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'604D--A LEGACY SINGLE-PACKAGED HEAT PUMP SYSTEM WITH PURON Bryan t (R-410A)REFRIGERANT SINGLE AND THREE PHASE 0 .. _1 2 TO 5 NOMINAL TONS(SIZES 24-60) Product Data Innovative Unit Base Design On the inside a high-tech composite material will not rust and �� �; incorporates a sloped drain pan which improves drainage and helps inhibit mold,algae and bacterial growth.On the outside metal base II �I • o � ���-- rails provide added stability as well as easier handling and rigging. \ r � � �' Durable, dependable components Compressors are designed ' 0 for high efficiency.Each compressor is hermetically sealed against r contamination to help promote longer life and dependable -- operation. Each compressor also has vibration isolation to provide ° quieter operation.All compressors have internal high pressure and overcurrent protection. Direct-drive multi-speed brushless DC blower motor is standard on all 604D--A models. Direct-drive, PSC (Permanent ■ , � � Split Capacitor)condenser-fan motors are designed to help reduce \ • ' O p energy consumption and provide for cooling operation down to �i 40°F(4.4°C)outdoor temperature. Motormaster® II low ambient I\ ' kit is available as a field installed accessory. o _i ::: Thermostat controls designed to work as a system with Bryant's 0 O O small packaged product. Thermostatic Expansion Valve - A hard shutoff, balance port A09034 TXV maintains a constant superheat at the evaporator exit(cooling Fig.1 - Unit 604D--A cycle)resulting in higher overall system efficiency. Refrigerant system is designed to provide dependability. Liquid filter driers are used to promote clean,unrestricted operation.Each Single-Packaged Products with Energy-Saving Features and unit leaves the factory with a full refrigerant charge. Refrigerant Puron®refrigerant. service connections make checking operating pressures easier. • Up to 13.5 SEER High and Low Pressure Switches provide added reliability for the • Up to 7.7 HSPF compressor. • Up to 11.5 EER at 95°F OD Indoor and Outdoor coils are computer-designed for optimum • Factory-Installed TXV heat transfer and efficiency. The indoor coil is fabricated from • Multi-Speed High Efficiency DC Blower-Standard copper tube and aluminum fins and is located inside the unit for • Dehumidification Feature protection against damage.The outdoor coil is internally mounted FEATURESBENEFITS on the top tier of the unit. Low sound ratings ensure a quiet indoor and outdoor One-piece Heat Pump unit with optional electric heater, low environment with sound ratings as low as 74dBA. installation cost,dependable performance and easy maintenance. Easy to service cabinets provide easy 3-panel accessibility to Efficient operation High-efficiency design