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Specifications VLMKCONSULTING 503.222.4453 E N G I N E E R S 503.248.9263 vimk @vlmk.com 3933 SW Kelly Avenue • Portland . OR . 97239-4393 www.vlmk.com rSTRUCTURAL CALCULATIONS FE a 12 2014 for 8u �GGFr/Gq OO�� CONSOLIDATED SUPPLY BOILER SEISMIC ATTACHMENT 7337 SW Kable Ln Tigard, Oregon 97224 for SPECIAL IN EcrlOF ► R MECHANICAL State of Oregon Structural `,peclaity o Attn: Jeff Jensen ❑ Con and Reinforcing Steel 19570 SW 90th Co u rt Tualatin, Orego 97062 CITY OF TIGARD olts Installed in Concrete Approved JL:: •.. . . .� ��.� [t�}� 1::] Special Moment-Resisting Concrete Fr. Conditionally Approved �r..� See Letter to:Follow Reinforcing Steel&Prestressing Steel T= dons j1 4 Attached ❑ Structural Welding ' •�� .7/44T Permit Number: A• .76 444 /0 Add 44- ❑ High-Strenght Bolting ' 56 ._ By: Date:'--dw4 it ❑ Structural Masonry 114 ❑ Reinforced Gypsum Concrete G' r., 9 Approved plans (ea.� v. 152 shall be on job site. El Insulating Concrete Fill re_N C.sP� � ❑ Spray Applied Fire-Resistive Materials ❑ Pings,Drilled Piers and Caissons EX i :8/3020 am OFFICE COPY El Shotcrete ❑ Special Grading, Excavation and F Prepared By: Jason Sahlin P.E., S.E. • ❑ Smoke-Control Systems f 0 Other Inspections VLIOLIoli Number: 20140090 February 6, 2014 Contents: Anchorage Detail S-1 Calculations: C-1 thru C-2 Reference Material (Boiler Info): R-1 thru R-2 I Structural Engineering•Civil Englneering•Industrlal Englneering•Planning•Studies/Evaluations•Entitlement VLMK Consulting Engineers, Inc. ' Id CONSULTING �I , Pd - ' '�4 al't' jUAI4IIENGINEERS ci«,t e��}_T- 3933 SW Kelly Avenue • Portland • Oregon 97239-4393 Job No P 503.222.4453 503.248.9263 la train SheetNo.s I,....4 , „ , k , • J 41 — . i---...i.__: , 1 .H__Li . L.I_ 1 I 1 : r T . „ : +. ti '..i_1._-..,_._-_-.:._-,,..-_-____-,t-.[_,-:-: ..-LL_.-:..:-_-.--.1..}1-::_1-. -._:.:_-:.- ..i.:11_.ri ..I .H_I....1__:__ __,_.„.. 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I..: ..,.. ._._...i.. la.-ii_;.--1-• , ; : -,I:::t1-.1_-_=..f.t.4 : ..1._,..1-ztrai, •• -ac'sr--t-s•hrj•---14.1i- ,•7;t4: 2/6 2014 Design Maps Summery Report ag usGs Design Maps Summary Report C -2- User-Specified Input Report Title Boiler Seismic Anchorage Thu February 6, 2014 14:59:28 UTC Building Code Reference Document ASCE 7-05 Standard (which utilizes USGS hazard data available in 2002) Site Coordinates 46.4086°N, 122.7508°W • Site Soil Classification Site Class D - "Stiff Soil" Occupancy Category I/II/III 4.,,.,...._..,.�- r-r�-w w F 3.q?'-'.r'ini .Eif .�.y r.` ikwir3 :'+F•rr v eq r `■a ns •i'+i i '`�' -4r:•:c•..t '' •'4 a > 5 1 .1` and; i'ry 7� :. 7` iti . a i { .y.l.l+. _i 'v'.1.P ✓�i01 �.. 'i• j •ii 't Li :i0'+ 4741-14,1r.:„ ,':',?;'! ; t' •..�r,' 11 i : ?• .:a- ft !" py.. !�b'a .,i 4:5.n:• ,p.-,•^ g..� -t �... ,R-"r�4 1N m2 it!' ;! i,, , V,•10':{:., ,����,r.� ,t'''''o ,.,st,. h t` ._ tt .7 _ yr.,. ,,.r:.� a 3, .9t .r.,S ,,a 4 T {tf, � .. :yFC �F .H r 6. '�Ar i;H[ .s f�Y�.l. 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E 'R :i�sE a° 4.r-F'ai r a � i ; } I :.i itl, a a Oyu ._, 'd::.1. � r .i cfi+ .,.,0.-!;.:1114,41.. ` et;+� - 3410441;i1:,,, ;i . a ;4 t -, i .' [c + °y`4•V n7 'ru ro�tI t, "... ." 'Touts r :4A. 1 ._.0,=itirt ,. y:::,„ru Ytia 4�{ Q... e.,c lit : ._iii i ..11.Ai':t�`'ca pk8 .4/i,z:#aiu.....': �LU14 r .. .: �f 1 . USGS-Provided Output S6 = 0.947 g SMS = 1.062 g Sps = 0.708 g S1 = 0.348 g SM1 = 0.593 g Spl = 0.396 g MCE Response Spectrum Design Response Spectrum 1.10 0.72 0.99 0.64 0.22 0.56 0 0.42 0.77 S 0.66 I Ot 0.40 f GO 0.44 0.55 l N 0.32 0.33 0.24 1 0.1G 0.22 0.11 0.02 , 0.00 0.00 0.00 0.20 0.40 0.60 0.SO 1.00 1.20 1.40 1.60 1.20 2.00 0.00 0.20 0.40 0.60 0.20 1.00 1.20 1.40 1.G0 1.20 2.00 Period, T(sec) Period, T(sec) Although this information is a product of the U.S. Geological Survey, we provide no warranty, expressed or Implied, as to the accuracy of the data contained therein. This tool is not a substitute for technical subject matter knowledge. httpj/g eohazards.usgs.go desigrvrtaps/usi summary.php?tenplate=mnirnal&Iatitud o 46.4086&long itude=-122.7508&sited ass=38,r i sicateg onf 08.editiorpasce... 