Report (46) L-1 L-
Intertek Testing Services NA Inc.
AUTHORIZATION TO MARK
This authorizes the application of the Certification Marks shown below to the Product Covered(also to the multiple listee model identified on
the correlation page of the Listing Report where applicable)when made in accordance with the Description and under the conditions set forth in
the Certification Agreement and Listing Report:
Applicant: Garmat USA Inc. Manufacturer: Same as Applicant
1401 W.Stanford Ave
Englewood,CO 80110
Contact: John Jurasic(303)781—6802,Fax(303)781 -2683
Party Authorized To Apply Mark: Same as Applicant
Reference Report No.: 3054850-003
Report Issuing Office: Cortland HVAC,3933 US Rt. 11,Cortland NY, 13045
Product Covered: Products covered are direct fired heaters,model numbers—42010,42010X,42106,42106X,
46008,46008X,48106,48106X
Description: The product covered by this report is a paint spray booth that has a ventilation system
interlocked to the spray application equipment.The paint spray booth incorporates a natural
gas.Direct Gas Fired Heater that is an integral part of the paint spray booth cabin.The product
is provided with a Listed Industrial Control Panel,and Listed Electric Lighting Fixtures for
Usc in Hazardous Locations.The paint spray booth is fully automated with Spray and Bake
Cycles of operation.The paint spray booth is permanently connected to the electrical supply
source.The heater pre-conditions the incoming air to a maximum of 200°F.and is connected
through permanently installed ducting.The exhaust ventilation is also connected through
permanently installed ducting to a safe discharge location.
• Fuels—Natural Gas.
• Unit Configuration—Down Flow,Blow Through
• Discharge Configuration—Horizontal
• Clearances to Combustible Material--4"from top,sides and ends.(For service
clearances,the distance of the door opened to 90 degrees is used.)
• For installation on Combustible Surfaces.
Standard(s): Non-Recirculating Direct Gas-Fired Industrial Air Heaters
ANSI Z83.4-1999•CSA 3.7-M99(Revisions through 10/01/99 w/Addenda A—2001,and
Addenda B-2002)
• This procedure,with all revisions,etc.,is the property of Intertek Testing Services and is intended solely for the guidance of the
listee and the representative of Intertek Testing Services,and is not transferable.
Issued by: Intertek Testing Services NA Inc.
• 165 Main Street oa
�Cortland,NY 13045-2014 USA
, - , 'll
41- .,;01;11 T yl,.,i..,.r. /� -
Authorized by: Irl Date:_`!1'i.).0 •
William T.Starr
Certification Manager '
Control Number: (- 4
Intertek Testing Services NA Inc.
Report No.3054850-003 REVISION PAGE Issued:4/26/04
Garmat USA Inc. Revised:09/15/04
Total Pages in this Report: 45
Report Composition: Numbering
Cover 1
Revisions Revision Page
Main Report 2-16, 16A, 17-39
Illustrations 33-39
Markings 40-42
Components Requiring Yearly Testing 43-44
Total Number of Pages 45
Note: When additional pages have been added after issuing, such as"A"or"-I"pages,they should be noted in the table above.
For example:main report 1-5,5A,5B,6-10, 10-1, 11-15.
REVISION SUMMARY-The following changes have been made to this Report:
Date/Project# Project Reviewer Page Item Description of Change
9/15/04 Allen Pirro Cover Added rev level of standard.
3061665 2 Addition of New Models to Model Series
M. S r 3 Updated ratings table to show new models
Air 5 Added rev level of standard.
y
11 Added models to multiple listee
1�l0?i/�/ 12 Added models to multiple listee
13 Added models to multiple listee
14 Added photos to photo index
16A Added additional listed control panels.
25 Added photo of gas train for 42xxx and 48xxx models
26 Added components for 42xxx and 48xxx models
27 Added photos of burner for 42xxx&48xxx models
28 Added components for 42xxx and 48xxx models
29 Added photo of exhaust motor for new models
30 Added components for 42xxx and 48xxx models
31 Added photo of controller for new models
32 Added components for 42xxx and 48xxx models
33 Moved from original pg 25 and added new illustrations
34 Moved from original pg 26
35 Moved from original pg 27
36 Moved from original pg 28
37 Moved from original pg 29
38 New Illustration added
39 New Illustration added
40 Moved from original pg 30
41 Moved from original pg 31
42 Moved from original pg 32
43 Moved from original pg 33
44 Moved from original pg 34
NOTE: When the Report is first issued,the Revision Page will say"None."under the description of revisions made.