with SEERs serviceable components during maintenance and installation. The (Seasonal Energy Efficiency Ratio)of up to 13.5. base with integrated drain pan provides easy ground level Puron Environmentally Sound Refrigerant is Bryant's unique installation with a mounting pad. A nesting feature ensures a refrigerant designed to help protect the environment. Puron is an positive basepan to roof curb seal when the unit is roof mounted.A HFC refrigerant which does not contain chlorine that can harm the convenient 3/4-in. wide perimeter flange makes frame mounting ozone layer. Puron refrigerant is in service in millions of systems, on a rooftop easy. proving highly reliable,environmentally sound performance. Convertible duct configuration Easy Installation Unit is designed for use in either downflow or horizontal Factory-assembled package is a compact, fully self-contained, applications. Each unit can be converted from horizontal to heat pump unit that is prewired, pre-piped, and pre-charged for downflow and includes two horizontal duct covers. Downflow minimum installation expense. These units are available in a operation is provided in the field to allow vertical ductwork variety of standard capacity ranges with voltage options to meet connections.The basepan seals on the bottom openings to ensure a residential and light commercial requirements. Units are positive seal in the vertical airflow mode. lightweight and install easily on a rooftop or at ground level.The Cabinets are constructed of heavyduty, phosphated, zinc-coated high tech composite base eliminates rust problems associated with prepainted steel capable of withstanding 500 hours in salt spray. ground level applications. Interior surfaces of the evaporator and electric heater compartments are insulated with cleanable semi-rigid insulation board,which keeps the conditioned air from being affected by the outdoor ambient temperature and provides improved indoor air quality. (Conforms to American Society of Heating, Refrigeration and Air Conditioning Engineers No.62P.)The sloped drain pan 1 ARI* CAPACITIES COOLING CAPACITIES AND EFFICIENCIES UNIT 604D--A NOMINAL TONS STANDARD CFM COOLING EER** SEERt CAPACITIES(Btuh) 4 2 800 23,800 11.5 13.5 7-1 2-1/2 1.000 29,000 X1.5 13.5 '• - 3 1200 35,000 11.5 13.5 milmomi 3-1/2 1400 40,000 11.5 13.2 r: 4 1600 47,000 11.5 133 1850 57,000 j 11.5 i 133. HEAT PUMP HEATING CAPACITIES AND EFFICIENCIES HEATING HEATING COP @ UNIT 604D--A CAPACITY(Btuh)@ COP @ 47°F(8.3°C) CAPACITY(Btuh)@ 17°F HSPFt 47°F(8.3°C) 17°F(-8.3°C) (-8.3°C) 24 23,400 3.5 10,800 2.2 7.7 30 29,000 3.5 15,900 2.2 7.7 Q 36 35,000 3.4 20,400 2.3 7.7 42 40,000 3.4 - - _ 22,000 2.2 7.7 I • 48 46,500 3.6 26,200 2.3 7.7 0 1. 