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Specifications
Job Site Deferral Sheet November ;I E1VED NOV 10 2014 Refinish First 10110 SW Nimbus Ave CITYOFTIGARD Suite B10 BUILDING DIVISION Portland. OR 97223 Items being deferred: 1) Electrical Wiring- To be completed by PDX Electric CCB#192731 2) Fire Suppression- To be completed by Universal Fire CCB#86723 3) Roof open & close- To be completed by Griffith Roofing CCB#925 Submittal contractor: Spray Booths Northwest Internet Sales, LLC Keith A ZralK2 PO Box 1395 Tualatin, OR 97062 7:03-778-0212 CCB#184974 RECEIVED TUV Rheinland NOV 102014 TUVRheinland ® 12 Commerce Road, Newtown, CT, 06470, US CITY OFTIGARD BUILDING IMVISION Priifbericht - Nr.: 30882837.001 Seite 1 von 1 Test Report No.: Page 1 of 48 Auftraggeber: Sprayline Manufacturing Company Client: 10110 Greenleaf Ave., Santa Fe Springs, CA 90670 USA Gegenstand der Prufung: Spray Booths Test item: Bezeichnung: Refer to models list on page 3 Serien-Nr.: n/a Identification: Serial No.: Wareneingangs-Nr.: n/a Eingangsdatum: n/a Receipt No.: Date of receipt: Prufort: Sprayline Manufacturing Company, 10110 Greenleaf Ave., Santa Fe Springs, CA Testing location: 90670 USA Prufgrundlage: NFPA 33-2007 Test specification: PrUfergebnis: Der Prufgegenstand entspricht oben genannter Prufgrundlage(n). The test item passed the test specification(s). Test Result: Pruflaboratorium: TUV Rheinland of North America, Inc. Testing Laboratory: 12 Commerce Road, Newtown, CT 06470 gepruft/tested by: kontrolliert/reviewed by: 11/4/2008 Jim Cheng 11/4/2008 Udo Heinz Datum Name/Stellung Unterschrift Datum NamelStellung Unterschrift Date Name/Position Signature Date Name/Position Signature Sonstiges/Other Aspects: TUVus mark Approved Refer to attached report Factory: Sprayline Manufacturing Company 10110 Greenleaf Ave., Santa Fe Springs, CA 90670 USA Abkurzungen: P(ass) = entspricht Prufgrundlage Abbreviations: P(ass) = passed F(ail) = entspricht nicht Prufgrundlage F(ail) = failed N/A = nicht anwendbar N/A = not applicable N/T = nicht getestet NIT = not tested Dieser Priifbericht bezieht sich nur auf das o.g. Prufmuster and dart ohne Genehmigung der Prilfstelle nicht auszugsweise vervielfaltigt werden.Dieser Bericht berechtigt nicht zur Verwendung eines Prufzeichens. This test report relates to the a.m. test sample. Without permission of the test center this test report is not permitted to be duplicated in extracts. This test report does not entitle to carry any safety mark on this or similar products. TUVRheinland ' - Test Report No.: 30882837.001 Page 2 of 48 NFPA 33 -2007 Product description: The product listed in this repor is spray booths intended to be installed per NFPA 70. The following condictions shall be followed in the installation process. 1. Installation, Operating and Safety Instructions- Instructions for installation and use of this product are provided by the manufacturer as required by the standard. a) Installation checklist. b) Reference to NFPA 70, NFPA 33 and NFPA 101. c) Instructions for installation of fire extinguishing systems (Automatic carbon dioxide, dry chemical, and clean agent systems might be used).And Portable fire extinguishers shall be provided and located in the building accordance with NFPA 10 d) Instructions for installation of means of egress in accordance with NFPA 101. e) Proper installation of explosion vents including attachment methods and clearance of any obstructions. f) Instructions for the proper placement of electrical components including spacing of a minimum of 3 feet from any hazardous locations. g) Installation for placement of equipment so that lighting may be accessed from the outside. h) Location for installation, maintenance labels and unit nameplate. i) Requirements for the location of the booth with respect to non-fire rated walls, floor and ordinary location electrical components. j) Routing of exhaust ducts—have more than 6 ft from exterior walls. k) The make-up and exhausting system is not interlock with fire alarm system and will remain functional during any fire alarm condition I) Instructions for separation from other occupancies: 3 foot distance or 1 hour fire wall, internal/non-combustible for external. m) Instructions for source of supply air. n) Operations and maintenance responsibilities of the user. 0) Training requirements of user for all personnel involved in the spray application process. p) No hot works The following are the condictions of acceptability: a. The Location of the spray booth installed is not evaluated. b. The spray booth shall be installed on non-combustible floor. c. All lighting fixtures are located 3 feet away form openings and only accessible from outside the spray booth. d. Motor overload and overcurrent protection and controllers are not evaluated and shall be installed per NFPA 70. e. No heating equipment was evaluated. r A .. . TUVRheinland ,, Test Report No.: 30882837.001 Page 3 of 48 NFPA 33 -2007 Model List: Single Skin: 1) SL-ISB-EW XYZ where X=10'-25'(width),Y=4'-5'(Depth),Z=9'-12'(Height) 2) SL-188-E8 XYZ where X=10'-30'(width).Y=3'-4'(Depth),Z=3'-5'(Height) 3) SL-ISB XYZ where X=7'-45'(width),Y=8'-50'(Depth),Z=7'-14'(Height) 4) SL-ISB-B XYZ where X=4'-14'(width),Y=5'-7'(Depth),Z=4'(Height) 5) SL-SOD-PS XYZ where X=7'-45'(width),Y=8'-50'(Depth),Z=7'-14'(Height) 6) SL-FDG XYZ where X=7'-24'(width).Y=8'-100'(Depth),Z=7'-24'(Height) 7) SL-FDG-T XYZ where X=14'-24'(width),Y=8'-100'(Depth),Z=8'-24'(Height) 8) SL-SDG-T XYZ where X=14'-24'(width),Y=8'-100'(Depth),Z=8'-24'(Height) 9) SL-SOG-TT XYZ where X=14'-24'(width),Y=28'-100'(Depth),Z=9'-24'(Height) 10) SL-SOD XYZ where X=14'-24'(width),Y=8'-100'(Depth),Z=8'-24'(Height) 11) SL-SOD-T XYZ where X=14'-24'(width).Y=8'-100'(Depth),Z=8'-24'(Height) 12) SL-SOF XYZ where X=14'-24'(width),Y=8'-100'(Depth),Z=8'-24'(Height) 13) SL-DF XYZ where X=14'-24'(width).Y=8'-100'(Depth),Z=8'-24'(Height) 14) SL-FDG-ODT XYZ where X=16-24'(width).Y=20'-100'(Depth),Z=16'-24'(Height) 15) SL-FDG-T-ODT XYZ where X=16'-24'(width),Y=20'-100'(Depth),Z=16'-24'(Height) 16) SL-SDG-T-ODT XYZ where X=16'-24'(width),Y=20'-100'(Depth),Z=16-24'(Height) 17) SL-SDG-TT-ODT XYZ where X=16'-24'(width).Y=20'-100'(Depth),Z=16'-24'(Height) 18) SL-SOD-ODT XYZ where X=16'-24'(width),Y=20'-100'(Depth),Z=16'-24'(Height) 19) SL-SOD-T-ODT XYZ where X=16'-24'(width),Y=20'-100'(Depth),Z=16'-24'(Height) 20) SL-SDF-ODT XYZ where X=16'-24'(width),V=20'-100'(Depth),Z=16-24'(Height) 21) SL-DF-ODT XYZ where X=16'-24'(width),Y=20'-100'(Depth),Z=16*-24'(Height) 22) MBSDD26 XYZ where X=14'(width),Y=26'(Depth),Z=9'(Height) 23) MBDD26 XYZ where X=14'(width),Y=26'(Depth),Z=9'(Height) 1. 24) MBSD26 XYZ where X=14'(width),Y=26'(Depth),Z=9'(Height) 25) MBRAF26 XYZ where X=14'(width),Y=26'(Depth),Z=9'(Height) 26) MBFAF26 XYZ where X=14'(width),Y=26'(Depth),Z=9'(Height) Double Skin: 27) SL-SDD-T-DW XYZ where X=14'(width),Y=8-60'(Depth),Z=8-14'(Height) 28) SL-SDD-DW XYZ where X=14'(width),Y=8-60'(Depth).Z=8-14'(Height) 29) SL-SOF-DW XYZ where X=14'(width),Y=8-60'(Depth),Z=8-14'(Height) 30) SL-DF-DW XYZ where X=14'(width),Y=8-60'(Depth),Z=8-14'(Height) all models:575VI3Ph/460V/3Ph/230VI3Ph/208V13Ph!230V/1 Ph.60Hz and current rating as following: 1) 11A/14A/28A/30.80A/50A 2) 6.10A/7.60A/15.20A/16.70A!28A 3) 94A/100A/128A/133.6A/ 172A 4) 5.7A/6-4A/9.8A/10.5A/18A 5) 94A/100A/128A/133.6A/172A 6) 232A1238A/266A/271 60A1310A 7) 232A/238A1 266A/271.60A 1310A 8) 232A/238A/266A/271.60A/310A 9) 232A/238A/266A/271.60A/310A 10) 232A/238A/266A/271.60A/310A 11) 232A/238A/266A/271.60A1310A 12) 254A/266A/322A/333.20A 1410A 13) 255A/265A/320A 1331 A/410A 14) 232A/238A/266A/271.60A1310.A 15) 232A/238A/266A/271.60A 1310A 16) 232A/238A/266A/271.60A/310A 17) 232A/238A/266A/271.60A/310A 18) 232A/238A/266A/271.60A/310A 19) 232A 1 238A/266A/271.60A 1 310A 20) 254A/266A/322A/333.20A/410A 21) 255A/265A/320A/331A1410A 22) 81 10A/82.60A1 90.20A191.70A1103.A 23) 8040A/81.80A/88.60A/90A/105A 24) 81 10A/82.60A/90.20A191.70A1103A 25) 81 10A/82.60A 190.20A/91.70A 1 103A 26) 81 10A/82.60A 190.20A 191.70A 1 103A 27) 111.10A/112.60/A 1120.20A 1 121.70A/133A 28) 111.10A/112.60/A 1120.20A/121 70A 1133A 29) 129.40.A/135.40A/165.80A/171.80A I 217A 30) 117.20A/12020A/135.40A!138.40A!161A Note: please refer to attachment 1 for model details. TUVRheinland Test Report No.: 30882837.001 Page 4 of 48 NFPA 33-2007 Clause I Requirement Remarks -Results Verdict 4 Location of Spray Application Operations 4.1 General Spray application operations and processes shall be confined to Spray booths P spray booths,spray rooms,or spray areas,as defined in this standard. 4.2 Locations in Other Occupancies Spray application operations and processes shall not be conducted in any building that is classified as an assembly, educational, institutional,or residential occupancy,unless they are located in a room that is separated both vertically and horizontally from all surrounding areas by construction having a Considered at end user N/A fire rating of not less than 2 hours. The room shall be protected by an approved automatic sprinkler system designed and installed in accordance with NFPA 13, Standard for the Installation of Sprinkler Systems. 5 Construction and Design of Spray Areas,Spray Rooms, and Spray Booths 5.1 Walls and Ceilings Walls,doors and ceilings that intersect or enclose a spray area shall be constructed of noncombustible or limited-combustible Spray booth is constructed with materials or assemblies and shall be securely and rigidly 18AWG galvanized steel sheets mounted or fastened. The interior surfaces of the spray area shall be smooth,designed and installed to prevent pockets that can trap residues,and designed to facilitate ventilation and cleaning. 5.1.1 Air intake filters that are part of a wall or ceiling assembly shall Air intake filters are class 2 P be listed as Class 1 or Class 2, in accordance with ANSI/UL 900, Standard for Air Filter Units. The floor of the spray area shall be constructed of non No floor are build with the spray 5.1.2 combustible material, limited-combustible material,or booth and end user considered N/A combustible material that is completely covered by noncombustible material. 5.1.3 Aluminum shall not be used for structural support members or the walls and ceiling of a spray booth or spray booth enclosure. Aluminum also shall not be used for ventilation ductwork No aluminum used P associated with a spray booth or spray room. Aluminum shall be permitted to be used for interior components,such as platforms,spray apparatus components,and other ancillary devices. .�► TUVRheinland`H Test Report No.: 30882837.001 Page 5 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 5.1.4 If walls or ceiling assemblies are constructed of sheet metal, 18AWG 0.0516 inch thick single-skin assemblies shall be no thinner than 1.2 mm(0.0478 single skin.20AWG 0.0396 P in.),and each sheet of double-skin assemblies shall be no inch think double skin thinner than 0.9 mm(0.3959 in.). 5.1.5 Caulk is used for seal the Structural sections of spray booths shall be permitted to be section of the spray booth sealed with a caulk or sealant to minimize air leakage. 5.1.6 Spray rooms shall be constructed of and separated from Considered at end user P surrounding areas of the building by construction assemblies that have a fire resistance rating of 1 hour. Means of egress is provided P 5.1.7 Enclosed spray booths and spray rooms shall be provided with and please see refer to means of egress that meet the requirements of NFPA 101, Life applicable sections of NFPA Safety Code. 101 5.1.8 Spray booths that are used exclusively for powder coating shall N/A meet the requirements of Chapter 15. They shall be permitted to be constructed of fire-retardant combustible materials where Not for powder coating, chapter approved by the authority having jurisdiction. 15 is not applicable Exception:Listed spray booth assemblies that are constructed of other materials shall be permitted. 5.2 Conveyor Openings N/A Conveyor openings that are necessary for transporting or No conveyor openings moving work into and out of the spray area shall be as small as practical. 5.3 Separation From Other Operations N/A Spray booths shall be separated from other operations by a minimum distance of 915 mm(3 ft)or by a partition,wall,or Considered at end user for 3 ft floor/ceiling assembly having a minimum fire resistance rating of separation from the spray booth 1 hour. Multiple connected spray booths shall not be considered as"other operations"except as provided in Section 13.3. 5.3.1 N/A Spray booths shall be installed so that all parts of the booth are See above readily accessible for cleaning. 5.3.2 A clear space of not less than 915 mm(3 ft )shall be maintained on all sides and above the spray booth. This clear space shall be kept free of any storage or combustible construction. Exception No. 1: This requirement shall not prohibit locating a spray booth closer than 915 mm(3 ft)or directly against an interior partition, wall, or floor/ceiling assembly that has a fire See above N/A resistance rating of not less than 1 hour,provided the spray booth can be maintained and cleaned. • Exception No. 2: This requirement shall not prohibit locating a spray booth closer than 915 mm(3 ft)to an exterior wall or a roof assembly provided the wall or roof is constructed of noncombustible material and provided the spray booth can be maintained and cleaned. TUVRheinland." Test Report No.: 30882837.001 Page 6 of 48 NFPA 33-2007 Clause I Requirement Remarks - Results Verdict 5.4 Movement of Powered Vehicles. Powered vehicles shall not be moved into or out of a spray area or operated in a spray area unless the spray application operation or process is stopped and the ventilation system is maintained in operation./ No powered vehicles evaluated N/A Exception:Listed spray booth assemblies that have vision panels constructed of other materials shall be permitted. 5.5 Vision and Observation Panels On large spray booth, observation panels are provided and tempered glass are used, P lighting fixtures panels are also tempered glass 5.5.1 Panels for light fixtures or for observation shall be of heat- treated glass,laminated glass,wired glass,or hammered-wire On large spray booth, glass and shall be sealed to confine vapors, mists, residues, observation panels are provided dusts and deposits to the spray area. and tempered glass are used, P lighting fixtures panels are also Exception:Listed spray booth assemblies that have vision tempered glass panels constructed of other materials shall be permitted. 5.5.2 Panels from light fixtures shall be separated from the fixture to Panels for lighting fixture are prevent the surface temperature of the panel from exceeding separated from fixture and no P 93 degrees C(200 degrees F). exceed temperatured 5.5.3 The panel frame and method of attachment shall be designed to Panel frame is adequately not fail under fire exposure before the vision panel fails. designed P 5.5.4 Observation panels for spray booths that are used exclusively Not for powder coating N/A for powder coating processes shall be permitted to be constructed of fire-resistant combustible materials. 5.6 Ventiliation Spray areas that are equipped with ventilation distribution or See 5.6.1 to 5.6.5 P baffle plates or with dry overspray collection filters shall meet the requirements of 5.6.1 through 5.6.5. 5.6.1 Distribution plates or baffles shall be constructed of non- galvanized steel used for filter combustible materials and shall be readily removable or holder and removable and P accessible for cleaning on both sides. cleanable 5.6.2 Filters shall not be used when applying materials known to be highly susceptible to spontaneous heating or spontaneous Not these type application N/A ignition. 5.6.3 Supports and holders for filters shall be constructed of galvanized steel used for filter noncombustible materials holder 5.6.4 Overspray collection filters shall be readily removable or Filters are readily removable accessible for cleaning or replacement. and accessible for cleaning or P replacement 5.6.5 Filters shall not be alternately used for different types of coating Spray booth is only for one type materials if the combination of the materials might result in material P spontaneous heating or ignition. (See also Section 10.9.) 6 Electrical and Other Sources of Ignition �► TUVRheinland Test Report No.: 30882837.001 Page 7 of 48 NFPA 33-2007 Clause I Requirement Remarks-Results Verdict 6.1 Scope Scope P This chapter shall apply to electrical wiring and electrical utilization equipment that is used in the spray area or in the vicinity of the spray area. This chapter shall also apply to other sources of ignition. 6.2* General 6.2.1 Electrical wiring and utilization equipment shall meet all applicable requirements of Articles 500, 501, 502, 505, 516 of NFPA 70,National Electrical Code,and all requirements of this chapter. Exception No. 1:Powered vehicles shall meet the requirements Meet the NFPA 70 codes of Section 5.4. Exception No. 2:Resin application operations shall meet the requirements of Chapter 17. 6.2.2* For the purposes of this standard,the Zone system of electrical P area classifications shall be applied as follows: (1) The inside of open or closed containers or vessels shall be considered a Class 1,Zone 0 location. Informative of zone systems (2) A Class I,Division 1 location shall be permitted to be alternatively classified as a Class I,Zone 1 location (3) A Class I, Division 2 location shall be permitted to be alternatively classified as a Class I,Zone 2 location. 6.2.3 For the purposes of electrical area classification,the Division Zone systems and division system and the Zone system shall not be intermixed for any systems are not intermixed P given source of release. 6.2.4 In instances of areas within the same facility classified separately,Class I,Zone 2 locations shall be permitted to abut, but not overlap,Class I,Division 2 locations. Class I,Zone 0 or Informative P Zone 1 locations shall not abut Class I,Division 1 or Division 2 locations. [70: 505.7(B)]. 6.2.5.* Open flames, spark-producing equipment or processes,and equipment whose exposed surfaces exceed the autoignition temperature of the material being sprayed shall not be located in a spray area or in any surrounding area that is classified as End user considered NIA Division 2 or Zone 2. Exception: This requirement shall not apply to drying, curing, or fusing apparatus covered by Chapter 13. 6.2.6* Any utilization equipment or apparatus that is capable of producing sparks or particles of hot metal and that is located above or adjacent to either the spray area of the surrounding End user considered N/A Division 2 or Zone 2 areas shall be of the totally enclosed type or shall be constructed to prevent the escape of sparks or particles of hot metal. 6.3 Electrical Area Classification Definitions of classification P TUVRheinland' Test Report No.: 30882837.001 Page 8 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 6.3.1* Class I Locations Information regarding electrical P area classification A Class I location shall be any location where a flammable gas or vapor is present or might be present in the air in quantities sufficient to produce an explosive or ignitable mixture. 6.3.1.1* Class I, Division 1 Locations As defined in 500.5(B)(1)of NFPA 70, National Electrical Code,a Class I, Division 1 location shall be any location where one of the following conditions exists: (1) An ignitable concentration of flammable gas or vapor can exist under normal operating conditions. (2) An ignitable concentration of flammable gas or vapor can exist frequently because of repair or maintenance operations or because of leakage. (3) Breakdown or faulty operation of equipment or processes might release an ignitable concentration of flammable gas or vapor and might also cause simultaneous failure of electrical equipment in such a way as to directly cause the electrical equipment to - become a source of ignition. 6.3.1.2* Class I, Division 2 Locations p As defined in 500.5(B)(2)of NFPA 70, National Electrical Code,a Class I, Division 2 location shall be any location where one of the following conditions exists: (1) A flammable gas or a volatile flammable liquid is handled, processed or used,but any flammable gas, vapor or liquid is confined within a closed container or a closed system from which it can escape only in case of accidental rupture or breakdown of the container or system or in case of abnormal operation of the equipment. (2) An ignitable concentration of flammable gas or vapor is normally prevented by positive mechanical ventilation but might exist because of failure or abnormal operation of the ventilating equipment. (3) An ignitable concentration of flammable gas or vapor might occasionally be transmitted from an adjacent Class I, Division I location, unless such transmission is prevented by positive pressure ventilation from a source of clean air and effective safeguards against ventilation failure are provided. 6.3.1.3* Class I,Zone 0 Locations p As defined in 505.5(B)(1)of NFPA 70, National Electrical Code,a Class I,Zone I location shall be any location where an ignitable concentration of flammable gas or vapor is present either continuously or for long periods of time. TUVRheinland`"' Test Report No.: 30882837.001 Page 9 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 6.3.1.4* Class I,Zone 1 Locations p As defined in 505.5(B)(2)of NFPA 70, National Electrical Code,a Class I,Zone 1 location shall be any location where one of the following conditions exists: (1) An ignitable concentration of flammable gas or vapor is likely to exist under normal operating conditions. (2) An ignitable concentration of flammable gas or vapor might exist frequently because of repair or maintenance operations or because of leakage. (3) Breakdown or faulty operation of equipment or processes might release an ignitable concentration of flammable gas or vapor and might also cause simultaneous failure of electrical equipment in such a way as to directly cause the electrical equipment to become a source of ignition. (4) An ignitable concentration of flammable gas or vapor might occasionally be transmitted from an adjacent Class I,Zone 0 location,unless such transmission is prevented by positive pressure ventilation from a source of clean air and effective safeguards against ventilation failure are provided 6.3.1.5 Class I,Zone 2 Locations As defined in 505.5(B)(3)of NFPA 70, National Electrical Code, a Class I,Zone 2 location shall be any location where one of the following conditions exists: (1) An ignitable concentration of a flammable gas or vapor is not likely to exist under normal operating conditions, and if an ignitable concentration does exist,will exist only for a short period of time. (2) A flammable gas or a volatile flammable liquid is handled, processed,or used,but any flammable gas, vapor,or liquid is confined within a closed container or a closed system from which it can escape only in case of accidental rupture or breakdown of the container or system or in case of abnormal operation of the equipment. (3) An ignitable concentration of flammable gas or vapor is normally prevented by positive mechanical ventilation but might exist because of failure of abnormal operation of the ventilating equipment. (4) An ignitable concentration of flammable gas or vapor might occasionally be transmitted from an adjacent Class I,Zone I,location,unless such transmission is prevented by positive pressure ventilation from a source of clean air and effective safeguards against ventilation failure are provided. (See also A.6.3..1.2.) 6.3.2. Class II Locations. A Class II location shall be any location p that might be hazardous because of the presence of a combustible dust. TUVRheinland' Test Report No.: 30882837.001 Page 10 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 6.3.2.1' Class II, Division 1 Locations. As defined in 500.5©(1)of P NFPA 70,National Electrical Code, a Class II,Division 2 location shall be a location in which one of the following conditions exists: (1) Combustible dust due to abnormal operations might be present in the air in quantities sufficient to produce explosive or ignitable mixtures. (2) Combustible dust accumulations are present but are normally insufficient to interfere with the normal operation of electrical equipment or other apparatus, but could as a result of infrequent malfunctioning of handling or processing equipment become suspended in the air. (3) Combustible dust accumulations on,in,or in the vicinity of the electrical equipment could be sufficient to interfere with the safe dissipation of heat from electrical equipment,or could be ignitable by abnormal operation or failure of electrical equipment. 6.3.2.3* Class II,Zone 20. As defined in 506.5(B)(1)of NFPA 70, P - National Electrical Code,a Class II,Zone 20 location shall be any location where one of the following conditions exists: (1) An ignitable concentration of combustible dust is present continuously. (2) An ignitable concentration of combustible dust is present for long periods of time. 6.3.2.4.* Class II,Zone 21. As defined in 506.5(B)(2)of NFPA 70, P National Electrical Code,a Class II,Zone 21 location shall be any location where one of the following conditions exists: (1) An ignitable concentration of combustible dust that is likely to exist occasionally under normal operating conditions. (2) An ignitable concentration of combustible dust might exist frequently because of repair of maintenance operations or because of leakage. (3) Equipment is operated or processes are carried on,of such a nature that equipment breakdown or faulty operations could result in the release of an ignitable concentration of combustible dust and also cause simultaneous failure of electrical equipment in a mode to cause the electrical equipment to become a source of ignition. (4) An ignitable concentration of combustible dust could be communicated from an adjacent Class II,Zone 20 location,unless communication is prevented by adequate positive pressure ventilation from a source of clean air and effective safeguards against ventilation failure are provided. • TUVRheinland`H' Test Report No.: 30882837.001 Page 11 of 48 NFPA 33 -2007 Clause 1 Requirement Remarks - Results Verdict 6.3.2.5* Class II,Zone 22. As defined in 506.5(B)(3)of NFPA 70, P National Electrical Code,a Class II,Zone 22 location shall be any location where one of the following conditions exists: (1) An ignitable concentration of combustible dust is not likely to occur in normal operation,and if it does occur, will only persist for a short period. (2) A combustible dust is handled, processed,or used,but the dust is normally confined within closed containers or closed systems from which it can escape only as a result of the abnormal operation of the equipment with which the dust is handled, processed,or used. (3) An ignitable concentration of combustible dust could be communicated from an adjacent Class II,Zone 21 location, unless communication is prevented by adequate positive pressure ventilation from a source of clean air and effective safeguards against ventilation failure are provided. 6.4 Electrical Devices in Spray Areas 6.4.1. Electrical wiring and utilization equipment that is located in the No electrical wiring and N/A spray area and is not subject to deposits of combustible utilization equipment inside the residues shall be suitable for Class I, Division 1; Class I,Zone spray booth 1;or Class II,Division 1 locations,whichever is applicable. 6.4.2.- Electrical wiring and utilization equipment that is located in the See above N/A spray area and is subject to deposits of combustible residues shall be listed for such exposure and shall be suitable for Class I, Division 1;Class I,Zone 11 or Class II, Division 1 locations, whichever is applicable. 6.5 Electrical Devices Adjacent to Spray Area. Electrical wiring End user considered N/A and utilization equipment located adjacent to the spray area shall be classified in accordance with 6.5.1 throu.h 6.5.5. 6.5.1. Electrical wiring and utilization equipment located outside, but See above N/A within 6100 mm(20 ft)horizontally and 3050 mm(10 ft) vertically,of an unenclosed spray area and not separated from the spray area by partitions extending to the boundaries of the area designated as Division 2 or Zone 2 in Figure 6.5.1 shall be suitable for Class I,Division 2;Class I,Zone 21 or Class II, Division 2 locations,whichever is applicable. 6.5.2. If spray application operations are conducted within a closed- See above N/A top,open-face or open-front booth or room,any electrical wiring or utilization equipment located outside the booth or room but within the boundaries designated as Division 2 or Zone 2 in Figure 6.5.2. (a)and Figure 6.5.2(b)shall be suitable for Class I, Division 2;Class I, Zone 2;or Class II, Division 2 locations, whichever is applicable. .�► TUVRheinland`H Test Report No.: 30882837.001 Page 12 of 48 NFPA 33-2007 Clause I Requirement Remarks -Results Verdict 6.5.2.1. The Class I, Division 2; Class I,Zone 2;or Class II,Division 2 End user considered N/A locations shown in Figure 6.5.2(a)and Figure 6.5.2.(b)shall extend from the edges of the open face or open front of the booth or room in accordance with the following: (1) If the exhaust ventilation system is interlocked with the spray application equipment,then the Division 2 or Zone 2 locations shall extend 1525 mm(5 ft) horizontally and 915 mm(3 ft)vertically from the open face or open front of the booth or room,as shown in Figure 6.5.2(a). (2) If the exhaust ventilation system is not interlocked with the spray application equipment,then the Division 2 or Zone 2 location shall extend 3050 mm(10 ft) horizontally and 915 mm(3 ft)vertically from the open face or open front of the booth or room,as shown in Figure 6.5.2(b). 6.5.2.2 For the purposes of 6.5.2,interlocked shall mean that the spray End user considered N/A application equipment cannot be operated unless the exhaust ventilation system is operating and functioning as designed and - spray application is automatically stopped if the exhaust ventilation system fails. 6.5.3 If spray application operations are conducted within an open-top Not an open-top booth N/A _ booth,any electrical wiring or utilization equipment located within the space 915 mm(3 ft)vertically from the top shall be suitable for Class I, Division 2; Class I,Zone 2;or Class II, Division 2 locations,whichever is applicable. 6.5.4 If spray application operations are confined to an enclosed No electrical devices are N/A spray booth or room,any electrical wiring or utilization allowed within 3 ft of enclosed equipment located within 915 mm(3 ft)of any opening shall be spray booth and end user suitable for Class I, Division 2; Class I,Zone 2;or Class II, considered Division 2 locations,whichever is applicable,as shown in Figure 6.5.4. 6.5.5 Open containers, supply containers,waste containers, spray N/A gun cleaners, and solvent distillation units that contain Class I Spray booth is not for storage liquids shall be located in areas ventilated in accordance with of any spray materials applicable requirements of Chapter 7 �► TUVRheinland' Test Report No.: 30882837.001 Page 13 of 48 NFPA 33-2007 Clause I Requirement Remarks -Results Verdict 6.5.5.1 Electrical area classification shall be as follows: N/A (1)The area within 915 mm(3 ft)in all directions from any such container or equipment and extending to the floor or grade level shall be classified as Class I,Division 1 or Class I,Zone 1,whichever is applicable. (2)The area extending 610 mm(2 ft)beyond the Division 1 or Zone 1 location shall be classified as Class I, Division 2 or Class I,Zone 2,whichever is applicable. See above (3)The area extending 1525 mm(5 ft)horizontally beyond the area described in 6.5.5.1(2)up to a height of 460 mm (18 in.)above the floor or grade level shall be classified as Class I, Division 2 or Class I,Zone 2,whichever is applicable. (4)The area inside any tank or container shall be classified as Class I, Division 1 or Class I,Zone 0,whichever is applicable. 6.5.5.2 Electrical wiring and utilization equipment installed in these N/A areas shall be suitable for the location,as shown in Figure See above 6.5.5.2. 6.6.1 Light fixtures,like that shown in Figure 6.6.1,that are attached P to the walls or ceiling of a spray area but that are outside any Lighting fixtures are separated classified area and are separated from the spray area by glass by glass panel and only panels that meet the requirements of Section 5.5 shall be serviced from outside the suitable for use in unclassified locations. Such fixtures shall be spray booth serviced from outside the spray area. 6.6.2 Light fixtures,like that shown in Figure 6.6.1,that are attached p to the walls or ceiling of a spray area;that are separated from the spray area by glass panels that meet the requirements of Section 5.5;and that are located within a Class I, Division 2,a See above Class I,Zone 2,or a Class II,Division 2 location shall be suitable for such location.Such fixtures shall be serviced from outside the spray area. 6.6.3 Light fixtures,like that shown in Figure 6.6.3,that are an N/A integral part of the walls or ceiling of a spray area shall be permitted to be separated from the spray area by glass panels that are an integral part of the fixture. Such fixtures shall be listed for use in Class I, Division 2:Class I,Zone 2;or Class II, No such fixtures Division 2 locations,whichever is applicable,and also shall be listed for accumulations of deposits of combustible residues. Such fixtures shall be permitted to be serviced from inside the spray area. 6.6.4 Light fixtures that are located inside the spray area shall meet No(lighting fixtures can be N/A the requirements of Section 6.4 and Section 6.7. serviced from inside the spray booth .,�► TUVRheinland N' Test Report No.: 30882837.001 Page 14 of 48 NFPA 33 -2007 Clause Requirement Remarks -Results Verdict 6.7 All persons,all electrically conductive parts of the spray room P or spray booth,exhaust ducts,spray equipment,objects or containers that receive the spray stream,and piping systems Spray booth is bonded to that convey flammable or combustible liquids or aerated grounded combustible solids shall be electrically bonded and grounded to prevent sparks from the accumulation of static electricity. 6.8 For automated equipment and robotic equipment,flexible N/A power cords shall be permitted to be used in hazardous (classified)locations and shall be permitted to be connected to the fixed part of the electrical circuit, provided they meet all of the following conditions: (1)They are approved for extra-hard usage. (2)They are equipped with a grounding conductor that meets the requirements of Section 400.2 of NFPA 70, National Electrical Code. (3)They are connected to terminals or conductors in an No automated or robotic approved manner. equipment evaluated (4)They are supported by a positive mechanical clamp in such a manner that permits the cord to be readily replaced and - prevents strain at the cord connections within the terminal enclosure. (5)They are provided with explosionproof seals where the cord enters junction boxes,fittings,or enclosures. (6)They are listed for deposits of combustible residues. 6.9 Portable electric light fixtures shall not be used in any spray N/A area while spray application operations are being conducted. Exception: Where portable electric light fixtures are required No portable lights evaluated for use in spaces that are not illuminated by fixed light fixtures within the spray area, they shall meet the requirements of 6.2.2. 7.1 Ventilating and exhaust systems shall be designed and N/A installed in accordance with the applicable requirements of Vent ducts are provided NFPA 91, Standard for Exhaust Systems for Air Conveying of evaluated and end user Vapors, Gases, Mists, and Noncombustible Particulate Solids, considered-NFPA 91 except as amended by the requirements of this chapter. 7.2 Each spray area shall be provided with mechanical ventilation P that is capable of confining and removing vapors and mists to a safe location and is capable of confining and controlling combustible residues, dusts,and deposits.The concentration of the vapors and mists in the exhaust stream of the ventilation system shall not exceed 25 percent of the lower flammable limit. (See Annex B for additional guidance on determining the Mechanical ventilation is - lower flammable limit.) provided and capable to drive the LEL below 25% Exception:In confined spaces, where ventilation might not be capable of providing the necessary ventilation, a properly applied inerting procedure shall be permitted to be used. Such procedures shall meet the applicable requirements of NFPA 69, Standard on Explosion Prevention Systems,and shall be acceptable to the authority having jurisdiction. TUVRheinland` Test Report No.: 30882837.001 Page 15 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 7.2.1 Spray areas equipped with overspray collection filters shall P have visible gauges,audible alarms, approved interlocks,or Visible gauge is provided an effective inspection program to ensure that the required air velocity is being maintained. 7.2.2 Powder coating systems also shall meet the requirements of N/A Section 15.8. Not for powder coating 7.2.3 Mechanical ventilation shall be kept in operation at all times N/A while spray operations are being conducted and for a sufficient time thereafter to allow the vapors from drying coated objects or material and residues to be exhausted.Where spray End user considered operations are conducted automatically without an attendant constantly on duty,the operating controls of the spray apparatus shall be arranged so that the spray apparatus cannot function unless the exhaust fans are operating. 7.3 An adequate supply of clean make-up air shall be provided to P compensate for the air exhausted from spray operations.The Exhaust air is riot re-circulated intake for this make-up air shall be located so that the air exhausted from spray operations is not recirculated. 7.4 Air exhausted to the atmosphere from liquid spray operations N/A shall be conducted by ducts directly to the outside of the building. Exhaust ducts shall follow the most direct route to the point of discharge but shall not penetrate a fire wall.The exhaust discharge shall be directed away from any fresh air intakes.The exhaust duct discharge point shall be at least 1830 mm(6 ft)from any exterior wall or roof. The exhaust duct End user considered shall not discharge in the direction of any combustible construction that is within 7625 mm(25 ft)of the exhaust duct discharge point nor shall it discharge in the direction of any unprotected opening in any noncombustible or limited- combustible construction that is within 7625 mm(25 ft)of the exhaust duct discharge point. 7.5 Recirculation of Exhaust. Exhaust air is nor re-circulated N/A 7.5.1 Air exhausted from spray areas shall not be recirculated N/A unless all of the following requirements are met: (1)Recirculation shall be allowed only for unmanned spray operations and for cascading to subsequent unmanned spray operations. (2)Solid particulates shall be removed from the recirculated air. (3)The concentration of vapors in the exhaust airstream shall not exceed 25 percent of the lower flammable limit. See above (4)Listed equipment shall be used to monitor the concentration of vapors in all exhaust airstreams. (5)The equipment specified in 7.5.1(4)shall sound an alarm and shall automatically shut down the spray operation if the concentration of any vapor in the exhaust airstream exceeds 25 percent of the lower flammable limit. (6)All equipment installed to process and remove contaminants from the air exhausted from spray operations shall be approved. TUVRheinland`Q' Test Report No.: 30882837.001 Page 16 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 7.5.2 The provisions of 7.5.1 shall not disallow recirculation of air to N/A occupied spaces. However,other requirements addressing the toxicity and permissible exposure limits shall also apply. (See See above ANSI/A1HA Z9.7, Recirculation of Air from Industrial Process Exhaust Systems.) 7.6 Manifolding of Exhaust Ducts. Individual spray booths shall N/A be separately ducted to the building exterior. Exception No. 1:Multiple cabinet spray booths whose combined frontal area does not exceed 1.7 m2(18 ft2)shall be permitted to be manifolded if the sprayed materials used will not react and cause ignition of the residue in the ducts. Exception No. 2: Where treatment of exhaust is necessary for air pollution control or for energy conservation, ducts shall be permitted to be manifolded if all of the following conditions are met: (1) The sprayed materials used will not react and cause End user considered - ignition of the residue in the ducts. (2)No nitrocellulose-based finishing material is used. (3)An air-cleaning system is provided to reduce the amount of overspray carried into the duct manifold. (4)Automatic sprinkler protection is provided at the junction of each booth exhaust with the manifold, in addition to the protection required by Chapter 9. (5) The installation is approved by the authority having jurisdiction. 7.7 Materials of Construction.Exhaust ducts and fasteners shall P be constructed of steel, except as allowed in 7.7.1 and 7.7.2. galvanized steel 7.7.1 For spray booths used exclusively for powder coating,ducts N/A shall be permitted to be constructed of fire-retardant Not for powder coating combustible materials. 7.7.2 Other materials of construction shall be permitted to be used in N/A cases where the conveyed materials are not compatible with Exception is not used steel. 7.8 Support of Exhaust Ducts. Exhaust ducts shall be supported N/A to prevent collapse under fire conditions. End user considered 7.8.1 Duct supports shall be designed to carry the weight of the duct N/A system itself, plus the anticipated weight of any residues. If sprinkler protection is provided inside the duct system,then See above the duct supports also shall be designed to carry the anticipated weight of any accumulation of sprinkler discharge. 7.8.2 Hangers and supports shall be fastened securely to the N/A building or to the structure to avoid vibration and stress on the See above duct system. 7.8.3 Hangers and supports shall be designed to allow for expansion N/A See above and contraction. .�•, TUVRheinland Test Report No.: 30882837.001 Page 17 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 7.8.4 Exhaust ducts shall not use building walls,floors,ceilings,or N/A roofs as component parts. See above 7.9 Exhaust Duct Access Openings.Exhaust ducts shall be N/A provided with doors,panels,or other means to facilitate End user and installer inspection,maintenance,cleaning,and access to fire considered protection devices. 7.10 Exhaust Fans and Drives. 7.10.1 The rotating element of the exhaust fan shall be nonferrous,or P the fan shall be constructed so that a shift of the impeller or shaft will not permit two ferrous parts of the fan to rub or strike. There shall be ample clearance between the rotating element and fan casing to avoid a fire by friction,necessary allowances Aluminum fan blade is used being made for ordinary expansion and loading and to prevent and none friction and motor is contact between moving parts and the duct or fan housing. self lubricated type from the Fan blades shall be mounted on a shaft that is sufficiently point of outside duct heavy to maintain alignment even when the blades of the fan are heavily loaded.All bearings shall be of the selflubricating type or shall be lubricated from a point outside the duct and preferably shall be located outside the duct and the booth. 7.10.2 Electric motors that drive exhaust fans shall not be placed P inside any spray area unless they meet the provisions of 6.4.2. Motor is mounted outside 7.10.3 Belts shall not enter any spray area unless the belt and pulley Belt is not in the spray area within the spray area are completely enclosed. 7.11 Drying Areas.Freshly sprayed workpieces shall be dried only P in spaces that are ventilated to prevent the concentration of Might be used for dry area vapors from exceeding 25 percent of the lower flammable limit. (See also Chapter 13.) 8.1 General.Storage,handling,and mixing of flammable and N/A combustible liquids shall meet all the applicable requirements of NFPA30,Flammable and Combustible Liquids Code. No mixing room evaluated Storage, handling,and mixing of flammable and combustible liquids in process areas shall also meet the requirements of this chapter. 8.2 Storage in Process Areas. No storage room evaluated N/A 8.2.1 The volume of Class I,Class II,and Class IIIA liquids stored in N/A a storage cabinet shall not exceed 454 L(120 gal). See above 8.2.1.1 The total aggregate volume of Class I,Class II,and Class IIIA N/A liquids in storage cabinets stored in a single fire area shall not See above exceed 1362 L(360 gal). 8.2.1.2 In an industrial occupancy,additional storage cabinets shall be N/A permitted to be located in the same fire area if a minimum separation of 30 m(100 ft)is maintained between each group See above and the total aggregate volume of each group complies with 8.2.1.1. TUVRheinland`„ - Test Report No.: 30882837.001 Page 18 of 48 NFPA 33-2007 Clause I Requirement Remarks -Results Verdict 8.2.1.3 In an industrial occupancy that is protected by an automatic N/A sprinkler system designed and installed in accordance with NFPA 13, Standard for the Installation of Sprinkler Systems, See above the total aggregate volume of Class I,Class II,and Class IIIA liquids in storage cabinets stored in the same fire area shall be permitted to be increased to 2725 L(720 gal). 8.2.2 The quantity of liquid located in the vicinity of spraying N/A operation but outside a storage cabinet,an inside storage room,a cutoff room or attached building,or other specific process area that is cut off by at least a 2-hour fire-rated separation from the spraying operations shall not exceed the quantity given in either of the following,whichever is greater: (1)A supply for one day See above (2)95 L(25 gal)of Class IA liquids in containers, plus 454 L (120 gal)of Class IB,Class IC,Class II, or Class III liquids in containers, plus two portable tanks each not exceeding 2500 L (660 gal)of Class IB, Class IC,Class II,or Class IIIA liquids, - plus 20 portable tanks each not exceeding 2500 L(660 gal)of Class IIIB liquids 8.2.3 The quantity of flammable and combustible liquids located in a N/A - spray area or in a mixing room adjacent to a spray area shall See above meet the requirements of Section 8.3. 8.3 Mixing. No mixing room evaluated N/A 8.3.1 Dispensing or transfer of liquids from containers, mixing of N/A liquids, and filling of containers, including portable mixing tanks See above and"pressure pots,"shall be done only in a mixing room or in a spray area. TUVRheinland`' Test Report No.: 30882837.001 Page 19 of 48 NFPA 33-2007 Clause I Requirement Remarks -Results Verdict 8.3.2 Mixing rooms shall meet all of the following requirements: N/A (1)The mixing room shall meet the construction requirements of Section 5.1. (2)The area of the mixing room shall not exceed 14 m2(150 ft2). (3)The mixing room shall be designed to contain a spill of the contents in the room. (4)The mixing room or a spray area used for mixing and dispensing operations shall be provided with continuous mechanical ventilation capable of providing air movement of not less than 0.3 m3/min per square meter of floor area(1 ft3/min/ft2)or 4 m3/min(150 ft3lmin),whichever is greater. See above The ventilation system shall be in operation at all times. (5)Dispensing and mixing rooms shall be classified,for purposes of electrical area classification,the same as enclosed spray booths,in accordance with 6.5.4. (6)The mixing room shall be provided with an approved automatic fire protection system that meets all applicable requirements of Chapter 9. (7)The mixing room shall be provided with portable fire extinguishers located in accordance with NFPA 10, Standard for Portable Fire Extinguishers. Exception:See 8.3.6. 8.3.3 The amount of liquid permitted in a single spray area shall not N/A exceed 227 L(60 gal). See above 8.3.4 Where a separate mixing room is provided and the mixing N/A room is located adjacent to or within 1830 mm(6 ft)of an adjacent spray area or areas,as shown in Figure 8.3.4(a)and Figure 8.3.4(b),the combined quantities of liquids located in See above the spray areas and the mixing room shall not exceed 454 L (120 gal). Exception:See 8.3.6. 