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Specifications (14) I. 'M 2�?o -bO(pS Ski 0i o '`` ProBuilder FIREPLACE tri,--101 42 CleanFace(NN/GSB2/GSR2) �= R p R D I NA I R 00 / Installation Manual A WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. VE- ' e &... z,_,,., • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency or the gas supplier. FE O-TL • DANGER c us Listed by Omni-Test Laboratories, Inc. HOT GLASS WILL CAUSE Report#0028GF115S BURNS ANSI Z21.88:19 CSA 2.33:19 •-- DO NOT TOUCH GLASS CSA 2.17-2017 UNTIL COOLED • Built-In Direct Vent NEVER ALLOW CHILDREN Fireplace TO TOUCH GLASS • Natural Gas or Propane A barrier designed to reduce the risk of burns from • Residential or Mobile the hot viewing glass is provided with this appliance Home and shall be installed for the protection of children and other at-risk individuals. This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. INSTALLER: Leave this manual with the appliance. French language manuals atfireplacex.com CONSUMER: Retain this manual for future reference. Manuels de langue Francaise a fireplacex.com Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisoroducts.com © Copyright 2019, T.I. $10.00 4/12/23 100-01493 2 Introduction Overview This manual details the installation requirements for the 42 CF ProBuilder fireplace. For operating and maintenance instructions, refer to the 42 CF ProBuilder fireplace Owner's Manual. Massachusetts Approval NATIONAL FIREPLACE We suggest that our gas INSTIrruuTE hearth products be installed This manual has been submitted to the Massachusetts Board NFI and serviced by profes- of State Examiners of Plumbers and Gas Fitters sionals who are certified in the U.S.by the National National Fireplace Institute Fireplace Institute®INFO as E TIFIa NFI Gas Specialists. See NFI information to the right. Listing Details This appliance was listed by OMNI Test Labs to ANSI Z21.88:19.The listing label is attached to the appliance near the gas control valve. A copy of each version is shown below. 0- ogp ProBuilder 42 CF Minimum ClNramsloCombustibles GSB2/MV With"Interrupted Pilot" Fireplace to Adjacent Wall 0"(Omm) Base O7 Fireplace To Enclosure Top 88"(1718mm) Wood Floor Beneath Fireplace 0"(0mm) Sides To Enclosure 0.5"113mm o l,oe�sua.". Vented Gas Fireplace Heater Back To Enclosure 0.5"13mm Base Of Fireplace To A Mantel See Owner's MamW Nur rat use xM Solid fuel l ) 0 [embed for USA and Canada Tasted to:ANSI 221.4:19lCSA 2.33:19'Vented Gas Fireplace Heater",GSA 2.17-2017"Gas-fired FAN TYPE VENTED CIRCULATOR(OPTIONAL) appliances for use at high altitudes",and CSA P.41-16 Testing method for measuring annual Blower Electrical Rating:120 VAC.4.6 Amps,60 Hs,540 Watb(Part No.25604756)fan or Newer usembly fireplace emciency may he used.For use only with factory barrier(see"Gloss Frame Removal"in the installation manual This appliance must be Installed in accordance with local codas,U any;b none,follow the National for part numbers).Follow installation instructions. Fuel Gas Code,ANSI Z223.IROFPA 54,or Natural Gas and Propane Installation Codes,CAA B449.1. This appliance must be Installed In accordance with the currant Standard CAH!CSA Z24D MH, Noble Housln9,in Canada or with the Manufactured Home Corubuctlons and Safely Standard, PROPANE N.G. PROPANE N.G. Tale 24 CFR,Paet3280,in the United Slates,or when such a standard is not applicable,ANSONCS. Input Rate on"HI"(BTUIHr) 36,000 35.000 Minimum Inlet Pressure(inches W.C.l 11' 5.5" BCSA225.11NFPA 501A,Manufactured Hone Installation Standed. Input Rah on"LO"IBTUIHr) 17,500 18,000 Maximum Inlet Pressure(Inches W.C.) 13' 7" This vented gas fireplace heater Is equipped at the factory for use with natural gas.If conversion Front Orifice Sloe. W.C.Inches IONS) a5 NO Manifold Pressure on"Hr' 11" 36" to propane(al')Is desired,the optional factory conversion kit must be used Part No.250-04755 ( 1 (GSB2)or 260-4754(NV)kit may tea used. Rear OrMce She (DNS) pCfib odd This appliance is only for use with the lype(s)of gas indicated on the rated plate and may be Installed In an aftemmiM,permanently located,manufactured home(USA ony)or mobile home, This appliance Is equipped for use only at altitudes 0-2,000 feet(0-610m)In the USA.In Canada,0d,600 where not prohibited by local codes.See owner's manual for defogs. This"plena Is not lem(61370mb convertible let use with other gases,mikes a certified kit b used For altitudes above 2,000 feet,the vent configuration,orifice,or combination of both may be need to be This vented gas fireplace heater is not for use with air Bliss. See owners manual for information an making these changes. Keep burner and contra compartment clean. See installation and operating instrucdom accompanying appliance. THIS APPLIANCE MUST BE PROPERLY CONNECTED TO A VENTING SYSTEM IN ACCORDANCE WITH THE MANUFACTDRFR'S INSTALLATION NSTRUCTIONS.Use only an approved direct vent Madaored by: 141 system to vent this appliance to the exterior See owner's manual tor approved brands of venting. MANUFACTURE DATE: - lithe vent-air Intake system is ds000 acted for servicing or any other reason,it must be resealed and!or reinstalled. ❑.r,['..,. 74- 7.,. ❑o,,. Mans aaonaru WARNING:Improper installation,adjustment Maranon,service or maintenance can cause injury ...C ew. ❑•ale ❑..-O m.. a e a • or 1 rat ❑ ❑,.,,. ❑r. 7s.a +zst xerndur Meech OFIHO property damage.Refer to the owner's information manual provided with this appliance.For °i Meanies WA 15215 assistance or additional imormabon CONSUL!a qualified installer service agency or the an wxw.trawhprodale.osm supplier. CAUTIONa Do not operate this appliance with glass removed,cracked or broken.Replacement of the panel(s)should he done •by a licensed or qualified service person. Hot while in operation.Do not Touch.Severe burns may result. Keep children,clothing,furniture,gasoline and other flammable liquids having flammable vapors away. 0 oilip ProBuilder42 CF Minimum Clearencea to CornbusbLNs GSR2 vented Gas FeeNace HealerF'eeplac u e to Adjacent Wail O"(Omml Bs Of FGepk.»To Embalm Top 69"11728mml '' Non nun® .an wkd FUN - Wood Floor Beneath Fireplace 0"(Omm) Sides To Enclosure 0.5"itimml •w"�•v°° ""f° pawed for last and Canada Back To Enclosure 05'11tmn) Base Of Fireplace To A Mantel See Owner's Manual Tested to;ANN 221T5IOICSA 233;19"Vented Gas Fireplace Heater',CSA 2.17.2017'GastaW FAN TYPE VENTED CIRCULATOR appliances for user at high altitude:',and GSA P.4.1.15 Testing method far measuring annual Blower Electrical Rating:120 VAC,4,5Amps,60 Flu,540 Walls(Pad No.25044756)fan or blower assembly fireplace ellklesy. may be used.For use only with factory battier(sae"Glass Frans Removal"in ties installation manual This appliance must be batched In accordencewhh lost codes,May;Inas.follow IN National for part numbers).Follow installation instructions. Fuel Gs Code-ANSI 2223.1.1FPA 64,or Natural Gas and Propane antaflabon Codas,GSA B149,1. This appliance must be insured in accordance with the current Standard CANICSA 7.240 MR Mobile Housing.In Canada or with the Manufactured Ham Combustions and Safety Standad, PROPANE N.G. PROPANE N.C. Title 24 CFR.Part 3200,In the United States,<swimt such a standard is eotapplirable,ANSINCS- Input Rife on"HI"IBTUIlh) 36,000 36.000 Minimum Net Pressure(inches W.C.I 11' 6.5" BCS A226.11NFPA 601A Mnulecturad Hann Instil/WIN Standard. Input Rate on"L0'IBTUIIk) 7.500 8.000 Maximum Inlet Pressure(Inches W.C.) 13' T" This vented gas fireplace heats is equipped at the factory for law with natural gas.If conversion Front Orifice She-(CMS) 368 NO Manifold Pressure on-HI"(Inches W.C.) 11" Si' R ey a(LP)Is desired,the options'factory Conversion kit must be used.Part No.250a4673 Rear Oifice She-ow) MC55 J4 This appliance is only for use with the type(s)of gas Indicated on the rating plate and may be instated in an eftemtaket pemersnty located,mandacmed horn(USA only,or motile has, This equipped for use only at altitudes In 0.2,000 last(0.610m)in the US Canada,04.500 where not prohibited by local codes.See owner's manual for details. This appliance Is eat Met 16 TON.a convertible fa use with other gases.AVM a Certified kit is used. For allude.strove 2.000 bet the vent configuration,orifice,or combination of both may be need lo be Thisvented Sea fireplace baser is nil for use with air filtersSee. manual for information on making these chmlpe. Keep burner and control samrwumrrt dear Se.Isfallsbon and operating instructions accompanying appliance. THIS APPLLANCE MIST BE PROPERLY CONNFCTf7w TO A VEN^I'^SYSTEMMA ORO ^- WITH THE MANUFACTURER'S INSTALLATION NSTRUCTIQN.9.Use only an approved direct vent Ls.�i {{ system to vent this appliance to the exterior.See owner's lama for approved brands of venting. MANUFACTURE DATE' Maldaclured by' 1. \� If the vent-nbnake system is lsconneoed for servicing or any other reason,it must be resealed and orreinatalled. O' '0'm' ID AM wa ,. " ❑ ❑n naeean w WARNING:Improper installation,adNanNntaMsdon,service or maintenance can cause Injury IL Na❑.- O.- ❑.e❑.w. mama,R nes information manual pled wnh thej y uszl Narlw«WA 082 wive or properly damage.Rehr to the owner's prep appliance.For 1°N C�^ a- ❑ace.CI.