1/1 KNIGHT XL Commercial Boiler Dimensions It Specifications , VOLISOS iWI./C^O/M 100/4 young I--- MIXT =max ' wgT pR yt ( 3ay. 311 PVT e A WSW 1..■all 11 Le I F Ann s,.wY BACK o FRONT LEFT SIDE KNIGHT XL HEATING BOILER DIMENSIONS AND SPECIFICATIONS Input Net Model Min Max Thermal Output I=B=R ( DE 6h I I K Gas Water Air Vent Shipping Number MBH MBH Efficiency MBH MBH Conn. Cons. Inlet Size Wt.(lbs.) 611400 80 399 94% 373 324 42-i/r 15-1/2' 27-3/4' 3.3/4" 20.3/4" 21' ll' 34` 34• r 10-3/4" r 1-il2" 4' 4' 280 6811501 100 500 949E 467 406 42-1/2' 15-1/2" 31-1!2' 3-3/4' 25.1/2" 22' 14' 32.1/2'36' 2" 18' 1' 1-1/r 4' 4' 310 1.511601 120 600 94% 567 493 42-1/2" IS-Vr 36-1/4' 3-3/4' 25' 21' 14' 36" 32-3/4' 5-1/2' 19-1/2' 1' r 4' 4' 340 101101 140 700 949E 660 574 42-1/r 15-1/F 40-1/4' 33/4" 29' 23' 1r 36' 32-314' 3-1/4- 23-11r 1' r 4' 6' 370 1 608801 180 800 94% 752 654 42-1/2' 15-112' 45.1/4' 3-3/4' 33.1/4' 23' 17' 36' 32-3/4' 3-114' 27-3/4' 1' 2' 4' 6' 405 I Notes:Indoor installation only.A in ,motion subject to chonge.Chonge'N"to'L"for LP gas models. VENTING OPTIONS ❑Direct Vent Vertical ❑Direct Vent Horizontal Vertical Vent with Sidewall Air Intake ❑Sidewall Vent with Rooftop Air Intake ❑Vertical Vent with Optional Room Air ❑Sidewall Vent with Optional Room Air Il it_Lochi 41h, {4 A Min t' H !ilea s,ibt�.wkr halms lair..sal 2'..t Halms Lochinvar,LLC•300 Maddox Simpson Pkwy•Lebanon,TN 37090.615-889-8900/Fax:615-547-1000 www.Lochinvor.com (Web update 1113)AM—Primed I.U.S.*. ii-Lochfuwar_ KNI GHT-`' BOILER PRODUCT SUMMARY �,M,,, „ CHB)399,000-800.000 BTU/HR MIA M•o WWI'HfYm. mn :100400 • KB-501 11401 KB-701 Kll-dOT WATER GALLON CAPACITY :ak 4.2 4-2 5.0 5.7 HEATING SURFACE(SQ.Fr) ;', i'•. 41.8 50.8 .50.8 57.8 65.3 WATER CONNECTIONS 1-1/2" 1.1/2" . !: ' DRAIN . $/4' 3/4' I ; ;I' 3/4' 3/4" 3/4' 20°F AT WATER FLOW(GPM, :37 47 ' ' 55 65 14 HEAD LOSS(FT.OF HD.) 21: 23 •31 • 30 i 33 : 35°F AT WATERFLOW(GPM) 21 26 32': : 37 • ;, ; .42 HEAD LOSS(FT.OF HD.) 8 10 ;0.;: 11 : .12 . - ,, MAX.WORKING PRESSURE(PSI) 160 160 . ;,. 160 160 , . 160 #OF RELIEF VALVES 1 1 ';f I 1 1 .T,:.!: 1 RELIEF VALVE SIZE 3/4" 3/4" ' 3/4" 3/4" • 3/4' RELIEF VALVE RATING(MBH) •697 697 697 1,352 ' 1,352 RELIEF VALVE PRESSURE RATING(PSI) SO` 50 50 50 50 GAS INLET CONNECTION 1" 1° 1`: 1" 1" MAX.INLET PRESSURE,NAT 10.5"w.c. 103'w.c. 10.5.11w c. 10.5"w.c. 10.5"w.c. MIN.INLET PRESSURE,NAT : ::411"w.c. 4.0'wx. 4.0'.w.t. 4.0"w.c. 4.0"w.c. MAX.INLET PRESSURE,LP , ,!: 30`w.c. 13.0'w.c. `:: T3:0!wL 13.0"w.c 13.0'w.c. MIN.INLET PRESSURE,LP : : $:VW..c. B.0'w.c 8.O"wi 8.0"w.c. 8.0"w.c. BTU/HR INPUT 399,000 500,000 600,000 . 700,000 800,000 BTU/HR OUTPUT(HIGH FIRE) 372,267 466,500 ': 567,600 660,100 ! 152,000 _ BTU/HR OUTPUT(LOW FIRE) 74,453 93,300 113,520 132,020 150,400 ELECTRICAL VOLTAGE/HEATER 120 120 120' 120 .; .`;'120 VOLTAGE/CONTROL 24 24 7C 24 :...!:.;,24 : TOTAL AMPS , : 1.5 1.1 2.7:! 2.7 , ;:i1H: 2.7 #OF ELECTRICAL CONNECTIONS 1 1 : . �..� 1 1 DIMENSIONS ; i HEIGHT • 42-1/7! 42-1/2' 42-1/2' 42-1/2' I=°': :424/2" WIDTH 151/2`. 15-1/2' 15.1/2" 151/2" - ' ,:',:1.51/2' DEPTH 27 31-1/4' 36-1/4" . 40-1/4" : _.:4Sd�4','.: SERVICE CLEARANCES • ! . - • Lt.:." FRONT 24' 24' 24' 24" E ' •:'.f4.rt' .;:: . BACK 14' 14' i°: .. 14:". 14" 34'::'i! •.. g RIGHT SIDE O" . . 0" 1i 0" 0" ;,;1;:; ' ONE:. LEFT SIDE(PIPING) 24' 24' i' ` ':..,:., 241 ,,,.,.:. lei 1-7 ' - TOP 24' 24" 24' 24' ' :_ 245 "° DIRECT VENTING SITE : :! 