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TABLE OF CONTENTS Installation Standard Work Checklist 3 4 Termination Location and Vent Information 1 Product Specific and Important Safety Information A. Vent Termination Minimum Clearances 10-14 B. Chimney Diagram 15 A. Appliance Certification 4 C. Venting & Use of Elbows 16-17 B. Glass Specifications 4 D. Outside Air 18 C. Mobile Home Approvals 4 E. Locating Your Appliance and Chimney 19 D. BTU Specifications 4 F. Draft 19 E. Electrical Codes 4 G. Negative Pressure 19 2 Getting Started H. Avoiding Smoke& Odors 20 I. Fire Safety 21 A. Design and Installation Considerations 5 J. Inspect Appliance & Components 21 B. Tools and Supplies Needed 6 C. Inspect Appliance and Components 6 5 Appliance Setup 3 Framing and Clearances A. Unpacking 22 B. Firebox Draft and Combustion Fan RPM 22 A. Appliance Dimension Diagram 7 B. Non-Combustible Materials Specification 8 6 Reference Materials C. Combustible Materials Specification 8 A. Safety Reminders 23 D. Clearances to Combustibles 8 B. Wiring Diagram 24 E. Floor Protection 9 F. Mobile Home Installation 9 = Contains updated information A Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • • NOTICE: Indicates practices which could cause damage to the stove or to property. 2 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i ' Installation Standard Work Checklist ATTENTION INSTALLER: Follow this Standard Work Checklist This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual. Customer: Date Installed: Lot/Address: Location of Stove: Installer: Model: Dealer/Distributer Ph# Serial Number: AWARNING!Risk of Fire or Explosion!Failure to install appliance to these instructions can lead to a fire or explosion. Appliance Install YES IF NO, WHY? Required non-combustible floor protection. (Pg. 9) I I Verified clearances to combustible. (Pg. 10-14) I I Unit is Leveled and secured. ( I Venting/Chimney Section 4 (Pg. 10-19) Venting Configuration complies to vent diagrams. I I Venting installed, sealed and secured in place with proper clearances. I I Exterior wall/roof flashing installed and sealed. I I Terminations installed and sealed. I I Electrical Section 1 (Pg. 4) 120VAC unswitched power provided to the appliance. I I Appliance Setup Section 5 (Pg. 20-21) All packaging and protective materials are removed. Accessories installed properly. I I Manual bag and all it's contents are removed from inside the appliance and given to party responsible for use and operation. I I Started appliance and verified that all motors and blowers operate as they should. I I Hearth and Home Technologies recommends the following: Photographing the installation and copying this checklist for your file. This checklist remain visible at all times on the appliance until the installation is complete. Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed Comments communicated to party responsible by on (Builder/Gen Contractor) (Installer) (Date) 3 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i 1 Product Specific and Important Safety Information A. Appliance Certification D. BTU & Efficiency Specifications MODEL: XXV-TC Pellet Stove EPA Certification Number: 55-16 LABORATORY: OMNI Test Laboratories, Inc EPA Certified Emissions: 1.75 g/hr REPORT NO. 0135PS014S & 0135PS033E *LHV Tested Efficiency: 77.5% TYPE: Pellet Fueled/Supplementary For **HHV Tested Efficiency: 72.5% Residential Use ***EPA BTU Output: 7,100 -35,300 STANDARD(s): ASTM E 2779-10, ASTEM E 2515- ****BTU Input 11,000 -48,000 11,ASTM E 1509-04, ULC-S627-00 Vent Size: 3 Inch ELECTRICAL 115 VAC, 60 Hz, Start 4.2 Amps, Hopper Capacity: 65 lbs RATING Run 2.8 Amps GLASS Fuel: Wood Pellet SPECIFICATIONS 5mm mirrored ceramic glass * Weighted average LHV efficiency using data collected during EPA emissions test. **Weighted average HHV efficiency using data collected The XXV-TC is Certified to comply with 2020 EPA during EPA emissions test. particulate emission standards. v ***A range of BTU outputs based on EPA Default Efficiency and the burn rates from the low and high EPA tests. ****Based on the maximum feed rate per hour multiplied by Note: This installation must conform with local codes. approximately 8600 BTU's which is the average BTU's from In the absence of local codes you must comply with the a pound of pellets. ASTM E1509-2012, ULC S628-93, (UM) 84-HUD This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations B. Glass Specifications to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this This appliance is equipped with 5mm mirrored ceramic manual. glass. Replace glass only with 5mm mirrored ceramic glass. Please contact your dealer for replacement glass. This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations to operate C. Mobile Home Approved this wood heater in a manner inconsistent with operating This appliance is approved for mobile home installations instructions in this manual. when not installed in a sleeping room and when an outside E. Electrical Codes combustion air inlet is provided. The structural integrity of the mobile home floor, ceiling, and 115 VAC, 60 Hz, Start 3.5 AMPS, Run 2.5 AMPS walls must be maintained. The appliance must be properly grounded to the frame of the mobile home and use only listed Note: Some generator or battery back-up systems may pellet vent, Class"PL" connector pipe. not be compatible with the micro-processor electronics on this appliance. Please consult the power supply A Harman®Outside Air Kit must be installed in a mobile manufacturer for compatible systems. home installation. A WARNING Note: Hearth& Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their THE STRUCTURALINTEGRITYOF THE MANUFACTURED specifications and/or price without notice. HOME FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED. Harman® is a registered trademark of Hearth & Home Technologies. DO NOT INSTALL IN SLEEPING ROOM. 4 Harman® • XXV-TC Installation Manual_R3 • 2016- • 02/17 3-90-006801 , 2 Getting Started A. Design and Installation Considerations Since pellet exhaust can contain ash, soot or sparks, you 1.Appliance Location must consider the location of: • Windows NOTE: Check building codes prior to installation. • Air Intakes • Air Conditioner • Installation MUST comply with local, regional, state and • Overhang, soffits, porch roofs, adjacent walls national codes and regulations. • Landscaping, vegetation • Consult insurance carrier, local building inspector, fire When locating vent and venting termination, vent above officials or authorities having jurisdiction over restrictions, roof line when possible. installation inspection and permits. It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before A WARNING actually beginning the installation. Consideration must be given to: Risk of Fire! Safety, convenience and traffic flow. Damaged parts could impair safe operation. • Do NOT install damaged, incomplete or • Placement of the chimney and chimney connector. substitute components. • If you are not using an existing chimney, place the appliance where there will be a clear passage for a factory-built listed chimney through the ceiling and roof. Installation and service of this • Installing an optional outside air kit would affect the appliance should be performed by ,,PA location of the vent termination. m `;'� qualified personnel.Hearth&Home f Inn Technologies recommends HHT Nsrrrut: NOTE:Locating the appliance in a location of considerable g Factory Trained or NFI certified CERTIFIED professionals. air movement can cause intermittent smoke spillage from - appliance. Do not locate appliance near. • Frequently open doors • Central heat outlets or returns Recommended Location: Recommended Location: • Above peak • Above peak • Inside heated space ›- >--_-- - > >-----_-\.. Marginal Location: — Marginal Location: — • Wind loading possible .ter .il • Below peak m' 1 I—i _ . — Location NOT recommended: • Not the highest point of the roof • Wind loading possible ISI III IMMI ISI Location NOT recommended: _._ • Too close to tree -Recommended: • Below adjacent structure • Insulated exterior chase „...4. • Lower roof line - in cooler climates 4160. • Avoid outside wall Windward o o� j �� 0 O �.,-_ A ' � Leeward / , Recommended: Multi-level Roofs NOT recommended: - Outside Air Intake Outside Air Intake on windward side on leeward side Figure 2.1 5 Harman® • XXV-TC Installation Manual_R3 • 2016- • 02/17 3-90-00680i B. Tools And Supplies Needed Hearth & Home Technologies disclaims any responsibility Tools and building supplies normally required for for,and the warranty will be voided by the following actions: installation, unless installing into an existing masonry • Installation and use of any damaged appliance or vent fireplace: system component. • Reciprocating Saw • Gloves • Modification of the appliance or vent system. • Hammer • Safety Glasses • Installation other than as instructed by Hearth & Home • Phillips Screwdriver • Electric Drill & Bits Technologies. •Tape Measure • Level May also need: • Installation and/or use of any component part not • Non-Combustible Sealant •Vent Support Straps approved by Hearth & Home Technologies. •Venting Paint Any such action may cause a fire hazard. C. Inspect Appliance and Components • Carefully remove the appliance and components from the A WARNING packaging. • Report to your dealer any parts damaged in shipment, Risk of Fire,Explosion or Electric Shock!DO NOT use particularly the condition of the glass. this appliance if any part has been under water. Call a qualified service technician to inspect the appliance • Read all of the instructions before starting the and to replace any part of the control system which installation.Follow these instructions carefully during has been under water. the installation to ensure maximum safety and benefit. DO NOT: • Install or operate a damaged appliance. • Modify appliance. • Install other than as instructed by Hearth & Home Technologies. • Operate the appliance without fully assembling all components. - • Overfire. • Install any component not approved by Hearth & Home Technologies. • Install parts or components not Listed or approved. • Disable safety switches. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. A WARNING 6 RISK OF FIRE OR EXPLOSION! DAMAGED PARTS COULD IMPAIR SAFE OPERATION. DO NOT install damaged, incomplete or substitute components. Keep appliance dry. 6 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i 3 Clearances A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. 28-7/16" 722 mm -? 31Iii rI_� i 1 4\1.I.I.1 ,� i , 11 I I Outside Air 99 9� n o Intake 00 � 9 � � o00 E M S AD 4=11 .. i t Illlun €VIIl',1 IIw glll I IIIIIIII�illl, illii1.-,€1III;;;!l!!lll„:III�IIIIIII CI ' E lik” io E 7 co -- E N M --..,-„.__ e �� - i N Iv 4-1/16" °O MI iii 103mm i:( _t_____ �I 14-3/4" t t. 29-7/16" 375mm 748 mm - 24-3/8"" 619 mm R �1 WIM�,.,-MEI� menei iiwn■ { t / [[1_ g I •� -.. 26-3/4,,.. ISI 679 mm 28-5/8– 727 mm Figure 3.1 7 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i B. Non-Combustible Materials Specification Material which will not ignite and burn. Such materials are ..... those consisting entirely of steel, iron, brick, tile, concrete, A — 0"fOmm • slate, glass or plasters, or any combination thereof. ir -1, Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in MU ` a Vertical Tube Furnace at 750° C and UL763 shall be o considered non-combustible materials. • 152mm) C. Combustible Materials Specification 4. _ _k Materials made of or surfaced with wood, compressed `— paper, plant fibers, plastics, or other material that can ignite Floor Protection and burn, whether flame proofed or not, or plastered or un- plastered shall be considered combustible materials. 6"(152mm) D. Clearances to Combustibles When selecting a location for the appliance it is important to consider the required clearances to walls(see Figure 3.2). A WARNING 6.25" (159 m) RISK OF FIRE OR BURNS! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. �� \ T. Illustrations reflect typical installations and are FOR l' DESIGN PURPOSES ONLY.Actual installation may vary _ • N due to individual design preference. -- Place the stove away from combustible walls at least as far / as shown in Figure 3.2. \ - Note that the clearances shown are minimum for safety but do Floor Protection not leave much room for access when cleaning or servicing. Please take this into account when placing the stove. Note: Top of unit must be a minimum of 12" (305mm) to Alternate floor protector dimension maybe used as long ceiling as they satisfy the measurement requirements shown Figure 3.2 below. When installing the unit into an alcove it is important to A CAUTION consider the required clearances listed below. THIS APPLIANCE MUST BE VENTED TO THE OUTSIDE. I...■..■..........