model UVL Bryant has a wide variety of thermostats for your system,please visit www.Bryant.com to see all thermostat and IAQ products. DESCRIPTION ACCESSORY 14" it 21" 24" Bryant Carbon Monoxide Alarm(10 pack) COALMBBNRB02-A10 X X X X Bryant Evolution Air Purifier-16x25(407x635 mm) DGAPAXX1625 X X Bryant Evolution Air Purifier-20x25(508x635 mm) DGAPAXX2025 X X Bryant Evolution Air Purifier Repi.Filter-16x25(407x635 mm) GAPBBCAR1625-A05 X X Bryant Evolution Air Purifier Repl.Filter-20x25(508x635 mm) GAPBBCAR2025-A05 X X Cartridge Media Fitter-16"(407 mm)(MERV 11) FILXXCAR0116 X X Cartridge Media Filter-16"(407 mm)(MERV 8) FILXXCAR0016 X X Cartridge Media Filter-20"(508 mm)(MERV 8) FILXXCAR0020 X Cartridge Media Filter-20"(508 mm)(MERV11) FILXXCAR0120 X Cartridge Media Filter-24"(610 mm)(MERV 8) FILXXCAR0024 X Cartridge Media Filter-24"(610 mm)(MERV11) FILXXCAR0124 X EZ Flex Cabinet Side or Bottom-16" EZXCAB--0016 X X EZ Flex Cabinet Side or Bottom-20" EZXCAB--0020 X X EZ Flex Replacement Filters 16" MERV 10 EXPXXFIL0016 X X EZ Rex Replacement Filters 16" MERV 13 EXPXXFIL0316 X X EZ Rex Replacement Filters 20" MERV 10 EXPXXFIL0020 X EZ Flex Replacement Filters 20" MERV 13 EXPXXFIL0320 X EZ Rex Replacement Filters 24" MERV 10 EXPXXFIL0024 X EZ Rex Replacement Filters 24" MERV 13 EXPXXFIL0324 X EZ-Flex Filter with End Caps-16"(407 mm)(MERV 10) EXPXXUNV0016 X X EZ-Flex Filter with End Caps-16"(407 mm)(MERV 13) EXPXXUNV0316 X X EZ-Flex Filter with End Caps-20"(508 mm)(MERV 10) EXPXXUNV0020 X EZ-Flex Filter with End Caps-20"(508 mm)(MERV 13) EXPXXUNV0320 X EZ-Flex Filter with End Caps-24"(610 mm)(MERV 10) EXPXXUNV0024 X EZ-Flex Filter with End Caps-24"(610 mm)(MERV 13) EXPXXUNV0324 X Media Filter Cabinet-20" FILCABXL0020 X Media Filter Cabinet-24" FILCABXL0024 X Media Filter Cabinet-16" FILCABXL0016 X X TYPICAL WIRING SCHEMATIC ---- FIELD 24-V WIRING ---- FIELD 115-,208/230-,460-V WIRING FACTORY 24-V WIRING — FACTORY 115-V WIRING NOTE 2 (�(� n(v� THERMOSTAT FIVE WIRE—N(..-1) Y Y Y Y TERMINALS FIELD-SUPPLIED THREE-WIREI I I DISCONNECT HEATING-ONLY , 11 r� __ 1- ___ BLOWER DOOR SWITCH i 1 k - _- 208/230-OR - 1��� 460V (� i i i - 1�1 - THREE B • 1■1 6 LS-r�0U� O__' I 1 - --- PHASE C WH HT� 0----1--I Q I __.. N i -- MI --- 208/230-V =GND GND T I imm __ -_` SINGLE 1-R G ir- -I .'-- PHASE 115-V FIELD- AUXILIARY O _J i i SUPPLIED J-BOX L e' NOTE 1 � =GND DISCONNECT CONDENSING UNIT 24-V TWO TERMINAL WIRE BLOCK FURNACE NOTES: 1. Connect Y-terminal in furnace as shown for proper blower operation. 2. Some thermostats require a"C"terminal connection as shown. 3. If any of the original wire,as supplied,must be replaced,use same tvDe or eauivalent wire. Representative drawing only,some models may vary. Al 90079 6 AIR DELIVERY - CFM (With Filter) Wire Test Airflow Delivery @ Various External Static Pressures Furnace Lead Function - Color 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Gray Cooling.Do not use for heating. 1230 1190 1155 1120 1080 1045 1010 975 935 895 Yellow Alt Cooling or alt Heating 980 945 920 890 855 815 770 735 690 645 36045E14 Orange Alt Cooling or alt Heating 770 720 685 640 600 560 520 475 430 385 Blue Heating or alt Cooling 710 660 620 580 540 490 455 415 375 335 Red Alt Cooling.Do not use for heating. 600 540 500 455 415 385 345 305 235 — Gray Cooling.Do not use for heating. 1370 1335 1295 1255 1215 1175 1135 1095 1055 1020 Yellow Alt Cooling or alt Heating 1130 1085 1040 995 955 910 865 825 780 730 36045E17 Orange Alt Cooling or alt Heating 930 885 835 795 745 700 655 600 545 495 Blue Heating or alt Cooling 760 720 670 625 580 515 460 410 355 300 Red Alt Cooling.Do not use for heating. 610 500 445 375 320 260 200 135 — — Gray Cooling.Do not use for heating. 1205 1170 1143 1105 1070 1035 1000 960 925 885 Blue Heating or alt Cooling 1095 1060 1030 995 960 925 885 840 800 735 36070E14 Yellow Alt Cooling or alt Heating 920 880 845 805 765 730 685 620 560 510 Orange Alt Cooling.Do not use for heating. 715 650 610 575 520 465 410 380 305 245 Red Alt Cooling.Do not use for heating. 635 490 445 375 315 270 205 230 190 140 Gray Cooling.Do not use for heating. 1185 1140 1095 1055 1005 960 915 865 820 780 Yellow Alt Cooling or alt Heating 1000 940 895 850 800 750 695 650 600 555 36070E17 Blue Heating or alt Cooling 990 935 895 845 790 740 690 640 590 535 Orange Alt Cooling or alt Heating 855 775 720 660 605 560 495 435 385 335 Red Alt Cooling.Do not use for heating. 860 685 515 445 385 340 275 205 — — Gray Cooling.Do not use for heating. 1735 1685 1640 1595 1545 1495 1450 1405 1360 1310 Yellow Alt Cooling or alt Heating 1480 1435 1395 1340 1290 1240 1190 1135 1085 1030 48070E21 Blue Heating or alt Cooling 1315 1275 1225 1180 1135 1085 1030 975 915 860 Orange Alt Cooling or alt Heating 1135 1080 1030 985 935 885 835 770 705 645 Red Alt Cooling.Do not use for heating. 980 930 875 820 775 715 665 595 530 455 Gray Cooling.Do not use for heating. 1355 1320 1285 1245 1210 1165 1125 1080 1025 815 Yellow Alt Cooling or alt Heating 1295 1255 1220 1185 1140 1100 1055 1005 955 815 42090E17 Blue Heating or alt Cooling 1220 1185 1150 1105 1065 1025 975 915 840 740 Orange Alt Cooling or alt Heating 1030 985 940 900 845 790 715 655 590 535 Red Alt Cooling.Do not use for heating. 945 905 855 800 750 670 600 540 490 435 Gray Cooling.Do not use for heating. 1625 1580 1535 1490 1445 1395 1340 1260 1135 995 Yellow Alt Cooling or alt Heating 1425 1380 1335 1290 1235 1185 1125 1075 1020 640 48090E21 Blue Heating or alt Cooling 1440 1395 1350 1305 1255 1200 1145 1090 1040 950 Orange Alt Cooling or alt Heating 1260 1210 1160 1105 1050 990 935 880 820 755 Red Alt Cooling.Do not use for heating. 1095 1040 980 905 845 780 720 650 585 520 Gray Cooling.Do not use for heating. 2180 2130 2080 2030 1980 1925 1870 1805 1745 1680 Yellow Alt Cooling or alt Heating 1900 1845 1795 1740 1685 1635 1570 1500 1435 1375 60090E21 Blue Heating or alt Cooling 1685 1620 1565 1505 1455 1385 1320 1260 1200 1140 Orange Alt Cooling or alt Heating 1390 1315 1240 1175 1095 1030 970 900 825 760 Red Alt Cooling.Do not use for heating. 1240 1155 1075 990 915 835 765 690 615 555 Gray Cooling.Do not use for heating. 2190 2135 2075 2015 1960 1900 1835 1775 1705 1630 Yellow Alt Cooling or alt Heating 1870 1810 1745 1685 1625 1565 1495 1420 1345 1280 60090E24 Blue Heating or alt Cooling 1580 1510 1445 1385 1320 1240 1175 1115 1050 970 Orange Alt Cooling or alt Heating 1305 1220 1160 1075 1000 930 865 770 690 610 Red Alt Cooling.Do not use for heating.' 1210 1075 1000 915 845 765 675 595 515 425 Gray Cooling.Do not use for heating. 2255 2205 2150 2100 2040 1985 1920 1835 1735 1615 Blue Heating or alt Cooling 1945 1890 1830 1770 1715 1655 1600 1545 1480 1430 60110E21 Yellow Alt Cooling or alt Heating 1600 1525 1465 1400 1335 1275 1210 1150 1080 1015 Orange Alt Cooling.Do not use for heating. 1420 1340 1280 1200 1140 + 1065 1005 925 865 790 Red Alt Cooling.Do not use for heating. 1280 1205 1140 1055 990 910 840 760 695 630 Gray Cooling.Do not use for heating. 2250 2190 2130 2070 2005 1950 1885 1820 1755 1685 Blue Heating or alt Cooling 1995 1930 1865 1800 1740 1670 1605 1535 1465 1400 60110E24 Yellow Alt Cooling.Do not use for heating. 1540 1460 1385 1305 1235 1165 1095 1035 955 890 Orange Alt Cooling or alt Heating 1345 1195 1135 1055 980 920 845 770 695 620 Red Alt Cooling.Do not use for heating. 1335 1075 965 890 820 735 660 580 505 440 Gray Cooling.Do not use for heating. 2065 2005 1940 1875 1810 1740 1670 1600 1530 1470 Blue Heating or alt Cooling 1825 1760 1695 1630 1560 1490 1420 1350 1275 1205 60135E24 Yellow Alt Cooling or alt Heating 1760 1690 1625 1555 1485 1415 1345 1275 1200 1130 Orange Alt Cooling.Do not use for heating. 1620 1550 1480 1405 1335 1260 1195 1130 1065 995 Red Alt Cooling.Do not use for heating. 