Loading...
Report ffGREENHECK Printed Date: 10/24/2013 Job: G-133 Building Value in Air. Mark: G-133B Model: G-133-B Direct Drive Centrifugal Roof Exhaust Fan Standard Construction Features: -Aluminum housing-Backward inclined wheel-Aluminum curb cap with prepunched mounting holes-Birdscreen-Ball bearing motors(sizes 100-180), sleeve bearing motors(sizes 60-95)-Motor isolated on shock mounts-Corrosion resistant fasteners. Options &Accessories: Switch, NEMA-1,Toggle,Junction Box Mounted&Wired • CAPS 4.12.1262 C:\Users\genkelis\Downloads\G-133.gfcj Page 2 of 5 LLGREENHECK Printed Date:Job G-133 Building Value in Air. Mark: G-133B Disconnect Switch Enclosure Rating: NEMA-1 Standard Construction Features: Enclosure constructed for indoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment and to provide a degree of protection against falling dust. This enclosure meets the rod entry and the indoor corrosion protection design tests. The rod entry test is intended to simulate incidental contact with enclosure equipment. Enclosure is equipped with provision to lockout in the off position with customer supplied lock. Disconnect Switch Configuration Type: Toggle Motor Size: 1/6 hp Voltage: 115 UL Listed: Yes Manufacturer: Pass and Seymour Cycle: 60 Amperage: 15 CSA Approved: Yes Overload Protection: None Phase: 1 Switch Pole(s): 1 Rating: 1/2 hp Mounting: Mounted and Wired RPM: 1140 Wiring (Exp. Resist.): None Electrical Drawing Details 00.28 (4 HOLES) Wiring Schematic O • n O 4.35 1.06 • • 1.65 • 0.72 - 2.00 1 1.06 2.50 - Notes:All dimensions shown are in units of in. CAPS 4.12.1262 C:\Users\genkelis\Downloads\G-133.gfcj Page 3 of 5 13 /3GREENHECK Printed Date:job G-133 Building Value in Air. Mark: G-1338 Assembly Drawing Type: Direct Drive Centrifugal Roof Exhaust Fan 12.0 14.5 Exhaust Duct ( SQ SQ Suggested 1. Roof Opening 111.111.121 TOP VIEW 28.4 23.8 4.0 l I 19.0 1.8 FRONT VIEW Notes:All dimensions shown are in units of in.. CAPS 4.12.1262 C:\Users\genkelis\Downloads\G-133.gfcj Page 4 of 5 GREENHECK Printed Date:Job G-133 Building Value in Air. Mark: G-133B AMCA amca CERTIFIED RATIAGS • SOURD RAD AIR PERioRmnncE AIR � movemenT k AAn COATROI % nSSOCIATIOn 904 IATERnnTIOnnl. inc.® 9 AMCA Licensed for Sound and Air Performance. Power rating (BHP/kW) does not include transmission losses. Greenheck Fan Corporation certifies that the model shown herein is licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and comply with the requirements of the AMCA Certified Ratings Program. Performance certified is for installation type A: Free inlet, Free outlet. Power rating (BHP/kW) does not include transmission losses. Performance ratings include the effects of birdscreen. The sound ratings shown are loudness values in fan sones at 5 ft. (1.5 m) in a hemispherical free field calculated per AMCA Standard 301. Values shown are for installation type A: free inlet hemispherical sone levels. dBA levels are not licensed by AMCA International. The AMCA Certified Ratings Seal applies to sone ratings only. CAPS 4.12.1262 C:\Users\genkelis\Downloads\G-133.gfci Page 5 of 5 [ GREENHECK PN 471558 Fl Building Value in Air. Downblast Centrifugal Roof Exhaust Fans Installation, Operation and Maintenance Manual Please read and save these instructions.Read carefully before attempting to assemble, install,operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. • Model G Model GB Direct Drive , ' „ p Belt Drive Model G is a direct drive downblast `. � 7 Wit.'' GB Model Fans are belt drive centrifugal exhaust fan. These „, •;•:‘,.,-... :t..*: downblast centrifugal exhaust fans. fans are specifically designed 1, �� These fans are specifically designed for roof mounted applications ' . e' °1 for roof mounted applications exhausting relatively clean air. �, '� exhausting relatively clean air. Performance capabilities range ' 7.',1.,..1.,. Performance capabilities range up up to 4,300 cfm (7,305 m3/hr) and :: to 44,700 cfm (75,950 m3/hr) and up to 1 in. wg (249 Pa) of static .4 .,e up to 2.5 in.wg (623 Pa) of static pressure. The maximum continuous =� ” '� pressure.The maximum continuous operating temperature is 180°F 11 4 - operating temperature is 180°F (82°C). G models are available (82°C). GB models are available in in 27 sizes with nominal wheel twenty sizes with nominal wheel diameter ranging from 8 to 24 inches (203 to 610 mm) diameters ranging from 11 to 54 inches(279 to 1372 mm) (060- 243 unit sizes). Each fan shall bear a permanently (071-540 unit sizes). Each fan shall bear a permanently affixed manufacturer's engraved metal nameplate affixed manufacturer's nameplate containing the model containing the model number and individual serial number and individual serial number. All fans are number.All fans are UUcUL listed Standard 705. UUcUL listed Standard 705. General Safety Information • Only qualified personnel should install this fan. Personnel 1. Follow all local electrical and safety codes, as well as should have a clear understanding of these instructions the National Electrical Code(NEC)and the National and should be aware of general safety precautions. Fire Protection Agency(NFPA),where applicable. Improper installation can result in electric shock, possible Follow the Canadian Electric Code(CEC) in Canada. injury due to coming in contact with moving parts, as 2. The rotation of the wheel is critical. It must be well as other potential hazards. Other considerations free to rotate without striking or rubbing any may be required if high winds or seismic activity are stationary objects. present. If more information is needed, contact a licensed 3. Motor must be securely and adequately grounded. professional engineer before moving forward. 4. Do not spin fan wheel faster than max cataloged fan RPM.Adjustments to fan speed significantly affects DANGER motor load. If the fan RPM is changed, the motor Always disconnect, lock and tag power source before current should be checked to make sure it is not installing or servicing. Failure to disconnect power exceeding the motor nameplate amps. source can result in fire, shock or serious injury. 5. Do not allow the power cable to kink or come in CAUTION contact with oil, grease, hot surfaces or chemicals. Replace cord immediately if damaged. When servicing the fan, motor may be hot enough 6. Verify that the power source is compatible with to cause pain or injury.Allow motor to cool before the equipment. servicing. 7. Never open access doors to a duct while the fan CAUTION is running. Precaution should be taken in explosive atmospheres. Model GZGB Centrifugal Roof Exhaust Fans Receiving Figure 2 rA Upon receiving the product, check to make sure all items ,�! are accounted for by referencing the bill of lading to 'pig a Hook With ensure all items were received. Inspect each crate for 1 ! Safety Latch AAV)V� `. (Supplied by others) ' shipping damage before accepting delivery. Notify the �,/ : (��: carrier if any damage is noticed.The carrier will make n���ti?I1}`/ �,,, a. (2)Bearing Plate notification on the delivery receipt acknowledging any • v' Lifting Points • damage to the product. All damage should be noted one all the copies of the bill of lading which is countersigned lilt by the delivering carrier. A Carrier Inspection Report 4I should be filled out by the carrier upon arrival and w reported to the Traffic Department. If damaged upon arrival, file.a claim with carrier.Any physical damage L. (4)Drive Frame to the unit after acceptance is not the responsibility Lifting Points of Greenheck Fan Corporation. —` Unpacking Figure 3 _ - Verify that all required parts and the correct quantity rs of each item have been received. If any items are missing, report shortages to your local representative to iiMI ■ Screws—► p o . a -4Screws arrange for obtaining missing parts. Sometimes it is not .a'_� 1 1. possible that all items for the unit be shipped together �� � due to availability of transportation and truck space. Confirmation of shipment(s) must be limited to only ill � 3 items on the bill of lading. 