• MIENNENNEEMINEEMMENNE I■■MIII■NIP"— I_u.. NOTICE Clearances may only be reduced by means approved by MEIthe regulatory authority having jurisdiction. INN, En _ 'MEI Due to high temperatures,the stove should be placed away :W �: from traffic, furniture and draperies. NM lUi Children and adults should be alerted to the hazards of ION ■oi high surface temperatures and should stay away to avoid NM 36"Wide 1R, burns to skin and/or clothing. INA Young children should be carefully supervised when they NM NE MEl are in the same room as the stove. . . :-I Clothing and other flammable materials should not be Height=48",Width=36,Depth=24" placed on or near this unit. N 8 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i E. Floor Protection Corner Installation: Parallel Installation: Minimum size floor protection for a corner installation hearth Place the stove on a noncombustible floor or floor protector pad is 28-1/2" Wide By 27-3/4" Deep (724mm X 705mm). that extends a minimum of 6 inches (152mm) to the front Note: Floor protector WILL NOT touch the wall using of the load door opening, 6 inches (152mm) to the sides of minimum clearances. the door opening, and 0 inches to the rear. Floor protection If corner floor protection is desired to touch the wall,the floor must also extend 2 inches (51 mm) beyond each side of protection will need to be at least 42-1/4"x 42-1/4"(1073 mm any horizontal flue pipe. Note: There is no required floor x 1073 mm). Note: This will allow the floor protection to protection from the rear of the unit.The floor protection touch the wall as shown. Figure 3.4. should be flush with the rear most edge of the unit, Alternate floor protector dimension may be used as long as but does not need to extend any further. The minimum they satisfy the measurement requirements shown below. floor protector material is 20 gauge sheet metal. Other floor protector materials are ceramic tile, stone, brick, etc. Minimum Size floor protection is 28-1/2" Wide By 27-3/4" Deep (724mm X 705mm). Figure 3.3. Floor protector Alternate floor protector dimension maybe used as long as they satisfy the measurement requirements shown below. Door Opening Figure 3.4 4 F. Mobile Home Installation Floor protector When installing this unit in a mobile home several K requirements must be followed (Reference HUD Regulation Figure 3.3 #24CFR3280): • The unit must be bolted to the floor. This can be done Floor Protection using an appropriate fastener for the application. Requirements US ... • The unit must be connected to outside air.See"Termination J Sides 6" 152mm Location and Vent Information" Section D K Front 6" 152mm • Floor protection and clearances must be followed as L Rear 0" 0mm shown. • The appliance must be properly grounded to the frame of the mobile home using a minimum of 8 AWG copper solid or stranded, insulated or bare wire or equivalent. 9 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i , , 4 Termination Location and Vent Information A. Vent Termination Minimum Clearances #1 Preferred method (Figure 4.1) This method provides excellent venting for normal operation and allows the stove to be installed closest to the wall. Two inches from the wall is safe; however, four inches allows better access to remove the rear panel.The vertical portion of the vent should be three to five feet high.This vertical section will help provide natural draft in the event of a power failure. Seal pipe joints with silicone or aluminum tape in addition to the sealing system used by the manufacturer. Note: Do not place joints within wall pass-through. — / 3 Ft. THE CHIMNEY MUST BE OF A TYPE SUITABLE FOR to SOLID-FUEL BURNING. Combustibles A WARNING c \ i THE CHIMNEY AND CONNECTOR MUST BE . MAINTAINED IN GOOD CONDITION AND KEPT CLEAN. �T r NT. r. A CAUTION 0-r---- 3 Ft. to Combustibles DO NOT USE MAKESHIFT COMPROMISES WHEN - INSTALLING THIS APPLIANCE. DAMAGE AND/OR Figure 4.1 INJURY MAY RESULT. #2 Preferred method (Figure 4.2) This method also provides excellent venting for normal operation but requires the stove to be installed farther from the wall. The vertical portion of the vent should be three to five feet high and at least 1" from a combustible wall. This vertical section will provide natural draft in the event of a power failure. Seal pipe joints with silicone or aluminum tape in addition to the sealing system used by the manufacturer. If the stove is installed below grade be sure the vent 3 Ft. termination is at least 12" above grade (with outside air it to only). The outlet must also be 12"from the house/building. Combustibles Note:Do not place joints within wall pass-through. A CAUTION Keep combustible materials (such as grass, leaves, etc.) at least 3 feet away from the flue outlet on the ` - -.- outside of the building. _ H13 Ft. to Combustibles Figure 4.2 10 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i \ #3 Installing into an existing chimney(Figure 4.3) 111 This method provides excellent venting for normal operation. MI 1 This method also provides natural draft in the event of a power failure. If the chimney condition is questionable*you may want to install a liner as in method #6. In some places in the US and Canada it is required that the ,,-,_ vent pipe extend all the way to the top of the chimney. *The chimney should be inspected and cleaned before installing your stove. If you discover that the chimney does not have a clay tile liner or has cracks or flaking of the tile liner you will need to install a stainless steel liner within the chimney. In most cases the inside diameter of this liner should be 4". Either flexible or rigid liner may be used for this purpose.Refer to Method 5&6.Seal pipe joints with silicone or aluminum tape in addition to the sealing system used by the manufacturer. L . I Be sure to design the venting so that it can be easily cleaned. i9— d °�� II II% Figure 4.3 #4 Installing into an existing fireplace chimney(Figure 4.4) Iin mim This method provides excellent venting for normal operation. This method also provides natural draft in the event of a power failure. If the chimney condition is questionable*you may want to install a liner as in method #5. In some places in the US and Canada it is required that the vent pipe extend all the way to the top of the chimney. --. )1 - *The chimney should be inspected and cleaned before installing your stove. If you discover that the chimney does not have a clay tile liner or has cracks or flaking of the tile liner you will need to install a stainless steel liner within the chimney. In most cases the inside diameter of this liner should be 4". Either flexible or rigid liner may be used for this purpose. Refer to Method 5& 6. The chimney should be sealed at the damper using a steel plate. Kaowool, mineral wool or an equivalent non- combustible insulation is recommended to be installed on top IN I of the sealing plate to reduce the possibility of condensation. 11, The connector pipe should extend through the smoke chamber to the base or into the first flue tile. Seal pipe joints - = with silicone or aluminum tape in addition to the sealing r va system used by the manufacturer. L ' Be sure to design the venting so that it can be easily cleaned. i 1,____, sl. mitp •ra- qh. _ _ __! Figure 4.4 11 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i #5 Installing into an existing fireplace chimney (Figure 4.5)w/Full Liner 1 This method provides excellent venting for normal operation. This method also provides natural draft in the event of a power failure. In some places in the US and Canada it is required that the - vent pipe extend all the way to the top of the chimney. In this method a cap should also be installed on the chimney to keep out rain. Be sure to use approved pellet vent pipe fittings. Seal pipe joints with silicone or aluminum tape in addition to the sealing system used by the manufacturer. Pipe size should be increased to 4" using this method. In this method a cap should also be installed on the chimney to keep out rain. :-.---0 \ D I h Figure 4.5 #6 Installing into an existing chimney(Figure 4.6)w/Full liner I I This method provides excellent venting for normal operation. _ rl 1 This method also provides natural draft in the event of a power failure. In some places in the US and Canada it is required that the vent pipe extend all the way to the top of the chimney. Seal pipe joints with silicone or aluminum tape in addition to the sealing system used by the manufacturer. The pipe or liner inside the chimney should be 4" diameter. In this method a cap should also be installed on the chimney to keep out rain. r I 1:4 ii (' I I 'iii Figure 4.6 12 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i 1 \ jI i \ / /-storm collar flashing \ 1"MIN.,,_ "MIN. t"MIN.. _ PL vent manufacturer's (J No insulation or other firestop spacer and support combustible materials are allowed within 1" of the PL vent pipe. Minimum flue vent configuration It is recommended that outside air be installed with this venting configuration. Smoke spillage may be possible during a power outage. .i (..i` . I li i l.0 i IN IPI . -� - „MIN. : `` — - (y = a ccc--Sttrrr... iii c • m m Figure 4.7 #7 Installing through the ceiling (Figure 4.7) Figure 4.8 Follow PL vent manufacturers recommendations when using wall and ceiling pass through. Area within dotted circle represents the minimum clearance to Seal pipe joints with silicone or aluminum tape in addition to combustible materials such as shrubbery,mulch or tall grasses. the sealing system used by the manufacturer. Note: Do not place joints within wall pass-through. A CAUTION DO NOT USE MAKESHIFT COMPROMISES WHEN INSTALLING THIS APPLIANCE. DAMAGE AND/OR ` min.wall tooutlet 1 ( t2• INJURY MAY RESULT. . ® i_.I. Nskt:64: ,' Figure 4.9 13 Harman) • XXV-TC Installation Manual R3 • 2016- • 02/17 3-90-00680i • #8 Installing into an existing chimney using the Optional Optional Top Vent Pipe Clearances Top Vent option. (Figure 4.10) This method provides excellent venting for normal operation. View of Top Vent Option Installed This method also provides natural draft in the event of a power failure. If the chimney condition is questionable*you may want to install a liner as in method#6. In some places in the US and Canada it is required that the vent pipe extend all the way to the top of the chimney. *The chimney should be inspected and cleaned before Minimum 6" (25mm) installing your stove. If you discover that the chimney does from top of pipe to ceiling not have a clay tile liner or has cracks or flaking of the tile liner you will need to install a stainless steel liner within the .. chimney. Be sure to design the venting so that it can be easily cleaned. 6"/152mm from pipe to wall f 1 II II • • V 4"/102mm from back of top flue vent to wall Chimney Connectors • Seal single wall joints with silicone to prevent smoke leakage. • Use three (3) screws at each Joint. Single wall 6"Chimney connector • • P- • IMO Figure 4.10 14 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i ' B. Chimney Diagram IIIIIN - (PIO Inside Corner Demi4 N ..4 c y 131 j B 000' o'_ El Fixed / Closed —8—�' N, / operable Fixed ® Porchenleor Deck / nosed Operable or Fixed o — F B / ► C� 1\ NNNV�,Openable sidewalk -4131-- v K q A 4,,. M ` \ A "-r-T-- i- --P o=Vent Terminal 0=Air Supply Inlet % =Area where termination is not permitted Figure 4.10 Requirements for Terminating the Venting I. The clearance to service regulator vent outlet must be a minimum of 6 feet. AWARNING J. The clearance to a non-mechanical air supply inlet to the building or the combustion air inlet to any other appliance Venting terminals must not be recessed into a wall must be a minimum of 48". or siding. K. The clearance to a mechanical air supply inlet must be a minimum of 10 feet. (with outside air installed,6 feet) Only PL vent pipe wall pass-through and fire stops should be used when venting through combustible materials. L. The clearance above a paved sidewalk or a paved driveway located on public property must be a minimum of 7 feet. Always take into consideration the effect the prevailing wind M. The clearance under a veranda,porch,deck or balcony must direction or other wind currents will cause with flyash and /or smoke when placing the termination. be a minimum of 12 inches. (B.also) In addition,the following must be observed: The clearance to vegetation and other exterior combustibles such as mulch is 36" as measured from the center of the A. The clearance above grade must be a minimum of 12". outlet or cap.This 36"radius continues to grade. B. The clearance to a window or door that may be opened must Certain Canadian and or Local codes or regulations may require be a minimum of 48"to the side,48"below the window/door, different clearances. 12"above the window/door.(with outside air installed,12" to side and below) A vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings C. A 12" clearance to a permanently closed window is and serves both dwellings. recommended to prevent condensation on the window. Only permitted if veranda, porch, deck, or balcony is fully open D. The vertical clearance to a ventilated soffit located above the on a minimum of 2 sides beneath the floor. terminal within a horizontal distance of 2 feet(60 cm)from the center-line of the terminal must be a minimum of 18". See NFPA 211 for more installation clearance reductions when using outside air. E. The clearance to an unventilated soffit must be a minimum of 12". Where passage through a wall,or partition of combustible construction is desired, the installation shall conform to .. F The clearance to an outside corner is 11"from center of pipe. CAN/CSA-B365.(if in Canada) G. The clearance to an inside corner is 12". H. A vent must not be installed within 3 feet(90 cm) above a gas meter/regulator assembly when measured from the horizontal center-line of the regulator. 