4' 4' 4" 6" e'...:;::.. VENT CATEGORY N: N N N :1 __- °3V' �I= VENT MATERIAL PVC.. .. :• ' PVC PVC PVC H! . . . ... . Lochinvar Corporation•300 Maddox Simpson Pkwy•Lebanon,TN 37090.615-889-8900/Fax:615-547-1000 www.Lochlnvar.com KBX-PS-04(Replaces KBX-PS-02 06/08) WM-Printed I.u.s.A. q 4 / y FLOOR DRAIN O EXISTING SYSTEM 3/4"COPPE 2"HWS PUMP GAS VENT.ir COMBUSTION O 2"HAIR / PIPING AIR OPENING K Q EXISTING . 1_1/4" 25"X 75" 10"VENT 1-1/4"GAS _ 6"POLY PRO GAS VENTING PIPE AT A "r-F ! 2"H WS CEILING 2"HVVR If 2"Hw . " 106)&1/ 2 PSI ) NI(1 NEW VARIABLE 1_1/7'GAS n! SPEED GAS f.�2"PPE TO PUMP SEE DETAIL"A" REG ZOJ� CONNECT A EXISTING BALANCE r "''L//`D Rh PIPE LOOP -VALVE ` EXISTING GAS - /'VO% / '"'V PIPING 'VA T1"NAT GAS 2"HWR A FLOW A EXISTING SWITCH EXISTING AIR TEMP RV SEPARATOR EXPANSION C, J 2"HW5 P.. TANK r PRV 8 `_ 2"HW J RPBFP LOCATION 1 CVVMU PIPING NOT RV PIPE SHOWN 4"COMBUSTION TO FLOOR AIR TERMINATED }IL- DRAIN IN BOILER ROOM ViCjfifjit12 - /H I-- BOILER LOCH1NVAR XL *Jk 3/4"PVC CONDENSATE KNIGHT XL _ �(1 DRAIN PIPING TO CONDENSATE KBN801-M13 FLOOR DRAIN NEUTRALIZER 800,000 BTU + INPUT BOILER ROOM PLANVIEW AURNER I BURNER EMERGENCY NOT TO SCALE SHUT-OFF SWITCH 2 PSI GAS INPUT VENT VENT BOILER ROOM V NT DOOR 0 TO D<1 ' MAIN BURNER MANUAL MAIN LOW SAFETY HIGH MANUAL FIRING A VALVE GAS GAS SHUTOFF GAS VALVE RATE l U REG RRESSURE VALVE RRESSURE VALVE SEDIMENT SWTCH SVNTCH TRAP DETAIL"A" TYPICAL GAS PIPING DETAIL DIRECT IGNITION SYSTEM 400,000 TO 2,500,000 BTU/HR NOTES: BOILER CONTROLS AND SAFETY DEVICES TO CONFORM WITH ASME CSD-1 REQUIREMENTS. � REITMEIER NW 19570 SW 90TH CTTUALATIN OR BOILER ROOM PLAN VIEW w El REITMEIER M1 CONSOLIDATED SUPPLY CO.BOILER YYY 2014 Consolidated Supply Boiler Page i February 3, 2014 Project: Consolidated supply company new Lochinvar condensing boiler retrofit Contractor: Reitmeier NW 19570 SW 90`h Ct. Tualatin Or. 97062 t Project Manger. Jeff Jensen 503-603-0205 Consolidated Supply Company 7337 SW Kable Ln, Tigard, Or. 97224 Existing Cast Iron Hot Water Boiler 1 t -, .; 2014 Consolidated Supply Boiler Page z Mechanical Scope: • Remove existing Burnham cast iron sectional boiler • Connect existing 2" HWS hot water supply and HWR hot water return piping loop • Use all of the existing boiler system hydronic components. (Except as noted) o Air separator o Compression type expansion tank o 2"Y-strainer o Primary circulation pump o Chemical feed system o Cold water pressure regulator o Reduced pressure back flow preventer, air gap and drain piping o Piping, controls, gauges, and components Remove Existing 3-way mixing valve ti )4. -1 r AMISS i Remove existing 3-way mixing valve and replace with two 2"tees installed no further than 12" apart. (See drawing plan view M1) • One tee will be used to connect the hot water loop piping to the 2" boiler return inlet connection. This piping run will contain a ball valve, a flow check, a new variable speed boiler circulator, a ball valve, a balancing valve, and a union. • One tee will be used to connect the hot water loop piping to the 2" boiler supply outlet connection. This piping will contain a ball valve, a union, a pressure/temperature gauge, a drain cock, a pressure switch, and a relief valve. Radiant Realities PO Box 2335 Clackamas Or.97015 Tim Blomdahl 503-799-7193 Email: radiantrealities @comcast.net Web: radiantrealities.com 2014 Consolidated Supply Boilerpage3 CWMU Cold water make up PRV, Reduced pressure backflow preventer and expansion tank 1 Iii Aillit'\ l <,\ 1 if , k i i ,,' ,\ , : , ;, t• ' 4,11P- Existing combustion air opening i 1 *� r s7F '• /y.*' ..:+aa.,.