1/a in. Handling �(44mm) G Direct Drive Curb Cap y Lift unit on to the roof utilizing hooks under the lip of the shroud. Evenly space the hooks around the shroud using a minimum of four lifting straps. Use a spreader bar to GB Belt Drive ensure the straps do not come in contact with the unit When lifting the unit on to the roof, use either the four (see Figure 1). lifting points on the drive frame or the two lifting points on the bearing plate if present(see Figure 2 for lifting Figure 1 points). Access to the drive frame is accomplished by removing the screws pointed out in Figure 3. The cover Spreader Bar can then be removed and placed on a flat surface in an area protected from strong winds. 41. Allikil Lifting Strapn When G/GB unit is on the roof, move fan to desired location using lifting points and fasten securely through mounting holes in base. Shims may be necessary depending upon roofing material thickness. The motor amperage and voltage ratings must be checked for compatibility to supply voltage prior to final electrical connection. For G/GB installations, the electrical supply should be routed through the conduit chase located between the curb cap and the bottom of Hjf" ook the motor compartment.Wiring must conform to local and national codes. © Model G/GB Centrifugal Roof Exhaust Fans Storage Inspection and Maintenance Fans are protected against damage during shipment. If During Storage the unit cannot be installed and operated immediately, While in storage, inspect fans once per month. Keep a precautions need to be taken to prevent deterioration of record of inspection and maintenance performed. the unit during storage.The user assumes responsibility of the fan and accessories while in storage.The If moisture or dirt accumulations are found on parts, manufacturer will not be responsible for damage during the source should be located and eliminated.At each storage.These suggestions are provided solely as a inspection, rotate the wheel by hand ten to fifteen convenience to the user. revolutions to distribute lubricant on motor. If paint deterioration begins, consideration should be given to Indoor touch-up or repainting. Fans with special coatings may The ideal environment for the storage of fans and require special techniques for touch-up or repair. accessories is indoors, above grade, in a low humidity Machined parts coated with rust preventive should be atmosphere which is sealed to prevent the entry of restored to good condition promptly if signs of rust blowing dust, rain or snow. Temperatures should be occur. Immediately remove the original rust preventive evenly maintained between 30°to 110°F(-1°to 43°C) coating with petroleum solvent and clean with lint-free (wide temperature swings may cause condensation cloths. Polish any remaining rust from surface with and "sweating" of metal parts). All accessories must be crocus cloth or fine emery paper and oil. Do not destroy stored indoors in a clean, dry atmosphere. the continuity of the surfaces.Thoroughly wipe clean Remove any accumulations of dirt, water, ice or snow with Tectyl®506(Ashland Inc.)or the equivalent. and wipe dry before moving to indoor storage.To avoid For hard to reach internal surfaces or for occasional "sweating" of metal parts, allow cold parts to reach room use, consider using Tectyl®511M Rust Preventive, temperature.To dry parts and packages, use a portable WD-40®or the equivalent. electric heater to get rid of any moisture buildup. Leave Removing From Storage coverings loose to permit air circulation and to allow for As fans are removed from storage to be installed in their periodic inspection. final location, they should be protected and maintained The unit should be stored at least 31/2 inches(89 mm) in a similar fashion until the fan equipment goes into off the floor on wooden blocks covered with moisture operation. proof paper or polyethylene sheathing.Aisles between parts and along all walls should be provided to permit air circulation and space for inspection. Outdoor Fans designed for outdoor applications may be stored outdoors, if absolutely necessary. Roads or aisles for portable cranes and hauling equipment are needed. The fan should be placed on a level surface to prevent water from leaking into the fan. The fan should be elevated on an adequate number of wooden blocks so that it is above water and snow levels and has enough blocking to prevent it from settling into soft ground. Locate parts far enough apart to permit air circulation, sunlight and space for periodic inspection.To minimize water accumulation, place all fan parts on blocking supports so that rain water will run off. Do not cover parts with plastic film or tarps as these cause condensation of moisture from the air passing through heating and cooling cycles. Fan wheels should be blocked to prevent spinning caused by strong winds. Model G/GB Centrifugal;RoofExhausfFan's • WARNING _ Installation Typical Roof Mounting Installation Installation, troubleshooting and parts replacement is to be performed only by qualified personnel. 1. On the roof surface, cut an appropriate sized hole and follow manufacturer's instructions on curb WARNING installation. Caulk and flash the curb to ensure a water tight seal. Disconnect power before installing or servicing. 2. If unit is equipped with a backdraft damper, it should be installed now. CAUTION 3. Remove motor cover.Access to the motor compartment is accomplished by removing the A fan manufactured with an explosion resistant motor screws as shown in Figure 3. does not certify the entire unit to be explosion proof. 4. Only on GB Belt Drive fans. On the drive frame use the lifting lugs to lift and place the unit on top of roof curb. (Refer to Figure 2 on page 2). 5. Secure fan to curb using a minimum of eight lag screws, metal screws or the suitable fasteners. Shims may be required depending upon curb - installation and roofing material. Note:Severe duty applications may require additional fasteners. 6. Verify power line wiring is de-energized before connecting fan motor to power source. 7. Connect power supply wiring to the motor as indicated on the motor nameplate or terminal box cover. Check the power source for compatibility with the requirements of your equipment. 8. Check fan wheel for free rotation, re-center if necessary. 9. Check all fasteners for tightness. 10. Mount and wire safety disconnect switch under motor cover. Wire control switches at ground level, refer to Figure 4. 