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WE RECOMMEND
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U IEI IVI iAA NI Li A L A6732 r% UL 4 ISO 13485:2003 AIR ALLPRO
eh Qp iS013485:2003
�$ ER1_o TE CIINI ES IMAGING
Air Techniques Inc.
Melville, NY
01/'3/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 20/40
CONGRATULATIONS ON YOUR PURCHASE
OF THE VACSTAR DENTAL. VACUUM SYSTEM
Your VacStar has been engineered to deliver maximum air flow at the ideal vacuum level without
creating traumatic suction pressure that could harm patients ' delicate tissue. The VacStar is a water ring
pump that produces consistent high- volume air flow, even with multiple users on -line. The balanced,
corrosion free bronze impeller minimizes noise and a patented vacuum reliefvalve monitors and maintains
constant uniform vacuum pressure. A capacitor -start type motor, with a highly reliable contactor and
powerful transformer can be depended on to start every time. The VacStar is designed with everything
accessible from the front, including the easy to clean solids collector.
Ifyour VacStar comes with an integral Hydro Miser, water consumption will be reduced by up to 75 %.
If not, a HydroMiser can be in3egrated into your VacStar at a later date. The HydroMiser separates the
liquid and gas di scharge from the operatcries. The gases are vented out and the liquid and its particulates
are directed down the drain. The clean water extracted during this separation process is directed back
toward the VacStar where it is mixed with fresh water and then directed into the pump chamber to create
vacuum. This efficient reuse of water reduces the VacStar's fresh water consumption.
Thousands ofdentists have depended on the VacStar since 1987. Now thatyourpractice has a VacStar,
or a VacStar with the water saving HydroMiser, you too can depend on constant, uniform delivery of
vacuum to your operatories and proven trouble free operation.
TABLE OF CONTENTS
Sizing Gui 3
Maintenance 3, 4
Operating Information 4
Key Parts Identification 4, 5
Installation Information 6 - 8
Trouble Shooting 9
Product Specifications/Dimensions 10
Site Requirements 11
Optional Accessories back cover
Replacement/Reorder back cover
2
• 01/13/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 21/40
SIZING GUIDE
Choosing the correct size VacStar for your practice depends on the number of HVE (High Volume
Evacuator) and SE (Saliva Ejector) users anticipated. To assure optimum vacuum, the vacuum demands
should not exceed the number of HVE and SE users shown in the chart below:
' ..CO MENDED NUMBER OF SIMULTANEOUS USERS
VacStar 20 VacStar 40 * VacStar 50 & 5011 * VacStar 80 & 80H
HVE's + SE's HVE's + SE's HVE's + SE's HVE's + SE's
2+ 0 3+ 0 4+ 0 7+ 0
1+ 1 2+ 2 3+ 2 6+ 1
0+ 4 1+ 4 2+ 4 5+ 3
0+ 6 1 '5 4 .+ 4
3 + 6
2 + 8
HVE - High Volume Evacuator SE - Saliva Ejector ` 1 + 10
I I 0 + 13
'
* These combinations apply if both pumps arc running together.
ru
If only one pump is running, use the Sizing Guide for VacStar 20 or 40.
MAINTENANCE
Q Daily Maintenance - Clean vacuum lines
To maintain the cleanliness ofyour, VacStar, including all the vacuum lines and tubing in your dental
system, we recommend the daily use of Clean Stream Evacuation System Cleaner. (see back cover)
❑ Weekly Maintenance - Clean solids collector Fig. a
Caution: Solids collector may contain biologically n..,.,, - _...
hazardous material. Wear protective gloves. to" ..
Note: Clean the solids collector DAILY during the , , tr 1
41' a �li!;tt' 'l , lit' y'� {��rrl ' `' , first week of operation and during the first week of t ; , d 1 ,3,1 llf ? �i' i ks, , T,, , i, ,, f � 1 ,,
Evacuation System Cleaner usage. ' iw, . { + s it s , . ., „4 r �, ' , + i,,
1. Use Cl eanStream Evacuation System Cleaner.
2. Turn offthe power and water supply. „ -
3. Unscrew the solids bowl (counter clock -wise) and
remove the screen and gasket. Remove all the " 't, p '; - ''�a�
sediment build -tip from the bowl, screen gasket and 61 " 4 , ° t yii'
inside housing. Rinse thoroughly. See Fig. 1. ` " ' ^ , , 1 , ,, "' 4 ''
4. Reassemble the bowl, screen and gasket and screw
,
; ' jl ,, 4' i li ' ; o „ � ‘ ' ', ii ri
tightly back onto the solids collector body or replace ,, �', C 4 iii, 4 , , M h f l „ ,j �i , .
screen and bowl with Solids Collector Replacement r � ',: lig
( 411,' (r
Kit PN 55094 or PN 55880. ' ' ` 'i " a ' , {
Important: A worn or missing gasket and /or failure to tightly screw the bowl to the solids collector body
will cause poor suction due to air leakage.
DO NOT OPERATE THE VAOST.R WITHOUT THE S CREEN IN5IDE THE FILTER BOWL.
3
• 01/0/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 22/40
•
MAINTENANCE
❑ In -Line Filter Kit
If a VacStar is replacing a previous vacuum pump, an optional In -Line Fitter, located in front of the
inlet manifold (see Key Parts) is recommended. This in -Line Filter is designed to collect larger
quantities of particulates from the discharge BEFORE it flows into the vacuum pump.
Larger quantities o (particulates may occur initially due to the VacStar's "pulling" power and to CleanStream
Evacuation System Cleaner's ability to break down synthetic debris and proteinaceous deposits that build up
in the vacuum lines. Check the filter daily and clean if required. Tn -Line Filter Kit for Single Vacuum Pumps
#55078; for Twin Vacuum Pumps #55079.
OPERATING INFORMATION
❑ AT THE START OF THE DAY
Always TURN CAN THE WATER before TURNING ON THE POWER:
Cl The VacStar may be turned on /off from a single, convenient location within the dental suite using a
Remote Control Panel (See Optional Accessories).
❑ The vacuum level is factory preset at l0 In Hg (inches of mercury). This is the reading on the gauge
when all HVE's (High Volume Evacuator) and SE's (Saliva Ejector) are CLOSED. Should this setting
be too high for your needs, contact your dealer to readjust the setting.
Cl It is recommended that the system run continuously during the day_ However, the VacStar can be turned off
if suction is not required for a period of 15 minutes or longer.
❑ If one pump is being operated at a time, it is important to alternate pumps on an every other day
schedule so that the pumps are used evenly. '
D AT THE END OF THE DAY
Always TURN THE POWER OFF, then TURN THE WATER OFF.
KEY PARTS IDENTIFICATION-SINGLE UNITS
Fig. 2 VACUUM 24 V FUSE �~
HOLDER
RELIEF REMOTE
MOTOR
VALVE WIRIN
DRIP
COVER
INLET '*
MANIFOLD
I1, !..�.. ..may 1 I'ira Yi�I'Y•:, ...
t ;, . '=' - '°;,..;:� "„ . ;:;:"• MII VACUUM
: <t I' '. ' � S , ", r� BREAKER
MOTOR „ ' ' : t•.,,, .:'`
a: ry WATER
° `
VACUUM „i!;. INLET
GAUGE
'.- ,:;�::::;:; ;•:. .• WATER
SOLENOID
- !`:•'+. ^• ..,y ..Cyr
,
INTAKE y ,:;:�
SOLIDS i r•a:t. + .:.
COLLECTOR rc's ::'
ELECTRICAL WATER
JUNCTION INLET
BOX 4 FILTER
• 01/ ?3/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 23/40
KEY PARTS IDENTIFICATION — TWIN UNITS
Fig. 3 Front View
VACUUM HYDROMISER 24 V
RELIEF VACUUM (ONVS5OHAND VENT REMOTE CONTROL
VALVE BREAKER VSBOH ONLY) WIRING BOX
/ ELECTRICAL
/ CONNECTION
BOX
FRAME 4 ∎ ,,,, ' ■
iu : 1 } I
•
VACUUM i Y ' +:,
GAUGE .�. E 4f i 4 -
' -
EXHAUST ; '4:17 ` 4 ' ` - a
MANIFOLD > ,,, nil ',, x
INTAKE a .
SOLIDS A _ I. `
COLLECTOR, ,l,
. .,t AS . ' .,wo... ^+M
- ft • M MAIN
LEVELING " POWER
FEET r SVVfTCHES
BASE INLET BYPASS VALVE
PLATE MANIFOLD EDUCTOR ASSEMBLY,
WATER SYSTEM Fig. 3a
CHECK VALVE r, .. ,:. . all .
