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Report (10) % 03 e \�\(Act -‘ )- ..,:xAoLia\- '?kc,W\- RECEJ f ( G AMERICAN OUTDOOR GRILL JAN 2 2019 4' a 1 BUILT I DOOR GAS GRILLSS)MMISw 2' 30, : 36 "L" Series a µ�. INSTALLATION � � INSTRUCTIONS AND � r� � � � WNER'S MANUAL INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference. IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE. WARNINGS AND SAFETY CODES A DANGER: A WARNING: IF YOU SMELL GAS: 1. Do not store or use gasoline or other 1. Shut off the gas to the appliance. flammable vapors and liquids in the 2. Extinguish any open flame. vicinity of this or any other appliance. 3. Open lid. 2. An LP cylinder not connected for use 4. If odor continues, keep away from the shall not be stored in the vicinity of this appliance and immediately call your or any other appliance. gas supplier or the fire department. AWARNING: CODE AND SUPPLY REQUIREMENTS: This Improper installation, adjustment,alteration, grill must be installed in accordance with local service, or maintenance can cause injury codes and ordinances, or, in the absence of local or property damage.For proper installation, codes, with the latest National Fuel Gas Code refer to the installation instructions. For (ANSI Z223.1/NFPA 54), or Natural Gas and assistance or additional information,consult Propane Storage and Handling Installation Code a qualified professional service technician, (CSA-B149.1). service agency, or the gas supplier. This appliance and its dedicated manual shutoff valve must be disconnected from the gas-supply All electrical outlets in the vicinity of the grill must be piping system when testing the system at pressures properly grounded in accordance with local codes, in excess of 1/2 psig (3.5 kPa). or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian This appliance must be isolated from the gas- ElectricalCode,CSAC22.1,whichever is applicable. supply piping system by closing its dedicated manual shutoff valve during any pressure testing Keep all electrical-supply cords and fuel-supply of the gas-supply system at pressures up to and hoses away from any heated surface. including 1/2 psig (3.5 kPa). Proper operation of your grill PFS® OFFICE kF, requires prompt and periodic C US Certified to: ANSIZ21.58-2015 maintenance. See the CARE & CSA 1.6-2015 CLEANING section for details. 09-06 American Outdoor Grill • PO Box 4053 • La Puente, CA 91747 REV 2-1611081400 1 L-C2-437 INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIETAIRE GRIL EXTERIEUR DE GAZ DU BUILT-IN IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER LINSTALLATION OU LUTILISATION SURETE ET CODES D'AVERTISSEMENT A DANGER: A AVERTISSEMENT: SI VOUS SENTEZ LE GAZ : 1. Ne stockez pas ou n'employez pas 1. Coupez le gaz a ('appareil. I'essenceoud'autresvapeursetliquides 2. Eteignez-vous n'importe quelle flamme nue. inflammables a proximite de ceci ou 3. Ouvrez le couvercle. d'aucun autre appareil. 4. Si l'odeur continue, gardez loin de 2. Un cylindre de propane non relie pour l'appareil et appelez immediatement ('usage ne sera pas stocks a proximite votre departement de fournisseur ou de de ceci ou d'aucun autre appareil. feu de gaz. CONDITIONS DE CODE ET D'APPROVISIONNEMENT: Ce gril doit etre installs selon des codes et des ordonnances A AVERTISSEMENT: locaux,ou,en('absence des codes locaux,avec l'un ou l'autre le plus defunt Code national degaz de carburant(norme ANSI L'installation inexacte, I'ajustement, le Z223.1/NFPA 54), et Stockage de gaz nature)et de propane changement, le service, ou l'entretien et manipulation du code d'installation(CSA-B149.1). peuvent causer des dommages ou des Cet appareil et ses differents robinets d'isolement doivent etre degats materiels.Referez-vous a ce manuel. demontes du gaz-fournissent le systeme sifflant en examinant Pour de l'aide ou des renseignements le systeme aux pressions au-dessus du 1/2 psig (kPa 3.5). supplementaires, consultez un technicien Cet appareil doit etre isole dans gaz-fournissent le systeme professionnel qualifie de service, une sifflant par fermeture que ses differents robinets d'isolement agence de service ou le fournisseur de gaz. manuels pendant tous les essais sous pression du gaz- Toutes les sorties electriques a proximite du gril doivent etre fournissent le systeme aux pressions jusques et y compris correctement fondues selon des codes locaux,ou en('absence le '% psig (kPa 3.5). de local code, avec le code electrique national, ANSI/NFPA • Ce gril est pour ultilisation a I'exterieur seulement. 70, ou le code electrique canadien, CSA C22.1,celui qui est Si l'appareil est entrepose a I'interieur, enlever les applicable. bouteilles et les laisser a I'exterieur. Maintenez tout electrique-fournissent des cordes et carburant- • Ne pas ranger le gril immediatement apres('avoir utilise. fournissent des tuyaux partis de n'importe quelle surface de le laisser refroidir avant de le deplacer ou de Ia ranger. chauffage. Le non respect de cette mesure de securite pourrait entrainer un incendie causant des dommages a la D'OFFRE DE GAZ POUR LA PRESSION APPROPRIEE propriete, des blessures ou la mort. D'OFFRE DE GAZ. • Ne pas utiliser cet appareil sous une surface combustible. • Ne couvrez jamais la surface entiere de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se • Ne pas utiliser cet appareil sous un auvent. Le non produira et les bruleurs ne seront pas tres performants respect de cette mesure de securite pourrait entrainer quand Ia chaleur de combustion est emprisonnee au- un incendie ou des blessures. dessous de la surface a cuire. • Degagement minimal entre les parois laterales et I'arriere • Ne pulverisez jamais('eau sur une unite chaude de gaz, de ('appareil et la construction combustible (45.7 cm a comme ceci peut endommager des composants de partir des parois laterales et 45.7cm a partir de I'arriere). porcelaine ou de fer de fonte. • Le regulareur de pression de gaz prevu avec cet appareil . Une fuite de GPL peut causer une incendie ou une de cuisson a gaz pour I'exterieur doit etre utilise. Ce explosion si enflammee entrainant des blessures regulateur est regle pour une pression de sortie de 5 corporelles graves ou la mort. pouces de colonne de ('eau pour le gaz naturel, et 10 pouces pour le propane. • Communiquez avec le fournisseur de GPL pour les reparations ou pour disposer de qules bouteille ou du • LE REGULATEUR INCLUS D'APPAREILS EST EVALUE GPL non utilise. POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE CARRE). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS Certifie a Ia norme:ANSI Z21.58-2015/CSA 1.6-2015 GRAND QUE (LIVRES PAR POUCE CARRE), UN REGULATEUR ADDITIONNEL DOIT ETRE INSTALLE INSTALLATEUR:Laissez ces instructions avec le consommateur. AVANT LE GRIL.VOIR LA SECTION DE CONDITIONS CONSOMMATEUR : Maintenez pour Ia future reference. REV 2-1611081400 2 L-C2-437 TABLE OF CONTENTS GETTING STARTED INSTALLATION WARNINGS AND SAFETY CODES 1 INSTALLATION 17 ELECTRICAL SAFETY 3 COUNTER PREPARATION 17 PARTS LIST 4 CONNECT THE GAS SUPPLY 17 MODEL SPECIFICATIONS 6 INSTALL THE DRIP TRAY 19 BUILT-IN GRILL WIRING DIAGRAM 6 ELECTRICAL INSTALLATION 20 MODEL SPECIFICATIONS TABLE 7USE, CARE, & SERVICE COUNTERTOP OVERHANG 7 SUBSTRATE 8 IDENTIFICATION OF GRILL CONTROLS 21 BUILT-IN GRILL DIMENSIONS TABLE 8 LIGHTING(IGNITION)INSTRUCTIONS 23 GRILL MAINTENANCE AND SAFETY INFORMATION 9 ELECTRONIC LIGHTING 23 ELECTRICAL CONNECTIONS 9 MANUAL LIGHTING 23 INSTALLATION REQUIREMENTS 10 ELECTRONIC LIGHTING 23 OVERHEAD CONSTRUCTION AND EXHAUST HOOD SHUTTING OFF THE UNIT 23 REQUIREMENTS 10 OPTIONAL INFRARED BURNER OPERATION 24 SIDE AND REAR WALL CLEARANCES 11 ROTISSERIE INSTRUCTIONS(IF EQUIPPED) 25 ENSURE PROPER COMBUSTION AIR AND CARE&CLEANING 26 COOLING AIRFLOW 12 REPLACING HALOGEN BULBS 27 GAS-SUPPLY PLUMBING REQUIREMENTS 12 CONVERT GAS TYPE/CHECK BURNER ORIFICES...28 ENCLOSURE REQUIREMENTS 13 BURNER AIR SHUTTER ADJUSTMENT 31 VENTILATION(ALL ENCLOSURES) 13 CONTROL PANEL REMOVAL 32 WHENA PROPANE(L.P)CYLINDER IS USED IN TROUBLESHOOTING 33 THE ENCLOSURE 13 PROPANE SAFETY INFORMATION 14 WARRANTY 34 WARNING 14 INSTALLATION SAFETY GUIDELINES 14 OPERATING THE UNIT SAFELY AND CORRECTLY....14 SAFE USE&MAINTENANCE OF PROPANE GAS CYLINDERS 15 ELECTRICAL SAFETY To protect against electric shock, do not immerse cord or plugs in water or other liquid. Unplug from the outlet when not in use and before cleaning.Allow to cool before putting on or taking off parts. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner.Contact the manufacturer for repair. Do not let the cord hang over the edge of a table or touch hot surfaces. Do not use an outdoor cooking gas appliance for purposes other than intended. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet. Use only a properly wired and inspected 120VAC(15 AMP minimum)Ground Fault Circuit Interrupter(GFCI)GROUNDED 3-wire receptacle with this outdoor cooking gas appliance. The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE. Never remove the grounding plug or use with an adapter of 2 prongs. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor use with a W-A marking. The provisions of the National Electric Code as well as any local codes must be observed when installing the product. REV 2-1611081400 3 L-C2-437 PARTS LIST IMPORTANT This AOG oven and backburner(if equipped) are fully pre-assembled and tested at the factory. DO NOT attempt to remove the oven and 24" Model shown backburner from the barbecue prior to or during installation or damage to the0 : : : nneing gas line and igniter wiring m occur. / � - ... j > . the barbecue unit must be removed and discarded prior to lighting the barbecue. This note applies for all 3 size(24",30", 36")models. 1 �� I . 0 -1 Replacement parts can be ordered ,''`�'�� '- I from your local AOG dealer. � / - : � / O I O1 1 / I 41r4,1, IT"4 VII O O ) , it 4101) / JI) I * -, T t ir„, 4.10 -- • CO °111/4 0 . �® ` ikli';. . 9O Q10 ® I .. 23 41-1-Naii%. Q, .,. i g, .s 1%.0? * wts 0 ..„,...., , ,,...., 0 m REV 2-1611081400 4 L-C2-437 PARTS LIST (Cont.) 24" 30" ' 36" Item Description Part No. • . Part No. Qty. "Part No. Qty. 1. Stainless cooking grid(set of 2 or 3) 24-B-11 30-B-11 1 ) 36-B-11 1 2. Vaporizer panel 24-B-05 30-B-05 3 ' 36-B-05 3 R 3. Main burner -J'n, .