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Specifications STRUCTURAL CALCULATIONS FOR Comcast Boiler replacement p t RECEIVED Tigard, Oregon MAY 7 2018 CITY OF TIGARD BUILDING DIVISION Hunter- Davisson, Inc. i800 SE Pershing Street Portland, Oregon. 97202 OFFICE I44? Zvi • 8 � l / / #1,/ 1,/e# I itf Associated ', iofg. I Consultants (lei"Yoa c "�, ° s '11 vl IC: w2ti, , Inc Structural Engineers " • ioo East 13th Street • Suite 10 • Vancouver, Washington 9866o Portland: (503)384-0460 •Vancouver: (36o) 699-0607 '(`ke\ C, 1C— 00-?:,q% % 1 J, LL.ci\t-, ` \L&,u S , g . D Ir. . - -- --- - -------- - - - - ., - , - , - , . . ... . f ,' . . ' ', WI(P r - lib r # Ink 1.'. . • ' - ' i_g ' L.M. all" ' . . , . "..1 lif*::,;,'"x I #6.1 -E.1--- 71T%-.5 - 1 .. 1 #4.rrA-L,L-i 0 ' mi. . .. ... . . ........_ „ , . ........ , . _ . . ., . .,,,_ .. . . . .. ,,...... . .... ,,,,. „„.. - Z"'C44A44 a L yeti, ir 2 ti ., . . - ..... , . . v5S A y if;#1)(esi N A/c. poll) i-e--.2' . , . .. . (Fec...40 F. 45e,i*',-- . i A w ' -TA .., . . li" * A t , . - 0 4 4,, .it... . 1 -' - - 2. —4 .. , * ** ' t - movomitimie AIONOMIONONION1010., 0.41**.*** . . -. . en-- A * F. oRPo x iy AO . -- ' . t4 cos or) t44-yl ze--- z 1 14_ , ...... 045rols-fi 54. . &7RAD 4-.% „ .......„,„....... Br .. . -. .- .....- Cornatst Boiler Replacement 158405 , , ' ° , •c,ted . _L--- - , .., I ConstAtants, . , .... 5 t--4, - i figura Oregon ,H01/10/2018 .._.... . RNA I* I*WA Marta.*AO Pt.*****' **MD .,, Hunt claviss er on Naaratstoli4,440 .iftsmaivrtaX409,4160 „..... .. I I , . c 1 I< /iP0i4•. fa/0,4240/Z r /'e..P1-04.4-1 /4Li gip/ G-e,Z war= mt"444e- 4-5 g4415-ri/4Z- vi � )) x 4 )( 4' , ./ �,✓c pow,Dim , �J x -4 s "x &5 56-11 ( i16,4-- -- ( 4 ( 1) (. 75)( 1) 3S i .?)Q .-1,10) . 117 ("50,0) ,.-.: .440 id F-P'y =-- . 0 ( • 7,) ( 3 .5 00 f.---. 5 1 I 4 orm cr_ _4 lo ( &5/s A2) ,-- /Ho / # fZM = L,!/ 500 - 1,1)( 3134A7) - 0 `4 47 3 006 up t-1 f V -4.10 -4 — o4-."r w/ MI N i M ,4L G-l'e. T 15Th) V f- 2_ to c,.-1"- r*-07L 37 I re-15.--L1* I © 0 -'o ok/O (P I✓o p-L.- ren ...P ,. Vit G 4. /0/ 2.0 5 f46 1--c °K Br Project Job No. Comcast Boiler Replacement 158-105 I Associated Consultants, Location Date Inc. 5t � tn Tigard, Oregon 01/10/2018 100 East 13th Street•Suite 10•Vancouver,Washin Client Sheet No. �-0 Portland:(503)384-0460 •Vancouvcr:(360)699-0607 Hunter davisson • F,- Ij DIS. „: 1 PARTIAL 2ND FLOOR PLAN - EXISTING HVAC atii) M102 1/4' - r-0• - NEW HOT WATER BOILERS CAPACITY WATER SIDE OPER ASME ELECTRICAL FUEL FLUE OPER APAC SYMBOL MANUF MODEL AREA SERVED LOCATION MBH GPM PRESSURE EWT LWT PRESS RATING V/PH/HZ/BREAKER TYPE C(IMBED IINCI S W LBS NO S (GROSS IBR) DROP(FT.) F DEG. F DEG. PSIG PSIG ,,,8 W 3i:ILCING HEATING WATER MECHANICAL 275 1,126 75 1 150 180 16 50 120 V/1 PH/60 H2/15 AMP NATL GAS. 1,356 1 3,430 9-1 ' WEIL-MCLA\ NOTES: EXISTING HOT WATER BOILERS ,Jy/ CAPACITY WATER SIDE OPER ASME ELECTRICAL FUEL FLUE OPER SYMBOL MANUF MODEL AREA SERVED LOCATION MBH GPM PRESSURE EWT LWT PRESS RATING V/PH TYPE CAPACITYINCH,S WEIGHT LBN•.ES (GROSS IBR) DROP(FT.) FDEG. FDEG. PSIG PSIG -- -- — 30 80 120/1 NATL GAS. 1,357 1 3,490 1. ... ---- X084 FIELD VL<.FY B-1 AND B-2 6v'. rC..;,.\ I r_ :r-W BUILDING HEATW:�WATER N !;. �__JIS l- NOTES:1.INSTALLED MARCH 1989. 2.NO CHANGES TO 6-2. OF HUNTER–DAVISSON,INC.DRAWINGS, LEGEND :CIFICATIONS AND OTHER DOCUMENTS O EXISTING se Drawings. Specifications and other documents are prepared Hunter–Davisson, Inc. for this Project and unless otherwise O DEMO vided, Hunter–Davisson. Inc. shall be deemed the author of se documents and shall retain all common law, statutory and er reserved rights, including the copyright The Owner shall be O NEW milted to retain copies of the Hunter–Dovisson, Inc. Drawings, cificotions or other documents for Information and reference in nection with the Owner's use and occupancy of the Project. 0 CONNECT TO Hunter Davisson, Inc. Drawings. Specifications or other EXISTING vments shall not be used by the Owner or others on other jects, for addition to this Project or for completion of this Bement, except by agreement In writing and with appropriate npensation to Hunter–Davisson, Inc. Installation, use and maintenance instructions MELLO GB Forced draught gas burner Progressive two stage or modulating operation c UL US I . LISTED MAY 7 2018 CITY OF TIGARD BUILDING DIVISION CODE MODEL 20044216 RS 28/E 2010501s R 38/E 20044359 (6) - 06/2015 RIELLO Technical description of the burner Technical description of the burner 3.1 Technical data Model RS 28/E RS 38/E Output(1)1 High MBtu/hr 617- 1232 880-1665 kW 181 -361 258-488 Low MBtu/hr 198 266 kW 58 78 Fuel Natural or propane gas • Max delivery SCFH 1232 1665 • Pressure at maximum delivery(2) °WC 2.95 2.6 natural gas Operation Low-high-tow or modulating Standard application Boilers:water,steam,thermal oil Ambient temperature °F 32-104(0-40°C) Combustion air temperature °F max 140(60°C) Noise levels( dB(A) 70 72 Tab.A (*) Firing rate for C-UL Canadian Listing(CNL). (1) Reference conditions:ambient temperature 68°F(20°C)-Barometric pressure 394"WC-Altitude 329 ft. (2) Pressure at test point 7)(Fig. 1,page 7)with zero pressure in the combustion chamber and maximum burner output. (3) Sound pressure measured in manufacturer's combustion laboratory,with burner operating on test boiler and at maximum rated output. 3.2 Electrical data Model RS 28/E RS 38/E Control circuit power Supply - /Phi/Hz /2011160 Main power supply(+/-10%) V/Ph/Hz 120/1/60 rpm ' 3400 Fan motor 120 A 5.2 Motor capacitor pF 45 V1 -V2120V-1x8kV ignition transformer 11 12 1. "-20 mA Electrical power consumption W 600 Electrical control cons. W max. 750- Total electrical consumption W 1350 Electrical protection NEMA Tab. B 3.3 Burner models designation Model Code Code RBNA Voltage Flame safeguard RS 28/E 20044216 - 12011/60 Burner mounted RS 38/E 20105015 120/1/60 Burner mounted 20044359 6 , Technical description of the burner PJEI IO 3.4 Burner description �•W 9 11 7 4 3 19 44 14 46 20 35 13 ■ _ .� ,a, r� 12 /1-'!----A�� n _7��IMIid , I Imo1 11!11111 �7 .....-,:l 1, um I • -s�w:� Co36 37 IL, ' Ii' : o° . 1617 ; ; II} o '�'=�_ • III .,11tX 39 , �IIr� .maorsa.l:— 1 38 D12063 15 8 42 34 43 28 24 21 41 } —I ~_Jin� IL imilmTml • 074 _� _ C��` �1� 23 ' 7• i,- , )1�■ • •- IIIIIIIIIII i*et - In Uar � 22 •° ' °1I 25 31 - •- 2 II • ..