1325 1260 1185 1100 1025 955 885 805 735 670 Gray Cooling.Do not use for heating. 2205 2150 2090 2030 1965 1905 1840 1780 1710 1645 Blue Heating or alt Cooling 2055 1995 1935 1875 1810 1750 1690 1615 1540 1460 60155E24 Yellow Alt Cooling or alt Heating 1860 1795 1730 1670 1605 1540 1470 1395 1320 1250 Orange Alt Cooling.Do not use for heating. 1495 1430 1355 1285 1210 1130 1065 995 930 850 Red Alt Cooling.Do not use for heating. 1295 1085 1000 910 835 765 670 600 530 465 1. A filter is required for eaci return—air inlet.Airflow performance included 3/4—in.(19 mm)washable filer media such as contained in factory—authorized accessory filter rack.To determine airflow performance without this filter,assume an additional 0.1 In.W.C.available external static pressure. 2. Adjust the blower speed tabs as necessary for the proper air temperature rise for each installation. 3. --Indicates unstable operating conditions. 4. If the same motor speed tap is needed for heating and cooling,a Jumper Wire accessory kit is available(see Product Data sheet for the current Jumper Wire accessory part number),see Function column for applicable limitations. 7 1 0 ."° ,6 ‘Il imii,_, tv SEE NOTES 1,2,4,5,7,8,9 HORIZONTAL RIGHT SEE NOTES 1,2,4,5,7,8,9 A02068 HORIZONTAL RIGHT A02070 n Fi l-.�1�1 . !rile 1 IMI Mr SEE NOTES 1,2,4,7,8,9 HORIZONTAL RIGHT A02069 I di L1111. I ill 1.1i 7:61.1tfi ;. Ir 417„,(7,:_,), 6 I 6 SEE NOTES 1,2,4,7,8,9 SEE NOTES 1,2,4,5,7,8,9 HORIZONTAL LEFT HORIZONTAL LEFT A02064 A02065 r ;.‘ . r.... I® ,..1 .,,,,- ..i . . ,,... tc,„,,,, O ,, 111. SEE NOTES 1,2,4,5,7,8,9 SEE NOTES 1,2,4,5,7,8,9 HORIZONTAL LEFT HORIZONTAL LEFT A02066 A02067 8 X1111111 !JI ' I_ -.:._ Fun- . #01 ) - kirY"A-11.1 11,- •0• O O O . �� t SEE NOTES: 1,2,4,7,8,9 SEE NOTES: 1,2,3,4,7,8,9 SEE NOTES: 1,2,4,5,7,8,9 UPFLOW UPFLOW DOWNFLOW 1 _" 1„, A02058 A02059 A02061 1!1 1 IMF 1 i --- - fl 1171,1 --,i. , „ 1:. , ___ _ 11 O 0 lit_ • 1_1_8. 1 ,1.0,Th.otx,..... . , 0 ", ,.. 1 — i. ,I, ,. . ii ,, .„. . ..i ...„,,,,„,„ ., . i •. 8� •e SEE NOTES:1,2,3,4,5,7,8,9 SEE NOTES:1,2,3,4,5,7,8,9 SEE NOTES:1,2,4,5,6,7,8,9 DOWNFLOW DOWNFLOW DOWNFLOW A02060 A02063 A02062 Venting Notes 1. For common vent,vent connector sizing and vent material:United States,latest edition of the National Fuel Gas Code(NFGC),ANSI Z223.1/NFPA 54. 2. Immediately increase to 5-in.(127 mm)vent connector outside furnace casing when 5-in.(127 mm)vent connector required,refer to Note 1. 3. Side outlet vent for upflow and downflow installations must use Type B vent immediately after exiting the furnace, except when Downflow Vent Guard is used in downflow position. 4. Type B vent where required,refer to Note 1. 5. 4-in.(102 mm)single wall vent must be used inside furnace casing and the Downflow Vent Guard Kit. 6. Accessory Downflow Vent Guard Kit required in downflow installations with bottom vent configuration. 7. Chimney Adapter Kit required for exterior masonry chimney applications. Refer to Chimney Adapter Kits for sizing and complete application details. 8. Secure vent connector to furnace elbow with(2)corrosion-resistant sheet metal screws,space approximately 180° apart. 9. Secure all other single wall vent connector joints with(3)corrosion-resistant screws spaced approximately 120° apart. Secure Type B vent connectors per vent connector manufacturer's recommendations. 9 DIMENSIONS • : -!!_,.1iiii riI- ---- - I _ t _—-�J -i. - = -ii ii_. w� I f- ]]11]1]1] JJ]]JJl]1 ]11111]]] I; =111111111 144 PINI e - � m 1- I ill f e -iii ! '` i i 4! ii !i ! i i iii i - L_ — - -� a3 A190084 C TOP AND D VENT A B BOTTOM FLUE BOTTOM CONNECTION SHIP WT.LB. FURNACE SIZE CABINET WIDTH OUTLET WIDTH COLLAR INLET WIDTH SIZE (KG) 36045E14 14-3/16(360) 12-9/16(319) 9-5/16(237) 12-11/16(322) 4(102) 104(47) 36045E17 17-1/2(445) 15-7/8(403) 11-9/16(294) 16(406) 4(102) 119(54) 36070E14 14-3/16(360) 12-9/16(319) 9-5/16(237) 12-11/16(322) 4(102) 114(52) 36070E17 17-1/2(445) 15-7/8(403) 11-9/16(294) 16(406) 4(102) 120(54) 48070E21 21 (533) 19-3/8(492) 13-5/16(338) 19-1/2(495) 4(102) 142(64) 42090E17 17-1/2(445) 15-7/8(403) 11-9/16(294) 16(406) 4(102) 131 (49) 48090E21 21 (533) 19-3/8(492) 13-5/16(338) 19-1/2(495) 4(102) 137(62) 60090E21 21 (533) 19-3/8(492) 13-5/16(338) 19-1/2(495) 4(102) 140(64) 60090E24 24-1/2(622) 22-7/8(581) 15-1/16(383) 23(584) 4(102) 146(66) 60110E21 21 (533) 19-3/8(492) 13-5/16(338) 19-1/2(495) 4(102) 146(66) 60110E24 24-1/2(622) 22-7/8(581) 15-1/16(383) 23(584) 4(102) 161 (73) 60135E24 24-1/2(622) 22-7/8(581) 15-1/16(383) 23(584) 4(102) 167(76) 60155E24 24-1/2(622) 22-7/8(581) 15-1/16(383) 23(584) 4(102) 168(76) *135 and 155 size furnaces require a 5 or 6—in. (127 or 152 mm)vent. Use a vent adapter between furnace and vent stack. See Installation Instructions for complete installation requirements. 10 GUIDE SPECIFICATIONS Gas Furnace Casing 800SA/801SA Casing shall be of .030 in. (.76) thickness minimum, General pre-painted steel. Inducer Motor SYSTEM DESCRIPTION Inducer motor shall be soft mounted to reduce vibration transmission. Furnish a fixed capacity gas-fired Draft Safeguard Switch furnace for use with natural gas or propane (factory Draft Safeguard Switch (blocked vent safeguard) shall authorized conversion kit required for propane); furnish be factory installed to reduce the possibility of vent gas cold air return plenum. infiltration due to a blocked or restricted vent pipe. QUALITY ASSURANCE Heat Exchangers Unit will be designed, tested and constructed to the Heat exchangers shall be a 4-Pass 20 gage aluminized current ANSI Z 21.47/CSA 2.3 design standard for p fold-and-crimp sectional design when applied o gas-fired central furnaces. operating under negative pressure. Controls Unit will be 3rd party certified by CSA to the current Control shall include a micro-processor based ANSI Z 21.47/CSA 2.3 design standard for gas-fired p central furnaces. integrated electronic control board with at least 11 service troubleshooting codes displayed via enhanced flashing Unit will carry the CSA Blue Star® label. LED diagnostic light on the control,a self-test feature that Unit efficiency testing will be performed per the current checks all major functions of the furnace within one DOE test procedure as listed in the Federal Register. minute, and a non-volatile memory replaceable Unit will be certified for capacity and efficiency and automotive-type circuit protection fuse. Multiple listed in the latest AHRI Consumer's Directory of operational settings available including, separate blower Certified Efficiency Ratings. speeds for heating, cooling and continuous fan. Cooling Unit shall carry the current Federal Trade Commission airflow will be selectable between 350 or 400 CFM per ton Energy Guide efficiency label. of air conditioning. DELIVERY,STORAGE AND HANDLING OPERATING CHARACTERISTICS Unit shall be shipped as single package only and is Heating Capacity shall be Btuh input; stored and handled per unit manufacturer's Btuh output capacity. recommendations. Fuel Gas Efficiency shall be 80% AFUE. Air delivery shall be CFM minimum at 0.50 In. W.C. WARRANTY(for inclusion by specifying engineer external static pressure. Warranty certificate available upon request. Dimensions shall be: depth in. (mm); width in. (mm); height in. (mm) EQUIPMENT (casing only). Height shall be in. (mm) with A/C coil and in. (mm) overall with Components shall include: slow-opening gas valve to plenum. reduce ignition noise, regulate gas flow, with electric switch gas shut-off; flame proving sensor, hot surface ELECTRICAL REOUIREMENTS igniter, pressure switch assembly, flame rollout switch, Electrical supply shall be 115 volts, 60 Hz, blower and inducer assembly, 40va transformer; low-voltage(heating)(heating/cooling)thermostat. single-phase (nominal). Minimum wire size shall Blower Wheel and Blower Motor be AWG; maximum fuse size or circuit breaker shall be Amps. Galvanized blower wheel shall be centrifugal type, statically and dynamically balanced. Blower motor of SPECIAL FEATURES fixed-speeds, constant torque ECM type shall be permanently lubricated with sealed bearings, of Refer to section of the product data sheet identifying hp, and shall be multiple-speed direct drive. accessories and descriptions for specific features and Blower motor shall be soft mounted to the blower scroll to available enhancements. reduce vibration transmission. Filters Furnace may have reusable-type filters. Filter shall be in. (mm) (x) in. (mm). An accessory high efficiency Media Filter is available as an option. Media Filter. 