= 24-B-06 24-B-06 3 ' 24-B-06 3 .444.4 4. Infrared burner* IRB-18 IRB-18 1 ' IRB-18 1 5. Backburner" 1.;4,,,,'1",:,4;:44,,:?. 24-B-17T 24-B-17T 1 '36-B-17T 1 6. Oven hood thermometer 23305 23305 1 ' 23305 1 7. Oven lid 44,1= 24-B-25A 30-B-25A 1 136-B-25A 1 8. Warming rack 24-B-02 30-B-02 1 ' 36-8-02 1 9. Drip tray with match holder 4,„4.--;‘, 41, 3083 3083 1 3083 1 10. Control panel w/backburner 24-B-26L 30-B-26L 1 '36-B-26L 1 or Control panel w/o backburner$ 24-B-27L 30-B-27L 1 ;36-B-27L 1 11. Igniter module w/backburner 3199-44 3199-44 1 ' 3199-44 1 or Igniter module w/o backburner$ 24-8-49 3199-44 1 ''3199-44 1 12. Valve manifold w/backburner(nat.gas) 24-B-08 30-B-08 1 ' 36-B-08 1 or Valve manifold w/backburner(L.P.gas) 24-B-08P 30-B-08P 1 036-B-08P 1 or Valve manifold w/o backburner(nat.gas)$ 24-B-34 30-B-34 1 ' 36-B-34 1 or Valve manifold w/o backburner(L.P.gas)$ 24-B-34P 30-B-34P 1 '36-B-34P 1 13. Main burner electrode I igniter assy 24-B-04 24-B-04 3 ' 24-B-04 3 14. Large knob 3015 3015 3 ' 3015 3 15. Small knob* '1117 3016 3016 1 I 3016 1 16. Convertible regulator$ PR-4 PR-4 1 / PR-4 1 17. Drip tray heat shield 24-B-44 24-B-44 1 ' 24-B-44 1 18. 12V/10 watt halogen light bulb$ 24187-15 24187-15 2 '24187-15 2 19. Light lens$, 24187-26 24187-26 2 ;24187-26 2 20. Lamp assembly$ 24187-28 24187-28 2 '24187-28 2 21. Light switch '�, '' 24-B-45 24-B-45 1 ' 24-B-45 1 22. Igniter switch 24-B-46 24-B-46 1 ) 24-B-46 1 23. Power supply w/connector 24-B-47 24-B-47 1 ) 24-B-47 1 24. Wire harness assembly$ 24-B-48 30-B-48 1 ' 36-B-48 1 25. Wire harness extension24182-53 24182-53 1 124182-53 1 26. Flex connector w/fittings$ 3035 3035 1 ' 3035 1 If equipped $ Not shown REV 2-1611081400 5 L-C2-437 PARTS LIST (Cont.) % � . l ROTISSERIE KIT (if equipped) it � � / 0 ' . 0 0 0 / 24" 30" 36" ,.,-* Item Description Part No. P y. Part No. Qty. 'art No. Qty. 1. Stainless steel motor 24-B-32 24-B-32 1 2,-B-32 1 - '\ 2. Spit prongs(set of 2) 24-B-18 24-B-18 1 2,-B-18 1 3. Spit rod 5/8"hex 24-B-33 30-B-33 1 3.-B-33 1 4. Handle knob 24-B-09 i 24-B-09 1 ,-B-09 1 MODEL SPECIFICATIONS BUILT-IN GRILL WIRING DIAGRAM* Oven Main burner Oven light Igniters Backburner light '1' Igniter `i. E L__._______il . Igniter module14— i 111 Igniteriscrw Is j 3 Light switch R switch Ground \Wire harness 0 wire assembly 1 i ;.. 111 Wire harness Power supply extension *24" model shown.Model wire diagrams may vary. Note: In addition,a wire diagram specific to your unit can be found affixed to the inside of the control panel. REV 2-1611081400 6 L-C2-437 MODEL SPECIFICATIONS (Cont.) MODEL SPECIFICATIONS TAB, Table 1 24" 30" 36" Main burner Quantity 2 3 3 N/P orifice drill size 1.82mm/ 1.16m, #50/ 1.16mm #49/#56 Backburner • N/P orifice drill size #53/#64 #53/#64 #52/#62 Infrared searing burner A N/P orifice drill size 1.82mm/ 1.16m #50/ 1.16mm #49/#56 AOG insulating liner model # (not included)* 24-IL-B 30-IL-B 36-IL-B Wind deflector model # (not included) 24-B-24 30-B-24 36-B-24 Input electrical requirements 120VAC/15 A • minimum/60 H GFCI outlet Oven lights rating 12V 10 watt halogen b•'b A Countertop to unit bottom cut-out* 8 1/2" 8 1/2" 8 1/2" B Side to side non-combustible cut-out* 24 1/2" 30 5/8" 36 7/8" C Front to back non-combustible cut-out*t 19 1/2" 19 1/2" 19 1/2" D Control panel width non-combustible cut-outs 25 1/2" 31 5/8" 37 7/8" • If equipped *Note: If installing this grill in a combustible enclosure,the correct AOG insulating liner must be used.Consu liner instructions for counter cut-out dimensions and installation. t Includes any substrate at front wall of enclosure(in the area the rear of the control panel is to sit flush against).See SUBSTRATE section on next page. $Only applicable for non-combustible enclosures that have countertops with an overhang (see illustration and section below). TOP VIEW _ x=1/2" TOP VIEW •. Y=Total Countertop Bw : Countertop (Countertop) Overhang NON-COMBUSTIBLE x ENCLOSURE CUT OUT 1 : DIME k SIONS (Control Y (Overhang) ' :, G /panel) 1 - Countertop - -' .overhang / Ye Control panel - -4 � . Clearance Check clearance for - - - D ►'. < control panel removal FRONT VIEW _ _ _ t�I \ I ,'\ , SIDEVIEW .S ACountertop ,' % 4' overhang Control r I 4\\\ , panel i \ ' ry ' ' 7/ , ;ir Countertop See next page !A: overhang , for substrate �. ,' considerations . ,' Fig.7'1 COUNTERTOP OVERHANG The control panel is designed to sit flush against the enclosure front wall.If the non-combustible enclosure countertop extends beyond the front wall, creating a countertop overhang, it must be cut flush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill fire walls. See illustrations above. Important: FOR YOUR SAFETY,you must provide openings in the island enclosure for drainage,replacement air,and cross-ventilation of any storage area exposed to possible leakage from gas connections, the unit,or propane bottles.See the ENCLOSURE REQUIREMENTS section for details. REV 2-1611081400 7 L-C2-437 MODEL SPECIFICATIONS (Cont.) SUBSTRATE When adding any substrate to the enclosure front wall (including tiles, stone, etc.), consider the following: Substrate Behind Control Panel Substrate Alongside Control Panel Substrate+countertop"front to back"cutout Any additional substrate alongside the control panel must equate to Dim.C(see previous page) does not need to be considered in Dim.C(see previous when the substrate sits flush behind the page), however a 1/4"clearance on each side (same as control panel. overhang) and below is required. I I I I 1 TOP VIEW 1 1 TOP VIEW 1 I I I I I (Countertop) i (Countertop) 1 1 Substrate : Substrate 1 (includes tiles, I i i 1 (includes tiles, i etc.at front of : 1 etc.at front of i 1enclosure) 1 1 Grill liner C I 1 Grill liner C enclosure) tivi -• § Flush 1 1 ///////// '\ ////j 1 (Control panel) panel) Countertop (Control Countertop overhang I overhang 1 1/4° (if applicable)! 1�4 (if applicable) I Clearance 1 i Clearance i Fig.8-1 Fig.8-2 BUILT-IN GRILL DIMENSIONS TABLE Height Width Depth (Top to bottom) (Left to right) (Front to back) Model Upper hanger to top (with oven) Hanger to Control panel Maximum Open Closed hanger width depth (E) (F) (G) (H) (I) 24" 22" 111/2" 28" 25" 261/4" 30" 22" 111/2" 34" 31" 26 1/4" 36" 22" 11 1/2" 40 1/4" 37 1/4" 26 1/4" G 0. • Egli E I fi rDF ill" 4 _.; Tyl til 0 MEI ® iiir---F moo 7I �m H Fig.8-3 REV 2-1611081400 8 L-C2-437 GRILL MAINTENANCE AND SAFETY INFORMATION 1. The outdoor grill and surrounding area MUST 5. The flames on each burner burn evenly along remain clear of flammable substances such as the entire burner with a steady flame (mostly gasoline, yard debris, wood, etc. blue). If burner flames are not normal, check 2. The airflow through the vent space located below and clean the orifice and burner/venturi tubes the control panel must remain unobstructed. for insects and insect nests.A clogged tube can 3. When using propane gas: lead to a fire beneath the grill. A proper flame pattern will ensure safe operation and optimal a. The required ventilation openings in the performance.Adjust the air shutter as needed enclosure must be clear of debris. See (see AIR SHUTTER ADJUSTMENT). the PROPANE SAFETY INFORMATION 6. The in-line gas valve or gas cylinder valve must section. always be shut OFF when the grill is not in use. b. If connected to a propane cylinder, the 7. The drip collector holes must be clear and rubber hose attached to the regulator unobstructed. Excessive grease deposits can should be carefully inspected before result in a grease fire. each use. 8. Whenever reconnecting any wires, apply a c. The propane cylinder, regulator, and small amount of dielectric grease to the male rubber hose must be in a location not connector, then make the connection.This will subject to temperature above 125° F(51° ensure conductivity and prevent moisture from C). affecting the contact. 4. The backburner or IR burner cover(if equipped) must be removed before using the burner. IMPORTANT IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT. KEEP THE LID OPEN AND ALLOW THE FIRE TO EXTINGUISH ITSELF. A THOROUGH INSPECTION BY A TRAINED SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE OF YOUR UNIT.THE SERVICE TECHNICIAN WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL ELECTRICAL WIRING FOR DAMAGE. ALL GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE. WARNING: NEVER cover the entire cooking or grill surface with griddles or pans.Overheating will occur,and burners will not perform properly when combustion heat is trapped below the cooking surface. CAUTION: NEVER spray water on a hot gas unit. The grill serial number tag can be found affixed to the grill body behind the control panel (on an aluminum tag, left side) and on the underside of the drip tray handle (on a thermal label). It is recommended that the drip tray first be removed and cleaned/emptied of its contents,then turned over to view.The unit rating label is located inside the control panel. ELECTRICAL CONNECTIONS A 120VAC(15 AMP minimum) GFCI GROUNDED 3-wire receptacle (not included) is required within the vicinity of the grill to provide power to the unit.The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE. • Observe the National Electric Code and all local codes. • Verify proper polarity of the receptacle. • If an extension cord is used, ensure it is a 3-wire GROUNDED cord that is rated for the power of the equipment, and is approved for outdoor use with a W-A marking. DO NOT use 2-prong adapters. • DO NOT TAMPER WITH THE EXTENSION CORD OR THE UNIT POWER-SUPPLY CORD. Important: ONLY REPLACE THE OVEN LIGHTS WITH 12V/10 WATT HALOGEN BULB(S). REV 2-1611081400 9 L-C2-437 INSTALLATION REQUIREMENTS Installation must be performed by a qualified professional service technician. This grill is designed for outdoor use only. DO NOT use this Combustible overhead construction: grill inside a building, garage, or enclosed area.DO NOT use :_: Exhaust hood required this grill in or on a recreational vehicle or boat. loon-combustible overhead construction: When installing this grill in a combustible surround, an AOG Exhaust hood highly recommended insulating liner must be used. The grill must have a minimum clearance of 18" from r 4-7t combustible materials/items in all directions. OVERHEAD CONSTRUCTION AND EXHAUST HOOD REQUIREMENTS ,x y A minimum 5 foot clearance is required between the countertop Itb. - and the overhead construction. EXHAUST When installed under combustible overhead construction, HOOD the area above the cooking surface of the grill must be covered with an exhaust hood.The exhaust hood provides the protection for the combustible overhead construction. Min. See exhaust hood information below and Fig. 10-1. 