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4 b LOW SLOPE ROOFING SYSTEM SPECIFICATION
Roofing Products'- FIVE -PLY CONVENTIONAL 502 (Base, Ply & Cap)
System Configuration / / 2// "/ '
M5 -AHA (515, 3 -500, 502 cap) / ROOF DECK/ , BASE SHEET/
M5 -AIA (515, 3 -506, 502 cap) '// COVER BOARD ' MECH. ATTACH OR
M5 -BHA (501, 3 -500, 502 cap) // i f FULLY ADHERED
M5 -BIA (501, 3 -506, 502 cap) /// ///
Materials per 100 sq/ft of roof area: j� // j /
Base Sheet Options (choose one of the following): / /j
.-..D One (1) ply of 515 25.0 lbs. / / //
One (1) ply of 501 30.6 lbs. j / / ///
Ply Sheet Options (choose one of the following): / / / //
_p Three (3) plies of 500 7.2 lbs. /21.6 lbs. / / , / / /•
Three (3) plies of 506 9.2 lbs./27.6 lbs. //
///
•9 Cap Sheet:
One (1) ply of 502 72.0 lbs. /� /
Adhesive for roofing plies: ASTM D 312 Type III, or IV /// `
l ilt
25.0 lbs. per ply /per sq. /
I //
Insulation: Specified
Weight per square (- insulation): 243.6 lbs. to 255.2 lbs.
3 PLIES FULLY CAP SHEET
Roof deck and general information: Roof deck must be clean, ADHERED FULLY ADHERED
dry, smooth, and structurally sound to receive the new roofing Ilk
system. Drainage must be incorporated in the design to prevent
ponding water. For more information, please refer to the current Five ply, hot mopped, built -up roofing system with conventional fiber -
Malarkey Specification Manual: General requirements and Corn- glass base, ply, and cap sheet installed over an approved roof deck.
mercial Installation Instructions.
Special requirements: This roofing system can be installed as
illustrated on slopes up to 1" in 12 ". Slopes that are greater than Flashings: Install all primed flashings (lead, metal, scuppers, etc)
1" in 12" are to be installed in a strapped fashion using ASTM D in a layer of plastic cement on top of the inter -ply and stripped off
312 Type IV asphalt, and wood nailers/insulation stops to facilitate with two plies of reinforcement, feathering each ply 3" from the
back nailing of the roofing system. For more information, please edge of the flange and corresponding ply. Install surfacing after all
refer to the current Malarkey Specification Manual: General Re- fleshings have been stripped in.
quirements /Strapped Installations. Base flashings: Base flashing stripping ply(s) are to be installed
Application: Hot Mopped - install base sheet according to in- over the inter -ply before the installation of the field surfacing. Strip -
structions in section 4 -5 of this manual. Turn up all cant strips ping ply(s) are to extend 3" beyond the toe of the cant and up the
and down all roof edges. Install all inter plies so that the water vertical surface of all flat to vertical transitions (curbs, walls, roof
runs over (shingle fashion) or parallel to (strapped), but never top equipment, etc). After the installation of the field surfacing, in-
against the laps in a uniform mopping of hot asphalt at the stall the specified cap sheet base flashing extending 6" beyond
nominal rate of 25 lbs. per ply, per square. Broom all plies to the toe of the cant and up the vertical surface. Terminate the base
ensure contact between the asphalt and the bottom surface of flashing as shown in the commercial roofing details of the current
the roofing felts. Back nail all felts at the wood nailers (strapped Malarkey Specification Manual.
installations only) using 1" cap head nails 1" from the leading Fire Ratings: The specification carries a Class 'A' rating up to
edge, ensuring that each nail is covered by the specified num- 2" in 12" over the following decks: Wood, Metal, Concrete, Light -
ber of inter -ply sheets. Cap sheet will be installed so that the weight Concrete, Structural Wood Fiber, and Gypsum. The exact
water runs over (shingle fashion) or parallel to (strapped), but listing for this roofing system can be found in the current edition of
never against the laps. Cut cap to 1/3 of the total length (10.6') the ITS Wamock Hersey Directory of Listed Products. For other
and allow to relax prior to installation. Position cap membrane ratings, contact the Malarkey Technical Services Department.
for installation and embed into a uniform mopping of asphalt
applied at the rate of 25 lbs. per square. Broom all cap sheet Note: When installing this system over an insulated roof
to ensure contact between the asphalt and the bottom of the deck, the base sheet attachment will change from mechani-
sheet. Stagger all end laps a minimum of 12 ". cal to fully adhered.
Prior to the application of interply sheets, all valleys and wa-
terways shall receive an extra layer of Malarkey ply sheet (or
comparable product) which shall be at least a full width sheet
and shall extend at least 12 inches (30 cm) up to the inclines
out of the valleys.
