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Plans r RIF( FIV1411) JAN 11 n18 STRUCTURAL CALCtPONS FOR Comcast Boiler replacement Tigard, Oregon OFFICE COPY tag _ c c . City of Tigard 7 Hunter-D avisson, Inc. A. a 1,4 ed Plan` I t 1800 SE Pershing Street t f Sir 4Q? -4 :- Portland, Oregon. 97202 ,E-6, -- - VALIDITY OF PERMIT THE ISSUANCE Or A PERMIT ' C , BASED ON CONSTRUCTION ot DOCUMENTS AND OTHER "° ,� PI ;; DATA SHALL NOT PREVENT �, �" THE CODE OFFICIAL FROM i` ' '= ` GIN., REQUIRING THE CORRECTIONV 13,290 . %` OF ERRORS.OSSC 105.4 ' 'Aff li ii,eficit ,' k tf 4,.. YAN , 4**,, ell Yh.v. Structural Engineers EXPIRES: 06-30-201 8 ion East 13th Street • Suite 10 •Vancouver, Washington 98660 Portland: (503)384-0460 •Vancouver: (360)699-0607 h P . rt �� ...._.-_.._...._._.____�_.. - Vt Veil if4i?E-L-- hx � a ,Alo [> 1 ,, A 1- x3x */* x0 cy siniesoi•-i 5/61+ (0 Lo/VC. PAD Tf sr pay , , A , pp VADAD 4 ik , , , --W- Pi4..T.C3/?1 re•••••••••••615 # 0 ? -0 a f f `.,,- 4 �oCy A-r,16 � 0 ft)OD t4 OW ee z IN 14 rL 4-i V A51?"\ •'i 54 C72ADe 4.-3G0 Project Job No. 0 Associated Comcast Boiler Replacement 158405 Consultants, Location 0ata Inc. 5auuuraltgtaceai Tigard, Oregon 01/10/2018 Client Sheet No. 100 East 13th Street•Suite 10•Vancouver,Washington 98660 Hunter davisson Portland(503)384-0460 •Vancouver.(360)699-0607 r r CHaci< 17 f f'16PO/(T lFe..Pc-A-4-1 N&7 via/ L E,Z = ,s mCe--J- 4'1x o 54-1'44.- 4-5 g-4•015-ricJz.. .71 4',(4.1 6.3ti.✓G p�.p �� 11 ,8 x 45 x 5 ,5-e-i , r 4 C ) ( Th)( ,) ( So)/z -?)(1 -"11)) 117 ("50a) 0 410 i P7), ( ) ( ) a 511 41/ arm .., A io c &i54 /,) .= /Ho i 'l ,a., gm _:-- (?..500 - 19( 3E34/,,,,) -.-r-- 47 30 o or `ice 4 . cDo (,-rd (.J/ mi N S M m_ 1i 1 •1 oJC-. °5e- Z_ to i----r 9L rA p► l —1-` e Nil -ro Ivo rp Fop t t -r6/ 4t . V -ra flA Vie-,1° = 4. tg1/4-- -= 1.--o5 f/a761--"( °K Br. Project Job No. CComcast Boiler Replacement 158-105 ConsultanAssociatedts, Location Date Inc. Structural Engineers Tigard, Oregon 01/10/2018 Client Sheet No. 100 East 130t Street•Suite 10•Vancouver,Washington 98660 Portland:(503)3840460 Vancouvcr:(360)6990607 Hunter davisson / 1} i jj I ,[._. _ it ._. 1 PARTIAL 2ND FLOOR PLAN - EXISTING HVAC • M102 1/4'-1'-O• - NEW HOT WATER BOILERS CAPACITY WATER SIDE OPER ASME ELECTRICAL FUEL FLUE OPER SYMBOL MANUF MODEL AREA SERVED LOCATION MBH GPM PRESSURE EWT LWT PRESS RATING V/PH/HZ/BREAKER TYPE CAPACITY DIA WEIGHT NO S (GROSS IBR) DROP(FT.) F DEG. F DEG. PSIG PSIG (MBH) INC S LBS 9-ii WEIL-MCLA.\ ctid5-W BUILCING HEATING WATER MECHANICAL 275 1,126 75 1 150 180 18 50 120 V/1 PH/60 HZI 15 AMP NATL GAS. 1,356 1( 3,430 NOTES' EXISTING HOT WATER BOILERS CAPACITY WATER SIDE OPER ASME ELECTRICAL FUEL FLUE OPER SYMBOL MANUF MODEL AREA SERVED LOCATION MBH GPM PRESSURE EWT LWT PRESS RATING V/PH TYPE CAPACITY DIA WEIGHT Ns, S (GROSS IBR) DROP(FT.) FDEG. FDEG. PSIG PSIG (MBH) INCH r S LBS — 3,490 1, ------ 30 80 120/1 NATL GAS. 1,357 1, 8-1 AND B-2 'A <:%.,� VV9UILDING HEATING WATER U ., , ._1/5 ,084 FIELD VLs.rY - NOTES:1.INSTALLED MARCH 1989. 2.NO CHANGES TO B-2. OF HUNTER—DAVISSON,INC.DRAWINGS, LEGEND :CIFICATIONS AND OTHER DOCUMENTS O EXISTING se Drawings, Specifications and other documents ore prepared Hunter—Dovisson, Inc. for this Project and unless otherwise O DEMO vided, Hunter—Dovisson, Inc. shall be deemed the author of se documents and shall retain all common law, statutory and er reserved rights, including the copyright. The Owner shall be ® NEW mitted to retain copies of the Hunter—Davisson, Inc.Drawings, .cifications or other documents for information and reference in nection with the Owners use and occupancy of the Project. el CONNECT TO Hunter Dovisson,Inc.Drawings. Specifications or other EXISTING uments shall not be used by the Owner or others on other Jetts, for addition to this Project or for completion of this Bement, except by agreement in writing and with appropriate npensation to Hunter—Davisson,Inc. 3 Di .::,:•;,... _ w. t�#Fitn : I Dime abF om" ,6 3 C 3 D E Yl._ H �".° .. . ,i, i 33 1° 54% x' ,_:I >. �, s-fir.... . 'r I 1 Sia , ,4} ` .r ' —840=51-1— - W_._1z.._ 0 88 63 — i — 1 14 51 ;a +s *sr _A 71 i ~ ,,,,--":%.°4. "'�. - N� ICS 11 7 �II" 34 ' ,* '*•,!.1*':` '' as 39 aL �'" z, ark, .. 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' VI ttla .� ..** ,�` ',�'� . :.nth .,..,.:.:-.:-,,-,.:-;:.?:,::,:i., -,' " ^x' a 44,_: 0 ..-!?,.-:,..."0..0:v. All,s,',..x.v,.4-,i,e-;nr,:;'01::,,akz.. . - ... .,-F:.g.,„.ivei,„va kni, _ . .„.,,,..„, „...4 .,..,._...,.. ....4.4 .4..,....„4„ .,.„..;.......... .,, 3$ xr3fl _ .i.,--'''''>,:-.6*.:"`7,:.$1.4440Wa:Ii-;lt,c4#4 .15,, •u .ffia � yam' g t .a:xs. � * x 1 �" iilm.... Low resolution PDF please do not print 4" Ilir -- , 81 Se-irt;ees-il--glkillicTa6rinta:18a8e' Gas,Oil&Gas/0i; . . „...... -- --_-_--- • . ' --,--, --- Water or Steam X s i 1 tv181-1:996-5,845 N.. • ,-, <,- = 7.0, - . - ,4,.;-.,:i-.1..- - - - -'- ' - - ' ' -5.- -„4-:4-7,t- ' ...N::. :r Combustion Eff.:Up to 87.5% -..4. RECEIVED 'AN 11 2018 CITY OF II Up to 85.7%Thermal Efficiency UILDING TIGARD Piv!cloN ,..._, (10-) Water or Steam (..i) Gas,Oil or Gas/Oil c?).' Complies to IEEE) Packaged or Knock-down ',i la ,:----#-4-:.., 2 -= .. : —- i — ---- i - --A?- , - 1 -- k.....:-'1/4 - -'...i• _;. - -=.e - . -,---- ., - :44.... ' ." --.17i-- - ' *----- -:- --._ - : ,,-1-- _,- . . 13 ` - -- '- ' --Ai- illi , - - __...,,..1 „....... ...,--.. .T.:, oi*,:;-!:0, - -f....i ......2 ." . i------- - _ — , CV A4t-,-* 1 , g -.• Yike.- -t V :4.. 404 I i ;:, a• .:' er'.." :-,,,47Y-;'.--';';',A.;.'V''' ‹Se‘. ' . 4 .4' '- ' '''--- t, , ,x,• „, ?-' -.=,'4' - 7;./..-r,.- ----..fL%--- ..'i., zt - --,-. .. - -„-.-F•,-_ , -_, -- t-.--44-_,- ,1.: A ' x -,'.- ',- wv7-F-=-:,z-&-- i- 2 .-**-----,--4: ;,,--• : ...4-Tif- - or •-•. ffi.."' 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NEW Jacket design: •Modular jacketing and toolless jacket panels for easy access +3 inches of insulation to minimize jacket losses, maximizing thermal\vefficiencies / *Modular side panels for ease of assembly J *Nigh temperature site glass grommets .,=.,- I N iik 1 k •Part number labels on all components for easy assembly NEW Efficiencies! •85.7% Thermal Efficiencies (see ratings) lei FHXT-hairs optimize heat transfer .... ,.. �r NEW clean-out plates: • 4a inch thick solid steel plates •Coated Woven Fiberglass reusable gasket °"' •Reusable- cleaning after cleaning Backwards Compatible: •Can use up to 50% Series 2 iron on a Series 1 block without consulting Weil-McLain - no need to stock both! Standard Equipment AD Boilers: Water Boilers Optional Equipment •ASME 88 PSI rated cast Iron sections *30 PSI 11SME relief valve *Factory assembled sections a insulated steel tacker *Combination high limit and low limit •Burner mounting plate with refractory •Power burner for light nilgas or with manual reset control far"If units nes/light oil(except H-XXBSI *Combination pressure/temperature gauge *intermediates with tankless heater opening *Burner mounting plate with •Nipple and 5'it 6"reducing coupling *Tankless heaters for domestic hot water retrectory(except H-XX881 (t288- 1888 boilers only) (water or steam boilers} •Cast iron Hue collar with built-in •Built-iii air eliminator *fankless heater opening cover plates breaching damper •Low water cutotls •Observation ports on front and •Barometric dampers back sections •Side inspection tappings with plugs *Cleanout plates with reusable gaskets Steam Boilers - 2 per section •Flue brush • 16 PSI ASME safety VINO side outlet •Duni-range manometer •fIXT liars •Low limit and high limit pressure controls .Optional burners and burner controls •3 inches of insulatian *Steam pressure gauge siphon • lexrept front panel i •Gauge cocks,glass and guards r a ..tea 1=8=R 1=t1�11 Net RC13ti � ! Flue -Combustion ` Thermal 1 fluffi1 :IfLricIicnIV164t Et1lt8c1e11cyres-Mpde1 `T t1 n GP11`11as 1c4rut1,11111 4 Gross tluttl1.ut 81 l stem 01811 Stearn Sq.FL rater i ri�:....I = C1 413814' I 6.9 i 996 827 620 2,583 719 2245.17 117 sn, ?5 84 8` 85.8 ffi 831 488' 1 x_. 7,0: .. 1,... 1,010 839 l z s .., 738 ._1 _� ,n. 1-87 1 1a .31 s5.s 831 588 9.4 1356 112E 845 3,521 1 979 1 33,6 I 19 in, 876 84.4 ` 856 83.1 688`' 1 11,8 1,701 1.413 1 1,072 1 4,469 T 1.229 1.. 422..T.- 10 in. 864.7 84.1 1 85.6 83.1 ?asp 1 142 ' 2,046 1,700 1.311 �,4 3 1,473 511.8 121n. 1;6.5 83.9 85.6 { 3.r 838 16.6 2,382 1,98? i 1,543 I 6,427 1,728 59,4 t 12 in. 863 33.7 ' 85.6 ' 831 I T �c I _ ...,172n .......3.1462 _ ..__, ._y,_ 16O1._,i 6,671 I 1393 .7 . ,_ 14 rn.I ..1 86,2 s 7 s lives 1 j,.,__, _ _ 1. 988x 18,8 2,737 2,274 1,766 7,358 4977 I 67,9 14 n. I 8102 83.? 85,6 83.1 61 10888' 29.9 2.38? 2 99 ' 1,363 7,763 2.036 71? 14 in. 86.21 33.5. 88:66 6 Ti 831 o 14 1 21.5 p 3,682 2,561 1.988 1 8,283---1-272.27;:-T ._..__ ..._2,22.7....„. 76.5 14 sn. 1 86 21 63.6 i 85.6 831 Cc 11834 1 235 1 3,428 2848 2,211 1 9213 1 2,477 I 851 1 14473, 861 1 33.5 8 831 1288'--._. __.20 . 3 x,135 2,434 10147 .w ,? 932 14«1 s o 33.i 1 S .r ` 831 13$8' I_ 235 4114 3.4 2 1 2,657 1 11,071 1 97ti 1112.2 141n, I sap 84A :,85.7 ' 831 1 1488"• 31-11_I„ 31Q 4464 3 709 86 __ ,.,12 00 322 110s 11sin.. 86,91 834 8,5.7 831 1588 331} 4$69 3,936 3,102 12-925 3.4?5 1194 18 in. 85.9 833 85.7 831 I r I I l 1 -----1---1- 1 1688s 34.5 4 979 4137 3 232 13,3 3- 3 597 1 3 1 a in 86 9 833_,.8�,7 831 - 1888` 35.5 5,155 4283iff 3.125 13,854 3,724 127.9 16 in, 8:x.9 83.3 135_, 831 4788` I 3311 1 5, 94 i 4,5714 3,542 1 14,733 3.970 I 136 ' 18 in' 1135.91 83.3 85.7.1 83.1 1 � 1 _ 15.881 I 441 a 1 5,845 4,857 3,771 1 15,713 I 4123 1451 I 18 l 85.9 83.3 85.7 I 631 :t+ e utha; una (rrumAi C, ituae-k tt r a fu sc l%„,„1_ U,'€7 , •fit G#r ;,ae-rasnIu' iia ea nate-011A xn roc`€i latee_+4zrc t1 th, ' iW C-1..A0-Gas�r c,3: fi,.4u��€:SZ75-53.14 4�e;6nttr-144 CGOeTL;t. s lrci Z9€et aG� Cictt« r�tl xtv rat:L ki lYsG�rretkgs4741,1415;'4.1•111‘ s[I a;t *4-'77,1:41:17, '1 W +5?.a1 ,fnvolume 3P c di#Fm 13tiR I d 114. a3sm tiH:s t e€f;m r �itaec it t° n01`. .3-t931,ss'4fl-i3?3; +'Stitfit�S.Ffl` pe^, des='aa ffi ffi.a§cam.'