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Specifications
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' ,•,,,, ..,_, ....I. •,.-., ' I ....! ..-....) , 0 assi . . . af \_ t .! , . . . ,----------- ,,.--_,-, ■._ ,.,1. , isra a) E .... ,r-- 0 .E.: 7. 7,-p) ,, :;:__-.,-. a) tf, 0 ...,_ ._-_. ,-, --:-.7 . 1 •{,d ...;:: 0 .. ..: ...,. ,..„,..„.._, --)--, . ...., CD 0 e- '-- ,-,, - q-- ,...!___ . • 'I • . --•;,• .,..,:, 0 0 4 - Cel - c- e . -- L.1, . \ 04 : erl gri 0 CI ---'' :--,. - '°' C r".• I .3 ., ., --;.-• 01, fa„ rr r,-- >..-.._ ---, 1 'i rc02) ad . . ., ... I . . IIIIN.M111 . -, • , ■ • .1 I _LI . . . . I . . . . . ,. . . . 1 . . .. . I . '?, ' T , • .....,,, ,... '., ' • . 1- : , tq., . -, .. . . • . FIRE RESISTANT PRODUCTS & COMPONENTS ' • ROOF OOVDUN SYMMS (Oentl'Yf) MALARJOY ROOFING CO.- Portland, OR 1111RA (ContW) Comb. Deck LACIUfEAD 1ma ® & spAcE CO., INC. - Sammie, CA USA (Court) Slope 1 -1 12 (Aria) C, T 1. Optional bmdatimer Nkandacbrrer speed, cartiflad bandanna. Comb. Dads 2.1 Ply of '#1000 ERHA %TOP erg adhesive base sheet. ghoul. - 8lope 1 12 (BC-1) 3.1 Ply ar#1e1 APP' cap attest, torched 1. 1-Ply A8111-02178 Tylre Ill ply sheet Comb. Deck 2. - Ply 2 ell Windmill mill 1bIL Slaw 112 (AC-4) 9.1- PlyAWTM -04601 Type II base sheet, medmnlmQy fastened simultaneously 1. Optional Insulations: Manufacturer specified. certified Inaultattona- 4. "913 Elsabmtaf, applied at a coverage rate of 4 gel./aq. 2.1 Ply of X01. '4603 or 4616. 5.'1 - Ply of °hint 272 Polyester", embedded per manufacturer's Instructions. 3.1 Ply of #159 APP, torched base sheet 8. '"RD Eiaetame", applied at a coverage rate of 4 gadleq. 4.1 Ply of 4100 APP, torched base sheet 7. "Optional: '1( -2 Elnatorner", applied at a coverage rate of 1.6 gal./sq. 5.2 Gallons of Aluminum Coating. Comb. Deck fib' Deck Slope: 1/2:12(BG4) Slopes 1P2:12 (AC-5) 1. 1 -Ply ASTM -D2178 Type III ply sheet. 1. Optional Insulations: Manufacturer specified, certified Insulations. 2. 1 -Ply 2 mil. aluminum foil. 2. *1- Ply 'Y501 ", V508%1615°, 57602",1(609', "#605 Panoply' base sheet, hot 3.1 -Ply ASTM- 04601 1ype II bane ghost, mechanically fastened slmuttartamtsly: mopped mechanically fastened. 4. '"SB Eleatomet', applied at a coverage rate of 4 galiaq. 3.'1 -, 2-, 3 -Plies of 'e00°, VE06" ply sheets, hot mopped. • 5. '1 -Ply of °fitex•272 Polyester". embedded per manufacturer's Inab'rudions. 4. 1-Ply °;!M01 Premium° cap sheet, hat mopped_ • 6. ""9B Eleatomel', applied at a coverage rate of 4 gal./sq. Comb. Deck • 7. - 1 -Ply of - Max 272 Phlyeamr°. embedded par manufacturer's Instructions. Slope: Unlimited (AC-6) 8. '°SB Elashtmer", applied at a coverage rate of 4 galfsq. 1.Optioral Insulations: Manufacturer specified, certified Insulations. 9. `Optional: °K -2 Elaatamer", applied at a coverage rate of 1.5 gal/sq. 2. '"#230° Alaskan SUS Modified Fiberglass Shingles, Installed per MAINTENANCE & REPAIR SYSTEM TO MAINTAIN THE EXISTING RATING manufacturer's Instructions. Comb. Deck • Note: This system Is ASTM -D3161 Wind Resistance rated up to 110 mph. In Slope: Existing Slope (MRC -1) addition, It has been tested to UL -2218, and It has achieved a class 4 impact 1. Existing Roof System: Class A, B, C (for B.U.R. or modified bitumen systems resistance rating under criteria established by the Texas Department of Insurance. . with mineral granules or smooth surface). Comb_ Deck 2. Optional: 1 layer of listed type G2 asphalt impregnated glass fiber felt, Slope: Unlimited (AC -7) mechanically fastened, spot mopped or fully adhered with ASTM -D312 roofing - 1. Optional Insulations: Manufacturer specified, certified insulations. • asphalt. 