- z9 40 �,,�ry,,, ► !I • •-32 30 6 33 26 43 I 10 Fig. 1 1 Combustion head 20 Flame inspection window 2 Ignition pilot 40 Holes for cable grommets for electrical 21 Button"Alarm silence" wiring for accessories (to be carried 3 Screw for combustion head adjustment 22 Fan motor contactor and thermal relay out by the installer) 4 Sleeve with reset button 41 Gas actuator 5 Low air pressure switch 23 Control box for checking flame and air/ 42 RWF55 terminal board"X3" 6 Air combustion head pressure test fuel ratio 43 Optional holes point 24 Switch"Local/remote" 44 Operator panel with LCD display 7 Gas pressure test point and head fixing 25 Fan motor with capacitor 45 Horn screw 26 Ground terminals 8 Screw securingfan to sleeve 46 Air pressure switch test point 27 Auxiliary fuse Two types of burner failure may occur: 9 Slide bars for opening the burner and 28 Switch"OFF/ON" inspecting the combustion head > Flame safeguard lock-out 10 Signet ng the ON" 29 Signal"Power ON" If the alarm signal lamp 10)(Fig. 1) 30 Lamp signal"Call for heat" lights up, it indicates that the burner is 11 Pilot attachment 31 Sinal"Ignition ON" Signal g lock-out. To reset, press the reset 12 Ignition transformer"TA" 32 Signal"Fuel ON" pushbutton. 13 Air actuator 33 Burner terminal board"X1" 14 UV scanner > Motor trip 34 RWF55 modulator (with analog output release by pressing the pushbutton on 15 Plate with four hole knock-outs for 4-20 mA) electrical cable routin thermal overload,22)(Fig. 1)see"Ther- g 35 Lifting rings mal relay calibration"page 22. 16 Air inlet to fan 36 K2 relay 17 Gas input connection 37 K1 relay 18 Boiler mounting flange 38 K3 relay 19 Flame stability disk 39 K5 relay 7 20044359 RIELL1I Technical description of the burner 3.5 Packaging -weight The burners are skid mounted.Outer dimensions of packaging are indicated in (Tab. C). The weight of the burner complete with packaging is indicated in B (Tab.C). II inch A B C lbs _ _ RS 28/E 47 1/4. 23 6/8u 27 31/32.. 152 A D36 RS 38/E 47 114' 23 /3- 27 31/32" 154 Fig. 2 Tab.C 3.6 Burner dimensions The maximum dimensions of the burners are given in (Fig. 3). The maximum dimension of the burner when open,without casing, Inspection of the combustion head requires the burner to be is give in measurement H. opened and the rear part withdrawn on the slide bars. G Di 1 A 1111 . �1111;11 A w , „ 'yk •0 141-11 y co , \ ®r 1 —`° - 'ek1��,, i11 �I� R1 ,4. . ....-----,— -4—,\041,110 H Fig.3 D10233 B C D(1) E F G H I L M inch A RS 28/E 25 31/32. 20 7/32. 26 3/4" 8 1/2•—13 15/16. 5 1/2, 13 6/16- 6 7/16" 37 7/32„ 4 1/4. 6 5/8. 1 1/2 RS 8/-E. 25 31327 28147 26 3/4. 81/ —1315/16. 5117 13 511 0* 5 1/16 37 7/32„ 41/ 6 4a 1 1/7 Tab. D (1)Blast tube:short-long(obtainable with the kit) 3.7 Standard equipment Gas train flange No. 1 Flange gasket No. 1 Washers for screws No.4 Flange fixing screws No.4 Instruction manual No. 1 20044359 8 Technical description of the burner PJEIA I 3.8 Firing rate �V The burner can work in two ways: low and high fire. MAXIMUM OUTPUT must be selected in area A(Fig.4). The firing rate area values have been obtained con- sidering an ambient an MINIMUM OUTPUT must not be lower than the minimum limit atmospheric pressure temperature off 94" WC andFwithd rthe shown in the diagram. WARNING combustion head adjusted as shown at page 18. Model MBtu/hr kW RS 28/E 198 58 RS 38/E 266 78 RS 28/M - RS 28/E 20106406 2.5 c.) m 2 1 .5 7 07 1 7 CO E°- 0.5 A 0 0 -0.5 MBtu/hr 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Kw 50 100 150 200 250 300 350 Firing rate for C-UL Canadian Listing(CNL)-1969 MBtu/hr RS 38/M - RS 38/E 3.5 3 2.5 "go U3 2 0.) 1 .5 N 0 _0 1 Bn .5 A 0 I , -0.5 MBtu/hr 400 600 800 1000 1200 1400 1600 kW 100 150 200 250 300 350 400 450 500 Firing rate for C-UL Canadian Listing(CNL)-1969 MBtu/hr Fig.4 3.8.1 Burner firing rates according to air density The burner fan's delivery remains substantially the same, but the The firing rate area values have been obtained considering a sur- oxygen content per cubic meter and the fan's head are reduced. rounding temperature of 68°F (20°C), and an atmospheric pres- It is therefore important to know if the maximum output required of sure of 398"W.C. and with the combustion head setting as shown the burner at a given combustion chamber pressure remains within at page 18. the burner's firing rate range even at different temperature and al- The burner may be required to operate with combustion air at a titude conditions. higher temperature and/or at higher altitudes. Heating of air and increase in altitude produce the same effect:the expansion of the air volume, i.e.the reduction of air density. 9 20044359 RIELLO Technical description of the burner . 3.10 Control box for the air/fuel ratio (LMV37.4...) Warning notes To avoid injury to persons,damage to property - a or theenvironment,the following warning notes IR o. must be observed! l;f WARNING The LMV37.4...is a safety device! f •Do not open, interfere with or modify the unit. 2'The manufacturer will not assume responsibili- ' tfAt 44-, , +; ty for any damage resulting from unauthorized w� r k�' �4-• ex interference! �� > All activities (mounting, installation and service work, etc.) colt% �,must be performed by qualified staff. aili .> Before making any wiring changes in the connection area, I completely isolate the plant from mains supply (all-polar dis _/�� li connection). Ensure that the plant cannot be inadvertently -444 , switched on again and that it is indeed dead. If not observed, '� �� -, there is a risk of electric shock hazard. it- :.. i��� #L.4 > Ensure protection against electric shock hazard by providing �i 14 �� adequate protection for the burner control's connection termi , 4,.'4".214/ t� nals. t > Each time work has been carried out (mounting, installation, service work, etc.), check to ensure that wiring and parame- D9300 ters is in an orderly state. > Fall or shock can adversely affect the safety functions. Such Fig.7 units must not be put into operation, even if they do not exhibit any damage. Installation notes Introduction • Always run high-voltage ignition cables separately while ob- The control box for the air/fuel ratio (Fig. 7), (hereafter referred to serving the greatest possible distance to the unit and to other simply as the control box),that equips the burners,carries out a se- cables. ries of integrated functions in order to optimise burner functioning, Do not mix up live and neutral conductors(fire hazard,danger- both for single operation and together with other units(e.g. double ous failures, loss of protection against electric shock hazard, furnace boiler or more than one generator at the same time). etc.). The basic functions carried out by the control box relate to: • Do not lay the connecting cable from the LMV37.4... to the > flame control; AZL2... together with other cables. > the dosage of air and fuel via the positioning(with direct servo- The first start-up,like every further operation for control) of the relative valves, excluding the possible play in the internal settings of the control box,requires the mechanical cam