. me '.3Ci3,/44,9-12a4/41,44c 11:t 4 I13i3 -t7it l :_4. €l ,'a ct ,,o,4d,, aha iia gtir4'F + iutfits r SG�i S togas6:.a c,e r, tai met),41. tog t t--.4 Fy€ Ari! c€.,�s#r3;s.,^.�€€o.ttt Uct3,Tnr s $rz •Ccsn 4,I 3 €,?t- Ceeny_4crst , o3et1!. . a 3 ser ktrrtdatlL krL€: 515 'f sera r�ca xsis Na. t d5 0313 S ,. 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"UCf#f'YfrtCkci�ldil 'tk'1u'GL''. ate, Installation, use and maintenance instructions RIELLI) GB Forced draught gas burner - f .11,4 - JAN ii /,018 FrY 0 c: GAR.1) Progressive two stage or modulating operation ,SlifiLDENG DIVISION c kiL us LISTED CODE MODEL 20044216 RS28/E 38/E 20105015 20044359 (6) - 06/2015 RIELLO Technical description of the burner 3 Technical description of the burner 3.1 Technical data Model RS 281E RS 381E Output(1) High MBtu/hr 617-1232 880-1665 kW 181 -361 258-488 Low MBtu/hr 198 266 kW 58 78 Fuel Natural or propane gas • Max delivery SCFH 1232 1665 • Pressure at maximum delivery(2) °WC 2.95 2.6 natural gas Operation Low-high-low or modulating Standard application Boilers:water, steam,thermal oil Ambient temperature °F 32-104(0-40°C) Combustion air temperature °F max 140(60°C) Noise levels(3) dB(A) 70 72 Tab.A (*) Firing rate for C-UL Canadian Listing(CNL). (1) Reference conditions:ambient temperature 68°F(20°C)-Barometric pressure 394"WC-Altitude 329 ft. (2) Pressure at test point 7)(Fig. 1,page 7)with zero pressure in the combustion chamber and maximum burner output. (3) Sound pressure measured in manufacturer's combustion laboratory,with burner operating on test boiler and at maximum rated output. 3.2 Electrical data Model RS 281E RS 381E Control circuit power supply V/Ph/Hz 120/1/60 Main power supply(+1-10%) V/Ph/Hz 120/1/60 rpm 3400 0.5 Fan motor HP, : 12 V 120 A 5.2 Motor capacitor pF 45 Ignition transformerV1 -V2 120 V-1x 8 kV g11-12 1.6A-20mA Electrical power consumption W 600 Electrical control circuit cons. W max 750 Total electrical consumption W 1350 Electrical protection NEMA 1 Tab.B 3.3 Burner models designation Model Code Code RBNA Voltage Flame safeguard RS 28/E 20044216 - 120/1/60 Burner mounted RS 38/E 20105015 120/1/60 Burner mounted 20044359 6 Technical description of the burner MELLO 3.4 Burner description 9 11 7 4 3 19 44 14 46 20 35 13 d. _, t. Lc _ ,_ems n 12 1,1 36 �� 1 • ii e� r=wl„ pip !dm 11M-----.fr 7 iR�i► 111111111111 u �I■I�ij 5 ..., - 3�s s� ._,I� iu ,7 16 17 =...--Amii.:4.1.111 ..] [ Fri i .qq o !.,,...____. - ,, ,,,,, ----r--------F1---=7 mil } 11 39 D12063 15 8 42 34 43 28 24 21 41 .,/%,n .....-----Zr.-; 4,,,,r1,.. ,,,,, . , 1 � • �- 111111111111 18 1 Irv. II 45 4--,'\ •.di !1,11!161IIf!�IIFi . �- 27 1i�ys•�!►_ lh. �— ��, . � ..-„�.r._,� • o n ��-IIII w-moi. 1 —.=.1..„.. °_��,� °° k 1�_ ! �II I . �i 0 0 Io- .`► "v I -I • 22 •et o `ol d`. 25 31 40 32 II • 411;• 30 6 33 26 43 10 Fig. 1 1 Combustion head 20 Flame inspection window 40 Holes for cable grommets for electrical 2 Ignition pilot 21 Button"Alarm silence” wiring for accessories (to be carried 3 Screw for combustion head adjustment 22 Fan motor contactor and thermal relay out by the installer) 4 Sleeve with reset button 41 Gas actuator 5 Low air pressure switch 23 Control box for checking flame and air/ 42 RWF55 terminal board"X3" 6 Air combustion head pressure test fuel ratio 43 Optional holes point 24 Switch"Local/remote" 44 Operator panel with LCD display 7 Gas pressure test point and head fixing 25 Fan motor with capacitor 45 Horn screw 26 Ground terminals 46 Air pressure switch test point 8 Screw securing fan to sleeve 27 Auxiliary fuse Two types of burner failure may occur: 9 Slide bars for opening the burner and 28 Switch"OFF/ON" > Flame safeguard lock-out inspecting the combustion head 29 Signal"Power ON" If the alarm signal lamp 10)(Fig. 1) 10 Signal"ALARM ON" 30 Lamp signal"Call for heat" lights up, it indicates that the burner is 11 Pilot attachment 31 Signal"Ignition ON" in lock-out. To reset, press the reset 12 Ignition transformer"TA" 32 Signal"Fuel ON" pushbutton. 13 Air actuator 33 Burner terminal board"X1" > Motor trip 14 UV scanner 34 RWF55 modulator (with analog output release by pressing the pushbutton on 15 Plate with four hole knock-outs for 4-20 mA) thermal overload,22)(Fig. 1)see"Ther- electrical cable routing 35 Lifting rings mal relay calibration"page 22. 16 Air inlet to fan 36 K2 relay 17 Gas input connection 37 K1 relay 18 Boiler mounting flange 38 K3 relay 19 Flame stability disk 39 K5 relay 7 20044359 , R1ELLO Technical description of the burner 3.5 Packaging -weight The burners are skid mounted. Outer dimensions of packaging are indicated in(Tab. C). The weight of the burner complete with packaging is indicated inII (Tab. C). B inch A B C lbs RS 28/E 47 1/4- 23 5/8- 27 31/32" 152 mmommmoi ,vimmomomi 0A 54 036 RS 38/E 47�/4- 23 5/8" 27 31/32" Fig.2 Tab.C 3.6 Burner dimensions The maximum dimensions of the burners are given in(Fig. 3). The maximum dimension of the burner when open,without casing, Inspection of the combustion head requires the burner to be is give in measurement H. opened and the rear part withdrawn on the slide bars. G D A i! r.6, d, Y 8A d A Al iim I Nill II A W 9 lx O ,. u- 1111111L OW' 2 ii /0/01741 Ilia' II. ' - -1°sIt_..1110H D10233 Fig.3 inch A B C D(1) E F G H I L M RS 28/E 25 31/32" 20 7/32"; 26 3/4" 81/2"-13 15/16" 5 1/2" 13 5/18" 6 7/16" 37 7/32" 4 1/4" 6 5/8„ 1 1/2" RS 38/E 26 31/32" 20 7/32" 26 3/4A 81/2"-13 15/16" 5 1/2" 13 5/16" 6 7/16" 37 7/32" 4 1/4» 6 5/8> 1 112" Tab.D (1)Blast tube: short-long(obtainable with the kit) 3.7 Standard equipment Gas train flange No. 1 Flange gasket No. 1 Washers for screws No.4 Flange fixing screws No.4 Instruction manual No. 1 20044359 8 Technical description of the burner RIELW 3.8 Firing rate The burner can work in two ways: low and high fire. MAXIMUM OUTPUT must be selected in area A(Fig.4). The firing rate area values have been obtained con- sidering an ambient temperature of 68 °F, and an MINIMUM OUTPUT must not be lower than the minimum limit A atmospheric pressure of 394" WC and with the shown in the diagram. WARNING combustion head adjusted as shown at page 18. Model MBtu/hr kW RS 28/E 198 58 RS 38/E 266 78 RS 28/M - RS 28/E 2.5 20106406 a 2 EV m� 1 5 N N N Ea o.5 A 0 U -0.5 MBtu/hr 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Kw 50 100 150 200 250 300 350 Firing rate for C-UL Canadian Listing(CNL)-1969 MBtu/hr RS 38/M - RS 38/E 3.5 3 2.5 II 2 co 1 .5 0.5 A -0.5 MBtu/hr 400 600 800 1000 1200 1400 1600 kW 100 150 200 250 300 350 400 450 500 Firing rate for C-UL Canadian Listing(CNL)-1969 MBtu/hr Fig.4 3.8.1 Burner firing rates according to air density The burner fan's delivery remains substantially the same, but the The firing rate area values have been obtained considering a sur oxygen content per cubic meter and the fan's head are reduced. rounding temperature of 68°F (20°C), and an atmospheric pres- It is therefore important to know if the maximum output required of sure of 398"W.C. and with the combustion head setting as shown the burner at a given combustion chamber pressure remains within at page 18. the burner's firing rate range even at different temperature and al- The burner may be required to operate with combustion air at a titude conditions. higher temperature and/or at higher altitudes. Heating of air and increase in altitude produce the same effect:the expansion of the air volume, i.e. the reduction of air density. 9 20044359 MELLO Technical description of the burner 3.10 Control box for the air/fuel ratio (LMV37.4...) Warning notes ATo avoid injury to persons,damage to property II or the environment,the following warning notes k must be observed! / . WARNING The LMV37.4...is a safety device! � .f '`°m. Do not open,interfere with or modify the unit. } ti -41 �� The manufacturer will not assume responsibili- -0..//�4 for anydamage resultingfrom unauthorized ,� �} '� ,49 tY g � � interference! :' � > All activities (mounting, installation and service work, etc.) ? ., must be performed by qualified staff. > Before making any wiring changes in the connection area, .1.,._ ,„0 completely isolate the plant from mains supply (all-polar dis- j`' connection). Ensure that the plant cannot be inadvertently _11- ' . switched on again and that it is indeed dead. If not observed, " , �� there is a risk of electric shock hazard. > Ensure protection against electric shock hazard by providing adequate protection for the burner control's connection termi- 4.4' ”'=' nals. -4I > Each time work has been carried out (mounting, installation, service work, etc.), check to ensure that wiring and parame- ters ;._ is in an orderly state. D9300 > Fall or shock can adversely affect the safety functions. Such Fig 7 units must not be put into operation,even if they do not exhibit any damage. Installation notes Introduction • Always run high-voltage ignition cables separately while ob- The control box for the air/fuel ratio(Fig. 7), (hereafter referred to serving the greatest possible distance to the unit and to other simply as the control box),that equips the burners,carries out a se- cables. ries of integrated functions in order to optimise burner functioning, Do not mix up live and neutral conductors(fire hazard,danger- both for single operation and together with other units(e.g.double ous failures, loss of protection against electric shock hazard, furnace boiler or more than one generator at the same time). etc.). The basic functions carried out by the control box relate to: • Do not lay the connecting cable from the LMV37.4... to the > flame control; AZL2... together with other cables. > the dosage of air and fuel via the positioning(with direct servo The first start-up,like every further operation for the mechanical cam calibration systems; control) of the relative valves, excluding the possible play in the internal settings of the control box,requires > the modulation of burner output, on the basis of the load •• access by means of a password and is only to requested by the system, maintaining the pressure or tern- WARNING be carried out by personnel of the Technical As- perature of the boiler at the working values set; sistance Service who have been specifically > the safety diagnostic of the air and fuel circuits, via which it is trained in the internal programming of the tool. possible to easily identify any causes of malfunctioning. Electrical connection of the flame detectors Mechanical design It is important to achieve practically disturbance-and loss-free sig- The following system components are integrated in the LMV37.4... nal transmission: basic unit: • Never run the detector cable together with other cables. • Burner control with gas valve proving system —Line capacitance reduces the magnitude of the flame signal. • Electronic air/fuel ratio control —Use a separate cable. • Control frequency converter air fan • Observe the maximum permissible detector cable lengths. • Modbus interface • The ionization probe is not protected against electric shock hazard. It is mainspowered and must be protected against ac- cidental contact. • Locate the ignition electrode and the ionization probe such that the ignition spark cannot arc over to the ionization probe (risk of electrical overloads). 