5' Important: DO NOT use this appliance under unprotected combustible overhead construction. When installed underoverhead non-combustible construction, an exhaust hood is highly recommended;see exhaust hood information below and Fig. 10-1. Exhaust Hood When using an exhaust hood, the area above the cooking Fig. 10-1 Overhead requirements surface of the grill must be covered with a hood larger than the cooking area of the grill, and with a minimum of 1200 CFM (cubic feet per minute) for proper outdoor application. REV 2-1611081400 10 L-C2-437 INSTALLATION REQUIREMENTS (Cont.) SIDE AND REAR WALL CLEARANCES Non-combustible For the minimum clearances between the grill and any side or rear walls, your setup must fall within one (or more) of the following: L— A. Clearance between grill and strictly non-combustible wall / M4� (i.e. brick wall, see Fig. 11-1) 1 I 0 • The grill must have a minimum of 4" right, left, and rear = I clearance from any non-combustible wall. (Clearance required for (To allow for proper ventilation and prevent dangerous right, left, and rear) overheating.) • B. Clearance between grill and a protected combustible wall (i.e.a non-combustible wall in front of a combustible wall to serv: / Non-combustible 4" as a barrier. This can be accomplished by brick, or a metal stu. Non-combustible substrate finished with non-combustible substrate, see Fig. 11-2) 0 • The grill must have a minimum of 14" right, left, and rea clearance from the protected combustible wall. M'"' / 14" Q (The 4" non-combustible material plus an additional 10" 1 l clearance between the grill and protected wall.) o o \ C. Clearance between grill and combustible wall Com- (Clearance required for r • The grill must have a minimum of 18" right, left, and rea right, left,and rear) i bustible clearance from any combustible wall (see Fig. 11-3). BACKSPLASH CLEARANCE (IF APPLICABLE) Fig. 11-2 Clearance 'B' Diagram If a non-combustible backsplash exists, it must have a minimum of a Combustible 4" clearance from the rear of the grill (to allow for proper ventilation and prevent dangerous overheating). See Fig. 11-4. Min. Important: This 4" backsplash clearance must first be met prior to / 18" any non-combustible walls beginning behind it. o �` (Clearance required for— r right, left,and rear) J Fig. 11-3 Clearance 'C' Diagram Non-combustible Backspilash 0 THIS DETAIL IS ACCEPTABLE OF THE INSTALLER CAN WARRANT THE Fig. 11-4 Backsplash clearance ATTACHMENT OF THE BACKSPLASH TO THE DECK REV 2-1611081400 11 L-C2-437 INSTALLATION REQUIREMENTS (Cont.) The control panel MUST remain removable for servicing (see PARTS LIST). ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW Proper airflow(Fig. 12-1) MUST be maintained for the grill to perform • as it was designed. If airflow is blocked, overheating and poor ' combustion will result.Do not block the 1" (2.5 cm)front air inlet along .. the bottom of the control panel or more than 75% of the cooking grid - surface with pans or griddles. Note: The 1" (2.5 cm)front air space also allows access to the drip Fig. 12-1 Ventilation diagram tray. INCORRECT CAUTION: Wind blowing into or across the rear oven lid vent(Fig. Rear oven lid vent 12-2) can cause poor performance and/or dangerous overheating.Orient the grill so that the prevailing wind blows toward the front of the grill (Fig. 12-3). A wind # • deflector is available for purchase to assist in proper airflow during windy conditions. See Table 1 for model numbers.Follow the instructions inlcuded with the wind deflector for installation. YOU MUST PROTECT REAR OVEN VENT FROM GAS-SUPPLY PLUMBING REQUIREMENTS PREVAILING WIND For natural gas or a household propane system, rigid 1/2" (1.3 cm) or Fig. 12-2 Incorrect venting 3/4" (1.9 cm) black steel pipe or local code-approved pipe is required CORRECT to conduct the gas supply to the unit.Contact your local gas supplier. Connect this pipe to the required C.S.A.-approved stainless-steel ��� 1 flex connector(attached).An NPT adapter has been provided for 1/2" pipe. DO NOT use a rubber hose within the grill enclosure.Apply only joint compounds that are resistant to all gasses to all male pipe fittings except flare fittings. Make sure to tighten every joint securely. iI Note: If 1/2" (1.3 cm) pipe is used with natural gas, it should besy/ r . no longer than 20' (6.1 meters). _ ' Important: A shut-off valve(not included) in the gas line is PLACE GRILL SO PREVAILING WIND required. It provides for safety when the unit is not BLOWS TOWARD FRONT OF GRILL in use and for convenient maintenance and repair. Fig. 12-3 Correct venting It must be installed within 6 feet of the unit. Use a pipe joint compound resistant to all gasses on all male fittings except flare fittings. GAS SUPPLY AND MANIFOLD PRESSURES: For natural gas-normal 7" (17.78 cm)water column(w.c.), minimum 5" (12.7 cm), maximum 10 1/2" (26.7 cm). For propane gas - normal 11" w.c., minimum 10" (25.4 cm), maximum 13" (33 cm). REV 2-1611081400 12 L-C2-437 ENCLOSURE REQUIREMENTS VENTILATION (ALL ENCLOSURES) For All Piping Systems and All Gas Types: Ventilation Requirements: (Natural Gas, Household Propane, L.P. Cylinder) • Minimum 4 openings FORYOUR SAFETY,you must provide the openings listed (2 per side wall-spaced at 180 degrees) below for replacement air and cross-ventilation of the • Top openings:within 5"of countertop(see below) unit enclosure. • Bottom openings:within 5" of floor(see below) One side of the enclosure shall be left completely open to Keep surrounding area the outside;OR 4(minimum)ventilation openings MUST and vent openings clear be created (reference Fig. 13-1): for proper venting 17ff- .415' Each opening must have a minimum of 10 sq. in. of max max. free area. The openings must be equally sized and unobstructed. Vent openings(4) 10 sq.in.of free i,,, Two openings must be in the side walls of the enclosure, at area min.(ea.) the top level,and spaced at 180 degrees.The openings must begin 1" or less below the countertop level and end no more l 5 than 5" below the countertop level. 1„max.y max. Two openings must be in the side walls of the enclosure, at -- the floor level,and spaced at 180 degrees.The openings must begin 1" or less above the floor level and end no more than Fig. 13-1 Ventilation detail 5" above the floor level. To achieve the proper ventilation, you may use RHP venting panels (PN 5510-01) as shown. Contact your dealer. KEEP THE VENT OPENINGS AND SURROUNDING AREA OF THE ENCLOSURE CLEAN AND FREE OF • OBSTRUCTIONS AT ALL TIMES. G' WARNING: Ventilation openings in side walls shall not O`' Non-combustible communicate directly with other enclosures of ® ' hi heatshield the outdoor cookinggas appliance. 3"min. �/ pp �`"' rT C.S.A.listedRegulator/ WHEN A PROPANE (L.P.) CYLINDER IS USED IN stainless steel hose THE ENCLOSURE flex connector L.P. assembly When a propane (L.P.) cylinder is installed inside of the Adapter cylinder enclosure,the guidelines below MUST be followed.FAILURE , / TO DO SO MAY CAUSE DAMAGE TO YOUR UNIT AND/OR PERSONAL INJURY. Reference Fig. 13-2 for an example. Fig. 13-2 Propane cylinder orientation • Only a C.S.A.1/2" listed stainless steel connector can be Cylinder&regulator hose assembly connected to the grill. protected by heatshield • The supplied regulator is not required when using a te` propane cylinder. •6 � • The regulator/hose assembly coming from the propane 1P ; cylinder can only be connected to the above mentioned ''''4 "`a grill flex connector. DO NOT connect the regulator/ :t: 4 .: hose assembly directly to the grill. An adapter will _, be required. ° 20-14-SSDLV A non-combustible heatshield must be installed to protect model shown Equipped with adapter • for hose assembly. the regulator/hose assembly and propane cylinder valve. Flex connector not • AOG offers propane tank door with tank tray models included. and a propane tank heatshield that rests directly on Additional adapters may be required the tank to meet the cylinder install requirements. for your setup(not included) Propane tank door with tank tray shown in Fig. 13-3. Contact your dealer for ordering information. Fig. 13-3 Optional AOG door w/tank tray REV 2-1611081400 13 L-C2-437 PROPANE SAFETY INFORMATION WHEN OPERATING THIS APPLIANCE WITH PROPANE, ALL INSTRUCTIONS AND WARNINGS MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION CAUSING SERIOUS INJURY OR DEATH. WARNING This gas appliance, its enclosure, and the propane cylinder enclosure, if any, MUST be plumbed and vented in accordance with local building and safety codes and should be approved by local code enforcement officials.This appliance MUST be installed and operated according to the information below. FAILURE TO PROPERLY VENT THE ENCLOSURE MAY RESULT IN A FIRE OR EXPLOSION CAUSING SERIOUS INJURY OR DEATH. When using propane gas: • Propane gas (also known as L.P.gas) is heavier than air and will accumulate or pool in an inadequately vented enclosure or recessed area. • A leaking gas connection or valve unintentionally left open will create a hazard. • If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the floor level, or the lowest point where gas could accumulate, will eliminate this danger. Refer to the ENCLOSURE REQUIREMENTS section. Observe all local codes. • DO NOT store a spare propane-gas cylinder under or near the enclosure. INSTALLATION SAFETY GUIDELINES THIS UNIT MUST BE INSTALLED IN SUCH A MANNER THAT ALL REQUIRED VENT OPENINGS ONTHE UNIT ENCLOSURE REMAIN CLEAR AND FREE OF ALL OBSTRUCTIONS AT ALL TIMES AND DURING ALL WEATHER CONDITIONS.See the ENCLOSURE REQUIREMENTS section for details. Important: FOR YOUR SAFETY,you must provide openings in the enclosure for replacement air and cross-ventilation(in case of possible leakage from gas connections or propane cylinders). See the ENCLOSURE REQUIREMENTS section for details. The gas cylinder, regulator, and rubber hose must be in a location not subject to temps. above 125° F (51° C). WHEN A PROPANE CYLINDER IS INSTALLED INSIDE OF THE ENCLOSURE,THE GUIDELINES FOUND IN THE ENCLOSURE REQUIREMENTS SECTION MUST BE FOLLOWED. OPERATING THE UNIT SAFELY AND CORRECTLY Every time you use the unit, make sure that: 1. The area around the enclosure is clear and free from combustible materials, gasoline and flammable vapors/ liquids. 