Plans C & D Equipment L.L.C.
Expandable DIY Walk -In Storage Cooler Quote
RECEIVED
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09/24/2007
DAVE DALTON � i
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DALTON's CATERING lti0nallJ Ap """""'""" l
P 503- 267 -44.19
daltonscatering ®comcast.net
• . . •
OREGON STATE CERTIFIED! 4 WAS Date _„AN 4,;
I am quoting you on a floorless outdoor walk -in storage cooler with weather -proof roof cap.
NO REFRIGERATION
The exterior dimensions will be 18' x 8' x 7' 7 "H
Entrance Door:
Comes with:
1- U.L. approved 36" x 76" entrance door, with a U.L. approved safety latch. This pre �: `�,,-' � �
being locked, or trapped inside of the cooler. A ve k& i
The entrance door is covered by a 1 -year manufacturer's warranty. ppro •••
DOOR COMES WITH A RAIN HOOD Conditionally Approved. [ )
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OFFICE COPY
Lighting and Incidentals:
Walk -in cooler comes with:
3 -vapor proof interior lights with safety globes,
1- weather -proof light switch, and
1- thermometer.
Panels:
We will be using 4" thick High Density EPS insulated panels with an Acrylic coated Galvalume finish, (12
times more corrosion resistant than G 60, and 6 times more than G 90 plain galvanized). They utilize
the simple cam lock system and are easy to install. This also allows for future expansion of the cooler if
required.
Panels come with a 10 -year manufacturer's warranty and 20 year R -Value warranty.
Our 4" thick all metal construction High Density EPS insulated panels insulate over
25% better than our competitions 3.5" wood framed "foamed in place" urethane
panels., This is measured as K- Value, a measurement of the heat that actually passes
through a panel. The lower the K- Value, the less heat that passes through the panel
and the better insulated is the cooler or freezer.
If the quote from our competition mentions only that their panels are 3.5" thick foamed in place
urethane, and doesn't mention that their panels are made of a wooden frame, there is a reason.
Our 4" thick High Density Polystyrene - insulated panels contain no wood in their construction. All panels
have a metal wall exterior, but the frames of many of our competitor's panels are made of wood.
3.5" Wood only has an R -Value of about R -5, thus greatly reducing their panels overall R- Value.
Wood in certain environments, especially in outdoor use or high humidity conditions can both form black
mold, and rot causing air and heat to leak in between the panels over time. When comparing prices make
sure you are comparing apple to apple.
Comparing insulation types:
A. OUR 4" HIGH DENSITY EXPANDED POLYSTYRENE insulated panels are R -22.6 new and are
guaranteed to maintain at least R -21 even after 20- years!
B. 4" URETHANE insulated panels will be R -34 to R -32 when brand new,
DROPPING TO ONLY R -25 AFTER JUST 6- MONTHS!
C. 3.5" "Foamed in Place" urethane insulated panels.
Cl. The insulation portion of the panel will be R -29 when brand new,
DROPPING TO ONLY R -21.88 AFTER JUST 6- MONTHS!
C2. The wood frame portion of a 3.5" "foamed in place" urethane
insulated panel is only about R -5.
C3. Overall panel R -Value for a 3.5" wood framed "Foamed in Place"
urethane insulated panel is only about R -18.
D. 4" XPS (EXTRUDED POLYSTYRENE) R -20 new. Dropping to about R -19
COMPARING TO "Foamed In Place" URETHANE INSULATED PANELS?
When urethane is manufactured, the cell gas is mostly, blowing agent, (now Pentane or R -I 34A). which have a low
thermal conductivity.
Over time. air and moisture will diffuse into the cells. diluting the blo%% ing agent and degrading the thermal value of urethane.
Polystyrene on the other hand is not affected by out- oassin2.
Beginning in 2003. urethane manufacturers have adopted a LT method (Long- term 'T'hermal Resistance).
Based upon a method for cutting very thin layers of foam, this method accelerates the air- diffusion and helps to predict the
final R- value.