Intertek Testing Services NA Inc.
• LISTING REPORT
INTERTEK TESTING SERVICES NA INC.
3933 US Route 11,Industrial Park Cortland,NY 13045
Job No. 3034850-421 Issued:04/26/04
Revised:09/15/04
REPORT NO. 3054850-003
INSPECTION,TESTS AND EVALUATION
OF A
Nonrecirculating Direct Gas-Fired Heater
RENDERED TO
Garmat USA Inc.
Englewood,CO
GENERAL: This Report gives the results of the inspection, tests and evaluation of a family of Direct Fired Heaters for
compliance with applicable requirements of the Standard for Non-Recirculating Direct Gas-Fired Industrial Air Heaters ANSI
Z83.4-1999, CSA 3.7-M99 (Revisions through 10/01/99 w/Addenda A—2001, and Addenda B-2002). The investigation to certify the
88000 model series was authorized by po # 20919. Signed by John S. Jurasic. The investigation for the 99270 model series was
begun on 11/21/03 and completed on 04/26/04. A production sample, a model number 46008 in good condition,was provided by
the client and tested at the ITS's Cortland,NY facility.
Non-Recirculating Direct Gas-Fired Industrial Air Heaters
ANSI Z83.4-1999•CSA 3.7-M99(Revisions through 10/01/99 w/Addenda A—2001,and Addenda B-2002)
Applicant: Garmat USA Inc.
1401 W. Stanford Ave.
Englewood,CO 80110
Contact: Contact:John Jurasic(303)781 -6802,Fax(303)781 -2683
Manufacturer: Same as Applicant
An independent organlzadon testing for safety,performance,and certification. _
This report is for the exclusive use of ITS's Client and is provided pursuant to the agreement between ITS and its Client. ITS's responsibility and
liability are limited to the terms and conditions of the agreement.ITS assumes no liability to any party,other than to the Client in accordance with
the agreement, for any loss, expense or damage occasioned by the use of this report. Only the Client is authorized to copy or distribute this
report and then only in its entirety.Any use of the ITS name or one of its marks for the sale or advertisement of the tested material, product or
service must first be approved in writing by ITS. The observations and test results in this report are relevant only to the sample tested. This
report by itself does not imply that the material,product,or service is or has ever been under an ITS certification program.
Intertek Testing Services NA Inc.
Report No.3054850-003 Page 2 Issued:4/26/04
Garmat USA Inc. Revised:09/15/04
PRODUCT DESCRIPTION
PRODUCTS COVERED:
Products covered are direct fired heaters,model numbers—42010,42010X,42106,42106X,46008,46008X,48106,48106X
PRODUCT DESCRIPTION
The product covered by this report is a paint spray booth that has a ventilation system interlocked to the spray application equipment.The paint
spray booth incorporates a natural gas or propane(LPG)Direct Gas Fired Heater that is an integral part of the paint spray booth cabin.The
product is provided with a Listed Industrial Control Panel,and Listed Electric Lighting Fixtures for Use in Hazardous Locations.The paint
spray booth is fully automated with Spray and Bake Cycles of operation.The paint spray booth is permanently connected to the electrical supply
source.The heater pre-conditions the incoming air to a maximum of 200°F.and is connected through permanently installed ducting.The
exhaust ventilation is also connected through permanently installed ducting to a safe discharge location.
• Fuels—Natural Gas.LP Gas(LP gas noted through"P"designation at the end of the model number)
• Unit Configuration—Down Flow,Blow Through
• Discharge Configuration—Horizontal
• Clearances to Combustible Material—4"from top,sides and ends.(For service clearances,the distance of the door to 90 degrees is used.)
• For installation on Non-Combustible Surfaces.