REV. 7/11 4-40 Specification Manual www.MalarkeyRoofing.com • 800 -545 -1191
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4 Malarkey TECHNICAL PRODUCT DATA SHEET
Roofing Products
a '�
Nsefr
515 BASE
FIBERGLASS BASE SHEET •' . _'' ` -..
Note: Malarkey Roofing Productsn' (Malarkey) Inventory SKU numbers for this product 515
a
dab .
•
•
Product Description
Product Use: 515 Base is suitable for use as a base sheet for hot asphalt, cold process or torch -on application. This standard qual-
ity base sheet may be used over various combustible and non - combustible decks as the initial ply for specified roof systems. Please
consult Malarkey Technical Services for approval of roof systems. Approved for use on all fire -rated built -up roofing.
Composition and Materials: 515 Base is manufactured on a fiberglass mat impregnated with hot asphalt and coated on both sides
with a hot asphaltic material and surfaced with a mineral release material.
Technical Data
Typical Properties, 3.0 square roll
Weight/ Roll (nominal) 75 lbs (34.0 kg)
Weight/ Square min. (nominal) 25 lbs. (11.3kg)
Dimensions 39 wide x 99' long
(1M wide x 30.2M long)
Lay Lines 2 ", 12W, and 18
50.8mm, 317.5mm, 476.2mm)
Thickness 50 mils
As manufactured, meets the requirements of ASTM D4601 Type II.
Complies with and listed with UL, FM and Intertek/WHI.
515 Base is a G2 base sheet.
Application
Application Procedure: 515 Base shall be applied as specified. See Malarkey Specification Manual for specific installation instruc-
tions. 515 Base may be applied in cold weather. Follow cold weather application instructions and general requirements. Contact
Malarkey's Technical Department for details.
Precautions: 515 Base requires dry storage and protection from the weather. Roof decks should be sound, dry, smooth, meet
necessary local requirements, and provide positive drainage. Do not apply wet base ply sheets.
Technical Assistance: Malarkey has technical services assistance available. Contact Malarkey for details at (800) 545 -1191 or
(503) 283 -1191, weekdays 7:00 a.m. to 5:00 p.m. Pacific Time.
Warranty
Malarkey Roofing Products offers various warranties to meet specific requirements. The warranty package for 515 Base includes 5,
10, 15, and 20 -year limited and unlimited coverage. Contact your roofer, local distribution center or Malarkey for full details.
515 Base and other Malarkey products are available throughout North America and Pacific Rim countries. Visit www.MalarkeyRoof -
ing.com for additional product information and availability.
Effective 5.11 1 Supercedes all previously published data Check for more current version at www.MalarkeyRooflng.com
Corporate Office: 3131 N. Columbia Blvd., Portland, OR 97217 -7472 • P.O. Box 17217, Portland, OR 97217 -0217
Telephone: (503) 283 -1191 • (800) 545 -1191 • FAX: (503) 289 -7644 • www.MalarkeyRoofing.com
f la TECHNICAL PRODUCT DATA SHEET
Roofing Pry.,.'uctsr
500 PLY 4
FIBERGLASS PLY SHEET
Note: Malarkey Roofing Products M (Malarkey) Inventory SKU numbers for this product: 500
•
Product Description
Product Use: 500 Ply 4 is a ply sheet suitable for use as an interply in multi -ply roof systems. 500 Ply 4 may be used over various
combustible and non - combustible decks as the initial ply in conjunction with insulated roof systems. Please consult Malarkey Techni-
cal Services for approval of roof systems.
Composition and Materials: 500 Ply 4 Sheet is manufactured on a fiberglass mat impregnated with asphalt and treated with a non-
stick agent to facilitate unrolling. No mineral release is used.
Technical Data
Typical Properties, 5.0 square roll
Weight/ roll min. (nominal) 36 lbs (16.3 kg)
Weight/ Square (nominal) 7.2 lbs (3.27 kg)
Dimensions 39% wide x 165' long
(1M wide x 50.3M long)
Lay Lines 2 ", 9'/ ", 12%", and 18
50.8mm, 238.1mm, 317.5mm, 476.2mm)
Breaking Strength MD: 44 lbf/in (7.7kN /m) I XM: 44 lbf/in (7.7kN /m)
As manufactured, meets the requirements of UL 55A, Type G1 for asphalt content and
minimum weight.
Complies with ASTM D2178 Type IV and listed with FM, UL and Intertek/WHI.
Application
Application Procedure: 500 Ply 4 shall be applied as specified with base sheets and /or surfacing. See Malarkey Specification
Manual for specific installation instructions. 500 Ply 4 may be applied in cold weather. Follow cold weather application instructions
and general requirements. Contact Malarkey's Technical Department for details.
Precautions: 500 Ply 4 requires dry storage and protection from the weather. Roof decks should be sound, dry, smooth, meet
necessary local requirements, and provide positive drainage. Do not apply wet ply sheets. Do not mechanically attach ply sheet
to any deck . A base sheet should be specified for mechanical attachment. Ply sheets are are not recommended for cold process
application.
