Specifications (3) 7 — °°1 Co7
) )Plas2Futi
c Corporation,
Spill Prevention and Control Plan
for the
Tigard Production Facility
P1as2Fuel Corporation
7904 SW Hunziker Street
Tigard, OR 97223
Spill Prevention and Control Plan
Table of Contents
1 INTRODUCTION
2 GENERAL FACILITY INFORMATION 1
1
2.1 COMPANY INFORMATION
1
2.2 FACILITY DIAGRAMS
1
2.3 FACILITY LOCATION AND OPERATIONS
2
2.4 OIL STORAGE AND HANDLING
2
2.4.1 Oil Settling Tank
2
2.4.2 Fuel Storage Tank
2
2.4.3 Transfer Activities
3
2.5 PROXIMITY TO NAVIGABLE WATERS
3 DISCHARGE PREVENTION 3
4
3.1 CHARACTERISTICS OF THE OIL PRODUCT
3.2 SPILL CONTAINMENT AND CONTROL 4
4
3.3 EVALUATION OF DISCHARGE POTENTIAL
5
3.3.1 Discharge from the AST
5
3.3.2 Discharge from the OST
5
3.3.3 Discharge from Piping
5
3.4 INSPECTIONS AND RECORDS
6
3.4.1 Daily Examinations
6
3.4.2 Monthly Inspections
6
3.4.3 Brittle Fracture Evaluation
4 SPILL RESPONSE AND REPORTING 7
7
4.1 SPILL DISCOVERY
8
4.2 SPILL RESPONSE MATERIALS
8
4.3 RESPONSE TO A MINOR DISCHARGE
8
4.4 RESPONSE TO A MAJOR DISCHARGE
4.5 SPILL RESPONSE PROCEDURES 9
10
4.5.1 Shut Off Ignition Sources
10
4.5.2 Find and Shut Off Source of Discharge
10
4.5.3 Stop the Spread of Oil
10
4.5.4 Notify the Operations Supervisor
10
4.5.5 Call for Emergency Assistance
10
Plas2Fuel Corporation
Spill Prevention and Control Plan Orig. Date: 9/5/2009
Rev. Date: NA
Spill Prevention and Control Plan
4.5.6 Gather Spill Information
10
4.5.7 Notify Agencies Verbally
11
4.5.8 Clean Up the Spill
11
4.5.9 Notify Agencies in Writing
12
4.5.10 Dispose of Affected Materials
5 PERSONNEL TRAINING 12
13
6 CLEANUP CONTRACTOR
13
APPENDIX A. FUEL STORAGE TANK
14
APPENDIX B. OIL SETTLING TANK
15
APPENDIX C. MONTHLY INSPECTION CHECKLIST
APPENDIX D. EMERGENCY CONTACTS 16
APPENDIX E. DISCHARGE NOTIFICATION FORM 17
APPENDIX F. AGENCY NOTIFICATION STANDARD REPORT 18
20
List of Tables
TABLE 1: COMPANY INFORMATION
1
TABLE 2: SCOPE OF DAILY EXAMINATIONS
6
TABLE 3: SCOPE OF MONTHLY INSPECTIONS
7
TABLE 4: SPILL RESPONSE MATERIALS
8
TABLE 5: AGENCIES REQUIRING VERBAL NOTIFICATION
11
TABLE 6: AGENCIES REQUIRING WRITTEN NOTIFICATION
12
PIas2Fue1 Corporation
Orig. Prevention and Control Plan
v Date: 9/5 /2009
Rev. Date: NA
l�
Spill Prevention and Control Plan
1 Introduction
Plas2Fuel produces synthetic crude oil from recycled mixed -waste plastics through a proprietary
process. The oil that is produced further processed in an outside oil settling tank, and then is stored
in an above - ground storage tank at Plas2Fuel's production facility in Tigard, Oregon.
NOTE: It is important to note that the synthetic crude oil produced at this facility is solid at
temperatures below about 100 °F. Thus, liquid oil that might leak or spill from the processing or
storage equipment would likely solidify quickly at normal ambient temperatures in Oregon.
This Spill Prevention and Control Plan is part of the building permit application package submitted
to the City of Tigard. This plan describes measures implemented by Plas2Fuel to prevent oil
discharges from occurring from the two tanks and associated piping, and Plas2Fue1's response
plans if a discharge were to occur.
Kevin DeWhitt is responsible for oil spill prevention at this Plas2Fuel facility and has the authority
to commit the necessary resources to implement the Plan as described.
Authorized Facility Representative: Kevin DeWhitt
Signature:
Title: Chief Technology Officer
Date: 9/8/2009
2 General Facility Information
2.1 Company Information
Table 1: Company Information
Name of Type Date of Initial Location Name and Address of
Facility Operation
Owner
Plas2Fuel Onshore synthetic October, 2009 7904 SW
Tigard crude oil production Man Office:
Corporation
H
Production from recycled plastic Hunziker Street Main Office:
Facility Tigard, OR 97223 7904 SW Hunziker Street
Tigard, OR 97223
2.2 Facility Diagrams
The AMEC Earth & Environmental, Inc. report included in this submittal, entitled "Site Investigation
Summary Report" (AMEC Report), contains several figures referenced in the following sections.
Drawings in the Permit Set provided by Emerio Designs, included in this submittal, are also
referenced in the following sections.
Plas2Fuel Corporation 1
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Spill Prevention and Control Plan
2.3 Facility Location and Operations
The facility is located in a commercial /industrial zone of Tigard, Oregon on tax lot 2S101CA00200.
The site comprises approximately 6.7 acres of land, situated south of SW Hunziker Street and west
of SW Wall Street (See Figure 2, AMEC Report). The site is accessed from SW Wall Street via SW
Hunziker Street.
The Plas2Fuel plastics processing equipment is located in Building 3 on this site (See Figure 2,
AMEC Report). This large building includes office space, recycled plastic processing equipment, and
a maintenance area. Oil storage and transfer equipment is located outside this building on the
southeastern boundary of the facility.
In full production, the facility will operate 24 hrs /day, 7 days /week; however, for the first year, the
facility will operate 24 hrs /day, 5 days /week. The facility will produce a maximum of 2400 gallons
of synthetic crude oil in each 24 -hr period.