11. Replace motor cover. Typical Wiring Diagram MOTOR Emii MOTOR SUPPLY VOLTAGE SUPPLY VOLTAGE 115/208-230/60/1 208-230/460/60/3 J-Box J-Box U i u 1.3 - Figure 4 Vari-Green W i inch For Vari-Green wiring refer to the Vari-Green Motor IOM PN 473681 for complete wiring and operation instructions. Model G/GB Centrifugal Roof Exhaust Fans G - Direct Drive G Direct Drive - Model Curb Damper Roof i, _*Approx: Figure 5-Typical Roof Mounting Installation ,,: Cap Opening =-Weight G 060,065,070,075 17(432) 8(203) 101/2(267) 18(8) ( ' 'G\'080,085,090,(095, 17(432) 10(254) 121/2(267) �6(12) Disconnect G 97,98,99 19(483) 12(305) 141/2(368) 57(26) Screws �' p G 103,103 HP 19(483) 12(305) 14Y (368) 62(28) T G 123 19(483) 12(305) 14/2(368) 65(30) -r: —,, 1 (G133 ./ 19(483) 12(305) 141/2(368) 1-66(30) G 143,143 HP 22(559) 16(406) 181/2(470) 76(35) 1 �`�_1-7 3/4 in. 8or12in. G 163,163 HP 22(559) 16(406) 181/2(470) 80(36) Wiring by Others (19) t (203 or 305) G 183,183 HP 30(762) 18(457) 201/2(521) 119(54) ,,, ' 1-i il ( ,G 203,203 HP 30(762) 18(457) 20/2(521) 130(59) e',.:Damper . G 223/243;223/243 HP 34(864) 24(610) 261/2(673) 150(68) 114 in. I_Recommended Duct 1'/.in. (32) —► Ir and Damper Size---'��111 4 (32) GB --Belt Drive 'Dimensions shown Recommended Roof in inches(mm) Opening ». Curb ' Roof '*Approx. Model ,, -= Damper -_ Cap i, Opening- Weight GB 071,081,091 19(483) 12(305) 141/2(368) 58(26) GB 101,101 HP 19(483) 12(305) 141(368) 63(29) GB Belt Drive GB 121 19(483) 12(305) 141/2(368) 66(30) Figure 6-Typical Roof Mounting Installation GB 131 19(483) 12(305) 141/2(368) 67(30) ) ^ -- c GB 141,141 HP 22(559) 16(406) 181/2(470) 83(38) Disconnect GB 161,161 HP 22(559) 16(406) 181/2(470) 89(40) ,. GB 180,180HP 30(762) 18(457) 201/2(521) 125(57) > LJ GB 200,200HP 30(762) 18(457) 201/2(521) 138(63) • GB 220,220HP, 34(864) . 24(610) 261/2(673) 158(72) ) C _ 240,240HP {--7 GB 260 40(1016) 30(762) 321(826) 305(138) ill & ----1.- 3/4 T 3/4 in. i 8 or 12 in. GB 300,300HP 40(1016) 30(762) 321/2(826) 320(145) Wiring by Others_219) ""-- ,' (203 or305) GB 330 46(1168) 36(914) 381/2(978) 385(175) i GB 360,360HP 46(1168) 36(914) 381/2(978) 403(183) I=oN.- Damper GB 420 52(1321) 42(1067) 441/2(1130) 495(225) LRec0mmeed Duct 11/43 3 in._1. and Damper Size .4-1/4 in. GB 480 52(1321) 48(1219) 501/2(1283) 623(283) (32) (32) Dimensions shown t Recommended Roof—► GB 500 64(1626) 54(1372) 561/2(1435) 687(312) in inches(mm) Opening GB 540 64(1626) 54(1372) 561/2(1435) 748(339) • All dimensions are in inches(millimeters).'Approximate weight shown in pounds (kilograms)is the largest cataloged Open Drip Proof motor. • The roof curb should be 1'/s in.(38 mm)less than the curb cap to allow for roofing and flashing. 121. Model G/GB CentrifugalrRoof EXI18USt°Fan§ Pre-Starting Checks Wheel Rotation 1. Check all fasteners and set screws for tightness. The wheel should rotate freely and be aligned as shown Clockwise in Figure 7 below. Rotation All Models 2. Wheel position is preset and the unit is test run at the . factory. Movement may occur during shipment and - - realignment may be necessary. . - . 3. Only G unit-Centering height alignment can be - e , accomplished by loosening the set screws in the . iiiiwheel and moving the wheel to the desired position. Si, ipr ��� Figure 8 4. Only GB unit-Centering can be accomplished bye. loosening the bolts holding the drive frame to the shock mounts and repositioning the drive frame. WARNING ' 5. Only GB unit-Wheel and inlet cone overlap can be adjusted by loosening the set screws in the wheel Correct direction of wheel rotation is critical. Reversed and moving the wheel to the desired position. rotation will result in poor air performance, motor overloading and possible burnout. 6. Only GB unit- Fan RPM should be checked and . verified with a tachometer. WARNING 7. Check wheel rotation (viewing from the shaft side) The fan has been checked for mechanical noises at the by momentarily energizing the unit. Rotation should factory prior to shipment. If mechanical noise should be clockwise as shown in Figure 8 and correspond develop, suggested corrective actions are offered in to rotation decal on the unit. If wheel rotation is the Troubleshooting section. incorrect, reverse two of the wiring leads or check IMPORTANT ,• motor wiring for single phase. Over tightening will cause excessive bearing wear and noise.Too little tension will cause slippage at startup Wheel Overlap and Gap Dimensions and uneven wear. Model lG Overlap in.(mm) rH-Gap"in.(mm) Model GB ©N 060-095 3/"(2) Pre-Starting Belt Tension Checks ©■ 97-163 Y(6) - ■M 071-161 /2(6) - 8. Always loosen tension enough to install belts without stretching, see Figure 9. ©■ 183-243 %(10) - En 180-240 ' (10) - Belts A Nm 260-540 '/z(13) - la --- • Do not force belt(s).Forcing the tr Figure 9 belt(s)will break the cords and cause belt failure G H Figure 7 ,,k ) l 4 t 9. For units with two groove pulleys, adjust so the tension is equal in both belts. 10. If adjustments are made, it is very important to check the pulleys for proper alignment. Misaligned pulleys lead to excessive belt wear vibration, noise and power loss, see Figure 10. CORRECT WRONG ....... s._..__,....._, -..-----; 11111 11111 WRONG WRONG ..YT_. I T Figure 10 11111, IVlodehia/GB Centrifugal Roof Exhaust.Fans IIVIP"ORTANT4 Fasteners � � � (4)*Fasteners Adjust(tighten) belt tension after the first 24-48 hours *Identical fasteners on J of operation. opposing side must also g be loosened. t 1x Inspection Figure 11 Inspection of the fan should be conducted at the first 30 minute and 24 hour intervals of satisfactory operation. 11. Belt tension can be adjusted by loosening four 30 Minute Interval fasteners on the drive frame, see Figure 11.The Inspect bolts, setscrews and motor mounting bolts. motor plate slides on the slotted adjusting arms Adjust and tighten as necessary. and drive frame angles in the same manner. 24 Hour Interval 12a. Sizes 071-161: Belts should be tensioned just Check all internal components. On GB unit only, inspect enough to prevent slippage at full load. belt alignment and tension.Adjust and tighten as Note: Belts should have a slight bow on the slack necessary. side while running at full load (see Figure 12a). MaintenancG / Deflection Installation and e:maintenanGBce are to be performed only by qualified personnel who are familiar with local codes Deflection=Belt Span I and regulations and who are experienced with this type Belt of equipment. 64 I Span Slack Motor maintenance is generally limited to cleaning and Side Figure 12a Figure 12b lubrication (where applicable). Cleaning should be limited to exterior surfaces only. Removing dust buildup on motor housing ensures proper motor cooling. 12b.Sizes 180-540: Belt tension should be adjusted to allow 1/r4 in.(0.397mm)of deflection per inch of belt ' WARNING S ' span. For example,a 15 in.(381 mm)belt span should have 15/64 in.(0.234 mm)(or about 1/4 in.(6 mm))of Always disconnect, lock and tag power source before deflection with moderate thumb pressure at mid-point servicing. Failure to disconnect power source can between pulleys(see Figure 12b). result in fire, shock or serious injury. 