+..r. 0•i ... ‘ vrr14 ':. e d HEN! /' Radiant Realities PO Box 2335 Clackamas Or.97015 Tim Blomdahl 503-799-7193 Email:radiantrealities @comcast.net Web:radiantrealities.com C KNIGHT XL ULoC r° COMMERCIAL BOILER High Efficienc>Hater Heaters,Boilers and Pool Healers Submittal Sheet KBX-Sub-05b j KNIGHTS XL COMMERCIAL CONDENSING HEATING BOILERS JOB NAME I LOCATION ENGINEER WHOLESALER Consolidated Supply, Tigard, OR MECH. CONTRACTOR MODEL NO. KBN801-M13 TYPE GAS Natural Gas Btu/hr INPUT 800,000 Btu/hr OUTPUT 752,000 NOTES its >94%Thermal Efficiency >Ram Delay OPTIONAL EQUIPMENT >Modulating Burner with 5:1 Turndown >Boos Temperature&Time ❑Alarm Bell >Direct-Spark Ignition >Three Pump Control m >Low NOx Operation >System Pump With Parameter for Continuous p Operation ❑Concentric Vent Kit(KB400-KB6o1) >Sealed Combustion >Boiler Pump With Variable Speed Pump Control* ❑BMS Gatewa to LON or BacNet >Low Gas Pressure Operation >Domestic Hot Water Pump m >ASME Stainless Steel Heat Exchanger >Domestic Hot Water Prioritization >ASME Certified,"H"Stamped >DHW tank piped with priority in the boiler loop ❑MODBUS Communication p >DHW tank piped as a zone n the system with Gasketless Heat Exchanger the pumps controlled z by the Smart System ❑Multi Temperature Loop Control >160 psi Working Pressure >DHW Modulation Limiting ❑Low Water Cutoff >Separately Adjustable SH/DHW Switching Times* w/Manual Reset&Test >50 psi ASME Relief Valve >Building Management System Integration >Highly efficient,condensing design >0-10VDC Input to Control Modulation or Set Point ❑Boiler Circulation Pump >Vertical&Horizontal Direct-Vent >QQ-10VDc Inpu/Signal from Variable Speed ❑SMART SYSTEM PC Software >Category IV venting up to 100 feet System uMp ❑Stainless Steel Vent Kits(K67o1 KB8o1) g ry g P >0-10VDC Modulation Rate Output ❑Stack Frame >PVC,CPVC,Polypropylene or AL29-4C Venting >0-10VDC Input to Enable/Disable call for heat ❑30 psi ASME Relief valve up to 100 Feet >Access to BMS Settings through Display 75 psi ASME Relief Valve >Factory Supplied Sidewall Vent Termination >High Voltage Terminal Strip 0 100 psi ASME Relief Valve >120 VAC/60 Hertz/1 Phase Power Supply ❑125 psi ASME Relief Valve >Smart System Control >Three sets of Pump Contacts with Pump Relays ❑150 psi ASME Relief Valve >Other Features >Low Voltage Terminal Strip >On/Off Switch >24 VAC Device Relay >Adjustable High Limit w/Manual Reset >Proving Switch Contacts >Row Switch Contacts >Automatic Reset High Limit >Alarm on Any Failure Contacts >Flow Switch >Runtime Contacts FIRING CODES >Flue Temperature Sensor >DHW Thermostat Contacts I p >3 Space Heat Thermostat Contacts ❑M9 Standard Construction >Low Air Pressure Switch ❑M7 California Code >System Sensor Contacts >Temperature&Pressure Gauge >DHW Tank Sensor Contacts m M13 =_ • >Adjustable Leveling Legs >Outdoor Air Sensor Contacts . >Condensate Trap >Cascade Contacts >Zero Clearances to Combustible Material >0-10 VDC BMS External Control Contact >0-10 VDC Boiler Rate Output Contacts >10 Year Limited Warran (See Warranty) >0-10 VDC Variable Speed System Pump Signal Input >0-10 VDC Signal to Control Variable Speed Boiler Pump >SMART SYSTEM Digital Operating Control >Modbus Contacts >Multi-Color Graphic LCD Display w/Navigation Dial >Time Clock >Three Reset Temperature Inputs >Data Logging with curves for three set point temperature inputs >Hours Running,Space Heating >Built in Cascading Sequencer for up to 8 Boilers >Hours Running,Domestic Hot Water >Multiple Size Boiler Cascade >Ignition Attempts >Lead Lag >Last 10 Lockouts >Efficiency Optimization >Other Features >Outdoor Reset Control with Outdoor Air Sensor >Low Water Flow Safety Control&Indication >Programmable System Efficiency Optimizers >Password Security >Night Setback >Inlet&Outlet Temperature Readout >DHW Night Setback >Customizable Freeze Protection Parameters >Anti-Cycling >Custom Maintenance Reminder with Contractor Info >Outdoor Air Reset Curve *Exclusive feature,available only from Lochinvar KNIGHT XL Commercial Boiler Dimensions & Specifications LOW VOLTAGE ELECTRICAL CONNECTIONS HIGH VOLTAGE K ELECTRICAL I 1. .