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Specifications (6) OFFICE COPY Iviecaz - 404:9_ RECEI VED AUG • 1 r 4415 HO GSR2 FIRE , 'r (with screen) Installation Manual XT RC R DI NAI R A WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency, or the gas supplier. ' DANGER Tested and Listed by ■ HOT GLASS WILL CAUSE c FIB us 1 BURNS Intertek -r DO NOT TOUCH GLASS Report# 100866536PRT-001 UNTIL COOLED ANSI Z21.88:19 CSA 2.33:19 NEVER ALLOW CHILDREN • Built-In Direct Vent TO TOUCH GLASS Fireplace A barrier designed to reduce the risk of burns from • Natural Gas or Propane the hot viewing glass is provided with this appliance • Residential or Mobile and shall be installed for the protection of children Home and other at-risk individuals. This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. INSTALLER: Leave this manual with the appliance. French language manuals at tirep,acex.com CONSUMER: Retain this manual for future reference. Manueis de,angue Francaise a ereplacex.com Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com © Copyright 2022, T.I. $10.00 4/19/2023 100-01353 2 Introduction 4415 HO GSR2 �,\a\ Overview Ow Vented Gee Fireplace Heater l ,.n IN GNI Gonna vent Chem * Le Wendt Apmred decheuftage runs INauseetea fenh.11mrhdleda eMM19 Nasal OF Pill This manual details the installation ba,iepi«ht*o.e requirements for the 4415 HO GSR2 fireplace. For operating and Certified to:ANSI Z21.88:191CSA 2.33:19"Vented Gas Fbeptece Heater",CGA Celt*ANSI 221.88:191CSA2.33:19 via Donne vent de i'AApppe�rell de chauflage 2.17491(R2300'Gas Burning Heating Appliances for Manutadored Homes", de Chemin4e Mead v adapteur de grapblqueeWtaur 2.1149011R2000)a Naas maintenance instructions, refer to the and CSA 04.1410 Testing nurtfiod far measuring annual Rroptsm olfoonoy. East ApparolN ChaeINaga pow lee Mallon FobrIgbiee* M 4,00h4de Refer to the Aerials Directory of Building Products(htlp,Abpdiractoy.eder- d$ssei de 04,144 DE GSA pair remoacile de chine*-bnmoobe a meawer. 4415 HO GSR2 Owner's Manual. tek.com)for detailed Information. Repmteavuusaurepenatredn waded*rN construction amteaoa(""pul p- The,apppiqlace moat be msfalkd in accords„with wee code.,if any'.R directs ylneNtek<om)pow°Mena dm infomradone dWllie.. norm,follow 01e National Fuel Om Coo,At4812>o't INEPA 54,or Natural Gas Cat eppartel deft etre conform/want Instal*aux codes boos,ai reimport* mod Propane fashNation Code*,GSA 8141.1. lequal;al aucun,'Mtge le Code de Dar de Carburant National,ANSI2223.1NF- TO*.appliance must be installed Ina000,danea weir the admit Standard PA 54.oo Gas Motorola at im Codas(nmwiflon de Propaaa CSA 8140.1. Listing Details CANMSA2240 MO,Moo6 Housing,in Coulter with the Mmgtectured Home Cet epperoi dettdoe con10mememinwlte u BOlTMCSA Standard mewl2240 Conetmcione and Safety Standard,TRie 24 CFR,Part 3280,In the United MH,le Logamn Mobile,u Cana*u avec les Construction.de Meson States,or when such a standard Is not applicable.ANSUNCSBCS A225.1INFPA Follett*et le Norma de Wulf&,le Titre 24CFR.I.Pattie2280,aux Etals• rile, 501A,Manufactured Home Ineal*tlon Standard. au quad one tells norms West pm applicable,ANSUNCSECS A22SINFPA This appliance was listed by Intertek The,vented ges fireplace heater Is equipped M the factory for use With Mural 501A Name dlnstalletion de Nation Fabeq*M. Sae II conversion to Propane(LP)h desired,the optional today conversion Cola donne vent de ruppama der dNu fu o de chaminae de gas est Iqu it Test Labs to ANSI Z21.88. The listing hit must be used.Pad No.250-03317 ragreter kit may be used. Fusin.pour New me le gm nalael,Si fa conversion au propane ILO) oh apig",ty,only far on.eith IN type of gee mimed en the rating plate deaire,latrousm de conversion d'mine fawitmtivedoll Are Wilk La partsNo label is attached to the appliance near end may b.Installed In an afermmrket,permanently located,manufactured 250-033171romsa do reghlra peunai tare utilises. home(USA only)or mobile ham,whore not probibded by local codes.Sax Cet apppan61ml seulemeni pour dosage avec le typo degas lndique err to plaque the gas control valve. A copy is shown owner's manual for dew*. This appliance is not convertible for use with de cissaement el p tunh tune WREN dam one maims tiers dune tagan other gases,unless a teethed kit Is used. pan onsof,localabe et tMpuse{USA eeulament)au*meiean mobile,ou pee to the right. The,vented gm feepaare heater N of for me With air BRem. inerdlt par lea codasodas IImamVWr le manual.du rro d be pour teadelate.CM Keep burner end control compartment clean.See installation and coveting pojpaelufM pia arct tztible pour, manage an ix les mitres gas,a mains yu'um Instructions accompanying appliance. THIS APPLI MUST BE PRtWFRLY CgNNECTE.O TOAVFNIING SYSTEM Cad a donne vent de Bapparell de dwufbge de chemlnee de gat West pm pour at ACCORDANSLJNIR_INL PAHUFACIURERS INSTALLATION INSTRUG luaapr nee.lax gitres,air. Massachusetts Approval TIDN$.Use soh,approved coaxial direct vent system to vent tide appliance to Gorda le comdHrgment de bfdlaur IN Central,noltOt.Vats ITn$Mlimian et*e the esteem.Sax owner's manual for approved brands of venting. Imbuctlaa°Oran*al a<aompagnenl rappared. Nth,venal wok,system I.d„e„..etadforunicinn annoy odror esee, CET APPARER DOLT ETRE COHVENAELEMENT CONNECTS A UN SYSTEMS This manual has been submitted to the Itmuatbe resealed and 1orreimtalkd DONNER VENT CONFORMENENT AUX INSTRUCTIONS D'INSTALLATION DU WARNING: Improper installation, adjustment, alteration, service or FABRICANT.Milker le syeteme de conduit direct coaxial et ameamenta e Massachusetts Board of State maintenance can cause injury or prape*y damage.Rehr to the owner's pow donor volt cot es de dossers es Vent,Vol,.manna du propt*Nde pour in/solution mantel provided with this appliance.Far assistance ,044lanal Ns marques epprouvemdedonnem Vent. Examiners of Plumbers and Gas Fitters. iMarmmlaneonaaha q,utN,ad 1nsa0er,mrvle.eg.ncy orlM Om eeppttr. SI le myatmme de prise de conduttmlr art debnndie pour enteral*ou au<une antra radon,II dolt etre reseal*et f ou reinstate, VENTED GAS FIREPLACE HEATER L'APPAREIL DE CHAUFFAGE DONNE VENT DE CHEMISES.OE OAZ NOT FOR USE WITH SOUD FUEL PAS POUR LE COMBUSTIBLESOLIDE National Fireplace Institute ' Minimum Clearances to Combustible. Dfgagements Minimums a Combo ibis NATIONAL We suggest that our gas FIREPLACE INSTITUTEFireplaceta Adlacnt Wad 3"177mm) LacMminee au oar adjacent 3'(T7mm) NN hearth products be installed Wood Floor Beneath Fireplace U"(0mm) Le Mancha en bait on Mamma de*<heminde 0"(Omen) V and serviced by proles- seek to Enclosure 0.125'(mmnl De retain a la cloture 0.125'(4mm). sionals who are certifiedin 6 Base MFrepbmloEnc,maeTop Bner'sMamml Le base dechemoe0000ommetdeNature 63"(187Bud) Les to enclosure 0.025"fi7mm) Lea eo..a*d5twa 0.825'(17mPi1 the U.S.by the National BensMFlreptice toe Mantel sax Ownab Manuel Ls base idee m shorn/nee iasmprophtmne de tlwmines Fireplace Institute*tNFI)as CERTIFIED NFI Gas Specialists. www.ellurdfietag .4 FAN TYPE VENTED CIRCULATOR EVERTOR LE TYPE A DONNE VENTCIRCULATEUR Slower Electrical Rating:120VAC,eS Amps,RONA 540 Warts La soufeade ClaommedElecmgoe:INN AC,4,5 Ampaa,SO lk.540 Vat* Pan No.250-02805125942004 tan or blower sesemblymay be used. La parte No 250.02808f 2504128W mmndiea de venStaawou moufllMt DANGER!Rick of Eleatic Shock Disconnect power before servicing unto, panaif Mrs udXaea. IPELIGROI El east.)de Deemrga eleciriw.Demonecte et podoanta.de ,ender a la ankled. PROPANE N.G. PROPANE G.N. Input Rate u"HI"(8TUHN 42,000 42,00 Taus d'artr*am a HI*OTUNr) 42,000 4S,833 Input Rate on"LO"(ST4M*I 21,413 21,612 New dent*aura LO*(811010 21A13 21,672 Orifice Size-MIS) 440 teal La TWIN d'odlce•(DM) 449 141 Minimum Inlet Premise(Inches WC) 11" 5.5" La Prefabs mN14nUm Ornate lmcneiW,C.l II' St" Maxhnum Milt Pressure(Inches WC,I. 13' 7" La Prembn maximum d'Arrirb/inches WC.) is" r Manifold Pressure an"HI"(incnseWC.) 11" 3.0" Diverse Prussian eve a d e pnchse WC.) 11" 3.8" This appliance is equipped far use only et altitudes 0.2,000 feet 10.610m1 In the Cat appmnll loot equips pour Prone settlement Nix Abides 0.2.000 Oda USE In Conde,04,509 feet(0.13704 (061 m1 dans I'USA.Au Canada,04,500 pawls(0.1370m{. FM altitudes above 2N00feet led vont configuration,once.or combination M Pow Ns ehaudm su'nlosus do 2-000 plods,, lecodI�uradon de.conduit, both may need to be changed,. Matt ou la cowblnaleon des dear pout avolr INaolrtdMra lunge, Sax ones mmml tor Information on making than<lunges. VOir le manual au popdMaln pow lea informations ear Gin ate dtar0i.o*9a. WARNING:Failure to install this appliance per the manufacturer'.Ontrudlone AVERTISSEMENT:L'installation ddp*cda,rajotenwnt,le chagamnt,h or wiure to um only pits specificaly approved Mmmrs steamce may result service u Menhaden peuvent causer in dounages de bls,atue nu pnpmdte. In property damage or pertains'i,Aory. Se ram as manual d'informations de proprletalre foumi avec cat appall', Pour oblenir de Fold.ou ice intommgons eupplenNmslme conetth.m urn ppmaggnmme dInstoMion,one agents de tonics no to louielsseur Mt g¢ MANUFACTURE DATE: OM R. AVERTISSEMENT:Ceche.pour hosteller cal apparel par hen instructions du 02a2 El.I.n. QAgr. la". pia, hbrimm u(thae poor utiliser sokm,d des parties ant approuv.en 9ma, oft. 9Mo m j paraculler avo*Mpen apd pod emir pour Mauler les dommages de propri4te mu 0 ter haw 0 A ]u.v so, ©n._ u Is blaseure penomxlle, CAUTION: PRUDENCE: Do not operate this appliance with glass Ne pas fonctionner cat appareil avec le verre removed, cracked or broken. Replacement of enleve,craque ou casse.Le rempiacement des the panel(s) should be done by a licensed or panneaux devrait etre fait par une personne de qualified service person. service autorisee ou qualifiee. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Table of Contents 3 Vent Configuration: Horizontal Termination Overview 2 with Vertical Rise 29 Listing Details 2 Vent Configuration: Horizontal Termination Installation Options 6 with Vertical Rise-8"Vent 30 Heating Specifications 6 Masonry Chimney Conversions 31 Dimensions 6 Class A Chimney Conversion 32 Packing List 7 Termination Requirements 33 Additional Items Required 7 Hearth Requirements 34 Recommended Installation Procedure 7 Vinyl Flooring Hearth Recommendations 35 Massachusetts Requirements 8 Non-Combustible Framing (included) 36 Requirements for the Commonwealth of Facing Requirements 37 Massachusetts 8 Standard vs. Extended Position 38 MANUFACTURER REQUIREMENTS 8 Facing Example—Standard Position—Flush Finish 39 Fireplace Placement Requirements 9 Facing Example—Standard Position-Tile-Over Clearances 9 Finish 40 Raised Fireplaces 9 Do Not Drill or Screw Zone 41 Televisions Placed Above the Fireplace 10 Mantel Requirements 42 Using a Mantel between the Fireplace and Television....10 Mantel Column Clearances 42 Minimum Framing Dimensions 11 Use of a Non-Combustible Mantel Below Listed Min. Framing-Without CoolSmart TV kit 11 Mantel Clearances 43 Min. Framing—With CoolSmart TV Kit 11 Steps for Finalizing the Installation 44 Minimum Vent"Bump Out" application 12 Air Shutter Adjustment 45 Nailing Brackets-Standard Install 13 Glass Frame Removal and Installation 46 Standard vs. Extended Position 14 Fireback Installation 50 Corner Installations 15 Crushed Glass Installation 52 Removing the Front Panel 16 LP Conversion Instructions 53 Gas Line Requirements 97 Wiring Diagram 57 Fuel 17 Power Heat Duct Installation (Optional) 58 Gas Line Connection 17 CoolSmart TV(Optional) 60 Gas Inlet Pressure 17 CoolSmart TV-Installation Overview 60 Gas Line Location 18 CoolSmart TV-Installation Requirements 61 Relocating the Gas Line to the Baseplate 18 CoolSmart TV-Combustible "Over-Facing"(Optional)...62 Electrical Connection 19 CoolSmart TV-Flush Facing Header Configuration Relocating the Electrical Line to the Baseplate 19 and Facing 63 Vent Requirements Y0 CoolSmart TV-Framing the Chase 64 Vent Clearances 20 CoolSmart TV-Fireplace Preparation 65 Vent Firestop 20 CoolSmart TV-Using oval pipe to get past an obstruction 68 20 Altitude Considerations CoolSmart TV-Mantel Clearances 69 Approved Vent 20 Vent Installation 21 Vertical Pipe Shield 21 Minimum Vent Pipe Shield—Preparing the Shield 22 Minimum Vent Pipe Shield—Used for Minimum Vent Applications Only 23 Approved Vent Configurations 24 Restrictor Position 24 Exhaust Restrictor 24 Intake Restrictor 25 I Diffuser 26 Minimum Vent Configuration 27 Vent Configuration: Vertical Termination 28 ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 4 Safet Precautions Safety Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at risk individuals out of the room and away from hot surfaces. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Do not touch the hot surfaces of the heater. Educate all children about the danger of a high- temperature heater. Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all local codes if any. If not, in U.S.A. follow ANSI Z223.1 and NFPA 54(88), in Canada follow CSA B149.1. In Australia follow AS/NZS 5601.1. • A manufactured home (USA only)or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations,ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufactured Housing only after the home is site located. • All exhaust gases must be vented outside the structure of the living area. Combustion air is drawn from outside the living-area structure. The venting must not be connected to a chimney flue serving a separate solid-fuel burning appliance. • Notify your insurance company before hooking up this fireplace. • The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing. • This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. • Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. • If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing. • It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation. • Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect. • Do not store or use gasoline or other flammable liquids in the vicinity of this heater. • Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Safet Precautions 5 Safety Warnings (continued) • Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. • Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater. • Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service. • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off and call your dealer for service. • This unit is not for use with solid fuel. • Do not place anything inside the firebox (except the optional artwork). • Warnincl: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. • Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual. • Instruct everyone in the house on how to shut the gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. • If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. • Clothing or other flammable material should not be placed on or near the appliance. • Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance. • Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean. • Travis Industries, Inc. grants no warranty, implied or stated,for the installation or maintenance of your heater, and assumes no responsibility for any consequential damage(s). • Proposition 65 Warning: Fuels used in gas,woodburning or oil fired appliances,and the products of combustion of such fuels, contain chemicals known to the Stale of California to cause cancer, birth defects, and other reproductive harm. California Health&Safety Code Sec. 25249.6 Travis Gas Fireplaces. Stoves and Inserts are protected by one or more of the following patents; U.S. 8,469,021, 7,066,170, 6,602,068, 6,443,726, 6,953,037;Canada 2755517 as well as other U.S.and Foreign Patents pending. ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 6 Features and Specifications Installation Options • Residential or Mobile Home • Internal or External Chase • Straight or Corner Placement • Bedroom Approved • Raised or Floor Placement Heating Specifications Natural Gas Propane Approximate Heating Capacity(in square feet)* Up to 2,100 Up to 2,100 Maximum BTU Input Per Hour 42,000 42,000 * Heating capacity will vary with floor plan, insulation, and outside temperature. Dimensions 255 lbs. 1524mrr 115 Kg. 9-318" r' 239mm r� 924mm 1 45114" 34-314" � � � `` 91 883mm 13-1+4' 286r" 1• � 25 Of I I eC�"rr; 15-314 401 mm \ A 0 10-3I8" 48-314" 264mm 1239mm' 0461 17"' 432mm • "Includes the requisite clearance to framing (1/8'4mm to rear,518"16mm to the sides) ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 7 Packing List • Propane Conversion Kit • Remote Control • 4 AA Batteries, 3 AAA Batteries • Glass Latch Tool • (2) Firestops (8" Diameter) • Non-Combustible Framing (3 pieces) • Heat Shield Additional Items Required • If using LP (propane)a conversion kit is required (4-pack=94400999, single=250-01463). • Gas Line Equipment(shutoff valve, pipe, etc.) • Electrical Equipment(min. 14 gauge, grounded line) • This Fireplace Requires Firebacks and 7 lbs. of 1/4" Crushed Glass Firebacks 96100971 Stainless Steel 96100972 Black Enamel 96100973 Black Painted 96100974 Ledgestone Crushed Glass 94500580 Platinum(10 lbs.) 94500581 Bronze(10 lbs.) 94500582 Cobalt(10 lbs.) Recommended Installation Procedure • Frame the opening for the fireplace. Make sure to allow for vent installation. • Install the vent, gas line, and electrical hook-up. • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Install the firebacks. • Install the logs (optional)and glass media. • Finalize the installation (see page 42). ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 8 Installation (for qualified installers only) Massachusetts Requirements NOTE:The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building,or structure used in whole or in part for residential purposes,including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above finished grade in the area of the venting, including but not limited to decks and porches,the following requirements shall be satisfied: Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment,the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery backup is installed on the floor level where the gas equipment is to be installed. In addition,the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building,or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision cannot be met at the time of completion of installation,the owner shall have a period of thirty(30)days to comply with the above requirements; provided,however,that during said thirty (30)day period,a battery operated carbon monoxide detector with an alarm shall be installed. Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8)feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS". Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. Exemptions The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: •The equipment listed in Chapter 10 entitled"Equipment Not Required To Be Vented"in the most current edition of NFPA 54 as adopted by the Board;and •Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building,or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment,the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: •Detailed instructions for the installation of the venting system design or the venting system components;and •A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies"special venting systems",the following requirements shall be satisfied by the manufacturer: •The referenced"special venting system"instructions shall be included with the appliance or equipment installation instructions;and •The"special venting systems"shall be Product Approved by the Board,and the instructions for that system shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment,all venting instructions,all parts lists for venting instructions,and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 Installation (for qualified installers only) 9 See Gas Connection section for additional Commonwealth of Massachusetts requirements. Fireplace Placement Requirements • Fireplace must be installed on a level surface capable of supporting the fireplace and vent • Fireplace must be placed directly on a wood or non-combustible surface (not on linoleum or carpet) • Fireplace should be located out of traffic and away from furniture and draperies. • Fireplace must be placed so the gaps below and above the glass frame do not become blocked. • Fireplace may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces when determining a location. Clearances (a) Clearance to Side of Fireplace 5/8" (16mm). Do not place insulation in this space. NOTE: Drywall (or other combustible)may contact the first'/2"of the sides of the fireplace. (b) Clearance to Back of Fireplace 1/8" (4mm). Do not place insulation in this space. (c) When installed, walls in front of the fireplace must be a minimum of 3"(77mm)to the side of the fireplace. O )/\ it ' w-- it 3 I r `I I! a.0 , (i, � 1 ii ,te: '1 , 1'1 1 , '_'ti 1 u ' ,9.1j .yam i T f lifb-t I it� •1{* d ir�,� d I�'t le�� III 1 I� re,,,,,...,,,7:7 I _ ,gam * Ai 1 (� -ai6 , [ I11 „0 (IAA V ( ,',,, L+I1Li, v „ ,Si Ra ( i y,, f i4 '11 t a ux i 1 l i u l i q l l a' . 11 ill. .', vt- I III+ -' 11- 4i / It ,a it l i 3, ! gall }e "� A r O Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace and vent. • The base of the fireplace must be a minimum of 60" below the room ceiling. 0 The firebox opening is approximately 10.375" (264mm)above the base of the fireplace. For a typical raised fireplace of 36" (915mm), place the fireplace on a platform 25.625" (651 mm)tall. ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 10 Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section details three methods to allow for television installation above the fireplace. Using a Mantel between the Fireplace and Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches the television.The homeowner must understand that Travis Industries does not take responsibility for any negative impact on televisions placed near this fireplace. // i;, ,. fl Min.1"(26mm,4 Gap Behind/ ; iltEk4 ��A "� a Min 3,; �Q - kI kr (77mm); i�� ; Tele'viaTn(TV) fi j/� ntnl) ` k Mir, 2 51mm $Optonal Column Min.1"(152mm) ( ) MIAtp,pri0 t::•-,00,0PT -or Build-Out olviglopil4t000O" oo, ,s Noltiva 1,01,1,VIAtilti 1"Oride. '11 r�%W (b)Depth ^<,s �^ .cam^�F�,�A.