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Report ' ` -e-c V\'""',- • r`J —A ` \?-)�C Slti \\\ -\d , Page1 Mechanical Submittal Tigard Public Library Boiler Retrofit New Hot Water Condensing Boilers April 9, 2019 Building Location: Tigard Public Library 13500 SW Hall Blvd, Tigard, OR 97223 , r o-, t i ,y w 11111 ( i--- Boiler Room Entrance Scope: Remove and replace the existing hot water condensing boilers with new condensing hot water boilers and boiler pumps. Provide new PolyPro boiler venting and PVC Sch.40 combustion air vent piping. Use existing boiler room concrete pad, primary pumps, air separator, expansion tank, RPBFP, and auto raw water make up pressure regulator. Boiler Room Door Entrance/Exit Inside door clearance: 40-1/2"x 69-1/2" rv�P N , Emergency Boiler Shut Down Switch . fix. E z'01 I LSI LaI I . 1 su The manually operated remote shutdown switch is located just inside the boiler room at the boiler room door. The emergency boiler shut down switch immediately shuts off the fuel or energy supply to both boilers. Radiant Realities PO Box 2335 Clackamas Or.97015 Tim Blomdahl 503-799-7193 Email:Tim.radiantrealities@ygmail.com Web: radiantrealities.com Page 2 Mechanical Submittal Tigard Public Library Boiler Retrofit New Hot Water Condensing Boilers April 9, 2019 Natural Gas Meter Location and Gas Supply Piping • Use exising natural gas supply piping to boiler room. • Approximately 100 feet from the meter to the boiler room. • 2 psi service. • 2" pipe. • See drawing P3 d t ! t c L-_' yy,, 1 ,` 7 -7 {{ �oI>La - _ m f, Boiler Gas Input Ratings • Boiler Rating Exisiting Watertube Condensing Hot Water • Fulton gas fired pulse combustion boiler model "PHW-1000" • Input: 1,000,000 btu • Output: 900,000 btu Boilers 1 & 2 Gas Piping Figure 6-3 Gas Supply Piping to Regulator t0 GAS PRESSURE MINIMUM REGULATOR (FIELD SUPPLED) 'MANUAL SHUT OFF VALVE (FIELD SUPPLIED) IN COWLIANCE WITH 245 CMR7.04{9Xf),PROVISIONS SHALL BE MADE SO THE GAS SUPPLY TO THE BOILER(S)MAY BE SHUT OFF FROM A LOCATION OUTSIDE THE BOILER ROOM. 1Mla Me) Boiler 1 & 2 Gas Pressure Reducing Valve • 1-1/4" American gas regulator • 1-1/4" Gas piping from the regulator to the boiler Radiant Realities PO Box 2335 Clackamas Or. 97015 Tim Blomdahl 503-799-7193 Email:Tim.radiantrealities( gmail.com Web: radiantrealities.com ilir & Gossett SUBMITTAL . a xylem brand B-146.4A JOB: Reitmeier REPRESENTATIVE:CHC Columbia Hydronics UNIT TAG:HWP-1,2 ORDER NO. DATE: 3/27/2018 ENGINEER: SUBMITTED BY: DATE: CONTRACTOR: APPROVED BY: DATE: 010101Mi— 3AAB Series e-90 ( Centrifugal Pumps ocirWii In-Line Mounted - Close Coupled SPECIFICATIONS MATERIALS OF CONSTRUCTION TYPE OF SEAL FLOW 97 (GPM) HEAD 10 (FT) Z BRONZE FITTED C ALL BRONZE ®Standard Seal HP .5 RPM 1800 EPR/Carbon/Silicon Carbide -10 to 250°F(-23 to 121°C) VOLTS 115/208-230 MAXIMUM WORKING PRESSURE C Optional Seal ®175 psi(12 bar)W.P. Viton/Carbon/Silicon Carbide CYCLE 60 PHASE 1 -10 to 225°F(-23 to 107°C) ENCLOSURE U.S.Motors TEFC Standard Efficient C Optional Seal EPR/Graphite loaded Silicon Carbide on APPROX.WEIGHT 71 Graphite loaded Silicon Carbide SPECIALS -10 to 250°F(-23 to 121°C) HEAD(Feet) 40-i �. E-90 3AAB i Design Capacity=97.0 GPM 1725 RPM Design Head=10.0 Feet Suction Size=3" 30- 5.25" Suct Velocity= 4.2 fps 50% Discharge Size=3" sm. I '0%J3%66% Disc.Velocity= 4.2 fps 66% 68.8% 1Min.Imp.Dia.a 3.25" IlJ g% Max.Imp.Dia.=5.25" 20- 66% i Cut Dla.=3.875" �% Max.Flow=158 GPM M.. �� `x`66 B.E.P.Flow =75 GPM 3.875" j ►'`60% 1.5HP 10- _ �~�"" I Eff.g Duty-Point=61.23% 'Mil �.�► 1HP Motor Size=.5 HP 3.25"1 +�L"r•` . 0.75HP B.H.P. 0.6HP Duty-Point=.41 BHP 0- 0.33HP Max.B.H.P.for ., Imp,Cut=.47 BHP 0 50 100 150 200 250 firmiosisi._ fililinliiiiiffillilli Capaafy(GPM) _— xylem Let's Solve Water Series e-90 3AAB Centrifugal Pump Submittal r3-146.4A 8 - i A IMMIN 1111111111111 I H DISCHARGE—V IF i :!_':'— sucnoN -- _ _i im-- : 1 : — p ml ll I 1_ 111e� 1 I . G • � � it I N �DRA I N HOLE Gr% S I R N—GT LL— K P T P N SUCTION PUMP DIMENSIONS IN INCHES(MM) AND PUMP SIZE DISCHARGE SIZE- F G K L N P R S T INCHES NPT 3 AAB 3 3 4-7/16 3-3/4 1.3/8 8 1-1/16 5-3/4 6-1/4 12 (76) (111) (95) (35) (203) (27) (146) (159) (305) Maximum working pressure 175psi(12bar) GT=Gauge Tap 1/8"NPT DIMENSIONS—Inches(mm) MOTOR HP A MAX. B H MAX. 1725 3450 PHASE 1/3 1 7-1/2 1-1/2 16-1/2 (190) (38) (419) 173 1/2 1 7-1/2 1-1/2 16-1/2 (190) (38) (419) 1/2 3 7-1/2 16 (190) (406) 3/4 1 7-1/2 1-1/2 17-1/2 (190) (38) (444) 3/4 3 7-1/2 17 (190) (432) 1 1 7-1/2 1-1/2 18-1/4 (190) (38) (464) 1 3 7-1/2 17 (190) (432) 1-1/2 1 7-1/2 1-1/2 18-1/4 (190) (38) (464) 1-1/2 3 7-1/2 17-3/4 (190) (451) 2 1 7-1/2 1-1/2 18-3/4 (190) (38) (476) 2 3 7-1/2 19-1/4 (190) (489) 3 1 7-1/2 1-1/2 19-1/4 (190) (38) (489) 3 3 7-1/2 183/4 (190) (476) 5 3 7-1/2 21-13/16 (190) (551) Dimensions are subject to change.Not to be used for construction purposes unless certified. Companion Flanges furnished for Suction and Discharge. Xylem Inc. 8200 N.Austin Avenue xyie m Morton Grove,IL 60053 Phone:(847)966-3700 Fax:(847)965-8379 Let's Solve Water www.bellgossett.com Bell&Gossett is a trademark of Xylem Inc.or one of its subsidiaries. ESP-REP v2017.05©2013 Xylem Inc. Page 3 Mechanical Submittal Tigard Public Library Boiler Retrofit New Hot Water Condensing Boilers April 9, 2019 New Firetube Condensing Hot Water Boilers 1 & 2 • Lochinvar Crest gas fired condensing hot water boiler model "FBN-1001" • Input: 999,000 btu • Output: Gross MBH 962 btu Condensate Drain Boilers 1 & 2 Condensate disposal COUTHALTOR G VAQ.IUM BREAK '• I� CCU& FLOOR DRAIN OR DRAIN PAN 17- !"111111 i:C ._.y-r ... ,- .. ---' `\ %SENSATE TRAP 4INEUTRALI$R KIT 9AME LEVEL.oR BELOW MINIMUM BELOW BOY ER,SASE CONDENSATE TRAP SHIPPED LOSE FOR CONTRACTOR INSTALL. GP.AAYITY FLOW R E OR PLAAP SYSTEM. New Boilers 1 & 2 Circulation Pumps • B&G 3AAB Series e-90 Centrifugal In-Line Mounted-Close Coupled Pump • 97 GPM / 10 FT HEAD Boilers 1 & 2 Combustion Air Supply Piping • 6" PVC Sch 40 • Maximum equivalent length allowed: 100 feet • Equivalent length used: 20 feet Boiler Vent Piping • Boilers 1 & 2 Direct Vent 6" Poly Pro approx. 50 feet • Boiler 1 & 2 Poly Pro boiler connector • Roof Top Termination. Minimum 3 feet above roof line • Maximum equivalent length allowed: 100 feet • Equivalent length used: 55 feet Radiant Realities PO Box 2335 Clackamas Or.97015 Tim Blomdahl 503-799-7193 Email:Tim.radiantrealitiesPgmail.com Web: radiantrealities.com Page 4 Mechanical Submittal Tigard Public Library Boiler Retrofit New Hot Water Condensing Boilers April 9, 2019 New Boiler Gas Regulators: Each boiler has its own dedicated gas regulator Each regulator is to be vented to outside of the building • MFG: American Gas Regulator • Model: 1813C • Orifice: 9/16" • Spring: Purple • Size: 1-1/4" • Regulator Vent: 3/4" • Gas Supply: 2 psi Hot Water Hydronic System Copper Piping • Type L copper piping • Copper press fittings System Dynamics • HW Supply temperature: 150F. • HW Return temperature: 130F. • GPM: 97 @ 10 FT. HEAD Use The Following Existing Boiler Room Hydronic System Components • Parallel Primary Pumps 1 & 2 • Pressure Reducing Valve Station • RPBFP Reduced Pressure Back-Flow Station • Expansion Tank • Air Separator • Chemical Pot Feeder • All Associated Pipe Valves and Fittings All existing hydronic components remain in the same location except as noted Radiant Realities PO Box 2335 Clackamas Or.97015 Tim Blomdahl 503-799-7193 Email:Tim.radiantrealities@gmail.com Web: radiantrealities.com Pages Mechanical Submittal Tigard Public Library Boiler Retrofit New Hot Water Condensing Boilers April 9, 2019 Relocate Existing Chemic al Pot Feeder • Use existing chemical pot feeder • Relocate chemical pot feeder at parallel primary pump station Existing Hot Water Heating Units • AHU-1 Roof air handling unit • AHU-2 Roof air handling unit • AHU-3 Roof air handling unit • CUH-1 Cabinet unit heater • CUH-2 Cabinet unit heater • FTR-1 Fin tube radiator • FTR-2 Fin tube radiator • FTR-3 Fin tube rediator • FTR-4 Fin tube radiator End Submittal Radiant Realities PO Box 2335 Clackamas Or. 97015 Tim Blomdahl 503-799-7193 Email:Tim.radiantrealities@umail.com Web: radiantrealities.com LJuu 1 0 2 1 • DOOR DOOR - - DOOR OPEN COVERED WALKWAYBUILDING PLAN VIEW 24'-4 BUILDING COLUMN GAS REGULATOR 2"GAS SUPPLY PIPING VENT TO BOILER ROOM PIPING a ' OUTSIDE BUILDING WAIL 2 PSI GAS SERVICE GAS -NI 14-0" METER 81'-0" 1111•.