, � ' WATER
.r : , c. . ;,:. 1 4 ,z ., 4, , SOLENOID
q _ 4 , I � _
t�s ' TO Fig. 4 Close up of Eductor Assembly I I �:a P , ; i. WATER • r ` ' , `,E �" 404' ; I INLET
r `, y ' `` CONNECTION
TO I'4 ';7- r t,1f . k I
HYDROMISER �� + }t' t 3 _
.. ',i, ' -&- ¢ WATER • FILTER
I
I Ii'IY' I CIRCUIT
• r,,M' ."' .,r BREAKER
1. r ( FOR 24V
r z WIRING)
RECYCLE , I
ter •I REMOTE
•I►Qa ... r
L M . WATER
.IM. I - i �- . . SOLENOID •
Iii• L • r.... i CHECK
MINI VALVE
FRONT OF = _
VACSTAI7, VACSTAR
BASE PLATE
TO LEFT TO RIGHT * VACSTAR SOH SHOWN • OTHER
PUMP PUMP MODELS SIMILAR
5
,, 01/3/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 24/40
INSTALLATION INFORMATION
C1 Plumbing(water)lines -
-To assure that the Vac Star provides optimum vacuum, incoming waterpressure must be maintained between
20 and 100 psi.
-If heavy combinations ofparticulates exist in the incoming water, an in -line filter should be installed. (See
Accessories/Options for the Remote Control. Water Valve.) This will prevent the VacStar's water inlet filter
from cl ogging too frequently.
- Incoming water temperature should be between 40 °F and 75°F.
-Water connection location is shown in Fig. 2 and 3a (water inlet connection).
C] Suction . _ A ^..
- For VacStar20 and 40, suction hose is connected at suction intake, found on intake solids collector assembly.
See Fig. 2.
- ForVacStartwinpumpunits, suctionhoseisconnectedatsuctionintake ,foundonintakesolidscollector
assembly. See Fig. 3.
❑ Drain lines
- For VacStar 20 and 40 without a HydrroMsser or an Air/Water Separator, see Fig. 5.
- ForVacStars withoutaHydroMiser oran Air/Water Separator, the effluent should be discharged into an open
drain or a closed vented drain. See Fig. 6.
Note: For VacStars without HydroMiser, the drain may be up to 36" above the unit.
Fig. S VaoSttrr 20, 40 without a Fig. 6 VaaStar 80, 80 without a
HydroMiaar or Air /Water Separator MydroMiser or Air /Water Separator
Ir :II
fo _w f¼ I si „ , IL
PI open A iwa
4 , ,
P"" i. floor
_________ , . drain
// / / open
1 floor
V drain
DRAIN INSTALLATION
closed °pon
vented drain
or drain Pipe
ft, '10 44' "PI
6
P 01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 25/40
•
INSTALLATION INFORMATION
- For Vac Stars with a Hydro Miser (see Fig. 7) or an Air/Water Separator (see Fig. 8), gases should be vented
out according to code. The waste water (with particulates) from the operatories can be discharged via an
open drain or a dosed vented drain.
Fig. 7 Va►aSter with built -In HydroMiser Fig. 8 VacBear with well amounted
Air /Water Separator
vF MT
•nnl to outside Mtn 2"echtedule4Oppe
(WARNING: CONDENSATION OF WATER WILL VENT
OCCUR IN VENT PIPING. AVOID ACCUMULATION OF vent leONl/dEWWl r eeheduled°
WATER INVENT. SLOPE PIPING TOWARD SEPARATOR) ANN RON ( WARNINO:CONDENSATIOWATER1J
O IN VENT PIPING AVOID NOF ACCUNNLATW
OF WATER IN VENT, SLOPE PIPING TOWARD
I rim
SEPARATOR) U PLR
POWER 1R' COPPER
AIRNVATER CONNECTION ' TUBE
SEPARATOR TERMINAL
7m Wi pf ttlulnRltnlnn ) nnu: WITH
c
HYDROMISER r WATER SUPPLY , °j +•rnrrr ►turf WITH
i),,,, 1
SHUT
1? COPPER TUBE _ . tt OFF
. : TERMINAL MTM 1114 = B VALVE
�" n. 112 FNPT 9HUT ��N �:
NC I =;a OFF VALVE -� r�► ,,,I /� . -
1 4t • d r . � ___ I - INTAKEFR• o, .,,, CAI is
to MAINLINE �:�� �� �r �P
I y` li 1 Q 1 "FNPTtlt IliF �1 ■�
.�
lll ll < _ lthimi r r 'so�r ___
y __ „ �� FLO•RSINK , rrrtr r t rnr tct wwiiuetracl' I - _
FLOORSINK / INTAKE FROM MAIN LINE • InrrnlnnIn lth 1” FNPT MR •
Note: : Star 20, 40 installea in same manner
DRAIN INSTALLATION
4 ci°3ed o
1 4 rle'�` 7eh.p, vented ° f drain
drain pipe
O tl �
l K7
CI Wall-mounted ilydroMise N
If the existing drain is hi gher than th • droMiser outlet, the HydroMi ust be mounted so that its
outlet is above the drain. The HydroMiser ca . ' - - • • . o 36" above the base of the VacStarwith
the HydroMiser Wall Mount Kit ( #55087).
Fig. 9 VaoSter with wall mounted Hydromieer
IMPORT ANT NOTE:
word eao,d,elw with xndwdtle t) plpe
ALL INSTALLATIONS OCCUR R N CONDENSATION OF WATER WILL
CUU I VE R N V @NT PIPING. AVOID ACCUMULATION OF
WATER IN VENT, SLOPE PIPING TOWARD SEPARATOR) ....
IITI al HYDROMISER POWER al SUPPLY
Ambient temperature for all \,�� t:11� »►>te>!r',nrrrmrrt.u.nnun rAA = 1/2 COPPER
Vac Star installations should be It s`* --. '' _ RMINAL
40 °- 104 °F (5 °- 40 °C). i\ 32" mix � ' TERMINAL
. : 1f2
` . . A r i��° SHUT
e liquid drain from the Hydro _� \ '` -- ice= OFF
^� � ��� VALVE
or an.Air/Water Separator must kV I I, � „, z� � ► I
slope downward at least 1/4” for „ \ ;',,�
every 10 feet of run toward the d . ` \ M ` . . .- ��i
(Avoid local low sections, avoid II
reating traps in the line.) I
: . I
,,......_
FLOOR SINK
INTAKE FROM MAIN LINE - temNnate wllh 1' FNPT feting
7 Note: Vac Star 20, 40 installed in same manner
•' 01/13/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 26/40
INSTALLATION INFORMATION
❑ Electric
- Ifthe voltage is below the minimum 105V or 205V, a Boost Transformer must be installed. (See Product
Specifications/Dimensions)
- All Vac Stars must be wired directly from an electrical box that complies with local electrical codes to the
VacStar's Electrical Connection Box . See Fig. 10 for VacStar 20, 40; Fig. 11 for VacStar 50, 50H,
80, 80H.
FIG. 10 VACSTAR ELECTRICAL JUNCTION BOX - INTERIOR VIEW VacStar E0, 40
WIRED FOR 230 VOLTS
ATFACTORY FOR 230 V, JUMPER TABS ARE PLACED
—
co % c• IN POSITION SHOWN (FACTORY SET)
D Q ci d 0
• POWER SUPPLY 0 0
COMMONS
-Z. -- L
2 - 3 •• 5 _ 6
L1
L1 � 2 L2 FOR 115 V, PLACE JUMPER TABS IN
POSITION SHOWN
ipi 0 .. , .,
T I
0 � Q 1 . 2 3- 4 „ 6 .. 7
FIG. 11 VACSTAR
ELECTRICAL CONNECTION BOX - VacSter SO, 50H, GO, BOH
n DUAL CIRCUIT
PUMPS POWER
LEADS
RIGHT (L l) BLACK
(L2) WHITE
LEFT" (L1)RED
$‚' (L2)BLUE
ItlwamMiialT)
* For Single Circuit connect Black and Red wires
together (Li) and White and Blue wires together (L2).
8
01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 27/40
7 ROUBLE SHOOTING
PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTIONS
—
1. Low suction. a. Water filter or solids collector a. Clean filter and/or collector.
clogged.
b. Check valves arc stuck. b. Use a system cleaner like CleanStream;
turn vacuum on and off to free check
valve. If valve remains stuck, call your
authorized Air Techniques dealer for
repair service.
c. Low water pressure. c. Raise water pressure.
d. HydroMiser water recycler is clogged. d. Open bypass valve to run VacStar.
