Specifications GAS 12 5 HEAT / COOLIN •P A C KAGED ®QFTOPf ,b�r a n
3 T A O NOMINAL TO 3 t
Product Data GACY TM
1 �
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--I'''''':.,;;i':,';;:',..<$2k,1•:,:',,',,:-,,,--„,,...:-„::::::.,:iiii;ft.',,, ' '''''71t.' ifILMI '',14:.,' ''''',;-';:;::-*:M'SL.--::'"C'::41
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CO8515
(Unit shown with optional louvered hail guards.)
the environmentally amt. rhnlapmnt
FEATURES AND BENEFITS
• Single cooling stage models are available from 3 - 10 ton.
• Two cooling stage models are available from 7.5 - 12.5 ton with NOVATION'° condenser coil technology.
• SEER up to 13.0.
• EER's up to 11.2.
• IPLV's up to 12.2.
• Up to 28% lighter than similar industry units. Lighter rooftops make easier replacement jobs.
• Utility connections are the same because 3 -12.5 ton units fit on existing Bryant rooftop curbs. This saves time and
money on replacement jobs.
• Standardized components and layout. Standardized components and controls make service and stocking parts easier.
• Scroll compressors on all units. This makes service, stocking parts, replacement, and trouble- shooting easier.
• Field convertible airflow (3 -12.5 ton). Being able to convert a unit from vertical airflow to horizontal makes it easy to c
overcome job site complications. coin
• Easy- adjust, belt -drive motor available. Bryant provides a factory solution for most points in the fan performance table.
There's no need for field- supplied drives or motors.
• Provisions for bottom or side condensate drain.
• Capable of thru- the -base or thru- the -curb gas -line routing.
• Single -point gas / electrical connection.
• Sloped, composite drain pan. Sloped, composite drain pan sheds water; and won't rust.
• Standardized controls and control box layout. Standardized components and controls make stocking parts and service
easier.
• Tool -less filter access door.
• Clean, easy to use control box.
• Color -coded wiring.
• Large, laminated wiring and power drawings which are affixed to unit make troubleshooting easy.
• Single, central terminal board for test and wiring connections.
• Fast - access, handled, panels for easy access on normally accessed service panels.
• "No- strip" screw system guides screws into the panel and captures them tightly without stripping the screw, the panel, or
the unit.
• Exclusive, newly- design indoor refrigerant header for easier maintenance and replacement.
• Mechanical cooling (115 °F to 25 °F or 46 °C to -4 °C) on Direct Digital Controller (DDC) with Winter Start Kit
(RTU -MP controller).
• Mechanical cooling (115 °F to 25 °F or 46 °C to -4 °C) on Electro- Mechanical (E /M) models, with Winter Start Kit.
• High efficiency, gas heat with induced -draft flue exhaust design (3 -12.5 tons).
• Induce draft motor ensures no flue gas can escape into the indoor air stream.
• Bryant designed naturally draining heat exchanger, unlike positive pressure heat exchangers, do not need to be
periodically, manually drained. This saves labor and maintenance expense.
• 2" (51mm) disposable filters on all units.
• Refrigerant filter -drier on each circuit.
• High and low pressure switches. Added reliability with high pressure switch and low pressure switch.
• Many factory- installed options ranging from air management economizers, 2 position dampers, plus convenience
outlets, disconnect switch and smoke detectors.
• Standard Parts Warranty: 10 year aluminized heat exchanger, 5 year compressor, 3 year NOVATION° condenser coil, 1
year parts.
• Factory- installed Perfect Humidity°" dehumidification system on models 04 -07.
3
MODEL NUMBER NOMENCLATURE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
580J E 0 6 A 0 7 2 A 1 A 0 A A-