As ,, result of this dramatic lowering effect of out - gassing on urethanes R- Value, most companies utilizing
urethane insulation in their panels will only refer to urethanes high initial R- Value, while not mentioning the much
lower "Aged ". or "Loy . '- m" R -Value of urethane.
In general the LTTR sow offered by the industry for urethane insulation are:
urethane thickness initial r -value long term r -value percentage of decrease in r -value
1" 8.57 6.00 -30%
1.5" 12.86 9.00 -30%
2" 17.14 12.10 -29%
2.5" 21.43 15.30 -29% •
3" 25.71 18.50 -29%
3.5" 30.00 21.70 -28%
4" 34.00 25.00 -26%
In short, the Long Term R -Value for urethane insulation is only about 6.25 per inch.
Please verify this for yourself by clicking the link below to the State of Colorado's
Energy conservation information website.
Look in the R -Value Table for Insulating Materials next to "Polyurethane (foamed - place)"
http://coloradoenergy.org/procorner/stuff/r-values.htm
Delivery:
The price that you really pay for your cooler is the price delivered!
Other companies may quote you a price that does not include delivery!
Our quoted price includes delivery of all components, and if you are outside of the state of Texas, there
is no sales tax collected on any of the components.
Your Grand Total, Including Delivery, For All Above Listed Items, Including The manufacturers 5-
Year Extended Compressor Warranty Is Only: $5,199
Please feel free to call if you have any questions.
Doug Lalonde,
C & D Equipment L.L.C.
P.O. Box 1091
Euless, TX 76039
P 817 - 688 -4475
F 480 - 247 -4795
http: / /www.canddequipment.com/
mai lto: j lalondeGcanddequipment.com
May 2007 RECEIVED
2 6 2008
A t 3 U1 ric�Rn
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ARCHITECTURAL PANEL SPECIFICATIONS
I. Food Service/Restaurant Cam -Lock Panels
1) Each panel shall consist of interior and exterior Acrylume — "clear acrylic
coated ", 26 gauge galvalume mill finish, stucco embossed metal skin. This
metal finish virtually eliminates scratches, stains, discoloring and
oxidation, is easy to clean with water, reduces maintenance, and provides
more sanitary conditions. Acrylume metal skin comes with a primer -
backer on the interior face, metal -to- insulation side. This primer- backer
combined with a structural adhesive, International Code Council (ICC)
approved, from MOR -AD, is applied by a computerized controlled
adhesive bead applicator machine adjusted every day to ambient
temperatures and humidity levels. Then pressed for a specific amount of
time at a minimum of 3 psi. This lamination process is in accordance with
ICC standards to provide a strong structural panel. It shall prevent any
separation between metal and our AK- Green Dot 225Th' Ultra Hi-
DensityTM (EPS) insulation due to lower walk -in interior temperature
conditions and higher ambient temperature conditions, as well as
refrigeration defrost time cycles. Ceiling, wall, and floor panel dimensions
to vary. All have a maximum 47 inch width. Ceiling and floor panels to be
a maximum of 12 ft long. Wall panels to be a maximum of 25 ft long.
Panel insulation edges are tongue and groove pre - fabricated modular
design systems, mechanically fastened with cam -lock attachment support
with a 700 lbs tension load force, at a maximum separation of 37 inches
on center between cam - locks.
2) Insulation shall be 4 inches thick customized high density AK- Green Dot
225TM Ultra Hi- DensityTM (EPS). Made with 100% virgin polystyrene
resin and contains no recycled EPS, aged with a minimum density of 2.16
lb per cubic foot, as per ASTM C -578 Type IXGD, UL certified. It shall
have a 20 year R -Value warranty. K -Value of 0.178, R -Value for -10°F
walk -in box temp shall be 5.5 per inch. Compressive strength of 35 PSI.