Call your authorized Air Techniques
dealer for repair service.
e. HydroMiser clogged. e. Call your authorized Air Techniques
dealer for repair service.
f. Solenoids not operating. f. Call your authorized Air Techniques
dealer for repair service.
g. Restricted air exhaust g. Check air exhaust pipe size to make
sure it conforms to spec; check for and
clear possible restrictions in air exhaust
system.
2. No suction. a. Pumps off. a. Turn pumps on.
b. Pumps not running. b. Call your authorized Air Techniques
dealer for repair service.
•
c. Inlet check valves stuck closed. c. Call your authorized Air Techniques
dealer for repair service.
d. Water inlet filter and/or d. Clean filter.
Solids collector clogged.
c. Suction hose collapsed. e. Hose needs to be replaced, call your
authorized Air Techniques dealer for
repair service.
f. Solenoids not operating. f. Call your authorized Air Techniques
dealer for repair service.
3. Excessive a. Relief valve stuck closed. a. Call your authorized Air Techniques
suction. dealer for repair service.
b. Relief valve filter clogged. b. Call your authorized Air Techniques
dealer for repair service.
4. Pumps do a. Main switches off a..Turn main switches on.
not run.
b. Electrical problem. b. Call your authorized Air Techniques
dealer for repair service.
5. Noisy a. Inadequate water supply. a. Call plumber to improve water
Pumps. supply system.
b. HydroMiser eductor clogged. b. Call your authorized Air Techniques
dealer for repair service.
c. Drain line collapsed. c. Hose needs to be replaced. Call your
authorized Air Techniques dealer
for repair service.
d. Solenoids not operating. d. Call your authorized Air Techniques
dealer for repair service.
ALL INSTALLATIONS TO CONFORM TO LOCAL CODES
9
01/x3/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 28/40
PR OOUC T SP IFICAT IONS /DIMENSIONS
ELECTRICAL VS 20 VS 40 VS 50 VS 5011 VS 80 VS 8011
Voltage Rating — *115/230 230 230 230 230 230
Voltage *205/240 205/240 205/240 205/240 205/240 205/240
Min./Max. 105/125
Full Load Amps *16/8 13,4 16 16 26.8 26.8
WATER —
Inlet Water 20 - 100 20 - 100 20 - 100 20 - 100 20 - 1.00 20 - 100 ` ".
Pressure (PSI)
Flow Rate Per Pump ---
O 0.12 0.18 N/A 0.12 N/A 0.18
w /HydroMiser
Flow Rate Per Pump
(gal/min) 0.50 0.75 0.50 N/A 0.75 N/A
w/o HydroMiser
Water --- -
Temperature ( °F) 40 - 75 40 - 75 40 - 75 40 - 75 40 - 75 40 - 75
VACUUM
LEVEL 10 10 I o 1,0 1.0 10
Preset at Factory
(in Hg)
SHIPPING 68 85 160 170 200 210
WEIGHT (Ibs)
DIMENSIONS 14x11x11 17x11x11 22x28x16 25x28x16 22x2816 25x28x16
in. (H.xWxD)
*Vac Star 20 may be converted from 230 Volts to 115 Volts at installation site.
10
,• 01/2n/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 29/40
•
SITE REQUIREMENTS
ELECTRICA V S 20 VS 40 VS 50 vs 50H VS 80 VS s 11
Min. Circuit 2 ea.. 20A 2 ea. 20A
BreakerRatin 20A i 20A 3M 30A or 1 ea. 40A or 1 ea. 40A
Wire Size A G 2 ea. 12 2 ea. 1 Z
(Min. Gauge) 12 12 10 10
or 1 ea. #8 or 1 ea. #8
*Boost #67002(230 F #67002 #67002 #67002 #67002 #67002
Transformer #67500(115V) 2 ea 2 ea
L PLUMBIN vs 40 VS 50 VS 50H VS 80 VS8
Min. 80H
CFM 16 22 32 3 44 44
@ 0 " H
AirExhaust 2 "schedule 2 "schedule 2" schedule 2 "schedule 2 "schedule 2" schedule
40 pipe 40 pipe 40 pipe 40 . i . e 40 pi . - 40 . ipe
Ambient 40° - 104 °F 40° - 104 °F 40° - 104 °F 40° - 104 °F 40° - 104 °F 40° - 104°F
Temperature (5 °- 40 °C) (5 °- 40 °C) (5 °- 40 °C) (5 °- 40 °C) (5 °- 40 °C) (5 °- 40 °C)
Pi erhead
4
Plumbing
MainL • - P 'a. Elip � in. /MaxID 1'/2/2 1%4/1'/2 1'/4/1"/2 14/2 1%2/2
ininches
EndFitting y
Max 1 FNPT 1" FNPT 1 ,� FNPT 1 �, FNPT 1" FNPT 1" FNPT
RiserDiameter
Overhead Main %" ID '/2" ID '/z" ID %2" ID '/2" ID 'h" ID
I I -
. Floor mbing ,
- -a.
Min./Max.lD ■ 11/4/2 11/4/ 1' /2 11/4/11/4 1%2/2 1%2/2
in inches .id
End Fitting , . .
Max
3 /4 "F 3/4 "FNPT 1 "FNPT 1 "FNPT 1 "FNPT 1 "FNPT
III
Branch Line Dia:
Min./Max.JD 3/4/1% ' l /1% 1/1% 1/1%2 1/1%2
ininches
NOTE: Suction piping must slope at least a' /4" for each 10 feet of run towards the pump.
Use PVC Schedule 40 or Copper Type M.
* Use Boost Transformer only if voltage is expected to fall below 105/205 Volts during operation.
ALL INSTALLATIONS MUST CONFORM TO LOCAL CODES
11
,• 01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 30/40
ACCESSORIES /OPTIONS
DESCRIPTION MODEL ,. PART NUMBER
Hydro Miser Wall Mount Kit VacStar 50.H,80.1 55087
Remote Control Panels VacStar 20, 40 53250 or 53251
with 24V switches VacStar 50, 50H, 80, 80H 53113 or 53149
Remote Control Water Valve, All VacStarModels 53020 (24V) -'/4" pipe
withfilter 53020-1 (115V) - 1/4" pipe
53170 (24V) - 1" pipe
—
53171 (115V)- 1" pipe
BoostTransformer VacStar20 67500 (115V)
-
VacStar 20, 40, 50, 80 67002 (230V)
VacStar 80, 8014 2 each 67002 (230V)
HydroMiserKit VacStar20 H -2 .�
VacStar 40 H-4
VacStar 50 56041
VacStar 80 56042
Air/Water Separator VacStar 20, 40, 50, 80 55540
In- LitleFilterKit VacStar 20, 40 55078 - 3 /4" pipe ■
VacStar 50, 50H, 80, 80H 55079 -1" pipe
CleanStrcam•Evac-uation All VacStars 57660 Starter Kit
System Cleaner
57640 1 Box of 32 Packets
REPLACEMENT/REORDER
DESCRIPTION MODEL PART NUMBER
Solids Collector VacStar 20, 40 55880
R lacementK.it VacStar 50, SOH, 80, 80H 55094
Air Techniques is a leading manufacturer of dental equipment from air compressors and vacuum systems to x -ray film
processors, intraora I video cameras, and most recently air abrasion, rapid curing and bleaching and digital imaging
systems. We have been manufacturing quality products for the dental professional since 1962.
ACCENTTA Provecta 70TM 100 Plus ScanX® DVM
ACCLAIM* ScanX® 2010 Plus ScanX® NAT
AirStar® SealX -2Tr" Medscope ScanX® 1 EV
APT 2000® XR STSTM Provecta V ScanX® 14 PORTABLE
Peri -Pro® VacStar Scal1X® 12 ScanX® NDT PORTABLE
GuardiantM Amalgam Collector ScanX® 14
AIR ALLPRO
T ECNAIIM IMAGING
www.airtechnIques.com
1-800-AIR-TECH
(1- 800 - 247 -8324)
PN 55151 Rev. J vaeStar Is trademark of Alr Techniques Inc.
W Copyri ht 2006m Techniques Inc,
CD
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Excellence in film radiography means more effective film imaging. More than just Peri -Pro is your solution for developing intraoral firm. Firm is gently and quickly guided through each N
a diagnostictaol, film radiography is stills popular medium to help patients better s- r° . c cle by stainless steel arms and gravity to ensure your radiographsare of the highest quality.