2. °#240 Hurricane° SBS Modified Fiberglass Shingles, installed per 3. "EVV- XRS -WP" applied at a minimum coverage rate of 1 gal./sq. manufacturer's instructions. 4. 1 layer of polyester scrim or fiberglass reinforcement. Note: This system is ASTM -03161 Wind Resistance rated up to 110 mph. In . 5. '"EW- XRS -WP° applied at a minimum coverage rate of 1' gatJsq. addition, it has been tested to UL - 2218, and it has achieved a ctass 4 impact 6. Optional: 1 layer of polyester scrim or fiberglass reinforcement. resistance rating under criteria established by the Texas Department of Insurance. 7. "Optional: "EW- XRS -WP° applied at a minimum coverage rate of 1 gal/so. Comb. Deck 8. '°EW- XRS -RC" applied at a minimum coverage rate of 1 gal/sq. Slope: 1/2:12 (AC-8) Comb. Deck 1. Optional Insulations: Manufacturer specified, certified insulations. Slope: 1/2:12 (MRC -2) 2. 'Optional: 1 -Ply "#501", "#503 ",'#802 ", "#603", "#605" base sheet, - 1 . Existing Roof System: Class A, 8, C, B.U.R. or modified bitument systems with mechanically attached or fully adhered with "#705 ", ASTM -03019 cold process gravel surfacing (the loose gravel may be removed). adhesive, ASTM -D312 roofing asphalt, hot mopped, 1 -ply "#1000 ESHAventmr" 2. Asphalt emulsion (ASTM- 01227) at a minimum coverage rate of 10 gal./sq. self- adhesive base sheet. 3. '°EVV- XRS -WP" applied at a minimum coverage rate of 1 gal./sq. 3. "1-Ply ":#602°, "#603", '#605' or 2 -Plies "#501" or V503" base sheet, 4. 1 layer of polyester scrim or fiberglass reinforcement. I mechanically fastened or fully adhered with 'Y705 ", ASTM -03019 cold process 5. '"EW- XRS -WP° applied ate minimum coverage rate of 1 gal /sq. adhesive, ASTM -0312 roofing asphalt, hot mapped, 1 -Ply "#1000 ESHAventN7' 6. Optional: 1 layer of polyester scrim ar.fiberglass reinforcement. self-adhesive base sheet. 7. 'Optional: "EW- XRS -WP" applied at a minimum coverage rate of 1 galJso. 4.1 #801 Premium" cap sheet, fully adhered with ASTM -03019 cold 8. °"EW- XRS -RC" applied at a minimum coverage rate of 1 gal/sq. process adhesive, ASTM -D312 roofing asphalt, hot mopped. Comb. Deck LAL SUPPLIERS, INC. - Stockton, CA USA Slope: 1/2 :12 (AC CLASS 'A', '13', 'C' 1. Optional Insulations: Manufacturer specified, certified insulations. Comb. Deck 2. '1 - , 2 - 3 - Plies " #501 ", "#503 ", "#602" "#603 ", ''#805 Panoply' base sheet, Slope: 3:12 (ABCC-1) mechanically fastened, or fully adhered with ASTM - 0312 roofing asphalt, not - . Surface Prepared per Manufacturer's Instructions. mopped_ 2. "Heat Shield" coating spray applied in one coat at a rate of 14 lbs. or dry 3. '1 -Ply "#917 Polyglass" cap sheet, torched dawn or fully adhered with "#705 ", powder per square. ASTM - 03019 cold process adhesive, roofing asphalt, hot mopped. Note: Application of this coaling does not change the fire rating of a roofing Comb. Deck system. Slope: 1/2:12 (AC -10) 1. Optional Insulations: Manufacturer specified, certified insulations. MALARKEY ROOFING CO. - Portland, OR USA 2. '1 -, 2 -, 3 -Plies "#501 ", "#503 ", "#602 ", "#603 ", "#605 Panoply" base sheet, CLASS "A" mechanically fastened, or fully adhered with ASTM - 0312 roofing asphalt, hot . Comb. Deck mopped. Slope: 112:12 (AC 1) 3 . '1 - Ply "#919 Polyglass" cap sheet, torched down or fully adhered with cold 1. Optional Insulations: Manufacturer specified, certified insulations. process adhesive or roofing asphalt, hot mopped. 