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Report (22) art t Aa5--up3`!3 l co 5--s- S4.) >c-z c cv Ccr • 528194-YTG-J-0512 YORK® rfilip,_„7„7,® Heating and Air Conditioning RECEIVED TECHNICAL GUIDE Description JUN 4 2015 ASHRAE 90.1 COMI CIN OF TIGARD R-410A -DING DIVISION ZF SERIES YORK®Predator®units are convertible single packages with a common footprint cabinet and common roof curb for all 6-1/2 6-1/2 - 12-1/2 TON through 12-1/2 ton models.All units have two compressors with independent refrigeration circuits to provide 2 stages of cooling. 60 Hertz The units were designed for light commercial applications and V H can be easily installed on a roof curb, slab, or frame. All Predator®units are self-contained and assembled on rigid ,; � full perimeter base rails allowing for 3-way forklift access and : i overhead rigging. Every unit is completely charged,wired, piped,and tested at the factory to provide a quick and easy field installation. , All units are convertible between side and down airflow. Independent economizer designs are used on side and down discharge applications, as well as all tonnage sizes. --.7=-!1 Predator®units are available in the following configurations: iii cooling only, cooling with electric heat, and cooling with gas heat. Electric heaters are available as factory-installed options . iiiiiii w - or field-installed accessories. All units provide constant supply air volume.A variable air volume(VAV)option,featuring a variable frequency drive, is ZF 6-1/2 THROUGH 10 TON available on 6-1/2 through 12-1/2 ton models. * p. Tested in accordance with: ✓. DEsiGN Ckii) 06. ..onfiE° c U ZF12-1/2 TON "IS"Dm CERTIFIEDrIV J1 www.aeridirpetary.[HQ r\. �1" lWWI lsow AC �� . AHRI Standard 340MC,0 CM.4.(e*V.7.*S 4,,tan.%y41`w:NM wontWM CFalrl!. FOR DISTRIBUTION USE ONLY-NOT TO BE USED AT POINT OF RETAIL SALE A 528194-YTG-J-0512 I Table of Contents Description 1 Table of Contents 2 Component Location 2 Nomenclature 3 Features and Benefits 4 Guide Specifications 10 Physical Data 14 Capacity Performance 17 Airflow Performance 27 Sound Performance 35 Electrical Data 36 Typical Wiring Diagrams 44 Weights and Dimensions 57 Economizer Options 66 Component Location • Cooling With Gas Heat Simplicity® control board Filter Access w/screw connector for T-stat Disconnect location (2' or 4"filter options) Filter drier wiring and network connections (optional disconnect switch) (solid core) Terminal block for ZF Series utilize Micro-Channel hi-voltage connection Aluminum Tube/Aluminum Fin Condenser Second model ` nameplate '� 0',16‘;‘,474' �. -«. .` Slide-out motor and inside hinged � - blower assembly for access panel ,:;u1'° easy adjustment 000000'9 ' ;',' and service Dual stage 4.^ _,, �!. Belt-drive cooling for 1 blower motor maximum T comfort . 3.,-!ii. , µ . .. VFD Location(optional) , .rix Power ventor motor Compressor#2 •r °I :pi° , access(high- r .�< lam) " 20-gauge alumi- efficiency 3 . '; ( , ,i: go it,Fed steel tubular compressor �, ) 4 4 ; 1 , eat exchanger for w/crankcase ,> \, ,.. *7',1 r.r. a ' " long life(stainless heater) ,fit ,. < " steel option) x � Two-stage gas Base rails w/forklift { heating to maintain slots(three sides) Slide out drain pan warm,comfortable and lifting holes with 3/4"NPT, temperature Roof curbs in eight-and / female connection Intelligent control fourteen-inch heights. Roof *, board for safe and _ curbs for transitioning from ,,, efficient operation Compressor York SunlineTM footprint to Side entry power Toolless and control wiring (high-effici #1 access ency compressor the ZF Series footprints door latch w/crankcase heater) are also available(field knockouts installed accessory) 2 Johnson Controls Unitary Products 528194-YTG-J-0512 - Nomenclature 6.5-12.5 Ton York® Model Number Nomenclature Z F 090 N 10 A 2 A AA 6 0 1 2 4 A _ \ Product Style Product Category A=Style A Z=A/C,Single Pkg.,R-410A B=Style C C=Style C Configuration Options(not required for all units) These four digits will not be assigned until a quote is requested,or an order placed. Product Identifier SS Drain Pan F=11.2+EER A/C _CPC Controller,DFS,APS _Johnson Controller UNT 1126(N2 