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Report (49) 11111111111111111,111111 f d.;q 6 6 Ah;/", h' c Johnson Ob Controls SUBMITTAL DATA For: Approval Order#: Date: 10/21/2016 Project: AT&T - Tigard Project#: RECEIVED Location: JAN 2 3 2017 CITY OFTIGA BUILDING DIVISION Unitary Sales Tool v1.5.9.0 Information is subject to change without notice.Check local codes. Printed 10/21/2016 Date 10/21/2016 /4 _ Project Name Johnson ' `� AT&T-Tigard Controls Project Number Client/Purchaser Submittal Summary Page Qty Tag# Model# Description 2 J20YDC00A4GAE4 20 Ton 12.8 EER. Johnson Controls Series 20 Split System R-410A Air Conditioner. 4-Pipe R-410A. Two Stage Cooling. No Factory Installed Heat.460-3-60. Microchannel Condenser Coil • HACR Circuit Breaker/Disconnect • Phase Monitor • Coil Guard • Simplicity®SE Controller with Gateway to BACnet MS/TP (Programmable to Modbus or N2) 1 2HG04700624 Hot Gas Bypass Kit; Includes discharge bypass valve and copper pipe fittings for field installation.Used to modulate capacity at law load conditions. Equipment start-up and commissioning by a factory trained technician is recommended. Contact your supplying distributor or sales representative for additional information &guidance. Unitary Sales Tool v1.5.9.0 Information is subject to change without notice.Check local codes. Printed 10/21/2016 Johnson 04 Series 20 OD Split System Page:3 Controls Split Outdoor R-410A Project Name: AT&T-Tigard Unit Model#: J20YDC00A4GAE4 Quantity: 2 System: J20YDCOOA4GAE4(2) Cooling Performance Total capacity 231.5 MBH Sensible capacity .0 MBH Z111 [141114414 Ambient DB temp. 91.2 °F Power input(w/o blower) 16.78 kW Suction pressure 135.8 psig Saturated suction temp. 47 °F Refrigerant Refrigerant type R-410A Electrical Data Power supply 460-3-60 Unit min circuit ampacity 44 Amps Unit max over-current protection 60 Amps Dimensions&Weight Hgt 50 in. Len 59 in. Wth 64 in. • Weight with factory installed options 930 lbs. . :................... Clearances Unit Features Right 30 in. Front 36 in. Back 24 in. • Two Stage Cooling `Top 120 in. Bottom 0 in. Left 30 in. J • Unit Cabinet Constructed of Powder Painted Steel,Certified At 1000 Hours Note: Please refer to the tech guide for listed maximum static pressures Salt Spray Test(ASTM B-117 Standards) t �. • Full Perimeter Base Rails with Built in Rigging Capabilities AMERICAN�AuTy.l ee ,., 1,Ea*r C � • Scroll Compressors with Crankcase Heater c us • Dual Refrigeration Circuit(4 Pipe) • Liquid Line Driers(Supplied for Field Installation) • Aluminum Tube/Aluminum Fin Microchannel Coils • Back Seating Suction and Liquid Line Service Valves • Inherently Protected Fan Motors • Low Ambient to 40°F • Side or Bottom Single Point Power Connections • Disconnect Switch • Phase Monitor • Coil Guard • Short Circuit Current:5kA RMS Symmetrical Standard Unit Controller: Simplicity Control Board • Anti-Short Cycle Protection.Lead-Lag.Low Voltage Protection.On-Board Diagnostic and Fault Code Display • Safety Monitoring-Monitors the High and Low-Pressure Switches.The Unit Control Board will Alarm on Compressor Lockouts and Repeated Limit Switch Trips. BAS Controller • Simplicity SE Controller with Gateway to BACnet MS/TP(Programmable to Modbus or N2) Warranty • One(1)Year Limited Warranty on All Other Parts • Five(5)Year Limited Warranty on Compressors Air on Temperature of Air on Condenser Coil Evaporator Coil Total Total Sensible Capacity(MBh) WB Capacityt Input Return Dry Bulb(°F) CFM (CF) (MBh) (kW)2 90 I 85 I 80 I 75 I 70 I 65 75°F 77 286.3 15.3 136.1 113.4 90.6 - - - 72 267.4 14.8 169.4 146.7 123.9 101.2 - - 6000 67 248.5 14.4 202.7 180.0 157.2 134.5 111.7 - 62 228.9 14.1 228.9 216.8 194.0 171.3 148.5 125.8 57 227.5 14.0 227.5 227.5 205.1 182.4 159.6 136.9 77 296.6 15.4 148.2 122.8 97.4 - - - 72 277.0 14.9 184.0 158.6 133.2 107.8 - - 7000 67 257.5 14.5 219.8 194.4 169.0 143.6 118.3 - 62 23-.1 14.2 23-.1 231.1 208.6 184.8 15-.8 132.4 5- 235.- 14.1 235.- 235.- 220.5 19-.5 169.- 144.3 77 306.9 15.5 160.3 132.3 104.2 - - - 72 286.6 15.0 198.6 170.6 142.5 114.5 - - 8000 67 266.4 14.6 236.9 208.9 180.8 152.8 124.8 - 62 245.4 14.3 245.4 245.4 223.1 198.3 167.1 139.0 5- 243.8 14.2 243.8 243.8 235.9 212T 1-9.8 151.8 -2 296.2 15.1 209.5 1-9.3 149.0 118.8 - - 9000 67 275.2 14.7 251.9 219.4 189.1 158.9 128.6 - 62 253.5 14.4 253.5 253.5 233.4 204.7 172.9 142.6 57 251.9 14.3 251.9 251.9 248.0 220.1 187.5 157.2 Unitary Sales Tool v1.5.9.0 Information is subject to change without notice.Check local codes. Printed 10/21/2016 Series 20 OD Split System Page:4 Johnson e/A Controls Split Outdoor R-410A Project Name: AT&T-Tigard Unit Model#: J20YDC00A4GAE4 Quantity: 2 System: J20YDC00A4GAE4(2) Factory Installed Options J20YDC00A4GAE4 Nominal Cooling Capacity: J20 20 Ton 12.8 EER Johnson Controls Series 20 Split System R-410A Air Product Category: Y Conditioner Product identifier: D 4-Pipe R-410A Heat Type and Nominal Heat Capacity: COO No Factory Installed Heat Airflow: A Voltage: 4 460-3-60 Installation Options: G HACK Circuit Breaker/Disconnect Phase Monitor Coil Guard Additional Options: AE Microchannel Condenser Coil Simplicity®SE Controller with Gateway to BACnet MS/TP(Programmable to Modbus or N2) Field Installed Accessories • 2HG04700624- Hot Gas Bypass Kit; Includes discharge bypass valve and Copper pipe fittings for field installation. Used to modulate capacity at low load conditions. (5.0 lbs) Unitary Sales Tool v1.5.9.0 Information is subject to change without notice.Check local codes. Printed 10/21/2016 Johnson OPSeries 20 OD Split System Page:5 Controls Split Outdoor R-410A Project Name: AT&T-Tigard Unit Model#: J20YDC00A4GAE4 Quantity: 2 System: J20YDC00A4GAE4(2) Consolidated Drawing NOTES: N OPERATING CENTER OF GRAVITY I. FOR OUTDOOR USE ONLY. TONNAGE I WEIGHT (LBS/ LOCATION (BASE UNIT) /POINT CORNER LOADS (LBS) (BASE UNIT) 2. WEIGHTS SHOWN ARE FOR OPERATING, WITHOUT HAIL GUARDS. T (BASE UNIT/ X Y A B C D 3. MIN. CLEARANCES TO BE: RIGHT SIDE: 30 [762] 20 PC 1152 [523] 32.1 [815,31 30.8[782,31 300 [1361 301 [1311 276 [1251 275[124,7] LEFT SIDE: 30 [7621 REAR9 20 PD 1126 [5111 31.2 [792,51 31.8[807,11 311 [1411 295 1134] 253 11151 267 [1211 FRONT: 36 [9141 REAR: 24 [6101 ® ® 20 YC 942 [427] 30.3[769,6] 31.0 [181,4] 261 [1181 234 [106] 212 [96] 236 [1071 TOP: 120 [3048] 4 • o-! . BOTTOM: 0 [01 20 YD 927[421] 32.7 [830,61 31.8 [801,71 244 [1111 255 [1161 218 [981 210 (95] 4. FOR SMALLER SERVICE AND OPERATIONAL CLEARANCES • • i; i! • 1• CONTACT JOHNSON CONTROLS APPLICATION ENGINEERING -1.• 1I�'� i 1�. ' 25 IC 942 [4271 30.3[769.61 31.0 [787,41 261 [1181 234 [1061 212 [961 236 [1071 DEPARTMENT. •• " 5. DIMENSIONS IN [ I ARE IN MILLIMETERS OR KILOGRAMS. �� ° ����� ��' • 47,44 ©PD/PJ & YD/YJ UNITS ONLY. [1205,01 • oa' t SYSTEM DATA -- RIGHT LEFT ' Y SYSTEM I SYSTEM 2 I • ' • SUCTION LINE LIQUID LINE SUCTION LINE LIQUID LINE -I DIRECTION OF AIRFLOW 1 O.D. 0.D. O.D. 0.0. e • • -`jar PC 1.625 [11,28] 0.875 [22,231 N/A N/A S CENTER OF GRAVITY D - IC 1.625[41,281 0.875 [22,231 N/A N/A C 6.54 PD 1.375 [34,93] 0.625 [15,88] 1.375 [34,931 0.625[15,881 [166,21 X YD 1.315 [34,93] 0.625 [15,88] 1.375[34,931 0.625[15,881 14.45 - 14.45 [367,0] [361,01 (92.90 1 [2359,71 TOP VEIN HAIL GUARD HAIL GUARD SYSTEM 2© (FIELD INSTALLED, (FIELD INSTALLED. OPTIONAL) _ OPTIONAL) 4 _I _ 4 CONVENIENCE OUTLET 1=-.... _____-_� 1IP!itl ® COVER (OPTIONAL)1PWR WIRING ENTRY f4 [8224,1] 2XX1.315 K.O. a I5007 CTL BOX [393] I ACCESS [1211,7] 1 44.271. [1124,4] 9.13[231,8] n + �� =J [40938] 3.,,1111111111111!!!!!!!1111111111111 3 �,[ II I� 11.38 [333,6] .____- aill 9 L!I lh H. [288,9] 4N. Y 17.36 111111111111 \ SYSTEM I 4.15 CTL WIRING ENTRY OIL GUARD [440,91 [120.7] II 2X 0.875 K.O. (OPTIONAL) [18.8 479601 DISCONNECT SWITCH COVER [48,61 y I [22,23] 20.62 (OPTIONAL) y3.13 LEFT MEW [523.7] [79,5] HAIL GUARD NOT SHOWN IN THIS VIEW 22.62 3.91 --- [574,51 [99.41 - 59.00 • 64.00 [1625,61 FRONT VENT [1498,6] COIL GUARD NOT SHOWN IN THIS VIEW RIGHT NEW DITG MO.SUBMITTAL DWG, OUTDOOR SPLIT, UST PREDOD-40DF50H RBE - 20 8 25 TON, 2 6/ PIPE, 50' CABINET PART NO. SRI MO I OF I Unitary Stiles Tool v1.5.9.0 Information is subject to change without notice.Check local codes. , Printed 10/21/2016 Series 20 OD Split System Page:6 Johnson Controls Split Outdoor R-410A Project Name: AT&T-Tigard Unit Model#: J20YDCOOA4GAE4 Quantity: 2 System: J20YDCO0A4GAE4(2) Piping&Connection Piping and Electrical Connection Sizes (Inches) MODEL JO7PC J10PC JO7YC J10YC J10YD J12YC J12YD No. Refrigeration Circuits 1 1 1 1 2 1 2 Suction Line OD(in.) 1 1/8 1 3/8 1 1/8 1 3/8 11/8 13/8 11/8 Liquid Line OD(in.) 5/8 7/8 5/8 7/8 5/8 7/8 5/8 Power Wiring Knockout 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 Control Wiring Knockout 7/8 7/8 7/8 7/8 7/8 7/8 7/8 MODEL J15PC J1SPD J20PC J20PD J15YC J15YD J2OYC J20YD J25YC No. Refrigeration Circuits 1 2 1 2 1 2 1 2 1 Suction Line OD(in.) 1 5/8 1 3/8 1 5/8 1 3/8 15/8 13/8 15/8 13/8 15/8 Liquid Line OD(in.) 7/8 5/8 7/8 5/8 7/8 5/8 7/8 5/8 7/8 Power Wiring Knockout 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 Control Wiring Knockout 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 Unitary Sales Tool v1.5.9.0 Information is subject to change without notice.Check local codes. Printed 10/21/2016 t6 Series 20 OD Split System Page:7 Johnson Controls Split Outdoor R-410A Project Name: AT&T-Tigard Unit Model#: J20YDC00A4GAE4 Quantity: 2 System: J20YDC00A4GAE4(2) Corner Weights&Center of Gravity LEFT I D \ \A LEFT / / 4 DA DIM / DIM x / \ CG / \ / CG ` / FRONT I 1 ' )JR FRONT REAR WIDTH ` •••••••j C` ...... / / B WIDTH / \ / \ 411--DIM Y I 1 ' / LENGTH I I RIGHT C` �. / ` ` / B JO7PC, J07YC,J10YC,J10YD, .4 OIM Y-40. J12YC,J12YD 41 LENGTH 10 RIGHT J15PC,J15PD, NOTE: Front of unit is considered the side having the unit