15 Harman® • XXV-TC Installation Manual_R3 • 2016- • 02/17 3-90-00680i C. Venting & Use of Elbows C+ =Positive static pressure Example: First Floor Installation Q =Negative static pressure I, I I� A unit is to be installed using 3" Pellet Vent Pipe with 3 feet of horizontal pipe, a Tee, 10 feet of vertical pipe, a 90° elbow and a termination cap. - © The equivalent vent length is: 3 ft. of Horizontal Pipe (1 x 3 EVL) = 3 EVL 90° Elbow or Tee (1 x EVL) = 5 EVL =-- 10 ft. of Vertical Pipe (10 x .5 EVL) = 5 EVL —� 90° Elbow or Tee (1 x EVL) = 5 EVL G/ - Termination Cap = 0 EVL ^�J Equivalent Vent Length = 18 EVL ,11111t11��'1,VF- ncl In the example system detailed above, the EVL was 18 which is less than the maximum of 20 EVL for 3" pellet 0 vent pipe,thus this is a satisfactory venting configuration. Figure 4.11 Harman pellet stoves depend on a combustion fan to pull air Example: Connection to Masonry Chimney through the unit for combustion.The venting system restricts the ability of the combustion fan to move the required amount A unit is to be installed using 3" Pellet Vent Pipe with 2 of air through the unit. A system with too much resistance feet of horizontal pipe, a Tee, 4 feet of vertical pipe, an will result in incomplete combustion, more frequent required elbow, a Tee, 21 feet of vertical liner, and a termination cleaning and poor unit performance. It is always best to cap. choose a location for the appliance that will result in a venting The equivalent vent length is: system with the shortest equivalent vent length (EVL). 2 ft. of Horizontal Pipe (1 x 2 EVL) = 2 EVL It is best to have your venting system designed by a Harman 90°Tee (1 x 5 EVL) = 5 EVL authorized dealer before you finalize your purchase of an 4 ft. of Vertical Pipe (4 x .5 EVL) = 2 EVL appliance. 90° Elbow (1 x 5 EVL) = 5 EVL Equivalent Vent Length: The equivalent vent length for 90°Tee (1 x 5 EVL) = 5 EVL common pellet vent components are: 21 ft. of Vertical Liner(21 x .5 EVL) = 10.5 EVL •90° Elbows or Tee: 5 EVL Units Termination Cap = 0 EVL •45° elbow: 3 EVL Units Equivalent Vent Length = 29.5 EVL •Vertical Pipe or Liner: 1/2 EVL Unit In the example system detailed above, the EVL was 29.5 which exceeds the maximum of 20 ft. for 3" pellet • Horizontal Pipe or liner: 1 EVL Unit vent pipe, thus 3" vent pipe should not be used in this The total allowable equivalent vent length is: installation. However, since 4" pipe can support an EVL •20 EVL for 3" pellet vent pipe or liner. up to 30, the use of 4" pipe would create a satisfactory installation. • 30 EVL for 4" pellet vent pipe or liner. Due to the potential for fly ash accumulation in horizontal venting sections,the maximum permissible horizontal venting length is: •4 ft. for 3" &4" pellet vent pipe. 16 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i C. Venting & Use of Elbows continued Note: When the amount of vertical pellet vent pipe in the system exceeds 15 feet, 4" pellet vent pipe should be used. Note: Equivalent Venting Length decreases as altitude increases. — so Ft Example: 3,000 Altitude A unit with an EVL of 13, is to be installed at an altitude �A =" — 25 Ft of 3,000 feet above sea level. 4,000 Combustion Blower Fan From the chart to the left, at 3,000 feet of altitude, the — 5,00o Blade Changeover Line maximum permissible equivalent venting length is 26 — 20 Ft feet. s,000 w \ � � � However, if the same unit (EVL 13) was to be installed 7,000 an altitude of 9,000 feet above sea level, the installation 'SF`— — 15Ft would no longer be acceptable and the equivalent vent 8,000 = length of the pipe would have to be reduced for proper unit operation. 10 Ft— 9,000 — 10Ft 10,000 - - N a e�bmbustion __ Blo r n 11de Needed 5F — -_ —5Ft \ hut 0 Ft — r� - -0 Ft 11111111111 5 Ft O Ft 5 Ft Maximum Horizontal Run • Long runs of flex or PL vent pipe installed directly vertical from the flue stub may require more frequent cleaning due to fly ash falling off inside and collecting directly above the combustion blower outlet. • 4" stainless steel flex vent piping is only allowed for use in masonry fireplaces and chimneys or factory built wood- burning fireplaces with Class A metal chimneys. • All pellet vent pipe must be secured together either by means provided by the pipe manufacturer or by 3 screws at each joint. • Use only the specified venting components. Use of any other components will void the product warranty and may pose a hazard. • Do Not Install a Flue Damper In The Exhaust Venting System of This Appliance. • DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. • Simpson DuraVent PelletVent Pro Harman®Adapter Part#3PVP-ADHB and PelletVent Pro Harman®Adapter Increaser Part#3PVPX4ADHB are highly recommended to be installed on the starter collar to insure a proper pipe connection to the unit. • INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER. s • Use silicone to create an effective vapor barrier at the location where the chimney or outside air ducting passes through to the exterior of the structure. 17 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i D. Outside Air Outside Air: R n Hearth & Home Technologies recommend attaching ' outside air in all installations,especially lower level and .• main floor locations. �ii utside air flex pipe 1.es here. Per national building codes, consideration must be given to l combustion air supply to all combustion appliances. Failure n u to supply adequate combustion air for all appliance demands, �,�� �����_ ° i may lead to back-drafting of those and other appliances. �O I When the appliance is side-wall vented:The air intake is best • „ �'` located on the same exterior wall as the exhaust vent outlet .Y` w=��".a` and located lower on the wall than the exhaust vent outlet. _l q i. —�_ When the appliance is roof vented: The air intake is best LLLi! I=1 `\ located on the exterior wall oriented towards the prevailing . \ wind direction during the heating season. ''' The outside air connection will supply the demands of the pellet appliance, but consideration must be given to the Remove knockout to total house demand. House demand may consume some install outside air. air needed for the stove, especially during a power failure. It may be necessary to add additional ventilation to the space in Figure 4.12 which the pellet appliance is located. Consult with your local HVAC professional to determine the ventilation demands for Termination Cap your house. Part#1-10-09542 To install outside air use 3"non-combustible flex pipe.There Air\ is a break-away hole on the rear panel of the XXV-TC stove which must be removed before connecting the flex pipe, Figure 4.12. The pipe should be run outside and terminate - to the side or below the vent pipe outlet so the flue outlet is more than 12" from the inlet cover. The Termination Cap It should be used to keep birds, rodents, etc. out of the pipe, Figure 4.13. You may choose to use the optional Direct Vent Wall Pass- through Kit which incorporates the venting pass-through and Figure 4.13 outside air inlet into one component, Figure 4.14. Direct Vent Wall Pass-through Kit Part#1-00-677177 ►rte !\ `1 14010 At I Figure 4.14 _ 18 Harman® • XXV-TC Installation Manual_R3 • 2016- • 02/17 3-90-00680i E. Locating Your Appliance & Chimney G. Negative Pressure Location of the appliance and chimney will affect performance. • Install through the warm airspace enclosed by the building A WARNING envelope. This helps to produce more draft, especially during lighting and die-down of the fire. Risk of Asphyxiation! Negative pressure can cause • • Penetrate the highest part of the roof.This minimizes the spillage of combustion fumes and soot. effects of wind loading. • Locate termination cap away from trees, adjacent Negative pressure results from the imbalance of air available structures, uneven roof lines and other obstructions. for the appliance to operate properly. It can be strongest in • Minimize the use of chimney offsets. lower levels of the house. • Consider the appliance location relative to floor and ceiling Causes include: and attic joists. • Exhaust fans (kitchen, bath, etc.). • Range hoods. ACAUTION • Combustion air requirements for furnaces,water heaters and other combustion appliances. • • DO NOT CONNECT THIS UNITTOACHIMNEY FLUE Clothes dryers. SERVICING ANOTHER APPLIANCE. • Location of return-air vents to furnace or air conditioning. • Imbalances of the HVAC air handling system. • DO NOT CONNECT TO ANY AIR DISTRIBUTION • Upper level air leaks such as: DUCT OR SYSTEM. - Recessed lighting May allow flue gases to enter the house. - Attic hatch - Duct leaks F. Draft To minimize the effects of negative air pressure: Draft is the pressure difference needed to vent appliances • Install the outside air kit with the intake facing prevailing successfully. When an appliance is drafting successfully, all winds during the heating season. • combustion byproducts are exiting the home through the • Ensure adequate outdoor air for all combustion appliances chimney. and exhaust equipment. - Considerations for successful draft include: • Ensure furnace and air conditioning return vents are not • Negative pressure in the firebox located in the immediate vicinity of the appliance. • Location of appliance and chimney • Avoid installing the appliance near doors, walkways or To measure the draft or negative pressure in your appliance small isolated spaces. use a magnahelic or a digital pressure gauge capable of • Recessed lighting should be a "sealed can"design. reading 0- 1 inches of water column (W.C.). • Attic hatches weather stripped or sealed. The appliance should be running on high for at least 15 . Attic mounted ductwork and air handler joints and seams minutes for the test. taped or sealed. With the stove running on high you should have a negative pressure equal to or greater than the number given in the NOTICE chart below. If you have a lower reading than you find on the chart, your appliance does not have adequate draft to burn Hearth & Home Technologies assumes no responsibility the fuel properly. for the improper performance of the chimney system caused by: Minimum Vacuum Requirements: .20 • Inadequate draft due to environmental conditions • Downdrafts Prior to installing the flue pipe, connect a draft meter. (The • Tight sealing construction of the structure draft meter must have a minimum range of 0-.5")Record the • first reading. Connect flue pipe to stove and be sure all doors Mechanical exhausting devices and windows in the home are closed. Record the second draft reading . If the second reading is more than .05" lower than the first reading, check for possible restrictions or the need for outside air. For more information on the draft test procedure, refer to `Appliance Set-Up"Section C. 19 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i H. Avoiding Smoke and Odors Negative Pressure, Shut-down, and Power Failure: Pellet vent pipe is constructed of two layers with air space To reduce the probability of back-drafting or burn-back in between the layers. This air space acts as an insulator and the pellet burning appliance during power failure or shut- reduces the outside surface temperature to allow a clearance down conditions,the stove must be able to draft naturally to combustibles of only 1 inch. The sections of pipe lock without exhaust blower operation. Negative pressure in the together to form an air tight seal in most cases; however, in house will resist this natural draft if not accounted for in the some cases a perfect seal is not achieved. For this reason pellet appliance installation. and the fact that the XXV-TC operates with a positive vent pressure, we specify that the joints also be sealed with Heat rises in the house and leaks out at upper levels. This silicone or aluminum tape in addition to the sealing system air must be replaced with cold air from outdoors,which flows used by the manufacturer. into lower levels of the house. Vents and chimneys into Where passing through an exterior wall or roof, use silicone basements and lower levels of the house can become the to maintain an effective vapor barrier at the location where conduit for air supply, and reverse under these conditions. the chimney or component penetrates to the exterior of the Outside Air structure. An outside air kit is recommended in all installations. The Vent Configurations: Outside Air Kit must be ordered separately. To reduce probability of reverse drafting during shut- Per national building codes, consideration must be given to down conditions, Hearth & Home Technologies strongly combustion air supply to all combustion appliances. Failure recommends: to supply adequate combustion air for all appliance demands • Installing the pellet vent with a minimum vertical run of may lead to back drafting of those and other appliances. five feet. When the appliance is roof vented (strongly recommended): • Installing outside air. The air intake is best located on the exterior wall oriented towards the prevailing wind direction during the heating To prevent soot damage to exterior walls of the house and season. to prevent re-entry of soot or ash into the house: When the appliance is side-wall vented: • Maintain specified clearances to windows, doors, and air The air intake is best located on the same exterior wall inlets, including air conditioners. as the exhaust vent outlet and located lower on the wall • Vents should not be placed below ventilated soffits. Run - than the exhaust vent outlet. the vent above the roof. The outside air supply kit can supply most of the demands • Avoid venting into alcove locations. of the pellet appliance, but consideration must be given to the total house demand. • Vents should not terminate under overhangs, decks or onto covered porches. House demand may consume the air needed for the appliance. It may be necessary to add additional ventilation • Maintain minimum clearance of 12 inches from the to the space in which the pellet appliance is located. vent termination to the exterior wall. If you see deposits developing on the wall, you may need to extend this Consult with your local HVAC professional to determine the distance to accommodate your installation conditions. ventilation demands for your house. Hearth&Home Technologies assumes no responsibility Vent Pipe for, nor does the warranty extend to, smoke damage Be sure to use approved pellet vent pipe wall and ceiling caused by reverse drafting of pellet appliances under pass- through fittings to go through combustible walls and shut-down or power failure conditions. ceilings. Be sure to use a starting collar to attach the venting system to the stove. The starting collar must be secured to the flue stub with at least three screws, and sealed with high temp silicone caulking. 