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PLM2024-00171 Grease Trap Cutsheet
OFFICE CoS%Y Manual 40100-32 ' 05/1:c,, :,_,7 E!nd O �r GENEo � �jIL�lNG i !� Grease Interceptor �oo - -._ d . � Engineere * o o 0 for v® C U5 s,„ _.?.. e8 o `si EaSy G•101 ES15741 .' �L��"`-: �- ASMEA11214.3&CSA8481.1 :No. ti�` 0 �.! e r*� - s /C,"�;ygOo o'oe `�s o�oo`oo_,-e��o aea__ .., vow � 1 . 1/1 `� - . \ I+ 1 eg- r Ott�lli."�• , _ eFr jY_ _ :' oso:o.,p<of \ �.� �� e°o� .-, I a-rr%oil . • ��, , t, ` oaW %% I ' ( phS0010- 6 ,... --) 1 II i e_ , 11 1 1 ! 1if _ • 1 I ' LJbJ 1j xiu ` / , XLOor i itendura `J XL75 INSTALLATION, OPERATION & MAINTENANCE AAs a plumbing appurtenance your Endure'grease interceptor MUST 13-t WARNING! be isolated from the drainage system in the event that final drain testing or other system pressure testing is required. DO NOT under any circumstances subject your interceptor to pressure test(Air, Water or Otherwise).This action will result in damage to the unit, DO NOT PRESSURE TEST Invalidate your warranty and could cause serious bodily injury. RISK OF SERIOUS INJURY Canada U.S.A Tel: (705)726-3361 Tel: (303)373-1918 Technical Support 1-800-461-1771 1-888-461-5307 tech-support@endurainterceptor.com Fax:(705)726-2186 Fax:(303)373-1923 iie iduraXL Grease Interceptor Features Overview LOAD RATED _e e�o°a• COVER&FRAME AIR BALANCED eg j;":—:_e Soso \� ENVIRONMENT 0:::::7..-:: :::;-/-,:-.. � °- . '--, CUT TO SUIT RISER 5.6 . $ - EXTENSION BUILT-IN HEIGHT _ $ . � ir ADJUSTMENT e$a:a::f a` REMOTE PUMP READY 4 p, \ AIR&WATER TIGHT �,i - k EXTENSION SYSTEM TANK PROFILE �(' _ / _ RESISTS • �:-�___ =-_ �� �f� V.' FACTORY PLUMBED FLOTATION .. 3-WAY OUTLET i fAllE:4_,4,_;_:_-_, r�,,,,,,,,,-Ni SYSTEM ri 1 or. Y , MANUAL CORRUGATED WALLS 411 LIFTING FOR STRENGTH POINTS INTEGRATED LIFTING ii 111 LOCATIONS fr11 INTEGRATED TIE DOWN CLOSED RIBS FOR LOCATIONS FLOTATION RESISTANCE About Your Purchase: The Endura' XL grease interceptor and it associated products are the latest addition to the proven line of Endure Grease Management products. We have spent many thousands of hours in the development of Endura' XL,our aim being simple—to produce the industry's best Hydromechanical Grease Interceptor. From the ground up, Endura°XL has been'Engineered for Easy.Working with distributors, installers,engineers, jurisdictional officials, pumpers and of course restaurant operators across North America,we have taken all of the feedback gained and rolled it into one comprehensively designed solution to meet as broad a range of these requirements as possible. Endura' XL is the most widely evaluated and approved hydromechanical interceptor in the current marketplace, being successfully tested by independent third parties to meet all requirements of PDI G-101,ASME A112.14.3 (Type A&C)/NSF E515741 and CSA B481.1. 'Endura brand products manufactured by Canplas Induhtrie,. -2- r . , AlinduraXL Grease Interceptor Table of Contents Page Page Features Overview 2 Installer Checklist 14 Glossary 3 Operation 15 Quick Start Installation Guide 4 Maintenance 16 Technical Information 6 Pumper Checklist 18 Installation Specifications 8 Trouble Shooting 19 Installation 11 Frequently Asked Questions 20 Installation - Flow Controls 12 Warranty 23 Remote Pump (optional) 13 Registration Card 24 GI o s sa ry of Terms 25% Rule: The rule of thumb,sometimes mandated by jurisdiction,used to determine frequency of pump out for GRAVITY GREASE INTERCEPTORS.The 25%refers HGI: Industry abbreviation for Hydromechanical to the combined volume or retained FOG and food solids Grease Interceptor.By definition an HGI is designed to use which shall not exceed 25%of the working volume of the managed flow,air entrainment and specifically designed interceptor.This rule should not typically be applied to HGI's features to provide an enhanced level of separation particularly those with extended capacity. efficiency,removing non petroleum FOG(Fats,Oil and Grease)from a transition flow of waste water,generated by commercial foodservice activities(Restaurants,Cafeterias, Cost Index: A way of indicating the relative cost Institutional Kitchens,Sandwich Shops and Coffee houses of different types of interceptor to each other for broad for example).HGI's are performance tested for efficiency of comparison purposes.This includes product purchase, grease separation based on National Standards. installation cost and typical maintenance. Operational Cost Index=1 Air Entrainment: Mixing of air with Influent using GGI: Industry abbreviation for Gravity Grease a flow control device.Air and grease are attracted to each Interceptor. By definition a GGI has a minimum of 3S0USG other,the air wanting to separate more easily than grease. capacity and in operation 500USG to 1500USG of capacity Because they become mixed together the air increases the are most common.No flow control device.Separation efficiency of separation. of FOG based on capacity and retention time of water (minimum 30 min.to exchange volume).At this time no performance Standards are published for GGI's. Effluent: Waste water containing little to no FOG, Operational Cost Index HGI=5 GGI=10+ being discharged out of the interceptor. GRD: Industry abbreviation for Grease Removal Influent: Waste water containing uncontrolled Device. Designed firstly as an HGI,a GRD uses a heat source and variable levels of FOG based on the nature and and a timed or sensor based skimming(or draw-off)device practices of the foodservice operation. to remove accumulated FOG from the separation chamber into an external container for collection and disposal.These Separation Chamber: Zone inside the units require daily maintenance for management of food interceptor where grease separates from water and is solids. Operational Cost Index HGI=2.5 GGI=5 retained. IAI —Available online ©D-Mobile Friendly AHJ: Authority Having Jurisdiction. This can be Ak one or more government departments-for example plan J check/review,building,plumbing,pretreatment,sewer and waste water.Bottom line...those who enforce the rules and BMP -Best Management Practices regulations. -3- Quick Start Guide etxiuraXL Grease Interceptor Quick Start Guide Before you begin, be sure to review this document in full for important information regarding the installation process.Also,ensure that the interceptor purchased is correctly specified and A sized for the intended installation.Be sure to reference and be familiar with local code and municipal FOG Program requirements.The Authority Having Jurisdiction (AHJ)can be your best friend and your worst enemy. Level end to end 1 . Prepare your "' installation area Inlet et Outlet If installing in floor or below grade excavate as required Min. Flow Direction Min. to accommodate the interceptor and ensure safe Min. Base 6 i2^ 6 Minimum Base I working practices.Refer to Installation Specification of Crushed aggregate r' section of this document(See Page 8-10). material approximately 3/4'size rock,pea -A - gravel or sand 2a. In ground/floor Level side to side Remove all packaging,including the skid.Confirm flow direction, lower in and level interceptor accounting for anticipated surface Anchoring I • finish requirements. (if required) j Min. Min. I Note:For installations where high ground water is anticipated, Concrete Anchor I ', 8" once located pour at least 8"of concrete on top of your prepared Base(if anchoring MI base,to fill an area around the perimeter of the tank.This will prevent s required) flotation.For alternative methods of anchoring (See Page 8-10). '_ .. . _ 2b. On floor/floor below ? Remove all packaging including the skid.Locate the interceptor so as to allow for accessibility f when conducting maintenance and regular cleaning.Set the interceptor on a firm,level surface ensuring tank is equally supported. (1/1, ii ( When full the weight of the tank is significant(XL75 Approx. 