11 ©2019 Bryant Heating&Cooling Systems 7310 W.Morris St. Indianapolis,IN 46231 Edition Date:10/19 Catalog No.PDS800SA-05 Manufacturer reserves the right to discontinue,or change at any time,specifications or designs without notice and without incurring obligations. Replaces: PDS800SA-04 12 iiii UUNUtNSINta UNI I5 SPLIT-SYSTEM COOLING 1 TO 5 TONS INSTALLATION INSTRUCTION Supersedes: 550.38-N1Y(1093) 550.38-N1Y(994) 0/0( ��� MODELS H*DB012 THRU H*DB060 035-10870 60r (Canadian Models Included) C could result in personal injury, property damage or product '� damage. I8 I IIfli01.i WARNINGS are given to alert the installer that severe personal II�1I� injury, death or equipment damage may result if installation II II III procedures are not handled properly. IIIppm NOMENCLATURE ii H 1 DB I : A 9S Ilial iIIII III � . i I i IProdHct Condensn Unit I _ 1111g I Product Generation 1,2=Design Level 9=Canada GENERAL Product Identifier This instruction covers the installation of the following outdoor DB=10.00 SEER Condensing Unit units: Nominal Cooling Capacity H1 DB012 A,S 06 012=12,000 BTUH 036=36,000 BTUH H1 DB018 A,S 06 018=18,000 BTUH 042=42,000 BTUH H1 DB024 A,S 06 024=24,000 BTUH 048=48,000 BTUH H1 DB030 A,S 06 030=30,000 BTUH 060=60,000 BTUH H1 DB036 A,S 06 Refrigerant Line Connections H1 DB042 A,S 06 H1 DB048 A,S 06 A=Quick-Connect H1 DB060 A,S 06 S=Sweat-Connect The outdoor units are designed to be connected to a matching Voltage Code evaporator with quick or sweat connect lines. Quick connect 06=208/230-1-60 units are factory charged with refrigerant for most sold match- ing evaporator and factory charged line sets are available in LIMITATIONS various lengths. Sweat connect units are factory charged with refrigerant for most sold matching evaporator plus 15 feet of The unit should be installed in accordance with all national and field supplied lines. local safety codes. Matching evaporators contain an orifice liquid feed sized for the Limitations for the indoor unit,coil and appropriate accessories most common usage.The orifice size and/or refrigerant charge must also be observed. may need to be changed for some indoor-outdoor unit combi- nations, elevation differences or total line lengths. The outdoor unit must not be installed with any ductwork in the air stream. The outdoor fan is the propeller type and is not INSPECTION designed to operate against any additional external static pres- sure. As soon as a unit is received,it should be inspected for possible damage during transit. If damage is evident, the extent of the CAUTION:Use a field supplied crankcase heater on 1-2.5 ton damage should be noted on the carrier's freight bill.A separate units when line set is over 50 ft. request for inspection by the carrier's agent should be made in writing. See Form 50.15-NM for more information. The unit should not be operated at temperatures below 45°F. REFERENCE LOCATION Use this instruction in conjunction with the instruction for the Before starting the installation, select and check the suitability appropriate indoor unit, air moving system and accessories. of the location for both the indoor and outdoor unit.Observe all limitations and clearance requirements. Installer should pay particular attention to the words:NOTE, CAUTION and WARNING. The outdoor unit must have sufficient clearance for air entrance NOTES are intended to clarify or make the installation easier. to the condenser coil,for air discharge and for service access. CAUTIONS identifies procedure which,if not followed carefully, See Figure 1. 550.38-N1Y If the unit is to be installed on a hot sun exposed roof or a When installing units on a roof,the structure must be capable black-topped ground area,the unit should be raised sufficiently of supporting the total weight of the unit,including a pad,lintels, above the roof or ground to avoid taking the accumulated layer rails, etc.,which should be used to minimize the transmission of hot air into the outdoor unit. of sound or vibration into the conditioned space. Provide an adequate structural support. Isolate the unit from rain gutters to avoid any possible wash out The unit may be installed at ground level on a solid base that of the foundation. will not shift or settle,causing strain on the refrigerant lines and Normal operating sound levels may be objectionable if the unit possible leaks. Maintain the clearances shown below and install the unit in a level position. Isolate the base from the is placed directly under windows of certain rooms(bedrooms, structure to avoid noise or vibration transmission. study,etc.). TABLE 1 - PHYSICAL AND ELECTRICAL DATA MODELS H1DB... 012 l 018 024 030 036 042 048 060 UNIT SUPPLY VOLTAGE 208/230-1-60 NORMAL VOLTAGE RANGE 1 187 to 252 MIN.CIRCUIT AMPACITY 10.8 13.0 16.0 17.7 23.2 27.2 30.3 37.2 MAX.OVERCURRENTDEVICE AMPS 2 15 20 25 25 35 40 45 50 COMPRESSOR AMPS RATED LOAD 8.0 9.7 12.1 13.5 173 20.5 23.0 28.5 LOCKED ROTOR 35.0 54.0 57.0 68.0 94.0 120 105 169 CRANKCASE HEATER NO NO NO NO YES YES YES NO FAN MOTOR AMPS RATED LOAD 0.8 0.8 0.8 0.8 1.6 1.6 1.6 1.6 LOCKED ROTOR 1.7 1.7 1.7 1.7 3.8 3.8 3.8 3.5 MIN.FIELD WIRE SIZE AWG 14 12 12 10 10 10 10 6 60°C COPPER CONDUCTORS MAX.WIRE LENGTH FEET BASED[ 208V 90 115 95 140 105 135 125 115 ON 3%VOLTAGE DROP L 230V 100 130 105 155 120 150 140 130 FAN DIAMETER INCHES 18 18 18 18 18 18 18 24 FAN MOTOR RATED HP 1/8 1/8 1/8 1/8 1/4 1/4 1/4 1/4 NOMINAL RPM 1075 1075 1075 1075 1075 1075 1075 850 NOMINAL CFM 1950 1950 1950 1950 2350 2200 2150 3000 COIL FACE AREA SQ.FT 9.4 9.4 11.3 11.3 11.3 14.1 17.0 20.0 ROWS DEEP 1 1 1 1 1 1 1 1 FIN/INCH 16 16 18 20 20 18 20 18 LIQUID LINE OD 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 VAPOR LINE OD 5/8 5/8 5/8 3/4 3/4 7/8 7/8 7/8 OPERATING WEIGHT LBS. 120 124 134 135 140 155 175 210 1 Utilization range"A"in accordance with ARI standard 110. 2Dual element fuses or HACR circuit breaker. TO THERMOSTAT WEATHERPROOF BLOWER DISCONNECT MOTOR TO POWER SWITCH RELAY SUPPLY48"OVERHEAD 12" REAR NEC CLASS 1 1 AND WIRING SIDES mum:.<= ` NEC CLASS 2 _ _ I i Sit unit on WIRING II it rubber TO / k i R elevator COIL k4- _ �I I WI � K 4'I grommets j' to reduce �' noise and enhance III --- ....,j--/-71 drainage. . -iiii' ' illP: 10010P.. li NOTE:ALL OUTDOOR WIRING MUST BE WEATHERPROOFIII � . • 24'SERVICE ACCESS SEAL OPENING(S)WITH PERMAGUM OR EQUIVALENT CLEARANCE *24"for side-by-side multiple unit installations FIGURE 1- TYPICAL INSTALLATION 2 Unitary Products Group 550.38-N1Y INSTALLATION PROCEDURES ORIFICE SELECTION The following sequence of installation steps is suggested. NOTE: The proper orifice must be installed in the evaporator coil liquid connection prior to the connection of the 1. Inspect unit and set in place. refrigerant lines. 2. Check orifice size and replace with correct size if necessary. 