20044359 12 Technical description of the burner RIELLO 3.11 Actuators(SQM33.5...) Warning notes To avoid injury to persons, damage to property or the environment,the following warning notes should be observed! i. lav WARNING Do not open, interfere with or modify the actua- t---,4:0' tors! > All activities (mounting, installation and service work, etc.) must be performed by qualified staff. > Before making any wiring changes in the connection area of h ' .4 the units, completely isolate the equipment from mains supply (all-polar disconnection). If not observed, there is a risk of electric shock hazard. > Ensure protection against electric shock hazard by providing adequate protection for the connection terminals and by Use securing the housing cover. > After any kind of activity (mounting, installation and service 't,,.,', :: : work, etc.), check wiring. Also ensure that the parameters are correctly set. > Fall or shock can adversely affect the safety functions. Such units must not be put into operation,even if they do not exhibit any damage.A The actuator's housing must not be opened. The actuator contains an optical feedback sys- D8271 tem. WARNING Fig.9 Technical data The actuators(Fig. 9)are used to drive and position the air damper Operating voltage AC/DC 24 V±20% and the gas butterfly valve, without mechanical leverages but via (load on interface) Safety class 2 to EN 60 730 part 1 and parts 2...14 the interposition of an elastic coupling. They are commanded by the control box,which constantly checks Power consumption max. 10 W their position by means of a return signal from the optic sensor in- Degree of protection IP54 to EN 60 529-1 side the actuator. The position (in degrees)of the actuators can be seen on the dis- Opening time 0-90° min: 5s, max.: 120s play of the Operator Panel. (depending on the type of control box) Index"0"for fuel actuator, index"1"for air actuator. Firing rate 0.90° Cable connection RAST2,5 connectors Installation notes Direction of rotation Clockwise/anticlockwise • Always run the high-voltage ignition cables separate from the (can be selected from the control box) unit and other cables while observing the greatest possible dis- tance. Nominal output torque 3 Nm • The holding torque is reduced when the actuator is disconnect- Holding torque ed from power. (when live) 3 Nm Holding torque (when dead) 2.6 Nm When servicing or replacing the actuators,take care not to invert the connectors. Weight approx. 1 kg A Environmental conditions: WARNING Operation DIN EN 60 721-3-3 Climatic conditions class 3K5 Mechanical conditions class 3M4 Temperature range -20...+60 XC Humidity <95%r.h. 1 5 20044359 RIELLO Installation 4 Installation 4.1 Notes on safety for the installation 4.3 Preliminary checks After carefully cleaning all around the area where the burner will Checking the consignment be installed, and arranging the correct lighting of the environ- ment, proceed with the installation operations. After removing all the packaging,check the integrity of the contents.In the event of doubt,do not use the All the installation, maintenance and disassembly • burner; contact the supplier. operations must be carried out with the electricity CAUTION supply disconnected.A DANGER The packaging elements (wooden cage or card �/ `/� board box, nails, clips, plastic bags, etc.) must not The installation of the burner must be carried out by be abandoned as they are potential sources of dan- ger qualified personnel, as indicated in this manual and ger and pollution;they should be collected and dis • in compliance with the standards and regulations of posed of in the appropriate places. WARNING the laws in force. The output of the burner must be within the boiler's firing rate; 4.2 Handling WARNING The packaging of the burner includes a wooden platform,so it is A burner label that has been tampered with, re possible to move the burner (still packaged) with a transpallet moved or is missing, along with anything else that truck or fork lift truck. • prevents the definite identification of the burner With regard to the transport in the obligatory passages, refer to WARNING makes any installation or maintenance work diffi- the overall dimensions shown in Fig. 2, page 8. cult. The handling operations for the burner can be high- ly dangerous if not carried out with the greatest at 4.4 Boiler plate 441 tention: keep any unauthorised people at a WARNING distance;check the integrity and suitableness of the Drill the combustion chamber mounting plate as shown in(Fig. 10). available means of handling. The position of the threaded holes can be marked using the head Check also that the area in which you are working is empty and that gasket supplied with the burner. there is an adequate escape area (i.e. a free, safe area to which A B C you can quickly move if the burner should fall). inch During the handling, keep the load at not more than 10" from the RS 28/E 6 9/32,, 813/16„ 3/8W ground. RS 381E 6 9/32« 8 13/16" 3/8 W After positioning the burner near the installation II point, correctly dispose of all residual packaging, separating the various types of material.C\1/4 o CAUTION Before proceeding with the installation operations, cry C. carefully clean all around the area where the burner e i will be installed. A B elI C D455 Fig. 1O 20044359 16 Installation MELLO 4.5 Blast tube length The length of the blast tube must be selected according to the indi- cations provided by the manufacturer of the boiler, and it must be \6 R ---—=� greater than the thickness of the boiler door complete with its insu- 2 _-_—_= -,-.. lation. \ / I The range of lengths available, L(inch), is as follows: 4 L L 7 Model (short blast tube) (long blast tube) RS 28/E 8 1/25 13 13/16" L C•�11111 RS 38/E 81!2° 1313/16• For boilers with front flue passes 6) or flame inversion cham- \.:::I. 3 bers, protective insulation 4) must be inserted between the boiler refractory 5)and the blast tube 3). > This protective insulation must not compromise the extraction D10133 - C 1 —--- of the blast tube. > For boilers having a water-cooled front the insulation 4)-5) ` 6 =_-_ (Fig. 11) is not required unless it is required by the boiler man- ufacturer. Fig.11 4.6 Securing the burner to the boiler > Secure the flange 2)(Fig. 11) to the boiler plate, inserting the gasket 1)(Fig. 11). > Use the 4 screws, supplied with the unit, after first protecting the thread with an anti-locking product. > The seal between burner and boiler must be airtight. 4.7 Ignition pilot adjustment Place the pilot and electrode as shown in Fig. 12. Ignition pilot The pilot works correctly at pressures ranging from 5- 12"WC. .— / \ I �" (J1 v / !> ! =a��il �, . . NENclic - -41 , ......,,, , .. , ii. / - , . .. 1 , \5 Electrode 1/8" 5/1 6" 1 D10235 Fig. 12 1 7 20044359 RI ELLO Installation 4.8 Combustion head setting Installation operations are now at the stage where the blast tube 4.8.1 Modulation minimum output and sleeve are secured to the boiler as shown in Fig. 13. When the MIN output is within the value range given in Tab. F,the gas ring 2)(Fig. 13)is adjusted to zero. The fan part of the burner shall be completely back- Model MBtu/hr kW ward using the guides. RS 28/E 198-280 58-82 WARNING RS 38/E 266-375 78-110 AIR GAS ' ; Tab.F There are two possible cases: 6 4 `5 A The MIN burner output is not in the values of Tab.F \ + In diagram (Fig. 14), depending on the MAX output, find the notch y �I�I � = to use for adjusting the air and the gas. Proceed as follows. 0 • 1Air adjustment(Fig.13) ° �:NI; Turn screw 4)until the notch identified is aligned with the front 2-- 3 � 2 surface 5)of the flange. 3� Gas adjustment(Fig.13) . 3 UM" Loosenscrew1) andturn ring 2) until the notch identified is I�_� `- aligned with index 3). P®IL „-„ > Tighten the screw 1)fully down. n.° , 4'60 go D2315 Example: the burner RS 28/E varies its output between: Fig.13 MIN =300 and MAX=990 MBtu/hr. The MIN output of 300 MBtu/hr is not found in the values of Tab. F and therefore diagram (Fig. 14) is valid, from which it results that 4Notches(Air=Gas for a MAX output of 990 MBtu/hr the gas and air adjustments are . ) 20106409 done on notch 4, as in Fig. 13. 6 28 38 In this case the pressure load loss of the combustion head is given 5 by column A Tab. G, page 20. 4 3 4 /./ Diagram(Fig. 14)shows the ideal settings for the ring 2)(Fig. 13). 2 If the gas supply pressure is too low to reach the max output oper- 1 ation pressure indicated in Tab. G, and if the ring 2)(Fig. 13)is not 0400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 Mets/hr fully open, it can be opened wider by 1 or 2 notches. 