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' | � �| | | | / | / ' ' ' ' � - � ' -J ' ' J ' ! / ' � ' ' � / ' � ' ' -- � -- 1 -- / ---�,--�- ' • • • • • • S • • • • • • • • • • • • • • • • • • • • • • • • ••• • • • • • • • • 4/C4111- • • • • • • • • • • T PRE- INSTALLATION GUIDE • • • • . • • • MOpl g •�/ 5 v 5 50H, ® 'V580 •8• VS•80 H DENTAL VACUUM SYSTEMS ••• ••• • • •• • • • 1 . ! • fli I 4 _. Y I ■,, .. -, , No L ,. ,..._ ., Model VS50 Model VS5OH Model VS80 Model VS8OH This VacStar Model is being installed: (AS CHECKED) ❑ VS50 ❑ VS80 ❑ VS5OH ❑ VS8OH Doctor: Address: Phone #: Dealer: Dealer Address: PRODUCT SPECIFICATIONS Electrical VS50 VS5OH VS80 VS8OH Voltage Rating 230 230 230 230 Voltage Min. /Max. 205/240 205/240 205/240 205/240 Full Load Amps 16 16 26.8 26.8 Water Inlet Water Pressure (psi) 20 - 100 20 - 100 20 - 100 20 - 100 Flow Rate Per Pump (gal /min) w/ HydroMiser N/A 0.12 N.A. 0.18 Flow Rate Per Pump (gal /min) w/o HydroMiser 0.50 N/A 0.75 N/A Inlet Water Temperature ( °F) 40 - 75 40 - 75 40 - 75 40 - 75 Power and Heat (@ 100% duty cycle) Watts per Hour 1,500 1,875 2,460 3,075 BTU per Hour 5,119 6,398 8,394 10,493 Vacuum Level Preset at Factory (In Hg) 10 10 10 10 Physical Characteristics Shipping Weight in pounds 160 170 200 210 Height x Width x Depth Dimensions in inches 22 x 28 x 16 25 x 28 x 16 22 x 28 x 16 25 x 28 x 16 All installations must conform to local codes. • .. •. .• • • • • •• • • • • • • • • • • • • • • • • •• •• • • • • • • • ... • • • • •• • • • • � f a' � a / � l��''i.: fC+�S �'� j t :24 � � � 1 Eu�� 1 i Model V550 Model VS5OH J Iperl V580 :•• •: IV�oael VS8OH • . • • • - Height 21 inches (53 cm) Height 24 inches (61 cm) Height :2i7 :ches cfn): High 4 inches (61 cm) • Width 28 inches (71 cm) Width 28 inches (71 cm) Width 28 inches cm) Width 28 inches (71 cm) Depth 16 inches (41 cm) Depth 16 inches (41 cm) Depth 16 inches (41 cm) Depth 16 inches (41 cm) _ • • • • • • • • • • • • • • 16 � �OI % �\ O` 1 6.00 � O ��L 16 �� IX�`\ "Ik∎ 16.00 liTipl l a t , �� ■� ■`-�IIY C ■� ` . L'• ■ te - ' . � i — I I II•III[ 1r1111111I IIQ;Ililll ' II :.II•III[01r: Ii ll�l II _ r r i I lir .! I V_1 I , � II � =� � - _ al – Jry�•11 . .. - 1v: •-.1 A c!�1, a 11,1•1. A 21.00 '• --II ` —A a 0 24.00 ' - ��•1i .1 21.00 t "F 1= u. . sli I k . JI il lifi t t =1 1 " 1 �eJ� Illy iriF•.�a 41. WatfU III - Ile 11.1 ' ir 28.00 -I I _ - - - -- -- _ 28.00 _ - - - - -_ - F------- 28.00 28.00 Shipping Weight Shipping Weight Shipping Weight Shipping Weight 160 lbs. (73 kg) 170 lbs. (77 kg) 200 lbs. (91 kg) 210 lbs. (95 kg) SITE REQUIREMENTS 24V CONNECT IONS Electrical VS50 VS5OH VS80 VS8OH Connection to 24 V Switch Only Connection without 24 V Switch Min. Circuit 2 ea. 15A 2 ea. 15A 2 ea. 20A 2 ea. 20A Vacuum Pump Interconnect Cable Remote Switch 2 Breaker Rating 1 ea. Or 30A 1 ea. 1 ea. Or Or 1 ea. r » 40A Yellow 2 > Wire Size AWG 2 ea. 14 or 2 ea. 14 or 2 ea. 12 or 2 ea. 12 or Brown 4 (Min. Gauge) 1 ea. 10 1 ea. 10 1 ea. 8 1 ea. 8 > > > 4 2 _........91 Yel Buck/Boost #67002, #67002, Orange 3 > 3 Transformer #67002 #67002 � > > Org gm 2 ea. 2 ea. Ambient (40 - 104 °F 40 - 104 °F 40 - 104 °F 40 - 104 °F for Future Use Temperature 5 - 40 °C) (5 - 40 °C) (5 - 40 °C) (5 - 40 °C) > > Use 18 Gauge, 4 Conductor, Interconnect Cable Interior Electrical Box Important: Each pump should have a dedicated circuit panel. Between VacStar Pump and Remote Switch Connections Figure 1 - Interior View b If voltage falls below the minimum 205 or maximum 240 during operation, a Buck/ 0 Boost Transformer must be installed. Green See Product Specifications. Black White Pumps Power Leads c: 1> All VacStars must be wired directly from an (L1) Black electrical box that complies with local electrical Blue Right (L2) White codes to the VacStar's Electrical Connections. I )i )., Left Red See Figure 1. Red (L2) Blue 4i WITH RESPECT TO ELECTRICAL SHOCK, FIRE, MECHANICAL '1 MEDICAL ELECTRICAL EQUIPMENT AND OTHER SPECIFIED HAZARDS ONLY C YL US IN ACCORDANCE WITH UL- 60601 -1, CAN /CSA C22 2 NO.601.1 66CA Page 2 • • • • • • • • • • • •• • • • • • • • . • • • • • • • . . • ••• • • •• • • • • .. • • . • • . • • • PLUMBING SITE RE'L7UIREMEN • .•• • ••• Plumbing VS50 & /St JI-C . .VS80 b(S80I- . • • • . r.1 • • • Min. CFM @ 0" Hg 32 • • • • 44 • • • • • • Air Exhaust with Hydromiser 2" schedule 40 pipe 2" schedule 40 pipe Overhead Plumbing • • • • • • • • • • • Main Line Dia. • • • • •' • •' • • Min. /Max. ID in inches 1 to 1 % • • S go ? • ' � . • End Fitting 1" FNPT 1" FNPT Overhead Main Line 1/2" ID 1/2" ID Floor Plumbing Main Line Dia. Min. /Max. ID in inches 1 to 1Y2" 1%. to 2" End Fitting 1" FNPT 1" FNPT Branch Line Dia. Min. /Max ID 1 to 1 %z" 1 to 1 1/2' in inches Note: Suction piping must slope at least a ' /a" for each 10 feet of run towards the pump. Use PVC Schedule 40 or Copper Type M. VENTILATION REQU IREMENTS Equipment Room Temperature The vACsTAR equipment must be used in a controlled temperature environment. Maintain equipment room tem- perature between 40 and 105 degrees Fahrenheit. Adequate forced ventilation must be provided across the unit by placing an appropriate exhaust fan opposite an equivalent air intake vent. The fan should be higher than the associ- ated intake vent. Exhaust Vent Protection. If the exhaust piping is venting to the outside of the building, precautions must be taken to protect the equipment room from weather elements and animal intrusion. This can be accomplished by using one of the three methods shown below. 