3. Route/install the vapor and liquid lines. WARNING:Coil(whether sweat or quick connect) is under 15 PSIG pressure. Use safety glasses and gloves 4.Connect line and leak test. Evacuate if necessary. when handling refrigerants to prevent personal 5.Charge system. injury. 6. Make electrical power connections. Each quick connect coil will have an orifice installed in the fitting 7. Make electrical control connections. between the liquid line connection and distributor. The orifice 8. Instruct owner and operate unit. is identified on a label next to the liquid connection as shown. LABEL- /COIL EITQUIP6P5ED UNIT PLACEMENT ORIFICE ORI DISTRIBUTOR _ 1. Provide a base in the pre-determined location. _ ORIFICE 2. Remove the shipping carton and inspect for possible damage. CAUTION: Some units removed before the unit ishstarted strap. It must be al' have Yshipping 3. Position the unit on the baseP rovided. 4. To reduce noise and to enhance drainage, sit unit on (4) LEFT-HAND THREAD ITTIN FLINE FITTING rubber elevating grommets provided in bulk packed acces- FIGURE 3-ORIFICE LABEL sory kit model number 1 SG0601. Grommets should be positioned as shown in Figure 2. Sweat coils are shipped with a standard orifice in a plastic bag 5. Make a hole(s)in the structure wall large enough to accomo attached to the liquid line connection. date the insulated vapor line,the liquid line and the wiring. The orifice that is shipped with the coil is based on the "most sold"combination, but it may have to be changed depending UNIT on the capacity and efficiency of the outdoor unit, elevation 0 0000000000 differences, and/or long total line lengths. An additional ori- -- BASE ',') /�, PAN fice(s)is shipped with most outdoor units in the literature packet o 0' o� for the most commonly required replacement combinations. o • • / o Other sizes must be ordered from the Parts Department if o o q - re ulred. o,,-;, ,�, RUBBER o ��� 0 ELEVATING o • • 0` GROMMETS Table 2 shows the orifice and charge adjustment for approved o \ (4) system combinations (indoor coil/outdoor unit). See Applica- tion Data for other piping and orifice considerations for longline ��, Pp 9 length and elevation differences. \ 00000000 Note:Do Not block drainage holes with grommets. If the orifice sizes match, nothing further is required and the refrigerant lines may be connected per the outdoor unit instruc- 0 00000000000000 tion.tion. However, if another orifice should be used, see the coil o,- o \` UNIT instruction for details to change the orifice in the coil. 0 c � = 0 `� �'0BASE oC oo PAN LINE INSTALLATION o' o I o Quick-connect systems must use pre-charged refrigerant line oQ o sets (quick-connect couplings) designated for the respective o 0unit size and available from CES. Pre charged lines with o o RUBBER excess tubing should be coiled horizontally in an inconspicu- o '0 ELEVATING ous location to avoid oil trapping. o ,,,t, � � GROMMETS 0�� (4) o Stub kits are available to field fabricate quick-connect line sets 000000 r or to connect mix-matched units and coils. FIGURE 2- POSITIONING GROMMETS Sweat-connect systems and systems with stub kits must use field supplied,clean,dehydrated refrigerant-grade copper tubing. Unitary Products Group 3 550.38-N 1 Y Unit should be installed only with the specified line sizes for Insulate all vapor lines with a minimum 1/2"foam rubber.Liquid approved system combinations (indoor coil/outdoor unit) and lines that will be exposed to direct sunlight and/or high tem- total line lengths up to 15 feet. See Application Data for long peratures must also be insulated. line lengths and elevation differences. NOTE: Some units do not have crankcase heaters(See Table Using a larger than specified line size could result in oil return 1). A crankcase heater must be added to these units problems. Using too small a line will result in loss of capacity when the refrigerant line piping exceeds 50 feet. and other problems caused by insufficient refrigerant flow. See Form 690.01-AD1V for additional piping recommenda- Slope horizontal vapor lines at least 1"every 20 feet toward the tions. outdoor unit to facilitate proper oil return. QUICK CONNECT SYSTEM CONNECTIONS The lines should be installed so that they will not obstruct Indoor coils and outdoor units are to be connected with pre- service access to the coil,air handling system or filter. charged interconnecting tubing specified for the split systems. Install the lines with as few bends as possible. Care must be The units and the lines are equipped with sealed one-time taken not to damage the couplings or kink the tubing. quick-connect couplings which, when screwed together, will have their seals broken, allowing for free passage of refriger- Care must also be used to isolate the refrigerant lines to ant.One end of the tubing contains a female fitting for connect- minimize noise transmission from the equipment to the struc ing to the outdoor unit.The other end has a male fitting with a ture. 90°bend on the vapor line for connecting to the indoor coil. Tape and suspend the refrigerant lines as shown. DO NOT The outdoor end of the lines have capped service (Schrader) allow metal to metal contact. See Figure 4. ports. Install the coupling in a position that will permit a Schrader tool to be attached to the service port. SHEETPrepare and connect fittings as follows: HANGER LIQUID , .- 1. Begin at either the indoor coil or the outdoor unit. Remove LINE'. only one dust cap at a time to avoid damage and to prevent 4 _ dirt from getting into the other. If necessary,carefully wipe seals and threaded surfaces with a clean cloth. 2. Lubricate the male half diaphragm and the "0" ring with several drops of refrigerant oil.Thread the halves together by hand to insure proper mating of the threads.Use proper TAPE size wrenches(on both the body hex and on the union nut) INSULATED and tighten until bodies"bottom"or a definite resistance is VAPOR LINE felt. FIGURE 4-TUBING HANGER 3. Using a marker or ink pen,mark a line lengthwise from the union nut to the unit panel. Then tighten an additional 1/4 Use PVC piping as a conduit for all underground installations turn (90° from the mark on the panel to the mark on the as shown in Figure 5. Buried lines should be kept as short as union nut). possible to minimize the build up of liquid refrigerant in the 4. Repeat this procedure with the other three in the system, vapor line during long periods of shutdown. removing the dust cap just prior to making the connection. 5. Leak test all refrigerant piping connections including the TO INDOOR COIL TO OUTDOOR UNIT service port flare caps to be sure they are leak tight. DO LIQUID LINE, INSULATED NOT OVERTIGHTEN(between 40 and 60 inch-lbs.maxi- CAP mum). PVC Imo/ VAPOR LINE 6. Do not remove the flare caps from the service ports except e-" when necessary for servicing the system. CONDUIT - CAUTION: Do not connect manifold gauges unless trouble is suspected.Approximately 3/4 ounce of refrigerant will be lost each time a standard manifold gauge is connected. FIGURE 5- UNDERGROUND INSTALLATION 7. The quick connect outdoor unit contains enough refrigerant charge for a matched evaporator. Refer to the Table 2 for the amount of additional charge required for some mix- Pack fiber glass insulation and a sealing material such as matched evaporators. If additional charge is required, see permagum around refrigerant lines where they penetrate a wall recommended charging methods. to reduce vibration and to retain some flexibility. Do not install a filter drier since one is factory installed in every outdoor unit. 4 Unitary Products Group 550.38-N 1 Y SWEAT CONNECT SYSTEM CONNECTIONS SERVICE PORT WITH SCHRADER CORE The outdoor units have re-usable service valves on both the liquid and vapor connections. The total system refrigerant111;10— charge is retained within the