J2OPC,J2OPD, control box. J15YC,J15YD, J2OYC,J20YD J25YC • Corner Weights&Center of Gravity AC/HP Units Model Weight(lbs.) Center of Gravity(in.) 4 Point Load Location(lbs.) Shipping Operating X Y A B C D JO7PC 421 430 17.3 33 110 130 103 87 J10PC 543 574 16.4 32.3 153 161 134 127 J15PC 947 968 32.5 33 266 274 217 211 J15PD 921 942 34 32.5 243 275 225 199 J20PC 1116 1152 32.1 30.8 300 301 276 275 J20PD 1090 1126 31.2 31.8 311 295 253 267 JO7YC 390 387 17 32.3 99 113 94 82 J10YC 499 497 17.3 32.3 124 147 122 103 J10YD 493 490 17.4 32.5 123 147 120 100 J12YC 499 497 17 32.3 127 145 120 105 J12YD 493 490 17.4 32.5 123 147 120 100 J15YC 914 909 32.5 31.5 239 246 215 209 J15YD 899 894 32.5 31.5 235 242 212 206 J2OYC 945 942 30.3 31.0 261 234 212 236 J20YD 930 927 32.7 31.8 244 255 218 210 J25YC 945 942 30.3 31.0 261 234 212 236 Unitary Sales Tool v1.5.9.0 Information is subject to change without notice.Check local codes. Printed 10/21/2016 APPLICATION DATA SHEET General Piping Recommendations and Refrigerant Line Length • for Split-System Air Conditioners and Heat Pumps GENERAL GUIDELINES A CAUTION The following guidelines apply to the application on either factory This Split-System(Air Conditioning Condensing/Heat line sets or field fabricated tubing for cooling only and heat pump Pump)unit is one component of an entire system.As systems: such it requires specific application considerations with • Many service problems can be avoided by taking adequate regard to the rest of the system(air handling unit.duct precautions to provide an internally clean and dry system design.refrigerant piping and control scheme). and by using procedures and materials that conform with Failure to properly apply this equipment with the rest of established standards. the system may result in premature failure and/or • The lines should be installed so that they will not obstruct reduced performance/increased costs.Warranty service access to the indoor coil.air handling system or filter. coverage specifically excludes failures due to improper Install the lines with as few bends as possible.Care must be application and UP specifically disclaims any liability taken not to damage the couplings or kink the tubing. Care resulting from improper application. must also be used to isolate the refrigerant lines to minimize Please refer to the equipment Technical Guide. noise transmission from the equipment to the structure. Installation Manual and the following publication for • Never solder vapor and liquid lines together.They can be further information. taped together for convenience and support purposes. but they must be completely insulated from each other. INTRODUCTION • Support all refrigerant lines at minimum intervals with suitable hangers and brackets.Tape and suspend the Installation of residential and commercial split-systems should be refrigerant lines as shown in Figure 1. DO NOT ALLOW performed by qualified service technicians with proper training in METAL-TO-METAL CONTACT. the installation.service and repair of these units. i TAPE //// LIQUID This document should serve as a guideline for proper split-system 1 piping installation. Read these instructions along with the unit /0 LINE installation instructions carefully and adhere to all cautions. warnings and general practice guidelines. Consult local building INCORRECT codes for special requirements. The tables and application data in this publication will help you to better apply split-system cooling and heat pump systems to 011.401111,,1111111:1111) achieve maximum efficiency and performance.improved reliability. SHEET METAL HANGER and greater customer satisfaction.This guideline includes CORRECT Information for: INSULATED VAPOR LINE • General Guidelines FIGURE 1: Refrigerant Line Support • Indoor Unit Above the Outdoor Unit • Slope horizontal suction lines on cooling only systems • Outdoor Unit Above the Indoor Unit approximately 1 inch every 20 feet toward the outdoor unit to • Total line length facilitate proper oil return. Since the flow of refrigerant is bi- directional on heat pumps.all horizontal vapor lines should • Line Sizing be level. Pre-charged lines with excess tubing should be • Additional Refrigerant coiled horizontally in an inconspicuous location to avoid oil • Refrigerant Oil Management trapping. Never coil excess tubing vertically. • Accumulator Use and Misuse • Use long radius elbows wherever possible. • Recommended Orifice Sizing Chart • Use PVC piping as a conduit for all underground installa- tions.See Figure 2. Buried lines must be kept as short as • Long Line Set Applications possible to minimize the build up of liquid refrigerant in the vapor line during long periods of shutdown. 247077-UAD-H-0209 247077-UAD-H-0209 reason.the restrictions on elevation differences for this TO INDOOR COIL TO OUTDOOR UNIT configuration must be based on the entire range of operating LIQUID LINE conditions. INSULATEDICAP VAPOR LINE j(WATER TIGHT; When the indoor unit is above the outdoor unit.the pressure PVC r'--o CONDUIT ` loss in the liquid line during the cooling cycle will limit the �\ amount of elevation difference allowed.Since both friction and static head contribute to pressure loss. it can be stated that the elevation difference allowed decreases as the total equivalent line length(horizontal plus vertical)increases. FIGURE 2: Underground Application OUTDOOR UNIT ABOVE INDOOR UNIT • Pack fiberglass insulation and a sealing material such as COOLING CYCLE permagum around refrigerant lines where they penetrate a wall to reduce vibration and to retain some flexibility. If When the outdoor unit is above the indoor unit.the static multiple line sets are routed through a common conduit. pressure gain in the liquid line vertical drop(1/2 psi per foot) then all lines must be insulated. may overcome the frictional pressure loss resulting in a total • Insulate all vapor lines with a minimum of 1/2 inch of foam pressure gain.A pressure gain in the liquid line is not rubber. Liquid lines that will be exposed to direct sunlight detrimental to the performance of the system. or high ambient temperatures such as an attic must also be insulated. On cooling only systems where the outdoor unit is located high above the indoor coil.it may even be possible to reduce the The following additional guidelines apply to field fabricated size of the liquid line.The static gain in the vertical drop will - piping: offset the increased friction loss caused by smaller tubing. In addition.the reduction in the total system charge due to the • Use hard drawn refrigeration type copper tubing where no smaller liquid line will enhance the reliability of the system. appreciable amount of bending around pipes or obstructions is necessary. If soft copper must be used. With this configuration.gas velocity in the vapor riser must be care should be taken to avoid sharp bends which may kept above 1000 feet per minute for proper oil return and below cause a restriction. 3000 feet per minute to avoid noise and vibration problems. • Braze all copper to copper joints with Silfos-5 or HEATING CYCLE (Heat Pumps Only) equivalent brazing material. DO NOT USE SOFT SOLDER. In the heating mode.liquid will travel from the indoor unit up the • During brazing operations.flow an inert gas such as liquid riser to the outdoor unit.This will result in a liquid line coil. Since heat pumps nitrogen through the system to prevent internal scaling pressure drop and a starved outdoorp p and contamination. have a defrost cycle.coil freeze-up is not a problem. However. the resulting lower suction pressure will decrease the capacity TRAPS and efficiency of the system. Traps are not required if the piping is properly sized.Traps will TOTAL LINE LENGTH only add pressure drop to the system.further reducing capacity. INDOOR UNIT ABOVE OUTDOOR UNIT The total length of interconnecting tubing is the sum of all horizontal and vertical runs from the indoor unit to the outdoor unit.Total measured line lengths are limited to: With this configuration.a common problem with the cooling cycle(air conditioning or heat pump)is that the amount of liquid • The limiting factor on heat pumps is the storage capacity sub-cooling varies as operating conditions change(such as of the accumulator.The limiting factor on cooling units is outdoor ambient). Under some conditions. it is possible that oil sump capacity in the compressor. flashing will actually occur in the liquid riser.As long as only • Total equivalent line lengths must only be used when liquid is present in the liquid riser.the liquid static pressure loss calculating pressure drop.Therefore use Table 1 to can be calculated at 1/2 psi per foot of rise. However.as soon calculate equivalent lengths for elbows. as flashing starts.the rate of pressure loss increases and continues to increase as the amount of gas increases. For this 2 Johnson Controls Unitary Products 247077-UAD-H-0209 TABLE 1: EQUIVALENT LENGTHS OF ELBOWS IN FEET pressure loss must be minimized.This is achieved by 90°SHORT 90°LONG increasing the size of the suction line.As a good achievable LINE SIZE RADIUS RADIUS guideline.suction pressure loss should not be allowed to INCHES(O.D.) ELBOW(FT.)` ELBOW(FT.) exceed 3 psi(5 psi for R-410A). 1/4 0.7 0.6 Another important consideration when sizing suction lines is 5/16 0.8 0.7 refrigerant gas velocity in a suction riser.Velocity of at least 3/8 0.9 0.8 1000 feet per minute is required to carry oil up a suction riser. 