Report (60) n MIe- /) -Gr i,
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GAS FURNACES
M L18ODF
, LENNO -i) MERIT® SERIES
Downflow
Bulletin No.210643
PRODUCT SPECIFICATIONS January 2015
i `` Supersedes October 2012
l
V,
A
/I i:IECEN ED
JUN 8 'z017
1 TY'+�F NGTIGA
ISRPON
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' j4 .444 .-, nnn�r,n2rlr1r,n
-, r--,
AFUE - 80%
Input - 44,000 to 110,000 Btuh
Nominal Add-on Cooling - 1.5 to 5 Tons
MODEL NUMBER IDENTIFICATION
ML180DF070XP36A
Unit Type 'Cabinet Width
ML=Merit®Series A=14-1/2 in.
�1B=17-1/2 in.
Stages C=21 in.
1 =Single-Stage
Nominal Add-On Cooling Capacity
AFUE 24=1.5-2 tons
80=80% 36=2-3 tons
48=3-4 tons
Configuration 60=4-5 tons
DF=Downflow
Blower
Nominal Gas Heat Input p=PSC Multi-Speed Blower Motor
045=44,000 Btuh
070=66,000 Btuh
--y 090=88,000 Btuh Low NO.
110=110,000 Btuh X=Units meet California Nitrogen Oxides standards
1 Indoor coils with the same letter designation will physically match the furnace.
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SPECIFICATIONS
Gas Model No. ML180DF045P24A ML180DF045P36A ML180DF070P36A
Heating Model No.- Low NO,, --- --- ML180DF070XP36A
Performance 'AFUE 80% 80% 80%
Input-Btuh 44,000 44,000 66,000
Output-Btuh 35,000 36,000 53,000
Temperature rise range-°F 25-55 15-45 25-55
Gas Manifold Pressure(in.w.g.) 3.5/10.0 3.5/10.0 3.5/10.0
Nat.Gas/LPG/Propane
High Static-in.w.g. 0.50 0.50 0.50
Connections Flue connection-in. round 4 4 4
in. Gas pipe size IPS 1/2 1/2 1/2
Indoor Wheel nom.dia.x width-in. 10 x 7 10 x 8 10 x 8
Blower Motor output-hp 1/5 1/3 1/3
Tons of add-on cooling 1.5-2 2-3 2-3
Air Volume Range-cfm 401 -1157 739-1524 717-1562
Electrical Voltage 120 volts-60 hertz-1 phase
Data Blower motor full load amps 3.1 6.1 6.1
Maximum overcurrent protection 15 15 15
Shipping Data lbs.-1 package 105 113 128
NOTE-Filters and provisions for mounting are not furnished and must be field provided.
Annual Fuel Utilization Efficiency based on DOE test procedures and according to FTC labeling regulations.Isolated combustion system rating for non-weatherized furnaces.
SPECIFICATIONS "I
Gas Model No. ML180DF090P36B ML180DF090P48B ML180DF110P60C
Heating Model No.- Low NO, --- ML180DF090XP48B ML180DF110XP60C
Performance 'AFUE 80% 80% 80%
Input-Btuh 88,000 88,000 110,000
Output-Btuh 71,000 71,000 89,000
Temperature rise range-°F 35-65 25-55 30-60
Gas Manifold Pressure(in.w.g.) 3.5/10.0 3.5/10.0 3.5/10.0
Nat.Gas/LPG/Propane
High Static-in.w.g. 0.50 0.50 0.50
Connections Flue connection-in. round 4 4 4
in. Gas pipe size IPS 1/2 1/2 1/2
Indoor Wheel nom.dia.x width-in. 10 x 9 10 x 10 11-1/2 x 10
Blower Motor output-hp 1/3 1/2 1
Tons of add-on cooling 2-3 3-4 4-5
Air Volume Range-cfm 743-1695 917- 1929 1517-2760
Electrical Voltage 120 volts-60 hertz-1 phase
Data Blower motor full load amps 6.1 8.2 10.0
Maximum overcurrent protection 15 15 15
Shipping Data lbs.-1 package 131 140 160
NOTE-Filters and provisions for mounting are not furnished and must be field provided.