calibration systems; � access by means of a password and is only to > the modulation of burner output, on the basis of the load WARNING be carried out by personnel of the Technical As- requested by the system, maintaining the pressure or tem- sistance Service who have been specifically perature of the boiler at the working values set; trained in the internal programming of the tool. > the safety diagnostic of the air and fuel circuits, via which it is possible to easily identify any causes of malfunctioning. Electrical connection of the flame detectors Mechanical design It is important to achieve practically disturbance-and loss-free sig- The following system components are integrated in the LMV37.4... nal transmission: basic unit: • Never run the detector cable together with other cables. • Burner control with gas valve proving system —Line capacitance reduces the magnitude of the flame signal. • Electronic air/fuel ratio control —Use a separate cable. • Control frequency converter air fan • Observe the maximum permissible detector cable lengths. • Modbus interface • The ionization probe is not protected against electric shock hazard. It is mainspowered and must be protected against ac- cidental contact. • Locate the ignition electrode and the ionization probe such that the ignition spark cannot arc over to the ionization probe (risk of electrical overloads). 20044359 12 Technical description of the burner RIELLO 3.11 Actuators (SQM33.5...) Warning notes To avoid injury to persons, damage to property or the environment,the following warning notes should be observed! WARNING Do not open, interfere with or modify the actua- tors! > All activities (mounting, installation and service work, etc.) must beerformed p by qualified staff. > Before making any wiring changes in the connection area of the units, completely isolate the equipment from mains supply (all-polar disconnection). If not observed, there is a risk of electric shock hazard. r . > Ensure protection against electric shock hazard by providing adequate protection for the connection terminals and by securing the housing cover. > After any kind of activity (mounting, installation and service a � work, etc.), check wiring. Also ensure that the parameters are correctly set. > Fall or shock can adversely affect the safety functions. Such units must not be put into operation, even if they do not exhibit any damage. AlThe actuator's housing must not be opened. The actuator contains an optical feedback sys- D827 tem. WARNING Fig. 9 Technical data Use The actuators(Fig. 9)are used to drive and position the air damper Operating voltage AC/DC 24 V±20 and the gas butterfly valve, without mechanical leverages but via (load on interface) Safety class 2 to EN 60 730 part 1 and parts 2...14 the interposition of an elastic coupling. They are commanded by the control box,which constantly checks Power consumption max. 10 W their position by means of a return signal from the optic sensor in- Degree of protection IP54 to EN 60 529-1 side the actuator. The position (in degrees)of the actuators can be seen on the dis- Opening time 0-90° min:5s, max.: 120s play of the Operator Panel. (depending on the type of control box) Index"0"for fuel actuator, index"1"for air actuator. Firing rate 0-90° Cable connection RAST2,5 connectors Installation notes • Always run the high-voltage ignition cables separate from the Direction of rotation Clockwise/anticlockwise unit and other cables while observing the greatest possible dis- (can be selected from the control box) tance. Nominal output torque 3 Nm • The holding torque is reduced when the actuator is disconnect- Holding torque ed from power. (when live) 3 Nm Holding torque (when dead) 2.6 Nm When servicing or replacing the actuators,take care not to invert the connectors. Weight approx. 1 kg i& WARNING Environmental conditions: Operation DIN EN 60 721-3-3 Climatic conditions class 3K5 Mechanical conditions class 3M4 Temperature range -20...+60 XC Humidity <95%r.h. 1 5 20044359 RI ELL() Installation 4 Installation 4.1 Notes on safety for the installation 4.3 Preliminary checks After carefully cleaning all around the area where the burner will Checking the consignment be installed, and arranging the correct lighting of the environ- ment, proceed with the installation operations. After removing all the packaging,check the integrity of the contents.In the event of doubt,do not use the All the installation, maintenance and disassembly burner; contact the supplier. A operations must be carried out with the electricity CAUTION supply disconnected. The packaging elements (wooden cage or card DANGER Ofr board box, nails, clips, plastic bags, etc.) must not The installation of theas burnerindicated mustin bethis carriedmanual out b ! ii'and y As, in compliance with the standards and regulations of � be abandoned as they are potential sources of dan- qualified personnel, ger and pollution;they should be collected and dis- posed of in the appropriate places. WARNING the laws in force. The output of the burner must be within the boiler's firing rate; 4.2 Handling WARNING The packaging of the burner includes a wooden platform,so it is possible to move the burner (still packaged) with a transpallet A burner label that has been tampered with, re- truck or is missing, along with anything else that truck or fork lift truck. _i prevents the definite identification of the burner With regard to the transport in the obligatory passages, refer to WARNING makes any installation or maintenance work diffi- the overall dimensions shown in Fig. 2, page 8. cult. The handling operations for the burner can be high- jiA ly dangerous if not carried out with the greatest at 4.4 Boiler plate tention: keep any unauthorised people at a WARNING distance;check the integrity and suitableness of the Drill the combustion chamber mounting plate as shown in(Fig. 10). available means of handling. The position of the threaded holes can be marked using the head Check also that the area in which you are working is empty and that gasket supplied with the burner. there is an adequate escape area (i.e. a free, safe area to which inch A B C you can quickly move if the burner should fall). During the handling, keep the load at not more than 10"from the RS 28/E 6 9/32 8 13f16" 3/8 W ground. RS 381E -6 1-04- � �� 3,s W After positioning the burner near the installation i A apoint, correctly dispose of all residual packaging, separating the various types of material. o CAUTION Before proceeding with the installation operations, v� , carefully clean all around the area where the burner • / A B will be installed. \ Mr / I C D455 Fig. 10 20044359 16 Installation RIELLO 4.5 Blast tube length The length of the blast tube must be selected according to the indi- cations provided by the manufacturer of the boiler, and it must be 6'R -_===-__---q greater than the thickness of the boiler door complete with its insu- 2 -_,_-,-= _ lation. 