13001bs[590kg]), 1 • XL100 Approx.21501bs[975kg]) 4-For suspended application engineering service by a qualified engineer will be necessary. A minimum safety factor of 2 shalt be applied in calculation/design. SIDE-OUT 3. Select preferred outlet connection Connect your influent drain to the tank inlet("IN").Select the preferred outlet , N] E• t connection from the pre plumbed connection ports offered marked"OUT': IN y %.: I END-OUT Side connection is accessed by removal of the capc supplied,that cap then being used to seal the end outlet. SIDE•OUT 4. Installations with External Flow Control See page 6for (PDI G-101/ASME A112.14.3 -Type A) cleanout part numbers For PDI G-101/ASME A112.14.3(External Flow Control)- o o PIS' Install the flow control device(purchased separately) External Flow 3 Control installation upstream,after the last branch connection discharging to the / interceptor.A maximum of 25ft from last branch discharge cleanout Claenout to the entry of the interceptor is required to meet published ? recommendations.See Page 12 for connection formats. ._. W.4 *.illifillt Tf, " Inn, Inlet Outlet Plumbing code typically requires provision of a cleanout T. \ to grade immediately before and after the inlet and outlet - Max.25ft 1. connections. (for PDI) -4- Quick Start Guide '4èiduraXLGrease Interceptor Fill with water to static level 5. Filltank A Fill tank with water to static water level.This provides stability r L��*sE�� and crush resistance during backfilling.Check connections made I WARNING! for any leaks. • DC/NOT AFor inspection testing DO NOT PRESSURE the tank.Plug ! I RISK OF SERPRESSUREIOUS lines inside interceptor to test upstream and downstream I INJURY. integrity. 6. Replace cover(s) and backfill Replace cover(s)and protect with cardboard or similar during back filling.Backfill per specification(See Page 8). Continue fillof Crushed aggregate 1:Lull— Amaterial approximatelyIf installing Remote Pump option do so now(See Page 13) 3/4"size rock, I pea gravel or sandFor Spec See Page 8-9 . .-4.a __1 { , _ ii..I,..I -- elti7. Riser Extensions (optional) MT , -i Depending on your application,extend the tank risers (using 40100AX35)to grade/floor level.Be sure to account • • for finishing.(Refer to Manual 40100X35-8—Riser Extension I Installation Guide) `-- _ Reinforced concrete pad for traffic rated installat ons 8. Finish to grade / floor _ • For in ground applications with vehicular traffic,the upper 8"requires a 7-. rc.- ' reinforced concrete slab.Refer to the Installation Specification section of . . '•. this document(See Page 8-9).This details backfill materials and concrete reinforcement requirements. AIf installing in internal application with tiled floor,ensure adequate 4 i protection to prevent mortar from covering bolts,and/or entering around cover perimeter. I __ -. _ i , •- , ' `` 9. Completion documentation Having completed installation and successful inspection,hand-over to the client all installation documentation,with page 14 completed. Fill out your sections of the Limited Lifetime warranty registration(See Page 24). If submitting on behalf of your client you can do so at www.EnduraWarranty.com or by sending to the locations shown on the back cover of this document. -5- Technical Information ' I�duraXL Grease Interceptor 0 17 Y . T 1s �raar. Air Balance! Sampling Cap 22 ® is ESSENTIAL to the operation of ® the Interceptor. "4. lit� 1t,� iIyu 11111 I. 1 M �4 (,;ice �1 Q®• 111 Mechanical 0 O Joint o(by others) gs 0 II � � _ All images are for illustrative O _ purposes only.Actual parts my differ. 00000000 Parts Overview Access Covers Endura'XL Tank Components Item 4 Description _ Qty Part# 1 Endura'XL 75gpm tank 4'Spigot connections with S Rated Lids 1 _4075A04 Traffic Rated CSA R481.0 Type'S' 2 Endura'XL 75gpm tank 4"Spigot connections with M Rated Lids 1 4075A04M 3 Endura'XL 75gpm tank 4"Threaded connections with S Rated Lids 1 4075A04T SMil.... 4 Endura'XL 75gpm tank 4'Threaded connections with M Rated Lids 1 4075A04MT 5 Endura'XL 100gpm tank 4"Spigot connections with S Rated Lids 1 40100A04 — Grade 6 Endura'XL 100gpm tank 4"Spigot connections with M Rated Lids 1 40100A04M 625-Raised Cover 7 Endura'XL 100gpm tank 4"Threaded connections with S Rated Lids I 40100A04T 8 Endura'XL 100gpm tank 4"Threaded connections with M Rated Lids 1 40100A04MT _ri '&I1■# Milli' 9 75gpm Replacement Dynamic Baffle Assembly 1 4075ARDB ' • 10 100gpm Replacement Dynamic Baffle Assembly 1 40100ARDB 11 Internal Flow Control Plate 75gpm 1 4075-21 12 Internal Flow Control Plate-100gpm 1 40100-21 13 Endura'XL Air Balance/Sample Port Cap 1 40100-33 14 Cover Seal 2 40100-4 Pedestrian/LightTraffic Rated 15 Tamper Resistant Cover Fasteners 2 40100ARSB — 16 EndureXL Cover-Traffic Rated C5A 8481.0Type'S' 2 40100ARC5 CSA 6481,OType'M' 17 Endura'XL Cover-Pedestrian/Light Traffic Rated CSA B481.0 Type'M' 2 40100ARCM External Flow Control-for PDI/ASME Type A applications M • 0`r $ 18 Endura'XL External Flow Control-75gpm 1 4044275 Cover Flush to Grade 19 Endura'XL External Flow Control-100gpm { 1 40442100 Parts Purchased-Recommended Installation "rllaill=. YIiF,' 20 4"2-WayCleanout-Sewer x Sewer x DWV 1 414150BC 21 4"2-Way Cleanout-Sewer 1 414155BC . Parts Purchased-Remote Pump Application 22 I Remote pump pipe seal(optional) I 1 140100-TP53i -6- 1 Technical Information duraXL ' Grease Interceptor External Flow Capacities Control Dimensions EnduraXL75 EnduraXL100 •Part Number 4075A04 40100A04 407SA04M 40100A04M •Flow Control •Air Intake Tee US Gallons Per Minute-GPM(L/Sec) 75 (4.74) 100 (6.3) Connection Min.Grease Capacity-lb(kg) 150 (68.2) 200 (90.8) Iron Pipe Size (Solvent weld) Grease Capacity Actual 559(253)t 1058(480)t 4"hxh 4"hxh (ASME A112.14. )-lb(kg) A 6.13" tNSFES15741 (155.7mm) 3.19" (st AverageEfficienc %(ASME B 6.84" 5.04D4" A112.14.3) >98% >98% (173,7mm) (128mm) 2.72" Operating Temperature Capabilities 160"F 160'F (69.1mm) (71*C) (71.C) Pipe by (over Load Rating-CSA B481.0 S 10,000 lb(4536 kg) S 10,000 lb(4536 kg) ` others kC>I M 2000 lb(907 kg) M 2000 lb(907 kg) r CSA B481.0 S 20,000 lb(9072 kg) S 20,000 lb(9072 kg) B Ilk All Min.Test Load for Approval M 4000 lb(1814 kg) M 4000 lb(1814 kg) Unit Weight(Empty) 233 lb 283 lb A IrAi (106 kg) (128 kg) •Flow Control •Air Intake Tee Liquid Capacity 158 gal 257 gal (598 L) (973 L) • Air Intake can be connected to building Connection size 4" 4" vent system or be independently to the (mechanical joint only) atmosphere based on local code. n,�1GI For full CAD,BIM Models Format Specification. and 3 Part Mastewww. calico p BIM SPECS Specs visit www.arcat.com Search keyword"endura" Sample specification clause. Contractor shall install a Endure XL Hydromechanical Grease Interceptor(HGI),Part No.40100A04❑ ,40100A04M ❑, 4075A04❑ ,4075A04M❑(See page 6 table),and rated to 100GPM❑ 75GPM❑ (Indicate as Applicable)independently third-party certified to the current version of PDI G-101,ASME A112.14.3,NSF ES15741 and CSA B481.1.Approved alternate is permissible providing written compliance to the following is provided and validated.For threaded(FTP)connection suffix part number with T❑(Tick if required). Where an internal flow control is desirable and acceptable to the Authority Having Jurisdiction(AHJ),the interceptor shall be rated and approved to ASME A112.14.3 Type C.The flow control shall be accessible for cleaning and inspection up to the maximum burial depth of 72"regardless of the application and when requiring Riser Extension,the installing contractor will extend the opening device according to manufacturers