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Specifications
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Q h'b W£$TGAT£ BAPTIST CHURC ¢9 CNN . M F, saw '�' WALL OPENING FOR KITCHEN VENTS .12930 SW SCHOLLS FERRY RD Ais No segue lyp TIGARD, OREGON SH. 1 Or 1 l 1 • fl ' / - • aa920 • ' ..7.-....- a FastWrap® XL "' Th ermal Ceramics Commercial Kitchen Grease Duct Enclosure System Insulating Our World Air. Ventilation Duct Enclosure System FIREeirTER pSSIP Product Data & Installation Guide c' ` icc 1. Product Description • FireMaster® FastWrap XL is a flexible blanket composed of • high temperature fibers classified for applications to 2192 °F -- (1200 °C) and fully encapsulated in a durable glass fiber rein- d. forced foil facing for easy handling and installation. FastWrap ,� • XL is UL Classified and ULC Listed in various systems for 1 \ ., + � 1...,''';'''''''';' � ' S l and 2 hour fire resistive enclosure protection, reduced clear- '' ?' . -, f C _,1_ �-- -- ance for kitchen exhaust ducts, electrical circuit protection, and " " -' f `' -= . as a component in various UL firestop designs for fire resist- ,� .. F �, : ,,FS�; ance rated floors, ceilings', and walls. The core fibers in '''''''4'. -� FastWrap XL are manufactured using Thermal Ceramics patented Superwool® fiber which is an alkaline -earth silicate c,•: ,. • _ wool with low biopersistence and therefore increased safety for - { ' - "r-_s ., ,v installers. FastWrap XL is under UL's Follow -Up Service Program to ensure the consistent quality essential to this life- • safety application. 4. Performance Specifications Reference Standard Standard No. Performance Product Features • Zero clearance to combustibles at any location Grease Duct Enclosure System ASTM E2336 Pass • Thin and Lightweight at 1 -1/2" (38mm) thick, 6 pcf (96 kg /m') Section 16.1 - density Non- Combustibility ASTM E136 Pass • Contours easily to complex duct designs Section 16.2 -Fire Resistance • Optimized installation with inside layer butt joints on grease (wall) ASTM E119 Pass duct enclosures per ASTM E 2336 Section 16.3 - Durability Test ASTM C518 Pass • Fully foil encapsulated for fast and clean installation Section 16.4 - Internal Fire Test ASTM E2336 Pass • Completely inorganic and non - combustible • Section 16.5 - Fire Engulfment • Contains 2192 °F (1200°C) rated fibers for added safety (duct) ASTM E814/E119 Pass margin ULC Grease Duct Test Protocol Pass - • Wide variety of through penetration firestop systems - Grease Duct Clearances UL 1978 Pass • Resistant to mold growth • Good sound absorption Air Ventilation Duct Enclosure ISO 6944 Pass Surface Burning Characteristics 2. Applications Flame Spread (foil/blanket) ASTM E84 5/0 • 1 and 2 hour enclosure and firestop system for kitchen .Smoke Developed (foil/blanket) ASTM E84 10/0 . exhaust ducts Thermal Resistance • Zero clearance from enclosure to combustibles for kitchen (R -value @ 70 °F) ASTM C518 7.3 per layer exhaust ducts Mold Growth • 1 and 2 hour enclosure and firestop system for hazardous (75% -95% humidity) ASTM D6329 Resistant exhaust ducts, pressurization ducts, clothes dryer exhaust • Laboratory Listings per UL 1978 have been withdrawn. ducts, trash and linen chutes, and other fire rated HVAC ducts 5. Listings /Building Code Reports • 1 hour circuit integrity protection for cable trays and steel conduits Listed Uses Agency Listing Layers • Engineered solutions and tested systems for fire protection Grease Duct Enclosure per ASTM UL G18 2 of structural steel beams and columns, and storage vessels E2336 and AC101 ICC -ES ESR 2213 per ASTM E119, ISO 834, and UL1709 Grease Duct Insulation per ULC ULC FRD 4, 7 2 Grease Duct Insulation Test Protocol 3. Physical Characteristics Through Penetration FireStop UL Units/ Wt./ System per ASTM E814, UL 1479 ULC See .Figure 2 1 or 2 Product Unit Size Ctn. Ctn. HNLJ.V1, 2, FastWrap XL Roll 1 -1/2° x 24° x 25' 1 37.5 lbs. Ventilation Duct Enclosure System UL 3, 4, 11; 12, 19 1 FastWrap XL Roll 1 -1/2° x 48" x 25' 1 75 lbs. per ISO 6944 -1985 ULC FRD 3, 5, 6, FastWrap XL Collar Roll 1 -1/2° x 6° x 25' 4 37.5 lbs. 18 Electrical Circuit Protective System UL FHIT.5 2 Color White blanket with silver foil encapsulation • international Code Council - Engleering Service 6. Storage C. 2 & 3 Sided Wrap Installation (Figure 5) FastWrap XL must be stored in a dry warehouse environment When space does not allow fora complete wrap applied to the on pallets. Pallets should not be stacked. duct on all four sides, the FastWrap XL is approved for 2 or 3 7. Installation sided installations with mechanical attachment to a rated con - FastWrap XL shall be installed by a qualified contractor in crete or CMU assembly. The FastWrap XL is installed on the 2 accordance with manufacturer's instructions and design list- or 3 sides of the duct as described in one of the installation ings. See figures 1 to 5 for complete details. methods described in sections A or B with the starting edge of the blanket attached to the concrete or CMU assembly and Materials and Equipment then wrapped around the duct until the other end can be • Fast Wrap XL blanket attached to the other concrete or CMU assembly, thus encap- • Aluminum foil tape sulating the duct with