�F�c �`c`�^ �nF R>, , '-, , .,�- 6 F F F e�F F'yF` i,` ""33y"S • ,� It 4, till (a) 47"(1194mm) o `� h V. fq ro ‘,...---8, A�w �.R' - I'„,', plfir,.¢ Height 46"(1169mm) (III��,,�I� O Above 46"(1143mm) PF (i,'f{Isis � t.wo40,11q � 44"(1116mm) Or�i�Y) ifi I� (�! Base of 43'(1093mm) 1 Fireplace 42'(1067mm) m. a 3615,4415,6015 ILE2"1' Minimum Dimensions: (a)Mantel Height above Base of Fireplace 42"(1067mm)with 8"(203mm)mantel depth (b)Mantel Depth* Minimum 8"(203mm) (c)Optional Columns(or Build-Out) Must Meet Side Wall Clearances (Measured to the side of fireplace ZC-can) *Minimum mantel depth must be 8"to allow heat to dissipate. If using a mantel larger than 8",make sure to adlust the mantel height(a1 to meet the mantel clearance(see mantel requirements and/or chart above). l • The mantel must extend 2"in front of the television and 1"to both sides. • If you have a television that is greater than 6"deep(including the 1"gap behind),you will need to alter the mantel depth and height(see the example below). • The television must have a 1"gap to the wall to allow for proper cooling. Any build-out near the television must maintain a 3"gap to the top and sides to prevent heat from being trapped near the television. EXAMPLE: If you have a television that is 9"deep(including the 1"gap behind),the mantel must be 11". The mantel height would need to be 44.5"(1156mm)above the base of the fireplace. WIRING NOTE: If running wiring into the enclosure,you may wish to use thermal insulating wrap around the wiring. Secure the wiring to protect it from contact with hot surfaces. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 11 Minimum Framing Dimensions Min. Framing - Without CoolSmart TV kit (Ili Ye` lii �G'r'-r i ...=-;-_j I1[�n�,, (IIl,�= iii i�� Ii-, r ti ° rt rrvx a I-, 441111 i-:a ,c.. t #(t IIIii :li f� Ili �I th D �� i F I ail � � � ) � , ( 1�� A„,, rru o� �a w- r se . 4i : i' ' (Y Y4 it li. e k iI i"_ �/yr 0. r J ,WWI P, Y 0 . t 11 11,! 1 III q., i i'lf & i.n age ir,.. -%,.i IL : ,fl �I11 �l it Ii 11;r� u'tt.im T' : �,' ' d ci-=7.,a -7jy --, III II if Header Depth 3-1/2" c Ay S IC 81248 (89mm) Min. Endosure Height 60" (1524mm) 60" (1524mm) y\ •!s 48-3/4" (1239mm) 17" -( 32mm) The fireplace enclosure must be a minimum of 60"tall (do not build into the fireplace enclosure) Min. Framing —With CoolSmart TV Kit When using a CoolSmart TV kit, see section: "CoolSmart TV- Framing the Chase"on page 64 of this manual or the installation instructions included with the kit for minimum framing dimensions. 0 Travis Industries 4/19/2023 - 1353 4415H0 GSR2 12 Installation (for qualified installers only) Minimum Vent "Bump Out" application *The dimensions shown are minimum requirements for unvented soffits or roof surfaces. See"Termination Requirements" section for clearances to vented or vinyl sofas. Min.11" (280mrn)* �y Min.6" (153mm)* 44 8"(204mm) )) Certain configurations Vent ._. ... << ` may require vertical vent Centerline ) sections(see"Vent l r Requirements"for details. Base of Fireplace bib 4415H0 twitiaketi Approx. 50-3/4" (1290mm) runt Approx. 64-3/4" (1645mm) ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 Installation (for qualified installers only) 13 Nailing Brackets - Standard Install The fireplace has nailing brackets on both sides. Secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to- corner the fireplace should be square. Use shims to ensure the fireplace is square. NOTE: The nailing brackets have two positions: standard and extended. See the section "Facing Requirements"for details on which position is best for your installation. CI C.)f 0000000000,0/ d 0 Oil) Rotate the two nailing Bend the two nailing brackets out(each side) brackets out(each side) r Bend this 5/8"(16mm)tab t a back. It acts as a standoff a° and helps center the fireplace NOTE: if you can not use the front nailing in the framing. brackets, an additional bracket is supplied on the side that allows the fireplace to be secured to the floor(bend tab down and secure). CO - e, Secure the fireplace to 00,° the framing using the ,:•k,, nailing brackets Standard Position Extended Position (nailing brackets as shown below) (rotate nailing brackets as shown below) (F:%")„,.. .41 0 41 ! ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 14 Installation (for qualified installers only) Standard vs. Extended Position There are two positions where the standoff/heat shield assembly can be installed. The fireplace is shipped in the standard (forward) position. • If the unit is installed in the standard position no modification is needed. • If the unit is being installed in the extended position, the drywall support/non-combustible framing must be repositioned back''/2" (see illustration below). NOTE: see "Facing Requirements"for additional details about standard vs. extended installations. r r r Standard Position � ,, / Extended Position ,x.,,,,,,----,--"-, 41 'IMAM tripankor .0 0 ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 Installation (for qualified installers only) 15 Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below(NOTE: all clearances still apply). Minimum 5/8"(16mm)Clearance 1 \ \_ S \ \ \ \ \ \ \ \ t \ ) b \ \ \\ \ n • • • Typically ' _° 22-1/2 :_—, 572mm � • 3r d. r • »ir ( it ,°1 � Fief a .i, ,i I r-i �,� 5 �� 58-1/4"Min. d� „ . 1480mm iJl''[fl ` . it 1 ,; • M .: ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 16 Installation (for qualified installers only) Removing the Front Panel The front cover may be removed to access the components. This is required when relocating the electrical or gas inlet location. To remove the front cover . j000ll 0 4.0•11 0 (a) Remove the center 4: nut. / (b) Loosen the two111(1%. :' 40.<4.°11/ outer nuts. 41111P4 (c) Rotate the front panel down. ii (d) Remove the front ..A cover. , el V r- r 11/32" Nutdriver/Wrench x s ag `� uP,. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 17 Gas Line Requirements MASSACHUSETTS INSTALLATIONS-WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. • Shutoff valve must be a"T"handle gas cock. • Only direct vent sealed combustion products are approved for bedrooms or bathrooms. • Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log. • A carbon monoxide(CO)detector is required in the same room as the appliance. • The gas line must be installed in accordance with all local codes if any. If not, follow ANSI 223.1 and NFPA 54(88), in Canada follow CSA B149.1 and the requirements listed below. • The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). For pressures under 1/2 psig (3.5 kPA), isolate the gas supply piping by closing the manual shutoff valve. • Leak test all gas line joints and the gas control valve prior to and after starting the fireplace. • This unit has been listed using the included internal gas shutoff valve. Fuel • This fireplace is designed either for natural gas or for propane(but not for both). Gas Line Connection • Installation must be performed by a qualified installer, service agency,or the gas supplier(In Massachusetts a licensed plumber/gasfitter). • The gas inlet accepts 1/2" MPT. Gas Inlet Pressure Gas Pressure Max. Input Pressure Min. Input Pressure Max. Manifold Pressure Min. Manifold Pressure Natural Gas 7"W.C. (1.74 kPA) 5.5"W.C. (1.37 kPA) 3.8"W.C. (0.95 kPA) 1.1"W.C. (0.27 kPA) Propane 13"W.C. (3.23 kPA) 11"W.C. (2.74 kPA) 11"W.C. (2.74 kPA) 2.9"W.C. (0.72 kPA) • If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied. • The supply regulator(the regulator that attaches directly to the residence inlet or the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. Directions for Connecting a Gas Pressure Test Gauge Out Port The gas control valve(shown to the right)has two test ports for testing input(line pressure)and output(manifold)pressure. Loosen the brass screw on either test port e' = - and pleat a 5/16"i.d.rubber or plastic tube over the tapered test port. Connect the 6 s "i t tube to the test gauge. WARNING: The brass screw must be tightened after testing to prevent gas leakage. Input Port ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 18 Installation (for qualified installers only) Gas Line Location _r,,,-- 1ili) Iilii 'a. : . .ii NOTE FOR RIGID PIPE: When using rigid pipe,`you may wish to disconnect the shutoffvaly . iii;ir + = and route the pipe-through the fireplace wall. First, disconnect the gas line from the shhut � _• � below). Then remove the shutoff valve from the cover plate(4 screws outside firepla j ) ..„ . , cover plate and the shutoff valve and gas line may be re-attached inside the`re: t•_ ' Gas line may be plumbed from the left side (stock)or below. See illustration and table below to determine the gas line location. a b r a-�- ,sil 6-7/8"(175mm) 4-1/8" (105mm) '<.._. ,are w++ iM 6-3/4"(172mm) 20-3/8" (518mm) a o Q> \1® `-0 ®I Relocating the Gas Line to the Baseplate 1. Disconnect the gas line from the shutoff valve(3/4"wrench). Gas line is located inside the fireplace on the left side. 2. Remove the screw that holds the shutoff valve plate in place(1/4"nut driver). Remove the shutoff valve plate. =3, 3. Remove the cover plate from the bottom of the fireplace(it is held in place in the same fashion as the shutoff valve plate). Attach it to the left side of the fireplace. 4. Attach the shutoff valve plate to the bottom of the fireplace. Route the gas line to the bottom and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. ©Travis Industries 4/19/2023- 1353 4415HO GSR2 Installation (for qualified installers only) 19 Electrical Connection • The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. • Make sure the household breaker is shut off prior to working on any electrical lines. • The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code,ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. • The electrical line must be a min. 14 gauge, and supply 120 Volts, 60 Hz (typical max amps: 5). • Route the electrical connection through the junction box cover plate and attach to the hookup wires pictured below. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. ADo not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. ' — i : il,l'4‘1&iI..S'1 I:'V'eti'li Left Side 9-1/2" 4" '::4-1..,=1:1':: / Electrical (242mm) (102mm) J Location o (Stock) Baseplate 6-7/8" 27-5/8' Electrical (175mm) (702mm) }o Location 11 oil I". ° 01 0 d = a �, dr . f Relocating the Electrical Line to the Baseplate Remove the front panel (see page 16). Remove the junction box from the left side(keep the screws). Remove the cover plate from the baseplate(keep the screws). Attach the junction box to the baseplate(make sure all wiring is kept from contacting hot or moving components). Attach the cover plate to the left side. Junction Box Junction Box from inside fireplace Baseplate Cover Plate } ii , YF t 7 a i ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 20 Installation (for qualified installers only) Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. • In addition to the requirements listed here, follow the requirements provided with the vent. T 1 %-. A °11A1 iL' ic,i Ii,iP s r,, er h.