Unit Type Design Revision
OJ Cooling /Gas Heat RTU - = First Revision
•
Voltage Packaging
E = 460 -3 -60 A = Standard
J = 208/230 -1 -60 B = LTL
1 P� =.208/230 =3 = 6Q2
T = 575 -3 -60 Factory Installed Options
OA = None
Cooling Tons
04= 3 Ton Intake /Exhaust Options
O 05 =4Ton A =None
o3
06 = 5 Ton B = Temp econo w/ baro relief
07 = 6 Ton E = Temp econo w/ baro relief & CO2
08 = 7.5 Ton H = Enthalpy econo w/ baro relief
09 = 8.5 Ton L = Enthalpy econo w/ baro relief & CO2
12 = 10 Ton 0 = Motorized 2 pos damper
14 = 12.5 Ton
Indoor Fan Options
Refrig. System /Gas Heat Options 1 = Standard static option
7 A =- 1,- Stage.Cooling.System /Nat.gas heat ? 2 = Medium static option
B = 1 -Stage Cooling System /Low NO heat 3 = High static option
C = 1 -Stage Cooling System /SS HX
D = 2 -Stage Cooling / Al HX 1 -Stage Cooling Coil Options (Outdoor - Indoor)
F = 2 -Stage Cooling / SS HX A = Al /Cu -Al /Cu
G = 1 -Stage Cooling System /Perfect Humidity B = Precoat Al /Cu - Al /Cu
H = 1 -Stage Cooling System /Low NO /Perfect Humidity C = E -coat Al /Cu - Al /Cu
J = 1 -Stage Cooling System /SS HX /Perfect Humidity D = E -coat Al /Cu - E -coat Al /Cu
E = Cu /Cu - Al /Cu
Heat Level F = Cu /Cu - Cu /Cu
060 = 60,000 M = Al /Cu - Al /Cu - Louvered Hail guards
[0.7.2. _ 72,1500 A N = Precoat Al /Cu - Al /Cu - Louvered Hail Guards
090 = 90,000 P = E coat Al /Cu - Al /Cu - Louvered Hail Guards
115 = 115,000 Q = E coat Al /Cu - E coat Al /Cu - Louvered Hail Guards
120 = 120,000 R = Cu /Cu - Al /Cu - Louvered Hail Guards
125 = 125,000 S = Cu /Cu - Cu /Cu - Louvered Hail Guards
150 = 150,000 2 -Stage Cooling Coil Options (Outdoor - Indoor)
180 = 180,000 G = Al /AI - Al/ Cu
224 = 224,000 H = AI /AI - Cu /Cu
250 = 250,000 J = AI /AI - E coat Al /Cu
K = E coat Al /AI - AI/ Cu
L = E coat Al /AI - E coat Al /Cu
T = Al /AI - Al /Cu - Louvered Hail Guards
U = Al /AI - Al/ Cu, Louvered Hail Guards
V = AI /AI - E coat Al /Cu, Louvered Hail Guards
W = E coat AI /AI - AI/ Cu, Louvered Hail Guards
X = E coat Al /AI - E coat Al /Cu, Louvered Hail Guards
4
TABLE 2 - ARI COOLING RATING TABLE 1 STAGE COOLING
NOM. NET
UNIT COOLING CAPACITY COOLING TOTAL SEER EER IPLV
STAGES (TONS) CAPACITY POWER (KW)
(MBH)
580J *04(A,B,C)_ 1 3 34.6 3:1 13.00 11.00 N/A
580J *05(A,B,C) 1 4 45.0 4:0 13.00 11.00 N/A
580J *06(A,B,C) 1 5 59.0 5.5 13.00 10.75 N/A
580J *07(A,B,C) 1 6 70.0 6.4 N/A 11.00 N/A
580J *08(A,B,C) 1 7.5 88.0 8.0 N/A 11.00 N/A
580J *09(A,B,C) 1 8.5 97.0 8.8 N/A 11.00 N/A
580J *12(A,B,C) 1 10 117.0 10.6 N/A 11.00 N/A
TABLE 3 - ARI COOLING RATING TABLE 2 -STAGE COOLING
NOM. NET
UNIT COOLING CAPACITY COOLING TOTAL SEER EER IPLV
STAGES (TONS) CAPACITY POWER (KW)
(MBH)
0 580J *08(D,F) 2 7.5 83.0 7.5 N/A 11.00 12.0
in
580J *12(D,F) 2 10 114.0 10.3 N/A 11.10 12.2
580J *14(D,F) 2 12.5 140.0 12.9 N/A 10.80 11.4
LEGEND NOTES:
ARI - Air Conditioning, Heating and Refrigeration 1. Rated and certified under ARI Standard 210/240 or
Institute Test Standard 340/360, as appropriate.
ASHRAE - American Society of Heating, Refrigerating 2. Ratings are based on:
and Air Conditioning, Inc. Cooling Standard: 80 °F (27 °C) db, 67 °F (19 °C) wb
EER - Energy Efficiency Ratio indoor air temp and 95 °F (35 °C) db outdoor air temp.
IPLV - Integrated Part Load Value IPLV Standard: 80 °F (27 °C) db, 67 °F (19 °C) wb
SEER - Seasonal Energy Efficiency Ratio indoor air temp and 80 °F (27 °C) db outdoor air temp.
3. All 580J units comply with ASHRAE 90.1 Energy
ri_. r te. Standard for minimum SEER and EER requirements.
"i r ' . i i 1�i 4. 580J units comply with US Energy Policy Act (2005).
PEREO PE To evaluate code compliance requirements, refer to
CERtIFIEI) . cERTIFIEO state and local codes or visit the following website:
ARI Standard ARI Standard http: / /bcap energy.org.