1/2 1.2 1.0 Of course.this is only a factor when the outdoor unit is above 5/8 1.5 1.3 the indoor unit and the oil must overcome the pull of gravity to 3/4 1.6 1.4 return to the compressor. Greater refrigerant velocities are 7/8 1.8 1.6 obtained by decreasing the size of the suction line. In 1-1/8 2.4 2.0 applications where smaller tubing is required for a suction riser 1-3/8 3.2 2.2 and larger tubing is needed to minimize pressure drop.the riser must be sized to achieve a velocity of at least 1000 feet per 1-5/8 3.8 2.6 minute while the horizontal runs can be sized larger to minimize 2-1/8 5.2 3.4 pressure drop. 2-5/8 6.5 4.2 *. Two 450 radius ells equals one 90°radius ell. NOTE: Must maintain 800 fpm minimum velocity on all horizontal pipe runs. LINE SIZING Liquid lines must also be sized to minimize pressure change. The total pressure change in a liquid line is the sum of the loss Every split-system unit is shipped with a factory-mounted sweat due to friction and the loss(or gain)due to static head in the fitting. vertical line. Liquid pressure loss reduces the amount of liquid _ For split systems. interconnecting refrigerant lines should be sub-cooling at a rate of 1 degree for every 3 psi for R-22 and 5 sized to match the factory supplied fittings unless the psi for R-410A.Sufficient sub-cooling must be maintained at the application dictates different line sizes due to pressure drop. expansion valve to provide proper operation. If the liquid refrigerant velocity constraints and/or line set lengths. pressure drop is high enough to deplete all of the liquid sub- cooling in the system. liquid will begin to flash reducing the For cooling systems where the indoor and outdoor sections are refrigerant flow through the indoor coil expansion valve. installed at the same elevation.refrigerant line sizes can usually However.as soon as flashing begins.the rate of pressure loss be matched with the factory supplied fittings.There are increases and continues to increase as the amount of gas exceptions for total line lengths exceeding 75 feet where increases.Careful consideration must be given to liquid line pressure drop limitations are exceeded. Refer to Long Line Set sizing to minimize pressure drop and system charge. Liquid section. lines should be sized as small as possible without exceeding the recommended maximum pressure drop.The maximum In some applications.especially where elevation differences recommended liquid line velocity is 400 fpm.Velocities exist between the indoor and outdoor sections.suction and exceeding 400 fpm can result in higher than acceptable noise liquid line sizes can be increased (or decreased)to minimize levels. pressure loss(or gain)and improve oil return to the compressor.When sizing refrigerant lines for split-system ADDITIONAL REFRIGERANT cooling units.the following factors must be considered: 1. Suction line pressure loss due to friction. In many applications.additional refrigerant will have to be added to the system.The actual amount of charge that must be 2. Suction line velocity for oil return. added is determined by adding the following: 3. Liquid line pressure loss due to friction. 1. The indoor coil charge adjustment from the Installation 4. Liquid line pressure loss(or gain)due to static head. Manual. The effect that each of these factors have on a cooling system 2. The additional charge required for the interconnecting depends on the orientation of the indoor and outdoor sections; piping and the size of the vapor and liquid lines. e.g.. indoor unit above the outdoor unit. Before we discuss the Example: For a system using a 3/8 liquid line and a 3/4 suction various orientations. it is important to understand a few things line with a total measured length of 50 feet. about suction and liquid lines. Liquid line 50-15 feet x 0.62 oz./foot = 21.7 oz. First. lets consider suction lines.Suction pressure loss reduces Suction line 50-15 feet x 0.06 oz./foot = 2.1 oz. system capacity by 1%for R-22 and 0.6%for R-410A per psi. Charge add for interconnecting tubing = 23.8 oz. This can be a serious problem if suction lines are not sized properly and pressure loss is 8 or 9 psi.Therefore. in order to NOTE: On residential equipment 15 feet of line is included on minimize capacity loss and maximize efficiency.suction nameplate charge. Johnson Controls Unitary Products 3 247077-UAD-H-0209 TABLE 2: LINE CHARGE item on all heat pumps to avoid liquid flood back to the compressor when switching from heat to cooling. reversal R-22 LINE CHARGE' before and after defrost and during low ambient heating SUCTION OZ./FT. LIQUID OZ./FT. operation. If applied incorrectly suction line accumulators can 1/2 0.02 1/4 0.23 log oil or not provide the necessary liquid protection especially 5/8 0.04 5/16 0.40 when under sized. 3/4 0.06 3/8 0.62 7/8 0.08 1/2 1.12 The compressor suction line size should never be used as a 1-1/8 0.14 5/8 1.81 guideline for sizing the suction line accumulator. Matching the 1-3/8 0.21 7/8 3.78 accumulator piping size to the suction line size can often times result in an undersized accumulator. Normally the accumulator 1-5/8 0.30 7/8 3.78 is sized for not less than 50%of the total system capacity. 2-1/8 0.53 1-1/8 6.46 2-5/8 0.81 1-1/8 6.46 Careful consideration must be given when attempting to apply an accumulator to a split-system.On any given unit R-410A LINE CHARGE' approximately 80%of the system charge can be found between SUCTION OZ./FT. LIQUID OZ./FT. the compressor and the expansion device during operation. 1/2 0.04 1/4 0.19 When the system shuts down the refrigerant is trapped 5/8 0.06 5/16 0.33 between the compressor check valve and the non-bleed expansion device used on all York split-systems. During long 3/4 0.09 3/8 0.51 periods of shut down the refrigerant will migrate to the low side 7/8 0.12 1/2 1.01 of the system possibly accumulating in the evaporator coil and 1-1/8 0.20 5/8 1.64 horizontal suction lines. 1-3/8 0.31 3/4 2.46 - 1-5/8 0.43 7/8 3.27 If it has been determined that an accumulator must be installed 2-1/8 0.76 1-1/8 5.58 in the system proper positioning with respect to the compressor 2-5/8 1.17 suction line level is shown in Figure 3. It may become necessary in many cases to elevate the outdoor unit to *. Charges are based upon 40°F suction temperature and accommodate proper piping and drainage back to the 105°F liquid temperature. accumulator during the off cycle.Multiple accumulators whether piped in series or parallel are not recommended. REFRIGERANT OIL MANAGEMENT If an accumulator has been installed into a system and the Inherent to all refrigeration systems is the presence of compressor experiences a burn out the accumulator must refrigerant oil required for proper and continuous lubrication of be replaced.The debris from the burn out will clog the the compressor(s)bearings.All refrigeration systems.whether orifice in the accumulator resulting in oil return starvation they are packaged or split-systems circulate oil throughout the to the replacement compressor. system due to the miscibility of refrigerant oil.Split-systems. due to their propensity for long piping lengths.can circulate more refrigerant oil than packaged units.which can become a problem if not recognized and managed. It is not unusual for a given system to circulate as much as 15%of the original Drainage in Off Cycle compressor oil charge.Yet another side-effect of long piping _pp. runs on split-systems is the aspect of system oil logging which im can occur even in the best of installations. Even the bestP�P�l in g practices can inadvertently create oil traps in the system Liquid Level especially when elevation differences between the indoor and outdoor units occur. Refer to the section on Long Line Set Applications for determining if refrigerant oil should be added to the system. ACCUMULATOR USE AND MISUSE II Ordinarily.suction line accumulators are not necessary on AC units if the system is piped correctly and all of the precautionary Scroll Accumulator guidelines are followed. Refrigerant suction line accumulators Compressor should only be installed on systems where liquid flood back to FIGURE 3: Accumulator Field Piping . the compressor(s)is highly likely.Accumulators are a standard 4 Johnson Controls Unitary Products 247077-UAD-H-0209 RECOMMENDED ORIFICE SIZE LONG LINE SET APPLICATIONS ORIFICE SIZING This section is intended for long line applications that exceed 75'.When sizing line sets under 75'.always use factory Use the York®Comfort Cooling Piping software to determine supplied connections. If your application is outside of the liquid line pressure drop to select proper orifice sizing. selection charts.your application must be approved through the Application Engineering group. TABLE 3: RECOMMENDED ORIFICE SIZE LIQUID LINE LIQUID LINE SIZING CRITERIA LIQUID LINE PRESSURE PRESSURE GAINS(PSI) The following considerations have already been accounted for LOSSES(PSI) when relating to the selection charts. 