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oFFiV " - McC2o2Z 00162. J % 616 Mod-FyreTM GSR2 Insert T R A V I S Owner's Manual INDUSTRIES HOUSE OF FIRE } WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your buirlCE COPY • Leave the building immediately �-1- • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency, or the gas supplier. ' Tested and Listed by • DANGER cfplus HOT GLASS WILL CAUSE Intertek \ BURNS Report#G100405040PRT-002 DO NOT TOUCH GLASS ANSI 2 19 ^' CSA 2.33:1 33:19 UNTIL COOLED NEVER ALLOW CHILDREN • Direct Vent Fireplace Insert TO TOUCH GLASS • Masonry or Factory-Built (Metal) Wood-Burning A barrier designed to reduce the risk of burns from Fireplace the hot viewing glass is provided with this appliance • Residential or Mobile Home and shall be installed for the protection of children and other at-risk individuals. This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. INSTALLER: Leave this manual with the appliance. French language manuals at CONSUMER: Retain this manual for future reference. fireplacex.com.or lopistoves.com Manuals de langue Frangaise fireplacex.com. or lopistoves.com Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com © Copyright 2022, T.I. $10.00 4/26/2023 100-01559 ...••/,•T • F Ma .. 0 r w 2 Introduction Introduction We welcome you as a new owner of a 616 Mod-Fyre Insert. In purchasing this fireplace insert, you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this heater. Please familiarize yourself with the Owner's Manual before operating your heater and save the manual for future reference. Included are helpful hints and suggestions that will make the operation and maintenance of your new heater an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater. Important Information No other 616 Mod-Fyre Insert has the same serial Register your warranty online at: number as yours. The serial number is below and to the left of the gas control valve. traviswarranty.com This serial number will be needed in case you require Save Your Bill of Sale. service of any type. To receive full warranty coverage, you will Model: 616 Mod-Fyre GSR2 need to show evidence of the date you purchased your heater. Serial Number: We suggest that you attach your Bill of Sale Purchase Date: to this page so that you will have all the information you need in one place should the Purchased From: need for service or information occur. Listing Details This appliance was listed by Intertek. The listing label is attached to the appliance near the gas control valve. A copy is shown on page 47. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters. National Fireplace Institute NATIONAL We suggest that our gas FIREPLACE INSTITUTE hearth products be installed NFI and serviced by profes- 6 sionals who are certified in the U.S. by the National Fireplace Institute® (NFI) as CERTIFIED NFI Gas Specialists. www.nficertified.org ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Table of Contents 3 Introduction 2 Remote Set-Up 30 Important Information 2 Starting the Heater for the First Time 31 Listing Details 2 Location of Controls 31 Features 6 Direct Operation 31 Installation Options 6 Intermittent/Continuous Pilot 32 Heating Specifications 6 Remote Operation 33 Dimensions 6 Manual On-Off/Smart Thermostat/Standard Electrical Specifications (for blowers) 6 Thermostat 35 Fuel 6 Mode Controls (Flame, Blower, Light, Comfort Control, Under Light) 36 Installation Warnings 7 Mode Controls -continued 37 Packing List 7 Display Fahrenheit or Celsius 37 Additional Items Required 7 Low Battery Indicator 38 Order of Installation 7 Battery Replacement 38 Fireplace Requirements 8 Power Outages 38 Masonry Fireplace Hearth Requirements 8 Childproof Feature 39 Factory-Built(Metal)Wood-Burning Fireplace Normal Operating Sounds 39 Requirements 9 Hearth Requirements 9 Normal Operating Odors 39 Clearances 10 Maintaining Your Heater's Appearance 40 Televisions Placed Above the Insert 11 Accent Light Replacement 40 Leveling Legs 13 Under Light Bulb Replacement 41 Electrical Requirements 14 Yearly Service Procedure 43 Re-Routing the Power Cord to the Front of the Troubleshooting Table 44 Insert 14 Wiring Diagram 45 Using the Insert Wiring Kit 14 Replacement Parts 46 Gas Line Requirements 15 CONDITIONS & EXCLUSIONS 48 Gas Inlet Pressure 15 IF WARRANTY SERVICE IS NEEDED: 48 Gas Line Installation 16 LP Conversion Instructions 49 Vent Requirements 17 Fireback Installation 53 Vent Installation 18 Media Options -Overview 56 Vent Location 19 Crushed Glass Installation (Optional) 57 Altitude Considerations 19 Rock Embers (Optional) 59 Vent Attachment—Tight Installations 20 Driftwood and Stones (Optional) 60 Exhaust Restrictor Settings 22 Birch Log Set(Optional) 61 Glass Frame Removal and Installation 25 Tumbled Stone (Optional) 62 Steps for Finalizing the Installation 26 Media Examples and Recipes 63 Before You Begin 29 ©Travis Industries 4/26/2023- 1559 616 MF GSR2 4 Safety Precautions • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater. Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • This unit must be installed by a qualified installer • This heater is approved for use with natural gas to prevent the possibility of an explosion. (NG)or propane (LP). Burning the incorrect fuel • This appliance must be installed in accordance will void the warranty and safety listing and may with all local codes if any; if not, in U.S.A. follow cause an extreme safety hazard. Direct ANSI Z223.1 and NFPA 54(88), in Canada follow questions about the type of fuel used to your CSA B149.1. dealer. • A manufactured home (USA only)or mobile • Contact your local building officials to obtain a home OEM installation must conform with the permit and information on any installation Manufactured Home Construction and Safety restrictions or inspection requirements in your Standard, Title 24 CFR, Part 3280, or, when such area. a standard is not applicable, the Standard for • If the flame becomes sooty, dark orange in color, Manufactured Home Installations,ANSI/NCSBCS or extremely tall, do not operate the heater. Call A225.1, or Standard for Gas Equipped your dealer and arrange for proper servicing. Recreational Vehicles and Mobile Housing, CSA • It is imperative that control compartments, Z240.4. This appliance may be installed in screens, or circulating air passageways of the Manufactured Housing only after the home is site heater be kept clean and free of obstructions. located. These areas provide the air necessary for safe • All exhaust gases must be vented outside the operation. structure of the living-area. Combustion air is • Do not operate the heater if it is not operating drawn from outside the living-area structure. The properly in any fashion or if you are uncertain. venting must not be connected to a chimney flue Call your dealer for a full explanation of your serving a separate solid-fuel burning appliance. heater and what to expect. • Notify your insurance company before hooking up • Do not store or use gasoline or other flammable this fireplace. liquids in the vicinity of this heater. • The instructions in this manual must be strictly • Do not operate if any portion of the heater was adhered to. Do not use makeshift methods or submerged in water or if any corrosion occurs. compromise in the installation. Improper Immediately call a qualified service technician to installation will void the warranty and safety inspect the appliance and to replace any part of listing. the control system and any gas control which has been under water. ©Travis Industries 4/26/2023-1559 616 MF GSR2 Safety Precautions 5 Safety Warnings (continued) • Because this heater can be controlled by a • Do not throw this manual away. This manual has thermostat there is a possibility of the heater turning important operating and maintenance instructions on and igniting any items placed on or near the that you will need at a later time. Always follow the appliance. instructions in this manual. • Light the heater using the built-in igniter. Do not use • Instruct everyone in the house how to shut the gas matches or any other external device to light your off to the appliance and at the gas main shutoff heater. valve. The gas main shutoff valve is usually next to • Never remove, replace, modify or substitute any part the gas meter or propane tank and requires a of the heater unless instructions are given in this wrench to shut off. manual. All other work must be done by a trained • A barrier designed to reduce the risk of burns from technician. Don't modify or replace orifices. the hot viewing glass is provided with this appliance • The viewing glass should be opened only for and shall be installed for the protection of children conducting service. and other at-risk individuals. • Allow the heater to cool before carrying out any • If the barrier becomes damaged, the barrier shall be maintenance or cleaning. replaced with the manufacturer's barrier for this • Operate the heater according to the instructions appliance. included in this manual. • Clothing or other flammable material should not be • If the main burners do not start correctly turn the gas placed on or near the appliance. off and call your dealer for service. • Any safety screen, guard, or barrier removed for • This unit is not for use with solid fuel. servicing an appliance must be replaced prior to operating the appliance. • Do not place anything inside the firebox(except the • Installation and repair should be done by a qualified optional artwork). service person. The appliance should be inspected • Warning: Do not operate the appliance with the before use and at least annually by a professional glass front removed, cracked, or broken. service person. More frequent cleaning might be Replacement of the glass should be done by a required due to excessive lint from carpeting, licensed or qualified service person. bedding material, et cetera. It is imperative that • If the glass is broken, it must be fully cleaned up in a control compartments, burners, and circulating air safe manner and the appliance must be inspected passageways of the appliance be kept clean. by a licensed or qualified service person. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility for any consequential damage(s). ©Travis Industries 4/26/2023- 1559 616 MF GSR2 6 Features and Specifications Features Installation Options - Works During Power Outages (battery backup system) • Residential or Mobile Home - Blowers and Remote Control Included • Fireplace Insert - Continuous or Intermittent(GreenSmart) Pilot • Masonry or Factory Built(Metal)Wood- - Convenient Operating Controls Burning Fireplace - Variable-Rate Heat Output - Under lights and Accent Light Heating Specifications Natural Gas Propane Approximate Heating Capacity(in square feet)* 600 to 2,000 600 to 2,000 1 Maximum BTU Input Per Hour 39,000 39,000 * Heating capacity will vary with floor plan, insulation, and outside temperature. Dimensions \ 1-7/8" Center 1-5/8, (48mm) Lin j (41mm) —I i Small 30.1/2" (775mm) 24" ' Intake 3 Dia _ , ( I ) ( 4 10mm� (77mm) j ■ Exhaust 4"Dia. I 13-3/4" ;;I!1 ...t,.s„: ...,,..,: „<.........„,.„........,.„.„....• .....I.,.....„.lzt,...._ .,•/ / Large 34' \ 350mm) 864mm / . (102mm) (279mm) L 34"• � t (864mm)' ¢" : '�Q 23-5l16" Small42" (1667mm) (:4 (593mm)' Large 44'(1118mm) , /..„. 23-3/8" i ti"i ill (594mm) 16"'(407mm)' u Ifs4gp5ltrim I '1sin '(37375mm)' i f 3 *See"Fireplace Requirements"for minimum fireplace sizing with Trim Kit or without. a �, !s 4,I. Electrical Specifications (for blowers) Electrical Rating 120 Volts, 1.8 Amps, 60 Hz(205 watts) (typical max amps: 5). Fuel This heater is shipped in natural gas(NG)configuration but may be converted to propane (LP) using the LP Conversion Kit (included)and the LP stepper motor(sku#250-01463 or 4 pk 94400999, sold separately). The sticker on top of the gas control valve will verify the correct fuel. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Installation (for qualified installers only) 7 Installation Warnings • Failure to follow all of the requirements may result in property damage,bodily injury,or even death. • This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. • The installation must conform with local codes or, in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the National Gas and Propane Installation Code, CSA B149.1. • In Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations,ANSIINCSBCS A225.1. This appliance may be installed in Manufactured Housing only after the home is site located. • The heater is designed to operate on natural gas, or propane (LP). • All exhaust gases must be vented outside the structure of the living area. Combustion air is drawn from outside the living-area structure. • Notify your insurance company before hooking up this heater. • The requirements listed below are divided into sections. All requirements must be met simultaneously. The order of installation is not rigid—the qualified installer should follow the procedure best suited for the installation. Packing List • Propane (LP) Conversion Kit • "Fireplace Altered"tag (attach to the fireplace) • Remote Control • 46" Flex Line with Adapter and Shutoff Valve Additional Items Required • 3" and 4" Diameter Gas Liner with Termination (Kit—sku#96200340) • Gas Line Equipment(shutoff valve, pipe, etc.) • Surround Panel Kit • Fireback Kit- Black Glass (sku# 96100931) or Black Painted (sku# 96100928)only. • Media (Crushed Glass, Tumbled Stones, Rock Embers, Logs) • Faceplate • If using LP (propane) a conversion kit is required (4-pack=94400999, single =250-01463). Order of Installation 1. Run gas line to the fireplace 2. Remove the glass frame. 3. Run vent through fireplace chimney. On larger fireplaces,the vent connector may be left in place. For smaller fireplaces, remove the vent connector. See"Vent Connector Removal and Installation"for details. 4. Place the insert into position and attach the gas line and vent. 5. Remove the media tray. NOTE: If using propane (LP), remove the burner and convert the appliance at this time. 6. Install the firebacks. 7. Replace the burner if removed earlier for LP conversion. 