13. The adjustable motor pulley is factory set for the Greasing of motors is only intended when fittings are RPM specified. Speed can be increased by closing provided. Many fractional horsepower motors are or decreased by opening the adjustable motor pulley. permanently lubricated and should not be lubricated 14. Any increase in speed represents a substantial after installation. Motors supplied with grease fittings increase in the horsepower required by the unit. should be greased in accordance with manufacturers' 15. Motor amperage should always be checked to avoid recommendations. Where motor temperatures do not serious damage to the motor when speed is varied. exceed 104°F(40°C),the grease should be replaced after 2,000 hours of running time as a general rule. Operation: G / GB Wheels require very little attention when moving clean 1. Before starting up or operating fan, check all air. Occasionally, oil and dust may accumulate causing fasteners for tightness. In particular, check the imbalance.When this occurs, the wheel and housing setscrews in wheel hub. should be cleaned to ensure smooth and safe operation. 2. While in the OFF position or before connecting the All fasteners should be checked for tightness each fan to power,turn the fan wheel by hand to be sure it time maintenance checks are performed prior to is not striking the venturi or any obstacle. restarting unit. 3. Start the fan and shut it off immediately to check A proper maintenance program will help these units rotation of the wheel with directional arrow in the deliver years of dependable service. motor compartment. 4. When the fan is started, observe the operation andCAUTION check for any unusual noises. 5. With the system in full operation and all ductwork Uneven cleaning of the wheel will produce an out of attached, measure current input to the motor and balance condition that will cause vibration in the fan. compare with the nameplate rating to determine if WARNING � 'y, the motor is operating under safe load conditions. This unit should be made e non-functional when cleaning 6. Keep inlets and approaches to fan clean and free the wheel or housing (fuses removed, disconnect from obstruction. locked off). `"' Model GIGB°CentrifugalRoofExhaustiFansi Belt/Bearing Maintenance GB Unit 11. During the first few months of operation, check 1. Belts tend to stretch after a period of time. bearing setscrews periodically to ensure tightness. They should be checked periodically for wear and 12. If unit is to be left idle for an extended period, tightness. When replacing belts, use the same type remove belts and store in a cool, dry place to avoid as supplied with the unit. premature belt failure. 2. Matched belts should always be used on units with Recommended Relubrication multi-groove pulleys. Frequency in Months 3. For belt replacement, loosen the tensioning device NOTE: If unusual environment conditions exist(extreme enough to allow removal of the belt by hand. temperature, moisture or contaminants) more frequent 4. Once installed, adjust belts as shown in lubrication is required. "Pre-Starting Checks." A good quality lithium base grease, conforming to 5. Shaft bearings can be classified in two NLGI Grade 2 consistency, such as those listed here groups: relubricating and non-relubricating.All may be used. non-relubricating bearings on model GB fans are factory lubricated and require no further lubrication Table 2:Suggested Fan Bearing Greasing Intervals under normal use(between -20°to 180°F(-29°to 82°C) Interval Type of Service in a relatively clean environment). (months) 1 to 3 Heavy duty in dirty,dusty locations;high ambient 6. On GB belt driven fans, the standard cast pillow temperatures;moisture laden atmosphere;vibration. block bearings are factory lubricated and are 24 provided with external grease fittings. Annual 3 to 6 12 to present nt hours per day,heavy duty,or if moisture is lubrication is recommended, or more frequently if needed (See Table 2). Do not over-grease. Use 6 to 12 8 to 16 hours per day in clean,relatively dry atmosphere only one or two shots of lubricant with a hand gun. Maximum hand gun rating is 40 psi. Rotate bearings 12 to 18 Infrequent operation or light duty in clean during lubrication where good safety practice atmosphere permits. Caution should be employed to prevent over Table 3:Grease Manufacturers packing or contamination. Manufacturer Grease(NLGI#2) 7. Grease fittings should be wiped clean. The unit should be in operation while lubricating. Extreme U.S. Electric Motors Grease No. 83343 care should be used around moving parts. Chevron U.S.A. Inc Chevron SRI Grease#2 8. Grease should be pumped in very slowly until a slight Mobilith Mobil Oil Corporation bead forms around the seal.A high grade lithium Mobil 532 _ base grease should be used. (See Table 3) Premium BRB#2 Texaco, Inc. 9. To ensure tightness, check pulley setscrews. Proper Texaco Multifak#2 keys must be in keyways. Amoco Oil Co. Rykon Premium#2 10. Fan RPM should not be readjusted. Only use pulleys Exxon Unirex N2 of identical size and type when replacing pulleys. Shell B Shell Alvania#2 Fan Inlet Connections In order to assure proper fan performance, caution must be exercised in fan placement and connection to the ventilation system. Obstructions, transitions, poorly designed elbows, improperly selected dampers, etc. can cause reduced performance, excessive noise and increased mechanical stress. For performance to be as published, the system must provide uniform and stable airflow into the fan. - _ Good Poor Poor Good _ -C1C A. —(-- -�► '_f _1 �► .lam 1 >>--tI "4. ' - :77.___... r_z_Q. ..._(ii , C -------- (-_______ . i Dampers must open fully. Avoid sharp turns or Provide uniform airflow Provide uniform airflow at fan inlet and through . Use motorized dampers entrance conditions which at fan inlet to assure the damper to assure optimum performance. in low airflow applications cause uneven flow.Use optimum performance. The curb cap should be three wheel diameters to reduce losses. turning vanes in elbows to from the radius.Use turning vanes in duct reduce adverse effects. when possible. DI Model G/GB Centrifugal Roof Exhaust Fans 0 Troubleshooting WARNING: Before taking any corrective action, make certain unit is not capable of operation during repairs. PROBLEM CAUSE CORRECTIVE ACTION Wheel rubbing inlet Adjust wheel and/or inlet cone.Tighten wheel hub or bearing collars on shaft. V-belt drive Tighten pulleys on motor/fan shaft.Adjust belt tension.Align pulleys properly,see page 6,Figure 9-10.Replace worn belts or pulleys. Bearings Replace defective bearing(s).Lubricate bearings.Tighten collars and fasteners. Wheel unbalance Clean all dirt off wheel.Check wheel balance,rebalance in place if necessary. Excessive noise Belts too tight or too loose Adjust tension,see page 7,Figure 12a-b. or vibration Wheel improperly aligned and Center wheel on inlet,see page 6,Figure 7. rubbing Loose drive or motor pulleys Align and tighten.See"Pre-Starting Checks",see page 6. Foreign objects in wheel or housing Remove objects,check for damage or unbalance. Fan base not securely anchored Secure properly. Motor hood loose and rattling Tighten screws securing motor hood. Defective or loose motor bearings Replace motor with same frame size,RPM-HP. Fan Check rotation of wheel,see page 6,Figure 8. Reduce fan speed. High horsepower Resize ductwork.Check proper operation of face and bypass dampers. Duct system Check filters and access doors. Electrical supply Check fuses/circuit breakers.Check for switches off.Check for correct Fan does supply voltage. not operate Drive Check for broken belts.Tighten loose pulleys. Motor Assure motor is correct horsepower and not tripping overload protector. Lubrication Check for excessive or