- PLAN VIEW GAS METER LOCATION SCALE:118"=1'-0" 17'-0" No- ii BOILER BOILER DOMESTIC WAI ER PRESSURE , OOfVTROLS CONTROLS REGULATOR STATION 40 1 EXP FIWR CONCRETE TMMC PAD IF 6"PVC SCH 400 AIR SUPPLY Bi COMBUSTION VENT r\ 6"POLYPRO PIPING O AIR SUPPLY O TO 36"MINIMUM AIR MV RISE ABOVE ROOF 8x8 0 HW; SEPARATOR 0 AUTOMATIC AIR NEW LOCHINVAR CREST- --- SINK FBN-1001 COMMERCIAL VENT TO DRAII NPIS \. CONDENSING BOILER OOR 1-1/4"GAS ,-, SINK GAS INLET CONCRETE PAD BOILER HWS CONTROLS81"x46"x4" 6"POLYPRO VENT PIPE TO 36"MINIMUM 6"PVC SCH 40 B2 COMBUSTION /'1 RISE ABOVE ROOF AIR SUPPLY/ c O AIR SUPPLY Van-PI PIN' / NEW LO -IINVAR CREST FBN-1001 COMMERCIAL PARALLli 16'-0" CONDENSING BOILER PRIMARY 1-1/4"GAS Plii4S OGAS INLET CONCRETE PAD 1-1/4"Q 1-1/4" 6"VENT TO CONTROLS GAS I GAS ROOF 0 O t ` BUILDING "VENT ROOF TTO REG COLUMN O O 2PSI O GAS 8x8 DRIP DRIP RSR LEG LEG SINK EXISTING MAIN O O GAS REGULATOR TO FIWR BE REMOVED... 25"X 45" I L! COMBUSTION 2" 3/4"REG VENTS RPBFP PIPING STATION ' AIABO�D�oYYR 2PSI V0T00F1SIDE STATION EMERGENCY BOILER ' SHUT-DOWN SWITCH DOOR 28.50t' 40-1/2"x 691/2"BOILER ROOM DOOR OPENING FIRE SPRINKLER WATER i . __ _ DOMESTIC WATER SUPPLY • • PLAN VIEW SCALE:3/8"=1'-0" Radiant Realities DATE:APRIL 4,2019 Boiler Installation&Operation Consulting PO Box 2335 Clackamas O.97015 DRAWN BY:TIM BLOMDAHL 503 799-7193 DWG. PROJECT Tigard Public Library Boiler Retrofit -BOILER ROOM PLAN VIBN 1 CONTRACTOR Reitmeier NW Contact:Jeff Jensen / 1 VENT PIPE TO ROOF VENT PIPE TO ROOF r\ / 6"POLY PRO 6'POLY PRO VENT PIPING VENT PIPING COMBUSTION 6"SOH 40 PVC AIR SUPPLY AIR PIPING l •1 6"AIR PIPE 6"AIR PIPE B1 B2 LOCHINVAR LOCI-MAR _ CREST CREST BOILER BOILER DOOR L_J L_1 CONCRETE PAD ELEVATION VIEW SCALE:3/8"=1'-0" Radiant Realities DATE:April 4,2019 Boiler installation&operation consulting PO Box 2335 Clackamas Or.97015 503 799-7193 DRAWN BY:Tim Blomdahl DWG. PROJECT Tigard Library Boiler Project BOILER ELEVATION FRONT VIEW 2 CONTRACTOR REITMEIER NW Contact:Jeff Jensen 51.00" 6"SCH40 PVC PIPE CATAGORY IV BOILER 6"POLYPRO POLYPROPYLENE VENT PIPE CATAGORY IV AIR INTAKE LOCH IWAR CREST FBN-1001 BOILER i 999 MBH INPUT BOILER CONDENSATE 6"POLYPRO LOOIIWAR BOILER DRAIN / ADAPTER FSA 06M 6PPF(FIELD SUPPLIED) CONNECTION\ ' - i BOILER 6"VENT CONNECTION BOILER BASE RAIL 1"CONDENSATE CONCRETE SLAB PIPING TO DRAIN 8"X8"X8" FLOOR SINK 46.00" BOILER ELEVATION SIDE VIEW DRAWN BY:Tim Blomdahl Radiant Realities PO Box 2335 Clackamas Or.97015 DATE:April 4,2019 DWG. PROJECT TIGARD PUBLIC LIBRARY BOILER RETROFIT BOILER ELVEVATION SIDE VIEW CONTRACTOR REITMEIER NW Contact:Jeff Jensen i- • MV TO DRAIN HOT WATER RETURN SEP II < 1 1 < PRIMARY SECONDARY PIPING — I I < 2-1/2"PIPE II I 4"PIPE A V 3"PIPE PRV :' RV TODRAIN = RVOgi TDRAIN EXP INLET INLET TANK BOILER 1 BOILER 2 BOILER BOILER PUMP 1 9R.M4P 2 0111 III ° 111 III V A . BOILER BASE RAIL BOILER BASE RAIL RPBFP A CONCRETE SLAB TO PARALLELUDRAIN HOT WATER SUPPLY - - II II I_I I_I Ak > 1 I 11011 V A CITY ->Q WATER x CHEMICAL POT FEEDER Radiant Realities DRAWN BY:Tim Blomdahl Boiler Installation&Operation Consulting PO Box 2335 Oadomas Or.97015 503 799-7193 DATE:APRIL 4,2019 PROJECT Tigard Public Library Boiler Retrofit DWG.4 BOILER PIPING SCHEMATIC CONTRACTOR REITMEIER NW Contact:Jeff Jensen CREST 4*-- I[.. 00bmVar® COMMERCIAL BOILER HIGH EFFICIENCY BOILERS&WATER HEATERS Submittal Sheet FBNT-Sub-04 CREST FBN-1001 COMMERCIAL CONDENSING BOILER Job:City of Tigard Library Heating Boiler Replacements Representative:CHC Columbia Hydronics Company Engineer: Contractor:ReitmeierNW Boilers Date: Quote: MODEL NO. FBN-1001 TYPE GAS Natural Gas LOW HIGH RELIEF VOLTAGE VOLTAGE VALVE H HIGH III � VOLTAGE •I • 1its, s LOW 111 li VOLTAGE rip ilk ill I. WATER VENTply= 'I- OUTLET 78" C ® GAS ��I B tc ' AIR FI WATERCONDENSATED I 1411 DRAIN INLET DRAIN DRAIN ' --- �U�Ie�� I i E �ti_ K 113/8" IM I� �- 111/4" 121/2" 5 A 1 SIDE BACK TOP Input MBH Net AHRI AH RI Water Model Thermal Output Rating i Gas Inlet/ Air Vent Oper. Ship. Number Min Max % MBH MBH Turndown A B C 2 E F G H I K L I Conn. Outlet Intake Size Weight Weight FB*0751 50 750 96.2% 722 627 15:1 30" 49-1/2" 51" 13" 8-3/4" 23-3/4" 26-3/4" 7-3/8" 51-5/8" 11-1/8" 66-1/8" 1-1/4" 3" 6" 6" 1,768 1,560 FBN"1001 50 1,000 96.2% 962 837 20:1 30" 49-1/2" 51" 13" 8-3/4" 23-1/8" 26-3/4" 6-1/2" 57-5/8" 11-7/8" 66-1/8" 1-1/4" 3" 6" 6" 1,838 1,596 F8*1251 63 1,250 96.2% 1,203 1,046 20:1 30" 49-1/2" 51-3/8" 13" 8-3/4" 21-5/8" 26-3/4" 6-1/2" 57-3/4" 11-7/8" 66-1/8" 1-1/4" 3" 6" 8" 1,975 1,648 FB*1501 60 1,500 96.2% 1,443 1,255 25:1 30" 59-1/4" 62-3/8" 15-7/8" 9" 27-7/8" 26-7/8" 5-1/8" 68" 12-3/8" 65-3/8" 1-1/2" 4" 8" 8" 2,307 1,961 FB*1751 70 1,750 96.2% 1,684 1,464 25:1 30" 58-3/4" 61-1/2" 15-7/8" 9" 27-1/8" 27" 5-1/8" 68" 12-3/8" 65-3/8" 1-1/2" 4" 8" 8" 2,458 2,017 FB*2001 80 1,999 96.2% 1,924 1,673 25:1 30" 58-3/4" 61-1/2" 15-7/8" 9" 26-3/4" 27" 5-1/8" 68" 12-3/8" 65-3/8" 1-1/2" 4" 8" 8" 2,570 2,087 Note: *Insert"N"for natural gas,"L"for LP gas models and"D"for dual fuel.Indoor installation only.*Information subject to change without notice Boilers • CREST R ° i CONDENSING BOILER CODES&REGISTRATIONS ANSI Z21.13/CSA Certified ASME Certified,"H"Stamp/National Board California Code Compliant _ CSD1/Factory Mutual/GE Gap Compliant AHRI Certified .,`f" SMART TOUCHTM FEATURES CON•X•US®Remote Connect Three Pump Control Condensate Trap w/Blocked Drain Switch SMART TOUCH Touchscreen Operating Control System Pump Drain Valve Full-Color 8"Touchscreen LCD Display Boiler Pump System Sensor Built-in Cascading Sequencer for up to 8 Boilers Domestic Hot Water Pump Outdoor Air Sensor with Built-in Redundancy High Voltage Terminal Strip Inlet&Outlet Temperature Sensors Cascade Multiple Sized Boilers 120 VAC/60 Hertz/1 Phase Power Supply High-Voltage Terminal Strip Lead/Lag Cascade System Pump,Boiler Pump and DHW Pump Low-Voltage Terminal Strip Power Downstream Gas Test Cocks Efficiency Optimized Cascade Low Voltage Terminal Strip 50 psi ASME Relief Valve Front-End Loading Capability with Copper-Fin II® 24 VAC Auxiliary Device Relay Temperature&Pressure Gauge and Power-Fln®Boilers Auxiliary Proving Switch Contacts Zero Clearances to Combustible Materials Building Management System Integration with Alarm on Any Failure Contacts 10-Year Limited Warranty(See Warranty for Details) 0.10 VDC Input Runtime Contacts 1-Year Warranty on Parts(See Warranty for Details) BACnet MSTP Communications DHW Thermostat Contacts Modbus Communications Unit Enable/Disable Contacts OPTIONAL EQUIPMENT Outdoor Reset Control with Outdoor Air Sensor System Sensor Contacts 0 Wireless Outdoor Temperature Sensor Password Security DHW Tank Sensor Contacts 0 Alarm Bell Domestic Hot Water Prioritization Outdoor Air Sensor Contacts 0 BMS Gateway-BACnet IP or LonWorks DHW tank piped with priority in the boiler loop Cascade Contacts ■ Condensate Neutralization Kit-Shipped Loose DHW tank piped as a zone in the system with the 0-10 VDC BMS External Control Contact 0 SMART TOUCH PC Software controlled bythe Smart System 0-10 VDC Variable Speed Boiler Pump Control pumps Y ❑ Common Vent Kits DHW Modulation Limiting Contact ❑ Dual Fuel Gas Train Separately Adjustable SH/DHW Switching Times STANDARD FEATURES 0 75 psi ASME Relief Valve Low Water Flow Safety Control&Indication 96.2%Thermal Efficiency(AHRI) 0 100 psi ASME Relief Valve Inlet&Outlet Temperature Readout Up to 99%Thermal Efficiency in Low-Temp. 0 125 psi ASME Relief Valve Freeze Protection Applications ❑ 150 psi ASME Relief Valve Service Reminder Modulating Burner with up to 25:1 Turndown 0 Motorized Isolation Valve Time Clock Direct=Spark Ignition ❑Variable Speed Boiler Pump Data Logging Low-NOx Operation Hours Running,Space Heating Sealed Combustion Hours Running,Domestic Hot Water Air Inlet Filter w/Replacement Reminder Electrical Options(Shipped Loose): g ❑ 208V/30/60Hz Hours Running,Modulation Rate Low Gas Pressure Operation 0 480V/30/60Hz Ignition Attempts Vertical and Horizontal Direct Venting ❑ 600V/30/60Hz Last 10 Lockouts > Direct Vent up to 100 Feet Programmable System Efficiency Optimizers > PVC,CPVC,Polypropylene or AL29-4C Night Setback ASME"H"Stamped Heat Exchanger VENTING OPTIONS Anti Cycling 316L Stainless Steel Fire Tubes 0 Direct Vent Vertical Outdoor Air Reset Curve 160 psi Working Pressure 0 Direct Vent Horizontal Ramp Delay On/Off Switch 0 Vertical Vent with Sidewall Air Intake Boost Tem erature&Time Adjustable High Limit with Manual Reset 0 Sidewall Vent with Rooftop Air Intake pLow Water Cutoff with Manual Reset&Test 0 Vertical Vent with Optional Room Air Modulation Factor Control High&Low Gas Pressure Switches w/Manual Reset 0 Sidewall Vent with Optional Room Air Low Air Pressure Switches 0 Common Vent Kit (Motorized damper,wiring harness&vent increaser I decreaser as required) t,t-''. IJOChillVar 300 var,LLC A 300 Maddox Simpson Parkway ' rka Lebanon,Tennessee 37090 ,�..a�CERTIFIED.. A�®�l lP:615.889.8900IF:615.547.100014):\,1HIGH EFFICIENCY BOILERS&WATER HEATE Ili©®0 Lochinvar.com ,.. is ,,, MEMBER 0 3/16—Printed in U.S.A. Boilers LOCh1riV�'�p CREST BOILER PRODUCT SUMMARY NIGH EFF,CIENCv B1n,lERRS&WATER HEATERS MD 150,000-2,000,000 BTU/HR FB-0751 FB-1001 FB-1251 FB-1501_ FB-1751 FB-2001 _ WATER GALLON CAPACITY 77 _ HEATING SURFACE(SO.FT.) 97 _ INLET WATER CONNECTION ed 3"Flanged ed 4 :d 4' d 4' Id OUTLET WATER CONNECTION