210/240 UAC 340/360
U ASIORAE
C o US COMOLIIVII
ENERGY STAR I
PARTNER
8
TABLE 4 — HEATING RATING TABLE - NATURAL GAS & PROPANE
HEAT EXCHANGER THERMAL
Units Gas Heat TEMP RISE EFFICIENCY AFUE
INPUT / OUTPUT INPUT / OUTPUT (DEG F) (%)
STAGE 1 (MBH) STAGE 2 (MBH) ( %)
LOW - 72 / 59 25 - 55 82% 81%
04 MED - 115 / 93 55 - 85 80% 80%
w HIGH - - - - -
I co
t LOW - 72 / 59 25 - 55 82% 81%
05 MED - 115 / 93 35 - 65 81% 80%
en c HIGH - 150 / 120 50 - 80 80% 80%
N LOW - 72 / 59 20 - 55 82% 81%
06 MED - 115 / 93 30 - 65 81% 80%
HIGH - 150 / 120 40 - 80 80% 80%
LOW - 72 / 59 25 - 55 82% 81%
(. 04 j MED 82 / 66 115 / 93 55 - 85 80% 80%
HIGH - - - - -
LOW - 72 / 59 25 - 55 82% 81%
05 MED - 115 /93 35 -65 81% 80% co
HIGH 120 / 96 150 / 120 50 - 80 80% 80%
LOW - 72 / 59 20 - 55 82% 81%
06 MED - 115 / 93 30 - 65 81% 80%
HIGH 120 / 96 150 / 120 40 - 80 80% 80%
LOW - 72 / 59 15 - 55 82% 81%
ai 07 MED - 115 / 93 25 - 65 81% 80%
a
L HIGH 120 / 96 150 / 120 35 - 80 80% 80%
a
i LOW - 125 / 103 20 - 50 82% N/A
F 08 MED 120 / 98 180 / 148 35 - 65 82% N/A
HIGH 180 / 147 224 / 184 45 - 75 82% N/A
LOW - 125 / 103 20 - 50 82% N/A
09 MED 120 / 98 180 / 148 30 - 65 82% N/A
HIGH 180 / 147 224 / 184 40 - 75 82% N/A
LOW 120 / 98 180 / 148 25 - 65 82% N/A
12 MED 180 / 147 224 / 184 30 - 75 82% N/A
HIGH 200 / 160 250 / 205 35 - 70 82% N/A
LOW 120 / 98 180 / 148 20 - 65 82% N/A
14 MED 180 / 147 224 / 184 25 - 75 82% N/A
HIGH 200 / 160 250 / 205 30 - 70 82% N/A
NOTES:
Heat ratings are for natural gas heat exchangers operated at or below 2000 ft (610 m). For information on Propane or alti-
tudes above 2000 ft (610 m), see the Application Data section of this book. Accessory Propane /High Altitude kits are also
available.
I n the USA the input rating for altitudes above 2000 ft (610m) must be derated by 4% for each 1000 ft (305 m) above sea
level. In Canada, the input rating must be derated by 10% for altitudes of 2000 ft (610 m) to 4500 ft (1372 m) above sea level.
9
TABLE 8 — PHYSICAL DATA (COOLING) 3 — 6 TONS
580J *04(A;B ;C) 580J *05(A,B,C) 580J *06(A,B,C) 580J *07(A,B,C)
Refrigeration System
# Circuits / # Comp. / Type 1 / 1 / Scroll 1 / 1 / Scroll 1 / 1 / Scroll 1 / 1 / Scroll
Puron ®refrig. (R -410A) charge per circuit A/B (Ibs -oz) 5 - 8 -8 / - 10 -11 / - 14 -2 / -
Metering Device Acutrol Acutrol Acutrol Acutrol
High - press. Trip / Reset (psig) 630 / 505 630 / 505 630 / 505 630 / 505
Low - press. Trip / Reset (psig) 54 / 117 54 / 117 54 / 117 54 / 117
Evap. Coil
Material Cu / Al Cu / Al Cu / Al Cu / Al
Coil type 3/8" RTPF 3/8" RTPF 3/8" RTPF 3/8" RTPF
Rows / FPI 2 /15 2 / 15 4 / 15 4 / 15
Total Face Area (ft , 515 5.5 5.5 7.3
Condensate Drain Conn. Size 3/4" 3/4" 3/4" 3/4"
Evap. Fan and Motor
I
Motor Qty / Drive Type 1 / Belt 1 / Belt 1 / Belt -
in a Max BHP 1.2 1.2 1.2
a L RPM Range 560 -854 560 -854 770 -1175 -
O a °- Motor Frame Size 48 48 48 -
co c
in ai T Fan Qty / Type 1 / Centrifugal 1 / Centrifugal 1 / Centrifugal -
cn Fan Diameter (in) 10 x 10 10 x 10 10 x 10 -
° Motor Qty / Drive Type 1 / Belt 1 / Belt 1 / Belt -
a Max BHP 12 1.2 1.5 -
E L RPM Range 770 -1175 770 -1175 1035 -1466 -
7 a Motor Frame Size 48 48 56 -
m� Fan Qty / Type 1 / Centrifugal 1 / Centrifugal 1 / Centrifugal -
2 Fan Diameter (in) 10.x 10 10 x 10 10 x 10 -
Motor Qty / Drive Type 1 / Belt 1 / Belt 1 / Belt 1 / Belt
m Max BHP 1.2 1.2 1.5 2.4
w oe