4" stainless steel flex vent piping is only allowed for use in masonry fireplaces and chimneys or factory built wood- burning fireplaces with class A metal chimneys. 20 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i • I. Fire Safety J. Inspect Appliance & Components To provide reasonable fire safety, the following should be • Remove appliance and components from packaging given serious consideration: and inspect for damage. • Install at least one smoke detector and CO detector on • Report to your dealer any parts damaged in shipment. each floor of your home. The National Fire Protection • Read all the instructions before starting the • Association (NEPA), recommends one smoke alarm on installation. Follow these instructions carefully every floor, in every sleeping area,and in every bedroom. during the installation to ensure maximum safety • Locate smoke detector away from the heating appliance and benefit. and close to the sleeping areas. • Follow the smoke detector manufacturer's placement and A WARNING installation instructions and maintain regularly. • Conveniently locate a Class Afire extinguisher to contend Inspect appliance and components for with small fires. damage. Damaged parts may impair safe operation. • In the event of a hopper fire: • Do NOT install damaged components. • Evacuate the house immediately. • Do NOT install incomplete components. • Notify fire department. • Do NOT install substitute components. AWARNING Report damaged parts to dealer. 6 Fire Risk. Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by the following actions: • Installation and use of any damaged appliance. • Modification of the appliance. • Installation other than as instructed by Hearth & Home Technologies. • Installation and/or use of any component part not approved by Hearth & Home Technologies. • Operating appliance without fully assembling all components. • Do NOT Overtire. Or any such action that may cause a fire hazard. 21 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i 5 Appliance Set-Up A. Unpacking One press of the icon turns the combustion fan to full line The XXV TC is attached to skid supports with (4)- 1/4-20 X voltage. (Note: During this test,the combustion fan will 5/8" Hex C/S Screws to prevent movement during shipping. not achieve its top RPM of 3200 due to the density of the ambient air.)All RPM displays could vary +/- 50 from that To free the stove from the skid support you must remove the of the set RPM's.Allow several minutes for the fan motor to (4) 1/4-20 x 5/8" screws located within the brackets. Figure warm up. 5.1. (2) 1/4-20 x 5/8" are located just inside the door under Press the icon a second time, the combustion fan will go the ash pan. (2) 1/4-20 x 5/8" are locate at the back of the to "Maximum" (as set in the Authorized Dealer Only area unit behind the rear cover panels. See section B. under the combustion fan icon) The front bolts/nuts must be reinstalled after the unit is _ removed freli ,.. :,, om the skid supports to prevent smoke leakage — _ / / , into the home. �- I 1 () irft 1111.i Ariiiii I ?if \ 1, —__ o \_,,,,___.,„._„,,41 .41%.111.P ---7.--..---, Laa Screws(41 -- The rear panel will need to be removed prior to installing the draft meter to the barbed tee. Be sure to hold the barbed tee while (2) Lag Screws are located on each of the Skid Supports. removing the plug cover.Replace plug cover after draft test. Figure 5.1 Figure 5.2 B. Firebox Draft and Combustion Fan RPM The"Maximum" is factory set at 3100 RPM.Allow the RPM - These units are pre-tested at the factory with exactly 120 VAC, to stabilize and record the firebox draft Maximum. 60 Hz.They are checked and adjusted for firebox tightness, Before Install: IWC gasket leakage, motor operation and igniter operation. The After Install: IWC Allure50 is then factory set at a mid-point adjustment and in (Firebox Draft and Combustion Fan RPM Cont.) most cases will not need any adjustments. Press the icon a third time, the combustion fan will go to Check and record the firebox draft before installing venting "Minimum" (as set in the Authorized Dealer Only area and after venting is installed (before starting fire). under the combustion fan icon) allow the RPM to stabilize There is a draft meter port located in the back of the unit at and record the firebox draft minimum. the pressure switch where draft can be measured. Install the Before Install: IWC magnahelic meter (capable of at least.5"of water column) After Install: IWC Figure 5.2. Cold Stove Draft: Connect the power cord to a 120 VAC, 60Hz grounded 2400 RPM Low-.20 and -.25 receptacle. (A surge protector is recommended to protect 3100 RPM High -.45 and -.50 the circuit board.)Also be sure that the polarity of the outlet Leaving the test page will end any tests in progress and that the stove is plugged into is correct. goes back to whatever mode of operation it was set to on Go to the "Home Screen", the power icon should be gray. the home page. Press menu, on the first menu page press "test" icon. If the unit is not adjusted properly, it does not cause a safety The test page has 4 component test modes.The second icon concern. If the unit is adjusted too high, only efficiency is lost. is for the combustion fan test. If the unit is adjusted too low, the low draft pressure switch - will not allow the feed motor or the igniter to operate. 22 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i 6 Reference Material • A. Safety Reminders A WARNING When installing and operating your Harman®XXV-TC,respect basic safety standards. Read these instructions carefully before you attempt to install or operate the XXV TC. Failure MOBILE/MANUFACTURED HOME GUIDELINES DO to do so may result in damage to property or personal injury NOT ALLOW INSTALLATION IN A SLEEPING ROOM. and may void the product warranty. Consult with your local building code agency and insurance A CAUTION representative before you begin your installation to ensure compliance with local codes, including the need for permits and follow-up inspections. THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR,WALL,AND CEILING/ROOF MUST BE Due to high temperatures,this stove should be placed out of 9 MAINTAINED. traffic and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burn A WARNING to skin and/or clothing. Young children should be carefully supervised when they are KEEP COMBUSTIBLE MATERIALS SUCH AS GRASS, in the same room as the stove. LEAVES, ETC. AT LEAST 3 FEET AWAY FROM THE Clothing and other flammable materials should not be placed POINT DIRECTLY UNDER THE VENT TERMINATION. on or near this stove. Installation and repair of this stove should be done by a A WARNING qualified service person.The appliance should be inspected before use and at least annually by a qualified service person. USE OF IMPROPER FUELS, FIRE STARTERS OR More frequent cleaning may be required. It is imperative that control compartments, burners, and circulating air ALTERING THE STOVE FOR HIGHER HEAT OUTPUT passageways of this stove be kept clean. MAY CAUSE DAMAGE TO THE STOVE AND COULD RESULT IN A HOUSE FIRE. USE ONLY APPROVED FUELS AND OPERATION GUIDELINES. A CAUTION THIS APPLIANCE MUST BE VENTED TO THE OUTSIDE. A CAUTION THE STOVE IS HOT WHILE IN OPERATION. KEEP CHILDREN,CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. 23 Harman® • XXV-TC Installation Manual R3 • 2016- • 02/17 3-90-00680i t 0 co CO 00 0 6 a' C) GREEN/YELLOW t — 5 AMP CERAMIC FUSE (5X20MM) BROWN 2 — C 30Y1HUM O BUSSMAN BK/S501-5-R OR LITTELFUSE 021 6005.MXP PLUGGED 3 — n_ O 8 SKY-BLUE 4 - © ��= BROWN _I SKY-BLUE 5 — z rt GREEN/YELLOW �—II ( ANY IEC POWER CORD RATED FOR 120 VAC 10 AMP / 250 VAC 10 AMP ) SKY-BLUE 6 — SKY-BLUE ��'�'' SKY-BLUE 7 — 0-1 v o ❑ NE FILTER w YELLOW 9 — F- 0= BLUE 10 — = N- • U� ❑ RED 11 — 3 N u $ "17 - SKY-BLUE BLACK 12 — 0 ❑ YELLOW • z — o _� co 0 J .�®1 , 0 GREEN/YELLOW o O 1 w - U 0 0 J J Y Y CO a C m m CO N "41111,110 I, cn Ecc var�ae > BACKUP GROUND TO \���/' x Y I ESP a N SENSOR FEEDER BODY d � a Tis o\...\._.,A1 � J ° �\ ■ i■ t I w m 'rGll�',' GROUND TO as —— — — / — —— —/ I p` PRESSURE SWITCH N i 111.0 STOVE BODY 2 w w �y g �� g I�I� I- w F O Y } ��0� U co C .m..- • II I Q N Q w j GROUND TO .1 • BODY 1 Y I, I-- ISI `\ /'j, \ IBJ, ci', -_- I GNITER ELEMENT INSIDE BURNPOT N ABSOLUTE DISTRIBUTION BLOWERS ALLURE / ABSOLUTE 63 / ACC52i XXV TOUCH FEEDER AUGER MOTOR COMBUSTION MOTOR DISTRIBUTION BLOWERS E co HARMAN TOUCH ABSOLUTE 43 / ABSOLUTE 63 / ACC52i / ALLURE / XXV PELLET STOVE WIRING DIAGRAM C) 120VAC 60 Hz 240VAC 50Hz CO IGNITION / 4.0 AMPS IGNITION / 2.0 AMPS Q HIGH BURN / 3.0 AMPS HIGH BURN / 1.5 AMPS PART NO. 3-90-03370 (REV B) MET-5983 C) C • M� W N 25 Harman® • XXV-TC Installation Manual R3 • 2016- • 02/17 3-90-00680i Harman®, a brand of Hearth& Home Technologies Inc. 352 Mountain House Road, Halifax, PA 17032 www.harmanstoves.com Please contact your Harman®dealer with any questions or concerns. For the location of your nearest Harman®dealer, please visit www.harmanstoves.com. Printed in U.S.A.- Copyright 2015 26 Harman® • XXV-TC Installation Manual_R3 • 2016-_ • 02/17 3-90-00680i Installation Manual Installation and Appliance Setup INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. NOTICE: DO NOT discard this manual! A WARNING: If the information in these instructions is not followed exactly, a fire or Olialb explosion may result causing property damage, personal injury,or death. Models: GAS-FIRED - DO NOT store or use gasoline or other flammable TOPAZ-MBK-IPI vapors and liquids in the vicinity of this or any other TOPAZD-PMH-IPI C ® ` us appliance. TOPAZD-MBK-IPI - What to do if you smell gas TOPAZD-CSB-IPI LISTED • DO NOT try to light any appliance. • DO NOT touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. 140:04,-„ • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified • . ;,/�� installer, service agency, or the gas supplier. stotst 1\1��1,�,11•4 46 IM's'• ;//II I 4041 ! DANGER 11 Ir HOT GLASS WILL CAUSE BURNS. Solitaire Cabinet Style �, DO NOT TOUCH GLASS UNTIL COOLED. This appliance may be installed as an OEM installation NEVER ALLOW CHILDREN in manufactured home (USA only) or mobile home and TO TOUCH GLASS. must be installed in accordance with the manufacturer's A barrier designed to reduce the risk of burns instructions and the manufactured home construction from the hot viewing glass is provided with and safety standard, Title 24 CFR, Part 3280 or Standard this appliance and shall be installed for the for Installation in Mobile Homes, CAN/CSA Z240MH, in Canadaprotection of the children and other at-risk This appliance is only for use with the type(s) of gas individuals. indicated on the rating plate. In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter. See Table of Contents for location of additional Commonwealth of Massachusetts requirements. 1 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 A Safety Alert Key: • DANGER!Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING!Indicates a hazardous situation which, if not avoided could result in death or serious injury. . • CAUTION!Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Used to address practices not related to personal injury. Table of Contents Installation Standard Work Checklist 3 7 Venting and Chimneys 1 Product Specific and Important,Safety Information A. Assemble Vent Sections 36 B. Assemble Slip Sections 37 A. Appliance Certification 4 C. Secure the Vent Sections 38 B. Glass Specifications 4 D. Disassemble Vent Sections 38 C. BTU Specifications 4 E. Vertical Termination Requirements 40 D. High Altitude Installations 4 F. Horizontal Termination Requirements 42 E. Non-Combustible Materials Specification 4 F. Combustible Materials Specification 4 8 Electrical Information G. Electrical Codes 4 A. General Information 44 H. Requirements for the Commonwealth of Massachusetts. . 