5 The range of lengths available, L(inch), is as follows: a � _ r'4" 4 7 Model L L (short blast tube) (long blast tube) — f RS 28/E 8 1f2" 13 13/16" L Rs 38/E 81/ 13113/ — 16 , 6 > For boilers with front flue passes 6) or flame inversion cham- .:•:•::: \ 3 bers, protective insulation 4) must be inserted between the 13_o " boiler refractory 5)and the blast tube 3). > This protective insulation must not compromise the extraction D10133 �i%%% •--_--_' of the blast tube. 1 _-___ > For boilers having a water-cooled front the insulation 4)-5) 6 -_ __= (Fig. 11) is not required unless it is required by the boiler man- ufacturer. ----_- Fig. 11 4.6 Securing the burner to the boiler > Secure the flange 2)(Fig. 11) to the boiler plate, inserting the gasket 1)(Fig. 11). > Use the 4 screws, supplied with the unit, after first protecting the thread with an anti-locking product. > The seal between burner and boiler must be airtight. 4.7 Ignition pilot adjustment Place the pilot and electrode as shown in Fig. 12. The pilot works correctly at pressures ranging from 5- 12"WC. Ignition pilot / ___ \ a I \ ,7 °iv, \ i 1 AO : \ •oII IIICI -Ton 6 •i-__Iw�ii,1 ' l ��/ ! ' 1I. / .\ Electrode 1/8" 5/16" I D10235 Fig. 12 17 20044359 RIELLO Installation . 4.8 Combustion head setting Installation operations are now at the stage where the blast tube 4.8.1 Modulation minimum output and sleeve are secured to the boiler as shown in Fig. 13. When the MIN output is within the value range given in Tab. F,the gas ring 2)(Fig. 13) is adjusted to zero. The fan part of the burner shall be completely back- Model MBtu/hr kW ward using the guides. RS 28/E 198-280 58 82 WARNING RS 3$!E 266-37 78-110 Tab. F AIR GAS There are two possible cases: 6 4 5 A The MIN burner output is not in the values of Tab. F 4 In diagram (Fig. 14), depending on the MAX output,find the notch to use for adjusting the air and the gas. A7lufgill • :::::;i9. • � 1 13) 1 — o ' 2 > Turn screw 4)until the notch identified is aligned with the front '"`�11 surface 5)of the flange. 3� Gas adjustment(Ag. 13) igiA 3 -� > Loosen screw 1) and turn ring 2) until the notch identified is �� aligned with index 3). IPP `c Il III Tighten the screw 1)fully down. t0. .-� „ > '�60 90 D2315 Example: the burner RS 28/E varies its output between: Fig. 13 MIN =300 and MAX=990 MBtu/hr. The MIN output of 300 MBtu/hr is not found in the values of Tab. F and therefore diagram (Fig. 14) is valid, from which it results that for a MAX output of 990 MBtu/hr the gas and air adjustments are Notches(Air=Gas) 20106409 done on notch 4,as in Fig. 13. In this case the pressure load loss of the combustion head is given 6 28 38 by column A Tab. G, page 20. 5 4 3 4 //c< Diagram(Fig. 14) shows the ideal settings for the ring 2)(Fig. 13). 2 If the gas supply pressure is too low to reach the max output oper- 1 ation pressure indicated in Tab. G, and if the ring 2)(Fig. 13) is not 0 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 MBtu/hr fully open, it can be opened wider by 1 or 2 notches. Continuing with the previous example, Tab.G indicates that for 200 300 400 500 600 800 kW burner RS 28/E with output of 990 MBtu/hr a pressure of approxi- Burner max output mately 2.2"WC is necessary at test point 6)(Fig. 13). Fig. 14 If this pressure cannot be reached, open the ring 2)(Fig. 13) to notch 4 or 5. Make sure that the combustion characteristics are satisfactory and free of pulsations. B The MIN burner output is found in the values of the Tab. F Air adjustment(Fig. 13) > The same as the previous case:follow diagramm (Fig. 14). Gas adjustment(Fig. 13) > The gas ring 2)(Fig. 13) is always adjusted to position 0, irre- spective of the MAX burner. > In this case the pressure load loss of the combustion heads is given by column B in Tab. G. 20044359 18 15 38 16 28/,531 8 53 22 ,Z):, 39 3. Q � 7 �� 27 %ei•• , 29\ ,, �! 35 4847 49 .fir 'J I '" U� ' 34 45 D 66 .. 54 : !' j 37 46 �`I , r.�yL �,. 50aa. ..411‘P Ca s �• ����` ..I �� J 52 i ® 55 60-----_____._.A4, o o 'i 13 17 rr $ 0 000 l.\ o % `; o x/57 D N 6 23 56 , `'' � ' . I Lk%�' 58 3 • �. J.o � �. 61 NI,.:...... 1 .11 I 918 24 'a I ��`��,1 `•,-• i t ? ® �' 1 .✓� -0 14 11 'i' _: °.. (11,(:: . 9 19 8 A- 0) ��� X10 0 � �.. 61 i t- ' 2 {r , 4,%vil* - . /I • 22 1,, `�b ' 4'� ___ .,.. . : 44 '''` 'i , I,4Ill '-i.. ' d( 0..'' '- 1 13 3 I l 0 12 4 67 2 11,11w B RIFLEDCODE DESCRIPTION Appendix - Spare parts N. o 00 N N 1 3003760 • FAN A 1 3012986 • FAN A 2 3014194 • • GRADUATE SECTOR 3 3003830 • • SOUND DAMPING 4 20060108 • •• AIR INTAKE 5 20027023 • • SWITCH 6 3012988 • • CONDENSER B 7 20010962 • • BUTTON C 8 20027013 • • LIGHT SIGNAL C 9 20027014 • • LIGHT SIGNAL C 10 3003763 • • INSPECTION WINDOW 11 20026772 • • BAR C 12 20026773 •. • COVER C 13 3013727 • • SCREW 14 20026784 • • VIEWING PORT AND SEAL 15 20026787 • • PILOT TUBE 16 3013927 • • CONTROL BOX v;B 17 20027017 • • CONTACTOR C 18 20027018 • • LIGHT SIGNAL 19 20027020 • • LIGHT SIGNAL 20- 3012956 • `•. TRANSFORMER B 21 20027021 • • SWITCH C 22 . 20008601 • s• SERVOMOTOR B 23 3012993 • • MOTOR C 24 20027028 •: • SCREW 25 3003891 • • CONNECTOR C 26 3012948 • ,• AIR PRESSURE SWITCH A 27 3013926 • • DISPLAY 28 3013940 • • CONNECTORS 29 3003794 • • ELECTRODE CONNECTOR A 30 3003846 • FERRULE 30 3003845 • FERRULE 31 3003854 • • ELBOW 32 3013129 • • EXTERIOR TUBE 33 3003857 • INTERIOR TUBE 33 3003859 • INTERIOR TUBE 34 3012081 • GAS HEAD 34 3012082 • GAS HEAD 35 3012997 •' DISC A 35 3012998 • DISC A 36 3003865 • TUBE 36 3003866 • TUBE 37 20026794 • • PILOT CONNECTOR UNIT 38 3013136 • • ELECTRODE A 39 20027450 • • UBOL? 20044359 30 Appendix - Spare parts RIELLO 41) 14, T. N. CODE a o DESCRIPTION 00 N 40 3013002 • • SUPPORT 41 3007088 • • SEAL C 42 3003863 • • PLUG 43 20019263 • • HUB 44 20027030 • • AIR DAMPER ASSEMBLY C 45 3003873 • • TEST POINT 46 3003797 • • CONTROL DEVICE 47 3003798 • • FRONT PIECE 48 3003799 • SQUARE 48 " 3003801 • SQUARE 49 3003805 • • SHUTTER C 50 3003807 • END.CONE_ C 50 3003809 • END CONE C 51 20081984 • SPACER 52 3003893 • • TEST POINT 53 3006211 • • FUSE A 54 20026791 • • SUPPORT 5520027033 • !