2. There is no blockage of the airflow through the vent openings located on the enclosure. 3. The hose is inspected(if applicable).See SAFE USE&MAINTENANCE OF PROPANE-GAS CYLINDERS section. DO NOT store any combustible materials, gasoline, and any other flammable vapors/liquids in the vicinity of the unit. Provide adequate clearance for servicing and operation. REV 2-1611081400 14 L-C2-437 • SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS IMPORTANT FOR YOUR SAFETY READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER. When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed. FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION. CYLINDER/CONNECTOR REQUIREMENTS The use of pliers or a wrench should not be necessary.Only a. Propane-gas cylinders, valves, and hoses must be cylinders marked"propane"may be used. maintained in good condition and must be replaced if To disconnect: Turn the hand nut counterclockwise until there is visible damage to either the cylinder or valve.If the detached (Fig. 15-1). hose is cut or shows excessive abrasion or wear, it must Important: Before using the unit,and after each time the be replaced before using the gas appliance (see e.). cylinder is removed and reattached, check b. This unit,when used with a cylinder,should be connected the hose for wear (see a.) and check all to a standard 5-gallon (20 lb.) propane-gas cylinder connections for leaks.Turn off the unit valves equipped with an OPD (Overfill Prevention Device). and open the main cylinder valve,then check connections with soapy water. Repair any The OPD has been required on all cylinders sold since leaks before lighting the unit. October 1,1998, to prevent overfilling. c. Cylinder dimensions should be approximately 12" (30.5 CAUTION: Always turn the propane cylinder main valve off after each use,and before moving the unit cm) in diameter and 18" (45.7 cm) high.Cylinders must and cylinder or disconnecting the coupling. be constructed and marked in accordance with the This valve must remain closed and the Specifications for Propane Gas Cylinders of the U.S. cylinder disconnected while the appliance Department of Transportation (D.O.T.) or the National is not in use, even though the gas flow is Standard of Canada, CAN/CSA-B339, Cylinders, stopped by a safety feature when the coupler Spheres, and Tubes for Transportation of Dangerous is disconnected. Goods. Carefully inspect the hose assembly each time before the d. The cylinder used must include a collar to protect the gas is turned on.A cracked or frayed hose must be replaced cylinder valve, and the cylinder supply system must be immediately. arranged for vapor withdrawal. If the appliance is stored indoors, the cylinder must be e. The pressure regulator and hose assembly used must disconnected and removed. Disconnected cylinders must be match the specification for Type I by ANSI Z 21.58/CGA stored outdoors, out of the reach of children, with threaded 1.6(see Fig. 15-1). valve plugs tightly installed, and must not be stored in a building, garage, or any other enclosed area. FOR YOUR SAFETY a. DO NOT store a spare propane-gas cylinder under or near this appliance. f. The propane-gas cylinder valve must be equipped with a b. NEVER fill the cylinder beyond 80-percent full. cylinder connection coupling device, described as Type I c. IF THE INFORMATION IN a.AND b.IS NOT FOLLOWED in the standard defined in paragraph e.above.This device EXACTLY, A FIRE CAUSING DEATH OR SERIOUS is commonly described as an Acme thread quick coupler. INJURY MAY OCCUR. g. If the propane-gas cylinder comes with a dust plug,place the dust cap on the cylinder valve outlet whenever the Fig.15-1 Type I Acme thread quick coupler cylinder is not in use. occ whe l Brass Acme Type QUICK COUPLER OPERATION valve - thread fitting Regulator valve � ,l To connect the regulator/hose assembly to the propane- Pressure �� - miff gas cylinder valve fitting: Press the hand nut on the regulator valve Illlllld -� Liquid level } 4 over the Acme thread fitting on the cylinder valve.Turn the hand indicator Hand nut with Acme ' ~Vent nut clockwise to engage the threads and tighten until snug. (optional) thread Hose For propane ventilation requirements, see the ENCLOSURE REQUIREMENTS section. 15 UTILISATION SURE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE IMPORTANT POUR VOTRE SURETE LISEZ ET SUIVEZTOUS LES AVERTISSEMENTS EQUIPES DE VOTRE CYLINDRE DE GAZ DE PROPANE. En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements. LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSEQUENCE UNE INCENDIE OU UNE EXPLOSION SERIEUSE. CYLINDRE ET CONDITIONS ET main dans le sens des aiguilles d'une montre pour engager les CARACTERISTIQUES DE CONNECTEUR fils et pour serrer jusqu'a ce que douillettement.L'utilisation des a. Des cylindres et les valves de gaz de propane doivent etre pinces ou de la cle ne devrait pas etre necessaire.Seulement maintenus en bon état et doivent etre remplaces s'il y a le propane marque par cylindres doit etre employe. des dommages evidents au cylindre ou ala valve. Pour debrancher: Tournez I'ecrou de main dans le sens b. Ce gril, une fois utilise avec un cylindre,devrait etre retie a contraire des aiguilles d'une montre jusqu'a isole (fig. 16-1). un gallon de la norme 5(201b.)cylindre de gaz de propane Important: Avant d'employer le gril, et ensuite chaque equipe d'un OPD (remplissez au-dessus du niveau le fois que le cylindre est enleve et rattache, dispositif d'empechement).LOPD a ete exige sur tous les examinez tous les raccordements pour deceler cylindres vendus depuis octobre 1.1998 pour empecher le les fuites.Arretez les valves de gril et ouvrez la valve principale de cylindre, puis verifiez remplissage excessif. les raccordements avec de l'eau savonneux. c. Les dimensions de cylindre devraient etre approximativement Reparez toutes les fuites avant d'allumer le gril. 12"(30.5cm) de diametre et 18" (45.7cm) hauts. Des ATTENTION: Tournez toujours la valve principale de cylindre cylindres doivent etre construits et marques selon les de propane au loin apres chaque utilisation, caracteristiques pour des cylindres de gaz de propane du et avant de deplacer le gril et Ie cylindre, ou departement des ETATS-UNIS du transport (D.O.T.) ou debrancher ('accouplement. Cette valve doit le niveau national du Canada, du CAN/CSA-B339, des rester fermee et le cylindre a debranche alors cylindres, des spheres et des tubes pour le transport des que ('appareil n'est pas en service, quoique marchandises dangereuses. I'ecoulement de gaz soit effete par un dispositif de surete quand le coupleur est debranche. d. Le cylindre doit inclure un collier pour proteger la valve Inspectez soigneusement l'ensemble de tuyau chaque fois de cylindre et le circuit d'alimentation de cylindre doit etre avant que le gaz soit allume. Un tuyau fissure ou effiloche doit assure le retrait de vapeur. etre immediatement remplace. e. Le regulateur de pression et l'ensemble de tuyau utilise Si('appareil est stocke a 1'interieur,le cylindre doit etre disconnected doivent assortir les specifications pour le type I par ANSI et a enleve. Des cylindres Disconnected doivent etre stockes Z 21.58/CGA 1.6(voir la figue.16-1). dehors, hors de la portee des enfants, avec les prises de valve filetees etroitement installees,et ne doivent pas etre stockes dans un batiment, le garage,ou n'importe quel autre secteur inclus. POUR VOTRE SURETE a. Ne stockez pas un cylindre de gaz disponible de propane f. La valve de cylindre de gaz de propane doit etre equipee dessous ou ne vous approchez pas de cet appareil. d'un dispositif d'accouplement de raccordement de b. Ne remplissez jamais cylindre au dela de 80 pour cent de cylindre,decrit comme type I dans la norme definie dans le plein. e.de paragraphe ci-dessus.Ce dispositif est generalement c. SI L'INFORMATION DANS"A"ET"B"N'EST PAS SUIVIE decrit comme coupleur rapide de fil de point culminant. EXACTEMENT, UN FEU CAUSANT LA MORT OU DES g. Si votre cylindre de gaz de propane vient avec une prise DOMMAGES SERIEUX PEUT SE PRODUIRE. de la poussiere, placez le bouchon anti-poussiere sur la Fig.16-1 type coupleur rapide de fil de point culminant d'I sortie de valve de cylindre toutes les fois que le cylindre ( Volantdecommande Ajustagedeprecision n'estpas en service. QCC MI= en laiton defil de Q.)-4Regulateur Type 1 0 110 O point culminant r f OPERATION DE COUPLEUR RAPIDE Valve Pour relier le regulator/hose a I'ajustage de precision de Valve — t O4 1-111 4 valve de cylindre degaz de propane: Serrez I'ecrou de main de lndicateurd4 ---- Y p P decompression niveau Ecrou de main avec le v e passe sur le regulateur au-dessus de l'ajustage de precision de fil deliquide fit de point culminant. �Y g de point culminant sur la valve de cylindre.Tournez I'ecrou de (faeultatif) Tuyau Pour la ventilation de propane, voir la section sur les exigences de boitier. 