5 B. Wiring Requirements 45 2 Getting Started 9 Gas Information A. Design and Installation Considerations 6 A. Fuel Conversion 48 B. Tools and Supplies Needed 6 B. Gas Pressure 48 C. Inspect Appliance and Components 6 C. Gas Connection 48 3 Framing and Clearances D. High Altitude Installations 48 E. Air Shutter Setting 49 4 A. Appliance Dimension Diagram 7 B. Clearances to Combustibles 8 10 Appliance Setup _ C. Hearth Extension/Floor Protection 8 A. Remove Fixed Glass Assembly 50 4 Termination Location and Vent Information B. Remove the Shipping Materials 50 C. Clean the Appliance 50 A. Vent Termination Minimum Clearances 9 D. Install the Refractory 51 B. Chimney Diagram 10 E. Install the Log Assembly 52 C. Approved Pipe 11 F. Mineral Wool 53 D. Use of Elbows 12 G. Install Fixed Glass Assembly 53 E. Measuring Standards 12 H. Install Flue Restrictor 53 F. Venting Guidelines for Horizontal Runs 13 G. Vent Diagrams 13 11 Reference Materials 5 Vent Clearances and Framing A. Vent Components Diagrams 54 B. Accessories 60 A. Pipe Clearances to Combustibles 30 B. Wall Penetration Framing/Firestops 30 4 = Contains updated information. C. Ceiling Firestop/Floor Penetration Framing 31 D. Install Attic Insulation Shield 31 6 Appliance Preparation A. Top to Rear Vent Conversion 32 B. Securing and Leveling the Appliance 35 2 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Installation Standard Work Checklist ATTENTION INSTALLER: Follow this Standard Work Checklist This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual. Customer: Date Installed: Lot/Address: Location of Stove: Installer: Model (circle one): TOPAZ-MBK-IPI Dealer/Distributor Phone# TOPAZ-D-PMH-IPI Serial#: TOPAZ-D-MBK-IPI TOPAZ-D-CSB-IPI AWARNING!Risk of Fire or Explosion!Failure to install appliance according to these instructions can lead to a fire or explosion. Appliance Install YES IF NO,WHY? Verified combustible or non-combustible clearances to walls. (Pg. 8) ❑ Stove is installed level. (Pg. 35) Ventina/Chimney Section 7(Pg 36-43) Venting configuration complies with allowable vent requirements. ❑ Venting installed, locked and secured in place with proper clearance. ❑ Interior/Exterior firestops installed and sealed. ❑ Attic insulation shield installed. 0 Exterior wall/Roof flashing installed and sealed. ❑ Terminations/Roof flashing installed and sealed. 0 Electrical Section 8 (Pg 44-47) Unswitched power(110-120 VAC) provided for the appliance. ❑ Switch wires properly installed. ❑ Gas Section 9(Pg 48-49) Appliance configuration matches fuel type. 0 Was a conversion performed? ❑ Leak check performed and inlet/outlet pressure verified. ❑ Set air shutter for optimal flame appearance. 0 Appliance Setup Section 10 (Pg 50-53) All packaging and protective materials are from removed inside/under/on the appliance). ❑ Refractories, logs, and mineral wool installed correctly. ❑ Glass assembly installed and secured. 0 Accessories installed properly. ❑ Door properly installed. Firescreen properly installed(if equipped). ❑ Manual bag and all of its contents are removed from inside/under the appliance and given to party responsible for use and operation. ❑ Started appliance and verified no gas leaks exist. 0 Hearth &Home Technologies recommends the following: • Photographing the installation and copying this checklist for your file. • That this checklist remain visible at all times on the appliance until the installation is complete. Comments: Further description of the issues,who is responsible (Installer/Builder/Other Trades, etc)and corrective action needed Comments Communicated to party responsible by on (Builder/Gen. Contractor/) (Installer) (Date) 4 = Contains updated information. 2341-982 6/14 3 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 1 Product Specific and Important Safety Information A. Appliance-Certification D High Altitude Installations NOTICE:If the heating value of the gas has been reduced, MODELS: TOPAZ-MBK-IPI,TOPAZD-PMH-IPI,TOPAZD-MBK- these rules do not apply. Check with your local gas utility or IPI,TOPAZD-CSB-IPI authorities having jurisdiction. LABORATORY: Underwriters Laboratories,Inc. (UL) When installing above 2000 feet elevation: TYPE: Direct Vent Heater STANDARD:ANSI 221.88-2014/CSA 2.33-2014 • In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet. This product is listed to ANSI standards for "Vented Gas • In CANADA: Input ratings are certified without a Fireplace Heaters" and applicable sections of "Gas reduction of input rate for elevations up to 4500 feet Burning Heating Appliances for Manufactured Homes and (1370 m)above sea level. Please consult provincial and/ Recreational Vehicles", and "Gas Fired Appliances for Use or local authorities having jurisdiction for installations at at High Altitudes". elevations above 4500 feet (1370 m). NOTICE: This installation must conform with local codes. In Check with your local gas utility to determine proper orifice the absence of local codes you must comply with the National size. Fuel Gas Code,ANSI Z223.1-latest edition in the U.S.A. and E. Non-Combustible Materials Specification the CAN/CGA B149 Installation Codes in Canada. Material which will not ignite and burn. Such materials are NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. those consisting entirely of steel, iron, brick, tile, concrete, This appliance is tested and approved as either supplemental slate, glass or plasters, or any combination thereof. room heat or as a decorative appliance. It should not be Materials that are reported as passing ASTM E 136, factored as primary heat in residential heating calculations. Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 °C shall be considered non- B. Glass Specifications combustible materials. This appliance is equipped with 5 mm ceramic glass. F. Combustible Materials Specification Replace glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass. Materials made of or surfaced with wood,compressed paper, - plant fibers,plastics,or other material that can ignite and burn, C. BTU Specifications whether flame proofed or not, or plastered or unplastered shall be considered combustible materials. Models Maximum Minimum Orifice State Input Input Size AFUE Steady P4% (U.S.or Canada) BTUIh BTU/h (DMS) Efficiency% G. Electrical Codes TOPAZ-MBK-IPI TOPAZD-PMH-IPI NOTICE: This appliance must be electrically wired and TOPAZD-MBK-IPI (0-2000 F7) 37,000 26,000 32 68.6% 69% 70% TOPAZD-CSB-IPI grounded in accordance with local codes or, in the absence (NG) of local codes, with National Electric Code ANSI/NFPA TOPAZ-MBK-IPI TOPAZD-PMH-IPI 70-latest edition or the Canadian Electric Code CSA TOPAZD-MBK-IPI (0-2000 FT) 34,000 26,000 50 69.4% 69% 69% C22.1. TOPAZD-CSB-IPI (LP) • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. 4 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Inspection Note: The following requirements reference various The state or local gas inspector of the side wall horizontally Massachusetts and national codes not contained in this vented gas fueled equipment shall not approve the document. installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in H. Requirements for the Commonwealth of accordance with the provisions of 248 CMR 5.08(2)(a)1 Massachusetts through 4. For all side wall horizontally vented gas fueled equipment Exemptions installed in every dwelling, building or structure used in The following equipment is exempt from 248 CMR 5.08(2) whole or in part for residential purposes, including those (a)1 through 4: owned or operated by the Commonwealth and where • The equipment listed in Chapter 10 entitled "Equipment the side wall exhaust vent termination is less than seven Not Required To Be Vented" in the most current edition (7) feet above finished grade in the area of the venting, of NFPA 54 as adopted by the Board; and including but not limited to decks and porches, the following requirements shall be satisfied: • ProductApproved side wall horizontally vented gas fueled equipment installed in a room or structure separate from Installation of Carbon Monoxide Detectors the dwelling, building or structure used in whole or in part At the time of installation of the side wall horizontal vented for residential purposes. gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector MANUFACTURER REQUIREMENTS with an alarm and battery back-up is installed on the Gas Equipment Venting System Provided floor level where the gas equipment is to be installed. In When the manufacturer of Product Approved side wall addition, the installing plumber or gas fitter shall observe horizontally vented gas equipment provides a venting that a battery operated or hard wired carbon monoxide system design or venting system components with the detector with an alarm is installed on each additional level equipment, the instructions provided by the manufacturer of the dwelling, building or structure served by the side for installation of the equipment and the venting system wall horizontal vented gas fueled equipment. It shall be the shall include: responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard • Detailed instructions for the installation of the venting wired carbon monoxide detectors. system design or the venting system components; and - In the event that the side wall horizontally vented gas fueled • A complete parts list for the venting system design or equipment is installed in a crawl space or an attic, the hard venting system. wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. Gas Equipment Venting System NOT,Provided When the manufacturer of a Product Approved side wall In the event that the requirements of this subdivision can not horizontally vented gas fueled equipment does not provide be met at the time of completion of installation, the owner the parts for venting the flue gases, but identifies "special shall have a period of thirty (30) days to comply with the venting systems", the following requirements shall be above requirements; provided, however, that during said satisfied by the manufacturer: thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. • The referenced "special venting system" instructions Approved Carbon Monoxide Detectors shall be included with the appliance or equipment installation instructions; and Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and • The"special venting systems"shall be ProductApproved be ANSI/UL 2034 listed and IAS certified. by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. Signage A metal or plastic identification plate shall be permanently Acopy of all installation instructions for all Product Approved mounted to the exterior of the building at a minimum height side wall horizontally vented gas fueled equipment, all of eight(8)feet above grade directly in line with the exhaust venting instructions, all parts lists for venting instructions, vent terminal for the horizontally vented gas fueled heating and/or all venting design instructions shall remain with the appliance or equipment. The sign shall read, in print size no appliance or equipment at the completion of the installation. less than one-half(1/2) in. in size, "GAS VENT DIRECTLY See Gas Connection section for additional BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS". Commonwealth of Massachusetts requirements. 5 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 2 Getting Started A. Design and Installati uv_Considerations _C.__ Inspect Appliance and Components Heat & Glo direct vent gas appliances are designed to • Carefully remove the appliance and components from the operate with all combustion air siphoned from outside of the packaging. building and all exhaust gases expelled to the outside. No • The vent system components and optional accessories additional outside air source is required. may be shipped in separate packages. Installation MUST comply with local, regional, state and • If packaged separately, the log set must be installed. national codes and regulations. Consult insurance carrier, local building inspector, fire officials or authorities having • Report to your dealer any parts damaged in shipment, jurisdiction over restrictions, installation inspection and particularly the condition of the glass. permits. • Read all of the instructions before starting the Before installing, determine the following: installation.Follow these instructions carefully during the installation to ensure maximum safety and benefit. • Where the appliance is to be installed. WARNING! Risk of Fire or Explosion! Damaged parts • The vent system configuration to be used. could impair safe operation. DO NOT install damaged, • Gas supply piping requirements. incomplete or substitute components. Keep appliance dry. • Electrical wiring requirements. • Whether optional accessories—devices such as a fan or Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by,the following actions: remote control—are desired. • Installation and use of any damaged appliance or vent system component. Installation and service of this appliance should be •F performed by qualified personnel. Hearth & Home • Modification of the appliance or vent system. �: Technologies suggests NFI certified or factory trained • Installation other than as instructed by Hearth & Home professionals, or technicians supervised by an NFI Technologies. certified professional(www.nficertified.org). • Improper positioning of the gas logs or the glass door. • Installation and/or use of any component part not approved Improper installation, adjustment, alteration, service or by Hearth& Home Technologies. maintenance can cause injury or property damage. For Any such action may cause a fire hazard. assistance or additional information,consult a qualified service technician, service agency or your dealer. WARNING!Risk of Fire,Explosion or Electric Shock!DO NOT use this appliance if any part has been under water. B. Tools and Supplies Needed Call a qualified service technician to inspect the appliance Before beginning the installation be sure that the following and to replace any part of the control system and/or gas tools and building supplies are available. control which has been under water. Tape measure Framing material Pliers Hammer Phillips screwdriver Manometer Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Flat blade screwdriver Non-corrosive leak check solution 1/2 -3/4 in. length, #6 or#8 Self-drilling screws Caulking material (300°F minimum continuous exposure rating) One 1/4 in. female connection (for optional fan). 