outdoor unit during shipping and a`l installation. The re-usable service valves are provided to - %ArdillIIIII evacuate and charge per this instruction. ,rtiSerious service problems can be avoided by taking adequate precautions to assure an internally clean and dry system. PLUNGER CAP Always use refrigerant grade copper tubing that is internally \ clean and dry for refrigerant lines.Use clean hard drawn copper tubing where no appreciable amount of bending around ob- FIGURE 7- PLUNGER CAP struction is necessary. If soft copper must be used, care must be taken to avoid sharp bends which may cause a restriction. CAUTION: If visual verification of the valve stem reaching the The vapor line must be insulated with a minimum of 1/2 inch retaining ring is impossible, stop backing out the insulation (Arm-A-Flex or equivalent). valve stem when the slightest increase in resis- tance is felt. Because of the small size and there- CAUTION: Dry nitrogen should always be supplied through fore the reduced resistance, back out the liquid the tubing while it is being brazed, because the valve 5 turns maximum to prevent going past the temperature required is high enough to cause oxi- retaining ring. dation of the copper unless an inert atmosphere is provided. The flow of dry nitrogen should continue WARNING: If the valve stem is backed out past the retaining until the joint has cooled. Always use a pressure ring, the O'ring can be damaged causing leakage regulator and safety valve to insure that only low or system pressure could force the valve stem out pressure dry nitrogen is introduced into the tubing. of the valve body possibly causing personal injury. Only a small flow is necessary to displace air and In the event the retaining ring is missing, do not prevent oxidation. attempt to open the valve. All outdoor unit and evaporator coil connections are copper-to- Replace plunger cap finger tight,then tighten an additional 1/12 copper and should be brazed with a phosphorous-copper alloy turn (1/2 hex flat).Cap must be replaced to prevent leaks. material such as Silfos-5 or equivalent. DO NOT use soft solder. LINE INSTALLATION PROCEDURE BASE VALVE CONNECTION PRECAUTIONS Install the refrigerant lines using the following procedure: Precautions should be taken to prevent heat damage to the 1. Remove the cap and Schrader core from both the liquid and fitting by wrapping a wet rag around it as shown in Figure 6. vapor fitting service ports at the outdoor unit.Connect low Also,protect all painted surfaces and insulation during brazing. pressure nitrogen to the liquid line service port. After brazing-cool joint with wet rag. 2. Braze the liquid line to the liquid fitting at the outdoor unit. - Be sure to wrap the fitting body with a wet rag. Allow the Il, nitrogen to continue flowing. 1 ,re mi t 3. Carefully remove the rubber plugs from the evaporator ,0r- liquid and vapor connections.Use caution,since the evapo- rator is pressurized. 4. Braze the liquid line to the evaporator liquid connection.The ,--, nitrogen should now be flowing through the evaporator coil. b4 5. Remove the grommet from the vapor connection at the coil. Braze the vapor line to the evaporator vapor connection. FIGURE 6- HEAT PROTECTION After the connection has cooled, replace the grommet. WARNING:This is not a backseating valve. The service access 6. Protect the vapor fitting with a wet rag and braze the vapor port has a valve core. Opening or closing valve line connection. The nitrogen flow should be exiting the does not close service access poll. system from the vapor service port connection. After this connection has cooled, remove the nitrogen source from Valve can be opened by removing the plunger cap and fully the liquid fitting service port and replace Schrader cores. inserting a hex wrench into the stem and backing out counter- clockwise until valve stem just touches retaining ring. See 7. Evacuate the vapor line, evaporator and the liquid line, to Figure 7. 1000 microns or less. CAUTION: Do not use the system refrigerant in the outdoor unit to purge or leak test. Unitary Products Group 5 550.38-N 1 Y TABLE 2 -ORIFICE SIZES & CHARGE ADD STANDARD COILS OUTDOOR UNITS H1DB H1DB ! H1DB H1DB H1DB I H1DB H1DB H1DB 012 018 1 024 I 030 036 042 048 060 UNITORIFICE(S)2 49,51 i 53,55 59,63 63,65 73 81,78.73 87,84 90 FACTORY R-22 SWEAT 3-7 3- 14 4-3 4-6 4-8 j 5-9 6-4 7-10 CHARGE,LBS.OZ. QUICK 2-14 3-5 3-10 3- 12 3-14 i 4- 15 5-10 7-0 INDOOR COIL COIL � SYSTEM ORIFICE+ADDITIONAL CHARGE,OZ. ORIFICE G3HC/G 1 FC018 55 51 +0 53+0 - - - - - - G3HC/G1 FCO24 61 53+10 59+11 _--- - _ - - - G3HC/G1 FC030 6963+14 63±8 - - - G3HC/G1 FC036 81 - - - 63+9 73+23 - - - G3HC/G1 FC042 78 - - - - 73+19 81 +9 - - G3HC/G 1 FC048 90 - - - - 81 +21 87+13 - G3HC/G1FC060 96 - - - - - - (84)+29 90+5 G3US018 55 49+7 55+1 - - - - - - G3UA024 59 - 53+2 59+5 - - - - - G3UA030 65 - - 59+14 63+1 - - - - G3UA036 69 - 55+18 63+17 65+7 73+6 - - - G3UA037 69 - - 63+17 65+7 73+6 - - - G3UA048 87 - - - - 73+23 78+7 87+11 - G3UA060 96 - - - - - 73+33 (84)+29 90+9 G3UA061 96 - - - - - 73+33 (90)+29 87+19 M3CF032 59 49+7 55+2 59+5 63+ - - - - M3CF044 69 - - - 65+ 73+0 78+0 - - M3CF052 84 - - - 81 +9 87+0 - G3CNO30 65 49+15 55+11 63+10 63 - - - - G3CN042 73 - - 73+19 81 +9 - - G3CNO60 87 - - - - - - 84+25 90+5 M3HD024 59 49+8 53+7 59+6 - - - - - M3HD036 69 - - 63+10 63 6 69+3 - - - M3HD048 84 - - 73+7 78+2 87+11 - M3HD060 96 - - - - - - 87+14 90+1 M3UF024 53 49+4 53+6 59+0 -• - - - - M3UF032 59 - 55+7 59+13 63 0 - - - - M3UF044 69 - - 63+13 63 5 73+0 78+0 - - M3UF052 84 - - 73+12 81 +9 87+0 - M3UF064 90 - - - - - - - 90+0 F1SA/FlSF018 53 (47)+0 53+0 - - - - - - F1SA/F1SF024 61 - 53+3 59+5 - - - - - F1 SA/F1 SF030 -_ 67 63+6 63+0 - - - _ - F1SA/F1SF036 81 - ! - - 65+4 73+1 - - - 1These orifices are factory-mounted in the flow control device of each indoor coil. 2These orfices are packed in the instruction/warranty packet of each outdoor unit. NOTE:Orifices( ) must be ordered from the Parts Department. 8. Leak test all refrigerant piping connections including the 10.Release refrigerant charge into the system.Open both the service port flare caps to be sure they are leak tight. DO liquid and vapor fittings by removing the plunger cap and NOT OVERTIGHTEN(between 40 and 60 inch-lbs.maxi- with an allen wrench back out counter-clockwise until valve mum). stem just touches retaining ring. See Base Valve Connec- tion Precautions. 9. Do not remove the flare caps from the service ports except when necessary for servicing the system. 11.The sweat connect outdoor unit contains enough refriger- ant charge for a most sold matched evaporator and 15 feet CAUTION: Do not connect manifold gauges unless trouble is of tubing. Refer to the Table 2 for the amount of additional suspected.Approximately 3/4 ounce of refrigerant charge required for some mix-matched evaporators.Addi- will be lost each time a standard manifold gauge is tional charge for lines longer than 15 feet is shown in Table connected. 3. If additional charge is required, see recommended charging methods. 6 Unitary Products Group 550.38-N 1 Y EVACUATION NOTE: The charge for pre-charged lines should be included in the system charge shown on the data plate but need It will be necessary to evacuate the system if the unit has not be added to the system. If sweat connect lines are developed a leak during shipment or was,for any other reason, used, the line charge over 15 feet should be included opened to the atmosphere. If a leak is suspected, leak test to on the data plate and must be added to the system. locate the leak. Repair the leak and test again. 