--�1J GAS CONNECTIONS ■ I v 1• IAIR INLET i 1I 4/ I 3 HEAT EXCHANGER INLET DRAIN 3N•nvT A 361? i1 3&14• 4, 0 • I H III CONDENSATE 0 iQl OR/JN �DE 13/4• III 1 HI- [__ 3.H G II, 1171" B F E FRONT BACK • C LEFT SIDE ri L7 KNIGHT XL HEATING BOILER \��1✓� DIMENSIONS AND SPECIFICATIONS Input Net Model Min Max Thermal Output I=B=R A B C D E F G H I 1 K Gas Water Air Vent Shipping Number MBH MBH Efficiency MBH MBH Conn.Conn. Inlet Size Wt.(Ibs.) 888400 80 399 94% 373 324 42-1/2" 15-1/2' 27-3/4" 3-3/4' 20-3/4" 21" 14" 34" 34" 2" 18-3/4" 1" 1-1/2" 4" 4" 280 888501 100 500 94% 467 406 42-1/2" 15-1/2" 31-1/2" 3-3/4' 25-1/2' 21' 14" 32-1/2' 36" 2' 18" 1' 1-1/2" 4" 4" 310 KBN601 120 600 94% 567 493 42-1/2' 15-1/2' 36-1/4" 3-3/4" 25' 21' 14' 36" 32-3/4" 5-1/2" 19-1/7 1" 2" 4' 4" 340 KBN701 140 700 94% 660 574 42-1/2" 15-1/2' 40-1/4" 3-3/4" 29' 23' 17" 36" 32-3/4" 3-1/4" 23-1/2" 1" 2" 4" 6" 370 KBN801 160 800 94% 752 654 42-1/2" 15-1/2' 45-1/4" 3-3/4' 33-1/4' 23" 17" 36' 32-3/4" 3-1/4" 27-3/4" 1" 2" 4' 6' 405 1 Notes:Indoor installation only.All information subject to change.Change"N"to"L"for LP gas models. VENTING OPTIONS ❑Direct Vent Vertical ❑Direct Vent Horizontal ❑Vertical Vent with Sidewall Air Intake ❑Sidewall Vent with Rooftop Air Intake ❑Vertical Vent with Optional Room Air El Sidewall Vent with Optional Room Air 1 ".::..°.i :clue, Lochuivar )\ J al 52 High Water Heaters,Boilers and Pool Heater. H Lochinvar.LLC•300 Maddox Simpson Pkwy•Lebanon.TN 37090.615-889-8900/Fax:615-547-1000 www.Lochinvar.com (Web Update 1/13) 5/12—Printed in U.S.A. LOksKNIGHT°BOILER PRODUCT SUMMARY Hich tlfrk 7'Amer ile.,e,,.„oi ,..a 1�Heaters (KB)399,000-800,000 BTU/HR KB-400 KB-501 KB-601 KB-701 KB-801 iWATER GALLON CAPACITY 3.4 4.2 4.2 5.0 5.7 2 HEATING SURFACE(SO.FT.) 41.8 50.8 50.8 57.8 65.3 WATER CONNECTIONS 1.1/2" 1-1/2" 2" 2" 2" DRAIN 3/4" 3/4" 3/4" 3/4" 3/4" 20°F AT WATER FLOW(GPM) 37 47 55 65 74 HEAD LOSS(FT.OF HD.) 21 23 31 30 33 35°F AT WATER FLOW(GPM) 21 26 32 37 42 HEAD LOSS(FT.OF HD.) 8 10 13 11 12 MAX.WORKING PRESSURE(PSI) 160 160 160 160 160 #OF RELIEF VALVES 1 1 1 1 1 RELIEF VALVE SIZE 3/4" 3/4" 3/4" 3/4" 3/4" RELIEF VALVE RATING(MBH) 697 697 697 1,352 1,352 RELIEF VALVE PRESSURE RATING(PSI) 50 50 50 50 50 GAS INLET CONNECTION 1" 1" 1" 1" 1" MAX.INLET PRESSURE,NAT 10.5"w.c. 10.5"w.c. 10.5"w.c. 10.5"w.c. 10.5"w.c. MIN.INLET PRESSURE,NAT 4.0"w.c. 4.0"w.c. 4.0"w.c. 4.0"w.c. 4.0"w.c. MAX.INLET PRESSURE,LP 13.0"w.c. 13.0"w.c. 13.0"w.c. 13.0"w.c. 13.0"w.c. MIN.INLET PRESSURE,LP 8.0"w.c. 8.0"w.c. 8.0"w.c. 8.0"w.c. 8.0"w.c. BTU/HR INPUT 399,000 500,000 600,000 700,000 800,000 BTU/HR OUTPUT(HIGH FIRE) 372,267 466,500 567,600 660,100 752,000 BTU/HR OUTPUT(LOW FIRE) 74,453 93,300 113,520 132,020 150,400 ELECTRICAL VOLTAGE/HEATER 120 120 120 120 120 VOLTAGE/CONTROL 24 24 24 24 24 TOTAL AMPS 1.5 1.7 2.7 2.7 2.7 #OF ELECTRICAL CONNECTIONS 1 1 1 1 1 DIMENSIONS HEIGHT 42-1/2" 42-1/2" 42-1/2" 42-1/2" 42-1/2" WIDTH 15-1/2" 15-1/2" 15-1/2" 15-1/2" 15-1/2" DEPTH 27" 31-1/4" 36-1/4" 40-1/4" 45-1/4" SERVICE CLEARANCES • FRONT 24" 24" 24" 24" 24" BACK 14" 14" 14" 14" 14" RIGHT SIDE 0" 0" 0" 0" 0" LEFT SIDE(PIPING) 24" 24" 24" 24" 24" TOP 24" 24" 24" 24" 24" DIRECT VENTING SIZE 4" 4" 4" 6" 6" VENT CATEGORY IV IV IV IV IV VENT MATERIAL PVC PV( PVC PV( PV( Lochinvar Corporation•300 Maddox Simpson Pkwy•Lebanon.TN 37090•615-889-8900/Fax:615-547-1000 www.Lochinvar.com KBX-PS-04(Replaces KBX-PS-02 06/08) 06/10-Printed in D.S.A. - Lochinvar® High ufciencs Mater Heaters,Boilers and Pool Heaters Internet Cascading I Control u • to 8 KNIGHT Heatin • Boilers Sequencer jai