Personnel at the facility during normal daytime operations will include several Plas2Fuel
management staff, one Operations Supervisor, three plastics processing equipment operators, an
office manager, and several technical support personnel. During evening and night -time shifts, only
necessary production staff will be onsite.
2.4 Oil Storage and Handling
As shown on Sheet 4 of the Emerio Designs Permit Set, one oil settling tank, one oil storage tank,
and an oil transfer area will be located outside the production building on the south side. These
tanks and the oil transfer equipment will be placed in a containment basin surrounded by a 6 -in.
concrete curb. Refer to Section 3.2, below, for details of this containment structure.
2.4.1 Oil Settling Tank
The Oil Settling Tank (OST) is a 750 - gallon, insulated, stainless steel tank located outside the
production building near the oil transfer equipment. See Appendix B for the specifications of this
tank
An oil /water mixture is pumped via a 1 -inch pipe from the plastics processing system inside the
building into the OST, where the water and oil continuously settle and separate.
An electronic sensor monitors the level of oil in the tank; when the oil reaches a preset level, the oil
is automatically pumped from this tank into the Fuel Storage Tank through a 1 -inch pipe
continuously connected to the Fuel Storage Tank
The OST is shop -built and meets UL 142 and NFPA 30 tank construction standards. Its design and
construction is compatible with the oil and water it contains and the temperature and pressure
conditions of processing.
2.4.2 Fuel Storage Tank
The Above - Ground Fuel Storage Tank (AST) is a 12,000 - gallon, shop -built steel tank with integral
secondary containment. This tank meets UL 142 and NFPA 30 tank construction standards. Its
design and construction is compatible with the oil it contains and the temperature and pressure
conditions of storage. See Appendix A for the specifications of this tank
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An electronic sensor monitors the level of oil in this tank and alerts Plas2Fuel personnel when a
predefined setpoint is reached. Plas2Fuel personnel will transfer oil from the tank to tanker trucks
as required.
2.4.3 Transfer Activities
The oil will be transported from the facility to refinery facilities by tanker trucks. Although
Plas2Fuel production volumes will vary, we expect that a maximum of one 9500 - gallon load of oil
will be transported from the facility every five days. Tanker trucks will come to the facility only to
transfer crude oil and will not remain at the facility. All transfer operations will be attended by the
trucker and by operations personnel.
Plas2Fuel proposes using a Scully System to control the transfer of oil from the AST to tanker
trucks. The document entitled "Plas2fuel Tank Vehicle Loading Pad - Request For Approval Of An
Alternative Means And Method To Oregon State Fire Code Section 3406.5.1.5," included in this
submittal, details the proposed tanker truck loading equipment and procedure at this facility.
The Scully System utilizes dynamic self - checking that is continuous during the period the interface
plug is mated with the interface unit and receptacle on the tank vehicle. The Scully System is
designed to prevent the bulk transfer of any crude oil from the storage tank to any tank vehicle until
it is connected and is polling the tank vehicle for the following conditions:
♦ The engine on the tractor is turned off.
♦ The tractor and trailer brakes are set.
♦ The actual volume of the tank vehicle is known (entered into the system by the transporter).
• The tank overfill sensor is functional.
• All product withdrawal valves on the tank vehicle are closed.
♦ The tank vehicle is bonded to an electrical ground.
Only after the Scully System has granted permission can Plas2Fuel operators start the transfer
pump. If the interface between the tank vehicle being filled and the Scully System is disconnected
at any time, the Scully controller shuts off the transfer pump.
2.5 Proximity to Navigable Waters
The site is located in a lowland setting with Redrock Creek flowing in a southerly direction along
the northern boundary of the site, and an unnamed drainage ditch flowing north to Redrock Creek
along the north - western boundary of the Site. Figure 5 of the AMEC Report shows the drainage
ditch and Redrock Creek Redrock Creek is a tributary of Fanno Creek; Fanno Creek discharges to
the Tualatin River approximately 2 miles south of the Site.
Figure 3 of the AMEC Report shows existing storm sewer drains and lines. These lines empty into
the drainage ditch on the NW side of the parcel. In the event of an uncontrolled discharge (without
containment) from production pipelines or the two tanks, liquid oil on the surface would naturally
be contained by a rise in the topography (about 6 ft) to the south and east. However, any oil
entering the storm sewer drains and lines would flow into the unnamed drainage ditch on the west
side of the site, from there into Redrock Creek, and from there into Fanno Creek.
Most of the site's ground surface area is paved with asphalt, with the exception of a graveled area in
the northwestern corner. This graveled area is on the opposite side of the Plas2Fuel production
building and would not be expected to be affected by any potential discharge of oil.
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3 Discharge Prevention
3.1 Characteristics of the Oil Product
As noted in Section 1, the synthetic crude oil produced at this facility is solid at temperatures below
about 100 °F. The product must be heated to 150 °F for transfer from the AST to a tanker track.
Thus, except during exceptionally warm daytime temperatures, liquid oil that might leak or spill
from the processing or storage equipment would rapidly solidify at normal ambient temperatures
at this facility.
3.2 Spill Containment and Control
The facility and equipment are configured to eliminate the possibility of any discharge reaching
navigable waters.
The following containment and control measures are provided:
• The AST is a double - walled, UL 142 - listed tank with integral secondary containment.
• The volume in the AST is constantly monitored by the primary control system. The control
system automatically alarms at 96% of rated volume and shuts down the plastics
processing equipment if the AST reaches 98% of the tank's rated volume.
• The capacity of the AST is sufficient to ensure that oil storage is adequate in the event that
facility personnel are unable to perform the required transfer from the tank to the tanker
truck, or if the tanker truck is delayed. The AST can hold 2,000 gallons more than the
expected maximum 4 -day production volume.
• The OST, AST, and Oil Transfer Equipment will be placed on a 640 -ft concrete slab that
slopes slightly to the east. A concrete curb, varying in height from 6 - to 13- inches to
account for this slope, will surround the slab, providing a total secondary containment
volume of 1196 gallons.