- o m RPM Range 560 -854 560 -854 770 -1175 1073 -1457
a a Motor Frame Size 48 48 48 56
ro co Fan Qty / Type 1 / Centrifugal 1 / Centrifugal 1 / Centrifugal 1 / Centrifugal
cn Fan Diameter (in) '10 10 10 x 10 10 x 10 10 x 10
Motor Qty / Drive Type 1' / Belt 1 / Belt 1 / Belt 1 / Belt
o
La a Max BHP 1.2 1.2 2.4 2.9*
r RPM Range 770 -1175 770 -1175 1035 -1466 1173 -1518
7 a Motor Frame Size 48 48 56 56
co Fan Qty / Type 1 / Centrifugal 1 / Centrifugal 1 / Centrifugal 1 / Centrifugal
Fan Diameter (in) 10 x10 10 x 10 10 x 10 10 x 10
Motor Qty / Drive Type 1 / Belt 1 / Belt 1 / Belt 1 / Belt
o Max BHP 2.4 2.4 2.9 3.7
cn r RPM Range 1035 -1466 1035 -1466 1303 -1687 1474 -1788
• L a Motor Frame Size 56 56 56 56
as
Fan Qty / Type 1 / Centrifugal 1 / Centrifugal 1 / Centrifugal 1 / Centrifugal
Fan Diameter (in) 1,0 z 10 10 x 10 10 x 10 10 x 10
Cond. Coil
Material Cu / Al Cu / Al Cu / Al Cu / Al
Coil type. 3 /8 ";RTPF 3/8" RTPF 3/8" RTPF 3/8" RTPF
Rows /FPI 1/17 2/17 2/17 2/17
Total Face Area (ft 1.4.6 16.5 16.5 21.3
Cond. fan / motor
Qty / Motor Drive Type 1/ Direct 1/ Direct 1/ Direct 1/ Direct
Motor HP /RPM 1/4/1100 1/4/1100 1/4/1100 1/4/1100
Fan diameter (in) 22 22 22 22
Filters
RA Filter # /Size(in) 2/16x25x2 2/16x25x2 2/16 x25 x2 4/16x16x2
OA inlet screen # / Size (in) 1 / 20.x 24 x 1 1 / 20 x 24 x 1 1 / 20 x 24 x 1 1 / 20 x 24 x 1
* 575V motor utilizes 3.7 BHP.
12
TABLE 9 - PHYSICAL DATA (HEATING) 3 - 6 TONS
589*04 580J *05 580J *06 580J *07
Gas Connection
# of Gas Valves 1 1 1 1
Nat. gas supply line press (in. w.g.)/(PSIG) 4- 13/0:18 -0.47 4- 13/0.18 -0.47 4- 13/0.18 -0.47 4- 13/0.18 -0.47
Propane supply line press (in. w.g.) /(PSIG) 11 —13 / 0.40 — 0.47 11 —13 / 0.40 — 0.47 11 —13 / 0.40 — 0.47 11 —13 / 0.40 — 0.47
Heat Anticipator Setting (Amps)
1st stage 0.14 0.14 0.14 0.14
2nd stage 0.14 0.14 0.14 0.14
•
Natural Gas, Propane Heat
# of stages / # of burners (total) 1 / 2 1 / 2 1 / 2 1 / 2
Connection size 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT
O Rollout switch opens / closes ,195 / 115 195 / 115 195 / 115 195 / 115
Temperature rise range (F) 25 — 55 25 — 55 20 — 55 15 — 55
# of stages / # of burners (total) 1 or 2 / 3 1 / 3 1 / 3 1 / 3 0
Connection size 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT
ww Rollout switch opens / closes 195 / 115 195 / 115 195 / 115 195 / 115
Temperature rise range (F) •55 — 85 35 — 65 30 — 65 25 — 65
Connection size — 1 or 2/ 3 1 or 2/ 3 1 or 2/ 3
_ # of stages / # of burners (total) — 1/2" NPT 1/2" NPT 1/2" NPT
C`3 Rollout switch opens / closes — 195 / 115 195 / 115 195 / 115
= Temperature rise range (F) — 50 — 80 40 — 80 35 — 80
Low NO Gas Heat
# of stages / # of burners (total) 1, / 2 1 / 2 1 / 2 —
Connection size 1/2" NPT 1/2" NPT 1/2" NPT —
O Rollout switch opens / closes 195 / 115 195 / 115 195 / 115 -
J Temperature rise range (F) 20 — 50 20 — 50 15 — 50 —
# of stages / # of burners (total) 1 / 3 1 / 3 1 / 3 —
Connection size 1/2" NPT 1/2" NPT 1/2" NPT —
Rollout switch opens / closes 1951 115 195 / 115 195 / 115 -
Temperature rise range (F) 30 — 60 30 — 60 25 — 60 —
# of stages / # of burners (total) — 1 / 3 1 / 3 —
= Connection size — 1/2" NPT 1/2" NPT —
O Rollout switch opens / closes — 195 / 115 195 / 115 —
E Temperature rise range (F) — 40 — 70 35 — 70 —
13
CURBS & WEIGHTS DIMENSIONS - 04 -07
33 -3/8
NOTES: [848]
• 1. DIMENSIONS ARE IN INCHES,DIMENSIONS
IN ( ) ARE IN MILLIMETERS.
