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Report `.v,:? \q- e-u2 Installation Instructions Capacity 10,000 lbs. (4,536kg.) �V (400 Series Lift) �c_��.` MPS � 3 2p19 v P� pFl\ SO .�� \Lp� _' v1 \NGO -11 0i \ Iii Oa II 40 ... ---41-11 ll 1 0 _ ,-:,.....c._:___ I CPT . WO ./' altl IF% r ____ ,,, _ 2111111.11"16- x AIMPORTANT Reference ANSI/ALI ALIS, OPERATING CONDITIONS Safety Requirements for Lift is not intended for outdoor use Installation and Service of Automotive Lifts and has an operating ambient temperature before installing lift. range of 41°-104°F(5°-40°C) LP60026 }fs//2©October 2018 by Vehicle Service Group. All rights reserved. C010678 Rev.K 100 8 • • 9 ' ' o I et e •Vo . . 91- 0 10 a ' Fig.la E G H _ uEr • E 8 I — � + C } = D 23"(584mm)MIN ARM REACH 441/2"(1130mm)MAX 0,941 444, ARM REACH J Fig.lb 381/2"(978mm)MIN I 58"(1473mm)MAX ARM REACH ARM REACH L H L 2 D 23"(584mm) MIN ARM REACH 441/2'(1130mm) MAX ARM REACH a J ,"'. . i r• m It II '- IDC . 0 •— ' milli �' £ II i I a a I ££ £• ;® , �e 0 0 e '11.0* ii `uv I K \` ilar 38 1/2"(978mm) MIN ARM REACH 58"(1473mm) MAX ARM REACH L - - L - Fig.1 c 3 1.typical Lift Location:baylayout.Use architects this planlift when available to locate due lift.fiFig.or 1a &explosion Fig. 1brisks.shows dimensions of a AWARNING DO NOT install in a pit or depression to re A POWER UNIT HEIGHT 721/2"(1842mm) B LIFTING HEIGHT WI 5"(127mm)EXTENSION 76 1/8"(1934mm)WI 67 1/2"(1715mm)STROKE C MIN.LIFT HEIGHT 3 5/8"(92mm) MIN.LIFT HEIGHT W/13/4"(44mm)ADAPTER 5 3/8"(137mm) MIN.LIFT HEIGHT W/31/2"(89mm)ADAPTER 71/8"(181mm) MIN.LIFT HEIGHT W/5"ADAPTER 8 5/8"(219mm) D OVERALL FLOOR WIDTH 137"(3480mm) OVERALL FLOOR WIDTH(NARROW) 131"(3327mm) E WIDTH BETWEEN CARRIAGES 113"(2870mm) WIDTH BETWEEN CARRIAGES(NARROW) 107"(2718mm) F INSIDE COLUMNS 115"(2921mm) INSIDE COLUMNS(NARROW) 109"(2769mm) G HEIGHT OVERALL 1431/2"(3645mm) MIN.FLOOR CEILING HEIGHT 144"(3658mm) MIN.FLOOR CEILING HEIGHT(LOW HEIGHT) 138 1/2"(3518mm) H FLOOR TO OVERHEAD SWITCH 137 5/8"(3496mm) FLOOR TO OVERHEAD SWITCH(LOW HEIGHT) 131 5/8"(3343mm) DRIVE THRU CLEARANCE 105"(2667mm) DRIVE THRU CLEARANCE(NARROW) 99"(2515mm) J MINIMUM TO NEAREST OBSTRUCTION 132"(3353mm) K MINIMUM TO NEAREST OBSTRUCTION 156"(3962mm) L MINIMUM TO NEAREST OBSTRUCTION 72"(1829mm) M OVERHEAD HEIGHT 143"(3632mm) OVERHEAD HEIGHT(LOW HEIGHT) 137"(3480mm) NOTES: 1.)ALL HEIGHT DIMENSIONS ARE WITHOUT LEVELING SHIMS. 2.)STANDARD HEIGHT LIFT SHOWN. 3.)ANCHORING SYSTEM TESTED TO ANSI/ALI ALCTV 2006. LIFT CAPACITY 10,000 LBS.(4,536 kg.) LIFTING SPEED(RISE TIME) APPROXIMATELY 45 SECONDS UNLOADED APPROXIMATELY 51 SECONDS AT RATED CAPACITY 3 PHASE 208-230/460V 50-60Hz 17/8.5-14/8 AMPS MOTOR RATING OPTIONS SINGLE PHASE 208-230V 60Hz 16 AMPS SINGLE PHASE 208-230V 50Hz 15 AMPS WEIGHT 1505 LBS.(683 kg.) MECHANICAL SAFETY LOCKS AUTOMATIC ALL POSITIONS MECHANICAL SAFETY RELEASE MANUAL ALL BOTH COLUMNS SWING ARM RESTRAINTS AUTOMATIC ENGAGEMENT ABOVE 2 1/2"(64mm) HYDRAULIC SAFETY SYSTEM AUTOMATIC ALL POSITIONS CYLINDERS TWO,ONE PER COLUMN CARRIAGE BEARINGS EIGHT PER CARRIAGE,UHMW SYNCHRONIZATION EQUALIZATION CABLES MIN.BAY SIZE 12'X 24'(3658 X 7315mm)VERIFY WITH SITE PLAN& SERVICE VEHICLES 4 2. Latch Cable Guides: Install the latch cable conduit guide brackets to column extensions with (1) 1/4"- 2ONC x 1" HHCS and 1/4"-20NC Flanged Locknuts, i# HHCS should go through hole nearest the edge as l�% shown, Fig. 2. 