As indicated on Sheet 4 of the Emerio Designs Permit Set, included in this submittal, the
required height for the curb surrounding this containment basin was calculated based on a
24- hour /25 -year storm event (rainfall of 3.9 inches) and the potential for a 750- gallon spill
from the OST, plus 10 %. Because the AST is a listed secondary containment tank, the
volume of that tank was not included in the containment basin volume calculations.
• For draining water from the containment basin, the basin is equipped with a locking triple -
action valve. To drain the water , the valve must be unlocked and the flange removed. Then
a non - reactive hose is connected to the valve , the valve is opened, and the contents are
drained into a non - reactive container.
The valve is kept closed, except when draining water within the containment basic. The
valve opened and resealed following drainage under the responsible supervision of
Plas2Fuel operations personnel.
This valve is not used for drainage of oil from the containment basin.
• Oil or oil- contaminated water is promptly removed using shovels or vacuum equipment,
and is either reused or disposed of in accordance with waste regulations. Oil- contaminated
water can be re -used in the production system.
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• The proposed Scully System for the transfer of oil from storage to transport trucks offers a
Fail -Safe design that effectively eliminates the possibility of spills from a tanker truck due to
overfilling or equipment failure during loading.
• Drip trays will be placed under all hose connections or valves whenever oil is being
transferred, and under the end of the transfer hose after transfer is completed.
• A spill kit containing booms, sorbents, shovels, brooms, and other discharge response
materials will be stored inside the production building, in close proximity to the loading
area. This material is sufficient to contain small discharges (up to approximately 200
gallons). The spill kit inventory is verified on a monthly basis.
3.3 Evaluation of Discharge Potential
3.3.1 Discharge from the AST
No leaks, spills or discharge are expected from the AST.
• The AST design is UL listed and NFPA 30 compliant and effectively reduces the possibility of
leakage from breaching or corrosion.
• The Plas2Fuel Integrated Control System (ICS) closely monitors the level of oil in this tank
and alerts production personnel when oil levels reach a pre- determined setpoint. If oil
levels in the tank exceed this setpoint, the ICS will automatically shut down the processing
equipment. If the signal is lost between the tank gauging system and the ICS, an alarm
condition is triggered at the ICS and operations personnel respond immediately. All
malfunctions, improper operation of equipment, evidence of leakage, or oil- stained surfaces
will be logged and communicated to the Operations Supervisor.
• Drip trays will be placed under all valves and connectors during oil transfer operations to
capture any minor leaks that might occur during hose connection or disconnection.
• The hose connection from the Plas2Fuel AST pump platform to the tanker utilizes grooved
couplings, which provides a positive mechanical connection between the tank vehicle and
AST transfer hose.
• About 2 -3 gallons of synthetic crude oil is ordinarily trapped in the transfer hose between
the pump discharge and the tanker fill connection, including the approximate volume of
liquid in the hose. This oil is captured in a non - reactive container and returned to the fuel
storage tank
3.3.2 Discharge from the OST
In the event of a product release from the tank or connections, any discharge from the OST will be
captured in the containment basin. The maximum volume of oil or oily water that could be
discharged from the OST is 750 gallons.
3.3.3 Discharge from Piping
A 1 -inch Schedule 40 carbon steel pipe carries oil and oily water from the plastics processing
equipment to the OST. Likewise, a 1 -Inch pipe Schedule 40 carbon steel carries oil from the OST to
the AST. In the case of a leak these pipes, any discharge will be captured in the containment basin.
The maximum amount of oil or oily water that could be discharged from the piping is 750 gallons.
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Spill Prevention and Control Plan
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,I Spill Prevention and Control Plan
3.4 Inspections and Records
3.4.1 Daily Examinations
Daily visual examinations will be made whenever the plastics processing equipment is in operation.
Daily examinations will consist of a walk- through of the processing equipment and around the OST
and AST, checking for leaks and proper operation. Operations personnel will examine all valves,
fittings, gauges, and piping.
Personnel will also inspect pumps to verify proper function and check for damage and leaks. They
will look for accumulation of oil or water within the containment basin. The ICS will constantly
monitor levels of oil in the OST and AST tanks. A daily production report will be maintained. All
malfunctions, improper operation of equipment, evidence of leakage, or oil - stained surfaces will be
logged and communicated to the Operations Supervisor.
Table 2 summarizes the scope of daily inspections.
Table 2: Scope of Daily Examinations
Item Observations
OST and AST Tank liquid levels
Drip marks, leaks from weld seams or base of tanks
Puddles containing spilled or leak material
Corrosion, especially at base (pitting, flaking)
Cracks in metal
Concrete containment Cracks
basin Puddles containing spilled or leaked material
Settling
Piping Evidence of leaks, especially at connections /collars
Corrosion (pitting, flaking)
Evidence of oil seepage from valves or seals
Dirt and dust accumulations around flanges or threaded
couplings.
3.4.2 Monthly Inspections
The monthly inspection covers all processing equipment, piping, and storage tanks. It also includes
verifying the proper functioning of all detection devices, including level sensors on the OST and
AST.
The storage tanks will be inspected for signs of deterioration, leaks, or other indications that
maintenance or repairs are needed. The containment basis will be checked for proper drainage,
general conditions, evidence of oil, or signs of leakage. The monthly inspection will also involve
visually inspecting all valves and pipelines and noting the general condition of items such as
transfer hoses, flange joints, expansion joints, valve glands and bodies, catch pans, pipeline
supports, locking valves, and metal surfaces.
The checklist provided in Appendix C is used during monthly inspections. Records of monthly
inspections will be maintained at the Plas2Fuel main office for a minimum of five years. The reports
include a description of the inspection procedure, the date of inspection, whether drainage of
accumulated rainwater or oil was required, and the inspector's signature.
Plas2Fuel Corporation 6
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Spill Prevention and Control Plan
Table 3 summarizes the scope of monthly inspections.