* MANIFOLD ;' 56 3003396 • • UV PROBE A 57 3005483 • -• SEAL 58 3013004 • • FLANGE AND ELBOW 59 3012041 * • _BASE RELAY 60 20027039 • • FUSE HOLDER A 61' 200t0969 • • RELAY , 62 3020071 • • BASE RELAY C 63 3020068 * • RELAY C 64 3003764 • • EXTENTION 65 3003203 • • PISTON SEAL • 6766 2003141320026793 • + HORM1lCONNECTOR C • 68 20096592 • • RWF 55 B * ADVISED PARTS A = Spare parts for minimum fittings A+B = Spare parts for basic safety fittings A+B+C = Spare parts for extended safety fittings 31 20044359 RIELLO Appendix - Accessories g Appendix - Accessories • Kit for LPG operation The kit allows the burner to operate on LPG. Burner MBtu/hr Code RS 28/E 358-1232 3010270 RS 38/E 437- 1665 3010271 • Gas train according to UL Standards - � The installer is responsible for the supply and instal- lation of any required safety device(s)not indicated WARNING in this manual. 20044359 32 .. RIELLO S.p.A. MELLO 1-37045 Legnago(VR) Tel.:+39.0442.630111 http://www.riello.com RIELLO BURNERS NORTH AMERICA MELLO 35 Pond Park Road http://WV.riello.ca 2165 Meadowpine Blvd Hingham,Massachusetts, VWMississauga,Ontario U.S.A.02043 1-800-4-RIELLO Canada L5N 6H6 Subject to modifications RIELLE) Installation, use and maintenance instructions LMV37.4... Basic unit with integrated fuel / air ratio control for forced draft burners ,,,-4' .,0*,,'::-. ' ..,.. it , ' , r we .., ,,,,,r. ,,,,,, ,....,,, „E.,* ,_. 1,..'',, '''''' '- v ..414,,,,ilim 1 ,,,,,„!F,tho,„.,,,..„ -,,-„,., _ -tr. - ---, - . F h 1/2009 20010795 (1)- 0 RIELLO Safety notes 1 Safety notes 1.1 Warning notes ATo avoid injury to persons,damage to property or the environment,the following warning notes must be ob- served! LMV37.4...are safety devices!Do not interfere with or modify the units. WARNING The chapters covering the LMV37.4...contain additional warning notes which should also be observed when using the different unit versions! After commissioning and after each service visit,check the flue gas values across the entire load range! The present Basic Documentation describes a wide choice of ap- • The connectors of the connecting cables for the AZL2...di- plications and functions and shall serve as a guideline.The cor- splay and operating unit or other accessories, such as the rect functioning of the units is to be checked and proven by 001410(plugged into the BCI interface),may only be removed function checks on a test rig or on the plant itself! or exchanged when the plant is shut down (all-polar discon- • All activities (mounting, installation and service work, etc.) nection),since the BCI interface does not provide safe sepa- must be performed by qualified staff ration from mains voltage • Degree of protection IP40 as per DIN EN 60 529 for the basic • The connections for the SQM3... or SQN1...actuators do not unit must be ensured through adequate mounting by the bur- provide safe separa-tion from mains voltage.Prior to connec- ner or boiler manufacturer ting or changing one of these actuators,the plant must be shut • Before making any wiring changes in the connection area down(all-polar disconnection) of the LMV37..., completely isolate the plant from mains sup- ply(all-polar disconnection). Ensure that the plant cannot be inadvertently switched on again and that it is indeed dead.If not disconnected,there is a risk of electric shock hazard • Protection against electric shock hazard on the LMV37.4... and on all connected electrical components must be ensured through adequate mounting To ensure safety and reliability of the LMV37.4...system,the fol- • After each activity (mounting, installation and service work, lowing points must also be observed: etc.),check to ensure that wiring is in an orderly state and that — Condensation and ingress of humidity must be avoided. Should such conditions oc-cur,make sure that the unit is com- the parameters are correctly set • Fall or shock can adversely affect the safety functions. Such pleted dry before switching on again! — Static charges must be avoided since they can damage the units must not be put into operation even if they do not exhibit unit's electronic compo-nents when touched. any damage Recommendation: Use ESD equipment • When programming the fuel/air ratio control curves,the corn- — If the unit fuse was blown due to overload or a short-circuit at missioning engineer is obliged to constantly watch the quality the connection termi- nals, the LMV37.4... must be replaced of the combustion process(e.g.by means of a flue gas analy- since the switching contacts might have been damaged zer)and,in the event of poor combustion values or dangerous — If error codes 95...98 appear during operation,this may be an con-ditions, take appropriate actions, e.g. by shutting down indication of contact problems and the LMV37.4... should be the system manually replaced 1.2 Mounting notes • Ensure that the relevant national safety regulations are com- plied with • In geographical areas where DIN regulations are in use, the requirements of VDE must be satisfied,especially DIN/VDE 0100,0550 and DIN/VDE 0722 • Observe the European/Asian/North America regulations re- lating to standards • The LMV37.4... basic unit must be secured with fixing screws M4(UNC32)or M5(UNC24),observing a maximum tightening torque of 1.8 Nm and using all 4 fixing points.The additional mounting surfaces on the housing(refer to Data Sheet N7546 under"Dimensions")are provided to improve mechanical sta- bility.These must fully rest on the mounting surface to which the unit is secured.The flatness of that mounting surface must be within a tolerance band of 0.3 mm 20010795 2 Safety notes RIELLO 1.3 Setting and parameter setting notes • When adjusting the electronic fuel/air ratio control system in- • With the LMV37.4... system, it is to be noted that the units tegrated in the LMV37.4..., allow for sufficient amounts of characteristics are de-termined primarily by the specific para- excess air since-over a period of time-the flue gas settings meter settings rather than the type of unit. This means that, are affected by a number of factors(e.g.density of air,wear of among other things, each time a plant is commissioned, the actuators and controlling elements,etc.). For this reason,the parameter settings must be checked and the LMV37.4...must flue gas values initially set must be checked at regular inter- not be transferred from one plant to another without adapting vals the parameter settings to the new plant • To safeguard against inadvertent or unauthorized parameter • When using the ACS410 PC software,the safety notes given transfer from the PC software to the burner control,the OEM in the relevant Operat-ing Instructions(CC1J7352)must also must assign an individual burner identifi-cation(ID)for each be observed burner.Compliance with this regulation is mandatory to ensu- • The responsibility for setting the parameters lies with the per- re that the LMV37.4...system prevents the transfer of parame- son who-in accor-dance with his access rights-made chan- ter sets of some other plant (with inadequate and possibly ges to the respective setting level dangerous parameter values) to the LMV37.4... system via the PC tool. In addition,the fuel/air ratio control parameters NOTE: must be manually approached and the combustion values In particular,the OEM(burner and/or boiler manufacturer) checked assumes responsibility for the correct parameter settings in compliance with the standards covering the specific appli- cations(e.g.EN 676,EN 267,EN 1643,etc.). 