protocol),DFS,APS _Honeywell Controller,DFS,APS _Novar Controller,DFS,APS Nominal Cooling Capacity _Simplicity IntelliComfort II Controller _Simplicity IntelliComfort II Controller w/Simplicity®LINC 078=6.5 Ton _York Commercial Comfort System(YCCS)Rtu Controller 090=7.5 Ton _Hot Gas Bypass(Standard on VAV.Optional on CV) 102=8.5 Ton 120=10.0 Ton _Variable Air Volume,VFD(not available with factory installed BAS options) 150=12.5 Ton _Variable Air Volume,VFD with Simplicity®LINC(not available with factory installed BAS options) Variable Air Volume,VFD and Manual Bypass (not available with factory installed BAS options) Heat Type and Nominal Heat Capacity Variable Air Volume,VFD and Manual Bypass with Simplicity®LINC (not available with factory installed BAS options) COO=Cooling Only.No heat installed Variable Air Volume,VFD(BAS ready) Variable Air Volume,VFD and Manual Bypass(BAS ready) Gas Heat Options Variable Air Volume.VFD Ready(for customer-provided,field-installed drive) N10=100 MBH Output Aluminized Steel Variable Air Volume,VFD Ready with Simplicity®LING (for customer-provided,field-installed drive) N15=150 MBH Output Aluminized Steel N20=200 MBH Output Aluminized Steel .�2"Pleated Filters,MERV 7 S10=100 MBH Output Stainless Steel 4"Pleated Filters,MERV 13 S15=150 MBH Output Stainless Steel �— S20=200 MBH Output Stainless Steel _BAS Ready Economizer(2-10 V.D.C.Actuator without a Controller) Shipping Bag Electric Heat Options Any Combination of Additional Options that Don't Have an Option Code Pre-assigned E09=9 KW Product Generation E18=18 KW E24=24 KW 6=Sixth Generation E36=36 KW E54=54 KW Additional Options AA=None RC=Coil Guard,Shipping Bag&American Flag Airflow AB=Phase Monitor TA=Technicoat Condenser Coil AC=Coil Guard 'TJ=Technicoat Evaporator Coil A=Std.Motor AD=Dirty Filter Switch TS=Technicoat Evaporator&Condenser Coils B=Std.Motor/Econo./Barometric Relief(Downflow AE=Phase Monitor&Coil Guard EA=ElectroFin Condenser Coil Only) AF=Phase Monitor&Dirty Filter Switch EJ=ElectroFin Evaporator Coil C=Std.Motor/Econ/Power Exhaust(Downflow Only) AG=Coil Guard&Dirty Filter Switch ES=ElectroFin Cond&Evap Coils D=Std.Motor/Motorized Damper(Downflow Only) AH=Phase Monitor,Coil Guard&Dirty Filter Switch E=Std.Motor/Horizontal Economizer(No Baro.) F=Std.Motor/Slab Econo/Power Exhaust ZZ=If desired option combination is not listed above,ZZ will be assigned and configuration options will be (Downflow Only) located in digits 15-18. G=Std.Motor/Slab Econo./Barometric Relief (Downflow Only) N=Hi Static Installation Options P=Hi Static/Econo./Barometric Relief (Downflow Only) A=No Options Installed O=Hi Static/Econo./Power Exhaust B=Option 1 • (Downflow Only) C=Option 2 R=Hi Static/Motorized Damper(Downflow Only) D=Options 1&2 S=Hi Static/Horizontal Economizer(No Baro.) E=Option 3 • T=Hi Static/Slab Econo./Power Exhaust F=Option 4 (Downflow Only) G=Options 1&3 U=Hi Static/Slab Econo./Barometric Relief H=Options 1&4 (Downflow only) J=Options 1,2 8 3 K=Options 1,2,&4 L=Options 1.3 6 4 M=Options 1.2.3,&4 Voltage N=Options 2&3 P=Options 2&4 2=208/230-3-60 0=Options 2.3.&4 4=460-3-60 R=Options 3&4 5=575-3-60 S=Option 5 T=Options 1&5 U=Options 1,3,&5 • V=Options 1,4,&5 W=Options 1.3.4.&5 X=Options 3&5 Y=Options 4&5 Z=Options 3.4&5 Options • • 1=Disconnect 2=Non-Pwr'd Cony.Outlet 3=Smoke Detector S.A. 4=Smoke Detector R.A. 5=Pwld Con,Outlet Johnson Controls Unitary Products 3 A 4 528194-YTG-J-0512 Physical Data ZF078-150 Physical Data Models Component ZF078 ZF090 ZF102 ZF120 ZF150 Nominal Tonnage 6.5 7.5 8.5 10 12.5 AHRI COOLING PERFORMANCE Gross Capacity @ AHRI A point(Mbh) 81000 90000 104000 126000 156000 AHRI net capacity(Mbh) 78000 88000 100000 120000 150000 EER 11.2 11.2 11.2 11.2 11.0 IEER 12.51/12.32 12.51/12.32 12.51/12.32 12.31/12.12 12.31/12.12 IPLV 12.9 12.1 12.5 12.6 13.06 Nominal CFM 2500 2500 3400 4000 4050 System power(KW) 6.95 7.87 8.90 10.70 13.40 Refrigerant type R-410A R-410A R-410A R-410A R-410A Refrigerant charge(lb-oz) System 1 4-12 4-12 5-12 6-8 7-8 System 2 4-10 4-10 5-12 6-8 7-8 AHRI HEATING PERFORMANCE . Heating model 10 15 10 15 10 15 15 20 15 20 Heat input(K Btu) 120 180 120 180 120 180 180 240 180 240 Heat output(K Btu) 96 144 96 144 96 144 144 192 144 192 AFUE% - _ - - - - - - - - - Steady state efficiency(%) 80 80 80 80 80 80 80 80 80 80 No.burners 4 6 4 6 4 6 6 8 6 8 No.stages 23 23 23 23 23 23 23 23 23 23 Temperature Rise Range(°F) 20-50 35-65 15-45 30-60 10-40 25-55 20-50 35-65 10-40 25-55 Gas Limit Setting(°F) 165 165 165 165 215 195 195 160 195 160 Gas piping connection(in.) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 DIMENSIONS(inches) Length 89 89 89 89 119-1/2 Width 59 59 59 59 59 Height 42 42 50-3/4 50-3/4 50-3/4 OPERATING WT.(lbs.) 860 880 1007 1060 1253 COMPRESSORS Type Recip Recip Recip Recip Scroll Quantity 2 2 2 2 2 Unit Capacity Steps(%) 50/100 50/100 50/100 50/100 50/100 CONDENSER COIL DATA Face area(Sq.Ft.) 18.5 18.5 29.0 29.0 29.0 Rows 1 1 1 1 1 Fins per inch 23 23 23 23 23 Tube diameter(in.)/mm .71/18 .71/18 .71/18 .71/18 1/25 2-pass 2-pass 2-pass 2-pass 2-pass Circuitry Type Microchannel Microchannel Microchannel Microchannel Microchannel EVAPORATOR COIL DATA Face area(Sq. Ft.) 10.6 10.6 13.2 13.2 13.2 Rows 3 3 3 4 3 Fins per inch 15 15 15 15 15 Tube diameter 0.375 0.375 0.375 0.375 0.375 Circuitry Type Intertwined Intertwined Intertwined Intertwined Intertwined Refrigerant control TXV TXV TXV TXV TXV 14 Johnson Controls Unitary Products 528194-YTG-J-0512 • ZF078-150 Physical Data(Continued) Models Component , ZF078 ZF090 ZF102 ZF120 ZF150 Nominal Tonnage 6.5 7.5 8.5 10 12.5 CONDENSER FAN DATA Quantity of Fans 2 2 2 2 4 Fan diameter(Inch) 24 24 24 24 24 Type Prop Prop Prop Prop Prop Drive type Direct Direct Direct Direct Direct Quantity of motors 2 2 2 2 4 Motor HP each 1/3 3/4 3/4 3/4 3/4 No.speeds 1 1 1 1 1 RPM 850 1110 1110 1110 1110 Nominal total CFM 6200 7600 9500 9500 13900 BELT DRIVE EVAP FAN DATA Quantity 1 1 1 1 1 FanSize(Inch) 12x12 12x12 15x15 15x15 15x15 Type Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Motor Sheave 1 VM50 1 VM50 1 VM50 1 VM50 1 VM50 1 VM50 1 VM50 1 VM50 1 VM50 1VP56 Blower Sheave AK74 AK64 AK74 AK61 AK89 AK74 AK84 AK74 AK74 BK77 Belt A49 A49 A49 A49 A56 A54 A56 A54 A54 BX55 - Motor HP each 1-1/2 2 1-1/2 3 2 3 2 3 3 5 RPM 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 Frame size 56 56 56 56 56 56 56 56 56 184T FILTERS Quantity-Size 4-(24x16x2)4,5 4-(24x16x2)4.5 4-(24x20x2)4.5 4-(24x20x2)4,5 4-(24x20x2)4,5 4-(24x16x4)6 4-(24x16x4)6 4-(24x20x4)6 4-(24x20x4)6 4-(24x20x4)6 1. Cooling Only Unit 2. Cooling Unit with Gas or Electric Heat 3. 1ST Stage 60%of 2nd Stage 4. 2 In.Throwaway,Standard,MERV(Minimum Efficiency Reporting Value)3 5. 2 In. Pleated,Optional,MERV 7 6. 4 In. Pleated,Optional,MERV 13 Johnson Controls Unitary Products 15 528194-YTG-J-0512 Electrical Data ZF078-150 Standard Motor-Without Powered Convenience Outlet OD Fan Supply Pwr Pwr 1 2 Max Fusez/ Compressors MCA Max Fuse/ Motors Blower Exh Cony Electric Heat Option 1 Breaker' Size(Tons) Volt (each) MCA(each) Motor Motor Outlet (Amps) Exh w/Pwr BrSize Size w/ RLA LRA MCC FLA FLA FLA FLA Model kW Stages Amps (Amps) (Amps) Pwr Exh (Amps) None - - - 29.9 35.4 35 40 E09 6.8 1 18.9 31.1 38 35 40 208 9.3 68 14.5 1.5 6.0 5.5 0 E18 13.5 2 37.5 54.3 61.2 60 70 E24 18 2 50.0 70 76.8 70 80 E36 25.5 2 70.8 96 102.9 100 110 None - - - 29.9 35.4 35 40 E09 9 1 21.7 34.6 41.4 35 45 230 9.3 68 14.5 1.5 6.0 5.5 0 E18 18 2 43.3 61.6 68.5 70 70 E24 24 2 57.7 79.7 86.5 80 90 078 E36 34 2 81.8 109.7 116.6 110 125 (6.5) None - - - 15.6 17.8 20 20 - E09 9 1 10.8 17.3 20 20 2(5- 460 0460 4.9 34 7.7 0.8 3.0 2.2 0 E18 18 2 21.7 30.8 33.6 35 35 E24 24 2 28.9 39.8 42.6 40 45 E36 34 2 40.9 54.9 57.6 60 60 None - - - 12.2 14 15 15 E09 9 1 8.7 13.8 16.1 15 20 575 3.8 28 6 0.6 2.4 1.8 0 E18 18 2 17.3 24.7 26.9 25 30 E24 24 2 23.1 31.9 34.1 35 35 E36 34 2 32.7 43.9 46.1 45 50 None - - - 39.8 45.3 50 50 E09 6.8 1 18.9 39.8 45.3 50 50 208 11.9 88 18.5 3.5 6.0 5.5 0 E18 13.5 2 37.5 54.3 61.2 60 70 E24 18 2 50.0 70 76.8 70 80 E36 25.5 2 70.8 96 102.9 100 110 None - - - 39.8 45.3 50 50 E09 9 1 21.7 39.8 45.3 50 50 230 11.9 88 18.5 3.5 6.0 5.5 0 E18 18 2 43.3 61.6 68.5 70 70 E24 24 2 57.7 79.7 86.5 80 90 090 E36 34 2 81.8 109.7 116.6 110 125 (7.5) None - - - 17.9 20.1 20 25 E09 9 1 10.8 17.9 