6 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 . . 3 Framing and Clearances A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Q I ,'c I g 1 VENT i B7 -/ __:, 'A.;,.4' 1,-:„ -,,,,: :., ,vv,.: :,,,,„„,,,i:; __,_____,,______..,, Z. Jai TOP ;.E E .4— A , I1 i ' .u. Li.�t111��. ,' -- 111111 1111111 111111 C 1111111 f_ 1441 11111 '� R I 1....Z.—..--.-....7 , -...7:A I 0 . I I. \ / \I --Ailit,\Iv_ _ - k G --3.; F- D •>, BACK ELECTRICAL FRONT :4 H EECORD SIDE GAS LINE Location Inches Millimeter Location Inches Millimeter A 27-3/8 695 F 23-1/8 587 B 8-7/8 225 G 27-3/4 705 C 29-1/2 749 H 18 457 D 22-7/8 581 I 13-7/8 352 E 13-3/4 349 NOTE: Diagrams show gas appliance equipped without optional Blower, Part#GFK-160A. Installation of optional blower does not affect overall dimensions. Figure 3.1 Appliance Dimensions 7 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 B. Clearances to Combustibles C. Hearth Extension/Floor Protection When selecting a location for the appliance it is important to CAUTION! Risk of Fire or Injury! Install appliance on consider the required clearances to walls(see Figure 3.2). a stable, level, platform or floor strong enough to support _ WARNINC4I RLck_of Fire—or Burns! Provide adequat- appliance without tipping. clearance around air openings and for service access. Due A non-combustible hearth pad is not required. However, to high temperatures, the appliance should be located out of the floor beneath the appliance must be stable, level, and - traffic and away from furniture and draperies. strong enough to support the appliance without a tipping NOTICE:Illustrations reflect typical installations and are FOR hazard. It is permissible to place the appliance on carpet. DESIGN PURPOSES ONLY Illustrations/diagrams are not NOTE: Flooring beneath appliance may reach 90 drawn to scale.Actual installation may vary due to individual degrees plus room ambient temperature. Check with design preference. flooring manufacturer for maximum temperature allowed NOTICE: Some carpet materials maybe sensitive to radiant on flooring surfaces. heat from the appliance causing discoloration or odor. A A '` F A C or*C B I or*B GG _, mak, � < > A �$ _ A EMAX. v A A I I „‘,” %`l .,IL. .,—). or*C ' i��"A"measurement is from v 11111111111' � II�III _,1111111stove top,not side 11111NI !pa I Lim uri', 11/111 ® r - 1 - UI Alcove Installation Note: Dimensions are minimums as shown and may not be typical for all applications.An alcove installation is shown above on left. I *Installation of optional blower does not effect minimum clearance dimensions, however, if frequent blower removal service is desired, clearance to the wall should be increased to *B and *C Dimensions. a , H E , a , 4 * `a ' , ' (MAX. G Top of Side of _' pipe pipe TOPAZ-MBK-IPI Inches 6-1/2 3 5 1 2 66-1/4 36 40 36-3/4 3 1 TOPAZD-PMH-IPI TOPAZD-MBK-IPI TOPAZD-CSB-I P I Millimeters 165 76 127 25 51 1683 914 1016 933 76 25 Figure 3.2 Appliance Locations 8 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 , , 4 Termination Location and Vent Information A. Vent Termination Minimum Clearances A B A WARNING 6 in.(minimum) to 20 in. 18 in.minimum 152 mm/508 mm 457 mm 20 in.and over 0 in.minimum Fire Risk. A Maintain vent clearance to combustibles as Gas,Wood or Fuel Oil Termination Cap specified. • DO NOT pack air space with insulation or other 1 N. materials. B Failure to keep insulation or other materials away from vent pipe may cause overheating and fire. I II / HORIZONTAL ✓..: OVERHANG Gas T. Termination i--0 --r- 1 RE Cap** ====EN MIN_ 0 INCHES MINS ® VERTICAL === v LOWEST WALL 0===I RI DISCHARGE ®==== GAS DIRECT VENT / ====El TERMINATION CAP ®==== X 12 * If using decorative cap cover(s),this distance may need to be increased.Refer to the installation instructions supplied with the \ R- ROOF PITCH IS X/12 decorative cap cover. / In a staggered installation with both gas and wood or fuel oil H(MIN.)-MINIMUM HEIGHT FROM ROOF terminations,the wood or fuel oil termination cap must be TO LOWEST DISCHARGE OPENING higher than the gas termination cap. Figure 4.2 Staggered Termination Caps Roof Pitch H(Min.)Ft. Flat to 6/12 1.0" Over 6/12 to 7/12 1.25* Over 7/12 to 8/12 1.5" Over 8/12 to 9/12 2.0" Over 9/12 to 10/12 2.5* Over 10/12 to 11/12 3.25 Over 11/12 to 12/12 4.0 Over 12/12 to 14/12 5.0 Over 14/12 to 16/12 6.0 Over 16/12 to 18/12 7.0 Over 18/12 to 20/12 7.5 Over 20/12 to 21/12 8.0 *3 foot minimum in snow regions Figure 4.1 Minimum Height From Roof To Lowest Discharge Opening 9 • 9 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 B. Chimney Diagram r N N � I' Q 'I '414.411111111i. / P� ■ IMMO ■■ Hori p0 � . G' "F/ ---.. / Adl III L m I Aner V " V O i13K ini Electrical K il Service 0 =VENT TERMINAL c OX =AIR SUPPLY INLET 13 =AREA WHERE TERMINAL IS NOT PERMITTED A = 12 inches clearances above grade, veranda, Covered Alcove Applications porch,deck or balcony (Spaces open only on one side and with an overhang) B = 12 inches clearance to window or door that may N = 6 inches non-vinyl sidewalls be opened, or to permanently closed window 12 inches vinyl sidewalls C = 18 inches clearance below unventilated soffit 0 = 18 inches non-vinyl soffit and overhang 18 inches clearance below ventilated soffit 42 inches vinyl soffit and overhang 30 inches clearance below vinyl soffits and P = 8 ft. electrical service D = 9 inches clearance to outside corner QMIN RMAX E = 6 inches clearance to inside corner 1 cap 3 feet 2 x 0 ACTUAL F = 3 ft. (Canada) not to be installed above a gas meter/regulator assembly within 3 feet 2 caps 6 feet 1 x 0 ACTUAL - horizontally from the center-line of the 3 caps 9 feet 2/3 x Q ACTUAL regulator G = 3 ft clearance to gas service regulator vent 4 caps 12 feet 1/2 x Q ACTUAL - outlet QMIN=#termination caps x 3 R „=(2/#termination caps)x()ACTUAL H = 12 inches clearance to non-mechanical (unpowered) air supply inlet, Measure vertical clearances from this surface. combustion air inlet or direct-vent termination • i = 3 ft. (U.S.A.) 6 ft.(Canada) clearance to a mechanical (powered) :_ \, air supply inlet :if � : All mechanical air intakes within 10 feet of a termination cap must r II,III I ` 'i•�. be a minimum of 3 feet below termination. f Y J = 7 ft. On public property: clearance above i 11111. 0 .5• paved sidewalk or a paved driveway. _�� A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Measure horizontal clearances from this surface. K = 6 inches clearance from sides of electrical CAUTION!Risk of Burns! Termination caps are HOT consider service proximity to doors, traffic areas or where people may pass or L = 12 inches clearance above electrical service gather(sidewalk, deck, patio, etc.). Listed cap shields available. Location of the vent termination must not interfere with access to the Contact your dealer. electrical service. • Local codes or regulations may require different clearances. M = 18 inches clearance under veranda, porch, deck, • Vent system termination is NOT permitted in screened porches. balcony or overhang • Vent system termination is permitted in porch areas with two or - 42 inches vinyl or composite overhang more sides open. Permitted when veranda, porch,deck or balcony is fully open on a • Hearth&Home Technologies assumes no responsibility for the minimum of 2 sides beneath the floor. improper performance of the appliance when the venting system does not meet these requirements. Figure 4.3 Minimum Clearances for Termination • Vinyl protection kits are suggested for use with vinyl siding. 10 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 C. Approved Pipe This appliance is approved for use with Hearth & Home Technologies SLP, Simpson Duravent and ICC venting systems. Refer to Section 11.A for vent component information and dimensions. - DO NOT mix pipe, fittings or joining methods from different manufacturers. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance. DO NOT USE FIELD-FABRICATED VENTING COMPONENTS. This product is approved to be vented either horizontally, through the side wall or vertically through the roof.You may vent through a Class A or masonry chimney if an approved adapter is used. This appliance is a direct vent heater. All combustion air must come directly from the outside of the building. The vent pipe for this unit consists of an inner and an outer pipe. The inner pipe carries the appliance exhaust out of the system, and the outer pipe brings fresh combustion air into the appliance. • A round support box/wall thimble or heat shield is required when the venting passes through a combustible wall. • A support box or ceiling firestop is required when the venting passes through a ceiling. • Roof flashing and a storm collar are required when venting passes through the roof. • Follow instructions provided with the venting for installation of these items. 11 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 D. Use of ElbowsI- - - - - T Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect. See Figure 4.4. ,• / Two 45°elbows may be used in place of one 90°elbow. On 45°runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) I �v horizontal run and 8-1/2 in. (216 mm) vertical run.A length of straight pipe is allowed between two 45° elbows. See Figure 4.4. I Figure 4.5 shows the vertical and horizontal offsets for SLP elbows. X - A Vent X Y -' Type Inches Millimeters Inches Millimeters I,' SLP 5 127 11-3/4 298 VERTICAL i' s• ;w i ' w _ RUN I I I MINNEEMNIB .4--HORIZONTAL—> I I samcmF— X —01. SLP Effective Length Rise/Run X - Pipe Inches Millimeters Inches Millimeters Vent Type Inches Millimeters SLP4 4 102 2-3/4 70 SLP 11-1/4 286 SLP6 6 152 4-1/4 108 SLP12 12 305 8-1/2 216 Figure 4.5 Vertical and Horizontal Offset for SLP Elbows SLP24 24 610 17 432 SLP36 36 914 25-1/2 648 E. Measuring Standards SLP48 48 1219 34 864 Vertical and horizontal measurements listed in the vent SLP6A 3 to 6 76 to 152 2-1/8-4-1/4 54-108 diagrams were made using the following standards: SLP12A 3 to 12 76 to 305 2-1/8-8-1/2 54-216 • Pipe measurements are shown using the effective length of pipe. See Figure 11.1 for SLP for information on Figure 4.4 effective length of pipe components. • Horizontal terminations are measured to the outside mounting surface(flange of termination cap)(see Figure 4.3). • Vertical terminations are measured to bottom of termination cap. • Horizontal pipe installed level with 1/4 inch rise per foot. 12 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 F. Venting Guidelines for Horizontal Runs G. Vent Diagrams Max Horizontal Run 20 ft. (6.1 m)when vertical To replace the first 90° starter elbow with two 45° elbows, rise is 10 ft (3m) refer to Figure 4.7. All other 90° elbows can be replaced with two 45°elbows. Rear Vent with Vertical Min of 3 ft vertical (914 mm) Rise must be used prior to any General Rules: horizontal run. Derating ori- • SUBTRACT 3 ft. from the total H measurement for each fice must be used. 90°elbow installed horizontally. See Figure 4.6. • SUBTRACT 1 ft. from the total H measurement for each Horizontal Run requires a non-combustible support 45°elbow installed horizontally. every 5 ft (1.5 m), i.e., plumbing tape • A maximum of three 90°elbows (or six 45°elbows) may A vent run off the top of the appliance must have a be used in any vent configuration. Some elbows may be minimum vertical of 2 feet. installed horizontally. See specific vent diagrams. All rear vent applications will require the use of a derating • When penetrating a combustible wall,a wall shield firestop orifice, included in the Rear Vent Kit must be installed. • When penetrating a combustible ceiling,a ceiling firestop ACAUTION must be installed. VENTING STRAIGHT OUT THE REAR WITHOUT Top Vent—Horizontal Termination—Two 45° Elbows VERTICAL RISE IS PROHIBITED Installation requirements to replace the first 90° elbow with two 45°elbows: 3FT. MIN. � - ® � • \ -4ftmin. 21 I� e (1.22 m) REAR VENT L- - - ik Figure 4.6 I ��� .441 u Figure 4.7 • 13 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Top Vent - Horizontal Termination , One Elbow Nnte• As vertical pipe increases a flue restrictor may be required. i \ '‘:.dy V1 z ":1):::=Sj‘ ' Hi holl ., :„i,i„:„. -„. - goo --,,, iil 1Mi nimum 610 mm 914 mm ft. 1.8m 14ft., 8in. 4.5m ► ' �, 8ft. 2.4m 17ft.,4in. 5.3m ' ,��l�el� tI 10 ft. 3.0 m 20 ft. 6.1 m ���,�tAgi 12 ft. 3.7m 18ft.,10in. 5.7m 16 ft. 4.9m 16ft.,4in. 5.0m 20 ft. 6.1m 13ft., 10in. 4.2m - 24ft. 7.3m 11ft.,4in. 3.4m 28 ft. 8.5 m 8 ft., 10 in. 2.7 m r,,,,,,, 32 ft. 9.8 m 6ft.,4in. 2.O m 36 ft. 11.Om 3ft., 10 in. 1.2m 1 Figure 4.8 14 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Two Elbows N.44..„ \ oi. r �_ i , H2 \ 1 )' H1 INSTALLED ,' . HORIZONTALLY , ' -==-;---,41111.