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understand their case and treatment options. Air Techniques manufactures , s. s.." r--, exceptional film processors, allowing you to achieve more accurate chemistry u Process all intraoral film sires 0, 1, 2, 3 and 4.
formulations, temperatures and replenishment rates- 4 , s u Peri -Pro III has an electronically controlled , - _ m
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archival film. C �;_ m
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_ practice running smoothly. Every batch of Air Techniques chemistry receives continual quality inspection.
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• 01/2/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 33/40
•
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Whip Mhc Corpoeu$en • 361 Farmington Ave. • P.O. Box 17183 • Louisville, KY 40217 - 0783 USA
502 - 1451 • 800-626-5651 • Fax 502 - 634.4512 • www.wI+Ipmix com
15834,M06e1_T rn_MamIN,MNk1 1 10126107 11:06:16 AM
.• 01/2'3/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 34/40
•
314 MP Model Trlmme* Cce^athg rnstrodlowe
Technical Specifications
Voltage: 115 V/60 HZ Note: If your unit was purchased for use outside the
Horsepower: 3/4 HP U.S.A. your unit may be fitted with a special plug.
Amperage: 8A Fitting sizes outside the U.S.A. may vary, and you may need
RPM: 1800 to purchase a special fitting from your plumber or electrical
Dimensions: 15" W x 15 1/4" H x 19" o equipment supplier.
(38 cm x 39 cm x 48 cm) If used outside the U.S.A.. please comply with all local
Weight: 60 lbs. (27.2 kg) electrical codes when installing.
Installation
Remove the Model 1limmer from the shipping carton. Save however, excessive force may cause tipping. To mount, drill
the shipping carton for future shipping. Select a location for holes through the counter top and bolt the Model Trimmer In
the Model Trimmer that provides easy access for hookup, place or mount the Model trimmer in the Sediment Tray (See
cleaning and maintenance. Space required: 15" wide x 15 Accessories).
1/4" high x 19" deep Plug the unit into a grounded receptacle having the same
Item Number 09650 3/4 HP Wet Model Trimmer electrical characteristics as shown on the Model Trimmer
Standard equipment packaged with each wet model trimmer data plate.
includes: Item Number 09600 W4 HP Dry Model Trimmer
1— Stainless steel work table Standard equipment packaged with each dry model trimmer
1— Coarse abrasive wheel includes:
1— 24" 1 -1/2 die, (1 m) length of water drain hose 1— Stainless steel work table
1— 30" (78.2 cm) length of plastic water supply hose 1— Deluxe 8Iue Wonder'*" Diamond Wheel
1 Electric water valve 1 — Splash shield
1-- Water spray attachment 1— CleanCut rubber wheel cleaner
1 — Splash ahield__ _________ Electricity, 1 1 /2" vacuum fitting, and adequate evacuation/
Electricity, water and drain with plaster trap are required ri ed roted rot suction Is required for proper use of dry trimmer. A high
wet trimmer. A 1/4" pipe fitting is provided on the end of the powered dust collection unit is recommended for efficient
plastic water hose for connecting to the water supply. Route evacuation of gypsum dust.
drain hose to sink basin making sure it is sloped downward, After Connection vacuum system, plug the unit Into
toward drain, and fret! of kinks. a grounded receptacle having the same electrical
The unit may be operated without mounting to counter top, characteristics as shown on the Model Trimmer data plate.
Operation
The 12" 3/4 HP Model Trimmer is for trimming models used Adjust water to flow freely to keep wheel clean and sharp.
in the field of dental technology and intended for dental Water flow Is excessive if water drips steadily from the top of
professional use only, the window. Running the Model Trimmer for 30-60 seconds
Flip on/off switch to the "on" position (I = on, 0 off). This after each use and spraying wheel clean with water spray
trimmer Is equipped with a safety switch which stops the
attachment will assure a clean abrasive wheel and decrease
motor in the event the door is opened during operation. If build up of sediment on inside parts.
using the dry trimmer, be sure vacuum system Is running Regardless of Individual trimming technique, it is important
prior to trimming models, that models not be pushed with excessive force against the
When using the wet trimmer, the amount of water spraying to abrasive wheel. Loss of control can cause injury to hands or
the wheel can be regulated by adjusting the valve. The valve damage the Model Trimmer should model become wedged in
is for flow adjustment only and Is not intended for use as an the housing.
on /off valve. Always turn the Model Trimmer off when not In use.
t5634_MOdnl_tnm Menuol. Inge 2 +on8107 11:
66,18 AM
to 01/21/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 35/40
3/4 HP Mode, Trimmer Orienting Inrtru hIw
Maintenance
Unplug the unit before performing any maintenance function. Replace old gasket on attach button with new gasket. Place
To prevent leaks in door, keep gasket face and rubber attach button In center hole of abrasive wheel and place
gasket clean. wheel on backing plate hub. Align off- center hole of abrasive
wheel with drive pin. Tighten attach button screws with even
Anytime the door Is opened, wipe or vacuum any debris from rotation.
the door, gasket, frame and opposing surface. A thin coat
of petroleum jelly or silicon grease applied to the gasket will A Whip Mix Rubber Wheel Cleaner is provided with the
improve sealing ability and prevent sticking. dry trimmer for regular maintenance of the Blue Wonder
Diamond Wheel. With the trimmer and vacuum running,
Door gasket replacement requires the removal of gasket. press cleaner against diamond wheel until clean and free of
Press gasket Into groove starting at one end. at top of door. ggpsum residue.
Cut off excess length to Of ends of gasket together.
The water spray tube should periodically be checked to
To replace or reverse the abrasive wheel for better cutting assure that none of the holes have become clogged. A
action or to replace the Blue Wonder"' Diamond Wheel, first straight pin may be used to remove debris which may be
remove the three (3) screws in the attach button with flathead blocking the holes.
screwdriver, then remove abrasive or diamond wheel.
Environmental Conditions
This Model Trimmer has been designed to be safe at least • Main supply voltage fluctuations not to exceed plus
under the following conditions: or minus 10% of the normal voltage
• Indoor Use • Transient overvoltages according to INSTALLATION
Altitude up to 2000 meters CATEGORY II
• Temperature 5 degrees C to 40 degrees C • POLLUTION DEGREE 2 In accordance with IEC 064
• Maximum relative humidity 50% for temperatures up to 31
degrees C decreasing linearly to 50% relative humidity at
40 degrees C
CAUTION
• DO NOT ADJUST TRAY TABLE WHILE THE UNIT IS RUNNING.
• WEAR SAFETY GLASSES WHEN TRIMMING.
• SECURE ALL LOOSE CLOTHING AND HAIR IN PLACE TO PREVENT POSSIBLE INJURY.
UNPLUG UNIT BEFORE PERFORMING ANY MAINTENANCE OR REPAIR.
• DO NOT PUSH MODEL AGAINST ABRASIVE WHEEL WITH EXCESSIVE FORCE.
• BEFORE INSTALLATION CHECK ELECTRICAL SUPPLY CHARACTERISTICS WITH MOTOR
CHARACTERISTICS.
• SHOULD MOTOR FAIL TO START OR BEGIN TO SMOKE, TURN OFF IMMEDIATELY.
REFER TO QUALIFIED SERVICE PERSONNEL.
• WARN'NG1 TO PREVENT ELECTRICAL SHOCK DO NOT REMOVE GROUND PRONG
ON PLUG. USE ONLY THREE -HOLE RECEPTACLE OR ADAPTER.
• MOVING PARTS MAY STILL BE IN MOTION AFTER OPENING DOOR.
Troubleshooting
MOTOR WILL NOT START, BUT WATER WILL FLOW NO WATER.
FROM SPRAY TUBE AND HAND SPRAY. - Check water supply pressure.
• Turn off the unit, press the motor's external reset switch. • Check for plugged strainer in inlet hose.
Turn the unit back on. If the motor still will not run, then
seek a qualified service technician. • Fully open adjusting valve and adjust back down.
• Make sure holes in water spray tube are not clogged.
MOTOR WILL NOT START. WATER WILL NOT FLOW.
• Check electrical supply /circuit breaker.
158.14_11A0del_TTIm_MgnneLi 7
10/25107 /1!013:16 AM .
