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Report (37) R. Lk.Th‘ oq _ 0o��U RECEIVED ckCLS-\, ) .i' \-Nc) C-G\ ' MAY 2 3 2019 CITY OF TIGARD johnBBUILDING DIVISION INSTALLATION, OPERATION & MAINTENANCE MANUAL Two Post Surface Mounted Lift e I III 1 IIC'I A 11 , IJ - MODEL EELR537A 12,000 LBS. CAPACITY 3000 LBS.PER ARM Snap-On Equipment 309 Exchange Avenue, Conway, Arkansas, 72032 Tel: 501-450-1500 Fax: 501-450-1585 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT Rev.9/9/16 Model EELR537A Installation,Operation and Maintenance GENERAL SPECIFICATIONS See Figure 1 EELR537A EELR537A w/2 Ft. Ext. Kit A Rise Height(Screw Pads Highest Position) 77 3/4" (1975 mm) B Overall Height 13'-10"/14'-7" (4216 mm/4445 mm) J 15'-10"/16'-7" (4826mm/5055mm) C Overall Width 139 3/4" (3550 mm) D Drive-Thru Clearance 103" (2616 mm) E Floor to Overhead Switch 13'-3 1/2"/14'-1/2" (4051 mm/4280 mm) 15'-3 1/2"/16'-1/2" (4661 mm/4890mm) F Minimum Arm Reach 35 3/4" (910 mm) G Maximum Arm Reach 54 1/2" (1386 mm) H Screw Pad Height 5 1/4"/6 3/4" (133mm/171mm) K Inside of Columns 115" (2921 mm) Lifting Capacity* 12,000 lbs. (Hydraulic Pressure at Cap.) (2600 psi) Ceiling Height Required 167"/176" (4242mm/4470mm) 191"/200" (4852mm/4890mm) Motor 2HP, Single Phase, 60Hz Voltage 208-230 Speed of Rise ** 84 seconds Max Load Per Arm 3000 lbs (1360 kg) * Lift capacity ratings are based on loads equally distributed on all four arms. **Lifting and lowering speeds may vary depending on the weight of the vehicle. 6' TO NEAREST I OBSTRUCTION OR 7' TO NEAREST WALL K - ' ` ` 144" [12'-0"] O MIN. TO I ♦ NEAREST OBSTRUCTION Nr411111". • 440 MI F 144" [12'-0'] MIN. TO _,� NEAREST - O OBSTRUCTION A DEE ON DIRECTION } Fig 1a- General Specifications Fig1b -Service Bay Layout Page 2 Rev.9/9/18 EELR537A-I0M-doc Model EELR537A Installation,Operation and Maintenance VERTICAL CLEARANCE Safety decals similar tot those shown here are Check the height of the area where the lift is to found on a properly installed lift. Be sure that all safety decals have been correctly installed on be installed. Clearance should be calculated based on the full raised height of the lift. the Power Unit reservoir. Verify that all authorized operators know the location of these Failure by purchaser to decals and fully understand their meaning. AWARNING provide adequate Replace worn, faded, or damaged decals clearance could result in promptly. unsatisfactory lift performance, property damage, or personal injury. Do not attempt to raise a AWARNING vehicle on the lift until FLOORING the lift has been correctly Be certain you have the proper concrete floor to installed and adjusted as described in this properly handle the loaded lift. Floor should be manual. in generally good condition with no large cracks, spalling or deterioration. SAFETY SAFETY INSTRUCTIONS INSTRUCTIONS Minimum requirements for concrete are 4 1 114:1 Ha !inches minimum depth, with steel reinforcement, 3500 psi, cured for 28 days o:ir a Q D« : per local commercial practice. Floor should �- ' m 4 Q fl Q v j']'EF vi J Re be level within 3/8 inch over the installation = to 8 E _ 1'. ..t ad operaGncE Proper mains^Hance o$..4—-.7.%i area. No anchors should be installed within 8 and sa'e,Y Inat,�al> and inspectiot, 2,1!T s t before usuig PP is eC,.',,y m c `u p inches of any crack, edge, or expansion joint. If t° ,I 1�ne•,:�°n s € G s'v �g these conditions cannot be met, a pad may be SAFETY -eg -- _�' poured to accommodate the lift. INSTRUCTIONS „1...>°.,„.d�,,,p,„ °'tp_= •Iwn.s p.l.IC l.c.... ." W r 'L7 re .�,3Cgf�MBiy.p.p3i s�q L �o Check with local building inspectors and/or a" „Y 7. =c 6 permits office for any special instructions or an«.i�.13..e �-�-2 a w ' 2 approvals required for your installation. Mout e 4- 0.32909 R�C�.Q 4 6 A qualified person should be consulted to Do eat operate t y=ice G a "' fs a — 4 address seismic loads and other local or state ada"a9ea'i" u1.iter rA s requirements. . ,°,,,• ce-114!1 I?. I Failure by purchaser to A,CAUTION 41 CAUTION AWARNING provide the recommended mounting ,.� ;. �� surface could result in unsatisfactory lift `� s ix. ,3 performance, property damage, or personale tai r:� • injury. *I, ,..,t,..