16 INSTALLATION COUNTER PREPARATION Consult Table 1 for non-combustible enclosure cut-out dimensions. An AOG insulating liner must be used if Control panel any supporting construction is combustible.Consult thestops here ..a instructions that come with the liner for dimensions and ami additional installation information before beginning the INCORRECT Countertop installation. This outdoor built-in grill must be supported by the '1 Proposed cut- stainless-steel hanger extending from the upper portion out in overhang of the grill.The hanger rests on the left, right, and back • �t of the countertop. The control panel is designed to sit flush against the GAP CREATED enclosure front wall(see Fig.17-2).If the non-combustible countertop extends beyond the front wall, creating a Fig. 17-1 Countertop overhang - incorrect cutout countertop overhang (see Fig. 17-1), it must be cut flush with the front wall for the width of the control panel or 1 a gap will be created exposing the forward portions of the left and right side grill fire walls. See the MODEL SPECIFICATIONS section. C Note: It is not necessary to remove the control panel or knobs to install this unit. CORRECT Countertop CONNECT THE GAS SUPPLY Overhang Always ensure the orifices and regulator are set for the gas type your unit is to be installed to. IDEAL Flush-mounted For propane cylinders: control panel For connecting a propane unit to a portable propane tank, read the safety warnings and follow the instructions in the Fig. 17-2 Countertop overhang - correct cutout section SAFE USE AND MAINTENANCE OF PROPANE GAS CYLINDERS. Note: When a propane cylinder is installed inside of the enclosure, the guidelines found in the ENCLOSURE REQUIREMENTS section MUST be followed. For household propane or natural gas units: THE ATTACHED FLEX LINE AND REGULATOR MUST BE PROPERLY ATTACHED TO A RIGID GAS SUPPLY PIPE . See diagram on next page. CAUTION: Use only C.S.A. listed stainless-steel flex connectors within the enclosure. WARNING A rubber or plastic connector will rupture or leak, resulting in an explosion or serious injury if used inside the appliance enclosure. Procedure continued on next page 17 INSTALLATION (Cont.) CONNECT THE GAS SUPPLY (cont.) r-�:ii -- 1. Route the attached flex connector with regulator ° (located underneath the grill) to the gas-supply i.\ (Grill) stub.(An adapter is required if the gas-supply stub i�l� is other than 1/2" in diameter.) 'l - 2. Turn OFF the gas supply at the source. Then I T Gas connect the regulator to the gas-supply stub. Use 6"Grill clearance supply pipe joint compound that is resistant to all gasses 1 it c (JD ___ on the male pipe fitting and tighten securely. DO Flex connector Adapter NOT use pipe joint compound to connect flare Regulator Shut-off valve fittings. (required,not included, must be installed within 6 feet of the unit) J Note: The regulator may need to be disconnected from the flex connector to make the proper Fig. 18-1 Household propane & natural gas diagram connections. Reconnect the flex to the regulator if removed. 3. Turn all burner control knobs to the OFF position. Turn the gas supply on.Then carefully check all gas connections for leaks with a brush and half-soap/ half-water solution before lighting. Never use a match or open flame to test for leaks. 4. Close the shut-off valve,then slide the grill into place. Do not to pinch, kink, or damage the gas connector line. INSTALL THE VAPORIZER PANELS Place the vaporizer panels directly onto the studs on the ' 1 burners. See Fig. 18-2.The panels allow heat from the s;. fn- �- burners to be evenly distributed throughout the cooking k area.The panels are stainless steel and will heat and cool !:.: .',':7:',..;;"*.:.:, ' =,.s quickly, making your grill very responsive to the changes ' A. rtt N.,_'``, ' • -r'`„ you specify in grill temperature.They are rust resistant • s ;-Ye t t- . 46° gand may be cleaned with standard oven cleaners.Some _- ..........N. `%- ``E 4t discoloring will be seen with use. This is normal for ;;, .�.µ ,, �. �' „lit �, stainless steel and does not affect the function. .._17, '= �.•%{ ., , • % �''"c. Place onto studs % 1 i ` rt tiri v, j -- Fig. 18-2 Install vaporizer panels 18 INSTALLATION (Cont.) INSTALL THE COOKING GRIDS * n Carefully place each cooking grid onto the front and rear grid rests of the grill.See Fig. 19-1. • ' INSTALL THE DRIP TRAY " - _ "�- "! Install the drip tray heat shield onto the drip tray as shown ;, \ ,, in Fig. 19-2, then fullyinsert the driptrayinto the bottom ' '� ° � - - front of the control panel. See Fig. 19-3. The drip tray heat shield provides protection to the grill controls from high heat.When cleaning the drip ,- *`x �� ,•:.. tray, the heat shield must be removed.To re-install, slide the front lip of the heat shield into the front Fig. 19-1 Install cooking grids portion of the drip tray, then orient the front and side tabs as shown in Fig. 19-2 to properly drop in place. 0 INSTALL THE WARMING RACK The warming rack (Fig. 19-4) is packed separately. To install the warming rack,carefully insert the rack hangers into the two holes in the back of the inner oven hood, - '• Drip tray then lower the front of the rack to a level position. Tab on inside Tab on outside Note: Removing the warming rack before using the rotisserie will leave more clearance for the meat Fig. 19-2 Install drip tray heat shield being cooked (if applicable). rilir .-. . -,44,Aff4. 1/ Fig. 19-3 Install drip tray - I, Vie ___----- �, "'`'`` Warming t. : :. " 'i'' rack Fig. 19-4 Install warming rack 19 ELECTRICAL INSTALLATION POWER SUPPLY HOOKUP Required 120VAC(15 AMP minimum)GFCI CAUTION: IMPROPERLY CONNECTED WIRES WILL CAUSE DAMAGE TO THE GRILL AND MAY GROUNDED 3-wire receptacle(not included) RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY. ' This grill includes a power supply box. When installing the i r power supply box: •' • It MUST be located at least 12 inches below the bottom s. of the grill (see Fig.20-3). Grounded plug • The wire extension that exits from the control panel MUST be routed directly downward.This will prevent overheating. Fig.20-1 Power supply detail DO NOT route the wire extension below the grill(see Fig. 20-3). Note: For enclosures with a solid area beneath the grill, a cutout must me made near the wire extension to allow for the above requirement. If an insulating liner is installed, route the wire down through the nearest hole possible. • DO NOT block the vent holes found on the box. Fasten the power supply box to the inside of the enclosure using appropriate hardware for your enclosure. Fig.20-2 Wire connections The electrical connections from the power supply box to the grill electrical systems come pre-connected. WARNING: Electrical Grounding Instructions - This • appliance is equipped with a three-pronged (grounding) plug for your protection against IF shock hazard and should be plugged 0 ho directly into a properly grounded three- prong receptacle. Do not cut or remove the 12" grounding prong from this plug. Route wires Min. directly downwardrd CONNECT THE POWER SUPPLY TO LINE POWER ovve prevent erheating) • • Connect the cord coming from the unit's power supply to a 120VAC (15 AMP minimum) GFCI GROUNDED 3-wire J receptacle. The GFCI receptacle must be a WEATHER- Fig.20-3 Power supply clearance PROOF IN-USE COVERED RECEPTACLE. 20 1 IDENTIFICATION OF GRILL CONTROLS Right main burner Backburner control knob control knob Ignition (if equipped) switch Left main burner Control panel control knob screws) Drip .41% tray l Light switch* * The light switch is push button operated, and is located on the ° right side of the control panel.It controls the power to all lights. Fig.21-1 24" model controls Center main burner control knob Right Ignition main burner switch \, control knob Backburner control knob L (if equipped) Left main burner control knob Control panel Drip �`�• screw(s) tray v- Light switch* * The light switch is push button operated, and is located on the 0 right side of the control panel.It controls the power to all lights. Fig.21-2 30" and 36" model controls 21 ALLUMAGE DES INSTRUCTIONS (D'ALLUMAGE) Lisez toutes les instructions avant I'allumage,et suivez ces instructions chaque fois vous Iumiere le unite. ECLAIRAGE ELECTRONIQUE ECLAIRAGE MANUEL Note: Le unite doit etre relie a la puissance 120VAC pour I'eclairage electronique. ATTENTION: Attendez toujours cinq (5) minutes le gaz pour se degager apres que n'importe quelle 1. Ouvrez les couvercles ou enlevez les couvertures des bruleurs tentative non reussie d'eclairage. pour etre Lit. 1. Suivez les etapes 1 a 3 (a gauche). 2. Tournez tous les boutons de commande de gaz a leurs positions de repos. 2. Inserez soit un brulant long baril briquet au butane, un match a longue tige de brulure, ou une allumette en feu 3. Allumez le gaz a sa source. detenues par un titulaire d'extension de fil (Fig. 22-2) A Lisez l'etablissement ici Note: N'ouvrez travers les grilles de cuisson du bruleur(Fig.22-3). Pour 'OUTRE de montrer) pas plus d'une backburners, maintenez Ia flamme contre le materiau `/rL�p� j1\o„ valve a la fois perfore de la veilleuse. 0,0 9 pour I'eclairage 3. Tout en maintenant le match ou flamme d'un briquet a electronique ou proximite du bruleur, appuyez sur le bouton de controle manuel. approprie et en appuyant son tour dans le sens antihoraire Utilisation SALUT a la position LIGHT HI.Enlevez I'allumeur ou assortissez Enfoncez hautelebouton (haute) alu) quand le bruleur s'allume, et liberez le bouton de pour mere commande. tourner Fig.22-1 -bouton de commande 4. Si le bruleur ne se allume pas dans les cinq (5) secondes de tourner le bouton de commande, enfoncez 4. Enfoncez le bouton de commande pour que le bruleur immediatement le bouton et tournez Ia valve a AU LOIN. soit allume et tournez-le dans la position LEGERE de ATTENDEZ CINQ (5) MINUTES avant de repeter les HI, puis appuyez sur le bouton d'allumage.Une fois que etapes 2 a 4 des instructions manuelles d'eclairage. le bruleur s'allume, Iiberez le bouton d'allumage. / 1 v ATTENTION : Si un bruleur ne s'allume pas dans cinq Fig.22-2 -Titulaire de match (5) secondes d'allumer le bouton de commande,enfoncez le bouton et tournez- le a la position de repos.ATTENDEZ CINQ (5)MINUTES avant de repeter I'etape 4.Si vous sentez le gaz,suivez les instructions s sur la couverture de ce manuel. Si les bruleurs ne s'allument toujours pas apres \:- que plusieurs tentatives,se rapportent aux instructions pour I'eclairage manuel. x �* 5. Repetez I'etape 4 pour que chaque bruleur additionnel soit Lit. Fig.22-3 -MAllumage manuel ARRET DU UNITE Pour couper le unite,diminuez chaque bouton de commande de valve et tout en pressant tour iI dans le sens des aiguilles d'une montre a Ia position de repos. Fermez toujours la valve de Ia fourniture de gaz apres chaque utilisation du unite. EN EMPLOYANT UN RESERVOIR DE PROPANE PORTATIF Des reservoirs de propane sont equipes d'un dispositif d'arret de surete qui peut ne pas causer le bas ou aucunes pression de gaz/flamme aux bruleurs si le fonctionnement et I'allumage des instructions ne sont pas suivis exactement (voir Ia note importante dans la section de depannage pour plus de details.) 