200 300 400 500 600 800 kW Continuing with the previous example, Tab. G indicates that for burner RS 28/E with output of 990 MBtu/hr a pressure of approxi- Burner max output mately 2.2"WC is necessary at test point 6)(Fig. 13). Fig.14 If this pressure cannot be reached, open the ring 2)(Fig. 13) to notch 4 or 5. Make sure that the combustion characteristics are satisfactory and free of pulsations. B The MIN burner output is found in the values of the Tab.F Air adjustment(Fig.13) > The same as the previous case:follow diagramm (Fig. 14). Gas adjustment(Fig.13) > The gas ring 2)(Fig. 13) is always adjusted to position 0, irre- spective of the MAX burner. > In this case the pressure load loss of the combustion heads is given by column B in Tab. G. 20044359 18 1538 D' 16 28 53 22 + ' 39 3. i � o� 0$s 27 28 53• 29 ,/ • i\• :I:, �&�35 48 49 i @� '' ,+ :40 0 * 470 j 4I4 \�r � 66 11, '�•' 45 D kno ` 43 ? 5 33 7 rd. ' 46 �� ,....,• :,..-\\4'1' *5° 32 * ® '� in `'r 1 � 48 /:11111141111'61541: ��:::°. ®1 152 -a 0�-:/ Sit m • mik oo �` mp, Fc.: o ap0 olr V y 17 su 'C • :: ‘,,,11. 10 i. •Q: IS/510 cliiiii LI V 57 6 23 56 IV CO 4011114‘ .7.--1111.-.. '1) AIN . IL I 18 "o 64-..„,,,,,4 41.40 ® 244 26 WI, , tis„.....1-- 00„.. "‘.1 ' ' / 25 • Ill ) ,.,, op. Ii4N1 Rik1311) 14 411S10. 20 P. I !''' \moi ,i;4J) 0. •♦111110. 82 ; ii ,,,--. ,o, jJ/ ,��71151c1( a . . 2 1--:.,„ I 19 8 I / 11 • -22 %** -,o0/H , c.,,,, 13 3 ,,,,, 1 / 414.„,. _ ,....4....-1/4, --• 44 4°7 - Al% '\,. 4("./' N. II ' „..., ....., 0 0 12 4 67 A rn N US RIELIO Appendix - Spare parts l0 N 0 N. CODE a DESCRIPTION - 0 0 N 1' 3003760 • FAN A 1 3012986 • FAN A 2 3014194 • • GRADUATE SECTOR 3 3003830 • • SOUND DAMPING 4 20060108 • • AIR INTAKE 5 20027023 • • SWITCH 6 3012988 • • CONDENSER i B 7 20010962 • • BUTTON C 8 20027013 • • LIGHT SIGNAL C 9 20027014 • • LIGHT SIGNAL C 10 3003763 • • INSPECTION WINDOW 11 20026772 • • BAR C 12 20026773 • •' COVER C 13 3013727 • • SCREW 14 20026784 • •` VIEWING PORT AND SEAL 15 20026787 • • PILOT TUBE 16 3013927 • •, CONTROL BOX B 17 20027017 • • CONTACTOR C 18 20027018 • • LIGHT SIGNAL 19 20027020 • • LIGHT SIGNAL 20 3012956 • •. TRANSFORMER B 21 20027021 • • SWITCH C 22 20008601 • • SERVOMOTOR B 23 3012993 • • MOTOR C 24 20027028 • • SCREW 25 3003891 • • CONNECTOR C 26 3012948 • • AIR PRESSURE SWITCH A 27 3013926 • • DISPLAY 28 3013940 • • CONNECTORS 29 3003794 • • ELECTRODE CONNECTOR A 30 3003846 * FERRULE 30 3003845 • FERRULE 31 3003854 • ' ELBOW 32 3013129 • • EXTERIOR TUBE 33 3003857 • INTERIOR TUBE 33 3003859 • INTERIOR TUBE 34 3012081 • GAS HEAD 34 3012082 • GAS HEAD 35 3012997 • DISC A 35 3012998 • DISC:, A 36 3003865 • TUBE 36 3003866 • TUBE 37 20026794 • • PILOT CONNECTOR UNIT 38 3013136 • • ELECTRODE A 39 20027450 • • ,U BOLT 20044359 30 Appendix - Spare parts RIELLO coto N. CODE 4 o DESCRIPTION 0 N N 40 3013002 • • SUPPORT 41 3007088 • • SEAL C 42 3003863 • • PLUG 43 20019263 • • HUB 44 20027030 • • AIR DAMPER ASSEMBLY C 45 3003873 • • TEST POINT 46 3003797 • • CONTROL DEVICE 47 3003798 • • FRONT PIECE 48 3003799 • SQUARE 48 3003801 • SQUARE 49 3003805 • • SHUTTER C 50 3003807 • END CONE C 50 3003809 • END CONE C 51 20091984 • • SPACER 52 3003893 • • TEST POINT 53 3006211 •' • FUSE A 54 20026791 • • SUPPORT 55 20027033 ' • • MANIFOLD 56 3003396 • • UV PROBE A 57 3005483 • • SEAL C 58 3013004 • • FLANGE AND ELBOW 59 3012841 • • BASE RELAY C , 60 20027039 HOLDER A 61 20010969 •' • RELAY C 62 3020071 • • BASE RELAY C 63 3020068 • • RELAY C 64 3003764 • • EXTENTION 65 3003203 •' • PISTON SEAL 66 20026793 • • CONNECTOR C 67 20031413 • • HORN 68 20096592 • • RWF 55 B' ADVISED PARTS A = Spare parts for minimum fittings A+B = Spare parts for basic safety fittings A+B+C = Spare parts for extended safety fittings 31 20044359 WELL() Appendix -Accessories g Appendix -Accessories • Kit for LPG operation The kit allows the burner to operate on LPG. Burner MBtu/hr Code RS 28/E 358-1232 3010270 RS 38/E 437-1665 3010271 • Gas train according to UL Standards AThe installer is responsible for the supply and instal- lation of any required safety device(s)not indicated in this manual. WARNING 20044359 32 —:-7.' "'' IImIlm.mlmMIMl.M..I S.p.A. I-37045RIELLO Legnago(VR) Tel.:+39.0442.630111 http://www.riello.com RIELLO BURNERS NORTH AMERICA RIELLO 35 Pond Park Road http://www.riello.ca 2165 Meadowpine Blvd Hingham,Massachusetts, Mississauga,Ontario U.S.A.02043 1-800-4-RIELLO Canada L5N 6H6 Subject to modifications RIELLO Installation, use and maintenance instructions LMV37.4... Basic unit with integrated fuel / air ratio control for forced draft burners r / iityNr \f 1 lei k ;K v 1h . . ,,,,,, . ,...„ ,,„.,........ , ,. I,,,,,; t '''%; ' 11..4,11 '4*-2,-r,4,- ,_ gy:,....: 20010795 (1)-01/2009 MELLO Safety notes 1 Safety notes 1.1 Warning notes ATo avoid injury to persons,damage to property or the environment,the following warning notes must be ob- served! LMV37.4...are safety devices!Do not interfere with or modify the units. WARNING The chapters covering the LMV37.4...contain additional warning notes which should also be observed when using the different unit versions! After commissioning and after each service visit,check the flue gas values across the entire load range! The present Basic Documentation describes a wide choice of ap- • The connectors of the connecting cables for the AZL2...di- plications and functions and shall serve as a guideline.The cor- splay and operating unit or other accessories, such as the rect functioning of the units is to be checked and proven by OCI410(plugged into the BCI interface),may only be removed function checks on a test rig or on the plant itself! or exchanged when the plant is shut down (all-polar discon- • All activities (mounting, installation and service work, etc.) nection),since the BCI interface does not provide safe sepa- must be performed by qualified staff ration from mains voltage • Degree of protection IP40 as per DIN EN 60 529 for the basic • The connections for the SQM3...or SQN1...actuators do not unit must be ensured through adequate mounting by the bur- provide safe separa-tion from mains voltage.Prior to connec- ner or boiler manufacturer ting or changing one of these actuators,the plant must be shut • Before making any wiring changes in the connection area down(all-polar disconnection) of the LMV37..., completely isolate the plant from mains sup- ply(all-polar disconnection). Ensure that the plant cannot be inadvertently switched on again and that it is indeed dead. If not disconnected,there is a risk of electric shock hazard • Protection against electric shock hazard on the LMV37.4... and on all connected electrical components must be ensured through adequate mounting To ensure safety and reliability of the LMV37.4...system,the fol- • After each activity (mounting, installation and service work, lowing points must also be observed: etc.),check to ensure that wiring is in an orderly state and that — Condensation and ingress of humidity must be avoided. Should such conditions oc-cur,make sure that the unit is com- the parameters are correctly set • Fall or shock can adversely affect the safety functions. Such pleted dry before switching on again! Static charges must be avoided since they can damage the units must not be put into operation even if they do not exhibit any damage unit's electronic compo-nents when touched. Recommendation: Use ESD equipment • When programming the fuel/air ratio control curves,the corn- — If the unit fuse was blown due to overload or a short-circuit at missioning engineer is obliged to constantly watch the quality the connection termi-nals, the LMV37.4... must be replaced of the combustion process(e.g.by means of a flue gas analy- since the switching contacts might have been damaged zer)and,in the event of poor combustion values or dangerous — If error codes 95...98 appear during operation,this may be an con-ditions, take appropriate actions, e.g. by shutting down indication of contact problems and the LMV37.4... should be the system manually replaced 1.2 Mounting notes • Ensure that the relevant national safety regulations are com- plied with • In geographical areas where DIN regulations are in use, the requirements of VDE must be satisfied,especially DIN/VDE 0100,0550 and DIN/VDE 0722 • Observe the European/Asian/North America regulations re- lating to standards • The LMV37.4...basic unit must be secured with fixing screws M4(UNC32)or M5(UNC24),observing a maximum tightening torque of 1.8 Nm and using all 4 fixing points.The additional mounting surfaces on the housing(refer to Data Sheet N7546 under"Dimensions")are provided to improve mechanical sta- bility.These must fully rest on the mounting surface to which the unit is secured.The flatness of that mounting surface must be within a tolerance band of 0.3 mm 20010795 2 Safety notes RIELLO 1.3 Setting and parameter setting notes • When adjusting the electronic fuel/air ratio control system in- • With the LMV37.4... system, it is to be noted that the unit's tegrated in the LMV37.4..., allow for sufficient amounts of characteristics are de-termined primarily by the specific para- excess air since-over a period of time-the flue gas settings meter settings rather than the type of unit. This means that, are affected by a number of factors(e.g.density of air,wear of among other things, each time a plant is commissioned, the actuators and controlling elements,etc.). For this reason,the parameter settings must be checked and the LMV37.4...must flue gas values initially set must be checked at regular inter- not be transferred from one plant to another without adapting vals the parameter settings to the new plant • To safeguard against inadvertent or unauthorized parameter • When using the ACS410 PC software,the safety notes given transfer from the PC software to the burner control,the OEM in the relevant Operat-ing Instructions(CC1J7352)must also must assign an individual burner identifi-cation(ID)for each be observed burner.Compliance with this regulation is mandatory to ensu- • The responsibility for setting the parameters lies with the per- re that the LMV37.4...system prevents the transfer of parame- son who-in accor-dance with his access rights-made chan- ter sets of some other plant (with inadequate and possibly ges to the respective setting level dangerous parameter values)to the LMV37.4... system via the PC tool. In addition,the fuel/air ratio control parameters NOTE: must be manually approached and the combustion values In particular,the OEM(burner and I or boiler manufacturer) checked assumes responsibility for the correct parameter settings in compliance with the standards covering the specific appli- cations(e.g.EN 676,EN 267,EN 1643,etc.). 