4. Total system charge=item 1 +item 2+item 3. WARNING:Never attempt to repair any brazed connections while the system is under pressure.Personal injury 5. Permanently stamp the unit data plate with the total amount could result. of refrigerant in the system. Evacuate the system down to at least 1,000 microns. Use one of the following charging methods whenever addi- tional refrigerant is required for the system charge. To verify if the system has no leaks, simply close the valve to the vacuum pump suction to isolate the pump and hold the CAUTION: Refrigerant charging should only be carried out by system under vacuum. Watch the micron gauge for a few a qualified air conditioning contractor. minutes.If the micron gauge indicates a steady and continuous rise, it's an indication of a leak. Measurement Method If the gauge shows a rise, then levels off after a few minutes If a calibrated charging cylinder or accurate weighing device is and remains fairly constant, its an indication the system is leak available,add refrigerant accordingly. free,but still contains moisture and may require further evacu- ation if the reading is above 1000 microns. CAUTION: Compressor damage will occur if system is improp- erly charged. On new system installations charge SYSTEM CHARGE system per R-22 Charge Information label and follow guidelines in this instruction. The factory charge in the outdoor unit is listed in Table 2 and includes enough charge for the unit and a most sold matched Check flare caps on service ports to be sure they are leak tight. evaporator. Some indoor coil matches may require some ad- DO NOT OVERTIGHTEN (between 40 and 60 inch - lbs. ditional charge. maximum). Sweat connect units also include sufficient charge for 15 feet Superheat Charging Method of lines. Pre-charged line lengths are factory charged with the correct amount of refrigerant required.Table 3 lists the refrig- NOTE: Use this method only during system maintenace and erant line charges. repair. TABLE 3 - REFRIGERANT LINE CHARGES 1. Operate system until temperatures and pressures stabilize (minimum of 10 minutes). UNIT LIQUID LINE OD VAPOR R22 CHARGE SIZE LINE OD OZ/FT 2. Measure and record indoor wet bulb (WB) temperature 012 TO 024 3/8 5/8 0.66 using a sling psychrometer and the outdoor dry bulb(DB) 030 TO 036 3/8 3/4 0.68 042 TO 060 3/8 7/8 0.70 temperature using a thermometer. The "TOTAL SYSTEM CHARGE" must be permanently 3. Measure and record the suction pressure at the suction stamped on the unit data plate. service valve port. 4. Using Table 4, note the superheat value corresponding to Total system charge is determined as follows: the intersection of the indoor wet bulb and the outdoor dry bulb. 1. Determine the outdoor unit charge from Table 2. 2. Determine indoor coil adjustment from Table 2. 5. With the superheat value obtained in step 4 and the suction pressure value from step 3, find the intersection of the 3. Calculate the line charge using Table 3 factors. values in Table 5.This is the required suction tube tempera- ture at the suction service valve. a) Calculate total length of pre-charged lines for quick connect units. 6. To bring the tube temperature in line with the required value from Table 5, add refrigerant to the service port to cause b) Calculate over 15 feet of sweat lines for sweat connect the tube temperature to fall and reclaim refrigerant to cause units. the temperature to rise. Unitary Products Group 7 550.38-N1Y TABLE 4- Superheat Value INDOOR OUTDOOR DB°F WB°F* 55 60 65 70 75 80 85 90 95 100 105 110 115 50 9 7 52 12 10 6 54 14 12 10 7 56 17 15 14 10 6 58 20 18 16 13 9 5 60 23 21 19 16 12 8 6 62 26 24 22 19 16 12 8 5 64 29 27 24 21 18 15 11 9 6 66 32 31 30 24 23 18 15 11 9 6 68 35 33 30 27 24 21 19 16 14 12 9 6 70 35 33 30 28 25 22 20 18 15 13 11 8 72 35 33 30 28 26 24 20 20 17 15 14 7434 31 30 27 25 23 22 20 18 35 33 31 29 27 26 25 23 *Evaporator Entering Air°F TABLE 5-Temperature and Pressure SUCTION SUCTION SERVICE VALVE SUPERHEAT PRESSURE PSIG 0** 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 (Service Port) 61.5 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 64.2 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 67.1 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 70.0 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 73.0 43 45 47 49 51 53 55 57 59 61 63 63 67 69 71 73 75 77 76.0 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 79.2 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 82.4 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 **Saturation Temperature TABLE 6- R-22 Saturation Properties TEMP. PRESSURE TEMP. I PRESSURE TEMP. PRESSURE TEMP. PRESSURE TEMP. PRESSURE °F PSIG °F PSIG °F PSIG °F PSIG °F PSIG 45 76.02 60 101.62 75 132.22 90 168.40 105 210.75 46 77.58 61 103.49 76 134.45 91 171.02 106 213.81 47 79.17 62 105.39 77 136.71 92 173.67 107 216.90 48 80.77 63 107.32 78 138.99 93 176.35 _ 108 220.02 49 82.39 64 109.26 _ 79 141.30 94 179.06 109 223.17 50 84.03 65 111.23 80 143.63 95 181.80 110 226.35 51 85.69 _ 66 113.22 81 145.99 96 184,56 111 229.56 52 87.38 67 115.24 82 148.37 97 187.36 112 232.80 53 89.08 68 117.28 83 150.78 98 190.18 113 236.08 54 90.81 69 119.34 84 153.22 99 193.03 114 239.38 55 92.56 70 121.43 85 155.68 100 195.91 115 242.72 56 94.32 71 123.54 86 . 158.17 101 198.82 116 246.10 57 96.11 72 125.67 87 160.69 102 201.76 117 249.50 58 97.93 73 127.83 88 163.23 103 204.72 118 252.94 59 99.76 I 74 I 130.01 I 89 I 165.80 I 104 I 207.72 I 119 256.41 8 Unitary Products Group 550.38-N 1 Y Check flare caps on Schrader fittings to be sure they are tight. 9. Mount the thermostat about 5 ft. above the floor, where it DO NOT OVERTIGHTEN (40-60 inch-lbs. maximum). will be exposed to normal room air circulation.Do not place it on an outside wall or where it is exposed to the radiant ELECTRICAL CONNECTIONS effect from exposed glass or appliances,drafts from outside doors or supply air grilles. 1. Check the electrical supply to be sure that it meets the 10. Route the 24-volt control wiring (NEC Class 2) from the values specified on the unit nameplate and wiring label. outdoor unit to the indoor unit and thermostat. 2. Route low voltage wiring into bottom of control box as NOTE: To eliminate erratic operation, seal the hole in the wall shown in Figure 8. Make low voltage wiring connections at the thermostat with permagum or equivalent to inside the junction box. prevent air drafts affecting the anticipators in the 3. The complete connection diagram and schematic wiring thermostat. label is located on the inside surface of the unit electrical box cover. CRANKCASE HEAT 4. All field wiring to be in accordance with national electrical codes(NEC)and/or local-city codes. The crankcase heater,when furnished,is energized whenever the compressor is not running. Check for proper operation by NOTE: Power wiring,disconnect switch,and overcurrent pro- feeling for heat on the compressor where the heater is installed. tection to be supplied by installer. See Physical and The heater should be energized for at least 8 hours before the Electric Data Table for proper sizes. Use COPPER thermostat is set to operate the compressor. CONDUCTORS ONLY. CAUTION: An attempt to start the compressor without at least WARNING:Unit must be grounded with a separate ground 8 hours of crankcase heat will damage the com- conductor wire. pressor. 5. Install the proper size weatherproof disconnect switch out- doors and within sight of the unit. A warning label with an adhesive back is supplied in the unit installation instruction packet.This label should be attached to 6. Run power wiring from the disconnect switch to the unit. the field supplied disconnect switch where it will be easily seen. 7. Install the proper size time-delay fuses or circuit See below: breaker,and make the power supply connections. IMPORTANT NOTE: A Start Assist Kit is available and recommended for IF POWER HAS BEEN OFF FOR 8 HOURS OR LONGER, long line set applications or in areas of known low DISCONNECT SWITCH MUST BE TURNED ON 8 HOURS voltage problems. A hard start kit must be used if a BEFORE THERMOSTAT IS SET TO"HEAT","COOL"OR solenoid valve accessory or non-bleed type expansion "AUTO" device is installed. 