-. Ate persunr' by Iravne0 opera=4r only in Iftl area near area r vehicle Poswith cen e,of,etecteg anly_ f>in dAlger of[llin with center°f gravfly LOCATION mid,aY bel,vEen - atlaptCrs_ _ This lift has been evaluated for indoor use only a CAUTION CAUTION with an operating ambient temp. range of 5 - 40°C (41- 104°F) _ + • *� ELECTRICAL REQUIREMENTS �R !A , I I For lift installation and operation it is necessary -se h �e AI , mRem elee n :,r°" Avow ones Ave -4.--_ 1 t''. d h u hen k (� 1 vehicle I11 po [�, l t II graising°: to have a dedicated circuit with circuit breaker or °,• r, t time delay fuse. Refer to wiring diagram for A CAUTION a CAUTION - circuit sizing. SAFETY NOTICES AND DECALS 0 0 iz For your safety, and the safety of others, readUse ♦ ' /07 and understand all of the safety notices and when1rAre,dP, ""'a`Ya°°'°I Q°not°ver.ih< Keep feet 10¢ruu 1 d�peaty. 11 cluing I Ilrf decals included here. gooa<nnt.3cThe a h 015 h, ; READENTIRE MANUAL BEFORE ASSEMBLING, .9.A.9 ., 9«,9«»•ea..U..,a....a °"""'"° '°�.." ^^°^-�.... ... «ten. ..« ... .. INSTALLING, OPERATING, OR SERVICING THIS Po" . N. 1..............*.. .ted., .a.....,.„.., M4bwM u9.MN.tO9w.31.FdWYe.R Ma EQUIPMENT. :.�ireAa°e,° `AAcaAbei.^e.3.....°,.^w„ mrmwe. leswe deeweu.AAA os 9xsw.o.arowwten.u. PROPER MAINTENANCE AND INSPECTION IS «.4 „ ..�W NECESSARY FOR SAFE OPERATION. DO NOT OPERATE A DAMAGED LIFT. Page 3 - Rev.9/9/16 EELR537A-IOM.doc Model EELR537A Installation,Operation and Maintenance RECEIVING INSTALLATION The shipment should be thoroughly inspected as soon as it is received. The signed bill of IMPORTANT: Always wear safety glasses while installing lading is acknowledgement by the carrier of lift. receipt in good condition of shipment covered by TOOLS(MINIMUM REQUIRED) our invoice. a. Tape measure, 16ft b. Chalk line If any of the goods called for on this bill of lading c. 4ft level are shorted or damaged, do not accept them d. 10"adjustable wrench until the carrier makes a notation on the freight e. Metric open end wrenches 10mm, 13mm, bill of the shorted or damaged goods. Do this for 14mm, 15mm, 17mm, 18mm, 19mm and your own protection. 24mm NOTIFY Snap-On Equipment Customer f. Metric Allen Wrenches 4mm, 5mm, 6mm, Service AT ONCE if any hidden loss or and 8mm. damage is discovered after receipt. g. Needle Nose pliers IT IS DIFFICULT TO COLLECT FOR LOSS OR h. Snap Ring pliers DAMAGE AFTER YOU HAVE GIVEN THE i. Hammer drill with 3/4" diameter carbide CARRIER A CLEAR RECEIPT. tipped bits j. 21b hammer File your claim with Snap-On Equipment k. Torque wrench: 150 foot pounds minimum promptly. Support your claim with copies of the with 1 1/8"socket bill of lading, freight bill, and photographs, if I. 12 ft. Step ladder available. m. Anti-Seize lubricant (for arm pins and foot pad screw threads and stop rings) Component Packing List LAYOUT 1) Layout the service bay according to the PART# QTY/LIFT DESCRIPTION architect's plans or owners instructions (see Fig Ib). Failure to install in this JSJ6 02 00 1 Power Column orientation can result in personal and Assembly property damage. Be certain that the JSJ6-02-00f 1 Idler Column Assembly proper conditions exist, see page 3. JSJ6-03-00 1 Overhead Assembly 2) Attach bolt-on parts to column extensions as shown in Fig. 5 and assemble to columns E12-HW-A 1 Hardware Box using M12 x 30 Hex bolts. Ensure power extension assembly is bolted to power JSJ6-02-02-01 2 Column Extension column. NOTE: Install Nut and Washers on JSJ6-09-00 4 Arm Assemblies exterior of the assembly Synchronizer Cable 3) Using the Overall Width (C) Dimension from JSJ6-04-00 2 Assembly Fig. 1, chalk two parallel lines on the floor — within 1/8" tolerance. Erect both column E12-HP 1 Hydraulic Hose Pack assemblies. Align the base plate edges to JSJ5-02-14A 2 Lock Cover the chalk lines. Chalk Line A Chalk Line B—\ • 61• 4" 139 Fig. 1 –Column Layout Page 4 Rev 979/16 EELR537A-IOM.doe Model EELR537A Installation,Operation and Maintenance ANCHORING l'7...-i,—Hex Flange Nuts 4) The anchor bolts must be installed at least a Clomp & 8"from any crack, edge, or expansion joint -----__ —_-- ©%llP�, 8 Screw 5) Use a concrete hammer drill with a 3/4 inch I :�, "! carbide bit. Tip diameter should conform to Shutoff Bar j�;l 1iI ANSI Standard B94.12-1977 (.775 to .787). ,/ Do not use excessively worn bits or bits Limit Switch which have been incorrectly sharpened. A Assembly core bit may be necessary if an obstruction is encountered. Never substitute with POWER SIDE shorter anchor. 