MODEL SIMILARITY
All models within the model line are manufactured using the same style cabinet in varying sizes.The burner in a 42000 model
series may vary from to three feet of burner length.To verify the proper velocity over the burner use the following relationship:
Burner shadow area=Length of burner x(See Table A for Burner Area's)
Profile area(sq.in.)=[(CFM=profile velocity)+burner shadow area]x 144=Length of profile x width of profile.
Velocity over the burner(ft/min)=Unit CFM divided by(profile area—burner shadow area)
Firing Rate(btu/hr per linear foot of burner)
Model Midco HMA-2
42010 500,000
42010X 500,000
42106 500,000
42106X 500,000
46008 500,000
46008X 500,000
48106 500,000
48106X 500,000
Table A
Midco HMA-2 Area
12"Straight Back Inlet,H-1361 .65 Sq. Ft.
Intertek Testing Services NA Inc.
Report No.3054850-003 Page 3 Issued:4/26/04
Gatmat USA Inc. Revised:09/15/04
RATINGS
Model# Volts/Hz/PH Fan(Exhaust) Fan(Supply) Total Air Temp.Rise Minimum Input
x 2 Throughput °F Ambient°F Btu/hr Midco
HMA-2
Amps HP Amps HP Amps CFM Nat/LP Natural
42010 208/230/460/60/3 1.711.510.80 1/ 13.8/13.4 5 2020/10 10,000 80°F -20°F 997,000
3 /6.7/5.4
42010X 208230/460/60/3 1.711.510.80 1/ 13.8/13.4 5 2020/10 10,000 80°F -20°F 997.000
3 /6.7/5.4
42106 208/230/460/575/60/3 28.5/28.4/14.21 10 21.420./ 7.5 56.1/55.2/ 11,000 80°F -20°F 997,000
11.4 10.2/ 27.6/22.2
8.2
42106X 208230/460/575/60/3 28.5/28.4/14.2/ 10 21.420./ 7.5 56.1/55.2/ 11,000 80°F -20°F 997,000
11.4 10.2/ 27.6/22.2
8.2
46008 208/230/460/575/60/3 28.5/28.4/14.2/ 10 13.8/13.4 5 56.1/55.2/ 12,000 80°F -20°F 997,000
11.4 /6.7/5.4 27.6/22.2
46008X 208230/460/575/60/3 28.5/28.4/14.2/ 10 13.8/13.4 5 56.1/55.2/ 12,000 80°F -20-°F 997,000
11.4 /6.7/5.4 27.6/22.2
48106 208/230/460/575/60/3 21.4/20.4/10.2/ 7.5 21.4/20J 7.5 56.1/55.2/ 11,000 80°F -20°F 997,000
8.2 10.2/ 27.6/22.2
8.2
48106X 208230/4601575/60/3 21.420.4/10.2/ 7.5 21.4/20./ 7.5 56.1/55.2/ 11,000 80°F -20°F 997,000
8.2 10.2/ 27.6/22.2
8.2
Intertek Testing Services NA Inc.
Report No.3054850-003 Page 4 Issued:05/13/04
Garmat USA Inc.
TEST PERFORMANCE
A representative sample of the products was tested in accordance with the Standard for Nm-Recirculating Direct Gas-Fired
Industrial Air Heaters ANSI Z83.4-1999•CSA 3.7-M99 and the requirements of Addenda(a),ANSI Z83.4&2001•CSA 3.7a-2001.
•
The following tests were performed:
Description Standard(s)/Clause
Air Throughput Measurement Z83.4/2.5
High Temperature Limit Control System Z83.4/2.6
Air Flow Sensing System Z83.4/2.7
Operating Temperature Control System Z83.4/2.8
Combustion Z83.4/2.9
Burner Operating Characteristics Z83.4/2.10
Piloted Ignition Systems Z83.4/2.11
Manifold and Control Assembly Capacity Z83.4/2.15
Wall,Floor,Ceiling,Electrical Equipment and Wire Temps Z83.4/2.16
Electrical Continuity,Leakage and Dielectric Strength Z83.4/2.17
Heaters for Outdoor Installation Z83.4/2.18
Combustions Z83.4a/2.9
Burner and Heater Input Ratings Determination Z83.4a/2.15
Results of the tests indicate the specimens conform to applicable test criteria.
Intertek Testing Services NA Inc.