20.1 20 25 460 5.2 44 8.1 1.6 3.0 2.2 0 E18 18 2 21.7 30.8 33.6 35 35 E24 24 2 28.9 39.8 42.6 40 45 E36 34 2 40.9 54.9 57.6 60 60 None - - - 15.8 17.6 20 20 -E09 9 1 8.7 15.8 17.6 20 20 575 4.8 36 7.5 1.3 2.4 1.8 0 E18 18 2 17.3 24.7 26.9 25 30 E24 24 2 23.1 31.9 34.1 35 35 E36 34 2 32.7 43.9 46.1 45 50 None - - - 41.3 46.8 50 50 E09 6.8 1 18.9 41.3 46.8 50 50 208 12.2 88 19 3.5 6.8 5.5 0 E18 13.5 2 37.5 55.3 62.2 60 70 E24 18 2 50.0 71 77.8 80 80 E36 25.5 2 70.8 97 103.9 100 110 ' None - - - 41.3 46.8 50 50 E09 9 1 21.7 41.3 46.8 50 50 230 12.2 88 19 3.5 6.8 5.5 0 E18 18 2 43.3 62.6 69.5 70 70 E24 24 2 57.7 80.7 87.5 90 90 102 E36 34 2 81.8 110.7 117.6 125 125 (8.5) None - - - 19.7 21.9 25 25 E09 9 1 10.8 19.7 21.9 25 25 460 5.8 44 9 1.6 3.4 2.2 0 E18 18 2 21.7 31.3 34.1 35 35 - E24 24 2 28.9 40.3 43.1 45 45 E36 34 2 40.9 55.4 58.1 60 60 None - - - 15.2 17 20 20 E09 9 1 8.7 15.2 17 20 20 575 4.4 36 5.5 1.3 2.7 1.8 0 E18 18 2 17.3 25 27.3 25 30 E24 24 2 23.1 32.2 34.5 35 35 1 E36 34 2 32.7 44.3 46.5 45 50 , 36 Johnson Controls Unitary Products • 528194-YTG-J-0512 • Weights and Dimensions ZF078-150 Unit Weights - Unit 4 Point Load Weight Unit 6 Point Load Weight / /_ --------Mrl,---- fr-_--' -___- IC I 111kii, ___, 11 am, FRONT ` ---2.___/ FRONT _. LEFT B O LEFT C D A A B E D LEFT FRONT Size Model Weight(lbs.) Center of Gravity 4 Point Load Location(lbs.) 6 Point Load Location(lbs.) (Tons) Shipping Operating X Y A B C D A B C D E F 078 ZF 865 860 38 24 200 149 218 292 140 114 95 138 167 205 (6.5) 090 ZF 885 860 38 24 205 153 223 299 144 117 97 142 171 210 (7.5) 102 ZF 1012 1007 38 24 235 175 255 342 164 134 111 162 195 240 (8.5) _ 120 ZF 1065 1060 38 24 247 184 268 360 173 141 117 171 206 253 (10) __ 150 ZF 1258 1253 47 25 251 280 381 341 164 176 190 259 240 223 (12.5) Johnson Controls Unitary Products 57 528194-YTG-J-0512 ZF078-150 Unit Accessory Weights Unit Accessory Weight(lbs.) Shipping Operating . Economizer 90 85 Power Exhaust 40 35 Electric Heat1 49 49 Gas Heats 110 _ 110 Variable Frequency Drive3 30 30 1. Weight given is for the maximum heater size available (54KW). 2. Weight given is for the maximum number of tube heat exchangers available(8 tube). 3. Weight includes mounting hardware,controls and manual bypass option(ZF Only). ZF078-150 Unit Dimensions ZF078-120 - 29.69 -- 15.25 '••". 1538' It �4hnn • \c ' • I • • 59.00 t""'"'-'-‘„,Ts„,,,,:„,,, , /i _ . g 15.38 2X 0 24.38-' - B - -- SEE DETAIL A FOR GAS INLET-- -- —r -- _r _I_ I - -----, Ih 1. -- J Y / L. . • • • •. IA _ E L z II . 11.38 F - ` .I o �� .a wa. ___.^ yea __� 1 1 1- .-wom I ILII...".. ... .....,.--- - ---- _- .r. I, I- 59.00— SEE DETAIL B --- -- - 4.19 FOR DRAIN LOCATION ! LEFT H 27.31 --- 21.19 yl 89.00 FRONT 58 Johnson Controls Unitary Products • 528194-YTG-J-0512 ZF150 45.64 — 4X 0 24.38-- r—14.92—{ .rip i : 1 ��i � 1492 1 I1 /' A f iiia A� )))) (((( 0 ��lllli, _� �� ,,,,\,,u��1)11 58.09 O /� l /((e«« »)))))))I ) �(�((u,e mlll) f \\ �/) I l ! 14.92 l t - 29.95 --- 30.11 ---- B — SEE DETAIL A FOR GAS INLET 7 • 1LIIR2 11 I / T / D _ 111. ' � iir �� .— —Yd F _. � / 11.38 ---- —--moi 419 \—SEE DETAIL B 59.00 FOR DRAIN LOCATION LEFT ------ 27.31 --1 21.19-----H ---- 89.00 - FRONT ZF078-150 Unit Physical Dimensions Unit Model Number Dimension(in.) A B C D E F 078 42 89 22 1/8 18 3/16 15 3/16 - 6 3/16 090 42 89 22 1/8 18 3/16 15 3/16 _ 6 3/16 102 50 3/4 89 30 3/16 24 3/16 17 3/16 6 3/16 120 50 3/4 89 30 3/16 24 3/16 17 3/16 6 3/16 150 50 3/4 119 1/2 30 3/16 24 3/16 17 3/16 6 3/16 Johnson Controls Unitary Products 59 528194-YTG-J-0512 Detail A 3.184 3.184 Gas Pipe Inlet Gas Pipe Inlet 0 2.000 0 2.000 iliopo Gas Exhaust Vent 1as Exhaust Vent 0 3.126 0 3.126 17.541 14.594 a6g 7.705 7.715 4.727 4.737 42"CABINET 50 3/4" CABINET Detail B 0 I_ ` 5-3/8 3/4"FPT ZF078-150 Unit Clearances Direction Distance(in.) Direction Distance(in.) Top' 72 Right 12 Front 36 Left 36 Rear 36 Bottom2 0 1. Units must be installed outdoors.Over hanging structure or shrubs should not obscure condenser air discharge outlet. 2. Units may be installed on combustible floors made from wood or class A,B or C roof covering materials. 