6) Recheck "Inside of Columns" dimension, 7"-----._Hex Flange Nuts it mom Fig. 1. Drill the anchor holes using the base ', plate as a template. Drill through the floor if �I" �-(3 possible or to a depth of 5 inches minimum. Clev'is Pin & ti i I Shutoff Bar 7) Vacuum dust from the hole for proper °atter Pln 1 Pivot Housing holding power. 8) Shim both columns to plumb using the . l1 shims provided as shown in Fig. 2. DO NOT -i shim more than 1/2" at any given point. Use a level no less than 24" in length to plumb Shutoff Bar columns. IDLER SIDE 9) Assemble washer and nut to anchor with nut Fig. 3- Limit Switch just below impact section of bolt. Drive anchor into hole until nut and washerSYNCHRONIZER CABLES contact base. 14) Manually raise each carriage into the second lock position. 15) At the upper beam sheave locations Id'-' n I disassemble and reassemble the cable trapping rod to install the cable onto the sheave, See Fig. 4. To install the cable O bottom sheave will need to be removed then reassembled. / RODCABLE TRAPPINGII R LO CK NUT Fig. 2–Column Shimming 111 �i' `,1��IIi'i LOCK NUT 10) Tighten power column anchors and recheck ° TIMI_ i column for plumb. Re-shim if necessary. � ° Torque to 150 foot-pounds to set anchors. ° o OVERHEAD/LIMIT SWITCH 11) Raise and install Overhead Assembly using Fig. 4-Cable Trapping M12 x 30 Hex Bolts. 16) Attach one end of synchronizing cable to 12) Install Overhead Limit Switch under the carriage. See Fig. 5 for proper attachment. Overhead Assembly on the Power Side. 17) Route cable up and over sheave in overhead. Follow across to other sheave on Route cable around outside of column as shown in Fig. 3. opposite column. Route down through 13) Check idler column shimming. Use carriage to sheave in bottom of column. additional shims (see Fig. 2) to remove any Route under sheave and up to cable gaps that may have been created while attachment. Lower attachment point is used for Standard Height Installation (175") and installing overhead beam. Tighten anchor the Upper attachment point is used for bolts and re-check column for plumb. Torque to 150 foot-pounds. Reduced Height Installation (166"). Use Fig. 5 for proper attachment. 18) Repeat for opposite side. Page 5 Rev.9/9/16 EELR537A-IOM.doc Model EELR537A Installation,Operation and Maintenance 11 : . ' •M8x25 Hex Bolt k MB Hex Nut SYNCHRONIZING CABLE ��I �� I� 11 r, , • UPPER ADJUSTMENT i.4' 1 �' I�I 1''.. Tee Hang ill ....., 0,,,,ilt iuiiI ,„ -i --j1j NUT M1B � r �I (a)Pmces � 1 ,II Power una Hose REDUCED HEIGHT ATTACHMENTS 1■I■1 0—Ring 766" INSTALL HEIGHT ill —Rig He=e aemo x Ms Serew LOWER ADJUSTMENT • (8:1,1s) ^)Pleeee Idler Hose Ext.Hose ' ,,, (Tall Setting ONLY) Power Hose ose STANDARD HEIGHT ATTACHMENT �' 175" INSTALL HEIGHT I Fig. 5—Synchronizing Cables I IG POWER UNIT & HYDRAULIC LINES N.' / 11 I 19) Mount Power Unit to power column as Ns.........:.i shown in Fig. 6 using (4) M8 hex bolts and IDLER COLUMN POWER COLUMN nuts. Fig. 6—Hose Routing 20) Attach Hydraulic elbow fitting threading the 0-Ring end into the power unit. 25) BE CERTAIN ALL FITTINGS AND CONNECTIONS ARE 21) IMPORTANT — To ensure proper hose TIGHT. IT IS THE INSTALLERS RESPONSIBILITY TO ENSURE SYSTEM IS LEAK-FREE. Fill the Power Unit with three fitting seal without damage to the fitting follow this procedure for each hose gallons of clean 10wt anti-foam anti-rust hydraulic oil connection: Screw flared fitting on finger or Dexron III ATF. Do NOT USE OILS WITH tight. Rotate flared fitting 1 1/2 flats or 90 DETERGENTS. degrees. Back the flared fitting off one full COLUMN EXTENSIONS turn and repeat. 26) Hoses, cables, and limit switch cord should 22) Thread power unit hose (short) to o-ring be routed as shown in Fig. 7 for power side elbow on power unit. column extension. Route lines for the idler 23) Beginning on the idler side, attach the idler side using the hose guide bracket and idler extension hose to the cylinder elbow fitting side pulley bracket. (this hose is not needed for reduced height HOSE GUIDE BRACKET, installations). Continue with the idler hose HUSHING. 