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Report (24) vC\47-D ci3CA—v ROBERTSGORDON OFFICECOPY INFRARED HEATING Submittal 1250 William Street Project number P.O.Box 44 Buffalo,NY 14240-0044 Project name: Phone:716-852-4400 Fax:716-852-0854 Representative: Location: Note:This submittal is based on equipment and options listed on the attachment(s)and represents our interpretation of your requirements.It is the representative's responsibility to review this submittal and verify that it meets the job specifications. Project Information Project name: Jaguar Land Rover Location: Service Drive Walkway Owner: JLR Architect: Mildren Design Group MEP firm: HVAC,Inc Mechanical contractor: HVAC,Inc Date: 2/11/19 Sales Representative Submitted by: Email: Phone number: Product Summary Qty Size Model Description 1 80MBH Vantage Modulating CTH3-80 VM---03B 5.1 Standard Parts List Table 1: Contents of Burner Carton Description CTH3-80 Ili TH3-115 CTH3-150 CTH3-20'' Burner Assembly(Rate and Fuel Varies) 1 p 1 1 1 Gasket(Burner to Burner Tube) 1 p 1 Installation,Operation and Service Manual 1 0 1 1 Hex Head Bolts 5/16-18 Rolok 4 0 4 4 Split Lock Washer 4 0 4 4 Pipe Nipple(Black)1/2"NPT x 4" 1 0 1 Flexible Stainless Steel Gas Hose-1/2"NPT(US Models Only) 1 0 - - Flexible Stainless Steel Gas Hose-3/4"NPT(US Models Only) - 1 1 Turbulator Adapter 1 k 1 Turbulator,Aluminized Steel 3 1 - Wire Terminal Receptacle.187 x.032 8 8 8 Cable Grommet with Tie 1 F 1 1 1 `Canadian Models:Rubber(Type 1)Gas Hoses available as an accessory.See Page 40,Section 9. Table 2: Contents of Standard Core and Extension Packag- •re Packages ,luminized) Extension Packages(Aluminized) Description 10'( u) 20'(6m) ; (9m) 40'(12m) 10'(3m) 20'(6m) 30'(9m) 40'(12m) Tube,HT Aluminized,10'(3m) 1 2 3 1 2 3 4 - Burner Tube,ALUMI-THERM®Steel,10'(3m) - - 1 1 - - - Burner Tube,HT ALUMI-THERM Steel,10'(3m) 1 1 - - - - - - Coupling Assembly - 1 2 3 1 2 3 4 Standard Reflector,8'(2.6m) 2 3 4 6 2 3 4 6 End Cap 2 2 2 2 - - - Tube and Reflector Hanger 2 3 4 5 1 2 3 4 S-Hook 2 3 4 5 1 2 3 4 Reflector Support Package(Strap,Wire Form,Screws) 1 2 3 5 2 3 4 6 U-Clip Package 1 1 1 1 1 1 1 1 Vent Adapter 1 1 1 1 - - - - Tube Clamp Package 1 ' 1 1 1 - - - - VM---04 GENERAL SPECIFICATIONS Material Suspension Reflectors Hang heater with materials with a minimum working .024 Aluminium (Optional-024 Stainless Steel Type 304). load of 75 lbs (33 kg). Heater Controls Control System Time switches, sensors, etc. can be wired into the electrical supply. External controls supplied as an Modulating Gas Valve and Hot Surface Electronic Ignition Control with Four-try, 100%shut-off, optional extra. Prepurge, Post-Purge, Auto Reset, Tri-color LED Status/Fault Indicator. General Specifications for the heaters are as follows: End View Side View Minimum Length "A" t Reflector (34 13.5" cm) -- I 111 g°.5 ' Wim\ ' " ,''—'--. ,• ,,,,,„ _ , .(24cm) o e��a 1- 175" .� Burner Tube Turbulator (44 cm) (Select Models) Heat Input Rate Heat Input (NG) Rate Length `A' Recommended (LP) Minimum Mounting Height Model (Btu/h)X (1000) (Btu/h) X Min. to Max. (1000) Minimum Space Spot roti l► , i + rilk lkeI 0 llIW�+ 1► dllimalk41116, rllt6 ►1 .411r.Ilkaka& 411. CTH3-80 52 to 80 55 to 80 20' (6m) 12'-15' (3.6-4.5 m) 11' (3.3 m) CTH3-150 100 to 150 105 to 150 40' (12m) 20'-25' (6- 7.6 m) 20' (6.1 m) CTH3-200 130 to 200 135 to 190 50' (15m) 25' (7.6 m) 23' (7 m) GAS PRESSURE AT MANIFOLD: GAS INLET PRESSURE: Natural Gas: 