1.4 Standards and certificates Conformity to EEC directives - Electromagnetic compatibility EMC(immunity) 2004/108/EC - Directive for gas-fired appliances 90/396/EEC Low-voltage directive 2006/95/EC CIS ISO 9001:2000 ISO 14001:2004 Cert.00739 Cert.38233 Type LMV37.400A1 --- LMV37.400A2 --- LMV37.420A1 x • Identification code to EN 298,chapter 4 F T/M C L B B 1.5 Service notes NOTE: The designed lifetime is based on use of the burner control accor- If fuses are blown,please contact the Manufacturer. ding to the manu-facturer's Data Sheet and Basic documenta- Burner control type LMV3... has a designed lifetime of 250,000 tion. burner startup cycles which,under normal operating conditions in After reaching the designed lifetime in terms of the number of bur- heating mode,correspond to approx.10 years of usage(starting ner startup cycles, or the respective time of usage, the burner from the production date given on the type field).This lifetime is control is to be replaced by authorized personnel. based on the endurance tests specified in standard EN 298 and the table containing the relevant test documentation as published 1.5.1 Disposal notes by the European As- sociation of Component Manufacturers (Afecor)(www.afecor.org). The unit contains electrical and electronic compo- nents and must not be disposed of together with household waste. Local and currently valid legi- slation must be observed. 1. The designed lifetime is not the warranty time specified in the Terms of Delivery 3 20010795 RIELLO 18 Operating the AZL2... unit 18.1 Description of the unit / display and buttons Function and operation of unit versions AZL21... and AZL23... are identical. • cCc LZIKz r* 0 n (10 ® ® lil,lil olid O O 0000llillollTllo�oli�l V 0 V h rrin s % ilnfo Q Figure 50:Description of the unit/display and buttons 43uftott -" Button F -For adjusting the fuel actuator F (keep F depressed and adjust the value by pressing - or + ) Button A -For adjusting the air actuator A (keep A depressed and adjust the value by pressing _ or + ) V 1.. Buttons A and F:VSD function -For changing to parameter setting mode P O O F A (press simultaneously F and A plus - or + ) Info and Enter button -For navigating in info or service mode *Selection(symbol flashing)(press button for<1 s) 0 *For changing to a lower menu level(press button for 1...3 s) *For changing to a higher menu level(press button for 3...8 s) o *For changing the operating mode(press button for>8 s) unto -Enter in parameter setting mode -Reset in the event of fault -One menu level down -button -For decreasing the value - -For navigating during curve adjustments in info or service mode +button -For increasing the value -i' -For navigating during curve adjustments in info or service mode ] +and-button: Escape function D (press _ and + simultaneously) _ + -No adoption of value -One menu level up 20010795 4 RIELLO 18.2 Meaning of symbols on the display Fault status message Flame present Valve controlled Ignition controlled Fan motor controlled Oil preheater on Heat request from controllers � Parameter setting mode — p Info mode— n D�o�o�o�oplgoplgo�o�d1 Service mode — 0 0 VAV h min s % Actuator closing Actuator opening Unit of current display Figure 51:Display 18.3 Brightness of the display Only available with backlit LCD: The function of the backlit display is dependent on the type of basic unit used. The brightness of the display can be adjusted from 0...100%using the following pa- rameter: No. Parameter 126 Brightness of display 5 20010795 RIELIA 18.4 Special functions 18.4.1 Manual lockout .J ._.„ ® d O Press O together with any other button. 0 P n • 6 The basic unit switches instantly to the lockout nnfo _ - ' i position, no matter what the operating position. plus other button VA V h nin s Bio The display shows the fault status message, except when in parameter setting mode. 18.4.2 Manual control (manual request for output) Ay, d C izax 3=> Di Burner is in operation. P r — n s The display shows oP:on the left,the -, ©•�! percentage of the currentoutput t ut on the right. i P VA V h rrin s % Example:oP: 20.0 (El .sdOCD mg O P — — Press F for 1 s. FII 1s L ot1c CU01 i The display shows LoAd:,the current output V A V h rrin , . flashes. j ® dCD x 1 F P and n L a R d:-; 2 3 f e Press-or + to adjust the required 3 manual output. or t VAV h rrin Example:oP: 23.0 10 52E d OCE Z131 3zi% i lc] O P z — — Release F n �.r . .Do The e current manual output flashes, indicating 0 A v h nin 30 that manual control is activated. c Press - �+for 3 s to return to automatic .eNA d 0D 1-1(a D.7 mode. + + P n x s The output no longer flashes. oFP vt � ��0� VA v h rrin s Bio The display shows oP:on the left,the percentage value on the right. Example:oP: 23.0 20010795 6 RIELLO 18.5 Timeout for menu operation The time for automatically leaving the parameter setting level can be adjusted between 10 and 120 minutes,using the following parameter: No. Parameter 127 Timeout for menu operation If,during that period of time,there is no operation via the AZL2...,the parameter setting level is quit and the password level reset to Info/Service. Caution! In addition,this timeout or interruption of communication between the LMV37.4...and the AZL2...during the time the curves are set leads to lock- out! Error- Diagnostic Meaning for the LMV37... system code code 167 8 Manual locking 7 20010795 RIELLO 19 Operation of basic unit via AZL2... 19.1 Normal display Normal display is the standard display in normal operation, representing the highest menu level. From the normal display,you can change to the info,service or parameter level. 19.1.1 Display in standby mode .a� 1113 Unit is in standby mode. Note: OFF flashes when the manual OFF function,the manual VA V h nin s °i. output and controller OFF is activated. 19.1.2 Display during startup/shutdown 19.1.2.1. Display of program phases P The unit is in phase 22.The controller calls for heat.The n Ph22 h22 R bar below the ED symbol appears. The individual program phases and controlled components are displayed in accor- d V h rtin s % dance with the program sequence. 19.1.2.2. Display of program phase with remaining running time until end of the phase is reached CO (II CD 1-X _ P _ The unit is in phase 30 and shows the remaining running time in that phase. 