22 • LIGHTING (IGNITION) INSTRUCTIONS Read all instructions before lighting,and follow these instructions each time you light the unit. ELECTRONIC LIGHTING MANUAL LIGHTING Note: This unit must be connected to 120VAC power CAUTION: Always wait five (5) minutes for gas to for electronic lighting. clear after any unsuccessful lighting 1. Open lid(s)or remove cover(s)from burner(s)to be lit. attempt. 2. Turn all gas control knob(s) to their OFF position(s). 1• Follow steps 1 through 3 (left). 3. Turn on the gas at its source. 2. Insert either a burning long-barrel butane lighter, a burning long-stem match, or a burning match Note: DO NOT held by a wire extension holder (Fig. 23-2) Read setting here turn on more (OFF position shown) through the cooking grids to the burner (Fig.23-3). ! oN than one valve at For backburners, hold the flame against the ��to° o a time for either perforated material of the backburner. ca °ti electronic or 3. While holding the match or lighter flame next to the manual lighting. Use burner, depress the appropriate control knob and HI(high) while pressing turn it counterclockwise to the HI Press to knobht in LIGHT position. Remove the lighter or match when to turn the burner lights, and release the control knob. O, Fig.23-1 -Control knob 4. If the burner does not light within five (5) seconds 4. Depress the control knob for the burner to be lit of turning the control knob, immediately depress the knob and turn the valve to OFF. WAIT FIVE and turn it to the HI LIGHT position, then press the (5) MINUTES before repeating steps 2 through 4 of ignition button. Once the burner lights, release the the MANUAL LIGHTING instructions. ignition button. CAUTION: If a burner does not light within five (5) dtt# seconds of turning on the control knob, Fig.23-2 -Match holder depress the knob and turn it to the OFF position. WAIT FIVE (5) MINUTES before repeating step 4. If you smell 2 gas,follow the instructions on the cover of this manual.If the burners still do not light after several attempts, refer to the instructions for manual lighting. 5. Repeat step 4 for each additional burner to be lit. , { Fig.23-3 -Manual lighting SHUTTING OFF THE UNIT To shut off the unit, depress each valve control knob and while pressing turn it clockwise to the OFF position. WHEN USING A PORTABLE PROPANE TANK Always close the valve from the gas supply after each Propane tanks are equipped with a safety shutdown use of the unit. device that may cause low or no gas pressure/flame at the burners if operating and lighting instructions are not followed exactly (See important note in the TROUBLESHOOTING section for more details.) 23 I OPTIONAL INFRARED BURNER OPERATION The infrared (IR) searing burner (optional) cooks with a WARNING powerful radiant heat. Only handle the infrared burner cover when the NOTE: ONLY ONE INFRARED BURNER IS PERMITTED unit is cold or with a well-insulated long-handled FOR USE ON AOG GRILLS. tool or heat resistant gloves. Cover /11111 SIDE VIEW (with cover on) 'I 1111 NO foreign Igniter . objects electrode Cover Drippings Igniter and other Food electrodeAirborne liquids particles �i �` 1� dust or l ; grease or debris J� I Q Fig.24-1 i Light the infrared burner following the LIGHTING Fig.24-2 INSTRUCTIONS in this manual or printed on the drip tray. Follow these guidelines when operating the Burner ceramic must be protected with cover when Infrared burner: burner is not in use. • DO NOT place food on the cooking grid until the IR burner glows orange(Fig.24-3). Drippings SIDE VIEW are heated and evaporate instead of sticking to and (burner on HI LIGHT Igniter impairing burner function. and glowing orange) electrode • For cleaning purposes;always leave your burner on(after cooking)for an additional 5 minutes,to ,. I a allow for a burnoff period.This is important to % A \, keep your burner clean and operating properly. As the burner is self cleaning(at full temperature); \ ( � 1 j c ) 1�'i avoid the use of cleaners or abrasives. r- • When not in use, always cover the infrared burner ----__ _ I 1 with the stainless-steel cover. This protects the burner from drippings(from other cooking),airborne .. — -- .--..-- particles, and foreign objects (Fig. 24-2). Fig.24-3 • Do not strike or scratch the burner ceramic as it may chip, crack, or break (Fig. 24-2). Drips and particles evaporate before hitting infrared burner when cooking at the maximum setting. Note: Vaporizer panels are not to be used with Important: When grilling with the infrared burner, infrared burners. always place a cooking grid above it. To ensure proper operation, all infrared burners The cooking grid must be removed for (back and main) must be operated on the HI setting rotisserie cooking. for a minimum of 10 minutes.Thereafter, the flame may be lowered as desired. CAUTION: DO NOT operate your IR burner with the oven hood closed. CAUTION: Always monitor the infrared burner flame when operated on low, as it may blow CAUTION: Never attempt to operate the IR burner out in high-wind conditions. with the protective cover in place. 24 • ROTISSERIE INSTRUCTIONS (IF EQUIPPED) CAUTION: WHEN USING THE BACKBURNER; 3. Slide the left spit prong onto the rod (and tighten), KEEP THE OVEN LID CLOSED TO the meat onto the rod and into the prong, followed PREVENT HEAT LOSS, PROVIDE by the right spit prong onto the rod and into the PROPER CONVECTION,AND PROVIDE meat.Tighten the right spit prong.Be sure the meat PROPER VENTING.THIS WILL ENSURE is centered and balanced as well as possible. EVEN COOKING TEMPERATURES. 4. Insert the pointed end of the rod into the motor drive DO NOT KEEP YOUR OVEN LID OPEN socket and the groove next to the handle into the DURING ROTISSING, AS THIS MAY left support bracket. CAUSE PERSONAL INJURY, OR IN 5. Plug in (if necessary) and turn on the rotisserie SOME CASES,IN WINDY CONDITIONS, motor. DAMAGE TO THE GRILL. DO NOT USE THE ROTISSERIE MOTOR 6. Light backburner per lighting instructions in this manual (or on drip tray handle) and close oven lid. IN THE RAIN. DO NOT LEAVE THE MOTOR ON THE GRILL WHEN NOT IN 7. Allow the backburner to preheat for approximately USE. 10 minutes on HI LIGHT setting. 1. Remove the warming rack and cooking grids from Note: When burning properly,the backburner grating the barbecue.The vaporizer panels may also be will glow red. The first time it is used the removed if required. backburner may smoke a little. Tip: Aluminum foil ora baking pan is recommended Important: Turn the backburner to low or off and may be placed over the main burners / when stopping the rotisserie to prevent vaporizer panels, a little forward of center, to overcooking. catch excess drippings from the meat. 2. Attach the rotisserie motor to the rotisserie mounting on the right side of your barbecue by sliding the bracket attached to the motor onto the �. tab on the right of the barbecue.The motor should be installed so that the spit rod will fit into the motor drive socket from the left. Spit rod %. 0111 , A �`. Handle Stainless steel motor Spit prongs 25 CARE & CLEANING APPLIANCE MUST BE COMPLETELY COOL WHEN CLEANING. DO NOT SPRAY ANY CLEANER OR LIQUIDS ON THE APPLIANCE WHEN HOT. The appliance must be cleaned as often as once a month (depending on use)to prevent grease build-up and other food deposits. so, A clean and well maintained appliance prevents the risk grease fires. Reference the GRILL MAINTENANCE AND SAFETY section. COOKING GRIDS ` Before and after each use, clean the cooking grids with a Fire Magic Grill Brush (sold separately).Before initial use and periodically,it is suggested that the cooking grids be washed with ar mild soap and warm water solution. INTERIOR Fig.26-1 Wipe with grain THE BURNER PORTS AND CARRY-OVER PORTS/SLOTS MUST BE KEPT CLEAN TO ENSURE PROPER IGNITION AND OPERATION. Remove the burner (see the CHECK BURNER ORIFICES section) and clean the ports and slots as required.Also inspect and clean the burner inlet for insects and nests.A clogged burner can lead to a fire in the bottom of the appliance. The inside of the appliance may be cleaned periodically with oven cleaner if desired.Follow the oven cleaner instructions for proper use. Be careful not to get oven cleaner on the outside surface of the appliance as it can permanently damage the finish.DO NOT use glass cleaner that contains ammonia when cleaning glass surfaces inside of the unit. EXTERIOR Stainless steel surfaces when exposed to temperatures produced by the grilling process will change color.The stainless steel will change color from silver to brown and blue.This can be removed by using stainless steel cleaner. Clean your appliance by first using stainless steel grill cleaner to remove grease and dirt.Always wipe with the grain (See Fig.26-1). Next, apply stainless steel polish and wipe down using polish wipes to restore the stainless steel color. If your appliance is installed in a seaside (salt air)or poolside (chlorine) location, it will be more susceptible to corrosion and must be maintained/cleaned more frequently. Do not store chemicals (such as chlorine or fertilizer) near your stainless steel appliance. Due tot the nature of stainless steel,surface iron oxide deposits may appear.Do not be alarmed—these deposits are removable with stainless steel cleaner through prompt and periodic maintenance.If not attended to promptly,permanent pitting may occur. By following these recommendations, you will enjoy the beauty and convenience of your appliance for many years to come. DRIP TRAY The drip collector allows you to brush or scrape residue from the unit's inner liner into the drip tray.Regular cleaning of the unit's interior with oven cleaner will help prevent grease fires. Note: When cleaning the drip tray, the drip tray heat shield will first need to be removed to properly clean/empty the tray of its contents. PROTECTING YOUR APPLIANCE FROM THE WEATHER An optional cover will protect your appliance when not in use.Allow to cool before covering.Please specify the model number and serial number of your appliance when ordering a cover. 