— Ma lls. ears assistance or additional information consult a qualified installer,service agency or the gm NwwAwisyoduas.c«n supplier. CAUTION. Do not operate this appliance with glass removed,cracked or broken.Replacement of the panel(s)should be done •by a licensed or qualified service person. Hot while in operation. Do not Touch.Severe burns may result. Keep children,clothing,furniture,gasoline and other flammable liquids having flammable vapors away. ©Travis Industries 4/12/23 - 1493 PB42 CF Install Table of Contents 3 Masonry Chimney Conversions 30 Overview 2 Class A Chimney Conversion 31 Massachusetts Approval 2 Termination Requirements 32 National Fireplace Institute 2 Hearth Requirements 33 Listing Details 2 Vinyl Flooring Hearth Recommendations 34 Installation Options 6 Facing Requirements 35 Heating Specifications 6 Mantel Requirements 41 Dimensions 6 Mantel Column Clearances 41 Packing List 7 Use of a Non-Combustible Mantel Below Listed Additional Items Required 7 Mantel Clearances 42 Recommended Installation Procedure 7 Finalizing the Installation 43 Optional Equipment Installation 7 Pilot Fuel Conservation Timer(MV units) 47 Massachusetts Requirements 8 Pilot Fuel Conservation Timer(GSB &GSR units)48 Requirements for the Commonwealth of Massachusetts 8 Glass Frame Removal and Installation 49 MANUFACTURER REQUIREMENTS 8 Barrier Screen Visual Deflector Adjustment 51 Fireplace Placement Requirements 9 Shipping Retaining Nut Removal 52 Clearances 9 Log Set Installation 53 Raised Fireplaces 9 Installation Warnings 53 Minimum Framing Dimensions 10 Log Set Overview—GSR2 Model 53 Min. Framing-Without CoolSmart TV kit 10 Log Set Overview—MV/GSB2 Models 53 Min. Framing—With CoolSmart TV Kit 10 Ember bed Glass and Ember Material Installation Minimum Vent "Bump Out" application 11 (GSR2 ONLY) 59 Nailing Brackets 12 Ember bed Glass Installation 59 Standard vs. Extended Position 13 Ember Material Installation(GSR2 ONLY) 60 Ember Installation (GSB2 or MV) 60 Header and Pipe Shield Installation 14 Rock Wool Placement (All Models) 60 Corner Installations 17 LP Conversion Instructions 61 Televisions Placed Above the Fireplace 18 Wall Mount Remote Thermostat installation (GSB2 Outdoor fireplace installations 19 and MV Units Only) 65 Gas Line Requirements 20 Packing List 65 Fuel 20 Installation 65 Gas Line Connection 20 Wiring Diagram-MV Version 67 Gas Inlet Pressure 20 Optional Blower Wiring 67 Gas Line Location 21 Wiring Diagram—GSB2 Version 68 Electrical Connection 22 Wiring Diagram—GSR2 Version 69 Optional Wall Switch or Thermostat Installation (MV CoolSmart TV—Installation Overview(Optional) - and GSB2 Versions Only) 23 98900779 70 Parallel Connection Series Connection 23 CoolSmart TV- Installation Requirements 71 Vent Requirements 24 CoolSmart TV-Framing the Chase 72 Vent Clearances 24 CoolSmart TV-Fireplace Preparation 73 Vent Firestop or Thimble 24 Using oval pipe to get past an obstruction 75 Altitude Considerations 24 CoolSmart TV- Mantel Clearances 75 Approved Termination 24 Optional Firebacks 76 Approved Vent 24 Vent Installation 25 Exhaust Restrictor Position 25 Diffuser 26 Vent Configurations 27 Minimum Vent Configuration 27 Vent Configuration:Vertical Termination 28 Vent Configuration: Horizontal Termination with Vertical Rise 29 ©Travis Industries 4/12/23 - 1493 PB42 CF Install 4 Safety Precautions Safety Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater. Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI Z223.1 and NFPA 54(88), in Canada follow CSA B149.1. • A manufactured home (USA only)or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufactured Housing only after the home is site located. • All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. The venting must not be connected to a chimney flue serving a separate solid-fuel burning appliance. • Notify your insurance company before hooking up this fireplace. • The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing. • This heater is approved for use with natural gas (NG)or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. • Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. • If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing. • It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation. • Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect. • Do not store or use gasoline or other flammable liquids in the vicinity of this heater. • Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. ©Travis Industries 4/12/23 - 1493 PB42 CF Install Safet Precautions 5 Safety Warnings (continued) • Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. • Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater. • Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service (or lighting the pilot on millivolt units). Suggestions on how to limit the need to restart the pilot during the heating season can be found on page 47 • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off and call your dealer for service. • This unit is not for use with solid fuel. • Do not place anything inside the firebox (except the optional artwork). • Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. • Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual. • Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. • If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. • Clothing or other flammable material should not be placed on or near the appliance. • Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance. • Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean. • Travis Industries, Inc. grants no warranty, implied or stated,for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). Proposition 65 Warning: Fuels used in gas,woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health&Safety Code Sec. 25249.6 Travis Gas Fireplaces. Stoves and Inserts are protected by one or more of the following patents;U.S. 8,469,021, 7,066,170, 6,602,068, 6,443,726, 6,953,037; Canada 2755517 as well as other U.S. and Foreign Patents pending. ©Travis Industries 4/12/23- 1493 PB42 CF Install 6 Features and Specifications Installation Options • Residential or Mobile Home • Internal or External Chase • Straight or Corner Placement • Bedroom Approved • Raised or Floor Placement Heating Specifications Natural Gas Propane 42 CF Approximate Heating Capacity (in square feet)* Up to 1,750 Up to 1,750 ProBuilder Maximum BTU Input Per Hour 35,000 35,000 * Heating capacity will vary with floor plan, insulation, and outside temperature. Dimensions 240 lbs. 109 Kg. loo. Oil° 28-1/4* # (718mm c` 40 rF� Frame 46" Height (1169mm) � 37-7/8" (963mm) 1-5/8'p 42-1/2" (1080mm) �� 'I , iI 40" 01 ----- 1"(26mm) Bottom of optional Ir lower trim to base of fireplace (77mm (Optional Accessory) 1 (426mm)* (1080mm)* e 21-1/4"(540mm)* �....-7 0 . o •• • () (1 � (152mm)* 1• • ` (273mm) I II 0 El ID *Dimensions Include the standoffs ©Travis Industries 4/12/23- 1493 PB42 CF Install Optional Equipment (for qualified installers only) 7 Packing List • LP (Propane) Conversion Kit: Rear Burner Orifice (#C55), Front Burner Orifice (#58), Pilot Orifice (0.14 LP), LP Regulator • Thimble (2-Piece Assembly) • Pipe Shield l x `{✓4`�,„-ter+ • Header Shield • • Lower Header Shield iF iO • The GSB2 and MV versions include a log set. • Wall Switch, Cover Plate, and Wire (GSB2 and MV only) • Remote (GSR2 only) Additional Items Required • The GSR2 version of this fireplaces requires a Ioq set(Oak=94500771, Birch = 94500770, BonFyre= 94500772) • Gas Line Equipment(shutoff valve, pipe, etc.) • Electrical Equipment(min. 14 gauge, grounded line) • Stove Bright®Metallic Black touch-up paint Recommended Installation Procedure • Frame the opening for the fireplace. Make sure to allow for vent installation. • Set the appliance in place. • Install the vent, gas line and electrical hook-up. • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Finalize the installation (see page 41). Optional Equipment Installation • Before placing fireplace, install optional blower, remote, then Ember-Glo lights (leave ember glass out). • If using Propane, convert the appliance. • Install fireplace. • If using optional firebacks, install them. • Install ember glass(if used). • Install logs, ember chunks, and rockwool. ©Travis Industries 4/12/23 - 1493 PB42 CF Install 8 Installation (for qualified installers only) Massachusetts Requirements NOTE:The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7)feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment,the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision cannot be met at the time of completion of installation,the owner shall have a period of thirty(30)days to comply with the above requirements; provided, however, that during said thirty(30)day period, a battery operated carbon monoxide detector with an alarm shall be installed. Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8)feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half(1/2)inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS". Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. Exemptions The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: •The equipment listed in Chapter 10 entitled"Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and •Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment,the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: •Detailed instructions for the installation of the venting system design or the venting system components; and •A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies"special venting systems", the following requirements shall be satisfied by the manufacturer: •The referenced "special venting system"instructions shall be included with the appliance or equipment installation instructions;and •The"special venting systems"shall be Product Approved by the Board,and the instructions for that system shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions,and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. ©Travis Industries 4/12/23 - 1493 PB42 CF Install 10 Installation (for qualified installers only) Minimum Framing Dimensions Min. Framing -Without CoolSmart TV kit WARNING A When using a CoolSmart TV kit, see section: "CoolSmart TV - Framing the Chase" on page 72. Max. Header Depth 3"(77mm). Min. Enclosure Height 68" (1728mm) 46-1/4" \7". (1175mm) 43" (1093mm) ✓ 17-1/4" (439mm) The fireplace enclosure must be a minimum 68" (1728mm)tall. Do not build into the fireplace enclosure. Min. Framing -With CoolSmart TV Kit When using a CoolSmart TV kit, see section: "CoolSmart TV -Framing the Chase"on page 72 of this manual or the installation instructions included with the kit for minimum framing dimensions. ©Travis Industries 4/12/23 - 1493 PB42 CF Install 12 Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Secure the fireplace to the framing with the nailing brackets. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to-corner the fireplace should be square. Use shims to ensure the fireplace is square. NOTE: The nailing brackets have two positions: standard and extended. See the section "Facing Requirements" for details on which position is best for your installation. CORotate the two nailing ' t brackets out(each side) t. OT7, : 41 O111110�i °o° Bend the two nailing °oo brackets out(each side) olo ow / �,/ rt IO Secure the fireplace to NOTE: 2 holes are provided on --. the framing using the each side of the fireplace if you f nailing brackets wish to secure the base of the fireplace to the floor(platform). 111 Standard Position Extended Position (nailing brackets as shown below) (rotate nailing brackets as shown below) 02,%••'/-- 000 0oo oo ©Travis Industries 4/12/23 - 1493 PB42 CF Install Optional Equipment (for qualified installers only) 13 Standard vs. Extended Position There are two positions where the standoff/heat shield assembly can be installed. The standoffs are shipped in the standard (forward) position. • If the unit is installed in the standard position no modification is needed. • If the unit is being installed in the extended position, the standoff/heat shield assembly must be repositioned back'/z' (see illustration below). NOTE: see pages 11 & 36.for additional details about standard vs. extended installations. • Extended Position e �\ Standard Position V� V II ©Travis Industries 4/12/23 - 1493 PB42 CF Install Optional Equipment (for qualified installers only) 15 3 The (2) header standoffs are screwed down flat to the front edge of the top of the fireplace. On each standoff, remove the screw that is closest to the center of the fireplace. Bend the legs at the perforations as shown below and attach the foot of the standoff to the top of the fireplace using the screw removed earlier in this step. The two standoffs are shipped flat. O loop, 4o' t p 4,0, _ . ' 4%. 'I.e. ililiN4":1111: 0 4tr21- '-' „.4110„ o t ii 4. Attach the lower header shield to the header standoffs with 2 screws (see illustration below). Lower Header Shield ^1 i.,7, _� e ,,,,.... ... -- , ..,,,,-,-1 -!„,-, .. 000, lo ,, 1 1 1 1 0 1 ©Travis Industries 4/12/23- 1493 PB42 CF Install 16 Installation (for qualified installers only) 4 On the header shield, bend the two tabs downward approximately 90 degrees. Set the header shield onto the standoffs with the 90° bend facing the pipe shield. The tips of the standoffs will protrude through the heat shield. Attach the heat shield to the standoffs by aligning the holes on the heat shield tabs with the holes in the header standoffs and secure using the included screws O deader Shield oI I. Bend tabs down 9Cr r 111'P ' 5 When finished the fireplace should be configured like the picture below. op 0 414 4....N 1a ©Travis Industries 4/12/23 - 1493 PB42 CF Install Optional Equipment (for qualified installers only) 17 Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below(NOTE: all clearances still apply). 42 CF PB (a)Corner to Wall (minimum) 43-1/2" (1105mm) (b)Corner to Center of Flue (typical) 14-1/2" (369mm) Minimum 1/2"(13mm) Clearance • • 41, • , • • • • When venting horizontally in a corner application, one side of the pipe shield may be disconnected from the top of the fireplace and bent at a 45°angle. ©Travis Industries 4/12/23 - 1493 PB42 CF Install 18 Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section gives guidelines to place a television above the fireplace. IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner not to place the television above a heat source like this fireplace. Doing so may decrease the longevity of the television and negate the warranty. If you do place a television above the fireplace,you should place a mantel(or build-out) between the fireplace and television(or use a CoolSmart TV WallTm kit). Follow the guidelines below to reduce the amount of heat reaching the television.Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. i / Min.1"(26mm)Air Gap Behind N',// �/' j %5 f -= zz/ Min.3" 77mm //// 1 e Television(IV) / //1 j < i/ Min.7"(26mm) ��,� ///1 IMin.1"(152mm) Min.2"(51mm) Optional Column /02,,, for Build-Out Maximum Mantel Depth(b) e e 6� „6.,,_ @ �.h. QC Cam :� �^ ` a 4 a; % e ao .' 54"(1372mm) MIIIIIIIMMENEMIIIIIIFireplace Mantel 53"(13 52"(1321mm) �...■11.�■•■■ Q Height 51"(1295mm) 11111.1.11111.111.1.11111 �.��..��11 ;j Above 50"(1270mm) ��.��ommiam� / Base(a) 49'(1245mm) ■■■■■■■■■■■■ 4e•(1220mm) L'N'''''N'''"N. Minimum Dimensions: (a)Minimum Mantel Height above Base of Fireplace* 49 (1245mm)with 8"(203mm)mantel depth* (b)Mantel Depth* Minimum 8" (203mm)* (c)Optional Columns(or Build-Out) Must Meet Side Wall Clearances (Measured to the side of fireplace ZC-can) *Minimum mantel depth must be 8"to allow heat to dissipate. If using a mantel larger than 8", make sure to adiust the mantel height(a)to meet the mantel clearance(see mantel requirements and/or chart above). 1 • The mantel must extend 2" in front of the television and 1"to both sides. • If you have a television that is greater than 6"deep(including the 1"gap behind),you will need to alter the mantel depth and height(see the example below). • The television must have a 1"gap to the wall to allow for proper cooling. Any build-out near the television must maintain a 3"gap to the top and sides to prevent heat from being trapped near the television. EXAMPLE: If you have a television that is 9"deep (including the 1"gap behind),the mantel must be 11". The mantel height would need to be 50-1/2"above the base of the fireplace. WIRING NOTE: If running wiring into the enclosure,you may wish to use thermal insulating wrap around the wiring. Secure the wiring to protect from contact with hot surfaces. ©Travis Industries 4/12/23 - 1493 PB42 CF Install Optional Equi • ment (for qualified installers only) 19 Outdoor fireplace installations Travis Industries Inc. gas-fired fireplaces are suitable for installation in outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right). All A wiring connections to line power shall be in accordance with outdoor requirements of NECA NFPA 70. Warnings Regarding Tempered Glass This fireplace uses tempered glass which is susceptible to thermal shock. Take care to B prevent water from contacting the fireplace, A especially if it is hot. Side of Fireplace The overhang (A)must extend at least 1/2 the roofline height (B). Height is measured from the base of the fireplace. For example: if the rooline (B) is 8' above the base of the fireplace,the overhang (A) must be at least 4'. ©Travis Industries 4/12/23 - 1493 PB42 CF Install 20 Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS -WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. • Shutoff valve must be a`T"handle gas cock. • Only direct vent sealed combustion products are approved for bedrooms or bathrooms. • Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log. • A carbon monoxide(CO)detector is required in the same room as the appliance. • The gas line must be installed in accordance with all local codes and the requirements listed below. In the absence of local codes, follow ANSI 223.1 in US/Canada or AS/NZS 5601.1 in Australia. • The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). For pressures under 1/2 psig (3.5 kPA), isolate the gas supply piping by closing the manual shutoff valve. • Leak test all gas line joints and the gas control valve prior to and after starting the fireplace. • This unit has been listed using the included internal gas shutoff valve. Fuel • This fireplace is designed either for natural gas or for propane(but not for both). Gas Line Connection • Installation must be performed by a qualified installer, service agency,or the gas supplier(In Massachusetts a licensed plumber/gasfitter). • The gas inlet accepts 1/2" MPT. Gas Inlet Pressure Gas Pressure Max. Input Pressure Min. Input Pressure Max. Manifold Pressure Min. Manifold Pressure Natural Gas 7"W.C. (1.74 kPA) 5.5"W.C. (1.37 kPA) 3.8"W.C. (0.95 kPA) 1.1"W.C. (0.27 kPA) Propane 13"W.C. (3.23 kPA) 11"W.C. (2.74 kPA) 11"W.C. (2.74 kPA) 2.9"W.C. (0.72 kPA) • If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied. • The supply regulator(the regulator that attaches directly to the residence inlet or the propane tank)should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. MV Version Directions for Connecting a Gas Pressure Test Gauge Output Port The gas control valve(shown to the right)has two test ports for testing input (line pressure)and output(manifold)pressure. Loosen the brass screw on either test port and place a 5/16"i.d.rubber or plastic tube over the tapered test Q f xt, port. Connect the tube to the test gauge. 