insufficient grease in the bearing. Mechanical Replace damaged bearing. Relieve excessive belt tension.Align bearings.Check for bent shaft. Belt slippage Adjust tension or replace bad belts,see page 6-7. Motor overloads Over/Under line voltage Contact power company. or overheats Incorrect wheel rotation Check motor wiring(page 4)verify motor is wired for correct rotation. Wheel RPM too high Check drives or slow down fan by opening variable pitch pulley on motor shaft. Undersized motor Check motor ratings with catalog speed and air capacity chart. Motor wired incorrectly Check motor wiring to wiring diagram located on fan motor. System resistance too high Check system: Proper operation of backdraft or control dampers, obstruction in ductwork,clean dirty filters. Unit running backwards Correct as shown on page 6, Figure 8. Excessive dirt buildup on wheels Clean wheel. Reduced airflow Improper wheel alignment Center wheel on inlets,see Pre-Starting checks on page 6,Figure 7. Dampers closed Inspect and repair. Blocked duct/clogged filter Clean or replace. Belt slippage Replace and adjust tension. Speed too slow Check for correct drives. Model G/GB Centrifugal Roof Exhaust Fans Maintenance Documentation Job Information - Job Name: Service Organization: Address: Address: City: City: State: Zip: State: Zip: Phone: Phone: Contact Person: Work Done By: Nameplate Information Field Start-Up Documentation Model: Volts: Hertz: Phase: Actual Voltage: Hertz: Phase: Amps: Mark: Actual Amperage: Supply hp: Exhaust hp: Blower Rotation: Serial Number: Air Volume: Design cfm: Model Voltage: Actual cfm: Motor Amperage: Level of fan (L or H): Fan RPM: Fan RPM Range (min.) (max.) Maintenance Log Date Time Notes 10. Model G/GB Centrifugal Roof Exhaust Fans (� Parts List :Direct Drwe Centrifugal, Exhaust Fan ,, - ..¢v..,,. i�, NOTE Each fan bears a manufacturer's name- �€ Motor Cover plate with model number and serial ,, a� number embossed.This information will assist the local Greenheck representative and the factory in providing service and Motor replacement parts. Before taking any .1.1171:: corrective action,make certain unit is Shock not capable of operation during repairs. Mounts Shroud _ Hood Clip Birdguard % Shroud Brace W 1 Vertical Wheel ' -Support k Lower Curb Cap/ ��Windband Venturi a- ',GB Belt Drive:Cent"rfugal Roof Exhaust Fang - ', ' ` Motor Cover ',A . Belt Shaft Pulley 3� Motor Pulley Bearings Drive Frame t Motor Assembly Shock Mounts Fan Shaft Shroud F *,: '' a y Wheel r Birdguard r Li c a. f } i , r le ' Shroud Brace Conduit s ' Chase " ,- em,, Windband _ Vertical , , or -' Curb Cap/ Support " : Venturi r Model G/GB Centrifugal Roof'Exhaust Fans 133 Roof Curb Installation z ' s "�i " .. i y; L= ce £ :„.„,,,i4%-----.. '� ! y 1, y T s_%�.'a `: = �P y fry x ® : Y5,, 1 , a ' sf J $ "iii s� t\ c ,.,,,,,,.. „,\, , ,Y-4� \ '�' .�' .. asp`_..-,,�� 4 \ V Warranty Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the shipment date.Any units or parts which prove defective during the warranty period will be replaced at our option when returned to our factory,transportation prepaid.Motors are warranted by the motor manufacturer for a period of one year. Should motors furnished by Greenheck prove defective during this period,they should be returned to the nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs. As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. / Greenheck Catalog G/GB provides additional information AMCA Publication 410-96,Safety Practices for Users and describing the equipment,fan performance,available Installers of Industrial and Commercial Fans, provides accessories, and specification data. additional safety information.This publication can be obtained from AMCA International, Inc. at:www.amca.org. flGREENHECK [T4 Building Value in Air. Phone:(715)359-6171 •Fax:(715)355-2399•Email:gfcinfo@greenheck.com•Website:www.greenheck.com ® 471558• Model G/GB IOM, Rev. 3,October 2010 Copyright 2010©Greenheck Fan Corp. [ GREENHECK Document #474680 ® CSP !Model SP Building Value in Air. Ceiling Exhaust and InlineMode) Fans Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Model SP Model CSP Model SP is a direct drive ceiling exhaust fan designed Model CSP is a direct drive inline exhaust fan designed for clean air applications where low sound levels are for clean air applications where low sound levels are required. Many options and accessories are available required. Capacities range from 70 to 3,800 cfm (119 to such as lights, motion detectors, ceiling radiation 6,456 m3/hr) and 1 in. wg (248 Pa). AMCA Licensed for dampers and speed controls. Capacities range from 25 Air Performance. to 1,600 cfm (42 to 2,718 m3/hr) and 1 in. wg (248 Pa). AMCA Licensed for Sound and Air Performance. ENERGY STAR®Certified models include: WARNING! SP-A, 50, 70, 90, 200, 250, 290 and 410; To reduce the risk of fire,electric shock,or injury to SP-B, 50, 70, 80 and 90. persons,observe the following: ENERGY STAR • Suitable for use with solid state speed controls. • Use this unit only in the manner intended by the manufacturer. If you have questions,contact the manufacturer. ., - t. • Before servicing or cleaning unit,switch power off at service panel and lock service disconnecting means to prevent power from being switched on accidentally.When the service ^j • ii ldisconnecting means cannot be locked,securely fasten a ; . s prominent warning device,such as a tag,to the service panel. !; • Installation work and electrical wiring must be done by 4-1 o',.-` ,,,,,,,,,7'7'''�''•'' ' . ,'"`%- qualified person(s)in accordance with all applicable codes �,„ �;,b,�• - ,,°. and standards,including fire rated construction. yy4 � , • Sufficient air is needed for proper combustion and exhausting �..- of gases through the flue(chimney)of fuel burning equipment to prevent back drafting.Follow the heating equipment manufacturer's guideline and safety standards such as 7.j! t '~ those published by the National Fire Protection Association °;,;eic;!; : `., (NFPA),and the American Society for Heating,Refrigeration "y;l' :, ;4 ° ,%. .<.-; ; 'a, and Air Conditioning Engineers(ASHRAE)and the local code authorities. PO.:4;„$:' """': , • When cutting or drilling into wall or ceiling,do not damage !� 11111,11111 electrical wiring or other hidden utilities. • Acceptable for use over a bathtub or shower when installed in a GFCI protected branch circuit.(Up through size SP-A390) • Never place a switch where it can be reached from a tub or shower. • Ducted fans must always be vented to the outdoors. • These fans are not recommended for cooking exhaust '� applications.They are designed primarily for low temperature, t clean air applications only.The diagram shows the minimum distance these fans should be placed in relation to cooking •'' : equipment. r • Fan/Light combination not to be installed in a ceiling thermally insulated to a value greater than R40. CAUTION! • For general ventilating use only.Do not use to exhaust hazardous or explosive materials and vapors. Ceiling Exhaust and In ine'Ea is go Prepare the fan Power Assembly Remove Wiring Knockout If power assembly (motor, wheel, and scroll) is not Remove either top or side wiring knockout, • installed in housing, insert the electrical plug into fan depending on wiring e socket, then slide scroll end of power assembly into direction, by �_ .