ed 3"Flanged ed 4 :d 4' Id 4' :d DRAIN 1-1/2" MAXIMUM FLOW RATE 350 MINIMUM FLOW RATE 18 20°F AT WATER FLOW(GPM) 96 HEAD LOSS(FT.OF HD.) 2.1 40°F AT WATER FLOW(GPM) 48 HEAD LOSS(FT.OF HD.) 0.6 MAX.WORKING PRESSURE(PSI) 160 #OF RELIEF VALVES 1 RELIEF VALVE SIZE 1" RELIEF VALVE RATING(MBH) 1 00 1,954,000 1 00 1, 10 1, 0 3, 0 RELIEF VALVE PRESSURE RATING(PSI) 50 GAS BTU/HR INPUT 0 1,000,000 1 00 1, 10 1, 0 2, 0 BTU/HR OUTPUT(HIGH FIRE) 0 960,000 1 00 1, 10 1, 0 1, 0 BTU/HR OUTPUT(LOW FIRE) ) 50,000 1 INLET CONNECTION 1 1/4" MAX.INLET PRESSURE,NAT [ 14"w.c MIN.INLET PRESSURE,NAT 4"w.e. MAX.INLET PRESSURE,LP a 14"w.c c MIN.INLET PRESSURE,LP 4"w.c. ELECTRICAL * VOLTAGE/HEATER(VAC) H 120/1 PH 'H 1 i 1 1 1 i VOLTAGE/CONTROL(VAC 24 TOTAL AMPS 6 #OF ELECTRICAL CONNECTIONS 1 DIMENSIONS HEIGHT 78" WIDTH 30" DEPTH 54" SHIPPING WEIGHT (lbs.) 1,596 OPERATING WEIGHT (lbs.) 1,838 _ SERVICE CLEARANCES(RECOMMENDED) FRONT 30" REAR 24" RIGHT SIDE 24" LEFT SIDE 24" TOP 24" DIRECT VENTING VENT SIZE 6" AIR INLET SIZE 6" VENT CATEGORY II or IV VENT MATERIAL SS,CPI Polypro SS,(PVC,PVC,Polypro SS,CPI Polypro SS,CPV Polypro SS,(PVI 'olypro SS,(PVI Polypro *Electrical-For alternate voltoges and amp draws,please consult the factory or the installation and operation manual. Lod-in-war LLC•300 Maddox Simpson Pkwy•Lebanon,TN 37090•615-889-8900/Fax.615-547-1000 www.Lochinvar.com FBNT-PS-02 Boilers STANDARD ALTITUDE CREST Ratings (up to 4,500 feet only) �7 CONDENSING BOILER ;`fir CERTIFIED' Crest Other Specifications ""' `°` ' ° AHRI Rating Net Vent Weight Model Number Input Gross AHRI Appliance Size wNVater MBH Output Ratings Water Pipe Pipe Gas Inlet Air (lbs.) MBH Water, Content Size Size Size Size Note:Change"N"to (Notes 4-6) MBH Gallons Outlet Inlet "L"for L.P.gas models. (Note 1) (Note 2) (Note 3) Min ( Max FB(N,L)0751 50 750 720 626 73 3" 3" 1 1/4" 6" 6" 1768 FBN-1001 50 1000 960 835 77 3" 3" 1 1/4" 6" 6" 1838 FB(N,L)1251 62 1250 1200 1043 87 3" 3" 11/4" 6" 8" 1975 FB(N,L)1501 60 1500 1440 1252 94 4" 4" 1 1/2" 8" 8" 2307 FB(N,L)1751 70 1750 1680 1460 106 4" 4" 11/2" 8" 8" 2458 FB(N,L)2001 80 2000 1920 1670 111 4" 4" 11/2" 8" 8" 2570 NOTICE Maximum allowed working pressure is located on the rating plate. Notes: 1. The ratings are based on standard test procedures 4. Standard Crest boilers are equipped to operate from sea prescribed by the United States Department of Energy. level to 4,500 feet only. The boiler will de-rate by 1.4% 2. Net AHRI ratings are based on net installed radiation of for each 1,000 feet above sea level up to 4,500 feet. sufficient quantity for the requirements of the building 5. High altitude Crest Models are equipped to operate from and nothing need be added for normal piping and 3,000 to 12,000 feet only. The boiler will not de-rate up pickup. Ratings are based on a piping and pickup to 5,500 feet and will de-rate by 1.6%for each 1,000 feet allowance of 1.15. above 5,500 feet. The operation given in this manual 3. Crest boilers require special gas venting. Use only remains the same as the standard boilers. A high the vent materials and methods specified in the Crest altitude label is also affixed to the unit. Installation and Operation Manual. De-rate values are based on proper combustion calibration and COI's adjusted to the recommended levels. NOTICE If you do not provide the recommended service clearances shown, it may not be possible to service the boiler without removing it from the space. Recommended clearances for service access - Sides 24" - Rear 24" - Front 30" - Top 24" Maintain minimum specified clearances for adequate operation. All installations must allow sufficient space for servicing the vent connections, water pipe connections, piping and other auxiliary equipment, as well as the appliance. The clearance labels on each appliance note the same service and combustible clearance requirements as shown in this manual. Multiple boilers may be installed side by side with no clearance between adjacent boilers because this boiler is approved for zero clearance from combustible surfaces;however,service access will be limited from the sides. Provide clearances: Clearances from combustible materials - Hot water pipes 1/4" - Sides 0" - Rear 0" - Front 0" - Top 0" - Floor Combustible - Vent pipe-Follow special vent system manufacturer's instructions Boilers • CST, CONDENSINGBOILER CREST Pressure Drop Curve 25 - I I I I I 1 I I I - 24 23 —FB2001 FB17S1 ---FB1501 / ---- --- --- 22 -----._-._. 21 — —FB1251 — • •FB1001 •-- FB751 20 ..... / / 19 / •/ / 18 / / 2 16 / ' // = 15 / //. 5 14 / /•/ rrr• LL • / 13 I/ rrr 0 12 / //•/ rrr 0 11 / // ,-r w r • 210 / or; ......... 4 .9 r w / i . rr a 8 / i. r!r 7 f• //•.e rte.•• . 6 .,1 /j r 5 1/#._#/.'. rr`• 4 / i ' r.— 01,0 r. 3 f Y e. 1 -.30.4. • 0 -- 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 Flow Rate(GPM) TEMPERATURE RISE APPLICATIONS BOILER 20°F 40°F 60°F Model CONNECTION SIZE GPM FT/HD GPM FT/HD GPM FT/HD FB 0751 3" 72 1.5 36 0.5 24 0.2 1113N1001 3" 96 2.1 48 0.6 32 0.3 FB 1251 3" 120 3.0 60 0.9 40 0.4 FB 1501 4" 144 3.1 72 0.9 48 0.5 FB 1751 4" 168 3.7 84 1.1 56 0.5 FB 2001 4" 192 4.3 96 1.3 64 0.6 [Crest models are based on 96%AHRI Efficiency] TEMPERATURE RISE APPLICATIONS ABSOLUTE MINIMUM FLOW RATE MODEL FLOW RATE(GPM) MODEL FLOW RATE(GPM) FB(N,L)0751 18 FB(N,L)0751 18 FTN-1001 24 FBN-1001 18 FB(N,L)1251 30 FB(N,L)1251 18 11B(N,L)I501 36 FB(N,L)1501 25 FB(N,L)1751 42 FB(N,1.)1751 25 FB(N,L)2001 48 FB(N,L)2001 25 [Based on S0°F Temperature Rise] Boilers Electrical CREST GONOENSiNG BOILER __J\y Boiler Line Voltage Field Wiring Connections NEUTRAL W GROUND Gf, LINE BK OO (X7 w SERVICE SWITCH z ` . r t: 7 g NOTE: Pump starters by others. SYSTEM PUMPHr. `. 3 (Not Included) DRY CONTACT _ X, L BOILER PUMP DRY CONTACT T • rg 0, i o , HWG PUMP 1 `' ! r r ' DRY CONTACT T `' 2 9 CONTACTOR (FIELD SUPPLIED) O ._` Low Voltage Field Wiring Connections D -''-1, ► ► ► sHIELo FROM PREVIOUS BOILER BUILDING • MAN GEMIENT • R Hlei sD TO NEXT BOILER SYS ' ao SHIELD /�K 39 B TANK 38 A 3 •DE A 0-10V INPUT THERMOSTAT "° 1 SYSTEM PUMP ALARM YSiEM PUMP J 2 CONTACTS IN <M AC1 TM°N AcrS ou,l000R OUTDOOR SENSOR ENABLING ERMosTAT ,, 'TANK DEVICE I • -' ENABLE 30 TANK • 2v ) TANK SENSOR ;f 8 SENSDR _ N i vOUVER 28 SYSTEM SUPPLY LOUVER ,a Ro Ne n zE SYSTEM SUPPLY SENSOR PROVING ii xER zszY E 'RN • X- I SYSTEM RETURN SENSOR SWITCH 13 Aux za BaLER UMP • M swrta, 23. our 0-10V UTPUT ,s Au. RATE LOUVER BOILEIT PUMP aD �. RELAY ;;n B ()'`- -���-Ka sf11E3R COMMUNICATION BUS )I SHIEID ' AUX �� • SWITCH 1 �, __; AUX 11, SWITCH 2 Routing Field Wiring LINE VOLTAGE LOW VOLTAGE a WIRING KNOCKOUTS WIRING KNOCKOUTS .> � d Ir r LOW VOLTAGE - J-BOX LINE VOLTAGE J-BOX Boilers CSD- 1 Boiler Shut Down Application for Lochinvar Crest Models In the event there is more than one Emergency Boiler shut down switch required,wire switches in series (one required per Exit). • • • 13 • • BLR1 •14 Mushroom Head Switch(provided by others) Push-Pull or Twist to release,Mtd at Exit Door(s) 1 NC contact per boiler required. Additional contacts are limited to switch capacity. 13 BLR2 •14 NOTE: Small Connection Board Use 14 AWG stranded wire. (Additional Boiler) Auxiliary Switch 1 13 • 13 • 14 • 14 ••• Remove Factory Installed Jumper **All field wiring provided by others.** CSD-Boger Dui Down-09/15 Boilers • Diagrams CREST` Ladder Diagram_Crest 1001 CONDENSING BOILER 120 AC _. JYYC1gM.BEE _.._ _NEOTR F OXDEPICTS , "' ',OP ZONAL TEMs j A WARNING 11 DISCONNECT POWER BEFORE SERVICING INTEGRATED CONTROL x l • I R< X1Y I 2000HD LOW VOLTAGE ---- — 120 VAC x ''6 — HIGH VOLTAGE ( ->) 1e O 01 • z; ©. NpOR -• CONTROLCONNECTIO BOARD I .1 %4-1 X.3 CNC3 z>o ( >—A x> 18 rvTp 1A fl,..1 • 01-te X4 2 X1 B ) 01 CC 1, p:v; • x> <3 >-<6/�'I� 6 LAv x7-8 > cN3 1 ?-x , ON XJ-] X10-2 > < ©?1 I 0-10V T I • x(ut e 3 CN33,23-/42—, T~ 0• ER T X8-1 < 4�I vUMv oVT I ' 3 4 CN •?24 MATOV RETURN x' IIARG 1 G S %12 C< je 27 ENSOR"6UPPL I, DN3 4 X10.6 x>' < •'.,a -I SENSOR > %> ' Ip• •3 Mar 1 0-4 FLAME • X615 CO3 CN3-9 F 5E x; .4. i X85 CN3 B ati WMs X- N> < :.-I 4 610 * p,20-5,^^n" I X8-16 3 6. I' co X1-10 GENERATOR C< 3�� %8-] C,23, 11141 3 I FLAME 0• CASCADE I 023 SENSE 2 0 - Y— X01] c33 icip d X81 C<36 X63 X ry .1 ® X6> ®\ X2-5 X13 4 o BLOWER BRELAY , //�J` 'E > -iy K T.3 PRE MIX ..R1'el:)~ • ( ~ , '. X)2 • PRE 51 SENSOP t(413i Y x'' TRANSFORMER DI6PLA • r FLUE DAMPER -I X6 18 1 > < BLOWER I I XB 9 • I ..--)) >] < von TRANS DEE 06-8 I� 0_,AA_J USB CABLE I vvv, LG CON BRC ,+ J35 • CN6-2� BAS ,,E1 < J3> CN61� r I �-/I—M pVVCO TEST R 3 J3> CC 3� EX T NSION ABLE I n..ExiENSIDN CABLE LWCO RESEE a1 Jai Ili J2-2 .t RIBBON CABLE 1.1 \ CND ONAI <... _.-.. 24V E CABLE f 413 vuLve j n �.Z <5 ' G A {t5 3 • < it PRE55.MI xe x6> < i X3 N1-0 C =ACTION BOARD 2 X13-1 -0 CN1 5 BLOCKED X66 ) < SWI < %3-1 �TCH < O T ALARM 1 X-t I 0 SWITCH T 3 2 CN .. 3 1 RUN ( %> < 6 + I CN1-10 �/ < 0.