Table 3: Scope of Monthly Inspections
Facility Area Equipment Inspection Item
Oil Storage Area AST Leakage, gaskets, hatches
Oil Settling Tank Tank liquid level checked
Tank welds in good condition
Vents
Overflow lines
Piping, valves, and bull plugs
Corrosion, paint condition
Pressure / level safety devices
Emergency shut -down system(s)
relief Pressure
Containment Basin Concrete pad and curbing Integrity of concrete curbing
Integrity of concrete floor
Sign of oil or standing water in containment basin
Drainage valve closed
Vegetation inside containment basin
Truck Loading Equipment protectors, bollards, and signs
l; Drip pans, valves Valve closed and in good condition
Cap at end of transfer line
Sign of oil or standing water in drip pan(s)
Hoses No signs of delamination of the outer hose jacket
No cuts or tears exposing the hose reinforcement
No liquid weeping from grooved couplings or the
hose outer jacket
No liquid blisters in the outer hose jacket.
Other Parking areas, roads, and Evidence of oil staining or contamination outside the
drainage ditches containment basin
3.4.3 Brittle Fracture Evaluation
Neither of the tanks at this site was field- constructed, therefore no brittle fracture evaluation or
internal inspections are required. These tanks are outside the scope of API 653, Tank Inspection,
Repair, Alteration, and Reconstruction, Third Edition.
4 Spill Response and Reporting
This section describes required response and cleanup procedures in the event of an oil discharge.
In general, operations personnel must take the following steps:
• Eliminate potential ignition sources;
• If possible and safe to do so, identify and shut off the source of the discharge to stop the
flow;
• Stop the spread of oil, with sorbents, berms, fences, trenches, sandbags, or other material;
• Contact the Operations Supervisor or his /her alternate;
• Gather required information about the spill;
• Verbally notify regulatory authorities and the response organization;
• Collect and dispose of recovered products according to regulation.
• Complete written notifications as required.
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Spill Prevention and Control Plan
4.1 Spill Discovery
Spills, leaks, or discharges would typically be discovered during regular inspections conducted
during normal operations.
4.2 Spill Response Materials
Boom, sorbent, and other spill response materials are stored inside the production building near
the tanker truck loading area. Table 4 lists the response equipment inventory that must be onsite at
all times.
Table 4: Spill Response Materials
Equipment Purpose
Empty 55 gallons drums Amount
Capture and contain spilled product and contaminated 4
material
50 -ft absorbent socks Absorb liquid oil
10 -ft sections of hard skirted Contain liquid oil 2
deployment boom 2
50 -ft floating booms Contain oil on water 1
Dry, granular absorbent material Absorb liquid oil
2 ft x 3 ft absorbent pads Absorb liquid oil 100 lbs
Nitrile gloves Personal protective equipment (PPE) 3 boxes
ment
Neoprene gloves q p 2 boxes
PPE 2 boxes
Vinyl /PVC pull -on overboots PPE
Non- sparking shovels Construction of earthen dikes; application and removal 3 pairs
of absorbents
Brooms Sweep up loose material
Sand bags Contain oil or oil /water mixture 8
8
4.3 Response to a Minor Discharge
A "minor" discharge is defined as one that poses no significant harm (or threat) to human health
and safety or to the environment. Minor discharges are generally those where:
♦ The quantity of product discharged is small (less than 10 gallons of oil);
♦ Discharged material is easily stopped and controlled at the time of the discharge;
• Discharge is localized near the source;
♦ Discharged material is not likely to reach water;
♦ There is little risk to human health or safety; and
♦ There is little risk of fire or explosion.
Minor discharges can be cleaned up by Plas2Fuel personnel. The following guidelines apply:
• Immediately notify the Operations Supervisor.
♦ Under the direction of the Operations Supervisor, contain the discharge with discharge
response materials and equipment. Place discharge debris in properly labeled waste
containers.
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4.4 Response to a Major Discharge
Because the synthetic crude oil produced at this facility solidifies when atmospheric temperatures
are at or less than100 °F, the use of engineered and listed ASTs, and the containment measures in
place, any major discharge is extremely unlikely. A "major" discharge is defined as one that cannot
be safely controlled or cleaned up by facility personnel, such as when:
• The discharge is large enough to spread beyond the immediate discharge area;
• The discharged material enters water;
♦ The discharge requires special equipment or training to clean up and mitigate;
• The discharged material poses a hazard to human health or safety; or
♦ There is a danger of fire or explosion.
In the event of a major discharge, the following guidelines apply:
• All workers must immediately evacuate the discharge site via the designated exit routes and
move to the designated staging areas at a safe distance from the discharge. Exit routes are
included on the facility diagram and posted in the maintenance building, in the office
building, and on the outside wall of the outside shed that contains the spill response
equipment.
• If the Operations Supervisor is not present at the facility, the senior on -site person notifies
the Operations Supervisor of the discharge. If the Operations Supervisor is cannot be
reached, then operations personnel should contact Kevin DeWhitt or Craig Garrison.
• The Operations Supervisor (or senior on -site person) must immediately contact Tualatin
Valley Fire and Rescue and the National Response Center by phone.
• The Operations Supervisor (or senior on -site person) must record the calls on the Discharge
Notification form in Appendix E and attach a copy to this Plan.
• The Operations Supervisor (or senior on -site person) coordinates cleanup and obtains
assistance from a cleanup contractor or other response organization as necessary.
• Should a discharge reach Redrock Creek, only physical response and countermeasures
should be employed, such as the construction of underflow dams, installation of hard boom
and sorbent boom, use of sorbent pads, and use of vacuum trucks to recover oil and oily
water from the creek. At no time shall any surfactants, dispersants, or other chemicals be
used to remove oil from the creek.
If water flow is low in the creek, construction of an underflow dam downstream and ahead
of the spill flow may be advantageous. Sorbent material and /or boom should be placed
immediately downstream of the dam to recover any sheen from the water. If water flow is
normal in the creek, floating booms and sorbent boom can be deployed. Vacuum trucks will
then be utilized to remove oil and oily water. Crews should remove oiled vegetation and
debris from the creek banks and place them in bags for later disposal. After removal of
contaminated vegetation, creek banks should be flushed with water to remove free oil and
help it flow down to access points where it can be recovered by vacuum truck.
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4.5 Spill Response Procedures
This section describes the actions that must be taken in the event of a discharge, with the
responsible personnel for each activity.
4.5.1 Shut Off Ignition Sources
Operations personnel must shut off all ignition sources. If necessary, shut off all plastics processing
equipment.