60 57,000 3.5 31,000 2.3 7.7 O cD LEGEND Notes: dB-Sound Levels(decibels) 1. Ratings are net values,reflecting the effects of circulating fan heat. db-Dry Bulb Ratings are based on: SEER-Seasonal Energy Efficiency Ratio Cooling Standard:80°F(26.7°C) db,67°F(19.4°C)wb indoor entering- wb-Wet Bulb air temperature and 95°F(35°C)db outdoor entering-air temperature. COP-Coefficient of Performance 2. Before purchasing this appliance,read important energy cost and effi- HSPF-Heating Season Performance Factor ciency information available from your retailer. *Air Conditioing&Refrigeration Institute. **At"A"conditions-80°F(26.7°C) indoor db/67°F(19.4°C)indoor wb& 95°F(35°C)outdoor db. t Rated in accordance with U.S.Government DOE Department of Energy) test procedures and/or ARI Standards 210/240. 3 PHYSICAL DATA - UNIT 604D--A UNITIZE 604D--A24 6040--A30 804D--A36 604D--A42 --AID NOMINAL CAPACI1Y-(ton) 2 . 2.5 3 T 3.5 r --SHIPPING WEIGHT*(lb) 327 340 l 343 419 482 (kg) 148 154 i 156 190 210 -.-. -COMPR ESSOR-GUANMY 1 TYPE-- SCROLL COMPRESSOR REFRIGERANT ". R-410A Refrigerant(R-410A)Quantity-06j 9.6 102 7.9 10.0 12.3 Quantity(kg) 4.4 4.6 3.6 4.5 5.6 METERING DEVICE ID .„ TXV . , . I 0.038(Left OD Coil) ORIFICE OD(in.) 0.032(2) 0.035(2) 0.037(2) . 0.040(Right OD Coil) 0.046(2) , 0.052(2) (mm) .81 .89 .94 .97/1.02 1.2 1.3 OUTDOOR COIL 1 Rows...Fins/in. 2...21 2..21 • 2..21 2...21 2...21 2...21 face area(sq.ft.) l 11.9 11.9 1. 11.9 13.6 13.6 17.5 i- -OUTDOOR FAN- I Nominal Airflow(CFM) 2700 2700 2700 3100 3100 . 3100 1 Fan Diameter(In.) 24 24 24 26 . 26 1 26 < . Fan Diameter(mm) 610 610 610 660 660 660 Diameter Motor HP(RPM) 1/5(810) 1/5(810) 1/5(810) 1/5(810) 1/5(810) ' 1/5(810) INDOOR COIL , . Ci Rows...Fins/in. : 3...17 3...17 i. 3...17 . 3...17 3...17 1 3...17 ct face area(sq.ft.) 3.7 1 3.7 3.7 4.7 4.7 . 5.7 - -I 0 INDOOR BLOWER -- (0 Nominal Cooling Airflow(CFM) 800 1 1000 1200 1400 1600 1850 Size(in.) 10)(10 10)(10 iixi0 iixi0 1 1 xi 0 11)(10 (mm) 254x254 . 254x254 279x254 279x254 279x254 279x254 Motor(HP) 1/2 1/2 3/4 3/4 1.0 1.0 . . HIGH-PRESSURE SWITCH(psig) 650-15 Cutout 420±25 Reset(Auto) LOSS-OF-CHARGE/LOW-PRESSURE 2015 SWITCH 45:10 (Liquid Line)(psig) Cutout 20±5 Reset(Auto) 1-- 45±10 RETURN-AIR-FILTERS11 1 , throwaway(In.) 1 20x20x1 20x24x1 : 24x30x1 1 24x36x1 (mm) 508x508x25 508x610x25 i 610x762x25 I 610x914x25 *Required filter sizes shown are based on the larger of the ARI(Air conditioning and Refrigeration Institute)rated cooling airflow or the heating airflow velocity of 300 ft/minute for throwaway type or 450 ft/minute for high-capacity type.Air filter pressure drop for non-standard filters must not exceed 0.08 IN.W.C. t If using accessory filter rack refer to the filter rack installation instructions for correct filter size and quantity. t For 460 volt units,add 14 lb(6.4 kg)to the weight. A-Weighted