insulation around all accessible sides. • Glass filament reinforced tape (optional) The blanket is to flange out onto the concrete or CMU assem- • Carbon steel or stainless' steel banding material, minimum bly. ' It shall be secured to the adjoining assembly with min 1/2" (13mm) wide, minimum 0.015" (0.4mm) thick, with steel 3/16" (5mm) diameter, 4" (102mm) long concrete anchors, banding clips . footed to a minimum 1 -1/2" (38mm) wide x 3/16" (5mm) thick • Hand banding tensioner and crimping tool' steel strip /strap with pre - drilled holes spaced a maximum 10" • Minimum 12 gage (3mm) steel insulation pins; steel speed (254mm) on center. The steel strip is to be placed around the clips, minimum 1 -1/2" (38mm) square or 1 -1/2" (38mm) diam- entire perimeter of the duct in the exposure area. The eter, or equivalent sized cup -head pins; FastWrap XL insulation wrap is secured to the duct with mini- • Capacitor discharge stud gun mum 1/2" (13mm) wide steel banding 10 -1/2 ", (270mm) cen- • FireMaster F2- HT -XL3 Prefabricated Door or Field Fabricated ters. The ends of the banding are to loop into and around the Door Hardware steel strips /straps that foot the blanket to the concrete floor or • An approved firestop sealant wall, and tightened down. • General D. Mechanical Attachment Methods for Insulation Wrap To minimize waste, FastWrap XL blanket should be rolled out 1) Banding (Figure 1) Minimum 1/2" (13mm) wide carbon tautly before measuring. Cut edges of the blanket shall be steel or stainless steel banding, 0:015" (0.4mm) thick, is taped with aluminum foil tape to prevent exposed edges of the placed around the entire perimeter of the insulated duct on insulation absorbing grease and moisture in the event of a maximum 10 -1/2" (270mm) centers andl -1/2" (38mm) from compromised grease duct joint. Overlaps are used to block each blanket edge or 1-1/2" (38mm) from each collar edge heat' transfer in the event of duct deformation resulting from when using the butt joint and collar method. When banding, thermal expansion. Filament tape is suggested to temporarily filament tape can be used to temporarily hold the blanket in' hold the blanket in place until. steel banding or pinning is place until the banding is applied. The banding is placed installed to permantely secure the blanket. around the blanket and tightened to firmly hold the A. First Layer / Single Layer Installation FastWrap XL in place against the duct, but not cause any 1) Butt Joint for ASTM E2336 compliant grease duct cutting or damage to the blanket. enclosure (Figure 1) - The first layer of FastWrap XL is cut 2) Pinning (Figure 4) - If the pin pattern shown in Figure 4 is to completely wrap around the perimeter of the duct with used on all faces of the duct, then 12 Gage (0.4mm) insu- enough excess to provide a tight butt joint where the blan- lation pins may be used in lieu of steel banding. To prevent ket ends meet. The joints of adjacent blankets are firmly blanket sag, 12 Gage (0.4mm) pins installed as shown in butted against each other. Figure 4 are required in addition to banding on the bottom 2) Overlaps required for ISO 6944 compliant single layer of horizontal ducts where_the bottom dimension is larger air ventilation duct enclosure and two layer grease duct than 24" (610mm), or on one side of vertical ducts where enclosures installed in Canada (Figure'I) - The layer of one dimension is larger than 24" (610mm). Pins that FastWrap XL applied directly to the duct is cut to complete- extend beyond the outer blanket layer shall be turned down ly wrap around the perimeter of the duct with enough or the excessive length cut off to prevent sharp edges. excess to overlap itself by a minimum of 3" (75mm). The Shoot through pins (cup head pins) may be used in con - joints of adjacent blankets must overlap each other by a junction with steel banding to prevent blanket sag., minimum 3" (75mm). E. Field Fabricated Access Doors B. Second Layer Where Required — (Figure 1) 1) Field Fabricated Access Doors (Figure 3) - Each access The second layer of FastWrap XL is cut to completely wrap door assembly has four threaded rods 1/4 inch (6mm) in around the perimeter of the first layer, with enough excess to diameter and 5" (127mm) in length, with one welded to overlap itself not less than 3" (75mm). Joints in the second each corner of the door opening. Hollow steel tubes, 4 -1/2" layer should be staggered a minimum of 6" (50mm) from joints (114mm) long are installed outside the access cover plate on the inner layer. Adjacent blankets on the second layer must and over the threaded rods. Four 12 gage (3mm) and 4- overlap each other by not less than 3" (75mm). As an alterna- 1/2" (114mm) long steel insulation pins are welded to the tive to overlaps on adjacent blankets installed on the second access cover plate to allow for installation of the three lay layer, adjacent blankets can be tightly butt jointed and wrapped ers of FastWrap XL. One layer of FastWrap XL is cut to with a 6" (152mm) wide FastWrap XL collar centered over the approximately the same size as the access panel, and butt joint. impaled over the insulation pins on the panel. A second • layer of FastWrap XL is cut so as to overlap the first layer a bly, the enclosure