0 o v h mn s "i. Example: 12 s, phase 30 19.1.2.3. List of phase displays Phase Function Ph00 Lockout phase Ph01 Safety phase Ph10 t10=home run Ph12 Standby(stationary) Ph22 t22=fan ramp up time(fan motor=ON,safety shutoff valve=ON) Ph24 Traveling to the prepurge position Ph30 t1 =prepurge time Ph36 Traveling to the ignition position Ph38 t3=preignition time Ph40 TSAI= 1st safety time(ignition transformer ON) Ph42 TSAI = 1st safety time(ignition transformer OFF),t42=preignition time OFF Ph44 t44=interval 1 Ph50 TSA2=2nd safety time Ph52 t52=interval 2 Ph60 Operation 1 (stationary) Ph62 t62=max.time low-fire(operation 2,preparing for shutdown,traveling to low-fire) Ph70 t13=afterbum time Ph72 Traveling to the postpurge position Ph74 t8=postpurge time Ph80 t80=valve proving test evacuation time Ph81 t81 =leakage time test time atmospheric pressure,atmospheric test Ph82 t82=leakage test filling test,filling Ph83 t83=leakage test time gas pressure,pressure test Ph90 Gas shortage waiting time 20010795 8 RIELL$3 19.1.3 Display of operating position E] wme, c5 cD @$x� El zi . — Display oP stands for«Operating position reached». la 0 l 8:' d Modulating mode:Current output in% VAV h nin s P — Display oP: PO stands for«Ignition point». �•` ® Multistage operating mode:Current fuel stage VAV h nin s % P O F X: 1 Display oP: P1 stands for«Stage 1». o :. ,.s ; Multistage operating mode: Current fuel stage VA V h rnn s % P Display oP: P2 stands for«Stage 2». fi o� : k _ Multistage operating mode:Current fuel stage VA V h rrin s % _ OD a%n LK] n Display oP: P3 stands for«Stage 3». 0.1 '. h § Multistage operating mode:Current fuel stage 3 VA V h nin s % 9 20010795 SIEMENS 7813 rIlh, y Actuators SQM33... For air dampers and control valves of oil or gas burners Electromotoric actuators • Torques: -SQM33.4... up to 1.2 Nm nominal output torque • -SQM33.5... up to 3 Nm nominal output torque self-holding torque (refer to Type summary») • Running time for 90°: 5...120 s depending on type of basic unit (LMV2.../LMV3...) • Versions: Choice of cables(refer to«Type summary») The SQM33... and this Data Sheet are intended for use by OEMs which integrate the actuators in their products! Use The actuators of the SQM33... range are used to drive and position gas dampers, air dampers,oil control valves or other ancillary equipment. When used in connection with burner controls or electronic fuel / air ratio control, the controlling elements are operated depending on the burner's current output. CC1N7813en Building Technologies 14.04.2009 HVAC Products Warning notes To avoid injury to persons,damage to property or the environment,the following Awarning notes must be observed! Do not open,interfere with or modify the actuators! • All activities (mounting, installation and service work, etc.) must be performed by qualified staff • Before making any wiring changes in the connection area of the units, completely isolate the equipment from mains supply (all-polar disconnection). If not observed, there is a risk of electric shock hazard • Ensure protection against electric shock hazard by providing adequate protection for the connection terminals and by securing the housing cover • Each time work has been carried out(mounting,installation, service work,etc.), check to ensure that wiring is in an orderly state • Fall or shock can adversely affect the safety functions. Such units must not be put into operation,even if they do not exhibit any damage • The notes in chapter Section of actuator version, Positive connection and Unambi- guous assignment must be observed,for safeguarding of correct fuel/air ratio Housing cover QThe actuator's housing must not be opened. The actuator contains an optical feed- back system. Selection of actuator version • Select the type of actuator depending on the torque required for driving the control- ling element • Ensure that any other torque acting on the controlling element(e.g.torque due to the airflow produced by the burner's fan)is smaller than the actuator's self-holding torque when dead • The mechanical design of the burner must be such that any inadmissibly high torque from outside acting on the controlling element will not lead to critical bumer operation. Example:The airflow in the burner's air duct exerts a torque on the air damper's asymmetrical bearing so that the air damper will slightly travel towards the fully open position.This leads to a certain amount of excess air in the combustion proc- ess,which is less critical than lack of air 2/12 CC1 N7813en Building Technologies 14.04.2009 HVAC Products Mounting notes • Ensure that the relevant national safety regulations are complied with • The connection between actuator drive shaft and controlling element must be form- fitted(no mechanical play permitted) • When mounting the actuator, ensure that the permissible axial and radial load act- ing on the bearing will not be exceeded • When fitting the actuator to the controlling element,proceed as follows: 1. Fit and secure the actuator. 2. Connect the actuator's drive shaft to the controlling element by means of a coupling pin. Positive connection Possible connection with drive shaft or hub: • Drive shaft with flat edge and matching counter piece To avoid inadmissible loads on the bearing caused by rigid coupling hubs, Siemens recommends using compensating coupling without mechanical play(e.g. metal bellows coupling). • When sizing a drive shaft connection,consider that—during operation—the effec- tive torque can exceed the actuator's rated torque: -Under optimum operating conditions,the actuator may deliver a higher torque -Mass moments of inertia(produced by rotating motor components and on the controlling element)can lead to sudden peak loads • Siemens recommends to adequately oversize the drive shaft connection in relation to the actuator's rated torque • The connection between actuator and burner or controlling element must be very rigid(no bending).This is of particular importance when using structures incorpo- rating columns Unambiguous assignment To prevent mix-up of actuators connected to the LMV2.../LMV3...,these types of burner controls carry various reference marks. The burner must be designed such that, in the event of false connections,the relevant reference mark cannot be approached. For that purpose, mechanical stops are to be provided in the range«Stop open»and «Stop closed». Cable SQM33.41.../SQM33.51...: • The actuators are supplied complete with attached connecting cable and plug. SQM33.550A9: • The actuators are supplied with cable ready connected, complete with ferrules • The 6-poles RAST3.5 connecting plug(included in scope of delivery) • One-time bend when laying the cable:2 x cable diameter 3/12 Building Technologies CC1N7813en HVAC Products 14.04.2009 Mounting notes(cont'd) IP54 To ensure degree of protection IP54 over the actuator's entire service life,the bearing of the drive shaft must be located such that it will not be directly exposed to water or dust. Mounting example 1 AS\mi SQM33... �I 'll Spacer „II\i . 