4.5" wc Natural Gas: LP Gas: 11.0" wc for 80, 115 & 150 models 5.5" wc Minimum PIPE CONNECTION: 14.0" wc Maximum 1/2" NPT (for 80 & 115 models) for 200 6.0" wc Minimum 3/4" NPT (for 150 &200 models) 14.0" wc Maximum DIMENSIONS: LP Gas: 12.0" wc Minimum Vent Connection Size: 4"(10 cm) Outside Air Connection Size: 14.0" wc Maximum 5" (13 cm) for 150 & 200 models ELECTRICAL RATING (ALL MODELS): 4" (10 cm) for 80 & 115 models 120V- 60 Hz., 4.8 A (start), 1.3 A (run) Refer to figure above for dimensional information. VM---08 Major Component Descriptions Burner with Tube Gasket Reflector Must be installed with the (Aluminum or --\ flame observation Stainless window facing down. Steel) Alternate minimum • overlap is 6" (16 cm). \\� Burner Tube Tube Supplied in 10' Heat treated (3 m) lengths. Burner aluminized tube supplied tube is always the first tube in 10' (3 m) lengths_ after the burner. Coupling Assembly Tube and Reflector Hanger with Lock with Clamp Package /' Position this hanger no more than 4" (10 cm)away from the burner. Reflector End Cap Punch out center ,P01 section to Tube and Reflector Hanger accommodate tube. Suspend system from these hangers. Vent Adapter : Reflector Support Strap & c Wire Form j ��.... Turbulator Turbulator must `- be installed in the last standard section of tube. Flex Gas Line with Turbulator is not required on the Shut Off Cock CTH3-200. µ VM---08A FIGURE 14: Major Component Descriptions - High Efficiency Reflector Burner with Tube Gasket High Efficiency Reflector Must be installed with the (Aluminum or flame observation Stainless window facing down. Steel) Alternate overlap as shown on overview and on Page 17 Figure 17. Minimum Burner Tube -' Tube Supplied in 10' ° Heat treated (3 m) lengths. Burner aluminized tube supplied tube is always the first tube in 10' (3 m) lengths. after the burner. Tube and Reflector Hanger Coupling Assembly with Clamp Package-EF with Lock 'OP Position this hanger no more than 4" (10 cm) away from the burner. Reflector End Cap-EF Punch out center Tube and Reflector Hanger-EF accommodate tube. Suspend system from these hangers. section to Vent Adapter Reflector Support Strap & Wire Form-EF Turbulator Install turbulator as specified in the "Turbulator Installation" chart. Flex Gas Line with See Page 20, Step 6.4. Shut Off Cock Turbulator is not required on the CTH3-200. a 2 fD ogi. o D m N Reflector End Cap Q • O Burnertv a) \� Reflector \i \` '`kms Tube Clamp , A. ,,,N Package N 'N. Burner Tube 414 �y Tube and Reflector Hanger • \ Coupling `N.--„ ,� Reflector Support / \ �- \, i its ,.�\ \ `\ 0\ v Tube . Turbulator 4114 •T (With Select Models) foist U-Clips Vent Adapter — ' --- VM---10B FIGURE 15: Critical Hanger Placement Typical Suspension Details Beam Clamp Concrete Beam aY � I i Wood Beam l� • %, Anchor ,, Locknut / ' //ir/. %i% Screw3/8"Hook ` `• / I S. Chain Size (�) (,) � Rod 3/8" (i 3/16' (h Washers(I) 01 ,--Minimum (I) (I) I 24" min.* (I) (I) (�1 I (61 cm) «X,,. (I) (I) (M) I I ) I ) S-hooks �I I , (� / (M) (I) S S S Turnbuckle ', Not Included *Allows for thermal expansion of system I i 0 10 \ I \ 'I I ill I,. . , it '�, 1 Shooks ,i' ?; a 1, Side View 1 Hanger (-1 Hanger > Reflector iii - ‘ [iii. I H► Must Be Within 4" (10 cm) Front View 45°Angle Run Length Typical Expansion Minimum"X"Length Description 10'-50' ±1"(3 cm) 12" S-Hook 51'-60' ±2"(5 cm) 18" Tube/Reflector Hanger 61'-70' ±3"(8 cm) 24" VM---11B Step 6.1 Burner Tube Installation NOTE: Tubing requires a donward slope of 1/2" (1.3 cm)wOffset mounting per 20' (6 m) away - " ?f,=_� hole must be '+ from burner. , - - �`" to the top. S-hook -s„„ k-,-'„'',, ,\-, v �''' Hanger Burner Tube Weld seam X-,,, 4 �� must be to the � bottom of the tube. T6 ± 1 (229 cm ±25 cm) Description Burner Tube S-Hook Tube/Reflector Hanger VM---12B Step 6.2 Tube Clamp Package Installation Description Tube Clamp Package TuFlatbe Clamp ? Bolt 1/ iiet `!l (Washer �� \ , vv Nut . (Torque 120inllb 13.56 Nm eg VM---13 Coupling and Tube Assembly A Close coupling with tab. Start slide bar/coupling lock / Tab B onto coupling. ( 1— Slide Bar/Coupling Lock �, Wide End Open Guide Rail Coupling o 7 3" (8 cm)to Guide Rail 4" (10 cm) Closed Coupling cInsert tubes into coupling. D Tighten coupling to join tubes. atiN) Tube �+ Slide Bar/Coupling Lock Internal Align coupling so that '`� Coupling Pins \ side bar/coupling lock is rotated to the 2:00/ A or 10:00 o'clock � position Tube Tube ' Description Part Number Coupling 01329600 Coupling �C End View Slide Bar/Coupling Lock 01329700 Tube 91409XXX Coupling and Tube Assembly(Continued) Tighten slide bar as shown below. Be sure not to over tighten slide bar/coupling lock.Slide bar/coupling lock should be within tolerange listed below. ± 2" (5 cm) Correct slide bar dimensions Incorrect slide bar position Repeat A- D until all tubes are assembled. VM---14 Coupling and Tube Assembly(Continued) Tube Length Model Minimum CTH3 80 20'(6 m) b� CTH3 115 30'(9 m) CTH3-150 40'(12 m) CTH3-200 50'(15 m) Nottlittistetarge, s" Y„± 1 ) )7'625mwX (2.3m ±. 310' +25m4y( m± . rall Tube Ovegt Lenh Total VM---15 Turbulator Installation Turbulator must be installed in the last standard section of �� tube. Turbulator is not required - -, on the CTH3-200. —. ','„---... sss‘i:...,„:„. .....\:, N*- O Turbulator Installation Turbulator 1^�+cr�`� CTH3-80 2nd 10'Section Section CTH3-115 3rd 10'Section _ . /I:: i CTH3-150 4th 10'Section NACTH3-200 N/A Turbulator - Adapter Tab Pull String Fold tab around outside of tube nearest to the vent to ' hold turbulator in place. Description Part Number Turbulator Adapter 03051503 Turbulator Section 03051504 Tube 91409XXX VM---16B 6.5 Reflector Installation © WARNTNG A/I" Fire Hazard Support reflector with reflector hanger and support strap. Reflector must not touch tube. Failure to follow these instructions can result in death, injury or property damage. NOTE:All tube surfaces must be covered by a reflector, except for a U-Tube. t! .. �� �aHanger � ` Burner Tube—� --- �� Reflector \ Description Tube/Reflector Hanger Burner Tube Reflector-96"(244 cm) VM---17B Step 6.5.1 Reflector, U-Clip and Reflector Support Installation The pictorial drawings of the heater construction in reflector supports and U-clips depends on the Section 6 are schematic only and provide a general individual installation. Use either pop rivets or sheet guideline of where hangers, reflector supports and metal screws instead of u-clips when installing end U-clips are to be installed. caps and joint pieces in areas where impact and high To ensure proper expansion and contraction wind may be a factor. The following rules must be movement of the reflectors, a combination of U-clips observed. and reflector supports are used. The positioning of 1.The first reflector after the burner must be affixed in --\ the middle of the reflector with a reflector support Tight and tight screws. __ Sheet Metal Wire Form - Reflector r End Capri.1.1 \ First Reflector Reflector Support Stra U-clips ` ' \ 4114041446 . Option 2B Overlap must be a � Slip Overlap Reflector minimum of 6" (16 cm). (16 cm) Reflector -- Support 2.The overlap at the first and second reflector is a slip Loose screws overlap.Thereafter, every third reflector joint is a slip —loosened 1/16" overlap.A slip overlap is achieved by either: (.16 cm)to allow a.) both reflectors lay inside a hanger. slippage. (No reflector support needed.) 