'Annual Fuel Utilization Efficiency based on DOE test procedures and according to FTC labeling regulations.Isolated combustion system rating for non-weatherized furnaces.
ML180DF/Page 5
DIMENSIONS - INCHES (MM)
3-1/8 ..— 9/16
(79) f(14)
t r
D
RETURN AIR
�J . B OPENING
FLUE OUTLET
' .,...../..
9/16
(Top) II 19-7/16
(494) (14)
_ , • - A
T_9/16 - -
(14)
TOP VIEW
-41 A ► 3/4(19) „ 27-3/4 I.
Front Panel (705)
9/16
ri
B 1 9/16 1(494)6 ►1 f(1 4)
(14)
v---I I N
A
AIR FLOW
IF
I
O ELECTRICAL INLET
1
o a _.6. �-- (Either Side)
' v v v v v v v v v v O v G 33
_ vvvvvvvvvvvvv (838)
0000000000000 5-3/8(137)Right I GAS PIPING INLET
2-3/16(56)Left 1 • (Either Side)
.......,...............= o
vvvvvvvvvvvvv ,
00...........i......=.
vvvvavvvvvvvv 6-5/8(168)Right IF
7-1/8(181)Left
9 /4 Supply
3/4 ► . C Supply I_ 3/4 I (4-189) Air • (13/49)
(19) Air
fff 1(19)
FRONT VIEW SIDE VIEW
A B C D
Model No.
in. mm in. mm in. mm in. mm
ML180DF045P24A
ML180DF045P36A 14-1/2 368 13-3/8 340 13 330 4-3/4 121
ML180DF070P36A
ML180DF090P36B 17-1/2 446 16-3/8 416 16 406 6-1/4 159
- ML180DF090P48B
ML180DF110P60C 21 533 19-7/8 505 19-1/2 495 8 203
ML180DF/Page 7
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•
HOOD INFORMATION - Job#3011260 " HOOD CONFIG. ,
MAX. EXHAUST PLENUM TOTAL
HOOD TAG MODEL LENGTH COOKING TOTAL RISERS) SUPPLY HOOD ➢END TO
NO. TEMP. EXH. CFM WIDTH LENG,HEIGHT DIA. CFM VEL. S.P. CFM CONSTRUCTION ROW
430 SS
1 ND-2-PSP-F 5' 9.00' D5424 eg 1205 10' 11' 4' 1205 1577 -0.620' 1145 Where Exposed ALONE ALONE
HOOD INFORMATION UTILITY CABINET(S)
FILTER(S) LIGHT(S) FIRE HOOD
FIRE SYSTEM ELECTRICAL SWITCHES SYSTEMHANGING
HOOD TAG TYPE QTY.HEIGHT LENGTH EFFICIENCY @ 7 QTY. TYPE WIRE LOCATION SIZE
MICRONS GUARD TYPE SIZE MODEL A QUANTITY PIPING WGHT
855 See Filter1 Light 476
1 Captrate Solo Filter 4 20' 16' Spec. 2 L55 Series E26 NO Right 12'x54',424' Ansul R102 3.0 SC-211110FP 1 Fon YES LBS
HOOD OPTIONS 1' LAYER OF INSULATION
HOODFACTORY INSTALLED IN
NO. TAG OPTION 1.00' END STANDOFF MEETS
0' REQUIREMENTS CLEARANCE /A�, „I
LEFT END STANDOFF 1' Wide 54' Long Insulated TO COMBUSTIBLE SURFACES.