may terminate above and below the minimum of 1 -1/2" (38mm). It is essential that the first and floor /ceiling assembly or on either side of a wall assembly as second layer fit tightly against the surrounding wrap with no shown in Figure 2. When this method is used, the FastWrap . through openings. The third and outside layer should be XL must be mechanically attached on either side of the fire cut to overlap the second insulation layer by a minimum of rated assembly using one of the attachment methods 1 -112" (38mm). Minimum 1= 172 " - (38mm) round or square described - ir Section D, spaced maximum of 1-172" insulation clips are installed on the insulation pins to secure from the fire rated assembly. the three layers of insulation to the access cover plate. All G. Support Hanger Systems cut edges of the insulation shall be taped with minimum 3" 1) Grease ducts installed per ASTM E2336 and UL1978 - (75mm) wide aluminum foil tape. Wing nuts and washers Support hangers do not need to be wrapped when duct is are installed on the four threaded rods, and tightened supported with minimum 3/8" (10mm) diameter threaded against the hollow steel tubes to seal the access cover plate to the duct. steel rod, on maximum 60" (1500mm) centers, with mini - 2) Field Insulated DuctMate Access Doors (Figure 3) - mum 2" (50mm) x 2" (50mm) x 1/8" (3mm) steel angle tra- DuctMate Ultimate and F2 doors are approved for use with peze supports. FastWrap XL, and shall be installed according to DuctMate 2) Grease ducts installed per ULC Grease Duct Protocol Industries installation instructions. A 16 gage (1 4mm) and ULC Listings FRD 4 and 7 - Support hangers do not outer cover plate Is required, which is 6" (152mm) larger In need to be wrapped when duct is supported with minimum width and length than the DuctMate door, and which has 1/2" (13mm) diameter threaded steel rod, on maximum 60" holes drilled to match the threaded rods on the DuctMate (1500mm) centers, with minimum 2" (50mm) x 2" (50mm) x 3/16" (5mm) steel angle trapeze supports. For ducts not door. Four 12 gage (3mm) insulation pins are welded to exceeding 155 in' (0.1 m and with no dimension exceed - this outer cover plate, and three layers of FastWrap XL are ing 16" (406mm) a minimum 3/8" (10mm) diameter steel rod impaled and fastened using minimum 1 -1/2" (38mm) insula- with minimum 1 -1/2 (38mm) x 1 -1/2" (38mm) x 5/32" tion clips. The insulation layer adjacent to the DuctMate (4mm) steel angle trapeze support are approved. door is cut to the size of the door and each successive layer 3) HVAC ducts - Support hangers do not need to be wrapped has an overlap of 1 -1/2" (38mm) over the adjacent layer. It is essential that the first and second layer fit tightly against when duct is supported with minimum 1/2" (13mm) diame- the surrounding wrap with no through openings. All edges ter threaded steel rod, on maximum 60" (1500mm) centers, of insulation blanket must be sealed with minimum 3" with minimum 2" (50mm) x 2" (50mm) x 3/16" (5mm) steel (75mm) wide aluminum foil tape. The insulated cover plate angle trapeze supports. For ducts not exceeding 387 ing is installed over the Ductmate threaded rods, and held tight (0.25 m and with no dimension exceeding 39" (1000mm) against the duct with wing nuts and washers. a minimum 3/8" (10mm) diameter steel rod with minimum 1- 3) FireMaster Factory Built Access Doors (Figure 3) - 1/2° (38mm) x 1 -1/2" (38mm) x 5/32" (4mm) steel angle tra- FireMaster doors are tested per ASTM E2336 and are peze support may be used. The trapeze supports may be intended for use in two layer installations. FireMaster incorporated into the wrap enclosure provided an approved access doors come complete and ready for installation with intumescent firestop sealant is used to seal any penetra- a DuctMate® F2 access door, cut -out template, an outside tions of the wrap enclosure. cover plate with proper signage, an as tested FastWrap XL 8. Maintenance and Repair insulation package, and installation instructions. No maintenance is required when installed in accordance with F. Through Penetration Firestop System (Figure 2) - When Thermal Ceramics installation instructions. If damage is limit - the duct penetrates a fire rated- assembly an approved fire : ed to the foil facing, aluminum foil tape can be used to repair stop system must be employed. Figure 2 provides a corn- the foil facing. If an area of blanket is found to be damaged plete list of UL / ULC firestop design listings which can be the following procedure must be incorporated. If the damaged found in the Certifications Directory at www.ul.com for US area is larger than 8" (203mm) x 8" (203mm) the entire wrap systems and www.ulc.ca for Canadian systems. Prior to section must be removed and replaced according to Thermal installing any firestop system the surfaces of all openings Ceramics installation instructions. If the damaged area is and penetrating items must be clean and dry. The FastWrap small (less than 8" (203mm) x 8" (203mm)), the damaged area XL core blanket (or mineral wool where allowed by the must be cut away and replaced with a new section 1" (25mm) firestop design listing) must be compressed into the annular larger in length and width than the cut out