Sound Power Level (dBA) STANDARD TYPICAL OCTAVE BAND SPECTRUM(dBA)(without tone adjustment) MODEL 6040--A . RATING (dBA) 125 250 500 1000 2000 4000 8000 24 76 57.0 65.5 72.0 71.0 67.0 62.0 53.0 30 76 60.5 67.5 72.0 70.0 67.0 61.0 51.5 36 77 63.0 68.0 73.0 71.0 67.0 62.0 55.0 42 78 65.0 68.5 74.5 72.5 69.5 64.5 56.5 48 78 62.0 - 68.5 74.0 - 72.5 - 70.0 64.0 56.0 60 76 63.0 66.5 69.5 71.0 66.0 65.0 59.0 ' NOTE:Tested in accordance with ARI Standard 270(not listed in ARI). 4 Z r ELECTRICAL UNIT NT. UNIT HEIGHT IN/MM CENTER Of GRAVITY INlMN UNIT CHARACTERISTICS 1.8 KG 'A' 6 I 2 3 9.15/16 `+--21.9/16 9-15/16•.-- All 208/230.1.60 320 145.0 41-15116 1065.2 19.311 $01.7 14-314 374.7 17-1/2 411.5 ril 1252.41 1547.11 1251.11 430 208/230.1, 208/230-3.60 332 150.1 41-15/16 1065.2 19-3/4 501.0 14-3// 314.1 11-718 154.0 3-1/16 208/230-1. 708/230-3.60 336 152.3 43.15/16 1116.0 19-3/4 501.1 11-3/4 374.7 18 451.2 (81.71 936 460-3.60 350 158.6 43-15/16 1116.0 19.3/4 501.7 11.314 314.7 18-1/2 469.9 Cr 2'3/1 �-/� REQUIRED CLEARANCES TO C0IBUSTI0LE MATE. O 169.91 Q • SUPPLY UNITS VOLTAGE CORNEA WEIGHT LB/NG INCHES(ANT RETURN •I• •j• ']' '4' TOP OF UNIT II 1355 61 �1 __ . 424 208/230 61.0 29.0 51.2 23.2 16.1 31.8 127.9 58.1 DUCT SIDE OF UNIT 2 150.81 I -,.ter 1 r--1Z SIDE OPPOSITE DUCTS 101050161 (/� 430 208/230 66.5 30.2 53.2 24.1 79.1 36.2 132.9 60.3 17 1 OPTIONAL I• I OPTIONAII I+ 204/230 67.2 30.5 5].1 21.1 80.6 36.6 131.3 61.0 ELECTRICAL PANEL 36 1914.11 A RETURN SUPPLY 1 A3i 15-15116 I AIR AIR 1' 160 60.2 30.5 53.II"'4 69'640'1 139.3 63.2 NEC. REQUIRED CLEARANCES. ON 1404.81 • I 1 OPENING ._ -- 1 PENING 1! INCHES IMM1 I BETWEEN UNITS.POWER ENTRY SIDE 42 11066.11 CP I� r0`' UNIT AND UNGRCUMDFD SURFACES. POWER ENTRY GIRT 36 1911.01 L__ +.•!.' --yl UNIT AND BLOC%OR CONCRETE WALLS AND OTHER __ GROUNDED SURFACES. POWER ENTRY SIDE ......... .... 11 11066 01 E OUTDOOR COIL J y•. • 1 REQUIRED CLEARANCE FOR OPERATION AND SERVICING 0 ` -- - INCHES(MM9 h- -� ,1, � _1I PORE. COIL ACCESS SIDE 32(914.01 POTTER ENTRY NICE. .I _... ............ N2 f106i.t1 INIT TO FOR NEC REQUIREMENTS) / UNIT TOP 36(III I SIDE OPPOSITE DUCTS 36 0911.01 • \ DUCT PANEL 12 C301-a14 a INDOOR CO'.. TOP VIEW `-ouTDOpR COIL .MINIMUM DIBTANCES:1(UNIT IS PLACED LESS THAN 12 130417 FROM MALL SYSTEM.THEN SYSTEM PERFORMANCE NOIRE COMPROMISED. itDIMENSIONS IN 11 ARE I%MM • - 3 1 I I, c�7.P_ ♦ • ''lo !IIIIIIIII Iu' mmI1 • !IIIIIIIII. IIIIIIIIill - i�� _f - - -- 'y -ELECTRICAL Y • 1 . A. ■ ACCESS PANEL • _ - / 0 -371 111.51 POWER A.O. 1 PODIA ENTRY( 15-111 SUPPLY RETURN• C4 { DUCT • . DUCT/ 1101-21 OPENING • OPENING 1 3-511 ! 1 12.17/16 -�• 192.11 1325.11 A 6-9/16 • P •_ /rI O 0 00 (116141.;11 Yom/-_ f----)0' 88.11 ,00 �1 I I 0O 12.13/16 LOWER �1C 3116 1325.11 COMPRESSOR '(' PANEL 14.81 PANEL 3-7/16 / I8t8 lil '.. 