Report No.3054850-003 Page 5 Issued:4/26/04
, Garmat USA Inc. • Revised:09/15/04
CONCLUSION
Representative samples of the products covered by this report have been evaluated and found to comply with the applicable
requirements of the Standard for Non-Recirculating Direct Gas-Fired Industrial Air Heaters ANSI Z83.4-1999•CSA 3.7-M99
(Revisions through 10/01/99 w/Addenda A—2001,and Addenda B-2002)
Report p by: Report approved by:
CD/94' C"?..t...LA
att w Snyder, Al Pirro,
Project Engineer—HVAC Safety Chief Engineer—HVAC Safety
Intertek Testing Services NA Inc.
Report No.3054850-003 Page 6 Issued:4/26/04
Garmat USA Inc. •
GENERAL INFORMATION
The Applicant and Manufacturer have agreed to produce,test and label Eli Listed products in accordance with the requirements
of this Report. The Manufacturer has also agreed to notify ITS and to request authorization prior to using alternate parts,
components or materials.
COMPONENTS:
Components used shall be those listed in the ITS report covering the products specified in the index including any amendments
and/or revisions.
LISTING MARK:
The ETL listing mark applied to the products shall either be separable in form,such as labels purchased from ITS,or on a product
nameplate or other media only as specifically authorized by ITS. Use of the listing mark is subject to the control of ITS.
MANUFACTURING AND PRODUCTION TESTS:
Manufacturing and Production Tests shall be performed as required in this Report.
FOLLOW-UP SERVICE:
Periodic unannounced audits of the manufacturing facility shall be scheduled by ITS. An audit report shall be issued after each
visit. Special attention will be given to the following:
1. Conformance of the manufactured product to the descriptions in this Report.
2. Conformance of the use of the ETL mark with the requirements of this Report and the Listing,Labeling,and
Follow-up Service Agreement.
3. In-plant quality control procedures and personnel.
4. Manufacturing changes.
5. Performance of specified Manufacturing and Production Tests.
In the event that the ITS representative identifies non-conformance(s)to any provision of this Report,the Applicant shall take one
or more of the following actions:
1. Correct the non-conformance.
2. Remove the ETL Listing Mark from non-conforming product.
3. Contact the issuing product safety evaluation center for instructions.
IL
Intertek Testing Services NA Inc.
Report No.3054850-003 Page 7 Issued:4/26/04
Garmat USA Inc. •
GENERAL REOUIREMENTS AND DEFINITIONS
Recognized-Identifies any component,part or subassembly covered under the recognition service of an NRTL(US)or a CO
(Canada)and intended for use in En Listed,En Classified,or ETL Recognized products.
Listed-Identifies any product covered under the Listing or Certification service of an NRTL(US)or a CO(Canada).
Construction Details-For specific construction details,reference should be made to the following photographs and descriptions.
All dimensions are approximate unless specified as exact or within a tolerance. In addition to the specific construction details
described in this Report,the following general requirements also apply.
1. Spacings-In primary circuits,the following spacings are maintained through air and over surfaces of insulating material
between current-carrying parts of opposite polarity and between current-carrying parts and dead-metal parts.
MINIMUM SPACING mm(in)
RATINGS
THROUGH AIR OVER SURFACE TO ENCLOSURE
VA VOLTS mm in mm in mm in
0-2000 0-300 3.2 1/8 6.3 '/. 6.3 114
More 0-150 3.2 1/8 6.3 '/. 12.5 'h
Than
2000 151-300 6.3 1/4 9.5 3/8 12.5
301-750 9.5 3/8 12.5 '/2 12.5
2. Mechanical Assembly-Components such as switches,fuseholders,connectors,wiring terminals and display lamps are
reliably mounted and prevented from shifting or rotating by lockwashers,starwashers,or the mounting format.
3. Corrosion Protection-All ferrous metal parts are suitably protected against corrosion by painting,plating or the
equivalent.
4. Grounding-All exposed dead-metal parts and all dead-metal parts within the enclosure that are exposed to contact
during any servicing operation and that are likely to become energized are reliably connected to the equipment ground
connector.
5. Current Carrying Parts-All current-carrying parts in primary circuitry are silver,copper,or copper based alloy.
Intertek Testing Services NA Inc.