are, such that the space. The packing material must be recessed a minimum new section can be compressed tightly into the cut out area. depth from the surface of the concrete or gypsum assembly. All cut edges of the new section must be taped and sealed wth The recessed opening must be filled with a minimum thick- aluminum foil tape. The new section must be held in place with Hess of an approved firestop sealant. The packing material either pinning or banding per Thermal Ceramics installation type and compression, minimum recess (typically 1/4" instructions. (6mm)), and approved firestop sealant and thickness (typi- 9. Limitations cally 1/4" (6mm)) shall be as specified in an approved UL / Thermal Ceramics FastWrap XL shall be installed in accor- ULC firestop design listing. When there is not sufficient dance with these installation instructions. The integrity of annular space around the duct to run the FastWrap XL FastWrap XL systems is limited to the quality of the installation. enclosure system continuous through the fire rated assem- For personal protective equipment recommendations see the MSDS. • . FireMaster FastWrap XL Commercial Kitchen Grease Duct Enclosure System Air Ventilation Duct Enclosure System • 1 or 2 Hour Shaft Alternative / Zero Clearance to Combustibles • O • O • O 0 „ • • ' ■%Air O ,\ )) \) • ) 0 1. 10 5 Yl Of • O 0 A ft a ,. O t h46 nrir�j .wrxnrxixixi,..vsysov�v�ts .r. °,vsjr .. Butt Joint / Overlap Option 0 Butt Joint / Collar Option 3" (75) Overlap / 3" (75) Overlap Required for ULC Grease Duct Systems • TWO LAYER INSTALLATION OPTIONS 0 6'(155 © ° 3' 5 3' 5 O 3' 5 0 112' 3‘1 A 112'i A 12' 38) O 12" 38) 21' (533) TYP. 0 I 21' (533) TYP I . • Telescope Wrap Option Butt Joint Option Checkerboard Wrap Option SINGLE LAYER OR OUTSIDE LAYER INSTALLATION OPTIONS System Details . . • FIGURE 1 . 1 Two Layers of FireMaster FastWrap XL Blanket for Grease Duct Enclosures One Layer of FireMaster FastWrap XL Blanket for Air.Ventilation Duct Enclosures • 2 Steel banding minimum 1/2" (13)•wide by 0.015" (0.4) thick.' 3 Tight butt Joints on inner layer (ULC Grease Duct requires 3" (75) overlap) 4 Min. 3" (75) overlap on perimeter and between adjacent blanket on outside layer 5 Optional 6" FireMaster FastWrap XL collar . System Details 6 - Hangers 7 - Trapeze Supports Grease Duct - per ASTM E2336 Min 3/8" (5) Rod Min. 7(50) x 2" (50) x 1/8" (3) angle Grease Duct - per ULC Protocol Min 1/2" (13) Rod • Min. 2 "(50) x 2" (50) x 3/16" (5) angle Grease Duct - per ULC Protocol with Maximum Area155 in2 (0.1 m2) Min 3/8 ". (5) Rod Min. 1 -1/2° (38) x 1 -1/2" (38) x 5/32" (4) angle HVAC Duct - per ISO 6944 Min 1/2" (13) Rod Min. 2 "(50) x 2" (50) x 3/16" (5) angle HVAC Duct - per ISO 6944 with Maximum Area 387 in2 (0.25 m2) Min 3/8" (5) Rod Min. 1 -1/2° (38) x 1 -1/2° (38) x 5/32" (4) angle The Integrity of Flremaster duct systems is Smiled to the Quality of the Installation FMXL001 -3 . Fire Master FastWrap XL Commercial Kitchen Grease Duct Enclosure System _____ _ __ __ Air__ V_ entilation _ Duct _Enclosure _System _ Through Penetration Firestop Systems 3" (75) 0 O 0 X11 0 0 lip 0 = ;�st O II un ■■■i -- U.. ��i i—. 1 ttl✓f i— - 111 =� i V I - col Mil II II 1M . 1 '- v _.- /.1 tl-- ■.. ■ ■R ■INtl•� MIN �C:� TI K iuuui =Zip ilion -� 0 ;fiE 3 " I Fastwrap XL continuous through rated wall assembly I - I Fastwrap XL continuous through rated floor /ceiling assembly ©0 0 0 /- o c' � ., ll �� lttlll ; ` i 111 � • 1 k M .. I • 0 _ o . 0 ' Fastwrap XL terminated on both sides of the Fastwrap XL terminated at the top and bottom rated wall assembly surface of the floor /ceiling assembly Firestop Designs Per ASTM E814 / UL 1479 UL Listings ULC Listings FIGURE 2 GAJ -1562 C -AJ -7004 FRD 3 C-AJ-7012 C -AJ -7014 FRD 4 1 Rated Floor /ceiling or wall assembly C-AJ-7019 C -AJ -7021 FRD 5 2 Duct C-AJ-7047 C -AJ -7095 FRD 6 3 Two Layers of FireMaster FastWrap XL for Grease Duct Enclosures C-AJ-7098 C -AJ -7119 FRD 7 One Layer of FireMaster FastWrap XL for Air Ventilation Duct Enclosures F -A - F-A-1094 FRD 18 F -A -3048 F -C -7036 4 Steel banding minimum 1/2" (13) wide by 0.015" (1.5) thick or pinning F -C -7037 W -L -7009 5 FireMaster FastWrap XL (packing material) W -L -7121 W -L -7145 6 Approved through- penetration firestop sealant W -J -7086 The integrity of Firemaser duct systems is limited to the quality of die Installation. FMXL003-2 Fire Master FastWra XL .Access Door Systems. , Commercial 'Kitchen Grease Duct Enclosure System • FireMaster F2- HT -XL3 Door System iO © NOTE: FireMa Available from Thermal Ceramics ® ster Distributors.' (%_:'" 1 7 . . ' . . Note: •• Label Required ' "Access Door" 0 4 Do Not Obstruct 0 iL 6 .• , : , : 0' 0 FireMaster Field Fabricated Door System . Note: Label Required © , "Access Door" 0 , Do Not Obstruct O • © -0 FIGURE 3 • • 1 DuctMate F2 -HT Access Door or 16 Gage (1.5) Field Fabricated Access Door. 2 All Thread Rods. ' 3 Installation Pins with Speed Clips. . 