0 + t WARNING: The brass screw must be tightened after testing to prevent gas R ' leakage. Input Port GSB2/GSR2 Directions for Connecting a Gas Pressure Test Gauge Out Output Port Version w-� The gas control valve(shown to the right)has two test ports for testing input(line z <r pressure)and output(manifold)pressure. Loosen the brass screw on either test port rn At and place a 5/16"i.d rubber or plastic tube over the tapered test port. Connect the tube to the test gauge. rkr -4 WARNING: The brass screw must be tightened after testing to prevent gas leakage. Input Port ©Travis Industries 4/12/23- 1493 PB42 CF Install 22 Installation (for qualified installers only) Electrical Connection • The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. • Make sure the household breaker is shut off prior to working on any electrical lines. • The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes,with the National Electrical Code,ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. • The electrical line must be a min. 14 gauge, and supply 120 Volts, 60 Hz(typical max amps: 5). • Route the electrical connection through the junction box cover plate and attach to the hookup wires pictured below. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. ADo not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. a Electrical Junction Box Location 8"(204mm) 1-3/4" (45mm) tl ® ►o1 I� ® O O rvok 0.1 II ©Travis Industries 4/12/23 - 1493 PB42 CF Install Optional Equipment (for qualified installers only) 23 Optional Wall Switch or Thermostat installation (MV and GSB2 Versions Only) ADo not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch and wiring must be installed by a qualified installer. This fireplace includes an optional wall switch(with wire)to OPTIONAL WALL SWITCH G operate the fireplace burner without accessing the internal (included with fireplace) ,4114 on/off switch. A thermostat may be used instead. r Route the wire from inside the fireplace,through the grommet on either side of the fireplace(see illustration to the right)to the switch. The wall switch (or thermostat)may bypass the °' fireplace on/off switch or be installed in parallel or series Place"WARNING" label on switch cover. '4 configuration(see below). Caution: Label all wires prior to disconnection when \ or" servicing servicing controls. Wiring errors can cause , improper and dangerous operation. Warning: Make sure all wiring is secure and does not contact hot or moving components. ' 1, 01 ,, ,,..,h , .,,,_, ,,p,, 0„,,, A Parallel Connection Series Connection On/Off Switch On/Off Switch On/Off Switch On/Off Switch ON OFF ON OFF Thermostat/External Heater is ON Heater is ON Thermostat/ Heater is ON Heater is OFF Switch ON External Switch ON Thermostat/External Heater is ON Heater is OFF Thermostat/ Heater is OFF Heater is OFF Switch OFF External Switch OFF To wire the heater in parallel,follow the directions below: To wire the heater in series,follow the directions below: O ® O ® Ns On/Off Switch On/Off Switch to lik 1 tt AN � Thermostat �t (or External Switch)Wires Thermostat (or External Switch)Wires at C St i\ti.ii O A t. ©Travis Industries 4/12/23 - 1493 PB42 CF Install 1 24 Installation (for qualified installers only) Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. • In addition to the requirements listed here, follow the requirements provided with the vent. Drafting Performance This direct vent appliance requires natural draft to operate (similar to a wood stove or other heating appliance). Draft can be adjusted using the included restrictor. The restrictor settings detailed in the manual should be followed (variations may occur depending upon installation parameters). Many factors may negatively influence the draft of the appliance. Travis Industries will not be responsible for improper draft due to factors such as trees, hills, buildings, obstructions, excessive wind, extreme hot or cold outdoor temperatures, restrictive vent terminations, or influence from mechanical systems. Vent Clearances • The vent must maintain the required clearance to combustible materials to prevent a fire. Do not fill air spaces with insulation. Minimum Vent Configurations (see page 27) Minimum Clearance Above Vent 1" (26mm) Minimum Clearance to Sides&Below Vent 1"(26mm) NOTE: Make sure to use the included wall thimble with this configuration. All Other Vent Configurations Minimum Clearance to Vent 1" (26mm) Vent Firestop or Thimble • A firestop or thimble is required whenever the vent penetrates a wall, floor, or ceiling (passes through framing members). See vent charts on page 27 and 29 for details Altitude Considerations • This heater complies with CSA 2.17-2017 "Gas-Fired appliances for use at high altitudes". This heater has been tested at altitudes ranging from sea level to 4,800 feet(1370 M). In this testing we have found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment. • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. Approved Termination • Always use the high-wind cap (part#46DVA-HC, 58DVA-HC,46DVA-VCH, or 58DVA-VCH). The high-wind sconce cap is not allowed. Approved Vent • Installation instructions for Simpson Dura-Vent may be found at www.duravent.com. Minimum Vent Configurations (see page 27) Use 8"diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*. All Other Vent Configurations Use 8"or 6-5/8" diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)* (see vent configuration for details). * Other vent may be approved with this fireplace. Check with the vent manufacturer for details). ©Travis Industries 4/12/23- 1493 PB42 CF Install Optional Equipment (for qualified installers only) 25 Vent Installation • Slide the vent sections together and turn 1/4 turn until the sections lock in place. • Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. • High temperature sealant is recommended at the appliance starter section connection (use high-temperature silicone or Mill-Pac®). • If disassembly is required, at time of re-assembly check to see if the vent creates a tight fit. If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel. • Horizontal sections require non-combustible support every three feet(e.g.: plumbing strap). • Vent termination must not be located where it can become plugged by snow or other material. • Use the vinyl siding standoff when installing on a structure with vinyl siding. • Venting termination shall not be recessed into a wall or siding. Exhaust Restrictor Position • An exhaust restrictor is built into the appliance to adjust the flow rate of exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for vent configurations detail the correct restrictor position. Firebox Roof Loosen these 2 screws on the exhaust restrictor. Back tyai i' of Firebox 1011"111.1 .... Slide the restrictor to the correct restrictor position(see the illustration 110401,4111 below). Screw location indicates restrictor position.In this example,the i restrictor is set in position#3. Tighten the screws to secure the restrictor. 0. A ! ,� q III t�t�� `��' j #1 (open-stock position) 1J #3 #5 Back of Firebox ©Travis Industries 4/12/23 - 1493 PB42 CF Install 26 Installation (for qualified installers only) Diffuser • A diffuser is built into the appliance to adjust the flow rate of exhaust gases. Depending upon the vent configuration, you may be required to adjust the diffuser to the open position (see illustration below). The charts for vent configurations detail the correct diffuser position. Remove the diffuser. o -= / 110.. t 1 1/4" NuWmer lex 1` 0' . Bend the round portion of the : diffuser so it is flat(open). 