60 Johnson Controls Unitary Products 528194-YTG-J-0512 • ZF078-150 Unit Bottom Duct Openin 89 32 11/16 6 13/16 1 A 613/16 •0 • • c -' o fRETURN SUPPLY .o AIR AIR • o 24 27 1/2 0 41 • 18 X21 o RIGHT o _ji • , •:., . • ...0 � � o 20 vs 1 ° G' 191/8 171/8 f ® 0 0 12 5/16 �� o 0 0' Bottom condensate drain —14 1/2— Bottom gas ~25 9/16 supply entry 16 3/8 18 1/16 FRONT TOP VIEW Bottom power,control and convenience outlet wiring entry ail 3X 0 0.875 O o 0 O O IIII O441 y . O° III' 0 2.469 Johnson Controls Unitary Products 61 528194-YTG-J-0512 ZF078-150 Unit Electrical Entry .1 Him Disconnect Swith Cover / Power Entry 0 2-1/2 111 Control Entry 0 7/8 s Power Entry 0 2-1/2 I / Convenience Outlet Cover ..I s I43I_ H•Z•) Convenience Outlet Power Entry 0 7/8 FRONT ZF078-120 Unit Side Duct Openings Dot Plugs 18-1/4-10- • • . Return A Air Supply Air • D � � l . s � . C 2-31/32--ø- f- 5-5/32 c 31-11/16 62 Johnson Controls Unitary Products , 528194-YTG-J-0512 • ZF150 Unit Side Duct Openings Dot Plugs/7 r,18-1/4 \\ A \\ 0 • 0. ' , t \ \ •. ` D \ I Ali - Mil l t 5-5/32 f 2-7/8 C 31-5/8 ZF Side Duct Dimensions Dimension(in.) Unit Model Number A B C D 078 27 3/4 12 1/16 27 1/2 16 090 27 3/4 12 1/16 27 1/2 16 102 281/4 181/16 281/4 181/4 120 281/4 181/16 281/4 181/4 150 281/4 181/16 281/4 181/4 ZF078-150 Unit Left Duct Opening 30-3/8-0I 0 . a ., . . I 1 • . . I,. 0 I,. E. 11'i i v90II Amon 1111 t-11111i i f4-5/16 Johnson Controls Unitary Products 63 528194-YTG-J-0512 ZF078-150 Unit Accessory Dimensions • ZF078-150 Roof Curb RIGHT 80-5/8 INSULATED DECK UNDER • CONDENSER SECTION 20 SUPPLY Q�0 20 6 2 TYP. -„ 30 • 50-1/2 ► INSULATED DECK UNDER COMPRESSOR SECTION FRONT 8 or 14 ZF078-150 Transition Roof Curb 2TYP 23�50-1/2 30-1/ 80-5/8 SUPPLY 004 -10 76-5/8 94 59-1/4 FRONT RIGHT 64-1/4 64 Johnson Controls Unitary Products Generated by COMcheck-Web Software Mechanical Compliance Certificate RECEIVED JUN 4 2015 2014 Oregon Energy Efficiency Specialty Code CITY OF TIGRID BUILDING DIVISION Section 1 : Project Information Project Type: Addition Project Title : PacStar Construction Site: Owner/Agent: Designer/Contractor: 15055 SW Sequoia Pkwy,STE 100 Gohman Mechanical,Inc. Tigard,Oregon 97224 14505 SE Hwy 212 Clackamas,Oregon 97015 503-658-1892 Jeremy@Gohmanmechanical.com Section 2: General Information Building Location(for weather data): Tigard,Oregon Climate Zone: 4c • Section 3: Mechanical Systems List Quantity System Type&Description 1 HVAC System(Unknown): Heating: 1 each-Duct Furnace,Gas,Capacity= 180 kBtu/h Proposed Efficiency=80.00%Ec,Required Efficiency=80.00%Ec Cooling: 1 each-Single Package DX Unit,Capacity=90 kBtu/h,Air-Cooled Condenser,Air Economizer Proposed Efficiency=11.20 EER,Required Efficiency= 11.00 EER Fan System: Unspecified Section 4: Requirements Checklist In the following requirements,blank checkboxes identify requirements that the applicant has not acknowledged as being met. Checkmarks identify requirements that the applicant acknowledges are met or excepted from compliance. 'Plans reference page/section'identifies where in the plans/specs the requirement can be verified as being satisfied. Requirements Specific To: HVAC System : ✓ 1. Equipment meets minimum efficiency: Duct Furnace(Gas): 80.00%Ec • 2. Equipment meets minimum efficiency: Single Package Unit: 11.00 EER(11.2 IEER) D 3. Energy recovery ventilation systems.Individual fan systems that have both a design supply air capacity of 5,000 cfm or greater and a minimum outside air supply of 70 percent or greater of the design supply air quantity have an energy recovery system. Exception(s): ❑ Where energy recovery systems are prohibited by the International Mechanical Code. ❑ Systems serving spaces that are not cooled and are heated to less than 60°F. ❑ Where more than 60 percent of the outdoor heating energy is provided from site-recovered or site solar energy. Li Type 1 kitchen exhaust hoods. ❑ Cooling systems in climates with a 1-percent cooling design wet-bulb temperature less than 64°F(18°C). Systems requiring dehumidification that employ series-style energy recovery coils wrapped around the cooling coil when the evaporative coil is located upstream of the exhaust air stream. ❑ Systems exhausting toxic,flammable,paint exhaust,corrosive fumes,or dust. Li Laboratory fume hood systems that include qualifying features. Plans reference page/section: N/A Project Title: PacStar Report date: 06/04/15 Data filename: Page 1 of 5 Generic Requirements: Must be met by all systems to which the requirement is applicable: ,1 • 1. Calculation of heating and cooling loads.Design loads are determined in accordance with the procedures described in the ASHRAE/ACCA Standard 183.Alternatively,design loads have been determined by an approved equivalent computation procedure. p 2. Packaged Electric Equipment.Specified packaged electrical equipment has a heat pump as the primary heating source. Exception(s): • Unstaffed equipment shelters or cabinets used solely for personal wireless service facilities. ❑ Requirement is not applicable. Plans reference page/section: N/A ✓ 3. Equipment and system sizing.Heating and cooling equipment and systems capacity do not exceed the loads calculated in accordance with Section 503.2.1. Plans reference page/section: ✓ 4. HVAC Equipment Performance Requirements.Reported efficiencies have been tested and rated in accordance with the applicable test procedure.The efficiency has been verified through certification under an approved certification program or,if no certification program exists,the equipment efficiency ratings are supported by data furnished by the manufacturer. ✓ 5. Thermostatic Controls.The supply of heating and cooling energy to each zone is controlled by individual thermostatic controls that respond to temperature within the zone. Plans reference page/section: Li 6. Heat pump supplementary heat.Heat pumps having supplementary electric resistance heat have controls that,except during defrost, prevent supplementary heat operation when the heat pump can meet the heating load. Plans reference page/section: N/A • 7. Set point overlap restriction.Where used to control both heating and cooling,zone thermostatic controls provide a temperature range or deadband of at least 5°F(2.8°C)within which the supply of heating and cooling energy to the zone is capable of being shut off or reduced to a minimum. Plans reference page/section: ✓ 8. Optimum Start Controls. Each HVAC system has controls that vary the start-up time of the system to just meet the temperature set point at time of occupancy. Plans reference page/section: ✓ 9. Off-hour controls.Each zone is provided with thermostatic setback controls that are controlled by either an automatic time clock or programmable control system. Plans reference page/section: • 10.Shutoff damper controls.Both outdoor air supply and exhaust are equipped with not less than Class I motorized dampers. Plans reference page/section: • 11.Freeze Protection and Snow melt system controls.Freeze protection systems,such as heat tracing of outdoor piping and heat exchangers,including self-regulating heat tracing,include automatic controls capable of shutting off the systems when outdoor air temperatures meet code criteria. Plans reference page/section: N/A • 12.Separate air distribution systems.Zones with special process temperature requirements and/or humidity requirements are served by separate air distribution systems from those serving zones requiring only comfort conditions;or shall include supplementary control provisions so that the primary systems may be specifically controlled for comfort purposes only. Exception(s): ❑ [503.2.4.8+]Zones requiring only comfort heating or comfort cooling that are served by a system primarily used for process temperature and humidity control. Plans reference page/section: N/A 13.Humidity control. If a system is equipped with a means to add or remove moisture to maintain specific humidity levels in a zone or zones,a humidity control device is provided. Plans reference page/section: N/A U 14.Humidity control.Where a humidity control device exists it is set to prevent the use of fossil fuel or electricity to produce relative humidity in excess of 30 percent.Where a humidity control device is used for dehumidification,it is set to prevent the use of fossil fuel or electricity to reduce relative humidity