26 REPLACING HALOGEN BULBS Your grill is engineered with the conveniences of 5. Wearing a pair of gloves, reach into the fixture, electrical power for illuminating and igniting the grill. gently grab the bulb, and pull it straight out of the fixture so that the two pins at the base of the bulb To replace any oven light,follow the instructions below. come all the way out. Important: ONLY REPLACE WITH 12V / 10 WATT HALOGEN BULB(S). Important: Bulb is halogen. DO NOT TOUCH with bare hands.Oils from hands drastically WARNING reduce bulb life. To protect from potentially sharp sheet metal and Note: It may be helpful to rock the bulb gently glass, wear gloves and safety glasses during this backward and forward while pulling it out. procedure. Fig.27-2 Bulb 't_.„,v 1. Turn all burner control knobs to the OFF position ,: and shut off the gas supply to the grill at the source `�' (tank valve for propane units or gas line shut-off Fixture p p valve for natural gas units.) 2. Disconnect supply of external electrical power to . the grill. curVed cutout #k „t, CAUTION: Wait for the grill, oven, lens, light bulb, le▪ top°f ��* and fixture to cool before proceeding to ▪`a0 _ ,, the next step. 3. Open the oven lid. 6. Inspect the old bulb for broken glass or filament. Important: Place one hand directly below the glass Note: It may be beneficial to test a suspect bulb lens and prepare to catch it when it is in one of the other light fixtures known to be detached. working and turn the power back on to be 4. Carefully insert a standard flat head screwdriver certain the bulb is actually not working. or thin plastic spatula between the glass lens and Fig.27-3 the stainless steel on which the light is mounted - ` Socket and gently pry the glass lens out in such a way ......—Holes --- that the stainless steel is not scratched (twisting ` the screwdriver handle, for instance). Catch the , lens and set it safely aside. ‘,44,1 44 0 . +4 ii, Note: You may wish to take this opportunity to clean 'r ”`. >:1 :_-://,;: i the lens with a standard household window �/ ; ti,,,,/ 1f '4 '',,,' Xs,A 4,t." r: cleaner and then dry it completely. 4 az ° ' # * ''� Bulb Fig.27-1 1 x , , g'" - ,# � ,t3 ro 7. Insert the new 12V/10 watt halogen bulb into the socket so that both pins slide all the way into the two holes in the bottom of the socket. . 8. Place the lens back into the fixture opening with r the curved cut-out on the bottom and snap it back ,4, ;i itifkif, into place. Lens ' ?r 1 27 CONVERT GAS TYPE / CHECK BURNER ORIFICES CAUTION: Make sure the grill is at a safe temperature See the following sections for details on orifice and isolated from gas and electrical conversion . supplies before beginning. Important: It is critical to the operation of each For your safety, exercise caution, and make sure you burner that its orifice be fully inserted have adequate hand protection, such as gloves, when into the center of its orifice opening. handling metal parts. WARNING APPLY CONVERSION LABEL HAZARDOUS OVERHEATING WILL OCCUR This grill comes from the factory configured for one type IF A NATURAL-GAS ORIFICE IS USED WITH of gas as marked on the label behind the control panel. PROPANE GAS. When the grill is converted,the label for the new gas CONNECT TO NEW GAS SUPPLY (included at original shipping) MUST be filled out and applied next to the existing label mentioned above. Plumb the unit as appropriate for the new gas supply. (Additional components may be needed for your specific CONVERT REGULATOR setup.) Be sure to leak test at all connections. The gas regulator, located beneath the grill, must be set for the type of gas used to fuel the grill.To check the CONVERT/CHECK MAIN BURNER ORIFICES regulator setting, remove the cap in the center of the regulator (Fig. 28-1, A). Holding the cap vertical (see Note: It may be necessary to remove the rotisserie Fig.28-1, B), the letters at the bottom of the plastic stalk rod before beginning this procedure. indicate the gas type for which the regulator is currently 1. Remove the cooking grid and vaporizer panel from configured. above the burner you are working on and set them If the text on the bottom of the regulator stalk does not aside. match the gas type connected to the grill, remove the 2. Locate the burner. Slightly pinch and remove the stalk from the cap, invert, and replace into center of cap. burner clip (located over the rear center of the Replace cap on the regulator, screwing down until snug. burner) from the burner support and set aside (see Note: Models to be connected to household propane Fig.28-2, A). or natural gas lines require the regulator. For 3. Carefully lift the burner from the burner support and models to be connected to L.P. cylinders, the out from the hole in the forward fire wall (see Fig. regulator is optional. 28-2, B) a i'"'4O Burneto I . r Removing main burner. O ...• support ''! X I Invert if �. Read gas Burn u rnert . . needed L. type here Gas regulator cap I .. � (LP shown) � . � Fig.28-1 Burner • Clip I j _ Hole with -ti CONVERT GAS ORIFICES r Fig.28-2 orifice When converting the grill to a different gas type, each 4. Use a 1/ " hex dee socket nut driver to remove burner's orifice must be replaced with the corresponding 2 p orifice for the new gas. the exposed orifice. Access it through the hole in the forward firebox plate inside the grill (Fig.28-2). See MODEL SPECIFICATIONS TABLE, Table 1 at the Check orifice. If needed, replace it with the correct beginning of this document to determine the proper orifice for the new gas. orifice sizes for each burner. Alternatively,the orifice can be accessed through the inside of the control panel if the proper tool ist not available.This allows a 1/2" open-end wrench to be used instead of a 1/2" hex deep socket nut driver.To open the control panel, see the CONTROL PANEL REMOVAL section. Procedure continued on next page 28 CONVERT GAS TYPE / CHECK BURNER ORIFICES (Cont.) Valve - Burner - i' Orifice / / Imo ..■[;�1I11, - 0 0 ' , "---- _.. ) Fig.29-1 - Main burner orifice diagram 5. Replace the burner over the orifice fitting, sliding 71,,.,. �r ter`' it forward, from behind the forward fire wall, so the orifice is centered inside the burner gas inlet, ':' e and set it gently onto the burner support. The `}p ,eta t ,•' , °.Attic :k studs on the bottom back of the burner must each R;..t, t fit through their respective holes in the burner • support. Note: It is critical to the continued safe functioning �' of the burner that the orifice is centered and Fig. 29-2 Remove electrode completely inside the burner gas inlet. 6. Re-install the burner clip around the burner and ; , into the holes in the burner support. i - rx Remove • Al es°,rs. e'r`r backburner w..wr,e.�.�.`"�.a�a� . :a' 7. Replace the vaporizer panel and then the cooking .4..«.�........m.�.� . -`.44..@.-egAn2nn li 4 a Y"s' grid. screws ,�;�.ss>c----vi..ar +ri ra aaai _ 8. Repeat for each burner as necessary. 9. If applicable, reinstall the control panel. ,-, CONVERT/CHECK BACKBURNER ORIFICE Fig.29-3 Remove backburner mounting screws (IF EQUIPPED) Note: It may be necessary to remove the rotisserie rod before beginning this procedure. backburner RV 1. Remove the backburner electrode mounting .t, - orifice screw(1/4"hex) (see Fig.29-2,A)and loosen the electrode. Carefullypull the electrode assembly ', `v. ''� 't` j; 010 it+ slightly from the grill wall to give enough clearance a .*``.•,..t. for the backburner to be removed (see Fig.29-2, w ,�1„,, ,e,,.�,o B). # *'/t. The backburner orifice can be 2. Remove the backburner mounting screws(1/4"hex) 'e seen on the right side after located at the left end of the backburner assemblys'' removing the backburner. (see Fig.29-3). Fig. 29-4 Remove backburner 3. Carefully pull the left end of the backburner forward until the burner can be moved to the left CONVERT/CHECK INFRARED BURNER pulling it free from the orifice located on the right EQUIPPED) (see Fig.29-4). ORIFICE (IF 4. Use a 3/8" hex nut driver to remove the exposed Note: It may be necessary to remove the rotisserie orifice.Check orifice.If needed, replace it with the rod before beginning this procedure. correct orifice for the new gas. 1. Remove the cooking grid from above the burner you 5. Replace the backburner assembly and the are working on and set it aside. electrode by reversing the procedure in steps 1. through 3. Procedure continued on next page 29 CONVERT GAS TYPE / CHECK BURNER ORIFICES (Cont.) 2. Disconnect the ignitor wire from the bottom of the 6. Reconnect the ignitor wire to the bottom of the electrode assembly on the infrared burner(see Fig. electrode assembly on the infrared burner. 30-1). 7. Replace the cooking grid. 8. Repeat for each infrared burner as necessary. 9. If applicable, reinstall the control panel. 401 .lismoriogaigeo!"._w is Fig.30-1 ••—• Spark generator 3. Carefully lift the infrared burner from the burner support and out from the hole in the forward fire wall (see Fig. 30-2). a. Removing/inserting infrared burner. r Hole with orifice Wire disconnected Burner support Fig.30-2 - 4. Use a 1/2" hex nut driver to remove the exposed orifice. Access it through the hole in the forward firebox plate inside the grill(Fig.30-2).Check orifice. If needed, replace it with the correct orifice for the new gas. Alternatively, the orifice can be accessed through the inside of the control panel if the proper tool is not available.This allows a 1/2" open-end wrench to be used instead of a 1/2" deep socket nut driver.To open the control panel, see the CONTROL PANEL REMOVAL section. 