01,E DIFFUSER SIDE VIEW "�� EEEEer. Before ClosedStock( ) After(Open) ©Travis Industries 4/12/23 - 1493 PB42 CF Install Optional Equipment (for qualified installers only) 27 Vent Configurations Minimum Vent Configuration • Use 5x8" Diameter Coaxial Vent • NOTE: Use the included thimble assembly whenever passing through a wall. (use on front and back of wall penetration). See picture below. • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • One elbow(30° or 45°) may be used on the horizontal run. • HINT: Use minimum vent kit"H"(96200332)from Travis Industries (additional vent may be required). Exhaust Restrictor# 1 (stock) Diffuser Closed (stock) 1' Section Place Directly on Fireplace (required) Max. 14' (4.2M) Horizontal Section(s) i iho 1 3 feet (0.915m) — T{ I Approx. — 58-1/2" — I 1486mm 0 feet — I7 I I 11111111111 ,a) E E E o u' v cy a) w a) �. a o a) Lc) v Use the included wall thimble when penetrating a wall. Part#250-04833 I A 10-3/4` 2T3mm) ! r 10-3/4" (273mm) \ ©Travis Industries 6/21/23- 1493 PB42 CF Install 28 Installation (for qualified installers only) Vent Configuration: Vertical Termination • Use 4x6-5/8" Diameter Coaxial Vent. Connect a 8" to 6-5/8" reducer directly to the fireplace (sku 98900165). • NOTE: The included thimble assembly is not required and may be discarded. • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • Up to four elbows(30°, 45°, 60°, or 90°) may be used. Only one horizontal elbow may be used. o E E n h E n m nd Ery v o E.d f v Ea Y @ Y I yy o m A — N n A A a a e at $ iiiiiiiiiiiiiiiiIII 1 II ill 1IiiiiiiiiiiiiiiiiiiiiIiiiiiiiIiIII 40'(12m)mex — —10'(12m)max 35 teal(10.5m) 35 feet(10.5m) _ Exhaust Restrictor#4 — 3oteet(sm)— l Diffuser Open _301e°t(sm) 25 feet(7.5m)— 2 —25 feet 125m) y 20 feet(sm)— 7 —20 feet(5m) Exhaust Restrictor#2 Exhaust Restrictor#3 — 15 het(4.5m)— —15 feet(45m) Diffuser Open Diffuser Open — to toot(3m)— i. _. — 6 �Ijl — 5 feet(1.5m)— — S feet(15m) — Attach reducer directly to the fireplace. a feet Illlll111111 111111 111 11111 111111111F11111 1111 111111lllll_greet Y i E 1 I C E 2 a 0 k e E R 2 3 ,i 5 $ 3 This is considered a H2 Horizontal length is calculated by horizontal elbow(it doesn't adding both lengths of horizontal run matter whether it turns right (Horizontal Length = H1 +H2). or left). It may be a 30°, 45°, 60°, or 90°elbow. This is H1 considered a vertical elbow. ©Travis Industries 4/12/23 - 1493 PB42 CF Install 30 Installation (for qualified installers only) Masonry Chimney Conversions This appliance may utilize 6-5/8"diameter direct vent manufactured by Duravent(reducer may be required). The vent may be adapted to utilize an existing masonry fireplace using the Duravent Co-Linear Adapter(46DVA-GCL or TCL). The vent must be installed following all directions included with the vent and those listed below: • All requirements in the appliance manual must be met. This High Wind Termination includes compliance with vent III configuration charts. a ` —Flashing • The restrictor position should be J set to the position that most Co-Axial to Co-Linear Adapter must , closely resembles the vent maintain 3"clearance to combustibles Ili f<;i. i _ Ni84T configuration. NOTE: because 11 !K.. 1su,. / this installation utilizes non- I it i. 1 Coaxial pipe must maintain proper I e -. standard vent, the restrictor clearances to combustibles -_-1position may vary. Carefully (see manual for details). � 10, monitor the burn characteristics to ��i<', rl verify correct restrictor position. Direct Vent------1- o!: UL Gas Liner • The UL gas liner must only be run — through the fireplace/chimney (entire length of liner must be retained within the Direct Vent Fireplace fireplace/chimney). Do not run ' the liner near combustibles. I slam= This appliance may utilize 6-5/8"diameter direct vent manufactured by Duravent(reducer may be required). The vent may be adapted to utilize an existing masonry fireplace using the Duravent Masonry Chimney Conversion Kit(part# 46DVA-KMC). The vent must be installed following all directions included with the vent and those listed below: NOTE: Before proceeding with the following installation example, check with the local building jurisdiction to verify that this type of installation is allowed in your area. • All requirements in the appliance manual must be met. This The entire chimney system must be air-tight. includes compliance with vent Make sure to seal the flashing,clean-out,and configuration Charts. thimble connection,and to inspect theIn l��l • The restrictor position should be chimney. �- Flashing(included in set to the position that most nu Masonry g ib closely resembles the vent 8 ; � " Conversion Kit) configuration. NOTE: because Make sure the coaxial pipe maintains the correct I this installation utilizes non- clearance to any combustible(see the owner's manual). 1 1 , i - "ftr,•,ro^ro/ standard vent, the restrictor The vent must be sealed air-tight. '"l ` position may vary. Carefully jI1 N a^Dia .Flex Line monitor the burn characteristics to • (UL 1777 Gas Liner) verify correct restrictor position. A ' • The UL gas liner must only be run $ Connector with Cover through the fireplace/chimney a Q (included in#934 Masonry (entire length of liner must be ril 11 Conversion Kit) retained within the saem RNIE fireplace/chimney). Do not run the liner near combustibles. ©Travis Industries 4/12/23 - 1493 PB42 CF Install Optional Equipment (for qualified installers only) 31 Class A Chimney Conversion Duravent provides a conversion kit for those wishing to use an existing class A chimney to vent this direct fireplace. The illustration below gives an overview of this type of installation. See the instructions included with the kit for details. • All requirements in the appliance manual must be met. This includes compliance with vent configuration charts. Remember to set the restrictor position to the correct position (based upon the vertical rise height-see the vent charts in the appliance manual. • These conversion kits does not work on interior masonry chimneys. • The measurements below refer to the Chimney Inside Diameter Chimney Conversion Kit A(46DVA-KCA) 6"DuraTech Screw the Retro AEI Adapter 6"Security Chimney Vertical P I Top to the V 7 (screw to chimney) 6"Metalbestos p 6"Jackes-Evans �6-' 6" Hart&Cooley 6" Pro-Jet t Chimney Conversion Kit B(46DVA-KCB) 7 Cut the Flex Pipe to 6"DuraPlus the chimney height 7"-8" DuraTech _ plus 3" (76 mm) 8"Security Chimneys rinn 7"-8" Metalbestos 7"-8"Jackes-Evans 7"-8"Hart&Cooley -------1.----,_ 7"-8"Pro-Jet Type A Chimney 6"-7"Amer. Metals 6"-7"Metal-Fab 4"(1Q2 mm_.) 6"Air-Jet Aluminum Flex Chimney Conversion Kit C(46DVA-KCC) Pipe 7"-8"DuraPlus X i . X 8"American Metals Retro Connector 8"Air-Jet (screw to chimney\ft, b 8" Metal-Fab 1 { N Each Kit Contains: a a Cap Adapter Screw the Retro Retro Connector Duravent Direct Connector to the Additional Required Equipment: Vent Pipe Sections Flex Pipe 4"Flex(#711 or U.L. 1777) (use adjustable section) Termination (46DVA-VCH) Co-Axial Sections mmig..1.• •• Fireplace . ©Travis Industries 4/12/23 - 1493 PB42 CF Install 32 Installation (for qualified installers only) Termination Requirements I Venting terminals shall not be recessed into a wall or siding. A Minimum 9"(229mm)clearance from any door or window B Minimum 12"(305mm)above any grade,veranda, porch, deck, or balcony Roof C Minimum 1"(25mm)from outside corner walls Surface NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. Roof D Minimum 1"(25mm)from inside corner walls Min. Eaves NOTE: Clearance in accordance with local installation codes and the requirements Eaves(279mm) 6"Mm. of the gas supplier. 11I (1s2mm) E Minimum 11"(279mm)clearance below unventilated soffits or roof surfaces Minimum 18"(457mm)clearance below ventilated soffits Minimum 6"(152mm)clearance below roof eaves NOTE:Vinyl surfaces require 24"(610mm) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. F Minimum 12"(305mm)clearance below a veranda, porch, deck, or balcony NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. NOTE:Clearance in accordance with local installation codes and the requirements of the gas supplier. G Minimum 48"(1219mm)clearance from any adjacent building H Minimum 84"(2134mm)clearance above any grade when adjacent to public walkways or driveways NOTE: may not be used over a walkway or driveway shared by an adjacent building I Minimum 9"(229mm)clearance to any non-mechanical air supply inlet to the building or the combustion air inlet to any other appliance. J Minimum 36"(914mm)clearance above any mechanical air supply inlet if within 10' (3M)horizontally K Minimum 36"(914mm)from the area above the meter/regulator(vent outlet) -this extends 15' (4.5M)above the regulator NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. L Minimum 36"(914mm)from the meter/regulator(vent outlet) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. M Minimum 12"(305mm)above the roof line(for vertical terminations) N Minimum 24"(610mm)horizontal clearance to any surface(such as an exterior wall)—for vertical terminations \ E N _ M E AAV }Y � =1111111 A �Ul 0 r� Ito • 17, (110 NOTE: Measure clearances to the nearest edge of the exhaust hood. ©Travis Industries 4/12/23 - 1493 PB42 CF Install 34 Installation (for qualified installers only) Vinyl Flooring Hearth Recommendations Vinyl flooring such as Luxury Vinyl Plank(LVP), Luxury Vinyl Tile (LVT), and other vinyl flooring can be sensitive to radiant heat and changes in temperature. If using vinyl flooring, we recommend installing the fireplace following the guidelines below. If these recommendations are not followed, the heat from the fireplace may cause discoloration, warping or other negative impacts. NOTE: If using one of the hearth options, make sure to maintain the gap recommended by the manufacturer between the flooring and the hearth. Seal the gap with a flexible caulk to allow for expansion and contraction of the flooring. Install the fireplace -., l at floor level with a Vinyl Flooringwith Flush i 36" (915mm)deep Q y Hearth ® Vinyl Flooring without Hearth flush hearth (either j, l combustible or j � noncombustible). 