2. Isocyanurate Insulation board mecitanlcally fastened. 4. Manufacturer specified water based emulsion coating meeting ASTM - 01227 3. '1 -Ply "#501 ", "#503", "4508", " #515 ", °1/602 ", "#603", "#605 Panoply', specifications. mechanically fastened, fully adhered with ASTM -0312 roofing asphalt, "#1000 Comb. Deck ESHAvent" self-adhesive base sheet. Slope: 1/2:12 (AC -11) 4. '1 -, 2 -, 3 -Plies V500°, "#5013" ply attest, "#501° or "#503" base sheet, hot 1. Optional Insulations: Manufacturer specified, certified insulations. mopped. Coated with °Malarkey Asphalt ASTM -D1227 asphalt emulsion at 4 2_ "2 -, 3 -Pllas °# 501 ", "#501", "#602", "#803",'#605 Panoply base sheet, fully gal9 adhered with ASTM -0312 maftng asphalt, hat mapped. Comb, Sack 3. °1 -Ply "#601 Premium' cap sheet, fully adhered with ASTM -0312 roofing Slaps: 1:12 (AC-2) asphalt, hat mapped. 1. Optional insulations: Manufacturer specified, certified insulations. 2.2 Plies of "501 °, "#503° or 11515° base sheet (ASTM- D4601) mechanically attached. 3. 1 Ply of "#160 APP", torched. 4.2 Gallons per 100 sgilt. of °#726 Aluminum Coating° (per ASTM -02824 Nis Ill). • • FIRE RESISTANT PRODUCTS & COMPONENTS • RCIOF commie SYSTEM (Gourd) MALARKEY ROOFING CO. - Port/and, OR USA (Guard) • coat& beck MALARKEY ROOFING CO. - Portland, OR USA (Conch) Slalom WA (AC-20) - Cooh, Oleok 1.Op0me! hit lotions Manufacturer apediad, certified insulatians. Slope: 11112 (AC -12) 2. '#210 PRO 25' MS Modified Rherglaee Shingles, Installed per 1.0pSmai imedellonrc kbetufacttuar specified, certified blea :Kona. manufacturer's Instructions. 2. 'NW, '; iOr fully adhered with ASiM -0312 mating asphalt, hot Kelm The system Is ASTM -03101 Wind Resistance feted up to 813 mph. InaPPed Comb. De* 3.'2 -Pllae WS", fully adhered with MUM-D812 meting asphalt, hot mopped. Slow Unlimited (AC-21) 4. Surfaced with ASI M -D1227 asphalt emulsion applied at a minimum coverage 1. Optional Insulations: Manufacturer specified, certified insulation. rate of 3 gal/sq. 2. Approved underfayment Installed per manufacturer's instruction. Comb. Deck 3. #272 Legacy SBS Modified Laminated Shingles, mechanically attached. Siopm 11412 (AC -13) Nate: This system has been tested to UL -2218, and it has achieved a class 4 1. Optional Insulations: Manufacturer specified, certified Insulations. Impact resistance rating under criteria established by the Texas Department of 2.'3-, 4 -Plies 17801°,17503", #602", 59803°, #605 Panoply' base sheet, fully Insurance. This system Is ASTM -03161 Wind Resistance rated up to 110 mph.' adhered with 59705° Adhesive, or ASTM -03019 cold process adhesive applied at Comb. Deck a coverage rate of 2 gaL/eq. each ply. Slope: Unlimited (AC -22) 3. 'Coated with "#705 Adhesive°, or ASTM -03019 cold process adhesive, at 2 1.Opttonel Insulations: Manufacturer specified, certified Insulations. gal./sq. and embedded with 3M Brand No.11 roofing granules at a minhmmr 2.4270 Northwest XL Shingles or #271 Highlander CS Laminated Shingles, coverage rate of 60 lba/aq. medanlcedy attached. OR Motet This system with #271 Highlander CS Laminated Shingles are Is 4. `Coated with '#705 Adhesive", or ASTM -03019 cold process adhesive, at 4 ASTM -03181 Wind Resistance rated up to 80 mph. The system with #270 gsllsq. and embedded with rooting gravel ballast at a minimum coverage rate of Northwest XL Laminated Shingles am ASTM -03191 Wind Resistance rated up to 400 Ibe./sq. 110 mph. Comb. Deck Comb. Deck slope: 2.12 (AC -14) Slope: unlimited (AC -23) 1. Optional Insulations: Manufacturer specified, certified Insulations. 