11111111111% AIL Shroud & Screen Ille Shroud & R Screen Screen Roof - Mounted Outside Vent Protection Wall- Mounted Outside Vent Protection Make sure to use the required pipe type for associated system Page 3 • •• • •• • • • • •• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • ••• • • •• • • • • •- - . •. —_ - •_•________•____. • • • • • • • • • •• PLUMBING INSTALLATION • • • ••• • ••• • • • ••• •• . • • • •••• • • ••• • • • • • • • .•• • • • • • • • •• • • • • • • • • • • ••• • • ••• • SUB FLOOR INSTALLATION - THE SUB-FLOOR PLUMBING LAYOUT SHOWN BELOW IS THE RECOM MENDED LAYOUT FOR VACSTAR SYSTEM INSTALLATIONS AND SHOULD BE USED WHENEVER POSSIBLE. ••• ••• • • •• •• • • • • • • • ••• ••• •• • • • ••• • • Ceiling Interior Wall 1*. t" 2 -Inch Exhaust/Vent Black Flex Tubing I I �∎ �� Floor i Junction I Sink / Bo :.��. s oce ee 1 ' . -11, -. , , 1/2 -Inch Diameter i� \ \ \\ \111 11111111 11 ��1 ■�,�� II I N I Riser Minumum Slope: ` - Riser - See Note 2 '. 1/4 inch per 10 Feet -�)„. T Ilb I From Dental Unit I MAIN LINE 1/ 2 Inch Riser See Plumbing Requirements for Main 45 °Elbows Line Diameters needed for specific Main Line , , 45 °Y units. See Notes 3, 4 & 5. iL To 1•11=11111 Pump RISER to MAIN LINE DETAIL Notes: 1. See Optional Drain Connections shown below. 2. 8 -Foot Maximum Height from Main Line to pump. 3. Consult Dental Unit Manufacturer's Guidelines for correct reduced size and height of termination of vacuum line inside junction box. 4. Limit branches. Orient main line under junction box or cabinet. 5. When main line is 1 -1/2" I.D. or larger, use 45 Y's and elbows only. 6. Long radius 90 elbows can be used as alternates to 45 elbows. All installations must conform to local codes. • Page 4 . • •• •• •• • • • • •• • • • • • • • • • • • • • • • • • • • •• •• • • • • • • • • .•• • • • • .. • • • • rEr Aid P t 1 i A , € it b ..� 4 ; AI r , / / i t hi P1 • • • ••• • ••• • • • • • • •• • • • ••• • • •• • • • • • ••• • • • • • • •• • • • • • • OVERHEAD INSTALLATION - THE OVERHEAD PLUMBING•LAYOCT StPIC?WN•BELcM S tHE ALTERNATE LAYOUT FOR VACSTAR SYSTEM INSTALLATIONS AND SHOULD BE USED ONLY WHEN UNABLE TO USE THE SUB PLUMBING LAYOUT. ••• •••• • • •• •• : :5 ° EIZow i 4 6 ' 5 :Elhowi 1/2 Inch MAIN LINE • • • •• \s, �•• • • Diameter See Plumbing Requirements for Main Line • • • • t - 4, •� -45 °Y Diameters needed for specific units. - - iT 1 �1 UI_•*STSTP oiler; 1/2 Inch Riser ` \� i .. - - .s. .0 Main Line �I % 1 RISER to MAIN LINE DETAIL ■1.1 Minumum Slope: 1/4 inch per 10 Feet - Mt 7 Interior Wall > Ceiling 1/2 -Inch Diameter Riser - 4 r -- ---- 2 - Inch I 10 -Foot Maximum Height from 14. Riser Trap to Main Line Exhaust/Vent Black Flex / �i Tubing ;cm �� Junction r — 1 - _ J� Box ,/� _. ^� � Floor /� !� Sink _ter R �• ��" �� � " / — 1 I I. INF ' ' %.,CIS Note: See Optional Drain j ., Connections To Main • Note: Consult Dental Unit Manufacturer's Guidelines for • Line ,. correct reduced size and height of termination of Dental • vacuum line inside junction box. Unit i 1/2-Inch o • Riser I ' I 1/2-Inch RISER TRAP DETAIL (Using 45 Elbows) CONNECTION DETAILS ALL INSTALLATIONS - 45 Elbow MAKING MAIN LINE DRAIN OPTIONS Indirect connection TURNS Direct connection to vented (Air gap) with a p -trap. • DO NOT use 90 elbows except where main drain. No traps before vent. I 1 - 1/2 Inch line terminates at vacuum pump. P - Trap OBSTRUCTION ,^�� • Use only 45 elbows to make turns in main line. OR 6 i '" =1l • If piping is diverted to clear an obstruction, ` "' h . 45 Elbow DO NOT MAKE A TRAP. OPEN DRAIN CLOSED VENTED DRAIN PIPE Page 5 a •. •• • • • • • •• • • • • • • • • • • • • • • • • S. •• • • • • • • • • ••• • • • •• • • • • • • .P' 'Dlir'�'! N�. rkw;ui "T ,. w • 40 • ,• • ,..• • • • • _ +S "r� 1m"�/ h ' % '' ,m I Y 0 Q I•'I WITHOUT 144)08E . • i t` • • ' riIIN �;ittl l u „ r � !. .. WITH OR WITHOUT: AIR /WATER SEPARATOR -.'. r • • • ••• • ••• • • • • • • •• • • • ••• • • •• • • • Typical for both VS50 a nctl Ve90 • • • • • • ••• • ••• • • .. ••• • • • • • • • Vent . vent to outside with 2” schedule 40'ipe • • • • • • • • • • • • ••• • • WARNING: Air/Water Condensation of Water will occur in vent piping. Separator Avoid Accumulation of water in vent. Slope piping toward separator. 0 0 AL– Power o o Connection Water Suppy 'l," copper tube terminate with F. 't linl/1091 1° 0000MMUMMINIM��������,,, / FNPT shut-off valve 32 Inches Maximum ,. soma M 1. — - 24 �� Nis T C`I�1H1/ I�� vac a:..