4.5.2 Find and Shut Off Source of Discharge
If possible, operations personnel should determine the source of the discharge. Then, if safe to do
so, operations personnel should immediately shut off the source of the discharge.
4.5.3 Stop the Spread of Oil
If safe to do so, operations personnel must use the material and equipment available at the facility
to stop the spilled material from spreading. Measures that may be implemented, depending on the
location and size of the discharge, include placing sorbent material or other barriers in the path of
the discharge (e.g., sand bags), or constructing earthen berms or trenches.
4.5.4 Notify the Operations Supervisor
Any discharges must be reported to the Operations Supervisor. The Operations Supervisor is
responsible for ensuring that all required agency notifications are made. If the Operations
Supervisor is not available, or the Operations Supervisor requests it, then Craig Garrison, Director
of Technical Operations, assumes responsibility for coordinating response activities.
4.5.5 Call for Emergency Assistance
Certain notifications are dependent on the circumstances and type of discharge:
• If oil reaches a sanitary sewer, the City of Tigard should be notified immediately.
• If workers are injured, the Operations Supervisor (or senior on -site person) must call 911
for medical assistance.
• The Operations Supervisor (or senior on -site person) must notify Tualatin Valley Fire and
Rescue.
• If assistance with cleanup is required, the Operations Supervisor (or senior on -site person)
must call the spill response and cleanup contractors listed in the Emergency Contacts list in
Appendix D.
4.5.6 Gather Spill Information
The Operations Supervisor will ensure that the Discharge Notification Form is filled out and that
notifications have been made to the appropriate authorities. The Operations Supervisor may ask for
assistance in gathering the required information:
• Reporter's name
• Exact location of the spill
• Date and time of spill discovery
• Material spilled (oil or water containing a reportable quantity of oil)
• Total volume spilled
• Total volume reaching or threatening navigable waters or adjoining shorelines
• Weather conditions
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• Source of spill
• Actions being taken to stop, remove, and mitigate the effects of the discharge
• Whether an evacuation may be needed
• Spill impacts (injuries; damage; environmental media, e.g., air, waterway, groundwater)
• Names of individuals and /or organizations who have also been contacted
4.5.7 Notify Agencies Verbally
Some verbal notifications must be completed immediately upon discovering the discharge. It is
important to immediately contact the Operations Supervisor so that timely notifications can be
made. Table 5 summarizes the agencies requiring verbal notification. The Notification List is also
included in the Discharge Notification Form in Appendix E of this Plan.
Table 5: Agencies Requiring Verbal Notification
Discharge Type Agency Notified Notification Timing
Discharge in any amount Operations Supervisor Immediate, as soon as the discharge is detected
A discharge in an amount Tualatin Valley Fire and TVFR: (503) 649 -8577 during office hours or 911
exceeding 42 gallons, not Rescue after hours, weekends, and holidays; or by e-mail
affecting a water body or utilizing the Incident Report Form and procedures
groundwater, that does not found at
present an emergency
situation htt P�// www .oregon.gov /OSP /SFM /docs /HazMat
Teams /Teams Forms /Incident Form.pdf within
24 hours of the discovery of the discharge.
Any discharge reaching, or All of the above, plus the Immediate;
threatening to reach, Oregon Emergency
navigable waters Response System OERS: 1-800-452-0311
(OERS), the City of City of Tigard: 503 - 639 -4171 during business
Tigard and the USCG hours, or 503 - 639 -1554 after hours
National Response National Response Center Hotline (800- 424 -8802
Center Hotline.
A discharge that threatens to Tualatin Valley Fire and By telephone at (503) 649 -8577 during office
result in an emergency Rescue hours or 911 after hours, weekends, and holidays;
condition. (Any condition within no more than 10 minutes of the discovery of
that could reasonably be the discharge.
expected to endanger the
health and safety of the
public; cause significant
adverse impact to the land,
water, or air environment; or
cause severe damage to
property.)
4.5.8 Clean Up the Spill
If emergency cleanup assistance is not required, operations personnel will use the material and
equipment available at the facility to clean up the spilled material. Depending on the location and
size of the discharge, personnel may use absorbent towels or granules to absorb material, or they
Plas2Fuel Corporation 11
Spill Prevention and Control Plan Orig. Date: 9/5/09
Rev. Date: NA
' I I
Spill Prevention and Control Plan
may attach
Y piping to the containment curb drain valve to drain oil or oil and water from the
containment area and capture it in appropriate vessels.
4.5.9 Notify Agencies in Writing
The Operations Supervisor must ensure that all required written notifications are submitted to the
appropriate agencies. In Oregon, the emergency service personnel who respond to an incident
involving hazardous materials to file a written report with the Office of State Fire Marshal (OSFM).
The law defines a hazardous materials incident as "the threatened or actual injury to a human,
wildlife, domestic animal or the environment, or any property loss resulting from a hazardous
substance release ".
The written report must be received within ten working days of the incident. One written incident
report is required for each incident. OSFM has developed a Hazardous Material Incident Report
Form to be used for this purpose.
Responsibility for completing the Incident Report is in the following order:
♦ Fire department or state hazmat team having jurisdiction
♦ Law enforcement
• Health professionals (EMT's or ambulance personnel)
♦ Any other emergency service agency, including state agencies, shall confer and determine
who will submit the Incident Report
Table 6: Agencies Requiring Written Notification
Discharge Type Agency Notified
Notification Timing
Any single discharge of oil to a navigable EPA Region 10 Administrator, with Within 60 days of the
waters or adjoining shoreline waterway of a copy sent to the Oregon State Fire qualifying discharge
more than 1,000 gallons, or for two Marshal
discharges of 42 gallons of oil to a
waterway in any 12 -month period.
Any discharge reported verbally Oregon State Fire Marshal
Within 10 days of the
qualifying discharge
4.5.10 Dispose of Affected Materials
Wastes resulting from a minor discharge response will be placed in impervious bags, drums, or
buckets. The Operations Supervisor will characterize the waste for proper disposal and ensure that
it is removed from the facility by a licensed waste hauler within two weeks.
Any recovered product that can be recycled will be placed into non - reactive containers and
returned to the plastics processing system. Any recovered product not deemed suitable for on -site
recycling will be disposed of with the rest of the waste collected during the response efforts.