3. Cylinder Fitting: Prior to standing up lift columns, in- stall the 90 ° elbow fitting to the cylinder and equalizer cable to the bottom of the carriage Fig 3. Remove plug Z° from the top of the cylinders and install the appropri- Fig.2 ate fittings per Fig. 12a. ACAUTION Over tightening will damage fitting oe , resulting in fluid leakage. 4. Equalizer Cables A.) First, run a cable end up through the small hole in the lower tie-off plate. Fig. 15. B) Push the cable up until the stud is out of the carriage top opening. C) Run a nylon insert locknut onto the cable stud so 1/2" (13mm) of the stud extends out of the locknut. D) Pull the cable back down, Fig. 3. E) Run cable around the lower sheave,then up and out of the top of the column. 5.Tie Bar: Attach tie bar to column with (2) 1/2"-13x1- 3/4" HHCS, (2) 1/2" Flat Washer, and (2) 1/2"-13 Nylon Locknut, Fig. 3. Use for narrow ;� bay setting 90° Elbow , r7• l Fig.3 `44.4111010: / • Remove Plug f; - ..'R o-• Standard Cable Tie Off • I..% &5/8"Nylon Insert .111 Locknut `• ,10_ ,. to-4 1/2"-13 Nylon Locknut 1.; & 1/2" Flat Washer 1/2"-13x1-3/4" HHCS 5 6. Lift Setting: Position columns in bay using IMPORTANT Using the horse shoe shims provided, dimensions shown in Fig. la & Fig. lb. Place column shim each column base until each column is plumb. If with power unit mounting bracket on vehicle one column has to be elevated to match the plane of passenger side of lift. Both column base plate backs the other column,full size base shim plates should be must be square on center line of lift. Notches are cut used (Reference FA9116 Shim Kit). Recheck columns into each base plate to indicate center line of lift. Use for plumb. Tighten anchor bolts to an installation appropriate equipment to raise carriage to first latch torque of 110 ft-lbs. (149 Nm). Shim thickness MUST position. Be sure locking latch is securely engaged. NOT exceed 1/2" (13mm)when using the 5-1/2" 7. Concrete and Anchoring: (140mm) long anchors provided with the lift, Fig. 4. Drill (10)3/4" dia. holes in concrete floor using holes Adjust the column extensions plumb. in column base plate as a guide. See Fig. 5 for hole If anchors do not tighten to 110 ftlbs. (149 Nm) depth, hole spacing, and edge distance requirements. installation torque, replace concrete under each column base with a4'x4'x6" (1219x1219x152mm) ACAUTION DO NOT install on asphalt or other thick 3000 PSI (20684 kPa) minimum concrete pad similar unstable surfaces. Columns are supported keyed under and flush with the top of existing floor. only by anchors in floor. Let concrete cure before installing lifts and anchors. Anchor NOTE: Use rectangular 1 Nut shims at inside edge of baseplate. Use Fig.4 constructions adhesive or silicon cement to Flat hold shim in place. INSURE shims are held Washer tightly between base plate and floor after torquing anchors. Shims 1/2" (13mm) Max.' ►c� NOTE: If more than 2 horse shoe shims are used at any of the column anchor bolts, pack non-shrink grout under the unsupported area of the column base. Insure shims are held tightly between the baseplate and floor after torquing anchors. 6 ..