0 lig Mounting plate SQM33... 1 Mounting plate VKF41... Screw coupling piece to the drive shaft allowing the intermediate IL plastic piece to have an axial WE , play of about 0.2 to 0.5 mm .. ASK33.4 VKF41... l.N ( N IL,'J ,J O r (O I �M_ Li r- r 4/12 Building Technologies CC1N7813en HVAC Products 14.04.2009 • Mounting notes(cont'd) Working range of The actuator's working range consists of usable range and reference range.The usable actuator range is specified on the type field.When mounting the actuator,the connected control- ling element (e.g. air damper) must allow travel both in the reference range and the adjusted usable range. Reference ranges «Open» and «Close» differ. In the case of an actuator with counterclockwise direction of rotation, reference range «Close» lies between 0° and -7.7°, and reference range «Open» between 90° and 110.6°. To en- sure precise positioning of the actuator on the burner, a positioning pin of 6 mm dia. must be fitted to the mounting surface(refer to detail A under«Dimensions»). Direction of rotation: Counterclockwise Iii 1 Reference range"Close" Q0cl O . ° 10. 4' NO Close(0°±0.6°) c w" Range stop"Close" hit �c•� o' �, 5.6° op , I i I, I , Open(90° ±0.6° i 1 -:: i m -4.11111 Range stop"Open" P. Reference range"Open" 5/12 Building Technologies CC1N7813en HVAC Products 14.04.2009 Mounting notes(cont'd) Direction of rotation: Clockwise 11-4F,.= Reference range"Open" I 0 m `�� Close(90°±0.6°) c" Range stop"Open" X01 oLP , � ` o ._ y0 5.6 III P 96 • P. { Close(0°±0.6°) 1 0 64 0 . 11, Range stop"Close" Reference range"Close" Installation notes • Always run the high-voltage ignition cables separate from the unit and other cables while observing the greatest possible distance • The holding torque is reduced when the actuator is disconnected from power Standards and certificates C E Conformity to EEC directives -Electromagnetic compatibility EMC(immunity) 89/336/EEC -Low-voltage directive 73/23/EEC ■ 00 / r ISO 9001:2000 ISO 14001: 2004 Cert.00739 Cert. 38233 6/12 Building Technologies CCIN7813en HVAC Products 14.04.2009 SI E RIE N Technical Specification Sheet Document No. 149-919 March 23, 2007 Immersion Well Temperature Sensors Description Specifications The Immersion Well Temperature Sensors monitor Temperature Range Controller dependent and transmit changes in temperature to the building Output Signals Changing resistance control system. Specific devices within the range are Sensing Element Type NTC Thermistor, Pt RTD, compatible with whatever North American or Ni RTD manufactured building automation system you may be Accuracy installing. They thread into a well in a pipe and sense NTC Thermistors, ±1.0°F(±0.5°C) the medium temperature in the pipe. All sensors mid-range incorporate precision temperature sensing elements to Pt RTD and Ni RTD, ±0.75°F(±0.4°C) accurately and reliably measure temperature. mid-range Installation Features Wiring 2-conductor: 18 to 22 AWG twisted pair(per code requirements) • Variety of sensing elements Calibration Adjustments NTC: None required • Suitable for hot or chilled medium RTD:Adjust for increased • Responsive to temperature change temperature offset(a constant)as required, • Accurate and reliable indication of temperature related to added • Familiar installation requires no special tools resistance of the field wiring Threads into Immersion Well 1/2-inch—14 NPSME Conduit Pipe Threads 1/2-inch—14 NPSMI _ rHousing Material Cast zinc µ� x Figure 1.Immersion Well Temperature Sensor. Siemens Building Technologies, Inc. Page 1 of 2 Compatibility Table Immersion Well Temperature Sensor Product Numbers Automation System Element Type AET 10K Type III Product Number Sensing Element Alerton 10K Type II or 3K QAE2037.XXX 1.8K 52 NTC American Auto-Matrix 10K Type III QAE2033.XXX 2.252K 0 NTC Anderson Cornelius 2.252K QAE2034.XXX 3.0K 52 NTC Andover 10K Type III QAE2030.XXX 10K 52 NTC Type II ASI 3K QAE2032.XXX 10K )NTC Type III ATS 3K QAE2036.XXX 20K c NTC Type II Automated Logic 10K Type Il QAE2012.XXX 1K 52 Pt(385a) Carrier 10K Type II 10K Type III QAE2020.XXX 1K 52 Ni Siemens Circon 10K Type III QAE2021.XXX 1K 0 Ni JCI Delta Controls 10K Type III XXX Insertion Length in Inches(mm) Distech Energie 10K Type II .005 2.5(63.5) Honeywell 20K or 1K Platinum (385) .010 4(101.6) Invensys 10K Type III or 1K Platinum .015 6(152.4) (385) JCI 1K Nickel (JCI)or 10K Type II KMC 10K Type III or 10K Type II Product Ordering Information Reliable Controls 10K Type III Richards Zeta 10K Type III UNIVERSAL SENSOR PROGRAM IQ A E 2 0 x x . x x x Schneider General 3K TYPE SENSOR Q Solidyne 10K Type MEASURING UNIT TEMPERATURE A y yp APPLICATION/LOCAI1ONIMMERSION E T&A 1.8K SENSOR CATEGORY STANDARD 2 TAC/CSI 10K Type II HOUSING TYPE METAL HOUSING 0 Trane 10K Type II or 1K Platinum (385) TEMP OUTPUT SIGNAL PLATINUM 1000 OHM 1 Triangle 10K Type II NICKEL 1000 OHM 2 Microsystems NEGATIVE TEMP COEFFICIENT(NTC) 3 Walker 3K TEMP OUTPUT INFORMATION FOR PLATINUM: PT 1000(385 ALPHA) 2 York 10K Type III FOR NICKEL: NI 1000(Siemens) 0 NI 1000(JCI) 1 FOR NTC OUTPUT: 10K OHM TYPE II 0 Accessories Ordering Information 10K OHM TYPE 111 2 2,252 OHM 3 3K OHM 4 Description Part Number 20K OHM. 6 2.5 in. (64 mm) AQE2000.005 18K OHM 7 d c y SEPARATOR E o m 4 in. (100 mm) AQE2000.010 LENGTH DESCRIPTION(NOMINAL) E T2.5 in.(64 mm)005 6 in. (153 mm) AQE2000.015 4 in.(100 mm)010 PT 1000 Ohm(385) AQE2012 6 in.(153 mm)015 Ni 1K Ohm, Siemens AQE2020 Ni 1000 Ohm, JCI AQE2021 Part Number Example: Y NTC 10K Ohm Type II AQE2030 QAE2032.010=Pipe Temperature Sensor, cc .L Immersion Type, NTC, 10K Type Ill Sensing Element, 2 •Q NTC 10K Ohm Type III AQE2032 4-inch Probe. E NTC 2.252K Ohm AQE2033 E NTC 3K Ohm AQE2034 NTC 20K Ohm Type II AQE2036 NTC 1.8K Ohm AQE2037 Repair kits have components to fill any of the three Immersion Wells offered. Information in this document is based on specifications believed correct at the time of publication.The right is reserved to make changes as design improvements are introduced. Products or company names mentioned herein may be the trademarks of their respective owners. ©2007 Siemens Building Technologies, Inc. Siemens Building Technologies,Inc. Your feedback is important to us. If you have Document No. 149-919 1000 Deerfield Parkway comments about this document,please send them to Country of Origin:US Buffalo Grove, IL 60089-4513 SBT technical.editor.us.sbtasiemens.com Page 2 of 2