Report No.3054850-003 Page 8 Issued:4/26/04
Garmat USA Inc.
6. Internal Wiring-Internal wiring is reliably muted away from sharp or moving parts. Internal wiring leads terminating in
soldered connections are made mechanically secure prior to soldering. Separable(quick disconnect)connectors of the
positive detent type,closed loop connectors,or other types specifically described in the text of this report are also
acceptable as internal wiring terminals. At points where internal wiring passes through metal walls or partitions,the
wiring insulation is protected against abrasion or damage by plastic bushings or grommets. All wiring has a minimum
rating of 300V, 105 C.
7. Accessibility of Live Parts-All uninsulated live parts in primary circuitry are housed within a metal enclosure
constructed such that any openings are not penetrable by the probe specified in the above-referenced Standard.
8. Markings-The unit is marked with the manufacturer's name,model number,electrical ratings,date of manufacture and
cautionary markings where required.Markings are provided in English and French. Please refer to Marking pages for
details.
9. Installation.Operating and Safety Instructions-Instructions for the proper installation and safe use of this product are
provided by the manufacturer.Manual number MUAIM-1 must be provided with the DFC and DFM,manual number
DFLIOM-1 must be provided with the DFL models.
Intertek Testing Services NA Inc.
Report No.3054850-003 Page 9 Issued:4/26/04
Garmat USA Inc.
MANUFACTURING AND PRODUCTION TESTS
The manufacturer shall check,inspect,and test the components and the assemblies of each heater in the following manner.
a. Inspect raw materials and purchased components.
b. Inspect each burner to determine conformance with manufacturing specifications by application of a visual inspection.
c. Test fire each burner and manifold and control assembly for the proper burner and gas valve operation and verify the gas
tightness of the manifold and control assembly.This test shall be conducted on completely assembled heaters,when
feasible.
d. Test each heater to determine that electrical components function properly.
This test shall be conducted on completely assembled heaters,when feasible.
e. Conduct Dielectric Voltage Withstand Tests on each factory assembled heater incorporating high-voltage electric
circuits. See Dielectric Voltage Withstand Test procedure sheet for details on conducting test.
One unit of production shall be tested annually to determine satisfactory operation with respect to:
a. Burner Operating Characteristics;
b. Ignition systems and pilot safety shutoff devices;
c. Combustion;
d. High temperature limit control;and
e. Airflow sensing system.
The results of these tests shall be recorded and maintained by the manufacturer for review by the certifying agency.
Intertek Testing Services NA Inc.
Report No.3054850-003 Page 10 Issued:4/26/04
Garmat USA Inc. •
DIELECTRIC VOLTAGE WITHSTAND TEST:
Method
One hundred percent of production of the products covered by this Report shall be subjected to a routine production-line
dielectric withstand test.
The test shall be conducted on products which are fully assembled. Prior to applying the test potential,all switches,
contactors,relays,etc.,should be closed so that all primary circuits are energized by the test potential. If all primary circuits
cannot be tested at One time,then separate applications of the test potential shall be made.
The test potential specified below shall be applied between primary circuits and accessible dead-metal parts. The test
potential may be gradually increased to the specified value but must be maintained at the specified value for one second or one
minute as required.
Test Equipment
The test equipment shall incorporate a transformer with an essentially sinusoidal output,a means to indicate the applied
test potential,and an audible and/or visual indicator of dielectric breakdown.
The test equipment shall incorporate a voltmeter in the output circuit to indicate directly the applied test potential if the
rated output of the test equipment is less than 500VA.
If the rated output of the test equipment is 500VA or more,the applied test potential may be indicated by either: 1 -a
voltmeter in the primary circuit;2-a selector switch marked to indicate the test potential;or 3-a marking in a readily visible
location to indicate the test potential for test equipment having a single test potential output. In cases 2 and 3,the test equipment
shall include a lamp or other visual means to indicate that the test potential is present at the test equipment output. All test
equipment shall be maintained in current calibration.
Products Requiring Dielectric Voltage Withstand Test:
All products covered by this Report.
Test Potential Test Time
<250 V,<%HP unit >250 V,>'r4 HP unit
1000 V 1000 V+2 x rated voltage 1 minute
1200 V 1200 V+2 x rated voltage I second