51 41 31 21 11 STANDARD 11 21 Thru Thru Thru Thru Thru ORIFICE Thru Thru • R-22 Maximum Pressure Drop is 35 psig SIZE 60 50 40 30 20 20 30 • R-410A Maximum Pressure Drop is 60 psig CORRECTED CORRECT ORIFICE • Increased charge levels ORIFICE SIZE SIZE 39 41 43 45 • Maximum recommended velocity of 400 fpm 39 41 43 45 47 • Minimum velocity of 100 fpm 41 43 45 47 49 51 53 55 Liquid Line Selection Chart:The charts below show the line 43 45 47 49 51 53 55 57 sizes that can be selected for each tonnage of unit and the _ 45 47 49 51 53 55 57 59 maximum equivalent length and maximum rise of the line. The 47 49 51 53 55 57 59 61 maximum actual line length is 200 feet.Equivalent line 49 51 53 55 57 59 61 63 lengths would include elbows and other components that 51 53 55 57 59 61 63 65 would increase the equivalent length. _ 53 55 57 59 61 63 65 67 55 57 59 61 63 65 67 69 TABLE 4: R22 LIQUID LINE, MAXIMUM RISE CHART 57 59 61 63 65 67 69 71 Line Maximum Total Equivalent Length Velocity 59 61 63 65 67 69 71 73 Tons Size 75 100 125 150 175 200 225 250 FPM 61 63 65 67 69 71 73 75 5/16 60 55 50 50 45 40 35 30 186 63 65 67 69 71 73 75 78 1.5 3/8 65 65 65 60 60 60 55 55 115 65 67 69 71 73 75 78 81 5/16 50 45 35 30 25 20 15 5 248 69 71 73 75 75 78 81 84 2.0 3/8 60 60 60 55 55 50 45 45 154 71 73 75 78 78 81 84 87 3/8 60 55 55 50 45 40 35 35 192 75 75 78 81 81 84 87 90 2.5 1/2 65 65 65 65 65 60 60 60 103 78 78 81 84 84 87 90 93 3/8 55 50 45 40 35 30 25 20 231 81 81 84 87 87 90 93 96 3.0 1/2 65 65 65 65 60 60 60 55 124 84 84 87 90 90 93 96 99 3/8 50 45 35 30 25 20 10 5 269 87 87 90 93 93 96 99 102 3'S 1/2 65 65 60 60 60 55 55 55 145 90 90 93 96 96 99 102 105 3/8 45 35 30 20 15 10 - - 308 93 _ 93 96 99 99 102 105 105 4.0 1/2 65 60 60 60 55 55 50 50 165 3/8 30 20 10 - - - - - 385 5.0 1/2 60 60 55 50 50 45 45 40 207 1/2 50 45 40 35 30 25 15 10 310 7.5 5/8 65 60 60 60 55 55 55 50 193 10 5/8 60 55 55 50 50 45 40 40 257 3/4 65 65 65 60 175 5/8 55 50 45 40 ® 322 12.5 3/4 65 60 60 219 15 3/4 60 60 55 55 263 7/8 65 65 65 186 3/4 55 50 45 351 20 7/8 65 60 248 7/8 60 55 310 25 1-1/8 65 182 Shaded area indicates system needs oil added(Refer to Oil Addition section on page 7). Johnson Controls Unitary Products 5 247077-UAD-H-0209 TABLE 5: R-410A LIQUID LINE,MAXIMUM RISE CHART SUCTION LINE SIZING CRITERIA Tons Line Maximum Total Equivalent Length Velocity The following considerations have already been accounted for Size 75 100 125 150 175 200 225 250 FPM when relating to the selection charts. 1 5 5/16 75 90 85 85 80 75 75 70 223 • Minimum velocity of 1000 fpm for vertical lines and 800 3/8 75 100 95 95 95 95 90 90 138 fpm for horizontal lines guarantee proper oil return 2.05/16 75 80 75 70 65 60 55 50 297 • Minimal pressure drop to minimize capacity loss 3/8 75 95 90 90 85 85 85 80 184 3/8 75 90 85 85 80 80 75 70 230 Suction Line Selection Chart:The charts below show the line 2.5 1/2 75 100 100 100 100 95 95 95 123 sizes that can be selected for each tonnage of unit and the 3.0 3/8 75 85 85 80 75 70 65 60 276 percent of capacity reduction the system will have because of 1/2 75 100 100 95 95 95 90 90 148 the long line set application. The maximum actual line length 3/8 75 80 75 70 65 60 55 50 322 is 200 feet,equivalent line lengths would include elbows 3.5 1/2 75 95 95 95 95 90 90 90 173 and other components that would increase the equivalent 3/8 75 75 70 60 55 45 40 35 368 length. 4.0 1/2 75 95 95 95 90 90 90 85 198 TABLE 6: R22 SUCTION LINE,CAPACITY REDUCTION 5 0 3/8 70 60 50 40 30 20 10 0 *460 CHART(%) 1/2 75 95 90 90 85 85 80 80 247 1/2 75 80 80 75 70 65 60 55 370 Tons Line Total Equivalent Length Velocity 7.5 5/8 75 95 95 95 90 90 90 85 231 Size 75 100 125 150 175 200 225 250 FPM 5/8 75 90 90 85 85 80 80 75 307 5/8 5 7 9 12 - - 1682 10 1.5 3/4 75 100 95 95 95 95 90 90 210 3/4 4 5 6 7 9 11 12 13 1147 5/8 75 85 85 80 75 70 65 65 384 3/4 3 4 6 8 9 11 1529 12.5 2'0 7/8 3 4 5 6 7 8 9 10 1081 3/4 75 95 95 90 90 90 90 85 262 3/4 75 95 90 90 85 85 85 80 315 3/4 3 5 7 1911 15 2'S 7/8 2 3 4 5 7 8 9 10 1351 7/8 75 100 95 95 95 95 95 90 222 3/4 75 85 85 80 75 70 70 65 419 3/4 5 7 8 - 2294 20 3'0 7/8 2 3 5 6 8 9 10 11 1621 7/8 75 95 95 90 90 90 85 85 296 7/8 75 95 90 90 85 85 80 75 371 7/8 2 4 6 7 1892 25 3.5 1-1/8 2 3 4 4 5 5 6 7 1109 1-1/8 75 100 100 100 95 95 95 95 217 7/8 3 5 7 - - - - - 2162 *Note: Exceeds recommended maximum velocity of 400 fpm. 4.0 1-1/8 2 2 3 4 4 5 6 7 1268 consider noise when selecting this pipe size. 7/8 5 - - - - - - - 2703 Example:3 Ton cooling unit with 175'of equivalent length. 5.0 1-1/8 1 2 3 4 5 6 6 7 1585 condensing unit is below the evaporator with 80'of vertical rise 1-3/8 1 2 3 3 4 4 5 6 1048 to the evaporator. 7.5 1-3/8 1 2 2 2 3 4 5 5 1561 1-5/8 1 2 2 2 3 3 4 4 1103 Answer: You should have selected 1/2".Why did you select 10 1-3/8 1 1 2 3 4 5 6 - 2082 this size? Because at 175'equivalent length with a 3 ton 1-5/8 1 1 2 2 2 3 3 3 1471 system. the maximum rise is 75'for 3/8"and 95'for 1/2". 1-5/8 1 1 1 2 2 3 3 4 1839 12.5 Multi Stage Refrigeration Systems:When sizing the liquid 2-1/8 1 1 1 1 2 2 3 3 1057 line for a system with either a 2 stage scroll compressor 15 1-5/8 1 1 2 3 3 4 4 5 2207 (residential)or when a single refrigeration system utilizes 2-1/8 1 1 1 2 2 2 2 3 1268 compressor staging for capacity reduction(commercial). 20 2-1/8 1 1 1 1 2 2 2 2 1691 ALWAYS calculate the liquid line size with the maximum 2-5/8 1 1 1 1 1 2 2 2 1096 tonnage rating of the unit. 25 2-1/8 1 1 1 1 1 2 2 3 2114 2-5/8 1 1 1 1 1 2 2 2 1370 Note:(-)Indicates unacceptable pressure drop in suction line 6 Johnson Controls Unitary Products 247077-UAD-H-0209 TABLE 7: R-410A SUCTION LINE,CAPACITY REDUCTION LONG LINE SET ACCESSORIES CHART(%) All long line set applications must have the following Tons Line Total Equivalent Length Velocity accessories installed if they are not already installed from the Size 75 100 125 150 175 200 225 250 FPM factory. 5/8 3 4 5 7 8 10 12 13 1185 1.5 3/4 3 4 5 6 8 10 11 12 808* • Crankcase Heater-A crankcase heater will warm the 5/8 2 4 6 7 - 1582 compressor sump and prevent the refrigerant from 2.0 3/4 3 4 4 5 6 7 8 10 1078 migrating to the compressor in the off cycle. 3/4 2 3 4 5 6 7 8 10 1346 • Non Bleed TXV's on all ID Coils-Prevents refrigerant 2.5 7/8 2 3 4 5 6 6 7 8 952* from bleeding into the low side of the system through the evaporator in the off cycle. 3/4 2 2 4 5 6 8 - - 1616 3.0 • Hard Start Kit-A hard start kit is necessary to increase 7/8 2 3 3 4 5 5 6 7 1143 3/4 2 3 4 6 1887 the compressor starting torque anytime a TXV is used in a 3.5 system.This is necessary to overcome the pressure 7/8 2 2 3 3 4 5 6 7 1333 difference across the compressor. 4.0 3/4 2 4 5 - 2155 • Cooling Only Units-Require liquid line check valve 7/8 1 2 2 3 5 6 7 8 1523 placed in the liquid line near the condensing unit.This is 5.0 7/8 1 2 3 5 6 - 1905 used to lock the refrigerant in the liquid line between the 1-1/8 1 2 2 3 3 4 4 5 1117 TXV and the condensing unit to reduce off cycle 1-1/8 1 1 2 2 3 4 5 5 1676 migration. 7.5 1-3/8 1 1 2 2 3 3 3 4 1100 • Heat Pumps with Orifice in OD Coil-Require check 10 1-3/8 1 1 1 2 2 2 3 3 1467 valve and solenoid valve placed in liquid line to prevent 1-5/8 1 1 1 2 2 2 3 3 1036 off cycle migration. refer to Figure 4 for proper placement. 12.5 1-3/8 1 1 1 1 2 2 3 4 1834 • Heat Pumps with TXV's on both Coils-Do not require 1-5/8 1 1 1 1 2 2 2 3 1295 additional check valves and solenoid valves. 15 1-3/8 1 1 1 2 3 4 5 - 2200 • Pump Out Accessory-This is required on commercial 1-5/8 1 1 1 1 1 2 2 2 1554 applications where available. 20 1-5/8 1 1 1 1 1 2 3 3 2073 2-1/8 1 1 1 1 1 1 2 2 1191 OIL ADDITION 1-5/8 1 1 1 2 3 4 - - 2591 25 2-1/8 1 1 1 1 1 1 1 2 1489 If the line set you selected is in the shaded area of Table 4. (R22 Liquid Line. Maximum Rise Chart)oil needs to be added *Velocity is below 1000 fpm.should only be used on horizontal to the compressors.The formula below determines the amount line. of oil to add to the compressors. Multi Stage Refrigeration Systems:When sizing the suction (TSC x.03 x 16)-(SOC x.1)=AOR line for a system with either a 2 stage scroll compressor • TSC=Total System Charge in pounds (residential)or when a single refrigeration system utilizes compressor staging for capacity reduction(commercial). • SOC=System Oil Charge in ounces ALWAYS select the largest available pipe size from the • AOR=Additional Oil Required in ounces minimum tonnage of capacity reduction. ROTARY COMPRESSOR Example: 10 ton R-22 2 pipe system that reduces capacity to 5 tons.Select 1-3/8"suction line.this is the largest available If you are selecting a unit with a rotary compressor.the suction line size for a 5 ton suction line. maximum actual line set is 100 ft. Note: 2 stage scroll compressors operate at 67%of full load capacity. A CAUTION Any application that falls outside standard limits should be referred to Unitary Products application Engineering @ 1-877-UPG-SERV. Johnson Controls Unitary Products 7 TABLE 8: CRANKCASE HEATERS FOR SPLIT UNITS Model Part# Voltage Watts Min. Max. Circum Circum AHU S1-02541100000 240 70 19.625 27.125 Danfoss Scrolls 51-02541101000 460 70 19.625 27.125 (All) S1-02541102000 575 70 19.625 27.125 S1-02531959000 240 80 22 26 Copeland Scrolls S1-02531960000 460 80 22 26 (Residential) S1-02531958000 575 80 22 26 Copeland Scrolls 51-02533474240 240 90 28.75 35.75 (Commercial) Bristol H23A 51-02533474460 460 90 28.75 35.75 S1-02533474575 575 90 28.75 35.75 S1-02537399240 240 70 21.81 29 Check Bristol Recips S1-02537399480 460 70 21.81 29 Valve I (Remainder) S1-02537399575 575 70 21.81 29 tilt Solenoid Valve TABLE 9: HP SOLENOID VALVE Model Part# Voltage 3/8"Liquid Line Solenoid Valve S1-02541203000 24V TABLE 10: MAGNETIC CHECK VALVES Pipe Diameter Part# Liquid Line Heat Pump 3/8" S1-02222498000 1/2" 51-02211519000 5/8" 51-02209099000 3/4" 51-02211520000 FIGURE 4: Heat Pump Solenoid/Check Valve Installation 7/8" 51-02211481000 Arrangement 1-1/8" 51-02211521000 A CAUTION Any application that falls outside standard limits should be referred to Unitary Products application Engineering @ 1-877-UPG-SERV. Subject to change without notice.Printed in U.S.A. 247077-UAD-H-0209 Copyright©2009 by Johnson Controls.Inc.All rights reserved. Supersedes:247077-UAD-G-1008 Johnson Controls Unitary Products 5005 York Drive Norman,OK 73069 21" 5.73' UNIT CONSTRUCTION Model Saudon•XTI4IeS7 Construction:Indoor Motor Location: Right Spill Sac' Spi' Bait Si• Soft Unit Weight S188 LBS • Q i _ _ _ _ _ _ DAR VIN (ap�la :IT o -V( a) 1- r�=_===n �__===n MAT 4 ,, 1I I -11 Left 'Der I I I 1. 11 1 ofidllr Segment 35• -p-999 1 1---st a _II�=37 1SWrath tl I I > I1111II l NOTES -x--11 I-_,L-11 I Unity with a bewail and a bottom opening:Duct I II connection Bush with the bottom et wit,not Ruth L ====U L Lt====LI - with bottom abewail. 