published instructions.The outlet system will provide facility for connections to be made perpendicular to the inlet connection.Connection formats will be compliant with requirements of AHJ and the performance standards identified above.Contractor shall provide mechanical joint connectors or requisite materials to connect the grease interceptor to the drainage system,additionally making adequate provision for management of food debris and solids. Interceptor shall be furnished with two(2)access covers,maximizing internal visibility for inspection and maintenance when removed. These covers shall be capable of withstanding a proof load of 20,000Ibs,approved for application at temperatures from-20'F to+100'F (-29'C to+38'C)and will be mechanically secured when operational. The interceptor tank shall be constructed with seemless engineered thermoplastics,evaluated and approved to the material performance requirements of CSA 8481.0 The interceptor shall additionally;operate with an air-balanced environment to equalize variation in internal pressures being controlled and maintained with an appropriately sized air balance means;be supported by a Lifetime Warranty against manufacturing defect. For approved Plumbing&Drainage Institute(PDI)installation,an accessible flow control 40442100A❑ ,4044275A❑ 40442100AT❑ ,4044275AT❑(Indicate as applicable)with molded orifice and removable access cap will be installed upstream of the interceptor,being vented and installed according to manufactures instructions and the currently published version of PDI G-101. Interceptor will be located within 25ft developed pipe run of the last connected appliance for standard compliance.Where applicable a secondary flow control will be employed in installations where there is greater than 8ft of vertical elevation between the kitchen discharge appliances and the interceptor inlet. -7- Installation Specifications ' ndUraXL Grease Interceptor 1 o - ,L- A • % _ aE '— I l . c • t 02 a oc I' III 11 II: .-. f ZEsIl _ . ICU.' .ain■ A Ooo WeV : _ I� o 1' II II i - ISM - : >E- .`� co — fr um S� ITi ` —OM- 1 ' j{it T J CO _ i. 1 ion {i tpp i D - n g f c V m V V __! illin 1 ill iii • mu c N. ,- .) :,:‘,-$(---. 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Installation Instructions 4èiduraXL Grease Interceptor Installation SAFETY FIRST!All installation shall be conducted under the applicable Health and Safety regulations in force within that Jurisdiction.Plumbing operatives shall be adequately trained and appropriately licensed to conduct the installation. All installations will be made respective and in compliance with applicable plumbing code and any locally published by-laws.Installation and approval of the same is subject to the appropriate officials or representatives of the Authority Having Jurisdiction(AHJ). Scope of Application: Endure XL Grease Interceptors are designed for application in the efficient and effective separation and retention of non- petroleum Fats,Oil and Grease as a by-product of commercial foodservice activities.The Endure XL interceptor models are approved and intended only for use in the specified application and shall not be installed in any manor or application except as tested and rated. Accessibility: Installations shall be made in such a manner that full access for maintenance and cleaning is maintained once the interceptor is commissioned.A zone based on a column measured 3ft out from the cover perimeter and extending 7ft vertically is recommended. Inlet(IN)and Outlet(OUT)connections are indicated on the interceptor itself.Ensure that the interceptor is in the correct orientation and flow in the intended direction before backfilling(when in ground)or connection to the respective drain system. Location: A grease interceptor should be installed as close as possible to the fixtures it serves to avoid accumulation of FOG between the source and the interceptor.Adequate provision for rodding and service access is particularly important upstream of the interceptor.Please refer to local code requirements. Drain lines servicing the interceptor shall be laid at a minimum'/a"per foot fall and with more gradient where possible. This promotes good drainage flow and reduces risk of blockages. Piping Connections: The primary bulkhead-style connections(in-line)of Endura`XL are injection molded in Polyproylene(PP).PP does not accept solvent weld cement and will not provide a serviceable connection.DO NOT SOLVENT WELD these drain connections. Best practice and most codes typically require the use of Nationally or locally approved Mechanical Joint(MJ)couplings for the connections to and from the interceptor.This method provides some flexibility for any ground movement or settling that may occur. Flow Control: Where required or preferred an External Flow control can be installed.In this configuration the installation has the opportunity to meet the requirements of PDI G-101,assuming that the applicable venting and installation criterial are met(See Page 12). Refer to the currently published version of PDI G-101 available online at www.pdionline.org for verification. Trapping: All connected appliances and fixtures must be individually trapped by a permanently installed water seal trap or approved equivalent,in compliance with applicable plumbing code requirements. Venting: The installation of the interceptor shall be vented downstream in accordance with local code requirements-typically within 10 ft max. Indirect Connections/Air Gap/Air Brake: Some local jurisdictions require warewashing installations to be •Air Gap/Air Break made on an indirect basis incorporating an air gap. This is to prevent the back up of contaminated waste water into the sinks/appliances in the event of a blockage.As the flow ;4.1�I`_', control device provides a restriction within the system it must be incorporated before the indirect connection to prevent the risk of ■ overflow occurring during high/maximum waste water discharge. •Flow Control Device If an air gap/air break`is located within 6"of flow control device, installation of the air intake tee is optimal. *Dependent on jurisdiction -11- Installation - Flow Controls ,43i1Cdura-XL Grease Interceptor Flow Controls li '�� _-7 Depending on preference or requirement 1�k„..., Endura®XL can be operated with an internal 14%. or external flow control.All models are �,�� {4 , supplied with an internal flow control. _� r1 1 Internal Flow Control: 0 ,The internal flow control is located inside the dynamic inlet baffle, affixed to the downstream part that moves forward when the baffle is opened. AThe flow control is an essential part Inlet �go i, controlFl 1 of the hydromechanicalgrxcse Flow plate interceptor and its function. control l seal External Flow ❑; Control: 0 (n 0.1 POI With the internal flow control plate External Flow removed,the flow control function c Control.Located as close as possible to will now be performed by a separate Sink a the last fixture device that will be installed upstream in from the interceptor.This is located as • u ; Cleanout close as possible to the appliances and ` - fixtures being served,but after the last branch connection to the main drain I__ l� -- line connected to the interceptor.The _ ' . flow control shall be installed so as to . .'•• •• . •. `,;. m. • remain accessible for maintenance and a'1.1111f 1'! Flow 1011111 \ /\ will typically be recessed into the floor. I •The location of the cleanout should be . . • • • • •recorded in you Installer Hand OverNW- . ..Check List(See Page 14) Max.25ft > --. 