---• \\iØII 4 ,,=,,. I,`\ i/ ... is I. s:�i'� Iiiii ial ' �I' Ie it Ii Drill holes using 3/4"carbide Run nut down just below impact Tighten nut with Torque tipped masonry drill bit per section of bolt. Drive anchor wrench to 110 ft-lbs. ANSI B212.15-1994(B2000). into hole until nut and washer (149 Nm). Construction dust collected contact base. per OSHA 29 CFR 1926.1153. Fig.5 7-10K 2-Post Lift Anchor Installation Reference Guide Anchor: Min Min Min Anchor Installation Anchor Min Concrete PSI Concrete pad Maintenance SEISMIC Concrete Edge Embedment Torque Ft-lbs Strength-For All Size If Concrete Torque Thickness Distance Standards Does Not Meet Values Requirements Hilti Kwik 4-1/4" 3-3/8" 3-1/4" 110(149 Nm) 3000(20684 kPa) 4'x4'x6" 65(88 Nm) Varies by Bolt III(3/4" (108mm) (86mm) (83mm) (1219 x 1219 x location consult x 5-1/2") 152mm) with your Hilti HY200 6-7/16" 1-3/4" 4-1/2" 100(149 Nm)/less 3000(20684 kPa) 4'x4'x6" N/A structural (with HAS (164mm) (45mm) (115mm) than 3-3/4"(95mm) (1219 x 1219 x engineer and threaded edge distance use 152mm) manufacturer's rod) Torque Value of 30 representative. Ft-lbs(41 Nm) Hilti HY200 5-1/4" 3" 3-1/2" 100 (149 Nm)/less 3000(20684 kPa) 4'x4'x6" N/A (with HAS (134mm) (77mm) (89mm) than 3-3/4"(95mm) (1219 x 1219 x threaded edge distance use 152mm) rod) Torque Value of 30 Ft-lbs(41 Nm) *The supplied concrete fasteners meet the criteria of the American National Standard "Automotive Lifts-Safety Requirements for Construction,Testing,and Validation"ANSI/ALI ALCTV-2011, and the lift owner is responsible for all charges related to any additional anchoring requirements as specified by local codes.Contact customer service for further information at:800.640.5438 7 8. Overhead Assembly: Fig. 7: Adjust overhead to appropriate dimension. Install (4) M10-1.5 x 20mm HHCS & M10-1.5 Flanged Locknuts, do not tighten. Slide Switch Box, Fig. 6, over switch bar ensuring knock out holes face the power unit column. Use (2) 1/4"-20NC x 3/4" Ig. HHCS, 1/4" Flat Washer, and 1/4"- /_—�� 2ONC Nuts to mount switch box to overhead, Fig. 7. 1 I- Insert 1/4"-20NC x 2 3/4" HHCS through pivot hole in 0 TWO end of switch bar. Insert opposite end of bar through Fig.6 slot in switch mounting bracket. Then secure HHCS and Switch Bar to overhead as shown, Fig. 7, using (2) 3/4" (19mm) spacers and 1/4"-20NC Locknut. Tighten `�� Hex bolt leaving 1/16" (1.6mm) gap between the spacer and the overhead assembly. M10-1.5 x 20mm HHCS 11 3/4"(298mm)Standard 7 3/4"(197mm)Narrow T &Flanged Locknut 1 (a I 0 0 o , 0 o 01 o o o =MEM 0=1I Io 114"(2896mm)Standard 108"(2743mm)Narrow Bay Fig.7 Hardware Detail For Overhead Assembly Open Bar Side Switch Box Side VC Lock Nut 1/4"Lock Nut az I .111111111111 EI I ® _imicaci V--: _ ® I, 2 Spacers I.i lel 1/4"Flat Washer 1/4"-20N C x 2 3/4"HHCS HOLE 1/4"-20NC x 3/4"HHCS DETAIL Standard Bay L----, Narrow Bay 8 9. Overhead Installation: Install overhead assembly Overhead Installation Low Height: Install overhead to Mounting Bracket with (4) M10-1.5 x 20mm HHCS, assembly using TP10-3000Kit. Mount the overhead and (4) M10-1.5 Flanged Locknut on both columns, Fig. brackets using the lower extension slots, Fig. 9. 8. Tighten bolts at center of overhead assembly. The low height option allows the overhead to be 6" (152mm) lower than the standard height. See Fig. 9a below for ceiling dimensions required for low height setting. kr% /L I lig_ ` Ilk% mini Use M10-1.5 x 20mm - HHCS and Locknuts `=�� ! ��a is /L \CD ` �1�`... Use M10-1.5 x 20mm ' e o *9 C HHCS and Locknuts— Fig.8 c , m Use M10-1.5 x 20mm HHCS and Locknuts J c j'/ Fig. � `9 �i� , ..,..,..........