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Plans RECEIVED JUL 9 2015 r airixacia BUILDING TIGARD NG DIVISION • HEATING &COOLING, INC. P.O.BOX 230397•TIGARD,OR 97281 (503)6242704 SITE PLAN (ON A- CoRg) • N 20 p 1 • 51) CI Z 0 Co CITY OF TIGARD REVIEWED.{OR CODE COMPLIANCE Approved: [V}� OTC: Permit th L = . t►. -Ode'A . S-0 Address fiA ____��r ' l Suite#: i 4E=Bys Dates l, OFFICE COPY ADDRESS: I o f3S �t,3 65±k Aue E-f e ) J,GREENHECK Printed Date: 7/9/2015 Job: ob 2015-07-09 11.47.02 Building Value in Air. Mark: Mark 1 GPI Flat Roof, Welded with Insulation Actual L Actual W Standard Construction Features •Welded Aluminum(0.064 in.)or galvanized(18 ga)construction •Straight 1.75 sided •2 in.mounting flange •3 lb density insulation •Wood nailer. Roof Opening-The Maximum roof opening dimension should not be greater • than the"Actual"top outside dimension minus 2 in.. Height NOTES: ' Height-As specified in"CONFIGURATION(typical)". * Maximum single piece shipping length is 76 in. ' Security Bars are optional and must be specified. Frames and gridwork are all 10 ga steel. Gridwork is welded to the frame and the frame is welded to the curb. To prevent corrosion,they are coated with Greenheck's high Flange W Flange L performance Permatector coating. SELECTED OPTIONS&ACCESSORIES Nominal Curb Size NOTE:All dimensions shown are in units of inches and are actual size. CONFIGURATION (typical) Material: Galvanized Height(in.): 12 Damper Tray: No Liner: No Insulation(in.): 1 Coating Type: None Coating Color: N/A Security Bars: No Sizing: Nominal DIMENSIONS Nominal Nominal Actual W Actual L Flange Flange L ID# Tag Qty Width Length (in.) (in.) (in.) (in.) W(in.) (in.) 1-1 1 26.000 26.000 24.5 24.5 28.5 28.5 Tags: CAPS 4.17.1964 G:Wob Data Files\JoshMcF\Job 2015-07-09 11.47.02.gfcj Page 1 of 1 { ligliliai S'S yk a � ;# X4■s',/'? .,,_ _ 4. . ,,......t ..i ,---, .4,,,N1,....-4 „ ,..., , ..;,.. ,x 1 li. . , ...... - '--.. ..-e- - -- iiporr r ',es, . f:,.,,,,...a... Ap„,..i.-„,,... Orz Goog(e earth oogle earth feet 100 A meters 30 SPECIFICATIONS & SUBMITTAL DATA FEATURES: • Heavy gauge galvanized steel cabinet MODELS • Electrostatically applied polyester powder 3000SD coating finish 4001 S D • • One piece drawn bottom pan 5000SD • Chem treated adjustable water troughs in pad frames • Junction box with optional locations standard • Bleed-off kit standard • Made in the U.S.A. Project MODELS Location 3000 DD Architect 4001 DD 5000DD Engineer Contractor Submitted By I),,tc Ref Cooler Static No. Model No. Q . CFM Pressure Motor HP S ed Volts Phase 0 tional Accesories 2 3 4 5 6 7 8 MINA 9 • Notes CHAMPION COOLER 5800 Murray,Little Rock.AR 72209 1-800-643-8341 info(wchampioncooler.com 8-08 DOWN DISCHARGE UNITS SIDE DISCHARGE UNITS r—H e ♦. • I I ♦ 1 ___v. r 1 II t .DRAIN i c x D I . F �E� F I H I �C I' �F:� r ��1 C FI I...I.1 IIIFFF n BOTTOM FRONT SIDE FRONT SIDE REA R GENERAL SPECIFICATIONS* MODEL WEIGHT CABINET DUCT DUCT DRAIN DUCT FILTER PAD DIMENSIONS* MOTOR LBS. DIMENSIONS OPENING LOCATION DRIVE NO. tSHIP. I ttOPER A B C D I E P G H I EJT _ REQ'D HEIGHT WIDTH PeARTINO. BELT DOWN DISCHARGE 30000D 118 175 33'/,x 28'/r 28'/, 13'/, 13'/, 7'/, 4'/ 17"/,„ 5'/,R 3% 4 27 22 110277 41:450 400IDD 161 233 34'/ 34'/ 34'/ 17'1 3/4 '/16 4'/ 16"/ 5 3 13/32 4 28 27 110278 4L-560 5000DD 220 309 42'/,, 39 39 19'/, 19'/4 9V/, 4'i 25'V„ 5'/ 4 4 36 33 110278 4L-690 SIDE DISCHARGE • 3000SD 109 193 33 5/,, 28'/x 28'/x 13'/, 13'/e 7'/. 12'/.v 12 2'1 i2 85/ 1 27 22 110277 4L-450 4001SD 150 269 34'/, 34'/, 344, 175/4 17'/, 8'/16 12'/,, 10"/„ 8'/4 1 3 28 27 110278 41x560 S000SD 202 357 42'/16 39 39 19'/4 19'/4 9'/, 16 21/„ 15"/„ 8'/, 1 3 36 33 110278 4L-670 * All Dimensions in inches. t Shipping weight is without motor. tt Operating weight shown is total weight of unit, motor and water. MOTOR SPECIFICATIONS CFM** INCHES STATIC PRESSURE PUMP SPECIFICATIONS MODEL H P MOTOR SPEED VOLTS AMPS* 0 0.1 0.2 0.3 0.4 0.5 PUMP NO. PART NO. CFMIRPM CFTIIRPM CFMI RPM iCFM(RPM CFM CFMIRPM PART NO. VOLTS AMPS DOWN DISCHARGE 3000DD 1/3 110444 2 115 7.2 2175 