7-71-11 \ Remove ` ` �� ' flowplate of r� When installed with an t�� 0� plate 111 I0 External Flow Control,the ��� o,I internal flow control plate and oI seal shown above are removed o during installation. r / . / , /ki ,.,, - With an external flow control in particular,it is important that it be opened and checked periodically(min.twice annually)to ensure 1 there is no build up or blockage occurring that will restrict the flow. Remove • 11..; flow control seal -12- • Installation - Remote Pump (Optional) ' endura XL Grease Interceptor Remote Pump (Optional): I Fig. A Endura•XL incorporates a method for installation of a Remote Pump function where desirable or required.The simplicity of this change is such that it can be conducted in the field with xLtoo • g 41" minimal materials.The installation is based on the use of a 3" DWV Sch40 pipe which is passed into the tank by means of a 3" XL75 diameter tank penetration seal(Part#40100-TPS3"). 36" 1. Cut the end of a 3"Sch40 DWV pipe(ABS or PVC byI preference)at an angle that is no less than 45 degrees. GOOD PREPARATION OF THIS PIPE END I5 ESSENTIAL TO — - /5'cut A2. AVOID DAMAGING THE RUBBER SEAL WHEN BEING INSTALLED.The outer edges must be chamfered to at least Fig. B 45 degrees around the full length of the pipe end. Remote pump outlet l;j44,-;`1,\ 3. Now measure from the end of the pipe to the following r length depending ifyou are installingan XL75 or XL100 optional • r.,� ii{ .? g p g locations ��;. respectively.For XL75 pipe length 36";For XL100 pipe ,�� `� O length 44"(Fig A) /4 +.� 4. On the top surface of the tank at the center position and on ,; 1� II either side of the air balance channel are two"Remote efelb"-'4%' Y�% 1Pump Ready"details,both of which include a drill center {=iI / ��(Fig.B).Select which of the two locations best suits your O �� application and using a 4"diameter hole saw,open the i respective hole. 5. Fit penetration tank seal(Part#40100-TPS)into \` , the opening prepared and lubricate well using silicone 1��^ i pipe lubricant. See 6. As the orientation of the pipe when installed is important, Step mark or identify on the top of the pipe so as to indicate 10 that the angled face of the pipe will be facing laterally Max. across the interceptor when installed.i.e.the angled face �( 30ft is pointed toward the opposite tank wall. ' 7. Take your prepared length of pipe and liberally apply Max. silicone pipe lubricant to at least the first 6"of the pipe 8ft ensuring that the angled surface is also well lubricated. l' I Long 8. Introduce the pipe to the rubber seal and with even Sweep Tank Bends r Penetration pressure and a rotating motion,push the pipe through f( r{,,. err Seal the seal and into the tank.Once onto the full diameter . -J,' ;-f{ '• (40100TPS3) of the pipe apply more lubricant to the next 12-18"and , '� ;.-'". continue to push the pipe downward into the tank until ���, the tip bottoms out,with the angled face in the correct r�{� position. el/4-4,4? .'. ?"1 � ��7�9. Develop your pump out line connecting to the pipe � .- `. stub now extending from the tank using long sweep bends and fittings and making provision for adequate 1Rs. m cleanout access as required.All joints must be solvent If welded or of threaded format. Maximum developed pipe run shall be no greater than Oil 30 feet with a vertical rise of 8 feet max. ` 45'cut faces 10.At the extent of the remote pump system where the ' opposite tank wall pumping service will be connected,typically a capped male camlock fitting(3")will be provided to allow compatibility with vacuum service connection. -13- Installer Handover Checklist ' nduraXL Grease Interceptor Installer Handover Checklist The following checklist completed by your installer provides key information regarding your XL grease interceptor and the way it has been installed.If it is not completed contact your installer and complete with them by phone or other appropriate means. Installation made by(Company) Installer(Name) Installer Contact(Tel) Completed on(Date) Model Installed: 0 Endura°XL100(40100A04(T)/100GPM) 0 Endura°XL75(4075A04(T)/75GPM) Installation Format: ❑ On-Floor Cl In Floor -Inside Building ❑ Floor Below(eg.basement) ❑ In-Ground-Outside building Slab Poured per Spec for Traffic Rated Install 0 Yes 0 No (See Page 8-9) Flow Control Format:❑ Internal (Inside Inlet Baffle) J External (Upstream of Interceptor) If External Flow Control... Internal Flow Control plate removed ❑Yes U No (See Page 12) Flow Control Location(s) Connections &Cleanouts(Mark where installed): ■Cleanout �IN . � ® ) OUT fl D 4;,45: ®I', ■Cleanout External Cleanout Ii��is� I 1-1.4%il;�40 Flow Control Cleanout Extension Risers added: J Yes - if Yes,approx.length of riser installed: in/m ❑ No Flow Control Handle Extended: ❑ Yes ❑ No (See Riser Extension Instructions)) Air Balance/Sampling Cap in place: 0 Yes ❑ No (If No,Replacement required.See Page 16) Entered Information on Warranty Page 0 Yes ❑ No Have feedback? Email us at...feedback@endurainterceptor.com -14- Operation *end- UraXL, Grease Interceptor Operation A SAFETY FIRST!Ensure that any operatives or employees that attend to the grease interceptor are adequately protected.As a minimum it is recommended that protective gloves,eyewear and a mask are provided Min. 7ft and used. clearance Accessibility: Clearance It is the responsibility of the restaurant operator to maintainA Min. 3ft safe,clear and unobstructed access to the interceptor at all 180' ) I times.This facilitates inspection by local officials,emergency Y---� 1'access in the event of an issue and for the regular pumping of • . '• '- the interceptor required to keep it in good working order. IMPORTANT:The key to effective and trouble free operation of your Endure•XL interceptor is regular and effective maintenance.You should consider your facility to be in partnership with the local authorities,providing an effective means of FOG management that is mandated to protect your business,your community and the environment. :,r , Food Solids and Debris: ,,,1) Endure•XL is designed to manage up to 15%of its volume for solids management.Remember however that your grease interceptor is an engineered ilri Solids system that is not designed to accommodate large amounts of solid material.This retention do, will impact the operational capacity and performance of the unit and cause the area . foul odors often associated with grease interceptors if not removed regularly. It is strongly recommended that a solids interceptor be installed upstream of the grease interceptor and that all entry points to the drains running to the interceptor be adequately protected with appropriate screens to prevent debris finding its way into the system.Likewise,best kitchen practice recommends that all plates,crockery,pans,etc.,be scraped to remove lose food debris prior to washing. Again sinks should be operated with the respective screens. If you are experiencing frequent issues in regard to blockages or accumulation in your interceptor you must address the appropriate kitchen practices.DO NOT MODIFY THE INTERCEPTOR OR MEANS OF FLOW CONTROL IN ANY MANNER.Doing so voids the performance approval required by your local jurisdiction and will leave your operation exposed to the risk of significant fines and non-compliance citations. Dynamic Visually inspect or clean inlet and flow control if required Inlet Baffle: - I ll�' The Inlet baffle design in your Endure'XL Interceptor is uniquely accessible once in service. �r 'II toll Having removed the cover above the inlet,a simple 1 l\�,. I pull/push motion on the handle opens and closes I'1 tii:01 I}�IJ_ /r' �IPull up ,o /�the front shell,allowing access for maintenance and 'I IIa` too en 'I l� ��� ilk4cleaning.This action also opens the inlet drain to oP �aje .its full diameter allowing the upstream drains to beI � r ; cleaned without obstruction. b1`j0 I This baffle can be extended to maintain its function 41 and value even when buried at full depth below grade.Refer to installation instructions for riser 'i extension. 