- ;. _3271 2 Elbows to Max. Horizontal /- /. V1 Minimum H1 + H2 Maximum -i ',,, 3 ft. 914 mm 5 ft. 1.5 m .t�I��I��I�11 1111 4 ft. 1.2 m 9 ft. 2.7 m ��j���b/I�� Eft. 1.8m 11ft., 8in. 3.6m 11144L00„._ /1- s 8ft. 2.4m 14ft.,4in. 4.4m ` _ 10 ft. 3.1 m 17 ft. 5.2 12 ft. 3.7 m 15 ft., 10 in. 4.8 16 ft. 4.9m 13ft., 4in. 4.1 20 ft. 6.1 m 10 ft., 10 in. 3.3 24 ft. 7.3m 8ft., 4in. 2.5 28 ft. 8.5 m 5ft., 10 in. 1.8 32 ft. 9.8m 3ft., 4in. 1.0 Note: As vertical pipe increases, a flue restrictor may be required. Figure 4.9 15 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Top Vent - Horizontal Termination - (continued) ' Three Elbows ''sA,, -V. ,,,:.. ___,,, • (o-N \ kW 1:il.. :::, - , "''''' H2 opo . , *041- , .fie - \�`'` �� V H 1 INSTALLED VERTICALLY OR HORIZONTALLY 3 Elbows to Max. Horizontal = V1 Minimum HrorAL Maximum 46 +' : , 3ft. 914 mm 2ft. 610 mm �s 4 ft. 1.2 m 6ft. 1.8 m _� '/' � 6 ft. 1.8 m 8 ft., 8 in. 2.6 __ ��%�'I�1I1�jl 8ft. 2.4m 11 ft.,4in. 3.5 . letI.4 10 ft. 3.1 m 14 ft. 4.3 I _ �I��� � � 12 ft. 3.7 m 12 ft., 10 in. 3.9 r V . i 16 ft. 4.9m 10ft., 4in. 3.1 20 ft. 6.1 m 7 ft., 10 in. 2.4 111 24 ft. 7.3 m 5 ft.,4 in. 1.6 a• 28 ft. 8.5 m 2ft., 10 in. 864 mm Note: As vertical pipe increases, a flue restrictor may be I required. Figure 4.10 16 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Top Vent - Vertical Termination No Elbow V1 = 40 ft. Max. (12.2 m) CD Vi = 6 ft. Min. (1.8 m) _____A i Note: As vertical pipe increases, a flue restrictor may be required. A' - V1 '5:4 fAlt.fla • /1 If Figure 4.11 17 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Two Elbows ' ( Note: As vertical pipe increases, a flue restrictor may be � ' required. ":: I V2 ?' 1 -- 4.0) H 1 _ 2 Elbows to Max. Horizontal V, Minimum V, +V2 Maximum H, Maximum 3ft. 914mm 34 ft. 10.3m 5ft. 1.5m �' _'��s/_?=_;\ O ft. 1.2 m 27 ft., 9 in. 8.5 m 9 ft. 2.7 m46 ' ‘1171-:-;;ZY.; -- .....---_- 1 '7.t.--..,:a,;:S.- 6ft. 1.8m 23ft.,6in. 7.2m 11ft.,8in. 3.6m /- 8ft. 2.4m 19ft., 3in. 5.9m 14ft.,4in. 4.4m ' ' z °64a 10 ft. 3.1 m 15 ft. 4.6m 17 ft. 5.2m s �I �, 12 ft. 3.7m 16 ft., 10 in. 5.1 m 15 ft., 10 in. 4.8m ■tAve%.4 16 ft. 4.9 m 20 ft., 10 in. 6.4 m 13 ft.,4 in. 4.1 m ��,�A ' 20 ft. 6.1m 24ft., 9in. 7.5m 10ft., 10in. 3.3m r 10.0„ to 24 ft. 7.3m 28ft., 9in. 8.8m 8ft.,4in. 2.5m 28 ft. 8.5m 32ft.,6in. 9.9m 5ft., 10 in. 1.8m / 32 ft. 9.8m 36 ft., 3in. 11.Om 3ft.,4in. 1.Om Figure 4.12 18 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Top'Vent - Vertical Termination - (continued) Three Elbows O3 Elbows to Max. Horizontal ' 11110 ( V1 Minimum V1 +V2 Maximum H.1 + H2 Maximum I4,� 3ft. 914mm 38ft., 3in. 11.7m 2ft. 610mm 411M0 4ft. 1.2m 32ft., 3in. 9.8m 6ft. 1.8m 6 ft. 1.8 m 28 ft., 3 in. 8.6 m 8 ft., 8 in. 2.6 m 8 ft. 2.4 m 24 ft. 7.3 m 11 ft.,4 in. 3.5 m V 10 ft. 3.1 m 19ft., 10in. 6.Om 14ft. 4.3m 2 12 ft. 16 ft. 20 ft. 3.7 m 21 ft., 9 in. 6.6 m 12 ft., 10 in. 3.9 m 4.9 m 25ft.,6in. 7.8 m 10ft.4in. 3.1 m 6.1 m 29 ft., 6 in. 9.0 m 7 ft., 10 in. 2.4 m 1.6m 24 ft. 7.3m 33 ft., 3in. 10.1 m 5It., 4in. 28 ft. 8.5m 37ft., 3in. 11.4m 2ft., 10 in. 864mm Note: As vertical pipe increases, a flue restrictor may be 0-� required. ^J1 r ,,A21, '' \ ‘73,1\... / \\, s HZ J\) V, INSTALLED HORIZONTALLY ,:' , =1/2_,,,e,,,,,,,_ ... - ----- ,,,,,,__,, , _„,_,,,-- ,-0 1 ... i., ..- ,-_____- 1 '-,-IF - plod ',,�,,�,,��,) . ,,,,,/- t [,. V Figure 4.13 19 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Rear Vent - Horizontal Termination - (continued) ' Two Elbows Note: As vertical pipe increases, a flue restriutur may be ',lute.Adel atiriy orifice 6 riyuired-witn-this and is- _ required. included in the Rear Vent Kit. A CAUTION VENTING STRAIGHT OUT THE REAR WITHOUT VERTICAL RISE IS PROHIBITED 2 Elbows to Max. Horizontal V1 Minimum H1 Minimum H1 + H2 Maximum H1 Maximum 3 ft. 914mm 6 in. 152mm 5ft. 1.5 m 6 in. 152mm 4ft. 1.2m 6in. 152mm 9ft. 2.7m 14 in. 356mm 6 ft. 1.8 m 6 in. 152 mm 11 ft., 8 in. 3.6 m 14 in. 356 mm 8 ft. 2.4 m 6 in. 152 mm 14 ft.,4 in. 4.4 m 14 in. 356 mm 10 ft. 3.1 m 6in. 152 mm 17 ft. 5.2m 14 in. 356 mm 12 ft. 3.7 m 6in. 152 mm 15 ft., 10 in. 4.8 m 14 in. 356 mm 16 ft. 4.9m 6in. 152 mm 13ft.,4in. 4.1 m 14 in. 356 mm 20 ft. 6.1 m 6 in. 152 mm 10 ft., 10 in. 3.3 m 14 in. 356 mm 24 ft. 7.3 m 6 in. 152 mm 8 ft.,4 in. 2.5 m 14 in. 356 mm 28 ft. 8.5 m 6 in. 152 mm 5 ft., 10 in. 1.8 m 14 in. 356 mm 32 ft. 9.8 m 6in. 152 mm 3ft.,4 in. 1.O m 14 in. 356 mm _ \ ,-.:_a 1,,„ ,,, „,- _, ..- i ---4*-- irt--.,: ),--..__ __.,- _ ow„ H2 V - ):.'"'.__,-i 1 ) l' vii, ,, ,,,, „.... 111111111 - . — AO0 IILLI ' � V. v44 ` `ice Hi--�V1%, ., P1 ::V Figure 4.14 20 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Three Elbows Note:A derating orifice is required with this application and is Note: As vertical pipe increases, a flue restrictor may be included in the Rear Vent Kit. required. A CAUTION VENTING STRAIGHT OUT THE REAR WITHOUT VERTICAL RISE IS PROHIBITED 3 Elbows to Max. Horizontal V1 Minimum H1 Minimum Hi Maximum Hrorni 3 ft. 914 mm 6 in. 152 mm 6 in. 152 mm 2 ft. 610 mm 4 ft. 1.2 m 6 in. 152mm 14 in. 356mm 6 ft. 1.8 m 6ft. 1.8m 6in. 152mm 14 in. 356mm 8ft., 8in. 2.6m 8 ft. 2.4 m 6 in. 152 mm 14 in. 356 mm 11 ft.,4 in. 3.5 m 10 ft. 3.1 m 6 in. 152 mm 14 in. 356 mm 14 ft., 0 in. 4.3 m 12 ft. 3.7 m 6 in. 152 mm 14 in. 356 mm 12 ft., 10 in. 3.9 m 16 ft. 4.9 m 6 in. 152 mm 14 in. 356 mm 10 ft.,4 in. 3.1 m 20 ft. 6.1 m 6 in. 152 mm 14 in. 356 mm 7 ft., 10 in. 2.4 m 24 ft. 7.3 m 6 in. 152 mm 14 in. 356 mm 5 ft.,4 in. 1.6 m 28 ft. 8.5 m 6 in. 152 mm 14 in. 356 mm 2 ft., 10 in. 864 mm INSTALLED HORIZONTALLY cY 411 '`ii. lei) 111,,,,, �� H3 H2- ,. IT i., _\, ,4;;;:::: 1 r ;, , iP 10 it HV 1-igure 4.95 21 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-98D_ R14 • 01/17 Rear Vent -Vertical Termination One Elbow Note:A derating orifice is required with this application and is -Nate: As vertical pipe increases, a true restnctor may oe included in the Rear Vent Kit. required. A CAUTION VENTING STRAIGHT OUT THE REAR WITHOUT VERTICAL RISE IS PROHIBITED H,Minimum H1 Maximum V, Minimum V, Maximum 6 in. 152 mm 14 in. 356 mm 6 ft. 1.8 m 40 ft. 12.2 m ED V H 1 1\ .'.-''''.'*. '-=-----. .evA44414 F We ViAr N r lio \i i ' - Ir. ,__ Figure 4.16 22 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 ' Rear Vent - Vertical Termination - (continued) Three Elbows • Note:A derating orifice is required with this application and is Note: As vertical pipe increases, a flue restrictor may be included in the Rear Vent Kit. required. -O 3 Elbows to Maximum Horizontal V1 Minimum H1 Minimum H1 HOL O L V1+V2 MAXIMUM 3 ft. 914 mm 6 in. 152 mm 6 in. 152 mm 2 ft. 610 mm 38 ft.,3 in. 11.7 m 4 ft. 1.2 m 6 in. 152 mm 14 in. 356 mm 6 ft. 1.8 m 32 ft.,3 in. 9.8 m \'' ,. ..--4 1 6 ft. 1.8 m 6 in. 152mm 14 in. 356mm 8 ft.,8 in. 2.6 m 28 ft.,3 in. 8.6 m 00 8 ft. 2.4 m 6 in. 152 mm 14 in. 356 mm 11 ft.,4 in. 3.5 m 24 ft. 7.3 m 11111.1.# V 10 ft. 3.1 m 6 in. 152 mm 14 in. 356 mm 14 ft. 4.3 m 19 ft., 10 in. 6.0 m 2 12 ft. 3.7 m 6 in. 152 mm 14 in. 356 mm 12 ft., 10 in. 3.9 m 21 ft.,9 in. 6.6 m 16 ft. 4.9 m 6 in. 152 mm 14 in. 356 mm 10 ft.,4 in. 3.1 m 25 ft.,6 in. 7.8 m 20 ft. 6.1 m 6 in. 152 mm 14 in. 356 mm 7 ft., 10 in. 2.4 m 29 ft.,6 in. 9.0 m 24 ft. 7.3 m 6 in. 152 mm 14 in. 356 mm 5 ft.,4 in. 1.6 m 33 ft.,3 in. 10.1 m , 28 ft. 8.5 m 6 in. 152mm 14 in. 356mm 2 ft., 10 in. 864mm 37 ft.,3 in. 11.4 m .011116—, Irk 0ill A CAUTION VENTING STRAIGHT OUT THE REAR WITHOUT 0`� VERTICAL RISE IS PROHIBITED H ..,„/(- 2 6.,.- Oak Vi .....-- 0. 0.'1) . 110001' r UP �H, Ill Figure 4.17 • 23 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Class A Metal Chimney ' ,I Prior to installing the gas stove, ensure that the existing 1 Top Adapter(Included in Link-Stove Kit) chimney is functionally sound and clean. • HAVA the chimney anrLadjacent_stfucture Inspected 4"flex Pipe and cleaned by qualified professionals. Hearth & Home (Included in Link-Stove Kit) Technologies recommends that NFI or CSIA certified ®\\ Sheet Metal Screws professionals, or technicians under the direction of certified professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney. + • Replace component parts of the chimney and fireplace Figure 4.19 as specified by the professionals. • See Section 11 for venting components. _ TERMINATION CAP III IL-- - (Includ.in Link-Stove Kit) TOP ADAPTOR (Includ.in Link-Stove Kit) 4,•=1 �� �_: FLASHING (Includ.in Link-Stove Kit) EXISTING METAL _I I C, CHIMNEY SYSTEM 4 in.(102mm)FLEX PIPEii. (Includ.in Link-Stove Kit) ra IL Al RETRO CONNECTOR ' (Includ.in Link-Stove Kit) DIRECT VENT PIPE— (Length as required) Figure 4.20 OR I1� 1High Wind Termination Cap /(Part SLP-TVH\P Figure 4.18 1. Remove existing chimney cap. - - [Sheet Metal Screws 2. Measure the distance from the top of the chimney to the bottom of the ceiling support box, add 3 in. (76mm) to Drill Four 1/8 in. this measurement, and cut a section of 4 in. (101 mm) H3ol S)Diamater flex pipe to that length(the flex should be fully extended). 3. Connect the end of the flex pipe section to the underside -,_-__� of the top adapter, using four sheet metal screws. See _I'\ , Figure 4.19. 4. Pass the flex pipe down through the center of the Figure 4.21 chimney system, and center the top adapter on the top of the chimney pipe. Drill four 1/8 in. (3mm) diameter 5. Pull the flex pipe down through the ceiling support box, holes through the top adapter, and into the chimney until it protrudes approximately 3 in. (76mm). Connect top. Ensure that you are drilling into the metal on the the flex pipe to the retro connector, and attach with sheet chimney. Twist lock the high wind termination cap onto metal screws. the top adapter. See Figure 4.20 and Figure 4.21. 6. Push the flex pipe back up into the ceiling support box, center the retro connector, and attach it to the support box with sheet metal screws. 7. The connection between the appliance and the retro ' connector may be completed with sections of direct vent pipe. 24 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Existing Masonry Chimney Prior to installing the gas stove, ensure that the existing chimney is functionally sound and clean. • • Have the chimney and adjacent structure inspected and cleaned by qualified professionals. Hearth & Home Technologies recommends that NFI or CSIA certified professionals, or technicians under the direction of certified - professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney. • • Replace component parts of the chimney and fireplaceas specified by the professionals. • See Section 11 for venting components. Type A & B Co-Axial to Co-Linear See COAXIAL/COLINEAR . Section and Figure 4.31. 1111 11 Chimney Liner Termination Cap IIII II Chimney Liner Termination Cap (Included in Chimney Liner _ (Included in chimney Liner 7ennination Kit) Termination Kit) moili r-1---"--7-1 I 30 ft.(9m)of 3 in.(76mm)Flex Liner Exhaust Section (Included in Chimney Liner Termination Kit) 3 in.(76mm)Flex Liner Co-Axial to Included in Chimney Liner This section of the chimney Co-Linear Connector Termination Kit) Co-Axial to Co-Linear must be sealed (Part 46DVA-GCL) Connector (Part 46DVA-GCL) \ , The chimney must be sealed from the 4 ft.(1m)section to termination using J a smoke shelf or a flue restrictor. The - _ seal should be a minimum of 6 in. qr _ ii of the 4 ftP L Showing two 30ft. )(1m)Air Inn.1 1 Flex Liner ® 4 ft.(1m)of 3 in.(76mm) / ` _f r„: �_ Flex Liner Air Intake Section i_-I (Included in Chimney Liner Termination Kit) Type C - Up & Out Installation Type D - Hearth Mount $1111---- II'II--TERMINATION CAP ) Included in Link-Stove kit) it Chimney Liner Termination Cap 1111 I (Included in Chimney Liner Termination TOP ADAPTOR CI Kit) (Included in Masonry Chimney FLASHING I I-1 (Included in Mason I 30 ft.(9m)of 3 in.(76mm) Conversion Kit) i ��,, �' " Chimney Conversion Kit) n Flex Liner Exhaust Section _ • (Included in Chimney Liner z Termination Kit) t I. RETRO CONNECTOR Ns , This section of the (Included in Masonry Chimney �- chimney must be sealed Conversion Kit) 4 in.(102mm)FLEX LINER Alcove Clearance to = ) (Included in Link-Stove kit) Combustibles must be maintained.See Figure 3.2. r 905 ELBOW go • \ \ ( . i Chimney must be sealed LJ I u_ from 4 ft.(1m)section to ) I i termination using a smoke DIRECT VENT PIPE /�1 I shelf or a flue restrictor. (Length as required)' .:.rr IMI Il h ■ Seal should be a minimum of �' • 6 in.(152mm)below end of 1 -,- 0- s. 4 ft.(1m)Air Intake section. ,�.1 / IVA '�'�'•'�•�' I�I�s 4 ft. (1m) of 3 in. (76mm) ® Flex Liner Air Intake Section Co-Ax(Part 46DVA-GCL)to Co-Linear nector • (Included in Chimney Liner Termination Kit) Figure 4.22 25 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 1. Before cutting any holes, assemble the desired sections of direct vent pipe to determine the center of the masonry penetration. 2. Once the center point of the penetration has been de�j determined, cut-a-6 1711-(152rrnn)—diarrlelei huie in life — •- masonry. If the hole is too large, the retro connector • might not mount properly; if the hole is too small, the appliance might starve for intake air. If there is a frame wall in front of the masonry wall, cut and frame a 10 in. (254mm) square opening in the wall (centered around the 6 in. (152mm) masonry opening). If there is sheet rock only (no studs) in front of the masonry the 10 in. (254mm)opening is still needed, but does not need to be framed. If the hole is framed a wall thimble is required. Figure 4.24 This allows the retro connector to mount directly on 4. To determine the length of flex needed, measure from the masonry and provide the correct clearances to 3 in. (76mm) above the top of the flashing down to the combustibles. See Figure 4.23. level of the opening. Add the distance from the center of the chimney out through the wall. Cut a piece of 4 Studwall in. (102mm) flex to this length (extended to its nominal 10 in.x 10 in.