,• 4711/r23/2O12 11:05 5036679891 WOLCOTT PLUMBING PAGE 36/40
3/et HP MH dnI TrJ,meer ::nnmryt Instru tlo'ts
Blue Wonder' Diamond Wheels
Care and Cleaning Tips
The Blue Wonder'" Diamond Wheel Is longer lasting than Wet Trimming: If using the wheel with a wet trimmer,
traditional model trimming wheels, The extra coarse diamond be sure to check water flow rate. There must be sufficient
surface is designed for aggressive, yet cool cutting. It is water flow to remove cut material and prevent the wheel
durable and perfectly balanced for smooth operation. It easily from clogging,
grinds die material, l; tone and plaster casts and will not clog
U used and cared for properly. Dry Trimming: If using the wheel with a dry trimmer, the
Whip Mix CloanCut Wheel Cleaner may be used to remove
In order to ensure that the Blue Wonder' Diamond Wheel clogged material clinging to the wheel. ❑o not use the
maintains maximum cutting efficiency, we recommend the CleanCut Wheel cleaner with a wet trimmer.
following care and cleaning tips"
Should the wheel appear to become dull, you may remove
and clean the wheel with soapy water and
a stiff bristle brush.
Very Important
Before mounting, be sure the back of the wheel and the Due wonder Diamond Wheels are to be used on dental
mounting surfaces are free of any dirt, debris, or build up, stone and plaster only. Do not use on plastic or wax, This
The slightest offset can cause uneven wear, or loss of type of material will permanently clog the wheel,
diamonds form the grinding surface.
it is important that no metal of any kind (including casting
rings, articulators, or dowel pins) come into contact with
the surface of the Blue Wonder' Diarrfbnd Wheel.
, 5034_Modnl TrirLMon ,i.irdd 4 10128607 1 1'OB1A AM �—
+ 01673/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 39/46
•
•
314 HP Mnd441 Timmer OperLltlrg Intructlerl -`
•
•
65r
•
I .," irc
111) 12
0
14 •
`` 1 •
•
. 8
Vat N
9 '] \
Dry Trimmer Parts
4 �l6 d1Y. DESCRIPTION
T M 2 MK WrtN HAMARE
2 NT3!Tl14 1 $Wulff isV .
3 W35r133 I t, „,.-
4 MUNOZ t GO EL MOLAR
5 MOT 1 SAFEf(SWITC112AL
MIMEO 1 RIll ERFr4T- SSTOF4
7 salmi 1 313311 1fTCM LMTRBCPEWS
e atm 1 WORK J MAY
S RTSBOB5 J ADA1SJOjERIASSFI LYFOI MAY
11 MT341078 1 SPINA Sinn -
it M13 W3 I Mt-SCION
1z N I:Wut� t SPLA,y� t4MtLn M1(Zr,,1iMFL,�_
12 M199t41 1 SPRAY
14 MT341T9 I ArTIALIN LN ASSEMBLY
15 MT28039 1 motor:m:4A'
15 NTAS122 1 moor, PLATE /MEW'
Dry Trimmer Accessories
CleanCut Rubber Wheel Cleaner
Removes gypsum residue from wheel.
Model Trimmer Wheels
12" abrasive wheel available In medium,
coarse and extra coarse grits.
12" Blue Wonder" t)iamend Wheel
Guaranteed for one year of use.
15934 Medal trIrn Men01Jndd 7
1tv),t)I07 11:OR;19 I r`
g+ ,x•1/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 40/40
•
`Yliip
WI+IP Mix Corporation • 361 Farmington Ave. • P.O. Box 17183 • Louisville, KY 40217 -0183 USA
502.637.1451 • 800.626 -5651 • Fax 502- 634 -4512 • www,whipmix.mm MP1,3Q534 gAP
_Modd_Ttm_Manunundd a
1012&V7 magi ,vi
• ..L41'3/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 37/40
3/4 PIP Model Trimmer Coerothg Irm•octivns
•
#36090 Water Strainer
The !136090 Water Strainer protects a Model Trimmer's Before installing, servicing or removing the strainer,
Electric Water Valve. Small particles of rust, scale and debris depressurize the water supply in the lines and trimmer by
from the water supply can interfere with the valve sealing turning the water supply off to the trimmer, turn trimmer
and may not allow the water to stop flowing completely. The "on" and allow to run for 5 —10 seconds to drain water from
Water Strainer, when Installed and maintained, will prevent lines. Turn trimmer to "off" position and continue with the
small particles from interfering with the Electric Water installation or repair.
Valve's performance.
•
Installation
The water strainer will attach to only 1/4" (6mm) plastic 3. Slide a plastic ferrule nut over the newly exposed ends
tubing. (It is not designed for metal tubing or pipe.) SO that the open threaded portions point at each other.
1. Examine the water supply tube to your model trimmer. 4. Place the water strainer into the plastic ferrules so
Select a 1.5" (38i nm) length which is easy to reach, that the red arrow Is pointed at the model trimmer.
resting on a surface, and does not interfere with 5. Tighten the ferrules.
other objects.
2. Cut the plastic tubing in the pre - described length at 90
degrees. If the tubing must bend in a tight space then
one may need to cut out about 1.5" (38mm) of tube to
make room for the strainer.
•
Maintenance
The strainer should be cleaned from time -to -time to remove 3. Look at the stainless steel screen to be certain that it is
rust, scale, or other herd particles in your water supply. clear of debris before reattaching to the Model Trimmer.
4, When reinstalling the strainer, be certain that the arrow is
lb clean:
pointing at the Model Trimmer.
1. Remove the strainer from the water line and reverse flush If the strainer does not respond to flushing or the screen
it with water. is missing, then please contact your authorized Whip Mix
2. Hush by pointing the arrow upward at the water outlet dealer or the Whip Mix Corporation for a replacement.
with the water running for a few minutes.
1 6Q3 4 _Monel TrirtLMnwnundd 5
1028ro7 11 OR'i AM
'. J1/13/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 38/40
y
as Hp Model TMpemer Operating Instructions
•
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Wet Trimmer Parts
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1 /MOO _..1 VIAND S NOZZLE _15 MTO2Ji7 I WATERJCILETNO00
2 MT361152 2 HINC! MTH HARDWARL 16 MT26051 I DOOR LATCH WITI I SCREWS
3 MT20704 1 HAND , YH0J.5TEI1 17 MT20046 1 WORK TRAY ..
4 A 61'IA SN5111115V -- 16 MT36063 1 AD1gagNTASSEMBLY F011 MAY
5 forms 1 SA1ETYSWITC1 _ J0 M126042 1 MAALEIJNIDN.
6 MEEM1C 1 0OR0$I:7.AERLIIAR 20 MT25065 -3 1 TUBING, 9'
7 64130156 1 WATLINI TINB - 21 MT30070 I $PUSFIOHIE,I,D..ONI,Y
-gY0ZMTC11 SEAL 2.7 MT30613 1 I0N0R - gat;
9 _M736E60 I 96051110 MET - SOTOP4 4912 I U j�LDRSSEMOLY...
10 64136025 . I. NEI DI ¢ VAUVEAS$CJ15,Y 24 MD6041 1 MAY TUBE
11 61156117 1 $00 25 M136070 I ATTACH BUTTON ASswMNIa
12 911351003 0 � RlAPI YR F1TTIN0 70 64120030 1 DOOR GASKET 45"
,,.,,,) 94105000_1_ WATEII SU MNER u J c, L ' 4 SEMBLY
Wet Trimmer Accessories
Sediment Tray PSA Backing Disc
Plastic Sediment Tray fits most model trimmers, Measures 18 A 12" plastic spacing disc for PSA conversion.
1/8" L x 17 5/4" W x 2 3/4"1-I. Conversion Kit
Model Trimmer Wheels Allows conversion from abrasive wheel to Pressure Sensitive
12" abrasive wheel available in medium, coarse and extra Adhesive Disc System (PSA).
coarse grits. Standard kit contains three 50 grit discs and a 12" Plastic
12" Slim Wender/ Diamond Wheel Backing disc.
Guaranteed for one year of use,
12" PSA Disc
Pressure sensitive discs available in 40 and 50 grit.
_
i 15 as 4 ..MOdal-rrfm ..Manuountltl 0 10/251g7 1196:1 AM
e Y
1'11/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 04/40
,LA4 RO Joz -acre I 3
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•
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(ei llrs . t2ur c,
DENTAL AIR SYSTEM
Installation aifld Operation Manual 0 1 r - l
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01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 05/40
Y
TABLE OF CONTENTS
SECTION PAGE
Safety Instructions 4
Congratulations 5
Warranty 5
On -Line Warranty Registration 5
Key Parts, Identification 6
Sizing Guide 7
Operating Information 7
Site Requirements 8
Installation Information 10
" Troubleshooting 12
Product Specifications 14
Replacement Parts 14
Maintenance 15
Optional Accessories 15
LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1 AirStar Parts Location 6
2 Overall Site Requirements 9
3 Electrical Connection Box 10
4 Intake Filter Location 15
5 Moisture Monitor and 5 Micron Filter Location 15
3
r
01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 06/40
SAFETY INSTRUCTIONS
Use of the AIRSTAR not in conformance with the instructions specified in this manual may result in per-
manent failure of the unit.