562 2060 580 1970 603 1810 630 1650 660 1520 690 110436 120 0.7 110444 1 i 1/3 110445 2 115 7.2 3077 376 2880 400 2565 420 ■2240 440 NR - NR - 110436 120 0.7 4001 DD 1/2 1147 2 115 9.8 3654 443 3430 460 3230 475 ;3064 494 2498 514 2010 539 110436 120 0.7 110446 1 1/2 110447 2 115 9.8 4334 318 4000 330 3620 343 X3300 363 2610 375 2170 405 110436 120 0.7 5000DD 3/4 110448 115 13.8 4983 370 4780 382 4530 396 14280 411 4020 427 3780 446 110436 120 0.7 SIDE DISCHARGE 44 3000SD 1/3 >>045 2 115 7.2 2077 574 1950 595 1760 615 1 1700 645 1550 665 NR - 110436 120 0.7 1/3 110445 2 115 7.2 2973 402 2726 420 2550 435 !2230 461 NR - NR - 110436 120 0.7 4001SD 110446 I 1/2 110447 2 115 9.8 3432 454 3230 470 3000 485 2775 500 2140 534 1475 535 110436 120 0.7 1/2 110446 Z 115 9.8 4190 328 3910 345 3650 359 '3330 376 2900 392 NR - 110436 120 0.7 S000SD _ 110448 3/4 110449 2 115 118 4734 370 4600 392 4320 404 14060 418 3810 436 3630 455 110436 120 0.7 * Amp rating is Full-Load Amperage per National Electric Code (tor Blower Motor Only). ** CFM - Cubic Feet per Minute CHAMPIONIESSICK Evaporative Cooler Manual Models 3000 DD N31D Circle the model of your cooler and 3000 SD N3OS record the serial number below. 4001 DD N43/48D Encierre con un circulo el modelo de su 4001 SD N40/45S enfriador y escribe el nrimero de serie abajo. 5000 DD N56/66D 5000 SD N55/65S Serial # Numero De Serie Read carefully all of this manual before Lea con cuidad todo este manual antes de installing the unit. instalar la unidad. Read And Save These Instructions Unlike refrigeration systems which recirculate the air,an evaporative cooler continually brings in fresh air while exhausting old air. You Vea el Espanol en el interior are completely replacing the air every 2 to 4 minutes by opening windows or doors or a combination of both. The air is always fresh, Safety Rules not stale, laden with smoke and odors as happens with refrigerated air conditioning. 1. Read instructions carefully. 2. Electrical hook up should be done by a qualified electrician,so Operation that all electrical wiring will conform to your local standards. 3. Always turn OFF POWER and UNPLUG motor and pump inside For the best cooling performance,if the pads are dry,pre-wet the pads the cooler before installing or performing any maintenance. by running the pump for a few minutes before starting the blower. 4. Your cooler will run on either 120V or 240V A.C.,single phase, 60 Hz(cycle)current. These coolers may be used without water for ventilation purposes. 5. Motor and pump have a grounded,molded plug and an automatic When outside air is cool(for example,at night)or when humidity is thermal overload switch which will shut motor off when it over- high,the water pump can be turned off. heats. The motor will restart automatically when it cools down. 6. Pump receptacle is for grounded evaporative cooler pump only. A cooler can also be installed with a thermostat and attic exhaust Do not plug anything else into receptacle. dampers to provide completely automatic operation. ®WARNING: To reduce the risk of fire or electric shock,do not use this fan with any"solid-state fan speed control device." Open Windows To Exhaust Air An often misunderstood concept of evaporative cooling is the amount Evaporative Cooling of air that should be exhausted. How much should you open your windows? The fact is that most people do not open their windows Evaporative cooling is nature's way of cooling.When air is moved enough. The following two methods will help you determine the over a wet surface,water is evaporated and heat is absorbed. When amount to open your windows. stepping out of a swimming pool with the wind blowing,evaporative cooling makes you feel cool, even though the air may be warm. CFM Method The human body itself is cooled primarily by the evaporation of perspiration. You should allow an opening of at least 2 square feet(288 square inches)for each 1000 CFM rating of your unit. Example: At 3654 This unit works on the same principle. Air is drawn across wet CFM,model 4001 DD with a 1/2 hp motor requires 7.3 square feet filter pads where the air is cooled by evaporation and then circulated (1052 square inches)of opening (3654/(000* 2=7.3). Multiply throughout the building. It is this combination of cooled air and the the number of windows by window width in inches and divide this movement of air over the skin which makes it feel cool. into the number of square inches required for your size unit. This will give you the height to open windows. In this example,four 36 inch wide windows should be opened 7.3 inches each. 110503-1 www.championcooler.com 10-09 I r.