Flexural strength of 65.6 PSI; Dimensional Stability of less than 2 %. AK-
Green Dot 225TM Ultra Hi- DensityTM (EPS) is a UL BRYX, Classified
"A" building material with a flame spread less than 25, Smoke Developed
less than 300. It shall be 100% free of CFCs, HCFCs , or HFCs, or any
ozone blowing agent in the cell, and free of voids in the insulation.
Page 1 of 8
575 East 10th Avenue, Hialeah, Florida 33010 Tel (305) 884 -8384 Fax (305)- 884 -8330 Toll Free (800) 627 -5665
3) Pane[ edges must'have tongue and grooves of the same AK- Green Dot
225TH Ultra Hi- DensityTM (EPS) EPS insulation. Factory installed 'A" x
1/8" thick flexible vinyl sponge close cell gasket on each side of tongue to
assure an airtight joint. Gasket must be NSF Listed and impermeable to
stain, grease, oils and mildew.
4) Panels shall be assembled with non - corrosive PVC cam -lock joining
device with a pull tension force of 700 lbs, activated by a hex wrench
(provided). Access port of a maximum size of 'A" diameter for the hex
wrench and shall be on the interior to allow assembly of walk -in panels
from the inside. Port shall be covered with a 'A" diameter PVC snap cap.
Distance between cam -locks shall not exceed 37" inches on walls, ceilings
and floors. Providing a very strong structural panel locking device, and
with the materials and manufacturing process described in Section 1.
5) All vertical corner wall joints, as well as, floor joints shall be coved corner
with a 3/8 inch radius, making corners easier to clean and providing better
sanitation.
6) Panel shall be listed with National Sanitation Foundation (NSF) standard
7, Underwriters Laboratory (UL), MEA- New York City Department of
Buildings, State of Oregon Building Code, and City of Houston, TX
Building Division.
7) Floors
a. Floor Construction: Panel interior finish shall be Aluminum for
structural adhesion to AK- Green Dot 225TM Ultra Hi- DensityTM
(EPS) insulation designed to support uniformly distributed loads
of up to 600 lbs. per sq. ft. Panel fabricated in a similar manner
` to other wall and ceiling panels.
\ b. Floorless Construction over existing floor: Floor screed shall be
NSF, coved corner of a minimum 'A" radius for sanitation, and
extended inside leg of 1 'A" for stronger installation and easy
assembly. Floor screed shall be secured to wall panel with self -
drill tek screws and to the level concrete floor with silicone and
drilled V4" diameter x 1" screw or pin grip.
c. Floorless Construction with Mass Insulation: Set walls into an 8
inch depression over 10 mill polyethylene sheets with joints
lapped a minimum of 12 inches. Install a wearing concrete slab
over two (2) AK- Green Dot 225TH Ultra Hi- DensityTM (EPS) 4'
x 8'x 2 ", staggered, bringing the floor level with the kitchen
concrete slab. Apply a quarry the to interior of walk -in to
provide a smooth transition from kitchen to quarry tile floor.
Install a bottom coved corner vertical quarry tile, floor -to -wall
ection for sanitation. Door shall be 1" shorter than the frame to
a ' w space for the quarry tile floor.
Page 2 of 9
8) ° Doors
a. Door to be 4" thick single swing, in- fitting, flush mounted, self -
closing gravity type with heavy duty spring loaded door closer.
Door perimeter frame shall be made with heavy duty energy
efficient Fiberglass Reinforced Plastic (FRP). A minimum 2" in-
fitting door thickness over stainless steel magnetic channel and
magnetic gasket, for a thicker door -to -frame to improve ambient
heat resistance. FRP dent resistant hard edge frame will prevent
rocking and twisting of the door from normal usage. Clear
opening must be 36" x 76" to meet Handicap code requirements.