„ I /18" / CEILING// // -1 //// //�i�457rm11/ 67 . or Fig.9a 1 144" °•"' 138-1/2" (3658mm) 1 (3518mm) 0 0 1 9 10. Power Unit: First install a star washer onto all 11. Hoses: Clean adapters and hose. Inspect all of the (4) 5/16"-18NC x 1-1/2" HHCS.This is very threads for damage and hose ends to be sure they important for grounding. Put the (4) 5/16"-18NC x are crimped, Fig. 12a & 16a. Install hose and hose 1-1/2" HHCS thru holes in power unit bracket, Fig. clamps, Fig. 11 & Fig. 16a. 10. Mount unit with motor up to column bracket and install (4) 5/16" star washers and 5/16" Nuts. Install Flared Fittings Tightening Procedure and hand tighten fitting to pump until 0-ring is seated. 1. Screw the fittings together finger tight. Then, using Continue to tighten the locknut until the nut and the proper size wrench, rotate the fitting 2-1/2 hex washer bottom out against the pump manifold. flats. NOTE: You may still be able to rotate the fitting. This IMPORTANT Flare seat MUST NOT rotate when is acceptable unless there is seepage at the 0-ring. If tightening. Only the nut should turn. so, slightly tighten the locknut. 2. Back the fitting off one full turn. ACAUTION Over tightening locknut may tear 0-ring 3. Again tighten the fittings finger tight; then using a or distort threads in pump manifold outlet. wrench, rotate the fitting 2-1/2 hex flats. This will complete the tightening procedure and develop a pressure tight seal. ACAUTION Over tightening will damage fitting resulting in fluid leakage. Use (4 5/16"-18NC x1-1/2"Ig. HHCS and Nuts ofiFig.10 ir —_ nnu. Ipst� . e - �, : : o i fcgm,„„„ 1 “‘. i N i" :0 lilt opo .�,(= l)" • ,.,. yid _ • kLi On all four bolts, place Fill Breather Cap (2)5/16"Star Washers F 10 Return Line Return Line--------4r- Overhead - Hose 6 Lj ! Ji, : 11 IN 1 q� o 0 c ;zimli'i Fitting 0 .., It f 6 -,;----i,‘. aria ,of ` ' Elbow Fitting.,___ __. ____,..... - ' *j1100°0 0.. 1-.--`..-7-c---_-_,,I., ii � � i _ftlite ` � , 4„,„,4441r00%...„ E P L6-03 ft Wm w_ .. *k 1 ----m„.11,21.061 "riN, rallillill litios, Fitting IIIFig.11 Fig.11a 11 Adapter& Hose Installation 1. Before installing the hoses into the lift, attach the Overhead hose Pc. (3) and Cylinder hose Pc. (4)to the "T"fitting Pc. (6) as shown in Figure 12b. 2. Route the assembled hose through the overhead but do not attach to either cylinder. 3. Route the Power Unit hose Pc. (5)through the column hole and attach it to the "T"fitting. IMPORTANT : Before you connect the power unit 4 hose you must tuck the hoses and union tee behind the cylinder to give you room to complete O installation, Fig 12b. Hose runs down 4. Place the assembled "T"fitting behind the cylinder 0 ' ® approach side to and connect the hoses to the two cylinder ends cylinder on left column. and the Power Unit. 5. Take up the slack in the Power Unit side cylinder Wire ties secure - 3 hose and wire tie the "T"fitting tightly to the power hose to cylinder. unit side cylinder. / I 6. Secure each hose as needed. 