WARNING: To prevent fire or electrical shock, do not expose this appliance
to rain in or moisture.
All user serviceable items are described in the maintenance section.
Manufacturing date code on serial number label is in the format Month YYYY.
ATTENTION USERS:
A Alerts users to important Operating g$�
and Maintenance instructions. Read v ��► �4
carefully to avoid any problems. U�
US
L Warns users that uninsulated voltage MEDICAL ELECTRICAL EQUIPMENT
within the unit may be of sufficient wITH RESPECT To ELECTRICAL. SHOCK. FIRE, M EQI GI. ANI AND OTHER SPECIFIED HA7r4RDS ONLY
magnitude to cause electric shock. IN ACCORDANCE WITH LIL- 6060 I.1 . Cw csA 022.2 No.S01.1
ssc.A
I ON
0 OFF Indicates the ON and OFF position for Indicates protective Earth Ground for the
the Equipment power switch. Equipment power switch.
All AirStar compressors comply with NFPA 99C level 3 requirements
4
•
01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 07/40
CONGRATULATIONS
Your AIRSTAR generates 100% oil -less, ultra -dry dental air which protects valuable handpieces
from premature failure due to the effects of moist air and the build -up of oil residue. Because no
oil is used for mechanical lubrication, there is no chance of introducing an oily film to a prepared
surface which could compromise resin retention and restorations, wasting chair time. Most
important, your patients's health is protected with ultra -dry air that provides an environment
that is not conducive to bacterial growth.
The AIRSTAR utilizes a long stroke, small bore piston to compress the air. This piston is bonded
with an anti - friction polymer to eliminate the need for oil. The air is forced through the Membrane
Dryer System consisting of the cooler and the membrane. This system removes moisture and
impurities providing the driest possible compressed air while maximizing performance. This
100% ultra -dry air is reserved in the main storage tank for use by the operatory air system.
The AIRSTAR features include:
• Virtually Maintenance Free • Low Pressure Dew Point
• Maximum Dryness with Quadruple Filtered Air • Uninterrupted Compressor Availability
• Compact size for space - saving installation
Since 1971, when Air Techniques pioneered the manufacture of oil -less air for dentistry,
thousands of dentists have depended on their AIRSTAR. Now that your practice has an
AIRSTAR , you, too, can depend on the delivery of 100% oil -less, ultra -dry air and efficient,
trouble -free operation.
WARRANTY
Each AIRSTAR is warranted to be free from defects in material and workmanship from the date
of installation for a period as follows:
• Standard Warranty: 2 years (24 months) on complete unit.
• Extended Warranty: 3 years (36 months) all motors, heads and pistons.
• Total 5 -year Warranty on all motors, heads and pistons.
Any item returned to our factory through an authorized distributor, will be repaired or replaced at our
option at no charge provided that our inspection shall indicate it to have been defective. Dealer
labor, shipping and handling charges are not covered by this warranty.
This warranty does not apply to damage due to shipping, misuse, careless handling or repairs
by other than authorized service personnel. Warranty is void if equipment is installed or
serviced by other than dealer service personnel authorized by Air Techniques. Air Techniques,
Inc. is not liable for indirect or consequential damages or loss of any nature in connection with
this equipment.
This warranty is in lieu of all other warranties expressed or implied. No representative or person
is authorized to assume for us any liability in connection with the sale of our equipment.
ON -LINE WARRANTY REGISTRATION
Quickly and easily register your new AIRSTAR on -line. Just have your product model and serial
numbers available. Then go to the Air Techniques web site, www.airtechniques.com, click the
Warranty Reaistration link at the top of the page and complete the registration form. This on -line
registration ensures a record for the warranty period and helps us keep you informed of product
updates and other valuable information.
5
r t
01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 08/40
•
, - •
KEY PARTS IDENTIFICATION
Membrane Sound Reducing Cooler
Dryer Intake Filters
Membrane
Dryer
<: alltitt •• r '' i
� �l , ,r,,, [ r
. . .t
.• �: %a.. Control Pressu ! ,. � t -
. i . r• .r Box Switch 1} j++rt.. " • -�� � ,... $1 s
Jp. ' • ..,,Z
" i , I .,
' ; r a Pressure ' # '
.
-- 1 S N Gauge I
. *.. ' �. , yH',irrru . r,} Y g
. . i fir, � � �� �r 11 J .rm
V �3 a ' „a i .: 4 1 ,
• ,w• it, ill. 'iii! Itoa i�� ° ��rr�' k li
r c I M�jI yy 1 , A n
.. `` +'7 1 ' {l ( ∎1 1"' 1 fl eg 1' R , I r �ili i "�B '1' 41 f''I
x a r ci« h):1,It Ii i '' i�i i 1. ` ) 4 Main Z. w ' I r , t, Tank
a h I Ilit 1 , { 0. ,jl„}rt■ t ' A. Check
t I „ � i �,� 1�� � l''I 1 II u( ' Valve
24V Circuit '• / ir ' r ; 1' ill 'z l '
Main Motor Motor Power Breaker L ,1 „, ;, , r v 'V' ; 1,�, , ,.
I Tank Circuit Switches ' Feet
Breaker
View A. Front View View B. Right - Side/Rear View
t 1
i It Tank Outlet
it ` Valve
il Drain y , ,
Valve \ + Supplied 4 . Supplied
I /';'., .4 ',1�111if tr''.' �. • ` 4, Air Outlet
Control d
1 tit'' for r 1 Hose
x ,4 . 4 ; , „ ., Box I 1. tit''' • �, ' 1. I.
i I .. .jam I �'Ii. ��.n f ili
i` ,
I � 4 fir 33 1
i ai - Sou nd I
� 10 ''',00:0 � i4, 1 i ti ',1. , d k t Geyer l'.4. , }' • t I
y r. t � Receptacle I .aw
� 1 ; o ``C
r at n t 4*° I I- Pressure .-
Jt d,e1 'r + r Monitor
r r kd I4 Ew a I Raltat �� 6Micron
+t^ .1; �i '� "'Ir.,' 1 i'i 1 1 -. I . Filter
r i l r , Valve ......
�� ieoli' k ; I sl-
r � 1 r ,'i %I; Power Line Cord
■.,v u. A
View C. Input Power Connection Detail View View D. Tank Outlet Assembly Detail View
Figure 1. AirStar Parts Location
6
x 1 09f40
01/23/2012 11:05 5036673891 WOLCOTT PLUMBING
SIZING GUIDE
Choosing the correct size AIRSTAR for your practice depends on the number of air
air demands and the emands sh ould not anticipated xce exceed demand.
the number of air ha optimum
ndpiece users shown operation,
air in the chart
ir dou
below:
Recommended__ of Number of
Number of Users Heads Motors
A$10 / - 2 1 1
2 1
AS22 2 - 3
AS30 3 - 4 2 2
AS50 5 -7 4 2
AS70 7 -1 0 6 — 3
OPERATING INFORMATION
■ AS10, AS21 and AS22
• If a remote Control Panel is being used, the circuit breaker on the face of the
compressor Control box must be in the ON position.
• The 24 volt circuit breaker must also be in the ON position. Make sure the reset
button is flush with the face of the circuit breaker. If it isn't, push it in to reset.
• If a Remote Control Panel is not being used, be sure that the yellow and the
orange wires are connected to one another. These wires are located in the
pressure switch. The circuit breaker located on the face of the compressor
Control Box is the power control for the motor.
• AS30, AS50 and AS70
• If a Remote Control Panel is being used, BOTH switches on the face of the com-
pressor Control Box must be in the ON position.
• If a Remote Control Panel is not being used, be sure that the yellow and the
orange wires are connected to one another. These wires are located on the pressure
switch. The power switches located on the face of the compressor Control Box are
the power control for each motor.
Note: Compressor motors are designed to run together. Do not run one head
at a time unless one head has failed and you are waiting for service.
• The motor circuit breaker must be kept in the ON position and should not be used
as a switch.