Door components must be NSF and/or UL listed.
b. All hardware shall be die -cast, chrome plated aluminum. Each
flush door shall have 2 cam -lift hinges; 3 hinges on 36" x 76"
stainless steel doors, and 4 hinges on standard finish doors up to
42" x 76" wide. Latch shall have cylinder type lock with keys,
with round twist knob safety inside release handle, to prevent
anyone from being locked inside the walk -in. Twist round knob
inside release shall be mounted with a frost -free connector,
mounted on interior of door jamb (frame).
c. A thermoplastic magnetic gasket with vulcanized (welded) top
corner shall be mounted on the FRP pultrutions groove in door
frame. It shall be installed for easy replacement and well secured
d. The bottom of door shall have a thermoplastic extruded double
sweep gasket, suitable for medium and low temperatures.
Mounted on the FRP pultrution groove at the bottom of the door
frame. It shall be installed for easy replacement and well secured.
e. Door jamb heavy -duty PVC extrusion frame shall have factory
installed incandescent type vapor -proof light fixture, mounted on
interior top corner. Light fixture to be provided with 75 Watts.
Light bulbs shall be protected with shatter proof plastic Lexan
globe enclosure, with vapor -proof gasket, and connected to a UL
listed wire harness.
f. On-off pilot light switch with Stainless Steel cover, factory
installed, wired on conduit between switch, light fixture junction
box and door heater on the interior of door jamb, and connected
to a UL listed wire- harness.
g. Heater wire shall be Stainless Steel braided, low Wattage (9
Ohms /ft for - 10 °F), covered by magnetic attraction Stainless
Steel Type 400 chase mounted on three sides of door jamb
frame, for low temperature freezer doors, to prevent
condensation, and connected to a UL Listed wire- harness.
Page 3 of 9
' h. Sill plate shall be of 18 gauge Stainless Steel type 304 -2B, pre -
punched to be secured to floor panel with tek screw. Sill plate
shall be secured to door jamb, shall be easy to remove and must
have a double T groove, heavy duty aluminum extrusion for
reinforcement under the stainless steel sill plate, for heater wire
protection from heavy weight, secured to bottom of door jamb
(frame).
i. Door closer with solid steel housing and bend resistant hook. It
shall be mounted at the top of door jamb (frame), with a positive
magnetic gasket door seal.
j. Provide a 2" diameter s/s face flush mount dial thermometer to
read in both Fahrenheit (-40°F to +65°F) and Celsius (-40°C to
+20 °C) scale; secured temperature bulb sensor on the interior of
door jamb with a PVC clamp.
k. Solar Temperature Alarm (optional) with four AA batteries as
backup. Alert by sound, signals a remote alarm, or activates a
phone. Free from electrical wiring. Easy to program and will be
surface mounted.
I. Aluminum Diamond tread kick plate (optional) of 0.80 inch x
36" wide x 34" high on door and jamb (frame) on both exterior
and interior, as required.
m. Padlocking bar stainless steel hasp (optional) with frost -free
round knob, inside release handle (model 36002) for flush door,
factory installed for extra security.
9) A pressure relief vent factory installed in door jamb, and wired to the
vapor proof light junction box to be provided for low temperature rooms
to equalize pressure between the interior and exterior of walk -in caused by
sudden temperature change, due to door opening and blower evaporator
coil defrosting. PRV allows easier door opening and closing, and protect
the panels from structural damage because of pressure build up. The vent
shall be heated (110V) to prevent moisture & frost accumulation.
(Available in 220V as required)
10) Vinyl strip curtain, 0.080 gauge provided for 36" x 76" door opening,
good for either medium or low temperatures. Double - Action door
available, as required.
11) Fluorescent lighting: of 48" long double bulb moisture -proof enclosure
light fixture and transformer for medium or low temperature up to -20 °F.
Power of 110V; NSF, UL, NEC listed, as required (bulb not included).
12) Wall penetration by electrical contractor on conduit shall be through the
wall (never through the ceilings). Seal the wall penetration properly and
insulate metal conduits a minimum of 12 inches, and seal the end of the
Page 4 of 9
' conduit to prevent any moisture in door switch, light fixture, and blower
evaporator coil.