8c NUT (long) up the backside of the column and through the plastic guide at the top of the it column extension. Continue across the overhead through each of the guides as shown in Fig. 7 and down the backside of the power column. ,�, ilk SYNCHRONIZING / / ,, HOSE CLAMP 24) Ry nderute h elbowefitt�ge p to from tthep�nion wer stee ide GABLES V � %/ `1 * & MS SCREW provided. Connect idler hose and power / ,I/, unit hose to the union tee as shown in Fig. HYDRAULIC HOSE Y/ °SER"EA° SHUTOFF y CORD 6. t (4) I Fig. 7—Power Side Routing Page 6 — xev.9/9/16 EELR537A-IOM.doc Model EELR537A Installation,Operation and Maintenance LOCK RELEASE 27) Install Lock Release Rod, Clevis, and Knob to the Power Column Lock using one M10 m ''j Nut. I 28) Attach Mechanical Lock Release Cable ,z-"— Assembly z-"—Assembly to each lock pawl. See Fig. 8. S J ri;,l 0 if rn & M5CI"Screw o i Clamp & •t — O� COLLAR 1 M5 Screw es SET SCREW I 111 ,, , fwa POINT) I Mt iimmileme—w- AHex Nuts -i !` 3/8" O.D. 4 � ---- SPr. 3/8" O.D. Mill 9 ll_ �� _I -Iiliii9�lkilildiUiiii_ �;>� Spring WIN ss�)(#.4. I IIS: i� I Clevis Pin & --�"01 � /- i� .0 `Ill Snap Ring 1/2" o.D.. �!,\ '11: I Lock Rod & Spr'" ��yI ��� Mto Hex Nuts Fig. 10—Arm Install �% r; • 31) Ensure that the arm restraint gears engage l l and disengage properly. Arm restraints Hex Nuts Knob 1�+, should disengage when lift is fully lowered. Lock ClevisIf any binding occurs, ensure that the large IDLER COLUMN POWER COLUMN gear mounted to the arm has been factory installed tight against the arm pin. Fig. 8—Lock Assembly 32) Ensure arm stop hardware is present and 29) Secure Lock Release Cable at the top of adequately tightened so that spring lock washer each column extension as shown in Fig. 9. is fully compressed for each arm. Check arm Lock Release Cable should be routed on stop engagement by fully extending each arm. the opposite side of the Overhead Beam as Properly installed arm stop hardware will the Idler Hose to prevent interference. prevent arm from becoming over-extended and possibly disassembled. -1 la or missing arm stop IA WARNING I hardware may result in Clamp & personal injury and/or property M5 Screw ri/Idamage. 33) Extend the footpad to both extents and apply anti-seize to the three retaining rings �`004(eil ;I + and where the double screw makes contact with the base of the footpad. OVV111* r 't, ELECTRICAL Clamp & 0 34) M5 Screw Ir ® Refer to Fig. 12 Wiring Diagram for all ° steps under this heading. Single Phase 35) Connect the Overhead Limit Switch Cord to Power Unit as shown. 36) Connect Power Unit to suitable electrical Fig. 9—Lock Cable Routing source as shown. THE LOCK RELEASE CABLE ADJUSTMENT IS NOT Three Phase COMPLETE UNTIL THE LIFT HAS BEEN LOWERED AND 37) Power unit is factory wired for 240 volt. "FINAL ADJUSTMENTS"HAVE BEEN MADE. Refer to wiring diagram or motor plate for ARM INSTALLATION optional voltages. 30) Lubricate the arm pin or carriage arm pin 38) Connect Contactor Enclosure to column. hole with "anti-seize" and install the arms as Mounting hardware should be centered on shown in Fig. 10. Once the set screw is the column side to side to avoid the path of finger tight against the arm pin, tighten 1/4 the slide blocks. turn with alien wrench. Page 7 Rev.9/9/16 EELR537A-IOM.doc Model EELR537A Installation,Operation and Maintenance 39) Connect Overhead Limit Switch Cord to FINAL ADJUSTMENTS Contactor as shown. HYDRAULICS 40) Connect Contactor to Power unit as shown. 42) Lower the lift to the floor and raise the lift Connect Contactor to suitable electrical approximately one foot. source as shown. 43) Start with Idler side first. Slowly and IMPORTANT: AFTER WIRING HAS BEEN carefully loosen the bleed plug on top side COMPLETED, TEST OPERATION OF POWER UNIT & of the cylinder just enough to allow the OVERHEAD LIMIT SWITCH. WHILE RAISING LIFT, entrapped air to escape. Repeat for power OPERATE OVERHEAD SHUTOFF BAR. POWER UNIT side. MOTOR SHOULD STOP WHEN SHUTOFF BAR IS 44) Raise lift 6 inches. Repeat step 42 until no RAISED. air comes out of cylinder. COLUMN DECAL PLACEMENT 45) Pressure test hydraulic system. Energize 41) Apply decal to each column extension as power unit, raise lift to full rise and continue described in Fig. 11 below. to run motor for additional 10 seconds. :'► (NOTE: pressure relief will make a high 1411"4:1:1442-42fttfttaftma pitch squeal sound for these 10 seconds.) I'1711 Check hydraulic system for leaks. 