035-03095. 8. Energize the crankcase heater, if applicable,to save time by preheating the compressor oil while the remaining installa- tion is completed.See"CRANKCASE HEAT"data below. CONTROL POWER ALL FIELD WIRING TO BE IN ACCORDANCE WITH NATIONAL ELECTRICAL CODE(NEC)AND/OR LOCAL CODES WIRING WIRING POWER WIRING 208/230-1-60 �............. POWER — FURNACE OR AIR HANDLER ____ CONTROL II I TERMINAL BLOCK 24 VOLT FACTORY CONTROL ICS---- WIRING �� Y, '.�R �G) �W; 1 r / I I I If' ! 1 ..,. ...._. 1., spiv � I CONTACTOR I I I1 ( 1111 I II I II �� TERCOIALS J I I i I- /i_ 1III I �' GROUND _I V' ,-R, 1G vv- Terminal W is only required on ?SCREW ' ' systems with heat '-- ROOM THERMOSTAT �i .,,0; -111111111 I ALL OUTDOOR WIRING MUST BE WEATHERPROOF. USE COPPER CONDUCTORS ONLY. 4011f �a FIGURE 8-TYPICAL FIELD WIRING Unitary Products Group 9 550.38-N 1 Y INSTRUCTING THE OWNER 1. Indoor section for dirty filter. Assist owner with processing warranty cards. Review Owners 2. Outdoor section for leaf or debris blockage. Guide and provide a copy for the owner guidance on proper operation and maintenance. Instruct the owner or the operator Eliminate problem, turn off the thermostat for 10 seconds and how to start,stop and adjust temperature setting. attempt start. Wait 5 minutes. If system does not start, call serviceman. When applicable, instruct the owner that the compressor is equipped with a crankcase heater to prevent the migration of MAINTENANCE refrigerant to the compressor during the "OFF" cycle. The 1 Dirt should not be allowed to accumulate on the outdoor heater is energized only when the unit is not running.If the main coils or other parts in the air circuit. Clean as often as switch is disconnected for long periods of shut down, do not necessary to keep the unit clean. Use a brush, vacuum attempt to start the unit 8 hours after the switch has been cleaner attachment, or other suitable means. connected.This will allow sufficient time for all liquid refrigerant to be driven out of the compressor. 2. The outdoor fan motor is permanently lubricated and does not require periodic oiling. The installer should also instruct the owner on proper opera- tion and maintenance of all other system components. 3. If the coil needs to be cleaned, it should be washed with Calgon Coil Clean (mix one part Coil Clean to seven parts INDICATIONS OF PROPER OPERATION water). Allow solution to remain on coil for 30 minutes before rinsing with clean water. Solution should not be Cooling operation is the same as any conventional air condi- permitted to come in contact with painted surfaces. tioning unit. 4. Refer to the furnace or air handler instructions for filter and The following checks may be made to determine if the system blower motor maintenance. is operating properly: 5. The evaporator coil drain pan should be inspected and cleaned regularly to prevent odors and assure proper drain- 1. The outdoor fan should be running, with warm air being age. discharged from the top of the unit. 2. The indoor blower(furnace or air handler)will be operating, CAUTION: IT IS UNLAWFUL TO KNOWINGLY VENT, RE- discharging cool air from the ducts. LEASE OR DISCHARGE REFRIGERANT INTO THE OPEN AIR DURING REPAIR, SERVICE, MAINTENANCE OR THE 3. The vapor line at the outdoor unit will feel cool to the touch. FINAL DISPOSAL OF THIS UNIT. 4. The liquid line at the outdoor unit will feel warm to the touch. WHEN THE SYSTEM IS FUNCTIONING PROPERLY AND THE OWNER HAS BEEN FULLY INSTRUCTED, SECURE If unit is not operating properly,check the following items before THE OWNER'S APPROVAL. calling a serviceman: 10 Unitary Products Group 650.74-TG1Y(498) ild6OrRprayORKK® GA GAS-FIRED FURNACES INDUCED COMBUSTION HIGH-EFFICIENCY MULTI-POSITION, 'WORK 0 (UPFLOW & HORIZONTAL) 32-104 MBH OUTPUT 80 AFUE A., a DESIGN EFFICIENCY RATING CQI` TIFIED 8APPROM M•••M Cbin tO MODELS P3HU DESCRIPTION These high efficiency, compact units employ induced combus- • 'Diamond Tough"hot surface igniter tion, reliable hot surface ignition and high heat transfer tubular heat exchangers.The units are factory shipped for installation in upflow or horizontal applications. • High velocity filter provided for field installation These furnaces are designed for residential installation in a • High quality inducer motor for quiet operation basement, closet, alcove, attic, recreation room or garage and are also ideal for commercial applications. All units are factory • Standard terminals for controlling humidifiers and EAC's assembled, wired and tested to assure safe dependable and economical installation and operation. • 40 VA control transformer fuse protected These units are Category I listed and may be common vented with • Easy to connect power and control wiring another gas appliance as allowed by the National Fuel Gas Code. WARRANTY • Efficiency ratings of 80 AFUE attained by using tubu- lar heat exchangers 20-year limited warranty on the heat exchanger. • Cooling relay supplied for easy installation of add-on 10-year heat exchanger warranty on commercial cooling applications. • Multi-speed PSC,direct-drive blower motors to match 5-year limited parts warranty. cooling requirements FEATURES • Adjustable fan-off settings to eliminate"cold-blow" • Easily applied in upflow, horizontal left or horizontal right installation with no conversion necessary • Compact 40-in height allows installation in small space confines • Electronic hot surface ignition with high reliability and dependability • Lo NOx models available to meet specific area re- • 100%shut off main gas valve for added safety quirements • Rollout safety control • All standard"N" models are propane convertible • Low unit amp requirement for easy application • Attractive baked enamel finish for durability FOR DISTRIBUTION USE ONLY-NOT TO BE USED AT POINT OF RETAIL SALE 650.74-TG1Y DIMENSIONS — B—� X20—�+ D� 1 i 3/4 1 t i—i (Vent Connection) , , t 1 _ o o POWER WIRING I '7@ R K ® 13314 /7/8"HOLE ® 5-3/8 1a3/a ® I —0414—2-1/2 ' I D, D tl 40 GAS INLET / ACCESS 1.1/eX2-1/2" WIRING r 7/8"K.O. _ / I I T I I OPTIONAL SIDE ® 32-1/29 I 14 I 2-1/4 RETURN CUT-OUT 16 ® i 23.1/2-01ii— (EITHER SIDE) ® 83/4 I I 1-1/8 F. A PI--28-1/2�i\ T'STAT WIRING fi FRONT LEFT SIDE 7/8"K.O. RIGHT SIDE A Model* A B C D E F 1 4--B� 1.41.4—C— I' P3HUAO8N03201 14-1/2 13-1/4 10-1/8 3 10-1/8 4-3/16 , T P3HUA12N03201 14-1/2 13-1/4 10-1/8 3 10-1/8 4-3/16 P3HUAO8N04801 14-1/2 13-1/4 10-1/8 3 10-1/8 4-3/16 Vent 28-1/2 P3HUA12N04801 14-1/2 13-1/4 10-1/8 3 10-1/8 4-3/16 20 Connection (WITH K.O. P3HUA12N06401 14-1/2 13-1/4 10-1/8 4 10-1/8 3-3/4 (vent size) D 23 REMOVED) P3HUB16NO6401 17-1/2 16-1/4 13-1/8 4 11-5/8 3-3/4 P3HUC2ON06401 21 19-3/4 16-5/8 4 13-3/8 3-3/4 \\ j P3HUB12N08001 17-1/2 16-1/4 13-1/8 4 11-5/8 3-3/4 F • C uP3HUB16N08001 17-1/2 16-1/4 13-1/8 4 11-5/8 3-3/4 TOP IMAGE BOTTOM IMAGE 3/4" EMAP 1 P3HUC2ON08001 21 19-3/4 16-5/8 4 13-3/8 3-3/4 (FRONT) (FRONT) FLANGE P3HUC16N09201 21 19-3/4 16-5/8 4 13-3/8 3-3/4 P3HUC2ON09201 21 19-3/4 16-5/8 4 13-3/8 3-3/4 P3HUD2ON10401 24-1/2 23-1/4 20-1/8 4 15-1/8 3-3/4 All dimensions are in inches and are approximate. *Eighth place model designator may be"N"for standard units or"L"for factory built low NOx units. RATINGS&PHYSICAUELECTRICAL DATA Air Max. Blower Total Max. Min.Wire Oper. Model* Input Output Temp Outlet Unit Over- Size(AWG) Wgt. MBH MBH AFUE1 Rise Temp. HP Size Amps Current, @ 75 Ft. (Lbs) °F °F Protect. One Way' P3HUAO8N03201 40 32 80 30-60 160 1/4 9 x 6 9.0 20 14 100 P3HUA12N03201 40 32 80 25-55 155 1/3 10 x 7 9.0 20 14 105 P3HUAO8N04801 57 46 80 30-60 160 1/4 9 x 6 9.0 20 14 105 P3HUA12N04801 57 46 80 25-55 155 1/3 10 x 7 9.0 20 14 110 P3HUA12N06401 80 64 80 35-65 170 1/3 10 x 7 9.0 20 14 117 P3HUB16N06401 80 64 80 25-55 155 3/4 11 x 8 12.0 20 14 126 P3HUC2ON06401 80 64 80 25-55 165 1 11 x 10 12.0 20 12 140 P3HUB12N08001 100 80 80 40-70 170 1/2 10 x 8 12.0 20 14 128 P3HUB16N08001 100 80 80 35-65 165 1/2 10 x 10 12.0 20 14 134 P3HUC2ON08001 100 80 80 25-55 155 1 11 x 10 12.0 20 12 145 P3HUC16N09201 115 92 80 35-65 170 1/2 10 x 10 12.0 20 14 145 P3HUC2ON09201 115 93 80 30-60 170 1 11 x 10 12.0 20 12 147 P3HUD2ON10401 130 105 80 35-65 165 1 11 x 10 14.0 20 12 158 NOTES:1.AFUE numbers are determined in accordance with DOE test procedures. 