1' b.) using a reflector support with Option 2A loose screws at the reflector Slip Overlap �. 9 overlap. 3.The remaining reflector overlaps require a non-slip Option 3A overlap connection.To affix the reflectors together in Non-Slip Overlap a non-slip overlap either: a.) use reflector support and tight screws. b.) if both reflectors lay inside a hanger, u-clips or Reflector sheet metal screws may be used. This section of three reflectors joined together must ti Tight be affixed to the tube with at least one reflector _ Screws support with tight screws. Option 3B "," Non-Slip Overlap -'�' ' Description Reflector Support Package Wire Form Reflector Support Strap - U-clip Screw as x sia ® lipNon- p Overlap U-Clip Package f Inside a Hanger) Reflector End Cap I VM---18A Burner Installation kJ to ft l L•j Burner I it N. iii Lil Gasket 1 ;./ Shook „ $ 7jelrow,„,.0 / ilfr.;, , ,-;,, „..„..., --,,,,, ,,,...,4...,, Burner Tube T Burner must be installed #� with the flame observation Lock Bolt window facing down. Washer (Torque 120 in/lb Description 13.56 Nm) Bolt °. Burner Lock Washer Gasket .. VM---28 GAS CONNECTION CORRECT POSITIONS Shut-Off Valve(included High Gas Pressure A CAUTION with gas hose) must be Regulator to be installed parallel to burner gas inlet.upstream of flexible gas Product Damage Hazard The 3"(8 cm) hose if inlet pressure displacement shown is for exceeds maximum Hold gas nipple securely with pipe wrench the cold condition.This allowance. when attaching gas hose. displacement may reduce when the system is fired. / I Failure to follow these instructions can result 1 in product damage. \ -IL Vertical (as shown left) �`��r t„,,;,::1^:IsimIrl ems'-,., 1 3„(8 cm) �.r ;Y c max.displacement 12" _ '45° /1 (30 •cm) Side View ; %> Alternate positions 0 Horizontal `Flexible Gas Hose 36" (91 cm) length Heater Movement End View INCORRECT POSITIONS (WRONG INSTALLATION) Heater Movement Heater Movement ®�t:rrib$• qJT WI ir Flo. My1111111111k-4-f0.. #.d..,i4 owig 41k4A,4Akh1 IAIIlktir I th.V, O -- A: —=is HO* 94era 9 ilil� �'` tttst}1ttj�"'ttN1`(t`tl+!1�.. .4iIIH11lII Heater Movement Heater Movement "I Description Part Number 1/2"Flexible Stainless Steel Gas Hose(US Models) 91412200 3/4"Flexible Stainless Steel Gas Hose(US Models) 91412204 1/2"Rubber Type 1 Gas Hose(Canadian Models) 91412206 3/4"Rubber Type 1 Gas Hose(Canadian Models) 91412207 VM---29 Zone Sensor Wiring Diagram ZONE SENSOR CENTRAL HEATER CONTROL * Separate on/off switch is optional for "satellite" heaters (install at user level). On/ ■ON 0G Off switch is used to disable heater operation OFF D0 or reset a heater that is in "lockout" mode. If SET SEN IS LIZ, 1Iz T2�4STAT CI I1 l Con/off switch is not desired, leave jumper wire LV .r- Rbetween R and W terminals in place. _Lw __6 OPTIONAL SATELLITE NEATER CONTROL SWITCH CY Q mugg JDL JDG imi 115 124 1° —t n(�F MA a'o R Rilil oA 25 12.__e i1 ItD i T25 v IIIMIMI= o S. �,' T2o + ZZ.S ®p [1 11=11O 113 ;T: 12: Q4 r 4 �7 MEM 2,12 ® C Ifs' m' 5 DC �'_ O TIE Zp'C" MIMI dna AB _ p .