46) Energize power unit again for 10 seconds. 2 3/8" With a clean rag, wipe down both cylinder _ rods. (The cylinders are shipped with a — i m `\ \, /' small amount of clear anti-corosive lubricant I 7 that will be forced out through the wiper iwhen the lift reaches full rise.) If lubricant 4 1/2" 12 / I is not wiped clean from the cylinder rod, the cylinder will apear to be leaking. Q\ % Ill �,� SYNCHRONIZING CABLES �a. Jai, I 47) Raise lift and ensure carriages lower into 44 same lock position. ,� 48) Adjust synchronizing cables so the tension Ite :__ is equal in both cables and carriages are ' _'� „� firmly sitting on locks. �` I 49) Cycle lift to ensure that latches operate oR� =� �. simultaneously. fzc_? � LOCK RELEASE CABLE ”" 50) Raise lift to a lock position but don't set into the lock. Pull and release Power Column Fig. 11 -Decal Placement lock release handle while watching Idler Column lock. Adjust Cable tension by removing slack and retightening cable clamp at the power side. IMPORTANT: IF IDLER SIDE LOCK PAWL DOES NOT FULLY DISENGAGE, DAMAGE MAY RESULT TO IDLER SIDE CARRIAGE AND OR CABLE SYNCHRONIZING SYSTEM. 51) Tighten and trim wire ties. 52) Remove lock release knob and install both covers. Replace lock release knob. OWNER/OPERATOR CHECKLIST 53) Demonstrate the operation of the lift to the owner/operator and review correct and safe lifting procedures using the Lifting It Right booklet as a guide. Page 8 Rev.319115 EELR537A-IOM.doc Model EELR537A Installation,Operation and Maintenance Wiring Diagram * EACH LIFT SHOULD HAVE A DEDICATED CIRCUIT WITH A 10 30 30 30 DOUBLE POLE (THREE POLE FOR 3 PHASE) BREAKER 206-240v 206v 220-240v 440-480v OR TIME DELAY FUSE SIZED ACCORDING TO THE 2Hp 30amp 15amp 15amp 5amp FOLLOWING CHART. 3Hp 30amp * WIRING MUST COMPLY WITH ALL LOCAL ELECTRICAL CODES. * ELECTRICAL CODE REQUIRES A SERVICE DISCONNECT FOR THIS DEVICE. WE SUGGEST THIS SERVICE DISCONNECT BE LOCATED NEAR THE POINT OF OPERATION. FOR SINGLE PHASE •I O BLACK PUSH OVERHEAD FIELD HELD BUTTON �*' o..) 1 1 4 , CONECTIONS CLOSED BLACKLIMIT • • 1 BLACK M1 SWITCH 0 240VAC (BCK) 6 CDIL YELLOW FIELD208-240VAC 10TL1 L2 (WHITE) CONECTIONS BLACK L2 L WHITE M2 BLUE 60Hz SUPPLY • GROUND III GROUND SCREW IN MOTOR WIRING BOX 208-240VAC 10 60Hz FOR THREE PHASE OVERHEAD LIMIT SWITCH AND CONTACTOR — — /FOR OVERHEAD MODELS ONLY CONTACTOR ENCLOSURE TO BE FIELD MOUNTED ON POWER COLUMN (CENTERED SIDE-TO-SIDE TO OVERHEAD AVOID INTERFERENCE WITH SLIDE BLOCKS) LIMIT BUCK0\WHITE 7 MOTOR ENCLOSURE HELD r CLOSED Al ore 42 RAISE FACTORY WIRED FOR COIL SWITCH 208-240V L1 Ti QO 0 BLACK 1 T7 L1 T1 2 1 T2 T4 Lz 50/60Hz L2 T2 04 3 BLACK in IRA. 30 SUPPLY L3 50/60 Hz o 0 0 o BLACK, T3 L3 13 I 6 5 LGREENIL : T9 NOTES: RAISE RECONNECTIONS FOR SWITCH 440-480V 1) MOTOR IS FACTORY WIRED FOR 208V OR T4 220-240V SUPPLY 2) MOTOR CONNECTIONS MUST BE RECONFIGURED BLACK Ti 17 PER THIS DIAGRAM FOR 440-480V SUPPLY 2 1• T5 3) CONTACTOR COIL RATING MUST MATCH SUPPLY o o BUCK T2 VOLTAGE (208V, 220-240V, OR 440-480V) 4 3 T8 50/60 Hz 4) CONTACTOR MUST BE FIELD MOUNTED ON POWER 0 BLACK T3 T6 COLUMN (CENTERED SIDE-TO-SIDE TO AVOID 6 5 INTERFERENCE WITH SLIDE BLOCKS) T9 ,_ 5 MOTOR ROTATION IS COUNTER CLOCKWISE FROM TOP OF MOTOR Fig 12-Electrical Wiring Diagram Page 9 -- - Rev.9/9/16 EELR537A-IOM.doc Model EELR537A Installation,Operation and Maintenance OPERATION PROCEDURE 90 ALI Safety Tips card; ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts- SAFETY NOTICES AND DECALS Safety Requirements for Operation, Inspection This product is furnished with graphic safety and Maintenance; and in the case of frame warning labels, which are reproduced on engaging lift, ALI/LP-GUIDE, Vehicle Lifting page 3 of these instructions. Do not remove Points/Quick Reference Guide for Frame or deface these warning labels, or allow them Engaging Lifts; in a conspicuous location in the to be removed or defaced. For your safety, lift area convenient to the operator. and the safety of others, read and understand all of the safety notices and decals included. OWNER/EMPLOYER RESPONSIBILITIES IMPORTANT SAFETY INSTRUCTIONS This lift has been designed and constructed according