# � . p l ��� O ��i i ' I ti . Intake from Main Line .. i —� y ���� 1 � = 0 terminate with 1" FNPT , '� 0 � fitting ■ ■ ■•••••o riffr r / 47 Offit Ad =MI •Il1IN1l% Iii WO Floor Sink Note: See Optional Drain Connections All VacStar vacuums comply with NFPA 99C level 3 requirements Page 6 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • UT /LIT if?OOM WITH HYDR ❑MISER • • • ••• • ••• • • • • • • • • • Typical for both VS5OH anc:VMH • • ''• • S • • • • • • • • • • • • • • ••• • ••• • If the existing drain is higher than the HydroMiser outlet, the HydroMiser ••• • • • • • • • • must be mounted so that its outlet is above the drain. • The HydroMiser can be installed up to 32" above the base of the VacStar. • • •• • • ••• • • • • Order Kit PN 55087. • • • • • Vent vent to outside with 2" schedule 40 pipe MI WARNING: Power Condensation of Water will occur in Connection vent piping. Avoid Accumulation of water in vent ■ Slope piping toward separator. 0 0 r^ Hydromiser o 0 EN - _ ' 1 1 !q�)))))))))))))))))))))UP$ � )J)J �= Hydromiser J4 ,. , A - I M ake from M ain Line '��, 1 terminate with ; i `� shut -off �1" FNPT fitting � ��= Water SuPPY '/ .. i 111111 1111111 1 1 11. f copper tube termi- • �- nate with ' /_" FNPT mil Me , C` , ' O ' II � • C „ � valve 32 Inches G i' i' le Maximum. C r�� ll ”' SU • 1 a tr -_, v. r q Floor Sink Note: See Optional Drain Connections Page , .� • •• •• •• • • • • •• • • • • • • • • • • • • • • • • • • •• •• • • • • • • • • • • • • • • • • • • • • • • • •• You can obtain more information about Air Techniques' products by visiting our web site at www.airtechnique §.cbm ••• :•• .; • • • •••• • • • ••. • • • • • • • ••• • • • • • • • •• • • • • • • • . • ••• • ••• • Additional installation information is available on our Authorized Air Techniques Dealer web site at http : / /dealers.airtechnit eNdorn • •• •• • • • • ••• ••• •• • • • • • ••• • • M IR equipped for life" ECHNIQUES Air Techniques Inc. 1295 Walt Whitman Road, Melville, NY 11747 - 3062 Website: www.airtechniques.com East Coast: 1 800 - AIR - TECH (1 800 - 247 - 8324) • West Coast: 1 800 - 822 - 2899 S O J VacStar and Hydromiser are trademarks of Air Techniques, Inc. 9001 © 2008 Air Techniques, Inc. • Part Number 55349, Rev. L ISO 13485 FOA -GMP COMPLIANT , (m st 0 DENTAL AIR SYSTEM Installation and Operation Manual I ,. of �� ,3,*. .•., i�� „ , -. w 41 7lraha� o e ' , I 'k, + L.. i .a IR bECHNIQUES (so 9001 ISO 13485 FDA -GMP COMPLIANT , TABLE OF CONTENTS SECTION PAGE Safety Instructions 2 Congratulations 3 Warranty 3 On -Line Warranty Registration 3 Key Parts Identification 4 Sizing Guide 5 Operating Information 5 Site Requirements 6 Installation Information 8 Troubleshooting 10 Maintenance 12 Replacement Parts 14 Optional Accessories 14 Product Specifications 15 LIST OF ILLUSTRATIONS FIGURE TITLE PAGE 1 AirStar Parts Location 4 2 Overall Site Requirements 7 3 Electrical Connection 8 4 Moisture Monitor and 5 Micron Filter Location 12 5 AirStar Filter Location 13 SAFETY INSTRUCTIONS Use of the AIRSTAR not in conformance with the instructions specified in this manual may result in per- manent failure of the unit. WARNING: To prevent fire or electrical shock, do not expose this appliance to rain in or moisture. All user serviceable items are described in the maintenance section. Manufacturing date code on serial number label is in the format Month YYYY. ATTENTION USERS: A Alerts users to important Operating ` �SSr�� and Maintenance instructions. Read ! O carefully to avoid any problems. C � Vs Warns users that uninsulated voltage within the unit may be of sufficient MEDICAL ELECTRICAL EQUIPMENT magnitude to cause electric shock. WITH RESPECT TO ELECTRICAL SHOCK, FIRE, MECHANICAL AND OTHER SPECIFIED HAZARDS ONLY IN ACCORDANCE WITH UL- 60601 -1, CAN /CSA C22.2 NO.601.1 ON Indicates the ON and OFF position for 66CA O OFF the Equipment power switch. 0 Indicates protective Earth Ground for the All AirStar compressors comply with Equipment power switch. NFPA 99C level 3 requirements 2 CONGRATULATIONS Your AIRSTAR generates 100% oil -less, ultra -dry dental air which protects valuable handpieces from premature failure due to the effects of moist air and the build -up of oil residue. Because no oil is used for mechanical lubrication, there is no chance of introducing an oily film to a prepared surface which could compromise resin retention and restorations, wasting chair time. Most important, your patients's health is protected with ultra -dry air that provides an environment that is not conducive to bacterial growth. The AIRSTAR utilizes a long stroke, small bore piston to compress the air. This piston is bonded with an anti - friction polymer to eliminate the need for oil. The air is forced through the Membrane Dryer System consisting of the cooler and the membrane. This system removes moisture and air impurities providing the driest possible compressed air while maximizing performance. This 100% ultra -dry air is reserved in the main storage tank for use by the operatory air system. The AIRSTAR features include: • Virtually Maintenance Free • Low Pressure Dew Point • Maximum Dryness with Quadruple Filtered Air • Uninterrupted Compressor Availability • Compact size for space- saving installation Since 1971, when Air Techniques pioneered the manufacture of oil -less air for dentistry, thousands of dentists have depended on their AIRSTAR. Now that your practice has an AIRSTAR , you, too, can depend on the delivery of 100% oil -less, ultra -dry air and efficient, trouble -free operation. WARRANTY Each AIRSTAR is warranted to be free from defects in material and workmanship from the date of installation for a period as follows: ■ Standard Warranty: 2 years (24 months) on complete unit. • Extended Warranty: 3 years (36 months) all motors, heads and pistons. • Total 5 -year Warranty on all motors, heads and pistons. Any item returned to our factory through an authorized distributor, will be repaired or replaced at our option at no charge provided that our inspection shall indicate it to have been defective. Dealer labor, shipping and handling charges are not covered by this warranty. This warranty does not apply to damage due to shipping, misuse, careless handling or repairs by other than authorized service personnel. Warranty is void if equipment is installed or serviced by other than dealer service personnel authorized by Air Techniques. Air Techniques, Inc. is not liable for indirect or consequential damages or loss of any nature in connection with this equipment. This warranty is in lieu of all other warranties expressed or implied. No representative or person is authorized to assume for us any liability in connection with the sale of our equipment. ON -LINE WARRANTY REGISTRATION Quickly and easily register your new AIRSTAR on -line. Just have your product model and serial numbers available. Then go to the Air Techniques web site, www.airtechniques.com /dental, click the warranty registration link and complete the registration form. This on -line registration ensures a record for the warranty period and helps us keep you informed of product updates and other valuable information. 3 KEY PARTS IDENTIFICATION Moisture Membrane Sound Reducing Monito Dryer Intake Filters Cooler I Membrane Dryer , II , i i Control Pressure l § ' .r '' .2. 't � 1 Box Switch 11 ..........:11 . ' 1j2. Iv , . , i ,! / 4 , w�, e MP ! 1. x � ` Pressure i S� '' - Gauge : l l �; ,, r"' • ▪ >� a f �r� 30 r A err i / ,, II Main i "� 1.1 1 . 1 / Valve 24V Circuit • ,, � Main Motor Motor Power Breaker � � � 1 Tank Circuit Switches ' ` Feet Breaker ' View A. Front View View B. Right - Side/Rear View 1 I l i I ` li Tank Outlet ` ` Valve Ai Drain • ,t' • 1 Valve • ♦ Su • Supplied I / • 2 ♦ ) _ /Air Outlet Olt _. Control I ; Hose • , .� Box I u ' " • r r :. �. !-II i 1 '` , I Pressure Re ief e ♦ Monitor 5 Micron I Valve % % .. .. 0* - Filter 1 Power Line Cord I a View C. Input Power Connection Detail View View D. Tank Outlet Assembly Detail View Figure 1. AirStar Parts Location 4 SIZING GUIDE Choosing the correct size AIRSTAR for your practice depends on the number of air users and the anticipated air demand. To assure optimum compressor operation, the air demands should not exceed the number of air handpiece users shown in the chart below: Model Recommended Number of Number of Number of Users Heads Motors AS10 1 - 2 1 1 AS21 2 - 3 2 1 AS22 2 - 3 2 1 AS30 3 - 4 2 2 AS50 5 - 7 4 2 AS70 7 -1 0 6 3 OPERATING INFORMATION • AS10, AS21 and AS22 • If a remote Control Panel is being used, the circuit breaker on the face of the compressor Control box must be in the ON position. • The 24 volt circuit breaker must also be in the ON position. Make sure the reset button is flush with the face of the circuit breaker. If it isn't, push it in to reset. • If a Remote Control Panel is not being used, be sure that the yellow and the orange wires are connected to one another. These wires are located in the pressure switch. The circuit breaker located on the face of the compressor Control Box is the power control for the motor. • AS30, AS50 and AS70 • If a Remote Control Panel is being used, ALL switches on the face of the com- pressor Control Box must be in the ON position. • • If a Remote Control Panel is not being used, be sure that the yellow and the orange wires are connected to one another. These wires are located on the pressure switch. The power switches located on the face of the compressor Control Box are the power control for each motor. Note: Compressor motors are designed to run together. Do not run one head at a time unless one head has failed and you are waiting for service. • The motor circuit breaker must be kept in the ON position and should not be used as a switch. 5 SITE REQUIREMENTS AirStar Model AIRSTAR AIRSTAR AIRSTAR AIRSTAR AIRSTAR AIRSTAR Requirement 10 21 22 30 50 70 Voltage Min /Max * (VAC) 105/125 105/125 200/250 200/250 200/250 200/250 Frequency (Hz) 60 60 60 60 60 60 Full Load Amps 8.0 15.0 8.0 8.0 16.0 24.0 Minimum Circuit Breaker Rating (Amps) 20 30 20 20 30 40 Minimum. Wire Size (AWG) 12 10 12 12 10 8 * Install a buck or boost transformer if service is above or below these ratings Service Clearance: Allow 12" on all sides for all models. Ambient Temperature: Must not exceed 105 °F Air System Plumbing Connection: 1/2" F.N.P.T. Shut -off valve and a 4 ft. pressure hose (supplied) Air distribution piping for all models - 1/2", type "L" or type "K" copper If pipe volume is too great, more than 235 in or more than 100 ft. of 1/2" diameter pipe, a pressure regulator should be installed between the main tank and the distribution