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Plans q Tetra Plastics Zimmerman Overhead Support System Location: Zone 4 Prepared For: Tetra Plastics Inc. 8 Research Park Drive St. Charles, MO Prepared By: Peter S. Higgins & Associats Cunsulting Structural Engineers 1225-F North Pacific Glendale, CA 91202 (818) 549-0072 Peter S. Higgins, S.E. Job Number 2898 January 7, 1998 This document and the design it contains is copyright by Peter S. ':gin• and Associates.It is provided as an instrument of service,and shall not : repr..uced in PROF any f ashion without the written permission of Peter S.Higgin : d As .ciates. (Irre , l�f�GI NES �O 15,635 Notice to Building Depart I•ents r- If this calculation is submitted for building permit approv:.,it shall c main all 11 ets , of calculations as listed in the table of contents on the ext page( , ..• h: 7 .e accompanied by all drawings listed in section 1.All •ocument• : all be t• e appropriate seals and signatures in ink of a contrasting c•for with t` same . ; be• j :6:4:0 Reference.The calculation shall be signed ;cross t lbl. . f' 6 30_11 REPRODUCTIONS OF SIGNED COP ' ARE INVAALID I I PETER S. HIGGINS AND ASSOCIATES CONSULTING STRUCTURAL ENGINEERS Project:Tetra Plastics Job Number 2898 January 7, 1998 Sheet 2 of 7 • TABLE OF CONTENTS 1. Reference Data 2 1.1. Documents 3 1.1.1. Drawings 3 1.1.2. Specifications, Details, Supplementary Calculations 3 1.1.3. Design Loads 3 1.2. Seismic 3 1.2.1. General 3 2. Configuration 1 4 2.1. Check Beams 4 2.1.1. W8x13 (Major Axis Bending) 4 2.1.2. W8x13 (Minor Axis Bending, conservatively assume a lateral design load of 20% of the design live load) 4 2.2. Check Girders 4 2.2.1. W8x13 4 2.3. Connections 4 2.4. Check Posts 5 2.4.1. Load to Post(at critical section) 5 2.4.2. Post Properties and Capacities 5 2.5. Seismic 5 2.5.1. Base Shear 5 2.5.2. Determine Period(Ref. Roark and Young 6th Ed. Table ) 5 2.5.3. Design Forces (at critical section) 6 2.5.4. Post- Combined Stresses 6 2.5.5. Base Plate 7 Copyright by Peter S.Higgins and Associates.Provided as an instrument of service.Copying by written permission only • PETER S. HIGGINS AND ASSOCIATES CONSULTING STRUCTURAL ENGINEERS Project:Tetra Plastics Job Number 2898 January 7, 1998 Sheet 3 of 7 1.Reference Data This calculation reviews the installation of a new overhead support system for structural adequacy. The sealing of the drawings is for structural review of the overhead support system only. Other information is not reviewed, or approved. 1.1.Documents 1.1.1.Drawings Zimmerman Handling Systems Drawing#97121501, Sheet 1 of 2 Rev. - Drawing #97121502, Sheet 2 of 2 Rev. - Drawing#30700 Rev. 1 (8%2x 11) Drawing# 30701 Rev. 1 (8%2x11) Drawing# 30704 Rev. 1 (8'/2x11) 1.1.2.Specifications,Details, Supplementary Calculations None 1.1.3.Design Loads Dead Load 500 lbs Live Load 2000 lbs 1.2.Seismic 1.2.1. General Where: ZIC V = W R,,, Z= 0.4 I = 1.0 Within the range Rw= 6.0 0.030 W<V < 0.183 (Strictly speaking Rw= 12 as the "girder" is the baseplate, and the"connection" is the base weld which is capable of fully developing the flexural capacity of the plate) S < 1.5 (Unless lower value permitted by soils report) W= DL (+LL/4) T may be determined by any rational method, or the default of C/R,,, of 0.46 may be used. Copyright by Peter S.Higgins and Associates.Provided