13) Packaging: Only a maximum of one panel 4" thick, not more than 47
inches wide x 14 ft. long in a package. Surfaces protected with 4" wide
polystyrene strips and shrink wrapped. All corners will be protected with
an 8" x 12" x 4-1/2" insulated cushioned cardboard corner guard. All
boxes will be marked with dealer and project name, carrier and pro -
number and panel number as well as Job Number for easy identification.
Each box must show in a label which panel number is packaged for easy
identification (no wood and nail pallet packaging will be accepted).
Package will be easy to unload and must remain packaged for protection
against scratches and dents at the job site until installation begins.
14) Warranty: Read AmeriKooler's new proprietary AK- Green Dot 225TM
Ultra Hi- DensityTM (EPS) EPS insulation with a 20 year R -Value
warranty, 10 year limited wall & ceiling panels warranty, and 4 year
extended limited compressor warranty (within continental U.S.A).
15) General Recommendations:
a. Always allow a 2 to 3 inch clearance around all sides of walk -
in's walls and building wall for air circulation and to avoid
condensation.
b. If floor is not leveled, shims must be properly placed to avoid air
gaps between panels. Fill gaps with liquid urethane foam for
structural floor panel support.
c. If any door is expected to be held open for 5 minutes or more, a
plastic strip curtain should be used.
d. Curing concrete or setting tile releases Hydrogen gas, which can
damage the metal skin finish of the panels. If this is the case,
leave door open and place a fan to provide proper ventilation
while concrete or grout is curing.
e. Do not wash floor panels with running water. Panels are air tight,
not waterproof. Clean floor panels with a mop. Failing to do so
will void warranty.
f. Indoor walk -ins with ceiling panels longer than 14 feet require
ceiling support hangers.
g. Outdoor walk -ins, with AK- Green Dot 225TM Ultra Hi-
DensityTM (EPS) high density insulation, larger than 12 feet long
must have interior steel structure, by others.
Page 5 of 9
' h. Product improvement is a continuous commitment of
AmeriKooler, Inc. Research and design require that we reserve
the right to modify and/or change specifications without notice.
II. AK -MTG Warehouse Continuous Line Panels
1) AK -MTG continuous line panels are manufactured in accordance with the
International Code Council (ICC), as described in Section 1.
2) Panel joints are roll - formed metal tongue - and - groove 44 -5/8" wide,
a. AK- Green Dot 225TH Ultra Hi- DensityTM (EPS) insulation for
Freezers and Coolers
b. AK-100TM EPS for Coolers depression
3) Metal skins on both ends are bent 0.50 inch x 90° on the interior and
exterior sides of the panel for stronger ceiling -to -wall joints (not raw -
edged).
4) Panel standard is 4 inches thick by 44.625 inches wide. Insulation to be
either AK -100 l lb density EPS for Medium Temps down to +30° F or
high density AK- Green Dot 225TH Ultra Hi- DensityTM (EPS) for low
temps down to -20° F (both with a 20 -year R -Value warranty).
5) Maximum wall panel length to be 25 feet long. Maximum unsupported
ceiling panel length to be 14 feet long. (For indoor use)
6) Standard metal finish to be Acrylume — clear acrylic coated Galvalume, 26
gauge, stucco embossed, with primer - backer on the interior face (metal-to-
insulation). Optional metal facing white U.S.D.A polyester paint, 26 gauge
galvanized steel G -90, stucco embossed.
7) All joints and thermo- breaks to be field -cut and sealed on both sides, as
per drawings. Roll- formed metal tongue - and - groove must be sealed with
butyl for an air tight seal and to prevent heat transfer. Freezers to be
sealed on interior and exterior joints.
8) Interior trim joint connection finish shall be 1 %2" x 1 Y2" hem -back edges
of the same wall and ceiling metal skin. Exterior cover finish metal trims
shall be 1 Y2" x 6" with hem -back edges of the same exterior metal color
skin (see drawings).
9) Wall to concrete floor connection shall be secured with 1 '/2" x 1 V2" x 1/8"
aluminum angles on the interior and exterior of panel (see drawings).