11" • • t i.1 r--- 1 - Refer to performance repenter:Wooing spilt details. w Bottom Level AHU «:;s wan around the A minimum 11� Dazs 2, Plan '�:3.73•�' clearance equal to unM width must be provided on oar tots • 12- 78.5- side of the unit for wowing the cal or fan assembly 21• Contractor responsible for penetrations and Top Level AHU Plan sr • •-23.73 connections of all eNMw1 boxes and internal cell i� 1� Sp111.7connections. .'- l� 1\lhD�^a i lit nitcam only. ahewnfarRprnenNUerW JUnitcoPommopay --r1 j fF====Tl r--- rF====T1 r Overall dimensions account for coil connections, 93.17• i I--r--1 I 1--r--i 1 electrical enclosures,AMs4O dap00.n.y louver Width Der 57• 1 A I I 11 I i spacethe Ithe e�gunmelments ordertoY Segment °°" °I°" �( L7 = _ L--1, >t-t= i 39• 78- Certain term may extend beyond cabinet dimensions 1 T LI / \s ,, it_1 _u $ it_1�_u I ! 1 ng Gge.e�I bou.L ge.tragM l sysyeotet,,.t1Wc. L__l t L--- ,—t Dbnsnfbn tolerances:ShipUnit IN•1/Tl:POW 1.1•YI 39- f2 am-DssignMaSINS d ONTNS) r e. 33. PIPING CONNECTIONS we 111 IIn order ofAtrM.& II 71 Segment Te Hand Quantity Supply Return ■mineemegthimirm� e—a�em ��■ •w �mm■ CC SWT Left 2DId2RN 518' 75th• Fr a --fit I cc ser Left 2 Dkt2 RN 518• 1 SM. I II I II 1-1,. 1 F �" 88• 1 J �--I'I L �-� 5g. tis 7oal rig= T'1 1 11 �. fFlir -nom Total l: :xginMrd ^ i Ai i i I h ; T�i � to 1 lTd iim1•:el = _'1 i --NL �.:.,. 11 <ul 23.189• 1 '/LL I. I1 J.1I tl III 11I I1 C-77 L I -y-'-�II LII I -u--,11 ' co '�•� ` __^fir_ �■ Sonic pal conn.NonaWIII4 MPT SOH 40 r 1.w F i Iconmaoa on LEFT aide aunts Typ. ` II I SECTION 113T 11 I I SECT(LENGTHS INCLUDE END CHANNELS) 75• s9• l j j h (jw L111irf1 RIPTION MQ FilEE 1171 Economizer I_ I -�'-y I -_11 1 -IL--I I , FR 1881 Realm Fan•2/S SWSI-5.00 XP r- 11.1ii.111111.11i.11111i —f T DPLI I OP F8 RF EE EE FR g'u FR S- 7,59• Split Split Spot Split Split SOK r i t Typ. 57• 112.13- S7" Unit Length 253" REAR(OUTLET)END VIEW ELEVATION VIEW FRONT(INLET)END VIEW PRODUCT DRAWING ProjectaName:AT&T-Tigard Cult To: urch Order#: Date: Verson 10/1.1.0.631B 48:35 Serial Number: SQ Database Number: op SOLUTION AIR HANDLING UNIT DETAIL Engineer: Contract#: .1 A Form No.:100.09-EG1 Software Release: JohnsonMODEL:Solution-XTI-69x5- ' NOT FORONSTRUCTION For: TAG: UNITTAG:AHU'I/VB Dwg.LeScale:53 Dwg.Name:oControls Dwg.Scale: NTS Dwg.Location: UNIT CONSTRUCTION Radek Solution•(A49x57 Con*whore Indoor Motor Location: Right Unit Weight:5143 LBS. Q Resr AHU PLAN Front (Supply). „�o� (Retum) TO' Left ARM NOTES Units wmt a bound and a bottom opening:Dun o 001100 gush with the bottom of nit,not flush with bottom of baser-ail. Refer to psrromnnes npont for shipping split details. Allow sufficient space around the ung for moving access pamb and various ung parts.A minima clearance equal to ung width must be prodded naw aide of the unit for removing the soil orfan assembly. Contractor responsible for penetrations and connections of all electrical boas and intenul coil connections. Unit components an shown for Representational purpose.only. Overall dimensions account for:soil connections, eloctrical enclosures,A115.00 damper/EMIL Inver (If applicable,)base rail•N order to coney the true space requirements for the unit Chain items may extend beyond cabinet dhnsnsions including:door handles,Spm witches,lilting logs,electrical boxes,gas fuel aye4m,etc. Dimension tolerances:Unit IN-1121;Piping 151-YI •Designates Shipped Loose gams) PIPING CONNECTIONS fin order of Almost) Segment Typo Hand Quantity Supply Rehm CC SWT Left 2Dist 2Ret 5N' 1sir • CC SWT Left 2Dist 2 RM sir 15/r o DP FS CC RF EE EE FR split Split Spin Split Spilt Split Dram pan oro nnectfon size 11/4-NPT SCH 40 (Cnn estlaN on LEFT AN.of nig SECTION LIST (LENGTHS INCLUDE END CHANNELS) SECT DESCRIPTION Dpf52) Discharge Plenum FS 1401 Supply Fan-245 SWSI.10.00 HP CC 1411 Cooling Coll RF(21) High Efficiency Alter EE(35) Economizer EE 071 Economizer FR(131 Rehm Fan-215 WWI.5.00 HP COIL CONNECTION DETAIL ,) PRODUCT DRAWING Project AT&T-Tigard SCoust To: Parch Order#: Veate:10/21/2016 rsion:n:1.1.0.6311.48.35 SQ Database Number. {, /� �, SOLUTION COIL CONNECTION DETAIL Engineer Contract#: Form No.:100.09-EGI Software Release: Johnson MODEL:Solution-XTI-69x5- Contractor: UNIT Dwg.Lev.:5/03 Dwg.Name: NOT FOR CONSTRUCTION For: TAG:AHU-I B Dwg.Scale:NTS Dwg.Location: Controls Johnson) SOLUTION XT AIR HANDLING UNIT Controls �t PERFORMANCEPE S CIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 Unit Sequence Tier 1 DP «< FPS «< CC «< RF «< EE «< FPR Basic Unit Options Insulation Type: (Refer to Each Segment) Base Rail Height: None None Performance: High Performance _ Statement of compliance of standard units. Solution XT AHU's meet IBC seismic requirements for non-critical equipment(Ip=1.0)for locations with design spectral response Sds<=0.43. Units must be rigid mounted. The anchorage of the unit to the ground or building structure needs to be evaluated by and is the responsibility of the engineer of record. Specification of seismic requirements is the responsibility of the project design engineer.If formal certification is required,please contact your sales representative and/or application engineer for review.Certain application and site requirements may require additional cost and/or lead time. • *Note:Component locations are listed as Segment Hand(Unit Hand) : ex.Left(Right) See Submittal Drawing for additional details Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-I APerformance Page 1 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 Johnsono SOLUTION XT AIR HANDLING UNIT_ Controls • PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 I Segments Listed Starting At Air Inlet FR-Return Plenum Fan Segment Segment Details Fan Segment Options Segment Air Pressure Drop(in.w.g.): 0.00 2" Spring Isolator Air Flow per Fan(CFM): 8947 Thrust Restraint Air Flow Total(CFM): 8947 Interior STD Ga. Galvanized Liner Altitude(ft.): 300 Insulation:R-13 2"Foam TSP/ESP(in.w.g.): 1.78/1.75 STD Ga. Galvanized Floor Liner Air Inlet: Front(Front) Exterior STD Ga. Galvanized Liner Fan Discharge: Rear(Rear) Marine Fluorescent Light Fan AFMS Airflow Constant(K Factor): 3092.00 Transducer Range:0-25" Access Door on Right Side(Right)63H x 18W Multiple Handles,No Lock,Outward Opening Fan Detail Type: PL-DDPG2 Size: 245-9 Construction: II Bearing Options: None Fan RPM: 1279 BHP: 3.98 Total Fan BHP: 3.98 Outlet Velocity(ft/min): N/A %Wheel Width: 120.00 %Wheel Diameter: 100.00 Motor Detail(per motor) Motor Type: WEG ODP Premium Efficiency HP 5.0 Voltage/Phase/Frequency: 460/3/60 Hz Insulation Class: F Motor RPM: 1200 • Frame Size: 215 Shaft Grounding Ring Location: N/A Drive Type: Direct Drive Belt Drive Type: N/A Full Load Amps(FLA): 6.74 Efficiency: 89.5% Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-1APerformance Page 2 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 Johnsons ! SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 Motor Control—Return Fan Motor Control Details Motor Control Electrical Details Motor Control Type: Variable Frequency Drive Full Load Amps(FLA): 8.8 Motor HP: 5.0 Motor Control Options Environmental Fused Disconnect Ambient Temperature(°F): 5 to 104 Field Teminated Wiring Storage Temperature(°F): -40 to 158 RFI/EMI EMC Filter Humidity: MAX 95%RH non-condensing Swinging DC Line Choke(equivalent to 5%Input Line Altitude: 3,280 ft.without derate(1%derate Reactor) for each additional 328 ft.) Modbus RTU,Johnson N2,BACnet Enclosure: NEMA 1 Input Rated Input Voltage: 380/400/415/440/460/480+10%-15%VAC 3 phase Rated Input Current Amps: 8.80 Heat Loss in Watts 100%Load: 127.00 Efficiency(%): 98.00 Output Output Current Amps: 8.8 Overload Current Rating: 110%for 1 minute every 10 minutes Drives are rated for use below 3,280 ft and 104°F. Use Airmod AYK Derating Charts for use above these limits. Copper Conductors Only Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-1APerformance Page 3 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 Johnson + SOLUTION XT AIR HANDLING UNIT Controls • PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handier 69 x 57 9000 EE—Economizer Segment Segment Detail Supply Air Pressure Drop(in.w.g.) 0.03 * Return/Exhaust Air Pressure Drop(in.w.g.) 0.03 * Outside Air(OA) Mixed Air(MA) Exhaust Air(EA) Return Air(RA) AirFlow(CFM) 9000 9000 9000 9000 Opening(QTY)Size 26.75Hx39.00W 26.75Hx39.00W 26.75Hx39.00W N/A Area per Opening(ft2) 7.24 7.24 7.24 N/A Location Top Middle-Vertical Top None Damper(QTY)Size (1)26.75x39 (1)26.75x39 (1)26.75x39 None Damper Type Control Control Control None Configuration 100% 100% 100% None Damper Model CD60 CD60 CD60 None Damper Material Galvanized Galvanized Galvanized None Blade Orientation Parallel Parallel Parallel None Fail Position Voltage End Switch Control Signal Min.Allowed CFM N/A N/A N/A N/A Economizer Segment Options Interior STD Ga. Galvanized Liner Insulation:R-13 2"Foam STD Ga. Galvanized Floor Liner Exterior STD Ga. Galvanized Liner Exhaust Air Doors: Access Door on Right Side(Right)63H x 24W Multiple Handles,No Lock,Outward Opening Outside Air Doors: Access Door on Right Side(Right)63H x 24W Multiple Handles,No Lock,Outward Opening Marine Fluorescent Light Dampers Selected are ASHRAE 90.1 Compliant *Opening pressure drop included in fan external static pressure. Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-1 APerformance Page 4 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 Johnsono ( SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 RF—High Efficiency Filter Segment Filter Media Details Filter Segment Options (Quantity)Filter Sizes: (6)24x20 Interior STD Ga. Galvanized Liner Filter Area(ft2) 20.0 Insulation:R-13 2"Foam Filter Loading: Side STD Ga. Galvanized Floor Liner Prefilter Depth: 2" Exterior STD Ga. Galvanized Liner Prefilter Media: Pleated 30% Galvanized Blankoff Material (MERV 8) Prefilter Gauge(Magnehelic)(0- 1 in.w. c.)