1 -� OThe minimum , width of the hearth is equal to the / ,..- 24" i width of the outer Firelace ss" (sinzero-clearance p �i �(915mm) '? Mina. box of the fireplace. View Ge�ab�p\�\e M `\ ----,�9 r o� g yr s c r ,e Fs tJo'c`'Ze"6 ..\o°-.,if 'fit o< ��Oh IWidth of °,. ;,_ Fireplace Elevate the fireplace 24" Depth of Hearth (610mm) above �/the vinyl floor and 2" 4 6" 8" 10"12"14"16"18"20"22"24"26"28"30" 32"34"36" ano hearth is 1 3" 5" 7" 9' 11"13"15"17"19"21"23"25"27"29"31"33"35" requ be nistalled up to 4" " ^�-----� — ®— vinyl flooringcan l the wall. 5.,I a 6" 1_ j I i , — — 7 > 8" T - 4 Fireplace 9"i Height 10"11„ i -- , T `� Above 12" Determine the Finished 14"15 1 ,- height that the Floor 16 fireplace will sit 17" above the finished 18 19" �' Ofloor and use the 20" chart to the right to P2"z1 I-___ ' determine the 23 � �� minimum 24" recommended Imperial to Metric Conversion Chart hearth ept Inch 1" 2 3" {{4 5" 6" " 7" ; 8" 9" I 10"1 11"7 12" i 131'7 14"`15`I t6' r 17"r 18" 'mm• 25 51 77 102 127 153 178 234 h ° 0 ' * ... _._.. .� 254 .80 3t., .,,, ..56 .81 SD' 432 458 Inch; 19" [20" 21" i,22' 23" ,24 25" 26 27 J 28" 29' , 30" i 31" 32" 33 34"' 3" 36" min 483)508 534 i 559 585 610 635 661 5851 712 7377 752 788 813 830 354 889 915 ©Travis Industries 4/12/23 - 1493 PB42 CF Install 36 Installation (for qualified installers only) Standard vs. Extended Position • The nailing brackets on the side of the fireplace may be placed in the standard or extended position to best suit the facing being used (the header shield is also moved). Most installations use the standard nailing bracket position. If using a facing that does not use a backing board (e.g. marble), you may wish to use the extended position. Standard Position -Top View (nailing brackets as shown to right) Nailing Bracket Nailing Bracket 1 �Framing Fireplace Drywall 1: 1 Cement Board Optional Tile (or other non-combustible) (or other non-combustible) Extended Position -Top View (nailing brackets as shown to right) Nailing Bracket Nailing Bracket �Framing Fireplace Drywall Non-Combustible Facing (marble,etc.) ©Travis Industries 4/12/23 - 1493 PB42 CF Install 40 Installation (for qualified installers only) Thin Facing (1/2" to 1-1/2") When using thin facing you may remove the thick facing guide and tuck the facing underneath the screen assembly. The screen assembly mounts may be adjusted to position the screen assembly directly against the facing (see "Screen Assembly Mounts" below). To further illustrate this, note how the screen assembly mount is moved forward in the 1"facing example below). Thin Facing (1/2" 13mm) -Top View [ i1J Phillips mr,....Framing Screwdriver Fireplace Drywall Screen Assembly . Mount Max. 1/2"(13mm)Overlap Thick Facing (1" 26mm) - Top View v*Is' Framing Ilh4S( Fireplace Drywall 000 f( Screen assembly mount Screen Assembly may be slid forward to Mount Max. 1/2" (13mm)Overlap accommodate facing. Screen Assembly Mounts The screen assembly mounts(located on outer front edges of the fireplace)are adjustable to allow the screen assembly to be positioned 1/2" (12mm)to 1-1/2" (38mm)from the front of the fireplace. This allows facing to tuck under the screen assembly. Each mount is held in place by(3) Philips head screws. Before mounting the screen assembly, adjust the mounts so that the front edge is flush with the finish material surrounding the fireplace. To adjust the mounts, loosen the screws, slide the mounts to the desired position, and then tighten the screws. pipPosition edge of mount flush with finish material ,.:, ©Travis Industries 4/12/23 - 1493 PB42 CF Install 42 Installation (for qualified installers only) Use of a Non-Combustible Mantel Below Listed Mantel Clearances Each gas fireplace has a unique set of mantel requirements. If you wish to place a non-combustible mantel at a lesser height than specified in this manual, it will need to meet the following requirements: • The header (the framing member above the fireplace opening) must be non-combustible. • The facing must be non-combustible and extend to the header(or mantel, whichever is greater). The facing must also span the entire width of the mantel. • See the illustration below for additional requirements. SIDE VIEW Facing from the Header Up may be combustible(drywall) or non-combustible. Non-Combustible Framing(metal studs) must be used for the header. Non-Combustible Facing and Non-Combustible Backing Material (tile,marble,cement board,etc.)must extend to the header(or top of mantel-whichever is higher) , ■ Minimum Mantel Height The minimum mantel height is determined by the face and face r attachment method(no minimum). The mantel "//>". I must be properly Non-Combustible Mantel and Mantel Legs l : secured to the framing or (no maximum depth)-No combustible ' use other suitable materials allowed behind the mantel. method. Gas Fireplace Fireplace Face - Combustible Framing (wood studs)may be used for the framing behind the fireplace. TOP VIEW Non Combustible Framing(metal studs) Gas Fireplace must extend the full width of the mantel Non Combustible Facing and mantel legs. (tile,marble,cement board,etc.)must 0 extend the full width of the mantel. Non Combustible Mantel and Legs ©Travis Industries 4/12/23 - 1493 PB42 CF Install Optional Equipment (for qualified installers only) 43 Finalizing the Installation 1. Remove the glass (see page 49). NOTE: If using propane (LP) convert the appliance prior to installing the media. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. GSB2 Versions Only Install the batteries into the battery holder ,,,A01r(-: •-4:10.--, -"" 5$3, GSR2 Versions Only Install the batteries into the battery box and remote. ',. _ la' 41 �, 3. Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot to verify gas supply(see instructions on page 45). Leak test all the gas joints. Turn the gas control knob to"OFF"to shut off the appliance. MV Units Only - Pilot Flame Inspection - (see instructions on page 46) The pilot flame should look like the illustration below. Adjust the pilot flame if necessary. To adjust the pilot flame, turn this screw(NOTE:if totally The pilot flame should touch only the top 3/8"(9mm)of the unscrewed gas will come out of this port). Clockwise J� thermopile. Adjust the pilot up or down as necessary. lowers the flame while counter-clockwise raises it. Standard Screwdriver Thermopile Pilot Hood Q v O QUO / AO 1 „xv ati l _ IN :I (411' ‘-`1"ril@.P,_ ; - tor 7.,,, ...,,,,,s,...„),,, 3/8" 9mm Thermocouple GSB2 Units Only - Pilot Flame Inspection - (see instructions on page 46) The pilot flame should look like the illustration below. Adjust the pilot flame if necessary. The pilot flame should look like the illustration to the right. The pilot flame should touch the top 3/8"of th Adjust the pilot flame if necessary. sensing electrode and make contact with the To adjust the pilot flame,turn this screw. Clockwise lowers `- '- hood. Adjust the pilot up or down as necessa tandar the flame while counter-clockwise raises it crewdndver r_-i7...t _ s,'/�� Pilot Hood Iao �,�w��I o *�; Sensing '.r>> Spark > _ electrode �r� Electrode sz 4. Replace the glass. ©Travis Industries 4/12/23- 1493 PB42 CF Install 44 Installation (for qualified installers only) 5. Start the main burner and verify the burner ignites correctly. 6. Leak test all gas joints. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Air Shutter Adjustment A i 1 (,1 0 11 t I Correct Not Enough Air Too Much Air Flames should be blue at the If the flames are too tall or sooty on the If the flames are all blue and base,yellow-orange on the top. ends,open the air shutter. short,close the air shutter. Rear Burner Air Shutter Control(GOLD) 0 Right= Less Air 1 Left= More Air / iilello Front Burner Air Shutter Control (RED) »/ Right=Less Air �� Left More Air ,�� l k 401 Control 4` Panel Akin_ NOTE: Use a screwdriver to adjust the air shutter(it will be hot). Slide it through the control panel and into the air shutter control. Typically,the air shutter is more closed(right)on NG, more open (left)on LP. 7. Adjust the flame to its highest position-the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 8. Give this manual to the home owner for future reference and fully explain operation of this heater. For comprehensive operating and maintenance instructions, refer to the Owner's Manual. ACID WASH WARNING: Make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash(muriatic acid) is used to remove excess mortar. ©Travis Industries 4/12/23 - 1493 PB42 CF Install Optional Equipment (for qualified installers only) 45 Location of Controls There is a door on the lower portion of the screen assembly to provide access to the manual controls on the fireplace. The door is held closed by two magnets. Open the door by gently pulling outward on the upper portion of the lower trim. GSB2 Version GSR2 Version Rotate the Control Door Down to Rotate the Control Door Down to Access Controls/ Access Controls i i'/./tit'4/ ''' i�/ Shutoff Valve / ''ShutoffValve _-__ (accessible with --- ,'R», ' (accessible with - ' Iti, screen removed) �� ' Screen removed) r� �� . a Flame Adjust Knob `` / �� ,. q Battery Holder I Switch - Continuous/Intermittent Pilot Switch / / 41'0•. i 4 / • Most features will be controlled On/Off Switch by the included remote. Ember Light Dial Optional Blower Dial ' 1 ' . ir. ,��- + " The battery holder I Optional Light Dial �i '� <: s ,,,,� y •,-� switch is on the right 1 / e ` side,below the firebox. Battery Tray-or-Optional Remote Receiver -•,_ MV Version Rotate the Control Door Down to � Access Controls / Shutoff Valve , (accessible with ------ screen removed) r. ,•o-. Gas Control Knob----- \ 'It.,. Flame Adjust Knob - ..,� "�,F�; Pilot Igniter ".; r On/Off Switch / / Optional Blower Dial / IIl Optional EmberLight Dial 14, E. Optional Remote Receiver ©Travis Industries 4/12/23 - 1493 PB42 CF Install 46 Installation (for qualified installers only) MV Units Only - Starting the Pilot ARemove the glass frame before starting the pilot. The pilot flame is required to ignite the main burners (it also ,r plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to"OFF"or if the burner L� \ . has not been lit in a 7 day period (see"Pilot Fuel Conservation Timer"section on pg.47). However, the pilot will '11.k........J1 go out if the gas is shut off, the propane tank runs out(or low) or if the stove malfunctions. If the pilot turns off frequently, "; call your dealer for information. L- NOTE: Suggestions on how to limit the need to restart the pilot during the heating season can be found on page 47 1° 5minutes To start the pilot follow the directions below: ® Jiei ±; WARNING: When lighting or re-lighting the pilot,the glass must be ° removed (see page 49). a Remove the glass (see page 49). b Push the gas control knob in slightly and turn it to the"OFF" ( "„ position. The knob will not turn from "ON"to "OFF" unless 0 I =`7; ' IGNITER the knob is depressed slightly. Wait five minutes to let any "° /1 01 gas that may have accumulated inside the firebox escape. Cith , '�'� kirg If you smell leaking gas, follow the directions on the cover l "IF YOU SMELL GAS". c Turn the gas control knob to the "PILOT' position and press oF •• 30 seconds the knob in, this will allow gas to flow to the pilot light. _ Press the button on the pilot igniter repeatedly until you see 0 c(� the pilot light. r t!!1 FA ie 1i El �ti 0® u If the pilot does not light after 15 seconds, release the knob 10 and call your dealer for service. Do not attempt to light l pilot until service has been performed. ° d Keep the gas control knob depressed for 30 seconds once it e =`'„ is lit. I "� ilL1 1 L� .., e Release the gas control knob. If the pilot goes out, repeat 's kr step C. If the pilot refuses to stay lit, call your dealer for NO service. With the pilot lit, proceed to step"f'. f Replace the glass. �� g Turn the gas control knob counter-clockwise to "ON". The 0 �, pilot is now lit and the heater can be turned on and off. III ® ; ©Travis Industries 4/12/23- 1493 PB42 CF Install 1 Optional Equipment (for qualified installers only) 47 Pilot Fuel Conservation Timer (MV units) 7 Day Pilot Shutoff Timer(MV Units) This appliance is equipped with a 7 day pilot shutoff timer. This timer helps conserve fuel and save money by turning the pilot off when the appliance is not used for 7 days (this timer is mandated in certain areas for conservation purposes). The appliance will function normally as long as the burner is engaged • ." within a 7 day window. Each time the burner is turned on the 7 day timer resets. If the burner is not engaged within the 7 day window, the pilot will automatically turn off to conserve fuel. If the pilot is turned off, it will need to be manually re-lit. ..■ To prevent the need to restart the pilot during the heating season, we have listed a few strategies below: Option 1: Remember to periodically turn on the heater during the heating season If you use your heater for supplemental heat, this may be the best solution. Set a specific time, once or twice per week(e.g. 5pm on Tuesday& Friday)to turn the heater on for a few minutes. This will restart the timer and prevent the need to restart the pilot. Option 2: Install a thermostat This will keep the room at a constant temperature and will, in most cases, keep the heater working throughout the heating season. Light the pilot at the beginning of the heating season and set the thermostat to the desired room temperature. As long as the outside temperatures does not rise excessively, for seven days or more, the pilot will continue to operate. Option 3: Use a programmable thermostat A programmable thermostat may be set to turn on, once per week, to a high temperature for a short time. This will reset the 7-day timer and allow the heater to operate without having to restart the pilot. ©Travis Industries 4/12/23- 1493 PB42 CF Install 48 Installation (for qualified installers only) Pilot Fuel Conservation Timer(GSB & GSR units) 7 Day Pilot Shutoff Timer(applies to units in On-demand pilot mode only) This appliance may be equipped with a 7 day pilot shutoff timer. This timer helps conserve fuel and save money by turning the pilot off when the appliance is not used for 7 days (this timer is mandated in certain areas for conservation purposes). This applies only when the unit is in © I Alma ODP (On-demand Pilot) mode. If the unit is in IPI (Intermittent Pilot ■� ■■■ Ignition) mode, the timer does not apply. When in ODP mode the pilot will remain lit as long as the burner is engaged within a 7 day window. Each time the burner is turned on the 7 day timer resets. If the burner is not engaged within the 7 day window, the pilot will automatically revert to IPI mode and turn off to conserve fuel. To switch back to ODP, simply: GSB2 Units: toggle the IPI/ODP switch to IPI, then back to ODP. GSR2 Units: use the remote to toggle from IPI mode, then back to ODP mode. To prevent the need to reset the pilot mode during the heating season, we have listed a few strategies below: Option 1: Remember to periodically turn on the heater during the heating season If you use your heater for supplemental heat, this may be the best solution. Set a specific time, once or twice per week (e.g. 5pm on Tuesday& Friday)to turn the heater on for a few minutes. This will reset the timer and prevent the need to restart the pilot. Option 2: Use a thermostat GSR Units: Use the thermostat included with the appliance GSB Units: Consult your dealer for thermostats compatible with your appliance. The use of a thermostat will keep the room at a constant temperature and will, in most cases, keep the heater working throughout the heating season. Light the pilot at the beginning of the heating season and set the thermostat to the desired room temperature. As long as the outside temperature does not rise excessively, for seven days or more, the pilot will continue to operate. Option 3: Use a programmable thermostat(GSB2 Only! A programmable thermostat may be set to turn on, once per week, to a high temperature for a short time. This will reset the 7-day timer and allow the heater to operate without having to restart the pilot. ©Travis Industries 4/12/23- 1493 PB42 CF Install Optional Equipment (for qualified installers only) 49 Glass Frame Removal and Installation AA barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. 8 If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. AThe appliance must be completely cool before removing the glass. ADo not strike or slam the glass. AWarning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. 1. Remove the screen-trim assembly by lifting the assembly up slightly and tilting it toward you. The mounting hooks on the back of the assembly will disengage the fireplace. Set the assembly aside for reinstallation. NOTE: Opening the access door on the front of the assembly allows for a easy location to get a secure grip on the assembly for removal Top Corner Bottom Corner -''''' '.4N711 Top hook engages "Ill% Bottom hook this slot in bracketIliIlli I engages this slot in .- bracket e� II , . 