1 3,'I/P�
RIGHT QUARTER END PANEL 23' Top Width, 0' Bottom Width, 23' High 430 SS v 9' Q`
10' / --r
0.PERFORATED SUPPLY PLENUM(S)
RISER(S)
HOOD TAG POS. LENGTH WIDTH HEIGHT TYPE —I 11' I-'-
NO, WIDTH LENG, DIA, CFM S.P. '1
MUA 12' 20' 572 0.178'
1 Front 82' 16' 6' MUA 12' 20' 573 0.178'
54' U.L. Listed L55 Series E26 Canf'py 1
1 Light Fixture - High Temp Ass=mbly
6,tility
Ai 20' 20' d`abinet
�eeea
nem
16' 12' 12'
1:1-1— 100,'
//"". 8' J I-,4. /i_8'
}
34 1/2' 34 1/2'
20 1/2' I 41'
5' 9,00'Nom./5' 9.00'0D ' 12'
6'-10.00' Overall Length
PLAN VIEW — Hood #1
5' 9.00" LONG 5424ND-2—PSP—F
•
JOB MADRONA RECOVERY CENTER
0 _ z ;, LI ,-----7. /d / o o LOCATION TIGARD, OR, 97223
a aoorl -- DATE 5/5/2017 JOB # 3011260
if 011F i m Biro # 1 Irlertek DRAWN BYkcurtis
REV. SCALE 3/8' = 1'-0'
/j L55 SERIES E26 CANOPY LIGHT FIXTURE -
HIGH TEMP ASSEMBLY, INCLUDES CLEAR THERMAL
54' AND SHOCK RESISTANT GLOBE (L55 FIXTURE)
EXHAUST RISER
ATTACHING SUPPLY RISER
HANGING ANGLE PLATES WITH VOLUME DAMPER
�:t:. OD TABLE 23.5% OPEN STAINLESS
20' CAPTRATE SOLO --�rHO; 4' STEEL PERFORATED PANEL
FILTER WITH HOOK , - - 6'
3' INTERNAL STANDOFF -------_,0_ 16" 1 24} NOM .
/ 18'
4 IT IS THE RESPONSIBILITY / • 1
OF THE ARCHITECT/OWNER TO 1
ENSURE THAT THE HOOD CLEARANCE / }
FROM LIMITED-COMBUSTIBLE /
AND COMBUSTIBLE MATERIALS
IS IN COMPLIANCE WITH 23'
LOCAL CODE REQUIREMENTS. /
48.0' MAX
GREASE DRAIN /
WITH REMOVABLE CUP / 23"
RIGHT QUARTER END PANEL
1 80'
EQUIPMENT
/ BY OTHERS
j 11 FT
SECTION VIEW - MODEL 5424ND-2-PSP-F
HOOD - #
JOB MADRONA RECOVERY CENTER
CI) iia —�I 1 s ,' r o e LOCATION TIGARD, OR, 97223
ei ,0 �LUoADOii DATE 5/5/2017 JOB
# 3011260
sn¢ #
DRAWN BYkcurtis
REV SCALE 3/8' = 1'-0"
Wall Mount w/ Standard Curb "
EXHAUST FAN INFORMATION - Job#3011260
FAN
UNIT TAG FAN UNIT MODEL # CFM ESP, RPM H.P. H.H.P. U VOLT FLA (LHS) SONES
NO. Standard Roof Curb
1 KEF-1 DU85HFA 1205 1,000 1156 0.750 0.3050 1 208 5.2 97 11.7 1,
Wall
A H
FAN OPTIONS 'y` 'I/,
FAN
UNIT TAG OPTION (Sty. - Descr.) Unit - ''� /
NO. '',:it-1 - Grease Box ��;� '''''''''A
.'%%•,i
KEF-1 1 - Low Profile Option - 85. _.. _ts..
1 - ECM Wiring Package-Exhaust - PWM Signal from ECPM03 Prewire (NIDEC Motor) C . .
1.