2. S CENTER OF GRAVITY
ECONOMIZER HOOD 16
3. 01110. DIRECTION OF AIR FLOW (OPTIONAL) [406] •
,k''` • •• — • - •ff• -47 -- - • •
/+` ^\\ [URN] 12 -7/8 • MOO ., . ... . ii1,,... -i ,.. �, �� [2 1 RETURN
AIR
/� RETURN AIR 77
[11171 ` _ � ,--" E ALT. ��
r-.• W • CONDENSATE - E 1747]
L t • % DRAIN OPENING 1453]4
1 IN BASE/ AN SUPPLY 26-1/2 MIO
0 [411] 8 } f" 2 A [673] SUPPLY
CO 18 -1/8 14 -1/4 12 -1/4 I ■ 1
In [459] [3631 [3121 SEE THAT THE - 6-1/4 •i BASE CHART - , • 1571 _
. . .i
25 FLUE 3 -3/8
10 -1/2 1636] [1021 HOOD [851
12657 12 -1 /8
1 -1/4 32 -1/4 TOP 130/7
[31] [8181 - -- 18 -1/2
[4701
E STD. FILTER
CONDENSATE I CONTROL BOX INDOOR BLOWER
DRAIN ACCESS PANEL ACCESS
• I 25 -1/8 I , ,
[6 81
16 -3 /4 OUTSIDE {,
• RETURN AIA
11 -3/8 [427] AIR
SUPPLY AIR p
[289] ( ( \ ♦ OPTIONAL
1 21-974
FACTORY � F �l[
O 1 .-�. -J 2539] INSTALLED
..�_ I
�� DISCONNECT -
6 _1■ -
[1557 =� __
C 00 Iii 1 ,/ 00
6-5/8 7 A / /
11681 11771 11521 HANDLE HANDLE
268314 BAROMETRIC 30 -1/8 - 8 - 3 /8
[687]
31-1/4 RELIEF [1641 [2131
FLOW
SUPPLY [733] 74-368
f AIR RETURN
[18881
V RIGHT AIR FRONT
al N .
4 -5 /8 FILTER ACCESS PANEL
11181 [TOOL -LESS) COMP. i1
j DENSER
PA ACC II CONESS COIL
CONDENSER I ELECTRICAL INDOOR COIL
COIL II DISCONNECT ACCESS PANEL
•� K LOCATION
B.
.
OPTIONAL I Ehll�t! 1I411
FACTORY " IIN 19-1/2
INSTALLED [494]
3-3/4 CONVENIENCE h BACK [ 7]
LE j [951 1
. Ill 6 - 5/8 TYP
CURB
11..® . - . ®.1111 681 WIDTH
LEFT THRU- THE -BASE CHART
THESE HOLES REQUIRED FOR USE
46-3/4 CRBTMPWR001A01, 003A01
[1187] •
THREADED WIRE REO'D HOLE
CONDUIT SIZE USE SIZES (MAX.)
CONNECTION SIZES W 1/2" ACC, 1/8" (22.2)
X 1/2" 24V 7/8" (22.2)
A 1 318" DIA [35) FIELD POWER SUPPLY HOLE Y * 3/4" (001,003) POWER 1 1/8" (28.4)
B 2" [50] DIA POWER SUPPLY KNOCKOUT 2 *4 (0031 1/2" FPT GAS 1 3/16" (30.0) UNIT J K
FOR "THRU- THE - BASEPAN" FACTORY OPTION, � •580J? 0 4'A _-[8 / 1 52 8
C 1 3/4" DIA [51] GAUGE ACCESS PLUG FITTINGS FOR ONLY X, Y, 0 2 ARE
D 7/8' DIA [22] FIELD CONTROL WIRING HOLE PROVIDED 580J-05A 33 14 7/8
_ [8477] 1 [311]
E 3/4" NPT CONDENSATE DRAIN * SELECT EITHER 3/4" OR 1/2" 580J-06A 33 3/8 14 7/8
F 1/2" NPT GAS CONNECTION FOR POWER, DEPENDING ON WIRE SIZE [8471 [377]
G 2 1/2 DIA [641 POWER SUPPLY KNOCK OUT *• (001) PROVIDES 3/4" FPT THRU CURB 580J -07A 41 3/8 14 7/8
FLANGE S FITTING. [1051] [377]
C06523
Fig. 1 - Dimensions 580J 04 -07
16
CURBS & WEIGHTS DIMENSIONS - 04 -07 (cont.)