116,...._ 4. ill !Ill'' )• 4,' ,1',I Replacement Barrier Part# 42 CF ProBuilder 250-04903 ©Travis Industries 4/12/23 - 1493 PB42 CF Install I 50 Installation (for qualified installers only) 2. Remove the glass frame following the directions below. OOpen the latches holding the glass frame in place (start with /-------- the bottom)-follow the directions shown to the right. �o�� 1 Pliers may be used --___- Latch Top of Fire $ , bOx � ii Glass I-4, y� ® Lift the glass frame up and v pull it forward to remove. NOTE: You may need to lift the glass frame while re-attaching. Re-Attaching the Glass Frame: a) Hang the glass frame on the firebox. b)While holding in place, attach the upper latches (follow the instructions to the right in reverse). y58 c)Lift the glass frame slightly and attach the lower latches. ".. NOTE: Make sure the glass frame is all the way in place-it should be parallel with the front of the fireplace when installed. ---------------- Replacement Glass Frame Part# 42 CF ProBuilder 250-04902 ©Travis Industries 4/12/23 - 1493 PB42 CF Install Optional Equipment (for qualified installers only) 51 The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. x oi r.. , .. , ,„f• , � L�s.:�nia � Barrier Screen Visual Deflector Adjustment The barrier screen assembly has an adjustable visual deflector along the lower edge. If the assembly is adjusted to accommodate thick facing material, adjust the deflector, as shown below, to block the view of the valve area. 1. Place the screen assembly face down on a soft surface to protect it from scratching. Locate the nuts along the bottom edge of the deflector(in this example there are 3, your fireplace may have more). 3 ,--4-1' Lam;` ••f •. •µ. nnStr F 0 V 2. Remove the nuts using an 11/32" nut driver. Move the deflector to the desired position and reinstall the kept nuts. Test fit the assembly to the fireplace and make any adjustments as needed. ialegagal ©Travis Industries 4/12/23- 1493 PB42 CF Install 52 Installation (for qualified installers only) Shipping Retaining Nut Removal (2) 3/8" nuts secure the rear burner to the fireplace for shipping purposes. Remove and discard the nuts (see below). Left Rear Corner . o -.,`� „�' r r Right Rear Corner of Rear Burne0r . ;; of Rear Burner x gam€ t u.n:. w. { !` ?eltK4S ril'k ' .-. ..1'YY 'YY} „Mr.y�, 1 r4,':.% r. 4i et Remove and discard nuts _ / ; 41 k z .t ate....> t u 1 r'.'1)# N #VVU �. V W C)1 NOTE: Do not reinstall the shipping nuts. The burner brackets sit over the threaded pins and the burner needs to be able to move freely as it expands and contracts with heat. ©Travis Industries 4/12/23- 1493 PB42 CF Install 56 Installation (for qualified installers only) Right Rear Twig The right rear twig is shown below. It has a hole for a locating pin on the bottom. When in place, the front tip just barely rests on the right log as shown below. - *- a a ��/ a -a ,.. ..v 1. 7' ' .z, .w' ,,..,� +Ma "'14` -L * .,' 1 "0 Off \ $Fy n fl 0 i 6Y * .e jyyfF$�J • � T � �, ..wr 1 w "F 7. j y` 1,K $i T 3 L . � r 6. Nam'• ©Travis Industries 4/12/23 - 1493 PB42 CF Install 58 installation (for qualified installers only) Ember Chunk Identification There are (2)ember chunks, that look very similar, included with this log set. It is important that they are on the correct side of the burner or they may cause flame impingement. Below is a picture that shows the ember chunks side by side to aid with identification. Left Chunk Right Chunk x. ;a +�!47 � ..t•K.' �\,sty',.++ �..• Left Ember Chunk The left ember chunk and has a flat bottom and charred end. The chunk fits behind the bar, 2"a from the leftthe, of the log grate The charred end should be to the left. Place the ember chunk as shown below. Make sure chunk is positioned so it does not cover any burner holes. ,, - ;> View from above .1 _ -, V YJ �tgiS,t.wt P « (' Xh, :P " -a:' "`� ""'AN't;Y'+1,T�� T .0 ac + ` � � v, �, �, DO not block .. " ' ,,,. ,,, ,. ' burner holes §M l% i T' » t 1S i ; �/ i1 Y !i!!!!!leee ¢« Right Ember Chunk The right ember chunk also has a charred end. The chunk fits behind the bar, 2nd from the right, of the log grate. The charred end should also be to the left as shown below. "fir r� - '" 4 •_ View from above ^� Do not block n a, �;_ .. burner holes Zy x rE7«a ., r e .,,y„ .Y - + w ! 4/12/23 - 1493©Travis Industries PB42 CF Install Optional Equipment (for qualified installers only) 61 LP Conversion Instructions AWARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.The qualified service agency is responsible for the proper installation of this kit.The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit. Caution: The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion. Note: Convert the appliance prior to installing the gas line to ensure proper gas use. The GSR Stepper Motor Kit(4-pack=94400999, single=250-01463) is required for converting this appliance to LP.The kit contains the stepper motor(regulator) and Torx wrench.The burner orifices, pilot orifice, and burner gaskets are shipped with the appliance. 1. Remove the barrier and glass. Remove the logs and embers(if installed - page 52) 2. Remove the burners following the directions below. Lift the rear burner and lift it from the firebox. The burner has a bracket that inserts over two pins behind the burner. When replacing the burner make sure it is properly located. • II ¢rn rFv ' u rat x �.wt.hm'' Lift the front burner, slide it to the right, and lift it from the firebox. When replacing the burner make sure it is properly located. ©Travis Industries 4/12/23 - 1493 PB42 CF Install 68 Installation (for qualified installers only) Wiring Diagram - GSB2 Version Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Rheostat Thermodisk Optional r� o Blower(s) 120 VAC —1- (1� * 4 1 Power In 'Z ° —1 I J Y g tm (40,2 Appliance Ground Ct 1 1 IIIERIII t Flame 1i � �� 1( t `1 rinz Base Detect / 1 '•j;• : N Integrated Spark ;� = m.� �. � 1 w. Fireplace `�, �/ �w . Control Rod I V 641, i ` seace "M (IFC) \\ d� ' u 1w ap.. .. �J o � f �� a1 6 C Ir m e D m Y 6 f i; Appliance —I 1 t & Ground _ nl I o Y m c t IPI/CPI E2 Switch m F o While J Green A ec 'm 1 ON/OFF -1�t�r,�__ . titj Eli AA Battery r 0!,J Tray �4��, . © O �� Oil • Main Burner Switch ©Travis Industries 4/12/23 - 1493 PB42 CF Install 70 Installation (for qualified installers only) CoolSmart TV— Installation Overview (Optional) - 98900779 The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit,just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace. When using this kit, disregard the standard framing dimensions and follow the framing instructions for the CoolSmart kit. When used on the PB42 CF ,this kit allows for the non-combustible facing height to be reduced. See illustration below for details. Ceiling }} Min. 1-1/2" (39mm)1 . Min. 1-1/4" r L Ni (32mm) A. I Max. 3-1/2" (89mm) Television„, ...--1 \ (min. 1/4" above mantel/pocket) Optional Recessed Pocket I� 1 I Min. 11-1/2" 4 Combustible Facing Max. 120" (3048mm) 293mm to (Min. 40" 1016mm above base of fireplace) Screen Fr. I I Min. 78-3/4" (2001mm) — Recessed pocket min. height is Min. 50-1/2" approximatley 50-3/4" (1290mm) 1283mm above base of fireplace. Min. 40" Non-Combustible Facing Only 1016mm ProBuilder 42 CF Fireplace , , \ . . ©Travis Industries 4/12/23 - 1493 PB42 CF Install 72 Installation (for qualified installers only) CoolSmart TV - Framing the Chase PB42CF IL, 4-1/4" 616mm I <70 Braces for Manifold Support Brackets 3-3/4" I Bottom of Upper 96mm �� Ap r �\ Manifold Framing e ";/ <oiv ''.*-' ''-e erM\ dFra�'ng Max. 120" 4',�ra�` 8-1/2 3048mm hg 216mm Min. 78-3/4" %1•4411LIC. 2001 mm 1111 46-1/4" 1111 1175mm 43" 1093mm \jam/ 17-1/4" 439mm ©Travis Industries 4/12/23- 1493 PB42 CF Install Notes 77 ©Travis Industries 4/12/23 - 1493 PB42 CF Install 78 Notes ©Travis Industries 4/12/23 - 1493 PB42 CF Install Notes 79 ©Travis Industries 4/12/23- 1493 PB42 CF Install 80 Index Additional Items Required 7 Masonry Chimney Conversions 30 Air Shutter Adjustment 44 Massachusetts Requirements 8 Altitude Considerations 24 Minimum Framing Dimensions 10 Approved Termination 24 Optional Equipment Installation 7 Approved Vent 24 Packing List 7 Barrier Screen Visual Deflector Adjustment 51 Pilot Fuel Conservation Timer(GSB & GSR Class A Chimney Conversion 31 units) 48 Clearances 9 Pilot Fuel Conservation Timer(MV units) 47 Corner Installations 17 Raised Fireplaces 9 Diffuser 26 Recommended Installation Procedure 7 Dimensions 6 Restrictor Position 25 Electrical Connection 22 Rock Wool Placement 60 Ember bed Glass and Ember Material Safety Warnings 4 Installation (GSR2 ONLY) 59 Shipping Retaining Nut Removal 52 Fireplace Placement Requirements... 9 Starting the Pilot 46 Fuel 20 Steps for Finalizing the Installation 43 Gas Line Connection 20 Termination Requirements 32 Gas Line Location 21 Vent Clearances 24 Gas Line Requirements 20 Vent Configuration Glass Frame Removal and Installation 49 Horizontal Termination with Vertical Rise 29 Vertical Termination 28 Hearth Requirements 33 27 Heating Specifications 6 Vent Configurations Vent Firestop 24 Installation Options 6 25 Location of Controls 45 Vent Installation Log Set Installation 53 Vent Requirements 24 LP Conversion Instructions 61 Vinyl Flooring Hearth Recommendations...34 Mantel Column Clearances 41 Wiring Diagram—GSB2 68 Mantel Requirements 41 Wiring Diagram —GSR2 69 Wiring Diagram- MV 67 ©Travis Industries 4/12/23 - 1493 PB42 CF Install