1 le41 rt , .,„ A -15- Operation / Maintenance dUraXL len' Grease Interceptor If extending height, sampling/air balanceam A cap must be raised also. '�1 Air Balan1,,. .,_ ce Hole i.,,_ Air Balance/ _la Sampling Cap is s,r ESSENTIAL to the �,,\"\ operation of the % gin fi��s interceptor and 'Iii ' idjt' mustbekeptfree II of debris. Air Balanced Operation:Endure XL is designed to function based on a balance air environment.This feature ensures that the high operating eciency is maintained.During the maintenance of your interceptor,it is important to checkthat the breather hole in the outlet vent(see diagram)is unobstructed. efficiency The smallest restriction can drastically impact the performance of your interceptor and can cause the accumulated contents of the interceptor to be discharged to the downstream drain system particularly if IF YOU DO NOT SEE A GREY CAP ON TOP discharge rates are toward the maximum rated flow. OF THE OUTLET SYSTEM,CONTACT YOUR INSTALLER/MAINTENANCE CONTRACTOR If installed in-floor or in ground outside your facility this air balance IMMEDIATELY AND IF NECESSARY access/breather cap must be relocated upward as close as possible to PURCHASE A REPLACEMENT. the underside of the cover to maintain its function. Maintenance 4 BMP IMPORTANT:The key to effective and trouble free operation of your Endura°XL interceptor is regular and effective maintenance.You should consider your facility to be in partnership with the local authorities,providing an effective means of FOG management that is mandated to protect your business,your community and the environment. JRegular Removal of Fat, Oil and Grease: Due to the capacity of your Endura°XL Grease Interceptor it is necessary to have a licensed and locally approved service BMP provider manage the regular removal,cleaning and disposal of the Fats,Oil and Grease that is captured in your interceptor. Every installation is different based on factors such as operational hours,menu,seasonality of business,staff changes,etc.As a rule of thumb your interceptor should be cleaned every 8-12 weeks.You should anticipate a minimum of 4-6 cleans per year. SAFETY FIRST!ALL ACCESS COVERS SHALL BE undergoing maintenance.In addition they will be stewards FULLY AND COMPLETELY SECURED(all bolts in place of the environment,promptly and effectively identifying and tightened accordingly)at the completion of to premises management issues with for example,but not maintenance procedures,regardless of if the cover limited to,interceptor operation,damages,spills,etc. was accessed or not.Missing bolts shall be reported to management and replaced immediately. IMPORTANT:The key to effective and trouble free operation of your Endura°XL interceptor is regular and effective Ensure that any operatives or employees that attend to the maintenance(See Maintenance Procedures—Pg 17).You grease interceptor are adequately protected.As a minimum should consider your facility to be in partnership with the it is recommended that protective gloves,eyewear and a local authorities,providing an effective means of FOG mask are provided and used. management that is mandated to protect your business, your community and the environment. Where a third party contractor or service is responsible for the regular maintenance of the interceptor(strongly Regular Removal of Fat,Oil and Grease: recommended)it is their responsibility not only to ensure Due to the capacity of your Endura"XL Grease Interceptor that their own protective practices and procedures are it is necessary to have a licensed and locally approved maintained and followed,but that they also protect those service provider manage the regular removal,cleaning and with access to the vicinity of the interceptor when it is disposal of the Fats,Oil and Grease that is captured in your interceptor. -16- Maintenance *ênduraXL Grease Interceptor Maintenance Procedures: JRemember:Every installation is different based on factors such as operational hours,menu,seasonality BMP of business,staff changes,etc.As a rule of thumb your interceptor should be cleaned every 8-12 weeks.You should anticipate a minimum of 4 cleans per year. Removal of Access Cover: Drain Cleaning/Inspection: The covers that provide access to the XL interceptors For cleaning and inspection of the upstream drain,it is are retained with four(4)standard hex head bolts which strongly recommended that the inlet baffle be in the open are removed with a 1/2"socket/driver.These bolts have a position.This will reduce the risk of damage to the internal retraining washer on the reverse to prevent them falling flow control(where fitted)by rooting or other equipment. out of their location when the cover is removed from the interceptor. Access to the Outlet Well: Although essentially a closed area,the outlet system is able Covers incorporate pry points for ease of removal. to be accessed by removal of the Sampling/Air Balance Each cover weighs approximately 22Ibs(10kg)so take care Cap.Once removed the 4"vertical pipe is able to be visually when lifting and moving the cover.Always set aside the inspected all the way to the bottom(with the unit pumped cover on a flat surface when removed. out),and in the event of any accumulation can be cleaned On reinstallation visually check the seal recessed in the by vacuum or pressurized water,either withdrawing debris underside of the cover and when satisfied refit the cover out or back into the tank respectively. being sure not to overtighten the bolts.Maximum torque is 80-100 ft/lb. Pumping and Cleaning: The complete removal of grease and water should be done Access to the Dynamic Inlet Baffle at every pump out.This ensures all solids,grease and water (Internal Flow Control where used): are removed allowing visual inspection and removal of any The Dynamic Inlet Baffle is a unique element of Endure'XL residue. allowing access to the internal surfaces for maintenance, Any residue is best removed with a hot water source rinsing inspection and cleaning. the walls and internal components into the tank before making a final vacuum extraction. To open the baffle,take a firm grip on the handle and pull vertically upward.The handle will move approximately 6"in The tank must be re-filled to static the vertical direction.In doing so the front shell of the baffle water level on completion of pumping. moves away from the fixed rear portion providing access to 1 An interceptor cannot function the internal flow control plate(where fitted). ' without water. The flow control plate is securely retained but is intended Remote Pump Out(Optional): to be removable during installation,should an external flow An installation fitted with the remote pumping option offers control be the preferred format of installation. convenience for the pumper and the restaurant operator, but also presents risk. Once open,visual inspection can be made inside the baffle. Where installed and operated with a remote pump facility, Any debris is best removed with a low pressure source of the interceptor should be physically opened and inspected warm water-approx.38'C(100'F) at least every third pumping,or twice a year,whichever is sooner.This is to ensure that the internal parts are in To close the baffle,push vertically downward on the handle good working order and that there is no undue build-up until it returns to the full closed and locked position of residue or solids remaining in the tank once it has been emptied.This also presents opportunity to open and inspect _ the inside of the inlet baffle system,and clean/inspect the -111Tll`_`g outlet well.Any residue