Specifications /rr?0?o —o 0 9
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4 Iar� LOW SLOPE ROOFING SYSTEM SPECIFICATION
Roofing Products' Y ECE I VE L uR-PLY CONVENTIONAL 502 (Base Ply & Cap)
MAY - 2 2012
• : ^1
l System Configuration BLHLQING ! , a0 :• ' i' / %j /' °°'`<
. ROOF DE CK/ , / / /.- BASE SHEET/ 4 ;
M4 -AHA (515, 2- 500.502 cap) - �; ' C O V ER BOARD // MECH. ATTACH OR 'we ;
M4 -AIA 515, 2 -506, 502 cap) �.' /'' .• *
( �// � /. // FULLY ADHERED �;
M4 -BHA (501, 2 - 500, 502 cap) // / M4 -BIA 501, 2 -506, 502 ca tall
Materials per 100 sq./ t. of roof area:
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Base Sheet Options (choose one of the following): / / j / / /// .. y 44)
One (1) ply of 515 25.0 lbs. /7///077 ' � r' ° ` ' ' •
One (1) ply of 501 30.6 lbs.
/// x ; . ,�", rp
• Ply Sheet Options (choose one of the following) : 1/ k iP
Two (2) plies of 500 7.2 lbs. per ply /14.4 lbs. / / // . ''
Two (2) plies of 506 9.2 lbs. per ply /18.4 lbs. t' /// s
P / -
Ca Sheet: / / /
". ,"
One (1) ply of 502 72.0 lbs. 1. <-µ i » 4 "` t
Adhesive for roofing plies: ASTM D 312 type III, or IV / /// � q g '> , :wo p y ' � ea, . ,
F W +hxti
25.0 lbs. per ply /per sq. j/ . /_ NOV 'o- kgai
Insulation: Specified / 4741 ' "'
Weight per square ( ers uare insulation ) 21 1.4 lbs. to 221.0 lbs. / p
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Roof deck and general information: Roof deck must be // = '.', 2 PLIES >� CAP SHEET
clean, dry, smooth, and structurally sound to receive the new // ^> FULLY ADHERED FULLY ADHERED
roofing system. Drainage must be incorporated in the design // r rA •a` .: : :° :c :V.: A.
to prevent ponding water. For more information, please refer Four ply, hot mopped, built -up roofing system with conventional fiber -
to the current Malarkey Specification Manual: General require- glass base, ply, and cap sheet installed over an apprpoved roof deck.
ments and Commercial Installation Instructions.
Special requirements: This roofing system can be installed Flashings: Install all primed fleshings (lead, metal, scuppers,
as illustrated on slopes up to 1" in 12 ". Slopes that are greater etc) in a layer of plastic cement on top of the inter -ply and
than 1" in 12" are to be installed in a strapped fashion using stripped off with Two (2) of reinforcement, feathering each ply
ASTM D 312 type IV asphalt, and wood nailers /insulation stops 3" from the edge of the flange and corresponding ply. Install
to facilitate back nailing of the roofing system. For more in- cap sheet after all fleshings have been stripped in.
formation, please refer to the current Malarkey Specification
Manual: General Requirements /Strapped Installations. Base flashings: Base flashing stripping ply(s) are to be in-
stalled over the inter -ply before the installation of the field sur-
Application: Hot Mopped - install base sheet according to in- facing. Stripping ply(s) are to extend 3" beyond the toe of the
structions in section 4 -5 of this manual. Install all inter -plies cant and up the vertical surface of all flat to vertical transitions
so that the water runs over (shingle fashion) or parallel to (curbs, walls, roof top equipment, etc). After the installation of
(strapped), but never against the laps in a uniform mopping of the field surfacing, install the specified cap sheet base flashing
hot asphalt at the nominal rate of 25 lbs. per ply, per square. extending 6" beyond the toe of the cant and up the vertical sur-
Broom all plies to ensure contact between the asphalt and face. Terminate the base flashing as shown in the commercial
the bottom surface of the roofing felts. Cap sheet will be in- roofing details of the current Malarkey Specification Manual.
stalled so that the water runs over (shingle fashion) or parallel
to (strapped), but never against the laps. Cut cap to 1/3 of the Fire Ratings: The specification carries a Class 'A' rating up
total length (11') and allow to relax prior to installation. Position to 2" in 12" over the following decks: Wood, Metal, Concrete,
cap membrane for installation and embed into a uniform mop- Lightweight Concrete, Structural Wood Fiber, and Gypsum.
ping of asphalt applied at the rate of 25 lbs. per square. Broom The exact listing for this roofing system can be found in the
all cap sheet to ensure contact between the asphalt and the current edition of the ITS Warnock Hersey Directory of Listed
bottom of the sheet. Stagger all end laps a minimum of 12 ". Products. For other ratings, contact the Malarkey Technical
Services Department.