STD. UNIT CORNER CORNER CORNER CORNER C.G. HEIGHT
. UNIT WEIGHT WEIGHT (A) WEIGHT (B) WEIGHT (C) WEIGHT (0)
_- _ -LBS. KG. LBS. KG. LBS. KG. LBS. KG. LBS. KG. X Y Z
L 580J_ 04A 483' 219 111 50 125 _ 57 131 59 116 53 39 (991) 23 [584] 16 3/8 [4161
580J-05A 537 244 124 56 139 63 145 66 129 59 39 [991] 23 [584] 17 1432]
580J -06A 569 258 131 59 147 67 154 70 137 62 39 [991] 23 [584] 17 1/4 [4381
580J -07A 652 296 150 68 169 76 176 80 157 71 39 [991) 23 [5841 20 1/8 [511]
CORNER A CORNER 13
— o
o
jild
o 'lam• l• 7': : ooh o
co
to
CORNER D ' .] CORNER C FRONT
,
TOP
C08599
Fig. 2 - Dimensions 580J 04 -07
GASKET
` , • / (SUPPLIED WITH CURB(
1 NAIL
I \ 4 COUNTER FLASHING
/ \ \ • R (FIELD SUPPLIED(
DOPING FELT
I / ` � . \ - - ^ 1 N. Fl LD sr LI
I
I I 5 I . \A ,CANT FIELD SUPPLIED)
r \ \\\ \ \� \ \� \\ "� ROOFING FELT
I \ / ^ r \ \ \ \ \ \ \ \� (FIELD SUPPLIED)
I /
0 -3 I _ •
[761 I
i I C07457
1 Fig. 4 - Curb Installation Detail (Typical)
P I
j ' ``
0• -3 I I
0761 I RETURN AIR _ I \\� \
�
1 OPENING 2' -7 3)
eo33 a
\ /
SUPPLY AIR I
1' -1 7/16 OPENING I '� `
[3411
0' -0 7/16 /
Eli] " -7 13 /1e 11 1 /a' 0 -0 7/16 1 ?,
(BOLT HEADS) E504] [3341 C11]
0 -3" [BOLT HEADS) \' -- \
[763
0 -0 7/16 3 " -0 0 -0 7/16 \, /� /
C11� 09141 x [111 /
(BOLT HEADS) (BOLT HEADS)
C07458 C08337
Fig. 3 - Curb Dimensions Fig. 5 - Service Clearance
LOC DIMENSION CONDITION
48" (1219 mm) Unit disconnect is mounted on panel
A 18" (457 mm) No disconnect, convenience outlet option
18" (457 mm) Recommended service clearance
12" (305 mm) Minimum clearance
42" (1067 mm) Surface behind servicer is grounded (e.g., metal, masonry wall)
B 36" (914 mm) Surface behind servicer is electrically non - conductive (e.g., wood, fiberglass)
Special Check for sources of flue products within 10 -ft of unit fresh air intake hood
C 36" (914 mm) Side condensate drain is used •
18" (457 mm) Minimum clearance .
48" (1219 mm) No flue discharge accessory installed, surface is combustible material
D 42" (1067 mm) Surface behind servicer is grounded (e.g., metal, masonry wall, another unit)
36" (914 mm) Surface behind servicer is electrically non - conductive (e.g., wood, fiberglass) ,
Special Check for adjacent units or building fresh air intakes within 10 -ft of this unit's flue outlet
17
No, 10 screw each corner of
HVAC HVAC unit through 24ga, strap
U \IT
2" screw into 24ga. strap
throuch roof curd
Insulates roof curd
► _
8" L a c Dolts 3" ions into 2 "x6"
24" aTonc roof curc (4) per sloe
,„„„
<11Q-4-- q tr /yn� /''�
48KHA KLA
Carrier '
Packaged Heating /Cooling Units
Installation Start-Up and Service Instructions
� r
NOTE TO INSTALLER: After installation, leave these instructions, Owner's Manual and Parts Replace - _`
ment Guide with equipment owner. .,.;sacs„ 1 o �
CONTENTS A WARNING
Page
SAFETY CONSIDERATIONS 1 Do not disconnect electric power to this appliance with -
GENERAL 1,2 out first turning off gas supply. Be sure power to equip -
INSTALLATION 2 -8 ment is shut off before maintenance or service.
Step 1 —Rig and Place Unit 2 -4
• ROOFTOP INSTALLATION
• GROUND LEVEL INSTALLATION amaa
• CLEARANCES
• CONDENSATE DISPOSAL -
• VENTING
,�. ,
Step 2 —Make Gas Piping Connections 5,6 'a •
Step 3 —Make Duct Connections 6 - 31
Step 4 —Make Wiring Connections 6,7
• HIGH - VOLTAGE CONNECTIONS ' "^ " "''''`''
• SPECIAL PROCEDURES FOR i �
208 -V OPERATION :1
• LOW - VOLTAGE CONNECTIONS : <
• HEAT ANTICIPATOR SETTING
START -UP 9 -16 1
ri
SERVICE 16 -19 'A \ ,
TROUBLESHOOTING CHARTS 20,21 , "'''
SAFETY CONSIDERATIONS Fig. 1 — Model 48KHA,KLA .
A WARNING GENERAL
Improper installation, adjustment, alteration, service, Models 48KHA,KLA packaged gas /electric units (Fig. 1) are
maintenance or use can cause carbon monoxide poison- design certified in accordance with ANSI Z21.47B -1986,
ing, explosion, fire, electric shock or other occurrences ARI Standard 210 -81 and ARI Standard 270 -84. The units
which may injure you or damage your property. Con- are design certified by the American Gas Association
suit a qualified installer, service agency or the gas sup- (AGA) for use with natural or propane gases with appropri-
plier for information or assistance. ate controls or orifices. See Table 1 for heating input rat-
. ings. Models 48KHA,KLA units are fully self - contained,
NOTE: Installation of this unit must conform to the guide- combination gas - heating /electric- cooling units designed for
lines presented in these Installation Instructions. Read and outdoor installation on either a rooftop or ground -level slab.
become familiar with this publication before starting May be installed directly on wood flooring or on Class A,
installation. Class B or Class C roof covering materials.