will be removed with a warm water • source. IN i I Ii 1 I il Push IIIIl lo'�� Pull up • Pi down to 140 to open I ,l /an close -Sic- °I ':. Internal internal Baffle Baffle in open 0'1 inclosedposition for111/ positionIinspection IfI , `l 17- Pumper Checklist duraXL ' Grease Interceptor Pumper Checklist: Interceptor Operating at: (Enter Facility Name) Address: Serviced By(Name): Company: Company Contact(Tel): About this Pump-Out: Service Date: Format: ❑ Remote Pump ❑ Full Access(Covers Removed) Last Full Access Pump? Note:At a minimum of every 3rd remote pump or twice annually(whichever is sooner)full access cleaning and inspection is required. Interceptor Fully Pumped(Water/FOG&Solids): ❑ Yes ❑ No Approx.Volume of Waste Removed: Gallons/Liters Inlet Baffle Opened/Inspected ❑ Yes U No Flow Control Checked/Cleaned ❑Yes U No Note:The flow control device(internal or external),shall be inspected and cleaned a minimum of every 3rd pump or twice annually(whichever is sooner) Cover(s) secured on completion of Pumping? J Yes J No Important Note:If covers are in an area that is accessible to the public,always check to ensure that covers are fully secured even if you did not remove the cover(s)as part of this pump-out. Any Concerns,Issues or Comments to Report: Have feedback? Email us at...feedback@endurainterceptor.com -18- Trouble Shooting ' uraXL Grease Interceptor Need Technical Support? Trouble S h oot i n Canada U.S.A. 1-$00-461-1771 1-888-461-5307 Email: tech-support@endurainterceptor.com Troubleshooting Symptoms Cause Corrective Actions Strong pungent odour. •Cover not replaced and/or properly secured •Secure cover fully-check that there is no dirt/debris in the threaded insert •Cover seal missing or damaged •Replace appropriate seal •Insufficient or incorrect venting •Verify installation is made per manufacturer's instructions and local plumbing code •Insufficient cleaning frequency •Reduce interval between cleaning—b to 8 weeks is typical for extended capacity,but each installation is different Sink or drain has backed •Interceptor maintenance is overdue •The grease trap close to,at or beyond its capacity of up with water solids and/or grease •Accumulation of grease/debris between kitchen •Seek emergency plumbing assistance to remove and interceptor restriction/blockage.Consider moving the interceptor closer to the kitchen •The flow control orifice is blocked •Isolate drain,open accessible flow control and clear blockage •The flow control and grease trap was improperly sized •Close the ball valve or plug the sink and remove the obstruction by removing the flow control access lid. •Install a properly sized grease interceptor •The grease trap is full of solids and/or grease •Increase cleaning frequency I think I have •Parts have been removed or lost during prior servicing •Check exploded drawing in this manual to confirm missing parts the parts that are supposed to make up your interceptor model Excessive solids/grease •The Grease Interceptor is full/requires cleaning •Increase cleaning frequency accumulation ---_-- - - •Food waste on pots,plates&utensils are not being •Train staff as to importance of good kitchen scraped into the garbage&is being flushed down the practices sink.This food waste accumulates on the bottom of •Install a solids interceptor in or upstream of the tank the interceptor.Use screens on floor drains and sinks •Grease interceptor has remained dormant for a •Contact a licensed service professional to period of time re-commission your interceptor My indirect connection •Incorrectly installed/located flow control device •Move flow control device to a location upstream of the leaks all over the floor indirect connection when I empty the sink(s) The XL inlet baffle is not •Damaged/broken parts •For technical assistance email working/is broken tech-support@endurainterceptor.com mark your email-High priority I can't get the bolts to •Bolt cross threaded •Examine and clear and debris in threaded insert. thread back in. •Grit/debris in threaded insert Use light lubricating oil as applicable. •If thread is damaged replace insert. -19- Frequently Asked Questions 4'itenduraXL L Grease Interceptor Frequently Asked Questions Following are just a fe of the common terms and questions we receive regarding Grease Management. How do I size a Grease Interceptor correctly? A grease interceptor can be sized using two primary methods-Flow rate or capacity Sizing by Flow Rate it Is reccomended that HGI's such as Endure'interceptors are sized by flow rate.The use of a flow control with a Hydromechanical Grease Interceptor is considered mandatory.Without a properly sized flow control the discharge rate through into the interceptor may exceed the design rating of the unit,causing lower efficiencies and increase the r sk of grease,passing into the downstream system.Be careful not to confuse liquid capacity and flow rate.Liquid capacity is stated in gallons(or liters}while flow rate is referenced in gallons per minute(GPM)or liters per second(L/Sec). Fixture Capacity:Most commonly used and recommended method for Hydromechanical Grease Interceptors.This method looks at the maximum capacity of fixtures connected to the interceptor and the time taken to discharge that volume of wastewater through the interceptor.Units are expressed in Gallons Per Minute(gpm), Calculation takes 75%of maximum capacity of all fixtures and based on a 1 or 2 minute period of time taken to discharge,results in a gallons per minute flow rate.This number is rounded up to the next available size of interceptor,i.e.16.7gpm become a 20gpm Grease Interceptor. Table A-Procedure for Sizing Grease Interceptors STEP _ FORMULA EXAMPLE 1 Determine cubic content of fixture by multiplying length x A sink 24'long by 20-wide by 12"deep. width x depth Cubic content:24 x 20 x 12-5,760 cu in (61.0x50.8x30.48 cm') 2 Determine capacity in gallons. Contents in gallons: 1 gallon=231 cu in 5,760/231 =24.9 gallons r (94,451.42/1,000=94.45 litres) 3 Determine actual drainage load. Actual dralnaqe load: The fixture is normally filled to approximately 75%of capacity .75 x 24.9=18.7 gallons with water as the items being washed displace about 25%of (0.75 x 94.45=70.84 litres) the total fixture content. Actual drainage load=75%of fixture capacity 4 Determine flow rate and drainage period. Calculate flow rate for one minute drainage period: In general,good practice dictates a one minute drainage pen- 18.7/1=18.7 g.p.m.flow rate od;however,where conditions permit,a two minute drainage (70.84/1 min.=70.84 1.p.m.) period is acceptable.Drainage period is defined as the actual Calculate flow rate for two minute drainage period: time required to completely drain the fixture. 18.7/2=9.4 g.p.m.flow rate Flow rate=Actual Drainage Load (70.84/2 min.=35.42 1.p.m.) Drainage Period 5 Select Interceptor. For a one minute drainage period: From Table B select the interceptor with a flow rating at least 18.7 g.p.m.(70.84 1.p.m.)flow rate=20 g.p.m.G.I. equal to the calculated flow rate.When the calculated flow rate For a two minute drainage period: falls between two sizes,select the larger of the two 9.4 g.p.m.(35.42 1.p.m.)flow rate=10 9.p.m.G.I. interceptors. Table B-Metric conversions based on PDI sizes PDI Size 4 7 10 15 20 25 35 50 75 100 Flow Rate US Gallons per Minute(gpm) 4 7 _10 15 20 25 35 50 _75 _100 Flow Rate Liters per Second(USec) .25 .44 .63 .95 _1.26 1.58 2.20 3.16 4.74 6.3 Grease Capacity Min.(lb) 8 14 20 30 40 50 70 100 150 200 Grease Capacity Min.