` „ fan housing. Attach by using two sheet metal screws bending it back — E.°ct,lcal Access Panel provided. and forth to B Model A Model break tabs. NI • C ' ,c , ` � �+ Knockouts . � Ductwork �'_' `� Check ductwork to see if the fan's discharge requires �EMli � \ -' ` rotation from horizontal to vertical discharge. 1 `Y'16U' " I I jjl�lililll` �111II1�II , I A ''',?:.*.:-• 4:.: Y'\ - a � Fan Rotation ..,,,,. .:000, • To rotate from horizontal to vertical discharge A-Models Only V. Cj .--- - , A-50-500, 710, 780 Models v C Remove the two screws holding the power assembly I in and pull power assembly out. Rotate power o�� , • assembly 180 degrees and put back into fan. Use a, the same screws to reattach power assembly to fan • housing. Flip fan over and remove the four screws • holding the discharge duct and damper assembly. - 0* �-- Exchange the assembly with plate mounted on top of a�o� 1 e g fan, as shown in these illustrations. ah $ 1 � NO «1 �,/ A-700, 900-1500 Models - i6 in �` Remove the eight screws holding the access panel or f collar as shown in picture. -\ 4 Rotate the fan housing so [\ h P the discharge is facing up. -, Replace access panel or '---, �� Access �j' Access Panel ` Panel collar and screws. // i � i 3•_ • ,-(------- --:---.d",:- .\ \� - ,;�::=:-;•,.c,�'j.''s','';.,�:y�, ©a Ceiling Ezhaust'and(Mine Fans iii. Ceiling Radiation Damper (CRD) To mount the ceiling radiation damper to fan, make sure If fan is to be used in a fire resistive membrane grille attachment tabs are facing down. Then place the inlet ceiling, a ceiling radiation damper must be used. part of the fan into the ceiling radiation damper collar, and use self-tapping sheet metal screws (by others) to screw . If the ceiling radiation damper is already mounted to through the damper collar and into the fan housing. If the the fan from the factory, proceed to Install the Fan. fan/light combination is being used, make sure ceiling radiation damper has an electrical plug in it. '6114 The electrical plug must be inserted into the fan. j — ` Make sure the electrical �� I - I i wire will not interfere with 411h11,41, damper operation as • ,- - '. 1shown in figure below. \ / �-° Wires to ceiling fall�, III Attachment Tabs ° ) Do not allow 67 '4 interference -°4 u in this area A-50-510, 710,780 Models B-Models A-700, 900-1550 Models Wires from lighted grille Discharge Installation SP-A 50-90 Models 111 Insert plastic duct tab into SP-A box slots. Rotate plastic SP-A duct adapter(PN 473322) until the screw tabs meets SP-A box. • 4-- -- \q: 1 i -' „ ..,,,,,,.....- i , ..,,,, II Sheet Metal Screw#10x3/8 Sheet Metal Screw#10x3/8 SP-A Box • ) Phillips Head(PN 415838) • jPhillips Head(PN 415838) w I' ' / SP-A Box ,; (J / / SP-A Box Slot '" ,\`' � • -, �/\/)i;' • 1,\\`& _ice' *� , .y Screw Tabs Plastic SP-A Plastic SP-A Plastic SP-A Duct Adapter Tabs Duct Adapter(PN 473322) Duct Adapter(PN 473322) 4 Install screws provided to secure discharge. (' Screw holes c'v Sheet Metal Screw#10x3/8 Phillips Head(PN 415838) Ceiling iChaua st and Inline Fans ® Discharge Installation SP/CSP-B 50-200 Models 7 Insert SP-B box scroll tab into SP-B box Rotate plastic SP-B duct adapter(PN 474433) scroll slots. until the two SP-B mounting tabs fully engage into the two SP-B box mounting slots. SP-B Box Scroll Tabs / �� Box Mounting Slots t) X, .,,,,,Nolip SP-B Box Scroll Slots --.___,_ _(iiithilik ��• , Qiio `� •ice /�=�,111, 1 \\,\ l L'`t o , O o• - l� 1 cp *.... 0. it SP-B I Box Mounting Tabs • " ' ,max;, OPTIOMAL ',: .. 3k';,i ° Align the pins on the TR 6x4 adaptor to the duct pin hole on the SP-B 6-inch duct.Push until the adaptor snaps into place. TR 6x4 Pin (40 ` I �‘. •.. - C) �r I SP-B 11 "\ <411111111111111111111k Plastic Duct Pin Hole SP-B 6-inch TR 6x4 Plastic Duct \�„`, (PN 473324) (PN 474433) 131ra**;6*Ifayifrio.)!iiiirielk: Install the Fan For Frame Construction: Position unit between 1. For best joists. Position brackets bra°ketshe performance, such that bottom allow fine adjustment choose a location for flush edge of housing will fitwith with the shortest �° 4s openiniling >\�� �/ be flush with finished opening possible duct run ceiling, and tighten the • and minimum Fig. 1 adjustable mounting I t number of elbows. v t+ brackets, shown in Fig. 3 Do not mount near Fig. 3. Brackets cancooking equipment, as used be used in either shown in Fig. 1. position to adapt to most mounting For Hanging situations 0'. .ziInstallations: Bottom Mount 2. Attach adjustable Use Greenheck's mounting brackets 9' ; optional vibration g[is to fan, but leave the isolator kit Part Number screws loose until Bottom Mount _ VI Kit. Using the fan's -r proper height is ►' standard adjustable determined, shown mounting brackets and Fig. 4 .. in Fig. 2. Cut hole to 10 by 32 threaded rod Top Mount ► dimensions shown (by others), hang unit as Fig.2 in table below: shown in Fig. 4. � Celling Openings , � Fig. 5 3. Installation of ductworkis critical to the performance Sizes Fan or Fan/Light Fan/CRD of the fan, shown in Fig.5. SP-A50,A70,A90 Straight ductwork (1) or ,SP-A110,:A125,A190 10'/a x 13% 111/8 x 13'/s2 ductwork that turns in -rub SP-A200,A250,A290,A390 12'/4 x 141/4 121/4 x 14% the same direction as the 1_4_1 SP-A700 233/4 x 113/4 241/8 x 121/4 wheel (2) is recommended. SP-A410,A510,A710,A780 143/4 x 18% 14%x 187/6 Ductwork turning opposite i SP-A900,A1050,A1410, 143/4 x 24 147/6 x Y6 the wheel direction (3) will A1550 cause turbulence and back 24 "-"'"'"'"'"' r� SP-B 50-200 14'/6 x 113/4 14%x 121/4 pressure resulting in poor • performance. NOTE 4. Slide ductwork over the fan's discharge collar and Model SP-A 50-90 are standard with a round duct. securely attach it with sheet metal screws. Should Model SP-A 110-190 require a round duct, Model RDC (Round Duct Connector) may be ordered Make sure the screws do not interfere with damper from Greenheck for field installation. operation. Check damper to make sure it opens freely. Wire the Fan 1. Remove wiring cover. 1- \ \ If fan/light combination 1 is being used, make `� '',1111j.r \�,,�I �� sure the fan plug is �- ,Qr,// .� connected to the fan �'� ^- -� _� �., r' :. 1116- •—..-:•-•—•, 1111 receptacle and the light " , plug is connected toFan Outlet(top) the light receptacle, Fig. 7a Fig. 7b Fig. 6 Light Outlet(bottom) shown in Fig. 6. • Using proper wire 115&277 Volt 220-240 Volt connectors, wire the fan as shown in Fig. 7a. Black wire is"Hot" Black wire is "Hot" For wiring of light proceed to Fig. 7b. White wire is"Neutral" White wire is"Hot" • Green wire is"Ground" Green wire is "Neutral/Ground" 2. Push all wiring into the unit's cover and replace wiring cover. Ceiling Exhaust and Inline Fans le Attach the Grille Fig.8 1. If lighted grille is being used, plug wire into fan .1 socket. ..• I. If lighted grille and ceiling radiation damper are � . being used, plug wire from lighted grille into ceiling radiation damper socket. Do not plug wire directly Fig. 9 into the fan socket. Make sure the wire does not /�—�� interfere with the ceiling radiation damper operation. ® \�� ,,,,,':<-;.,4%..> 2.Attach grille with two screws provided. Make sure ,;.,:,--/-e,-,..04-1";#;-------- �� not to over tighten; over tightening will damage �\ , ._6� ,,,� , grille. 3. Slide attachment screw covers over the attachment 9 screws, shown in Figure 8 and 9. 