-l...1 1222_014-._. S°�TH1ERM X5-2 THERMOSTAT � Pr _0— 1 X5-8 x>t 001-10 -p_—1_V,o--S ENABLE I COO s Ld1..,_1H� 1 WOI X63 x>2 < I -i VN I �r< X6-14 1 S8 BLOCK WIRING0 REIAY CE< 3 1T< PrIlG- °_lWTCHII DPDN _ C1 iL t0 < STWITCH? I 06 4 GG H L �• . 5� crit 3 �d1 <be mstaw .,..nerd.-Ire wnb local slate promo el end not onal rode requirerneols per erme1 NEC in USA or X5-6 C SA in Canada r02000s i1 10 gauge (AWG)enrated 1for a me0 000 of 105 C[E voltage pard ad and ribbon ab a muust be purchased '� d to operatuwal preb0ms which could result in Boilers Diagrams CREST Wiring Diagram Crest 1001 CONDENSING BOILER Awa s DISCONNECT POWER BEFORE SERVICING LARGE CONNEOTtON BOARD X1, rr eu:r,X1 3 — LOW VOLTAGE j "• INTEGRATED ECR ' — 120 VAC e-e — HIGH VOLTAGE I 0..0 a e m r_ —PR X6 2 —BK 1 • " o lov ,O Xaa :�s 1 PN�, I E"�gGA aN��..4 2 I B R XP 14 SYSTEM EUl e��^.tl a. ▪ 'sox" ,� '▪ ,, 1 1 SEN I OV BL BUPPLY Oco BMS ,MP I i N e BK � urnK AR� I PUMP SYSTEM • 10 B YIBK - 1 srr R4 0. _\O CA BOX N CASCADE B ▪ sMEwa ▪ 4^B ' INLET q ' LCD B DISPLAY WNCH kI C , I' COMMUNICATION CONTROL BOARD � � � • • LG<O D USB CABLE Ce F CN62 BAS {t C�1 CITE , �"-1/-. .--11-. L z CN6-3G 3 O SIONBAERN I — My ' IISS ^ OPTIONAL ETHERNET CABLE EI ETH }... �IIARGEI VE HF GND P 2<V r BK SMELL CONNECTION BOARD ' a � CONTAC e BLOWER I RUN TIME -8 zla.sl I COI0 : THERMOSTATK K.:0, K BL X, ENABLE w B-@a BK F I LOUVER • a I 0 BR X6 2 I PROM 0-GI X6 10 r 4 CLOUVER 6 10 12 VRELAYCO AUX , NIstialI Bp Hl 1t LR DR r ATLI �Z,IGE�Aa o —F: RAI. RKRODE2- • PROBE _YTS OR x�� Oqe LAME SENSE I LWCO BESET or FIANBFORMEF -oya—oR—al%z eR .1 IFLUE DAMPER GND R I • 1. .M—i w•IuWVtiMYMMrw•NiYlri�rfY' "—____-__.. 2<V We<N TRANSfMER BK X BLOCaDZAIN I BE v „, G 1 DEPENDENT PIA<F °E � A 0—Y —(.1 - IBL-I-C) L"''C ----eTo-ORR i \ =III ' Notes a1ale,pro�n<ml ana nanOnai enaa rewromama vereme Neo_mu wclpna al�rorra °Ial�a°<y aan ns y yrom Inose stwwn onoiaB emz Relarlo auual compo sols for props w�necwr block loceuona when use.B Boilers CREST CONDENSING BOILER iSJiLr . o w/Crest CON•X•US Interface (CCI) The Home Screen displays the available basic system information. It is divided into the following sections: Status,System,Boiler, Modulation,and Navigation. Home Screen I HuNE VIEW SETUP HELP :v Stant_ .. e ,+ m Standby Du doer Air HW TempSystem 'Ten] f'.., tteturrr 1n 3 • Setpoint 4)- 0 27 r 0.0pA rY1 The BOILER shall feature the"SMART TOUCHTM"control with CON-X-US which is standard and factory installed with an 8"liquid crystal touch screen display,password security,outdoor air reset,pump delay with freeze protection,pump exercise,ramp delay featuring six steps,domestic hot water prioritization with limiting capabilities and PC port connection. A secondary control that is field mounted outside or inside the appliance is not acceptable. The BOILER shall have alarm contacts for any failure,runtime contacts and data logging of runtime at given modulation rates,ignition attempts and ignition failures. The BOILER shall have a built-in"Cascade"to sequence and rotate while maintaining modulation of up to eight boilers of different Btu inputs without utilization of an external controller. The internal"Cascade"function shall be capable of lead-lag,efficiency optimization,front-end loading,and rotation of lead boiler every 24 hours. The control must include cascade redundancy to allow a member boiler to become the temporary leader if the original lead boiler shall loose communication with the members. The BOILER shall be capable of controlling an isolation valve(valve shall be offered by manufacturer) during heating operation and rotation of open valves in standby operation for full flow applications.The control must be equipped with-standard BACnet MSTP and Mod . tion piutucol with a minimum 55-readable points. The BOILER shall have an optional gateway device which will allow integration with LON or BACnet(IP) protocols. The"SMART TOUCHTM"control shall include CON-X-US communication platform that will allow remote access via a smart phone or Tablet. This will allow the ability to monitor and manage multiple Crest Boilers and send alerts via text or e-mail notifying of changes in system status. A user shall have the ability to check system status or re-program any boiler function remotely. The BOILER shall be equipped with two terminal strips for electrical connection. A low voltage connection board with 30 data points for safety and operating controls,i.e.,Alarm Contacts,Runtime Contacts,Louver Proving Switch,Tank Thermostat,Remote Enable/Disable,System Supply Sensor,Outdoor Sensor,Tank Sensor,Modbus Building Management System signal and Cascade control circuit. A high voltage terminal strip shall be provided for Supply voltage. Supply voltage shall be 120 volt/60 hertz/single phase. The boiler may be factory trimmed for optional supply voltages,i.e.208 volt/60 hertz/3 phase,480 volt/60 hertz/3 phase and 600 volt/60 hertz/3 phase. The high voltage terminal strip plus integral relays are provided for independent pump control of the System pump,the Boiler pump and the Domestic Hot Water pump. Boilers CFS'' T$ CONDENSING BOILER BACnet MSTP Configuration Factory Installed Board The BACnet communication board is equipped with a set of ten dip switches that are used to set the board confi guration (address and baud rate). The fi rst eight are used to set the address of each board. The ninth and tenth are baud rate. Communication Board u. ¢ • � `kk • AAA ' • - DIP SWITCHES •Kik mar - LED'S • �.. 01 • Addressing When the BAS is not providing either of these temperatures,but is still controlling the boiler(such as providing a modulation The BACnet local addressing space is comprised of 256 command), the BAS must refresh these commands at least different addresses. every 4 minutes. If the commands are not refreshed, the • 255 is reserved for broadcast messages from a boiler will revert to operating based on its own inputs. master device. • 128-254 are free to use for slave devices only. • 0- 127 are free to use for master or slave devices. Timing Specif cations The baud rate for the BACnet board is selectable with Dip switch#9 and#10. Switch #9 Switch#10 Baud Rate OFF OFF 9600 ON OFF 19200 OFF ON 38400 ON ON 76800 When the system temperature and/or tank temperature is provided by the BAS to the boiler, it is critical that the temperature be updated every few seconds. If the boiler does not receive updated temperatures within a timeout. period (installer adjustable), the control will revert to using its own sensor inputs (if sensors are connected). The timeout is programmable by pressing the MAIN MENU>>SETUP>>MODBUS buttons. The timeout is adjustable between 5 and 120 seconds. The default timeout is 10 seconds, Boilers • C -'r' T • CONDENSING BOILER BACnet MSTP General Wiring Requirements Note that when the System Supply/ System Return Temperature and/or the Tank Temperature are provided by the BAS,they need to be refreshed every few seconds. This is required in order to prevent unwanted fl uctuations in these temperatures. If these values are not provided every few seconds (timeout is programmable), the boiler will revert to its own internal control. If neither of these temperatures is provided by the BAS, but any of the other control signals are being provided,the BAS will still need to refresh these inputs at least every 4 minutes. Physical Wiring RS-485 Communication Bus • Maximum Length=4000 feet • Cable Specifi cation=24 AWG/A,B (twisted pair)and GND Shielded,with characteristic Impedance= 120 ohm • Maximum Load=32 units (32 nodes) NOTE: Cable must be terminated with 120 ohm impedance matching resistor on each end. • CREST CONDENSING BO/LER ModBus Configuration Ships loose for Field Installation when required The ModBus communication board is equipped with a set of ten dip switches that are used to set the board confi guration (address,baud rate,and parity settings). The fi rst eight are used to set the address of each board. The ninth is used to set the baud rate. The tenth is used to set the parity. Communication Board e • • C`) •' . - DIP SWITCHES E . .;. ' ❑i 1 LED'S I F up Addressing When the BAS is not providing either of these temperatures, but is still controlling the boiler (such as providing a The ModBus addressing space is comprised of 256 different modulation command), the BAS must refresh these addresss. commands at least every 4 minutes. If the commands are • 0 is reserved for broadcast messages from the master not refreshed,the boiler will revert to operating based on its device own inputs. • 1 -247 are free to use for each unique device • 248-255 are reserved Parity Parity is set by the position of Dip switch#10. Timing Specif cations 0=No Parity The baud rate for the ModBus board is selectable with Dip 1 =Even Parity switch#9. If No Parity is selected there will be two stop bits, otherwise 1 = 19200 bps there will be