2.Wire size and overcurrent protection must comply with the National Electrical Code(NFPA-70-latest edition) * Eighth place model designator may be"N"for standard units,or"L"for factory built low NOx units. • For altitudes above 2,000 ft.,reduce capacity 4%for each 1,000 ft.above sea level. • Wire size based on copper conductors,60°C,3%voltage drop. • Continuous return air temperature must not be below 55°F. 2 Unitary Products Group 650.74-TG 1 Y BLOWER PERFORMANCE-UPFLOW/HORIZONTAL-CFM - Includes filter(s) NOTE: Data below reflects air flows with single return opening,either left or right side or bottom. MODEL* SPEED EXTERNAL STATIC PRESSURE, INCHES W.C. 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 HIGH 1084 1033 973 908 828 743 624 438 — — P3HUA08N03201 664 549 372 P3HUA08N04801 MED 960 914 846 809 747 — — LOW 700 683 666 625 576 512 411 299 — — P3HUA12N03201 HIGH 1510 1447 1387 1318 1234 1158 1057 956 820 664 P3H UA12N04801 MED 1156 1128 1088 1040 994 938 860 756 634 496 P3HUA12N06401 LOW 882 862 837 803 764 711 645 567 467 324 HIGH 1606 1547 1485 1412 1342 1266 1172 1080 971 800 P3HUB12N08001 MED 1377 1340 1302 1249 1196 1130 1051 967 850 688 LOW 1034 1027 1018 997 971 939 884 806 708 598 HIGH 1926 1852 1782 1706 1647 1551 1466 1364 1262 1135 P3H U B16N06401 MED 1443 1431 1409 1366 1334 1279 1024 1143 1055 947 LOW 1205 1203 1196 1189 1160 1114 1061 999 914 779 HIGH 1933 1858 1771 1679 1582 1491 1372 1255 1113 886 P3H U B16N08001 MED 1598 1588 1548 1508 1443 1353 1270 1137 993 800 LOW 1377 1297 1284 1271 1246 1194 1125 1005 851 727 HIGH 1927 1855 1780 1693 1611 1503 1382 1224 1039 687 P3H UC16N09201 MED 1649 1608 1556 1502 1423 1342 1218 1075 910 723 LOW 1324 1292 1266 1248 1208 1138 1044 940 802 631 HIGH 2217 2147 2072 1998 1918 1825 1728 1613 1490 1375 P3H UC20N06401 MED 1915 1864 1811 1758 1691 1622 1531 1440 1336 1208 LOW 1562 1548 1531 1502 1454 1396 1336 1243 1151 1026 HIGH 2176 2099 2020 1942 1862 1772 1662 1552 1442 1316 P3H UC20N08001 MED 1924 1868 1805 1740 1680 1603 1512 1414 1318 1191 LOW 1565 1537 1504 1464 1414 1355 1280 1205 1115 1006 HIGH 2068 2032 1959 1873 1793 1709 1613 1516 1390 1273 P3H U C20N09201 MED 1884 1827 1770 1713 1648 1586 1503 1402 1279 1174 LOW 1543 1522 1501 1461 1412 1363 1294 1213 1111 999 HIGH 2203 2127 2074 1983 1911 1825 1707 1637 1514 1390 P3H U D20N10401 MED 1901 1876 1831 1787 1732 1665 1593 1486 1382 1284 LOW 1503 1469 1447 1424 1376 1337 1287 1218 1134 1029 NOTE:Data below reflects air flows with two return o•enin•s two sides or one side and bottom. HIGH 2352 2287 2212 2133 2051 1965 1870 1765 1641 1527 P3H U C20N06401 MED 1945 1917 1883 1837 1775 1720 1646 1556 1454 1358 LOW 1571 1556 1539 1525 1496 1456 1402 1317 1240 1159 HIGH 2363 2268 2178 2093 2007 1920 1833 1726 1599 1482 P3H UC2ON08001 MED 1974 1941 1891 1837 1789 1708 1620 1530 1420 1311 LOW 1537 1527 1505 1476 1435 1394 1335 1259 1174 1077 HIGH 2305 2236 2155 2080 1997 1915 1815 1697 1580 1445 P3H UC20N09201 MED 1930 1886 1846 1795 1742 1677 1597 1497 1397 1271 LOW 1506 1492 1470 1441 1397 1353 1284 1216 1121 1026 HIGH 2334 2274 2203 2130 2043 1964 1870 1758 1646 1510 P3H U D20N10401 MED 1973 1939 1878 1828 1816 1736 1670 1604 1508 1370 LOW 1525 1499 1477 1457 1430 1390 1338 1276 1205 1120 Eigth place model designator may be"N"for standard units or"L"for factory built low NOx units. Airflow is expressed in standard cubic feet per minute. Motor voltage at 115V Unitary Products Group 3 FILTER SIZE/ADD-ON COOLING FILTER SIZE ADD-ON COOLING MODEL* SIDE BOTTOM TONS CFM @ .5 ESP1 P3HUAO8N03201 16 x 25 14 x 25 1,1-1/2,2 828 P3HUA12N03201 16 x 25 14 x 25 2,2-1/2,3 1234 P3HUA08N04801 16 x 25 14 x 25 1,1-1/2,2 828 P3HUA12N04801 16 x 25 14 x 25 2,2-1/2„3 1234 P3HUA12N06401 16 x 25 14 x 25 2,2-1/2,3 1234 P3HUB16N06401 16 x 25 16 x 25 3,3-1/2,4 1647 P3HUC2ON06401 (2)16 x 25 20 x 25 3-1/2,4,5 2007 P3HUB12N08001 16 x 25 16 x 25 2,2-1/2,3 1342 P3HUB16N08001 16 x 25 16 x 25 3,3-1/2,4 1582 P3HUC2ON08001 (2)16 x 25 20 x 25 3-1/2,4 5 2007 P3HUC16N09201 16 x 25 20 x 25 3,3-1/2,4 1611 P3HUC2ON09201 (2)16 x 25 20 x 25 3-1/2,4 5 1997 P3HUD2ON10401 (2)16x 25 24 x 25 3-1/9.4.5 2043 1 ESP(External Static Pressure).5"W.C.is at furnace outlet ahead of cooling coil,and includes filter. NOTES: . High velocity filters provided * Eighth place model designator may be"N"for standard units or"L"for factory built low NOx units. UNIT CLEARANCES TO COMBUSTIBLES (All surfaces identified with the unit in a vertical position) APPLICATION TOP FRONT REAR LEFT RIGHT FLUE FLOOR/ CLOSET ALCOVE ATTIC LINE SIDE SIDE BOTTOM CONTACT UPFLOW . 1 6 0 0 3 6 COMBUSTIBLE YES YES YES NO UPFLOW B-VENT _ 1 3 0 0 0 1 COMBUSTIBLE YES YES YES NO HORIZONTAL 1 6 0 0 3 6 COMBUSTIBLE NO YES YES YES(See Note) HORIZ. B-VENT , 1 3 0 0 0 1 COMBUSTIBLE NO YES YES YES(See Note) NOTE :Line contact only permitted between lines formed by the intersection of the rear panel and side panel(top in horizontal position)of the furnace jacket and building joists,studs or framing. ACCESSORIES Propane Conversion Kit—1 NP0347 32,64&80 MBH External Bottom Return Upflow 1NP0348 48,92&104 MBH Or Horizontal End Return Filter Rack This accessory conversion kit may be used to convert natural Provides a cleanable,high velocity type filter and rack.Attaches to gas units for propane(LP)operation.Conversion must be made the end of the furnace and provides duct flanges by qualified distributor or dealer personnel. 1 BF0305-14-1/2"cabinet 1 BF0302 -17-1/2'cabinet 1 BF0303- 21"cabinet 1 BF0304-24-1/2" Cabinet High Altitude Pressure Switch Kits . These accessory kits may be used to convert units for high FIELD WIRING DIAGRAM altitude operation. Conversion must be made by qualified dis- tributor or dealer personnel. (HOcT KIT APPLICATION MODELS WIRING INSIDE BLKBLK I�� JUNCTION BOX WHI/WHI� 1PS0301 32,48 MBH GRN/GR N * WHI 1 PS0302 2000-5500 FT 64 MBH iiff�rr BLK RN 1 PS0312 80,92.104 MBH I 1 PS0301 5500-10,000 FT 32,48,64 MBH JUNCTION 1 PS0311 80,92,104 MBH BOX�, II NOTE:For high altitude conversion,an orifice change may also be I required.See Form 650.74-N1.1V for application information BURNER COMPARTMENT OR SWITCH External Side Return Filter Rack-1SR0302(Upflow) DGS Provides a 16 x 25 cleanable, high velocity type filter and at- TRANSFORMER—.,t- lip taches to the furnace side panel and the return air duct.The filter is easily replaced.Package contains six filter racks with filters. 111 * • IGNITION�DULE—� ' External Bottom Filter Rack 1 BR0305-14-1/2"Cabinet 1 BR0302-17-1/2"Cabinet Id CLASS 2 SYSTEM 1 BR0303 21"Cabinet 1 BR0304 24"Cabinet l CONTROL WIRINGTO THERMOSTAT BLOWER COMPARTMENT JYORK® (CM A Heating and Air Conditioning Proud Sponsor of the 1998 U.S.Olympic Team P.O.Box 1592,York,Pennsylvania USA 17405-1592 Subject to change without notice. Printed in U.S.A Copyright o by York International Corporation 1990 All Rights Reserved. Code:EBY Supersedes:650.74-TG1 Y(597)