5. Replace the infrared burner over the orifice fitting, sliding it forward, from behind the forward fire wall, so the orifice is centered inside the burner gas inlet, and set it gently onto the burner support.The tabs on the bottom back of the burner must each fit through their respective slots in the burner support. Note: It is critical to the continued safe functioning of the burner that the orifice is centered and completely inside the burner gas inlet. 30 BURNER AIR SHUTTER ADJUSTMENT Important: This appliance may not light or heat evenly or cook properly unless the air shutters are adjusted following installation (see AIR SHUTTER ADJUSTMENT section). Burner air shutters are easily accessed by removing the control panel. See the CONTROL PANEL REMOVAL section for access. The air shutters are located on the front portion of each burner and have a locking screw that prevents the air shutter from inadvertent movement (see Fig.31-1). Remove the cooking grids&vaporizer panels from the grill. To close or open the air shutters, simply ( loosen the locking screw, using a long stemmed Phillips Air shutter /11111r • screwdriver, and turn the air shutter to open s I or close it.Tighten the screws down when 0 ' Locking the desired setting is screw achieved. Fig.31-1 J MAIN BURNER Light the burner to be adjusted in accordance with the LIGHTING INSTRUCTIONS and burn for 2 minutes with the burner control knob set to HIGH and the oven open. After burning for 2 minutes, open the air shutter until the flames lift off, or appear not to be touching the burner. Then begin closing the air shutter until the flames appear to burn while touching the burner ports (Fig. 31-2). If flames are a lazy yellow, open the air shutters until the flame is mostly blue. Note: Grills in some installations achieve a better air/gas mixture and will ignite more quickly if the valve is first turned beyond HIGH to MEDIUM or LOW for lighting. Flame off ports Flame on ports ' ^ Fig.31-2-Flame appearance diagram 31 4 CONTROL PANEL REMOVAL To open the control panel: 1. Turn the control knobs to the OFF position and turn off the gas supply to the grill. 2. Turn off the light switch and disconnect the unit from the power source. 3. Pull the control knobs from their stems and set them aside. 4. Using a Phillips screwdriver, unscrew the control panel fastener screws (located on the sides of the control panel). Retain the screws for later re-installation. 5. Carefully open the control panel by lifting and pulling the control panel from the frame. Important: When opening,take caution to not damage any wiring.The drip tray can be opened slightly to support the control panel. To completely remove the control panel: 1. Follow steps 1-5 above. 2. Disconnect the main wire harness connections (A), the left light connection (B), the right light connection (C), and the igniter wires(D).It is recommended to temporarily label the wires for reference when reconnecting. See Fig. 32-1. When disconnecting, be sure to pull from the connectors, and not the wires. Note: Secure any disconnected wires(coming from the inside of the grill)to prevent them from falling into the unit. 3. Carefully remove the control panel. Note: Whenever reconnecting any wires, apply a small amount of dielectric grease to the male connector, then make the connection.This will ensure conductivity and prevent moisture from affecting the contact. Important:During reinstallation; prior to opening the gas shut-off valve, be sure the control knob(s) are in the OFF position. Left light Main burner Right light Igniters Backburner g g Igniter fi o . . Igniter • • • module% +itC 6 • i I 11 Igniter • • Light switchswitch • ` I • I I Ground wire L A connection Wire harness Power supply box extension 24" model shown (connections may vary) Fig.32-1 -Wire diagram 32 TROUBLESHOOTING If you have trouble with the unit, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical difficulties with the unit, please contact your local dealer. PROBLEM POSSIBLE CAUSE CORRECTION 1.Power supply failure 1 a. System reset: Disconnect (wait 10 minutes minimum)and reconnect power to unit.With lights OFF,test ignition. 1 b. Replace power supply. 2. Improper air shutter adjustment 2.Adjust air shutters. Ignition system 3. Ignition wire disconnected 3.Reconnect wires into igniter module. failure 4.Low gas pressure 4.Have the gas co.check supply pressure. 5.Front carry-over port 5.Clean burner ports. 6. Igniter switch malfunction 6.Contact dealer for replacement. 7. Igniter malfunction 7.Contact dealer for replacement. 1. Burner ports clogged 1. Remove burners and clean out ports. 2. Improper air-shutter adjustment 2. Adjust air shutters. 3. Using propane orifice for natural gas 3. Check/change orifices. Insufficient heat/ 4. Low gas pressure/flame (propane) 4. Refill propane tank, or reset propane tank low flame safety*: Shut off all valves (including propane tank) and follow lighting instructions exactly. 5. Low gas pressure/flame (natural) 5. Have the gas co.check pressure at unit. 6. L.P.regulator hose cracked due to age 6. Replace L.P. regulator hose. 1.Burner ports partially blocked by 1.Remove burners and clean out ports. debris Uneven heating2.Small spiders or insects in burner 2.Inspect burners and orifices for spider webs or other debris that may block flow. 3.Improper air shutter adjustment 3.Adjust air shutter. Rotisserie noisy 1.Rotisserie out of balance 1.Adjust rotisserie counterbalance. 1.Valve"Low"setting needs adjustment 1.Light burner on HIGH, immediately turn to LOW setting. Remove knob from valve and Burner goes out on using a small flat screwdriver, slowly turn the LOW adjustment screw in the stem,a little at a time (30°to 45°),in either direction,until the flame is approximately 1/4"in height from burner ports. 1.Light switch not functioning 1.Re-connect external power to grill or contact dealer for replacement. Interior light(s) not operating 2.Bulb(s) burned out 2.Contact dealer for replacement. 3.Power supply failure 3.See 1 a of Ignition system failure section above and/or replace power supply. 1. Input power source failure 1.Check GFCI/circuit breaker. No power to grill 2.Power supply failure 2.See 1a of Ignition system failure section above and/or replace power supply. Table 2 Note: *Propane tanks are equipped with a safety shutdown device that may cause low or no gas/flame at the burners if operating and lighting instructions are not followed exactly. If you suspect the propane tank safety shutoff is in effect: 1) Shut off all grill valves.2)Shut off tank valve.3)Open and close a main burner valve.4)Open tank valve.5)Follow the LIGHTING INSTRUCTIONS. Lighting instructions are located in the owner's manual and printed on the unit's metal drip tray.If the problem persists,continue troubleshooting, or contact your local dealer or distributor for assistance. 33 WARRANTY AMERICAN OUTDOOR GRILL LIMITED WARRANTY American Outdoor Grill warrants your grill to be free from defects in material and workmanship. American Outdoor Grill stainless-steel burners are warranted for FIFTEEN(15)YEARS.All other American Outdoor Grill parts are warranted for TEN(10)YEARS. (Except as noted below.) American Outdoor Grill infrared burners and vaporizer panels are warranted for THREE(3)YEARS. American Outdoor Grill ignition systems(excluding batteries)and accesories(including sideburners, motors, and thermometers)are warranted for ONE(1)YEAR. A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained as intended for single family residential usage. This warranty is valid only with proof of purchase,shall commence on the date of purchase,and shall terminate(both as to original and any replacement products)on the anniversary date of the original purchase of the product stated on the above schedules. This warranty covers defects in material and workmanship.This warranty does not cover parts which become defective as a result of negligence,misuse, use not in compliance with the Owner's Manual/Installation Instructions,accidental damage,improper handling,improper storage,improper installation, lack of required routine maintenance(as specified in the Owner's Manual/Installation Instructions),electrical damage,local gas impurities or failure to protect against combustibles. Product must be installed(and gas must be connected)as specified in the Owner's Manual/Installation Instructions by a qualified professional installer. Modifications to products which are not specifically authorized will void this warranty. Accessories,parts,valves, remotes,etc.when used must be Peterson products or this warranty is void. Warrantied items will be repaired or replaced at Peterson's sole discretion. This warranty does not apply to rust,corrosion,oxidation,or discoloration unless the affected part becomes inoperable. This warranty does not cover labor or labor related charges,except as provided by separate specific written programs from the Peterson Co. All repair work must be performed by a qualified professional service person and requires prior approval of Peterson. Peterson may require the defective product or part to be returned to the factory to determine the cause of failure. Peterson will pay freight charges if the product or part is determined to be defective. This warranty does not cover breakage in shipment from our(Independent)distributor to its customer if the damage is determined to have occurred during that shipment. This warranty specifically excludes liability for indirect,incidental,or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages,so the above exclusion may not apply to you. This warranty gives you specified legal rights,and you may have other rights that vary from state to state or province. For additional information regarding this warranty,or to place a warranty claim,contact the R.H.Peterson dealer where the product was purchased. `YOUR PR&D CT ONLIN GO TO: WWW.AMERICANOUTDOORGRILL.COM, AND CLICK ON PRODUCT REGISTRATION.THANK YOU FOR YOUR PURCHASE. Quality Check Date: Burner Orifices Nat. L.P. Leak Test: Model#: Main: Burn Test: Serial#: Back: Gas Type: Nat. / L.P. Air Shutter: Side/Power: Inspector: Infrared: Other: American Outdoor Grill • 14724 Proctor Avenue • City of Industry, CA 91746 34