8.3.5 Where a separate mixing room is provided and the mixing N/A room is located 1830 mm(6 ft)or more from an adjacent spray area or areas,the quantity of liquid permitted in the mixing room shall not exceed 80 L/m2(2 gal/ft2),up to a maximum of See above 1135 L(300 gal),as shown in Figure 8.3.5. Exception:See 8.3.6. 8.3.6 Where the quantities of liquids required or the floor area N/A necessary to provide a suitable mixing room exceeds the limits specified in 8.3.2 through 8.3.5,the mixing room shall meet all See above applicable requirements of NFPA 30, Flammable and Combustible Liquids Code. TUVRheinland Test Report No.: 30882837.001 Page 20 of 48 NFPA 33 -2007 Clause Requirement Remarks - Results Verdict 8.4.1 Piping systems that convey flammable or combustible liquids N/A between storage tanks,mixing rooms(paint kitchens),and spray areas shall be of steel or other material having No distribution system comparable properties of resistance to heat and physical evaluated damage. Piping systems shall be properly bonded and grounded. 8.4.2 Piping systems within the spray area shall be of steel or N/A material having comparable heat and physical resistance See above where possible.Where tubing or hose is used,a shutoff valve shall be provided on the steel pipe at the connection. 8.4.3 Tubing or hose shall be inspected and replaced as necessary. N/A Replacement tubing or hose shall be that recommended by the See above equipment manufacturer. 8.4.4 Where a pump is used to supply the liquid used in the spray N/A application process,piping,tubing,hose,and other accessories shall be designed to withstand the maximum See above working pressure of the pump,or means shall be provided to limit the discharge pressure of the pump. 8.4.5 Where a pump is used to supply the liquid used in the spray N/A application process,an automatic means shall be provided to - shut off the supply of liquid in event of fire.When pressurized tanks larger than 19 L(5 gal)are used to supply the liquid See above used in the spray application process,an automatic means shall be provided to shut off liquid flow at the tank outlet in the event of fire. 8.4.6 All pressure tubing,hose,and couplings shall be inspected at N/A regular intervals.With the hose extended,the hose and couplings shall be tested using the in-service maximum See above operating pressure.Any hose showing material deteriorations, signs of leakage,or weakness in its carcass or at the couplings shall be replaced. 8.5.1 Liquids shall be transported by means of closed containers, N/A approved safety cans,or approved portable tanks or shall be No distribution system transferred by means of a piping system.Open containers evaluated shall not be used for moving or storing liquids. 8.5.2 Wherever liquids are transferred from one container to N/A another,both containers shall be effectively bonded and See above grounded to dissipate static electricity. 8.5.3 Containers that supply spray nozzles shall be of the closed N/A type or shall be provided with metal covers that are kept losed.Containers that do not rest on the floor shall have See above supports or shall be suspended by wire cables.Containers that supply spray nozzles by gravity flow shall not exceed 38 L(10 gal)capacity. 8.5.4 Original shipping containers shall not be subjected to air N/A pressure for supplying spray nozzles. See above TUVRheinland` Test Report No.: 30882837.001 Page 21 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 8.5.5 Containers that are pressurized to supply spray nozzles,air N/A storage tanks,and coolers shall comply with all applicable requirements of the ASME Boiler and Pressure Vessel Code, Section VIII,for construction,tests,and maintenance. Exception:The following need not meet this requirement: See above (1)Pressure containers less than 150 mm(6 in.)in diameter (2)Pressure containers that operate at less than a gauge pressure of 1.03 kPa(15 psi) (3)Siphon-type spray cups 8.5.6 If a heater is used to heat the liquid being sprayed, it shall be N/A low-pressure steam,low-pressure hot water,or electric. If electric, it shall be approved and listed for the specific location in which it is used. (See Chapter 6.)Heaters shall not be located in spray booths or other locations subject to the See above accumulation of deposits of combustible residue.Agitators,if used,shall be driven by compressed air,water, low-pressure steam,or electricity.If the agitators are powered by an electric motor,the motor shall meet the requirements of Chapter 6. 8.5.7 Methods for cleaning paint circulation systems shall meet the N/A requirements of 7.3.7 of NFPA 30, Flammable and See above Combustible Liquids Code. 8.5.8 Compressed air shall be permitted to be used for cleaning N/A paint delivery hoses for individual applicators in a spray booth, provided both of the following requirements are met: (1)The booth ventilation is operating. See above (2)The maximum air pressure does not exceed the maximum working pressure of any component of the piping or hose system. 9.1 General.Spray areas,which include by definition any N/A associated exhaust plenums and exhaust ductwork,any Automatic fire protection particulate filters,any solvent concentrator units,any system is instllated by the end recirculation air supply units,and mixing rooms,shall be user and not evaluated this protected with an approved automatic fire protection system. time TUVRheinland ' - Test Report No.: 30882837.001 Page 22 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 9.1.1 The automatic fire protection system shall be permitted to be, N/A and shall be installed in accordance with,any of the following: (1)An automatic water sprinkler system that meets all applicable requirements of NFPA13, Standard for the Installation of Sprinkler Systems (2)An automatic foam water sprinkler system that meets all applicable requirements of NFPA 16, Standard for the Installation of Foam-Water Sprinkler and Foam-Water Spray Systems See above (3)A carbon dioxide extinguishing system that meets all applicable requirements of NFPA 12, Standard on Carbon Dioxide Extinguishing Systems (4)A dry chemical extinguishing system that meets all applicable requirements of NFPA 17, Standard for Dry Chemical Extinguishing Systems (5)A gaseous agent extinguishing system that meets all - applicable requirements of NFPA 2001, Standard on Clean Agent Fire Extinguishing Systems 9.1.2 The automatic fire protection system shall also meet all N/A - applicable requirements of Section 9.2 and Section 9.3. See above 9.1.3 The fire alarm and fire protection system shall be supervised in N/A accordance with NFPA 72,National Fire Alarm Code. See above 9.2.1 For continuous spray application operations,activation of the N/A automatic fire protection system shall automatically accomplish all of the following: (1)Activate a local alarm in the vicinity of the spraying operation Not for continuous spray (2)Transmit an alarm signal to the facility's fire alarm system, application if such a system is provided (3)Shut down the coating material delivery system (4)Shut down all spray application operations (5)Stop any conveyors into and out of the spray area 9.2.1.1 For continuous spray application operations,the additional N/A requirements of Section 9.7,for automated powder application equipment,or Section 9.8,for automated liquid electrostatic See above spray application equipment,whichever is applicable,shall also apply. 9.2.2 Emergency Shutdown.For continuous spray application N/A operations,one or more manual emergency system shutdown stations shall be installed to serve each spray area.When activated,the stations shall accomplish at least the functions - listed in 9.2.1(1)and 9.2.1(3)through 9.2.1(5).At least one See above such station shall be within ready access of operating personnel. If access to this station is likely to involve exposure to danger,an additional station shall be located adjacent to an exit from the area. TUVRheinland' Test Report No.: 30882837.001 Page 23 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 9.3 Ventilation Systems.Air make-up systems and spray area N/A exhaust systems shall remain functioning during any fire alarm condition. Exception No. 1: Where the type of automatic fire protection Automatic fire protection system requires that ventilation be discontinued, air make-up system is instllated by the end systems and spray area exhaust systems shall be permitted to user and not evaluated this be shut down and dampers shall be permitted to close. time Exception No. 2:For powder coating systems, the requirements of Section 9.7 shall be met instead of those of this section. 9.4.1 The automatic sprinkler system shall be a wet pipe system,a N/A dry pipe system, a preaction system,or an open-head deluge Automatic sprinkler system is system,whichever is most appropriate for the portion of the instllated by the end user and spray operation being protected. not evaluated this time 9.4.2 The automatic sprinkler system shall be designed for Extra N/A Hazard(Group 2)occupancies,as defined in NFPA 13, Standard for the Installation of Sprinkler Systems. Exception No. 1:For spray application of styrene cross-link thermoset resins, Section 17.3 shall apply. See above Exception No. 2:Automatic sprinkler systems for powder coating operations shall be designed for Ordinary Hazard (Group 2), as defined in NFPA 13, Standard for the Installation of Sprinkler Systems. 9.4.3 The water supply shall be sufficient to supply all sprinklers N/A likely to open in any one fire incident without depleting the See above available water for use in hose streams. 9.4.4 Where sprinklers are installed to protect spray areas and N/A mixing rooms only,water shall be permitted to be supplied See above from domestic water systems, provided the domestic supply can meet the demand for the design criteria of 9.4.2. 9.4.5 The sprinkler system shall be controlled by a separate,listed N/A indicating valve(s),operable from floor level. See above 9.4.6 Sprinkler systems protecting stacks or ducts shall meet all of N/A the following requirements: (1)Sprinklers shall be spaced no more than 3.7 m(12 ft) apart. (2)If exhaust ducts are manifolded,a sprinkler shall be located in the manifold at the junction of each exhaust duct with the manifold. See above (3)Sprinklers shall provide a minimum flow of 114 L/min(30 gpm)per head at a minimum of 1 bar(15 psi)pressure. (4)Sprinklers shall be ordinary temperature rated, unless required to be higher due to operating temperatures measured in the ducts, in which case the operating temperature shall be at least 28°C(50°F)above the inside temperature of the duct. 9.4.6.1 Stacks and exhaust ducts shall be provided with access N/A openings for inspection and cleaning of sprinklers. See above .,► TUVRheinland" Test Report No.: 30882837.001 Page 24 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 9.4.6.2 Sprinkler systems protecting stacks and ducts that are subject N/A to freezing shall be of a nonfreezing type or be a manually See above controlled open-head system. 9.4.7 Sprinklers shall be protected against overspray residue,either N/A by location or covering,so that they will operate quickly in See above event of fire. 9.4.7.1 Sprinklers shall be permitted to be covered only by cellophane N/A bags having a thickness of 0.08mm(0.003 in.)or less or by thin See above paper bags.These coverings shall be replaced frequently so that heavy deposits of residue do not accumulate. 9.4.7.2 Sprinklers that have been painted or coated by overspray or N/A residues shall be replaced with new sprinklers. See above 9.5 Automatic Carbon Dioxide,Dry Chemical,and Clean N/A Agent Systems.The fire protection system shall be capable The fire protection system is of discharging its contents into the entire protected area installed by the end user and simultaneously, including the exhaust plenum and exhaust not evaluated this time ductwork. 9.6 Portable Fire Extinguishers.Portable fire extinguishers shall Portable fire extinguishers are N/A be provided and located in accordance with NFPA 10, provided at end user and not Standard for Portable Fire Extinguishers. evaluated this time 9.7.1 Automated powder application equipment, both listed and N/A unlisted,shall be further protected by listed optical flame detection, installed and supervised in accordance with NFPA 72,National Fire Alarm Code.The optical flame detection shall, in event of ignition, react to the presence of flame within one-half(0.5)second and shall accomplish all of the following: (1)Stop any conveyors into and out of the spray area (2)Shut off ventilation Not for powder coating (3)Shut off application, transfer,and powder collection equipment (4)Close segregation dampers in associated ductwork to interrupt airflows from application equipment to powder collectors (5)Disconnect power to the high voltage elements in the spray area and de-energize the system �► TUVRheinland " Test Report No.: 30882837.001 Page 25 of 48 NFPA 33 -2007 Clause 1 Requirement Remarks -Results Verdict 9.7.2 Automated powder application equipment that is unlisted shall N/A be further protected by the following: (1)In addition to meeting the requirements in 9.2.1 and 9.7.1, the optical flame detection system shall also activate the automatic fire protection system,if provided. (2)Automatic electrostatic equipment enclosures inside the booth shall be protected with an approved automatic fire protection system.Activation of this system shall automatically accomplish the requirements of 9.2.1 and 9.7.1. (3)Manual activation stations shall be installed.At least one See above such station shall be within ready access of operating personnel. If access to this station is likely to involve exposure to danger,an additional station shall be located adjacent to an exit from the area.These devices shall activate the fire protection system as specified in 9.1.1 for the affected automated zone, if applicable,and accomplish the requirements in 9.7.1. Exception: This requirement shall not apply to a closed-head wet pipe automatic sprinkler system. 9.8.1 Automated liquid electrostatic spray application equipment, N/A both listed and unlisted,shall be further protected by listed optical flame detection, installed and supervised in accordance with NFPA 72,National Fire Alarm Code.The optical flame detection shall,in event of ignition, react to the presence of No automated liquid flame within one-half(0.5)second and shall accomplish all of electrostatic spray application the following: equipment evaluated (1)Meet all the requirements of 9.2.1 (2)Disconnect power to the high-voltage elements in the spray area and de-energize the system �► TUVRheinlancr Test Report No.: 30882837.001 Page 26 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 9.8.2 Automated liquid electrostatic spray application equipment that N/A is unlisted shall be protected further by the following: (1)In addition to meeting the requirements in 9.8.1,the optical flame detection system shall also activate one of the following over each zone in which fire has been detected: (a)An open head deluge system designed to discharge a minimum density of 24.4 mm/min(0.6 gpm/ft2) (b)A carbon dioxide extinguishing system (c)A dry chemical extinguishing system (d)A gaseous agent extinguishing system (2)Manual activation stations shall be installed.At least one such station shall be within ready access of operating See above personnel. If access to this station is likely to involve exposure to danger,an additional station shall be located adjacent to an exit from the area. These devices shall activate the fire protection system as specified in 9.8.2(1)and accomplish the requirements of 9.2.1 and 9.8.1(2). (3)A wet pipe sprinkler system shall also be provided throughout the spray booth.This system shall meet all the applicable requirements of NFPA 13 for Extra Hazard(Group 2)occupancies. (4)Automatic electrostatic equipment enclosures inside the booth systems shall be protected with an approved automatic fire protection system.Activation of this system shall automatically accomplish the requirements of 9.2.1 and 9.8.1(2). 10.1 General. Maintenance procedures shall be established to N/A ensure that all spray application apparatus and processes are Maintenance manual is operated and maintained in accordance with the provided and end user shall manufacturers'specifications and the requirements of this follow the instruction standard. Maintenance shall be the responsibility of the users of the apparatus and processes. 10.1.1 Spray application operations shall not be conducted outside Inspection and maintenance N/A predetermined spray areas. shall be followed by the end user 10.1.2 Inspection of extinguishing systems shall be conducted to N/A ensure that the performance of the extinguishing system See above components will not be affected by overspray and residues. 10.2.1 All spray areas shall be kept free of excessive accumulation of N/A deposits of combustible residues. See above 10.2.2 Combustible coverings(thin paper, plastic)and strippable N/A coatings shall be permitted to be used to facilitate cleaning See above operations in spray areas. 10.2.2.1 When plastic covering is used, it shall be of a static dissipative N/A nature or shall have a maximum breakdown voltage of 4 kV to See above prevent accumulation of a hazardous static electric charge. 10.2.3 If residue accumulates to excess in booths,duct or duct N/A discharge points, or other spray areas,all spraying operations See above shall be discontinued until conditions have been corrected. TUVRheinland`p` Test Report No.: 30882837.001 Page 27 of 48 NFPA 33-2007 Clause I Requirement Remarks -Results Verdict 10.3 High-Pressure Hose Lines. High-pressure hose lines that N/A convey flammable or combustible coating material in"airless" spray application operations shall be inspected frequently and No high pressure hose lines shall be repaired or replaced as necessary. Hose lines and evaluated equipment shall be located so that, in the event of a leak or rupture,coating material will not be discharged into any space having a source of ignition. 10.4.1 Maintenance procedures shall be established to ensure that N/A overspray collector filters are replaced before excessive Maintenance manual is restriction to airflow occurs.Overspray collectors shall be provided and end user shall inspected after each period of use and clogged filters shall be follow the instruction discarded and replaced. 10.4.2 At the close of the day's operation,all discarded overspray N/A collector filters,residue scrapings,and debris contaminated with residue shall be removed immediately to a designated See above storage location, placed in a noncombustible container with a tight-fitting lid,or placed in a water-filled metal container. 10.5.1 Approved waste containers shall be provided wherever rags or N/A waste are impregnated with sprayed material,and all such No waster containers rags or waste shall be deposited therein immediately after use. evalauted The contents of waste containers shall be placed in a designated storage location. • 10.5.2 Waste containers containing flammable liquids shall be located N/A in ventilated areas that meet the requirements of Chapter 7. See above Such areas shall also meet the electrical area classification requirements of 6.5.5. 10.5.3 Waste containers for flammable liquids shall be constructed of N/A conductive materials and shall be bonded and grounded. See above 10.5.4 Waste containers for flammable liquids shall be handled and N/A stored in accordance with Chapter 8. See above 10.6 Clothing.Employees'clothing contaminated with sprayed N/A material shall not be left on the premises overnight unless kept End user considered in metal lockers. 10.7.1 Scope.This section shall apply to the use of flammable or No cleaning operation N/A combustible liquids for the flushing and cleaning of equipment. evaluated and end user considered 10.7.2 Liquids.Class I and Class II liquids used in cleaning N/A operations shall be in original shipping containers or in listed See above safety containers. 10.7.3 Location.Cleaning operations using flammable or N/A combustible liquids shall be conducted inside a spray area with ventilating equipment operating or in ventilated areas that See above meet the requirements of Chapter 7. Such areas shall also meet the electrical area classification requirements of 6.5.5. 10.7.4 Equipment.Equipment using flammable or combustible N/A liquids shall meet the requirements of 6.5.5 and shall be See above bonded and grounded. 10.7.5 Manual Cleaning.Individual manual cleaning operations shall N/A be limited to not more than 4 L(1 gal)of flammable or See above combustible liquid for each cleaning operator. TUVRheinland Test Report No.: 30882837.001 Page 28 of 48 NFPA 33 -2007 Clause Requirement Remarks - Results Verdict 10.7.6 Liquid Storage.Flammable and combustible liquids shall be N/A handled and stored in accordance with Chapter 8.Containers used for handling,storage,or recovery of Class I liquids shall See above be constructed of conductive materials and shall be bonded and grounded. 10.8.1.1 Section 10.8 shall apply to solvent distillation units having N/A distillation chambers or still pots that do not exceed 230 L(60 No solvent distillation units gal)capacity and are used to recycle Class I,Class II,and evaluated Class IIIA liquids. 10.8.1.2 This section shall not apply to research,testing,or N/A experimental processes;to distillation processes carried out in See above petroleum refineries,chemical plants,or distilleries;or to distillation equipment used in dry cleaning operations. 10.8.2 Equipment.Solvent distillation units shall be approved or shall N/A be listed in accordance with ANSI/UL 2208,Standard for See above Solvent Distillation Units. 10.8.3 Solvents.Solvent distillation units shall only be used to distill N/A - liquids for which they have been investigated and which are indicated on the unit's marking or instruction manual. Unstable See above or reactive liquids or materials shall not be processed unless they have been specifically indicated on the system's markings or in the instruction manual. 10.8.4 Location.Solvent distillation units shall only be used in N/A locations in accordance with their approval or listing.They shall not be used in basements.They shall be located away See above from potential sources of ignition,as indicated on the unit's marking. 10.8.5 Liquid Storage. Distilled liquids and liquids awaiting distillation N/A shall be stored in accordance with Chapter 6 of NFPA 30, See above Flammable and Combustible Liquids Code. 10.9 Spontaneous Ignition Hazards.The same spray booth shall P not be alternately used for different types of coating materials if the combination of the materials is conducive to spontaneous One type spray material is ignition, unless all deposits of the first-used coating material intended to be used are removed from the booth and exhaust ducts prior to spraying with the second coating material. 10.10 Chlorinated Solvents.Coating materials containing P chlorinated solvents shall not be used with spray application apparatus or fluid-handling equipment if the chlorinated solvent will come into contact with aluminum within a piping system, Chlorinated solvents are not pump,enclosed container,or any enclosure that is capable of intended to be used being pressurized by the potential reaction.This shall apply even if the container or system has been constructed with pressure relief devices. 10.11 Smoking.Signs stating NO SMOKING OR OPEN FLAMES in P large letters on contrasting color background shall be NO SMOKING OR OPEN conspicuously posted at all spray areas and paint storage FLAMES marking is provided rooms. TUVRheinland`N; Test Report No.: 30882837.001 Page 29 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 10.12 Hot Work.Welding,cutting,and other sparkproducing P operations shall not be permitted in or adjacent to spray areas until a written permit authorizing such work has been issued. The permit shall be issued by a person in authority following No hot work is allowed his or her inspection of the area to ensure that precautions have been taken and will be followed until the job is completed. 11.1 Scope.This chapter shall apply to any equipment using N/A electrostatically charged elements for the atomization, charging,or precipitation of flammable and combustible materials for coatings on articles or for other purposes in which No automated electrostatic the charging or atomizing device is attached to a mechanical spray equipment evaluated support or manipulator, including robotic devices. This chapter shall not apply to devices that are held or manipulated by hand. 11.2 General. See above N/A 11.2.1 The installation and use of automated electrostatic spray N/A application apparatus shall comply with the requirements of See above this chapter and also shall comply with the applicable requirements of all other chapters. 11.2.2 Where robot programming procedures involve manual N/A manipulation of the robot arm while spraying with the high- See above voltage components energized,the provisions of Section 12.5 also shall apply. 11.3 Automated Electrostatic Systems.All automated N/A electrostatic equipment systems shall comply with the See above requirements of 11.3.1 through 11.3.11. 11.3.1 Transformers,high-voltage supplies,control apparatus,and all N/A other electrical portions of the equipment shall be located outside the spray area,as defined in 3.3.1.3,or shall otherwise meet the requirements of Chapter 6 of this standard. See above Exception:High-voltage grids, electrodes, electrostatic atomizing heads,integral power supplies, and their connections shall not be required to meet this requirement. 11.3.2 Electrodes and electrostatic atomizing heads shall be insulated N/A from ground.Electrodes and electrostatic atomizing heads that are permanently attached to their bases, supports, See above reciprocators,or robots shall be deemed to comply with this requirement. 11.3.3 High-voltage leads shall be insulated and protected from N/A mechanical damage or exposure to destructive chemicals. Any exposed element at high voltage shall be effectively and See above permanently supported on insulators and shall be effectively guarded against accidental contact or grounding. TUVRheinland Test Report No.: 30882837.001 Page 30 of 48 NFPA 33 -2007 Clause !Requirement Remarks - Results Verdict 11.3.4 All electrically conductive objects in the spray area,except N/A those objects required by the process to be at high voltage, shall be electrically connected to ground with a resistance of not more than 1 megohm.This requirement shall apply to See above containers of coating material,wash cans,guards,hose connectors,brackets,and any other electrically conductive objects or devices in the area.This requirement shall also apply to any personnel who enter the spray area. 11.3.5 Conductive objects or material being coated shall be N/A electrically connected to ground with a resistance of not more than 1 megohm.Areas of contact shall be sharp points or knife See above edges,where possible,and those areas of contact shall be protected from overspray,where practical. 11.3.6 Highly resistive objects(i.e.,surface conductivity between 108 N/A and 1011 ohms per square)that exhibit a surface voltage below 2500 volts,as measured using a nonloading See above kilovoltmeter and when subjected to coronal current not less than that expected in the application process,shall be considered adequately grounded. 11.3.7 Objects or material transported by a conveyor shall be N/A maintained in electrical contact with the conveyor or other See above grounding contacts. Hooks and hangers shall be cleaned regularly to ensure grounding. 11.3.8 Electrostatic apparatus shall be equipped with automatic N/A means to rapidly de-energize the high-voltage elements under any one of the following conditions: (1)Shutdown of ventilating fans or failure of ventilating equipment from any cause (2)Stopping of the conveyor carrying objects or material See above through the high-voltage field unless stopping is required by the spray process (3)De-energizing the primary voltage input to the power supply (4)Occurrence of excessive current leakage at any point on the high-voltage system 11.3.9 Safeguards such as booths,fencing,railings,interlocks,or N/A other means shall be placed about the equipment or incorporated therein so that they,either by their location or See above character or both,ensure that a safe separation of the process is maintained. 11.3.10 Signs shall be conspicuously posted for the following N/A purposes: (1)To designate the process zone as dangerous with regard to fire and accident See above (2)To identify the grounding requirements for all electrically conductive objects in the spray area,including persons (3)To restrict access to qualified personnel only 11.3.11 All insulators shall be kept clean and dry. See above N/A TUVRheinland ' Test Report No.: 30882837.001 Page 31 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 11.4 Incendive Equipment.Spray equipment that is not N/A considered to be nonincendive shall comply with 11.4.1 and See above 11.4.2. 11.4.1 Conveyors, hangers,and application equipment shall be N/A arranged so that a minimum separation of at least twice the sparking distance is maintained between the workpiece or See above material being sprayed and the electrodes,electrostatic atomizing heads,or charged conductors.Warnings defining this safe distance shall be provided. 11.4.2 The high voltage elements shall be automatically deenergized N/A rapidly enough to prevent an arc in the event the clearance between the objects or material being coated and the See above electrodes or electrostatic atomizing heads falls below that specified in 11.4.1. 11.5 Listing and Approval of Equipment.Spray equipment shall N/A be listed. Exception No. 1:Spray equipment that was installed prior to December 31, 1997,shall be listed or approved. See above Exception No. 2: This requirement shall not apply to automatic electrostatic spray equipment protected in accordance with Section 9.7 and Section 9.8. 12.1 Scope.This chapter shall apply to any equipment using N/A electrostatically charged elements for the atomization, charging,and/or precipitation of flammable and combustible No handhold electrostatic materials for coatings on articles or for other purposes in which spray equipment evaluated the charging or atomizing device is handheld and manipulated during the spraying operation. 12.2 General.The installation and use of handheld electrostatic N/A spray application apparatus shall comply with the requirements See above of this chapter and also shall comply with the applicable requirements of all other chapters. 12.3 Handheld Apparatus.Handheld electrostatic spray apparatus N/A and devices shall be listed.The high-voltage circuits shall be designed so that they cannot produce a spark capable of igniting the most hazardous vapor—air mixture or powder—air See above mixture likely to be encountered and so that they cannot result in an ignition hazard upon coming into contact with a grounded object under all normal operating conditions. 12.3.1 The electrostatically charged exposed elements of the hand N/A gun shall be capable of being energized only by an actuator See above that also controls the coating material supply. 12.3.2 Where the liquid coating material is electrically energized, N/A precautions shall be taken to prevent electric shock. See above 12.4 Electrical Components.Transformers, high-voltage supplies, N/A control apparatus,and all other electrical portions of the equipment,with the exception of the hand gun itself and its See above connections to the power supply,shall be located outside the spray area or shall otherwise meet the requirements of Chapter 6. TUVRheinland ` Test Report No.: 30882837.001 Page 32 of 48 NFPA 33 -2007 Clause I Requirement Remarks - Results Verdict 12.5.1 The handle of the spray gun shall be electrically connected to N/A ground by a conductive material.It shall be constructed so that the operator,in normal operating position,is in electrical contact with the grounded handle by a resistance of not more See above than 1 megohm to prevent buildup of a static charge on the operator's body.Signs indicating the necessity for grounding persons entering the spray area shall be conspicuously posted. 12.5.2 All electrically conductive objects in the spray area,except N/A those objects required by the process to be at high voltage, shall be electrically connected to ground with a resistance of not more than 1 megohm.This requirement shall apply to See above containers of coating material,wash cans,guards,hose connectors,brackets,and any other electrically conductive objects or devices in the area.This requirement also shall apply to any personnel who enter the area. 12.5.3 Conductive objects or material being coated shall be N/A electrically connected to ground with a resistance of not more than 1 megohm.Areas of contact shall be sharp points or knife See above edges,where possible,and those areas of contact shall be protected from overspray,where practical. 12.5.4 Highly resistive objects(i.e.,surface conductivity between 108 N/A and 1011 ohms per square)that exhibit a surface voltage below 2500 volts,as measured using a nonloading See above kilovoltmeter and when subjected to corona)current not less than that expected in the application process,shall be considered adequately grounded. 12.5.5 Objects or material transported by a conveyor shall be N/A maintained in electrical contact with the conveyor or other See above grounding contacts. Hooks and hangers shall be cleaned to ensure grounding. 13.1.1 Drying,curing,or fusing apparatus used in connection with N/A spray application of flammable and combustible materials shall No drying,Curing,and fusion meet all applicable requirements of NFPA86,Standard for processes evaluated Ovens and Furnaces. 13.1.2 Spray booths,spray rooms,or other enclosures used for spray N/A application of flammable and combustible materials shall not be used for drying,curing,or fusing operations. See above Exception:As provided for in Section 13.2 and Section 13.3. 13.2 Spray Booths and Spray Rooms Used for Ambient Air N/A Drying. If a spray booth or spray room is also used for airdrying,curing,or fusing operations and the air temperature therein is not elevated above ambient conditions,the See above ventilation system shall maintain the concentration of any vapors in the exhaust stream below 25 percent of the lower - flammable limit. TUVRheinland' Test Report No.: 30882837.001 Page 33 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 13.3.1 Spray booths or spray rooms used for batch-type spray N/A application operations, including automobile refinishing operations,shall be permitted to be used alternately for drying, curing,or fusing operations, provided they meet all applicable See above requirements of this standard and the requirements of NFPA 86, Standard for Ovens and Furnaces,as well as the requirements of 13.3.1.1 through 13.3.1.8. 13.3.1.1 The interior surfaces(especially the floor)of the spray area N/A shall be cleaned regularly to minimize the accumulation of See above deposits of combustible residues. 13.3.1.2 For fully enclosed spray booths and spray rooms,a high N/A temperature limit switch shall be provided to automatically shut off the drying apparatus if the air temperature in the spray area exceeds 93°C(200°F).When industrial air heaters are used to elevate the air temperature for drying or curing in a closed-top, open-front,or open-face spray booth, as described in 6.5.2,a See above high limit switch shall be provided to automatically shut off the drying apparatus if the air temperature in the spray booth exceeds the maximum discharge air temperature allowed by the standard under which the heater is listed or 93°C(200°F), whichever is less. 13.3.1.3 When a spray booth or spray room is used for drying,curing, N/A or fusing operations,the interlocks specified in 13.3.1.3.1 and See above 13.3.1.3.2 shall be provided. 13.3.1.3.1 Spraying apparatus,drying apparatus,and the ventilating N/A system shall be equipped with interlocks arranged so that the See above spraying apparatus cannot be operated when drying apparatus is in operation or is energized. 13.3.1.3.2 When industrial air heaters are used to elevate the air N/A temperature for drying,curing,or fusing operations, means shall be provided to deter entry into the spray booth or spray See above room during the drying,cuing,or fusing operation. Interlocks shall be provided to shut down the drying,curing,or fusing operation if entry is made. 13.3.1.4 Radiant drying apparatus that is permanently attached to the N/A walls,ceiling,or partitions of the spray area shall be listed for See above exposure to flammable or combustible vapors, mists,dusts, residues, or deposits. TUVRheinland`W. Test Report No.: 30882837.001 Page 34 of 48 NFPA 33 -2007 Clause 1 Requirement Remarks -Results Verdict 13.3.1.5 Radiant drying,curing,or fusion apparatus that is permanently N/A attached to the structure of a spray booth and is movable but is suitable only for use in an Ordinary Hazard(general purpose)location,that is,is not suitable for a hazardous (classified)location as defined in NFPA70,National Electrical Code,shall be permitted to be used provided the following conditions apply: (1)The apparatus can be moved into a pressurized enclosure that meets the requirements for Type X pressurizing,as specified in NFPA 496, Standard for Purged and Pressurized See above Enclosures for Electrical Equipment. (2)Interlocks are provided both to prevent the use of the spray application equipment unless the drying,curing,or fusion apparatus has been moved into the pressurized enclosure and the enclosure has been purged and pressurized in accordance with NFPA 496, Standard for Purged and Pressurized Enclosures for Electrical Equipment,and to prevent the - actuation of the drying, curing,or fusion apparatus when it is located in the enclosure. 13.3.1.6 Radiant drying,curing,or fusion apparatus that is permanently N/A - attached to the structure of a spray booth and is pendent- mounted or employs the use of a track or similar system but is suitable only for use in an Ordinary Hazard(general purpose) See above location,that is, is not suitable for a hazardous(classified) location as defined in NFPA 70, National Electrical Code,shall be permitted to be used provided that all requirements of 13.3.1.5 have been met. 13.3.1.6.1 In addition, pendent-mounted apparatus shall be arranged to N/A allow the apparatus, its power cord,and its pendent-mount system to be moved into a pressurized enclosure that meets the requirements for Type X pressurizing,as specified in See above NFPA 496, Standard for Purged and Pressurized Enclosures for Electrical Equipment.Track-mounted systems shall also meet the requirements for Type X pressurizing,as specified in NFPA 496. 13.3.1.7 Any containers of flammable or combustible liquids shall be N/A removed from the booth before the drying apparatus is See above energized. 13.3.1.8 Fuel tanks containing fuel other than gasoline or diesel fuel N/A shall be removed from any vehicle brought into the spray area. See above 13.3.2 Spray booths or spray rooms used for spray application N/A operations shall be permitted to be adjacent to or connected to rooms or equipment used for drying,curing,or fusing. Interconnecting doors and related interlocks shall meet the requirements of NFPA 86, Standard for Ovens and Furnaces. See above In addition,an interlock shall be provided to prevent spray application operations when the interconnecting doors are open.A high temperature limit switch shall be provided to automatically shut off the drying apparatus if the air temperature in the spray area exceeds 93°C(200°F). 13.4.1 The electrical area classification extending into a flash-off area N/A See above shall meet the requirements for openings specified in 6.5.4. TUVRheinland.' Test Report No.: 30882837.001 Page 35 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 13.4.2 Flash-off areas that are heated above ambient temperatures to N/A accelerate release of vapors shall meet the requirements of See above NFPA 86,Standard for Ovens and Furnaces. 13.4.3 Open or enclosed,unheated flash-off areas shall be ventilated N/A in accordance with Section 7.11. See above 13.4.4 Open flash-off areas shall be protected in accordance with the N/A requirements of the occupancy in which they are located. See above 13.4.5 Enclosed flash-off areas shall be provided with an approved N/A automatic fire protection system. See above 13.5 Ventilation. Fusion apparatus shall be ventilated at a rate that N/A is sufficient to maintain the concentration of ignitable vapors in See above the area at or below 25 percent of the lower flammable limit. 13.6 Warning Signs. Drying,curing,or fusing apparatus shall be N/A affixed with a permanently attached, prominently located warning sign indicating that ventilation shall be maintained See above during the drying,curing,or fusing period and that spraying shall not be conducted in the vicinity in such manner as to deposit residue on the apparatus. 14.1 Vehicle Undercoating and Body Lining. No miscellaneous spray N/A operation evaluated 14.1.1 Spray undercoating or spray body lining of vehicles that is N/A conducted in an area that has adequate natural or mechanical ventilation shall be exempt from the provisions of this See above standard,if all the requirements of 14.1.1.1 through 14.1.1.4 are met. 14.1.1.1 There shall be no open flames or spark-producing equipment N/A within 6100 mm(20 ft)of the spray operation while the spray See above operation is being conducted. 14.1.1.2 There shall be no drying,curing,or fusion apparatus in use N/A within 6100 mm(20 ft)of the spray operation while the spray See above operation is being conducted. 14.1.1.3 Any solvent used for cleaning procedures shall have a flash N/A point not less than 37.8°C(100°F). See above 14.1.1.4 The coating or lining materials used shall meet one of the N/A following criteria: (1)Be no more hazardous than UL Class 30-40,when tested in accordance with UL 340, Test for Comparative Flammability of Liquids See above (2)Not contain any solvent or component that has a flash point below 37.8°C(100°F) (3)Consist only of Class IIIB liquids and not include any organic peroxide catalyst 14.1.2 Noncomplying Undercoating Operations. Spray N/A undercoating operations that do not meet the requirements of See above Section 14.1 shall meet all applicable requirements of this standard pertaining to spray finishing operations. TUVRheinland N. Test Report No.: 30882837.001 Page 36 of 48 NFPA 33-2007 Clause I Requirement Remarks -Results Verdict 14.2 Preparation Workstations. If spray finishing operations are N/A performed at or in a preparation workstation,the preparation workstation shall be considered an unenclosed spray area and shall meet all requirements of an unenclosed spray area. See above Exception:A preparation workstation that is designed and operated in accordance with Section 14.3 shall be considered a limited finishing workstation and not an unenclosed spray area. 14.3 Limited Finishing Workstations.A limited finishing N/A workstation shall be designed and operated in accordance with See above the requirements of 14.3.1 through 14.3.9. 14.3.1 A limited finishing workstation shall be designed and N/A constructed to have all the following: (1)A dedicated make-up air supply and air supply plenum (2)Curtains or partitions that are noncombustible or limited combustible, as defined in NFPA 220, Standard on Types of - Building Construction,or that can successfully pass Test See above Method 2 of NFPA 701,Standard Methods of Fire Tests for Flame Propagation of Textiles and Films (3)A dedicated mechanical exhaust and filtration system (4)*An approved automatic extinguishing system that meets the requirements of Chapter 9 14.3.2 The amount of material sprayed in a limited finishing N/A workstation shall not exceed 3.8 L(1 gal)in any 8-hour period. See above 14.3.3 The limited finishing workstation shall meet all applicable N/A requirements of Chapter 4 through Chapter 10 and Chapter 18 See above of this standard. 14.3.4 Curtains or partitions shall be fully closed during any spray See above N/A application operations. 14.3.5 The area inside the curtains or partitions shall be considered a N/A Class I, Division 1; Class I,Zone 1; or Class II, Division 1 See above hazardous(classified)location,as defined by NFPA 70, National Electrical Code. 14.3.5.1 A Class I, Division 2; Class I,Zone 2;or Class II, Division 2 N/A hazardous(classified)location, as applicable,shall extend horizontally and vertically beyond the volume enclosed by the outside surface of the curtains or partitions as follows: (1) 1525 mm(5 ft)horizontally and 915 mm(3 ft)vertically,as See above shown in Figure 14.3.5.1(a),if the spray application equipment is interlocked with the exhaust ventilation system (2)3050 mm(10 ft)horizontally and 915 mm(3 ft)vertically,as shown in Figure 14.3.5.1(b), if the spray application equipment is not interlocked with the exhaust ventilation system 14.3.5.2 For the purposes of this subsection, interlocked shall mean N/A that the spray application equipment cannot be operated unless the exhaust ventilation system is operating and See above functioning properly and spray application is automatically stopped if the exhaust ventilation system fails. TUVRheinland ' Test Report No.: 30882837.001 Page 37 of 48 NFPA 33 -2007 Clause I Requirement Remarks - Results Verdict 14.3.6 Any limited finishing workstation used for spray application N/A operations shall not be used for any operation that is capable of producing sparks or particles of hot metal or for operations See above that involve open flames or electrical utilization equipment capable of producing sparks or particles of hot metal. 14.3.7 Drying,curing,or fusion apparatus shall be permitted to be N/A used in a limited finishing workstation if they meet the See above requirements of Chapter 13 and the requirements of 14.3.7.1 through 14.3.7.3. 14.3.7.1 When industrial air heaters are used to elevate the air N/A temperature for drying,curing,or fusing operations,a high limit switch shall be provided to automatically shut off the drying apparatus if the air temperature in the limited finishing See above workstation exceeds the maximum discharge-air temperature allowed by the standard that the heater is listed to or 93°C (200°F),whichever is less. 14.3.7.2 A means shall be provided to show that the limited finishing N/A workstation is in the drying or curing mode of operation and See above that the limited finishing work station is to be unoccupied. 14.3.7.3 Any containers of flammable or combustible liquids shall be N/A removed from the limited finishing workstation before the See above drying apparatus is energized. 14.3.8 Portable spot-drying,curing,or fusion apparatus shall be N/A permitted to be used in a limited finishing workstation,provided that it is not located within the hazardous(classified)location See above defined in 14.3.5 when spray application operations are being conducted. 14.3.9 Recirculation of exhaust air shall be permitted only if all N/A provisions of Section 7.5 are met. See above 15.1 Scope.This chapter shall apply to processes in which N/A combustible dry powders are applied. Not for powder coating 15.2 General.The installation and use of powder coating N/A application apparatus shall comply with the requirements of See above this chapter and also shall comply with the applicable requirements of all other chapters. 15.3 Applicability.Section 15.4 through Section 15.10 are general N/A and shall apply to all methods of powder coating application. See above Section 15.11 through Section 15.13 shall apply to the specific method indicated therein. 