7
•
01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 10/40
SITE REQUIREMENTS +�
AirStar Model AIRSTAR AIRSTAR AIRSTAR AIRSTAR AIRSTAR AIRSTAR
Requirement 10 21 22 30 50 70
Voltage MINMax " (VAC) 105/125 105/125 200/250 200/250 200/250 200/250
Frequency (Hz) 60 60 60 60 60 60
Full Load Amps _ 8.0 15.0 8.0 8.0 16.0 24.0
Minimum Circuit Breaker Rating (Amps) 20 30 20 20 30 40
Minimum. Wire Size (AWG) 12 10 12 12 10 8
" Install a buck or boost transformer if service is above or below these
Service Clearance: Allow 12" an all sides for all models.
Ambient Temperature: \ Must not. exceed -- -
Air System Plumbing Connection: 1/2" F.N.P.T. Shut -off valve and a 4 ft. pressure `1
h - up d-
_ -
Alf dis n •u.tion piping for all models -
1/2", type "12 • • - " " - .. • -
f pipe volume is too great, more than 235 in
or more than 100 ft. of 1/2" diameter pipe, a
pressure regulator should be installed between
the main tank and the distribution piping and
. pressure set at 80 PSI.
Environmental:
Operating Indoor use at altitudes up to 2000m. Temperature
5 to 40 °C (41 to 105 °F).
Maximum relative humidity 80% for temperatures
up to 31 °C, decreasing linearly to 50% relative
humidity at 40 °C.
Supply voltage fluctuation of +/- 10% of nominal
voltage.
Classification:
IEC 60601 -1
Protection against electric
shock (5.1, 5.2). Class I
Applied Parts: There are no Applied Parts.
Protection against harmful
ingress of water (5.3). Ordinary, IPXO
Degree of safety in the presence
of flammable anesthetics mixture
with air or with oxygen or with
nitrous oxide (5.5). Not suitable.
Mode of operation (5.6). Continuous
8
• r
01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 11/40
•
SITE REQUIREMENTS
Type Style Connection to 24 V Switch Only Connection without
AS 10 5 -20 R ��,,aar .'r„ Comprn or ratan onnect Came Roma Switch 24 V Switch
* Green �C , veN °w Z � > >
AS21 NEMA Dot , 4„;
AS22 6 -20R . " � 'it,, ?mwn a > -- --->
preen ui: , ,'
AS30 NEMA Dot '''4, ;.
- Qnanrn 3 > > > 3 Y01 3
A$50 4
Hard ro L2
t t o � Vi m _
' W red* . to F a onr '.,e 1
AS70 G Nb tiro 18 Gauce, 4 Conductor, Intarconnoct Cade 8eiween Compmnor and Remote Sw4ld E1actncal Rax Can
i
* Hospital Grade Receptacle ; � Pipe for Air
from rain AIR PIPE
R 2a
* * Disconnect Needed for Service " " ' emote Light Switch
(optional) pwtc Inch a Intake. in and animals
a with Pilot Light (opllonal) t be protected
0 : S n &
i
r Screen
Shroud &
, 9c
r
I Control Cable 18
•
Equipment Power Gauge 3 Conductor Kit include's 70" of cle- -
Connection ! Connect to orange, Tubing per Number of Cylinders
Plug or Hardwire 1 yellow & brown wire
c�.uir ` `"'�.,.,___ —..
ae Required 0
nroppy Tenon
r F iona tt Fl 7b ller
Building Power Buddgoost
Supply Panel Transformer I t
(optional) y
;i1 36" max distance ct–� f
between intake
pipe 8 comsor Air Intake (�^Mnifold Detail Intake
: tJ
� Remote Air Intake
�/
114k: Kit Manifold X J i ( see d 13' ip
1 '.. 'j t I� } 1 _x_ D LL
^° ::\ . < . li it ill 1 1 1
✓ ;+.i • ; I 2" Pipe 8 flexl • to hose for
y 36" max Air Intake supplied with
Remote Air intake Kit Manifold
r , 'i^"rta 1 ' r 72"
tt4, i
x
R.
2a" max
. ' 1/2" MNPT End fitting
1/2" Copper Main Air Llne
Figure 2. Overall Site Requirements
9
a •
01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 12/40
INSTALLATION INFORMATION
AIRSTARs are installed by authorized Air Techniques dealer service technicians. Please review these installa-
tion guidelines to make sure that your AIRSTAR will work to capacity for your office. (See Site Requirements,
pages 10 and 11)
• Your AIRSTAR should be installed in a well ventilated area, with at least 12 inch
clearance on each side for service access and to prevent overheating during high demand periods. If
other equipment is located in the vicinity, the ambient temperature of the area must not exceed 105 °F.
II The installation site should be clean and dry to prevent the air intake filters from
clogging. If there is a concern about the quality of air where the AIRSTAR is placed, we recommend an
= optional Remote Air Intake (See Optional AcceMlies, page 15) which allows the compressor to intake
clean air from a remote location.
• Air distribution piping for all models s •uld be 1/2 ", type "L" or type "K" copper.
• The minimum voltage for an AS10 or A is 105 Volts. The minimum voltage required for an AS22,
AS30, AS50 or AS70 is 200 Volts. Install a boost transformer if the service is below these ratings.
Note: If voltage is higher than 15V/250V, install a bucking transformer.
• AIR SYSTEM PLUMBING CONNECTION:
The Tank Outlet Assembly (See Figure 1, View A), (the storage tank outlet for the dry air) is connected to
the operatory air system via a 1 /2 "'F.N.P.T. shut -off valve and 4 foot length of pressure hose (supplied).
• ELECTRICAL CONNECTION:
• If your AIRSTAR comes with a line cord, plug it into a hospital grade electrical outlet.
• If your AIRSTAR comes with an electrical connections box, it must be wired directly in accordance
with local electrical codes. (See Figure 3 below.)
L9
L2
GND
I SOME AIRSTAR
I MODELS
GREEN
BLACK - i- wi
WHITE - •.
Figure 3. Electrical Connection Box
10
01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 13/40
•
INSTALLATION INFORMATION
POST INSTALLATION CHECK
Make Sure Everything Is Running Properly
After your AIRSTAR has been installed and before it is put into operation, be sure to follow
the check -out procedure detailed below:
• Check that Intake Filter(s) are fully seated into the compressor head(s) and that the Tank
Outlet Valve is closed.
• Turn on the electricity. Check the incoming line voltage. It should be at least 105 Volts
for the AS10 and AS21; ar> 00 Volts for the AS22, AS30, AS50 and AS70. This
voltage should remain at or above these levels while the AIRSTAR is running. If
not, install the appropriate boost transformer and check that the correct main circuit
breaker and wire size are being used.
• Check pump -up and recovery times as detailed below and compare to the times in
the table.
• Turn on the AIRSTAR's power and determine the pump -up time from 0 -115 PSI.
See the table below.
• Drain the storage tank to 80 PSI and determine the recovery time from 85 to 115 PSI.
See the table below.
Model Number of Pump -up Time Recovery Time
Motors /Heads 0 -115 PSI Maximum 85 -115 PSE Maximum
AS10 1/1 2 minutes, 55 seconds 48 seconds
AS21 1/2 3 minutes, 10 seconds 47 seconds
AS22 1/2 3 minutes, 10 seconds 47 seconds
AS30 2/2 3 minutes, 10 seconds 47 seconds
AS50 2/4 2 minutes, 50 seconds 42 seconds
AS70 3/6 2 minutes, 40 seconds 40 seconds
If the recovery time differ as listed above, call authorized dealer for service.
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01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 14/40
TROUBLESHOOTING
Problem Possible Cause Possible Solutions
1, Motor does not start, a. No electric power. a Check circuit breaker at main power panel.
b. Power not connected. b. Check 24 Volt remote connections.
c. Defective circuit breaker. c. Circuit breaker needs to be replaced. Call your
authorized Air Techniques dealer for service.
2 .Motor tries to start, circuit a. Voltage too low.lf each compressor a. AS10 and AS21 require a minimum of 105 Volts.
breaker trips off.(* see bat- head runs separately,but will not run AS22, AS30, AS50 and AS70 require a minimum
torn of page 10) tog_ether, the voltage is too low, of 200 Volts. If the voltage is below the required
minimum, a boost transformer must be installed.
Call your authorized dealer.
b. Power supply cable too small. b. See SITE REQUIREMENTS Table,
c. Loose electrical connection. c. Call your authorized dealer for service.
•
3. Unusual noise. a. Intake filter(s) not seated correctly. a. Remove filter(s). Replace if clogged or dirty.
When installing, make sure filter chamber is
clean and rubber flange on top of filter is pushed
all the way down into the metal cylinder
b. Intake filters) clogged or dirty. b. Replace filter(s), (PN 89831)
c. Motor noise. c. Call your authorized dealer for service.
d. Air leaks d. Call your authorized dealer for service.
e. Check cooling fans e. If fan is loose or broken, can your authorized
dealer for service.