Wastes resulting from a major discharge response will be removed and disposed of by a cleanup
contractor. Such wastes may include any recovered product, contaminated soil, contaminated
materials and equipment, decontamination solutions, sorbents, and spent chemicals collected
during a response to a discharge incident.
Plas2Fuel Corporation 12
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Spill Prevention and Control Plan
If the facility responds to a discharge without involvement of a cleanup contractor, Plas2Fuel will
contract a licensed transportation /disposal company to dispose of waste according to regulatory
requirements. The Operations Supervisor will characterize the waste and arrange for the packaging
of hazardous waste for either disposal or recycling through the Plas2Fuel process.
5 Personnel Training
All Plas2Fuel operations personnel receive training on proper handling of oil products and
procedures to respond to an oil discharge prior to entering any Plas2Fuel production facility. The
training ensures that all facility personnel understand the procedures described in this Plan and are
informed of the requirements under applicable pollution control laws, rules and regulations.
Plas2Fuel also ensures that all contractor personnel are familiar with the facility operations, safety
procedures, and spill prevention and control procedures described in this Plan prior to working at
the facility
Personnel are instructed in operation and maintenance of equipment to prevent the discharge of
oil, and in applicable federal, state, and local pollution laws, rules, and regulations. Facility
operators and other personnel have an opportunity during the briefings to share recommendations
concerning health, safety, and environmental issues encountered during facility operations.
The general outline of the briefings is as follows:
• Responsibilities of personnel and Designated Person Accountable for Spill Prevention;
• Spill prevention regulations and requirements;
• Spill prevention procedures;
• Spill reporting and cleanup procedures;
• Equipment failures and operational issues;
• Procedures for draining rainwater from containment area.
6 Cleanup Contractor
If needed, Plas2Fuel will use NRC Environmental Services, a specialized spill response and cleanup
contractor to assist with spill cleanup. This contractor has the necessary equipment to respond to a
discharge of oil that affects Redrock Creek, Fanno Creek, the Tualatin River, or adjoining shorelines.
Appendix D lists contact information for NRC Environmental Services.
Plas2Fuel Corporation 13
Spill Prevention and Control Plan Orig. Date: 9/5/09
Rev. Date: NA
I .
. Spill Prevention and Control Plan
' Appendix A. Fuel Storage Tank
r
i 5 c >< t r
� / 4 3 '.1.:1‘.. yM 1 r h , , .� r �
-r r ti fit. ,
N , . ii , �. _ �f . , ete mite War / :111, ( r r�,�, *1.7 , i 8 , .G -
4` ars �GC i , 4 . r _T „la i.�;', ry. Vi
�. r r,7' i , t 4.1°. . 4 i � `� - - - i ce
: ' - . -.1 • - - v- • 1, • /., . 'fi' -14 • i
9.1ln !
4 �
�
" amed.s,.b.ce&fee •, watt GW04
Introduction 1fr� , _ 1
F. ` D ouble Wal Horizontal Cylndrical Tanks --
Rum construction commits!, tame, anti r rlEhee to:vant * aerece Ca `
1 . ' : centers, o r : ere the solution nor a tough enfeeble anti " • - ; pet:nyl ' een.' , . 0a094 - ; S - . • reliable storage and rencung of rIIIDrcoue aria non- n®moua,=': �) _ ' ' I ` prtrar y l , ' §ecrnaey j `
f flammable ano carnbuaetle ntlaa Mot ung 9lomeeet and En91d 240' `_ - - _ _ _ - /
.. ..: .. ..� eta " �awk � to�x6rl. 1z -"F'-
300 r 929 .- 3'6wx3'10'Hx�'I , .1z , _ "12
C 9'l
sm i o n the country, air products are In me In the prP arq p lc 2° 1113 PW x 4 1 eL A2 ""f"
sectors .Here containment of flammable and ComOlatlrs M or ■ 1 11 i 12
aria, avx: l are requnea ea, ammo azimsta pg ex .ur . 620 +� 1237 ;'. :4 4 Z:4 4,694 '614 x eL , . t0 1. .,12 -
eppICatldn Mlle (enuring environment. stalely and mnp0ence wtn
i ` ° � , 14BB _ x WLy` 10 ; y2 t ,
NettxtlB, pm aced COG, ,ct - ? y . , I 750 1610 `;4'w x4'6'4 x 1
.: wreirot, . ' '� . _ 0'L'1 ,t() . '�
_ i ,, S :, 1000 - ` 1994 d; 11 12&. '
EE ve 79 "wits , Inc "pronrcls in accarne Mtn $
-Unclerrq ttr LeboRteees UL`142 atEralam. AU cf our tanks en efo `' t -2� ` 24Q1 9eryy x b•8!H x 9L • 10, ,
} 1 =acetic, Urger sett quatlt';oornrole In =mance oath the U17",„.--..,',:, � t 1200 2230 86w k 6'8.4 x 61-44 ti 10 ,, , y e•-
■ 1 stomata Each utlt d pleasure tested at the rectory to Insure griper y r 1 Soo 2822 .. gawz 613•11x 12L - 70 •t"'�< 12
-i perionnerce In ins tiara - ,, ' 1 .� I a . - „ 20Dt__ 4070 ` - 6'4w i- 6i6'FI x 16Lt' ' yje J m--ie rr �C5 r _.