15.4 Location.Powder coating operations shall be confined to N/A enclosures that are located in accordance with Chapter 4. See above 15.5 Protection. Powder coating operations shall be protected in N/A • accordance with Chapter 9. See above TUVRheinland"' Test Report No.: 30882837.001 Page 38 of 48 NFPA 33 -2007 Clause I Requirement Remarks - Results Verdict 15.6 Enclosures. Powder shall be confined by conducting coating N/A operations within one of the following: (1)A completely enclosed, ventilated room of noncombustible or limited-combustible construction with smooth surfaces designed to prevent accumulation of powder and to facilitate See above cleaning (2)Aventilated spray booth meeting the requirements of Section 5.1 through Section 5.5, and having enclosed, ventilated containers(tanks, bins,etc.) 15.7.1 Electrical utilization equipment and other sources of ignition N/A shall meet both the requirements of Chapter 6 of this standard See above and Articles 500,502, 504,and 516 of NFPA 70,National Electrical Code,as applicable. 15.7.2 When the object or material being coated is preheated in an N/A oven,the controls shall be set so that the surface temperature See above of the object or material does not come within 28°C(50°F)of the autoignition temperature of the powder used. 15.7.3 All electrically conductive objects in the spray area,except N/A those objects required by the process to be at high voltage, shall be electrically connected to ground with a resistance of not more than 106 ohms(1 megohm),as measured with an See above instrument that applies at least 500 volts to the circuit being evaluated.This requirement shall also apply to any personnel who enter the area. 15.8 Ventilation,Dust Collection,and Explosion Protection. N/A See Annex C. See above 15.8.1 Where nondeposited,air-suspended powder(powder N/A overspray)is conveyed by ductwork to a remote recovery system, sufficient airflow shall be provided in the ductwork to maintain the powder concentration in the ductwork at not more than one-half of the minimum explosive concentration(MEC) of the powder in use. If the MEC of the powder has not been established,then the exhaust duct powder concentration shall be maintained below 15 g/m3(0.015 oz/ft3).Exhaust See above equipment shall bear an identification plate stating the ventilation rate for which it was designed. Exception: Where, by design, the coating operation is conducted at an exhaust duct concentration above 50 percent of the MEC, listed explosion suppression equipment shall be provided. 15.8.2 Air exhausted from the recovery system of a powder operation N/A shall not be recirculated unless the concentration of particulate matter in the exhaust air has been reduced to a level that is considered safe for personnel occupational exposure and See above suitable equipment continuously monitors the filtration system to signal the operator and to automatically shut down the operation in the event the filtration system fails to maintain the air in this condition. TUVRheinlandN, Test Report No.: 30882837.001 Page 39 of 48 NFPA 33-2007 Clause I Requirement Remarks -Results Verdict 15.8.3 Enclosures.Enclosures either shall be listed for the specific N/A application or shall be designed to resist the destructive effects of an internal deflagration.Any enclosure that is not so listed and is effectively tight,such as a spray booth,dust collector, powder recovery device,or other enclosure,shall be provided with one of the following: See above (1)Deflagration venting (2)A deflagration suppression system that meets the requirements of NFPA 69, Standard on Explosion Prevention Systems 15.8.4 Ventilation for fluidized beds and electrostatic fluidized beds N/A shall be designed to effectively prevent escape of See above nondeposited powder from the enclosure. 15.8.5 The ventilation system shall confine air-suspended powder to N/A the booth and the recovery system at all times. See above 15.9.1 The temperature of the object or material being coated shall N/A be maintained at least 28°C(50°F)below the autoignition See above temperature of the powder. 15.9.2 Drying,curing,and fusing equipment shall meet all applicable N/A requirements of NFPA 86, Standard for Ovens and Furnaces. See above 15.10.1 The area surrounding the spray area, including horizontal N/A surfaces such as ledges,beams,pipes, hoods,and booth See above floors,shall be maintained to prevent the accumulation of powder. 15.10.2 Surfaces shall be cleaned in a manner that does not scatter N/A powder or create dust clouds.Vacuum sweeping equipment, See above where used,shall be of a type approved for use in hazardous locations. 15.10.3 Means shall be provided to prevent tramp metal or spark- N/A producing material from being introduced into the powders See above being applied. 15.10.4 Signs stating NO SMOKING OR OPEN FLAMES in large N/A letters on contrasting color background shall be conspicuously See above posted at all powder coating areas and powder storage rooms. 15.11 Automated Electrostatic Powder Spraying Equipment.The N/A provisions of Chapter 11 and other sections of Chapter 15 shall apply to fixed electrostatic equipment,except that See above electrical equipment not covered therein shall comply with Section 15.7. 15.12 Handheld Electrostatic Powder Spraying Equipment.The N/A provisions of Chapter 12 and other sections of Chapter 15 shall apply to electrostatic hand guns where used in powder coating,except that the high-voltage circuits shall be designed See above so as not to produce a spark capable of igniting any powder— air mixtures likely to be encountered instead of the vapor—air mixtures referred to and except that electrical equipment not covered therein shall comply with Section 15.7. TUVRheinland ' Test Report No.: 30882837.001 Page 40 of 48 NFPA 33 -2007 Clause Requirement Remarks - Results Verdict 15.13.1 The high-voltage circuits shall be designed so that any N/A discharge produced when the charging electrodes of the bed are approached or contacted by a grounded object cannot See above produce a spark that is capable of igniting the most hazardous powder—air mixture likely to be encountered and so that they cannot result in a shock hazard. 15.13.2 Transformers,power packs,control apparatus,and all other N/A electrical portions of the equipment,with the exception of the charging electrodes and their connections to the power supply, See above shall be located outside the area classified as hazardous or otherwise shall conform to the requirements of Section 15.7. 15.13.3 All electrically conductive objects within the powder coating N/A area,except those objects required by the process to be at high voltage,shall be electrically connected to ground with a resistance of not more than 106 ohms(1 megohm).This See above requirement shall also apply to any personnel who might enter the area.The powder coating equipment shall carry a prominent,permanently installed warning regarding the necessity for grounding these objects. 15.13.4 Highly resistive objects(i.e.,surface conductivity between 108 N/A and 1011 ohms per square)that exhibit a surface voltage below 2500 volts,as measured using a nonloading See above kilovoltmeter and when subjected to coronal current not less than that expected in the application process shall be considered adequately grounded. 15.13.5 Objects or material being coated shall be maintained in N/A electrical contact[less than 106 ohms(1 megohm)]with the conveyor or other support to ensure grounding.Hangers shall See above be cleaned to ensure effective contact.Areas of contact shall be sharp points or knife edges where possible. 15.13.6 The electrical equipment and compressed air supplies shall be N/A interlocked with the ventilation system so that the equipment See above cannot be operated unless the ventilation fans are in operation. 16.1 Scope.This chapter shall apply to the spray application N/A operations that involve the use of organic peroxide Not for Organic peroxides and formulations and other plural component coatings. plutral components coating Exception:As covered in Chapter 17. 16.2 General.Spray application operations that involve the use of N/A organic peroxide formulations and other plural component coatings shall be conducted in spray areas that are protected See above by approved automatic sprinkler systems that meet the requirements of Chapter 9. 16.3 Prevention of Contamination. Measures shall be taken to N/A prevent the contamination of organic peroxide formulations with any foreign substance.Only spray guns and related handling equipment that are specifically manufactured for use See above with organic peroxide formulations shall be used.Separate fluid-handling equipment shall be used for the resin and for the catalyst,and they shall not be interchanged. TUVRheinland" Test Report No.: 30882837.001 Page 41 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 16.3.1 The wetted portions of equipment and apparatus that handle N/A organic peroxide formulations shall be constructed of stainless See above steel(300 series),polyethylene,Teflon®,or other materials that are specifically recommended for the application. 16.3.2 Measures shall be taken to prevent contamination of organic N/A peroxide formulations with dusts or overspray residues See above resulting from the sanding or spray application of finishing materials. 16.3.3 Spills of organic peroxide formulations shall be promptly N/A removed so there are no residues. Spilled material shall be permitted to be absorbed by use of a noncombustible See above absorbent,which is then disposed of promptly in accordance with the manufacturer's recommendations. 16.4 Storage of Organic Peroxides.Organic peroxide N/A formulations shall be stored in accordance with the requirements of NFPA 432, Code for the Storage of Organic See above Peroxide Formulations,and with the manufacturers' recommendations. 16.5 Handling of Organic Peroxides. Measures shall be taken to N/A prevent handling of organic peroxide formulations to avoid See above shock and friction,which can cause decomposition and violent reaction. 16.6 Mixing of Organic Peroxides with Promoters.Organic N/A peroxide formulations shall not be mixed directly with any cobalt compounds or other promoters or accelerators,due to See above the possibility of violent decomposition or explosion.To minimize the possibility of such accidental mixing,these materials shall not be stored adjacent to each other. 16.7 Smoking.Smoking shall be prohibited, NO SMOKING signs N/A shall be prominently displayed,and only nonsparking tools See above shall be used in any area where organic peroxide formulations are stored, mixed,or applied. 16.8 Trained Personnel.Only designated personnel trained to use N/A and handle organic peroxide formulations shall be permitted to See above use these materials. 16.9 Material Safety Data Sheets.Where organic peroxide N/A formulations are used,the Material Safety Data Sheet(MSDS) See above or its equivalent shall be consulted. 17.1 Scope.This chapter shall apply to manufacturing processes N/A involving spray application of styrene cross-linked thermoset resins(commonly known as glass fiber—reinforced plastics)for Not for styrene cross-linked hand lay-up or spray fabrication methods, that is,resin composites mfg application areas,and where the processes do not produce vapors that exceed 25 percent of the lower flammable limit. 17.2 Resin Application Equipment.The equipment and apparatus N/A for spray application of the resin shall be installed and used in See above accordance with the requirements of Chapter 16 and Chapter 17. TUVRheinland'` Test Report No.: 30882837.001 Page 42 of 48 NFPA 33 -2007 Clause Requirement Remarks - Results Verdict 17.3 Fire Protection. Resin application areas shall be protected by N/A • an automatic sprinkler system that is designed and installed in accordance with the requirements of NFPA 13,Standard for See above the installation of Sprinkler Systems,for at least Ordinary Hazard,Group 2 occupancies. 17.4 Resin Storage.The quantity of flammable and combustible N/A liquids located in the vicinity of resin application areas outside an inside storage room or storage cabinet in any one process area shall not exceed the greater of any of the following: (1)A supply for one day See above (2)The sum of 95 L(25 gal)of Class IA liquids in containers and 454 L(120 gal)of Class IB, IC, II,or III liquids in containers (3)One approved portable tank not exceeding 2500 L(660 gal) of Class IB, IC, II,or III liquids 17.5.1 Electrical wiring and utilization equipment located in resin N/A application areas that is not subject to deposits of combustible residues shall be installed in accordance with the requirements See above of NFPA 70,National Electrical Code,for Ordinary Hazard locations. 17.5.2 Electrical wiring and utilization equipment located in resin N/A application areas that is subject to deposits of combustible residues shall be listed for such exposure and shall be suitable for Class I,Division 1;Class I,Zone 1;or Class II,Division 1 See above locations,whichever is applicable.Such wiring and utilization equipment shall be installed in accordance with the requirements of NFPA 70,National Electrical Code,for the hazardous(classified)location involved. 17.5.3 All metal parts of resin application areas,exhaust ducts, N/A ventilation fans,spray application equipment,workpieces or containers that receive the spray stream,and piping that See above conveys flammable or combustible liquids shall be electrically grounded. 17.5.4 Space heating appliances or other hot surfaces in resin N/A application areas shall not be located where deposits or See above residues accumulate. 17.6.1 Mechanical ventilation shall be designed and installed N/A throughout the resin application area in accordance with the requirements of Chapter 7. See above Exception:Buildings that are not enclosed for at least three- quarters of their perimeter shall not be required to meet this requirement. 17.6.2 Local ventilation shall be provided where personnel are under N/A or inside of the workpiece being fabricated. See above 17.7.1 The storage and use of organic peroxide formulations shall N/A meet the requirements of Chapter 16. See above TUVRheinland Test Report No.: 30882837.001 Page 43 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 17.7.2 Excess catalyzed resin,while still in the liquid state,shall be N/A drained into an open-top, noncombustible container. Enough See above water shall be added to the container to cover the contained resin by at least 50 mm(2 in.). 17.7.3 In areas where chopper guns are used, paper, polyethylene N/A film,or similar material shall be provided to cover the exposed surfaces of the walls and floor to allow the build-up of overchop to be removed.When the accumulated overchop has reached an average thickness of 50 mm(2 in.), it shall be disposed of after a minimum curing time of 4 hours. See above Exception:A single day's accumulation of more than an average of 50 mm(2 in.)shall be permitted,provided that it is properly cured and disposed of before operations are resumed. 17.7.3.1 Used paper,polyethylene film,or similar material shall be N/A placed in a noncombustible container and disposed of when See above removed from the facility. 18.1 General.All personnel involved in the spray application N/A processes covered by this standard shall be instructed in the following: (1)Potential safety and health hazards End user considered for training (2)Operational, maintenance,and emergency procedures required (3)Importance of constant operator awareness 18.1.1 Personnel required to handle or use flammable or combustible N/A materials shall be instructed in the safe handling, storage,and See above use of the materials,as well as emergency procedures. 18.1.2 All personnel required to enter or to work within confined or N/A enclosed spaces shall be instructed as to the nature of the See above hazard involved,the necessary precautions to be taken,and the use of protective and emergency equipment required. 18.1.3 All personnel shall be instructed in the proper use, N/A maintenance,and storage of all emergency, safety,or See above personal protective equipment that they might be required to use in their normal work performance. 18.1.4 Documentation shall be employed to record the type and date N/A of training provided to each individual involved in these See above processes. Annex A Explanatory Material Informative P Annex B Determining Lower Flammable Limits Determining lower flammable limits Annex C Determining Ventilation Airflow N/A • for Powder Application Systems Not for powder coating Annex D Fire Record Informative-Fire records P Annex E Informational References Informational references P TUVRheinland - Test Report No.: 30882837.001 Page 44 of 48 NFPA 33 -2007 Clause 1 Requirement Remarks -Results Verdict Article 500, 501, 502, 505 and 516 of NFPA 70 500.1 Scope Scope - 500.2 Definitions Definitions 500.3 Other articles Other articles 500.4.a Documentation Documents for hazardous P locations shall be properly documented 500.4.b Referemce standards Reference standards P 500.5 Classification of locations Informative—classifications of P locations(class 1 division 2 for the spray booths) 500.6 Material grounps Material group—Class 1 group P - B(flammable gas,vapor) 500.7 Protection techniques Protection techniques— P Explosionproof apparatus(limit switch,connection box for lighting fixture in class 1, division 2), Dusttight(lighting fixtures in class 1 division 2), 500.8.a Approval for class and properties Class 1,division 1 (inside the P spray booths)Class 1, division 2 500.8.b Markings Class,division, material group, P operating temperature,ambient temperature is marked 500.8.c Temperature Class 1,temperature limit is P 85°C(185°F)(T6) 500.8.d Threadings NPT threads and conduits are P used according to the standard and installed by the end user. 5008.e Fiber optical cable assembly No optical cables N/A 501.1 Scope Scope—within the scope of P class 1 division 2 501.5 General General P 501.10.a Class 1,division 1 Rigid and flexing metal conduits P are used, metal terminal boxes also provided .�► TUVRheinland`N Test Report No.: 30882837.001 Page 45 of 48 NFPA 33-2007 Clause 1 Requirement Remarks -Results Verdict � I 501.10.b Class 1,division 2 The lighting fixtures are P accessible only from outside the spray booth and glass panel is provided and sealed from inside. No wiring inside the spray booth and classified zone. 501.15 Sealing and drainage Sealing are used accordance P with the standard and no drainage for conduits and cables 501.20 Conductor insulation,Class 1,division 1 and 2 Insulation of the conductors are P rated for its intended use 501.25 Uninsulated exposed parts,Class 1,division 1 and 2 No such un-insulated exposed N/A parts 501.30 Grounding and bonding,Class 1,division 1 and 2 Grounding and bonding are P provided and adequate 501.35 Surge protection No surge protection devices N/A within the class 1 division 2 area 501.40 Multiwire branch circuits No multi-wire branch circuits N/A inside the classification area 501.100 Transformers and capacitors No transformers and capacitors N/A within the classification area 501.105 Meters. instructments and relays No meters, instruments and N/A relays within the classification area 501.115 Switches,circuit breakers, motor controllers and fuses No circuit breakers, motor P controllers and fuses within the classification area 501.125 Motors and generators No motors and generators N/A within the classification area 501.130.a Luminaires-Class 1,division 1 No class 1 division 1 luminaires N/A 501.130.b. Luminaires-Class 1,division 2 Fluoresce lamp fixtures are P 1 used and accessible only from outside and protective glass panel also provided and sealed. 501.130.b. Physical damager Physical guards are provided for P 2 the lamps 501.130.b. Pendant luminaires No pendant luminaires N/A 3 501.130.b. Portable lighting equipment No portable lighting equipment N/A 4 501.130.b. Switches Lighting fixture switch is N/A • 5 installed at end user site and located at out classification zone. TUVRheinland'H' Test Report No.: 30882837.001 Page 46 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 501.130.b. Starting equipment See 501.130.b.1 P 6 501.135 Ultilization equipment No such utilization equipment N/A within the classification area and no electrical heaters 501.140 Flexible cords-Class 1,division 1 and 2 No flexible cords within the N/A classification area 501.145 Receptacles and attachement plugs-Class 1,division 1 and 2 No receptacles and attachment N/A plugs within the classification area 501.150 Signaling, alarm, remote control,and communication systems No signaling,alarm,remote- N/A control,and communication systems within the classification area 502 Class II locations Not class II location N/A 505.1 Scope Scope—class 1,zone 2 P 505.2 Definitions Definitions P 505.3 Other articles Informative about other articles P 505.4.a Documentation for industrial occupancies Documentation is provided P 505.4.b Reference standards Reference standards P 505.5.a Classification of locations Class 1,zone 1 and zone 2—no P devices in class 1,zone 1 area 505.5.b.1 Class 1 zone 0 Not class 1,zone 0 N/A 505.5.b.2 Class 1 zone 1 Class 1,zone 1 —no devices in P that area 505.5.b.3 Class 2 zone 2 Class 1,zone 2 P 505.6 Material groups Group IIA P 505./ Special precaution Special precaution is provided P in the operating manual 505.8 Protection techniques Type protection techniques P provided: Dusttight(lighting fixtures in class 1 division 2), Thermal protection (fan motor) I. TUVRheinland' Test Report No.: 30882837.001 Page 47 of 48 NFPA 33 -2007 Clause I Requirement Remarks -Results Verdict 505.9 Equipment Markings for the following are P provided 1. Class 2. Zone 3. Symbol"AEx" 4. Protection technique(s) 5. Applicable gas classification group 6. temperature classification 505.15.a Wireing method-class 1 zone 0 Not class 1,zone 0 N/A 505.15.b Wireing method-class 1 zone 1 No wiring within the N/A classification area—class 1, zone 1 505.15.c Wireing method-class 1 zone 2 No explosion-proof enclosures N/A or devices 505.16.a Sealing and drainage-class 1 zone 0 Not class 1,zone 0 N/A 505.16.b Sealing and drainage-class 1 zone 1 No wiring within the N/A classification area—class 1, zone 1 505.16.c Sealing and drainage-class 1 zone 2 No such cables N/A 505.16.d Sealing and drainage-class 1 zone 0, 1,and 2 Conduits used at installation P and conductor fill (25%)meet the requirement 505.16.e Drainage No such drainage provided N/A 505.17 Felxble cords-Sealing and drainage-class 1 zone 1 and 2 No flexible cords N/A 505.18 Conductor and conductor insulation No field wiring conductors within N/A the classification area 505.19 Uninsulated exposed parts No un-insulated exposed parts N/A within the classification area 505.20.a Equipment-class 1 zone 0 Not class 1,zone 0 N/A 505.20.b Equipment-class 1 zone 1 No device in class 1,zone 1 N/A 505.20.c Equipment-class 1 zone 2 Installation instruction includes P that a permit is required for installation for class 1,zone 2 if required 505.20.d Manufacturer's instructions No electrical installation N/A required within the classification area 505.21 Multiwire branch circuits No multi-wire branch circuits in N/A class 1,zone 1 location 505.22 Increased safety"e"motors and generators No motors and generators N/A within the classification area .,► TUVRheinland`'' Test Report No.: 30882837.001 Page 48 of 48 NFPA 33-2007 Clause I Requirement Remarks-Results Verdict 505.25 Grounding and bonding Grounding and bounding are P provided 516.1 Scope Scope P 516.2 Definitions Definitions P 516.3.a Classification of locations-Class 1 division 1 or class 1 zone 0 Not device in class 1,division 1 N/A and not class 1,zone 0 location 516.3.b Class 1 or class 2 division 1 locations Not class 1 or class 2 division 1 N/A location 516.3.c Class 1 or class 2 division 2 locations Class 1,division 2 location P (closed booths) 516.4 Wiring and equipment in class 1 locations Lighting fixture and wiring P located out of class 1,division 2 area and meet the requirements 516.7 Wiring and equipment not within class 1 and class 2 locations Wiring and equipment not within P Class 1 location are adequate— metal conduits are used, no device above the class I location 516.10a Special equipment No fixed electrostatic equipment N/A 516.10b Electrostatic hand-spraying equipment No electrostatic hand-Spraying N/A equipment 516.10c Powder coating Not for powder coating N/A 516.16 Grounding Grounding and bounding is P provided End of Report <5 PN�PROs Wednesday, - ° January 9, 2008 z 20`�� i I�'�/. ate 1985 O WO P4 l' I Part III E 1.1, 10 7 Environmental Protection Agency 40 CFR Part 63 National Emission Standards for Hazardous Air Pollutants: Paint Stripping and Miscellaneous Surface Coating Operations at Area Sources; Final Rule ; 14!) 1738 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations ENVIRONMENTAL PROTECTION Constitution Ave.,NW.,Washington, K.Reporting,Recordkeeping,and _ AGENCY DC.The Public Reading Room is open Compliance from 8:30 a.m.to 4:30 p.m.,Monday L.Cost and Economic Impacts 40 CFR Part 63 through Friday,excluding legal VI.Summary of Environmental,Energy,and Economic Impacts . [EPA—HO—OAR-2005-0526;FRL-8508-6] holidays.The telephone number for the A.What are the air impacts? Public Reading Room is(202)566-1744, B.What are the cost impacts? RIN 2060—AN21 and the telephone number for the Air C.What are the economic impacts? Docket is(202)566-1742. D.What are the non-air health, National Emission Standards for FOR FURTHER INFORMATION CONTACT:For environmental,and energy impacts? Hazardous Air Pollutants:Paint VII.Statutory and Executive Order Reviews Stripping and Miscellaneous Surface technical information concerning the A.Executive Order 12866:Regulatory paint stripping standards,contact Mr. Planning and Review Coating Operations at Area Sources g Warren Johnson,Office of Air Quality B.Paperwork Reduction Act AGENCY:Environmental Protection Planning and Standards,Sector Policies C.Regulatory Flexibility Act Agency(EPA). and Programs Division,Natural D.Unfunded Mandates Reform Act ACTION:Final rule. Resources and Commerce Group(E143— E.Executive Order 13132:Federalism 03),U.S.Environmental Protection F.Executive Order 13175:Consultation SUMMARY:This action promulgates Agency,Research Triangle Park,North and Coordination With Indian Tribal national emission standards for Carolina 27711,telephone(919)541- Governments hazardous air pollutants(NESHAP)for 5124,or e-mail at G.Executive Order 13045:Protection of ohnson.warren @e a. ov.For technical Children From Environmental Health area sources engaged in paint stripping, I P g and Safety Risks surface coating of motor vehicles and information concerning the surface H.Executive Order 13211:Actions mobile equipment,and miscellaneous coating standards,contact Ms.Kim Teal, Concerning Regulations That surface coating operations.EPA has Office of Air Quality Planning and Significantly Affect Energy Supply. listed"Paint Stripping,""Plastic Parts Standards,Sector Policies and Programs Distribution,or Use and Products(Surface Coating),"and Division,Natural Resources and I.National Technology Transfer "Autobody Refinishing Paint Shops"as Commerce Group (E143-03),U.S. Advancement Act area sources of hazardous air pollutants Environmental Protection Agency, J.Executive Environmental onme:Federal a in (HAP)that contribute to the risk to Research Triangle Park,North Carolina Mto inority Address Populations pulations and Jow-In o public health in urban areas under the g Populations Populations and Low-Income P 27711,telephone(919)541-5580,or e- Populations Integrated Urban Air Toxics Strategy. mail at teal.kim @epa.gov. K.Congressional Review Act This final rule includes emissions SUPPLEMENTARY INFORMATION: standards that reflect the generally I.General Information available control technology Outline gY or ne A.Does this action apply to me? _ management practices in each of these The information presented in this Categories and entities potentially area source categories."Plastic Parts preamble is organized as follows: affected by the rule are paint stripping and Products(Surface Coating)"has I General Information operations using methylene chloride been renamed"Miscellaneous Surface A.Does This Action Apply to Me? Coating,"and"Autobody Refinishing B.Where Can I Get a Copy of This eh cl) containing paint strippers,motor v Paint Shops"has been renamed"Motor Document? vehicle and mobile equipment surface Vehicle and Mobile Equipment Surface C.Judicial Review coating operations,and miscellaneous Coating"to more accurately reflect the II.Background Information for Final Area surface coating operations located at scope of these source categories. Source Standards area sources.An area source is defined DATES:This final rule is effective on III.Summary of Final Rule in the Clean Air Act(CAA)section A.Applicability 112(a)as any stationary source of HAP January 9,2008.The incorporation by B.Compliance Dates that is not a major source,and a major reference of certain publications listed C.Requirements for Paint Stripping source is defined as any stationary in this rule is approved by the Director Operations source or group of stationary sources of the Federal Register as of January 9, D.Surface Coating Requirements located within a contiguous area and 2008. E.Notifications,Recordkeeping,and g Reporting under common control that emits,or ADDRESSES:The EPA has established a IV.Summary of Changes Since Proposal has the potential to emit,considering docket for this action under Docket ID A.Applicability controls,in the aggregate,10 tons per No.EPA-HQ-OAR-2005-0526.All B.Compliance Dates year(tpy)or more of any single HAP or documents in the docket are listed in C.Requirements for Paint Stripping 25 tpy or more of any combination of the Federal Docket Management System Operations HAP. index at http://www.regulations.gov. D.Requirements for Surface Coating For the purposes of this rule,paint Although listed in the index,some Operations g E.Notifications,Recordkeeping,and stripping operations are those that E N ti R i information is not publicly available, Reporting perform paint stripping using MeC1 for e.g.,confidential business information V.Summary of Comments and Responses the removal of dried paint(including, or other information whose disclosure is A.Applicability but not limited to,paint,enamel, restricted by statute.Certain other B.Compliance date varnish,shellac,and lacquer)from material,such as copyrighted material, C.Requirements for Paint Stripping wood,metal,plastic,and other V is not placed on the Internet and will be Operations substrates at area sources as either: publicly available only in hard copy D.Authority to Regulate Miscellaneous (1)an independent activity where form.Publicly available docket Surface Coating Operations paint stripping is the principal activity • materials are available either E.Basis of Surface Coating Standards at the source,or F.Training Requirements electronically through G.Spray Gun Requirements (2)an activity incidental to the www.regulations.gov or in hard copy at H.Spray Booths principal activity(e.g.,surface coating, the EPA Docket Center,Public Reading I.Spray Booth Filters inspection,maintenance,etc.)at the Room,EPA West,Room 3334,1301 J.Spray Gun Washers source. - Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1739 For co-located operations,EPA equipment,self-propelled vehicles and plastic,or combinations of metal and considers paint stripping activities that equipment that may be drawn and/or plastic. use one ton or less to be incidental to driven on a roadway. In general,the facilities and entities the principal activity and those using Miscellaneous surface coating potentially affected by some or all of the - more than one ton to be performing operations are those that involve the rule are covered under the North paint stripping as a principal activity. spray application of coatings that American Industrial Classification Motor vehicle and mobile equipment contain compounds of chromium(Cr), System(NAICS)codes listed in the surface coating operations involve the lead(Pb),manganese(Mn),nickel(Ni), following table.However,facilities spray application of coatings at area or cadmium(Cd),herein after referred to classified under other NAICS codes may sources to automobiles,light trucks, as target HAP,to miscellaneous parts be subject to the standards if they meet heavy duty trucks,buses,construction and/or products made of metal or the applicability criteria. Category NAICS Examples of potentially regulated entities Aerospace Equipment 336413,336414,336415,54171 .. Aircraft engines,aircraft parts,aerospace ground equipment. Automobiles and Automobile Parts 336111, 336211, 336312, 33632, Engine parts,vehicle parts and accessories, brakes,axles,etc. Motor 33633, 33634, 33637, 336399, vehicle body manufacturing and automobile assembly plants. New 441110,441120,811121. and used car dealers. Automotive body, paint, and interior repair and maintenance. Chemical Manufacturing and Prod- 325110, 325120, 325131, 325188, Petrochemicals, Industrial Gases, Inorganic Dyes and Pigments, uct Preparation. 325192, 325193, 325199, Basic Inorganic and Organic Chemicals, Cyclic Crude and Inter- 325998. mediates, Ethyl Alcohol, Miscellaneous Chemical Production and Preparation. Extruded Aluminum 331316,331524,332321,332323 Extruded aluminum,architectural components,coils, rod,and tubes. Government Not Applicable Govemment entities, besides Department of Defense, that maintain vehicles, such as school buses, police and emergency vehicles, transit buses,or highway maintenance vehicles. Heavy Equipment 33312, 333611 Tractors, earth moving machinery. Job Shops 332722, 332813, 332991, 334119, Manufacturing industries not elsewhere classified (e.g., bezels, con- 336413,339999. soles, panels, lenses). Large Trucks and Buses 33612,336211 Large trucks and buses. Metal Buildings 332311 Prefabricated metal buildings, carports, docks, dwellings, green- houses,panels for buildings. Metal Containers 33242,81131,322214,331513 .... Drums, kegs, pails,shipping containers. Metal Pipe and Foundry 331111, 331513, 33121, 331221, Plate,tube, rods, nails, etc. _ 331511. Rail Transportation 33651,336611,482111 Brakes, engines,freight cars,locomotives. Recreational Vehicles and Other 321991, 3369, 331316, 336991, Mobile Homes. Motorcycles, motor homes, semi trailers, truck trail- Transportation Equipment. 336211, 336112, 336212, ers. Miscellaneous transportation related equipment and parts. 336213, 336214, 336399, Travel trailer and camper manufacturing. 336999, 33635, 56121, 8111, 56211. Rubber-to-Metal Products 326291,326299 Engine mounts, rubberized tank tread, harmonic balancers. Structural Steel 332311,332312 Joists, railway bridge sections, highway bridge sections. Waste Treatment, Disposal, and 562211, 562212, 562213, 562219, Hazardous Waste Treatment and Disposal, Solid Waste Landfill, Materials Recovery. 562920. Solid Waste Combustors and Incinerators, Other Nonhazardous Waste Treatment and Disposal, Materials Recovery. Other Industrial and Commercial 211112 Natural Gas Liquid Extraction. 311942 Spices and Extracts. 331311 Alumina Refining. 337214,811420 Office furniture,except wood. Reupholstery and Furniture Repair. 325211 Plastics Material Synthetic Resins,and Nonvulcanizable Elastomers. 325510 Paint and Coating Manufacturing. 32614,32615 Plastic foam products(e.g.,pool floats,wrestling mats, life jackets). 326199 Plastic products not elsewhere classified (e.g., name plates, coin holders, storage boxes, license plate housings, cosmetic caps, cup holders). 333313 Office machines. 33422 Radio and television broadcasting and communications equipment (e.g., cellular telephones). 339111,339112 Medical equipment and supplies. 33992 Sporting and athletic goods. 33995 Signs and advertising specialties. 336612 Boat building. 713930 Marinas, including boat repair yards. This table is not intended to be would be potentially affected by the and 63.11170 of the rule.To determine • exhaustive,but rather provides a guide rule.Additionally,some entities that are whether your facility,company, for readers regarding entities likely to be classified under the NAICS codes in the business,organization,etc.,is subject to regulated by the rule.Many types of table may not be subject if they are not this action,you should examine the entities that perform stripping and/or performing the operations described in applicability criteria in §§63.11169 and coating that are not listed in this table the applicability criteria in§§63.11169 63.11170 of the rule. If you have any 1740 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations • questions regarding the applicability of pursuant to CAA sections 112(c)(3)and Space Administration,or the National _ this action to a particular entity,consult (k)(3)(B)within the time frame specified Nuclear Security Administration. the person listed in the preceding FOR by the statute.See Sierra Club v. (2)Surface coating or paint stripping FURTHER INFORMATION CONTACT section. Johnson,No.01-1537,(D.D.C.).On of military munitions,as defined in B. Where can 1 get a copy of this March 31,2006,the court issued an §63.11180,manufactured by or for the document? order requiring EPA to promulgate Armed Forces of the United States standards under CAA section 112(d)for (including the Coast Guard and the In addition to being available in the those area source categories listed National Guard of any State)or docket,an electronic copy of this final pursuant to CAA section 112(c)(3). equipment directly and exclusively action will also be available on the Among other things,the order as used for the purposes of transporting Worldwide Web(WWW)through the amended on October 15,2007,requires military munitions. Technology Transfer Network(TTN).A that,by December 15,2007,EPA (3)Surface coating or paint stripping copy of this final action will be posted complete standards for nine area source performed by individuals on their on the TTN's policy and guidance page categories.On September 17,2007,EPA personal vehicles,possessions,or for newly proposed or promulgated proposed NESHAP for Paint Stripping property,either as a hobby or for rules at the following address:http:// and Miscellaneous Surface Coating maintenance of their personal vehicles, www.epa.gov/ttn/oarpg/.The TTN Operations at Area Sources.The possessions,or property.This subpart provides information and technology proposal covered the following three also does not apply when these exchange in various areas of air listed area source categories that were operations are performed by individuals pollution control. selected to meet the December 15,2007, for others without compensation. An C.Judicial Review deadline:(1)Paint Stripping,(2)Plastic individual who spray applies surface Under section 307(b)(1)of the CAA, Parts and Products(Surface Coating), coating of more than two motor vehicles judicial review of this final rule e is and (3)Autobody Refinishing Paint or pieces of mobile equipment per year judicia le only o filing a final rule is for Shops.See 72 FR 52958.This final is subject to the requirements in this review v la in the U.S.Court of Appeals for NESHAP completes the required subpart that pertain to motor vehicle ee District of Columbia Circuit by regulatory action for three area source and mobile equipment surface coating March District 2008.Columbia lumbi Circus categories. regardless of whether compensation is March(10,2 of the CAA,section an Under CAA section 112(d)(5),the received. objection(7)to the rule that was raised Administrator may,in lieu of standards (4)Surface coating or paint stripping _ with reasonable specificity during the requiring maximum achievable control and laboratory activities'in §63 11180 period for ublic comment can be raised technology(MACT)under section Y p p 112(d)(2),elect to promulgate standards of the final rule. during judicial review.Moreover,under or requirements for area sources"which (5)Surface coating or paint stripping _ section 307(b)(2)of the CAA,the provide for the use of generally that meets the definition of"quality requirements established by this final available control technologies(GACT) control activities"in §63.11180 of the rule may not be challenged separately in final rule. any civil or criminal proceedings or management practices by such brought by EPA to enforce these sources to reduce emissions of (6)Surface coating or paint stripping g Y hazardous air pollutants."As explained that is specifically covered by another requirements. in the proposed NESHAP,EPA is setting area source NESHAP. II.Background Information for Final standards for these area source Section 63.11170 specifies the Area Source Standards categories pursuant to section 112(d)(5). operations that are subject to the final Section 112(k)(3)(B)of the CAA See 72 FR 52958,September 17,2007. standards.For paint stripping,the final rule applies to you if you use chemical requires EPA to identify at least 30 HAP, III.Summary of Final Rule strippers that contain McCI to remove which,as the result of emissions of area dried paint(including,but not limited sources,pose the greatest threat to A.Applicability p g• public health in urban areas.Consistent to,paint,enamel,varnish,shellac,and P We have revised the rule since lacquer)from wood,metal,plastic,and with this provision,EPA identified the proposal to clarify the sources to which other substrates. 30 HAP that pose the greatest potential it applies.In order to clarify the The final rule also applies to you if health threat in urban areas in 1999. applicability of the final rule and the you spray apply coatings to motor These HAP are referred to as the"Urban standards that apply,§§63.11169 and vehicles or mobile equipment for the HAP"as part of the Integrated Urban 63.11170 of the final rule distinguish purposes of finishing or refinishing,and Air Toxics Strategy.See 64 FR 38715, among the three separate area source clarifies that the standards apply to all July 19,1999.Section 112(c)(3)requires categories:paint stripping,motor sources performing these operations EPA to list sufficient categories or vehicle and mobile equipment surface using spray-applied coatings, including subcategories of area sources to ensure coating,and miscellaneous surface mobile refinishing operations,except that area sources representing 90 coating.The rule contains separate those operations that meet the definition percent of the emissions of the 30 Urban provisions describing the requirements of facility maintenance in§63.11180. HAP are subject to regulation.EPA for each category. Finally,the rule applies if you spray listed the source categories that account The final subpart does not apply to apply coatings that contain the target for 90 percent of the Urban HAP any of the following activities listed in HAP to plastic or metal parts and emissions in the Integrated Urban Air §63.11169: products(other than motor vehicles and Toxics Strategy.1 Sierra Club sued EPA, alleging a failure to complete standards (1)Surface coating or paint stripping mobile equipment),except those for the area source categories listed performed on site at installations owned operations that meet the definition of or operated by the Armed Forces of the facility maintenance or that are surface Since its publication in the Integrated Urban Air United States(including the Coast coating of a space vehicle.If you Toxics Strategy in 1999,EPA has revised the area Guard and the National Guard of any perform miscellaneous surface coating source category list several times. State),the National Aeronautics and operations,but do not use any coatings • Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1741 that contain the target HAP,the rule protective oils for metal,acids,bases,or coating or paint stripping activities does not apply. any combination of these substances. whose primary purpose is to conduct The final rule applies to all motor (2)Paper film or plastic film that may research and development into new vehicle and mobile equipment surface be pre-coated with an adhesive by the processes and products,that are - coating operations.However,if you are film manufacturer. performed under the close supervision the owner or operator of a motor vehicle (3)Adhesives,sealants,maskants,or of technically trained personnel and do or mobile equipment surface coating caulking materials. not include the manufacture of operation,you may petition the (4)Temporary protective coatings, intermediate or final products for Administrator for an exemption from lubricants,or surface preparation commercial sale in commerce. Such this subpart if you can demonstrate,to materials. activities are ordinarily conducted in a the satisfaction of the Administrator, (5)In-mold coatings that are spray- dedicated area of a facility(such as a that you spray apply no coatings that applied in the manufacture of reinforced dedicated room or paint booth),or in a contain the target HAP.Petitions must plastic composite parts. separate facility.Research and include a description of the coatings "Facility maintenance"is defined to laboratory activities include,but are not that you spray apply and your include architectural surface coating limited to the following: certification that you do not spray apply activities on stationary structures and any coatings containing the target HAP. process equipment.It is also defined to (1)Activities conducted to develop If circumstances change such that you include the surface coating of mobile more efficient production processes, intend to spray apply coatings equipment in the field,such as farming including alternative paint stripping or containing the target HAP,you must or mining equipment,or mobile surface coating materials or application submit the initial notification required equipment coated at a site where it is methods,or methods for preventing or by 63.11175 and comply with the used,such as a fork truck coated at a reducing adverse environmental requirements of this subpart. manufacturing facility.The definition of impacts. Coatings are considered to contain the facility maintenance specifically (2)Activities conducted at a target HAP if they contain any excludes surface coating of motor laboratory to analyze air,soil,water, individual target HAP that is an vehicles,mobile equipment,or items waste,or product samples for Occupational Safety and Health that routinely leave and return to the contaminants or environmental impact Administration(OSHA)—defined facility,such as delivery trucks,rental or to develop revised production carcinogen as specified in 29 CFR equipment,or containers used to processes to limit environmental effects. 