piping and pressure set at 80 PSI. Environmental: Operating Indoor use at altitudes up to 2000m. Temperature 5 to 40 °C (41 to 105 °F). Maximum relative humidity 80% for temperatures up to 31°C, decreasing linearly to 50% relative humidity at 40 °C. Supply voltage fluctuation of +/- 10% of nominal voltage. Classification: IEC 60601 -1 Protection against electric shock (5.1, 5.2). Class I Applied Parts: There are no Applied Parts. Protection against harmful ingress of water (5.3). Ordinary, IPXO Degree of safety in the presence of flammable anesthetics mixture with air or with oxygen or with nitrous oxide (5.5). Not suitable. Mode of operation (5.6). Continuous 6 SITE REQUIREMENTS Type Style Connection to 24 V Switch Only Connection without AS10 5 -20R Compressor Interconnect Cable Remote Switch 24 V Switch � , Green� L l Yellow 2 > > AS21 NEMA Dot r AS22 6 -20R Brown 4 Green -7 F. AS30 NEMA* Dot Yel 2 it Oranoe 3 > > 3 3 4 AS50 Hard ii Li °r g Bm it > for Future Use AS70 Wired ** L2 GND Use 18 Gauge, 4 Conductor, Interconnect Cable Between Compressor and Remote Switch Electrical Box Connections t * Hospital Grade Receptacle ; OUTSIDE AIR PIPE * * Disconnect Needed for Service ‘ o Remote 24 Volt Switch 2 -Inch Pipe for Air Intake. ,e,� . Pilot Light (optional) Must be protected from rain and animals I It•1 Shroud & r o o / Screen r i I . ...,...,,,,. 2 11-- l/1 A Shroud & Screen /Screen r 1 Control Cable 18 L � Equipment Power ; Gauge 3 Conductor Kit includes 70" of clear PVC Connection r Connect to orange, Tubing per Number of Cylinders Plug or Hardwire ; yellow & brown wire as Required r 1 2 ii, r Apply Teflon Ta To _ hreads and Sc rew Building Power Buck/Boost , Fitting Into Filter U Supply Panel Transformer i (optional) ; I _ 36" max distance , I r'e., - between intake i- --- �✓ pipe & compressor Air Intake Manifold Detail Air I it r "i wInake Remote Air Intake 1 i Kit Manifold r' (see detail) 13"rrtax t:i...;) 1 Drip i ) l I �r� - < > uiM - -M �i■ 'IIIIIIIIIIIIIIIIIII ■M Le 2 " Pipe & flexi • le hose for / 2•' m / r r s 36 " max Air Intake supplied with Remote Air Intake Kit Manifold ao �'' 1Z^ 1 • yin ' e. 24" max . „ , \ 1/2" MNPT End fitting 1/2" Copper Main Air Line Figure 2. Overall Site Requirements 7 INSTALLATION INFORMATION AIRSTARs are installed by authorized Air Techniques dealer service technicians. Please review these installa- tion guidelines to make sure that your AIRSTAR will work to capacity for your office. (See Site Requirements, pages 6 and 7) • Your AIRSTAR should be installed in a well ventilated area, with at least 12 inch clearance on each side for service access and to prevent overheating during high demand periods. If other equipment is located in the vicinity, the ambient temperature of the area must not exceed 105 °F. • The installation site should be clean and dry to prevent the air intake filters from clogging. If there is a concern about the quality of air where the AIRSTAR is placed, we recommend an optional Remote Air Intake (See Optional Accessories, page 14) which allows the compressor to intake clean air from a remote location. • Air distribution piping for all models should be 1/2 ", type "L" or type "K" copper. • The minimum voltage for an AS10 or AS21 is 105 Volts. The minimum voltage required for an AS22, AS30, AS50 or AS70 is 200 Volts. Install a boost transformer if the service is below these ratings. Note: If voltage is higher than 125V/250V, install a bucking transformer. • AIR SYSTEM PLUMBING CONNECTION: The Tank Outlet Assembly (See Figure 1, View A), (the storage tank outlet for the dry air) is connected to the operatory air system via a 1/2" F.N.P.T. shut -off valve and 6 foot length of pressure hose (supplied). • ELECTRICAL CONNECTION: • If your AIRSTAR comes with a line cord, plug it into a hospital grade electrical outlet. • If your AIRSTAR comes with open electrical connections, it must be wired directly in accordance with local electrical codes. (See Figure 3 below.) L1 L2 GND r I SOME AIRSTAR I MODELS GREEN - r �• BLACK - -- I - WHITE -J -. Figure 3. Electrical Connection Box 8 • INSTALLATION INFORMATION POST INSTALLATION CHECK Make Sure Everything Is Running Properly After your AIRSTAR has been installed and before it is put into operation, be sure to follow the check -out procedure detailed below: • Check that Intake Filter(s) are fully seated into the compressor head(s) and that the Tank Outlet Valve is closed. • Turn on the electricity. Check the incoming line voltage. It should be at least 105 Volts for the AS10 and AS21; and 200 Volts for the AS22, AS30, AS50 and AS70. This voltage should remain at or above these levels while the AIRSTAR is running. If not, install the appropriate boost transformer and check that the correct main circuit breaker and wire size are being used. • Check pump -up and recovery times as detailed below and compare to the times in the table. • Turn on the AIRSTAR's power and determine the pump -up time from 0 -115 PSI. See the table below. • Drain the storage tank to 80 PSI and determine the recovery time from 85 to 115 PSI. See the table below. Model Number of Pump -up Time Recovery Time Motors /Heads 0 -115 PSI Maximum 85 -115 PSI Maximum AS10 1/1 2 minutes, 55 seconds 48 seconds AS21 1/2 _ 3 minutes, 10 seconds 47 seconds AS22 1/2. • 3 minutes, 10 seconds. 