1.4 Standards and certificates Conformity to EEC directives - Electromagnetic compatibility EMC(immunity) 2004/108/EC - Directive for gas-fired appliances 90/396/EEC Low-voltage directive 2006/95/EC in mi CIS ISO 9001:2000 ISO 14001:2004 Cert.00739 Cert.38233 Type LMV37.400A1 --- LMV37.400A2 --- LMV37.420A1 x • Identification code to EN 298,chapter 4 F T/M C L B B 1.5 Service notes NOTE: The designed lifetime is based on use of the burner control accor- If fuses are blown,please contact the Manufacturer. ding to the manu-facturer's Data Sheet and Basic documenta- Burner control type LMV3...has a designed lifetimes of 250,000 tion, burner startup cycles which,under normal operating conditions in After reaching the designed lifetime in terms of the number of bur- heating mode,correspond to approx.10 years of usage(starting ner startup cycles, or the respective time of usage, the burner from the production date given on the type field).This lifetime is control is to be replaced by authorized personnel. based on the endurance tests specified in standard EN 298 and the table containing the relevant test documentation as published by the European As- sociation of Component Manufacturers 1.5.1 Disposal notes (Afecor)(www.afecor.org). The unit contains electrical and electronic compo- nents and must not be disposed of together with household waste. Local and currently valid legi- slation must be observed. 1. The designed lifetime is not the warranty time specified in the Terms of Delivery 3 20010795 RI ELLO 18 Operating the AZL2... unit 18.1 Description of the unit / display and buttons Function and operation of unit versions AZL21...and AZL23...are identical. a / ED 47' c o) z o0 o i n DE EoEo® LiloLilo olui 0 O —v 0 0 U�o�Io:Iu1lo Unto�o 1V1 C A V h r: s % Enfo O C E c-z:t] r3 BCI y 7/1 Figure 50:Description of the unit/display and buttons Button Function O Button F -For adjusting the fuel actuator F depressed and adjust the value b y pressing�or� (keep F ) Button A For adjusting the air actuator A (keep O depressed and adjust y pressing�or� ust the value b ) 6 Buttons A and F:VSD function -For changing to parameter setting mode P vsED O O F A> (press simultaneously F and A plus - or�) Info and Enter button -For navigating in info or service mode 4--' *Selection(symbol flashing)(press button for<1 s) 0 *For changing to a lower menu level(press button for 1...3 s) *For changing to a higher menu level(press button for 3...8 s) o *For changing the operating mode(press button for>8 s) IInfo -Enter in parameter setting mode -Reset in the event of fault -One menu level down -button -For decreasing the value - -For navigating during curve adjustments in info or service mode +button For increasing the value + -For navigating during curve adjustments in info or service mode +and-button: Escape function it] [-- (press-and + simultaneously) -No adoption of value - -One menu level up 20010795 4 RIELLO 18.2 Meaning of symbols on the display Fault status message Flame present Valve controlled Ignition controlled Fan motor controlled Oil preheater on Heat request from controllers 11 ream d OD 123$-r Parameter setting mode p . t 0167,4I Info mode fil 0 �0 0 0 IR' 0 00 1 0 Service mode 000000000 VA V h nin s % Actuator closing Actuator opening Unit of current display Figure 51:Display 18.3 Brightness of the display Only available with backlit LCD: The function of the backlit display is dependent on the type of basic unit used. The brightness of the display can be adjusted from 0...100%using the following pa- rameter: No. Parameter 126 Brightness of display 5 20010795 RIELLO 18.4 Special functions 18.4.1 Manual lockout 0 4_, tEl WM o as b Press 3nro together with any other button. 0 P '---?` --C- - a 7 n s The basic unit switches instantly to the lockout anfo �� ` position,no matter what the operating plus other button p p V h mn s % p 9 position. The display shows the fault status message, except when in parameter setting mode. 18.4.2 Manual control (manual request for output) ;,.,., �, r� Burner is in operation. P - n ,U ., x 2 Q Q The display shows oP:on the left,the —• ., percentage of the current output on the right. VA V h nin s % Example:oP: 20.0 ® .I rs (II acto% O CD —, id — '=4 Press F for 1 S. F 11 -7 Cr 1 s ` , -- r : The display shows LoAd:,the current output V A V h rrin ii. 4'0 flashes. P and s Press C]or +li= p to adjust the required . manual output. V or + v h rrin o Example:oP: 23.0 rEi ® o aaizix P Release F . i The current manual output flashes, indicating 0 A v h mn il- that manual control is activated. Press - + for 3 s to return to automatic 10 ® o a mode. P ,."7,p ' ',-, .-.-.7--, ..77",23 8--- n s The output no longer flashes. A v h rrin s % The display shows oP:on the left,the percentage value on the right. Example:oP: 23.0 20010795 6 RIELLt 18.5 Timeout for menu operation The time for automatically leaving the parameter setting level can be adjusted between 10 and 120 minutes,using the following parameter: No. Parameter 127 Timeout for menu operation If,during that period of time,there is no operation via the AZL2...,the parameter setting level is quit and the password level reset to Info/Service. Caution! In addition,this timeout or.interruption of communication between the A LMV37.4...and the AZL2...during the time the curves are set leads to lock- out! Error- Diagnostic Meaning for the LMV37...system code code 167 8 Manual locking 7 20010795 RIELLO 19 Operation of basic unit via AZL2... 19.1 Normal display Normal display is the standard display in normal operation, representing the highest menu level. From the normal display,you can change to the info,service or parameter level. 19.1.1 Display in standby mode ro . , o D El.:3 Unit is in standby mode. P ' n =©� 6 � Note: uu �, – - -- — = i OFF flashes when the manual OFF function,the manual V A V h rrin s % iC output and controller OFF is activated. 19.1.2 Display during startup/shutdown 19.1.2.1. Display of program phases coa?. dcur izq a P — _ The unit is in phase 22.The controller calls for heat.The n Q bar below the symbol appears.The individual program ` k-_ ' E phases and controlled components are displayed in accor- dance VAV n rrin s % dance with the program sequence. 19.1.2.2. Display of program phase with remaining running time until end of the phase is reached LEI ® o asIZFg3C> p The unit is in phase 30 and shows the remaining running 11 4 h 3 Q -Y 12 e time in that phase. O v h rrin s % Example: 12 s, phase 30 19.1.2.3. List of phase displays Phase Function Ph00 Lockout phase Ph01 Safety phase Ph10 t10=home run Ph12 Standby(stationary) Ph22 t22=fan ramp up time(fan motor=ON,safety shutoff valve=ON) Ph24 Traveling to the prepurge position Ph30 t1 =prepurge time Ph36 Traveling to the ignition position Ph38 t3=preignition time Ph40 TSA1=1st safety time(ignition transformer ON) Ph42 TSA1 = 1st safety time(ignition transformer OFF),t42=preignition time OFF Ph44 t44=interval 1 Ph50 TSA2=2nd safety time Ph52 t52=interval 2 Ph60 Operation 1 (stationary) Ph62 t62=max.time low-fire(operation 2,preparing for shutdown,traveling to low-fire) Ph70 t13=afterburn time Ph72 Traveling to the postpurge position Ph74 t8=postpurge time Ph80 t80=valve proving test evacuation time Ph81 t81 =leakage time test time atmospheric pressure,atmospheric test Ph82 t82=leakage test filling test,filling Ph83 t83=leakage test time gas pressure,pressure test Ph90 Gas shortage waiting time 20010795 8 RIELLO 19.1.3 Display of operating position ,.... O CJD PIX D P Display oP stands for«Operating position reached». o t -__ �8 _, - Modulating mode:Current output in% VA V h nin s % 4: ID sa.5 C5 OD @%D o7 P f r, ` Display oP: PO stands for«Ignition point». 0° ' ® Multistage operating mode:Current fuel stage VA V h nin s % CD za• C5 OD m% o0 P ti0. ., Display oP: P1 stands for«Stage 1». 11 �� ' ' �r � g Multistage operating mode:Current fuel stage VA V h rrin s % :,,a (5 (D E%n Da . ` Display oP: P2 stands for«Stage 2». Multistage operating mode:Current fuel stage VA V h nin s % ® ..7? (5 co m$D _ P �� 7'7.,&4-4,,,. , Display oP: P3 stands for«Stage 3». fi �� ,-- -,,,H—{-1-'),� § Multistage operating mode:Current fuel stage VA V h mn s % 9 20010795 SIEMENS 7 813 144,Actuators SQM33... For air dampers and control valves of oil or gas burners Electromotoric actuators • Torques: -SQM33.4... up to 1.2 Nm nominal output torque • -SQM33.5... up to 3 Nm nominal output torque self-holding torque (refer to«Type summary») • Running time for 90°: 5...120 s depending on type of basic unit (LMV2.../LMV3...) • Versions: Choice of cables(refer to«Type summary») The SQM33... and this Data Sheet are intended for use by OEMs which integrate the actuators in their products! Use The actuators of the SQM33... range are used to drive and position gas dampers, air dampers,oil control valves or other ancillary equipment. When used in connection with burner controls or electronic fuel / air ratio control, the controlling elements are operated depending on the burner's current output. CC1N7813en Building Technologies 14.04.2009 HVAC Products Warning notes To avoid injury to persons,damage to property or the environment,the following warning notes must be observed! Do not open,interfere with or modify the actuators! • All activities (mounting, installation and service work, etc.) must be performed by qualified staff • Before making any wiring changes in the connection area of the units, completely isolate the equipment from mains