Valleys and Waterways: Prior to the application of interply
sheets, all valleys and waterways shall receive an extra layer
of Malarkey ply sheet (or comparable product) which shall be at
least a full width sheet and shall extend at least 12 inches (30 OFFICE COPY
cm) up to the inclines out of the valleys.
www.MalarkeyRoofing.com • 800 - 545 -1191 4 -29 Specification Manual REV. 7/11
Malarkey TECHNICAL PRODUCT DATA SHEET
rr
515 BASE
FIBERGLASS BASE SHEET
Note: Malarkey Roofing Products (Malarkey) Inventory SKU numbers for this product: 515
Product Description
Product Use: 515 Base is suitable for use as a base sheet for hot asphalt, cold process or torch -on application a qual-
ity base sheet may be used over various combustible and non - combustible decks as the initial ply for specified roof systems. Please
consult Malarkey Technical Services for approval of roof systems. Approved for use on all fire -rated built -up roofing.
Composition and Materials: 515 Base is manufactured on a fiberglass mat impregnated with hot asphalt and coated on both sides
with a hot asphaltic material and surfaced with a mineral release material.
Technical Data
Typical Properties, 3.0 square roll
Weight/ Roll (nominal) 75 lbs (34.0 kg)
Weight/ Square min. (nominal) 25 lbs. (11.3kg)
Dimensions 39'N wide x 99' long
(1M wide x 30.2M long)
Lay Lines 2 ", 12W, and 18
50.8mm, 317.5mm, 476.2mm)
Thickness 50 mils
As manufactured, meets the requirements of ASTM D4601 Type II.
Complies with and listed with UL, FM and Intertek/WHI.
515 Base is a G2 base sheet.
Application
Application Procedure: 515 Base shall be applied as specified. See Malarkey Specification Manual for specific installation instruc-
tions. 515 Base may be applied in cold weather. Follow cold weather application instructions and general requirements. Contact
Malarkey's Technical Department for details.
Precautions: 515 Base requires dry storage and protection from the weather. Roof decks should be sound, dry, smooth, meet
necessary local requirements, and provide positive drainage. Do not apply wet base ply sheets.
Technical Assistance: Malarkey has technical services assistance available. Contact Malarkey for details at (800) 545 -1191 or
(503) 283 -1191, weekdays 7:00 a.m. to 5:00 p.m. Pacific Time.
Warranty
Malarkey Roofing Products offers various warranties to meet specific requirements. The warranty package for 515 Base includes 5,
10, 15, and 20 -year limited and unlimited coverage. Contact your roofer, local distribution center or Malarkey for full details.
515 Base and other Malarkey products are available throughout North America and Pacific Rim countries. Visit www.MalarkeyRoof -
ing.com for additional product information and availability.
Effective 5.11 I Supercedes al previously published data Check for more current version at www.MalarkeyRoofing.com
Corporate Office: 3131 N. Columbia Blvd., Portland, OR 97217 -7472 • P.O. Box 17217, Portland, OR 97217 -0217
Telephone: (503) 283 -1191 • (800) 545 -1191 • FAX: (503) 289 -7644 • www.MalarkeyRoofing.com
. im
TECHNICAL PRODUCT DATA SHEET
500 PLY .7t)
FIBERGLASS PLY SHEET
Note: Malarkey Roofing Products TM (Malarkey) inventory SKU numbers for this product: 500
Product Description
Product Use: 500 Ply 4 is a ply sheet suitable for use as an interply in multi -ply roof systems. 500 Ply 4 may be used over various
combustible and non - combustible decks as the initial ply in conjunction with insulated roof systems. Please consult Malarkey Techni-
cal Services for approval of roof systems.
Composition and Materials: 500 Ply 4 Sheet is manufactured on a fiberglass mat impregnated with asphalt and treated with a non-
stick agent to facilitate unrolling. No mineral release is used.
Technical Data
Typical Properties, 5.0 square roll
Weight/ roll min. (nominal) 36 lbs (16.3 kg)
Weight/ Square (nominal) 7.2 lbs (3.27 kg)
Dimensions 39% wide x 165' long
(1M wide x 50.3M long)
Lay Lines 2 ", 9% ", 12'/2', and 18
50.8mm, 238.1mm, 317.5mm, 476.2mm)
Breaking Strength MD: 44 lbf/in (7.7kNlm) I XM: 44 lbf/in (7.7kN /m)
As manufactured, meets the requirements of UL 55A, Type G1 for asphalt content and
minimum weight.