one. 0=9600 bps Each message is started by at least 3.5 character times of Data Transmission Mode ift °--- " "_ silence. The maximum delay between frames is 1.5 character times. Many ModBus bus master devices can be configured to When the system temperature and/or tank temperature transmit data in either ModBus RTU or ModBus ASCII modes. is provided by the BAS to the boiler, it is critical that Since RTU messages can be formatted to use fewer data bits and are therefore more efficient, RTU has been chosen to be used the temperature be updated every few seconds. If the boiler does not receive updated temperatures within a with all Lochinvar ModBus communication. Please ensure that timeout period (installer adjustable), the control will revert the master device is transmitting ModBus RTU. to using its own sensor inputs (if sensors are connected). The timeout is programmable by pressing the MAIN MENU>>SETUP>>MODBUS buttons. The timeout is adjustable between 5 and 120 seconds. The default timeout is 10 seconds. CREST CONDENSING BOILER • ModBus General Wiring Requirements Note that when the System Supply/ System Return Temperature and/or the Tank Temperature are provided by the BAS,they need to be refreshed every few seconds. This is required in order to prevent unwanted fl uctuations in these temperatures. If these values are not provided every few seconds (timeout is programmable), the boiler will revert to its own internal control. If neither of these temperatures is provided by the BAS, but any of the other control signals are being provided,the BAS will still need to refresh these inputs at least every 4 minutes. Physical Wiring RS-485 Communication Bus • Maximum Length=4000 feet • Cable Specifi cation=24 AWG/A,B(twisted pair)and GND Shielded,with characteristic Impedance= 120 ohm • Maximum Load=32 units(32 nodes) NOTE: Cable must be terminated with 120 ohm impedance matching resistor on each end. Boilers Per Boiler IN TA lig RIII....,sTi Crest models FBN-1001 CONDENSING BOILER PARTS KIT(100208023) Item No. Description Part Number Item No. Description Part Number 1 1"SILICONE HOSE 100162636 6 CONDENSATE TRAP 100162617 2 3/8"SILICONE HOSE 100162635 7 OUTDOOR SENSOR 100208834 3 SYSTEM SENSORS(2X) 100208552 876 3/8"HOSE CLAMPS(2X) 100162585 4* AIR INTAKE COVER 100153531 9 1"HOSE CLAMPS(2X) 100162589 5 BULBWELLS(2X) 100233695 10 MODBUS BOARD 100167559 *Used for Room Air applications. SHIPPED LOOSE FOR CONTRACTOR INSTALLATION U . © -'" i✓1 • pli ', ",',--. "',-. - , Ito 41 V4 8 'i.` • 4 6 9 I ,.1 .7 �e a - ma k« • ,,,•:,,V7/,. . 4,';:zt; ?.::1:;:,:"..:, ''' 11 METAL VENT ADAPTER 100162523 • 12 6"CPVC ADAPTER 100166467 � ' ' . - 12 tt 11 'x ,.` � fir,?:• i Boilers CIEST Gas Supply CONDENSING BOILER Gas connections Table 6B Natural Gas Pipe Size Chart TABLE - 6B Capacity of Schedule 40 Metallic Pipe in Cubic Feet of Natural Gas Per Hour (based on.60 specific gravity,0.30"w.c.pressure drop) Pipe Length of Pipe in Straight Feet Size (Inches) 10 20 30 40 50 60 70 80 90 100 125 150 175 200 1 1/4 1,060 726 583 499 442 400 368 343 322 304 269 244 224 209 1 1/2 1,580 1,090 873 747 662 600 552 514 482 455 403 366 336 313 2 3,050 2,090 1,680 1,440 1,280 1,160 1,060 989 928 877 777 704 648 602 21/2 4,860 3,340 2,680 2,290 2,030 1,840 1,690 1,580 1,480 1,400 1,240 1,120 1,030 960 3 8,580 5,900 4,740 4,050 3,590 3,260 3,000 2,790 2,610 2,470 2,190 1,980 1,820 1,700 4 17,500 12,000 9,660 8,270 7,330 6,640 6,110 5,680 5,330 5,040 4,460 4,050 3,720 3,460 Required Pipe Sizing for Natural Gas Downstream of Regulator 1. Refer to Table 6B for pipe length and diameter. Based on rated boiler input(divide by 1,000 to obtain cubic feet per hour). a. Table 6B is only for natural gas with specific gravity 0.60, with a pressure drop through the gas piping of 0.3 inches w.c. b. For additional gas pipe sizing information, refer to the National Fuel Gas Code,NFPA 54/ ANSI Z223.1 -latest edition. Required Gas Supply *See above GAS PRESSURE 10' REGULATOR MINIMUM (HELD SUPPLIED) *MANUAL SHUT OFF VALVE (FIELD SUPPLIED) c; :x 1. Target gas pressure at minimum fire: Nat.Gas 7" LPG 11" i 2. Pressure required at the boiler gas valve inlet pressure port: > Maximum 14 inches w.c.(3.5 kPa)with boiler operating. > Minimum 4 inches w.c.(.99 kPa)with boiler operating. 3. Install 100%lockup gas pressure regulator in supply line for each boiler if inlet pressure exceeds 14 inches w.c.(3.5 kPa). xs U i w '9£9S-)1 tl o1 pas!1 •suo��e�� e�su� a�ue��dde fiuisuapuof � ��ua��►y�a-!31i� ao f spnpoad ui uan aual�Cdoad�Ciod O.IdAIOd tk 0 s. fi PolyPro® Specifications PolyPro and PVC/CPVC:PVC pipes are commonly used for venting water heaters,condensing boilers and warm air furnaces,yet Applications PVC was never designed for such use.PolyPro is an engineered PolyPro is a polypropylene vent pipe alternative for condensing gas appliances.Engineered for venting,it for use with ANSI Category II and IV is easier and faster to install than PVC,saving the contractor time and ga*burningapp|iances,indudinghigh' money. Polypropylene has a higher operating temperature limit of efficiency water heaters,condensing 230°F/110°C(PVC is 149°F/65°C max and CPVC is 194°F/90°C).PolyPro boilers and warm air furnaces. PolyPro is engineered with a condensation management system. is listed by lntertek to the ULC S636 standard in Canada as a Class hA,||D Flex and IIC vent system suitable for exhaust PolyPro Flex through B Vent as a Chase:Retrofit venting for new, temperatures upto2]O^F/ll0~[.and a high-efficiency appliances.When replacing a mid-efficiency maximum positive pressure of 15 in-w.c. appliance with a new condensing 90+appliance,you can use the existing B vent(any brand)as a chase for the new appliance with Materials and Construction PolyPro.The perfect solution for utilizing the B Vent already in Rigid pipe constructed of 2.2mm place,use the convenient pull cone to insert double-wall PolyPro (minimum)thick polypropylene. Flex through the B Vent pipe and terminate in either a two pipe or Flex is double-wall polypropylene. single pipe system.At the other end is the unique B Vent/PolyPro EPDM or optional Viton Gaskets Support Cap,allowing for the connection of flex to rigid PolyPro lengths and elbows to finish the installation. Clearances Terminations 0"clearance to combustibles for exhaust DuraVent's concentric PolyPro vertical terminations are lab temperatures up to 194°F/90°C,and 0^clearance for vertical installations tested tohandle harsh weather and remain icicle free infreezing up to exhaust temperatures of 230°F temperatures.Air circulation and weather conditions like rain, /llO~Cand 1/4"/6mmclearance tn wind and ice have the potential toreduce the efficiency ofaunit's combustibles for horizontal installations performance and the operation of its venting system, at exhaust temperatures up to 230°F/ Double ���UU llO^{.Po|yPmconcentric vent s�tem ^^ components,including concentric DVVshells are offered separately,handling pipe lengths,elbows, connections.and app|ianceFor single vvaUPolyPro Horizonta1TerminationandVerhca| installation, Termination,are listed at0.clearance to isinserted into the metal shell,which has asupport disk inside. combustibles for exhaust temperatures Adjustable DW sections are available if needed.The vent system is uptoZ30~F/ll0^C�Doub|e��Upn|yPm mPponedusing typical mean�indudingwaUstmp�e|bovvs\mps provides 0^clearance tocombustibles. and roof orfirestoPsupports.Vertical and Horizontal Terminations are available.Additionally,you can use adapters to transition from a DuraVent I Security Chimney stainless vent systems,to DW Diameters PolyPro.This integration of vent systems gives you unmatched 2^(50mm)'3^A80mm\4^(100mm), installation flexibility. 5^(l3Omm),0^U5Umm\and 8^(20Omm). Concentric Listings Po|yPro°Concentric provides users the most versatile Listed with the appliance in the USA polypropylene venting system for high efficiency,condensing and Canada,check with appliance appliances.The injection-molded modular system is designed with manufacturer.Intertek/ETL listed to a powder-coated aluminum outer pipe and a polypropylene inner ULC S636 Listed as a Class IIA,IIB,and lIC pipe.It does not require a locking band and provides users with vent system. a fast,safe,clean,and sustainable venting solution.The PolyPro Concentric system also includes elbows that have a smooth wall lining and are designed to reduce condensate that may be left behind. PolyPro bapproved by the cvu The numVentPo|yPmpmductline issupehorinpedo,manoeand �ouo�uao�Mumbon800�� �°°°- easier*ninstall than PVC or[PVCpipe.Polypropylene has ahigher Approval code G1-0811-42. Intertek operating temperature limit of 230°F/110C (PVC is 149^R05~[ max and CPVC is 194°F/90°C),and PolyPro is engineered with a corrosion-free,condensation management system. 