#i 7 �' tl it a a + a s wfs Q UI to snr aka ft 1 ; res s . a '' 4 s e m4 c i•c " ; w e x as ' t q ! �79." a - 9sa -r asp f ai41a- 'rS i ', '%ire i llf � a ' H� it. .,� � i . 4 1.1 Y aiolk „ ,Ili ,irr 1d @!mj l°o i jsj;_ € 'of 5 v}T _,--'i • #a : v :l , li;; ,agi a " re 4% ' 7 a aa t r ♦ ' 401 • ad aitellf s a 'a t m y Tinf Vent Clearances • The vent must maintain the required clearance to combustible materials to prevent a fire. Do not fill air spaces with insulation. Minimum Vent Configurations (see page 27) NOTE: Make sure to use the included firestops with this configuration. All Other Vent Configurations r imu n .e a`taal�c.lt,' Fcc t f I(25 :::!1,1 Vent Firestop • A firestop is required whenever the vent penetrates a wall,floor, or ceiling (passes through framing members). Altitude Considerations • This heater has been tested at altitudes ranging from sea level to 6,000 feet(1800 M). In this testing, we have found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment. • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. Approved Vent • Always use the high-wind cap. The high-wind sconce cap and the snorkel cap are not allowed. • Installation instructions for Simpson Dura-Vent may be found at www.duravent.com. Minimum Vent Configurations (see page 27) Use 8" diameter Simpson Dura-Vent Model Direct-Vent Pro(or GS)*. All Other Vent Configurations Use 8" or 6-5/8"diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)* (see vent configuration for details). Other vent may be approved with this fireplace. Check with the vent manufacturer for details). ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 21 Vent Installation • Slide the vent sections together and turn 1/4 turn until the sections lock in place. • Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. • High temperature sealant is recommended at the appliance starter section connection (use high- temperature silicone or Mill-Pac®). • If disassembly is required, at the time of re-assembly check to see if the vent creates a tight fit. If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" (6mm)rise every 12" (305mm)of travel. • Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap). • Vent termination must not be located where it can become plugged by snow or other material. • Use the vinyl siding standoff when installing on a structure with vinyl siding. • Venting termination shall not be recessed into a wall or siding. Vertical Pipe Shield The vertical pipe shield must be bent to a vertical position after the fireplace is in position. YT -it'4 p}}i ems, r ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 22 Installation (for qualified installers only) Minimum Vent Pipe Shield — Preparing the Shield NOTE: This pipe shield is only used when venting the fireplace using the minimum vent configuration. If not using a minimum vent configuration, the shield may be discarded. • Locate the min. vent .` r, pipe shield shipped " '''iitli° '-0s "" ` with the fireplace. r�' � 0 Use a pair of pliers to "! 14(41 1 bend the tabs indicated to the right ' � � To start with bend the -' `� > tabs to approximately --' J 9 f. The angles will be adjusted later when installing the 0,0..� shield over the pipe. • Next, bend the legs down as shown to the left. The angle �� of the legs will be fine- _ adjusted when installing the r _ ' shield over the pipe but •-" .0- should be approximately 40 '' 45.. ilro riVtr 0 taef - d Ent levy of il u.z ��, zi (I ICI t 4S ".i i. r hi The pipe shield __ �.,,!� ,,r'� � - Pi S l:.w ,. „,d s, -;1, of "III 1 °`air; �"s si' r _ )..--�' t'' :T .'-+� ,r u 41 ;511, ; 1,4I � °i, 45° � ' m ill ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 23 Minimum Vent Pipe Shield — Used for Minimum Vent Applications Only The minimum vent pipe shield is required when running minimum vent configurations (see page El. The shield is shipped with the fireplace loose and must be installed as shown below. 1*61 11 III Adjust II« tiri.�.- uliot 13 1 — �rZtro 1 �11 �17,(the tUr nI,i1 l�lll 1"1' .)m««. ) i - '11 . = o I III Nv.FIY-fiIli ,1m( a pc r w e : 1� I 'aid I , �� I" � 1 : ��"tre1 ' jl 1 I1 1 11 1 =1r'. I1.,&a III' III ,r v. o 1 ( i t x 11 1 1 I Zlj Secure the pipe shield to the firestop(mooting holes are slotted to allow for leveling). Firestop Pipe Shield Z 1"(25mm)Clearance 1 I 1 Secure the pipe shield to the pipe ` I with 4 screws. Make sure shield is level and maintains 1"(25mm) clearance to pipe. 12"Section(required) Approximately 50-3/4" 1290mm ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 24 Installation (for qualified installers only) Approved Vent Configurations Restrictor Position • Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. The charts for vent configurations detail the correct vent restrictor positions. Exhaust Restrictor NOTE: Certain vent configurations call for exhaust restrictor removal (position#0). If this is the case, remove the exhaust restrictor and replace the attachment screws in the firebox ceiling. C+; _ _.___.. Loosen these 2 screws on Firebox Roof / the exhaust restrictor. &Is Book waiJotFirebox 1 Slide the restrictor to the correct , restrictor position(see the illustration below). Screw location indicates restrictor position.In this example,the restrictor is set in position#4. Tighten j the screws to secure the restrictor. #6. #5.\\ #4 .AAv #3 # , ,0tl�� b ( Il (open-stock position) #1 °^'-"�' Back of Firebox ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 25 Intake Restrictor The intake restrictor is accessed by removing the burner(see LP Conversion Instructions on page 53 for details). The intake restrictor is shipped in the open position (position# 1). Follow the directions below to change the intake restrictor to position#2 or#3. The intake restrictor is 11' located behind the burner, on the rear wall of the firebox. . 7s Position#1 (stock-open) Ii I I ��ss-x- PLi�. (..� -.mot � �3�"'�,".' '.6llli s uliii "�,�,"rs �`- • Position#2 Loosen the three screws shown to the right(1/4" nutdriver). Then slide the restrictor down and re- , tighten the screws. Q I- �d'i ,;S., �' �.f, � ' '.� ��I ' • Position#3 �+ Follow the directions above for position#2. Then loosen the four nuts shown to the right(11/32" nutdriver). Then slide the _ restrictor extension down and re-tighten the nuts. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 26 Installation (for qualified installers only) Diffuser The diffuser is located inside the inner flue assembly (accessed by removing the exhaust restrictor). ti ,-,-.` >,,. l 1 ti, Remove the diffuser. S sue. 114" NUWtiver r'� liii , < Bend the round portion of the j i � diffuser so It is flat(open). i- % DIFFUSER SIDE VIEW \ Secure the flattened Before(Closed-Stock) diffuser plate with the s screws removed earlier. After(Open) ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 27 Minimum Vent Configuration • Use 5x8" Diameter Coaxial Vent • NOTE: Use the included pipe shield and both 8" firestops (use on front and back of wall penetration). • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • One (30° or 45°) elbow may be used on the horizontal run. • HINT: Use minimum vent kit "H" (96200332) from Travis Industries (additional vent may be required). NG (Natural Gas) Exhaust Restrictor# 1 (stock) Diffuser Closed (stock) Intake Restrictor# 1 (stock) 12" (305mm) Section Min. 3.9" (100mm) Horizontal Section 3 feet(0.915m) — Max. 18'(5.5M) Horizontal Section(s) 0 feet I I I 1.r? M U) N � N E W LP (Propane) Exhaust Restrictor#0 (removed) Diffuser Closed (stock) Intake Restrictor# 1 (stock) 12" (305mm)Section Min. 3.9"(100mm) Horizontal Section 3 feet(0.915m) — Max. 14'(4.2M) Horizontal Section(s) O feet 1111111 11111 O N x L E ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 28 Installation (for qualified installers only) Vent Configuration: Vertical Termination • Use 4x6-5/8" Diameter Coaxial Vent. Connect an 8" to 6-5/8" reducer directly to the fireplace (sku 98900165). • NOTE: The included pipe shield is not required and may be discarded. The included firestops may be discarded. • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • Up to five elbows (30°, 45°, 60° or 90°) may be used. Only one horizontal elbow may be used. n e E a E .i E T. .i E E E 2 ;< i. e I ffi � mJ. m R s If a a III II IIIIIIIII III III IIIIII III IIIIIIIIIIIIIIII >.:. — ltasml aoreer(em)_ >i `is Intake Restrctor#!(stock) �rMlan) '- Exhaust Restriclor#0(removed) „ - — . :2: ' Diffuser Closed(stock) : — 84etPbmt— ., .,. , y° —25henO.ual i r: - r r . ♦»>r r riru rrr rr �h(,.., rr> rr 3r r rrr r :: 3 20fret(°m)— ... —2°leet tEml tb feet i4.5m)— 15 feet 1.-5m1 10 feel(3m)— G —eU fy^7 Intake Restriclor#1(stock) Exhaust Restriclor#1 for NG — efeele+sml-- ----Attach reducer directly to the fireplace. I —Sinn hsml �— Exhaust Restriclor#0 for LP(removed) a , Diffuser Closed(stock) -' . I I I I I I I ) I I I I i I I I II 1 1 1 I I II l l I ill l l I opal R H2 This is considered a Horizontal length is calculated by horizontal elbow (it doesn't adding both lengths of horizontal run matter whether it turns right (Horizontal Length =H1 +H2). or left). It may be a 30°, 45°, 60°, or 90°elbow. This is Ht considered a vertical elbow. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 29 Vent Configuration: Horizontal Termination with Vertical Rise • Use 4x6-518" Diameter Coaxial Vent. Connect an 8" to 6-5/8" reducer directly to the fireplace (sku 98900165). • NOTE: The included pipe shield is not required and may be discarded. The included firestops may be discarded. • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • Up to 3 elbows (30°, 45°, 60° or 90°) may be used. Only one horizontal elbow may be used. i N m S a m s S a0'ry2ml max_ i i i i i ( ( i i i I � l i 1 1 1 1 1 1 1 1 y>r _. =a°Itzm)mea 351e.tft05mj— ��"jj � 2 _35 30 fatt[BmJ_ kW t Intake Restrctor#1(stack) >f 5o Mt(an) Exhaust Restrictor#0(removed) --'` ' — Diffuser Closed(stock) [ — 25 feet(]Sm)— y— : '.. —25 ktt)5m I. 20(ee115m) , �:'.`:,., 2 feet l6m)0 y y — r _ —t°rew Pm) Intake Restrictor#1(stock) _ Exhaust Restrictor#t for NG 5 rase ttsm)— Attach reducer directly to the fireplace. Exhaust Restrictor#0 for LP(removed) —5^°`t fl.5m) Diffuser Closed(stock) °ma_ IIIIIIIIIIIIIIIIIIIIIIIEIIIIIIIIIIIIIIIIIIIIIIIIIIIIII Ii III oMt d 1 e N E. S ff H2 This is considered a Horizontal length is calculated by horizontal elbow(it doesn't adding both lengths of horizontal run matter whether it turns right (Horizontal Length = H1 +H2). or left), It may be a 300, 45°, :•> 60°, or 90°elbow. ' This is H1 considered a vertical elbow. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 30 Installation (for qualified installers only) Vent Configuration: Horizontal Termination with Vertical Rise — 8" Vent • Use 5x8" Diameter Coaxial Vent • NOTE: Use the included firestop (s). The included heat shield may be discarded. • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • Up to 3 elbows (30°, 45°, 60° or 90°) may be used. Only one horizontal elbow may be used. • HINT: Use minimum vent kit "H" (96200332) from Travis Industries (additional vent may be required). n y E t a m m 1 ;i s 3 l f i IIIII IIIIIIIIIIIIIIIIIIFIIIIIIIIIII11I II IIIIIIIIIIIIII 4D'(12m)0.5 '.fl .rRR1 F:akf1 1 18&..k� tee„) u; —4V(12m)muc .1ts:nry wwrlaaw.f aamn sr — -35 toN(105m) ��' � 4>& � 1'v;Pl .� J' 'N a.st fi^ •' 30 feel(9tn1— 1 1 C 1 U t 3U bet(9m) ti — ' `'F sc1$ 1W,49— — 411tilift-,'7{4101, ir r 25 Mnt li.sn;l— ail all'if � %pl c °% >—25 ha v.se,) wsrsolocioc µI' l me', rOalatf� y"t,zaa: , �''_ 2D(eel(e p i_. .„ % - as —2Hwt(bn) „ • ".ifeF ,. ', —-1516N45m) 95 kN(4bm) w : 5� ( °mu _ 10 bel(3m) lltsmil �F (pOrkilip�,.�. _ ro leet(3m) _ ��Intake Res[ncl, w t(stock) _ Eofaesl RestricW e 1 for NG(stock) 5 feet[1.ste1— _'"Ana wtP.: 'Y%i.•':." r. E.neuet RaNclorMDbrlP(rtmokee) —-sNM(1,Sm) ol0uxr Closed(emck) Obel IIIiiIIIIIIIIIIIIIIIIIIIIii i i i iii � i i i i i � i i zi ° g r g g �{, E NE E m_ A i 7 s x i H2 This is considered a n horizontal elbow(it doesn't adding bothHorizontalle lengthsgth is of horizocalculatedntalby run matter whether it turns right (Horizontal Length =H1 +H2). or left). It may be a 30°, 45°, 60°, or 90°elbow. This is H1 considered a 11 vertical elbow. L II ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 31 Masonry Chimney Conversions tiiil lie.ry f. h II III �, 44E, (� ,¢, -+r, 111 T i 4i oj�ot1 0 ,MI S ( Co-Linearii 'I}et I , , lfTx:aa� II .�lil"F 8 „, ,, ,,,,,, , , ._. ' i ,,r.,I ,,, „, .�. :__ ,,, ,, N ,, ,.. (, 3 • All requirements in the appliance manual must be met. This High Wind Termination 1',' includes compliance with vent l ---- configuration charts. v �__--Flashing • The restrictor position should beNBA set to the position that most Co-Axial to Co-Linear Adapter must closely resembles the vent maintain 3"clearance to combustibles I dran.r J configuration. NOTE: Because jl5 ', 5 • a�tk kl this installation utilizes non- Illil� Coaxial pipe must maintain proper a : standard vent, the restrictor clearances to combustibles ai '; position may vary. Carefully (see manual for details). � 1 monitor the burn characteristics to l fJ� % verify correct restrictor position. Direct Vent��. e UL Gas Liner • The UL gas liner must only be run 1 through the fireplace/chimney (entire length of liner must be N retained within the Direct Vent Fireplace fireplace/chimney). Do not run the liner near combustibles. " easa�1 '''''llettitil 1 x a - � i � � tivirria / ,..t, ,,, .,,,,„4,,,,„„.„,,,,,,,,,,,,,,,,,,,,„,.,,,,,,,„,,....../61-17144':::?1! m - .i • -III w ® %. p i 6i 4 9 w @e B' .M ! i �morn,rkgamill m Ir,... e s s roxliwr!r35 Itri i'l a � .c n cxf'+ g is a . as " • All requirements in the appliance manual must be met. This The entire chimney system must be alr-tight. includes compliance with vent Make sure to seal the Flashing,clean-out,and COnf19Uratlon charts. thimble connection,and to inspect the it IMO • The restrictor position should be chimney. $� 6� — Flashing(included in set to the position that most g - #934 Masonry closely resembles the vent , Conversion Kit) configuration. NOTE: Because Make sure the coaxial pipe maintains the correct +Ili . g this installation utilizes non- clearance to any combustible(see the owners manual) i {.`£ 15 --"'H standard vent, the restrictor The vent must be sealed air-tight. ti �g "" c position may vary. Carefully 1 -i,., 4"Dia,Flex Line monitor the burn characteristics to (UL 1777 cos Liner) verify correct restrictor position. £ . '8 • The UL gas liner must only be run i5 Connector with Cover through the fireplace/chimney ' @ (included in#934 Masonry (entire length of liner must be n Conversion Kit) retained within the �� fireplace/chimney). Do not run the liner near combustibles. ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 32 Installation (for qualified installers only) Class A Chimney Conversion Duravent provides a conversion kit for those wishing to use an existing class A chimney to vent this direct fireplace. The illustration below gives an overview of this type of installation. See the instructions included with the kit for details. • All requirements in the appliance manual must be met. This includes compliance with vent configuration charts. Remember to set the restrictor position to the correct position(based on the vertical rise height-see the vent charts in the appliance manual. • These conversion kits do not work on interior masonry chimneys. • The measurements below refer to the Chimney Inside Diameter Chimney Conversion Kit A(46DVA-KCA) 6"DuraTech Screw the Retro 6"Security Chimney Vertical Top to the Cap Adapter 6"Metalbestos Flex Pipe ? p (screw to chimney) 6"Jackes-Evans 6" Hart&Cooley a 6"Pro-Jet Chimney Conversion Kit B (46DVA-KCB) Cut the Flex Pipe to 6' DuraPlus I the chimney height 7"-8"DuraTech ..-_' plus 3"(76 mm) 8"Security Chimneys 7"-8"Metalbestos 7"-8"Jackes-Evans 7'-8"Hart&Cooley wr 7 -8"Pro-Jet Type A Chimney 6'-7"Amer. Metals 6"-7"Metal-Fab 4"(102mm) 6"Air-Jet Aluminum Hex Chimney Conversion Kit C(46DVA-KCC) Pipe 7"-8"DuraPlus 8"American Metals * - 8"Air-Jet Retro Connector • (screw to chimney\i._ 8"Metal-Fab "" pR Each Kit Contains: a n Cap Adapter Retro Connector Duravent Direct 715Screw the Retro Vent Pipe Sections Connector to the Additional Required Equipment: (use adjustable section) Flex Pipe 4" Flex(#711 or U.L. 1777) Termination(46DVA-VCH) Co-Axial Sections 3> ga ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 33 Termination Requirements ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9"(229mm)clearance from any door or window B Minimum 12" (305mm)above any grade,veranda, porch,deck, or balcony Roof Surface C Minimum 1"(25mm)from outside corner walls NOTE: Clearance in accordance with local installation codes and the requirements Roof of the gas supplies 11'Min. Eaves D Minimum 1"(25mm)from inside corner walls (279mm) 6"Min. NOTE: Clearance in accordance with local installation codes and the requirements i (152mm) of the gas supplier. CD E Minimum 11"(279mm)clearance below unventilated soffits or roof surfaces Minimum 18"(457mm)clearance below ventilated soffits Minimum 6"(152mm)clearance below roof eaves NOTE:Vinyl surfaces require 24"(610mm) NOTE:Clearance in accordance with local installation codes and the requirements of the gas supplier. F Minimum 12"(305mm)clearance below a veranda, porch,deck, or balcony NOTE: Permitted only if veranda, porch,deck,or balcony is fully open on a minimum of two sides beneath the floor. NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. G Minimum 48"(1219mm)clearance from any adjacent building H Minimum 84"(2134mm)clearance above any grade when adjacent to public walkways or driveways NOTE: may not be used over a walkway or driveway shared by an adjacent building I Minimum 9"(229mm)clearance to any non-mechanical air supply inlet to the building or the combustion air inlet to any other appliance. J Minimum 36"(914mm)clearance above any mechanical air supply inlet if within 10'(3M)horizontally K Minimum 36"(914mm)from the area above the meter/regulator (vent outlet) -this extends 15'(4.5M)above the regulator NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. L Minimum 36"(914mm)from the meter/regulator(vent outlet) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. M Minimum 12"(305mm)above the roof line(for vertical terminations) N Minimum 24" (610mm)horizontal clearance to any surface(such as an exterior wall)—for vertical terminations \ E N _ M ` E E ElE1 IA Op ��Op 0 H Ft t '� I f ✓I11 If 4 B NOTE: Measure clearances to the nearest edge of the exhaust hood. ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 34 Installation (for qualified installers only) Hearth Requirements • If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material. If the heater is installed at floor level, we recommend a non-combustible hearth to protect the flooring surface from discoloration or other negative impacts from the heater. • A non-combustible hearth may be constructed in front of the fireplace (see illustration below). No Hearth Raised Hearth Recessed Fireplace !' ! i� 'w l /! ill / r l � 4✓ ' may` I � -�, .. , /./ ��. g '# V - i:i � ` / • `,,,Huh:- ''Y 'I'. 'r I '�, r x pia da : ,,,, %'. y " Itt etr mend' fd _It to t rO auk: surfacei� drs io 0 Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 35 ��,,33 t pp •'py _ Vary M•orin«'such as tiexu inyl Plank(LVP), •l 1"f 5 � * i t at 1.•1 e •iv d ,;:-:-.1, radiant heat and hangs in emperatt a, If using vi tiring, x s �� d i�, ,,11 001 . guidelines below If these recohw ( , � � mendations are notf»Ilow�d� they fit 't► �� warping or other negative impacts. ,i j NOTE: If using one of the hearth options, make sure to maintainithe gap ecor� d by, , anufacture .= flooring and the hearth_ Seal the gap with a flexible caulk to allow for p nslon, �n of'the flooring. 4) II Install the fireplace at floor level with a 36" Elevate the fireplace 24" Determine the height that the (915mm)deep flush hearth (either combustible (610mm) above the vinyl floor fireplace will sit above the finished or noncombustible). The minimum width of the and no hearth is required. The floor and use the chart to the right hearth is equal to the width of the outer zero- vinyl flooring can be installed up to determine the minimum clearanoe,box of the fireplace:;:_, to the wall. recommended hearth depth. S1 ,,1 t � ii° r' r I) 38� D i', (610mm) it 1 i w I x m° ''(915mm ii c ,,, i t Mrn� :IA L'Jii--7.-.."..; : P.:17"-T, : l'k'',. ...,..---_, q' op P i'MVO'lI t ' (I F" ., Width of (_ IOW , ..- Frr8t1t8C: �} .. i ... ya _'11llr i Depth of Hearth `C 2" 4" 6" 8" 10"12"14"16"18"20"22"24"25"28"30"32"34"36" 1" 3 5" 7" 9 11"13"15"17"19"21" "25" 7"29"31"33"35"I 3 l . ..: 4" ; 44001e 8 Fireplace 9 - , ., .b_.. ... .- r Height 10 11 Above 12 � Finished 1415 ' Floor iti 18"2119" F.. , - i. 4 1 17„_ i 20 e f v. 24"23 �r/4 Imperial to Metric_Conversion Chart § ar^ gk -. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 36 Installation (for qualified installers only) Non-Combustible Framing (included) • The fireplace includes non-combustible framing members. Attach them to the fireplace and framing following the directions below. 1) Remove the screws on top of the fireplace used to secure the framing members (see illustration below). 2) Place the framing members in place and secure using the screws removed in step 1. 3) Secure the framing to the header. Secure the non-combustible framing to the header. \ Non-Combustible Framing 22-5/8" �[ (included with fireplace) 575mm t ):1/// T T ` Attach the framing to the fireplace using the screws 60" shipped pre-attached to the 41114."`,, ,,,444, %1524mm .1,„,, ,,,_,,,____,,,______,,%.,„ top fo the fireplace. 