4 Compressor cycles but no a. Motor noise. a, Replace filter(s). (PN 89831)
pressure buildup to 115 psi.
b. Leak in compressor. b. Close the storage tank outlet valve. Check all
fittings for leaks. If a leak is found, call your
authorized dealer for service.
c. Pressure switch needs to be adjusted. c. Disconnect the main power supply. Drain the
storage tank slowly until a "click" is heard.
Storage tank pressure should read 85 PSI on the
pressure gauge.
Close the tank outlet valve, turn on the power
switch and verify the pump -up time for your
model AirStar. Call your authorized dealer if the
pump- uptlme is incorrect (See Post Installation
Check for pump -up times.)
12
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01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 15/40
- TROUBLESHOOTING
Problem Possible Cause Possible Solutions
5. Compressor cycles when a. Leak in the compressor. a. Disconnect the main power supply. Drain the
there is no air demand from storage tank slowly until a "dick" is heard.
the operatory. Storage tank pressure should read 87 PSI on
the pressure gauge.
Close the tank outlet valve, turn on the
power switch and verify the pump -up time
for your model AirStar. Call your authorized
Air Techniques dealer if the pump- uptime is
- -� .::incorrect. (See Post Installation Check for
pump -up times.)
b. Leak in the office air system. b. Look at the moisture monitor
(see KEY PARTS to locate).
/fit is blue, perform the following:
1. With the AirStar's power switch ON, drain
the storage tank to 85 PSI to start the
compression cycle.
2. When the cycle shuts off at 115 PSI, close
the storage tank outlet valve.
3. Wait 5 minutes and open the storage tank
outlet valve.
4. If the pressure drops, the air leak is in the
office air system or delivery units and not
• in the AirStar. Call your dealer or plumber
for service,
If it is pink, see #6 below
6. Moisture monitor Is not blue a. Leak in the office air system. a. If the Moisture monitor is pink, there Is too
(pink or white). much Moisture in the system. Call your autho-
rized Air Techniques dealer for service.
b. Compressor keeps cycling, b. Check I the SIZING GUIDE. There may be
excessive air demands placed on the AirStar.
A larger capacity model may be required.
* DIAGNOSTIC PROCEDURE FOR DEFECTIVE COMPRESSOR HEAD(S)
1. Put power switches in the OFF position.
2. Reset the circuit breaker if it was previously tripped.
3. Test heads by turning ONE on at a time. If the motor fails to start, or the circuit breaker trips, the problem may be in that compressor
head. Leave the power switch for the effective head in the OFF position. Call your Authorized Air Techniques dealer for service.
NOTE; One head may be run TEMPORARILY while waiting for service.
4. If all heads run independently, but will not run together, check the line voltage. If the voltage Is within the min - /max. voltage required
in PRODUCT SPECIFICATIONS, call your Authorized Air Techniques dealer for service.
13
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01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 16/40
PRODUCT SPEC!FICATIO .
AirStar Model AirStar AirStar AirStar AirStar AirStar AirStar
10 21 22 30 50 70
Re. :re.&te t
Horsepower /Kilowatts 0.75/0.56 1.5/1.1 1.5/1.1 1.5/1.1 3.0/2.2 4.0/3.3
Voltage Rating 115 115 208/230 208/230 208/230 208/230
Frequency (Hz) 60 60 60 60 60 60
Voltage Min. /Max, (VAC) 1051125 105/125 200/250 200/250 200/250 200/250
. CFM 2.5 5.0 5.0 5.0 10.0 15.0
(Cubic Ft. /Min) @ 80 psi
Pump -up Time 2 minutes, 3 minutes, 3 minutes, 3 minutes, 2 minutes, 2 minutes,
85-115 PSI 55 secs 10 secs 10 secs 10 secs 50 secs 40 secs
Recovery Time 48 47 47 47 42 40
85-115 PSI
Tank Size
(cu. ft.) 0.8 1.6 1.6 1,6 2.7 4.0
(US Gal.) 6 12 12 12 20 30
Shipping Weight
(Approximate Ibs) _
No Sound Cover - 170 200 200 240 290 430
With Sound Cover 215 240 240 285 335 N/A
Dimensions (inches) H 28,50 30.50 . 30.50 30.50 33.50 35.00
No Sound Cover W 25.00 29.00 29.00 29.00 35.50 47.75
O 19.75 20.00 20.00 20.00 20.50 21.75
H 30.00 32.00 32.00 32.00 33.50
With Sound Cover W 25.00 31.00 31.00 31.00 36.50 N/A
O 22.50 22.25 22.25 22.25 22.75
REPLACEMENT PARTS
Description Part No.
Intake Filter (factory installed 10 micron) 89831
5 Micron Replacement Filter Element 86193
Filter Retainer and Element Baffle 86195
Replacement Filter Bowl 86197
14
01 11:05 5036679891 WOLCOTT PLUMBING PAGE 17/40
MAINTENANCE
• Change the Intake Filters, PN 89831 once a year, or more often in dusty environments.
See Figure 4.
• To comply with NFPA 99C, a 5- micron Filter is installed on all AIRSTAR models.
• Periodically inspect the Moisture Monitor. A "blue" Moisture Monitor indicates that the air in
the storage tank is dry. A "pink" Moisture Monitor indicates a high level of humidity in the
storage tank. To correct this situation, see TROUBLESHOOTING page 12. See Figure 5.
• The only consumable parts on the AIRSTAR are the intake filter and the 5- micron exhaust
filter element. See Figure 5. When replacing either filter, dispose of the removed filter in
accordance with local codes:
1 pi y
111 7 i i }+lilryy f � q�ll rt� I (' i 01 ih(11 }i ll, �rl,l�1rI1 I,i of v s'
+ � ( 1 - 11 ( I' }. 11 I i 11 (1 i 1 I
i y � � } � 11 `� "' !i � `I'� � ( ���ii�� n� �sl �� �' � l �� � �..
it , t r � fI I� }i : ,:ft HA , o.�i�i r .,'
'' ,I
t )r tN , '��� , .:'' f�
,
t11 I l l ' , ,'' Ik'+ k s 1 i ,' , lain l l 1 .11 ' I i( Y
lr 1 iF� - � ' d 1 i t( t r y " ' g �' , ..4,j
. Intake .) , i ",^ j
ti r '' ;4 3 rr l al it xf(.I
- Filter .. 1 1 i . i i i i� 'i l we , , 'M�t "' � ". h , i�
---
- '.-- .
7� � r'1 lit7i 4 . '
� } n l
a �, : '; '.1 Ai l O "4% .
N•4 N' l . ; �', Moisture .. 5 Micron ■ , N1)
"."-%. s *: Monitor Filter
i .:4::... I-j - 11 %
`" 4 . ,,.. . "" Figure 5.
Figure 4. Intake Filter Location Moisture Monitor and 5 Micron Filter Location
OPTIONAL ACCESSORIES
-
Description Model Part Number
AirStar 10 85491
AirStar 21, 22, 30 85492
AirStar 50 85493
REMOTE AIR INTAKE KIT - AirStar 70 85494
REMOTE CONTROL. PANEL
w124 V switches
1- Switch Plate Kit 53111
For ail AirStars
2- Switch Plate Kit 53251
3- Switch Plate Kit 53250
4- Switch Plate Kit 53133
AirStar 10 85961
AirStar 21 85962 -1M
AirStar 22 85962 -2M
SOUND COVER
AirStar 30 85963M
AirStar 50 89523M
AirStar 70 89574M
15
01/23/2012 11:05 5036679891 WOLCOTT PLUMBING PAGE 18/40
e--
Air Techniques is a leading manufacturer of dental products including
air and vacuum systems, film processors, digital imaging systems and
intro -oral digital video systems. We have been manufacturing quality
products for dental professionals since 1962.
Air Techniques' products are only distributed through authorized dealers.
l A/T 2000 XR
❑
Accent
❑ AirStar
❑ CleanStream" .
❑ Guardian''
❑ Peri-Pro
❑ Polaris" •
❑ Scane
❑ Sensar"
❑ Spectra''
❑ STSn'
❑ VacStarTM
• Visix
AIR
ME[HNI MUMMIFIES
1295 Walt Whitman Road, Melville, NY 11747.3062
1-800-AIR-TECH (1-800-247 -8324) • www.alrtechniaUee,COn1
AlrSiar s o mglatered frodemork of Air Technlques, Inc.
C Copyright 2009 • P/N 97109, Rey. B