48-3/16----------- 181.31 01/6' EN.21 HOLE 187/31-.. DRAIN OUTLET• 11221.01 1122.21 9.118 .... -21.518 1.7/0 ..-- 0.75519.01N.P.1. 1250.81 1549.31 1250.R1 1 0.88122.01DEEP LEFT SIDE VIEW FRONT VIEW RIGHT SIDE IEWW REAR VIEW H. 50E1500357 2 0 g g 604D--A 604D--A e 4 - 13.15716 ...- -+y t 3 E9/I6 D•y 1151 01 051.01 V +-13-9116 J UNIT WI. UNIT HEIGAl IN/NM CENTER OF GRAVITY IN/MW ~ ELECTRICAL IGAL 3 1/16 1344.51 UNIT CHAAACTERESTICS LB KG 'A' R 0 Z 187.31 208/230 1, 208/230.3.60 411 166.3 45.7/8 1165 1 /9-0/2 495 3 16.1/2 119.1 If 431 8 ril 4111- Ar A/1 460-360 425 192.7 15-7/8 1165.2 19-1/2 415 3 16-1/2 119.1 17 431.8 1-77 2 1)178 RETURN SUPPLY © 208/230-1. 206/230-3 60 114.7 45-7/6 1165.2 19-112 495.3 16-172 119 I 17 131.8 �/��1 (1 .11 448 VI 4603-60 113 201,1 15778 1165.2 19-1/2 495.3 16172 419.1 17 (431.8 CO) _• _ _ , 060 208/230-1, 208/230.3-60 454 206.0 49-7/8 1266.8 19-1/2 495.3 16.1/2 419.1 18 457.2 O I 460-3.60 468 212.4 49-7/8 1266.8.19-172 495.3 16-1/2 119 I 18 451.2 OPTIONAL OPTIONAL I 1154,0145/6/16 111 RETURN -3)$1 SUPPLY II REQUIRED CLEARANCES TO COMBUSTIBLE MAIL ClIn 'IF AEA %� I CORNEA WEIGHT 187X4 INCHES(355 � +OPENiu /�/l,` A'!n',NG III UNITS VOLTAGE •2• •3• • • TOP OF UMI1 14 L355.61 E j j/�1�\�\, II DUCT,SIDE OF UNIT 1 150.81 ��(<.;,,,,,,..74 :4..•-� \\ I 412 208/230 62.1 37.1 65 1 29.8 98.6 u B 144 11.6 SLOE DPPOSItE DUCTS I4 1355.61 01 �2 �.... II 460 62.1 37.3 65.7 29.6 107,6 46.8 169.3 76.9 BOTTOM OF UNIT, 0 10 01 '- 20872)0 85.8 39 0 68.1 31.2 103.0 16.6 171.1 77.9 11(01(1(31 PANEL 36(914.11 'f/�����// IVY ��', 446 +' 1 ! 160 85.6 39.0 66.7 31,2 +1021 50.9 176.1 60.2 NEC. AEWIREDCLEARANCES. 1.y OUTDOOR COIL +II '•\\����\"'- I460 206!2)0 90.8 11.2 1Z.1 ]3.0 109.0 49.5 IBI.I 81.5 INC xFS IMMI V _� L- 160 90.6 41.2 72.7 33.0 718.0 51.6 186.1 81.8 BETWEEN UN175. POWER ENTRY SLOE 12 11066 61 1 ,..` OMIT AND UNGROUNDED SURFACES, 15 AND E519( SIDE 16(911.01 1 �t�._ /�-� UNIT AND BLOCK OR CONCRETE WALLS AND 0114ER GROUNDED SURFACES, POWER ENTRY SIDE 42 11066.81 1 1 1 -.- 1 _- REQUIRED CLEARANCE FOR OPERATION AND SERVICING INCNES OW fDJ E046 COIL ACCESS SIDE 36 1911.01 1 POWER ENTRY 5I01 42 11066.81 "'-�`-" 't (EXCEPT FOR NEC RE0U196616751 O © SI E TPP 16 11219 21 SIDE TOPOSI iE DUCTS 36 1914.01 DUCT PANEL It(304 41. NDOOR COIL TOP VIEW .MINIMUM 01516 CES:IF UNIT IS PLACED LESS THAN 12 1)0481 FROM WALL 5757EM,7NEN SYSTEM PERFORMANCE MAYBE COMPROMISED. DIMENSIONS IN II ARE IN MN --12-95716- 2 e. (1090.61 150.811 7r ni • :F !I __ _ _ __ _ _ .� 11111111111111111, ... . ,. 1111111111M1111111 .. • , . ILECIRICAL / KCBS PANEL • • 0 I.3/1. 144.51 N.O. POWER ENTRY W +5T/8 • SUPPLY RETURN " ' DUCT 1 1/0.21 OPENING OPENING 3911116 •j• 11-71116 �� 193.71 ^, 1 1376.21 -111 • , 7-576 O ��0 T r-t t ) 0�� 3235.9/ M/-- O 0- (166.31 to(5 f 1 t 1 0 518/6 OUTLET COMPRESSOR + `N' , TOWER 3-7/16 L 07/8" 122.21 HOLE 3n( 1 13-718+ ..