supply(all-polar disconnection). If not observed, there is a risk of electric shock hazard • Ensure protection against electric shock hazard by providing adequate protection for the connection terminals and by securing the housing cover • Each time work has been carried out(mounting, installation,service work,etc.), check to ensure that wiring is in an orderly state • Fall or shock can adversely affect the safety functions. Such units must not be put into operation,even if they do not exhibit any damage • The notes in chapter Section of actuator version,Positive connection and Unambi- guous assignment must be observed,for safeguarding of correct fuel/air ratio Housing cover QThe actuator's housing must not be opened. The actuator contains an optical feed- back system. Selection of actuator version • Select the type of actuator depending on the torque required for driving the control- ling element • Ensure that any other torque acting on the controlling element(e.g.torque due to the airflow produced by the burner's fan)is smaller than the actuator's self-holding torque when dead • The mechanical design of the burner must be such that any inadmissibly high torque from outside acting on the controlling element will not lead to critical burner operation. Example:The airflow in the burner's air duct exerts a torque on the air damper's asymmetrical bearing so that the air damper will slightly travel towards the fully open position.This leads to a certain amount of excess air in the combustion proc- ess,which is less critical than lack of air 2/12 Building Technologies CC1 N7813en HVAC Products 14.04.2009 • Mounting notes • Ensure that the relevant national safety regulations are complied with • The connection between actuator drive shaft and controlling element must be form- fitted(no mechanical play permitted) • When mounting the actuator, ensure that the permissible axial and radial load act- ing on the bearing will not be exceeded • When fitting the actuator to the controlling element, proceed as follows: 1. Fit and secure the actuator. 2.Connect the actuator's drive shaft to the controlling element by means of a coupling pin. Positive connection 0 Possible connection with drive shaft or hub: • Drive shaft with flat edge and matching counter piece To avoid inadmissible loads on the bearing caused by rigid coupling hubs,Siemens recommends using compensating coupling without mechanical play(e.g. metal bellows coupling). • When sizing a drive shaft connection,consider that—during operation—the effec- tive torque can exceed the actuator's rated torque: -Under optimum operating conditions,the actuator may deliver a higher torque -Mass moments of inertia(produced by rotating motor components and on the controlling element)can lead to sudden peak loads • Siemens recommends to adequately oversize the drive shaft connection in relation to the actuator's rated torque • The connection between actuator and burner or controlling element must be very rigid(no bending).This is of particular importance when using structures incorpo- rating columns Unambiguous assignment To prevent mix-up of actuators connected to the LMV2.../LMV3...,these types of burner controls carry various reference marks. QThe burner must be designed such that,in the event of false connections,the relevant reference mark cannot be approached. For that purpose, mechanical stops are to be provided in the range«Stop open»and «Stop closed». Cable SQM33.41.../SQM33.51...: • The actuators are supplied complete with attached connecting cable and plug. SQM33.550A9: • The actuators are supplied with cable ready connected, complete with ferrules • The 6-poles RAST3.5 connecting plug(included in scope of delivery) • One-time bend when laying the cable:2 x cable diameter 3/12 Building Technologies HVAC Products C 14.04.04.2009 009 14 Mounting notes(cont'd) IP54 To ensure degree of protection IP54 over the actuator's entire service life,the bearing of the drive shaft must be located such that it will not be directly exposed to water or dust. Mounting example SQM33... I �I Spacer LitMounting plate SQM33... �t,r 11 I -. 0•1011 Mounting plate VKF41... Screw coupling piece to the drive shaft allowing the intermediate ° plastic piece to have an axial __ play of about 02 to 0.5 mm _111111rt3j [ ',ASK33.4 VKF41... \ "�N � LrJ 4/12 Building Technologies CC1 N7813en HVAC Products 14.04.2009 Mounting notes(cont'd) Working range of The actuator's working range consists of usable range and reference range.The usable actuator range is specified on the type field.When mounting the actuator,the connected control- ling element (e.g. air damper) must allow travel both in the reference range and the adjusted usable range. Reference ranges«Open»and «Close»differ. In the case of an actuator with counterclockwise direction of rotation, reference range «Close» lies between 0° and -7.7°, and reference range «Open» between 90° and 110.6°. To en- sure precise positioning of the actuator on the burner, a positioning pin of 6 mm dia. must be fitted to the mounting surface(refer to detail A under«Dimensions»). Direction of rotation: Counterclockwise Reference range"Close" OQ 7.7° 46 �,4 Close(0°±0.6°) c e 4 Range stop"Close" , CO " o' S�\0 x 5.6°1 \v cp ED c Open(90° ±0.6° ;IP vo ,----- 3 I � 47 Range stop"Open" Reference range"Open" 5/12 Building Technologies CC1N7813en HVAC Products 14.04 2009 Mounting notes(cont'd) Direction of rotation: Clockwise Reference range"Open" poi o96 c`m� cej DJC Close(90°*0.6°) Range stop"Open" `oil co'e\ ev. 501 0 9° ® II0 Close(0°±0.6°) m (P" // 1 Range stop"Close" Reference range"Close" Installation notes • Always run the high-voltage ignition cables separate from the unit and other cables while observing the greatest possible distance • The holding torque is reduced when the actuator is disconnected from power Standards and certificates C E Conformity to EEC directives -Electromagnetic compatibility EMC(immunity) 89/336/EEC -Low-voltage directive 73/23/EEC gi SNI ISO 9001:2000 ISO 14001:2004 • Cert.00739 Cert.38233 6/12 Building Technologies CC1N7813en HVAC Products 14.04.2009 SIEMENS Technical Specification Sheet Document No. 149-919 March 23, 2007 Immersion Well Temperature Sensors Description Specifications The Immersion Well Temperature Sensors monitor Temperature Range Controller dependent and transmit changes in temperature to the building Output Signals Changing resistance control system. Specific devices within the range are Sensing Element Type NTC Thermistor, Pt RTD, compatible with whatever North American or Ni RTD manufactured building automation system you may be Accuracy installing. They thread into a well in a pipe and sense NTC Thermistors, ±1.0°F(±0.5°C) the medium temperature in the pipe.All sensors mid-range incorporate precision temperature sensing elements to Pt RTD and Ni RTD, ±0.75°F(±0.4°C) accurately and reliably measure temperature. mid-range Installation Features Wiring 2-conductor: 18 to 22 AWG twisted pair(per code requirements) • Variety of sensing elements Calibration Adjustments NTC: None required • Suitable for hot or chilled medium RTD:Adjust for increased • Responsive to temperature change temperature offset(a constant)as required, • Accurate and reliable indication of temperature related to added • Familiar installation requires no special tools resistance of the field wiring Threads into Immersion Well 1/2-inch—14 NPSME Conduit Pipe Threads 1/2-inch—14 NPSMI Housing Material Cast zinc Figure 1.Immersion Well Temperature Sensor. Siemens Building Technologies,Inc. Page 1 of 2 Compatibility Table Immersion Well Temperature Sensor Product Numbers Automation System Element Type AET 10K Type III Product Number Sensing Element Alerton 10K Type II or 3K QAE2037.XXX 1.8K Q NTC American Auto-Matrix 10K Type III QAE2033.XXX 2.252K Q NTC Anderson Cornelius 2.252K QAE2034.XXX 3.0K Q NTC Andover 10K Type III QAE2030.)0X 10K S2 NTC Type II ASI 3K QAE2032.XXX 10K SZ NTC Type III ATS 3K QAE2036.XXX 20K Q NTC Type II Automated Logic 10K Type II Carrier 10K Type II QAE2012.XXX 1K Q Pt(385a) 10K Type III QAE2020.XXX 1K S2 Ni Siemens Circon 10K Type III QAE2021.XXX 1K S2 Ni JCI Delta Controls 10K Type III XXX Insertion Length in Inches(mm) Distech Energie 10K Type ll .005 2.5(63.5) Honeywell 20K or 1K Platinum(385) .010 4(101.6) Invensys 10K Type III or 1K Platinum .015 6(152.4) (385) JCI 1K Nickel(JCI)or 10K Type II KMC 10K Type III or 10K Type II Product Ordering Information Reliable Controls 10K Type III Richards Zeta 10K Type III UNIVERSAL SENSOR PROGRAM IQ A E 2 0 x x . x x x Schneider General 3K TYPE SENSOR Q Solidyne 10K Type II MEASURING UNIT TEMPERATURE A APPLICATION/LOCATION IMMERSION E T&A 1.8K SENSOR CATEGORY STANDARD 2 TAC/CSI 10K Type II HOUSING TYPE YP METAL HOUSING 0 Trane 10K Type II or 1K Platinum (385) TEMP OUTPUT SIGNAL PLATINUM 1000 OHM 1 Triangle 10K Type II NICKEL 1000 OHM 2 Microsystems NEGATIVE TEMP COEFFICIENT(NTC) 3 Walker 3K TEMP OUTPUT INFORMATION FOR PLATINUM: PT 1000(385 ALPHA) 2 York 10K Type IN FOR NICKEL: NI 1000(Siemens) 0 NI 1000(JCI) 1 FOR NTC OUTPUT: 10K OHM TYPE II 0 Accessories Ordering Information 10K OHM TYPE III 2 2,252 OHM 3 3K OHM 4 Description Part Number 20K OHM 6 2.5 in. (64 mm) AQE2000.005 1.8K OHM 7 d C N SEPARATOR E c m 4 in. (100 mm) AQE2000.010 LENGTH DESCRIPTION(NOMINAL) H 6 in. 153 mm) AQE2000.015 2.5 in.(64 mm)005 ( 4 in.(100 mm)010 PT 1000 Ohm (385) AQE2012 6 in.