■,.n,,;nIed lrnni v% w Manualslih corn munualti search enuinc Champion Air Balancing Method • Remove junction box. The elec- Screws Junction Box 1. Take a piece of tissue paper and cut it lengthwise into 3 equal strips. trical junction box is located in the 2. Turn your cooler on high cool. upper inside corner of the cooler I?*• 3. Open one window at least six inches wide in each room that you want cabinet. Remove the two screwsto cool. and remove the junction box(Fig. 4. Take the piece of tissue paper and put it up against the screen of the open 4). Slide receptacles into slots in killrFig.�� Clip • window furthest from the cooler discharge opening. Let go of it. It will junction box. 4 do one of three things. • Hook up electrical. Electrical hook up should be done by a qualified IF It falls down. electrician,so that all electrical wiring will conform to your local standards. THEN CLOSE all of the windows one inch and try step 4 again. This unit is suppled with a 120V pump. For 240V pump operation,a 240V pump must be purchased. The fan and pump receptacles will support both IF It plasters itself to the screen. 120V and 240V installations. See the wiring diagrams for 120V and 240V THEN OPEN all of the windows one inch and try step 4 again. installations, Note: Clip pump cord onto cord clip located on the bottom of the junction box to keep cord our of the water. IF It stays on the screen lightly. IMPORTANT: When a single speed motor is used,do not use the red THEN PERFECT. You are done. Enjoy your cooler. lead on the receptacle and motor plug wiring. Tape off end of both of the red leads. NOTES: ®CAUTION: Pump receptacle is for grounded evaporative • When switching to low cool,you must rebalance your home. Repeat step cooler pump only. Do not plug anything else into receptacle. 4. ®WARNING: Make sure the cooler cabinet is properly ground- • Once you balance your home you can cool some areas more than others by ed to a suitable ground connection for maximum safety. opening those windows more and closing the others by the same amount. Repeat step 4 to make sure your home is still air balanced. wiring Diagrams Installation 120 Volts Blue/Black-n Pump - NOTE: The pump comes installed. The belt,motor pulley,and motor cord White ``� Oran n 1 • and float are included in the cabinet,the motor is shipped separately. Pump Orange -. Motor �I Green Lt CAUTION: Make sure that the mounting surface is strong �' To Switch g _ _•� Black , Hi enough to support the operating weight of the cooler when in use. _ Red >• Lo Hi Black \ - P Orange � . (For operating weight,see Specification Table.) ♦•'4.10 Green Ground Lo®CAUTION: Never plug in cooler until installation is complete Corn Air Gound 01 • =Wire Nut and unit has been tested for rigidity. ,. Bioer M°tor • Install DuctAdapters. If desired,a 4 piece duct Duct Adapter adapter is available as an optional accessory. \ 240 Volts Call 1-800-643-8341 to obtain these from the factory. Align the holes in the duct adapter to the Blue/Black-. - holes in the blower opening and attach using the .. holes Brown P"'" provided screws(see Fig. 1). Repeat for all four Pump {, Green "` p c Motor °�� /' •To Switch sides. Note:All 4 pieces are identical except for /' Black Lo models 5000SD&N55/65S which have an offset 1.0.r it a -a piece which attaches to the bottom of the outlet. Hi Black �.