4 Three Layers of FireMaster FastWrap XL Blanket with Minimum 1" (25) Overlaps and All Edges Sealed with Aluminum Tape. 5 Spool Pieces for Threaded Rods 6 Wing Nuts and Washers 7 16 Gage (1.5) Outer Cover Plate Labeled "ACCESS DOOR - DO NOT OBSTRUCT' The Integrity of the duct wrap Insulation product Is limited to the quality of the Installation FMXL002 -3 • FireMaste ® FastWrap XL TYPICAL INSULATION PIN LAYOUT FOR DUCT SPANS > 24" (610) WIDE To Prevent Blanket .Sag SIDE ELEVATION END ELEVATION to w W C co . • G I I I I I I I I I I I . to • O 6 "(152) 6•(752) FROM CENTERS FROM EDGE 1Z "t305) EDGE > 24" (610) BOTTOM . • N N , A . ,�..,,� at 101/2 (267) � RE CENTERS l0 VARIES FIGURE 4 I Minimum 12 gage (3) steel insulation pins The Integnty of Firemaster duct systems Is limited to the quality of the Installation. FMXL004 -2 Fire Master r XL Commercial Kitchen Grease Duct Enclosure System Air-Ventilation Duct Enclosure System 1 Or 2 Hour Shaft Alternative / Zero Clearance to Combustibles 2 and 3 Sided Wrap Detail for Attaching to Walls and /or Ceilings • 3" 0 3" 0 , 3 0 4 1 - • :•• . �. ; t s - .•- .•••1.' •(: J • •' '•`.. . J. N. • \� ., r N. 1 N S\ �� N. N. N. N. N. _ N. N. N. N. , "N. \ N. N. N. N. N. -\ N. \ 0 0 , O. Note: Ducts must be independently supported per code • • FIGURE 5 • 1- 1 or 2 Hour Rated Concrete floor, ceiling, or wall . • 2 Two layers of FireMaster FastWrap XL for Grease Duct Enclosures One layer of FireMaster FastWrap XL for Air Ventilation Duct Enclosures 3 Concrete fastener system 4 3/16" (5) thick x 2" (50) -3" (75) wide - bar stock perforated 12" (305) o.c. . 5 8" (203) maximum Air Gap 6 Duct 7 - Steel banding min. 1/2" (13) wide by 0.015" (0.4) thick. 8 Banding clip The Integrity of Firemaster duct systems Is limited to the quality of the Installation Thermal Ceramics is a trademark of Morgan Crucible Company plc. FireMaster and FMXL005 -2 FastWrap are trademarks of Thermal Ceramics Inc. FastWrap products are manufactured - - by Thermal Ceramics Inc. and are distributed by authorized distributors DuctMate is a trademark of DuctMate Industries Inc. 714 - 236/07.09 • • 4 _; �' Thermal Ceramics' MATERIAL SAFETY DATA SHEET • • MSDS No: 406 Date Prepared: 01/08/1997 Current Date: 12/5/2008 Last Revised: (12/05/2008) 11. PRODUCT AND COMPANY IDENTIFICATION Product Group: ALKALINE EARTH SILICATE (AES) WOOL PRODUCT Chemical Name: Calcium-Magnesium-Silicate Wool or Calcium- Magnesium - Zirconium - Silicate Wool Synonyms: • AES Wool, CMS Wool, Synthetic Vitreous Fiber (SVF), Man -made Vitreous Fiber (MMVF), Man -made Mineral Fiber (MMMF) . Trade Names: FireMaster® Marine: Bulks, Blankets, Mats and Modules. FireMaster® PlenumWrap +Tnn FireMaster® Duct Wrap +TM FireMaster® FastWrap +TM+ FireMaster® Duct Wrap 2x2 • +Tnn FireMaster® FastWrap XLT"" FireMaster® Marine PLUS FireMaster® 607: Blanket, Bulk CALSIMAG® (Pyroscat) CSM: Blanket, Bulk Pyroscat Duct Wrap XL Manufacturer /Supplier: Thermal C Inc. P. O. Box 923; Dept. 300 Augusta, GA 30903 -0923 • For Product Stewardship and Emergency Information Hotline: 1- 800 -722 -5681 Fax: 706- 560 -4054 • For additional MSDSs and to confirm this.is the most current MSDS for the product, visit our web page [www.thermalceramics com]. 12. COMPOSITION /INFORMATION ON INGREDIENTS INGREDIENT & • CAS NUMBER % BY WEIGHT OSHA PEL ACGIH TLV Alkaline -Earth Silicate Wool (11 100 15 mg/m (total dust) 10 mg /m (inhalable dust) 436083 -99-7 5 mg /m (respirable dust) 3 mg /m (respirable dust) (1) CAS definition: Alkaline Earth Silicate (AES) consisting of silica (50-82 wt %), calcia and magnesia (18-43 wt %), alumina, titania and zirconia (less than 6 wt %), and trace oxides. This CAS composition also covers Thermal Ceramics products Calcium-Magnesium-Silicate Wool (CAS no. 329211 -92 -9) and Calcium- Magnesium - Zirconium - Silicate Wool (CAS no. 308084-09 -5). (See Section 8 "Exposure Controls / Personal Protection" for exposure guidelines.) 13. HAZARDS IDENTIFICATION • May cause temporary, mild mechanical irritation to the eyes, skin, nose and/or throat. • Pre- existing skin and respiratory conditions may be aggravated by exposure. Page 1 of 7 MSDS No: 406 Date Prepared: 01/08/1997 Current Date: 12/5/2008 • Last Revised: (12/05/2008) 4. FIRST AID MEASURES RESPIRATORY TRACT (nose and throat) IRRITATION If respiratory tract irritation develops, move the person to a dust free location. See Section 8 for additional measures to reduce or eliminate exposure. EYE IRRITATION • If eyes become irritated, flush immediately with large amounts of lukewarm water for at least 15 minutes. Eyelids should be held away from - the eyeball to ensure thorough rinsing. Do not rub eyes. SKIN IRRITATION : . If skin becomes irritated, remove soiled clothing. Do not rub or scratch exposed skin. Wash area of contact thoroughly with soap and water. Using a skin cream or lotion after washing may be helpful. • GASTROINTESTINAL IRRITATION , If gastrointestinal-tract irritation develops, move the person to a dust free environment. - If symptoms persist, seek medical attention. - NOTE TO PHYSICIANS Skin and respiratory effects are the result of temporary, mild mechanical irritation; fiber exposure does not result in allergic manifestations. 