1 - Motorized Backdraft Damper for Size 1 Housing ..'i(�i *s /
2 MAU-1 I - ECM Wiring Package-Supply - PWM Signal from ECPM03 Prewire (NIDEC Motor) '�'""Y
IC01-
I\?I
'''''4,41,...*
till
✓/ )(Wall Opening
CURB ASSEMBLIES 4110 STANDARD CURB FITS INTO BASE OF FAN
N0. 0 N WEIGHT ITEM SIZE SELF DRILLING SCREWS SHOULD BE USED
1 # 1 33 LBS Curb 23.000'W x 23.000'L x 18.000'H Hinged FOR UNIT ATTACHMENT TO CURB
2 # 2 29 LBS Curb 21.000'W x 21.000'L x 20.000'H Grease pipe pointed down w Flash wall to Curb
FLASHING AND SEALING OF WALL PENETRATION
A (IN.) B (IN.) C (IN.) DONE BY OTHERS
/- 20 24 3/4
FAN #1 DU85HFA - EXHAUST FAN (KEF-1) / 23" Wall Mount w/ Standard Curb SIDE VIEW
FEATURES: 23' 23
-DIRECT DRIVE CONSTRUCTION(NO BELTS/PULLEYS) / UNIT STANDARD CURB WALL
31 7/8 -ROOF MOUNTED FANS
-RESTAURANT MODEL
AMMInk -UL705 AND UL762 WO
CURB-VARIABLE SPEED CONTROL-INTERNAL WIRING 18' '--WEATHERPROOF DISCONNECT.111 -THERMAL OVERLOAD PROTECTION(SINGLE PHASE) , 20 GAUGE
-HIGH HEAT OPERATION 300'F(149'C) STEEL
S -GREASE CLASSIFICATION TESTING
%PiID '0
CONSTRUCTION
25 1/2 � NORMAL TEMPERATURE TEST
. 111111
I"�„I EXHAUST FAN MUST OPERATE CONTINUOUSLY
23 WHILE EXHAUSTING AIR AT 300•F(149•C) ` 3' FLANGE ASECURE TO VALL OPENING
UNTIL ALL FAN PARTS HAVE REACHED WITH MIN 8 5/16'FASTENERS
THERMAL EQUILIBRIUM,AND WITHOUT ANY / HNO BE PERIMETER FLANGE
-� DETERIORATING EFFECTS TO THE FAN WHICH
I
11P-MIL-4.1111_GREASE DRAIN WOULD CAUSE UNSAFE OPERATION. ` ROOFIMEOPENING
` /1 DIMENSIONS
ABNORMAL FLARE-UP TEST 21
2EXHAUST FAN MUST OPERATE CONTINUOUSLY Ell
WHILE EXHAUSTING BURNING GREASE VAPORS
I I 14 7/8 I AT 600'F(316'C)FOR A PERIOD OF
15 MINUTES WITHOUT THE FAN BECOMING PITCHED CURBS ARE AVAILABLE
DAMAGED TO ANY EXTENT THAT COULD CAUSE 0' DRAIN PIPE
_ AN UNSAFE CONDITION. FOR PITCHED ROOFS. 0 INGES POSITIONED ON SIDE
—
FOR LATERAL FAN OPENING
12'
21 I ❑PTICINS SPECIFY PITCH
I EXAMPLE, 7/12 PITCH = 30' SLOPE
24N GREASE BOX
�/\ /� �I LOWPROFILE OPTION 85.
�/ ECMM WIRING PACKAGE-EXHAUST - PWM SIGNAL FROM ECPM03 PREWIRE (NIDEC MOTOR)
DUCTWORK BETWEEN
EXHAUST RISER ON HOOD
AND FAN (BY OTHERS)
JOBMADRONA RECOVERY CENTER
rf - I A L4 I o o_ LOCATION TIGARD, OR, 97223
p
e • OQr ��0 00on oo..—_-
0
m
0 0 0 J i mo DATE 5/5/2017 JOB
# 3011260
it snXu DWG' # 3 DRAWN BYkcurtis
REV SCALE 3/8' = 1'-0"
_ _
FAN #2 Al-GLOB - SUPPLY FAN (MAU-1)`
1. DIRECT DRIVE DIRECT DRIVE UNTEMPERED SUPPLY UNIT WITH 10' BLOWER IN SIZE #1 HOUSING WITH SPEED CONTROL,
DISCONNECT SWITCH.
2. INTAKE HOOD WITH EZ FILTERS-LOW CFM
3. SIDE DISCHARGE - AIR FLOW RIGHT -> LEFT
4. MOTORIZED BACK DRAFT DAMPER 16' X 18', STANDARD GALVANIZED CONSTRUCTION, 1 1/4' REAR FLANGE, WITH MS4104F
MOTOR, WALL SUPPLY MOUNT, FOR SIZE 1 UNTEMPERED FAN HOUSING (5191)
5. ECM WIRING PACKAGE FOR SUPPLY MOTORS WITH PWM SIGNAL FROM ECPM03 PREWIRE.
0 d
0
ETA
0
c.
FLEX CONDUIT
FOR FIELD
WIRING
58'
27 3/8' -
32 1/8' ---
6 3/8' -- 13 1/4'
LIFTING LUG �•-i . . . .