10) Please follow Installation Details and Instructions on Shop Drawings.
11) Product improvement is a continuous commitment of AmeriKooler, Inc.
Research and design require that we reserve the right to modify and/or
change specifications without notice.
Page 6 of 9
•
in. REFRIGERATION SYSTEM
1) The equipment shall be warranted free from defects in material and
workmanship under normal service use and proper maintenance for 1 year
from date of shipment. Extended 4 year warranty will be included as
requested (within continental U.S.A).
2) Refrigeration System Manufacturers:
a. Climate Control, Heatcraft.
3) Refrigeration Systems:
a. Pre - assembled, Pre -wired refrigeration systems shall consist of
the Condensing Unit and Blower Evaporator Coil assemblies
furnished complete with all necessary controls and component
parts properly selected, factory installed and wired to electrical
panel, to form a complete and efficient refrigeration system,
direct from the factory.
b. Condensing units for the systems described shall be designed for
remote outdoor installation for HCFC -R -22 medium temperature
refrigerant or HCFC -R-404 A for low temperature refrigerant (as
specified). They shall be air cooled condensers, hermetic, scroll,
or semi hermetic type compressor and other necessary
components mounted on a common heavy duty galvanized steel
raised base with 1 -1/2" legs. Unit must come from factory with
outdoor weather hood to protect the condensing units. The hood
shall be heavy gauge pre - painted G -90 galvanized steel. All units
completely leak tested and run tested. Each unit shall have a
copy of the mechanical and electrical installation instruction for
coolers & freezers.
c. Blower evaporator coils for the systems described shall be
forced -air type, factory assembled with expansion valve, room
thermostat and solenoid valve with coil. Medium temperature
ranges will be air defrost. Low temperature ranges will be
automatic electric defrost. Evaporator coil must be NSF and UL
listed, and bear labels. Beacon System III, Smart Control,
Refrigeration system integrated microcomputer -based electronic
control board, as requested.
d. Low ambient controls shall be provided for the above systems
when the ambient temperature surrounding the condensing unit
drops below 50 °F (10 °C) and a crankcase heater and condenser
Page 7 of 9
fan cycling control shall be provided and mounted for proper
operation.
e. Aluminum roof stand frame shall be used, designed to comply
with South Florida Building Code, 2005, as requested.
iv. INSPECTION
1) Field check before fabrication of Walk -in cooler /freezer rooms.
2) Shop drawings must show actual and exact walk -in outside dimensions.
Must show a minimum space between building wall and panel wall of 2 to
3 inches.
3) Wall trims shall be of size, shape required, and of the same exterior walk -
in metal skin.
4) The above shall be the responsibility of the dealer and/or distributor.
5) Dealer and/or distributor shall be responsible for changes in state or local
building codes.
v. INSTALLATION
1) Install Walk -in cooler /freezer rooms according to the recommendations
and approved shop drawings.
2) Install Walk -in cooler /freezer panel floor section on a level floor. When
recessed floor, door sill plate shall be at same elevation, flush to kitchen
floor at walk -in bottom door opening.
3) After floor panel section is installed, any empty space under floor panels
should be filled with liquid urethane foam to maintain level position. This
procedure shall be done by drilling through the cam -lock access port and
through the bottom metal skin. Then, introduce the plastic hose from the
liquid urethane foam can and fill the empty space under the floor panel(s)
with a small amount of liquid foam.
4) All door jambs must be level in all directions for door to be gravity self -
closing, door closer activation, and door magnetic positive seal. Door and
frame are fitted/ assembled, with tested electrical components, before
being packaged and shipped together. All freezer doors shall have a
Pressure Relief Vent (PRV) mounted and wired on door frame (jamb).
Page 8 of 9
•
•
, Product improvement is a continuous commitment of AmeriKooler Inc., research and
design requires that we reserve the right to modify and/or change specifications without
notice.
Page 9 of 9