328 DuraVent | www.duravent.com Single-Wall Venting System I PolyPro Single-Wall Pipe Use to vent condensing appliances.2"(60mm)of overlap at the joint.Listed to ULC S636. Locking bands are required at all joint connections.Includes 1 Locking Band per each length. 12"1 305mm 36"1 914mm 72"1 1829mm SIZE ORDER# STOCK# ORDER# STOCK# ORDER# STOCK# 2"1 60mm 2PPS-121 810009667 2PPS-361 810009669 2PPS-72L 810009671 LENGTH I 3"1 80mm 3PPS-121 810009657 3PPS-361 810009696 3PPS-72L 810009698 - __At/0 4"1 100mm 4PPS-12L 810009723 4PPS-36L 810009725 4PPS-72L 810009727 5"1 130mm 5PP5-121 810009755 5PPS-361 810009756 5PPS-72L 810009757 6"1150mm 6PPS-12L 810009772 6PPS-361 810009774 6PPS-721 810009776 40"1 1016mm 75"1 1905mm SIZE ORDER# STOCK# ORDER# STOCK# 8"1 200mm 8PPS-40L 810009793 8PPS-751 810009794 9' Single-Wall Pipe Use to vent condensing appliances.2"(60mm)of overlap at the joint.Listed to ULC S636. Locking bands are required at all joint connections.Includes 1 Locking Band Clamp per each length. 9'vent lengths are available upon request,please contact DuraVent Customer Service for further information. 9'1 229mm I LENGTH I SIZE _ �j 0 ORDER# STOCK# 2"1 60mm 2PPS-108 810014028 3"1 80mm 3PPS-108 810013496 4"1 100mm 4PPS-108 810013578 6"1 150mm 6PPS-108 810013579 Black UV Resistant Use to vent condensing appliances.2"(60mm) of overlap at the joint.Listed to ULC 5636.Made of UV resistant polypropylene. Single-Wall Pipe Includes 1 Locking Band. 111111111111111 SIZE 12"1 305mm 36"1 914mm ORDER# STOCK# ORDER# STOCK# 2"1 60mm 2PPS-12BL 810009668 2PPS-3681 810009670 3"1 80mm 3PPS=1281 810009695 3PPS-3681 810009697 LENGTH I4"1100mm 4PPS-12BL 810009724 4PPS-3681 810009726 i0 6" 150m m 6P S 1281 810009113.:: 6PP$3581 810009775 800-835-4429 I DuraVent 331 Single-Wall Venting System I PolyPro 90° Elbow Offsets around obstructions as needed.Includes 1 Locking Band. B SIZE ORDER# STOCK# 1 A B ,��IIII 2"160mm 2PPS-E90L 810009677 4"1100mm 4" 100mm If VIII 3"180mm 3PPS-E901. 810009658 45/,6"1110mm 45/,6"1110mm ---� A ,��^.--� 4"I 100mm 4PPS-E90L 810009735 41/2"1 115mm 41/2"1 115mm 5"1130mm 5115-E90L 810009761 6 3/4" 169mm 5 15/6 1 152mm 6"1150mm 6PPS-E90L 810009782 714"1183mm 6'/'1166mm 8"1200mm 8PPS-E90L 810009799 815/16"1227mm 7 3/4"1195mm Black UV Resistant 90° Elbow Offsets around obstructions as needed. Made of UV resistant polypropylene.May be used for terminations.Order Bird Guard B Screen to protect opening when used as termination.Includes 1 ,��11!� Locking Band. ---, -f 111/ A IfillIIII 2"160mm 2PPS-E90BL 810009678 4"1100mm 4"1100mm 3"180mm 3PPS-E9061. 810009705 45fid`1110mm 45he"1110MM 4"1100mm 4PPS-E90BL 810009736 4'h" 115mm 4 Y" 115mm 6"1150m 6PPS-E90BL 810009783 71/4"1 183mm 6'h"1166mm Black UV Resistant Extended Made of UV resistant polypropylene.May be used for 90° Elbow terminations.Order Bird Guard Screen to protect opening when i used as termination.Includes 1 Locking Band. SIZE i ORDER# STOCK# A B • eta" •i 2"160mm 2PPS-E9OEBL 810009679 14"1358mm 16"I405mm A 11. B 3"180mm 3PPS-E90EBL 810009706 14Y 1360mm, 165/16" 415mm 4"1100mm 4PPS-E9OEBL 810009737 14 Y4"1360mm 16'h" 420mm Condensate Drain Use to remove corrosive condensates from within the vent system. 1-1/4"OD drain outlet.Includes 1 locking band.For 8" systems-use 8PPS-T with 8PPS-CD Tee Cap Drain. SIZE ORDER# STOCK# A EMIll ORDER# STOCK# A 2"150mm 2PPS-(DL 810010347 7" 180mm 5"1130mm 5PPS-CDL 810010350 7"1180mm A III 3"180mm 3PPS-CDL 810010348 i" 180mm CI 150mm 6PPS-CDL 810010351 T 1180mm ; , 87° 4"1100mm 4PPS-CDL 810010349 7" 180mm 800-835-4429 1 DuraVent 333 PolyPro I Single-Wall Venting System PolyPro-To-FasNSeal Adapter Use to transition from PolyPro vent system to FasNSeal vent system or to connect a metric appliance to FasNSeal.Can be used —® as an appliance adapter or inline.Includes 1 locking band. vx ill1--) I C . SIZE ORDER# STOCK# A B C - 1 I 3"1 80mm 3PPS-ADM-03FNSFL 810009701 3'1 80mm 3/e 179mm 3 13 116 197mm B 4" 100mm 4PPS-ADM-005FL 810009730 4"1100mn 315116'199mm 515/16'1151mm 1 5"1 130mm 5PPS-ADM-05FNSFL 810009758 5"1130mm 51/3"1 131mm 515116'1151mm 6"1 150mm 601i -06FNSFL 810009777 .. 6"1 150mm 51S/16'1151mm 71 178mm 1 8"1200mm 8PPS-ADM-08FNSFL 810009795 v 8"1 200mm 7'/8"1199mm 7"1 178mm Adapter Connector Use to secure PolyPro pipe to PVC/CPVC coupler or appliance outlet.Universal size for 2-4 inch and 5-8 inch systems.DuraVent requires its use with flue gas applications and recommends it with air intake applications. • , 3%" E, SIZE ORDER# STOCK# MM. ORDER# STOCK# ,--ii—t. 2"-4"160-100mm PPS-PAC 810004128 5"-8"1130-200mm PPS-PACE 810004243 Wall Strap- Metal Use to support single-wall and concentric offsets and pipe used rt,,, —;• in vertical rise or horizontal runs as per installation instructions. Wall Strap legs can be rotated up to 360°for versatility.Accepts 0 standard 1/4"all-thread.Available in galvanized or stainless steel metals.Note:Vent pipe must be supported at least every 10 feet (3m)vertically.Horizontal or sloped sections of vent pipe require a wall strap on each pipe section. GALVANIZED STAINLESS STEEL SIZE A SIZE A B ORDER# STOCK# ORDER# STOCK# 2"1 60mm 2PPS-WSM 810004110 35/8"1 92mm 41/8""1124mm 2"1 60mm 2PPS-WSM-SS 810004111 35/8"192mm 47/8"1124mm 3"l 80mm ' 3PPS-WSM 810004150 43/8"1112mm 51/4" 133mm 3"l 80mm 3PPS-WSM-SS 810004151 43/8"1112mm 51/4 113mm 4"1 100mm 4PPS-WSM 810004193 51/8"1130mm 5 5/8"1143mm 4"1 100m 4PPS-WSM-SS 810004194 518"1130mm 5 5/e"1143mm j 5"1 130mm 5PPS-WSM 810004232 6y8'1162mm 63/4"1 171mm 5"l 130mm 5PPS-WSM-55 810004233 6 WI 162mm 63,4 1171mm' 6"1 150mm 6PPS-WSM 810004266 71/8"1181mm 75/8"1194mm 6"1150mm 6PPS-WSM-SS 810004267 71/8"1181mm 75/8"1194mm w 8"l 200mm 8PPS-WSM 810004296 91/8"l 232mm 9 5/8"1 245mm 8"l 200mm 8PPS-WSM-55 810004297 91/8" 232mm 9 5/8" 245mm j :w...._ -4ifireormmiew Locking Band Use to secure two sections of uncut pipe together.Required to comply with ULC S636 listed installations. ORDER# STOCK# ® ORDER# STOCK# 2"1 60mm 2PPS-L82 810009654 5"1 130mm 5PPS-L82 810009914 3"1 80mm 3PPS-182 810009655 6"1 150mm 6PPS-L82 810009915 4"1100mm 4PPS-LB2 810009656 8"1200mm 8PPS-L82 810009916 338 DuraVent 1 www.duravent.com Commercial Venting Components 1 PolyPro PolyPro Commercial Venting Components Vertical Termination for Exhaust termination for vertical through-the-roof applications. Commercial Systems PolyPro pipe is protected by a sturdy outer metal pipe and integrated cap.Painted with a durable,powder coated black finish.Includes support hardware,including 1 Locking Band. To complete vertical termination for commercial systems, installation requires(1)variable pitch roof flashing,(1)support A clamp,and(1)storm collar. ® ORDER# STOCK# A B O.D. B 5"1 130mm 5PPS-VTML 810009770 29"1 745mm 62"1 1575mm 6 318'1 162mm 6"1 150mm 6PPS=VTML 810009791 29"1741mm 62"1 1575mm 7 WI 184mm 8"1 200mm 8PPS-VTML 810009806 32"1 800mm 63"1 1600mm 9'le 1 232mm Variable Pitch Roof Flashing Use to weather-proof the penetration of vent pipe through the roof. For use with VTM.For pitches of 0/12-9/12.Made of stainless steel. I° A SIZE ORDER# STOCK# A B 5"1 130mm FSVPF5 810003241 7"1 178mm 7"1 178mm 1 a 6"1 150mm FSVPF6 810003295 8"1 200mm 7'1 178mm 8"1 200mm FSVPF8 810003383 9"1 228mm 7"1 178mm J Support Clamp Use to position the Vertical Termination for Commercial Systems (VTM's)to the variable pitch roof flashing.The clamp is upsized one la diameter to fit around the black metal outer pipe.The support claim rests in notched groove of variable pitch roof flashing. SIZE ORDER# STOCK# A 5"1 130mm FSCL6 810003288 13/i'1 38mm 1 6"1 150mm gal 810003332 '' 8"I 200mm FSCL9 810003414 1'h" 38mm Storm Collar Clamps to black metal pipe covering support clamp and creating 41N a weather tight seal above the flashing.For use with VTM. /ilkSIZE ORDER# STOCK# g1' 5"1130m FSCPP5 810007172 6"1150mm FSCPP6 810007173 I 8"I 200mm FSCPP8 810007174 800-835-4429 1 DuraVent 343 4 1800C and 1800C-HC Series Service Regulators Technical Bulletin �� ;: .s.., . • 0k • 0z • 0 DISTRIBUTED BY: ® s��; MGCMeasurement Control Systems •• 4 "if it flows, we measure it." (800) 826-1682 elster American Meter 1800C and 1800C-HC Series Service Regulators 02 Elster American Meter ' The 1800C Series pressure regulators are designed to control natural gas, air, nitrogen, carbon dioxide, propane vapor, and other non-corrosive gases in residential, light commercial, and small industrial applications. General Information Applications Outlet pressures between 3.5"W.C. Model Number Description and 2 PSIG are available.Operating 1813C Basic regulator with full-capacity internal relief with temperature range is-20°F to 150°F 3/4"or 1"NPT vent. (-30°C to 65°C).Maximum flow rate 1813C-HC Basic regulator with full-capacity internal relief with is 2500 SCFH(70.8 m3/h). 3/4"or 1"NPT vent. All models conform to ANSI Code 1843C Basic regulator with full-capacity internal relief and B109.4-1998,and CGA Service-Type Regu- shut-off and 3/4"or 1"NPT vent. lator Specification CAN/CGA-6.18-M95. 