7. Run return line from elbow Pc. (8)to tee Pc. (9). The return line then runs outside of column down and connects to the power unit, Fig. 12a. ,_.b Q 8. Verify hydraulic return line fitting is located on fluid iinuni tank, Fig. 11. If not, install included return line fitting a•E"+' Fig 12a to power unit, Fig. 11a. NOTE: Overhead hoseover oes to end of overhead FRONT 9 p assembly, Fig. 12a, 12c, Fig. 17a, & Fig. 17b. v ITEM QTY. DESCRIPTION 1 1 Power Unit Side Cylinder 2 1 Passenger Side Cylinder 3 1 Passenger Side Hose 4 1 Cylinder Hose 5 1 Power Unit Hose 6 1 3/8" Branch Tee 7 1 Return Line 8 1 1/4" Elbow 9 1 1/4" Branch Tee 10 2 Hose Clamps 2 M10-1.5 x 20mm HHCS 2 M10-1.5 Flanged Locknuts 12 / \ Assemble These 3 Items Before You Route Them Overhead Hydraulic Hose Inside The Lift To Passenger Side Overhead Hydraulic Hose \ /Assembly / To Passenger Side / Cylinder Cylinder \ i, 4 I I. li!illir I a —� - t,Ito"1 ' �� i 1 1 �P 17, iI Hydraulic Hose / To Passenger Side / Cylinder Power Unit 1166 oo 0 •` Union Tee Column 0 ! \ ® Union Tee Power Unit 7 Hydraulic Hose I I ii � mi ',„.-1 ril Hydraulic Hose / To Power Unit Side Cylinder \ Hydraulic Hose \ To Power Unit Side / N Cylinder / �I � _ ®!%► -....ii ), i,„,,,, Fig.12b $01---- 'A`�_II � 1 ,'r /� IMPORTANT Power Unit Column Wire Tie Union Tee And Hydraulic hoses — -- • 0 behind the Cylinder 1 (IiIo1 3 1 1641114 13 12. Equalizing Cables A) Refer to Fig. 14 for the general cable arrangement. B) Run cable from paragraph 4 around overhead sheave and across and down to the opposite - .-4:7—ia carriage, Fig. 14. Install sheave cover, Fig. 13. C) Fasten the cable end to the carriage upper tie-off bracket, Fig. 15. Tighten the locknut enough to apply light tension to the cable. D) Adjust the tension of both cables during the final adjustments in paragraph 22. Fig.15 Upper Cable Tie Off &5/8" Nylon Insert Locknut I '. I Note: For narrow setting, r use upper cable tie off. MI • Lower Cable Tie Off &5/8"Nylon Insert Locknut Fig.13 �� —Sheave Cover e ,, 1�1 / ■ 0 �n� �Ui �a Upper Sheaves a \2nd Cable 1st Cable Fig.14 lbLower Sheaves .--d 4. 14 13. Locking Latch Cable F) Continue routing cable to the left column latch A) Install latch cable sheave and retainging rings in cable guide, Fig. 16a & Fig. 18, routing the cable upper slot of power unit column as shown, Fig. 17. through the left column latch cable guide, Fig. 16a. B) Slip loop end of cable over end of shoulder screw G) Bring the cable down inside the left column and on right side latch control plate, Fig. 17. feed the end of the cable through the lower latch C) Feed the other end of the cable through the latch cable sheave slot so that the cable is now back cable sheave slot making sure that the cable is outside the column, Fig. 19. running under the bottom side of the latch cable H) Route cable under the bottom side of the latch sheave and inside the right column, Fig. 17. cable sheave, Fig. 19. D) Attach latch cable conduit guide brackets to I) At this point you MUST install the latch handle, jam nut, and right column latch cover Fig. 17 & Fig. overhead as shown, Fig. 16a, 16b, & Fig. 16c. 20. Install latch handle ball, Fig. 20. Always use the holes on the approach side of the J) Insert cable in cable clamp along one side, loop lift. HHCS should be in hole nearest the center of around shoulder screw and back down, inserting the overhead, Fig. 16b. cable along other side of cable clamp, Fig. 19. E) Route cable up inside column and through the Place top back on clamp, barely tightening. latch cable guide, Fig. 