The KNIGHT Heating Boiler is standard with an internal cascading sequencer built-in its SMART SYSTEMTM operating control. The standard internal sequencer allows for control of . ' up to eight KNIGHT Heating Boilers. '1` lG Cascading allows multiple KNIGHT Heating Boilers to be Lachiatur lig controlled by an assigned"lead"boiler. The remaining boilers in the multiple boiler system act as"followers"of the lead Standard With boiler. This feature not only increases system efficiency,it SMART lowers the initial cost to the building owner since no third party external control is required to turn multiple boilers on and off. How does it work? 5 YS T E M Each boiler in the system is connected via a daisy chain 2-wire communication cable. When demand occurs,the"lead"boiler Operating Control will fire at 50 percent input. Depending on the load,the"lead" boiler will modulate input to meet load.The second boiler in I I the arrangement will not fire until the demand has exceeded the SYSTEM SUPPLY i: capacity of the lead boiler by 20%. At this point the second SENSOR •••••• ammo boiler will fire,and modulate to meet load.If the system � OUTDOOR reaches 220%of load,the third boiler will fire. This process repeats until all boilers are in operation or the demand is met. Once the output of the boilers starts to meet set point,the last i cInstallation & Operation Manual 6 Hydronic piping (continued) Figure 6-7 Single Boiler-Multiple Temperatures l TEMPERATURE ATURE TEMPERATURE LOOP 3 TEMPER LOOP 1 LOOP 2 WIRES TO LOOP SENSORS ���• LOOP SENSOR(3X) 120VAC TO PUMPS MAKE UP WATER \V W - AIR SEPARATOR ^ � -:::.•PRESSURE GAUGE BACK FLOW \ T�� (OPTIONAL) PREVENTER \ SYSTEM ,/11, FROM 24V SIGNAL TO SYSTEM MIXING VALVES Y-STRAINER(RECOMMENDED) BALL VALVE (TYPICAL) FLOW CHECK VALVE(TYPICAL) BOILER CIRCULATOR PRESSURE EXPANSION TANK REDUCING SHIELDED CABLE VALVE , TO BOILER CONTROL INDIRECT DHW N TANK BOILER PRESSURE RELIEF VALVE - r HOT WATER OUT ANTI-SCALD UNION(TYPICAL) MIXING VALVE DOMESTIC COLD WATER IN HOT WATER CIRCULATOR IMG001 75 CAUTION Mixing valves are required for the protection of low temperature loops. NOTICE Please note that these illustrations are meant to show system piping concept only,the installer is responsible for all equipment and detailing required by local codes. — 41 — Installation & Operation Manual 7CL 6 Hydronic piping Figure 6-8 Single Boiler-Primary/Secondary Piping z AIR SEPARATOR Pc'y MAY SUBSTITUTE F DRAIN POINT LOW LOSS HEADER (TYPICAL) / SYSTEM SUPPLY SENSOR NOT TO EXCEED 4 PIPE DIA OR MAX.OF 12"APART (WHEN USED) BALL VALVE SYSTEM CIRCULATOR (TYPICAL) PRESSURE GAUGE EXPANSION TANK Y-STRAINER (RECOMMENDED) MAKE UP WATER BOILER CIRCULATOR BACK FLOW PREVENTER PRESSURE REDUCING `r VALVE INDIRECT DHW TANK ANTI-SCALD - MIXING VALVE HOT WATER OUT DOMESTIC HOT WATER CIRCULATOR UNION(TYPICAL) BOILER COLD WATER IN TEMPERATURE/PRESSURE PRESSURE RELIEF GAUGE VALVE —DRAIN FLOW CHECK VALVE(TYPICAL) CAUTION Indirect water heaters are capable of transferring a limited number of Btu's into the water. Ensure boiler output does not not exceed indirect water heater transfer capabilities. NOTICE Please note that these illustrations are meant to show system piping concept only,the installer is responsible for all equipment and detailing required by local codes. NOTICE System flow should always remain higher than the required flow for the boiler(s) when the boiler(s) is in operation to prevent short cycling and high limit issues. 42 mil 1x Installation & Operation Manual 6 Hydronic piping (continued) IFigure 6-11 Single Boiler-Multiple Temperatures with DHW Piped as a Zone TEMPERATURE WIRES TO TEMPERATURE LOOP .� LOOP SENSORS LOOP2 TEMPERATURE LOOP 1 LOOP SENSOR(3X) 120VAC TO .