1843c-Hc Basic regulator with full-capacity internal relief and overpressure shut-off and 3/4"or 1"NPT vent. Features 1853C w/USSA Basic regulator with full-capacity internal relief and overpressure,underpressure shut-off and 3/4"or 1" • Variety of interchangeable orifices NPT vent. and spring ranges 1853c-Hc w/USSA Basic regulator with full-capacity internal relief and • 90 Degree(Right Angle),180 Degree overpressure,underpressure shut-off and 3/4"or 1" (Straight-Flow),or Offset Valve Body NPT vent. (See photo below) splashes while providing a large external Universal Safety Shutoff Assembly • Wide range of valve body vent opening to keep regulators working (USSA)—USSA protects the downstream connection sizes properly. piping from both over-and under-pressure conditions by shutting off the gas flow Options Safety Shutoff Devices at the inlet side of the regulator orifice. Vent Elbow Overpressure Shutoff(OPSO)-Operates Both Over-and under-pressure shut-off The regulator vent opening should face independently.The OPSO will shut off set points are adjustable depending on downward(6 o'clock)to minimize the the gas supply in the event of a serious spring ranges selected. chance of blockage from ice and snow. downstream pressure build-up.These are If not possible,a 3/4"NPT plastic,90° available in two pressure ranges on the USSA Shutoff Spring Ranges vent elbow(part number 78041P025)and Models 1843C and 18430 HC. Over Pressure Spring Ranges separate protective screen(part number Spring Range Part Number Spring Range Part,Number 70400P017(may be screwed into the vent 14"W.C.to 35"W.C. 71403P005 7.5-24"W.C. 70017P123 to provide the necessary protection. 1 PSIG to 31/2 PSIG 71403P004 20-32"W.C. 70017P124 Elevation Compensation 24-44"W.C. 70017P125 The E.C. orifice is recommended for When the outlet pressure exceeds the 40-84"W.C. 70017P126 installations where the inlet pressure OPSO set point,the pressure under the 3-5 PSIG 70017P127 may vary over a wide range.The E.C. OPSO diaphragm(A)compresses the 4-7 PSIG 70017P128 orifice is available in two sizes:1/8"x pressure spring(B)forcing the diaphragm 3/16"and 3/16".The capacities of these stem (El upwards and releasing plunger Under Pressure Spring Ranges orifices are the same as the standard (D).This permits the shut-off spring (F) Spring Range Part Number orifice of the same size. to force the shut-off disc(G)against the 3-6"W.C. 70017P133 back side of the special double-ended 6-24"W.C. 70017P134 orifice. 24-60"W.C. 70017P135 - C .. H Pressure Taps B A 1/8"NPT taps are available on most valve heads. Offset Valve Body D V Full Capacity Relief Valve G .. . Full capacity internal relief valve standard on all models. (See Performance Graphs Q OPSO Diaphragm Plate O Pressure Spring -_ on page 9) 0 cap 0 Plunger Splashguards Co Diaphragm Stem 0 Shut-off Spring UV stabilized,weather-resistant,resin 0 Shut-off Disc ©Adjusting Screw device that protects the vent screen from 1800C and 1800C-HC Series Service Regulators 03 Elster American Meter • 9 1 11 �� I 5 14 1 2 4 3 ' 1 ' W `f r ..`., V ro. Y f a "_, ,e 1 s; : 15 ....„. 10 16 8 7 6 Material Specifications O Diaphragm Case-Precision die-cast 0 Diaphragm Plate-Steel, 0 Pressure Adjustment Screw-Minion. aluminum with an exclusive seven- Electrogalvanized. 0 Relief Valve Stem-Minion. step advanced conversion coating, 0 Diaphragm Buna N;Nylon single-coat polyester primer and fabric reinforced. 0 Vent Screen-Stainless Steel- high solids polyurethane top coat. All models are designed with a © Valve Body Cast grey iron, CO Seat Disc-Buna N;60,70(std.) removable weather and bug-proof undercoated,single coat polyester or 80 durometer rating. stainless steel screen to resist freeze- primer and high solids polyurethane 0 Orifice Valve-High strength, ups and to exclude foreign matter. top coat.NPT threads meet ANSI/ corrosion resistant aluminum. The vent is threaded /o or 1" NPT(BSP-TR threads available). S B1.20.1.BSP TR threads meet Standard Inside installation requires a vent BEN BS EN 10226. Orifice Part Part Number line of sufficient diameter to carry Size Number with OPSO Available sizes:3/4"x 3/4",3/4"x 1", gas vented by the regulator to a 3/4"x 1-1/4",1"x 1",1"x 1-1/4"and 9/16" 72494P026 72751P019 safe outside location away from 1-1/4"x 1-1/4"NPT or BSP-TR 1/2" 72494P025 72751P016 any opening(s)in the structure. Offset valve body:3/4"x 3/4", 3/8" 72494P023 72751P014 Comply with applicable Federal, 3/4"x 1"and 1"x 1"NPT or BSP-TR 5/16" 72494P022 72751P013 State and local codes. © Pressure Spring Steel,zinc plated 1/4" 72494P021 72751P012 0 Vent Valve-Stainless Steel with and yellow chromate.Color coded _ 3/16" 72494P020 72751P011 Electrogalvanized steel retainer. for identification. 1/8"x 3/16" 72494P030 72751P020 0 Relief Valve Spring-Steel,zinc Outlet Color Part 1/8" 72494P019 N/A plated and yellow chromate. Pressure Code Number Color coded for identification. • 3.5"to6"W.C. Blue 70017P043 Non-adjustable,standard set point 0 Lever-Stamped aluminum. of 8"w.c.above outlet set 3.5"to 7.5"W.C. Tan 70017P089 pressure Seal Plug Polyester thermoplastic of 7"w.c. Standard set point of 5.5"to 8.5"W.C. Yellow 70017P044 0 UV stabilized. 1.3 PSIG above outlet set pressure 6"to 12"W.C. Brown 70017P137 of 2 PSIG. 6"to 15"W.C. Purple 70017P042 0 Plunger Valve/Plunger Guide- Minton. 0 Lever Pin-Carbon steel,zinc plated 12"to 28°W C. White 70017P060 and yellow chromate. 24"to 48"W.C. Red 70017P082 42"W.C.to 2 PSIG Red-Red 70017P049 1800C and 1800C-HC Sanas Sery e PagJic'-, 1800C Series Regulator Capacity Performance 1-1/4'° Gullet 1800C Series Regulator Capacity SCFH Im3/h) Set Point 7.0" W.C. (17.4 mbar) Inlet PSIG 1/8"x 3/16" 3/16" 1/4" 5/16" 3/8" 1/2" 9/16" at 50 SCFH (bar) Orifice Orifice Orifice Orifice Orifice Orifice Orifice SCFH(m3/h)0.60 specific gravity gas at 1 - 200 325 350 375 475 500 60°F and 14.7 PSIA(20°C and 1.01 bar). (0.07) (5.7) (9.2) (9.9) (10.6) (13.5) (14.2) Pressure spring 70017P044.Outlet 2 - 325 500 600 700 950 1400 pressure variance not to exceed+2"-1"W.C. (0.14) (9.2) (14.2) (17.0) (19.8) (26.9) (39.6) from set point,horizontal position. 3 - 425 650 950 1200 1700 1900 (0.21) (12.01 (18.4) (26.9) (34.0) (48.1) (53.8) 5 275 550 1000 1600 2100 2500 2500 (0.34) (7.8) (15.61 (28.31 (45.3) (59.5) (70.8) (70.8) 10 375 850 1500 2400 2500 2500 2500 (0.70) (10.6) (24.1) (42.5) (68.0) (70.81 (70.8) (70.8) 15 450 1000 1800 2500 (1.00) (12.7) (28.3) (51.0) (70.8) - - - 20 550 1200 2100 _ _ _ _ (1.40) 115.6) (34.0) (59.5) 30 700 1600 (2.10) (19.8) (45.3) - - - 40 800 (2.80) (22.7) - - - - - - 60 1100 (4.10) (31.2) - - - - - - 100 1400 _ _ _ _ _ _ (6.90) (39.6) • For optimum performance,maximum inlet pressure should not exceed maximum capacity rating for any given orifice size. 3/4" Outlet 1800C Series Regulator Capacity SCFH (m3/h) Set Point 2 PSIG (0.14 bar) Inlet PSIG 1/8"x 3/16" 3/16" 1/4" 5/16" 3/8" 1/2" 9/16" at 50 SCFH (bar) Orifice Orifice Orifice Orifice Orifice Orifice Orifice SCFH(m3/h)0.60 specific gravity gas at 3 150 175 300 325 375 400 500 60°F and 14.7 PSIA(20°C and 1.01 bar). (0.21) (4.2) (5.01 (8.5) (9.2) (10.6) (11.3) (14.2) Pressure spring 70017P049.Outlet 5 250 325 450 525 575 700 750 pressure variance not to exceed+/-10% (0.34) (7.1) (9.2) (12.7) (14.9) (16.3) (19.8) (21.2) from set point,horizontal position. 10 375 550 700 825 1000 1200 1300 (0.70) (10.6) (15.6) (19.8) (23.4) (28.3) (34.0) (36.8) - 15 450_ 750 900 1100 1300 1500 1800 (1.00) (12.71 (21.2) (25.5) (31.2) (36.8) (42.5) (51.0) 20 550 900 1200 1300 1600 1900 _ ' (1.40) (15.6) (25.5) (34.0) (36.8) (45.3) (53.8) 30 700 1200 1500 1800 2100 - - (2.10) (19.8) (34.0) 142.5) (51.0) (59.51 40 850 1500 2000 2200 _ _ _ (2.80) (24.11 (42.5) 156.6) (62.3) 60 1100 2100 2500 - - - (4.10) (31.2) (59.5) (70.8) 100 1700 2500 _ _ _ _ _ (6.90) (48.1) (70.8) 125 2100 _ _ _ _ _ (8.60) (59.5) For optimum performance,maximum inlet pressure should not exceed maximum capacity rating for any given orifice size. 1800C and 1800C-NC Series Service Regulators 08 Elster American Meter 1800C and 1800C-HC Series Service Regulators - Other Technical Data Full-Open Regulator Other Gas Capacities Relief Capacity To determine the capacity of these regulators for gases other than natural gas,multiply For sizing downstream relief valves, the values within the capacity tables by a Specific Gravity Conversion Factor(F9).The use the following formulas to determine table below lists this factor for some of the more common gases. the regulator full-open capacity: Gas Type Specific Gravity Conversion Factor(F9) Critical flow rates Sub-critical flows Air 1.00 0.77 Butane 2.01 0.55 Q=0.5 C x- Q=C x1 Carbon Dioxide 1.52 0.63 Nitrogen 0.97 0.79 Critical flow occurs when the absolute Propane 1.53 0.63 outlet pressure is less than about 1/2 of the absolute inlet pressure. To calculate the Conversion Factor for other gases: Q Maximum capacity of regulator (F9)_ Specific gravity of gas on which the capacity table is based Specific gravity of gas being used C Orifice constant(see table below) P1 Inlet absolute pressure(PSIA) Example: If using propane and only having tables based on natural gas, the Specific Gravity Conversion Factor is: P2 Outlet absolute pressure(PSIA) h Differential pressure (Fg)_ Specific gravity of natural gas(0.6) Specific gravity of propane(1.53) • G Specific gravity of gas (F9)= o.00 1.53 Orifice Constants (F9)=0.626 Orifice C 1/8" 25 Regulator Pressure Rating 1/8"x 3/16" 25 125 PSIG(8.6 bar)=Maximum recommended inlet pressure for normal service. 