(254mm x 254mm) length). Be sure to leave 2-3 in. (51-76mm) of flex above framed opening in wall Iii 4___ Masonry the existing chimney to allow for connection to the i IiPi Chimney Retro Connector �I�j �j termination kit. (Included in Masonry Chimney Conversion Kit) • \ 41 5. Connect the flex liner to the top adapter using three sheet metal screws. See Figure 4.19. v v 6. Feed the flex liner through the flashing into the chimney. Carefully feed the flex liner down the chimney to the bottom and out the opening in the masonry wall, forming (4)Masonry Bolts Wall Thimble Cover an angle to line up the flex liner with the vent opening on (Not Included) (Included in Masonry the appliance. Chimney Conversion Kit) NOTE: For hearth applications, refer to page 29 for the use of a WARNING! Risk of Fire, Explosion or Asphyxiation! - co-axial to co-linear appliance connector. Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per installation Figure 4.23 instructions. DO NOT allow vent to sag below connection 3. Secure the flashing to the top of the masonry chimney point to appliance. using a bead of non-hardening sealant-adhesive. If the 7. If additional lengths of flex liner are needed to span the flashing is larger than the top of the chimney,cut and fold chimney height, use a flex coupler to connect the pieces flashing as needed to fit chimney. See Figure 4.24. of flex liner together. Connect the flex to the coupler by using four sheet metal screws for each side. See Figure 4.25. • 26 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Oak 414 Flex Liner 6 in. (152mm)diameter `■/ (3 in. Part 3DFA-35) opening in masonry wall (4 in. Part 4DFA-35) hmitiW Flex Coupler \ :'•, ,0dP (3 in.Part 3DFA-FC) .;.9✓ °�, (4 in. Part 4DFA-FC) ��������� _11 u,. i •-�� /-- � Sheet Metal Screws �\��/ %a \-#.? (3)Masonry Bolts 1 (Not included) Retro Connector O (Included in Masonry Chimney I Conversion Kit) Figure 4.25 Figure 4.27 8. Secure the top adapter to the flashing. Use three sheet 10. Slide wall thimble cover over retro connector and secure metal screws through the side of the top adapter into the with masonry bolts. See Figure 4.28. If you have a flange on the flashing See Figure 4.26. Twist lock the framed wall in front of the masonry, use wood screws high wind termination cap on to the top adapter. to mount wall thimble cover to framed wall, over retro connector and 10 in. (254mm) square framed opening See Figure 4.23. If needed, add a section of direct vent High Wind Termination Cap pipe to the retro connector in order to extend through /(PadSLPwN VV) the opening in the wall thimble cover. C 11. The connection between the appliance and the retro connector may be completed with sections of direct 1111 vent pipe. E0 Top Adaptor /(Included in Link-Stove Kit) (3) Sheet Metal - - i1I1�11�1I Screws - -' �-► la . , ,,,H,,,,,°*,3, , ,I � I� Retro Connector (Included in Masonry Chimney Conversion Kit) V / • Flashing Wall Thimble Cover (Included in Link-Stove Kit) (4) Masonry Bolts (Included in Masonry Chimney Conversion Kit) Figure 4.26 (Not included) • 9. Attach the flex to the retro connector. Use three sheet Figure 4.28 metal screws to attach the flex liner to the connector. Mount the retro connector to the masonry wall using masonry bolts. See Figure 4.27. Redrill larger holes on connector as needed. Be careful to ensure that the connector is centered in the opening and the mounting holes line up with the masonry wall. 27 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 Coaxial to Colinear Venting The coaxial to colinear adapter (DV-46DVA-GCL) is approved for installations into solid fuel masonry or factory built fireplaces that have been installed in accordance with the National, Provincial, State and local building codes. INLET AIR VENT PIPE EXHAUST VENT PIPE 4441.-00 Figure 4.29 Coaxial/Colinear Appliance Connector WARNING! Risk of Fire! Coaxial to colinear venting configuration may only be used in existing non- combustible chimney. Installation in any other venting application could cause fire. CAUTION! DO NOT use any flue restrictor when venting with the DV-46DVA-GCL adapter and LINK- DV308 kit. This may result in poor flame appearance, sooting, pilot malfunction, or overheating. WARNING! Risk of Fire, Explosion or Asphyxiation! Do NOT connect this gas appliance to a chimney flue serving a separate solid fuel or gas burning appliance. • May impair safe operation of this appliance or other appliances connected to the flue. • Vent this appliance directly outside. • Use separate vent system for this appliance. 28 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 5 Vent Clearances and Framing A. Pipe Clearances to Combustibles WARNING! Risk of Fire! Maintain air space clearance to • vent. DO NOT pack insulation or other combustibles: • Between ceiling firestops • Between wall shield firestops • Around vent system Failure to keep insulation or other material away from vent pipe may cause overheating and fire. Note:Heat shields MUST overlap by a minimum of 1-1/2 in.(38 mm). •If wall thickness is less than 4 in.the existing heat shields must be field trimmed.If wall thickness is greater than 7-1/4 in.a DVP-HSM-B will be required. •SLP heat shield-designed to be used on a wall 4-3/8 in.to 7-5/8 in.(111 mm to 194 mm thick). •If wall thickness is less than 4-3/8 the existing heat shields must be field trimmed. If wall thickness is greater than 7-5/8 in.a DVP-HSM-B will be required. (SLP Pipe Shown) Heat 3 in.(76 mm) 3 in. 76Shield ( mm) top clearance top clearance Heat Shield • 1 in.(25 mm) I III clearance around vertical sections • •-, 1 in.(25 mm) r t'•� Wall clearance "fit= Shield bottom&sides Firestop 4:7174% - 111111' It1111N1 AVM WALL 1111111111111 (SLP Pipe Shown) Heat 3 in.(76 mm) 3 in.(76 mm) Shield top clearance* top clearance—It' X/ �, Heat /\ T Shield 1 in.(25 mm) A I! clearance around + L 1.1111 vertical sections - {a 1 in.(25 mm) Wall clearance Shield bottom&sides Firestop 1111111111111 L1/ WALL 1111111111111 1•MIO f _ When using SLP pipe,minimum clearances from the vent pipe to combustible materials at inside wall firestops are: Top:2-1/2 in.(64 mm) • Bottom:1/2 in.(13 mm) Sides:1 in.(25 mm) • Figure 5.1 Horizontal Venting Clearances To Combustible Materials 29 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 , B. Wall Penetration Framing/Firestops • Combustible Wall Penetration 1 ..- Whenever Whenever a combustible wall is penetrated, you must frame a hole for the wall shield firestop(s). The wall shield - firestop maintains minimum clearances and prevents cold I 4); air infiltration. `14 , . `� • The opening must be framed on all four sides using the Ez same size framing materials as those used in the wall - construction. • SLP pipe-A wall shield firestop must be placed on each loin. kk, side of an interior wall. A minimum 1-1/2 in. (38 mm) \� overlap of attached heat shields must be maintained. i MEASURED FROM FLOOR • See Section 7.F. for information for regarding the installation of a horizontal termination cap. Non-Combustible Wall Penetration A If the hole being penetrated is surrounded by non- combustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable. Whenever a non-combustible wall is penetrated, the wall O shield firestop is only required on one side and no heat shield is necessary. O O () F 10 in. �� ' >1 - D MEASURED A' FROM FLOOR B r A B C D E" F* Inches 59-3/4 71-1/8 59-3/4 71-1/8 24 36 mm 1518 1807 1518 1807 610 914 *As dimensions "E" and "F" change, dimensions "A" and "B" must change accordingly. Figure 5.2 Wall Penetration a 30 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 C. Ceiling Firestop/Floor Penetration Framing A ceiling firestop MUST be used between floors and attics. • SLP Pipe - Frame opening 9 in. x 9 in. (229 mm x 229 • mm) whenever the vent penetrates a ceiling/floor (see /� Figure 5.3). 01011 ATTIC ABOVE • • Frame the area with the same sized lumber as used in _ ceiling/floor joist. lrilliiillI I : • The ceiling firestop may be installed above or below the I � I . 1 ceiling joists when installed with an attic insulation shield. It ' A must be under joists between floors that are not insulated. ► `, Refer to Figure 5.4. '�` � • Secure with three fasteners on each side. '��� WARNING! Risk of Fire! DO NOT pack insulation around the vent. Insulation must be kept back from the pipe to prevent overheating. A D. Install Attic Insulation Shield WARNING! Fire Risk. DO NOT allow loose materials or I insulation to touch vent. Hearth & Home Technologies I PIPE A requires the use of an attic shield. I SLP 9 in.(229 mm) The International Fuel Gas Code requires an attic shield constructed of 26 gauge minimum steel that extends at least 2 in. (51 mm) above insulation. • Attic insulation shields must meet specified clearances to ��► combustible materials and be secured in place. / -% -) • An attic insulation shield kit is available from Hearth & ; AN., t Home Technologies. Contact your dealer to order. Install Figure 5.3 Installing Ceiling Firestop attic insulation shield according to instructions included with kit. INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM �Illlllllli�, .... ii �illlllllli� 1 CEILING FIRESTOP CEILING FIRESTOP INSTALLED BELOW CEILING INSTALLED ABOVE CEILING Figure 5.4 Installing the Attic Shield • 31 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 , v 6 Appliance Preparation A. Top to Rear Vent Conversion 3, Remove the inner pipe adapter shown in Figure 6.3 This model comes from the factory set up for a top vented by removing six screws. Remove gasket and discard. • • application. To vent this model from the rear, follow the Replace six screws into holes and tighten. conversion instructions below. If venting off the top, no 7 � � �w� further preparation is needed. Proceed to next section. s ��0w ��� ® -- INNER PIPE See Service Parts list in Owner's Manual for Kit information. REMOVE \„ ADAPTER C:aurTIo:teRc isk of Cuts, Abrasions or Flying Debris. /SCREWS (6) \�\V tive gloves and safety glasses during �� installation. Sheet metal edges are sharp. � Included in Kit: Rear vent grille, NG Orifice(#33), LP Orifice 0 7'� /'.%� 0 ,�� (#54) Tools Required: Power drill, 1/4 in. hex driver bit,#2 Phillips bit, 3/8 in. open end wrench, high temperature sealant(if required) Note: See appliance Installation Manual for proper venting f \ i configurations. 1. Remove top grille, as highlighted in Figure 6.1. 0 .0-�•,;,-,,o f i pp � o,,o�0000 Figure 6.3 '\�\�\� o'.N .,.. 00.. 4. \�\�,7,�-� +\a\_\__�, __- oo_o Locate the knock out on rear of appliance. Break the seal �� , � �\�\�\��;� � �� o 0 on the knock out and discard the knock out. LVA\, �r\�\. \�\�� ,, ,�( )l , it\�\�\�' Ili, --- - ,w,„„,,,..__.'i,,,. .' li. 000000000 _ , _ y \s\�0�\�\�Q�O's 0000 -- \�\ �A�A� . - 0 00 , �� ,1 —000— 1 Figure 6.1 1 2. Remove starting collar and gasket by removing 4 screws. \.. , See Figure 6.2.Save the screws. (If gasket breaks,apply , high-temp sealant to bottom of collar before installing as shown in Figure 6.8.) REMOVE KNOCKOUT ( \ 1O c) (9(\k„o7. / i - ® Figure 6.4 Figure 6.2 32 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17 x 5. Remove rear access plate and gasket by removing four .. - —® — —„screws. Save the screws. - - _ ,— �., IIS 7Ih , • sp111 I I REAR PLATE AND GASKET Figure 6.8 Attach inner collar adapter to rear flue vent. 11 li d . - 9 ! 'V, -_ Figure 6.5 ,.%', \ .136. Place rear access plate and gasket over top vent and attach with the four screws removed in Figure 6.2. ' � ill / ,- Remove Screws , Figure 6.9 18. Install starting collar with gasket or high-temp sealant N� to rear vent opening. Attach with screws removed in �� Figure 6.5. T� \ � � Place grille gently into the opening on top of appliance. III � The grille does not have a hole and is included with the Figure 6.6 kit. 7. Remove six screws under the rear access plate removed 9. Remove safety barrier and front casting, if not previously in Figure 6.5. See Figure 6.7. Install inner pipe adapter removed, by grasping it at the top and lifting up.The top and new gasket(included with kit) using six screws. See casting may need to be lifted slightly to accommodate Figure 6.8. removal of the front casting. See Figure 6.10. ' 10. Using a#2 Phillips screwdriver, remove the three screws REMOVE on the front glass assembly and take the glass assembly -- O. _- �,_ 4/ SCREWS (6) off the appliance. See Figure 6.11. / (,... _ -, 11. Remove the logs and refractory. // 12. The pilot needs to be lifted slightly to accommodate the (0111 ..i:-is, burner removal. Using 1/4 in. bit, remove the two screws that attach the pilot to the burner. Remove the pilot shield and lift the pilot slightly until it clears the pilot mounting tabs. See Figure 6.12. 13. Using a 1/4 in. bit, remove the two burner mounting screws from each side of the burner. Remove the two screws that hold the burner to the rear firebox wall. See Figure 6.12. Remove burner from appliance. ' Figure 6.7 Remove Screws Under Rear Access Plate 33 Quadra-Fire • TOPAZ-IPI Installation Manual• 2341-980_R14 • 01/17