1910.1200(d)(4)at a concentration transport or deliver products to "Space Vehicle"has been defined to greater than 0.1 percent by mass or customers,such as compressed gas mean vehicles designed to travel beyond greater than 1.0 percent by mass for any canisters.The surface coating of these the limit of the earth's atmosphere,such other individual target HAP.For the items(e.g.,courier vehicles or as satellites,space stations,and the _ purpose of determining whether compressed gas canisters)that routinely Space Shuttle System(including orbiter, materials you use contain the target leave and return to the facility will be external tanks,and solid rocket HAP(that is,compounds of chromium subject to the standards. boosters). (Cr),lead(Pb),manganese(Mn),nickel "Quality control activities"has been (Ni),or cadmium (Cd)),you may rely on defined to mean surface coating or paint "Spray-applied coating operations" formulation data provided by the stripping activities that meet all of the has been defined to mean coatings that manufacturer or supplier,such as the following criteria: are applied using a hand-held device material safety data sheet(MSDS),as (1)The activities,associated with a that creates an atomized mist of coating long as it represents each target HAP surface coating or paint stripping and deposits the coating on a substrate. compound in the material that is operation,to detect and correct defects As specified in the definition in the present at 0.1 percent by mass or more in the final product through selection of final rule,the following materials or for OSHA-defined carcinogens and at limited samples from the operation,and activities are not considered spray- 1.0 percent by mass or more for other comparison of the samples against applied coatings: target HAP compounds. specific performance criteria. (1)Coatings applied from a hand-held The final rule also includes in (2)The activities do not include the device with a paint cup capacity that is §63.11180 definitions of production of an intermediate or final equal to or less than 3.0 fluid ounces(89 "administrator,""coating,""facility product for sale or exchange for cubic centimeters(cc)). maintenance,""quality control commercial profit;for example,parts activities," "research and laboratory that are surface coated or stripped are (2)Surface coating application using activities,""space vehicle,"and"spray not sold. powder coating,hand-held,non- application of coatings"related to these (3)The activities are not a normal part refillable aerosol containers,or non applicability provisions. of the miscellaneous surface coating or atomizing application technology, "Administrator"means the paint stripping operation,e.g.,they do including,but not limited to,paint Administrator of the U.S. not include color matching activities brushes,rollers,hand wiping,flow Environmental Protection Agency or the performed on motor vehicles as part of coating,dip coating,electrodeposition State or local agency that is granted collision repair activities. coating,web coating,coil coating, delegation for implementation of this (4)The activities do not involve touch-up markers,or marking pens. subpart. surface coating or stripping of the tools, (3)Thermal spray operations(also "Coating"is defined as a material equipment,machinery,and structures known as metallizing,flame spray, spray-applied to a substrate for that comprise the infrastructure of the plasma arc spray,and electric arc spray, decorative,protective,or functional affected facility and that are necessary among other names)in which solid A purposes.As specified in the definition for the facility to function in its metallic or non-metallic material is in the final rule,"coating"does not intended capacity,e.g.,the activities are heated to a molten or semi-molten state include the following materials: not facility maintenance. and propelled to the work piece or (1)Decorative,protective,or "Research and laboratory activities" substrate by compressed air or other gas, functional materials that consist only of has been defined to mean surface where a bond is produced upon impact. 1742 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations B. Compliance Dates The management practices required to spray gun cleaner or by cleaning the New sources must comply with the be contained in the plan include disassembled gun parts by hand). requirements of the final rule upon optimizing stripper application Initial painter training will be valid startup of operations,but no earlier than conditions,reducing exposure of for a period of five years,and refresher _ the effective date of this notice.Existing stripper to the air,and practicing proper training must be repeated at least once sources must comply no later than three storage and disposal of materials every five years.Painters that completed years from the effective date of this containing MeCl.Sources are required training in the last five years before the notice. to notify either EPA or the delegated compliance date will be able to use that State permit authority that they have training to satisfy this requirement.To C.Requirements for Paint Stripping developed a MeC1 minimization plan, comply with the painter training Operations keep a written copy of the plan on site requirements,all spray painters at new All owners and operators of regulated and post a placard or sign outlining the sources must complete training no later sources conducting paint stripping and evaluation criteria and management than 180 days after hiring or 180 days using MeCl-containing paint stripper techniques in each area where MeCI- from the date of this notice,whichever must implement management practices containing paint stripping operations is later.All spray painters at existing that reduce emissions of MeCI by occur.They are also required to review sources must complete training no later minimizing evaporative losses of MeCI. the plan annually and update it based than three years from the date of this The MeC1 management practices on the experiences of the previous year notice or no later than 180 days after involve only using a MeCl-containing or the availability of new methods of hiring,whichever is later. paint stripper when an alternative on stripping and to keep a record of the The initial and refresher training must site stripping method or material is review and changes made to the plan on address the following topics to reduce incapable of accomplishing the work as file. coating overspray and emissions: determined by the operator.Alternative D.Requirements for Surface Coating (1)Spray gun equipment selection,set methods to reduce MeCI usage may Operations up,and operation,including measuring include: All motor vehicle and mobile coating viscosity,selecting the proper (1)Non-or low-MeCl-containing fluid tip or nozzle,and achieving the chemical stri ers; equipment surface coating operations (2)Mechanical stripping; and those miscellaneous surface coating p s roper spray and fluid delivery rate. and (3)Blasting(including dry or wet operations that spray apply coatings containing the target HAP must apply (2)Spray technique for different types media); er g g to y of coatings to improve transfer (4)Thermal and cryogenic the coatings with a high volume,low g p decomposition. pressure(HVLP)spray gun,electrostatic efficiency and minimize coating usage The management practices required spray gun,airless spray gun,air-assisted and overspray,including maintaining also include optimizing stripper airless spray gun,or a gun demonstrated the correct spray gun distance and angle _ application conditions,reducing to be equal in transfer efficiency to an to the part,using proper banding and exposure of stripper to the air,and HVLP spray gun.All spray-applied overlap,and reducing lead and lag practicing proper storage and disposal coatings must be applied in a prep spraying at the beginning and end of of materials containing MeCl.Owners station or spray booth.For motor each stroke. and operators must also maintain vehicle and mobile equipment surface (3)Routine spray booth and filter records of annual usage of strippers coating,prep stations and spray booths maintenance,including filter selection containing MeCl. that are large enough to hold a complete and installation. In addition to the management vehicle must have four complete side (4)Environmental compliance with practices,sources that use more than walls or curtains and a complete roof. the requirements of this subpart. one ton of MeCI per year need to For motor vehicle and mobile E.Notifications,Recordkeeping,and develop and implement a MeC1 equipment subassemblies and for Reporting minimization plan.This must be a miscellaneous surface coating,coatings written plan including criteria to must be spray applied in a booth with All sources must submit an initial evaluate the necessity of MeC1 in the a full roof and at least three walls or side notification to the EPA or to their State stripping operations and whether curtains.Openings are allowed in the or local air pollution control agency, if alternatives are feasible. It must also sidewalls and roof of booths used for the EPA has delegated authority for describe the management techniques miscellaneous surface coating to allow implementing this rule to that agency, that will be used to minimize MeCI for parts conveyors,if needed.The with a copy sent to EPA,unless the EPA emissions when MeC1 is needed in the exhaust from the prep station or spray regional office has waived the dual paint stripping operation. booth must be fitted with filters reporting requirements. New sources The MeC1 minimization plan demonstrated to achieve at least 98 need to submit the initial notification no evaluation criteria involves only using a percent filter efficiency of paint later than 180 days after initial startup, MeCI-containing paint stripper when an overspray. or no later than 180 days after the date alternative on site stripping method or Additionally,surface coating sources of this notice,whichever is later. material is incapable of accomplishing subject to the standards are required to Existing sources need to submit the the work as determined by the operator. comply with management practices by initial notification no later than one year Alternative methods to reduce MeCI demonstrating that: before their compliance date. For new — usage may include: (1)All painters that spray apply sources,the initial notification will also (1)Non-or low-MeCl-containing coatings have completed training in serve as a notification on whether the chemical strippers; techniques to minimize paint overspray, source is in compliance. For existing a (2)Mechanical stripping; and sources,the initial notification must (3)Blasting(including dry or wet (2)That no spray gun cleaning is indicate whether the source is already media);or performed by spraying solvent through in compliance or that it will be brought (4)Thermal and cryogenic the gun creating an atomized mist(i.e., into compliance by the existing source decomposition. spray guns are cleaned in an enclosed compliance date. - Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1743 Additionally,all existing sources that date of the initial training and the most cadmium(Cd)are the HAP for which did not state in their initial notification recent refresher training. the surface coating standards for that they were already in compliance (2)Documentation of the filter miscellaneous surface coating with the management practices and efficiency of any spray booth exhaust operations category was listed and - equipment requirements prescribed in filter material,such as data from the which the standards are designed to the final rule must also submit a filter manufacturer. control.In subsequent sections of the notification of compliance status.The (3)Documentation from the spray gun rule,certain provisions apply only to notification of compliance status must manufacturer that each spray gun that surface coating operations that are be submitted no later than 60 days after does not meet the definition of an HVLP sources of these target HAP. the compliance date for existing spray gun,electrostatic spray gun, We have revised§63.11170 to sources.The notification of compliance airless spray gun,or air-assisted airless separate and more clearly explain how status must certify that the source is in spray gun has been demonstrated to the rule applies to paint stripping, compliance with the applicable achieve a transfer efficiency equal to motor vehicle and mobile equipment requirements for the activities being one of the other allowed types of spray surface coating,and miscellaneous performed. gun. surface coating. In particular,motor The initial notification must include (4)Copies of any notifications or vehicle and mobile equipment surface the following information: reports that were submitted. coating has been separated from the (1)The name,address,phone number (5)Records of paint strippers larger category of miscellaneous surface and e-mail address(if available)of the containing MeCI used for paint coating and is treated separately in the owner and operator. stripping operations,including the rest of the rule.In the proposed rule,all (2)The address(physical location)of MeCI content of the paint stripper used, surface coating was included under a the affected source.If the source is a and annual usage. single set of requirements that made no motor vehicle or mobile equipment (6)If you are a paint stripping source distinction between motor vehicle and surface coating operation that repairs that annually uses more than one ton of mobile equipment surface coating and vehicles at the customer's location, MeCI,a record of your current MeCI all other miscellaneous surface coating. rather than at a fixed collision repair minimization plan,and records of your The National Nuclear Security shop,the notification should state this annual review of,and updates to,your Administration(NNSA)has been added and indicate the physical location MeCI minimization plan. to the list of installations to which this where records are kept to demonstrate (7)Records of any deviation from the subpart does not apply.This list is - compliance. requirements in the final rule,including found in§63.11169.Surface coating (3)A statement that the source is the date and time period of the and paint stripping at NNSA subject to this standard,40 CFR part 63, deviation,and a description of the installations would be regulated by the subpart HHHHHH. nature of the deviation and the actions military surface coating NESHAP that is - (4)A brief description of the type of taken to correct the deviation. under development. operation,including which types of (8)Records of any assessments of Section specif 63.11169 has also been activities are performed at the source source compliance performed in revised to specify that these standards (miscellaneous surface coating,motor support of the initial notification, do not apply to paint stripping and notification of compliance status,or surface coating performed by vehicle and mobile equipment surface P coating,or paint stripping).For surface annual notification of changes report. individuals as part of a hobby,or for Under the final rule,owners and maintenance of their personal vehicles, coating operations,identify the number possessions,and property,or when they of spray booths and the number of operators will not be required to obtain perform these activities for others painters usually employed at the a Title V operating permit under 40 CFR P Y em t P Y uner without compensation. operation.For paint stripping,identify part 70 or 71,provided they are not For motor vehicle and mobile the method(s)of paint stripping required to obtain a permit for another equipment surface coating,all sources employed(e.g.,chemical,mechanical) reason,even though the source is an and individuals that spray finish more and the substrates stripped(e.g.,wood, area source. than two motor vehicles or pieces of plastic,metal). IV.Summary of Changes Since mobile equipment per year are subject (5)Each paint stripping operation Proposal to the requirements in the final rule that must indicate whether they plan to pertain to motor vehicle and mobile annually use more than one ton of MeCI A.Applicability equipment surface coating regardless of after the compliance date. We have revised the rule since whether compensation is received. Sources are only required to submit proposal to clarify the scope of the However,we have included a provision an annual report to the EPA or to their source category to which it applies,and in the final rule that allows an owner or State or local air pollution control to clearly identify the sources subject to operator of a motor vehicle or mobile agency if any information in the initial the requirements of the rule.These equipment surface coating operation to notification,notification of compliance revisions make clear that the affected petition the Administrator for an status report,or in a previous annual source category is not as broad as could exemption from this subpart if the report has changed in the previous have been interpreted based on the owner or operator can demonstrate that calendar year. If an annual report is language of the proposed rule.These they spray apply no coatings that needed,it must he submitted no later changes were made in both the contain the target HAP.Petitions must than 60 days after the yearly anniversary applicability sections(§§63.11169 to include a description of the coatings of the compliance date. 63.11171)and to the definitions in that they spray apply and certification All sources must keep records §63.11180 that describe particular that they do not spray apply any ^ sufficient to demonstrate that they are in operations that are subject to the coatings containing the target HAP. If compliance at all times.These include standards. circumstances change such that the the following: We have revised§63.11169 to specify owner or operator intends to spray (1)Records that each spray painter that compounds of chromium(Cr),lead apply coatings containing the target has completed the training,with the (Pb),manganese(Mn),nickel(Ni),and HAP,the owner or operator must submit 1744 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations " the initial notification required by on space vehicles has been specifically For miscellaneous surface coating . 63.11175 and comply with the excluded so as to parallel the operations,the rule has been revised so requirements of this subpart.While the applicability of subpart GG,the major that it applies only to those surface proposed rule would have required all source NESHAP for Aerospace coating operations that spray apply motor vehicle and mobile equipment Manufacturing and Rework Facilities. coatings that contain the target HAP; surface coating operations to comply The applicability of the final rule has other surface coating operations do not with the requirements of the rule, been further clarified by revising or need to comply with those because the category was listed for the adding definitions to§63.11180 that requirements.Miscellaneous surface target HAP,it is appropriate to allow better explain the operations that are coating operations that spray apply operations that do not use products covered.The definition of"coating" coatings that contain the target HAP containing the target HAP to request was revised to clarify that the following must meet the same requirements as that the rule not apply to them based on are not coatings subject to this rule: motor vehicle and mobile equipment an adequate demonstration that they do (a)Adhesives,sealants,maskants,or surface coating operations. not use such products.EPA's caulking materials. The spray painter training understanding,based on site visits and (b)Temporary protective coatings, requirements have been revised so that communications with the industry,is lubricants,or surface preparation training is not required on those topics that many shops,especially smaller materials. that do not have a direct effect on ones,purchase coatings"over the (c)In mold coatings that are spray- emissions reductions.More detail has counter"on a retail basis and usually do applied in the manufacture of reinforced been added on the topics that impact not receive composition data,such as a plastic composite parts. emissions reductions(e.g.,transfer material safety data sheet(MSDS),with P New definitions were added for efficiency)and for which training is these coatings.In addition,when a "facility maintenance","quality control required.The training requirements specific color is needed for refinishing activities", "research and laboratory have also been revised to allow an a vehicle,it is usually custom-mixed owner or operator to certify that their from any number of about 50 different activities",and"spray applied coating." P fY y These definitions were fully described employees have completed training to toners,either by the painter at the shop, in section III.A of this preamble. facilitate the use of in-house training or by the coating retailer.Therefore,it programs. Spray painters will also have will likely be very difficult to determine B. Compliance Dates 180 days to complete training after whether any particular coating being The compliance date for existing hiring or transferring to a surface sprayed contains the target HAP,unless sources has been extended from two coating job,instead of 60 days. - the HAP composition of all coatings years to three years after the effective The requirements for spray guns have within the shop is known.For this date of today's final rule notice. been revised to allow the use of airless reason,and because we received or air-assisted airless spray guns comments from industry supporting the C.Requirements for Paint Stripping '- without having to demonstrate that they proposed requirements,we expect that Operations are equivalent to HVLP spray guns in few,if any,petitions will be received. The format of the MeCI minimization transfer efficiency. We hope to encourage reformulation where possible through this provision. plan threshold for the paint stripping The requirements for spray booth The applicability language in portion of the rule has been revised filters have been revised so that all §63.11169 in the final rule has been from total stripper volume usage to spray booth exhaust filters must achieve revised to exclude paint stripping and MeCI mass usage for several reasons. 98 percent paint overspray filter surface coating that meets the definition First,EPA believes it is more efficiency(also referred to as of research and laboratory activities,and appropriate to address the emissions "arrestance"),and details have been quality control activities,as defined in directly,when possible,in lieu of using added on the method that must be used §63.11180. a surrogate that may or may not to measure that efficiency.The final rule The applicability language in accomplish the goal.Additionally,a also clarifies that compliance with the §63.11170 for motor vehicle and mobile mass usage format may serve as an filter efficiency standard can be equipment surface coating operations incentive for sources to evaluate the demonstrated through data provided by has been revised to clarify that the appropriate MeCI content of their the filter manufacturer. standards apply to all sources that spray chemical strippers and also provide the The booth requirements have been apply these coatings,including mobile sources with greater flexibility.The rule revised to allow for openings in side refinishing operations,except when sets the MeCI minimization plan walls and roofs for part conveyors.They they qualify as facility maintenance,as threshold at one ton per year of MeCI have also been revised to allow for defined in§63.11180. contained in paint strippers. booths that are operated at up to 0.05 The applicability language for D. Requirements for Surface Coating inches water gauge positive pressure,if miscellaneous surface coating Operations they have sealed doors and other operations has been revised to clarify openings and use a pressure balancing the scope of the source category subject The rule has been revised to create system. to regulation.First,the standards apply separate categories for motor vehicle The rule language related to spray gun to the spray application of only coatings and mobile equipment surface coating washing has been revised to clarify that that contain the target HAP at and for miscellaneous surface coating. atomized spraying of gun cleaning . miscellaneous surface coating For motor vehicle and mobile solvent is prohibited,and allowable operations.Second,language has been equipment surface coating,the means of washing spray guns include added to clarify that the standards apply requirements for painter training,high hand cleaning disassembled spray guns, only to plastic and metal substrates. efficiency spray guns(e.g.,HVLP or manually flushing solvent through the Third,the rule has been revised to also equivalent),spray booths with filters, gun (without atomizing it)and exclude miscellaneous surface coating and gun washing still apply to all capturing the spent solvent,and using that meets the definition of"facility sources as described in the applicability an enclosed gun washer,but an maintenance."Finally,surface coating section of the rule. enclosed gun washer is not required. - Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1745 E.Notifications,Recordkeeping,and category was listed.These are the satisfaction of the Administrator, Reporting specifically compounds of Cr,Pb,Mn, that you spray apply no coatings that The notification and reporting Ni,and Cd. contain the target HAP.Petitions must requirements of the rule have been Response:The EPA agrees with the include a description of the coatings simplified and reduced.All sources will commenters and recognizes that many that you spray apply and your still need to submit an initial miscellaneous surface coating certification that you do not spray apply notification,but in that initial operations exist that do not spray apply any coatings containing the target HAP. notification,sources will be asked to coatings containing the target HAP. If circumstances change such that you state whether they are already in Therefore,the applicability sections intend to spray apply coatings compliance with the requirements of the have been revised so that the final rule containing the target HAP,you must rule or whether they plan to be in will apply to only miscellaneous surface submit the initial notification required compliance by the compliance date.For coating sources that spray apply by 63.11175 and comply with the new sources,the initial notification will coatings containing the target HAP. If requirements of this subpart. also serve as the notification of your miscellaneous surface coating Comment:One commenter suggested compliance status since they would operations do not spray apply any that the rule should be revised to add otherwise be due by the same date. If coatings containing the target HAP,then the NNSA to the list of installations to existing sources are already in you are not subject to this rule and do which this subpart does not apply.The compliance by the time they submit the not need to comply with the commenter noted that EPA is planning initial notification and certify that they requirements for operator training,spray that surface coating and paint stripping are in compliance in their initial guns,or spray booths.This change in at NNSA installations would be notification,they do not need to submit the language of the applicability addressed by the military surface a separate notification of compliance provision accurately reflects the sources coating NESHAP that is under status.The need for regular annual for which the miscellaneous surface development. compliance reports has also been coating source category was listed, Response:The EPA agrees and has removed.Sources will need to submit because sources that do not spray apply added NNSA installations to the list of an annual compliance report only if coatings containing the target HAP will installations to which this subpart does there is a change in any of the have no target HAP emissions and were not apply.These installations will be information contained in the initial therefore not part of the inventory on addressed by the military surface notification,the notification of which the source category listing was coating NESHAP that is under compliance status(if one was needed), based.It will also create an incentive for development. or in a previous annual compliance all miscellaneous surface coating Comment:Several comments noted report(if one was needed). sources to review the coatings they are that the applicability of the proposed The rule has been revised to remove spray applying and find substitutes for rule,as written,could be interpreted to the requirement for paint stripping those that contain the target HAP or to apply to all paint stripping and surface sources to submit MeC1 minimization switch to non-spray methods to apply coating operations,and included no plans to permitting authorities. those coatings.Although some contract exemptions for automobile hobbyists or Facilities will be required to submit coaters and"job shops"may use a large homeowners stripping and painting either an initial notification or a number of different coatings,most their own property or vehicles.Nearly notification of compliance status that miscellaneous surface coating all commenters felt that paint stripping says they have prepared and operations use only a small number of and surface coating by hobbyists and implemented the plan.Instead of coatings and the composition data for homeowners should be exempt from the submitting the plan,sources are only these can be reviewed to identify rule.Several commenters suggested that required to keep the plan on site.The whether these coatings contain the EPA establish a de minimis usage facility has to review and update their target HAP. threshold,based on either major source plan annually and keep records of the However,based on the overwhelming surface coating rules or state volatile review and changes made on site rather support of the commenters for the organic compounds(VOC)rules,to than submitting an annual compliance applicability criteria and scope of the exclude noncommercial paint stripping motor vehicle and mobile equipment or surface coating operations.The report to EPA or a State permitting authority. source category,we are not narrowing commenters noted that hobbyist and For paint stripping,motor vehicle and the applicability to only the target HAP homeowner activities are difficult to mobile equipment surface coating for the motor vehicle and mobile locate because they are located in operations,and miscellaneous surface equipment source category.The EPA's residential areas and are intermittent. coating operations,the rule has been understanding,based on site visits and However,one commenter suggested that revised so that these sources will only communications with the industry,is the rule should have no exemptions and have to keep the records needed to that these requirements are consistent any individual painting vehicles should with current good environmental and be subject to the proposed equipment demonstrate compliance instead of worker protection practices. (See other and training requirements. submitting annual compliance reports. comment responses for additional Response:EPA re-examined the scope V.Summary of Comments and clarifications on applicability that of the source categories that we listed Responses exclude coating of personal property based on the 1990 national emissions and vehicles,facility maintenance inventory.The analyses that were the • A.Applicability coating,etc.)The final rule applies to all basis for the source category listing for Comment:Several commenters argued motor vehicle and mobile equipment paint stripping,miscellaneous surface that the miscellaneous surface coating surface coating operations.However,if coating,and motor vehicle and mobile • rule should apply only to surface you are the owner or operator of a motor equipment surface coating focused on coating facilities that emit the target vehicle or mobile equipment surface commercial operations,along with some HAP,and that target HAP should be coating operation,you may petition the government and institutional defined as the HAP for which the Administrator for an exemption from operations,such as municipal garages miscellaneous surface coating source this subpart if you can demonstrate,to that service fleet vehicles.Homeowners 1746 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations and hobbyists were not part of these those HAP and comply with the that facilities may need to use more analyses and were not intended to be requirements of section 112(c)(3)and stripper to compensate for the lower part of the listed source categories. 112(k).The rules on which the MeC1 content,resulting in the need for Therefore,the final rule has been commenters rely were not issued under higher volumes.The commenter revised to clarify that it does not cover these provisions. indicated that they did not believe that paint stripping and surface coating Comment:Three commenters specifying a use threshold based on the performed by individuals on their suggested EPA exempt from the MeC1 content was appropriate.They personal vehicles,possessions,or proposed rule operations that use less indicated that a higher gallon-per-year property,either as a hobby or for than 150 gallons per year of paint limit would allow many paint stripping maintenance.This subpart also does not stripper that contains MeC1.A firms to explore the applicability of apply when these operations are commenter justified the exemption as lower MeCI-content formulations to performed by individuals for others allowing minor paint stripping their operations.The commenter stated without compensation,which is akin to operations to continue,and let the that discussions with member the hobbyist and homeowner activities regulating authorities focus on the more companies that formulate MeCl-based not considered in the baseline inventory significant operations and facilities. strippers for commercial operations that formed the basis for the listing of Response:EPA is required by the indicated that a threshold of 500 to 600 the source categories at issue here. CAA to regulate emissions from area gallons also would better distinguish However,for motor vehicle and sources,which are,by definition,small between operations that perform paint mobile equipment surface coating sources. Based on baseline emission stripping as a regular part of their operations,an individual surface estimates updated with additional business and those that conduct coating more than two vehicles per year information provided by commenters, stripping on an as-needed(incidental) will be covered by the rule.This limit we estimate that 150 gallons of MeCI basis. on the number of vehicles coated per equates to approximately one ton of Another commenter said that to be year was included so that commercial MeCI emissions per year from each of cost effective,shops buy MeC1 based automobile surface coating shops could these small sources.This represents strippers in 55 gallon drums,which not avoid compliance by claiming to be around five percent of the total area makes the 150 gallon per year minimum a hobby shop.The limit was based on source MeCI emissions considered in unrealistic.They suggested that a 220 information collected from automobile the original section 112(k)inventory. gallon per year threshold would be a hobbyists during the rule development. While we appreciate the opinions of the more realistic number and would reflect The hobbyists that provided information commenters to focus on the more a factor of cost-effective bulk purchases. _ to the EPA suggested that a legitimate significant emitters,we cannot justify Response:As discussed in the hobbyist would complete no more than ignoring this level of MeC1 emissions. proposal preamble(72 FR 52966),a two automobile restorations or We have minimized the requirements subcategory of paint strippers was customizations per year. and burden on these low level users by created to distinguish those sources that The EPA is not including a volumetric not requiring them to develop MeCI were assumed to have alternative on site coating usage threshold in the final rule minimization plans.We do not feel that paint stripping technologies available. for either motor vehicle and mobile asking them to consider alternatives to The threshold level to define this equipment surface coating operations, using MeCI-based strippers is overly subcategory was proposed as a volume or for miscellaneous surface coating burdensome.The reporting of MeC1-based stripper used(150 operations,as suggested by some requirements for these low level users gallons per year).Given the large commenters,because the threshold is are also minimal.They must submit an number of small businesses that will be not supported by the baseline inventory initial notification letter and keep MeC1- impacted by this rule,we thought that on which we based our listing decision. based stripper purchase or use records, this volume-based threshold would CAA section 112(c)(3)requires that EPA which we believe would be maintained lessen the burden when compared with list sufficient categories and for tax purposes already.We do not a threshold based on the mass of MeCI subcategories to ensure that area sources believe that receiving one letter per in the stripper. representing 90 percent of the emissions facility would be overly burdensome for However,we do recognize the of the 30 listed urban HAP are subject permitting agencies.In conclusion,we relevant points made by the commenter. to regulation.The CAA contains no feel that our approach has adequately If owners and operators performing exemption from the statutory balanced the requirements of the CAA paint stripping cannot find non-MeC1 requirement to regulate sources without unduly burdening small alternatives,we certainly want to accounting for 90 percent of the businesses in this source category or encourage them to consider strippers emissions of an urban HAP.The permitting agencies. with lower MeC1 contents.We inventory does not indicate that in Comment:One commenter noted that understand that basing this threshold on listing the categories at issue here EPA while basing the threshold level that volume may provide a disincentive to included only those sources that use triggers development of a written MeC1 the use of these low-MeC1 content coatings above a certain threshold minimization plan on the total quantity strippers. amount.Moreover,the commenter's of stripper used may simplify Like the commenter,we do not reliance on the use of thresholds in compliance,it does not consider the believe that specifying a use threshold certain major source HAP rules and MeCI content of the stripper based on the MeC1 content is State VOC rules is misplaced. EPA formulation,and thus may create a appropriate. However,we believe that listed the area source categories at issue disincentive for facilities to explore simply raising the volume-based in this rule because the categories formulations with lower MeC1 content, threshold would remove all incentive to accounted for a certain percentage of the They stated that,although the MeC1- use lower MeC1 content strippers,rather emissions necessary to meet the 90 based products commonly used in paint than encourage their usage.Increasing percent requirement for the target urban stripping operations contain 75 to 90 the volume-based threshold from the HAP;therefore,regulation of the percent MeCI, products containing 40 to proposed 150 gallons per year to the categories as listed is necessary for EPA 50 percent of the solvent are also suggested 500 to 600 gallons per year to attain the 90 percent reduction of available.However,they pointed out would increase the emissions of • Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1747 facilities required to develop a written below the threshold and avoid the refinishing,such as fender and bumper MeC1 minimization plan three or four- requirement to develop a written MeC1 repairs,at the customer's location, fold,assuming that they utilize a minimization plan,we would suggest rather than in a conventional collision stripper with the same MeCI content. that they calculate the number of 55- repair shop.Several other commenters - Further,sources using these levels of gallon drums of stripper that they can also asked for clarification on whether MeCI strippers could emit as much as utilize and still remain below the one motor vehicle refinishing coating three to four tons of MeC1 if using high- ton level and plan accordingly. operations(primarily refinishing of car MeC1 content strippers.We do not Comment:Two commenters felt the bumpers and fenders)using"miniature" believe it is unreasonable to require number of affected paint stripping spray guns would be subject to the same sources with the potential to emit MeC1 sources used to assess impacts in the standards as other motor vehicle at these levels to develop a formal plan proposed rule was too low. A refinishing operations.The commenters for reducing these emissions and commenter extrapolated information felt that surface coating with these evaluating the feasibility of alternative from California,Canada,and other miniature spray guns should be subject paint stripping technology. sources to develop an estimate of to the proposed standards,but felt that We considered including both a sources affected by the proposed rule the final rule should clarify this volume-based and mass-based threshold and commented that EPA's estimate of applicability relative to operations done in the final rule.However,the 3,000 sources was an underestimate. with air brushes.One commenter asked complexity of such provisions defeated Using two methods to extrapolate from the EPA to increase the size of the spray the purpose of using a simple volume- estimates of furniture stripping cup allowed on air brushes that would based threshold in the first place. operations using MeCl-based strippers be exempt from the standards. Therefore,in the final rule,the in California,one based on population Response:The proposed and final threshold that defines the subcategory of and the other based on business rule is intended to cover mobile motor paint strippers that is required to statistics,they estimated that nationally, vehicle refinishing operations that bring develop a written MeC1 minimization approximately 4,000 sources were the coating equipment and supplies to plan is on a mass basis.Specifically,the involved in furniture stripping with the repaired vehicle,as well as those in final rule requires paint strippers that MeCl-based strippers.Factoring in which the vehicle is brought to a use more than one ton per year of MeC1 autobody shops use of MeCI-based conventional collision repair shop. In in paint strippers to develop a written strippers,the number of facilities the final rule,these mobile refinishers MeC1 minimization plant to implement affected is two to three times EPA's are subject to the rule requirements for the management practices in the rule. estimate of 3,000 firms.Additionally,a training,spray equipment,and the use As noted in the proposal preamble,a significantly larger number of firms of a spray booth or other ventilated and major criterion in the selection of the would exceed the proposed 150 gallon filtered enclosure if they spray apply proposed 150 gallons per year threshold threshold.As a result,the total cost of coatings from a spray gun with a cup . was our model plant impacts analysis. EPA's proposal would be significantly size greater than 3.0 fluid ounces(89 The 150 gallons per year level was higher than estimated. cc). If they use a cup size equal to or selected for the model plant Response:Developing an estimate of smaller than 3.0 fluid ounces,they do representing stripping operations that the number of affected sources was a not need to comply with the use between 100 and 250 gallons of difficult portion of the analyses requirements for training,spray guns, MeC1 paint strippers.Facilities conducted,to arrive at the proposed and ventilated and filtered enclosures. represented by this model plant would rule and to estimate its impacts.Unlike The proposed rule would not have be using around one ton of MeC1 per source categories with large facilities, applied to spray-applied coatings using year for their paint stripping operations, emission inventories were not as useful an airbrush or spray gun with a cup size depending on the density of the stripper in arriving at an estimate of facility of 1.0 fluid ounce(30 cc)or less,and and the percent of MeC1 in the stripper numbers.Further,this source category this was intended,in part,to address (assuming the higher range of MeC1 does not have an industrial trade mobile repair and refinishing operations contents confirmed by the commenter). organization to turn to for further that performed repairs of small stone Therefore,as described elsewhere in the information about the source category. chips and scratches,and graphic artists record for this rulemaking,any level We appreciate the additional and others using these small spray guns selected within this range would still be information on number of affected to paint motor vehicles,signs,or other consistent with our proposed threshold. facilities provided by the commenters items that are potentially subject to the In addition to being consistent with and considered the impacts of revising rule.These touch up and repair our proposed intention,the one ton the population in the final rule. operations,and graphic arts painting on MeC1 per year threshold is also However,since little documentation vehicles,were not part of the original relatively compatible with the requested was provided in support of the inventory that focused on collision volume-based levels requested by the population estimate we have decided repair shops and other types of motor commenter,assuming that lower- not to revise the estimate of sources. vehicle and mobile equipment surface content MeCI strippers are used.For Finally,a change in the population coating,so the source category does not example,between 450 and 500 gallons totals affects the impacts proportionally include surface coating with small of paint stripper containing 40 percent and since we received no adverse airbrushes,and such operations are not MeCI could be used and still remain comments on the assumptions and basis subject to this rule. ▪ below the one ton per year MeC1 for our proposed impacts,which However,during the development of threshold. indicated a cost savings,we have this rule,the EPA learned that more Finally,while we appreciate the decided not to revise the impacts and motor vehicle and mobile equipment practicality of a threshold based on the just rely on those at proposal as a worst- surface coating that was formerly done • purchase of 55-gallon drums,as case analysis. by collision repair shops(and as such, discussed above,we have concluded Comment:Several commenters asked was reflected in the source category that any volume-based threshold is not for clarification on whether the rule listing)is now being done by mobile ideal.If owners and operators of paint applies to mobile automobile refinishers operators.Since this practice is stripping operators wish to remain that perform spot repairs and other becoming more common,the EPA has 1748 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations decided that this source of emissions to apply to the surface coating of "Facility maintenance"is defined to should be regulated on the same basis buildings and other stationary include architectural surface coating as motor vehicle and mobile equipment structures,such as bridges,water activities on stationary structures and surface coating that takes place at a towers,and stationary equipment at process equipment. It is also defined to _ fixed location.Even so,the EPA felt it manufacturing and processing facilities. include the surface coating of mobile was not necessary to regulate in this The commenters recommended that the equipment in the field,such as farming rule small touch up and spot repair rule include an exemption for facility or mining equipment,or mobile operations done with an airbrush, maintenance surface coating,and for equipment coated at a site where it is because these operations were not research and development activities,as used,such as a fork truck coated at a reflected in the original inventory and is found in the major source surface manufacturing facility.The surface source category listing. coating rules.Other commenters added coating of stationary structures in the Since the EPA could identify no that quality control activities should field was not intended to be part of the single characteristic or group of also be exempt since these are often of miscellaneous surface coating source characteristics to clearly differentiate a the same scale as research and category and was not included in EPA's larger spray gun from an"air brush" we development activities and are analysis in the development of the have decided to define applicability conducted at coating manufacturing proposed rule.Similarly,the surface based on the cup size of the spray facilities that do not produce surface coating of process equipment including, equipment.In the final rule,all motor coated parts for sale. for example,farming and mining vehicle and mobile equipment spray Some commenters noted that it may equipment that is coated in the field, coating operations and miscellaneous be impractical to perform surface was also not intended to be part of the surface coating operations with a cup coating of large pieces of mobile source category and was not included in size greater than 3.0 ounces(89 cc) equipment,such as some types of EPA's analyses. would be subject to the applicable mining and farm equipment,in a spray The definition of facility maintenance standards for painter training and booth or similar enclosure.The equipment. Surface coating operations specifically excludes surface coating