�"MP ir °Garage Groud To install this offset piece,remove the screws i 1111- C0, �' 'd =1�I fill aholding the cut-off plate and slide the offset duct III Ground '� •-Wire Nut Blower Motor da ter between the blower opening and the cut- Cut-Off Plate Fig.5 off plate. You may need to loosen other screws Fig. I to do this. Line up the holes and secure with the Water Connection screws previously removed. • Install overflow assembly. Place drain nipple Motor through the hole in the pan,with the rubber 1:1—Clips Overflow Pi Motor Installation washer between the pan and the head of the Pipe • Install motor cord. For typical 120V op- �� drain nipple(Fig.6). Screw on nut and draw r —Nipple eration,connect motor cord to motor using r', /' up tight against bottom of pan. Insert the ®—Rubber Washer the following color code: Black-Hi,Red ® *I• overflow pipe in the nipple to retain water. "�—Bottom Pan -Low,White-Com.,Green-Ground.(See i ' The overflow pipe may be removed to drain ®—Nut Wiring Diagrams) (4w Adjustable the pan when necessary. A garden hose may Fig.2 Yoke be screwed on the drain nipple to drain water Fig.6 • Mount motor. install blower motor in the g away from your unit. motor mount yokes,adjusting the yoke if necessary. Fasten with the provided Motor • Connect water supply line. Find the • mounting clips(see Fig.2). Pulley closest supply of water. Use a saddle 1/4"Tubing valve(Fig.7)to connect 1/4"tubing to / Saddle Install• tor pulleyusothat it alignsewth the bllower Housing ' Blower and water valve colnnected to ao out ,!� `�varoe•drive pulley(see Fig. 3)and tighten set Pulley side faucet(Fig.8). Place the nut and � screw. ferrule on the tubing and tighten the • `L�� Cold Fig.3 nut until water tight. IMPORTANT: ��V Water g Do not connect the water supply to any Installation ppy y soft water applications. Soft water Fig.7 ®WARNING: Disconnect all electrical service that will be used will cause corrosion and decrease the for this unit before you begin the installation. life of the cooler. 2 110503-1 I)iir■illoativti from www.Manualslib.com manuals search engine • Install float and attach water line to Faucet safety. Adjust pulley to a larger diameter and readjust belt tension,plug float.The float may be installed in either motor in,install pad frame,and retest amperage draw. Repeat this process the corner post or bracket(see Fig.9). If I 1 o until correct amperage draw is attained. Increasing motor pulley diameter you have model 3000DD/N3 I D then the __ • :-- e ; increases amperage draw. Decreasing motor pulley diameter decreases float should be mounted to the bracket. 3> w z trimow.:. I I amperage draw(sec Fig. 12). Refer to figure 10 for installation he hole ®CAUTION: Do not operate cooler with larger amperage draw Lions. Insert the float(1)thru the hole % than specified on motor plate.• . in the corner post or bracket. Install the washer(2)and nut(3). Tighten to keep Sillcock— ) ■ %_ NOTE: No attempt should be made to completely install this unit without the float from turning. Place the nut(5) the aid of an electrician or someone familiar with testing amperage draw.•and ferrule(4)on the water supply line. Fig.8 Failure to comply with these instructions may void your warranty. Connect to float fitting and tighten until water tight. CO111Cr ir post Bracket • Fill pan. Allow water to fill to Maintenance within 1"of top of pan and adjust VIII float to maintain this water level. —1IL�� 1 ®WARNING: Before doing any maintenance be sure power is This can be accomplished by `\�' off. At the time you remove a pad frame be sure to unplug motor bend- ing the float rod. \Float and pump. This is for your safety. • Level water troughs. Operate Fig.9 Spring Start-Up pump until pads are saturated. • Clean pump. Cleaning the pump is necessary once a year at start-up. For Check each trough to see if water 6 your safety,turn unit off and unplug motor and pump. Remove the pump is evenly dispersed in the trough. 5 If they are not,loosen adjustment ��3 a from the mount slot. Remove the base of the pump(Fig. 13). Clean the bolts and level trough. Retighten I OO 2 pump and turn the impeller to ensure free operation. Remove the pump bolts. Check to see that all pads .