below 60 percent. Exception(s): ❑ Hospitals,process needs,archives,museums,critical equipment,and other non-comfort situations with specific humidity requirements outside this range. Project Title: PacStar Report date: 06/04/15 Data filename: Page 2 of 5 r S4 Plans reference page/section: N/A • 15.Humidity control.Where a humidity control device exists it is set to maintain a deadband of at least 10%relative humidity where no active humidification or dehumidification takes place. Exception(s): Heating for dehumidification is provided with heat recovery or heat pumping and the mechanical cooling system efficiency is 10 percent higher than required in section 503.2.3,HVAC equipment performance requirements. Plans reference page/section: N/A ✓ 16.Ventilation.Ventilation,either natural or mechanical,is provided in accordance with Chapter 4 of the International Mechanical Code. Where mechanical ventilation is provided,the system has the capability to reduce the outdoor air supply to the minimum required by Chapter 4 of the International Mechanical Code. Plans reference page/section: • 17.Demand controlled ventilation(DCV).DCV is required for spaces larger than 500 ft2 for simple systems and spaces larger than 150 ft2 for multiple zone systems. Exception(s): ❑ Systems with energy recovery complying with Section 503.2.6 D Spaces less than 750 ft2(69.7 m2)where an occupancy sensor turns the fan off,closes the ventilation damper,or closes the zone damper when the space is unoccupied. Plans reference page/section: N/A • 18.Kitchen hoods.Kitchen makeup is provided as required by the Oregon Mechanical Specialty Code. Exception(s): Li Where hoods are used to exhaust ventilation air that would otherwise be exhausted by other fan systems. LI Kitchen exhaust systems that include exhaust air energy recovery complying with section 503.2.6. Plans reference page/section: N/A Li 19.Enclosed parking garage ventilation controls. In Group S-2,enclosed parking garages used for storing or handling automobiles employs automatic carbon monoxide sensing devices. Plans reference page/section: N/A ✓ 20.Duct and plenum insulation and sealing.All supply and return air ducts and plenums are insulated with the specified insulation.When located within a building envelope assembly,the duct or plenum is separated from the building exterior or unconditioned or exempt spaces by a minimum of R-8 insulation.All ducts,air handlers and filter boxes are sealed.Joints and seams comply with Section 603.9 of the International Mechanical Code. • 21.Low-pressure duct systems.All longitudinal and transverse joints,seams and connections of low-pressure supply and return ducts are securely fastened and sealed with welds,gaskets,mastics(adhesives),mastic-plus-embedded-fabric systems or tapes installed in accordance with the manufacturer's installation instructions. Plans reference page/section: • 22.Medium-pressure duct systems.All ducts and plenums designed to operate medium-pressure are insulated and sealed in accordance with Section 503.2.7.Pressure classifications specific to the duct system are clearly indicated on the construction documents. Plans reference page/section: N/A • 23.High-pressure duct systems.Ducts designed to operate at high-pressure are insulated and sealed in accordance with Section 503.2.7. In addition,ducts and plenums are leak-tested in accordance with the SMACNA HVAC Air Duct Leakage Test Manual. Plans reference page/section: N/A 24.Air system balancing.Each supply air outlet and zone terminal device is equipped with means for air balancing in accordance with the requirements of IMC 603.17.Discharge dampers intended to modulate airflow are prohibited on constant volume fans and variable volume fans with motors 10 horsepower. Plans reference page/section: ✓ 25.Manuals.The construction documents require that an operating and maintenance manual be provided to the building owner by the mechanical contractor.See long description for specifications. Plans reference page/section: • 26.Air System Design and Control.Each HVAC system having a total fan system motor nameplate hp exceeding 5 hp meets the provisions of Sections 503.2.10.1 