Only trained, qualified installers and service mechanics These units are equipped with an energy- saving automatic,
should install, start -up and service this equipment. Consult intermittent, electric spark ignition system that does not
the User's Manual for routine maintenance. All other opera- have a continuously burning pilot. All units are manufac-
tions should be performed by trained service personnel. tured with natural gas controls.
personnel. Units with number 1 in the 4th digit location of model num-
• Follow all safety codes. ber in Table 1 meet California oxides of nitrogen (NOx) max-
• Wear safety glasses and work gloves. imum emission requirements.
• Use care in handling, rigging and setting bulky equip- Units are factory charged with R -22 refrigerant. To install:
ment. connect gas supply, air ducts, high- and low- voltage wiring
• Observe precautions in these instructions and on equip- and condensate drain, and install a field - supplied air filter in
ment tags, stickers and labels. the return -air ductwork.
i
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 14 PC 101 Catalog No 534 -862 Printed In U S A Form 48KH,KL -19SI Pg 1 1 -88 Replaces: 48KH,KL -17SI
Tab la 1a For replacement Items contact distributor.
- - --mm
Table 1- R'ertbrm`arice Data SPREADER RARS • 4 SPREADER BARS
(2)214kUNIT LENGTH PLUS 10 WITH j
RATED ARIt I z DEEP 90 NOTCHES EACH END
COOLING HEATING OUTPUT SOUND
MODEL 48- CAPACITY INPUT CAPACITY RATING 2 ` CHAIN
(2) 2ic4 cUNIT WIDTH WIT I
(Btuh)* (Btuh) (Btuh) (Bela) DEEP 90 NOTCHES
KLA118310BE 17,800 40,000 32,000 7,8 EACH END
KLAl24310BE 23,800 40,000 32,000 7.8 '��
KHA024310BF 24,000 75,000 58,000 8.0 °�_ �i=
KLA1303106E 29,600 40,000 32,000 7.8
KHA030310BF 29,600 I 75,000 58,000 7.8 rl
KLA136310BE 36,000 60,000 47,000 8.0 �
KLA136510CE 36,000 60,000 45,000 8.0
KLA136610CE 36,000 60,000 45,000 8.0 I �
KHA136310BE 36,000 100,000 79,000 8.0
cKHA13651110E 36,000 100,000 75,000 8.0 I i
`.� I
KHA036310BF 36,000 125,000 97,000 8.0 o
KHA036510CF 36,000 125,000 93,750 8.0 1 1 , =''
KLA142310BE 42,000 60,000 47,000 7 8 - f �f
KLA142510CE 42,000 60,000 45,000 7.8 � �
KHA042310BF 42,000 125,000 97,000 7.8 LOCATE CHAINS THROUGH \ '.
CHANNELS CHANNELS TWO OR THREE BASE
KLA148310BE 49,000 80,000 63,000 8.4t CHANNELS ATTACHED TO
KLA148510CE 49,000 80,000 60,000 8.4t BOTTOM OF UNIT
KLA148610CE 49,000 80,000 60,000 8.4t
KHA048310BE 49,000 125,000 97,000 8.4t
KHA048510CF 49,000 125,000 93,750 8.4t Fig. 2-48KHA,KLA Suggested Rigging
KLA160310BE 60,000 100,000# 79,0004: 8.4t g• g9 g9 g
KHA060310BF 60,000 150,000# 116,000# 8.4t
*Rated in accordance with U S. Government D.O.E. test procedures and/
or ARI Standard 210-81.
(Sound rating per ARI 270-84.
#The capacity ratings of single -phase units are in accordance with U.S. INSTALLATION
Government D.O.E. test procedures and /or AGA certification require-
ments. For 3 -phase units, the efficiency rating is a product thermal effi- Step 1 - Rig and Place Unit
clency rating determined under continuous operating conditions, inde-
pendent of any installed system. A CAUTION
When rigging unit to be lifted, use spreader bars to pro -
tect top and sides. Rig unit as shown in Fig. 2. Use
All units can be connected into existing duct systems that
are properly sized and designed to handle an airflow of 350 extreme must remain to prevent p
damage when moving unit.
Unit must remain in upright position during all rigging
to 450 cfm per each 12,000 Btuh of rated cooling capacity. and moving operations. Unit must be level for proper
. See Table 8 for cooling and heating airflow requirements. condensate drainage; therefore, the ground -level pad or
NOTE: When installing any accessory item, see Installation accessory roof - mounting curb must be level before set -
Instructions packaged with accessory. ting unit in place. When a field- fabricated support is
used, ensure that support is level and properly supports
unit and plenum.
I MPORTANT -
READ BEFORE INSTALLING
1. This installation must conform with all applicable ROOFTOP INSTALLATION
local and national codes.
2. Power supply (volts, hertz and phase) must corre- - A CAUTION
spond to that specified on unit rating plate.