(Door) Prefilter Air Pressure Drop(in.w.g.): 0.23 Primary Filter Gauge(Magnehelic)(0- 1 in.w.c.) Prefilter Dirty Allowance(in.w.g.): 0.00 (Door) High Eff.Filter Depth: 12"Rigid Access Door on Right Side(Right)63H x 18W High Eff.Filter Media: 80-85%Eff, Multiple Handles,No Lock,Outward Opening (MERV 13) Optimized Filter Arrangement High Eff.Filter Air Pressure Drop(in.w.g.): 0.45 High Eff. Filter Dirty Allowance(in.w.g.): 0.20 CC—Cooling Coil Segment Coil Segment Details Coil Segment Options Coil Space: 15" Interior STD Ga. Galvanized Liner Insulation:R-13 2"Foam STD Ga. Galvanized Floor Liner Exterior STD Ga. Galvanized Liner 0"Downspout 25" IAQ Drain Pan Left(Left) Stainless Steel Access Door on Right Side(Right)63H x 18W Multiple Handles,No Lock,Outward Opening Marine Fluorescent Light Bulkhead Material Galvanized Coil Supports Galvanized Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-lAPerformance Page 5 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 JohnsonO + SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 FS-Supply Plenum Fan Segment Segment Details Fan Segment Options Segment Air Pressure Drop(in.w.g.): 0.00 2" Spring Isolator Air Flow per Fan(CFM): 8947 Thrust Restraint Air Flow Total(CFM): 8947 Interior STD Ga. Galvanized Liner Altitude(ft.): 300 Insulation:R-13 2"Foam TSP/ESP(in.w.g.): 4.47/2.50 STD Ga. Galvanized Floor Liner Air Inlet: Front(Front) Exterior STD Ga. Galvanized Liner Fan Discharge: Rear(Rear) Marine Fluorescent Light External Light Switch Convenience Outlet 15A Fan AFMS Airflow Constant(K Factor): 3092.00 Transducer Range:0-25" Access Door on Right Side(Right)63H x 18W Multiple Handles,No Lock,Outward Opening Fan Detail Type: PL-DDPG2 Size: 245-9 Construction: II Bearing Options: None Fan RPM: 1723 BHP: 8.98 Total Fan BHP: 8.98 Outlet Velocity(ft/min): N/A %Wheel Width: 100.00 %Wheel Diameter: 100.00 Motor Detail(per motor) Motor Type: WEG ODP Premium Efficiency HP 10.0 Voltage/Phase/Frequency: 460/3/60 Hz Insulation Class: F Motor RPM: 1800 Frame Size: 215 Shaft Grounding Ring Location: N/A Drive Type: Direct Drive Belt Drive Type: N/A Full Load Amps(FLA): 12.40 Efficiency: 91.7% Project Name: AT&T-Tigard York Contract No.: - Printed: 10/21/2016 09:02:18 AHU-1APerformance Page 6 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 Johnsons SOLUTION XT AIR HANDLING UNIT Controls ' PERFORMANCE SPECIFICATION C FICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 Motor Control—Supply Fan Motor Control Details Motor Control Electrical Details Motor Control Type: Variable Frequency Drive Full Load Amps(FLA): 15.4 Motor HP: 10.0 Motor Control Options Environmental Fused Disconnect Ambient Temperature(°F): 5 to 104 RFI/EMI EMC Filter Storage Temperature(°F): -40 to 158 Swinging DC Line Choke(equivalent to 5%Input Line Humidity: MAX 95%RH non-condensing Reactor) Altitude: 3,280 ft.without derate(1%derate Modbus RTU,Johnson N2,BACnet for each additional 328 ft.) Enclosure: NEMA 1 Input Rated Input Voltage: 380/400/415/440/460/480+10%-15%VAC 3 phase Rated Input Current Amps: 15.40 Heat Loss in Watts 100%Load: 232.00 Efficiency(%): 98.00 Output Output Current Amps: 15.4 Overload Current Rating: 110%for 1 minute every 10 minutes Drives are rated for use below 3,280 ft and 104°F. Use Airmod AYK Derating Charts for use above these limits. Copper Conductors Only Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-1APerformance Page 7 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 Johnsooto SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 DP—Discharge Plenum Discharger Plenum Details Discharge Plenum Options Opening: Top Interior STD Ga. Galvanized Liner Segment Air Pressure Drop(in.w.g.) 0.00* Insulation:R-13 2"Foam STD Ga. Galvanized Floor Liner Exterior STD Ga. Galvanized Liner Access Door on Right Side(Right)63H x 24W Multiple Handles,No Lock,Outward Opening Safety Screen 12"Additional Upstream Growth Discharge Plenum Segment Dampers Discharge Air • Opening Size: 22.00 H x 40 W Area of Opening: 6.11 Damper(QTY)Size: (1)22.00 H x 40 W Damper Type: Smoke 2 Position Damper Configuration: 100% Damper Model: SD50 Damper Material: Aluminum Blade Orientation: Parallel Fail Position: Closed Voltage: 120V End Switch: No Control Signal: *Opening pressure drop included in fan external static pressure. Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-lAPerformance Page 8 of Unit Folder:AHU-lA 10/20/2016 3:27:00 PM 14 Johnson ' SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 Coils & Spacers Listed Starting In Direction Of Air Flow CC Coil-01 Coil General/Physical Details Air Side Performance Fluid Side Performance Location: 0 Air Flow(acfin): 9000 Fluid Type: R-411 Tag: AirCoil Altitude(ft.): 300 Suct Tmp(°F): 50.1 Application: Cooling EAT-DB(°F): 80.0 RPD(PSI): 2 Coil Type: DX EAT-WB(°F): 60.0 Fluid Weight(lb): 41 Face Type: Full LAT-DB(°F): 52.8 Fluid Volume(ft3): 3 Tube Diameter: 5/8"CDX LAT-WB(°F): 49.5 Tube Material: Copper FV(ft/min): 511 Tube Wall Thickness: .020" SMBH: 242.5 Fouling Factor(hft2°F/btu): N/A TMBH: 242.5 Fin Type: Sine APD(in.w.g.): 0.80 Fin Thickness: .010" Fin Material: Aluminum Casing Material: Galvanized Connection Material: Copper Connection Type: Sweat Coating: None Rows: 10 Fins Per Inch: 10 Circuit: 15 Finned Height(in.): 57.50 Finned Length(in.): 44 Coil Face Area(ft2): 17.6 Coil Conn.Loc.: Left(Left) Suct Conn Size: 1-5/8 Liq Conn Size: 5/8 Distributor Data: Distributors: 4 Pct.Cap Split(Inter): 50-50 Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-1APerformance Page 9 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 JohnsonOilei, SOLUTION XT AIR HANDLING UNIT_ Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 All ratings are based on entering sub-cooled liquid refrigerant temperature of 110°F. Ratings are for coils manufactured by Johnson Controls,Inc.,507 E.Michigan St.,Milwaukee WI 53202. CDX Tube Spacing: 1.50"x 1.30" AHRI Messages: This coil is not certified by AHRI 410.This coil is rated in accordance with the AHRI Forced-Circulation Air-Cooling and Air-Heating Coils Certification program which is based on AHRI Standard 410.Certified units may be found in the AHRI Directory at www.ahridirectory.org. NOTE:Auxiliary Side Connectors for hot gas bypass are provided for ONE circuit only. Coil Dll Version: 7.5b.001 Electrical Circuit Summary Short-Circuit Summary 100 kA rms Symmetrical 480 V Maximum Circuit 1 Circuit 1 Electrical Details Supply Fan Motor Control Full Load Amps(FLA): 12.4 Minimum Circuit Ampacity(MCA): 15.5 Maximum Overcurrent Protection: 25.00 Circuit 2 Circuit 2 Electrical Details Return Fan Motor Control Full Load Amps(FLA): 6.7 Minimum Circuit Ampacity(MCA): 8.4 Maximum Overcurrent Protection: 15.00 Circuit 3 Circuit 3 Electrical Details Lights and Outlets Maximum Overcurrent Protection: 15.00 Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-1APerformance Page 10 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 Johnson ' SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION C FICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 Static Pressure Summary Segment Component Supply Return (in. Fan w.g.) (in. w.g.) FR-SWSI Return Fan External Static Pressure-User Entered Pressure Drop 1.75 EE Economizer Opening Pressure Drop* 0.00 Control Galvanized(CD60) 0.03 Opening Pressure Drop* 0.00 Control Galvanized(CD60) 0.03 RF High Efficiency Filter 2"Pleated 30%(MERV 8) 0.23 Dirty Filter Allowance-Prefilter 0.00 • 12"Rigid 80-85%Eff,(MERV 13) 0.45 Dirty Filter Allowance 0.20 CC Variable Length Cooling Coil Cooling 10 rows 10 fins 0.80 FS-SWSI Supply Fan External Static Pressure-User Entered Pressure Drop 2.50 DP Discharge Plenum Opening Pressure Drop* 0.00 Smoke 2 Position Aluminum(SD50) 0.26 Total 4.47 1.78 Air handling unit parameters vary depending on conditions. Parameters such as airflows, air pressure drops, and coil capacities are shown for design conditions. *Opening pressure drop included in fan external static pressure. Dimension & Weights Summary Length* Width** Height Weight Section (in.) (in.) (in.) (lbs.) FR-SWSI Return Fan Segment 43 57 69 1136 EE Economizer Segment 33 57 69 302 EE Economizer Segment 33 57 69 347 RF High Efficiency Filter Segment 21 57 69 279 CC Variable Length Cooling Coil Segment 41 57 69 1424 FS-SWSI Supply Fan Segment 40 57 69 972 DP Discharge Plenum Segment 48 57 69 597 Overall: 259 57 69 5057 *The length includes bottom tier segments only. **The width does not include coil connection extensions or door latches that extent beyond the unit casing. The width does not include the depth of any pipe chases. Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-1 APerformance Page 11 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 Johnson1 SOLUTION XT AIR HANDLING UNIT_ Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 Shipping Skid Summary Length* Width** Height*** Weight Shipping Skid (in.) (in.) (in.) (lbs.) (DP) 48 64 73 597 (FS-SWSI) 41 73 73 972 (CC) 41 69 73 1424 (RF) 60 64 73 279 (EE) 48 64 73 347 (EE) 57 64 73 302 (FR-SWSI) 44 72 73 1136 Ship Loose: None *The length includes any mounted rain-hoods,discharge flanges,tie-down brackets, shipping wood-blocks,front dampers,split connectors,electrical/control components,outrigging extensions,isolation dampers,inlet baskets **The width includes any door handles,coil connections,drain connections,lifting lugs,mounted pipe-chases,electrical/control components,tie-down brackets,side dampers ***The height includes any base-rails,shipping wood-blocks,roof peak,discharge flanges,mounted gas-furnace flue pipes Shipping Skid Sequence Tier 1 (DP) < (FPS) < (CC) < (RF) < (EE) < (EE) < (FPR) Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-lAPerformance Page 12 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 Johnsonob SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 Sound Summary Octave Band Sound Power Levels(dB Re. 1 picowatt) 63 125 250 500 1000 2000 4000 8000 dBA Ducted Discharge Top-1. DP 83 79 84 81 79 75 73 72 Ducted Discharge Bottom-1. 