of equi a smallerrfacsite would not be commenters suggested an exemption for motor vehicles,mobile equipment,or with at smaller standards for would not these types of equipment that are other items that routinely leave and generally coated in the field since it is return to the facility,such as delivery applied surface coating operations since not practical to move them to a trucks,rental equipment,or containers these are typically just touch up and dedicated facility for surface coating. used to transport or deliver products to repair surface coating. Response:The EPA agrees with the customers.The paint stripping and This size(3.0 ounces or 89 cc)was commenters that the rule was intended surface coating of these latter items that selected based on a review of vendor to only apply to surface coating on routinely leave and return to the facility literature for miniature spray guns and plastic and metal substrates and are subject to the standards for surface air brushes,and discussions with language has been added to clarify that coating operations.Facility maintenance collision repair shop owners that the standards do not apply to other is limited to the paint stripping and commented on the proposed rule.This cup size is less than the minimum substrates,such as wood,leather,fabric, surface coating of the infrastructure or practical amount of coating that could rubber,masonry,ceramics,concrete,or process equipment of the facility.Items be used to refinish a bumper or fender. stone.Spray coating of these other that routinely leave and return to a Therefore,it helps distinguish those substrates was not considered in the facility are not considered part of the sources that are doing small scratch and inventory on which the surface coating facility's infrastructure or process spot repairs from those that are doing source category listing was based. equipment. work that is more typically done at a The rule has also been revised to The final rule includes definitions of collision repair shop. specifically exclude surface coating that "coating"and"spray-applied coating Comment:Many commenters stated meets the definitions of"facility operations"that include lists of that the proposed requirements for maintenance","research and laboratory materials and activities that are not miscellaneous surface coating activities",and"quality control subject to the final standards for either operations,as written,could be activities"in§63.11180.Paint stripping motor vehicle and mobile equipment interpreted to potentially apply to all and surface coating associated with surface coating,or for miscellaneous surface coating operations beyond those these research and laboratory activities surface coating operations. associated with the manufacture of and quality control activities will not be The definition of"coating"excludes plastic and metal parts and products. subject to the standards as long as the the following materials because they Examples cited by the commenters items that are the subject of the surface either do not contain the target HAP, included the spray application of coating or paint stripping are nut they are not spray-applied,or,if they are adhesives that do not include any of the products for commerce or for a function spray-applied,the area lied in larger target HAP,the spray application of outside the facility,and do not leave the particles hat settle near the source and coatings in the manufacture of leather facility.For example,surface coating of are not emitted and are not sources of shoes,and the spray application of test coupons in the manufacture of a the target HAP for which the surface coatings in the restoration of wood coating to verify the final color of the coating categories were listed: furniture. coating is a quality control activity that Several commenters also asked that is exempt from the rule because the test • Decorative,protective,or functional the rule should specifically exclude coupons are not products for commerce materials that consist only of protective surface coating operations that do not and are not intended to leave the oils for metal,acids,bases,or any involve the use of spray-applied liquid facility.However,surface coating that is combination of these substances. coatings,since these operations have done to correct a defect or repair • Paper film or plastic film that may little potential for the target HAP damage on a product that was detected he pre-coated with an adhesive by the emissions. as part of a final quality control check film manufacturer. Other commenters noted that the before the product leaves the factory is • Adhesives,sealants,maskants,or proposed rule could also be interpreted potentially subject to the rule. caulking materials. • Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1749 • Temporary protective coatings, the major source NESHAP for Aerospace Generally Available Management lubricants,or surface preparation Manufacturing and Rework Facilities. Practices as GACT,agreeing that materials. Response:The EPA agrees with the development of a MeC1 minimization The definition of"coating"also commenter and has revised§63.11170 plan is a good idea.They added that the excludes in-mold coatings,typically gel to specifically exclude surface coating plan would make sources more aware of coatings,that are spray-applied in the on space vehicles from the standards for the impacts of certain practices and manufacture of reinforced plastic miscellaneous surface coating in the require them to develop alternate ways composite parts.Gel coats are part of the final rule.However,paint stripping to perform paint stripping operations fabrication process for reinforced plastic operations on space vehicles using MeC1 without the use of McCl.Another composites,and were considered in would still be subject to the standards supported the EPA's focus on separate processes when the EPA in the final rule. Paint stripping on management practices to reduce developed the inventory which served space vehicles is regulated at major emissions of MeCI from paint stripping as the basis for the source category sources by subpart GG. operations rather than on what they listing. termed inappropriate technology The definition of"spray-applied B.Compliance Date requirements or alternative stripping coating operations"excludes several Comment:Several State agency techniques. operations that were not considered part commenters requested existing sources Response:Like the commenters,we of the inventory that was the basis for be given three years to comply rather believed that it was most appropriate to the source category listing.These than two years.They contend that more place the decisions on the feasibility of excluded operations are not subject to time is needed for State and local alternatives to MeC1 strippers at the feet the rule.As described earlier in this agencies to identify all subject sources of those who know their business best. section,coatings applied from a spray and perform the needed outreach Therefore,the final rule retains the • gun or air brush with a paint cup activities,and for the sources to have proposed requirements that owners and capacity that is equal to or less than 3.0 time to get all of their painters trained operators institute management fluid ounces(89 cc)are not included and to purchase and install any needed practices to reduce MeC1 emissions from because they are primarily used for equipment.Sources may be difficult to paint stripping. touch up and repair operations. identify and unfamiliarity with the rules Comment:There were several Surface coating application using is likely to be widespread because the comments received that discussed the powder coating,hand-held,non- sources are small businesses,with need for MeC1 for stripping and refillable aerosol containers,or non- frequent employee turnover and expressed doubt at the plausibility of atomizing application technology, changes in ownership.Commenters alternative technologies.A commenter including,for example,paint brushes, added that most other air toxics remarked that in many cases,products rollers,hand wiping,flow coating,dip regulations allow existing sources three containing MeCI are the only effective - coating,electrodeposition coating,web years to comply and this rule should be means of removing certain finishes, coating,coil coating,touch-up markers, consistent to allow time for outreach. such as polyurethanes and most paints, and marking pens are not included Response:EPA has revised the for commercial operations.Another because they do not atomize coating,so proposed rule to allow existing sources stated that,in their department's they are not sources of the target HAP three years to comply.EPA agrees that experience,most chemical paint emissions from the spray application of the State agencies and other stripping operations were dedicated to coating. commenters have provided sufficient stripping paint from wooden furniture. The definition of spray-applied justification that three years is needed. They noted that the proposed surface coating operation does not There is a lack of readily available management practice of recoating include thermal spray operations(also information to identify all of the area without stripping or substituting known as metallizing,flame spray, sources that are subject to the rule. alternative stripping technologies was plasma arc spray,and electric arc spray, Many of the area sources covered by the not a possibility for painted wood. among other names).In these rule are small and have not previously Owners of a small business dedicated to operations,solid metallic or non- been subject to air pollution control restoring furniture,commented that for metallic material is heated to a molten rules.Therefore, implementing agencies furniture restoration shops to reduce or semi-molten state and propelled to will need time to widely publicize these their MeC1 use,there would have to be the work piece or substrate by rules,develop outreach materials,and better alternative chemical strippers compressed air or other gas,where a perform outreach though a variety of available.MeC1 strippers are not bond is produced upon impact.These channels in order to inform sources that flammable,but the current alternative are inorganic coatings(conductive they are subject to the rule. In addition, chemical strippers are highly flammable metals)that were not considered part of many small sources are likely to require and explosive.In addition,the current the source category.In addition, assistance in determining applicability, alternative chemical strippers cost two although they are metals(usually zinc identifying the necessary steps to to three times those containing MeCI, or aluminum),they do not contain the achieve compliance including,but not and take two to five hours to work target HAP of concern for which the limited to locating and registering for versus 15 to 20 minutes for those miscellaneous surface coating category painter training. Section 112 of the CAA containing MeCI. Another commenter was listed.In addition,the metal allows up to three years for existing supported the EPA's proposal to allow . particles created are larger than those sources to comply,and given the the facility to determine whether a created in spraying liquid organic characteristics of the source category, MeCI-based product was appropriate for coatings and are less likely to be three years is a reasonable compliance the particular paint stripping task.They emitted. time for this rule. provided a comment that quotes from Comment:One commenter asked that the preamble to the proposed rule that the applicability be revised to C.Requirements for Paint Stripping the evaluation criteria in the specifically exclude surface coating Operations management plan would involve"only operations on space vehicles so as to Comment:Two commenters provided using MeCI-containing paint stripper parallel the applicability of subpart GG, positive feedback on the proposal of when an alternative on site stripper 1750 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations ' method or material is incapable of Response:The listing and regulation which is required for major sources.In _ accomplishing the work as determined of plastic parts and products(surface this rule we have established emissions by the operator." coating)for the targeted metal HAP is standards that represent GACT for the Response:The rule does not limit or consistent with CAA requirements. source categories.The commenter has ban the use of McCl-based paint Sections 112(c)and 112(k)of the CAA provided no information questioning strippers.The rule also does not say instruct EPA to identify and list area the GACT determination in the when a facility can use or cannot use source categories accounting for at least proposed rule. McCI-based paint strippers. Instead,the 90 percent of the emissions of the 30 Comment:One commenter stated that rule encourages operations to think of listed HAP(referred to as"urban HAP") the rule should not regulate surface ideas specific to their operation where (64 FR 38706,July 19,1999).One of the coating on metal parts and products as alternative stripping technologies can be listed area source categories is plastic part of the miscellaneous surface employed.The facility has the parts and products(surface coatings). coating source category because it was obligation to determine whether and The commenter provides no information not listed as an area source category. when it can most effectively substitute indicating that this listing was The commenter noted that the category alternative technologies for McCI- inappropriate. included in the final notice for the list containing stripper.In some cases a In the 1999 final urban air toxics of source categories in November 20022 facility may find that McCI strippers strategy notice,we listed 16 area source was"plastic parts and products(surface may currently be the only feasible categories including paint stripping. coating)."The commenter also noted choice;however,in other cases these Each of these categories accounted for at that the description of this source strippers may currently be used as a least 15 percent of at least one of the 30 category in supporting documents for matter of routine and suitable urban HAP.See 64 FR at 38720.But,as that listing includes industrial alternatives can be used instead. indicated in that notice,the initial list classification codes only for plastic The basis of the,rule is to consider, of area source categories did not account parts and products.However,the and when possible,to use alternative for 90 percent of several of the HAP, commenter notes that the standard stripping techniques.There are including six metal HAP(64 FR 38722, industrial classification code for situations where alternative stripping July 19,1999).That notice announced miscellaneous metal surface coating methods can be employed successfully. EPA's intent to study additional area (SIC 3479)was included in the source y' source categories and complete the list Examples of alternative techniques for of area source categories by 2003. category description for"autobody wood include sanding off the top layers In June 2002,we listed several refinishing paint shops." of paint and using a smaller amount of additional area source categories Response:The EPA's decision to list - McCI-containing stripper to remove the including autobody refinishing(67 FR plastic parts and product(surface remaining paint. Another would be to 43122,June 26,2002).That listing, coating)as an area source category was sand the flat surfaces and use the McCI- however,still did not meet the based on analysis of emissions data _ containing stripper to remove the paint requirement to list area sources from over 20 different SIC codes that from only certain areas such as carvings representing 90 percent of the area represent manufacturers of parts and or joinings. source emissions of each of the 30 HAP. products that contain both metal and D.Authority To Regulate Miscellaneous In the urban air toxics strategy,EPA plastic substrates.These included,for Surface Coating Operations indicated we would be adding example,architectural metal work; additional area source categories as games,toys,and childrens'vehicles; Comment:A commenter argued that necessary to meet the 90 percent motor homes;motor vehicle parts and plastic parts and product surface coating requirement. accessories;motor cycles,bicycles,and should not be listed as an area source Consequently,in November 2002,we parts;musical instruments; of the specific heavy metals in urban listed 23 additional area source transportation equipment not elsewhere areas.The commenter stated that the categories including plastic parts and classified;and truck and bus bodies. major source rule for plastic parts products (surface coating)(67 FR 70428, These analyses were documented in surface coating(40 CFR Part 63 subpart November 22,2002).Each of these listed "1990 EMISSIONS INVENTORY OF PPPP)did not regulate heavy metal categories contributes some percentage FORTY POTENTIAL§112(k) emissions and did not require the use of of emissions of one or more of the 30 POLLUTANTS,SUPPORTING DATA spray booths.The commenter also urban HAP.The plastic parts and FOR EPA'S§112(k)REGULATORY stated that heavy metals were not products (surface coating)area source STRATEGY,Final Report" (May 21, mentioned in the proposed or final category was listed for cadmium, 1999).A copy of the relevant portions major source rule.The commenter also chromium,lead compounds, of this document has been included in contended that the listing of plastic manganese,and nickel compounds. In the docket for this final rulemaking. parts and products was not consistent order to meet the 90 percent Since the analysis of the inventory with EPA's stated policy for listing requirement for each of the 30 urban included a broad sampling of both metal sources of HAP(64 FR 38720,July 19, HAP,we had to list many categories that and plastic surface coating that were 1999)and heavy metal HAP(64 FR individually contributed only a small identified as sources of the target HAP, 38722).The commenter further stated percent of the target HAP. the EPA is regulating both metal and that the analysis in the preamble to the This history and the CAA plastic surface coating operations in the proposed area source rule indicates that requirements for area sources explain final rule.To more accurately reflect the plastic part surface coating sources why the metal urban HAP are the target scope of the regulated operation,we account for only about 700 pounds a of the surface coating portion of this refer to them in the final rule as year,or between 0.15 percent and 0.33 area source rule.We are required during "miscellaneous surface coating percent of total area source heavy metal rule development to regulate emissions operations"and describe them more emissions.The commenter requested of the target urban HAP from surface completely in the applicability section EPA to change the listing decision and coating area sources.Under section of the final rule. remove plastic parts coating operations 112(d)area source regulations may be from the rule. based on GACT rather than MACT, 2 67 FR 70427(November 22,2002). Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1751 E.Basis of Surface Coating Standards are typically performed in a booth,are prison industries could not be sent to Comment:Some commenters believed part of a production line operation with outside training.Other commenters that the requirements for spray booths similar,if not identical,parts,and often were concerned that training should not and painter training,particularly result in high transfer efficiency. be limited to any one type of program applied to very small miscellaneous Comment:One commenter suggested or it could create a limited market of surface coating operations and those that painting is an art form not providers and costs may not be that apply coatings to large parts or possessed by everyone and a test and affordable for small shops.They subassemblies,are beyond GAC Some certification should not be used to suggested that the rule language should commenters suggested that EPA should dictate who works as a painter.Another be more specific about the criteria that collect additional information on the painter asked whether the rule would would indicate a training program meets types of spray equipment and practices include a grandfather clause that would the minimum requirements. being used,coatings being employed, exempt experienced painters based on Response:The EPA agrees that and product rates at small sources.They their length of time in the business or training should not be limited to any claim that the requirements for spraying years experience painting.One one provider or a small number of automotive coatings do not necessarily commenter suggested that retraining providers,and should be available and auto over tiv coatings to the do miscellaneous not necessarily sar every five years is not needed because affordable for all sizes and types of carry coating to hoperations.Other of the daily experience of painting. shops.The final rule includes Response:The EPA agrees that spray additional detail on the training commenters supported the proposed painting is a skill that is not easily requirements so that alternative training standards as GACT. mastered,and that shop owners will programs can be developed that meet Response:The EPA disagrees that avoid hiring and keeping poorly the minimum requirements and meet spray booths and painter training are performing spray painters.However, the particular needs of different types of beyond GACT for sources using coatings information collected by EPA in shops. For example,the EPA recognizes containing the target HAP.The analyses development of the proposed rule has that some larger employers may wish to performed in support of the proposed shown that even experienced spray develop in-house training programs that rule demonstrate that painter training painters can improve their transfer are focused on the materials,products, and filtered spray booths are both efficiency and reduce emissions and and procedures used at a particular commonly employed by miscellaneous paint consumption through appropriate facility. surface coating sources of all sizes. training.Therefore,the final rule retains The final rule does not specify that However,the EPA has revised the the training requirement for all spray any one training provider or program ` proposed rule such that painter training painters at motor vehicle and mobile must be used.The final rule allows and spray booths are only required for equipment surface coating operations, flexibility for the best training miscellaneous surface coating and for all spray painters that use environment and certification process _ operations that spray apply coatings that coatings containing the target HAP at that an owner or operator can identify contain the target HAP.Miscellaneous miscellaneous surface coating facilities. for their particular work site that meets surface coating operations that do not The final rule will allow painters who the requirements in the final rule.The use coatings that contain the target HAP have completed formal training in the training requirements have been revised will not be subject to these past five years to use that training to to allow for in-house training programs requirements. However,all motor demonstrate compliance.Refresher and for successful completion of a vehicle and mobile equipment surface training is retained in the final rule training program to be certified by the coating operations would still he subject since it is important to ensure that owner of the facility. to the requirements of the final rule. painter techniques do not revert back to Comment:Several commenters F. Training Requirements those that were used before training, suggested that if the EPA is expecting and also so painters can be brought up industry to provide certification or Comment:Several commenters felt to date on current technologies. training programs,the rule should make that the training standards could be Comment:One commenter suggested provisions for a certifying agency or interpreted to apply to all painters,and that the rule should allow 180 days after program certification procedures.One those standards should only apply to hiring for new painters to be trained, commenter asked whether training spray coating operations.Painters in instead of 60 days,as well as for new programs would need to meet a set of non-spray coating operations should not painters at existing facilities. standards,and whether a manufacturer, be required to complete training.Other Response:The EPA agrees and the trade school,or consultant would be commenters noted that training would rule has been revised to allow 180 days required to submit curriculum to EPA not benefit the operators of automated after hiring,or after completing a for prior approval.Another commenter or robotic surface coating operations, transfer within a facility to a painting recommended that training programs and these operations should be exempt job,for new painters to complete the used to meet this regulation should be from the training requirements. prescribed training. validated or certified by an independent Response:The rule has been clarified, Comment:Several commenters were clearinghouse.The commenter as suggested by several commenters,to concerned about the availability of suggested that EPA should delegate this clearly apply only to painters that spray training and the suitability of training responsibility to a proven program that apply coatings using hand-held devices. for the particular type of surface coating has a history of developing and Painters using brushes and rollers,and that they perform,or the type of providing paint technician training, other non-spray application methods, workforce they have.Some commenters since the EPA does not have the are not subject to the training noted that their painters may not speak necessary painting experience to do requirements. In addition,all automated English,or be able to perform well in a this. and robotic surface coating operations typical classroom setting or in a testing Response:The EPA does not believe are not required to meet these environment. In these cases,a formal that it is necessary to establish or requirements since these operations are certification may be difficult for their designate a body to certify or approve not considered part of the intended painters to achieve.One commenter training programs to comply with the source category. Automated operations noted that inmates participating in requirements in the final rule.The final 1752 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations ' rule includes sufficient detail on the stated that airless spray operations are commenters requested that the rule training requirements so that training very common for most miscellaneous include an exemption for the surface programs can be developed that meet parts surface coating operations and coating of oversized parts. the minimum requirements.The EPA should be considered as a viable and Response:The proposed rule was feels that painters and the shops that authorized option. revised so that it does not apply to employ them are the most appropriate Another commenter provided an miscellaneous surface coating judge of different training programs,due example of a structural steel facility that operations that do not spray apply primarily to the economic benefit they uses a high viscosity,high solids coating coatings that contain the target HAP. can realize through good training.Since as being an operation that could not The proposed rule was also revised to the shop owner or the painter will need employ HVLP spray guns.The clarify that it does not apply to facility to absorb the initial cost of training commenter stated that such operations maintenance of fixed equipment and (even though it should represent a generally use airless spray guns to apply architectural surface coating of coating cost savings in the long run),it high-viscosity,high solids primers. stationary structures. will be up to painters and shops to Another commenter stated that while The final rule has not been revised to identify and evaluate training programs HVLP spray guns and gravity fed supply specifically exempt the surface coating that best meet the requirements of the lines are well suited for the automotive of large objects from the spray booth final rule and which seem to be the best refinishing industry,pressure fed requirement.However,the surface investment of their time and resources. application equipment is best suited coating of large objects would not be To the extent that additional guidance and typically used in other subject to the requirements of the final on the training requirements in the final miscellaneous sectors.Other sectors use rule if the coatings that are spray rule is needed,the EPA will work with coatings that have characteristics much applied do not contain the target HAP, all affected parties to develop that different from automotive coatings. the surface coating operation of the guidance. Quite often,these coatings are higher in object met the definition of facility viscosity because of higher solids maintenance,or the surface coating was G.Spray Gun Requirements content,compared to automotive g Comment:Several commenters state coatings. done using non spray application that a number of spray coating Response:The final rule requires that methods.The EPA believes that the applications cannot be accomplished miscellaneous surface coating surface coating situations described by using HVLP,electrostatic guns,or operations are only required to employ the commenters involving large objects equivalent techniques.Two commenters HVLP,or equivalent,spray guns if they all fall into at least one of these stated that EPA determined during the are spraying coatings that contain the categories.Therefore,they would not be development of the NESHAP for target HAP.Motor vehicle and mobile subject to the requirement to use a spray Aerospace Manufacturing and Rework equipment surface coating operations booth and an exemption for large objects Facilities(40 CFR 63,subpart GG)and must use HVLP or equivalent spray guns is not specifically required by the other major NESHAP rules that high for all surface coating.The rule was also information provided by the solids coatings cannot be applied using revised to allow airless and air-assisted commenters. HVLP,or equivalent methods. airless spray guns as alternatives to Comment:Three commenters Response:The final rule includes the HVLP.Airless and air-assisted airless expressed concern regarding the same exemptions from the HVLP spray guns are used in some language requiring negative pressure requirements for aerospace applications instead of HVLP spray guns paint booths.The reason for this manufacturing and rework facilities as because they are more suited to spraying concern is that for critical finishes,such subpart GG.The rule was revised to higher solids coating,such as in the as automotive surface coating,negative exempt any situation that normally fabrication of large structural steel pressure may cause airborne dust and requires the use of an airbrush or an components,and in applying coatings to dirt to be drawn into the booth and mar extension on the spray gun to properly ships and other marine items.In these the finish.As a result,downdraft paint reach limited access spaces;the cases,HVLP spray guns are not feasible booths used for automotive surface application of coatings that contain because of the viscosity of the coating, coating are usually ventilated at slight fillers that adversely affect atomization and airless and air assisted airless spray positive pressure so that contaminants with HVLP spray guns,and the guns are the most efficient means to are kept out of the booth,although door application of coatings that normally spray apply these coatings. seals and filtration systems are still used have a dried film thickness of less than to protect air quality.One commenter 0.0013 centimeter(0.0005 in.).The H. Spray Booths suggested that in applications that technical basis for these allowances for Comment:Several commenters stated require a dust/dirt free finish,and aerospace surface coating operations that requiring spray booths is not where the spray booth is totally sealed was established in the development of practical,realistic,or economically and the booth control system utilizes an subpart GG. Since there is no technical feasible for some facilities performing automatic pressure balance system, difference between these aerospace coating on work pieces that are too large spray booths should be allowed to surface coating operations at area and to fit in a booth such as large structural operate at up to,but not more than,0.05 major sources(aside from the relative metal work pieces,fixed equipment, inches water gauge positive pressure. size of these operations),the EPA is structural steel,and large mobile Response:The final rule was revised including the same allowance in the equipment. to allow for downdraft spray booths that final rule as found in subpart GG. Several commenters also stated that are balanced at slight positive air Comment:Several commenters requiring spray booths for these types of pressure and incorporates the requested that airless and air-assisted operations would make the rule more recommended language.The EPA airless spray guns should be considered stringent than the MAGI'rules for the observed several spray booths of this equally efficient and equivalent to corresponding industries.One configuration during site visits in the HVLP,and requested that EPA treat commenter provides an offshore drilling development of this rule and agrees that airless spray equivalent to HVLP for the rig as an example of mobile equipment with appropriate door seals and purpose of this rule.One commenter that is too large for a spray booth.Two filtration systems these booths are as • Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1753 protective of the environment as booths a booth.The commenter suggested that supplied or published data are sufficient operated at negative pressure. the openings for conveyors would be for demonstrating compliance with the Comment:Several commenters stated equal to no more than the area of the filter efficiency requirement.Operators that the EPA has understated the open face of a three-sided spray booth. are not expected to have to perform the impacts of the proposed requirement to Response:The rule was revised to test since it is usually done by the filter use a spray booth for all spray finishing clarify that automated or robotic spray vendors. operations.The commenters noted that operations were not considered within Comment:One commenter stated that EPA did not assign any costs to the the scope of the source category,as the waterwash filters were not discussed in requirement to use a spray booth source categories for surface coating the proposed rule.The commenter because the EPA had assumed that were intended to cover coating that is requested that EPA assess the spray booths would already be required spray applied using hand-held devices. acceptability of water wash booths as a in order to comply with OSHA The EPA acknowledges that control technology for overspray. standards for spray finishing operations miscellaneous surface coating Response:The final rule was revised under 29 CFR 1910.94(c).The operations may be spray applying to state that waterwash spray booths commenters argued that OSHA coatings that contain the target HAP will be acceptable for the purposes of standards require a spray booth only if using conveyor line configurations,and complying with the rule as long as they certain exposure conditions are met, the rule was revised to account for are used and maintained according to and these exposure conditions can be openings needed on side walls and roofs manufacturer specifications and avoided with,for example,the use of of spray booths to accommodate the consistent with good air pollution waterborne coatings or outdoor spraying conveyor lines. control practices.Although many operations.Other examples of spray Comment:One commenter noted that waterwash spray booths have been coating operations that can be spot repairs on automobiles can be replaced or retrofitted with dry filters, conducted outside of a filtered spray performed using commercially available there are some applications where booth in compliance with OSHA portable extraction systems.One such waterwash spray booths are still the include automotive undercoating,areas system consists of a ring that is placed most practical technology to control of low coating use with adequate around the area to be repaired.The ring paint overspray.Since EPA believes that ventilation,powder coating,waterborne is hollow and is attached to a properly operated and maintained products,and touch-up and repair ventilation system so that air and waterwash spray booths are nearly as coating. overspray are drawn into the ring placed efficient as required by this rule for dry Response:The EPA acknowledges around the area being repaired.The filters and it would not be cost-effective that there are situations in which OSHA commenter asked whether this would be to require retrofitting with dry filters, does not require surface coating to be an acceptable alternative to a spray considering the potential limited performed in a filtered spray booth. booth for small spot repairs. increase in capture efficiency,the final That being noted,the rule was revised Response:The EPA reviewed the rule provides for the use of waterwash to clarify that the scope of the source product information cited by the spray booths,but requires that they be category does not include miscellaneous commenter and agrees that portable or operated and maintained according to surface coating operations if the coating mobile enclosures and extraction the manufacturer's specifications. being used does not contain the target systems such as the one cited by the Comment:One commenter stated that HAP, facility maintenance surface commenter are reasonable alternatives the paint overspray filter criteria are coating and other architectural surface to a full size paint booth for small inconsistent.The commenter requests coating of stationary structures,powder repairs.The paint booth requirements in that if 98 percent overspray filter coating and the spray application of the final rule have been revised to allow efficiency is the criteria,then it should coatings from a spray gun with a cup for the use of portable enclosures and be required for all paint overspray size equal to or less than 3.0 fluid extraction systems that can be used to filters.The commenter speculated that ounces(89 cc).Given the clarified scope enclose only the area being refinished in by stating in the regulation that any of the surface coating operations that are a spot repair.The enclosure would still fiberglass or polyester filter is subject to the spray booth requirements need to be ventilated so that air is acceptable,the practice of using cheap, in the final rule,the EPA believes that drawn into and paint overspray is low efficiency furnace filters could there is a substantial overlap between captured by the enclosure,and it would grow.The commenter suggested that the operations that would be performed also need to meet the same requirements specifying a minimum filter efficiency in a spray booth to comply with OSHA for spray booth filters as full size spray of any medium would be more effective standards for spray finishing operations booths. at reducing particulate emissions. and those that would be required to do 15prayBooth Filters Response:The final rule was revised so by this rule.Therefore,the EPA does so all spray booth dry filters,regardless not believe that we have substantially Comment:Several commenters stated of media,are required to meet the 98 underestimated the cost of the final rule. that requiring facilities to demonstrate percent efficiency standard.The rule Comment:Two commenters pointed compliance by testing for filter was also revised to clarify that records out that EPA did not address enclosing efficiency places an undue burden on of manufacturer's specifications or filter automated or robotic spray systems in a any facility attempting to use a more performance data are sufficient for spray booth.One commenter stated that efficient filter. Vendor guarantees or demonstrating compliance with this . the costs for doing so could be very high specifications should be sufficient for performance level. and requested that EPA exempt all fixed compliance. point automatic spray installations from Response:It was the intent of EPA I. Spray Gun Washers this rule. that filter specifications or filter Comment:One commenter stated that Another commenter stated that the performance data provided by the filter the need for enclosed spray gun washers proposed rule did not include language manufacturer would suffice for the may be over emphasized since the that addressed spray booth purpose of compliance in the proposed intent of the rule is to prohibit the configurations with openings for rule.The final rule clarifies that records atomization of solvent through the gun conveyor lines that carry parts through of manufacturer specifications or vendor into the air.Although the proposed rule 1754 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations ' indicates that spray equipment may be level. In the proposed rule,the on facilities and State agencies.One dismantled and cleaned in lieu of a gun requirement to submit the MeC1 commenter suggested allowing sources washer system,this alternative seems minimization plan was included to to maintain records of compliance on overshadowed by the gun wash option ensure that there would be oversight of site and make them available upon and may be lost in the rule facilities'plans.However,EPA request for local,State,or Federal " interpretation.Other commenters understands the commenter's point that inspection without submission of reported that some commercially the value of submitting them to the State annual reports.Another suggested the available enclosed gun washers were or EPA would likely not offset the following for autobody refinishing less efficient and more difficult to use burden of time and resources for shops:Combine the initial notification and maintain than simply disassembling submittal and review.As a result,the with the notification of compliance a spray gun and cleaning it by hand in final rule was revised so that it does not status,eliminate the annual reports, a container of solvent. require facilities to submit their plans to keep file copies of training certifications Two commenters stated that the rule State or local agencies,or the EPA.The for currently employed painters, should allow for equipment to be final rule requires them to keep their eliminate some other records including cleaned by spraying a non-HAP plans on site and to include a statement records of deviations,and possibly the containing solvent through the in their initial notification or requirement to keep records for five applicator outside of an enclosed gun notification of compliance that they years. washer. have developed their plans and met the Response:The EPA has revised the Response:The final rule was revised requirements associated with the MeC1 rule to reduce the notification and to clarify that if washing a gun,an minimization plan.The final rule also reporting burden to sources and the affected facility is prohibited from includes a requirement for facilities to burden to State and local agencies spraying cleaning solvent through the review their plans annually and to make receiving the notifications and reports, gun in a way that creates an atomized changes as appropriate based on their while still retaining information needed mist that is not captured.The intent of experiences in the previous year. to implement and enforce the rule. In this requirement is to prevent the Documentation of this review will also particular,the final rule does not emission of the target HAP that is in the replace the proposed rule requirement require facilities to submit annual paint residue that remains in the spray to submit annual compliance reports to compliance reports.Therefore,after the gun.The EPA agrees that an enclosed the permitting authority.While the final one-time initial notification and gun washer is not needed to meet this rule does not require submission of the notification of compliance status(if objective.To comply,you may,for MeCI minimization plan,facilities that needed),there will be no regular annual example,clean a disassembled gun by are required to develop plans must still reporting burden to sources,and the hand in a bucket or vat,flush solvent submit an initial notification and a implementing agencies will not need to through the gun without atomizing it notification of compliance,and meet review and track thousands of annual and capturing the solvent in an enclosed annual MeC1 minimization plan review, compliance reports.Sources will only " container,or use an enclosed manual or revision,and recordkeeping need to submit a report if there is a automatic gun washer.The final rule requirements. change in the information contained in does not require the use of an enclosed Comment:One commenter indicated the initial notification,notification of gun washer,but identifies an enclosed the annual reporting time and costs compliance status,or a previous annual gun washer as one compliance option in appeared to be underestimated unless notification of changes report.This is a addition to the other options suggested simple materials are developed to help reasonable approach that reduces the by the commenters. streamline the efforts of small burden on regulated sources,but K.Reporting,Recordkeeping,and businesses to complete this reporting. provides EPA and delegated States with Compliance The commenter predicted that small necessary compliance information. If businesses would spend closer to 15 there are no changes in a given year,the Comment:A commenter felt that it hours or more to develop something on report would be identical to what was would be more suitable for sources to their own and to compile all the previously submitted,either in an keep the MeC1 minimization plan for information alone would probably take earlier annual report,in the initial paint stripping operations on site rather six to eight hours.If a small business notification,or in the notification of than submitting it to the State and EPA. owner tries to minimize his or her time compliance status.Therefore,EPA They stated that States and EPA would spent on the report,they would have to believes it is appropriate to require a not have the time or resources necessary hire a consultant at$100 per hour or report only if the relevant information to review the plans,and that they were more.The consultant may take just six has changed. unsure what kind of review/approval hours to complete the work,but that Sources will still be required to process should be used.Another total cost would be$600 instead of submit an initial notification that they commenter stated that since the $219,according to the commenter. are subject to the rule.The notification proposed standard imposes Other commenters also indicated that contains a very brief description of the management practices rather than the reporting burden had been operation that is subject to the rule; emissions limits,it is not clear what underestimated. however,the type of information that aspect of their compliance activity Some commenters questioned should be included is minimal,clearly sources would need to report.They whether EPA had considered the cost to explained in the rule,and should he suggest that beyond the initial report, EPA,State,and local implementing readily available to the owners and - the only reporting that should be agencies to perform outreach and assist operators of motor vehicle and mobile necessary would be a change in status sources to comply,receive initial equipment surface coating shops,or relative to the threshold level for notifications,conduct