(kg) 3.63 6.35 9.07 13.61 18.14 22.68 31.75 45.36 1 68 91 Pipe Size: Pipe Maximum Size of interceptor Size of interceptor ., Lira Diameter Flow Rate 1-minute drain 2-minute drain period(gpm) period(gpm) (gpm) ; �r Sizing Calculator 2-inch 20 20 10 3-inch 60 75 35 Use our simple online sizing calculator 4-inch 125 150 75 and DFU conversion at... www.SizeMyGl.net -20- Frequently Asked Questions *ênduraXL Grease Interceptor Sizing by Capacity Capacity:Based on the volume of wastewater discharge(gallons)into the interceptor expressed as discharge fixture units (DFU's).DFU's are identified in the currently published issue of Uniform Plumbing Code Ch.7 based on occupancy or use. International Plumbing Code(IPC)also references/uses DFU's Example:Commercial sink with food waste with 1-1/2"trap,plus mop sink and special purpose sink 2"trap.3+3+3=9(DFU) Referencing table below 9 DFU will require 750 gallon min.interceptor volume. Floor Drains&Floor Sinks:Take the volume of water produced by the number of hose bibs(ie 1.5-2.0 gpm per 3/4-faucet) Fixture Fixture Units Public Drainage Fixture Interceptor Volume Units (min.) Floor drain,non-emergency 2 8 500 Special purpose sink w/1-1/2"trap 3 • 21 750 Special purpose sink w/2"trap 4 35 1000 Special purpose sink w/3"trap 6 Commercial sink w/food waste w/1-1/2"trap 3 90 1250 Bar Sink 2 172 1500 Mop Sink 3 216 2000 Laundry Sink 2 Note:Capacity sizing is typically applied to gravity grease interceptors(GGI)resulting in a liquid capacity that is substantially greater than an equivalent hydromechanical Gl.An HGI due to its qualified efficiency and grease capacity at breakdown(when efficiency falls below 90%)results in actual grease capacity that is operationally equivalent to a GGI that is 5-6 times that of the HGI. How can I convert DFU to GPM? Total DFU Int.Vol.USG HGI GPM HGI Conversion Factor HGI size 8 500 17 1.00 20 21 750 31 1.25 35 35 1000 50 1.50 50 90 1250 73 1.75 75 172 1500 100 2.00 100 • 216 2000 167 2.50 2x100 307 2500 250 3.00* 3x100 342 3000 350 3.00* 3x100 *NOTE:BEYOND VOLUME OF 2500 USG HGI CONVERSION FACTOR BECOMES CONSTANT AT 3:00 The conversion of DFU(Discharge Fixture Units)to Flow Rate equivalent is not directly achievable by application of a standard formula.As an experienced manufacturer in the Grease Management market,we have been able to identify and validate a method of conversion that references accepted engineering data and applies the following approach.This method is offered as a manufacturers recommended method of conversion to determine Hydromechanical Grease Interceptor equivalency,to a respective Gravity Grease Interceptor volume where initially determined by total calculated DFU discharge. Step 1:Determine the total DFU discharge by following applicable code-defined methods and using UPCTable 1014.3.6 as a basis. The total DFU is used to identify the respective Gravity Interceptor volume(US Gallons). Step 2:Multiply the selected volume by the respective factor,(See HGI Conversion Factor column above)dividing the result by 30(min).30 minutes is the typical retention time used as the basis of design for Gravity Grease Interceptor(GGI)volume. Example:At 50DFU discharge,a 1250 gallon Gravity Grease Interceptor(GGI)is identified by the table. Therefore,1250(USG)x 1.75(Conversion Factor)=2188U5G.Now divide the 2188gallons by the 30 minute retention time and the output is 72.9GPM.Using established practice,this number is rounded up to the next standard size of interceptor available and so conversion of a 1250USG Gravity Grease Interceptor is considered to be a 75GPM Hydromechanical GI. Need Technical Support? Canada U.S.A. 1-800-461-1771 1-888-461-5307 Email: tech-support@endurainterceptor.com -21 - Frequently Asked Questionsxlura'XL ' Grease Interceptor Do Endura° XL tanks need to be directly vented? The practice of venting a grease interceptor directly is typically related to Gravity Grease Interceptors(GGI).Unless specifically mandated by local code or bylaw,with no variance allowed,a Hydromechanical Grease Interceptor(HGI)DOES NOT require the tank to be directly vented. Venting is however required on the downstream drain the same as most plumbing appliances,fixtures to allow effective and unrestricted discharge of effluent. Do I need to install a clean out before or after an interceptor? Most plumbing codes require an upstream and downstream cleanout immediately before and after the interceptor.This is good practice and gives positive indication of which outlet is in use. Do I have to install the Flow Control Device? For an HGI,the Flow Control is ESSENTIAL to the high performance operation of the interceptor.It must be installed as indicated and without it the interceptor is no longer meeting the requirements of its appropriate approvals.This is not acceptable to the AHJ and they should be asking for the installation to be rectified before approval is granted. My jurisdiction requires effluent sampling via a downstream access. What do I do? As an HGI approved to National performance Standards and although common for GGI(Concrete,Steel),Endura°XL DOES NOT typically required a separate sampling location.For those jurisdictions that do require the capability to sample,Endura°XL incorporates a sampling port within the outlet assembly.This is accessed by the simple removal of the air balance/sample port cap(See Page 16)allowing water quality samples to be taken for analysis.Some AHJ's may require a separate downstream sampling point.Contact us for assistance. What can be connected to an interceptor in respect of wastewater discharge? A grease interceptor UNDER NO CIRCUMSTANCES will receive sanitary wastewater discharge-i.e.that from WC flushing for example. Wastewater discharge to a grease interceptor will be from foodservice activities only,its application being to separate non petroleum Fats Oil and Grease from waste water. The requirements for appliances and fixtures that must and must not be connected to a grease interceptor is typically defined by your local plumbing codes and or jurisdictional by-laws.You should consult a licensed plumbing professional or your local city plan check or plumbing code officials for clarification regarding right schedule of maintenance for your application/premises. How often should an interceptor be cleaned? Cleaning of an interceptor is a case by case situation.Each facility will have many different factors impacting need for maintenance and cleaning. A licensed contractor will have the experience and equipment necessary to help establish the right schedule of maintenance for your facility. How much will it cost to maintain my Endura° XL installation? In terms of comparison Endura°XL units are significantly more compact(less internal volume)than their equivalent Gravity counterparts. As pumping is typically charged by the volume of gallons removed the ongoing maintenance will be proportionally less too.Rates will vary significantly by region and by contractor.Always use a licensed or approved contractor to maintain your interceptor Can I install more than one Endura° XL unit if my jurisdiction needs a minimum capacity by code? In principal,yes you can.It will be necessary for you to contact your plan check or review team at the authority having jurisdiction and have your engineer submit a proposal based on the reference information provided on Page 10 of this document. Full spec drawings(BIM&Master Specs) are available for download at www.arcat.com using the search term"endura" How does a compact HGI replace the function of a 1000 gallon concrete tank? A Gravity Grease Interceptor(your typical concrete tank)will be sized on capacity and therefore typically a number between 750gallons and 1500gallons is commonly seen.This number can however be substantially higher based on local requirement or application.In most jurisdictions,a method called the 25%rule is employed as the means to indicate or mandate the cleaning frequency.The 