5. FIRE FIGHTING MEASURES • NFPA Codes: Flammability: 0 , Health: 1 , Reactivity: 0 , Special: 0 NFPA Unusual Hazards: None Flammable Properties: None • Flash Point: None Hazardous Decomposition Products: None Unusual Fire and Explosion Hazard: None Extinguishing Media: Use extinguishing media suitable for type of surrounding fire. 16. ACCIDENTAL RELEASE MEASURES SPILL PROCEDURES Avoid creating airborne dust. Dust suppressing cleaning•methods such as wet sweeping or vacuuming should be used to clean the work area. If vacuuming, the vacuum should be equipped with a HEPA filter. Compressed air or dry sweeping should not be used for cleaning. 17. HANDLING AND STORAGE STORAGE Store in original factory container in a dry area. Keep container dosed when not in use. HANDLING . Limit use of power tools unless in conjunction with local exhaust. Use hand tools whenever possible. Frequently dean the work area with HEPA filtered vacuum or wet sweeping to minimize the accumulation of debris. Do not use compressed air for clean -up. EMPTY CONTAINERS Do not reuse the container. - Page 2 of 7 • • MSDS No: 406 Date Prepared: 01/08/1997 Current Date: 12/5/2008 Last Revised: (12/05/2008) 8. EXPOSURE CONTROLS /PERSONAL PROTECTION MANUFACTURER'S RECOMMENDATION It is prudent to reduce exposure to respirable dusts to the lowest attainable level through the use of engineering controls such as ventilation and dust collection devices. Industrial hygiene standards and occupational exposure limits may vary between countries, state and local jurisdictions. Contact your employer to determine which exposure levels apply to your facility. If no regulatory dust or other standards apply, a qualified industrial hygienist can assist with a specific workplace evaluation including recommendations for respiratory protection. In the absence of such guidance, the manufacturer generally recommends the control of CMS wool exposures to 1 fiber /cc or less. ENGINEERING CONTROLS Use feasible engineering controls such as local exhaust ventilation, point of generation dust collection, down draft work stations, emission controlling tool designs, and materials handling equipment designed to minimize airborne fiber emissions. PERSONAL PROTECTION EQUIPMENT Skin Protection Wear gloves, head coverings and full body clothing as necessary to prevent skin irritation. Washable or disposable clothing may be used. If possible; do not take unwashed work clothing home. If soiled work clothing must be taken home, employers should ensure employees are trained on the best practices to minimize or avoid non -work dust exposure (e.g., vacuum dothes before leaving the work area, wash work clothing separately, rinse washer before washing other household clothes, etc.). • Eve Protection Wear safety glasses with side shields or other forms of eye protection in compliance with appropriate OSHA standards to prevent eye irritation. The use of contact lenses is not recommended, unless used in conjunction with appropriate eye protection. Do not touch eyes with soiled body parts or materials. If possible, have eye - washing facilities readily available where eye irritation can occur. Respiratory Protection • When it is not possible or feasible to reduce respirable dust exposures through engineering controls, employees are encouraged to use good work practices together with respiratory protection. Comply with OSHA Respiratory Protection Standards, 29 CFR 1910.134 and 29 CFR 1926.103, for the particular hazard or airborne concentrations to be encountered in the work environment. For the most current information on respirator selection, contact your supplier. 19. PHYSICAL AND CHEMICAL PROPERTIES ODOR AND APPEARANCE: White odorless material with a wool type appearance CHEMICAL FAMILY: Calcium, Magnesium, Silicate Mixture BOILING POINT: Not Applicable WATER SOLUBILITY ( %): Slight MELTING POINT: 1275 -13000 (2327 - 2372 'F) SPECIFIC GRAVITY RANGE: 2.5 - 3.0 VAPOR PRESSURE: Not Applicable pH: V Not Applicable VAPOR DENSITY (Air = 1): Not Applicable % VOLATILE: Not Applicable MOLECULAR FORMULA: Not Applicable 10. STABILITY AND REACTIVITY CHEMICAL STABILITY: Stable under conditions of normal use CHEMICAL INCOMPATIBILITIES: Avoid contact with strong acids. CONDITIONS TO AVOID: None HAZARDOUS DECOMPOSITION PRODUCTS: None HAZARDOUS POLYMERIZATION: Not applicable Page 3 of 7 MSDS No: 406 Date Prepared: 01/08/1997 Current Date: 12/5/2008 Last Revised: (12/05/2008) 11. TOXICOLOGICAL INFORMATION • • TOXICOLOGY • CMS wools have been tested for their biopersistence . using methods devised by the European Union. The results from these studies exonerate CMS wools from cardnogen classification under the criteria listed in Nota Q of European Commission Directive 97/69/EU. . . In a lifetime carcinogenicity test, rats were exposed by inhalation for two years (5 days a week; 6 hours a day) to CMS fibers at 200 WHO fibers/ml. There was neither fibrosis nor carcinogenic response; only reversible cellular changes were seen. Further, subchronic inhalation studies on rats with CMS fibers at concentrations of 150 fibers ( >20 pm long) per ml for 90 days with follow up to 1 year showed neither inflammation nor cell proliferation. All parameters studied • returned rapidly to baseline levels on cessation of exposure. • • After- service, CMS wools may contain crystalline phases including some forms of 'silica. (See Section 16) However, CMS fibers heated to 10001 for 2 weeks were not cytotoxic to macrophage -like cells at concentrations up to 320 pg/cm In the same test, samples of pure