u
i ` - , r ° '. l ,, fi ,• '` l 2600 r " 889 8 x 6`691 x 13L 3'16 X ..•
s 119 °ken turnkey n �eyetems that ernes at your I:CAeon aria ae ready X h t • i 9 0 00 -y +� - +;--- '
� to Al - 4 6436 e`4w x ee�ti z 161 . 3lt o +
gg v ,-....; , J t , goy th at le lett for you to do 11 the eutece "preparetbn and':,., a00o _ - - �W+ i
i, ,•,-,, prdAae elecr1wty to your system. We ato on'er ale tank orry atthotA ( 4 :` . 72412 - 6'4w %6'6 -16- r -x' 3/76 �.- 10
," r , , ec}rtpment T or 11 a wno w it to provkie trxilr axl or ao rut reaA18 : { .10486: 7 1o z B 4 ! -1 19 1 1/4 1 '"3116
y nrot your plastron we ale() s , -I 8000 "._-lase 7 '10'Wx8'4 ! 11x19L. :t: 1/a *" _�
° water f1m aPp rita7L1R1L1um tanks tT Chernl� anti � : �; tens
rege appuceeme 1 ao pmauct tare are also lava' i °� 13761 T1 0'W W x 8.4 x 2(L - 114 1 3 pi
j � ,. fi,- ,. s l t:` '� ✓:i i,� i 10000 '� 1561 e 18'6!'1yx119'74x21Ls � / /4a :,. y7g
•
D Wall:'HonzontaI ' 9e�1vxe9�Hx2t 'i` -yt°
' 240 to 20,000 Gallon Capacity+ 1e000 27571 ae :uxa>1 ii4 '
-.,, : .i - : 4. 8
.,.. -. ., :: , .� . i 20000 x,25315 " -1vwx 10311x 361..'
r ()burls roll teats ere teen re Bootee:me When I 'lost s ecm daryl , .1%4 ,3n8
-, h , .00rnahment It required Adouble -welt climatical nor¢eme tank Is a+ ` D ot bi e. Wan S pat Ho ri zo n t al Cyllndricei T anks
/ , - , tank buff wain - ember tank.-The pnmaly tent b Competely encklsea 1 - -
- c end protecteo They are West] en undenrter Lnnoratoxee ire (tll> , 420 �261� 4'WI x 4. #14 - 16 - 1. '' - "' - 10'1 : 12
} anti we bun to U1 -142 st -
6 V f 620 , --- -- 4'W ,.∎.- t x 7L , ' 10 12- j
pr Ise to e Ylhl atlas wnri fork 10 12 ' , •' eyes. A ' tank with awe does not require extensive a crepe/attn. ena f 7b0 ' 7748 ; aMi x 4tB!Ft x "toY ;12 ' } i..
F
r i
:)<r will tthe tank empty autism, the tank to - be easily tanspertea �� '. 2122 . 1'1V i 4'6•Fiit 1SL l• 10 1Z=
tt rl o OaAgad to e pew 1Ce5on , ,",,, : 41..,,.,;-. 315001 • 4025 - ee•so x 6'eru x 121:)„,- . lo ,. -12
6> tq 6. . ,',% r "v ) r , ak.. : ,� c a w ` { 000. '45614` - d4,wx6 , � . 9"t xpL 7----: -� ._
,-,'' lbS'
f d F : ' .1 y ',,a.„4-6,,r2,..1 .- -2 ; - J X 2 2 3 - - BVwx 9'6:'N x ' ;3rfe 10 t {
d� ..i..,,:,„:„7:2,,, Skid Opitoh: Heavy Duty Wide Flan I -Sean o: , s r � `1, r d ° t 6'4 6 H x 161.: ' I 3rt� a 1 r
0' - i t
r : � ; r Ldgh: i D„� }, 4 ,4 f ` x"r1-1x1BL 5 ° '- 3 18 1 r '
r r � ti ll .4 P6 posy v " � y i ,� , r { ' Y f �,� r �� -..� tea° ° _..P!'1_14.___ ool- 1alv xe'4��z1s 1 i7�3n 6 ,z •'
, C e 6' `'2Co E*Id $_ , - y 4 4 4 W x 8'4'4 x 191.,"•, : .; 1/4 -i 3/16 ; y . 6000 t
' ‘1'.12V% 370 ndud 1 800 1 1 x 8'4 k 241.1/4
Sit t r - s 1 .t ,. 7
C� G t f 73'14 "40O 52 +� +' 'F <?'1 1 10000 1 .. ;l$Ile f
.
r � ,. 73a2� t7'8'1Yx99;F1x21L 1/4 aria, , Y .
,,, t .. .7.___ ; _ _..L a w . .,:_re , ,� 12000 .19C3o a — ^ r ••-
. t zt zd 24 _' {}�. 0'+ 7. , :_ _ r t 7�t ,, 16000 .; 222^66 9'6"W x 91314 x 30l - 4 6
30 � -2 Hmr1QRy514.1 t ,.� ( 20000 3ne
.11.)::`,3;:',:,.-1:_ , s �, ,�.: - , 28WB avwxlo�x36ti�4 3!te '
� 1 ` Wean Stith - Go With Qmvmv. and 1W'10uumt -� 1 r 7 - ' ' C tesom 79'at • Cea Wlbt Dhler� one - r�
t— , • - end we7 Cxx)ta
r '-„:'1,..`,,i‘,.; , -f 1 rr f i 1 '" t '' '' ' , r, r r x 4 -
E www;eagletanks t tY _ c
Plas2Fuel Corporation 14
Spill Prevention and Control Plan
Re v . Date: 9/5/09
Rev. Date: NA
:1 .
Spill Prevention and Control Plan •
Appendix B. Oil Settling Tank
a
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:A11/1----"- 11 / ( 4--- ,.*3.
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ae S • fill i 1
'
8
e 0 � n 1 In
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Plas2Fuel Corporation 15 -2 - - --
Spill Prevention and Control Plan
Rev. Date: 9/5/09
Rev. Date: NA
1
Spill Prevention and Control Plan
Appendix C. Monthly Inspection Checklist
This inspection record must be completed each month. Provide further description and comments,
if necessary, on a separate sheet of paper and attach to this sheet. *Any item that receives "yes" as
an answer must be described and addressed immediately.