field inspections, miscellaneous surface coating " developing a MeCI minimization plan. and process annual certifications. operations. Response:The development and Some commenters also said that The initial notification is needed so implementation of the MeCI initial notifications,compliance status that implementing agencies will have a minimization plan is designed to reduce notifications,and annual compliance list of sources that are subject to the rule MeC1 usage and emissions at the facility reports would place an undue burden and will know with which part of the • Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1755 rules each source must comply(e.g., Response:The EPA agrees that the 3,300 tpy is estimated to be emitted by surface coating or paint stripping).This number of sources that could have been the approximately 1,000 paint strippers is necessary so that implementing affected by the proposed rule,if that annually use paint strippers agencies can target outreach,inspection, interpreted to apply to all miscellaneous containing more than one ton of MeC1 - and enforcement efforts. surface coating operations,was higher and who would be required to develop In addition,sources will continue to than estimated at proposal.However, a MeC1 minimization plan. be required to keep the proposed the EPA has revised the final rule to records to demonstrate compliance. clarify the intended sources to which it Miscellaneous Coating Operations These records are limited to painter would apply,and to reduce the actual The baseline emissions from the certification records,documentation of number of affected sources subject to surface coating operations are estimated spray booth filter efficiencies(which are the rule.Miscellaneous surface coating to be about 38,000 tpy of HAP, expected to be supplied by the facilities that do not spray apply including 12.4 tpy of inorganic HAP manufacturer),documentation from coatings that contain the target HAP will (e.g.Pb and Cr-VI compounds).In spray gun manufacturers(only if the not be subject to the final rule. addition to the HAP,baseline emissions source is using a spray gun other than The EPA believes that these changes of criteria pollutants are estimated to be the types listed in the rule),records of in the final rule will more accurately 3,100 tpy of particulate matter(PM) usage of paint strippers containing reflect the number of sources that are from paint overspray and 120,400 tpy of MeCI,and records of deviations from potentially subject to the rule,and for volatile organic compounds(VOC)from the rule requirements.The content of which the proposed economic impacts coating and solvent evaporation. the required records is clearly explained were based,since only a fraction of Implementation of the final standards in the rule,and the records can be kept miscellaneous surface coating sources would achieve a reduction of 6,900 tpy in whatever format is easiest for the use coatings that contain the target HAP. of HAP from surface coating operations, shop(hard copies or electronic).These Based on the datasets available to EPA including about 11.4 tpy of inorganic records are the minimum level of for the miscellaneous surface coating HAP.In addition to the HAP,we information needed for an inspector to source category and additional estimate PM reductions of about 2,900 determine if a source is complying with information submitted by several tpy and VOC reductions of about 20,900 the rules. commenters,EPA estimates that less tpy.These reductions would occur as a The EPA has not reduced the amount than 10 percent of the total population result of reduced use of HAP-containing of time that records must be retained. of sources are spray applying coatings solvents and coatings,increased use of The records that must be retained are that contain the target HAP.In addition, filtered spray booths to capture minimal and reducing the time they are many miscellaneous surface coating overspray,increased spray painter kept from five years to two years would sources that are currently using coatings training,and use of HVLP or equivalent not affect the burden of storing these that contain the target HAP may be able guns to improve transfer efficiency and minimal records.In addition,the longer to avoid being subject to the rule by to reduce coating overspray and paint record period is the minimum needed to either switching to coatings that do not consumption.Additional detail on these verify compliance with the training contain the target HAP,or switching to calculations are included in the public requirements since refresher training is non-spray application technology. docket for this rulemaking. needed every five years.The longer Based on these changes,the EPA record period is also needed to ensure believes that the rule will not have an B. What are the cost impacts? that paint stripping sources that have to adverse impact on those facilities. Paint Stripping Operations complete a MeCI minimization plan are consistently reviewing and updating the VI.Summary of Environmental,Energy, We estimate that the final standards plan on an annual basis. and Economic Impacts for paint stripping operations will result L. Cost and Economic Impacts The EPA estimates that about 39,000 in and initial cost in around$1,500,000 costs.This establishments performing paint and a net savings in annual costs.This Comment:Several commenters said includes an estimated initial cost of that the number of area sources that stripping,motor vehicle and mobile $490,000 and annual costs of$80,000 perform miscellaneous surface coating equipment,or miscellaneous surface for the nearly 2,000 paint strippers who is much larger than EPA estimated. coating operations would be subject to annually use paint stripper containing These estimates were based on the the final rule.We estimate that about one ton of MeCI or less.Initial costs for number of miscellaneous surface 3,000 of these establishments are paint the approximately 1,000 paint strippers stripping facilities and 36,000 coating sources known to regulatory who annually use paint strippers agencies in different States.The establishments are surface coating g operations.The majority of these surface containing more than one ton of MeCI, commenters estimated that the total who would he required to develop MeCI number of sources subject to the rule coating establishments(about 35,000) minimization plans,are estimated to be could be about 200,000 nationwide,and are involved in motor vehicle and just over$1 million.The annual costs many of these could be small mobile equipment refinishing,and y employ about 263,000 people,of which for those plants are estimated to be a net businesses.Another commenter savings of$910,000. believed that EPA has not met the about one-third are painters. For the nearly 2,000 paint strippers criteria needed to certify that there will A. What are the air impacts? who annually use paint strippers not be a"significant impact on a containing one ton of MeC1 or less, substantial number of small entities" Paint Stripping Operations switching to alternative non-MeCI paint (SISNOSE)as needed under the The baseline MeCI emissions from stripping methods comprise most of the Regulatory Flexibility Act(RFA)and paint stripping operations are estimated costs. ' has underestimated the cost and to be 3,800 tpy.Around 500 tpy is The costs for the approximately 1,000 economic impacts because the rule estimated to be emitted from the paint strippers who are required to would require many sources to install approximately 2,000 facilities that develop MeCI minimization plans are spray booths and obtain operator annually use paint stripper containing attributable to the development and training. one ton of MeC1 or less.The remaining implementation of the MeCI 1756 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations ' minimization plan.Annual costs will already send their painters to training These costs are too small to have any . include an estimated$400,000 for the sponsored by paint companies and trade significant market impact.Whether the development and implementation of the organizations.Paint companies sponsor costs are absorbed by the affected MeC1 minimization plan and an painter training so that the paint facilities or passed on to the purchaser estimated$450,000 associated with company can reduce warranty claims on in the form of higher prices,the impacts switching paint stripping technologies. their paint products.These training would be quite small. Annual savings resulting from the courses already cover much of the same The cost analysis estimates that there implementation of the MeC1 material required by the final rule. will be a net cost savings from the minimization plan include an estimated Therefore,the rule would not impose control requirements,recordkeeping, $420,000 from the elimination of new training costs on these facilities and reporting from the final regulation unnecessary stripping operations and that already participate in training. for paint stripping for all but the $1,320,000 in management practice Second,the estimated training cost smallest model plant.The cost for the savings from the reduced use of MeC1- could be offset by reduced coating costs smallest model plant is estimated to be containing strippers.Additional detail if the training results in reduced coating $11 a year. on these calculations are included in the consumption.Data from the STAR® public docket for this rulemaking. training programs indicate that painters Again,these costs are too small to who complete this training can decrease have any significant market impact. Miscellaneous Coating Operations Whether the costs are absorbed by the the amount of coating sprayed by about We estimate that the final standards 20 percent per job.We estimate that if affected facilities or passed on to the chaser in the form of for surface coating operations will have a typical facility reduced their coating phe impacts would be quite her prices, no net annual cost to surface coating consumption and costs by about four small. operations.The initial cost of complying percent per year,the cost savings would While most of these facilities are with the final standards would be off-set equalize the increased cost of training small,the very small costs are not and recovered over time by cost savings after one year,and there would be no expected to be even a tenth of a percent as a result of more efficient use of labor net cost in training.To recover the cost of revenues.Thus a significant impact is and materials by surface coating of training over five years,a typical not expected for a substantial number of operations.The initial costs for surface facility would need to reduce their small entities. coating operations are for purchasing coating consumption by slightly less D. What are the non-air health, improved spray booth filters,HVLP or than one percent. environmental,and energy impacts? equivalent spray guns,and painter In summary,EPA estimates that the _ training,if needed to comply with the final requirements for surface coating Paint Stripping Operations final standards. operations would not result in any net We estimate that there will be a Spray finishing operations are already increase in annual costs from the reduction in non-air health and required by OSHA standards to perform control requirements for surface coating environmental impacts resulting from spray painting in a spray booth or operations.We estimated that the the paint stripping area source similar enclosure.However,the final annual cost for recordkeeping and NESHAP.Reduced usage of MeCI- standards specify that certain types of reporting for surface coating operations containing chemical strippers will result filters have to be used on the spray would be$7.8 million for about 36,000 in reduction in waste water generated booth exhaust to minimize HAP surface coating operations,or an average from rinsing chemically stripped pieces. emissions,and these filters are not of about$220 per facility.Cost estimates Additionally,reduced chemical addressed by OSHA standards. Some are based on the information available stripping activity will result in a surface coating sources may need to to the Administrator and presented in reduction in the generation of hazardous replace their current filters for ones with the economic analysis of this rule. wastes composed of rags and other higher paint overspray capture Additional detail is included in the chemical stripper applicators and efficiency,but the higher efficiency public docket for this rulemaking. removal equipment. filters are readily available and will not C. What are the economic impacts? EPA expects some increase in the result in an additional cost. The estimated cost for training is The economic impact analysis focuses need for energy resulting from switching $1,000 per painter,which covers tuition on changes in market prices and output away from Med -containing chemical cost and labor cost for 16 hours of levels.A more detailed discussion of the strippers to other paint stripping training time.Based on the United economic impacts is presented in the methods.There would he a slight States census data collected to estimate economic impact analysis memorandum increase in energy usage associated with new sources for this source category the that is included in the docket. switching to other chemical strippers number of refinishing shops in the Both the magnitude of control costs that do not contain Medi because they United States remain constant(i.e.,for needed to comply with the rule and the often need to be heated above room every new shop,a shop closes)and it is distribution of these costs among temperature to be most effective.There expected that this trend will continue in affected facilities can have a role in is also some increase in energy usage the future.This reflects on the number determining how the market prices and associated with non-manual mechanical of new painters that would need quantities will change in response to the stripping and blasting with both dry and training. We assumed that training rule.In this case,we have so many wet media. certification would be valid for five facilities that model facilities must be The energy usage increase would he years,so about one-fifth of painters(20 used in the cost analysis.The cost somewhat more for thermal percent)would receive training every analysis estimates that there will he no decomposition or cryogenic paint year.We estimate that about 18,000 net increase in annual costs from the stripping technologies.Thermal painters would he trained per year at an control requirements from the final decomposition basically uses natural annual cost of$18 million per year. regulation for surface coating gas heated ovens to bake the paint off However,EPA believes that these operations.The record keeping and the substrate.Cryogenic paint stripping training costs could be over-stated for at reporting costs are estimated to range methods have increased electricity least two reasons.First,many facilities from$76 to$95 per facility per year. demands associated with the production • Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1757 ` of liquid nitrogen or liquid carbon The information collection to respond to a collection of dioxide. requirements are based on notification, information;search data sources; Surface Coating Operations recordkeeping,and reporting complete and review the collection of requirements in the NESHAP General information;and transmit or otherwise - We estimated that about 5,000 surface Provisions(40 CFR part 63,subpart A), disclose the information. coating operations,primarily motor which are mandatory for all operators An agency may not conduct or vehicle refinishing operations,would subject to national emission standards. sponsor,and a person is not required to need to install spray booths to comply These recordkeeping and reporting respond to a collection of information with the final standards.Spray booths requirements are specifically authorized unless it displays a currently valid OMB would need electricity to run fans and by CAA section 114 (42 U.S.C. 7414). control number.The OMB control natural gas to heat make-up air to All information submitted to EPA numbers for EPA's regulations in 40 maintain facility temperatures in colder pursuant to the recordkeeping and CFR are listed in 40 CFR part 9. When weather.We estimate that this would reporting requirements for which a this ICR is approved by OMB,the lead to an increased electricity claim of confidentiality is made is Agency will publish a technical consumption of 9.8 million kilowatt safeguarded according to Agency amendment to 40 CFR part 9 in the hours per year and increased natural gas policies set forth in 40 CFR part 2, Federal Register to display the OMB consumption of 724 million cubic feet subpart B. control number for the approved per year.However,spray booths are The standards would require sources information collection requirements already required for spray finishing to submit an initial notification that contained in this final rule. operations to comply with OSHA they are subject to the standards,submit standards,so these impacts would not a notification of whether or not the C.Regulatory Flexibility Act be assigned to these final standards. source is in compliance(the notification The Regulatory Flexibility Act(RFA) Facilities that install spray booths of compliance status)and keep records generally requires an agency to prepare would also need to dispose of used needed to demonstrate compliance. a regulatory flexibility analysis of any spray booth filters.These are often These requirements would be the rule subject to notice and comment placed in a sealed drum to prevent minimum needed to ensure that sources rulemaking requirements under the spontaneous combustion and disposed were complying with the requirements Administrative Procedure Act or any of as hazardous waste.We estimate that of the rule. other statute unless the agency certifies 5,000 new spray booths could generate EPA estimates that about 40,000 that the rule would not have a used filters equal to about 8,000 drums existing area sources would be subject significant economic impact on a per year. to the standards.EPA also estimates that substantial number of small entities. We expect no increase in generation about 1,600 new facilities would open Small entities include small businesses, of wastewater or other water quality per year in the three years following small not-for-profit enterprises,and impacts.None of the control measures promulgation of the standards,but that small governmental jurisdictions. considered for this rule generates a the total number of facilities would For the purposes of assessing the wastewater stream. remain constant as new facilities replace impacts of this rule on small entities, The installation of spray booths and facilities that have closed. small entity is defined as: (1)A small increased worker training in the proper New and existing sources would have business that meets the Small Business use and handling of coating materials no capital costs associated with the Administration size standards for small should reduce worker exposure to information collection requirements in businesses found at 13 CFR 121.201;(2) harmful chemicals in the workplace. the standards. a small governmental jurisdiction that is This should have a positive benefit on The estimated recordkeeping and a government of a city,county,town, worker health,but this benefit cannot be reporting burden in the third year after school district,or special district with a quantified in the scope of this the effective date of the promulgated population of less than 50,000;and (3) rulemaking. rule is estimated to be 62,877 labor a small organization that is any not-for- VII.Statutory and Executive Order hours at a cost of$2.2 million.This profit enterprise which is independently Reviews estimate includes,depending on the owned and operated and is not type of source,the cost of keeping dominant in its field. A.Executive Order 12866:Regulatory records of paint stripping solvent After considering the economic Planning and Review consumption,painter training,spray impacts of this final rule on small Under Executive Order(EO)12866 booth filter efficiency,and spray gun entities,I certify that this action will not (58 FR 51735,October 4,1993),this transfer efficiency.The average hours have a significant economic impact on action is a"significant regulatory and cost per facility would be 6.4 hours a substantial number of small entities. action."Accordingly,EPA submitted and$219. The small entities directly regulated by this action to the Office of Management Burden means the total time,effort,or this final rule are small businesses, and Budget(OMB)for review under E0 financial resources expended by persons small governmental jurisdictions and 12866 and any changes made in to generate,maintain,retain,or disclose small non-profits.There will not be response to OMB recommendations or provide information to or for a significant adverse impacts on existing have been documented in the docket for Federal Agency.This includes the time area sources in any of the three source this action. needed to review instructions;develop, categories because the rule creates acquire,install,and utilize technology minimal burden for existing sources B.Paperwork Reduction Act and systems for the purposes of associated primarily with notification The information collection collecting,validating,and verifying and reporting requirements,as the best requirements in this rule have been information,processing and management or equipment practices are submitted for approval to the OMB maintaining information,and disclosing designed to recover initial cost.EPA has under the Paperwork Reduction Act,44 and providing information;adjust the determined that the cost of these U.S.C. 3501 et seq.The information existing ways to comply with any requirements (estimated at less than collection requirements are not previously applicable instructions and $100 per year per facility)would not enforceable until OMB approves them. requirements;train personnel to be able result in a significant adverse economic 1758 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations ' impact on any facility,large or small small governments on compliance with solicited comment on the proposed rule - (i.e.,the cost is less than one percent of the regulatory requirements. from State and local officials. total revenues,even for small EPA has determined that this rule F.Executive Order 13175:Consultation businesses). does not contain a Federal mandate that and Coordination With Indian Tribal - Although this final rule will not have may result in expenditures of$100 Governments a significant economic impact on a million or more for State,local,and substantial number of small entities, tribal governments,in the aggregate,or Executive Order(EO)13175,entitled EPA nonetheless,has tried to reduce the the private sector in any one year.This "Consultation and Coordination with impact of this rule on small entities.The decision is based on discussions with Indian Tribal Governments" (65 FR standards represent practices and State,local,and tribal governments 67249,November 9,2000),requires EPA controls that are common throughout during site visits.Thus,this rule is not to develop an accountable process to the sources engaged in paint stripping subject to the requirements of sections ensure"meaningful and timely input by and surface coating.The standards also 202 and 205 of the UMRA. tribal officials in the development of require minimal amount of EPA has determined that this rule regulatory policies that have tribal recordkeeping and reporting needed to contains no regulatory requirements that implications."This final rule does not demonstrate and verify compliance. might significantly or uniquely affect have tribal implications,es specified in These standards were developed in small governments.Some State,local,or EO 1t effe It will not have substantial consultation with numerous individual tribal governments have paint stripping direct effects on tribal governments,or small businesses and their and/or surface coating operations(e.g., the relationship between the Federal representative trade associations. municipal fleet vehicle maintenance government and Indian tribes,or on the garages)that may be subject to the distribution of power and D. Unfunded Mandates Reform Act requirements of this rule.However,EPA responsibilities between the Federal Title II of the Unfunded Mandates does not believe that any of them are government and Indian tribes,as Reform Act of 1995 (UMRA),Public operated by small government entities. specified in EO 13175.Thus,EO 13175 Law 104-4,established requirements for Small government entities are expected does not apply to this rule. Federal agencies to assess the effects of to contract for vehicle refinishing G.Executive Order 13045:Protection of their regulatory actions on State,local, services when these services are needed, Children From Environmental Health and tribal governments and the private rather than doing this work in-house.In and Safety Risks sector. Under section 202 of the UMRA, addition,total expenditures for all Executive Order(EO) 13045: EPA generally must prepare a written entities to comply with the rule are "Protection of Children From _ statement,including a cost-benefit estimated to be less than$100 million Environmental Health and Safety Risks" analysis,for the proposed and final rule in any year. (62 FR 19885,April 23, 1997)applies to with"Federal mandates"that may E.Executive Order 13132:Federalism any rule that: (1)Is determined to be - result in expenditures to State,local, "economically significant"as defined and tribal governments,in the aggregate, Executive Order(EO) 13132,entitled under EO 12866,and(2)concerns an or to the private sector,of$100 million "Federalism" (64 FR 43255,August 10, environmental health or safety risk that or more in any one year.Before 1999),requires EPA to develop an EPA has reason to believe may have a promulgating a rule for which a written accountable process to ensure disproportionate effect on children.If statement is needed,section 205 of the "meaningful and timely input by State the regulatory action meets both criteria, UMRA generally requires EPA to and local officials in the development of the Agency must evaluate the identify and consider a reasonable regulatory policies that have Federalism environmental health or safety effects of number of regulatory alternatives and implications". "Policies that have the planned rule on children,and adopt the least costly,most cost- Federalism implications" is defined in explain why the planned regulation is effective or least burdensome alternative the EO to include regulations that have preferable to other potentially effective that achieves the objectives of the rule. "substantial direct effects on the States, and reasonably feasible alternatives The provisions of section 205 do not on the relationship between the national considered by the Agency. apply when they are inconsistent with Government and the States,or on the EPA interprets EO 13045 as applying applicable law.Moreover,section 205 distribution of power and only to those regulatory actions that are allows EPA to adopt an alternative other responsibilities among the various based on health or safety risks,such that than the least costly,most cost-effective levels of government." the analysis required under section 5— or least burdensome alternative if the This rule does not have Federalism 501 of the Order has the potential to Administrator publishes with the final implications. It will not have substantial influence the regulation.This rule is not rule an explanation why that alternative direct effects on the States,on the subject to EO 13045 because it is based was not adopted. Before EPA establishes relationship between the national on technology performance and not on any regulatory requirements that may government and the States,or on the health or safety risks. significantly or uniquely affect small distribution of power and governments,including tribal responsibilities among the various H.Executive Order 13211:Actions governments,it must have developed levels of government,as specified in EO Concerning Regulations That under section 203 of the UMRA a small 13132.The EPA is required by CAA Significantly Affect Energy Supply, government agency plan.The plan must section 112,to establish the standards in Distribution,or Use provide for notifying potentially the rule.The rule primarily affects This rule is not a"significant energy affected small governments,enabling private industry,and does not impose action"as defined in Executive Order officials of affected small governments significant economic costs on State or 13211,"Actions Concerning Regulations - to have meaningful and timely input in local governments. In the spirit of That Significantly Affect Energy Supply, the development of EPA regulatory Executive Order 13132,and consistent Distribution,or Use" (66 FR 28355, proposals with significant Federal with EPA policy to promote (May 22,2001))because it is not likely intergovernmental mandates,and communications between EPA and State to have a significant adverse effect on informing,educating,and advising and local governments,EPA specifically the supply,distribution,or use of Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1759 energy.Some of the affected sources required testing methods,performance substances,Incorporation by reference, would be expected to install and operate specifications,or procedures. Reporting and recordkeeping spray booths to comply with the rule Executive Order 12898:Federal requirements. and these would require electricity and Actions To Address Environmental Dated:December 14,2007. natural gas operate.However the Justice in Minority Populations and Stephen L.Johnson, increased use of energy by these sources Low-Income Populations Administrator. would not have a significant effect on the supply,distribution,or use of Executive Order 12898(59 FR 7629 •For the reasons stated in the preamble, energy. (Feb.16,1994))establishes Federal title 40,chapter I of the Code of Federal executive policy on environmental Regulations is amended as follows: I.National Technology Transfer justice.Its main provision directs Advancement Act Federal agencies,to the greatest extent PART 63—[AMENDED] As noted in the proposed rule,section practicable and permitted by law,to • i.The authority citation for part 63 12(d)of the National Technology make environmental justice part of their continues to read as follows: Transfer and Advancement Act of 1995 mission by identifying and addressing, (NTTAA)(Pub.L. 104-113,12(d),(15 as appropriate,disproportionately high Authority:42 U.S.C.7401,et seq. U.S.C.272 note)directs EPA to use and adverse human health or voluntary consensus standards(VCS)in environmental effects of their programs, Subpart A—[Amended] its regulatory activities,unless to do so policies,and activities on minority and low-income • 2.Section 63.14 is amended by would be inconsistent with applicable populations law or otherwise impractical.The VCS populations in the United States. revising paragraph(d) introductory text are technical standards(e.g.,materials EPA has determined that this final and adding new paragraphs(d)(7)and specifications,test methods,sampling rule will not have disproportionately (d)(8)and (1)(1)to read as follows: procedures,and business practices)that high and adverse human health or §63.14 Incorporations by reference. are developed or adopted by VCS environmental effects on minority or * * * * bodies.The NTTAA directs EPA to low-income populations because it (d)State and Local Requirements.The provide Congress,through OMB, increases the level of environmental materials listed below are available at explanations when the Agency decides protection for all affected populations the Air and Radiation Docket and not to use available and applicable VCS. without having any disproportionately Information Center,U.S.EPA,401 M This rulemaking involves technical high and adverse human health or St.,SW.,Washington,DC.Additionally, standards.Therefore the EPA conducted environmental effects on any the California South Coast Air Quality searches to identify potential voluntary 1poow income population.Thetru minority or Management District materials are consensus standards.However,we establishes national standards for air available at http://www.aqmd.gov/ identified no such standards and none quality that apply equally to all affected Permit/spraytransferefficiency.html. were brought to our attention in comments.The search and review sources,whether or not they are located results are in the docket for this rule. in or near minority or low-income (7)California South Coast Air Quality o ulations.Hence there are no Management District's"Spray Therefore EPA has decided to use the requirements in this rule that would Equipment Transfer Efficiency Test following: Procedure for Equipment User,May 24, (1)the American Society of Heating, disproportionately affect these populations. 1989",IBR approved for Refrigerating,and Air-Conditioning §63.11173(e)(3). Engineers(ASHRAE)Method 52.1, K. Congressional Review Act (8)California South Coast Air Quality "Gravimetric and Dust-Spot Procedures The Congressional Review Act,5 Management District's"Guidelines for for Testing Air-Cleaning Devices Used U.S.C.801,et seq.,as added by the Demonstrating Equivalency with in General Ventilation for Removing Small Business Regulatory Enforcement District Approved Transfer Efficient Particulate Matter,June 4,1992,"to Fairness Act of 1996,generally provides Spray Guns,September 26,2002",IBR measure paint booth filter efficiency to that before a rule may take effect the approved for§63.11173(e)(3). measure the capture efficiency of paint *promulgating the rule must * * * * overspray arrestors with spray-applied submit a rule report,which includes a (1)The following materials are coatings copy of the rule,to each House of the available for purchase from the (2)California South Coast Air Quality Congress and to the Comptroller General American Society of Heating, Management District's(SCAQMD) of the United States.The EPA will Refrigerating,and Air-Conditioning methods:"Spray Equipment Transfer submit a report containing this final rule Engineers at 1791 Tullie Circle,NE., Efficiency Test Procedure For and other required information to the Atlanta,GA 30329 or by electronic mail Equipment User,May 24,1989"and U.S.Senate,the U.S.House of at orders@ashrae.org: "Guidelines for Demonstrating Representatives,and the Comptroller (1)American Society of Heating, Equivalency with District Approved General of the United States prior to Refrigerating,and Air-Conditioning Transfer Efficient Spray Guns, publication of the final rule in the Engineers Method 52.1,"Gravimetric September 26,2002"as methods to Federal Register.A major rule cannot and Dust-Spot Procedures for Testing demonstrate the equivalency of spray take effect until 60 days after it is Air-Cleaning Devices Used in General gun transfer efficiency for spray guns published in the Federal Register.This Ventilation for Removing Particulate that do not meet the definition of HVLP action is not a"major rule"as defined Matter,June 4,1992",IBR approved for or electrostatic spray. by 5 U.S.C.804(2).This final rule will §63.11173(e)(2)(i). Under§63.7(f)and§63.8(1)of subpart be effective on January 9,2008. * * * * * A of the General Provisions,a source •3.Part 63 is amended by adding may apply to EPA for permission to use List of Subjects in 40 CFR Part 63 subpart HHHHHH consisting of alternative test methods or alternative Environmental protection,Air §§63.11169 through 63.11180 and table monitoring requirements in place of any pollution control,Hazardous 1 to read as follows: 1760 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations • Subpart HHHHHH National Emission (Ni),or cadmium (Cd),collectively (2)Perform spray application of - Standards for Hazardous Air referred to as the target HAP to any part coatings,as defined in§63.11180,to Pollutants: Paint Stripping and or product made of metal or plastic,or motor vehicles and mobile equipment Miscellaneous Surface Coating combinations of metal and plastic that including operations that are located in Operations at Area Sources are not motor vehicles or mobile stationary structures at fixed locations, equipment. and mobile repair and refinishing What This Subpart Covers (d)This subpart does not apply to any operations that travel to the customer's Sec. of the activities described in paragraph location,except spray coating 63.11169 What is the purpose of this (d)(1)through(6)of this section. applications that meet the definition of subpart? (1)Surface coating or paint stripping facility maintenance in§63.11180. 63.11170 Am I subject to this subpart? performed on site at installations owned However,if you are the owner or 63.11171 How do I know if my source is or operated by the Armed Forces of the operator of a motor vehicle or mobile considered a new source or an existing United States(including the Coast equipment surface coating operation, source? Guard and the National Guard of any you may petition the Administrator for General Compliance Requirements such State),the National Aeronautics an exemption from this subpart if you 63.11172 When do I have to comply with and Space Administration,or the can demonstrate,to the satisfaction of this subpart? National Nuclear Security the Administrator,that you spray apply 63.11173 What are my general requirements Administration. no coatings that contain the target HAP, for complying with this subpart? (2)Surface coating or paint stripping as defined in§63.11180.Petitions must 63.11174 What parts of the General of military munitions,as defined in include a description of the coatings Provisions apply to me? §63.11180,manufactured by or for the that you spray apply and your Notifications,Reports,and Records Armed Forces of the United States certification that you do not spray apply 63.11175 What notifications must I submit? (including the Coast Guard and the any coatings containing the target HAP. 63.11176 What reports must I submit? National Guard of any such State)or If circumstances change such that you 63.11177 What records must I keep? equipment directly and exclusively intend to spray apply coatings 63.11178 In what form and for how long used for the purposes of transporting containing the target HAP,you must must I keep my records? military munitions. submit the initial notification required Other Requirements and Information (3)Surface coating or paint stripping by 63.11175 and comply with the performed by individuals on their requirements of this subpart. 63.11179 Who implements and enforces personal vehicles,possessions,or q p this subpart? (3)Perform spray application of - property,either as a hobby or for 63.11180 What definitions do I need to maintenance of their personal vehicles, coatings that contain the target HAP,as know? P defined in 63.11180,to a plastic and/ Table to Subpart HFIHHHH of Part 63 possessions,or property.This subpart or metal substrate on a part or product, - P also does not apply when these except spray coating applications that Table 1 to Subpart HHHHHH of Part 63— operations are performed by individuals meet the definition of facility Applicability of General Provisions to for others without compensation.An Subpart HHHHHH of Part 63 maintenance or space vehicle in P individual who spray applies surface §63.11180. Subpart HHHHHH—National Emission coating to more than two motor vehicles (b)An area source of HAP is a source Standards for Hazardous Air or pieces of mobile equipment per year of HAP that is not a major source of Pollutants: Paint Stripping and is subject to the requirements in this HAP,is not located at a major source, subpart that pertain to motor vehicle Miscellaneous Surface Coating and is not part of a major source of HAP and mobile equipment surface coating Operations at Area Sources emissions.A major source of HAP regardless of whether compensation is What This Subpart Covers received. emissions is any stationary source or (4)Surface coating or paint stripping group of stationary sources located §63.11169 What is the purpose of this that meets the definition of"research within a contiguous area and under subpart? and laboratory activities"in§63.11180. common control that emits or has the Except as provided in paragraph(d)of (5)Surface coating or paint stripping potential to emit any single HAP at a this section,this subpart establishes that meets the definition of"quality rate of 9.07 megagrams(Mg)(10 tons)or national emission standards for control activities"in§63.11180. more per year,or emit any combination hazardous air pollutants(HAP)for area (6)Surface coating or paint stripping of HAP at a rate of 22.68 Mg(25 tons) sources involved in any of the activities activities that are covered under another or more per year. in paragraphs(a)through(c)of this area source NESHAP. §63 11171 How do I know if my source is section.This subpart also establishes considered a new source or an existing requirements to demonstrate initial and §63.11170 Am I subject to this subpart? source? continuous compliance with the (a)You are subject to this subpart if emission standards contained herein. you operate an area source of HAP as (a)This subpart applies to each new (a)Paint stripping operations that defined in paragraph(b)of this section, and existing affected area source involve the use of chemical strippers including sources that are part of a engaged in the activities listed in that contain methylene chloride(MeC1), tribal,local,State,or Federal facility §63.11170,with the exception of those Chemical Abstract Service number and you perform one or more of the activities listed in§63.11169(d)of this 75092,in paint removal processes; activities in paragraphs(a)(1)through subpart. (b)Autobody refinishing operations (3)of this section: (b)The affected source is the that encompass motor vehicle and (1)Perform paint stripping using collection of all of the items listed in mobile equipment spray-applied surface McCI for the removal of dried paint paragraphs (b)(1)through(6)of this coating operations; (including,hut not limited to,paint, section.Not all affected sources will (c)Spray application of coatings enamel,varnish,shellac,and lacquer) have all of the items listed in paragraphs containing compounds of chromium from wood,metal,plastic,and other (h)(1)through(6)of this section. (Cr),lead (Pb),manganese(Mn),nickel substrates. (1)Mixing rooms and equipment; Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1761 (2)Spray booths,ventilated prep minimize the evaporative emissions of maintenance of spray equipment.The stations,curing ovens,and associated MeCI.The management practices must minimum requirements for training and equipment; address,at a minimum,the practices in certification are described in paragraph (3)Spray guns and associated paragraphs(a)(1)through(5)of this (f)of this section.The spray application equipment; section,as applicable,for your of surface coatings is prohibited by (4)Spray gun cleaning equipment; operations. persons who are not certified as having (5)Equipment used for storage, (1)Evaluate each application to completed the training described in handling,recovery,or recycling of ensure there is a need for paint stripping paragraph(f)of this section.The cleaning solvent or waste paint;and (e.g.,evaluate whether it is possible to requirements of this paragraph do not (6)Equipment used for paint stripping re-coat the piece without removing the apply to the students of an accredited at paint stripping facilities using paint existing coating). surface coating training program who strippers containing MeCI. (2)Evaluate each application where a are under the direct supervision of an (c)An affected source is a new source paint stripper containing MeC1 is used instructor who meets the requirements if it meets the criteria in paragraphs to ensure that there is no alternative of this paragraph. (c)(1)and(c)(2)of this section. paint stripping technology that can be (2)All spray-applied coatings must be (1)You commenced the construction used. applied in a spray booth,preparation of the source after September 17,2007 (3)Reduce exposure of all paint station,or mobile enclosure that meets by installing new paint stripping or strippers containing MeC1 to the air. the requirements of paragraph(e)(2)(i)of surface coating equipment.If you (4)Optimize application conditions this section and either paragraph purchase and install spray booths, when using paint strippers containing (e)(2)(ii),(e)(2)(iii),or(e)(2)(iv)of this enclosed spray gun cleaners,paint MeC1 to reduce MeC1 evaporation (e.g., section. stripping equipment to reduce MeC1 if the stripper must be heated,make (i)All spray booths,preparation emissions,or purchase new spray guns sure that the temperature is kept as low stations,and mobile enclosures must be to comply with this subpart at an as possible to reduce evaporation). fitted with a type of filter technology existing source,these actions would not (5)Practice proper storage and that is demonstrated to achieve at least make your existing source a new source. disposal of paint strippers containing (2)The new paint stripping or surface MeCI(e.g.,store stripper in closed,air- 98 percent capture of paint overspray. coating equipment is used at a source tight containers). The procedure used to demonstrate that was not actively engaged in paint (b)Each paint stripping operation that filter efficiency must be consistent with stripping and/or miscellaneous surface has annual usage of more than one ton the American Society of Heating, coating prior to September 17,2007. of MeC1 must develop and implement a Refrigerating,and Air-Conditioning (d)An affected source is written MeC1 minimization plan to Engineers(ASHRAE)Method 52.1, reconstructed if it meets the definition minimize the use and emissions of "Gravimetric and Dust Spot Procedures MeCl.The MeC1 minimization plan for Testing Air-Cleaning Devices Used - of reconstruction in§63.2. p (e)An affected source is an existing must address,at a minimum,the in General Ventilation for Removing source if it is not a new source or a management practices specified in Particulate Matter,June 4,1992" reconstructed source. paragraphs (a)(1)through(5)of this (incorporated by reference,see§63.14 section,as applicable,for your of subpart A of this part).The test General Compliance Requirements operations.Each operation must post a coating for measuring filter efficiency §63.11172 When do I have to comply with placard or sign outlining the MeC1 shall be a high solids bake enamel this subpart? minimization plan in each area where delivered at a rate of at least 135 grams The date by which you must comply paint stripping operations subject to this per minute from a conventional (non- with this subpart is called the subpart occur.Paint stripping HVLP)air atomized spray gun operating compliance date.The compliance date operations with annual usage of more at 40 pounds per square inch(psi)air for each type of affected source is than one ton of MeCI,must comply with Pressure;the air flow rate across the specified in paragraphs (a)and(b)of the management practices in paragraphs filter shall be 150 feet per minute. this section. (a)(1)through(5)of this section,as Owners and operators may use applicable,but are not required to published filter efficiency data provided (a)For a new or reconstructed affected develop and implement a written MeC1 by filter vendors to demonstrate source,the compliance date is the P P applicable date in paragraph(a)(1)or(2) minimization plan. compliance with this requirement and of this section: (c)Each paint stripping operation are not required to perform this (1) If the initial startup of your new must maintain copies of annual usage of measurement.The requirements of this or reconstructed affected source is after paint strippers containing McC1 on site paragraph do not apply to waterwash at all times. spray booths that are operated and September'17,2007,the compliance maintained accordin to the date is January 9,2008. (d)Each paint