47 seconds AS30 2/2 3 minutes, 10 seconds 47 seconds AS50 2/4 2 minutes, 50 seconds 42. seconds AS70 3/6 2 minutes, 40 seconds 40 seconds If the recovery time differ as listed above, call authorized dealer for service. 9 TROUBLESHOOTING Problem Possible Cause Possible Solutions 1. Motor does not start. a. No electric power. a. Check circuit breaker at main power panel. b. Power not connected. b. Check 24 Volt remote connections. c. Defective circuit breaker. c. Circuit breaker needs to be replaced. Call your authorized Air Techniques dealer for service. 2 .Motor tries to start, circuit a. Voltage too low.lf each compressor a. AS10 and AS21 require a minimum of 105 Volts. breaker trips off.(* see bot- head runs separately,but will not run AS22, AS30, AS50 and AS70 require a minimum torn of page 10) together, the voltage is too low. of 200 Volts. If the voltage is below the required minimum, a boost transformer must be installed. Call your authorized dealer. b. Power supply cable too small. b. See SITE REQUIREMENTS Table. c. Loose electrical connection. c. Call your authorized dealer for service. 3. Unusual noise. a. Intake filter(s) not seated correctly. a. Remove filter(s). Replace if clogged or dirty. When installing, make sure filter chamber is clean and rubber flange on top of filter is pushed all the way down into the metal cylinder b. Intake filter(s) clogged or dirty. b. Replace filter(s). (PN 89831) c. Motor noise. c. Call your authorized dealer for service. d. Air leaks d. Call your authorized dealer for service. e. Check cooling fans e. If fan is loose or broken, call your authorized dealer for service. 4 Compressor cydes but no a. Motor noise. a. Replace filter(s). (PN 89831) pressure buildup to 115 psi. b. Leak in compressor. b. Close the storage tank outlet valve. Check all fittings for leaks. If a leak is found, call your authorized dealer for service. c. Pressure switch needs to be adjusted. c. Disconnect the main power supply. Drain the storage tank slowly until a "click" is heard. Storage tank pressure should read 85 PSI on the pressure gauge. Close the tank outlet valve, turn on the power switch and verify the pump -up time for your model AirStar. Call your authorized dealer if the pump - uptime is incorrect. (See Post Installation Check for pump -up times.) 10 TROUBLESHOOTING Problem Possible Cause Possible Solutions 5. Compressor cycles when a. Leak in the compressor. a. Disconnect the main power supply. Drain the there is no air demand from storage tank slowly until a "click" is heard. the operatory. Storage tank pressure should read 85 PSI on the pressure gauge. Close the tank outlet valve, turn on the power switch and verify the pump -up time for your model AirStar. Call your authorized Air Techniques dealer if the pump - uptime is incorrect. (See Post Installation Check for pump -up times.) b. Leak in the office air system. b. Look at the moisture monitor (see KEY PARTS to locate). If it is blue, perform the following: 1. With the AirStar's power switch ON, drain the storage tank to 85 PSI to start the compression cycle. 2. When the cycle shuts off at 115 PSI, close the storage tank outlet valve. 3. Wait 5 minutes and open the storage tank outlet valve. 4. If the pressure drops, the air leak is in the office air system or delivery units and not in the AirStar. Call your dealer or plumber for service. If it is pink, see #6 below 6. Moisture monitor is not blue a. Leak in the office air system. a. If the moisture monitor is pink, there is too (pink or white). much moisture in the system. Call your autho- rized Air Techniques dealer for service. b. Compressor keeps cycling. b. Check the SIZING GUIDE. There may be excessive air demands placed on the AirStar. A larger capacity model may be required. * DIAGNOSTIC PROCEDURE FOR DEFECTIVE COMPRESSOR HEAD(S) 1. Put power switches in the OFF position. 2. Reset the circuit breaker if it was previously tripped. 3. Test heads by turning ONE on at a time. If the motor fails to start, or the circuit breaker trips, the problem may be in that compressor head. Leave the power switch for the effective head in the OFF position. Call your Authorized Air Techniques dealer for service. NOTE: One head may be run TEMPORARILY while waiting for service. 4. If all heads run independently, but will not run together, check the line voltage. If the voltage is within the min. /max. voltage required in PRODUCT SPECIFICATIONS, call your Authorized Air Techniques dealer for service. 