(153 mm)015 Ni 1K Ohm, Siemens AQE2020 �, Ni 1000 Ohm,JCI AQE2021 Part Number Example: NTC 10K Ohm Type II AQE2030 QAE2032.010=Pipe Temperature Sensor, c L Immersion Type, NTC, 10K Type Ill Sensing Element, o •Q NTC 10K Ohm Type III AQE2032 4-inch Probe. E w NTC 2.252K Ohm AQE2033 E NTC 3K Ohm AQE2034 NTC 20K Ohm Type II AQE2036 NTC 1.8K Ohm AQE2037 Repair kits have components to fill any of the three Immersion Wells offered. Information in this document is based on specifications believed correct at the time of publication.The right is reserved to make changes as design improvements are introduced.Products or company names mentioned herein may be the trademarks of their respective owners. ©2007 Siemens Building Technologies, Inc. Siemens Building Technologies,Inc. Your feedback is important to us.If you have Document No. 149-919 1000 Deerfield Parkway comments about this document,please send them to Country of Origin:US Buffalo Grove,IL 60089-4513 SBT technical.editor us.sbt siereens.com Page 2 of 2 r 1 I 2 I 3 4 ,I ► 5 I 6 I 7 I 8 11 A A - C ,. STO " ER : PROCTOR SALES C „ STO "ER PO89828 B B R3 \ A \ „ " 3ERR3 \ A - 15006 3 ., 28 \ ER : RS 38E LVV37 - CC 41 r 111 0 REVISION HISTORY0 REV DESCRIPTION DATE - 0 AS BUILT NOV 06 2017 - E E ONF TMs OSED ST RIELLO I PROPRIETARY INFAND CIC PT ADOVIPINE LVD. ALIERIG DISCLOSED BY=AW IN CONFIDENCE AND IXOEPf AS MAY .■Rf{/■■ BURNERS- OINERMSE PURR M MX0,TO BE USED SOLELY FOR 2SSSbA�0.RI MS W ONTARIO.U2UOA,ISI ONO F THE PURPOSE FOR WM.R NAS BE.PROYUED BY RBLLO TEL 1800-1-RIELLO Foot-686-2-10 SAMASTR RBIA FOLOERLIAR#w RBNA-1SOW to 1S999URBW-150061013633/589828 FloRw OA Sal. uron \ AIM Win,RBNA.15006 R5 325 SHEET Lap1 I 2 I 3 RBNA-15006 RS 38E LMV37 SHEET 1 4 A 1 5 1 6 I 7 I 8 Al 1 I 2 I 3 I 4 ,' , 5 I 6 I 1 I 8 A A LEGEND AH Alarm Horn PGM High gas pressure switch AS Alarm Silence switch PGMin Low gas pressure switch — A2 Display and operating unit POC Gas valve proof of closure BP Pressure probe S1 On/Off switch BT1 Temperature sensor S2 Local/Remote switch C1 Capacitor TA Ignition transformer B 8 FU1 Control Circuit fuse TS Manual reset high limit ton ro l F1 Fan motor thermal overload VP Pilot valve 111 Indicator Light power on (Green) V1 Valve 1 — — H2 Indicator Light call for heat (Green) V2 Valve 2 H3 Indicator Light alarm (Red) VV Vent valve (NO) H4 Indicator Light ignition on (Yellow) VV1 Vent valve 1 (NO) H5 Indicator Light fuel on (Green) X1 General supply terminal strip c C X3 Aux terminal strip K1 Burner on relay K2 Local/Remote relay K3 Alarm Silence relay K4 Call for heat relay 4 K5 Alarm relay KMV Fan Motor contactor M Fan Motor 0 D PA Air Pressure Switch PE Burner ground E E oSCOIS�RELLOIN MOPROPRIETARY RIATON ECM As WV �{■ lL RR. .1-000—hPiFuo wNORM AMER. F F TIDE PURP E YRM.POOR RE R`i OS®!FSR Om HI MELLO ■YY RBNA-15006 RS 38E LMV37 SHEET 2 °WASTE,aer Waxawiestr R3884-15000 to 33999\RB"A-15006 101363V5 83828 Proctor SalnyAutocad Ming\FUINA-1SOC6 RS 38E LMV37 SHEET 3.rtxg I, 1 I 2 I 3 I 4 A, ' 5 [ 6 I 1 I 8 1 I 2 I 3 I 4 II v 5 I 6 I 7 I a 1 r /2 7 A 1 2xAWG14 A �\z`1, 1 FU1 I 6A -KMV1(3L Sd I MIME OfLAYI — /5.C8 - 2 4 6 -F1 1 3 5 L 97195 B 5,5-8 A I I I F B 2 4 6 98 96 _ I m —H1 x I I Qrt POWER ON GN I I x — I , z1 v 1 II I 1L(,,4.01) r L — x/4.01) I II— 1 I C I 3xAWG14 I 2xAWG16 7., zT. �� \ .1. / 5 31 .., /zAWG14 1 (;) "-\ �� z -X1,.., ,v -X1 , ,H = I fl i n z a -J z r I X1 z I; � , S1(AWG) AWG 14 m\ WITH RS 38/E CONTROL CIRCUIT 0 I _FU I INONTIMF Dean TRANSFORMER 1-120 V 60 HZ I I I 8A ITxx OELAYI FU(AI DELAYE 20A I 0 6A FUSE TIME I I DELAY 1OA EPO SWITCH(OPTIONAL) 11 rf �F SCAB CABLE AWG 14 (min) 1 BY OTHERS I 1 1 1 Y FAN MOTOR AND THERMAL RELAY I DIRECT START -C1 S 3 31 I I .L1 .N PE L N = L__J — di.C' I 45 PF ®PE 1- 120 V 60Hz 1 120 V 60Hz _„-� E FIi ATTENTION: Ifria+ I WI USE COPPER CONDUCTORS ONLY 0,5Hp no v MV CP qSET TO0,5 HP CIiMAX E 1 ` CUSTOMER INSTALLATION OM 6 A s.z A Jo v�� L e _ I NOTE:REMOVE JUMPER BETWEEN HO ANO HL2 IF USING EPO SWITCH — F oW0W,x0 corrtwra P�PmEnwr INFORMATION RI¢3n wows AWEma OTD IF Y PPON ER f IS WING.10 RE 00 SOLELY FOB PJL ..A60010.Y 2166 6.00WPINE f 150 600 F THE eWPoSE FOR WMI.IT IMS erns PROVIDED BY RIEU.0 s:vwST0100100L010vn.O.I RPNM-15000001E999\128.-ISCS 101363375 89828 Proctor SaiesUutocad W!YIg\xe00-150000538E urvn SHEET 3a„y RBNA-15006 RS 38E LMV37 SHEET 3 hIL 1 I 2 I 3 I 4 „ I 5 f 6 I 7 I 8 I 1 I 2 I 3 I 4 1I T 5 I 6 I 7 I 8 1 -Al LMV37... X3-04 X3-03 X3-02 XS-01 X5-02 X9-04 X4-02 X8-04 y SAFETY BURNER P PENN 1 CPVPOC 1 PVP l �. ® RESET /5.A1 POWER - 100P/PNA% FLANGE `/"['_� A r / d ., 1I- - -/1 I- ,1-I r - - - - 1 r - - -�t1 r - - - -R11 rd- - - -1 r - - 7 /7A1A7 A f 1 1 1 1 I I� 1 I If 1 I ti i it I � 1' 1 1 1 i i 1 1 11 ill 1 if 1 /8.A1 Lvv \-/J LL, vi L0- -1J LY_ _-.1. _ yJ L-v))J `Ly. _ yJ L `-'J 1_1/4-) eJ T I- e 7.i a P., — I -KMV \13 v\ \ — I 1 /5.C8 \ ,14 1I Pr I -PA 2 B 1 TT -� 2; o 0 ... - -TA B 7.4 PE �\ M �\ . 3 \ \ — AIR FLOW SWITCH 120V 7kV60Hz 1110 1 I IMO IGNITION — TRANSFORMER I -H6 ry -H4 >r -K1 Al I I LOW BU IGNITION 1 YE I WATER X ON x IA2 C I I I C 1 I \ �\ I T I ®1L• I I jL • I 1L® ▪ (/3.C8)-N - 4— I- -rt - ) I ii 4- + - - !/S.O1) II ✓ _J I 14-K111 /7.c1 u SII I I Oteto X1 — a X1 3 — X1 a a X1 u X1 2 3 1 2 N4 -LWCO o 1 2 3 v A CUSTOMER INSTALLATION PEI LOW WATER 0 0 0 OPE CONTROL OPERATION —• -RS LIZ- 'O Az HI LIMIT- IDri1 I POC I-I. E 3 CONTROL \B _ E -PGMax L -PGMin 1L GAS HIGH PRESSURE SWITCH GAS LOW PRESSURE SWITCH OPTIONAL REMOTE RESET OPTIONAL , J maim omens-NORTH MM. F °CONGIERISEE W OOR c.PTO BENDEµUSED°psaLELY FOR Y F L�o `uwe L.w F THE PURPOSE FOR YMCA IT IMS BEEN PROPPED DT PELLO G:µtASTEi RBIFOLDERWRRr RBNA-15000 to 1599'MBNA-150081013833]5MIS PIMMSdn,(wtaW Wiring\RBNA-]Boob RS 38E LAND SHEET 9 RBNA-15006 RS 38E LMV37 SHEET 40w9 1 I 2 I 3 I 4 „ , 5 r 6 I 7 I 8 A 1 I 2 I 3 I 4 ,r v 5 I 6 1 7 I B -Al X5-03 X3_05 LMV37... AON/Of j Al .f F p Lr 1 p A f �r � � r1 E /4.A1 a Lv y_y __Ti I 1 I 1 r 104 LV " J 114 I -r — i 14414 a a c — /414 �� -51 2 A 3 -S2 o F1 6 5—e v\ I's -A -K3 11 AS 3 /3.86 B OFF-ON 4 r o fl.' _ 95 C61214 E 4 B SWITCH -52 '' 416 H3 " N -'in \ /i F\-.v1A ALARM RD LOCAL x POSITION _K2 Al -H2 " I I CALL WH I E 17.4 IA2 FOR HEAT x -AH F 2Y-v-1{" �/ K3 Al I KS Al -KMV Al C REMOTE - o Le 0 o I I I I-1 M vasmoN \ IA2 I =IA2 A2 C I T X T T (/4.08)1L • I 04.013P- I ? 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AIR ACTUATOR FUEL ACTUATOR DISPLAY MORBUS INTERFACE LOAD OUTPUT FUEL COUNTER INPUT A N_B INA OUT_D OUT_A ONO UA(SA PO BA OOT_El OUT_A GNP UAC SA GAD PXDO T000 DC 5V GM 0001 TM DC 5V DND OUTPUT INPUT OU/1.20V Pc av A r 1 1 a il r 1 r - - 1 r - - - 1 E l /4.A1 I I I I i t i 1 1 I I i f I 1 I I t i l l I ' fill fill LY _ _ -1.___Y_ v v J L,.i v v_v v v J L v v v U LY r yYJ Ly `r yJ Ly_ . J B B C C 6 T. _ 5Z m• O • • • • • •\ \m m � >\ \ \ \ \ \ \ \�\ r -XSM1nnnnnn -XSM2nnnnnn -XPD '1'1)- \I 4+1-141, 4+1-1+1 1,mam a N = a a o a, ' rYYYYa a p — I , o o , o o i - D 0 =See =/\ S 2 -A2 _ 0 MB 888889 0 O O Oso a5 — AIR FUEL Rie110 — E E MS ORMOND COMPS PROPRIETARY mmioAnow F DISCLOOTHERS=SPE IN PROIN MO.TO RE USEDCE IMO IXSgRY FOR r 1165 NEADOSPINE RIBA 65,5 PARI`O.CANADA ISM F THE PURPOSE FOR MOH R HAS BEEN PROVIDED 8Y RIE1L0 . RBNA-15006 RS 38E LMV37 SHEET 8 G:VMSTEI RBNA FD,DERWPsdr RBNA-150001015999TRBNA-15006101363375 89838 Proctor.LAAutocad Wiring\RSNA-16006 RS 38E L1M37 SHEET 8.dwg IlL 1 I 2 I 3 I 4 Al , 5 6 I 7 8 A 94A SERIES Forged Brass Economy Valves 94A Series s'"'►. Apollo International Economy Vodi Full Port Ball Valves Built for reliability with minimum in- vestment. These full port ball valves with forged brass body are UL listed and CSA approved. 1/4"-2'600 CWP. 2-1/2"-4;400 CWP non-shock. FEATURES a 0• Adjustable stem packing nutcus • ANSI/NSF 61 •Silicone free • 100%factory tested t' T j,; _•. um • 94ALF Lead Free*option. NSF 61 � Section 8,Annex F&G listed t i i ri ttti• t CSA listed(File#226234) per thefollowing standards: CAN 1-9.1 1/2 psig 2-114"stem CGA 3.16 125 psig Replacement Extension+ Size Handles Memory Stop CGACR91-002 5 psig 1/4"-3/8" W932400 78217101 ANSIZ21.15 1/2psig 1/2" W932500 78217201 3/4" W936000 78217301 ASME B16.44 5psig 1" W932600 78217401 ANSI/ASME B16.33 125 psig 1-1/4" W932700 78217501 1-1/2"-2" W932800 78217601 2-1/2"-3" W932900 78217701 UL listed(File#MH18844) 4" W933000 N/A per thefollowing guides: *Kits do not include nut. LP-Gas Shut-OffVValves NPT Wt. (YSDT) Part No. Size A B C D E (Lb.) ManualValves(MHI� 94A-101-01 1/4" 0.395 1.746 1.278 3.543 - 0.33 94A-102-01 3/8" 0.407 1.756 1.278 3.543 - 0.30 Compressed Gas Shut-Off 94A-103-01 1/2" 0.583 2.047 1.921 3.543 - 0.44 Valves(YQNZ) 94A-104-01 3/4" 0.748 2.362 2.087 3.780 - 0.66 94A-105-01 1" 0.945 2.756 2.559 4.528 - 1.10 Flammable Liquid Shut-Off 94A-106-01 1-1/4" 1.260 3.307 2.953 4.528 - 1.57 Valves(YRBX) 94A-107-01 1-1/2" 1.575 3.661 3.346 5.512 - 2.40 94A-108-01 2" 1.969 4.181 3.681 5.512 - 3.37 Gas Shut-OffValves(YRPV) 94A-109-01 2-1/2" 2.520 5.378 4.764 8.661 - 7.60 94A-100-01 3" 2.953 6.039 5.079 8.661 - 9.36 FM 94A-10A-01 4" 3.945 7.386 5.868 9.606 - 16.86 Solder 94A-203-01 1/2" 0.583 2.047 1.839 3.543 0.630 0.38 ANSI/NSF61 94A-204-01 3/4" 0.748 2.748 1.996 3.780 0.878 0.64 94A-205-01 1" 0.945 3.228 2.441 4.528 1.130 0.99 94A-206-01 1-1/4" 1.260 3.819 2.854 4.528 1.378 1.40 MSS-SP110 94A-207-01 1-1/2" 1.575 4.425 3.169 5.512 1.630 2.17 94A-208-01 2" 1.969 5.315 3.449 5.512 2.130 2.97 94A-209-01 2-1/2" 2.520 6.263 4.764 8.661 2.630 6.36 -Gas approvals apply to NPT models only 94A-200-01 3" 2.953 7.150 5.079 8.661 3.130 8.32 94A-20A-01 4" 3.945 7.386 5.868 9.606 4.130 15.78 - peffi'Valves Commercial Products Catalog albtonler Service:1-704-841-6000 www.apollovalves.com SEV.3/1112 43 BULLETIN MS2056-7/02 Gas App/lance Pressure Regulators Straight - Thru - Flow Design RV52 , RV53 , RV61 , RV81 , R91 , 1/2", RV111 , and RV131 1/2", 3/4", 1 ", 1 '/4", 1 '/", 2", 2 " 3" & 4" us design certified Maximum Pressure CSA Rated(except RV131) 1/2 psi(35 mbar) Maxitrol Tested* RV52&RV53 1/2 psi (35 mbar) RV61,RV81,RV91,&RV 1 11 1 psi (70 ,i..1.,,,,,,,".. ,-; ,,,, ' 1 1*-, ,. , RV131 2 psi (140 mbar) _ * Do not use if inlet pressure is more than 10 times - desired outlet pressure ---4-"' EMERGENCY EXPOSURE LIMITS (Maxitrol Tested) , RV52&RV53 3 psi (210 mbar) RV61,RV81,RV91 &RV 1 1 1 5 psi (350 mbar) RV131 15 psi (1050 mbar) r GAS CONTAINMENT EXPOSURE LIMITS* RV 52&RV53 15 psi (1050 mbar) RV61,RV81,RV91,RV111, &RV131 25 psi (1750 mbar) 4 * Please note that internal damage may occur when exposed to these pressures. AMBIENT TEMPERATURE LIMITS S-T-F Series RV52,RV53,RV61,RV81, RV91 &RV 11 1 -40°to 205°F(-40°to 96°C) RV131 -40 to 125°F(-40to 52° C) GASES: Natural, manufactured, mixed, liquefied petroleum, or LP gas-air mixture. MAXITRCOL 4 company Honeywell V4295A,S; V8295A,S Solenoid Gas Valves INSTALLATION INSTRUCTIONS FEATURES 0 • V4295A,S are used with 120 Vac controllers; 1 V8295A,S are used with 24 Vac controllers. .. J • Models available in Normally Closed and Normally Open configurations. • Normally Closed models,for safety shut-off applications,consist of a direct on/off operator for fi opening and closing of the valve. • Normally Open models,for vent(double block and , bleed)valve applications,consist of a direct electric on/off operator for closing and opening of the valve. . • Models are suitable for the control of gaseous fluids in gas consuming appliances according to international standards. APPLICATION • Models have 1/4 inch NPT inlet and outlet pressure taps. The electrically operated V4295A, S and V8295A, S Solenoid • Models have inlet screen to protect the valve from the Gas Valves control the flow of natural and LP(liquefied entry of dirt. petroleum)gases. These valves are used on atmospheric boilers,commercial SPECIFICATIONS water heaters, roof-top make-up air burners, power burners and boilers. Models V4295A Normally Closed(N.C.)Safety shut-off Valve, 120V V4295S Normally Open(N.O.)Vent Valve, 120V V8295A Normally Closed(N.C.)Safety shut-off Valve,24V V8295S Normally Open(N.O.)Vent Valve,24V Type of gas Air, Natural, Manufactured, Mixed and LP gas. Valve capacities Refer to Figures 1 and 2 Valve pattern Straight through, non-offset Body Material Die cast aluminum Electrical terminations Screw terminal connections Valve opening time Less than 1 second 65-0194-04 V4295A,S; V8295A,S SOLENOID GAS VALVES Valve closing time Current draw Less than 1 second Maximum operating pressure Normally Closed(N.C.) V4295A V8295A 3/8 in.through 3 in. pipe sizes: 2 psi Pipe size(inch) 120 Vac 24 Vac 3/8 in.through 2 in. pipe sizes: 5 psi 2 psi 5 psi 2 psi 3/8 and 1/2 0.160 A 0.160 A 0.80 A 3/4 and 1 0.160 A 0.200 A 0.80 A 1-1/4 0.340 A 0.550 A 1.60 A 1-1/2 0.300 A 0.550 A 1.70 A 2 0.525 A 0.540 A 2.80 A 2-1/2 0.575 A n/a n/a 3 0.675 A n/a n/a Normally Open(N.O.) V4295A V8295A Pipe size(inch) 120 Vac 24 Vac 2 psi 3/4 and 1 0.160 A 0.80 A 1-1/4 0.340 A 2.40 A Table 1.Models Available. Maximum Pressure Thread Model Voltage/Frequency psi mbar Pipe size(inch) type V4295A(N.C.) 110/120 Vac, 50/60 Hz 2.0 140 3/8, 1/2, 3/4, 1, 1-1/4, 1-1/2,2, 2-1/2,3 NPT V4295A(N.C.) 110/120 Vac, 50/60 Hz 5.0 350 3/8, 1/2, 3/4, 1, 1-1/4, 1-1/2,2 NPT V4295S(N.O.) 110/120 Vac, 50/60 Hz 2.0 140 3/4, 1, 1-1/4 NPT V8295A(N.C.) 24 Vac, 50/60 Hz 2.0 140 3/8, 1/2, 3/4, 1, 1-1/4, 1-1/2, 2 NPT V8295S(N.O.) 24 Vac, 50/60 Hz 2.0 140 3/4, 1, 1-1/4 NPT Table 2.Capacity in CFH at Pressure Drop of 1-Inch Water Column sp.gr.=0.64 for V4295A,V8295A(N.C.). 3/8 in. 1/2 in. 3/4 in. 1 in. 1-1/4 in. 1-1/2 in. 2 in. 2-1/2 in.* 3 in.* 2 psi 230 250 645 790 1,450 2,190 3,465 5,070 6,100 5 psi 210 290 610 825 1,950 2,270 3,740 n.a. n.a. * V4295A only Table 3. Capacity in CFH at Pressure Drop of 1-Inch Water Column sp.gr.=0.64 for V4295S,V8295S(N.O.). 3/4 in. 1 in. 1-1/4 in. 350 420 1,100 65-0194-04 2 RV/CV Series- MAXIMUM INLET PRESSURE: RV12, RV20, RV47, RV47A, RVI2, RV20, RV47, RV48, RV2OL&CV47,CV47A 1/2 2 pps i(34 mbar) (140 mbar) and CV47 EMERGENCY EXPOSURE LIMITS: RV12, RV20, RV47, RV47A, RV48 &CV47,CV47A 2 5 psi(172 mbar) C US AMBIENT TEMPERATURE LIMITS: RV12LT&RV20LT -40°to 275°F(-40°to 135°C) RV48T 32°to 275°F(0°to 135°C) RV20L -40°to 225°F(-40°to 107°C) RV20C, RV47, RV47A, RV47C, RV48, RV48C& CV47, CV47A,CV47C 32°to 225°F(0°to 107°C) GASES: Natural,maufactured, mixed, liquified petroleum or LP gas air mixture. MOUNTING: Other than normal upright position will result in slight difference of outlet pressure-mount with flow direction as marked on bottom casting. NOTE: All Maxitrol gas appliances pressure regulators should be installed and operated in accordance with Maxitrol's"Safety Warning"Bulletin. Different models have American Gas Association, German D.V.G.W., European EN-88, Canadian Gas Association, and Australian Gas Association certifications. These rubber seat poppet type regulators are designed M - B.S.P. -PL parallel thread-conforms to ISO 7- primarily for main burner and pilot load applications 1,where pressure tight joints are made on the where precise control of tiny flows is an essential threads. operating requirement. ®certified(.15 CFH). MK-B.S.P.-TR taper thread-conforms to ISO 7-1, where pressure tight joints are made on the Housings are of high strength aluminum die castings. threads. All models have been tested for multi poise mounting N - main burner only-includes internal by-pass and may be installed in any plane or angle without orifice to prevent lockup(RV20, RV47, RV48& restriction. Other than normal upright position will result in CV47). slight difference of outlet pressure. They may be used with R - right side integral manual valve-outlet faces natural, manufactured, mixed, LP, or LP gas-air mixture. main outlet(CV47). SR- side tap-right side 1/8"N.P.T. (RV20&RV47). Models having the letters A, C, D, E, F, L, M, MK, N, R, S - side tap-left side 1/8"N.P.T. (RV20, RV47& SR, S,T, or a combination of any of these suffix letters, CV47). indicates the design modifications described below: T - model variation for operating at higher ambient temperatures to 275°F(135°C), (RV48, RV20, & A - short stack-limited spring adjustment(RV47& RV12). CV47). The CV47 can best be described as an RV47 with an extra C - convertible regulators-preset to deliver outlet regulated outlet. This outlet contains an integral manual pressures for either NAT or LP gases(RV20, valve, and is located on the valve body's side. RV47, RV48,and CV47) D - integral ball check limiting device that The short stack models have an adjustment range of less permits normal opening and restricts closing cycle than 2"w.c. (5 mbar). These models are advantageous (RV47 and CV47) where installation must be made in limited space. E - excessive pressure rated F - factoryset,fixed/non-adujustable regulator Convertible regulators are designed to delver either of two F6- 3/8"tube inverted flare fixed outlet pressures,for natural or LP gases. RV 20C 4"to I - left side integral manual valve-outlet faces main 10"w.c. RV47C&CV47C 4",5"or 6"to 10"or 11"w.c. inlet(CV47) RV48C 5"to 10"w.c. L - an integral vent limiting orifice as the breather hole The RV48 model may be used with either a 12A04 ball L3- 1/8"outlet tube loxit(RV12) check device, or a 12A06 fixed orifice vent limiting device. L4- 1/2"outlet tube loxit(RV 47) L6- 3/8"outlet tube loxit(RV20) Maxitrol rubber seat poppet models offer the ultimate in design features and performance capabilities to meet specific appliance or utility requirements. Direct Acting 2/2 ® Pilot Gas Shutoff Valves NC EL_t_1_7" SERIES II I 1/8" to3/8" NPT SV311 Features • 2 way normally closed operation. • For gas pilot control of commercial and industrial gas burners. ® • Direct lift with resilient soft seating for tight shut-off. ° _ • Valves provided with 1/8" NPT down stream pipe tap with ii-v-k-4-*; plug for routine testing. 1, • Suitable for ambient temperatures up to 175°F. Specifications .e Fluid Handled: Fuel Gas Fluid Temperature: -40°F to 175°F(-40°to 80°C) Ambient Temperature: -40°F to 175°F(-40°to 80°C) Installation: Mountable in any position I,I F= 2/2 SERIESAscaer SV311 mar Specifications Operating Pressure Gas Differential Pipe Orifice CV Capacity 0 (psi) Catalog Number OO Watt Rating/ Size Size Flow 24 V 110-120 V 220-240 V Constr. Class of Coil (ins.) (ins.) Factor Btu/hr Min. Max. 60 Hz. 50-60 Hz. 50-60 Hz. Ref.No. Insulation 2 NORMALLY CLOSED(Closed when de-energized) 1/8 5/16 1.0 53,700 0 15 SV311A01N6AF5 SV311A02N6AF5 SV311A04N6AF5 1 6.1/F 1/4 5/16 1.1 59,000 0 15 SV311A01N6BF5 SV311A02N6BF5 SV311A04N6BF5 1 6.1/F 3/8 5/16 1.2 64,400 0 15 SV311A01N6CF5 SV311A02N6CF5 SV311A04N6CF5 1 6.1/F Notes: T 1"W.C. Drop @ 2"W.C. Inlet Pressure, 1, 000 Btu/Cu.Ft. or more,0.64 Specific Gravity Gas OO On 50 hertz service,the watt rating for the 6.1/F solenoid is 8.1 watts. OO Standard lead length 18" (72"leads optional,add suffix"K") Dimensions: inches Constr. Ref. 1 29 232 ll 1--ET� r---- 116 5 { _+ i I ?% 2i6 _; I 11 3 2 4 1 7 1 1 `l tet_, 1/2 NPT 16 ==a I F==.7 I I I co I ' .t,tilp _,_ -' NPT --� BOTH ENDS PIPE PLUG FLOW -... s-ca 13 I-- "J-- IRip warm .Ti 'MIL 19 13 2 CORED HOLES 32 16 11/32 DEEP FOR .164-32 THD FORMING SCREW V7281 8 1 / I 6 I + 4 I I z I £r n<w. WW1,m ec CA) NJ 9;ALE THIS CARAWINL" vrorn£« xrw.,ronn u.,c tfi_ VARY FOR n£!:P1.1.,,,FW W£ t,4a£5F.Y+k(MM;F!tt NIE310 ,FC AL w'aw,.' 1 14 13 16 i17(YO)11 — J .P. ti�i C — — — — — — — u/ ii i:i 12 ..a,GS�u I it u IN aux \ V REDUCE PIPE j i. i SIZE AT BURNER I � �'�r' ��,E 6 /y1 1 6 Y1 0 ` � , 4 ELBOW ONLY Yto �I� Ellh , C j j I ( 3 "'° ° LINE DISTANCE C 2 2 j TO BURNER II AS CLOSE �, � 8___\ �_ ,., AS POSSIBLE L u �f O _ O ....mo �:r� 3' MAX - - - -�III�� I I ..11.1. 1 1 0 i I i o II I 1 .111101 I '*j 8J 8J 9 8 4 I 4 MAN CAS REGULATOR 7-,e Item Qty. Part Number Description LFL LEGEND LMV3&5 1 2 2 C5706130 'BALL VALVE 1'/"APOLLO 94A 1 3 1 C5852601 MAIN REG 1W MAX RV81-2412-8110-512 4 2 C5706128 BALL VALVE 1/4"APOLLO 94A 1 5 1 C5852913 SPRING-GAS REG MAX R8110-36 PLATED 1%" _ 6 , 2 C5850615 SOLENOID GAS VALVE 1%"HW V4295A1056 Y10,Y11 7 2 C5704500 BMI CAP 1/4" 8 4 C5701204 ,NIPPLE 11/2"x 4"STEEL 9 4 C5701026 .NIPPLE'A"x 2"STEEL 11 2 C5706118 .BALL VALVE 3/8"APOLLO 94A I 12 2 C5701020 NIPPLE 3/8"x 2"S I LEL 4 13 1 C5705027 BMI TEE FITTING 3/8"x 3/8"x'/i' `"' ...£ '"'µ ,E Co) Q ELL ;, 14 1 2623675 ALUMINUM PLUG-lA INCH THREAD " °`"' " " BURNERS " , .<,. ,.u, ,eta A TRAIN MAX 15 2 C5701021 "", «NIPPLE 3/8"x 4"STEEL tea" OVER400C O TO 2500 MBTU/H 16 1 C5852633 PILOT REG 3/8"MAX RV47L-33-R4710-48 3N",F' UL/CSD-1, 1.5" . SaF ," 17 1 C5850634 PILOT SOLE VALVE ASCO 3/8"SV311A02N6CF5 YO 3,»,"« ,<:., B C8320004 001 7I t I t I s I 2 I 1