AIRFLOW
�' ~-SERVICE �I AIRFLOW
11 1/2' I DISCONNECT ��
II----..---II 29 3/4" SWITCH
•-• BLOWER/MOTOR
i ACCESS DOOR
24' SERVICE
11 7/8'I "CLEARANCE REQ. '
-
13 3/4' .1 _. I. T
1
16 1/4'
20' EQUIPMENT CURB -' '' .-
I- 21' --I I--- 21' --I
MUA FAN INFORMATION - Job#3011260
FAN
UNIT TAG FAN UNIT MODEL # BLOWER HOUSING CEM ESP. RPM H.P. H.H.P. 0 VOLT FLA WEIGHT SONES
(LBS.)
NO.
2 MAU-1 Al-G10 G1OD Al 1145 0.600 928 1.000 0,6110 1 208 6.1 220 20
JOB MADRONA RECOVERY CENTER
a r- 11 n t Lf o _ LOCATION TIGARD, OR, 97223
ecpcp c000on _ao m DATE 5/5/2017 JOB # 3011260
orCce� \ = LI L U i m DWG' # 4 DRAWN BYkcurtis
REV. SCALE 3/8' = 1'0'
MOM
e
Exhaust Fan Wiring •
JOB 3011260-MADRONA RECOVERY CENTER , AirHandler Wiring JOB 3011260-MADRONA RECOVERY CENTER
DRAVING NUMBER EXM3011260-1 SHIP DATE 5/5/2017 MODEL 0065020 DRAWING NUMBER 43011260-2 SHIP DATE 5/5/2017 MODEL V-010
ID.t011ee notlr'c ',tamed OAK.,
NTTENTB ELECTRICIAN Notarized BOeM Draft Doper
DROP FOR DISCONNECTUPPLICONNECTION
IS FACTORY SUPPLIED
COSECT POWER TO THE ORO'
Pvti
MOTOR dIP
MOTOR o_'1___._PVM a ,.__ I3 -��
I COF01 sDENDVE ORANGE J MER
FRM a� - FOR 200/240V APPLICATIOIS
ELPM03 i --� DK
--- ofT BK aEK--- ' F
2 :1-7.-7.
---j �j--.-- .------ ---- ,,„ cn 2 t0..).I5. •-� m.le ANs sa Lwl�i E vamc - MT-01 -,
J _a e 6 VM(ECP ND --
1-SGrI1 WClOVE ORRNGE JM'ER r^erv,wnt ItlenNvicnt RR 3 0 757 ---- Innel n •a.., i.n
latt
3 0- FOR 230/2AOV APPLICATBNS L NFi � LOCBi100
LarAtlan
4 MT-RI Fen Motor 121 4 DK VO
MT-HI SMP1y n0for (20
MI-02 Dancer rotor 151
SV-01 MM decent..sMLN 121
5
5
I 0 2
6 6 MT-02
7
B .
D
9 9 SW-01 INF disconnect switch 121
1
10 0
II II
12 12
1
13 3
14 14
15
15
ROTOR INFrl SUPPLY IHPT208 P-6.1FLA
EXHAUST 0.]SHP-208V-IP-52FLA 16
16
1
17 7
IBMNIITOR/CTRL MO_P l_-Mii IB MOTOR/CTRL CIRCOT lOP�ISA
1
19 9
20 20
SUESBOIES
--DENRES NOUN --_DENITES D VONO
a -`LNITES DITDOER UNR�L WIRING 21 -FACIES BITENUL ONION
utc,1"'v_ 22
IK-KKK TW-YELLIN
22 IL-BLUE W-YE11.OV BL-BLUE U:-G3:CN
BR-BROWN DT-GRAY
BR-MINN GT-GRAY
PR-PURPLE 2S PR-PIMPLE
Wil 23 _WOE f \ VH-VIBIE
✓OB MADRONA RECOVERY CENTER
0
Q r—v--D A 1 LL 1 _ LOCATION TIGARD, OR, 97223
R Sus
o 0 0 on a o _o o DATA' 5/5/2017
JOB # 3011260
3ro ,;B;Q CDD Uri i m �
DWG # 5 DRAWN BYkcurtis
REV. SCALE 3/8" = 1,-0"