11 • • MAINTENANCE Like all precision products, your AIRSTAR requires a certain amount of care on a regularly scheduled basis. A well- organized maintenance program aids dependable equipment operation and reduces problems to a minimum. Routine checks help to detect general overall wear, and replacement of parts can often be made before a problem occurs. Understanding this, we have established minimum maintenance requirements listed below that include routine inspections and the replacement of filters using preventative maintenance kits available for the specific AIRSTAR model. Adherence to this recommended maintenance schedule will ensure that the equipment will continue performing at its best with uninterrupted service. ■ Routine Inspection - Monthly Clean exterior surfaces. Check for abnormal noises and air leaks. Make sure that no flammable, corrosive, or combustible materials are stored in the equipment room (especially in the area around the equipment). Check operational range of pressure switch is between 85 -115 psi. Inspect the Moisture Monitor (Figure 4) for a color change: Blue indicates that the air in the storage tank is dry. Pink indicates a high level of humidity is in the storage tank. See TROUBLESHOOTING page 11 to correct this situation. Note: To comply with NFPA 99C, a 5- micron Filter is installed on the output of all AIRSTAR models. • Routine Inspection - Yearly Refer to Figure 4 and check the Service Indicator on the 5- micron Outlet Filter. Red indicates service is required replace the 5- micron Outlet Filter Element, 85633 and Filter Bowl 0-ring, 85634. Green indicates No service is required. Service Indicator 7 ._..., ",, ,., "‘ ! 5 Micron Moisture Filter Monitor Figure 4. Moisture Monitor and 5- Micron Filter Location 12 MAINTENANCE Important: In dusty environments, the Intake Filter, PN 89938, may need to be changed more often than once a year. Always dispose of the removed filter in accordance with local codes. • Filter Replacement - Yearly Refer to Figure 5 for the location of filters to be replaced using the preventative mainte- nance kit for the specific AIRSTAR mode listed below. Replace the filters and associated 0 -rings in accordance with the instructions provided with the kit. . Filter Replacement Kits Supplied Components AirStar Model AS10 AS21 AS22 AS30 AS50 AS70 89938 - See Table for Kit Quantities Kit Part No 87351 87352 87353 87354 87366 87367 Component Part No. Quantity Quantity Quantity Quantity l� i ,l Compressor Air Intake Filter 89938 1 2 4 6 87369 ° • 0 0 0 0 0 m e Top Membrane Filter 87366 1 1 1 2 o ° °° 00 0 0 0 0 ° e Bottom Membrane Filter 87367 1 1 1 2 ° ° ° ° I °7::::: �I o o m s 0 ll " 87368 - 0 0 0 0 0 0 0 Top Cover 0-ring 87368 1 1 1 2 °a ° ° 0 _0_0_0_ Filter Bowl 0-ring 87369 1 1 1 2 o Top Membrane Filter Compressor P/N 87366 Air Intake Filters i u ', '1 t , Note: Top Cover O -ring, P/N 87368, is replaced P/N 89938 i; . - • . • - l� with the Top Membrane Filter. (1 each cylinder head) W See instructions provided with the kit. Ia 1 • l _ / r r*:. Membrane Dryer '.. t. i �.' ;'r ) Bottom Membrane Filter '' ,/ P/N 87367 WI ` f Note: Bottom Cover 0-ring, P/N 87369, is re- ,l ` placed with the Bottom Membrane Filter. 1 See instructions provided with the kit. Figure 5. AirStar Filter Location 13 REPLACEMENT PARTS Description Part No. 5 Micron Replacement Filter Element 85633 5 Micron Filter Bowl 0-ring 85634 5 Micron Service Indicator 85635 Filter Replacement Kits AirStar Model Kit Part No. AS10 87351 AS21 AS22 AS30 87352 AS50 87353 AS70 87354 OPTIONAL ACCESSORIES Description Model Part Number AirStar 10 85491 REMOTE AIR INTAKE KIT AirStar 21, 22, 30 85492 AirStar 50 85493 AirStar 70 85494 REMOTE CONTROL PANEL w/24 V switches 1- Switch Plate Kit 53111 2- Switch Plate Kit For all AirStars 53251 3- Switch Plate Kit 53250 4- Switch Plate Kit 53133 AirStar 10 85961 AirStar 21 85962-1M SOUND COVER AirStar 22 85962 -2M AirStar 30 85963M AirStar 50 89523M AirStar 70 89574M 14 PRODUCT SPECIFICATIONS AirStar Model AirStar AirStar AirStar AirStar AirStar AirStar Requirement 10 21 22 30 50 70 Horsepower /Kilowatts 0.75/0.56 1.5/1.1 1.5/1.1 1.5/1.1 3.0/2.2 4.5/3.3 Voltage Rating 115 115 208/230 208/230 208/230 208/230 Frequency (Hz) 60 60 60 60 60 60 Voltage Min. /Max. (VAC) 105/125 105/125 200/250 200/250 200/250 200/250 CFM (Cubic Ft. /Min) @ 80 psi 2.5 5.0 5.0 5.0 10.0 15.0 Pump -up Time 2 minutes, 3 minutes, 3 minutes, 3 minutes, 2 minutes, 2 minutes, 85-115 PSI 55 secs 10 secs 10 secs 10 secs 50 secs 40 secs Recovery Time 48 47 47 47 42 40 85-115 PSI Tank Size (cu. ft.) 0.8 1.6 1.6 1.6 2.7 4.0 (US Gal.) 6 12 12 12 20 30 Shipping Weight (Approximate Ibs) No Sound Cover 170 200 200 240 290 430 With Sound Cover 215 240 240 285 335 N/A Dimensions (inches) H 28.50 30.50 30.50 30.50 33.50 35.00 No Sound Cover W 25.00 29.00 29.00 29.00 35.50 47.75 D 19.75 20.00 20.00 20.00 20.50 21.75 H 30.00 32.00 32.00 32.00 33.50 With Sound Cover W 25.00 31.00 31.00 31.00 36.50 N/A D 22.50 22.25 22.25 22.25 22.75 15 Air Techniques is a leading manufacturer of quality products for dental professionals since 1962. Our priority is ensuring complete satisfaction by manufacturing reliable products and providing excellent customer and technical support. With nearly 5 decades of experience, Air Techniques continues to be one of the most trusted manufacturers of dental products. Whether the need is utility equipment, digital imaging and /or film processing systems, Air Techniques can provide the solution via our network of authorized professional dealers. Air Techniques' family of quality products for the dental professional