85 82 87 84 82 78 76 74 DP Return Air Front-1. FR 75 82 85 75 71 70 68 66 Outside Air Top-2. EE 73 72 77 70 67 64 61 59 74 Exhaust Air Top-1. EE 74 73 78 71 69 65 63 60 75 Sound data tested in accordance with AHRI-260(2001), Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment. Notes: 1. The overall A-weighted sound power level is only applicable to sound radiation outdoors and casing radiated sound. This metric does not apply to ducted components 2. Return air sound powers are estimated using 100%of unit flow. Outside air sound powers are estimated using 15%of unit flow.Exhaust air sound powers are estimated using 15%of unit flow. Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-lAPerformance Page 13 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 Johnson ( SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1A 1 Indoor Air Handler 69 x 57 9000 Recommended Trap Height Summary Negative Pressure Trap Positive Pressure Trap H 21"+T.S.P.of downstream fan H>_1"+T.S.P.of upstream fan X=%:*H Below Above atmospheric atmospheric NE pressure NE pressure r -------.. A H Drain connection Drain connection H X-— .Top of trap must be no X higher than bottom of w drain connection. Atmospheric Atmospheric pressure pressure - Applicable Fan TSP Positive or Calculated Dimensions Recommended Base Rail Segment Fan [in H2O] Negative H X H +X H H +X Height CC Supply Fan 4.47" Negative 5.47" 2.73" 8.21" 5.50" 8.25" 0" Notes: Formulas and calculations are recommendations only. Contractor shall determine actual dimensions required for each trap based on jobsite conditions. and application requirements. Refer to section 2 (Installation)of the IOM for more information. Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:02:18 AHU-1APerformance Page 14 of Unit Folder:AHU-1A 10/20/2016 3:27:00 PM 14 • Johnson) * SOLUTION XT AIR HANDLING UNIT Controls ' PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 Unit Sequence Tier 1 DP <<< FPS <<< CC <<< RF <<< EE <<< FPR Basic Unit Options Insulation Type: (Refer to Each Segment) Base Rail Height: 6"Formed Steel Performance: High Performance Statement of compliance of standard units. Solution XT AHU's meet IBC seismic requirements for non-critical equipment(Ip=1.0)for locations with design spectral response Sds<=0.43. Units must be rigid mounted. The anchorage of the unit to the ground or building structure needs to be evaluated by and is the responsibility of the engineer of record. Specification of seismic requirements is the responsibility of the project design engineer.If formal certification is required,please contact your sales representative and/or application engineer for review.Certain application and site requirements may require additional cost and/or lead time. *Note:Component locations are listed as Segment Hand(Unit Hand) : ex.Left(Right) See Submittal Drawing for additional details Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 1 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 Johnson + SOLUTION XT AIR HANDLING UNIT_ Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 Segments Listed Starting At Air Inlet FR-Return Plenum Fan Segment Segment Details Fan Segment Options Segment Air Pressure Drop(in.w.g.): 0.00 2" Spring Isolator Air Flow per Fan(CFM): 8947 Thrust Restraint Air Flow Total(CFM): 8947 Interior STD Ga. Galvanized Liner Altitude(ft.): 300 Insulation:R-13 2"Foam TSP/ESP(in.w.g.): 1.78/ 1.75 STD Ga. Galvanized Floor Liner Air Inlet: Front(Front) Exterior STD Ga. Galvanized Liner Fan Discharge: Rear(Rear) Marine Fluorescent Light • Fan AFMS Airflow Constant(K Factor):3092.00 Transducer Range:0-25" Access Door on Right Side(Right)63H x 18W Multiple Handles,No Lock,Outward Opening Fan Detail Type: PL-DDPG2 Size: 245-9 Construction: II Bearing Options: None Fan RPM: 1279 BHP: 3.98 Total Fan BHP: 3.98 Outlet Velocity(ft/min): N/A %Wheel Width: 120.00 %Wheel Diameter: 100.00 Motor Detail(per motor) Motor Type: WEG ODP Premium Efficiency HP 5.0 Voltage/Phase/Frequency: 460/3/60 Hz Insulation Class: F Motor RPM: 1200 Frame Size: 215 Shaft Grounding Ring Location: N/A Drive Type: Direct Drive Belt Drive Type: N/A Full Load Amps(FLA): 6.74 Efficiency: 89.5% Project Name: AT&T-Tigard York Contract No.: - Printed: 10/21/2016 09:01:32 AHU-lBPerformance Page 2 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 • Johnson Ott i SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handier 69 x 57 9000 Motor Control—Return Fan Motor Control Details Motor Control Electrical Details Motor Control Type: Variable Frequency Drive Full Load Amps(FLA): 8.8 Motor HP: 5.0 Motor Control Options Environmental Fused Disconnect Ambient Temperature(°F): 5 to 104 Field Teminated Wiring Storage Temperature(°F): -40 to 158 RFI/EMI EMC Filter Humidity: MAX 95%RH non-condensing Swinging DC Line Choke(equivalent to 5%Input Line Altitude: 3,280 ft.without derate(1%derate Reactor) for each additional 328 ft.) Modbus RTU,Johnson N2,BACnet Enclosure: NEMA 1 Input Rated Input Voltage: 380/400/415/440/460/480+10%-15%VAC 3 phase Rated Input Current Amps: 8.80 Heat Loss in Watts 100%Load: 127.00 Efficiency(%): 98.00 Output Output Current Amps: 8.8 Overload Current Rating: 110%for 1 minute every 10 minutes Drives are rated for use below 3,280 ft and 104°F. Use Airmod AYK Derating Charts for use above these limits. Copper Conductors Only Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 3 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 Johnson00 SOLUTION XT AIR HANDLING UNIT_ Controls • PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 EE—Economizer Segment Segment Detail Supply Air Pressure Drop(in.w.g.) 0.03 * Return/Exhaust Air Pressure Drop(in.w.g.) 0.03 * Outside Air(OA) Mixed Air(MA) Exhaust Air(EA) Return Air(RA) AirFlow(CFM) 9000 9000 9000 9000 Opening(QTY)Size 50.00Hx21.00W 26.75Hx39.00W 50.00Hx21.00W N/A Area per Opening(ft2) 7.29 7.24 7.29 N/A Location Left(Left) Middle-Vertical Left(Left) None Damper(QTY)Size (1)50.00x21 (1)26.75x39 (1)50.00x21 None Damper Type Control Control Control None Configuration 100% 100% 100% None Damper Model CD60 CD60 CD60 None Damper Material Galvanized Galvanized Galvanized None Blade Orientation Parallel Parallel Parallel None Fail Position Voltage End Switch Control Signal Min.Allowed CFM N/A N/A N/A N/A Economizer Segment Options Interior STD Ga. Galvanized Liner Insulation:R-13 2"Foam STD Ga. Galvanized Floor Liner Exterior STD Ga. Galvanized Liner Exhaust Air Doors: Access Door on Right Side(Right)63H x 18W Multiple Handles,No Lock,Outward Opening Outside Air Doors: Access Door on Right Side(Right)63H x 24W Multiple Handles,No Lock,Outward Opening Marine Fluorescent Light Dampers Selected are ASHRAE 90.1 Compliant *Opening pressure drop included in fan external static pressure. Project Name: AT&T-Tigard York Contract No.: - Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 4 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 Johnson ob SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handier 69 x 57 9000 RF—High Efficiency Filter Segment Filter Media Details Filter Segment Options (Quantity)Filter Sizes: (6)24x20 Interior STD Ga. Galvanized Liner Filter Area(ft2) 20.0 Insulation:R-13 2"Foam Filter Loading: Side STD Ga. Galvanized Floor Liner Prefilter Depth: 2" ExteriorSTD Ga. Galvanized Linerr Prefilter Media: Pleated 30% Galvanized Blankoff Material (MERV 8) Prefilter Gauge(Magnehelic)(0- 1 in.w.c.)(Door) Prefilter Air Pressure Drop(in.w.g.): 0.23 Primary Filter Gauge(Magnehelic)(0- 1 in.w.c.) Prefilter Dirty Allowance(in.w.g.): 0.00 (Door) High Elf.Filter Depth: 12"Rigid Access Door on Right Side(Right)63H x 18W High Eff.Filter Media: 80-85%Eff, Multiple Handles,No Lock,Outward Opening (MERV 13) Optimized Filter Arrangement High Eff.Filter Air Pressure Drop(in.w.g.): 0.45 High Eff.Filter Dirty Allowance(in.w.g.): 0.20 CC—Cooling Coil Segment Coil Segment Details Coil Segment Options Coil Space: 15" Interior STD Ga. Galvanized Liner Insulation:R-13 2"Foam STD Ga. Galvanized Floor Liner Exterior STD Ga. Galvanized Liner 0"Downspout 25"IAQ Drain Pan Left(Left) Stainless Steel Access Door on Right Side(Right)63H x 18W Multiple Handles,No Lock,Outward Opening Marine Fluorescent Light Bulkhead Material Galvanized Coil Supports Galvanized • Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 5 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 JohnsonSOLUTION XT AIR HANDLING UNIT Controlsob PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 FS-Supply Plenum Fan Segment Segment Details Fan Segment Options Segment Air Pressure Drop(in.w.g.): 0.00 2" Spring Isolator Air Flow per Fan(CFM): 8947 Thrust Restraint Air Flow Total(CFM): 8947 Interior STD Ga. Galvanized Liner Altitude(ft.): 300 Insulation:R-13 2"Foam TSP/ESP(in.w.g.): 4.47/2.50 STD Ga. Galvanized Floor Liner Air Inlet: Front(Front) Exterior STD Ga. Galvanized Liner Fan Discharge: Rear(Rear) Marine Fluorescent Light External Light Switch Convenience Outlet 15A Fan AFMS Airflow Constant(K Factor): 3092.00 Transducer Range:0-25" Access Door on Right Side(Right)63H x 18W Multiple Handles,No Lock,Outward Opening Fan Detail Type: PL-DDPG2 Size: 245-9 Construction: II Bearing Options: None Fan RPM: 1723 BHP: 8.98 Total Fan BHP: 8.98 Outlet Velocity(ft/min): N/A %Wheel Width: 100.00 %Wheel Diameter: 100.00 Motor Detail(per motor) Motor Type: WEG ODP Premium Efficiency HP 10.0 Voltage/Phase/Frequency: 460/3/60 Hz Insulation Class: F Motor RPM: 1800 Frame Size: 215 Shaft Grounding Ring Location: N/A Drive Type: Direct Drive Belt Drive Type: N/A Full Load Amps(FLA): 12.40 Efficiency: 