Complies with ASTM D2178 Type IV and listed with FM, UL and Intertek/WHI.
Application
Application Procedure: 500 Ply 4 shall be applied as specified with base sheets and/or surfacing. See Malarkey Specification
Manual for specific installation instructions. 500 Ply 4 may be applied in cold weather. Follow cold weather application instructions
and general requirements. Contact Malarkey's Technical Department for details.
Precautions: 500 Ply 4 requires dry storage and protection from the weather. Roof decks should be sound, dry, smooth, meet
necessary local requirements, and provide positive drainage. Do not apply wet ply sheets. Do not mechanically attach ply sheet
to any deck . A base sheet should be specified for mechanical attachment. Ply sheets are are not recommended for cold process
application.
Technical Assistance: Malarkey has technical services assistance available. Contact Malarkey for details at (800) 545 -1191 or
(503) 283 -1191, weekdays 7:00 a.m. to 5:00 p.m. Pacific Time.
Warranty
Malarkey Roofing Products offers various warranties to meet specific requirements. The warranty package for 500 Ply 4 includes 5,
10, 15, and 20 -year limited and unlimited coverage. Contact your roofer, local distribution center or Malarkey for full details.
500 Ply 4 and other Malarkey products are available throughout North America and Pacific Rim countries. Visit www.MalarkeyRoof -
ing.com for additional product information and availability
Effective 5.11 I Supercedes all previously published data Check for more cw rent version at mnw.0lalar key Roormy.com
Corporate Office: 3131 N. Columbia Blvd., Portland, OR 97217 -7472 • P.O. Box 17217, Portland, OR 97217 -0217
Telephone: (503) 283 -1191 • (800) 545 -1191 • FAX: (503) 289 -7644 • www.MalarkevRoofing.com
Illabriter TECHNICAL PRODUCT DATA SHEET
502 CAP
FIBERGLASS CAP SHEET
Note: Malarkey Roofing ProductsTM (Malarkey) Inventory SKU numbers for this product: 502"
J 4 � yy
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Product Description
Product Use: 502 Cap is a fire -rated (FR) cap sheet manufactured to meet the needs of a conventional, quality built -up roofing
system. 502 Cap can be applied with hot mopping asphalt or cold process adhesives. 502 Cap is used as a surface sheet for
multiple -ply roof systems. Please consult Malarkey Technical Services for approval of roof systems. Approved for use on all fire -
rated built -up roofs.
Composition and Materials: 502 Cap is manufactured on fiberglass mat uniformly impregnated and coated on both sides with
bitumen (asphalt) compounded with a fire - retardant mineral stabilizer and surfaced with ceramic granules for ultraviolet protection
and weatherability.
Technical Data
Typical Properties. 1.0 square roll
Weight/ Roll (nominal) 72 lbs (32.7 kg)
Dimensions 39% wide x 33' long
(1M wide x 10.5M long)
Granule Adhesion Max 1.0 gram loss, per ASTM D4977
Thickness (nominal) 105 mils
As manufactured meets or exceeds the requirements of UL 55A Type G3 and
ASTM 3909.
Listed with FM, UL and Intertek/WHI.
Application
Application Procedure: 502 Cap shall be applied as specified. See Malarkey Specification Manual for specific installation instruc-
tions. Contact Malarkey's Technical Department for details.
Precautions: 502 Cap requires dry storage and protection from the weather. Roof decks should be sound, dry, smooth, meet neces-
sary local requirements, and provide positive drainage. Do not apply wet cap sheets.
Technical Assistance: Malarkey has technical services assistance available. Contact Malarkey for details at (800) 545 -1191 or
(503) 283 -1191, weekdays 7:00 a.m. to 5:00 p.m. Pacific Time.
Warranty
Malarkey Roofing Products offers various warranties to meet specific requirements. The warranty package for 502 Cap includes 5,
10, 15, and 20 -year limited and unlimited coverage. Contact your roofer, local distribution center or Malarkey for full details.
502 Cap and other Malarkey products are available throughout North America and Pacific Rim countries. Visit www.MalarkeyRoof -
ing.com for additional product information and availability.
Effective 9.10 I Supercedes all previously published data Check for more current version at www.MalarkeyRoofing.com
Corporate Office: 3131 N. Columbia Blvd., Portland, OR 97217 -7472 • P.O. Box 17217, Portland, OR 97217 -0217
Telephone: (503) 283 -1191 • (800) 545 -1191 • FAX: (503) 289 -7644 • www.MalarkeyRoofing.com
McDonald & Wede kw. I 202016E 194"' Avenue I Portland, Oregon 97230
Established 1921 1 503. 667 -0175 I Fax 503-665-0141
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