include: ❑ Air Compressors • 100% Oil -free Ultra -dry Systems • International Products • Accessories • ❑ Vacuum Systems • Wet Vacuum System • Dry Vacuum System • Amalgam Separator • Vacuum Accessories ❑ Digital Imaging • PSP Imaging Systems • Caries Detection Aid • Intraoral Camera • Intraoral X -Ray • Imaging Software • Imaging Accessories ❑ Film Processing • X -Ray Film Processors • Chemistry • Film Processor Accessories IR J ECHNIQUES Headquarters: 1 295 Walt Whitman Road, Melville, New York 1 1 747- 3 070 Phone: 516.433 -7676 • Toll Free in the U.S. and Canada: 1- 800 - AIRTECH Fax: 51 6- 433 -7684 • Toll Free Fax in the US. and Canada: 1- 888 - 247 -8481 Website: www.airtechniques.com Western Facility: 291 Bonnie Lane, Suite 101, Corona, CA 92880 - 2804 Fax: 951- 898 -7646 • Toll Free in the U.S. and Canada: 1- 800 - AIRTECH AirStar is a registered trademark of Air Techniques, Inc. ® Copyright 2009 • P/N 87109, Rev. E March 2012 • 1L) a Si MEDICAL GAS SYSTEM :C:33 INSTALLER PERFORMANCE TESTING RECORD 4 Testing is . • e . re the requiremen s • - e . . • - • • • . All installer testing shall be performed by credentialed medical gas instillers. The test gas used shall be oil -free dry it nitrogen (NF). CSA: The test gas shall be oil free dry air or oil -free dry nitrogen. PLl-j, o 1 3 I I IS FACILITY NAME: 04 Ad zi is AREA: F' / 56g 5 PUP-HA r RD li 1. Initial Blow Down Test - See Section 10 -4.12 ffi Intermittent flow of oil -free, dry nitrogen (NF) through piping Medical Gas System Date- Te0 By Pass /Fail Test Accepted By Oxygen _q_k___ S M$diea}- it Nitrous Oxide `'� �g - A - 7 ( - Garbtr rHtoxide ' N triJVn Instrument Air lA`t 4.' .7 El � M � � e i d iical /Surgical Vacuum VII tj L e 2. Initi Pressure Test (Joints/Pipe Integrity) - See Section 10 -4.13 e Pressure test of 1'/ times the working pressure, 1035 kPa (150 psig) minimum, nitrogen at 1655 ' kPa (240 psig) minimum using oil -free, dry nitrogen (NF). Medical Gas System Date/ Teste By Pas / Fail Test Accepted By Oxygen f" C Medical Air A ,, Nitrous Oxide 1(�c /W Carbon Dioxide Nitrogen n / . Et Instrument Air t{ f t' i24 E V 62 ASSE Series 6000 Professional Qualifications Standard 1 Revised: January 19, 2004 g • 3. Initial Pressure Test for Vacuum Systems - See Section 10 -4.13 Pressure test of 415 kPa (60 psi) minimum using oil -free, dry nitrogen (NF) • Medical Gas System Dat : Tested By Pas Fail Test Accepted by Medical /Surgical Vacuum y� q WAGD • 4. Cross Connection Test (Initial) - See Section 10 - 4.14 Determine that each outlet is connected to the appropriate line by flowing gas through each system. Test one system at a time using oil -free dry nitrogen (NF). CSA: The test gas shall be oil free dry air or oil free dry nitrogen. Medical Gas System Date: Teste By Pas Fail Test Accepted by Oxygen 41th 1L)J Medical Air Nitrous Oxide / Carbon Dioxide Nitrogen pp ���� Instrument Air �t� `� Medical /Surgical Vacuum WAGD 66 5. Piping Purge Test - See Section 10 -4.15 High flow through assembled outlets. Medical Gas System Date: Tested By Pass /Fail Test Accepted by Oxygen Medical Air Nitrous Oxide Carbon Dioxide • 1 E Nitrogen Instrument Air Medical /Surgical Vacuum WAGD V(//4 6C1 TO' • ASSE Series,6000 Professional Qualifications Standard 63 Revised: January 19, 2004 4 6 6. Standing Pressure Test for Positive Pressure Piping - See Section 10-4.16 Twenty -four (24) hour standing pressure test at 20% above normal line pressure using oil -free, dry nitrogen (NF) with outlets and other components assembled. C Medical Gas System Da: Tes i By Pas'Fail Test Accepted by Oxygen S� It,`/ Medical Air Nitrous Oxide � 10, 1" " Carbon Dioxide Nitrogen Instrument Air 1 -((15 E 7. Standing Pressure Test for Vacuum Systems - See Section 10 -4.16 Twenty -four (24) hour standing vacuum test at 300 mm (12 inches) gage HgV with inlets and other components assembled. Medical Gas System Dat : Tes By P Fail Test Accepted by Medical /Surgical Vacuum L(( WAGD • • I I I I 1 I 1 1 64 ASSE Series 6000 Professional Qualifications Standard Revised: January 19, 2004 • Location: Record Type: Inspection Type: Comments: Inspection Date: Record ID: Result: City of Tigard 13125 SW Hal Blvd. Tigard, OR 97223 Tel: 503.718.2439 11565 SW DURHAM RD 100, TIGARD, OR, 97224 Commercial - Plumbing 320 Plumbing rough-in 05/02/2013 00:00 PLM2013-00116 PASS MEDICAL GAS ONLY Violation Summary: Inspector Contractor Location: Record Type: Inspection Type: Comments: Inspection Date: Record ID: Result: City of Tigard 13125 SW Hal Blvd. Tigard, OR 97223 Tel: 503.718.2439 11565 SW DURHAM RD 100, TIGARD, OR, 97224 Commercial - Plumbing 399 Plumbing final 06/18/2013 00:00 PLM2013-00116 FAIL 1. Provide med gas labels room on piping all rooms. 5.3.11.1.4/ 5.3.12.2.5.11 2. Have plumber/med gas installer, provide performance check sheet signed for records. ​​​​​​​ 5.3.11.1.4/ 5.3.12.2.5.11 need copy 3. Caulk sink in hallway. 310.4/407.2 4. Model trimmer not installed. 310.4 5. Provide vacstar 50 installation instructions 6. Not ready for inspection. No inspection made OPSC 103.5.1 Not ready for inspection, no inspection made. Recall Violation Summary: Inspector Contractor