4. If lighted grille is being used, install light bulb(s) into � light socket(s). For incandescent lights, use maximum , -;:k---,-4( 100 watt bulb (by others). For fluorescent lights, use Squeeze 27W GU24 bulbs. Greenheck has replacement 27W \>,�, r GU24 bulbs call 1-800-355-5354 to order. tabs to insert/remove lens 5. If lighted grille is being used, snap lens into place, by pushing on the outside edges of lens, shown in Fig. 9. To remove lens, use small screw driver and pry on one side of lens. 6. Turn on power and check fan and light operation. Converting from ceiling to cabinet design for Model SP fans All SP convertible sizes will be shipped with grille and duct collar cover. Conversion Kit Parts List 0 • Qty. of 1 Blower Box Cover r�� Tools Required as • Phillips Head Screwdriver _= ;aa 'a_= -a-a=a Laa tea-:`�,a-a^,.-..�: ,L.2a^.a a may.43-aT�t ay^, Step 1: Remove grille (A) by removing the two --Whg:- - -aa -. grille screws (B). 41111b49/ - 4� :::: -Nii> c.,..„„, : Discard grille(A), two grille screws(B), It and duct collar cover(C). OStep 4: Remove the six (6)tinnerman clips(E) _�by twisting them to one side and pulling ' °straight out. Discard two of the six \ �r41�r--© 0 ° tinnerman clips. ' • Step 5: Insert the remaining four tinnerman clips „ � x'11 (E) on grille opening side. ♦�1 a �. x, Step 6: Place blower box cover(F) over tinnerman clips (E), which were inserted �`� ' I in step 5. - Step 7: Screw the blower box cover(F) into place •N, with four blower box cover screws(D). `A i 0 C s SP/CSP models shown are �J UL and cUL listed E 33599 all Ceiling Exhaust"and Inline Fans Other Installation Considerations Flex Duct Connections Ductwork and Noise Fiberglass ductboard is a better choice than metal ductwork for reducing fan noise and is highly recommended for low sound applications. Where metal duct is used, sound transmission can be reduced with 111 flexible duct connections between the fan and the duct. Sound and Location The location of these fans must be taken into 1.0001111111111 consideration before installation. In critical sound installations, insulated ductwork, flexible duct connections or placing the fan in a remote section of Remote ductwork are solutions to meeting the required fan sound Mounted levels. CSP and SP-C Converted Filters to Inline The addition of an intake filter is highly recommended for these fans, even in clean air environments excess Fiberglass Vis_-."eta+ry Ductboard =dirt can accumulate on wheels and motors causing y W12 SP and SP-C reduced performance and imbalance. Mounted Directly Overhead Filters, once installed, should be checked and cleaned r periodically to maintain performance. Greenheck offers washable aluminum mesh filters specifically designed for these fans. Please consult our Correct Low €>- SP/CSP catalog for more information. Sound Installation _ '= Incorrect C ® u■■t. SP/CSP models shown are UL and cUL listed E 33599 General Maintenance Suggestions Model SP/CSP ceiling exhaust fans require very little maintenance. But since small problems over time left unchecked could lead to loss of performance or early motor failure, we do recommend that the unit be inspected periodically (once or twice a year). The fan motor and wheel should be checked for dust and dirt accumulations. Dirt buildup can lead to loss of performance and motor overheating. Cleaning can be accomplished by brushing off any dust that may have accumulated. Even filtered units can accumulate build-up and should be checked when cleaning filters. The motor should be checked for lubrication at this time. Lubricate only those motors which have an oil hole provided. A few drops of all purpose oil (SAE 20) will be sufficient. Ceiling Exhaust- and Inline Fans Our Commitment As a result ofaour=commitment to contrnuourmproveinent;Greenheck reserves the right to change specifications .wthounotice > F 3 . 'r, p `�3iji ecificGreenheckprotluctwarrantiestareocated ortgreenheck.cbrnwithinthe produ ct°areat as and in the e Library under Warranties , _ s r Greenheck SP and CSP catalog provides additional AMCA Publication 410-96,Safety Practices for Users and information describing the equipment,fan performance, Installers of Industrial and Commercial Fans, provides available accessories,and specification data. additional safety information.This publication can be obtained from AMCA International, Inc.at www.amca.org. [ GREENHECK Building Value in Air. Phone:(715)359-6171 •Fax:(715)355-2399•E-mail:gfcinfo@greenheck.com•Website:www.greenheck.com 474680•SP/CSP, Rev.1,March 2011 Copyright 2011 ©Greenheck Fan Corporation � ,- . , 4, . . . . . � :dam t 73 .. rO, , Fiberglass Blowers provide superior Fiberglass Blowers • Flow-through vent holes and louvers allow air circulation corrosion resistance. that cools the motor.thus prolonging motor life. Labconco's Fiberglass Blowers are ideal for fume hood • Self-adjusting gravity belt tightener insures consistent per- exhausts"stems in moderate to highly corrosive conditions. N� " formance because belt is held taut by weight of motor.Motor y g Y rr�-i�'' � �; mount keeps the motor in place should the belt ever fail. They are offered in a broad range of capacities from 250 to 3500 CFM at static pressures up to 4.0".Fiberglass Blowers are ''''';',4,!''''' t'r ' • Sound decibel levels for Fiberglass Blowers with 10' and 12" not recommended for use with perchloric acid.Please refer -,-,..,:41;:;,.a:„.;. a = : diameter inlets generally range between 64 and 88 dba, l •' - 1 depending on blower size. to PVC Blowers for perchloric acid use. p g • Variable exhaust orientation adjusts to eight outlet positions Fiberglass Blower Features: l "-e';sm for installation flexibility(vertical discharge is recommended). = , aa. • Housings are made from molded fiberglass reinforced :; • Explosion-proof models have non-sparking polypropylene polyester for durability and long life. ', ,, F w impellers and UL listed explosion-proof motors for • Impellers are made of injection-molded polypropylene to ' 2, i maximum safety. resist corrosive atmospheres. '= r. • Dry powder epoxy-coated base and weather cover provide ., ,Q460-,-.r Variable Exhaust Orientation JP long life in extreme weather. „ ,., ;.; 24• Inlet and discharge diameters are sized to receive rigid PVC srIli ���.I ducting material directly for easy installation.Blowers are ,,, g ., ! / / ✓ ✓ i� available with 10', 12"and 16"inlet/outlet connections -:....1 hi l ilii'fr!‘0:11koilllifilialkOo.,.-:::::,,w4,0 r% 1 • Sheaves are adjustable to allow for air volume adjustment •AVitge „ 404tigatfi 0 O J • Blowers operate at low RPMs for quiet operation. r.IIIIIIIIIIIIIIIIIIIIIIIIIIIIII utlpp11011tl1 Ilnllillllllllllllllllllmn 161191 tlU01 N /,,,/, u Models "Modus MDde1s_ , Fiberglass Blower Dimensions Dimension 7180000-7180700 7180800=7181700 7182000-7182300 g 1 A 7 13" 8.00" 9.00" i 1 ��:..:���;'ri?..:7).77.0M'' ... 13.19.•:; ::"..,• -1�.P5,.'.,s"..:�:r,��. 15'' F .. I^ ULE—1 / p .375"DIA.MTG M C 10.50" 12 00 15.50" 1 j t D 8.75" 10.00" 12.81" E 13.88" 15 88" 20.81 HOLE(4) e 2��:.^, .,yrs vr•;�.; 1 , r 1 ---'r' :<'s" ' INLET---__,> .:7.50° s. . 8:5U°. gym_-f1.G9°:?: �:� K ' � r . ', G 15.63" 15.63" 21.38" H 22.88" 22.88" 29.88" I� --OUTLET �I _e, INLET I K 13.75" 13 75" 18.00" __ H L, 345,s'1;2, i5.i2°-: Sh 1•tf2"1,,;. �, c ; 9 " _1111 • 000uloi 'n o 375 DIA ! ° .�uoou0000uioou000louoolu wM 16 72" 16.72" 19.6 N 1 r.97" 17.97" 20.