__ 10'T 51 s.Q 117 Z _ ® I J10 118 = 115 �7 9 CCU MODULATION CONTROL WIRING ® b TO SATELLITE HEATERS 125 ` T o T2933 29z T30 r B ____-o -'M s__ps J10 MODULATION CONTROL WIRING Description Part Number " TO ADDITIONAL SATELLITE Zone Sensor,40°-75° 10081530 L HEATERS CONTROL TERMINALS a_ T28 and T29. VM---30 Central Heater Jumper Settings ( �J ° CENTRAL HEATER CONTROL €.4 --, u • 1,7o , ;; �1 O(.....3: G J � iii � CS--1 ° CO—° \ Heater Side View —— 1D r124 N. \ / \ / N. ® R / • \ / \ 125 J9 ` / JUMPER SETTINGS k\ T2s w ` (For analog control only) i i \\ o 127 n \ i 420mA i s \ I 1 ` ,\� ® P. 0-10 Vdc / T,3 _ \ \ /NIE=M i \ \ / y \ \ wr \ �m\ T1\ c\ o \ T17 _ 0 0 ® o 0 0 0 •-,..—..,..\ \ T18 X o 0 • / J10 . Aa ao �//JUMPER SETTINGS `\ `\ T'® z I°°of J9 I/ • • 0 Zone Sensor`‘ `\ T28 • • • Analog 129 'p • O Exernal Pot i ` 130 • \ ` O • 1 Thermostat ' \ °s A e `• O • • // \ .—. c) 000 \ /O\ 0 000 J10\ I VM---46 Two-Foot Decorative Grille Installation Tube and Reflector Hanger Reflector Tube �Y�y'", _— \'‘,., 1,-"'''''!). „-- .,,,r.' "' F.TO : ..4 1.01+ . /r„.1--77,„ 1 % y � -.` �`f t S-e ,,, f a Ii' L._ ;l � ;� 2'x 4' (.6 m x 1.2 m)Aluminum Grille Suspended Ceiling Frame / ` Description Part Number Aluminum Grille 2'x 4'(61 x 122 cm) 91407000 VM---47 Frame Shield Installation 4:11- 2?"�-fC`Y S M fr--,&74.14--,S.,..,,. i ' ).--------- -;-4,-----r `SCJ• I), - � `� %� _ _....„ -„„rr....,,bsl.....,--:;$4pF*Atc:sk....„07,,,,--_- 41.,- . 1 , Shield -- %- Description Part Number Deco Grille Shield 01365900 VM---48 Reflector Side Extension Installation for Decorative Grilles NOTE: If the decorative grille system is to be installed in an area with considerable Cut relief notches for tube air movement, it is recommended that one and reflector hangers. #8 x 3/8"sheet metal screw be installed per reflector extension to prevent it — from blowing over. a L; \\ ��� Insert screw here.(See note.) . �l °asks mss.� •a',�- ,�y'rs`'° %.- ii n ,;P- '� . -- � '� . 4 -- Reflector Side Extension Distance"A" Extension Minimum Maximum Part No. Width 2"(4 cm) 6"(15 cm) 01370408 8"(20 cm) 6"(15 cm) 10"(26 cm) 01370412 12"(30 cm) 10"(26 cm) 14"(37 cm) 01370416 16"(40 cm) Description Part Number Reflector Side Extension 01370412 VM---53 NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect. Venting 4 (inches) (centimeters) a �E--)- Model A E F A E F Unvented 111 Vent Pipes CTH3-80 20 24 18 51 61 46 Radiant Tubes --/ CTH3-115 20 24 18 51 61 46 Vented y f CTH3-150 20 30 18 51 77 46 <--F-► CTH3-200 20 30 18 51 77 46 2-Foot Deco Grille and Protective Grille (inches) (centimeters) 1 Model A B C D A B C D ,` CTH3-80 6 38 66 38 16 97 168 97 CTH3-115 6 46 77 46 16 117 196 117 i �: ._ CTH3-150 6 50 80 50 16 127 204 127 CTH3-200 8 52 82 52 21 133 209 133 Terms of Use These Terms of Use are a contract between you and Roberts Gordon.By using any electronic media we produce for equipment sizing,design, selection and pricing("Electronic Media"),you are agreeing to be bound by the following terms and conditions("Terms of Use").If you do not agree to these Terms of Use,do not use any Electronic Media we produce;instead,promptly return it to Roberts Gordon.This contract is effective until terminated by Roberts Gordon.This contract will be terminated immediately and without notice in the event that you fail to comply with any term or condition hereof. 1.Ownership of Content. 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