Technical Assistance: Malarkey has technical services assistance available. Contact Malarkey for details at (800) 545 -1191 or
(503) 283 -1191, weekdays 7:00 a.m. to 5:00 p.m. Pacific Time.
Warranty
Malarkey Roofing Products offers various warranties to meet specific requirements. The warranty package for 500 Ply 4 includes 5,
10, 15, and 20 -year limited and unlimited coverage. Contact your roofer, local distribution center or Malarkey for full details.
500 Ply 4 and other Malarkey products are available throughout North America and Pacific Rim countries. Visit www.MalarkeyRoof -
ing.com for additional product information and availability
Effective 5.11 I Supercedes all previously published data Check for more current version at www MalarkeyRoofing.com
Corporate Office: 3131 N. Columbia Blvd., Portland, OR 97217 -7472 • P.O. Box 17217, Portland, OR 97217 -0217
Telephone: (503) 283 -1191 • (800) 545 -1191 • FAX: (503) 289 -7644 • www.MalarkeyRoofing.com
4 . ' Ma� TECHNICAL PRODUCT DATA SHEET
Roofing Products
502 CAP
FIBERGLASS CAP SHEET
Malarkey Roofing Products TM (Malarkey) Inventory SKU numbers for this product: 502
Product Description
Product Use: 502 Cap is a fire -rated (FR) cap sheet manufactured to meet the needs of a conventional, quality built -up roofing
system. 502 Cap can be applied with hot mopping asphalt or cold process adhesives. 502 Cap is used as a surface sheet for
multiple -ply roof systems. Please consult Malarkey Technical Services for approval of roof systems. Approved for use on all fire -
rated built -up roofs.
Composition and Materials: 502 Cap is manufactured on fiberglass mat uniformly impregnated and coated on both sides with
bitumen (asphalt) compounded with a fire - retardant mineral stabilizer and surfaced with ceramic granules for ultraviolet protection
and weatherability.
Technical Data
Typical Properties, 1.0 square roll
Weight/ Roll (nominal) 72 lbs (32.7 kg)
Dimensions 39% wide x 33' long
(1M wide x 10.5M long)
Granule Adhesion Max 1.0 gram loss, per ASTM D4977
Thickness (nominal) 105 mils
As manufactured meets or exceeds the requirements of UL 55A Type G3 and
ASTM 3909.
Listed with FM, UL and Intertek/WHI.
Application
Application Procedure: 502 Cap shall be applied as specified. See Malarkey Specification Manual for specific installation instruc-
tions. Contact Malarkey's Technical Department for details.
Precautions: 502 Cap requires dry storage and protection from the weather. Roof decks should be sound, dry, smooth, meet neces-
sary local requirements, and provide positive drainage. Do not apply wet cap sheets.
Technical Assistance: Malarkey has technical services assistance available. Contact Malarkey for details at (800) 545 -1191 or
(503) 283 -1191, weekdays 7:00 a.m. to 5:00 p.m. Pacific Time.
Warranty
Malarkey Roofing Products offers various warranties to meet specific requirements. The warranty package for 502 Cap includes 5,
10, 15, and 20 -year limited and unlimited coverage. Contact your roofer, local distribution center or Malarkey for full details.
502 Cap and other Malarkey products are available throughout North America and Pacific Rim countries. Visit www.MalarkeyRoof -
ing.com for additional product information and availability.
Effective 9.10 I Supercedes all previously published data
Check for more current version at www.MalarkeyRoofing.com
Corporate Office: 3131 N. Columbia Blvd., Portland, OR 97217 -7472 • P.O. Box 17217, Portland, OR 97217 -0217
Telephone: (503) 283 -1191 • (800) 545 -1191 • FAX: (503) 289 -7644 • www.MalarkeyRoofing.com
F c,I Trumbull CORNING Product Information Sheet
TRUMBULL
BUILT -UP ROOFING ASPHALT
Description
Trumbull's Built -Up Roofing Asphalt products are manufactured from selected petroleum based
materials and processed to various softening points and penetrations, meeting required
specifications as outlined in ASTM D -312. It is supplied in tank vehicles and cartons.
Typical Physical Properties
Property Ranqe
Type I Type II Type III Type IV
Color Dark Brown to Black
Softening Point ASTM D -36 135 -151 °F 158 -176 °F 185 -205 °F 210 -225 °F
ASTM D -5 Penetration @ 77oF 18 -60 dmm 18-40 dmm 15 -35 dmm 12 - 25 dmm
100 grams, 5 sec.
ASTM D -5 Penetration @ 115 °F 90 -180 dmm 100 dmm 90 dmm 75 dmm
50 grams, 5 sec. max. max. max.
Flash Point (COC) ASTM D -92 500 °F minimum
Solubility in trichloroethylene ( %) 99.0 minimum
Sept -01
Asphalt Technology Lab - 7800 West 59 Street - Summit, IL 60501 - 708.594.6971