through 503.2.10.2. Plans reference page/section: N/A Project Title: PacStar Report date: 06/04/15 Data filename: Page 3 of 5 14, ❑ 27.Allowable fan floor horsepower. Each HVAC system at fan system design conditions does not exceed the allowable fan system motor nameplate hp(Option 1)or fan system bhp(Option 2)as shown and calulated in requirement details. Exception(s): ❑ Hospital and laboratory systems that utilize flow control devices on exhaust and/or return to maintain space pressure relationships necessary for occupant health and safety or environmental control shall be permitted to use variable volume fan power limitation. ❑ Individual exhaust fans with motor nameplate horsepower of 1 hp or less. Plans reference page/section: N/A ❑ 28.Motor nameplate horsepower. For each fan,the selected fan motor is no larger than the first available motor size greater than the brake horsepower(bhp). Exception(s): ❑ For fans less than 6 bhp,where the first available motor larger than the brake horsepower has a nameplate rating within 50 percent of the bhp,selection of the next larger nameplate motor size is allowed. Li For fans 6 bhp and larger,where the first available motor larger than the bhp has a nameplate rating within 30 percent of the bhp, selection of the next larger nameplate motor size is allowed. Plans reference page/section: N/A ❑ 29.Large Volume Fan Systems. Fan systems over 8,000(7 m3/s)cfm without direct expansion cooling coils that serve single zones reduce airflow based on space thermostat heating and cooling demand.A two-speed motor or variable frequency drive reduces airflow to a maximum 60 percent of peak airflow or minimum ventilation air requirement as required by Chapter 4 of the International Mechanical Code,whichever is greater. Exception(s): ❑ Systems where the function of the supply air is for purposes other than temperature control,such as maintaining specific humidity levels or supplying an exhaust system. Plans reference page/section: N/A ❑ 30.AII air-conditioning equipment and air-handling units with direct expansion cooling and a cooling capacity at ARI conditions greater than or equal to 110,000 Btu/h that serve single zones have their supply fan operation controlled according to code specific requirements. Exception(s): ❑ Systems where the function of the supply air is for purposes other than temperature control,such as maintaining specific humidity levels or supplying an exhaust system. Plans reference page/section: N/A ❑ 31.Series fan-powered terminal unit fan motors.Fan motors for series fan-powered terminal units are electronically-commutated motors and have a minimum motor efficiency of 70 percent when rated in accordance with NEMA Standard MG 1-2006 at full load rating conditions. Plans reference page/section: N/A ❑ 32.Hot Gas Bypass Limitation.For cooling systems<=240 kBtu/h,maximum hot gas bypass capacity is no more than 50%total cooling capacity. Plans reference page/section: N/A Section 5: Compliance Statement Compliance Statement: The proposed mechanical design represented in this document is consistent with the building plans,specifications and other calculations submitted with this permit application.The proposed mechanical systems have been designed to meet the 2014 Oregon Energy Efficiency Specialty Code requirements in COMcheck-Web and to comply with the mandatory requirements in the Requirements Checklist. Drew Gohman Construction Assistant 06/04/2015 Name-Title Signature Date Section 6: Post Construction Compliance Statement ❑ HVAC record drawings of the actual installation,system capacities,calibration information,and performance data for each equipment provided to the owner. ❑ HVAC O&M documents for all mechanical equipment and system provided to the owner by the mechanical contractor. ❑ Written HVAC balancing and operations report provided to the owner. The above post construction requirements have been completed. Drew Gohman Construction Assistant 06/04/2015 Project Title: PacStar Report date: 06/04/15 Data filename: Page 4 of 5 Principal Mechanical Designer-Name Signature Date •) Project Title: PacStar Report date: 06/04/15 Data filename: Page 5 of 5