- spout and check for any blockage, are saturated with water and that M+ After cleaning, reinstall the base Remove fr----- -.) there are no dry spots or openings onto the su pump. Press firmly to Base in the pads. Fig. 10 make sure it is secure. Reattach I �� the pump to the mount in the cooler l it��= Bleed-Off using the plastic retainer to ensure 1 \ that the pump will not overturn. Do Installation of the bleed-off kit is recommended to increase the life of the Z �� Impeller not forget to replace the spout and cooler. A bleed-off system is designed to prevent scale build up by continu- water delivery tube onto the pump ally removing a small percent of the water in the pan. outlet. Fig. 13 • Install Bleeder Tee and Tubing. "—' — " • Oil bearings.The blower bearings and cooler motor in this unit should be Refer to figure 11. Cut the pump Pump Hose oiled with a few drops of non-detergent 20/30 weight oil once each year. hose and insert the barbed ends The motor does not need oil if it has no oil lines for oiling. Motors that A Bleeder Tee of the bleeder tee into each cut t have no lines are lifetime oiled at the factory and require no further oiling end. Insert one end of the bleeder `�/ \ Bleeder Tubing l for the life of the unit. tubing onto the bleeder tee and 41 J �Aestnctor run the other end out of the cooler � Overflow ®CAUTION: Do not over oil. Over oiling can cause motor burn through the overflow pipe. Note:A I j out,due to excessive oil getting into motor winding. restrictor clamp is provided which, if desired,may be installed onto the Fig. 11 • Change Pads. The pads should be replaced once or twice a season,de- bleeder tubing to restrict the amount of water being bleed off. The amount pending upon the length of the season. At the beginning and at mid season of water to bleed off depends on the quality of the water in your area. Start a clean pad is more absorbent and efficient and will deliver substantially with 1-2 gal/hr and increase if needed. more cool air. • Check belt tension.A3 lb.force should 3 Lb. Amperage Draw And Belt Tension deflect the belt 3/4 inches(see Fig. 14). I 3/4 Inches This unit is equipped ( g' ) -----_i= _ q pped with an adjustable motor drive pulley for adjusting Readjust belt if needed. �_-- Q the blower wheel speed to the proper loading on different duct systems. It �� is important that the motor drive pulley is adjusted to correct size to assure • Check bleed-off valve to be sure it is �0W —— maximum air delivery without damage to the motor. Be sure to follow these not clogged. Fig. 14 instructions carefully. 8 • Adjust drive pulley.After the unit is completely installed,adjust the drive WINTER SHUT DOWN pulley to the least diameter and adjust belt tension. See the maintenance • Drain water. Always drain all of the water out of the cooler and water section for adjusting belt tension. supply line when not in use for prolonged periods,and particularly at the end of the season. Keep the water line disconnected from both the unit • Start cooler. Install all pad frames,start pump,and allow to operate until and water supply so that it does not freeze. pads are wet. • Unplug motor and pump. When cooler is not used for extended periods, • Check amperage. With pads wet and unit started,check amperage draw unplug the motor and pump from inside cooler. with an amperage meter. • Cover unit.To protect the life o f the finish,a cover for the unit is suggested • Adjust pulley if necessary. If amperage in extended periods of non use. draw is less than motor rating,turn off else- ' Decrease trical power and remove pad frame. Unplug t ° Amperage By following the operating, installation, and maintenance suggestions as motor inside cooler, this will protect you , outlined,you can get many years of efficient and satisfactory service from from someone turning on unit while you are J your cooler. In the event additional information is desired,your dealer will working inside. This should be done for your Fi 12 be more than glad to assist you in every possible way. 