1. Optional Insulations: Manufacturer specified, certified Insulations. 2. '1 -Ply #501 ",'#503°, #515 ".base sheet or inverted "#502" cap sheet, 2. '°#250 Monterey" SBS modified fiber glass shingles, installed per mechanically fastened (optional when minimum 1/2° insulation board Is applied). manufacturer's instructions. 3. '2 -, 3 -Plies 59501" or °#503° base sheet, #500", #506" ply sheet, fully adhered Comb. Deck with ASTM -0312 roofing asphalt, hot mopped. Slope: 1:12 (AC -24) 4. '1 -Ply 19350", "#502° cap sheet, fully adhered with ASTM -0312 roofing asphalt, 1. Optional Insulations: Manufacturer specified, certified insulations. hot mopped. 2. '1- or more Plies "#501 ", '19515", "#602", V603 ", #605 Panoply" base sheet Comb. Deck mechanically attached or fully adhered with ASTM -0312 roofing asphalt, hot Slope: 1/2:12 (AC -15) mopped, or 1 -Ply of #1000 ESHAventDt', self- adhesive base sheet. 1. Optional Insulations: Manufacturer specified, certified insulations. 3. '1- or more Plies "#500 ", #506" ply sheet, "#501", "#515", "#602", #603 ", "#605 2. '1 -Ply °#501 °, #503 ", "#602 °, "#603 ", "#605 Panoply" glass tibered base sheet, Panoply' fully adhered with ASTM -D312 roofing asphalt, hot mopped. Optional mechanically fastened. when insulation is used. 3. '1 -Ply °#919 Pulyglass" cap sheet, fully adhered with ASTM -0312 Type III 4. '1 -Ply "#650 Panoply°, "#825 Paragon° SBS cap sheet, fully adhered with roofing asphalt, hot mopped, or "#705" or ASTM -D3019 cold process adhesive. ASTM -0312 roofing asphalt, hot mopped. 4. Surfaced with °Malarkey° aluminum roof coaling applied at a minimum Comb. Deck coverage rate of 1 -1/2 gal./sq. Slope: Unlimited (AC -25) Comb. Deck 1. Optional Insulations: Manufacturer specified, certified insulations. Slope: Unlimited (AC -18) 2.'1- Ply °#501 °, #503 ",#602 °, "#603 ", °#605 Panoply" base sheet, mechanically 1. Optional Insulations: Manufacturer specified, certified Insulations. fastened or fully adhered with ASTM -0312 roofing asphalt, hat mopped. 2. '3-, 4 -Piles #501 ", #503 ", " #515 ", "#602 ", #603", #605 Panoply" base sheet, 3.1- or more Plies #500 ", #506° ply sheet or "#501 °, "#503 °, #602", #603 ", fully adhered each ply with ASTM -D312 roofing asphalt or "#705" adhesive or "#605 Panoply' base sheet, fully adhered with ASTM -D312 roofing asphalt, hot ASTM -03019 cold process adhesive. mopped. Optional when insulation Is used. 3. Flood coated with roofing asphalt or adhesive and embedded with nominal 3/8" 4. "1 -Ply '#1020 ESHAIumt ", fully adhered with ASTM -0312 roofing asphalt, hot pea gravel at a minimum coverage rate of 150 lbsisq. mopped. 4. Optional: "Heatshield° primer and rock bonder applied at a coverage rate of 1 Comb. Deck gul/eq. Slope: 1- 1/2:12 (AC -26) 5. Surfaced with "Heatahield" cementitious coating per manufacturers' instructions. 1. Optional Insulations: Manufacturer specified, certified insulations. Comb. Deck 2. Two plies of #501, °#503° or #515 base sheet ASTM- D4601, mechanically Slope: 1:12 (AC-17) fastened. 1. Optional Insulations: Manufacturer specified, certified insulations. 3. One ply of #181 APP cap sheet, torched. 