- 13-7/8�. 3/4' (19.II N.P.1. 12-IS/16 PANEL PANEL (87.31 CONTROL ENTRY (4.9] (352.41 (352.41 N 778' (22.21 DEEP 1326.61 48.3/16 ..• L-4-13/16 3.111E---. .-- .- 13-5/8 - 44-I/8 11225.51 (122 21 181.31 1316.11 (1122.41 LEFT SDE VIEW FRONT VIEW RIGHT SIDE VIEW REAR VEW N1Y 50E1500358 2. 0 n 8 w V ACCESSORY DIMENSIONS r HVAC unit � Ar13 J Dashed lines show cross Support HVAC unit location for large basepan units. base rails basepan `� '� \ : \Sealing i, Gasket F ', ,i 1121 Roofcurb �i \\ �Anchor screwy =A Wood nailer' Flashing field supplied Roofcurb` . , \Insulation / (field supplied) Roofing material field supplied Cant strip E Q field supplied 4 D l. 41/ I in - /d, / \ A09096 0 li����� A SMALL/COMMON CURB w *Provided with roofcurb A09090 ROOF CURB DETAIL W/ SUPPLY BASEL V AIR UNIT / . / ,./ F '� LARGE q ` RETURN U AIR UNIT D / / ,..- -t. UNIT PLACEMENT ON COMMON CURB A09094 LARGE CURB A09095 SMALL OR LARGE BASE UNIT A09097 CATALOG A B(small/common B(large curb) C D E F UNIT SIZE NUMBER IN.(mm) curb) * IN.(mm)* IN.(mm) IN.(mm) IN.(mm) IN.(mm) IN.(mm)* or CPRFCURB010A00 11 (279) 10(254) 32.4(822) Large CPRFCURB011A00 14(356) 14(356) 16(406) 47.8(1214) 2.7(69) Large CPRFCURB012A00 11 (279) 14(356) 1 43.9(1116) CPRFCURB013A00 14(356) *Part Numbers CPRCURB010A00 and CPRCURB011A00 can be used on both small and large basepan units.The cross supports must be located based on whether the unit is a small basepan or a large basepan. NOTES: 1. Roof curb must be set up for unit being installed. 2. Seal strip must be applied,as required,to unit being installed. 3. Roof curb is made of 16-gauge steel. 4. Attach ductwork to curb(flanges of duct rest on curb). 5. Insulated panels:1-in.(25.4 mm)thick fiberglass 1 lb.density. 9 TYPICAL PIPING AND WIRING 111111111"11 1111111111 1111111111111 1111111011111111 ROOF-MOUNTING • CURB ' Li 0� ��� rV'. �� r� ROOF i _ ' _ 1 RETURN-AIR FLEXIBLE DUCT SUPPLY-AIR 11 FLEXIBLE DUCT � -"1111111111111 Aimillilll --- --- -1111.i 4 11111W CEILING CONCENTRIC DIFFUSER BOX (FIELD-SUPPLIED) A09230 _ INDOOR A j`a'i 21 THERMOSTAT --__-_-.L.-_- -1— -- ----i_---_=_-- .....rin ______ ______-- __ ___ ________ ,. ..... _____--, , t/RETUR� _____-- _,-_,_-_____ ...sn _______ _,-AR ' 4__ POIMINV l FROM ________., ....., TOP COVER POWER �_tt SOURCE 111\ 11 l-°l, i1�°O 1111111111111 11 111 j�" �� IIIIIIII 11j1j1111,lit 1 11 1 -4, I� ��1I���-�_ DISCONNECT / PER NEC Jim , rail, POWER ENTRY ;O CONTROL ENTRY A09240 20 No . 10 screw each corner of HVAC HVAC unit through 24ca , strap UNIT 2 " screw into 24ga1 strap fr through roof curb Insulated roof cur o 8" La oolts 3 " long nto 2 " x6 " 24 " gn roof cur og ( 4 ) per sloe 2 4 a�o J p