stripping operation g (2)If the initial startup of your new with annual usage of more than one ton manufacturer's specifications. or reconstructed affected source occurs of MeCI must maintain a copy of their (ii)Spray booths and preparation after January 9,2008,the compliance current MeCI minimization plan on site stations used to refinish complete motor date is the date of initial startup of your at all times. vehicles or mobile equipment must be affected source. (e)Each motor vehicle and mobile fully enclosed with a full roof,and four (b)For an existing affected source,the equipment surface coating operation complete walls or complete side compliance date is January to, 2011. and each miscellaneous surface coating curtains,and must be ventilated at operation must meet the requirements negative pressure so that air is drawn §63 11173 What are my general in paragraphs (e)(1)through(e)(5)of this into any openings in the booth walls or requirements for complying with this section. preparation station curtains. However,if subpart? (1)All painters must be certified that a spray booth is fully enclosed and has (a)Each paint stripping operation that they have completed training in the seals on all doors and other openings is an affected area source must proper spray application of surface and has an automatic pressure balancing implement management practices to coatings and the proper setup and system,it may be operated at up to,but 1762 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations ' not more than,0.05 inches water gauge may be done with,for example,hand required by that paragraph to these positive pressure. cleaning of parts of the disassembled painters. (iii)Spray booths and preparation gun in a container of solvent,by (g)As required by paragraph(e)(1)of stations that are used to coat flushing solvent through the gun this section,all new and existing miscellaneous parts and products or without atomizing the solvent and paint personnel at an affected motor vehicle vehicle subassemblies must have a full residue,or by using a fully enclosed and mobile equipment or miscellaneous roof,at least three complete walls or spray gun washer.A combination of surface coating source,including complete side curtains,and must be non-atomizing methods may also be ventilated so that air is drawn into the used. contract personnel,who spray apply booth.The walls and roof of a booth (5)As provided in§63.6(g),we,the surface coatings,as defined in may have openings,if needed,to allow U.S.Environmental Protection Agency, §63.11180,must be trained by the dates for conveyors and parts to pass through may choose to grant you permission to specified in paragraphs(g)(1)and(2)of the booth during the coating process. use an alternative to the emission this section.Employees who transfer (iv)Mobile ventilated enclosures that standards in this section after you have within a company to a position as a are used to perform spot repairs must requested approval to do so according to painter are subject to the same enclose and,if necessary,seal against §63.6(g)(2). requirements as a new hire. the surface around the area being coated (f)Each owner or operator of an (1)If your source is a new source,all such that paint overspray is retained affected miscellaneous surface coating personnel must be trained and certified within the enclosure and directed to a source must ensure and certify that all no later than 180 days after hiring or no filter to capture paint overspray. new and existing personnel,including later than July 7,2008,whichever is applied i All with a hp h volume,low surface be contract personnel,who spray apply later.Painter training that was PP g surface coatings,as defined in pressure(HVLP)spray gun,electrostatic §63.11180,are trained in the proper completed within five years prior to the application,airless spray gun,air- application of surface coatings as date training is required,and that meets assisted airless spray gun,or an required by paragraph(e)(1)of this the requirements specified in paragraph equivalent technology that is section.The training program must (f)(2)of this section satisfies this demonstrated by the spray gun include,at a minimum,the items listed requirement and is valid for a period not manufacturer to achieve transfer in paragraphs(1)(1)through (f)(3)of this to exceed five years after the date the efficiency comparable to one of the section. training is completed. spray gun technologies listed above for (1)A list of all current personnel by (2)If your source is an existing _ a comparable operation,and for which name and job description who are source,all personnel must be trained written approval has been obtained from required to be trained; the Administrator.The procedure used (2)Hands-on and classroom and certified no later than 180 days after to demonstrate that spray gun transfer instruction that addresses,at a hiring or no later than January]0,2D11, efficiency is equivalent to that of an minimum,initial and refresher training whichever is later.Painter training that HVLP spray gun must be equivalent to in the topics listed in paragraphs(f)(2)(i) was completed within five years prior to the California South Coast Air Quality through(2)(iv)of this section. the date training is required,and that Management District's"Spray (i)Spray gun equipment selection,set meets the requirements specified in Equipment Transfer Efficiency Test up,and operation,including measuring paragraph(f)(2)of this section satisfies Procedure for Equipment User,May 24, coating viscosity,selecting the proper this requirement and is valid for a 1989"and"Guidelines for fluid tip or nozzle,and achieving the period not to exceed five years after the Demonstrating Equivalency with proper spray pattern,air pressure and date the training is completed. District Approved Transfer Efficient volume,and fluid delivery rate. (3)Training and certification will be Spray Guns,September 26,2002" (ii)Spray technique for different types valid for a period not to exceed five (incorporated by reference,see§63.14 of coatings to improve transfer years after the date the training is of subpart A of this part).The efficiency and minimize coating usage completed,and all personnel must requirements of this paragraph do not and overspray,including maintaining receive refresher training that meets the apply to painting performed by students the correct spray gun distance and angle requirements of this section and be re- and instructors at paint training centers. to the part,using proper banding and certified every five years. The requirements of this paragraph do overlap,and reducing lead and lag not apply to the surface coating of spraying at the beginning and end of §63.11174 What parts of the General aerospace vehicles that involves the each stroke. Provisions apply to me? coating of components that normally (iii)Routine spray booth and filter require the use of an airbrush or an maintenance,including filter selection (a)Table 1 of this subpart shows extension on the spray gun to properly and installation. which parts of the General Provisions in reach limited access spaces;to the (iv)Environmental compliance with subpart A apply to you. application of coatings on aerospace the requirements of this subpart. (b)If you are an owner or operator of vehicles that contain fillers that (3)A description of the methods to be an area source subject to this subpart, adversely affect atomization with HVLP used at the completion of initial or you are exempt from the obligation to spray guns;or to the application of refresher training to demonstrate, obtain a permit under 40 CFR part 70 or coatings on aerospace vehicles that document,and provide certification of 71,provided you are not required to normally have a dried film thickness of successful completion of the required obtain a permit under 40 CFR 70.3(a)or less than 0.0013 centimeter(0.0005 in.). training.Owners and operators who can 71.3(a)for a reason other than your (4)All paint spray gun cleaning must show by documentation or certification status as an area source under this • be done so that an atomized mist or that a painter's work experience and/or subpart.Notwithstanding the previous spray of gun cleaning solvent and paint training has resulted in training residue is not created outside of a equivalent to the training required in sentence,you must continue to comply container that collects used gun paragraph (f)(2)of this section are not with the provisions of this subpart cleaning solvent.Spray gun cleaning required to provide the initial training applicable to area sources. Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1763 Notifications,Reports,and Records that you must evaluate in making this paint stripping operations,the relevant ` 75 What notifications must I determination are specified in requirements that you must evaluate in §63.111 § bm11 §63.11173(a)through(d)of this subpart. making this determination are specified For surface coating operations,the in§63.11173(a)through(d).For surface (a)Initial Notification.If you are the relevant requirements are specified in coating operations,the relevant owner or operator of a paint stripping §63.11173(e)through(g)of this subpart. requirements are specified in operation using paint strippers (8)If your source is a new source,you §63.11173(e)through(g). containing MeC1 and/or a surface must certify in the initial notification (3)The date of the Notification of coating operation subject to this subpart, whether the source is in compliance Compliance Status. you must submit the initial notification with each of the requirements of this (4)If you are the owner or operator of required by§63.9(b).For a new affected subpart.If your source is an existing an existing affected paint stripping source,you must submit the Initial source,you may certify in the initial source that annually uses more than one Notification no later than 180 days after notification that the source is already in ton of McCI,you must submit a initial startup or July 7,2008,whichever compliance.If you are certifying in the statement certifying that you have is later. For an existing affected source, initial notification that the source is in developed and are implementing a you must submit the initial notification compliance with the relevant written MeC1 minimization plan in no later than January 11,2010.The requirements of this subpart,then accordance with§63.11173(b). initial notification must provide the include also a statement by a §63.11176 What reports must I submit? information specified in paragraphs responsible official with that official's (a)(1)through(8)of this section. name,title,phone number,e-mail (a)Annual Notification of Changes (1)The company name,if applicable. address(if available)and signature, Report.If you are the owner or operator (2)The name,title,street address, certifying the truth,accuracy,and of a paint stripping,motor vehicle or telephone number,e-mail address(if completeness of the notification,a mobile equipment,or miscellaneous available),and signature of the owner statement that the source has complied surface coating affected source,you are and operator,or other certifying with all the relevant standards of this required to submit a report in each company official; subpart,and that this initial notification calendar year in which information (3)The street address(physical also serves as the notification of previously submitted in either the location)of the affected source and the compliance status. initial notification required by street address where compliance records (b)Notification of Compliance Status. §63.11175(a),Notification of are maintained,if different.If the source If you are the owner or operator of a Compliance,or a previous annual is a motor vehicle or mobile equipment new source,you are not required to notification of changes report submitted surface coating operation that repairs submit a separate notification of under this paragraph,has changed. vehicles at the customer's location, compliance status in addition to the Deviations from the relevant - rather than at a fixed location,such as initial notification specified in requirements in§63.11173(a)through a collision repair shop,the notification paragraph (a)of this subpart provided (d)or§63.11173(e)through(g)on the should state this and indicate the you were able to certify compliance on date of the report will be deemed to be physical location where records are kept the date of the initial notification,as a change.This includes notification to demonstrate compliance; part of the initial notification,and your when paint stripping affected sources (4)An identification of the relevant compliance status has not since that have not developed and standard(i.e.,this subpart,40 CFR part changed.If you are the owner or implemented a written McCI 63,subpart HHHHHH); operator of any existing source and did minimization plan in accordance with (5)A brief description of the type of not certify in the initial notification that §63.11173(b)used more than one ton of operation as specified in paragraph your source is already in compliance as McCI in the previous calendar year.The (a)(5)(i)or(ii)of this section. specified in paragraph (a)of this annual notification of changes report (i)For all surface coating operations, section,then you must submit a must be submitted prior to March 1 of indicate whether the source is a motor notification of compliance status. You each calendar year when reportable vehicle and mobile equipment surface must submit a Notification of changes have occurred and must coating operation or a miscellaneous Compliance Status on or before March include the information specified in surface coating operation,and include 11,2011.You are required to submit the paragraphs(a)(1)through(2)of this the number of spray booths and information specified in paragraphs section. preparation stations,and the number of (b)(1)through(4)of this section with (1)Your company's name and the painters usually employed at the your Notification of Compliance Status: street address(physical location)of the operation. (1)Your company's name and the affected source and the street address (ii)For paint stripping operations, street address(physical location)of the where compliance records are identify the method(s)of paint stripping affected source and the street address maintained, if different. employed(e.g.,chemical,mechanical) where compliance records are (2)The name,title,address, and the substrates stripped(e.g.,wood, maintained,if different. telephone,e-mail address(if available) plastic,metal). (2)The name,title,address, and signature of the owner and operator, (6)Each paint stripping operation telephone,e-mail address(if available) or other certifying company official, must indicate whether they plan to and signature of the owner and operator, certifying the truth,accuracy,and ▪ annually use more than one ton of MeC1 or other certifying company official, completeness of the notification and a after the compliance date. certifying the truth,accuracy,and statement of whether the source has (7)A statement of whether the source completeness of the notification and a complied with all the relevant standards is already in compliance with each of statement of whether the source has and other requirements of this subpart • the relevant requirements of this complied with all the relevant standards or an explanation of any noncompliance subpart,or whether the source will be and other requirements of this subpart and a description of corrective actions brought into compliance by the or an explanation of any noncompliance being taken to achieve compliance. compliance date. For paint stripping and a description of corrective actions (b)If you are the owner or operator of operations,the relevant requirements being taken to achieve compliance. For a paint stripping affected source that has I I 1764 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations not developed and implemented a MeC1 you are required to maintain a Additive means a material that is _ written MeC1 minimization plan in record of your current MeC1 added to a coating after purchase from accordance with§63.11173(b)of this minimization plan on site for the a supplier(e.g.,catalysts,activators, subpart,you must submit a report for duration of your paint stripping accelerators). any calendar year in which you use operations.You must also keep records Administrator means,for the more than one ton of MeCl.This report of your annual review of,and updates purposes of this rulemaking,the must be submitted no later than March to,your MeCI minimization plan. Administrator of the U.S. 1 of the following calendar year.You (g)Records of any deviation from the Environmental Protection Agency or the must also develop and implement a requirements in§§63.11173,63.11174, State or local agency that is granted written MeC1 minimization plan in 63.11175,or 63.11176.These records delegation for implementation of this accordance with§63.11173(b)no later must include the date and time period subpart. than December 31. You must then of the deviation,and a description of the Aerospace vehicle or component submit a Notification of Compliance nature of the deviation and the actions means any fabricated part,processed Status report containing the information taken to correct the deviation. part,assembly of parts,or completed specified in §63.11175(b)by March 1 of (h)Records of any assessments of unit,with the exception of electronic the following year and comply with the components,of any aircraft including g Y P Y source compliance performed in helicopters, helico l requirements for paint stripping support of the initial notification, but not limited to airplanes, P operations that annually use more than notification of compliance status,or missiles,rockets,and space vehicles. Airless and air-assisted airless spray one ton of MeCI in§§63.11173(d)and annual notification of changes report. 63.11177(f). mean any paint spray technology that §63.11178 In what form and for how long relies solely on the fluid pressure of the §63.11177 What records must 1 keep? must I keep my records? paint to create an atomized paint spray If you are the owner or operator of a (a)If you are the owner or operator of pattern and does not apply any surface coating operation,you must an affected source,you must maintain atomizing compressed air to the paint keep the records specified in paragraphs copies of the records specified in before it leaves the paint nozzle.Air- (a)through(d)and (g)of this section.If §63.11177 for a period of at least five assisted airless spray uses compressed you are the owner or operator of a paint years after the date of each record. air to shape and distribute the fan of stripping operation,you must keep the Copies of records must be kept on site atomized paint,but still uses fluid records specified in paragraphs(e) and in a printed or electronic form that pressure to create the atomized paint. through (g)of this section,as applicable. is readily accessible for inspection for at Appurtenance means any accessory to - (a)Certification that each painter has least the first two years after their date, a stationary structure coated at the site completed the training specified in of installation,whether installed or and may be kept off-site after that two §63.11173(f)with the date the initial year period. detached,including but not limited to: training and the most recent refresher bathroom and kitchen fixtures;cabinets; - training was completed. Other Requirements and Information concrete forms;doors;elevators;fences; (b)Documentation of the filter §63.11179 Who implements and enforces hand railings;heating equipment,air efficiency of any spray booth exhaust this subpart? conditioning equipment,and other fixed filter material,according to the mechanical equipment or stationary procedure in§63.11173(e)(3)(i). (a)This subpart can be implemented tools;lamp posts;partitions;pipes and (c)Documentation from the spray gun and enforced by us,the U.S. piping systems;rain gutters and manufacturer that each spray gun with Environmental Protection Agency downspouts;stairways,fixed ladders, a cup capacity equal to or greater than (EPA),or a delegated authority such as catwalks,and fire escapes;and window 3.0 fluid ounces(89 cc)that does not your State,local,or tribal agency.If the screens. meet the definition of an HVLP spray Administrator has delegated authority to Architectural coating means a coating gun,electrostatic application,airless your State,local,or tribal agency,then to be applied to stationary structures or spray gun,or air assisted airless spray that agency(as well as the EPA)has the their appurtenances at the site of gun,has been determined by the authority to implement and enforce this installation,to portable buildings at the Administrator to achieve a transfer subpart.You should contact your EPA site of installation,to pavements,or to efficiency equivalent to that of an HVLP Regional Office to find out if curbs. spray gun,according to the procedure in implementation and enforcement of this Cleaning material means a solvent §63.11173(e)(4). subpart is delegated to your State,local, used to remove contaminants and other (d)Copies of any notification or tribal agency. materials,such as dirt,grease,or oil, submitted as required by§63.11175 and (b)In delegating implementation and from a substrate before or after coating copies of any report submitted as enforcement authority of this subpart to application or from equipment required by§63.11176. a State,local,or tribal agency under associated with a coating operation, (e)Records of paint strippers subpart E of this part,the authorities such as spray booths,spray guns,racks, containing MeCI used for paint contained in paragraph(c)of this tanks,and hangers.Thus,it includes stripping operations,including the section are retained by the any cleaning material used on substrates MeCI content of the paint stripper used. Administrator and are not transferred to or equipment or both. Documentation needs to be sufficient to the State,local,or tribal agency. Coating means,for the purposes of verify annual usage of paint strippers (c)The authority in§63.11173(e)(5) this subpart,a material spray-applied to - containing MeCI (e.g.,material safety will not be delegated to State,local,or a substrate for decorative,protective,or data sheets or other documentation tribal agencies. functional purposes.For the purposes of provided by the manufacturer or this subpart,coating does not include supplier of the paint stripper,purchase §63.11180 What definitions do I need to the following materials: receipts,records of paint stripper usage, know? (1)Decorative,protective,or engineering calculations). Terms used in this subpart are functional materials that consist only of (f) If you are a paint stripping source defined in the Clean Air Act,in 40 CFR protective oils for metal,acids,bases,or that annually uses more than one ton of 63.2,and in this section as follows: any combination of these substances. Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1765 (2)Paper film or plastic film that may in a manufacturing facility and which metal and plastic.Miscellaneous parts be pre-coated with an adhesive by the are refinished in that same facility. and/or products include,but are not film manufacturer. Facility maintenance does not include limited to,metal and plastic (3)Adhesives,sealants,maskants,or surface coating of motor vehicles, components of the following types of caulking materials. mobile equipment,or items that products as well as the products (4)Temporary protective coatings, routinely leave and return to the facility, themselves:motor vehicle parts and lubricants,or surface preparation such as delivery trucks,rental accessories for automobiles,trucks, materials. equipment,or containers used to recreational vehicles;automobiles and (5)In-mold coatings that are spray- transport,deliver,distribute,or light duty trucks at automobile and light applied in the manufacture of reinforced dispense commercial products to duty truck assembly plants;boats; plastic composite parts. customers,such as compressed gas sporting and recreational goods;toys; Compliance date means the date by canisters. business machines;laboratory and which you must comply with this High-volume,low-pressure(HVLP) medical equipment;and household and subpart. spray equipment means spray other consumer products. Deviation means any instance in equipment that is permanently labeled Miscellaneous surface coating which an affected source,subject to this as such and used to apply any coating operation means the collection of subpart,or an owner or operator of such by means of a spray gun which is equipment used to apply surface coating a source fails to meet any requirement designed and operated between 0.1 and to miscellaneous parts and/or products or obligation edin blasting by this subpart. 10 pounds per square inch gauge(psig) made of metal or plastic,including D' g air atomizing pressure measured applying cleaning solvents to prepare blasting using on impact and abrasion to dynamically at the center of the air cap the surface before coating application, blasting P and at the air horns. mixing coatings before application, remove paint from a substrate. Initial startup means the first time g g PP Typically,a compressed air stream is applying coating to a surface,drying or YP Y P equipment is brought online in a paint curing the coating after application,and used to propel the media against the stripping or surface coating operation, g g PP cleaning coating application equipment, coated surface. and paint stripping or surface coating is Electrostatic application means any first performed. but not plating.A single surface coating method of coating application where an Materials that contain HAP or HAP- operation may include any combination electrostatic attraction is created containing materials mean,for the of these types of equipment,but always between the part to be coated and the purposes of this subpart,materials that includes at least the point at which a _' atomized paint particles. contain 0.1 percent or more by mass of coating material is applied to a given Equipment cleaning means the use of any individual HAP that is an OSHA- part.A surface coating operation an organic solvent to remove coating defined carcinogen as specified in 29 includes all other steps(such as surface _ residue from the surfaces of paint spray CFR 1910.1200(d)(4),or 1.0 percent or preparation with solvent and equipment guns and other painting related more by mass for any other individual cleaning)in the affected source where equipment,including,but not limited to HAP. HAP are emitted from the coating of a stir sticks,paint cups,brushes,and Military munitions means all part.The use of solvent to clean parts spray booths. ammunition products and components (for example,to remove grease during a Facility maintenance means,for the produced or used by or for the U.S. mechanical repair)does not constitute a purposes of this subpart,surface coating Department of Defense(DoD)or for the miscellaneous surface coating operation performed as part of the routine repair U.S.Armed Services for national if no coatings are applied.A single or renovation of the tools,equipment, defense and security,including military affected source may have multiple machinery,and structures that comprise munitions under the control of the surface coating operations.Surface the infrastructure of the affected facility Department of Defense,the U.S.Coast coatings applied to wood,leather, and that are necessary for the facility to Guard,the National Nuclear Security rubber,ceramics,stone,masonry,or function in its intended capacity. Administration(NNSA),U.S. substrates other than metal and plastic Facility maintenance also includes Department of Energy(DOE),and are not considered miscellaneous surface coating associated with the National Guard personnel.The term surface coating operations for the installation of new equipment or military munitions includes:confined purposes of this subpart. structures,and the application of any gaseous,liquid,and solid propellants, Mobile equipment means any device surface coating as part of janitorial explosives,pyrotechnics,chemical and that may be drawn and/or driven on a activities.Facility maintenance includes riot control agents,smokes,and roadway including,but not limited to, the application of coatings to stationary incendiaries used by DoD components, heavy-duty trucks,truck trailers,fleet structures or their appurtenances at the including bulk explosives and chemical delivery trucks,buses,mobile cranes, site of installation,to portable buildings warfare agents,chemical munitions, bulldozers,street cleaners,agriculture at the site of installation,to pavements, biological weapons,rockets,guided and equipment,motor homes,and other or to curbs.Facility maintenance also ballistic missiles,bombs,warheads, recreational vehicles(including includes the refinishing of mobile mortar rounds,artillery ammunition, camping trailers and fifth wheels). equipment in the field or at the site small arms ammunition,grenades, Motor vehicle means any self- where they are used in service and at mines,torpedoes, depth charges,cluster propelled vehicle,including,but not which they are intended to remain munitions and dispensers, demolition limited to,automobiles,light duty indefinitely after refinishing. Such charges,nonnuclear components of trucks,golf carts,vans,and motorcycles. mobile equipment includes,but is not nuclear weapons,wholly inert Motor vehicle and mobile equipment limited to,farm equipment and mining ammunition products,and all devices surface coating means the spray equipment for which it is not practical and components of any items listed in application of coatings to assembled or feasible to move to a dedicated this definition. motor vehicles or mobile equipment. mobile equipment refinishing facility. Miscellaneous parts and/or products For the purposes of this subpart,it does Such mobile equipment also includes means any part or product made of not include the surface coating of motor items,such as fork trucks,that are used metal or plastic,or combinations of vehicle or mobile equipment parts or 1766 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations subassemblies at a vehicle assembly performed during a motor vehicle (2)Surface coating application using _ plant or parts manufacturing plant. collision repair. powder coating,hand-held,non- Non-HAP solvent means,for the (4)The activities do not involve refillable aerosol containers,or non- purposes of this subpart,a solvent surface coating or stripping of the tools, atomizing application technology, . (including thinners and cleaning equipment,machinery,and structures including,but not limited to,paint solvents)that contains less than 0.1 that comprise the infrastructure of the brushes,rollers,hand wiping,flow percent by mass of any individual HAP affected facility and that are necessary coating,dip coating,electrodeposition that is an OSHA-defined carcinogen as for the facility to function in its coating,web coating,coil coating, specified in 29 CFR 1910.1200(d)(4)and intended capacity;that is,the activities touch-up markers,or marking pens. less than 1.0 percent by mass for any are not facility maintenance. (3)Thermal spray operations(also other individual HAP. Research and laboratory activities known as metallizing,flame spray, Paint stripping and/or miscellaneous means surface coating or paint stripping plasma arc spray,and electric arc spray, surface coating source or facility means activities that meet one of the following among other names)in which solid any shop,business,location,or parcel criteria: metallic or non-metallic material is of land where paint stripping or (1)Conducted at a laboratory to heated to a molten or semi-molten state miscellaneous surface coating analyze air,soil,water,waste,or and propelled to the work piece or operations are conducted. product samples for contaminants,or substrate by compressed air or other gas, Paint stripping means the removal of environmental impact. where a bond is produced upon impact. dried coatings from wood,metal, (2)Activities conducted to test more Surface preparation or Surface prep efficient production processes, plastic,and other substrates.A single means use of a cleaning material on a including alternative paint stripping or affected source may have multiple paint portion of or all of a substrate prior to stripping operations. surface coating materials or application the application of a coating. Painter means any person who spray methods,or methods for preventing or Target HAP are compounds of applies coating. reducing adverse environmental chromium(Cr),lead(Pb),manganese activi Plastic refers to substrates containing of cts,pr the production of llties do (Mn),nickel(Ni),or cadmium(Cd). one or more resins and may be solid, intermediate or final product for sale or Target HAP containing coating means porous,flexible,or rigid.Plastics a spray-applied coating that contains include fiber reinforced plastic exchange for commercial profit. (3)Activities conducted at a research any individual target HAP that is an composites. or laboratory facility that is operated Occupational Safety and Health Protective oil means organic material under the close supervision of Administration(OSHA)—defined ` that is applied to metal for the purpose technically trained personnel,the carcinogen as specified in 29 CFR of from ro Qidosgonbwithout forming atsolid primary purpose of which is to conduct 1910.r than 0(1)at ercent by concentration or research and development into new g p film.This definition of protective oil processes and products and that is not greater than 1.0 percent by mass for any includes,but is not limited to, engaged in the manufacture of products other individual target HAP compound. lubricating oils,evaporative oils for sale or exchange for commercial For the purpose of determining whether (including those that evaporate profit. materials you use contain the target completely),and extrusion oils. Solvent means a fluid containing HAP compounds,you may rely on Quality control activities means organic compounds used to perform formulation data provided by the surface coating or paint stripping paint stripping,surface prep,or manufacturer or supplier,such as the activities that meet all of the following cleaning of surface coating equipment. material safety data sheet(MSDS),as criteria: Space Vehicle means vehicles long as it represents each target HAP (1)The activities associated with a designed to travel beyond the limit of compound in the material that is surface coating or paint stripping the earth's atmosphere,including but present at 0.1 percent by mass or more operation are intended to detect and not limited to satellites,space stations, for OSHA-defined carcinogens as correct defects in the final product by and the Space Shuttle System specified in 29 CFR 1910.1200(d)(4)and selecting a limited number of samples (including orbiter,external tanks,and at 1.0 percent by mass or more for other from the operation,and comparing the solid rocket boosters). target HAP compounds. samples against specific performance Spray-applied coating operations Transfer efficiency means the amount criteria. means coatings that are applied using a of coating solids adhering to the object (2)The activities do not include the hand-held device that creates an being coated divided by the total production of an intermediate or final atomized mist of coating and deposits amount of coating solids sprayed, product for sale or exchange for the coating on a substrate.For the expressed as a percentage.Coating commercial profit;for example,parts purposes of this subpart,spray-applied solids means the nonvolatile portion of that are surface coated or stripped are coatings do not include the following the coating that makes up the dry film. not sold and do not leave the facility. materials or activities: Truck bed liner coating means any (3)The activities are not a normal part (1)Coatings applied from a hand-held coating,excluding color coats,labeled of the surface coating or paint stripping device with a paint cup capacity that is and formulated for application to a operation;for example,they do not equal to or less than 3.0 fluid ounces(89 truck bed to protect it from surface include color matching activities cubic centimeters). abrasion. - Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations 1767 TABLE 1 TO SUBPART HHHHHH OF PART 63.-APPLICABILITY OF GENERAL PROVISIONS TO SUBPART HHHHHH OF PART 63 Applicable to Citation Subject subpart Explanation HHHHHH §63.1(a)(1)-(12) General Applicability Yes. §63.1(b)(1)-(3) Initial Applicability Determination Yes Applicability of subpart HHHHHH is also specified in§63.11170. §63.1(c)(1) Applicability After Standard Established Yes. §63.1(c)(2) Applicability of Permit Program for Area Yes (63.11174(b) of Subpart HHHHHH ex- Sources. empts area sources from the obliga- tion to obtain Title V operating per- mits. §63.1(c)(5) Notifications Yes. §63.1(e) Applicability of Permit Program to Major No (63.11174(b) of Subpart HHHHHH ex- Sources Before Relevant Standard is empts area sources from the obliga- Set. tion to obtain Title V operating per- mits. §63.2 Definitions Yes Additional definitions are specified in §63.11180. §63.3(a)-(c) Units and Abbreviations Yes. §63.4(a)(1)-(5) Prohibited Activities Yes. §63.4(b)-(c) Circumvention/Fragmentation Yes. §63.5 Construction/Reconstruction of major No Subpart HHHHHH applies only to area sources. sources. §63.6(a) Compliance With Standards and Main- Yes. tenance Requirements-Applicability. §63.6(b)(1)-(7) Compliance Dates for New and Recon- Yes §63.11172 specifies the compliance structed Sources. dates. §63.6(c)(1)-(5) Compliance Dates for Existing Sources Yes §63.11172 specifies the compliance dates. §63.6(e)(1)-(2) Operation and Maintenance Yes. §63.6(e)(3) Startup, Shutdown, and Malfunction No No startup, shutdown, and malfunction Plan. plan is required by subpart HHHHHH. §63.6(f)(1) Compliance Except During Startup, Yes. Shutdown,and Malfunction. §63.6(f)(2)-(3) Methods for Determining Compliance ... Yes. §63.6(g)(1)-(3) Use of an Alternative Standard Yes. §63.6(h) Compliance With OpacityNisible Emis- No Subpart HHHHHH does not establish sion Standards. opacity or visible emission standards. §63.6(i)(1)-(16) Extension of Compliance Yes. §63.6(j) Presidential Compliance Exemption Yes. §63.7 Performance Testing Requirements No No performance testing is required by subpart HHHHHH. §63.8 Monitoring Requirements No Subpart HHHHHH does not require the use of continuous monitoring sys- tems. §63.9(a)-(d) Notification Requirements Yes §63.11175 specifies notification require- ments. §63.9(e) Notification of Performance Test No Subpart HHHHHH does not require per- formance tests. §63.9(f) Notification of Visible Emissions/Opacity No Subpart HHHHHH does not have opac- Test. ity or visible emission standards. §63.9(g) Additional Notifications When Using No Subpart HHHHHH does not require the CMS. use of continuous monitoring sys- tems. §63.9(h) Notification of Compliance Status No §63.11175 specifies the dates and re- quired content for submitting the noti- fication of compliance status. §63.9(i) Adjustment of Submittal Deadlines Yes. §63.9(j) Change in Previous Information Yes §63.11176(a) specifies the dates for submitting the notification of changes report. §63.10(a) Recordkeeping/Reporting-Applicability Yes. and General Information. §63.10(b)(1) General Recordkeeping Requirements .. Yes Additional requirements are specified in §63.11177. §63.10(b)(2)(i)-(xi) Recordkeeping Relevant to Startup, No Subpart HHHHHH does not require Shutdown, and Malfunction Periods startup, shutdown, and malfunction and CMS. plans,or CMS. §63.10(b)(2)(xii) Waiver of recordkeeping requirements .. Yes. §63.10(b)(2)(xiii) Alternatives to the relative accuracy test No Subpart HHHHHH does not require the use of GEMS. §63.10(b)(2)(xiv) Records supporting notifications Yes. 1768 Federal Register/Vol. 73, No. 6/Wednesday, January 9, 2008/Rules and Regulations TABLE 1 TO SUBPART HHHHHH OF PART 63.—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART HHHHHH OF PART 63—Continued Applicable to Citation Subject subpart Explanation HHHHHH §63.10(b)(3) Recordkeeping Requirements for Appli- Yes cability Determinations. §63.10(c) Additional Recordkeeping Requirements No Subpart HHHHHH does not require the for Sources with CMS. use of CMS. §63.10(d)(1) General Reporting Requirements Yes Additional requirements are specified in §63.11176. §63.10(d)(2)–(3) Report of Performance Test Results, No Subpart HHHHHH does not require per- and Opacity or Visible Emissions Ob- formance tests, or opacity or visible servations. emissions observations. §63.10(d)(4) Progress Reports for Sources With Yes. Compliance Extensions. §63.10(d)(5) Startup, Shutdown, and Malfunction Re- No Subpart HHHHHH does not require ports. startup, shutdown, and malfunction reports. §63.10(e) Additional Reporting requirements for No Subpart HHHHHH does not require the Sources with CMS. use of CMS. §63.10(f) Recordkeeping/Reporting Waiver Yes. §63.11 Control Device Requirements/Flares No Subpart HHHHHH does not require the use of flares. §63.12 State Authority and Delegations Yes. §63.13 Addresses of State Air Pollution Control Yes. Agencies and EPA Regional Offices. §63.14 Incorporation by Reference Yes Test methods for measuring paint booth filter efficiency and spray gun transfer efficiency in §63.11173(e)(2) and (3) are incorporated and included in §63.14. §63.15 Availability of Information/Confidentiality Yes. §63.16(a) Performance Track Provisions—re- Yes. duced reporting. • §63.16(b)–(c) Performance Track Provisions—re- No Subpart HHHHHH does not establish duced reporting. numerical emission limits. (FR Doc.E7-24718 Filed 1-8-08;8:45 am) BILLING CODE 6560-50-P 0 Belt Drive Tubeaxial Fan Model HA Est. 1938 Model HA fan is a belt drive,tubeaxial exhauster with the mo- Construction Features _ tor, drives and bearings located outside the airstream. Capac- ities up to 63,845 CFM and up to 2 inch static pressure. The Housing HA is designed to operate in any position and is furnished with • Constructed of heavy gauge rolled steel mounting flanges on both ends for easy installation. • Rolled flange at each end for ease of mounting • Standard charcoal baked enamel finish provides a tough durable surface �- °; • Gasketed access door for servicing on model sizes 42"-60" • Streamlined belt and bearing enclosure eliminates turbulence and air drag a ! 3 ,� • 'YEAR ..! Aluminum Propeller '1 cor.1PREHENSttJE SEARING 8 SHAH' • Heavy duty,all welded aluminum V ASRaNtY i,r1R1JiNtY construction standard on all sizes ► . (except 54"and all sizes of the smoke exhaust construction which , /' E use a high grade steel) • Circular-arc blades for high airflow +- ' capacity • Precision balanced for smooth vibration free operation ■ B i 1 ' Pi. o Bearings 4 i i ___1 I ii__. • Permanently lubricated in an Acme D.S. pillow block housing 0 1 r F Max • Bearings are resiliently mounted in neoprene rings • Rated at L50 life of 200,000 hours LL + • 5 year limited warranty on Acme D.S. pillow block bearings ,- A C D �j0 1II ■ d; I • Pillow block bearings are standard on HA60 and smoke (Q Ali- I exhaust construction ROM 1111 I Drive Assembly • D Cast iron drives sized for 150%of drive horsepower C • Static free,oil and heat resistant belts = Motors DIMENSIONS • Continuous duty motors located outside the airstream Fan A B C D F Access • Motors shipped mounted to the fan Model; Max. Door HAl2 '14.56_12.00 13.44 12.22 17.00 None HA16 1850 16.50 , 1738 1610:19,00 None Options/Accessories HA18 2.1.00 16.50 : 19 7.5, 18.48 ,20.50; None.___ HA21 2188 18.00 2150 21.25 22.41 li, None HA24 i 26.88 18.00_25.75 24.44 24.00 I_ None , • Coatings HA30 1 33.64' 24 00 _32.12-30 60 29.00 None ' • Pillow Block Bearings HA36 39.76 29.00 38.26 36.60 32.19 None HA42 45_78_32.00 .4428 4260 37.00 12.00x1700 • Steel Propeller HA48,51.78__ 36.00 , 50_28,48.60 4100 12.00x 1700; • Mounting Base HA54 57.78 3900 56,28 54.60 45.00!15.00x 17.00 • Companion Flange HA60 6428'43.34 63.03 60.57 .49.00 16 00 x 18.00 • Weather Cover/Belt Guard Dimensions are shown in inches. • Inlet Bell •� a Acme Engineering&Manufacturing Corporation certi- Inlet/Outlet Guards CURRIED? lies that the models shown herein are licensed to bear • Belt Guard °"'"6f'` the AMCA seal. The ratings shown are based on tests • SE Option U.L. Listed "Power Ventilator for Smoke Control `Op'-"•,1D and procedures performed in accordance with AMCA Systems" bilttPublication 211 and AMCA Publication 311 and comply with the requirements of the AMCA Certified Ratings Program. U.L. 705 Listed CO CSA Certified CidolUS Consult your Acme representative for availability. Page 52 CFM vs.Static Pressure Est.Fan •Fan Tip _ Max. Ship Wt. Model RPM Speed HP I .000" .125" .250" - - .375" .500" .625" BHP CFM Sone CFM Sone CFM Sone CFM Sone CFM Sone CFM Sone lbs. HAl2E 2090 6670 1/4 1780 24 1680 22 1560 21 1420 20 25 48 HAl2F 2320 7400 1/3 1970 30 1880 28 1790 26 i 1670 25 1520 25 .33 49 HAl2G 2680 8540 1/2 2270• 38 2200 36 2120 34 2030 33 1930 ' 32 1800__ 31 .50 51 t t It11 4 200 2 t 46 '71 � •M� t 2320 41 t 40 .74 HA16E1 1570 6512 1/4 2413 21 ' 2164 21 1814 22 993 22 ._ .22 66 HA16E2 1800 7466 1/4 2766 25 2550 28 2286 28 1945 31 1114 28 I .33 66 HA16F 1976 8196 1/3 3037 27 _ 2840 27 2616 28 2339- 30 1603 1 29 _ { .43 67 HA16G 2267 9403 1/2 3484 36 3312 37 3141 38 2918, 36 2668 35 2117 36 .65 I 69 HA16H 2600 10784 3/4 3996 44 3846 44 3697 49 3534 44 3336 42 3126 44 1.00 72 HA16J 2855 11842 1 4388 52 4252 53 4115 60 3979 55 3812 51 3632 51 1.29 73 HA18E 1375 6660 1/4 3230 20 2970 19 -_2700 _22 2350 25 .28 71 HA18F 1510 7310 1/3 3550 21 3320 21 3060 22 2770 25 2350 26 .38 , 72 HA18G 1730 8380 1/2 4060, 25 3860 24 , 3660, 24 3440 28 3160 34 2850 31 .58 74 HA18H 1980 9580 3/4 4640 31 4460 30 4270. 30 4080 30 3880 34 3650 38 .82 77 HA18J 2180 10550 1 5120 36 4960 35 48001 34 4640 35 4450 37 4250_ 40 1.09 78 ..1111MINIMI 12101 1C I 44 7 t 4 80 4 I ..rniral 44 I 5150 47 HA21F 1200 6680 1/3 4320 22 3959 21 3482 22 2113 23 .59 99 HA21G 1355 7540 1/2 4878 26 4559 24 4173 23 3595 24 2273 29 1714. 27 .85 101 HA21H 1580 8790 3/4 5688 32 5414 31 _5137 30 4760 28 4243 29 2937 I 32 1.26 104 HA21J 1730 9620 1 6228 41 5978 39 5728 38 5417 36 5074 n 4525 35 1.48 i_105 H'.1 1980 EMI it 1 . W1 59 x.•91 ME '�� :7• ' 4 f 1 MEM 1090 6950 1/2 5900 20 5470 20 5000 22 . OW.- .54 111 HA24H 1250 7980 _3/4 6750 28 6370 28 5950 29 5520 31 5000 _ .85 ' 114 HA24J 1375 8770 _ 1 7450 32 7100 30 6750 32 6360 34 5910 5400, 41 1.08 115 HA24K 1570 10000 1 1/2 8500 41 8200 38 7900 41 7600 43 7250 44 6880 45 1.61 125 HA24L 1730 11040 2 9350 48 I 9050 47 8800 49 8520 49 8250 48 _79501 48 2.30 134 HA24M 1980 12600 3 10660 55 I 10450 52 10220 52 9970 52 9720 50 9470 49 3.20 151 HA3OH i 856 6830_ 3/4 9100 22 8450 22 7750 23 6850. 29 4400 28 + .79 228 am HA30J 942 7520 1 10000 26 9450 26 8800 26 80.50, 28_._ 7050 34 1.06 229 HA3OK 1078 8600__1 1/2 11500 33 11000 31 10450 30 9850 -30 9100 35 8250 40 - 1.60 239 HA3OL 1187 9480 2 12600. 42 12200 44 11750 43 11250 43 10650 41 995.0 46 2.11 248 HA3OM 1358 10850 3 14450 55 14100 49 13700 48 13250 47 12800 48 _12300_ 49 3.17 265 CD . HA30N 1610 12860 5 17120 69 16790 64 16440 61 16070 60 15680, 59 ' 15290 59 5.60 279 30 HA36J 698 6670 1 12700 27 11800 26 10700 25 9200 25 1.05 274 )t HA36K 799 7640 1 1/2 , 14550 29 13750 28 12900 30 11900 33 10400 40 , 6800. 39 1_59 284 HA36L _ 880 8410 2 16050 38 15300 34 14500 34 13700 35 12650' 41 , 1130.046 2.12 293 HA36M 1007 9620 3 18350 56 17700 57 17000 53 16300 52 15500 54 f 14600 1 58 3.18 310 M 21750 71 grZa 66 _1.0.1 ME 2o Mr 19400 58 1;8001 .7 t 4 a) HA42K 620 6900 1 1/2 17850 28 16700 30 15250 37 13300 37 9400, 31 - 1.60 { 555 HA42L 683 7600 2 19650 3D 18700 31 17250 34 15750 37 13700 36 9000 I 35 {' 2.12 564 y HA42M 781 8690 3 22500 35 21500 37 20400 38 19250 41 17900; 47 16400 I 46 I 3.17I581 HA42N 926 10300 5 26650 56 25800 56 25000 56 24000 57 23000_ 58 22000• 60_ 5.28 595 HA42P 1060 11800 7 1/2 30500 69 29800 69 29100 69 28300 69 27600 71 26700 I 73 8.50 ' 646 HA42R 1170 12980 10 33550 82 32910 81 32240 81 31520 81 30780 83 300401 85 11.00 666 HA48K 498 6320 1 1/2 21300 30 - 19500 28 17400,_ 26 14300 31 _ 1.59 596 HA48L I 54448 6960 2 23400 37 21800 36 20000 34 17800 36 12500 37 _ 2.11 1 600 HA48M 627 7960 3 26800 48- - 25400 45 23800, 45 22200 47 20100 48 16400 48 3.16 643! HA48N 743 9430 5 31800 73 30600 68 29500 _ 64 28000 65 26700 67 250001 66 _ 5.26 653 HA48P 851 10800 71/2 36400 92 35300 89 : 34.300 1 86 33200 82 32000 77 30700 74 8.50 713 ` HA48R 936 11900 10 40000 124 39200 120 38200 116 37200 111 36200 107 35000 100 11.00 746 I HA54K 416 5881 1 112 24057 20 1-21721`17.9 18858.