25%is the percentage of the total working volume of the interceptor which can be occupied by a combination of Fats,Oil and Grease and Food Solids. For example:A GGI tank with a capacity of 1000 gallons can only function to a point where 250gallons(1000 X.25)of its volume is occupied by solids and grease.That equates to approximately 1090 lbs of grease.If we assumed that 100 gallons of this is the solid material,that leaves 150 gallons of grease capacity before cleaning is"required"On average this translates to approximately 8-10 weeks on average. Now compare this to an XL100 HGI.Based on the independent third party testing to determine qualified performance&efficiency,the Endura°XL100 has a significantly smaller 257gallon total capacity,but a qualified efficiency exceeding 98%.This translates to essentially the same grease capacity as the GGI,exceeding 1000Ibs of functional grease capacity. -22- , : • Warranty itenduraXL Grease Interceptor I heard that plastic tanks can float in high water table areas, particularly when pumped down for cleaning. Is this true? Yes it is,however Endura°XL is specifically designed to address this challenge.If you look at XL tanks from the end you will see that the top is narrower than the bottom and that there Zoe along the sides corrugations that are closed toward the bottom of their profile.This profile is the reverse of an ice cube sitting in a freezer tray.Typically some upward force is applied around or beneath the ice cube and out it pops! Now reverse that principle to the form of the tanks—the broad base not only provides stability but also has substantial resistance to being forced upward by water or freeze-thaw action.This in conjunction with the closed corrugations positively captures the tank in the excavation once backfilled.For areas of particular concern in addition an 8"concrete slab can be poured around the base to introduce further resistance. Provision is also made for the use of ground anchors or alternates that will need to be specified locally by an engineer respective of local ground conditions. Have feedback? Email us at...feedback@endurainterceptor.com Limited Lifetime Warranty Canplas Industries Ltd.hereafter referred to as"Manufacturer"guarantees to the original consumer purchaser("Original Purchaser")of Endure XL Grease Management Products(hereafter referred to as-Products`)that Manufacturer will replace any such Products that are defective in materials or workmanship,subject to the limitations detailed herein. If replacement is not commercially practical or cannot be made in a timely manner,then the Manufacturer will,at its discretion,refund the purchase price.This warranty applies only to Products installed in a commercial application.THIS EXPRESS WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES,WHETHER EXPRESSED,IMPLIED OR STATUTORY,INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.THIS EXPRESS WARRANTY SPECIFICALLY EXCLUDES INSTALLATION AND/OR REPAIR COSTS, INCLUDING LABOUR. The Products have a limited warranty from the date of purchase against defects in workmanship and materials.Any Product believed to be defective must be returned to the Manufacturers'manufacturing facility located at 31 Patterson Road,Barrie,Ontario,Canada L4N 3V9 with freight prepaid,or,at Manufacturers'sole discretion,an on-site inspection may be arranged. The Manufacturer reserves the right to inspect all allegedly defective Products. Any products found to be defective following examinations will be replaced free of charge and returned freight prepaid at the absolute discretion of the Manufacturer.All products returned under this warranty must have proof of purchase information included. Limitations This Warranty applies provided that the Products have been installed in strict compliance with the Manufacturers'written instructions,as published from time to time,and in accordance with all local codes and standards.This Warranty does not cover any labour costs,including those required for field repair or replacement or removal of any allegedly defective part.This Warranty does not cover any consequential, incidental,special or punitive damages related to the allegedly defective Product. This Warranty does not cover damage or defects as a result of normal wear and tear,improper operation,abuse or alterations to the Products, if the Products have been used in more than one installation,installed in improper applications,acts of nature,building settling,structural failures of constructed walls or foundations,improper installation,storage,handling,failure to properly care for and maintain the Products or any other cause outside the control of the Manufacturer. The Manufacturer reserves the right to discontinue or modify any of its Products at its absolute discretion,and shall not be liable as a result of such discontinuation or modification.The Manufacturer may replace any product under this Warranty,at its absolute discretion,with substitute Products of comparable quality and/or price range in the event the original Product has been discontinued or modified. Transferability In the event of a change in ownership the Warranty may be transferred by the Original Purchaser of the Product to the first subsequent owner, subject to the terms and conditions of this Warranty. Other Conditions This Warranty is expressly in lieu of all other oral or written warranties,liabilities or obligations of the Manufacturer.Pertinent State,Provincial or Federal law shall control for what period of time subsequent to sale an owner may seek a remedy pursuant to the implied warranty of merchantability or fitness for a particular purpose.In no event,shall the Manufacturer be liable for consequential or incidental damages of any kind,including any damage to the building,its contents or any persons therein,resulting from the breach of any warranty set forth herein,unless exclusion of these types of damages are specifically prohibited by State,Provincial or Federal law.No field representative of the Manufacturer or any distributor or dealer is authorized to make any change or modifications to this Warranty.While this Warranty gives you specific legal rights you may also have other rights that vary depending on your locality. -23- Warranty •aura XL '�'Grre�a's'e Interceptor Important: Limited Lifetime Warranty Registration Card Congratulations on your purchase of the Endura" XL Grease Interceptor.This product is supplied with a Limited Lifetime warranty(see page 23),valid only when this warranty card is filled out and returned to the manufacturer. Online warranty registration at www.EnduraWarranty.com •Client/Installation Location •Size of Grease Interceptor installed? Name: ❑ 75gpm ❑ Threaded Connection ❑ Traffic Rat Address: ❑ 100gpm ❑No-HubConnection ❑ No-Hub Connection Tel: •Flow Control Format? ❑ Internal Flow Control ❑ External Flow Control Fax: •Is this installation... •Contractor/Installer(Print): ❑ New Cl Replacement Name: •Where was it installed? Company_ Li On Floor CI In Floor-Inside Building ❑ Floor Below(eg.basement) Address: ❑In•Ground-Outsidebuilding •How did you hear about the product? Tel: ❑ Supplier ❑Trade Show ❑ Trade Magazine ❑ Specified Fax: ❑ Referral ❑Online •Was this the first Endura•XI.Grease Interceptor you have installed? Installer Signature ❑ Yes ❑ No •How do you rate Endura"XL based on experience of past installations? •Purchased From: ❑❑❑❑❑❑❑❑❑❑ Name: 1 234 56 78910 Address: Have feeback? Email us... feedback@endurainterceptor.com Tel: Fax: Canada U.S.A. Tel: (705)726-3361 Tel: (303)373-1918 1-800-461-1771 1-888-461-5307 Fax:(705)726-2186 Fax:(303)373-1923 Technical Support tech-support@end urainterceptor.com GD1530-EN-05-17 Endura•is a registered trademark.