� PUMPS MAKE UP WATER � AIR SEPARATOR �, - BACK FLOW . //�PREVENTER ihillih6.,,._..,-- TO // PRESSURE BALL VALVE` __r Y SYSTEM GAUGE f FROM (TYPICAL) SYSTEM ��r 1 - MULTI-TEMP �` —'�J LOOP CONTROL �-'_� �- (OPTIONAL)V. I . y Y-STRAINER 24VAC SIGNAL (RECOMMENDED) TO MIXING VALVES FLOW CHECK VALVE(TYPICAL) BOILER CIRCULATOR ■ PRESSURE REDUCING VALVE DRAIN POINT (TYPICAL) SHIELDED CABLE EXPANSION TO BOILER CONTROL TANK INDIRECT DHW fit �TANK 'o"_ ,•v HOT WATER OUT �' ANTI-SCALD 1 BOILER MIXING VALVE DOMESTIC HOT WATER UNION(TYPICAL) COLD WATER IN CIRCULATOR DRAIN PRESSURE RELIEF TEMPERATURE/PRESSURE VALVE GAUGE IMG00183 1 IL Indirect water heaters are capable of transferring a limited number of Btu's into the water. Ensure boiler output does not not exceed indirect water heater transfer capabilities. CAUTION Mixing valves are required for the protection of low temperature loops. NOTICE Please note that these illustrations are meant to show system piping concept only,the installer is responsible for all equipment and detailing required by local codes. NOTICE Please note that the installer is responsible for ensuring DHW prioritization when piped as a zone. — 45 98124696 MAGNA3 65-120 F 60 Hz H MAGNA3 65-120 F,60Hz eta [ft] [%] Pumped liquid=Water Liquid temperature=68"F Density=62.29 Ibift' tl 40- 35 • 30- 25- 100 2J- 80 15- �- - 60 0- \ 40 5- 20 0 o 20 40 60 80 100 120 140 160 180 Q[US 9Pm] P1 [kWJ 1.1 • 1.0 0.9 0.8 • 0.3 _ 0.2 0.1 r f 11117711.1 0 1/3 Printed from Grundfos CAPS(2014.01.046] ORYNOFOS•i• Description 41111111111111101 due AIM& AM Iftl I MAGNA3 65-120 F,60Hz eta Product name: MAGNA3 65-120 F Pumped liquid=Water Liquid temperature=68•F Product No.: 98124696 40- Density=62.29 temperature= EAN: 5710629449481 On Price: ___--- request - — Technical: 25- 100 Head max: 39.4 ft TF class: 110 20— 80 . Approvals on nameplate: ETL,FCC W RADIAL Model: A 15- 60 10- ao Materials:_ Pump housing: Cast iron 5, 20 EN-GJL-250 0 0 ASTM A48-2508 0 50 100 150 o[US ppml Impeller: PES 30%GF ,1 Installation: 0.8- Range of ambient temperature: _32..104°F - 0.6 Maximum operating pressure: 232 psi OA Flange standard: GF 0.2 Pipe connection: GF53/65 Pressure stage: PN12 0 Port-to-port length: _ 13 7116 In_ Liquid: Pumped liquid: Water �V�� 71Illaw- I r�,,, �Illll, !i Liquid temperature range: 14..230°F 1 �� Il ll e l.;���• ti}���+t Liquid temp• _ 68°F 1 � N�IIII L�� '111111i! Density: 62.29 lb/t' :(lii� �0: Electrical data: Power input-P1: 20.5..772 W Maximum current consumption: 0.36.6.67 A Main frequency: 60 Hz Rated voltage: 1 x 115 V Enclosure class(IEC 34-5): X4D Insulation class(IEC 85): F Others: EnergK(EEI): 0.17 Net weight: 47.4 lb _ r��- - -- - C7,:!11 Gross weight: 52.41b Shipping volume: 2.01 ft3 _Plt; -MM ! l Printed from Grundfos CAPS[2014.01.046] cr><uNOFos•N 2/3 98124696 MAGNA3 65-120 F 60 Hz _ u ■1•111 mmom= CI) jr \\\ I � -NZ .SB'4 04lILZl .BZ'L EEO r r •EO'8 aaostamarloaxaM �f 1 4 CO a 3 N N O Note!All units are in[mm]unless others are stated. Disclaimer:This simplified dimensional drawing does not show all details. i Printed from Grundfos CAPS(2014.01.046) GRUNOFOS• � 3/3 AMP s IN l"tt 1 1125 , COMMlICue•oMn Knight models KBN701-801 PARTS KIT(KIT4024) ' Item No. Description Part Number Item No. Description Part Number 1 1"GAS COCK GAC2029 8 6"CPVC FLUE PIPE PVC20000 2 2"X2"X3/4"TEE BKP2993 9 FLOW SWITCH WTR2211 3 2"X2"X1"TEE BKP2983 10 T&P GAUGE GTP2900 4 RELIEF VALVE RLV2001 11 6"X4"PLATE JKB60098 5 2"X CLOSE NIPPLE BKP2958 12 BOLT PACK BLT20011 6 3/4"X CLOSE NIPPLE BKP2942 13 6"X4"TEMINATION PLATE SVK2088 7 OUTDOOR SENSOR TST2311 14 6"X4"TEMINATION CAP SVK2087 -;i 12 8 �-° 11 • ritir , ir . e. .__ .. . , 6 9 !-- El J , ________ . 14 4 — NM 10 d 13 idimiesof v 1 INSTRUCTION PACKET(PKG70018) Item No. Description Part Number -- .r, _ 1 SENSOR&BULBWELL KIT KIT40021 J' ', 2 L.P.CONVERSION KIT LPK3950 `\ ,,,,I. ; ,/ ► 4 • 1' :.