°7ii' /-MT5"HOLE{4) P 1675' 1675 21.00 �J ' 7..........-..-,-.�":,,-.,y; „nit: ,m7 : 1- 1 0-1 1-K :F�INLET 1{138 OD 1238.OU 153'O TO P ! A5 r OUTLET 10.75'ID 12.75"ID 16.00"ID - N WHEEL 9.94"Dia.x 3.31"W 11.81"Dia.x 4.25"1-V 14.56'Dia x 4.88'I,V FRONT SIDE • „i.�., t � . ,,.ia yam. :',.: 7 i -.. . /.���� , li u :i.'-'7, y ,2 ✓ s (1) L` Fiberglass Blowers SPECIFICATIONS/PERFORMANCE DATA Catalog Numbers Motor Data CFM&RPM Ranges at Static Pressure-inches H2O RPM Ship. Electrical F.1.. .12 .25 .38 .50 .62 .75 .88 1.00 1.12 1.25 1.50 Range Wt. Std. E.P. HP Requirements Amps CFM@RPM CFMPRPM CFM@RPM CFM@RPM CFM@RPM CFMPRPM CFM@RPM CFM@RPM CFM@RPM CFMPRPM CFM@RPM Available lbs./kg 7180000 1/6 115V/60 Hzi l0 4 0 325 44 630 250 @ 750 305 N 920 630- 92/42 7180100 1/6 3 15 500 0:810 520 0 062 100 1 962 962 100/45 7180200 3/4 ':4..1 - '%?5200962' 4000962 3501)1050 ..'''..1- 828- 92/42 5Vi 6U,Hzt 10 •;'' 7180300 x,1/94%;°;� .(.'',c4.5'00/, , . .i.700 @ 1173 6400,1,173 . 560 @,11736' 1.1....-1 ..',4,1, '1173 100/95. 7180400 113 115V/60 lit/10 6.1 640 a 1173 560 91 1 173 390 0 1109 430 0 1270 419 0 1370 1073- 80/39 7180500 1/3 0 4 840 @ 1400 820 0 1450 780 44 1456 710 0 1456 610 1)1436 1456 94/43 7180600 1/2 115V/60 Hz/10 8.4 840 @ 1400 820 0 1450 780 @ 1456 710 r•1450 610 V 1456 500 41 1470 520 0 1540 550 0 16.30 1305- 88/40 7180700 1/2 115/230V/6011z/10 9.0/4.5 890 e 1460 960 @ 1600 940 0 1630 920 1)1670 890 0,1690 570 0 1725 840 @ 1750 780 C 1772 1772 96/44 7180800 1/6 4 0 370 C 373 150 0 530 373- 96/11 115V/6011z/10 71809(10 1/6 3.15 720.w 569 550 r 569 569 104/17 7181000;'.;;. ,i/4..,,.:,i;,11jv/6011?/-I0 , 4.4 •72005&9;3'":55Q033569.E;r 550_@;670;z. - ?u,-A,--,T.-',--,,---,-- . . ,�^, t53Z- - 90/44 i., ,•••,',..341'1',T,7181100 '1/4 >115/230V/60Hz/1)a r 4.5 .9604'720 0Q0675 .. 760C t5 , ,,\' - '. "953 104/47. S 7181200 1/2 115/60 Hz/10 8 4 900 0 753 760 0 753 040 @ 770 710 C 860 690- 100/45 7181300 1/2 115/2304/6011z/10 9 0/4 5 1200@978 1120@978 1020:978 9000978 978 108/49 N . •-, 7181400 3/4 5/7304%60 H/10 11.6/5.8 1200 01978 1)20 0979 10201978 90011 978 780 0 1010 840 C 1080 900 0 1140 950 0 1210 1000 0 1250 920- 100/45 7181a00 314 11.4/0.r 14103 tt 1100 1(310 0 1303 1510 0 1303 1005 c 1303 1430 0 1303 13611;r(1303 1280 0 1303 1200 0 1303 1080 0,1301 1303 114/52 7181000 I-1/2 115.230/069 Hz/10 20,'1/10.3 164001393 1576@1303 15053'1303 143001303 136001303 128901303 1200 13 1303 1089.x1303 1100@1490 1207- 114/52 7181700 I-1/2 230/460V/60 H7/30 4 8/2 4 1700 0 1330 1960 6'1560 2030 0 1639 1900 0 1039 1900 1639 1850 0 1 639 1820 0 1639 1750 0'1639 1650 C 1639 1639 122/55 yrs;». .,,,,,,:«r-.o.-.s.:?i...: � a.a,.,s....,u9�i .a•,` &..l.:n<��o `Yi. ,.,4.Y,• 1,,,d.�: ...,,.�r?N IL�.i� 1r,•33?r, „<s„,.,,+'i....,�u ,��` �e. 5 ,r/,•PtrurrH/� ,,,,,,,,,, ,, ,,,,,w.,,.,,.,,,, _. „__,. � ..�. �'. Catalog Numbers Motor Data CFM&RPM Ranges at Static Pressure-inches H2O RPM Ship. Electrical F.L. 1.00 1.50 2.00 2.50 3.00 4.00 Range Wt. Std. E.P. HP Requirements Amps CFM@RPM CFM@RPM CFMPRPM CFM@RPM CFM@RPM CFM@RPM Available lbs./kg 11 7182000 2 208-230/460V/60 Hz/34368/3A 1800 0 1083 1260 0 1100 1460 01270 1630 0 1420 1083- 290/132 Q1 SCJ 7182100 2 209-230/460V/60 Hz/30 60/3.0 2900 @ 1469 2640:^1469 2300.))1469 1880 @ 1469 1469 345/156 w.r 7182200 • 3- • 208-230/460V/60 Hz/30; x;9:7/4.85 .,,2900"@^1469 ';2640,,';1469. 1300@ 1469 1880@ 1469 1780@ 1550 - '1309- 365/166 CD . .: ` , �';e,: ^" 7182300 3' 230/460V/60 Hz/30 -'' "',8.4/4,2" 3256 @ 1600 ' '950010 1777' • •''`�"13300 0.?1777/' _ y.'3060 @ 1777 2800 @ 1777 2050 a 1777 1777 _ 3701168 NOTE:(.561 6061 emuies aie mcornmended minimum and maximum operating values fa:either standuid or explosion-proof models r ,J Zero Pressure Ductwork and Accessories � Typical Fume Weathercap Removal System Thermoplastic Duct • This diagram details the many How to Calculate Equivalent Resistance. k it PVC exhaust duct is Type I,unplasticized, components that are needed O schedule 40,lightweight and corrosion-resistant. When usingthe Blower Selection Guides on pages 2,3 and 9.it to complete a typical fume P g 1 A Female Duct Coupling is required to join two removal system.All of these is necessary to include the equivalent resistance factors for all '' 9 - sections.Connections can be made using sol- components as well as others the ductwork and accessories needed to complete the fume vent cement. PVC is rigid and may be cut without the use of are available from Labconco. removal system.If these factors are not included,then the yspecial tools.Comes in 10'lengths. IN; Thermoplastic blower selected may be undersized.The diagram at left pro- 1 Duct ,;y vides details of the components found on a typical fume. , . ..l Diameter/Inches" 6 8 l0' 12 16 removal system.The W. "equivalent resistance in feet of straight ht Coated Steel, Y g Catalog Number ,, 4708600 4718900 7027200 5602000 5605000 ii Fiberglass or duct"is provided for each component on the pages that follow. Actual OD/inches 6;625,4 a$2Y 11)75g1L?750 ,1 .000 PVC Blower Below is an example of how to determine the total equivalent 'Actual ID/inches 6.250 8.250 10.375 12.375 15.625 Blower Transition Adaptor ` resistance for a fume removal system. Shipping Weight lbs/kg 25/11 35/16 50/23 65/29 80/86 (for Coated Steel Blowers only) w.......JJ____ i� sat„<,s''. ...,'�'.� �/.�v.a�.:,s « .:,//r..-. ie,�,z ,,.., �T;r, •.” ���>>� Example:You have selected a 4'Protector Premier Laboratory �Th \ Hood to run at 730 CFM.The exhaust collar of this hood is sized to directly receive 12"diameter PVC duct.*In this exam- , Duct Couplings, Female Flexible Duct Connection pie,your fume removal system requires 30 feet of straight duct. 0 PVC coupling makes connections between two Thermoplastic Duct two 90°Elbows and one Zero Pressure Weathercap.Since you sections of thermoplastic duct quick and easy. P. 90° Elbow will be handling low to moderately corrosive materials,you is have selected a Coated Steel Blower. Nominal 1)ianieter/IncHes 6 8,, 010 .•12 16 Thermoplastic Duct 11 ;W z._._ IMO Female Duct CouplingCatalog Number • ','_ 4708900 4719200 7027500 5602300 5605300 Each 12"diameter 90°Elbow has the equivalent resistance Manual Duct Damper(optional) Shipping Weight lbs./kg 4/2 `,-;,5,2,;;, .5/12,:. ? ;,„6/3,, 7/3i , �_� of 25 feet of straight duct(see p. 13).The Zero Pressure Equivalent Resistance in �� Weathercap has 5 feet of equivalent resistance(see p. 13). feet of Straight Duct`,; ,,. 0 0 0 0 0 The total equivalent feet for the system is: ,, _.,a ":".r.,N F:, Protector® Laboratory Hood IlHalftiall-11-1111-114Lirier.#4**----4 feetof straight duct 30 feet Duct Cou lin s, Male SillStoepper`�'Work 2 elbows @ 25 feet each 50 feet p SurfacePVC duin 6”lengths fasconnections 1 zero pressure Weathercap @ 5 feet 5 feet betweenct Blowers and Elbowcilitates,Thermoplasticonnectio ... .:..,:,7i 85 feet Duct Reducers and Weathercaps. Nil Protector°Standard, The Blower Selection Guide on page 2 recommends Coated Acid or Solvent • Nominal Diameterllnches 6 .8`,.-•.:„.. - 10 12 Storage Cabinet Steel Blower 7008800 for the 4'Protector Premier Laboratory Catalog Number'.-" 2144700 4719900 7027800 7067300 Hood with 85 feel of total equivalent resistance. Actual OD/inches 6.62 5S 8.6,25w x-10.750'"s`;%12.750 Actual ID/inches 6.250 8.250 10.375 12.375 Duct made of other materials may requ re adapters. Shipping Weight lbs./kg 3/1 4/2 5/2 6/3