f* N Description & Comments
Oil Settling Tank
Tank surfaces show signs of leakage
Tank is damaged, rusted or deteriorated __
Bolts, rivets, or seams are damaged — I
Tank supports are deteriorated or buckled I �
Tank foundation has eroded or settled
Level gauges or alarms are inoperative
Vents are obstructed
Fuel Storage Tank
Tank surfaces show signs of leakage
Tank is damaged, rusted or deteriorated -
Bolts, rivets, or seams are damaged —
Tank supports are deteriorated or buckled
Tank foundation has eroded or settled
Level gauges or alarms are inoperative
Vents are obstructed
Water /product in interstice of double - walled tank
Piping
Valve seals, gaskets, or other appurtenances are leaking
Pipelines or supports are damaged or deteriorated
Joints, valves, seals or gaskets are leaking
Transfer equipment
Connections are not capped
Drip trays are not available or used for hoses and connections
during and after transfer
Hoses show signs of delamination, cuts, tears or damage
Containment Basin
Containment drainage valve is open or is not locked
Oil is accumulating in Containment basin — 7
Containment basin shows signs of settling or cracking fi—
Security — — -- —
Fencing, gates, or lighting i T— — -- — - - - --
9 g g is non - functional
Pumps and valves are unlocked but not in use — — I
Response Equipment Response equipment inventory is complete --
I
Date: Signature:
Plas2Fuel Corporation 16
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Rev. Date: 9/5/09
Rev. Date: NA
Spill Prevention and Control Plan
Appendix D. Emergency Contacts
Designated person responsible for spill prevention: Kevin DeWhitt, Chief Technology
Officer: (360) 431 -0438
EMERGENCY TELEPHONE NUMBERS:
Facility
Craig Garrison, Director of Technical Operations 503 - 713 -7687
Local Emergency Response
Tualatin Valley Fire and Rescue
911 or 503 -649 -8577
St. Vincent Hospital
503 - 513 -8395
Response /Cleanup Contractors
NRC Environmental Services, Portland, OR
1 -800- 337 -7455 or
503 - 283 -1150
Notification
City of Tigard 503 - 639 -4171
Oregon Emergency Response System (OERS)
1- 800 -452 -0311
National Response Center
1- 800 - 424 -8802
United States Environmental Protection Agency, Region 10 1 -888- 372 -7341
•
Plas2Fuel Corporation 17
Spill Prevention and Control Plan
Rev. Date: 9/5/09
Rev. Date: NA
• Spill Prevention and Control Plan
Appendix E. Discharge Notification Form
I Part A: Discharge Information
Name: Plas2Fuel Corporation
Address: 7904 SW Hunziker Street
Tigard, OR 97223
Telephone: 360.431.0438
Owner /Operator: Plas2Fuel Corporation
Primary Contact: Craig Garrison, Director of Technical Operations
Mobile: (503) 713 -7687_
Type of oil: Discharge Date and Time:
Quantity released: Discovery Date and Time:
Quantity released to a Water Body: Discharge Duration:
Location /Source:
Actions taken to stop, remove, and mitigate impacts of the discharge:
Affected media:
❑ Air 0 Storm water sewer
❑ Water 0 Dike /berm
❑ Soil ❑ Other:
Person providing this notification: Telephone contact:
Business:
•
24 -hr:
Nature of discharges, environmental /health effects, and damages:
Injuries, fatalities or evacuation required?
Part B: Notification Checklist
Date and time L Name of person receiving call
Discharge in any amount
Craig Garrison, Dir. of Technical Ops,
Response Coordinator
(503) 713 -7687
Discharge in amount exceeding 10 gallons and not affecting a water body or groundwater
— ---- - - - - --
Tualatin Valley Fire and Rescue
503 - 649- 8577or 911
— � j
Plas2Fuel Corporation 18
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Rev. Date: 9/5/09
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Spill Prevention and Control Plan
Discharge in any amount and affecting (or threatening to affect) a water body
Tualatin Valley Fire and Rescue
503- 649- 8577or 911
Oregon Emergency Response System
800 -452 -0311
National Response Center
(800) 424 -8802
City of Tigard*
Public Works Dept.
(503) 639 -4171
Clean Rivers Cooperative
503 - 220 -2040
* The City of Tigard should be notified of a discharge only if oil has reached or threatens sewer drains that
connect to the municipal collection system.
Plas2Fuel Corporation 19
Spill Prevention and Control Plan
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Rev. Date: NA
Spill Prevention and Control Plan
Appendix F. Agency Notification Standard Report
Information contained in this report, and any supporting documentation, must be submitted to the
EPA Region 10 Regional Administrator and to OERS within 60 days of the qualifying discharge
incident.
Facility: Plas2Fuel Corporation
Owner /operator: Plas2Fuel Corporation
7904 SW Hunziker Street
Tigard, OR
Name of person filing report:
Location: 7904 SW Hunziker Street
Tigard, OR
Maximum storage capacity: 12,800 gallons
Daily throughput: 2500 gallons
Nature of qualifying incident(s):
❑ Discharge to navigable waters or adjoining shorelines exceeding 1,000 gallons
❑ Second discharge exceeding 42 gallons within a 12 -month period.
Description of facility (attach maps, flow diagrams, and topographical maps):
Plas2Fuel produces synthetic crude oil through a proprietary process from recycled mixed -waste plastics.
The oil produced is stored in two aboveground storage tanks (ASTs). The crude oil is transported to
refinery facilities by commercial tanker truck.
The facility is located in a commercial /industrial zone of Tigard, Oregon. The site comprises approximately
6.7 acres of land, situated south of SW Hunziker Street and west of SW Wall Street. The site is accessed from
SW Wall Street via SW Hunziker Street.
The Plas2Fuel facility is located in Building 3 on this site. This large production building includes office
space, recycled plastic processing equipment, and a maintenance area. Oil storage and transfer equipment
is located outside this building on the southern boundary of the facility.
In full production, the facility operates 24 hrs /day, 5 days /week. The facility can produce a maximum of 56
bbl (2353 gallons) of crude oil in each 24 -hr period.
Personnel at the facility during normal daytime operations include several Plas2Fuel management staff, one
Operations Supervisor, three plastics processing equipment operators, an office manager, and several
technical support personnel.
Plas2Fuel Corporation 20
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;
Spill Prevention and Control Plan
Agency Notification Standard Report (cont'd)
Cause of the discharge(s), including a failure analysis of the system and subsystems in which the
failure occurred:
Corrective actions and countermeasures taken, including a description of equipment repairs and
replacements:
' 11 •
, -
Additional preventive measures taken or contemplated tO minimize possibility of recurrence:
•
•
•
•
Other pertinent information:
•
•
Plas2Fuel Corporation 21 Orig. Date: 9/5/09
Spill Prevention and Control Plan
Rev. Date: NA
• , • •
•