---.7:-.:---: ._ Not Shown: r - �� MSC2759, Stainless Steel to CPVC/PVC 90° Elbow Vent Adapter (shipped inside unit) .� , 4_. , • Absorbs the expansion forces of system water and provides proper pressurization under varying operating conditions • Meets ASME Section VIII, Division 1 Standards • Tanks Sizes: 15-505 gallons • Standard Working Pressures: 150 PSI for 15-100 gallon tanks INN.) 125 PSI for 120-505 gallon tanks • Higher Pressure Vessels Available (up to 300 PSI) • High Maximum Design Temperature 650°F Designed for Closed Hydronic Heating and Cooling Systems • Gauge Glass Tappings are Standard • Custom Tanks with Additional Tappings and Alternative Materials of Construction are Available ASME Compression Tanks PLAIN STEEL COMPRESSION TANKS BeII & Gossett A-364A a xylem brand • Plain Steel ASME Compression Tanks DESCRIPTION PERFORMANCE LIMITATIONS The plain steel compression tank absorbs the Maximum Design Pressure: expansion forces of the system water and provides Model 15 through 100 150 PSIG(1034kPa) proper pressurization under varying operating Model 120 through 505 125 PSIG(862kPa) conditions.When used with Airtrol® Fittings,it provides positive air control. Maximum Design Temperature: CONSTRUCTION All Models ...650°F(343°C) These tanks are constructed of carbon steel in accordance with Section VIII,Division 1 of the ASME Boiler and Pressure Vessel Code-and so stamped. Dimensions: Gallons(Ltrs.),Inches(mm),Weights: LBS (KG) APPROX. PART VOLUME REQ'D AIRTROL A B TAPPINGS NPT SHIPPING NUMBER (GALLONS) TANK FITTING DIAMETER LENGTH C D E F G T W WEIGHT 116029 15(57) ATF-12 12(305) 33(838) 7(178) 19(483) 8(203) 111/2(292) , 11/8(29) 1 112 50(23) 116030 24(91) ATF-12 12(305) 51 (1295) 7(178) 37(940) _ 8(203) 111/2(292) 11/8(29) 1 1/2 72 (33) 116031 30(114) ATF-12 14(356) 48(1219) 83/8(213) 311/4(794) 10(254) 12 (305) 13/s(35) 1 1/2 80(36) 116032 40(151) ATF-12 14(356) 63(1600) 83/4(213) 461/4(1175) 10(254) 12(305) 13/8(35) 1 1/2 104(47) 116033 60(227) ATF-16 16(406) 72 (1829) 91/4(235) 531/2(1359) ' 12 (305) 14(356) 1 (25) 1 1/2 134(61) 116034 80(303) ATF-20 20(508) 62(1575) 10(254) 42(1067) 16(406) 18(457) 25/16(59) 1 1/2 160(73) 116035 100(379) ATF-20 or ATFL 20(508) 78(1981) 10(254) 58(1473) 16(406) 18(457) 25/16(59) 1 1/2 186(84) 116036 120(454) ATF-24 or ATFL 24(610) 65(1651) 111/8(283) 423/4(1086) ' 20(508) 22(559) 11/2(38) 1 1/2 217(98) 116037 135(511) ATF-24 or ATFL 24(610) 72(1829) 111/8(283) 493/4(1264) 20(508) 22(559) 11/2(38) 1 1/2 230(104) 116038 175(662) ATFL 30 762 621/4(1581) 131/2(343) 351/4(895) 22 (559) 26(660) 13/s(35) 11/2 1/2 320(145 116039 220(833) ATFL 30 762 77(1956) 131h(343) 50(1270) 22 (559) 26(660) 13/8(35) 11/2 1/2 370(168F 116040 240(908) ATFL 30(762) 84(2134) 131/2(343) 57 (1448) 22 (559) 26(660) 13/8(35) 11/2 -/2 420(191) 116041 305(1154) ATFL 30(762) 1053/4(2686) 131h(343) 783/4(2000) 22(559) 26(660) 13/8(35) 11/2 1/2 482 (219) 116042 400(1514) ATFL 36(914) 93(2362) 143/4(375) 631/2(1613) 28(711) 30(762) 1 (25) 11/2 1/2 656(298) 116840 505(1911) ATFL 36(914) 116(2946) 143/4(375) 861/2(2197) 28(711) 30(762) , 11/8(29) 11/2 1/2 745(338) Dimensions subject to change.Not to be used for construction purposes. TYPICAL APPLICATION /B&G ASME Compression Tank / / rG � B&G Airtrol Tank Fitting ` �L B • .. - B&G Rolairtrol _ �II Air Separator —� E F A B&G Pressure Reducing Valve 1 I B&G Triple Duty Valve `' W T T err_ • _. D —C II 1 ill � B&G Pump 4 _ B&G Suction Diffuser I li I I I Lem Xylem Inc. Let's Solve Water 8200 N.Austin Avenue Morton Grove,Illinois 60053 Phone:(847)966-3700 Fax:(847)965-8379 www.bellgossett.com Bell&Gossett is a trademark of Xylem Inc.or one of its subsidiaries. 0 2013 Xylem Inc. A364A August 2004