1 �>- � Before attaching the framing, bend ii `rili ili�i "�t the tabs on the bottom of the framing 1 (� �� outwards. "o o ti 4111110 This tab fits in front of the horizontal support , ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 37 Facing Requirements • Non-combustible facing must extend from the base of the fireplace to the top of the horizontal support (37- 3/8"above the base). See illustration below for details. • Non-combustible facing must extend the entire width of the unit to the framing opening on both sides. • Do not place facing over the glass opening. • Drywall (or other combustible)may be placed above the horizontal support(37-3/8"above the base of the fireplace) and to the sides of the framing opening. WARNING: Do not place drywall or other combustibles over the front of the fireplace. WARNING: Do not use adhesive, "modified thinset", or any product with a polymer additive ‘iiiii, to secure facing directly to the fireplace or the walls near the fireplace. The high temperatures near the appliance will cause adhesives to emit odors. Use thinset(also ibillcalled thinset mortar, thinset cement, dryset mortar, or drybond mortar)to attach the facing. Thinset Defined:An adhesive mortar made of cement, fine sand, and awater-retaining agent such as an alkyl derivative of cellulose NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2" (13mm). ,' 0( 01 .013 Minimum Horizontal Support 11-1/4" 286mm Minimum - ". 924mm 1 �� . 16"407mm' 3615 37-1/2'953mm' - . 4415 45-112"1156mm" 10-1/4" Base of a/ 6015=61-1121563mm' 264mm Fireplace : =iiimov- - I' �S "Includes approx.1/8"gap to tile stopdilliFir' . Minimum 3615=40-3/4"1036mm ♦/ \ 6015=64-3/4"1645mm 1 6015=64-3/4"1645mm ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 38 Installation (for qualified installers only) Standard vs. Extended Position • The nailing brackets on the side of the fireplace may be placed in the standard or extended position to best suit the facing being used (the header shield is also moved). Most installations use the standard nailing bracket position. If using a facing that does not use a backing board (e.g. marble), you may wish to use the extended position. Standard Position - Top View (nailing brackets as shown to right) Nailing Bracket Nailing Bracket e7�ra r Ir y„,,,Framing Drywall 01 AA Cement Board Optional Tile (or other non-combustible) (or other non-combustible) Extended Position -Too View (nailing brackets as shown to right) Nailing Bracket Nailing Bracket i 4 1 d Framing [c, • _4-�:, -,:ttirrirxeptDDrywall o o Non-Combustible Facing (marble,etc.) ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 39 Facing Example — Standard Position — Flush Finish • We recommend a non-combustible board (such as Hardiebacker 500TM)be placed over the front of the fireplace around the perimeter of the glass opening (do not place over the ledge to the glass opening). • We recommend the non-combustible facing extend to the header above the non-combustible framing and to the framing on both sides of the fireplace. The facing should have the seam to the side of the glass opening (see illustration below). See the illustration below for other recommendations. NOTE: Most non-combustible board will require a skim coat to achieve a smooth finish prior to painting HINT: We recommend the use of a trim kit when making a flush install. This helps conceal the area between the non-combustible board and the glass opening. �, When securing the non-combustible board,screw it to the ! )Iq fiber board above the fireplace,the framing,and the area , below the fireplace(except in the do not drill zone). i , §3 ss.,4 a 'P' j \ Drywall "�. 0n '.'t b \ 9 :, 8 is e # I 8"Ha :'t ';Q 'A.: 9 - €d#i ''' Pob3., 4 ' Y} " Fiber Board \1 \ 1/8"(3mm) (pre-attached to the fireplace) Nowt: tS'Iwte' K :171013Ifirtr*A-ttri gr ri 4,1;0„,,,,,N e. r .•„.•.„ 'l'; IFIX:;`,'Tc.°J""-,;".'i,i-,:ii,;;;:2. if4, 'till I'- - a€y � ;r " �A ,,, 1 i —Al--; ..:004.:4,,4150;.,. ,,,i . .„.„5.57,.115;:rsarosmizliiit \ \ 3615 371/2 953mm � i� y I°J a� ''- 4415=45-1/2'1156mm , � x 6015=61-112'1563mm ,✓ 10 1/4 � a a , r � xf III ^` jy£. 9✓# I YY kt ,'fiCi'.:1. 1VW.),:'.10.''' '''''-',';,,,,L-_f:''',''„','-::- ,.,,,>'''''''''';H:-'-'''7..„,,, ‘-'N N. C� � �/ Base of Fireplace • " \' Do not drill zone "Includes approx.1/8"gap to tile stop. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 40 Installation (for qualified installers only) Facing Example — Standard Position -Tile-Over Finish • Install cement board (or other non-combustible)from the base of the fireplace to the top of the horizontal support(37-3/8" above the base)and to the framing opening on both sides (see"a"below). • Drywall (or other combustible) may be placed above the horizontal support (37-3/8" above the base of the fireplace-see"b" below)and to the sides of the framing opening (see "b"below). • Tile or other non-combustible facing may be placed along the front of the fireplace around the perimeter of the glass opening (see"c" below). Typical installations use 12" (305mm)or greater of non- combustible facing around the perimeter of the glass opening. Do not install facing over the ledge to the glass opening. HINT: We recommend the use of a trim kit for a tile over installation. The trim helps conceal the area between the non-combustible facing and the glass opening. WARNING: Do not place drywall or other combustibles over the front of the fireplace. s 1 1 ii _ 'i I is ��s:e3 i�' t ® (7+ , is e»u;,,m. f` 'f M ; m 1/8"(3mm) /y 2tifim 3 s 3t -31.t12" „- M15 45112"1156m 4' 040400, 6016 61112'1563mm . b ll re.�, Fire¢Fireplace a a i' 1 - l / 4 r_ "awes evv�:.itevevm rw luv. „yy ag+' � -, l-" ��J19( 3 ' �"'lie C d$ l 4 ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 41 Do Not Drill or Screw Zone When using screws to secure tile-board or other non-combustible to the front of the fireplace, make sure to avoid the area shown below. Make sure screws penetrate no more than '/z' (13mm) into the fireplace. Lu .\ 40 400/II II° - "fi 1,; III y i. ra ss i-, 111 \, � Maximum Screw Penetration = 1/2" AG (long screws will hinder component access) Do not drill screws into this shaded area. Fireplace components are located in this area. ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 42 Installation (for qualified installers only) Mantel Requirements • If installing a TV above a mantel, see the section "Televisions Placed Above the Fireplace"on page 10. • Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table. • Any material above the fireplace that protrudes more than 3/4" (19mm)from the non-combustible facing is considered a mantel and must meet the mantel requirements. O Maximum Mantel Depth(b) � � F�F�F� F�F�F� F FF FFFFFF FFFFryF FF�FyF � oo m o - 47"(1194mm) -� 46"(1169mm) 45"(1143mm) Mantel 44"(1118mm) R L Ik 1 ^ Height 43"(1093mm) Above 42'(1067mm) ammo CAM. Base a 39-("1mm) :��'1��9 0 36"(966mm) �UURU•ommium 37(940mm) Mantel Column Clearances • Combustible mantel columns (legs)that protrude more than'/4" (19mm)from the front of the fireplace require a 3" (77mm)clearance to the side of the fireplace. • Combustible mantel columns (legs)that protrude'/4" (19mm)or less from the glass frame must meet the facing clearances (minimum 0" (0mm)from the side of the fireplace). • Non-combustible mantel columns do not have a minimum clearance. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 43 Use of a Non-Combustible Mantel Below Listed Mantel Clearances Each gas fireplace has a unique set of mantel requirements. If you wish to place a non- combustible mantel at a lesser height than specified in this manual, it will need to meet the following requirements: • The header (the framing member above the fireplace opening) must be non-combustible. • The facing must be non-combustible and extend to the header (or mantel, whichever is greater). The facing must also span the entire width of the mantel. • See the illustration below for additional requirements. SIDE VIEW Facing from the Header Llp _—__ may be combustible(drywall) or non-combustible, Non-Combustible Framing(metal studs) must be used for the header. Non-Combustible Facing and Non-Combustible Backing Material (tile,marble,cement board,etc.)must extend to the header(or top of mantel-whichever is higher) 'r O � MinimumMantel Height The minimum mantel height is determined by the face and face �' attachment method(no I minimum). The mantel must be properly 1 secured to the framing or Non-Combustible Mantel and Mantel Legs __ use other suitable (no maximum depth)-No combustibleil materials allowed behind the mantel. method. • Gas Fireplace ///Ill " Fireplace Face ' r _� Combustible Framing (wood studs)may be used for the framing behind the fireplace. TOP VIEW X X '/( Non Combustible Framing(metal studs) Gas Fireplace must extend the full width of the mantel \ Non Combustible Facing and mantel legs. \ (tile,marble,cement board,etc.)must extend the full width of the mantel. / r :4t '� �— Non Combustible Mantel and Legs ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 44 Installation (for qualified installers only) Y) Steps for Finalizing the Installation 1. Remove the glass frame (see page 46). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time(with the glass frame removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. 3. Install the required firebacks (see page 50). 4. Remove the heat shield from the battery box(remove and discard the lock-tie—see illustration below). Install the four AA batteries into the battery box(NOTE: the heat shield must be in place whenever the fireplace is in operation). The AA batteries act as a power backup in case the household (AC) power goes out and are required for operation. Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC (see the owner's manual). Heat Shield Magnet Zip-Tie 1 Battery Box � f x 5. Make sure the accent light bulbs are in place and work correctly. NOTE: Take care to not touch the bulb with your fingers (use a cloth or paper towel). 6. Install the crushed glass (see page 52). 7. Replace the glass frame. ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 Installation (for qualified installers only) 45 8. Start the heater. 9. Leak test all gas joints. 10. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Air Shutter Adjustment Correct Not Enough Air Too Much Air Flames should be blue at the If the flames are too tall or sooty on the If the flames are all blue and base,yellow-orange on the top. ends,open the air shutter. short,close the air shutter. Burner Air Shutter Control Right= Less Air Left= More Air NOTE: Use pliers to adjust the air shutter(it will be hot). Typically, the air shutter is more closed (right)on NG, more open (left)on LP. 11. Adjust the flame to its highest position-the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly,contact your Travis dealer for a remedy. 12. Give this manual to the homeowner for future reference and fully explain the operation of this heater. For comprehensive operating and maintenance instructions, refer to the Owner's Manual. ACID WASH WARNING: Make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash(muriatic acid)is used to remove excess mortar. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 46 Installation (for qualified installers only) Glass Frame Removal and Installation AA barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. e If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. nDo not remove the glass frame with the screen attached—it will not disengage correctly and A may damage the screen. /�►� The appliance must be completely cool before removing the glass. ADo not strike or slam the glass. Warning: Do not operate appliance with the glass front removed, cracked, or broken. (�1 Replacement of the glass should be done by a licensed or qualified service person. GLASS FRAME TOOL The glass frame tool is shipped inside the fireplace, under the concealment cover. The first time it is used you may need to loosen the screw(1/4"wrench). The tool is accessed after removing the screen. 404 NOTE: Replace the tool in this location after use. • Remove the concealment cover and place it aside. It has two holes that aid in removal. 6h , +ia ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 Installation (for qualified installers only) 47 sF ,�7 .". v. p'A� �'' �ry*,,, �} .•,, P'.: k - 4St �r�1� ? !t'„ i 1 „ 4 qfrw0.- I' / '.1trg''' - � 'rf E� � t 1rf1 ''1� �II'M'7' 1 Y• 11 atoWn sl � 6.� tl��sn �bfit dl ertga9 f?t ffte=gfi ti III rttl,I,iI 1 u;ys TYjIillike 3 71 1 1 . 11. NW y:t 1 M Y.:r ( ".. .. __ ......w.v... .. �. x p� , g ..i i '• MWBIR/x. . sl , '�i k'a § q�.,�."' -a'+ 'r o- ztx� t su x n�s� 1 ,4,00-. v The barrier screen has slotted brackets on top and tabs on the bottom. The slots on the top fit over tabs on the top of the glass frame assembly. The bottom tabs on the barrier screen fit into slotted brackets on the bottom of the glass frame assembly(see illustration below). Remove the barrier screen by following the steps below. 11111 11, ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 48 Installation (for qualified installers only) • Lift on the barrier screen assembly until the top brackets are clear of the tabs on the glass frame assembly. Direct the top edge of the barrier screen forward NOTE: •The tabs on the bottom of the barrier screen are long enough that they will still be in the bottom brackets on the glass frame assembly when the top is free. e IX1 p b 1 l • Lift the bottom tabs out of the brackets on the bottom of the glass frame assembly and remove the barrier screen from the fireplace. .1111111/4 ©Travis Industries 4/19l2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 49 • Use the glass tool to unlatch the glass frame. Remove the glass frame. The glass frame is held in place with four tabs inserted into four slots at the bottom of the firebox opening. - is _= if i 01111 III 11 ' , t p 'aaus, ik i� U 3 �" t ':,x � rl 2w�n. of a „. .. ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 50 Installation (for qualified installers only) Fireback Installation Fireplace must not be operated without the firebacks in place. 'e The directions below show the installation of metal firebacks. If using ceramic firebacks, follow the directions included with the firebacks (the rear fireback clips are removed and discarded). 1 Access the firebox. 2 Remove the two rear fireback clips from the firebox ceiling (1/4"nut driver). The clips are located along the upper rear edge of the firebox. The fireback clip has a `�� keyhole slot. It can be • "' � ' removed by loosening the screw and sliding - the clip out. 3 Install the rear fireback. Hold the fireback at an angle while installing to allow it to pass through the firebox opening. • p u�� 4 Replace the rear fireback clips to secure the rear fireback in place. ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 Installation (for qualified installers only) 51 5 Remove the two side fireback clips from the firebox ceiling (1/4" nut driver). They are located at the outward edges of the firebox near the glass opening. i 'Y 14.1 The side fireback clip has a keyhole slot. It can be removed byrp loosening the screw and sliding the clip out. L 6 Install the right side fireback. Place the fireback in position and replace the fireback clip to secure the right fireback in place. 4 is . 7 Install the left fireback(see step#6). ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 52 Installation (for qualified installers only) Crushed Glass Installation ADo not allow the crushed glass to block the air slots or to become too thick(maximum 1 layer deep on the burner). Failure to properly install glass may lead to sooting and improper burning. 0 If converting to LP (propane}, convert the appliance prior to placing the crushed glass. Install the crushed glass on the glass tray following the directions below. Quantity of Crushed Glass No Logs(stock) Driftwood Log Set (NOTE: Install logs first) 7 lbs. (3.1 Kg) 4 lbs. (1.8 Kg) Before installing the crushed glass, make sure the pilot guard is in place (it is zip-tied to the glass tray— remove and discard the zip-tie)l After installing the glass, remove the pilot guard. Make sure no glass covers the pilot opening. Pilot Guard vc.4 1" ..T . -:6 d , d $(1,1v:4`elr, , _ , _ • e 3, *-=! b " W Y 're Disperse the crushed glass evenly along the glass tray. Make sure the two air channels are free of crushed glass. Use the glass frame tool (or screwdriver)to clear this area. Make sure the glass is only 1 layer deep on the burner. ttn,. '1". aYS9 '' 3„ 4 ; E Fffi w.M 46k` ,data. f ' - h . u5s ` . . �.�t F, ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 53 LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion, or production of carbon monoxide may result causing property damage, personal injury, or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit. 1. Access the firebox. 2. Remove the glass tray. Remove the 6 screws holding it in place (1/4" nut driver). 10,) U ':9 ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 54 Installation (for qualified installers only) 3. Remove the burner. It is held in place with 6 screws (1/4" nut driver). .r (4- ..� t 4. Remove the burner support as shown below. It is held in place with 6 screws(1/4" nut driver)and 4 nuts (11/32" nut driver). '". , -a 9 , r k ice_• ��. 5. Remove and discard the NG (stock) manifold cover and orifice gasket(1/4" nut driver). Install the LP manifold cover included in the owner's pack. r • ' LP Manifold Cover f -� ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 55 6. Follow the directions below to replace the orifice. r'a Slide the air shutters to provide access to the orifices. Use a 9/16"wrench to secure the 9/16"Wrench ® manifold while removing the orifice \ with a 1/2"wrench. 1/2"Wrenc t� 0 Rear Apply thread sealant to the LP orifice prior Orifice to installation. Use the chart below to identify the correct orifices. / t - 0 15/16" / `, Screw the LP orifice until orifice ,- 23.8mm Look here for the orifice identification protrudes 15116"(23.8mm) ;A j indicating full insertion (use L 0 NG LP wrench to secure manifold when #31 #49 re-attaching orifice). 7. Install the LP pilot orifice following the instructions below. (a) Use a 7/16"open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas(NG)orifice. Place the LP orifice in the pilot assembly then replace the pilot hood,tightening the pilot hood until it is snug (do not over-tighten). Natural Gas .tti " 11)4 .018N(2‘frey LP(Propane)Ofif =.OI4LP 1 , �:r/.. _ .........._ 7/16"Wrench ''`w I it rr Tee, a ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 56 Installation (for qualified installers only) 8. The stepper motor(adjustable regulator)has an installation sheet included with it—make sure to follow all of the directions. Place the stepper motor on the gas control valve (see below) —MAKE SURE IT IS CORRECTLY ORIENTED. Secure using the screws included with the motor —tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation. .F. 9. Replace the burner. Push the burner to the left side to ensure the manifold inserts over the orifice. 10. Replace the remaining firebox components. 11. Replace the glass. 12. Make the gas line connection, bleed the gas line (if applicable), start the heater, and thoroughly leak- test all gas connections and the gas control valve. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Installation (for qualified installers only) 57 Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Accessory Power 0 Black Black Accent Blower(s) f Lights} Power -- to ^ = 3 Amp Fuse 3 Amp Fuse Integrated Fireplace Control(WC) -• Applinace 67 Ground ct; i i 1 ER IkturidA Detect � td 1 3 1 � -,. uo Spark fl l it j �� S. i'od - I +i I ICJ ilT�al 4 11.71 rII* [--;owi I X2 rm xe-- PPP `+� 4. ,z a rile � V _ nriit�,l in Tin uu . System i Jumper • r I j,., 'plfcpi vnw a l I. t m -- pT1_nca ,, .�, �I^Black ,., t J i i •■(�c t. a1 ,�� "� Battery Sox piI= (ManualOn/Ofi) \• _ p, ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 58 Optional Equipment Power Heat Duct Installation (Optional) Warning: All wiring should be done by a qualified electrician and shall be in compliance with local codes and with the current National Electric Code ANSI/NFPA 70 (in the U.S.), or with the current CSC22.1 Canadian Electric Code (in Canada). One or two optional power heat(98500769)ducts may be connected to this fireplace (top right and left of the fireplace). Follow the directions below to prepare the power heat duct connection (for each power heat duct used). Follow the directions included with the power heat duct for installation. NOTE: The power heat duct should be wired for direct operation (see wiring diagram below); Rheostat Blower Junction Box Assembly aneg°� (w�{ii�e�n 3 o — g 4 ?m o. �`3e� a`3l �yc a ' ' 1. Remove and discard the (2)outer ''"'"""'x"I"'�' a�� cover plates. Replace the screws to j� i " � , seal up the holes on the top of the 11 ' � � I IIIIIIIIII,110I fireplace. ,r, a, III � ' , 11tl6;;�1,--i,.a: yy 5 'Jt�l 1IIII� L� ilb ' �,T�I .I �, s�E y �, ,,Izi�l,r� �Ir� yy , P $1,KI 1111 li1S�"P� 4 x%p 1 LW§: I liI Ir r i, s , ti, Am- 2. Use snips or diagonal cutters to snip 1 ..,,,1,,, ,k � 1 i; the tab on the knockouts. Press on the „ / �y1=1,1(IIU n,, 1 „,p, far side away from the tap to pop the 1I"�. �a - , , , edge of the knockout up. Grab onto ,i "�i� A I the knockout with pliers and bend it 0 o..ik ,,,,i' , , back and forth until the remaining tabs "� �� a . break free. Discard the knockout plate. Ijri' , 11 , '� �°�Q. The power heat duct is now ready to IIIIIIII Illttit Ft, �, EI 11 e -�" �.° �,,; , install (see kit instructions for details). I �i ;1 ic?;3e 3Il )1111i�a,= '- '; ,r„; ti,i ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 O •tional E • ui • ment 59 I 3. Under the second layer of knockout ��H y ill) ( i Inn l ii plates, you will find cover plates held in ,�� ,. �� , place with (2) '/4" screws. Use a nut �'� '�� 'I' " ��; driver or drill with an extension to (. � " ��) �' (i: ; remove the (2)screws. Reach in and �� ri remove the cover plate. You may �� ., it; rI �� 1 „ h' discard the plates k *( 1 — NA,11iy,� ,"I C^rt 0 - 7h` (r:;-'7:1' ' :::-.::''IT'k '' TPT,111,1'' ''''''i:T-' .::?