91.7% Project Name: AT&T-Tigard York Contract No.: - Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 6 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 Johnson SOLUTION XT AIR HANDLING UNIT Controls • PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 Motor Control—Supply Fan Motor Control Details Motor Control Electrical Details Motor Control Type: Variable Frequency Drive Full Load Amps(FLA): 15.4 Motor HP: 10.0 Motor Control Options Environmental Fused Disconnect Ambient Temperature(°F): 5 to 104 RFI/EMI EMC Filter Storage Temperature(°F): -40 to 158 Swinging DC Line Choke(equivalent to 5%Input Line Humidity: MAX 95%RH non-condensing Reactor) Altitude: 3,280 ft.without derate(1%derate Modbus RTU,Johnson N2,BACnet for each additional 328 ft.) Enclosure: NEMA 1 Input Rated Input Voltage: 380/400/415/440/460/480+10%-15%VAC 3 phase Rated Input Current Amps: 15.40 Heat Loss in Watts 100%Load: 232.00 Efficiency(%): 98.00 Output Output Current Amps: 15.4 Overload Current Rating: 110%for 1 minute every 10 minutes Drives are rated for use below 3,280 ft and 104°F. Use Airmod AYK Derating Charts for use above these limits. Copper Conductors Only Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 7 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 Johnsonl SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 DP—Discharge Plenum Discharger Plenum Details Discharge Plenum Options Opening: Top Interior STD Ga. Galvanized Liner Segment Air Pressure Drop(in.w.g.) 0.00* Insulation: R-13 2"Foam STD Ga. Galvanized Floor Liner Exterior STD Ga. Galvanized Liner Access Door on Right Side(Right)63H x 24W Multiple Handles,No Lock,Outward Opening 20"Additional Upstream Growth Discharge Plenum Segment Dampers Discharge Air Opening Size: 21.00 H x 35 W Area of Opening: 5.10 Damper(QTY)Size: (1)21.00 H x 35 W Damper Type: Smoke 2 Position Damper Configuration: 100% Damper Model: SD50 Damper Material: Aluminum Blade Orientation: Parallel Fail Position: Closed Voltage: 24V End Switch: Yes Control Signal: *Opening pressure drop included in fan external static pressure. Project Name: AT&T-Tigard York Contract No.: - Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 8 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 Johnson i SOLUTION XT AIR HANDLING UNIT Controls • PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 Coils & Spacers Listed Starting In Direction Of Air Flow CC Coil-01 Coil General/Physical Details Air Side Performance Fluid Side Performance Location: 0 Air Flow(acfm): 9000 Fluid Type: R-411 Tag: AirCoil Altitude(ft.): 300 Suct Tmp(°F): 50.1 Application: Cooling EAT-DB(°F): 80.0 RPD(PSI): 2 Coil Type: DX EAT-WB(°F): 60.0 Fluid Weight(lb): 41 Face Type: Full LAT-DB(°F): 52.8 Fluid Volume(ft3): 3 Tube Diameter: 5/8"CDX LAT-WB(°F): 49.5 Tube Material: Copper FV(ft/min): 511 Tube Wall Thickness: .020" SMBH: 242.5 Fouling Factor(hft2°F/btu): N/A TMBH: 242.5 ' Fin Type: Sine APD(in.w.g.): 0.80 Fin Thickness: .010" Fin Material: Aluminum Casing Material: Galvanized Connection Material: Copper Connection Type: Sweat Coating: None Rows: 10 Fins Per Inch: 10 Circuit: 15 Finned Height(in.): 57.50 Finned Length(in.): 44 Coil Face Area(ft2): 17.6 Coil Conn.Loc.: Left(Left) Suct Conn Size: 1-5/8 Liq Conn Size: 5/8 Distributor Data: Distributors: 4 Pct.Cap Split(Inter): 50-50 Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 9 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 Johnsons SOLUTION XT AIR HANDLING UNIT Controls C� PERFORMANCEP S ECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 All ratings are based on entering sub-cooled liquid refrigerant temperature of 110°F. • Ratings are for coils manufactured by Johnson Controls,Inc.,507 E.Michigan St.,Milwaukee WI 53202. CDX Tube Spacing: 1.50"x 1.30" AHRI Messages: This coil is not certified by AHRI 410.This coil is rated in accordance with the AHRI Forced-Circulation Air-Cooling and Air-Heating Coils Certification program which is based on AHRI Standard 410.Certified units may be found in the AHRI Directory at www.ahridirectory.org. NOTE:Auxiliary Side Connectors for hot gas bypass are provided for ONE circuit only. Coil Dll Version: 7.5b.001 • Electrical Circuit Summary Short-Circuit Summary 100 kA rms Symmetrical 480 V Maximum Circuit 1 Circuit 1 Electrical Details Supply Fan Motor Control Full Load Amps(FLA): 12.4 Minimum Circuit Ampacity(MCA): 15.5 Maximum Overcurrent Protection: 25.00 Circuit 2 Circuit 2 Electrical Details Return Fan Motor Control Full Load Amps(FLA): 6.7 Minimum Circuit Ampacity(MCA): 8.4 Maximum Overcurrent Protection: 15.00 Circuit 3 Circuit 3 Electrical Details Lights and Outlets Maximum Overcurrent Protection: 15.00 • Project Name: AT&T-Tigard York Contract No.: - Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 10 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 Johnson SOLUTION XT AIR HANDLING UNIT Controls • PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 Static Pressure Summary Segment Component Supply Return (in. Fan w.g.) (in. w.g.) FR-SWSI Return Fan External Static Pressure-User Entered Pressure Drop 1.75 EE Economizer Opening Pressure Drop* 0.00 Control Galvanized(CD60) 0.03 Opening Pressure Drop* 0.00 Control Galvanized(CD60) 0.03 RF High Efficiency Filter 2"Pleated 30%(MERV 8) 0.23 Dirty Filter Allowance-Prefilter 0.00 12"Rigid 80-85%Eff,(MERV 13) 0.45 Dirty Filter Allowance 0.20 CC Variable Length Cooling Coil Cooling 10 rows 10 fins 0.80 . FS-SWSI Supply Fan External Static Pressure-User Entered Pressure Drop 2.50 DP Discharge Plenum Opening Pressure Drop * 0.00 Smoke 2 Position Aluminum(SD50) 0.26 Total 4.47 1.78 Air handling unit parameters vary depending on conditions. Parameters such as airflows, air pressure drops, and coil capacities are shown for design conditions. *Opening pressure drop included in fan external static pressure. Dimension &Weights Summary Length* Width** Height Weight Section (in.) (in.) (in.) (lbs.) FR-SWSI Return Fan Segment 43 57 69 1154 EE Economizer Segment 27 57 69 247 EE Economizer Segment 35 57 69 366 RF High Efficiency Filter Segment 21 57 69 288 CC Variable Length Cooling Coil Segment 41 57 69 1442 FS-SWSI Supply Fan Segment 40 57 69 989 DP Discharge Plenum Segment 52 57 69 657 Overall: 259 57 69 5143 *The length includes bottom tier segments only. **The width does not include coil connection extensions or door latches that extent beyond the unit casing. The width does not include the depth of any pipe chases. Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 11 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 Johnson* , SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 Shipping Skid Summary Length* Width** Height*** Weight Shipping Skid (in.) (in.) (in.) (lbs.) (DP) 52 62 79 657 (FS-SWSI) 41 71 79 989 (CC) 41 69 79 1442 (RF) 69 62 79 288 (EE) 54 62 79 366 (EE) 81 62 79 247 (FR-SWSI) 44 70 79 1154 Ship Loose: None *The length includes any mounted rain-hoods,discharge flanges,tie-down brackets,shipping wood-blocks,front dampers,split connectors,electrical/control components,outrigging extensions,isolation dampers,inlet baskets **The width includes any door handles,coil connections,drain connections,lifting lugs,mounted pipe-chases,electrical/control components,tie-down brackets,side dampers ***The height includes any base-rails,shipping wood-blocks,roof peak,discharge flanges,mounted gas-furnace flue pipes Shipping Skid Sequence Tier 1 (DP) < (FPS) < (CC) < (RF) < (EE) < (EE) < (FPR) Project Name: AT&T-Tigard York Contract No.: - Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 12 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 JohnsonOkei, SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE C SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 Sound Summary Octave Band Sound Power Levels(dB Re. 1 picowatt) 63 125 250 500 1000 2000 4000 8000 dBA Ducted Discharge Top-1. DP 84 81 86 83 81 76 74 74 Return Air Front-1. FR 75 82 85 75 71 70 68 66 Outside Air Left-1. EE 73 72 77 70 67 64 61 59 74 Exhaust Air Left-2. EE 74 73 78 71 69 65 63 60 75 Sound data tested in accordance with AHRI-260(2001), Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment. Notes: 1. The overall A-weighted sound power level is only applicable to sound radiation outdoors and casing radiated sound. This metric does not apply to ducted components 2. Return air sound powers are estimated using 100%of unit flow. Outside air sound powers are estimated using 15%of unit flow.Exhaust air sound powers are estimated using 15%of unit flow. Project Name: AT&T-Tigard York Contract No.: Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 13 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14 • Johnson4 SOLUTION XT AIR HANDLING UNIT Controls PERFORMANCE SPECIFICATION Unit Tag Qty Model Air Flow(CFM) AHU-1 B 1 Indoor Air Handler 69 x 57 9000 Recommended Trap Height Summary Negative Pressure Trap Positive Pressure Trap H 2 1"+T.S.P.of downstream fan H 2 1"+T.S.P.of upstream fan X='Y2*H Below Above atmospheric atmospheric I. pressure mi pressure A H Drain connection Drainconnection X-1— .Top of trap must be no • X higher than bottom of _. Y.....,...-, — drain connection. Atmospheric Atmospheric pressure pressure Applicable Fan TSP Positive or Calculated Dimensions Recommended Base Rail Segment Fan [in H2O] Negative H X H +X H H + X Height CC Supply Fan 4.47" Negative 5.47" 2.73" 8.21" 5.50" 8.25" 6" Notes: Formulas and calculations are recommendations only. Contractor shall determine actual dimensions required for each trap based on jobsite conditions. and application requirements. Refer to section 2 (Installation)of the IOM for more information. Project Name: AT&T-Tigard York Contract No.: _ Printed: 10/21/2016 09:01:32 AHU-1BPerformance Page 14 of Unit Folder:AHU-1B 10/21/2016 8:48:33 AM 14