16a & Fig. 18. K) Next, pull the control plate down, Fig. 18 & Fig. 19, IMPORTANT provided, to eliminate any clearance between the control Usingwire ties tie off plate slot and the latch dog pin, Fig. 18. hydraulic hose snug to cylinders to keep hose L) Using Pliers, pull cable tight and secure the clamp away from equalizing cable, Fig. 12a. close to the shoulder screw. Tighten clamp. STANDARD OVERHEAD HEIGHT 1/4"-20NC x 1"HHCS ® // and Flanged Locknut ii. M10-1.5 x 20mm HHCS 47' and Flanged Locknut ' 1/4"-20NC x 1"HHCS i Ay J and Flanged Locknut # 0 '/ *4 M10-1.5 x 20mm HHCS 4LP ` and Flanged Locknut PI 7 (4 r Fig.16a `, <�'�� / ' •' � Wil Ali (f/ Attach Hose Clamps Here 0 0 o o o 0 o Attach Latch Cable Conduit 0 0 0 0 Guide Bracket Here. Always 0 = MIMIIMMIII use two holes on approach mAlwaysput HHCS throw side of extension to attach bracket. Y gh hole L closestto center of overhead. x c.) 0 Fig 16b a a 15 LOW OVERHEAD HEIGHT M10-1.5 x 20mm HHCS ® / and Flanged Locknut 1111 i 41116AkI, 1/4"-20NC x 1"HHCS I ` and Flanged Locknut p'' k M10-1.5 x 20mm HHCS 4.4, , 1/4" 20NC x 1"HHCS and Flanged Locknut and Flanged Locknut f0 relriitz he ° t; Rib)114 4 .41 itfili4 7, i # i`� k:110 Fig. /i 16 ll '-'111,,,: \ Latch Cable Sheave (2)3/8"Retaining Rings Fig.17 �� Shoulder Bolt i `/ /,// Install Latch Handle using a 3/8" N/' hex jam nut to lock in place.Then Latch Cable Guide install flat washers and slot cover. Latch Cable /I Fig.18 0 , . ilss....1 )1k INotice the clearance ii� ) removed between Control Plate Slot 0 and Latch Dog Pin. (3)3/8"Flat Washers Slot Cover / M. 0 111 Shoulder Bolt Right Column I Feed cable up through Cable Clamp,loop over end of shoulder bolt and feed back 5)ig,,,,0.1down through Cable Clamp. piiiiiiiiiviso 04 Cable Clam./ lam. ( ' 0\dli-e 11 x-410 LatchCableSheavee" 0 tLi Fig.19 (2)3/8"Retaining sir Rings '31 P 1 5/16-18NC x 3/8"Ig. PHMS Latch handle MUST be ` positioned at the top of if--•--- the latch control cover. Fig.20 Ball Handle 17 14. Electrical (10 Only): Have a certified electrician Single Phase Power Unit run appropriate power supply to motor, Fig. 21 MOTOR OPERATING DATA TABLE-SINGLE PHASE &22a. Size wire for 20 amp circuit. See Motor LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE Operating Data Table. 208-230V 50Hz. 197-253V 208-230V 60Hz. 197-253V ACAUTION Never operate the motor on line voltage less than 208V. Motor damage may occur. I I I Disconnect 11 Overhead Up IMPORTANT: Use separate circuit for each power i(IfRequiredliiLimit Switch, Switch unit. Protect each circuit with time delay fuse or Black II f I' _ I Black Black circuit breaker. For single phase 208-230V, use 20 ' III amp fuse. Three phase 208-240V, use 20 amp fuse. 60H Green ' Ii I 1) For three phase 400V and above, use 10 amp fuse. For 1 ° White ' r 1' three phase 380V use 16 amp fuse. For wiring see Fig. ' ,' , White 21 & Fig. 23. All wiring must comply with NEC and all local electrical codes. Note:60Hz.Single phase motor CAN NOT be run on 50Hz. line without a physical change in the motor. 