crystalline quartz were significantly active at 20 pg/cm EPIDEMIOLOGY This material has not been the subject of an epidemiology study. NOTE • Neither the International Agency for Research on Cancer (IARC) nor the National Toxicology Program nor any other U.S. regulatory or classification entity has evaluated CMS wool. Superwool products are members of a family of materials whose properties are distinct in several ways from other man -made mineral fibers.' In October 2001 IARC re- reviewed Man -Made Vitreous Fibers and "elected not to make an overall evaluation of the newly developed fibers" [such as CMS wool] but recognized that "those that have been tested appear to have low carcinogenic potential in experimental animals." • While CMS wool is an inert material that does not react with the skin, exposures may cause temporary mild mechanical irritation to the eyes, skin, nose and /or throat (for First Aid Measurers, see Section 4). Proper handling practices and the use of protective clothing (see Section 8) can minimize irritation. 12. ECOLOGICAL INFORMATION No adverse effects of this material on the environment are anticipated. • • 113. DISPOSAL INFORMATION WASTE MANAGEMENT To prevent waste materials becoming airborne, a covered container or plastic bagging is recommended. RCRA _ CMS wool, as manufactured, is not classified as a hazardous waste according to Federal regulations (40 CFR 261). As manufactured, CMS wool was tested using EPA's Toxicity Characteristics Leaching Procedure (TCLP). Results showed there were no detectable contaminants or detectable leachable contaminants that exceeded the regulatory levels. Any processing, use, alteration or chemical additions to the product, as purchased, may alter the disposal requirements. Under Federal regulations, it is the waste generator's responsibility to properly characterize a waste material, to determine if it is a "hazardous" waste. Check local, regional, state or provincial regulations to identify all applicable disposal requirements. 14. TRANSPORT INFORMATION U.S. DEPARTMENT OF TRANSPORTATION (DOTI Hazard Class: Not regulated United Nations (UN) Number. Not applicable Labels: Not applicable North America (NA) Number: Not applicable Placards: Not applicable Bill of Lading: Product name Page 4 of 7 • MSDS No: 406 Date Prepared: 01/08/1997 Current Date: 12/5/2008 - Last Revised: (12/05/2008) INTERNATIONAL - Not -dassified -as dangerous - goods - under -ADR -( road),- RID - (train), -IATA (air)- or -IMDG (ship). -- - - - - -- 15. REGULATORY INFORMATION UNITED STATES REGULATIONS SARA Title III: This product does not contain any substances reportable under Sections 302, 304, 313 (40 CFR 372). Sections 311 and 312 apply. OSHA: Comply with Hazard Communication Standards 29 CFR 1910.1200 and-29 CFR 1926.59 and Respiratory Protection Standards 29 CFR 1910.134 and 29 CFR 1926.103. TSCA: CMS wools have been assigned two CAS numbers; however, they are not required to be listed on the TSCA inventory. CERCLA:. CMS wool contains fibers with an average diameter greater than one micron and thus is not considered a CERCLA hazardous substance. CAA: CMS wool contains fibers with an average diameter greater than one micron and thus is not considered a hazardous air pollutant. States: CMS wools are not known to be regulated by any State. If in doubt, contact your local regulatory agency. INTERNATIONAL REGULATIONS • Canada WHMIS: No Canadian Workplace Hazardous Materials Information System categories apply to this product. Canadian EPA: All substances in this product are listed, as required, on the Domestic Substance List (DSL). European Union: These products are exonerated from any carcinogenic classification in the countries of the European Union under the provisions of Nota Q of the European Commission Directive 97/69/EC. 16. OTHER INFORMATION SUPERWOOL DEVITRIFICATION As produced, Superwools are vitreous (glassy) AES Wools that do not contain crystalline silica. Continued exposure to elevated temperatures ( >900 ° C) may cause, these materials to form crystalline phases, including crystalline silica. The occurrence and extent of crystalline silica formation is dependent on the duration and temperature of exposure, CMS Wool chemistry and /or the presence of fluxing agents.' The presence of crystalline silica can be confirmed only through laboratory analysis of the "hot face" fiber. If crystalline silica is present, follow appropriate hygiene standards and national regulations. - Devitrified, after - service Superwool containing crystalline silica, has shown no adverse reactions in toxicity assays (See Section 11). These findings are consistent with IARC's evaluation, which states "Crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1)" and additionally notes "carcinogenicity in humans was not detected in all industrial circumstances studied. Carcinogenicity may be dependent on inherent characteristics of the crystalline silica or on external factors affecting its biological activity or distribution of its polymorphs." (IARC Monograph Vol. 68, 1997). Respirable dust from devitrified Superwool products can be controlled with ventilation, dust collectors or respiratory protection as detailed in Section 8 (above). Ventilation and respiratory