-'''..----'cl'' ' ,i,,,!,!,:,-',',,'7 _. ':.1 '.x i 4. Once the third layer is removed, a final j _ ) cover plate will be visible. Use a '/<" nut driver to loosen the screw securing the plate. Reach in and rotate the �, cover plate to uncover the final hole. NOTE: The final plate does not get removed from the fireplace,just rotated to uncover the hole. Once the plate O has been rotated, tighten the screw to 114" Nutdriver lock the plate in place. 41, 0 ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 60 O •tional Equipment CoolSmart TV(Optional) CoolSmart TV- Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplace from the front of the unit,just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearance to combustibles and accommodates TV installations closer to the fireplace or in recessed cavities above the fireplace. When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown on the page in this document. In addition, the use of this kit allows for combustible facing to be installed over non-combustible board over the front of the fireplace (see section Combustible"Over- Facing"section). All other installation requirements for the fireplace must be followed as detailed in the appliance installation manual. Ceiling Min. 1-1/2" (39mm) l Min. 1-1/4" (32mm) Max. 120" Max. 3-1/8" Televisionj.. (80mm) (3048mm) Min. 67-1/4" (1709mm) Optional Recessed Pocket Min. 38-5/8" (982mm) above base of fireplace 1 i .. Min. 12-1/2" (318mm) Combustible Facing Allowed to the top of the zero-clearance box Min. 38-5/8" (982mm) Non-Combustible 32-1/2" Facing Only (982mm) 0 L ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 O •tional E • ui • ment 61 Coo/Smart TV- installation Requirements 4-3/8" (10mm) Min. 1-1/4" (32mm) Upper Manifold Framing 1-1/4" (32mm) Clearance from Top, Sides. Ceiling / 1-3/4" (45mm)I and Back to Combustibles 3/4" (20mm)- Min. 1-1/2" (39mmiki \ 3-3/4" Manifold (96mm) �ej j .- Manifold Sup port Bracket ) Ia� Lower Manifold Framing, �y Min. 3-1/2" (89mm) _Min. 1" (26mm) Clearance from Flex Duct to Combustibles .H Max. 1-1/2" (39mm) Max. 3-1/8" Max. 120"(80mm) ' (3048mm) - Factory installed Metal Fireplace Header Min. 67-1/4" Max. 3-1/8" (80mm) (1709mm) 'I \\ I'"""11 Min. 1/2" (13mm) * 1 5" (127mm)Alum. Flex Duct,,,,,._(, included) *This area may be supported using 1" strips of non-combustible material .1 spaced a minimum of 12" (305mm) Grill and Manifold Dimensions The grill may be installed over the facing to provide an aesthetic i \ opening-32 1 for the connews tn outlet. ( to - ` 8-32 x 1-1/2"screws attach the trim to the upper manifold. This allows \ `�- variable thickness of finish material. CsY Dimensions 42" (1067mm) 2-7/8" (74mm) 1-1/4" (32mm) 41" (1042mm) 1-3/4" (45mm) ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 62 Optional Equipment CoolSmart TV- Combustible "Over-Facing" (Optional) i WARNING a '"' 8i'oc A"9:erTa it I�t'� e. ^ �° :. Ply wj-m.M 1'i ra-Ile; €- ,�a +s 8 8 & e .4444~-441(Y ., , d 8 93 ei 9 3 .. �Y 9 2 '=$ d a1 is .L_ 4- ,{,�y�lt,= 33;; —4 . ; , !d1„?k,i9 -k:L x 1 , tH, ®' aa: s-c „a •b,.. i44 eft DI 8a . otm r, i .� i 9 aq 4 �� OS yhe MR: W r 7a u; 'I • • i: •• «. The combustible material MUST be installed OVER 112" of non-combustible board. WARNING: If using a trim kit, there is a'/-"air space required from the edge of the Tile Stop on the fireplace. If no trim is being used, the airspace is not required (see below for details). NOTE: Trim kits accommodate facing between % and 1" in depth. Over Facing WITH Trim Kit Combustible Facing Allowed OVER �� Non Combustible board — I _ Non-Combustible Facing Only Combustible Facing Required 1/2" (13mm) Air Space Fireplace side,. _�— •_ ------------Tile Stop Trim Kit Over Facing WITH OUT Trim Kit Combustible Facing ;Allowed OVER Non-Combustible board Non-Combustible —. Facing Only Combustible Facing `! Combustible Facing can be flush with the j Tile Stop on the fireplace nteplace side. i ' ----Tile Stop ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 O •tional E • ui a ment 63 CoolSmart TV- Flush Facing Header Configuration and Facing For installations where only non-combustible facing will cover the front of the appliance, the metal header /i can be moved back1/2"to accommodate drywall installed flush with the front of the fireplace The drywall can contact the top '/2'of the fireplace top. • Use a '/d' nut :r driver to remove ' the (8)screws that :, secure the header I assembly to the 4°Nutdriver top of the fireplace • Slide the header assembly back Yz'. r [ • Align the header assembly with the second set of holes in the �� fireplace. II Reattach the A � � assembly to the ", fireplace (use the screws removed in the first step). (.°....e°°"..."......' u��\e�aG\�9 WARNING: For flush installations, 4 �0 combustible facing can Go touch the first'/2"of the fireplace box. ONLY NON- 000MBUSTIBLE FACING can cover the front of the appliance. NAG a Q ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 64 Optional E • uipment CoolSmart TV- Framing the Chase �\ 24-1/4" (616mm) Braces for Manifold Support Brackets 3-3/4" ititisib (96mm)\� 041e11144\ ` Bottom of Upper < fill �\ Manifold Framing F n�� Max. 120" °Iv� •``/ig r \ (3048mm) ap *479 8-1/2" Min. 67-1/4" ` ., (216mm) (1709mm) 1111 Min. 37-5/8" (956mm) 48-3/4" �/ (1239mm) �,,/ 17"(432mm) *The dark-shaded framing may be installed after the fireplace is put into position. It is used to provide support for the facing above the fireplace and nailing brackets. ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 O •tional E • ui • ment 65 CoolSmart TV- Fireplace Preparation WARNING: In order to extract the heat properly from around the firebox you must remove (4) layers of cover plates for each of the (4)flex attachment points on the top of the fireplace. Not removing all of the cover plates can create hazardous conditions. First Layer • Remove all (4)of the 5" knockouts (leave the square cover plates in place). Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tab to pop the edge of the knockout up. Grab onto the knockout with pliers and bend it back and forth until the remaining tabs break free. Discard the knockout plate. 11P3-1- to i11 ', r i« 7,4bit � a Z = 421 �1/i ��F � iyTY t ©Travis Industries 4/19/2023- 1353 4415HO GSR2 66 Optional Equipment Second Layer • In each of the four holes, you will see the next layer of knockouts. Remove the knockouts using the same technique described above. 00 0 1110 lesf Third Layer • Under the second layer of knockout plates, you will find cover plates held in place with (2) /" screws. Use a nut driver or drill with an extension to remove the (2)screws. Reach in and remove the cover plate. You may discard the plates. I I I I • I • t 1 I I • 'I.dIS TT e �'^IdirWt'%a • to • t ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 O •tional E • ui • ment 67 Fourth (final) Layer • Once the third layer is removed, a final cover plate will be visible. Use a ''/4" nut driver to loosen the screw securing the plate. Reach in and rotate the cover plate to uncover the final hole. NOTE: The final plate does not get removed from the fireplace,just rotated to uncover the hole. Once the plate has been rotated, tighten the screw to lock the plate in place. j ig iill)= ' I�) Irir �P � idQ {{ fl m i) ti�W ' 1, i i ii E�YuI�I i r a �� NOTE: When all the plates ale„{ , li� ") (Ir_�� have been removed, itshould iihr � i. �" f�?l' -• t look this the image below. 1/4" Nutdriver G ¢' . . , ,„...0 • • Install the starter collars onto the fireplace (see below). y 4 Starter Collar ® � Use silicone to seal the / \ starter collar to the top �,, . of the fireplace. I 7 _,..-'-- Bend the tabs on the bottom of the starter collar up to lock it in place. • Install the fireplace into the framed chase. See section "Installation" in the manual. ©Travis Industries 4/19/2023 - 1353 4415H0 GSR2 68 Optional Equipment CoolSmart TV- Using oval pipe to get past an obstruction 7 1 5"Flex 5" � 7-3/4" to CoolSmart Manifold If a situation arises that obstructs the 5'round to 6" CoolSmart flex vent runs(such as getting past a minimum sideways oval adapter vent)you may transition the 5"flex vent to a ridged nominal 6"oval pipe 3"to get past the obstruction. Transition back to the 5" round flex and continue /111 6"oval to the manifold. pipe 1kx 7-3/4" The adapters and ridged pipe should be factory ovalized, not field ovalized. 5" 5"round to 6" oval adapter NOTE: All clearances to combustibles must be maintained. 5„ 5"Flex to fireplace ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 •tional E • ui • ment 69 CoolSmart N- Mantel Clearances When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements shown to the right. If you wish to place a TV above the mantel, it must meet the following requirements: • Minimum 1" air gap behind the TV to the wall. • The mantel must extend 2" in front of the TV and 1" to both sides. FA Maximum Mantel Depth(b)With CoolSmart TV Kit \ l\ \ \ \ \ \ Mft oyF cr^F FR b ^PF b)W th�c ` (t_, ��\ ` ry� Vertical framing ,'. a m ° 6 o- , ry o _� member or pocket 45"(1143mm) � »,, 4 1 43, Mantel Height 42"(1067mm Combustible Header Above Base(a)With 41"(1016mm .. CoolSmartTVKit 439((9916mm rem NM=••••••••I 36"(966mm ��nI� �� Combustible facing allowed 37"(941mm I�I��EL � (Min. 32-1/2"(826mm)Above 36"(916mm MII�NIM�� N \� base of fireplace)or over combustible material on front Min. \ of fireplace(see facing info) 32-1/2" (826mm) N Non-Combustible Facing Only ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 Notes 71 ©Travis Industries 4/19/2023- 1353 4415H0 GSR2 72 Index Additional Items Required 7 LP Conversion Instructions 53 Air Shutter Adjustment 45 Mantel Column Clearances 42 Altitude Considerations 20 Mantel Requirements 42 Approved Vent 20 Masonry Chimney Conversions 31 Approved Vent Configurations 24 Massachusetts Approval 2 Class A Chimney Conversion 32 Massachusetts Requirements 8 Clearances 9 Minimum Framing Dimensions 11 Corner Installations 15 National Fireplace Institute 2 Crushed Glass Installation 52 Overview 2 Diffuser 26 Packing List 7 Dimensions 6 Power Heat Duct Installation(Optional) 58 Electrical Connection 19 Raised Fireplaces 9 Exhaust Restrictor 24 Recommended Installation Procedure 7 Fireback Installation 50 Restrictor Position 24 Fireplace Placement Requirements 9 Safety Warnings 4 Fuel 17 Steps for Finalizing the Installation 44 Gas Line Connection 17 Termination Requirements 33 Gas Line Location 18 Vent Clearances 20 Gas Line Requirements 17 Vent Configuration Glass Frame Removal and Installation 46 Vent Firestop 20 Hearth Requirements 34 Vent Installation 21 Heating Specifications 6 Vent Requirements 20 Installation Options 6 Vinyl Flooring Hearth Recommendations 35 Intake Restrictor 25 Wiring Diagram 57 Listing Details 2 ©Travis Industries 4/19/2023- 1353 4415H0 GSR2