1 Fig.21 NOTE:Assure cord used for connection White between the overhead switch and power unit is of the type specified in: Green Black 208-230V 60Hz UL201,Sections 10.1.1.3& 10.1.1.4 Single Phase Size for 25 amp circuit. See UL 201, ��,; Attach black wire Section 15 for proper wiring requirements to one motor wire. Attach white _for this connection. t wire to i — one motor wire. Overhead Switch ,i;r� lit � Max.Voltage:277V /� r '— Max. Current:25A (IL '` I i Attach ground wire here. 11111111 1 litilitili 11111'1- „ Connect supply to wires in box as per I ( ■ Fig.21. Attach ground wire to screws O o I �I _ — provided. , i MIN 18 15. 30 Control Box Installation: Note: A) Attach Mounting Bracket on column using (4) The contactor in the control box has a 480V coil. 5/16"-18NC x 1-1/2" HHCS, (4) 5/16"-18NC Hex For installations where the electric supply is 230V, Nuts, and (4) 5/16" Ext. Tooth Washers, Fig. 10. B) Attach Control Box to Bracket using (4) 1/4"-20NC the coil must be replaced with the extra 230V coil x 1/2" HHCS,(4) 1/4" Flat Washers, and (4) 1/4" shipped with the control box. For 575V electric Star Washers. supply,the coil must be replaced with the extra C) Route cord through strain relief on motor and 575V coil shipped with the lift. connect per table on the bottom of page. Mounting Fig.22 Bracket ®` 1II lr!1III liii - '' �-! di,, c0 V l.:1 AC INPUTONTROL / 4, P ' ® \ 208-240V OR 480V 60Hz BOX 111 i� / -- — - — — — — — — — — — — — -i . , U-0. 1 & Al FORC (OVERHEAD SONWITCH I \ W /I ISL0.- ONNECTI I I �a 7 2a GREEN j 1/4" Flat Washer—/I 1 1/4" Star Washer 1/4"-20NC x 1/2" HHCS • Mj up 4 I \�/ SWITCHj (PUSH 3 L BUTTON) --� L1 L2 L3 I Fig.23 II A2 COIL \ \ \ Al Use Appropriate Dia ram Ti T2 T3 Terminalg MOTOR CORD1 —�__,.--J G1.11111121-0 L3 0 IRMO 110 _ 2mmm 2ec....„ ,..„ a,..., L1 �m�@' �m u0 tom 4HP 208-240V 440-480V 50-60Hz.30 50-60Hz.30 380-400V 50Hz.30 Three Phase Power Unit 0 0 ® ��' %np U1 • • W2 U1 �, • W2 / T3 MOTOR OPERATING DATA TABLE-THREE PHASE L1 L1 11,19LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGEI208 240V 50/60Hz. 197 253VV1 10O. U2 V1 �O0' U2 Res �i T2 12 L2 400V 50Hz. 360-440V 111 440-480V 50/60Hz. 396V-528V Wi .O 0. V2 W1 0w. V2t m T1 575V 60Hz. 518V-632V L3 L3 208-240V 440-480V 50-60Hz.30 575V 60Hz.30 50-60Hz.30 380-400V 5014z.30 — 19 16. Oil Filling&Bleeding: Use Dexron III ATF, or Hydraulic Fluid that meets ISO 32 specifications. Remove fill-breather cap, Fig. 10. Pour in (8) quarts of 4CJ%IJ1•I 0 P1 fluid. Start unit, raise lift to full rise several times until lift operates smoothly. ACAUTION If fill-breather cap is lost or broken, order 4 Installation replacement. Reservoir must be vented. Pinch Point Keep Hands 17. Overhead switch: Check overhead switch ,Above Groove assembly to assure that switch bar is depressing switch plunger sufficiently to actuate the switch. The —� overhead switch is wired normally open, see Fig. / I % __ / 21. Lift will not operate until weight of switch bar is / depressing switch plunger. Verify that Power Unit I stops working when switch bar is raised, and re- 1 starts when the bar is released. Q ��I `i 18. Arms&Restraints: Before installing arms, raise :i� carriages to a convenient height. Grease swivel arm pins and holes with Lithium grease. Slide arm into Arms With 3 Holes In Bearing Bars:Then, install the yoke, Fig. 24. Install 1-3/4" diameter arm pin(s) and (2) 3/8"-16NC x 1-1/2" Lg. HHCS ((8)total for all (4) arm stop, Fig. 24. arms) into the gear and arm. Reference Fig. 28 & Fig. Install Spring Pin to secure arm pin in place, Fig. 24. 