2. '1-Ply ":#601°, #503", #515 ", #602 ", #603", "#605 Panoply' base sheet, Comb. Deck mechanically fastened, or fully adhered with ".#705" or ASTM -03019 cold process Slope: 1:12 (AC -27) adhesive or ASIA/I-0312 roofing asphalt, hot mopped, or 1 -Ply "#1000 1. Optional Insulations: Manufacturer specified, certified insulations. ESHAvent®° self - adhesive base sheet. 2. One ply of #1000 ESHA Vent self adhesive base sheet, glued. 3. Optional: 1 -Ply #500°, #506" ply sheet or "#501 ", " #503 ", "#602 ", "#603 ", "#605 3. One ply of #159 APP base sheet, torched. Panoply" base sheet, fully adhered with #705" or ASTM -D3019 cold process 4. One ply of #160 APP ply sheet, torched. adhesive or ASTM -0312 roofing asphalt, hot mopped. 5. Two gallons per 100 sq.ft. of #726 Aluminum Coating per ASTM -132824 Type 4. '1 -Ply '#917 Polyglass" cap sheet, fully adhered with "#705" or ASTM -03019 III. cold process adhesive or ASTM -0312 roofing asphalt, hot mopped. Comb. Deck Comb. Deck Slope: 1:12 (AC -28) Slope: 212 (AC-18) 1. Optional Insulations: Manufacturer specified, certified Insulations. 1. Optional Insulations: Manufacturer specified, certified insulations. 2. Two plies of #501, " #503" or #515 base sheet ASTM -04601 mechanically 2. #1000 ESHAventer thermally adhered roofing membrane. attached. 3. '1 -Ply Item #500" ply sheet, hot mopped with ASTM -D312 asphalt. 3. One ply of #159 APP base sheet, torched. 4. '1 -Ply of #i101 °, 59350", #502", "#917", "#919" cap sheet. 4. Tinto gallons per 100 sq.ft. of #726 Aluminum Coating per ASTM -02824 Type Comb. Deck lg. Slope: 3:12 (AC -19) Comb. Deck 1. Optional Insulations: Manufacturer specified, certified Insulations. Slope: 1-1M:12 (AC -29) 2. • 3-, 4-Plies V5170°, "A03°, #508° ply sheet or #501 °, 59515', "#802",19603°, 1. Optional Insulations: Manufacturer specified, certified Insulations. '#605 Panoply', mechanically fastened or fully adhered first ply, subsequent plies 2. One ply of #501, "#503" or #515 base sheet ASTM -04801 mechanically fully adhered with cold process adhesives or ASTM -0312 roofing asphalt. attached: 3. Rooting gravel ballast applied ate minimum 400 lbs./sq. Into flood coat of Gold 3. One ply of #159 APP base sheet, torched_ process adhesive or rooting asphalt 4. One ply of #161 APP cap sheet, torched. 336 . • LOW SLOPE ROOFING SYSTEM SPECIFICATION ,Raalln0 FOUR PLY CONVENTIONAL 502 (Base Ply & Cap) : k oof tfitr::: ._ • .: M' y • ' ' , // ROOF DECK/ / BASE SHEET/ • r • •:'::;. . F D / .., 014..p 091 2 .1 ; :. _ _: , : ; : . / MECH. ATTACH OR // (;:A - r ;M� /COVER BOARD , �" ''.. . , . � f . /// �/ FULLY ADHERED 00 ,. it16V X02 icap) :; .5411 1dl rIal eri 0as of'oibfa ' a,p : 4" : fig,:. / • // 'e e' h el O./lone ogs olt afth fbi/o il' fir:'' • // // / / J ��e .��.:� It 7./././ / ;.;fit T , - -_ , y� �:, / // • L- .Kg.4 �s: ta'i s , / //. / e'` .:ot'ff5 +p ' •Y:f `•rl . ///2/ •g. is 'ti• r • rP r ..7 F•. A s � - ,• 4f' y, r,. rf �h • 1 :J r. l S 'le: ,IFtS �.9�Pe �rrd �i0►i � grd�li'f,:t r�' Roof deck and general information: Roof deck must be clean, dry, smooth, and structurally sound to receive the new / 2 PLIES :. CAP SHEET roofing system. Drainage must be incorporated in the design • / ' FULLY ADHERE ; FULLY ADHERED to prevent ponding water. For more information, please refer �w �,:'_ ;_ .::;,:,; :.,•. to the current our pl(tz.',hots noppedr l t up'ro htIn y'Ife ) rrJttlCynnvention' l fiber=', nt Malarkey Specification Manual: General gfassbaso :Ply d c p tkieQt lns lied r run ppPpoved roof deek ments and Commercial