protection should be provided in compliance with OSHA standards. The evaluation of workplace hazards and, if necessary, the identification of appropriate respiratory protection is best performed by qualified Industrial Hygienists. For more information, call the Thermal Ceramics Product Stewardship Hotline (800 -722- 5681). Page 5 of 7 • MSDS No: 406 . Date Prepared: 01/08/1997 Current Date: 12/5/2008 Last Revised: (12/05/2008) PRODUCT STEWARDSHIP PROGRAM • . • Morgan Thermal Ceramics has established a program to provide customers with up- to-date information regarding the proper use and handling - of Superwool 1 . If you would like more information about this program, please call your local • supplier or visit one of the following web sites. Thermal Ceramics - Global www.thermalceramics.com • Refractory Ceramic Fibers Coalition (USA) www.RCFC.net .. ECFIA (Europe) www.ecfia.orq LABELING • As product information labels may be required on Superwoof packages, check local destination regulations before shipping. . HMIS HAZARD RATING • • HMIS Health: 1 HMIS Flammable: 0 HMIS Reactivity: • 0 HMIS Personal Protective: To be determined by user • • • • • • Page6of7 • MSDS No: 406 Date Prepared: 01/08/1997 Current Date: 12/5/2008 Last Revised: (12/05/2008) DEFINITIONS ACGIH: American Conference of Governmental Industrial Hygienists ADR: Carriage of Dangerous by Road (International Regulation) -- CAA: Clean Air Act • CAS: Chemical Abstracts Service Registry Number • CERCLA: Comprehensive Environmental Response, Compensation and Liability Act EPA: Environmental Protection Agency • EU: European Union f /cc: Fibers per cubic centimeter HEPA: High Efficiency Particulate Air HMIS: Hazardous Materials Identification System IARC: International Agency for Research on Cancer IATA: International Air Transport Association IMDG: International Maritime Dangerous Goods Code mg/m : Milligrams per cubic meter of air inppcf: Million particles per cubic meter MSHA: Mine Safety and Health Administration NFPA: National Fire Protection Association NIOSH: National Institute for Occupational Safety and Health OSHA: Occupational Safety and Health Administration PEL: Permissible Exposure Limit • PNOC: Particulates Not Otherwise Classified' PNOR: Particulates Not Otherwise Regulated RCRA: Resource Conservation and Recovery Act RID: Carriage of Dangerous Goods by Rail (International Regulation) • SARA: Superfund Amendments and Reauthorization Act Title III: Emergency Planning and Community Right to Know Act ...Section 302: Extremely Hazardous Substances ...Section 304: Emergency Release ...Section 311: MSDS /List of Chemicals ...Section 312: Emergency and Hazardous Inventory ...Section 313: Toxic Chemicals Release Reporting STEL: Short-Term Exposure Limit • TCLP: Toxicity Characteristics Leaching Procedures (EPA) TLV: Threshold Limit Values (ACGIH) TSCA: Toxic Substance Control Act WHMIS: Workplace Hazardous Materials Information System (Canada) 29 CFR 1910.134 & 1926.103: OSHA Respiratory Protection Standards • 29 CFR 1910.1200 & 1926.59: OSHA Hazard Communication Standards Revision Summary: Section 1: Product "Pyroscat Duct Wrap XL" added. • MSDS Prepared By: THERMAL CERAMICS ENVIRONMENTAL, HEALTH & SAFETY DEPARTMENT DISCLAIMER The information presented herein is presented in good faith and believed to be accurate as of the effective date of this Material Safety Data Sheet. Employers may use this MSDS to supplement other information gathered by them in their efforts to assure the health and safety of their employees and the proper use of the product This summary of the relevant data reflects professional judgment; employers should note that information perceived to be less relevant has not been included in this MSDS. Therefore, given the summary nature of this document, Thermal Ceramics does not extend any warranty (expressed or implied), assume any responsibility, or make any representation regarding the completeness of this information or its suitability for the purposes envisioned by the user. Page 7 of 7 - ' . - . . . . .. . ' . .. . • ' ' . . .. . -- - , .."..... .-- -. i• ,- . - - . , EXIMUST FAN INFORMATION ' . - - . * UP a rr I rail **** MEMEL 5 ROOM TAG CFR sp. RON 14P. • VOLT RA WIEIGRT 0_01L1 . . .. . - ' 1 • mEALINFIYA RCAISNPFA 2423 0.700 1137 14 03 I 23 68 16441 . . .. . • . 3 I M.13011 - DU 301FA 4 5 0 0400 1012 0250 l US CD ILIA . t . itA AN/NNA PAN INFORMAl *1 . - - _ _ - LAW I FM WV MODEL • ia.a NDI icusly4G TOG CFN SP. RPM 14.P. • VOLT RA NESDN 4LOS.1 • ND 2 I Al-G10 GPI At 2100 0400 ' 797. _ • 0.750 1 230 5.4 323.36 ■ • . - ... . • 0) " PAN _OPTIONS . ' • 0) : FAN I 0 : ' UNIT OP Tx r Olt Or - Droop,' we. I • . . - L) i CO : I I - Grease 1:107 • . . C\I • • i - Eat". Sot or Betts . - tr) a I - Eotro Sat or Iletts - lost y Botiattrert Damper As Stu IL Ro441743 ^ i I -: A I Indoor HormOrct Op' - Immetuelrs 2 HIA445 MISMOna Spring loototors IOW-Strut I : . . . 3 ' t - I 15 0071rImm . • . . - . • .- .1 - SER-11 WO Servo.. • • . • . . . .' - ' . 1 - Loll fla unt Ca' 5171.10110n f.or Fon . 1 _ i . . . . . . - . . : • FAN ACCUSOR IRS • Coatis r Sumo, , FAR Feel . . {PIT OM Oil TAG ■ GREASE GRAVIT 7 WALL SIDE OR AVITl mDTOR I ZE D NAL/. 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