29. Note:Arm stop will be required on the drive in side of Torque the Restraint Gear bolts to 30-34 ft-lbs. (41-46 Nm) the power unit side. Install at same time as arm pin, Fig. 25. Notice the orientation of arm stop in Fig. 26. NOTE: To check operation of arm restraints, raise After installing arms and pins, install arm Restraint carriage 1" (25mm) min. from full down position. Pull Gears as follows: Install Restraint Gear onto arm up on pin and adjust arms to desired position. To en- clevis, as shown, Fig. 27. Ensure side of gear marked gage restraint, let pin-ring down allowing gear teeth TOP is facing upward, Fig. 27. to mesh together. It may be necessary to rotate arm slightly to engage gear teeth. NOTE: TOP is stamped on top side of gear. You may need to pull up on the pin to allow enough room to NOTE: Pin, Spring, & Gear Block are all pre assem install Restraint Gear. bled. 1 I 4 , . E®, Y IV il i -4I . a-1.1 5--------I j i i® `1 rim ! , Fig.25 ■ 411 I-moi Arm Stop Fig.24 20 a O o Note:Location and Orientation of Arm Stop .- ' Jilt ...„„,0 *°..: . .. . .. 0.-- trall NO u11111ui. io11111 O f f Fig.28 Note: Location and Orientation of Arm Stop •��Er �7� a a.1E Fig.26 NOTE: Once arm is installed in yoke, pull up \ actuator pin and swing arm fully around, being sure that the Restraint Gear and Gear Block always stay aligned. If they do not stay aligned, remove A restraint gear and install in the opposite position. -- �- TOP will be A 4 ,------- marked on top side NOTE beveled of restraint gear /gear orientation 4.tumjow_,_________ U j� it I INS Use holes marked "A" for Right Front and Left Rear. / ® / Fig.29 - _� a to, tri --41.0 .raI Fig.27 iii At A A - iimmommo Use holes marked "A" for Left Front and Right Rear. 21 19. Rubber Bumper Installation (Optional Accessory): Install rubber bumpers inside of both sides of lift using (2) M8 x 35mm socket bolts, Fig. 30. Fig.30 NOTE: Figure shown with optional truck adapters. M8 x 35mm M8 x 35mm Socket Bolt Socket Bolt -1 ,1‘T'111%."11k,1 41111k 41 IS 1111 111 PLI 4.04.14, 4,/ as 20. Exterior Adapters: Install adapter bracket to outside of each column using (2) 5/16"-18NC x 3/8" PHMS.Then, add adapters to the bracket as shown, Fig. 31. 'I I Fig.31 0. "zi< 5/16"-18NC x 3/8" PHMS 22 21. Latch Cable Adjustment: 24. Latch Release Decal: Install latch release decal A) Check to make sure the latch will properly engage on cover above latch release handle, Fig. 34. and disengage. Slowly release the latch handle. A 1/8" (3mm) gap between the top of the latch dog and the column is allowable, Fig. 32. \ Fig.34 B) When raising, listen to latches to be sure that both latch dogs fall into latch slots. If they do not, '� loosen clamp and adjust tension as necessary. C) Install left latch cover using5/16-18NC x 3/8" I 9 jy ' Raise Lift Off PHMS. ''" Latches ',, II) Actuate To Release _i Latches 1/8" (3mm) Gap ► -. * 'ci IACAUTIOlPinch Point Pik I' Fig.32 \1_ .10 22. Pressure Test: Run lift to full rise and keep motor running for 5 seconds. Stop and check all hose connections. Tighten or reseal if required. Repeat air bleeding of cylinders. 23. Equalizer Cable Adjustment: Raise lift to check equalizer cable tension. Below carriage, grasp adjacent cables between thumb and forefinger,with about 15 lbs. (7 kg) effort you should just pull the cables together, Fig. 33. Adjust at upper tie-offs Fig. 15. , l Fig.33 .s cls .4i.,4: 1 as if i 23