8 110503-1 3 I)owilloadcd from„uw.Manualslih.com manual,.search Calcine Troubleshooting • Problem, Possible Cause Remedy Problem Possible Cause Remedy Failure to I.No electrical power to I.Check power Motor cycles 1.Low voltage 1.Check voltage start or no air unit on and off 2. Excessive belt tension 2.Adjust belt tension delivery •Fuse blown •Replace fuse 3. Blower shaft tight or 3.Oil or replace bearings • •Circuit breaker tripped •Reset breaker locked (Unplug unit) •Electric cord unplugged •Plug in cords or 4. Bearings dry 4.Oil bearings or damaged replace if damaged 5. Motor pulley diameter 5.Adjust pulley so full 2. Belt too loose or tight 2. Adjust belt tension too large causing motor load ampere rating of 3. Motor overheated 3. Determine cause of overload motor is not exceeded overheating •Belt too tight •Adjust belt tension Noisy I.Bearings dry 1.Oil bearings •Blower bearings dry •Oil blower bearings 2.Wheel rubbing blower 2. Inspect and realign •Motor pulley diameter •Adjust pulley to cor- housing (Unplug unit) too large rect diameter 3.Loose parts 3.Tighten loose parts 4. Motor locked 4. Replace motor Musty or 1. Stale or stagnate water 1. Drain pan and clean Inadequate I. Insufficient air exhaust 1.Open windows or unpleasant in cooler pads air delivery doors to increase air odor 2. Pads mildewed or 2. Replace pads with cooler flow clogged running 2. Belt too loose 2.Adjust belt tension or 3. Pads not wetting prop- 3.Check water distribu- replace if needed erly Lion system 3. Pads plugged 3.Replace pads •Trough holes clogged •Clean 4. Motor underloaded 4.Adjust pulley to full •Pump not working •Replace or clean pump load ampere rating of properly (Unplug unit) • motor Water drain- 1.Float arm not adjusted 1.Adjust float Inadequate 1. Inadequate exhaust in 1.Open windows or ing onto roof properly cooling house doors to increase air 2.Overflow assembly 2.Tighten nut and over- • flow leaking flow pipe. 2. Pads not wet 2.Check water distribu- tion system Excessive 1. Inadequate exhaust 1.Open doors or win- •Pads plugged •Replace pads humidity in down •Open spots in pads •Repack pads house •Trough holes clogged •Clean trough and unplug holes •Pump not working prop- •Replace or clean pump erly (Unplug unit) Register your product online at www.championcooler.com/eac%onlineregistration-eac.htm Limited Warranty This warranty is extended to the original purchaser of an evaporative cooler installed and used under normal conditions. It does not cover dam- ages incurred through accident,neglect,or abuse by the owner. We do not authorize any person or representative to assume for us any other or different liability in connection with this product. Terms And Conditions Of The Warranty For Eight Years from date of Purchase,we will replace the original base assembly if water leakage should occur due to rust out. For One Year from date of Purchase,we will replace any original component provided by Champion Cooler which fails due to any defect in mate- rial or factory workmanship only. Exclusions From The Warranty We are not responsible for replacement of cooler pads. These are disposable components and should be replaced periodically. We are not respon- sible for any incidental or consequential damage resulting from any malfunction. We are not responsible for any damage received from the use of water softeners,chemicals,descale material,plastic wrap,or if a motor of a higher horsepower than what is shown on the serial plate is used in the unit. • We are not responsible for the cost of service calls to diagnose cause of trouble,or labor charge to repair and/or replace parts. How To Obtain Service Under This Warranty Contact the Dealer where you purchased the evaporative cooler. If for any reason you are not satisfied with the response from the dealer,contact the Customer Service Department: 5800 Murray Street,Little Rock,Arkansas 72209. 1-800-643-8341. E-mail:info@championcooler.com. This limited warranty applies to original purchaser only. 4 110503-1 IU ntnloaded from w•ww.Manualslih.com manuals search cmmnr