When using your garage equipment, basic safety to ANSI/ALI ALCTV-2011 standard. The standard precautions should always be followed, including applies to lift manufactures, as well as to owners and the following: employers. The owner/employer's responsibilities as prescribed by ANSI/ALI ALOIM-2008, are summarized 1. Read all instructions. below. For exact wording refer to the actual standard 2. Care must be taken as burns can occur from provided with this manual in the literature pack. touching hot parts. The Owner/Employer shall ensure that lift 3. To reduce the risk of fire, do not operate operators are qualified and that they are trained equipment in the vicinity of open containers in the safe use and operation of the lift using the of flammable liquids (gasoline). manufacturer's operating instructions; ALI/SM 93 -1, ALI Lifting it Right safety manual; ALI/ST- 4. Keep hair, loose clothing, fingers, and all 90 ALI Safety Tips card; ANSI/ALI ALOIM-2008, parts of body away from moving parts. American National Standard for Automotive Lifts- 5. Use only as described in this manual. Use Safety Requirements for Operation, Inspection only manufacturer's recommended and Maintenance; ALI/WL Series, ALI Uniform attachments. Warning Label Decals/Placards; and in case of 6. ALWAYS WEAR SAFETY GLASSES. frame engaging lifts, ALI/LP-GUIDE, Vehicle Everyday eyeglasses only have impact Lifting Points/Quick Reference Guide for Frame resistant lenses, they are not safety glasses. Engaging Lifts. The Owner/Employer shall establish SAVE THESE INSTRUCTIONS procedures to periodically inspect the lift in accordance with the lift manufacturer's instructions or ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts-Safety Requirements for Operation, Inspection and Maintenance; and the employer shall ensure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift. The Owner/Employer shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer's instructions or ANSI/ALIOIM-2008, American National Standard for Automotive Lifts-Safety Requirements for Operation, Inspection and Maintenance; and the employer shall ensure that the lift maintenance personnel are qualified and that they are adequately trained in the maintenance of the lift. The Owner/Employer shall maintain the periodic inspection and maintenance records recommended by the manufacturer or ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts-Safety Requirements for Operation, Inspection and Maintenance. The Owner/Employer shall display the lift manufacturer's operating instructions; ALI/SM 93 -1, ALI Lifting it Right safety manual; ALI/ST- -Page 10 Rev.t319Ii6 EELR537A-IOM.doe Model EELR537A Installation,Operation and Maintenance LIFTING A VEHICLE Loss OF POWER 1) Ensure that the lifting arms are parked, out to If for any reason the lift will not rise off the locks full drive thru position. or the locks will not retract, consult factory 2) Position the vehicle in the service bay so that authorized personnel. the vehicle's center of gravity is on a line DO NOT OVERRIDE ANY SAFETY FEATURE between the two columns, and so the vehicle IN AN ATTEMPT TO LOWER THE LIFT. is centered between the two columns. Do NOT EXCEED 3000 POUNDS PER ARM. Do NOT ATTEMPT TO LIFT THE VEHICLE WITH ONLY TWO ARMS,AS THIS WILL VOID THE WARRANTY ENSURE THAT THE HIGHEST POINT ON THE VEHICLE WILL CONTACT THE OVERHEAD LIMIT SWITCH BAR. DO NOT PLACE THE VEHICLE IN THE SERVICE BAY BACKWARDS. REFER TO THE VEHICLE MANUFACTURERS SERVICE MANUAL, TECHNICAL BULLETINS, "VEHICLE LIFTING POINTS GUIDE" (ALI/LP-GUIDE) OR OTHER PUBLICATIONS TO LOCATE THE RECOMMENDED LIFTING POINTS. 3) Position the arms and adapters so all four pads contact the vehicle simultaneously. The vehicle should remain level during lifting. 4) Raise the lift until all four wheels are off the ground. Test the stability of the vehicle by attempting to rock the vehicle. Check adapters for secure contact with vehicle lift points. If the vehicle seems unstable, lower the lift and readjust the arms. If the vehicle is stable, raise the vehicle to a height a few inches above the desired working height. 