Installation Instructions. - Special requirements: This roofing system can be installed as illustrated on slopes up to 1" in 12 ". Slopes that are greater Fire Ratings: The specification carries a Class `A' rating up than 1" in 12" are to be installed in a strapped fashion using to 2" in 12" over the following decks: Wood, Metal, Concrete, ASTM D 312 type IV asphalt, and wood nailers /insulation stops Lightweight Concrete, Structural Wood Fiber, and Gypsum. to facilitate back nailing of the roofing system. For more in- The exact listing for this roofing system can be found in the formation, please refer to the current Malarkey Specification current edition of the ITS Warnock Hersey Directory of Listed Manual: General Requirements/Strapped Installations. Products.. For other ratings, contact the Malarkey Technical Services Department. Application: Hot Mopped - install base sheet according to in- structions in section 4 -5 of this manual. Install all inter -plies Approved Insulations: Polyisocyanurate, Expanded/extruded so that the water runs over (shingle fashion) or parallel to polystyrene (see Precautions below), Styrofoam (see Precau- (strapped), but never against the laps in a uniform mopping of Lions below), attached as required by the insulation manufac- hot asphalt at the nominal rate of 25 lbs. per ply, per square. Curer. Cover boards: Perlite, High Density Wood Fiber, Gypsum Broom all plies to ensure contact between the asphalt and Utility Board (see Precautions below), attached as required by the bottom surface of the roofing felts. Cap sheet will be in- the insulation manufacturer. stalled so that the water runs over (shingle fashion) or parallel Precautions: EPS/XPS insulation can be used with hot ap- to (strapped), but never against the laps. Cut cap to 1/3 of the plied roofing systems only and require the cover board total length (11') and allow to relax prior to installation. Position joints to be taped to prevent damage due to asphalt seep - cap membrane for installation and embed into a uniform mop age. Gypsum utility board is to receive a one ply of the speci- ping of asphalt applied at the rate of 25 lbs. per square. Broom lied ply sheet over its entire surface, before multiple layers all cap sheet to ensure contact between the asphalt and the of ply sheet can be installed. Contact Malarkey's Technical bottom of the sheet. Stagger all end laps a minimum of 12". Department for more information regarding these precautions Flashings: Install all primed fleshings (lead, metal, scuppers, at 800-545-1191. etc) in a layer of plastic cement on top of the inter -ply and stripped off with Two (2) of reinforcement, feathering each ply • 3" from the edge of the flange and corresponding ply. Install cap sheet after all ilashings have been stripped in. Base fleshings: Base flashing stripping ply(s) are to be in- stalled over the inter -ply before the installation of the field sur- facing. Stripping ply(s) are to extend 3" beyond the toe of the cant and up the vertical surface of all flat to vertical transitions (curbs, walls, roof top equipment, etc). After the installation of • the field surfacing, install the specified cap sheet base flashing • extending 6" beyond the toe of the cant and up the vertical sur- face. Terminate the base flashing as shown in the commercial roofing details of the current Malarkey Specification Manual. 07 /06 -MAL 5 -22 Specification Manual www•MalarkeyRoofing.com • 800- 545 -1191 •