-18.0 11669 19.7 1.69 631 I HA54L 458 _ 6475_ 2 26486 24 24383 22 22000 _ 21 18616 21 � 2.29 I 640__ HHA54M_ 524 7408 3 30303 29 28478 28 26527' 26 24223 26 21023 30 13199 1 30 3.42 I 659 HA54N 603 8525 5 34871 ; 38 33293 - 35 31656 34 29879 34 27813 34 25144 35 [ 6.10 } 682 HA54P 711 10052 71/2 41117 52 39782. 50 38423 47 37009 45 35501 45 33838 46 9.09 728 HA54R 783 11069 10 45281 60 44070 57 42844 54 41586 51 40275 51 38882 51 12,00 774 HA54S 870 12299 15 50312 73 49223 72_ 48125 68 47009 67 45864 63 44675 63 15.40 828 HA6OM ' 416 6535 3 32709 24 30145 23 27251 22 23184 22 12696 23 ' 6949. 24 3.56 765 HA6ON 458 7194 5 36011 __-29 33696 27 31193 26 28140 26 _23645 28 ; 11793 28 4.71 r 779 HA6OP 585 8231 71/2 45997 44 44198 42 42349 41 40388 39 38217 39 35642 . 38 ; 8.14 830._ HA6OR 621 9755 10 48828 r 50 47134 47 45404 46 43595 44 41643 44 39446. 44 10.73 850 HA6OS I 750 11781 15 58971 69 72 1 57187 _ 71-_1 20 59 873 + } 57571 69 56157 65 54715 62 53227 59 . 51669. 60 16.82 861 : A60T I 812 12755 1- 20 63845 81 62553 77 61252 74 59931 73 58581 Performance certified is for Installation Type B:Free inlet,Ducted outlet. Power rating(BHP)does not include transmission losses. • Performance ratings do not include the effects of appurtenances(accessories). The sound ratings shown are loudness values in fan sones at 1.5 m(5 ft)in a hemispherical free field calculated per AMCA Standard 301. Values shown are for Installation Type B:free inlet hemispherical sone levels. Page 53 ACME Fan RPM Tip HP CFM vs.Static Pressure Max. ShipFWt. Model Speed .750" 1.000" 1.250" 1.500" __1.750" 2.000" BHP lbs. CFM Sane CFM , Sone CFM Sone ; CFM Sone CFM Sone CFM Sone HAl2E 2090 6670 1/4 .25 48 HAl2F 2320 7400113 .33 49 . HAl2G 2680 8540 1/2 1660 35 .50 51 HAl2H 3070 9780 3/4 2130 39 1870_ 44 .74 54 HA16E1 1570 6512 1/4 .22 66 HA16E2 1800 7466 1/4 .33 66 i HA16F 1976 8196 1/3 .43 67 HA16G 2267 9403 1/2 1520 35 .65 69 HA16H 2600 10784 3/4 2875 46 1712 47 1.00 72 HA16J 2855 11842 1 3440 53 2588 54 1785 57 1.29 73 HA18E 1375 6660 1/4 .28 71 _ HA18F 1510 7310 1/3 _ .38 72 HA18G j 1730 8380 1/2 2000 32 I .58 74 HA18H 1980 9580 3/4 3370 39 .82 77 HA18J 2180 10550 1 4050 44 1.09 78 , HA18K 2495 12100 11/2 4980 50 4600 55 4160 58 3000 60 1.85 88 HA21F 1200 6680 1/3 .59 99 HA21G 1355 7540 1/2 .85 101 HA21H 1580 8790 3/4 2343 35 _ 1.26 104 HA21J 1730 9620 1 3211 41 1.48 105 HA21K 1980 11000 1 1/2 5462 42 3559 48 2718 49 1.86 115 HA24G 1090 6950 1/2 _ .54 111 HA24H 1250 7980 3/4 .85 114 HA24J 1375 8770 1 4650 33 1.08 115 HA24K 1570 10000 11/2 6450 47 1.61 125 HA24L 1730 1 11040 2 7630 47 6900 50 5000 53 2.30 , 134 HA24M 1980 112600 3 9200 51 8600 58 7950 66 7000 68 3.20 151 y HA3OH 856 6830 3/4 .79 228 = HA30J 942 7520 1 1.06 229 C5 HA3OK 1078 8600 11/2 6700 39 1.60 239 Li. HA3OL 1187 9480 2 9150 48 2.11 248 _HA3OM 1358 10850 3 11700 51 10250 55 6800 56 3.17 265 111,� HA3ON 1610 12860 5 14890 60 13980 65 13010 75 11800 78 8200 84 5.60 279 X I HA36J 698 6670 1 1.05 274 4 1 HA36K 799 7640 11/2 , 1.59 284 d HA36L 880 8410 2 7800 46 2.12 293 c HA36M 1007 9620 3 13500 63 8000 72 3.18 310 HA36N 1193 11400 5 18100 59 16450 67 14000 76 7800 78 5.30 324 = HA42K 620 6900 11/2 1.60 555 HA42L . 683 7600 2 2.12 564 HA42M 781 8690 3 13800 46 3.17 581 HA42N 926 10300 5 20750 63 17700 64 5.28 595 HA42P 1060 11800 71/2 25900 76 23800 81 21200 82 13000 85 8.50 646 HA42R 1170 12980 10 29260 87 27530 92 25670 96 23500 97 17500 107 11250 119 11.00 666 HA48K 498 6320 11/2 1.59 596 HA48L 548 6960 2 _ 2.11 600 HA48M_ 627 7960 3 3.16 643 HA48N 743 9430 5 23000 69 5.26 653 HA48P 851 10800 71/2 29300 74 26000 77 16400 81 8.50 713 HA48R 936 11900 10 34000 97 31300 96 28000 99 18200 100 12000 106 11.00 746 HA54K_ _416 5881 _ 11/2 1.69 631 11-IA54L 1 458 6475 2 ---- 2.29 640 HA54M ! 524 7408 3 3.42 659 E HA54N 1_ 603 8779 5 20322 37 8598 38 I6.10 682 HA54P 711 10052 7112 31899 45 26443 52 12679 52 _ __�_ 9.09 728 HA54R 783 11069 10 37367 51 33634 60 27732 60 12.00 774 HA54S 870 12299 15 43426 63 40639, 63 37125 67 ' 15.40 828 HA6OM 416 6535 -_-..3 T.-___-_ !_ --- ---___-- 3.56 765 HA6ON 458 7194 5 7831 27 4.71 779 _HA60P _ 585 8231 71/2 32356 44 16589 46 8.14 830 `HA6OR 621 I 9755 10 36799 44 25072 51 13068 51 10.73 850 4 • _1A60S x750 11781 15 50011 59 1 46178 60 41081 71 16.82 861 1 HA6OT 1 812 , 12755 , 20 55733 71 1 52549 71 48692 72 , 20.59 873 Performance certified is for Installation Type B:Free inlet,Ducted outlet. Power rating(BHP)does not include transmission losses. Performance ratings do not include the effects of appurtenances(accessories). The sound ratings shown are loudness values in fan sones at 1.5 m(5 ft)in a hemispherical free field calculated per AMCA Standard 301. Values shown are for Installation Type B:free inlet hemispherical sone levels. For more information on this product contact your sales support. Page 54 1424 229H SERIES ATE PROJECT MGR: GENERAL INDUSTRIAL LIGHTING CAT#: TYPE: TASK 0 PAINTBOOTH O VAPOR DUST VAPOR O WET O DAMP MARMVE ® EXPLOSION O PROOF DESCRIPTION HID Fabricated from prepainted cold rolled steel,the Series 229H is ideal for a variety of industrial lighting needs.A unique hinged ballast cover provides easy access to internal wiring and ballast for installation or service without the need to remove lamps.The Series 229H uses a 5 Ft. 3-wire whip which reduces installation time by not having to open the INSPECTION 0 fixture.Available in 112, 18,T8H0, or T5H0 lamps. PORTABLE 10 LIGHTING SPECIFICATIONS MOUNTING it LISTINGS: UL1598 C CD, US PHOTOMEMY FEATURES: Heavy Duty open industrial fixture. LAMPS 13 Hinged ballast plate allows for the fixture to be lamped prior to installation. BALLASTS Sturdy 20-gauge steel with durable prepainted white enamel finish. INFO 14 ELECTRICAL: Utilizes 32,40,44, and 54 Watt 4'lamps. Available in Universal, 120, 277 and 347 Volt electronic ballasts. ATOM 15 (Other voltages available,consult factory) ASK THE 16 EXPERT APPLICATIONS: General Lighting OPTIONS: All Options Ordered Separately A: Pattern 12 acrylic diffuser available in 32W 18 only. WG:Zinc plated wire guard PC: Post Painted Polyester White Powder Coat Paint EM: Emergency Battery Backup Ballast 120 or 277V MUST SPECIFY 2 or 3 Lamp options. • Installed lamps(lamps sold separately) • MOUNTING KITS- Ordered Separately Chain Hanging Kit-#3218 WG Zinc plated wire guard option www.ldpi-inc.com LDPI'is a registered trademark of LDPI,Inc.C 2008 LDPI,Inc. 1.1 • f / , ; 229H SERIES / GENERAL INDUSTRIAL LIGHTING PART NUMBERS 0 TASK SERIES LAMP TYPE LAMP QTY VOLTAGE OPTIONS O PAINTBOOTH I - -- VAPOR 229H DUST T5H0 I4L: BLANK 120.277: 120-277 Volt T8• 3L: 3 lamp (T5H0&T8 ONLY) T8H0 2L: 2 lamp 120: 120 Volt WG: Zinc plated wire guard ® VAPOR T12 277:277 Volt A: Pattern 12 acrylic diffuser" 347: 347 Volt(T12 ONLY) EM: Emergency battery WEr 347-480: 347-480 Volt back up ballast DAMP (T5H0 ONLY) PC: Powder coat paint-white "Diffuser is only available in 32W T8 © MARINE LAMPS SOLD SEPARATELY (Multiple voltages available, consult factory) OEXPLOSION "Normally stocked fixture 7 PROOF (Consult factory for lead time on non-stock products.) _ 000- CAN SHIP VIA UPS © HID DIMENSIONS O INSPECTION At) PORTAB a1L LIGHTING LE 11 MOUNTING 48114"nominal PHOTOMETRY LAMPS 13 BALLASTS „ 4„ . 14 INFO _ i cusici 16 ASK THE Ballast plate is hinged EXPERT for easy access Wire Whip Not Shown MOUNTING-ORDERED SEPARATELY PN:3218 Chain hang kit 24"Chain Piece(Qty.2) Chain Hanger Bracket(Qty.2) 229H Light Fixture 1.2 MOUNTING L. -L FOR LDPI, INC. FIXTURES • 229H Series PN: 3218 Chain hang kit TASK (1) PAINTBOOTH 24"Chain Piece(Qty.2) VAPOR DUST VAPOR L41) Chain Hanger Bracket(Qty.2) • WET DAMP MARINE \ EXPLOSION PROOF 229H Light Fixture HID INSPECTION 0 PORTABLE LIGHTING PHOTOLETRY g LAMPS BALLASTS INFO 0 CUSTOM ASKTHE 0 EXPERT www.ldpi-inc.com LON'is a registered trademark of LOPI,Inc C 2008 LDPI,Inc. 11.1 1-7/16 [35.53] ! 3-11/16 _ 1-1/4 h 5 8 [93.66] 07/32 [5.56] HOLE [31.75] / [15.88] 61-1 � 1 AHIGH LOW 36001 / 3 _ FILL MARK II I '^ 2 ' 5-29/32 32 [150.02] 4-25/32 0 4-23/32 [121.44] 1 [119.86] ZERO S T 25/32 " - - T [19.84] , T T 1-1/8 } 25/32 7/32 X 13/32 [28.58] [5.56] X [10.32] 19.84 2-1/4 MAX [ ] 7-13/32 SLOT [57.15] [188.12] ` STANDARD TOLERANCES UNLESS NOTED: ALL FRACTIONAL DIMENSIONS ±1/64 ALL DECIMAL DIMENSIONS ± .005 SCALE 1: 2 ALL ANGLES ±1 0 DATE NAME MATERIAL DWN BY FINISH MK H 25 MANOMETER CHKD DWYER INSTRUMENTS, INC, NO. CHANGES BY/DATE APPD ACADR14 MICHIGAN CITY, INDIANA 46360 U.S.Av N0110E: This drawing and the principles and elements of design embodied therein ore the exclusive property of DWYER INSTRUMENTS, INC. and are not FR, NO. to be communicated, disclosed, reproduced or used excopt as previously authorized in writing by such corporation and must not be submitted to outside y parties for wxominotion without the written consent of said c. 'oration? Sill . SUPERIOR FIBERS, L.L.C. _ WORLDWIDE LEADERS IN HVAC FILTRATION, PAINT ARRESTORS&GLASS FIBER REINFORCEMENTS - Specification & Paint Arrestance TGT21 --- 12-0T / PA12 Description: 21/8 Inches x (Specified Width) Green Top PA Thickness: Nominal 2 1/2 Inches Media Weight: Nominal 12 grams/square foot (Glass & Binder) Additives: N/A Binder Percent: Nominal 38% Roll Length: As Specified Slit Width: As Specified Standard Color: Green / White Classification: U.L. Class 2 (Flame Resistance) Spray Removal Efficiency & Paint Holding Capacity: Initial Pressure Drop (Clean Filter) 0.02 in. water Final Pressure Drop (Loaded Filter) ..0.51 in. water Weight Gain on Test Filter & Trough 2297 grams Paint Holding Capacity of Test Filter 1260 grams Paint Run-off ... 1076 grams Weight Gain of Absolute Filter 29.9 grams(Penetration) Average Removal Efficiency of Test Filter 98.7% Test Data from Independent Testing Facility [LMS-R028 T063 10-14-96] 1/7/10 Copyright©2010 •Superior Fibers, L.L.C. •P.O.Box 89 •Bremen,OH 45211 -Tel:740.569.4175 Website: www.superiorfibers.com Email: sales@superiorfibers.com DOYEN QA & QAJ SERIES Aluminum Body 2 WAY SOLENOID VALVES Normally Closed • 1/2" N.P.T. Description: Coil Enclosures: Basic Valve Style Internal Pilot Operated valves that feature Refer to reverse side. Aluminum Bodies and"Q"Series coils for ! , use in air and nonhazardous gas applica- Standard Voltages: - tions, as a less expensive alternate to the BA& BAJ Series valves. 24, 110, 220 volts, AC, 50Hz 24, 120, 208, 240 volts, AC,60Hz 12,24, 32, 110, 220 volts, DC . Applications: Combustion Systems, Vacuum Forming, Standard Coil: "',-., .. Collating, Spray Booths, Suction Lines. Continuous Duty molded Class A with 6 UNC Screw Terminals and Junction-Box Operation: Enclosure. Valve closed when de-energized, open MODEL 12QA2-D when energized. Temperature: , Fluid:-30°F (-34°C)to+180°F(+82°C) How To Order: Construction: Ambient:+77°F (+25°C) Select valve Model Number approp- Body PP P- Body and Bonnet of Diecast Aluminum. riate to pressure differential and coil - Core tube and internal components of 300 Approvals: enclosure desired.Example:12QA2-D. &400 series Stainless Steel. Shading Ring Models No. 12QA2-D is U.L. Listed under Complete ordering number by adding is copper.Standard elastomers are Buna N Guide No.YIOZ,File No.MH9011,others required voltage and frequency. rubber. are pending approval. Example: 12QA2-D-24/60. SPECIFICATIONS GA SERIES VALVES Pipe Pressure Orifice k7 K61 gni Width Lenglh Model No. Cv - Size Ws PSI mm ins mm ins mm ins mm ins 12QA2 72.0 2.83 12042 —0 98.5 3.88 12042 —F 1f 20-1000 3,150 3.5 12.7 ,h 93,5 3.68 58 0 2 28 72.0 2.83 120A2 —R 85.8 3.38 120.A2 —T 72 0 2.83 a * GAJ SERIES VALVES 12OAJ2 72.0 283 \- 120AJ2 —D 98.5 3.85 120AJ2 —F n 0-1000 0-150 3.5 12.7 ':, 93 5 68 580 228 7?.0 2.83 120AJ2 —A 85.8 3.38 120AJ2 —T 72.0 2.83 ' Include Spec.No. 1572,when ordering. Example,12QAJ2/1572-24160. Spray line Manufacturing Spray Booth Specifications and Features: Ventilation: Exhaust Fan: Spray Booth fan is inline tube axial fan design. Fan is designed to keep all electrical items outside the duct system. Fan is belt driven with sealed drive housing. Fan blade is AMCA rated spark resistant, type B and of non-ferrous material constructed of aluminum. Housing is enamel baked coated to resist corrosion and hazardous materials. Fan is of heavy duty design and is certified with an AMCA approval. Air Flow: Spray Booths are designed to cross ventilate at a minimum rate of 100 feet per minute. Each spray booth is equipped with a fan sized to meet this requirement. Motor: Motor: Heavy duty 3 phase tri-voltage rate at 208-240/460 volts. Housing is cast iron with T frame construction. Motor speed is 1,750 R.P.M. Lights Fixtures: Light fixtures are T-8 fluorescent 4 tube 120/277 volt single phase. Fixtures are exterior mounted in pre-fabricated light frame and mounted external to spray booth. Interior of fixture is coated with high reflective white baked on coating. Main Door Construction: Main Doors are tube frame welded construction. Hinges are pre-welded to door frame. All hinges are designed for heavy duty use and have mounting holes pre-punched for easy mounting and site leveling if required. Man Door Construction: Man Doors are tube frame construction mounted in pre-hung in welded frame with pre- punched hole for easy assembley. All hinges are designed for heavy duty use. Page 1 - Booth Panel Construction: - Spray Booth panels are 18 Gage galvanized steel. Holes are precision punched 6" on- center for easy alignment and installation. Panels bolt together with 5/16" nuts and bolts. All panels have 2" return flange and 1/2 " strength flange for extra support. Floor Rail: Spray Booth is mounted to floor with 14 Gage pre-punched floor rail. Rail bolts to spray booth panels. Rail is punched 6" on center for easy mounting and installation. Panic Hardware: All doors are equipped with pressure activated panic hardware. Panic hardware allows doors to be pushed open in the event of emergency egress. Exhaust Filters: Exhaust filters are 20" x 20" x 2" equipped with 2" thick paint arrestors filters. Paint arrestor filters are held in place with wire retainer grids. Manometer Draft Gage: Spray Booth is equipped with filter monitoring gage to show filter condition and pressure build up as usage occurs. Indicator arrows show change points as directed by governing air quality boards. Pressure readings from 0-3" of water column pressure are displayed. Code: Spray Booths are manufactured in accordance to meet the following guidelines: NFPA 33, 101 and 70, NEC 516, UFC 15, OSHA and EPA 40 CRF 63. Product Manual: • Sprayline offers a comprehensive product manual assist on operation and use of it's Manufactured products. Page 2 Sprayline Manufacturing Company Operation and Product Manual • Basic installation and product use • Detailed drawings for assembly • Warranty information • Scheduled maintenance Exhaust Fan Tube Axial Exhaust Fan (TAF) Streamlined belt tunnel isolates the motor, £� drives, and bearings from the air stream. Designed to operate in any position and utilizes precision balanced, spark-resistant aluminum fan blades. Steel fan housing is finished with an acrylic epoxy finish. Cast iron sheave is installed on fan shaft. Fans may be ordered with drive package that - .' include motor and drives. Shown with optional belt guard Max inlet air temperature: 200°F Permanently lubricated ball bearings ... `� Belt guard included Note: Review OSHA codes. OSHA compliant guards are required when fan blades are exposed � ` and within reach of personnel. Use a hazardous location motor where flammable vapors are present. Dayton Electric Mfg. Co. certifies that the tube axial fans shown herein are licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311. ' ° Motor and Drive Exterior mounted fan motor and pulley Motor mounts to fan base with supplied hardware • • • Fixed bore cast Iron 2 groove sheave mounts to motor shaft Motor Specifications Inverter Duty Motor, Open Drip Proof, 1HP through 10HP, 1735 RPM, 208-230/460VAC, NEMA Frame 56 through 215, 1.15 Service Factor, 60 Hz, 84.0 Nominal Efficiency, Rigid Mounting, Double-Shielded Ball Bearings, Steel Frame, Insulation Class F, Ambient 40 C, CW/CCW Rotation, Shaft Diameter 5/8" through 1-3/8". Open bore pulley Split taper bushing t 1 Manometer Manometer Filter Gage 11 High and Low pressure port 'toyer 3— "" MARN sx 2�= High pressure port connects �:o,�., lo,� to "spray area" ,. 30.50\'` 05 .10 .20 `� f_I��jJlllllllt,lllllI I_ Low pressure port connects to "exhaust plenum cavity" Mounts to side wall of spray booth at exhaust plenum Molded Plastic U Inclined Manometer, Operating Range 0-3 Inches WC, Full Scale Accuracy, Maximum Temperature 140 Degrees Fahrenheit Run rubber tubing from HIGH to brass fitting in spray area wall Run rubber tubing from LOW to brass / fitting in exhaust chamber wall Slowly fill with red Manometer to be mounted oil until it appears — le• on exhaust chamber wall in gage 0 Dwyer MARK II 2 NCNB of WAIFR COLUMN O •10 .10.'0 eo Leveling vial n QED Calibrate until O _ _'_—' meniscus reaches �' zero Recommend arrestor change at .3 inches of water Air Filters 20" x 20" x 2" Paint arrestor filter pads 20" x 20" x 2" Filter cell i. i j . �r r 20" x 20" Wire grid mounts in filter cell frame 1/8" wire with rubber tips to hold Cell in. Each cell uses 2 grids, one in back and one in front of filter pad. 1 Mounting process Insert first grid in cell with holders out _.___ Insert paint arrestor filter white side to outside of spray booth Insert second grid with holders inwards Intake air filter 20" x 20" x 2" Intake air filter Mounts in air intake cell Self sealing perimeter seal Internal wire retainer built in filter Filter pushes into cell for mounting Door Hardware Small and Large Door Latch Supplied mounting screw qi�tttttttttttt( C'`1 : 1 ) .i-;e ., { 1/4" Hex washer head screw ' �k. �= mounts latch to front and side 0 doors f. Small latch mounts to man door 'f Large latch mounts to main doors Door latch mounts to spray booth doors with supplied mounting screws. Latch holds door closed. Cast iron construction with 3/8" mounting holes. Door Handle ' --,,,. Handles mount to front and side man door with supplied metal screws Q.r) • , 442000 1/4" Phillips oval head screw mounts handle to doors Accessories - Air Solenoid Valve The air solenoid valve is part of the booth safety circuit. It is used to prevent spraying operations during the cure cycle. "a"'- The valve is UL listed for use with air. The pressure rating is 3-150 psi. `. Electrical rating is 240VAC, 60Hz, 8W. (�` � Comes with conduit connection on solenoid coil. t� Compressed air pipe connections are 1/2" NPT. Manometer Tubing and Pressure Indicator Fluid f ° "" The tubing is used to connect the manometer . — High and Low pressure ports to the spray f `oti` booth cabin and plenum. Barbed fittings, ,/ ? e--- _ washers and nuts are also provided in the kit ; : for spray booth wall penetration. \ , \'\\\,,,,,,,_____) ill 1 \ \\ , .– ___. Fill gauge with red indicator fluid according to \` \__ the manometer instructions. Door Gasket Seal The door gasket is used to prevent dust and other shop f�i'y contaminants from entering the spray booth environment. The ' .i. Y ji N,' '',:AV` door seal comes in 50' rolls in 3/16"W x ' "H or 3/8"W x 3/4'H :3�k` ,, �� dimensions. The back of the door seal is coated with '.` ; v , � adhesive for easy installation. Door Installation Detail Basi c Door Mountl ng and Set Up 1. Square front opens ng to match door di mensi ons. 2. Do not anchor hi ng panel s untl t l door are hung. HI nge panel s may need to be moved ri ght or l eft to set center gap di mensi on. 3. Block bottom of door at 3/4' and top at 1/4', 4. Set si de gaps at 5/16', center gap will be about the same. 5. Mount doors wi th sel f tappi ng screws. Screw through hi nge I nto hl nge panel 6. Mount hl nge panel s to fl oor and set bottom gap dl mensi on. Header wl th back wel ded 2' x 3' support tube for extra I nternal strength. Heavy duty hi nge panel s wi th back Heavy Duty HI nges wel ded 2' x2' I ■ mount to hl nge panel s steel tube to hang doors. I I • Typl cal frontal sol I d or• fit ter doors wl th hardware 2' x 2' tube frame doors wl th wel ded Bottom Door seat Doors mount to standard Spray Booth I ndustrl at hi nges. mount metal brackets to door wl th suppl i ed hardware. Over-1 up Over-1 op on ends 3' on ends 3' JL3. JL3- JL3- `-3' Over on door Plot Nat. OPCOrel Cut and mount wi per on door that cl oses fl rst at end of door. Cut and mount wiper that mounts on door that closes 2nd. 3' over l op. Bottom Door Seal Latch Installation Detail Model 176 Latch Model 174 Latch Verti cal Mount Hori zontal Mount Roll er secti on 111111111 to spray booth header Si de man door hori zontal post ti on ° • To tube frame Can secti on mounts /of Man door to spray booth doors d o la11111111p, /Ng Attach cast latch to door and header wi th mounts ng screws Gap between latch and can shout d be 1/1 6' to 1/8' max cl earance LTo frame bracket for proper space. Latch may not on man door operate proper) y i f di stance I s greater. The use of a 5/16' nut and bol t wi th washer to bot t I n the can rot t er part of the l atch on the man door I s recommended. The use of washers wl th the set f tappl ng screws I n recommended to provl de the proper grl p range over the screw head to the l atch cast) ng. Panel to Panel Assemble Detail 1/4" zinc plated nut and bolt _ _ jj Panels are precision punched 6" OC i \\\\\11 18 ga. galvanized steel panel II All seams to be caulked -/ Floor Rail Installation Detail ITW RED HEAD WEDGE ANCHOR ICC REPORT ESR-2251 COMPLIES WITH 2006 IBC 18 ga. galvanized steel panel MOUNTED 3'-0" O.C. /Wall panel 8 _ L B Zinc plated nut and bolt r, rii F4 ii% All seams to be caulked —Existing- Slob ITW RED HEAD Z- Bar Detail 18 ga. galvanized steel roof panel CD 9 M 14 ga. galvanized steel Z bar Zinc plated nut and bolt 6" OC \ All seams to be caulked 18 ga. galvanized steel wall panel Floor Rail • • Floor rail • connects wall panels to floor Z Bar Y k,' fl� e Z bar connects -` wall panels to ceiling panels '`„ • L Angle Utility L mounting angle Used to - + mount panels and • parts together. May be used in place of floor rail at man door Light Fixtures Four tube fluorescent light fixtures. White powder coated housings for superior light reflection. Multi tap ballasts for 120VAC or 277VAC installations. Carries a UL listing for Canada and the United States. Exterior of light is shown with clips in place to mount to light frame .` s Inside of light fixture with high reflectivity coating 4 tube light fixture Light bracket clip 0004:0 r_ Mounting frame Caulk here to seal 3/1 6" tempered glass Exhaust Duct Installation Detail Typical Duct System %1 Domper Weather Cap internal flapers open when spray booth is on. Counter Flashing II II Hi Ill I `.`. Fire Wrap (optional) Weather Flashing �IIW+n• 1 Plain duct 1 1 [11111 Duct with door WNFan with mounting ring Duct Accessories Damper weather cap Offset elbow Damper weather cap opens automatic when fan is turned on. Damper mounts above roof line for exhaust air Counter flashing seals opening in flashing. Mounts to plain duct a ea Plain duct joints connect together with crimp and bead. Duct come in 3' or 4' lengths 1 Weather flashing mounts on roof top. Flashing is nailedo in place on roof top and sealed with tar Panels Gable panel with Fan panel with cut out Standard panel for light opening for mounting fan walls or ceiling areas t M Man access door Corner panel rear Standard panel with with view window wall gable booth light opening _ ro 0 •1"sr a`r.t r>.w�`s5'r' x. 'n' ;`. General Component Use and Location Some items are optional and not supplied on all types of spray booths. Nuts, bolts and screws Use nuts and bolts to fasten panels and components together. Tighten each nut and bolt securely. 1/4 x 20 Nuts To bolt panels together. Combine with 1/4x 20 bolt. 7/16" socket is used. 1/4 x 20-1/2, 3/4 Bolts To bolt panels together with 1/4 x 20 nuts. 10 x 5/8 small self tapping screws To mount light fixtures with L brackets. Connecting duct works. Mount wiper rubber brackets at bottom of doors. Mount small miscellaneous brackets or parts. Use a 5/16" drive socket or nut set. 1/4 x 14 x 1 large screws To mount doors with hinges. Mounting door latches. Mount miscellaneous angles or brackets on spray booth. Use a 3/8" drive socket. 5/16 x 3/4 extra large screws, may come in longer version Used to mount heavy doors. Mount or attach medium to heavy miscellaneous angles or brackets on spray booth. Flathead Phillips pan screws Used as a finish screw in interior of booth. Low profile head will maintain smooth surface in interior of booth. May be used to mount inside service frames. Caulking Used as final seal on seams of spray booth panels to prevent air and contaminants from entering the spray booth. Caulking to be applied inside of booth at panel seam only after booth has been erected, cleaned and anchored to floor. Also used to seal lights by caulking the glass from interior of booth. Light glass may also be caulked into holding cell from exterior. Small door latch Mounts on small man door to keep door closed. Latch has a spring loaded cam for pull force adjustment. Door opening force has to be less than 151bf. See detail for mounting instructions. General Component Use and Location Large door latch Mounts onto main doors and holds door closed. Adjust door opening force to less than 15Ibf. See detail for mounting instructions. Manometer Mounts to side of booth at air exhaust chamber. Manometer is designed to measure the pressure differential between the spray area and an exhaust plenum. Manometers measure the filter's resistance to air flow. The dirtier the filter get the less air it lets through. As spray booth airflow decreases, booth performance diminishes. Manometer should be calibrated to 0 inch WC with the booth running and new clean filters installed. The recommended change point is at .30"WC. See installation instructions. Pulley (fixed or bush bore) Mounts on motor as a fixed unit or with taper lock bushing. Bushing Mounts to pulley to clamp on to motor shaft. Bushing will match motor shaft diameter. When bolts are inserted through bushing into pulley, the bushing will clamp on to the shaft of the motor. The head of the bushing faces outwards. Tighten the bolts progressively alternating from side to side until they are tightened to manufacturer's specifications. Belts Fans are supplied with V type drive belt. Belts should be inspected periodically and changed as needed. Mount per manufacturers guidelines. Door wiper rubber Mounts to bottom of door to provide seal. Rubber is held in place with wiper rubber holders. Rubber seals the open space between the bottom of the doors and the floor. See mounting - instructions detail. General Component Use and Location Chrome handles Fasten door handles to main entry doors and man doors. Handles mount with special Phillips flat head screws. Handles should be mounted on square tubing frame with Phillips head screws, or bolted through the sheet metal area. Small foam tape rolls Main use is to seal or shim observation windows. Do not use as a gasket for lights or light glass. Large foam tape rolls Apply foam tape seal on all door jams including main doors and man door. Main use to seal and gasket doors. All areas must be clean and free of oil or grease prior to applying gasket materials. Tube Axial Fan The Dayton fan is designed specifically for paint spray booth applications. Fan is belt driven in order to position fan outside of exhaust duct. The motor is mounted on an adjustable base for easy belt tensioning. The fan has an aluminum blade. Fan bearings are sealed and permanently lubricated. Typical mounting location is on top of booth on fan panel. Use 5/16" nuts and bolts to mount fan to fan panel. Motor Dayton electric motor is to be mounted on the fan with the supplied hardware. Motor drives the fan blade on the fan. Mount and install motor per supplied fan instructions. Filters Paint Arrestor filters Arrestor filters are 20" x 20" x 2". They are designed to capture paint over spray. Arrestor filters mount in exhaust cells with wire grids. Intake filters Intake filters are three-ply 20" x 20" x 2" filters designed to filter intake air from particulate matter. Intake filter mounts in cell. Filters install with the green side to the interior of the booth and the white side to the incoming air. General Component Use and Location • Filter wire grids Grids retain exhaust filters in exhaust plenum holding cells. Place one grid in the filter cell with the prongs facing toward you. Push the grid in as far as it will go. Place a filter in the cell. Finally place the last grid in the cell with the prongs facing away from you. Push the grid in as far as it will go. The second grid will hold the filter in the filter cell. The rubber tips on the grids are to secure the grid and help to take up any room between the filter cell and the grid. Floor rail Used to mount wall panels to floor. This is a 14 Ga. galvanized steel rail with 6" OC pre- punched holes. Wall panels and floor rails should be connected before wall panels are erected. Floor rail should be anchored to floor at not more 36" intervals with an approved anchor type fastener. Standard panels Panels are 18 Ga. galvanized steel construction. Panels have 2" x 1/2" flange along sides and are open on the ends. Panels have pre-punched holes on flanges for easy and accurate assembly. Z Bar The Z bar can be easily identified by its Z shape. Used to connect the wall section of the booth to the top section. The Z bar is formed from 18 Ga. galvanized steel with 6" holes on center. Z bar shall be bolted with supplied 1/4" nuts and bolts. Gable panels Gable panels are the angle panels that join the wall section and the top section of the spray booth together. Gables may have light openings for fluorescent fixtures. Gables have pre- punched holes on flanges for easy assembly. Support header The header is attached to the front of the booth to flanges of wall panels. The header provides the mounting point for top panels. The header also provides flame curtain. General Component Use and Location Clear tempered safety glass Provides fire barrier between interior of spray booth and light fixtures. Glass should be kept clean and free of over spray. Main doors Tube frame construction. Installs into front of booth between hinge panels and under the header. Doors have pre-welded hinges that bolt to hinge panels. Man access door Tube frame construction. Installs into wall section of spraybooth. Door frame is pre-punched to install into floor rail. Door has mounting base for small latch on side of door. Door also has plate on top for door switch. Door stop angle Used to stop the bottom of the door when it is closed. This angle should be mounted to the floor with anchors bolts. Door switches Mounts on outside of booth on man door and main doors. Door limit switch turns off compressed air when the door is opened in spray mode. The door limit switch turns off the flame when the door is opened in bake mode. Motor cover Motor cover mounts on fan to cover motor and drive on fan. Motor cover has vented screens for cooling motor. Fan panel Fan panel has round opening that fan mounts on. Support angles are welded on fan panel to support fan and motor. Maq starter Starts and stops motor. Provides over load and single phase protection on three phase service. Starter provides control for the spray air interlock system. Starter should be mounted at least 36" away from any opening on the spray booth. Air solenoid valve The 240VAC normally closed valve installs into the compressed air line. The valve opens during the spray cycle when the exhaust fan is running. The valve closes when the spray cycle stops. Warranty LIMITED WARRANTY All paint spray booths manufactured by Sprayline Mfg. Co. (Sprayline) are warranted by Sprayline, against defects in workmanship for materials under normal use for one year after the date of purchase from Sprayline. Any part which is determined by Sprayline to be defective in material or workmanship and is returned to Sprayline, shipping cost prepaid, will be, as the exclusive remedy, repaired or replaced at Sprayline's option. LIMITATIONS OF LIABILITY Any liability of consequential and incidental damages is expressly disclaimed. Sprayline's liability in all events is limited to, and shall not exceed, the replacement price of the part. PRODUCT SUITABILITY All states and localities have codes and regulations governing the construction, installation and/or use of paint spray booths, which may be interpreted differently from those in neighboring areas. While Sprayline attempts to assure that it's spray booths comply with such codes, it cannot guarantee compliance, and cannot be responsible for how the spraybooth is installed or used. Before the purchase and use of a spray booth, please review the spray booth application, and national and local codes and regulations, and be sure that the product, installation and use comply with them. FREIGHT LOSS OR DAMAGE POLICY Unless otherwise specified, Sprayline accepts no responsibility for loss or damages to products shipped from Sprayline unless said products are shipped freight prepaid by Sprayline. Exception: If it is determined by Sprayline that loss or damage occurred as a result of negligence on the part of Sprayline, Sprayline will replace the lost or damaged articles. If such a determination is made by Sprayline, replacement of lost or damaged articles will occur only • after receipt of a written request, from the purchaser. = Warnings Spray Booth Functions - Provide a healthy working environment for the painter. - Isolate the application of potentially hazardous substances from other operations in the workplace. - Control overspray emitted to the outside environment. - Improve the quality of the finished product by providing a clean, well lit area in which to apply surface coatings. Installation, Operation and Maintenance Many states and localities have codes and regulations governing sales, construction, installation and/or use of products for certain purposes, which may vary from those in neighboring areas. Before purchase and use of a product please review the product application and national and local codes and regulations to be sure that the product installation and use will comply with them. A permit might be required to install this product. There are inherent hazards associated with the operation and service of this equipment. For your personal safety, observe all of the safety information. Failure to observe these safety practices can result in personal injury or death. It is impossible to list all potential hazards of this equipment. Observe all warnings and make sure you are thoroughly familiar with this manual and the equipment. Sprayline spray booths are designed to be installed and maintained by trained and qualified spray booth professionals. All operators, users and service personnel have to be trained in the following: Potential safety and health hazards. Operation, maintenance, and emergency procedures. Importance of constant operator awareness. All training has to be documented on the Booth User Training Sheet as per NFPA 33 Chapter 18. Warnings General Follow all general standards for installation and safety for work on installations. Follow all good practices for the proper use of lifting tackle and equipment. Proper protective equipment such as safety goggles, gloves and protective footwear must be used. Use ear protection when sound pressure levels exceed 85 decibels. Guards and covers that prevent contact with electrically energized or moving parts must not be removed or left open during operation. Safety Signs and Markings Safety signs, panels, and labels that are normally affixed to the product must be replaced immediately if illegible or missing. New or replacement parts that are installed during repair or maintenance must include all safety signs, panels, and labels as specified by the manufacturer. These must be affixed to the new or replacement parts as specified by the manufacturer. Electrical Installation must meet all applicable national, state, and local electrical codes. Electrical installation shall be done by a qualified electrician. All field wiring provided must be done in accordance with local codes or, in the absence of local codes, the National Electrical Code (NFPA 70). All wiring must conform to the latest NEC codes 500, 501 , 502, 505, 516. Disconnect and lock out the main electrical service before installing, adjusting, or servicing the product. Ensure that all electrical components are grounded to a central ground. For grounding purposes, pre-coated panels or powder coated panels and prop fans must have one pair of star washers per nut/bolt set for each panel joint that penetrates the pre-coat finish (NFPA 33). Provide overload protection for exhaust fan motor(s). In most cases a spray air interlock is required to prevent spraying when the exhaust fan is not operating. Check local codes. Warnings Make sure that all spray booth components are properly bonded together to avoid the possibility of sparks caused by static electricity. Fire Codes Portable fire extinguishers need to be provided and located in accordance with NFPA 10. Install the booth in compliance with the standards of the NFPA. Local fire and building codes may require fire protection. Check with local inspector authorities for requirements. A fire suppression system is required by the NFPA. A fire suppression system is not supplied with this booth. Exhaust Duct the exhaust air from the fan away from the working environment to the outdoors. Ventilation and exhaust systems have to be designed and installed per NFPA 91. Isolate the outdoor vent from air-conditioning intakes, windows, and any other equipment that may re- circulate the exhaust indoors. After spray operation, ventilation has to operate long enough to exhaust the vapors from the drying object. Spray Booth Operation Turn the exhaust fan on before using the spray booth. Ensure that the exhaust fan is operating correctly before entering the booth. Spraying operation should not be performed unless the exhaust fan is on. This spray booth is only designed to remove particulate matter from the air. Reduction of volatile organic compounds (VOCs) requires either coating reformulation or optional, additional equipment. Some spray activities may require the use of respiratory protection. Use an OSHA-approved paint spray respirator when spraying in the booth. All spraying operations should occur within the confines of the booth. Coatings to be applied in the booth should be contained in a sealed vessel and should not be mixed or stored in the booths. Filters Do not overfill the manometer, allowing fluid to collect in the flexible plastic connecting loop in the back of the manometer. This could cause a serious reading error. Warnings Do not operate the spray booth when the manometer indicates that the filter pads needs to be replaced. When the exhaust fan is turned on the manometer should be checked. If the reading is greater than .25 inches of Water, the exhaust filters should be changed. Treat used arrestor filter pads and any other paint-contaminated items as flammable products and dispose of them properly and safely. Install and use Spray Booth at your own risk: Waiver: Sprayline accepts no liability for injuries, damages, losses any other incurred or incidental loss during installation or use of this product. Beginning installation purchaser, installer, user, operator or other waives and releases Sprayline from any and all liabilities for damages, injuries or losses. Specifications Sprayline Spray Booths are manufactured along the guidelines of the following standards and codes. National Electrical Code (NEC) 516 National Fire Protection Association article (NFPA) 33, 70 and 101 Uniform Fire Code (UFC) article 45 Occupational Safety & Health Administration (OSHA) These represent many critical manufacturing and performance standards for airflow and material specifications. Air Flow Components with specifications to provide a minimum of 100 linear feet per minute cross section face velocity in the booth. Air velocity shall be designed, installed and maintained such that the average air velocity across the filter section of the booth during spray paint shall be not less than 1001in.t/min. Spray booth shall have a adequate amount of filters to ventilate spray booth or a minimum of one filter per 1 ,000 CFM. Manometer air flow gage with warning label equipped with booth to indicate when exhaust filters are dirty as to advocate proper function of the spray booth. Exhaust Fan Exhaust fan blade is non-ferrous metal. Aluminum blade will not spark on accidental contact with housing. Fan motor is mounted out of the air flow to keep the potential ignition source it away from VOCs and over spray. Paint spray gun is interlocked with exhaust fan through an air solenoid valve to prohibit spray painting when the exhaust fan is off. Structure Spray booth is constructed of a minimum of 18 gage galvanized steel. All panels are pre- punched 6" on center and they are nut and bolt construction. Man access and exit doors are a minimum of 3'-0" x 7'-0" in dimension. The interior of the spray booth is smooth and continuous and shall not have baffles or deflectors interfering with the air flow or causing overspray accumulation. Specifications • Filtration Filters are 20" x 20" x 2" non flammable Class 1 or Class 2 paint arrestors. Filters shall contain overspray matter in retainer pad. Spray booth filter shall be of industry standard weight and thickness. Filtration design and performance shall be consistent with local and national Air Quality Guidelines. Electrical Any light fixture shall be mounted on heat treated tempered glass to effectively isolate the Class 1 spray booth interior area from the exterior area. Exhaust duct Duct shall be equipped with inspection door to view fan and blade. Duct shall be of 18 gage galvanized steel or adequate minimum gage by diameter. Exhaust duct system shall not exceed a 90 degree turn in any system. If duct is run through combustible roof the proper 2" insulation material shall wrap duct 18" above and below roof line to insulate and separate roof from exhaust duct. Wrap shall be of 22 gage galvanized steel or adequate minimum gage by diameter. Installation and use Spray booth shall be installed and operated in a covered building in accordance to all national and local codes governing use and operation of the spray booth. Foundation shall be non flammable cement base or sealed foundation to mount spray booth. Booth shall be anchored to foundation in accordance to UBC and local codes. All flame cutting, welding or grinding shall take place 20' away from the spray booth. Any exterior electrical devices like lights, motors, controls, etc. shall be a minimum of 5' from any open area on the spray booth. Any exterior electrical devices: light, motor, control, etc. shall be a minimum of 3' from any closed area on the spray booth. Spray booth shall be equipped with an automatic fire sprinkler/suppression system to provide contained fire protection in the booth in the event of a fire. System shall be provided and designed by authorized and licensed fire protection contractor. All safety interlocks and proper control devices shall be installed and utilized on spray booth • during operation to provide proper and safe function of spray booth. All national and local codes governing installation and use shall be followed. • Maintenance • Due to the wide variety of coatings applied in spray booths, the frequency with which maintenance operation should be carried out varies substantially. The following items should become a regular part of your maintenance procedure, and be carried out on a schedule dictated by the use of the booth. You should periodically reevaluate and amend this schedule to ensure that it fits your needs exactly. An easily changeable electronic version is available upon request from Sprayline. Warning! Disconnect electrical power before servicing lights or the ventilation system. Sprayline Spray booth Maintenance Check List To be cleaned and Inspected Daily Weekly Monthly 6 Months Check manometer for exhaust filter performance and replace if needed Visually check intake filter and replace if dirty x All internal spray booth surfaces cleaned from overspray x • Clean regulators and other equipment surfaces from overspray x Replace burned out light bulbs x Manometer oil level x Exhaust ductwork x Intake ductwork x Lubricate exhaust fan bearings x Check and replace exhaust fan belt if needed x Check exhaust fan belt tension x Check pulley alignment x Inspect exhaust fan blades x Clean exhaust fan blades x Clean exhaust motor housing x • Lubricate exhaust motor x FOLLOW MANUFACTURER'S MAINTENANCE INSTRUCTIONS ON ALL OTHER EQUIPMENT Installation Waiver: Sprayline accepts no liability for injuries, damages, losses and/or other incurred or incidental loss during installation or use of this product. At the beginning of installation purchaser, installer or other waives and releases Sprayline from any and all liabilities for damages, injuries or losses. Inventory spray booth and components upon arrival. All damages must be reported to selling party within 24 hours of receipt and freight claim filed with the carrier to uphold or honor any damages or freight loss. A non-combustible flat, smooth, level surface is best suited for installation of any spray booth. If necessary, make corrections to surface prior to installing spray booth. The booth will be installed as level as the surface it is mounted on. During installation tighten all nuts and bolts on panel flanges securely as to properly seal all panes seams and to make safe strong connections. All floor rails must be bolted securely to booth walls and then fastened to floor with approved anchoring device. Most fire departments and city departments will require a certain clearance distance around spray booths for adequate cleaning and fire separation. Check with local city and county officials for other options for installation and special requirements. During installation it is necessary to support all walls and gables prior to attaching roof panels. This is to insure a safe and accurate installation. Under no circumstances shall the booth be considered or used as a load bearing structure. Do not walk stand or use the spray booths as a support structure before, during or after installation. Spray booths are manufactured and designed for indoor use only. They are not weather proof or designed to be installed outside. During installation continuously check all dimensions. Check walls, ceiling height and front end opening for square and level. • Installation Tools The following tools may be needed to complete the mechanical installation of the spray booth Tool: Size: Type: Usage: electric drill 1/4" or 3/8" hand held self tapping screws and with chuck holes caulking gun tube 10.5 hand held caulking seams on booth oz. C-clamps 11-R Peterson fastening panels together drift punches 1/8" to 3/8" 8" to 12" long aligning pre-punched panel holes impact ratchet 3/8" air or electric tighten nuts and bolts - socket 3/8" x standard or tighten nuts and bolts ' 7/16" impact magnetic nut 3/8" standard drilling self tapping screws driver magnetic nut 5/16" standard drilling self tapping screws drivers chalk line 50' standard align walls of booth colored drill bits 1/4" jobber reaming out pre-punched holes ladder 7' standard reaching high points of spray booth 1 ton puller-binder 1 ton ratchet- pull and square booth electric 7' 8' 9' ladder standard construction general installation of booth _ Level 6' construction level booth walls and top cement drill bit kit 1/4" to 3/8" hammer- floor and door anchor bolts • impact impact wrench 3/8" hammer- drill in concrete ' impact Spray Booth User Training Sheet Sample Booth User Training Sheet Booth User Name Booth User Signature Date Topic Instructor