5) Lower the vehicle until the safety latches on both columns engage. The vehicle should remain level when both latches are engaged. If one side engages and the other continues to descend, stop lowering the vehicle, raise it several inches, and try again to engage both latches. Always lower lift into locks before entering the area beneath the vehicle. Always use safety stands when removing or installing heavy components. LOWERING A VEHICLE 1) Ensure that the area under the vehicle is clear of personnel and tools. 2) Raise the vehicle until both locks are free. 3) Disengage the locks by pulling and holding the lock release lever. 4) Lower the vehicle by depressing the lowering valve handle. 5) Continue to lower the vehicle until the carriages stop against the base plate. Retract the extension arms, and park them. Page 11 RT v.WIZ EELR537A-IOM.doc Model EELR537A Installation,Operation and Maintenance MAINTENANCE To avoid personal injury, permit only qualified Monthly personnel to perform maintenance on this • Torque concrete anchor bolts to 80 ft-lbs. equipment. Maintenance personnel should follow • Check overhead shutoff switch. While raising lockout/tagout instructions per ANSI Z244.1. lift, operate overhead shutoff bar. Power Unit The following maintenance points are suggested motor should stop when bar is raised. as the basis of a routine maintenance program. • Lubricate carriage slide tracks with heavy The actual maintenance program should be viscous grease. (Grease all (4) corners of both tailored to the installation. See ANSI/ALI ALOIM columns.) booklet for periodic inspection checklist and maintenance log sheet. • Visually inspect concrete floor for cracks and/or • If lift stops short of full rise or chatters, check spalls within 12" of base plate fluid level and bleed both cylinders per If any problems are encountered, contact Installation Instructions. your local service representative. • Replace all Safety, Warning or Caution Labels if missing or damaged (See Installation instructions page 3.) Daily • Keep lift components clean. • Check for loose or broken parts. • Check hydraulic system for fluid leaks. • Check arm stop hardware and engagement by fully extending each arm. If arm stop hardware is loose, tighten hardware until spring lock washer is fully compressed. • Check adapters for damage or excessive wear. Replace as required with genuine Snap-On Equipment parts. • Check lock release activation. When properly adjusted, the idler column lock should rest firmly against the back of the column when engaged and pull clear of the column back when disengaged. Weekly • Check synchronizer cables and sheaves for wear. Replace as required with genuine Snap- On Equipment parts. • Check lock release cable adjustment per Installation Instructions step 48. IMPORTANT: IF IDLER SIDE LOCK PAWL DOES NOT FULLY DISENGAGE, DAMAGE MAY RESULT TO IDLER SIDE CARRIAGE AND OR CABLE SYNCHRONIZING SYSTEM. • Check synchronizer cable tension per Installation Instructions. Adjust if necessary. Page 12 Rev.0/0/1G EELR537A-IOM.doc Model EELR537A Installation,Operation and Maintenance PARTS BREAKDOWN 0 0 ® m®mm 0® 00 114 00 2 .1 11.11 ,220240 A I I Old I I 11111111111°41; I 0 1I I I 0 „ 4 O9 ITEM# PART# QTY/LIFT DESCRIPTION 1 JSJ6020201-24 2 COLUMN EXTENSION,RED(Std.Height) JSJ6020201H-24 COLUMN EXTENSION,RED(2Ft.Ext.Height) 2 JSJ6-03-01-00K 1 OVERHEAD WELD,BLACK 3 JSJ6-03-02 1 OVERHEAD SHUT OFF BAR 4 JSJ6-03-03 1 OVERHEAD SHUT OFF BAR CUSHION 5 B2064-01 1 LIMIT SWITCH PACKAGE (INCLUDES SWITCH w/CORD,BOTH BRACKETS,&ITEMS 6-9) 6 2065-3 4 M6 x 14mm PHILLIPS PAN HEAD SCREW 7 2065-4 4 M6 SERRATED FLANGE HEX NUT 8 2065-5 1 CLEVIS PIN 10mm x 55 Lg. 9 GJY12-3 1 HAIRPIN COTTER 10 JSJ5-03-07ch 2 CABLE TRAPPING ROD 11 JSJ4-02-17 2 HOSE GUIDE 12 JSJ4-02-18 2 HOSE GUIDE NUT 13 JSJ4-02-02-02 2 HOSE GUIDE BRACKET 14 X10-051 4 M6 x 20mm BOLT 15 X10-033 4 M6 LOCK WASHER 16 X10-032 4 M6 WASHER 17 X10-034 8 M6 NUT 18 1-05082A 2 5mm HOSE CLAMP 19 X10-065 2 M5 x 10mm PAN HEAD SCREW 20 1-03382A 5 16mm HOSE CLAMP 21 VS10-10-25 5 M8 x 12mm PAN HEAD SCREW 22 X10-037 8 M12 x 30mm BOLT 23 X10-038 8 M12 WASHER 24 X10-039 8 M12 LOCK WASHER 25 X10-040 8 M12 HEX NUT IMPORTANT Replace all worn or broken parts with genuine Snap-On Equipment parts. Contact your local Snap-On Equipment parts distributor for pricing and availability. Call Snap-On Equipment at (501) 450-1500 for the distributor in your area. Page 13 —Rev.9/9/18 EELR537A-IOM.doc Model EELR537A Installation,Operation and Maintenance 0400 51 . 