3/16" 57 Maximum recommended pressure may vary with orifice size. 1/4" 98 175 PSIG(12 bar)=Maximum inlet pressure for abnormal or emergency service, 5/16" 149 without causing damage to regulator case. 3/8" 208 1/2" 353 2 PSIG(138 mbar)=Maximum outlet pressure for normal service. 9/16" 421 10 PSIG(689 mbar)=Maximum outlet pressure which can be contained by pressure carrying components(no flange leakage to atmosphere except for normal relief action). If regulator is subjected to these conditions,it should be removed from service. Maximum Recommended inlet Pressure 50 PSIG(3.5 bar)=Maximum outlet pressure for abnormal service without damage to internal components. If regulator is subjected to these conditions,it should be removed • Orifice Size Inlet Pressure(PSIG) from service. 9/16" 20 1/2" 50 3/8" 70 5/16" 125 1/4" 125 3/16" 125 1/8"x 3/16" 125 1/8" 125 This is the maximum inlet the regulator should operate at to insure complete lockup at no-flow conditions. 1800C and 1800C-HC Series Service Regulators 09 Elster American Meter 1800C and 1800C-HC Series Service Regulators Regulator Relief Valve Performance There are several methods of measuring the relief performance of a regulator. The worst case scenario will occur when the lever is disconnected.The data presented in the tables below represent this condition. Outlet Pressure Relative to Inlet Pressure 3/4"Screened Vent-No Vent Pipe Set Pressure 7"W.C. 1"Screened Vent-No Vent Pipe Set Pressure 7"W.C. Outlet Pressure-Inches W.C.(mbar) Outlet Pressure-Inches W.C.(mbar) 90 I 90 I' (224) (224) 80- 80 A (1990)_ (1 70) 1MUIiiUlUII (1741 '�.�. ...��. (1 5901 { -2 PSIG l(1147649° j17jjjjpjfl2PSIG (1 4) (140) 16111511112111.111111 (100) I (100) ► IIIF 'P30 •',. (75) - - -1 PSIG (751 ) ii!Uu1Lio (50) (501 t 1010£ (25) (25) 0, 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 70 80 90 100 110 120 130 I.7) (1.4) (2.1) (2.8) (3.4) (4.1) (4.8) (5.5) (6.21 16.91 17.6) (8.3) 19.0) 17) 11.4) (2.1) (2.81 13.4) 14.1) 14.8) 15.5) (6.21 (6.9) 17.6) (8.3) 19.0) Inlet Pressure-PSIG(bar) Inlet Pressure-PSIG(bar) Vi 9/16" • 3/8" ® 1/4" ■ 1/8"x 3/16" • 9/16" ■ 3/8" l• 1/4" ■ 1/8"x 3/16" • 1/2" ■ 5/16" ® 3/16" ■ 1/2" ■ 5/16" I 3/16" 3/4"Screened Vent-No Vent Pipe Set Pressure 2 PSIG 1"Screened Vent-No Vent Pipe Set Pressure 2 PSIG Outlet Pressure-PSIG(bar) Outlet Pressure-PSIG(bar) 9 9 (.62) (.62) 1.5 5( .55 MEIIIIIIMININII 7- 1.481 (.48) ...,.. 5... 1456)--4M01Prt. 1.45 1iiU!IIUUI 1.34) (.34) ISMPERINI • 1.26 H -r...:■■�. (.21) (22 1UUUUI•IUUUU 1.14) (.141 UUIUIIUUUUI 1.07) (.07) 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 70 80 90 100 110 120 130 (.7) (1.4) (2.1) (2.8) (3.4) (4.1) (4.8) (5.5) (6.2) (6.9) 17.6) 18.3) 19.0) (.7) (1.4) (2.1) (2.8) (3.4) (4.1) (4.8) (5.5) (6.2) (6.9) (7.6) (8.3) (9.0) Inlet Pressure-PSIG(bar) Inlet Pressure-PSIG(bar) ro 9/16" ■ 3/8" • 1/4" ■ 1/8"x 3/16" 9/16" I 3/8" I 1/4" ■ 1/8"x 3/16" • 1/2" ■ 5/16" ■ 3/16" ■ 1/2" ■ 5/16" ■ 3/16" 1800C and 1800C-HC Series Service Regulators 10 Elster American Meter 1800C and 1800C-HC Series Service Regulator Dimensions c Model 1813C - 90° F Inlet Outlet A B C D E F 111....A 3/4" 3/4" 1-9/16" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" p 39.7mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm ■ 'F 3/4" 1" 1-9/16" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" ' 39.7mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm 11W 1" 1" 1-9/16" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" E in I 39.7mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm Mil A Model 1813C and 1813C-HC - 180° C Inlet Outlet A B C D E F F 3/4" 3/4" 1" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" 25.4mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm 4:11) j 3/4" 1" 1" 1" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" 1��� 25.4mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm 1" 1" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" . 25.4mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm �1E1" 1-1/4" 1-1/8" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" I 28.6mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm 11111111-1/4" 1-1/4" 1-1/8" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" _,JO '11114 -1 i 28.6mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm 3/4" 1-1/4" 1-1/8" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" 28.6mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm c Model 1813C - Offset F Inlet Outlet A B C D E F 3/4" 3/4" 1" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" D eon , 1� 25.4mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm r3/4" 1" 1" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" 25.4mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm 111W- 1" 1" 1" 8-7/8" 7-1/4" 4-1/8" 2" 3-5/8" E , ' 25.4mm 225.4mm 184.2mm 104.8mm 50.8mm 92.1mm A Model 1843C and 1843C-HC C Inlet Outlet A B C D E F F 3/4" 3/4" 4-1/2" 8-15/16" 7-1/4" 4-1/8" 2" 3-5/8" 114.3mm 227.0mm 184.2mm 104.8mm 50.8mm 92.1mm •D RLI' -I 1 ' 3/4" 1" 4-1/2" 8-15/16" 7-1/4" 4-1/8" 2" 3-5/8" ��, �1IIIIIII ���-. 114.3mm 227.0mm 184.2mm 104.8mm 50.8mm 92.1mm I: I••' 1" 1" 4-1/2" 8-15/16" 7-1/4" 4-1/8" 2" 3-5/8" E ■ ,C 114.3mm 227.0mm 184.2mm 104.8mm 50.8mm 92.1mm NEIL 1" 1-1/4" 4-1/2" 8-15/16" 7-1/4" 4-1/8" 2" 3-5/8" A B 114.3mm 227.0mm 184.2mm 104.8mm 50.8mm 92.1mm 1-1/4" 1-1/4" 4-1/2" 8-15/16" 7-1/4" 4-1/8" 2" 3-5/8" 114.3mm 227.0mm 184.2mm 104.8mm 50.8mm 92.1mm • 3000 3_.IV H , Pe::uiators Regulator Assembly Positions 180° Models Valve Head Position "A" Valve Head Position "B" ... oo ,II o_ L,II f 4© • n� q� oE' O � �� psi s ` . ® ��. ® P w .013 ® e Standard Standard Vent Position Vent Position` Valve Head Position "C" Valve Head Position "D" 40 �� O . O Lt O ,��B l ��; OO L�j OO AC-250 Meter with 1813C Regulator It'll ISI. Standard Example of Regulator Vent Position Standard Vent Position Assembly Position In the photo above the 1813C Regulator 90° Models shown has an 180 degree valve head in Position"C"(Flow upward)with the vent in position 2(Looking down). This would be Valve Head Position "A" Valve Head Position "B" assembly position C2. ° ® ° Ordering Information 1.3111,: c). rL�j OO °OO.°0°L.; silo� 1 Model number 1E11 °IC I, NMI 2 Size of inlet and outlet 3 Inlet pressure, PSIG(bar) Standard Standard 4 Outlet pressure,inches w.c. Vent Position Vent Position (mbar)or PSIG(bar) 5 Flow,scfh(m3/h) Valve Head Position "C" Valve Head Position "D" 6 Kind and specific gravity of gas 7 Orifice size 2 �,I - �,II 8 Regulator assembly position • E . number 1�1IF: O 171 rill `, , • O }Cll . it 9 Possible variation in inlet pressure ® L° ® for E.C.Orifice models Maximum PSIG(bar) Standard Standard Minimum PSIG(bar) Vent Position Vent Position Shipping Weight Offset Models 17.5 lbs/carton of four regulators Valve Head Position "D"eH r ° O ° Delo Standard Vent Position About Elster Group A world leader in advanced metering infrastructure,integrated metering,and utilization solutions to the gas,electricity and water industries,Elster's systems and solutions reflect over 170 years of knowledge and experience in measuring precious resources and energy. Elster provides solutions and advanced technologies to help utilities more easily, efficiently and reliably obtain and use advanced metering intelligence to improve customer service,enhance operational efficiency,and increase revenues.Elster's AMI solutions enable utilities to cost-effectively generate,deliver, manage,and conserve the life-essential resources of gas,electricity,and water. Elster has over 7,500 staff and operations in 38 countries in North and South America,Europe,and Asia. ISO 9001: 2000 II REGISTERED Certificate No.006697 Elster American Meter 2221 Industrial Road Nebraska City,NE 68410 USA T+1402 873 8200 F+1 402 873 7616 www.elster-americanmeter.com Elster Canadian Meter T+1 519 6501900 F+1 519 650 1917 www.elster-canad is n meter.com ®2008 Elster American Meter. All rights reserved Information contained herein is subject to change without notice.Product specifications may change. Contact your Elster American Meter representative for the most current product information.Printed in the United States. EAM-TB8515.11-EN-P-June 2008 Supersedes EAM-TB8515.10-EN-P