as an instrument of service.Copying by written permission only. PETER S. HIGGINS AND ASSOCIATES CONSULTING STRUCTURAL ENGINEERS Project: Tetra Plastics Job Number 2898 January 7, 1998 Sheet 4 of 7 2.Configuration 1 2.1.Check Beams 2.1.1.W8x13 (Major Axis Bending) Pmaa< 1.25 kips Span< 12.3 ft Fy < 36.0 ksi E= 29000 ksi Design Forces and Requirements V < 0.63 kips Mme PL/4 < 3.8 ft-kips SX> 9.91 in3 Fb= 4.6 ksi = 4.7 in4 (LL/240) W8x13 O.K. 2.1.2.W8x13 (Minor Axis Bending, conservatively assume a lateral design load of 20%of the design live load) P.< 0.20 kips Span< 12.3 ft Fy < 36.0 ksi E= 29000 ksi Design Forces and Requirements V< 0.10 kips Mme PL/4< 0.6 ft-kips SX> 1.37 in3 Fb= 5.3 ksi = 0.8 in4 (LL/240) W8x13 O.K. 2.2.Check Girders 2.2.1.W8x13 Section ample by inspection. 2.3.Connections Beam to beam and column to beam connections ample by inspection. Copyright by Peter S.Higgins and Associates.Provided as an instrument of service.Copying by written permission only. PETER S. HIGGINS AND ASSOCIATES CONSULTING STRUCTURAL ENGINEERS Project:Tetra Plastics Job Number 2898 January 7, 1998 Sheet 5 of 7 2.4.Check Posts 2.4.1.Load to Post(at critical section) DL < 0.50 kips Live Load Reduction= 0.0 % LL < 1.0 kips Total Design Load= 1.5 kips 2.4.2.Post Properties and Capacities TS 5x5x 3/16 As= 3.52 in2 Fy= 46.00 ksi Sx = 5.36 in3 Q = 1.00 rx = 1.95 in E = 29000 ksi Sy= 5.36 in3 ry= 1.95 in Kx= 2.00 Ky = 2.00 Lx= 205.00 in L = 205.00 in KxLx/rx= 210.26 KyLy/ry= 210.26 KL/rmax= 210.26 C ' = 111.57 • Fa= 3.38 ksi Ps = 11.90 kips Fe„= 3.38 ksi 1.33P'„ = 15.82 kips Fb= 30.36 ksi Ma= = 162.73 in-kips 2.5.Seismic 2.5.1.Base Shear 2.5.2.Determine Period (Ref. Roark and Young 6th Ed. Table) Copyright by Peter S.Higgins and Associates.Provided as an instrument of service.Copying by written permission only. PETER S. HIGGINS AND ASSOCIATES CONSULTING STRUCTURAL ENGINEERS Project: Tetra Plastics Job Number 2898 January 7, 1998 Sheet 6 of 7 Units: kips, inches, seconds Post Load W= 1.50 kips Post Height L = 205.00 in 2 Tc W L 3 Moment of Inertia of Post I = 13.4 in4 T = E = 29000 ksi 1 .73 EIG G= 386 in/sec' Substitution Yields, T > 1.07 sec Thus: V < 0.119 W V = 0.089 kips 2.5.3.Design Forces (at critical section) P < 1.50 kips V < 0.089 kips M<VL = 18.2 in-kips 2.5.4.Post- Combined Stresses P M —+ <_ 1.33 Pa Ma 0.24 < 1.33 O.K. Copyright by Peter S.Higgins and Associates.Provided as an instrument of service.Copying by written permission only. PETER S. HIGGINS AND ASSOCIATES • CONSULTING STRUCTURAL ENGINEERS Project:Tetra Plastics Job Number 2898 January 7, 1998 Sheet 7 of 7 2.5.5.Base Plate Design Information: P = 1.50 kips Fypiete= 36.00 ksi M = 18.2 in-kips d = 5.0 in W= 12.0 in tplate= 0.63 in D = 12.0 in fe' = 2.00 ksi a= 1.5 in From equilibrium: P (D)(e)(0.85f'.) = P+ T M (14—a)(T)+(W2 e)(P+T) = M 0.85 P c Simultaneous solution yields: T e e= 0.12 in P+T T= 0.89 kips a Stability limited by bending in plate • • Z D t P(2`) +(1. 33)(0.75)(36) D6 n • • RM < 32.3 in-kips O.K. w T=0 Stable under vertical load alone O.K. Anchors provide added Factor of Safety Tba =T/2 kips per bolt = 0.45 kips Use min. 3/4 " diam. ICBO approved expansion anchors O.K. Minimum embedment 3.5" into slab Copyright by Peter S.Higgins and Associates.Provided as an instrument of service.Copying by written permission only.