0 II- III 010 CI50® e I ®® a> e m® A eis I 40 I 28 2 if Eho rI` 44 45 op Ilp,„ m® F ® 4 9 0,,. i „___,„I 0 elt,..''''-- �1� 32 1 tilil 1t0 I 1 1 r IDLER COLUMN POWER COLUMN ITEM# PART# QTY/LIFT DESCRIPTION 28 JSJ6020100-24 1 POWER COLUMN WELD,RED 29 JSJ6020100F-24 1 IDLER COLUMN WELD,RED 30 1-16288a 2 SHOULDER BOLT 31 1-16388A 2 M12 LOCK NUT 32 JSJ5-02-07CH 2 LOCK SPRING,3/8"O.D. 33 JSJ5-02-08CH 1 LOCK SPRING,%"O.D. 34 B1140 2 LOCK PAWL 35 37119 1 CLEAVIS PIN KIT 36 L5-06-00CHH 1 LOCK RELEASE CABLE ASSEMBLY(Std.Height) L6-06-00CHH LOCK RELEASE CABLE ASSEMBLY(2Ft.Ext.Height) 37 JSJ5-02-04-01CH 1 LOCK RELEASE CLEAVIS 38 JSJ5-02-04-02CH 1 LOCK HANDLE STUD 39 X10-096 2 M10 LOCK NUT 40 JSJ3-01-02-2-9 1 LOCK KNOB 41 JSJ5-02-14CH 2 LOCK COVER 42 X10-060 4 M8 x 25mm BOLT 43 X10-048 4 M8 NUT 44 1-05082A 2 5mm HOSE CLAMP 45 X10-065 2 M5 x 10mm PAN HEAD SCREW 46 1-03382A 7 16mm HOSE CLAMP 47 VS10-10-25 7 M8 x 12mm PAN HEAD SCREW 48 X10-037 24 M12 x 30mm BOLT 49 X10-038 24 M12 WASHER 50 X10-039 24 M12 LOCK WASHER 51 X10-040 24 M12 NUT IMPORTANT Replace all worn or broken parts with genuine Snap-On Equipment parts. Contact your local Snap-On Equipment parts distributor for pricing and availability. Call Snap-On Equipment at (501) 450-1500 for the distributor in your area. PAGP 14 - Rev.9/9/18 EELR537A-IOM.doc Model EELR537A Installation,Operation and Maintenance m CD 14111 • KA 63 1 CD m • ITEM# PART# QTY/LIFT DESCRIPTION 55 JSJ6-07-00 2 HYDRAULIC CYLINDER 56 JSJ6-21 1 5/8-18 UN 90 DEGREE ELBOW 57 JSJ6-20 1 5/8-18 UN HOSE EXTENSION(18%"LONG)(Std.Height) JSJ6-21H 5/8-18 UN HOSE EXTENSION(66 Y"LONG)(2Ft.Ext.Height) 58 JSJ6-18 1 5/8-18 UN HOSE(411"LONG) 59 JSJ6-15 1 9/16-18 UN x 9/16-18 UN x 5/8-18 UN TEE FITTING 60 JSJ5-17 1 9/16-18 UN POWER UNIT HOSE 61 JSJ4-16 1 9/16-18 UN POWER CYLINDER HOSE 62 JSJ6-19 1 9/16-18 UN 90 DEGREE ELBOW 63 X10-044 1 0-RING x 9/16-18 UN 90 DEGREE ELBOW 64 31368-19 1 POWER UNIT IMPORTANT Replace all worn or broken parts with genuine Snap-On Equipment parts. Contact your local Snap-On Equipment parts distributor for pricing and availability. Call Snap-On Equipment at (501) 450-1500 for the distributor in your area. Page 15 Rev.9/9/16 EELR537A-IOM.doc Model EELR537A Installation,Operation and Maintenance CO 71 73 0 ED..p 73 s m 71 mIIP � I 11 I' erI ice. I, .41 m I.. is LI loloin _..„, m I m o , 0 Ill 0 7, 0 o,NI 0 0 0 � 0 M ITEM# PART# QTY/LIFT DESCRIPTION 70 JSJ6-04-00 2 SYNCHRONIZER CABLE(Std.Height) JSJ6-04-00H SYNCHRONIZER CABLE(2Ft.Ext.Height) 71 GJY12-3 6 HAIRPIN COTTER PIN 72 JSJ6-03-08 6 CABLE SHEAVE 73 X10-055 4 26mm WASHER 74 JSJ6-03-03 2 CABLE SHEAVE PIN 75 JSJ6-03-05 2 SHEAVE SPACER 76 X10-038 2 M12 WASHER 77 X10-039 2 M12 LOCK WASHER 78 X10-053 2 M12 x 45mm BOLT IMPORTANT Replace all worn or broken parts with genuine Snap-On Equipment parts. Contact your local Snap-On Equipment parts distributor for pricing and availability. Call Snap-On Equipment at (501) 450-1500 for the distributor in your area. Page 16 Rev.9/9/16 EELR537A-IOM.doc • Model EELR537A Installation,Operation and Maintenance O 111 , m 102 In m 401. 41W CD SII ISI o a II m i m �� m of o, m T "O �!�r1I cc ! �: -- 93 ®1111111 , ® oa : m 95 99 0 \\1 ITEM# PART# QTY/LIFT DESCRIPTION 85JSJ6-08-00K 2 CARRIAGE 86JSJ5-08-15 16 SLIDE BLOCKS 87 JSJ6-11 4 ARM PIN 88 JSJ4-05-ch 2 DOOR GUARD 89X10-087 4 M8 WASHER 90 X10-088 4M8 x 30mm Lg.SOCKET HEAD BOLT 91 X10-077 12 M10 x 25mm Lg.SOCKET HEAD BOLT 92 X10-074 12 M10LOCK WASHER 93 JSJ6-09-07 4 INNER GEAR 94J JS 4 ARM RESTRAINT SHAFT 95 JSJ6-14 4 ARM RESTRAINT SPRING 96J JS 4 OUTER GEAR 97 JSJ6-09-OOK 4 ARM ASSEMBLY 99 JSJ4-09-08 4 M10 x 14 STOP BOLT,DOG POINT 100 X10-073 4 M10 WASHER 101 B2211 4 M6 ROLL PIN 102 B121625-12 4 FOOT PAD ASSEMBLY—12K 102A A1104-H 4 PAD 102B B12163S 4 ADAPTER PAD WELD 102C B17257 4 3 x 45mm RETAINING RING 102D B17276-1 4 ADAPTER BASE 103 JSJ5-22CH 4 40.5 x 48 x 20mm Lg.Collar 104 JSJ5-23CH 4 M8 x 8 Set Screw Cup Point IMPORTANT Replace all worn or broken parts with genuine Snap-On Equipment parts. Contact your local Snap-On Equipment parts distributor for pricing and availability. Call Snap-On Equipment at (501) 450-1500 for the distributor in your area. Page 17 Rev.9/9/16 EELR537A-IOM.doc