3. Electrical supply provided by utility must be suffi- When installing a unit on a rooftop, be sure roof will
cient to handle load imposed by unit. support the additional weight. Refer to Fig. 4 to obtain
4. Refer to Fig. 4 for locations of gas inlet, electrical 0 total weight and corner weight information.
inlets, condensate drain, duct connections, and
required clearances before setting unit in place. When installing a Model 48KHA,KLA end discharge unit
5. Locate unit where vent cap will be a minimum of 4 ft with a field - supplied downflow plenum, a field- supplied roof -
from openable windows or doors. mounting curb must be installed on and flashed into roof
6. Installation must conform with local building codes before unit installation. When installing a Model
and with National Fuel Gas Code, NFPA 54 -1984/ 48KHA,KLA end discharge unit without a downflow ple-
ANSI Z223.1 -1984. num, place unit on a level base that provides proper sup-
port. On flat roofs be sure unit is located at least 4 in. above
highest expected water level on roof to prevent flooding.
IMPORTANT: On some models, the high - voltage igni- Consult local codes for additional installation requirements.
tion cable is not connected to the spark generator termi- GROUND LEVEL INSTALLATION -Place unit on a
nal on the control head /gas valve assembly when shipped solid, level concrete pad that is a minimum of 4 in. thick and
from the factory. The cable is fastened to the manifold on that extends approximately 2 in. beyond casing on all sides
these models. Push the boot toward center of the cable to of unit. Do not secure unit to pad except when required by
expose the connector on the end of the cable. Attach the local codes.
connector securely to the terminal on the end of the con-
trol head /gas valve assembly. Push the boot over connec- CLEARANCES - Required minimum operating and service
tor to insulate the high - voltage connection. clearances are shown in Fig. 4 for providing adequate com-
bustion, ventilation and condenser air.
E 2
. F VENT CAP •
PLUGGED ACCESS HOLE Ii „ COMBUSTION AIR INLET BOX
FOR REFRIGERANT °O ' H CONTROL ACCESS . I f#
PRESSURE GAGE HOSES �`
-" ' - BLOWER ACCESS w.>.
- - DOOR , - .. °
3
T ;'
�•, ; Y :. - >: .. -+•o'b •nor 1 8 LOW VOLTAGE . - 9 2 ._ 3 „ •
. . .:. -., , ::e. i INLET .
:. . .. if - ... I 2-6�• VO LTAGE— .-- „,�+. .
K HIGH
4
I
la INLET
NOT ON MO 3 , � is o '� l'-6"-j----- -L_� 1 48KLAI18 THROUGH 136;
,�,,,,..,. _ _,- =� �- -�I z KHA024 THROUGH 030
D , i •r G I� EVAPORATION AIRFLOW
i ..
I� _ I” CONDENSER AIRFLOW INLET
- J
MPT � G *NOT ON MODELS 48KLAI18 THROUGH
DRAIN CONN 136, KHA024 THROUGH 030
r an■I MMIE
L --.1
III I III I 11111
li 1111 IIIII 11 11111
I 1111 II II 111111 11111 SLOTS
IIIII 11 ;
IIII 11 111 A. 3 MPT DRAIN II
• CONN •
KHA024 KHA136 KLA148 ��
KLA118 KLA130 KHA036 KHA048
MODEL 48• KLAl24 KHA030 KLA142 KLA160 I 6 Z — 6 i
KLA136 KHA042 KHA060 -J M N
Dimensions VIEW AA
(ft -in.)
A 4 -5 4-5% 5-5% 6 -0%
B 2 -6% 3 -4% 3-8% 3-8%
C 3 -2% 3 -5% 3-10% 4 -6% CLEARANCES (ft - in.)
D 1 -4 1-7 2.0 2-8 Above flue vent 3-0
E 1-4 1 -4 1 -1% 1-1% Duct side of unit .... ..... 0 -6
F 0 -7'/. 0-8% 0-8% 0-8'(
Side opposite ducts .... .. ......... .... .... .. 2 -6
H 1
1.3 0-101 0-10 -8 ' 1 -8 %
H Blower access panel side 2 -6
1.3y. 1 -3'/, 0' 1 8'/. Side opposite p
J — — 1- 10 „ /,z 2.03,2 pposite blower access panel .. 2-6
K 0 -1 3 / 0 -1% 0 -1% 0 -1% Bottom of unit . • • • • • 0
L 0 -1% 0 -1% 14 1 -5 NOTE: Provision must be made for fresh ambient air to reach the
M 0.4'/, 0.6'/, 0$ 0 outdoor coil without recirculation of the air from the outdoor fan
N 1 -10 2-4 2 -4 2.4 discharge
Weight Data
TOTAL TOTAL
MODEL CORNER WT(Ib) OPERATING SHIPPING
48• A B C D WT (Ib) WT (Ib) D C
KLA118 82 79 79 81 320 3301`
KLAl24 83 81 79 82 325 335
KHA024 96 94 91 94 375 385(4.44 <(:5'
KLA130 97 93 90 92 372 382
K A030 97 93 91 94 375 385 •
KLA136_ 98 97 92 93 380. 390
CKHA136, 122 120 116 117 L475j 485
K H A036 122 120 116 117 475 485
KLA142 108 105 102 105 420 430
KHA042 113 111 107 109 440 450
KLA148 130 135 137 133 535 545 A - B
KHA048 134 139 144 138 555 565
KLA160 148 144 139 144 575 585
KHA060 155 151 148 151 605 615
Fig. 4— Dimensions and Clearances (ft -in.)
t 4 •