8. Reinstall media tray(removed in step 5). 9. Install the media (Crushed Glass, Tumbled Stones, Rock Embers, Logs - see instructions included with the media). 10. Install the surround panel (see instructions included with the surround panel). 11. Replace the glass. 12. Install the face (see instructions included with the face). 13. Follow the instructions under"Finalizing the Installation". ©Travis Industries 4/26/2023- 1559 616 MF GSR2 10 Installation (for qualified installers only) Clearances Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies. Minimum Clearances k Sidewall to Insert 6" (153mm) $ •IIIe I Side Facing 5" (127mm) °� , (non-combustible) comb �°°�e m Top Facing* 35-1/2" (902mm) °S�,b,P T he�to/ (non-combustible) Side 141 N cbPa n 12" Mantel*(combustible Wall © �/` °�4 6 a- or non-combustible) 36-1/2" (928mm) a „;&6,64 n 4" Mantel*(combustible 33" (839mm) or non-combustible) '41611111 '� p Hearth Extension to the 0" (0mm) Front O j x Extension onto Hearth 1 Piece Panel 0" (0mm) G 1 Piece Panel w/Trim Kit 1-1/4" (32mm) * Measured from the base of the insert. 0 O' NOTE: the non-combustible top facing must extend 35-1/2" (902mm) above the base of the insert or to the bottom of the mantel (whichever is less). Mantel Clearances The maximum mantel depth is 12" (305mm). NOTE: The combustible area above the non-combustible facing must not protrude more than 3/4" (20mm) from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Maximum Mantel Depth �c�icy 6 R F F 6 F fct,il 3736"(915mm)m+) ������...M�E 36(915 ■■■a...■.,,■ Mantel Height 35"(889mm) ■■■■■..'..■■ ( ) 3 "(839mm) .■..,,.■■■■■ Above Base of Insert n 33"(839mm) 32"(813mm) ............ 31"(788mm) 11111.......... ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Installation (for qualified installers only) 11 Vinyl Flooring Hearth Recommendations Vinyl flooring such as Luxury Vinyl Plank(LVP), Luxury Vinyl Tile (LVT), and other vinyl flooring can be sensitive to radiant heat and changes in temperature. If using vinyl flooring, we recommend installing the insert following the guidelines below. If these recommendations are not followed, the heat from the fireplace may cause discoloration, warping or other negative impacts. NOTE: If using one of the hearth options, make sure to maintain the gap recommended by the manufacturer between the flooring and the hearth. Seal the gap with a flexible caulk to allow for expansion and contraction of the flooring. Install the insert at floor level with a 27" The insert is elevated 12" (305mm) Determine the height that the (686mm) deep flush hearth (either combustible above the vinyl floor. No hearth is Insert will sit above the finished or noncombustible). The minimum width of the required. The vinyl flooring can be floor and use the chart below to hearth is equal to the width of the fireplace installed up to the wall or front of determine the minimum opening. hearth if one is present. recommended hearth depth. 0 Vinyl Flooring with Flush Hearth ® Vinyl Flooring without Hearth aF c27 ry /o. . • , (686mm) , u , Min Insert p - 0'• w 1 _ ,7�9_ R`b��yvwo 12 �,' C° F� „:(305mm) 14: Side View 5r r • Q iyor�e2�` (�a9 e' Min94aA • 1 �i Depth of Hearth Qc'‘.©I' 2" 4" 6" 8" 10"12"14"16" 18" 20"22"24"26"28"30" _: .J ,- 9 . 1" 3" 5" 7" 9" 11"13" 15"17" 19" 21"23"25"27"29•, 11 3" Height 4" 5., -- --- . --� Above ; — __-_. a _ Finished 8., 7,. ' y Floor 10" 9" 11" tr ,— 12"— — 14"13 U — 15" 16" I imperial to Metric Conversion Chart Inch 1" 2" 3" - 4" 5" 6:;..... 7" 8..... 9" 10" 11" 12" 13" 14" 15" mm 25 51 77 102 127 153 178 204 229 254 280 305 331 3.56 381 ;Inch 16" 17" 18" 19" 20" 21" 22" 23" 24" 25" 26" 27" 28" 29" 30" mm 407 432 458 j 483 508 534 559 585 610 635 661 686 712 737 : 762 ©Travis Industries 4/26/2023- 1559 616 MF GSR2 12 Installation (for qualified installers only) Televisions Placed Above the Insert The following section gives guidelines to place a television above the insert. IMPORTANT NOTE REGARDING TELEVISIONS AND THIS INSERT Most television manufacturers instruct the homeowner not to place the television above a heat source like this insert. Doing so may decrease the longevity of the television and negate the warranty. If you do place a television above the insert, you should place a mantel between the insert and the television. Follow the guidelines below to reduce the amount of heat reaching the television.Travis Industries does not take responsibility for any negative impact on televisions placed near this insert. / ' 1 Television(TV) Min.1"(26mm } Min.2"(51mm) ~1Min.1"(152mm) i 3 (b)Depth isFF F oryi FF S,, F F F ry ,,,�° q. ,aF v ` Yi •.;i Height O ` �4 ^! 4 N O 4� Z."' Above 37"(940mm+) ■■ •uu uiu Base of 36'( mm) ������������ :Y erd • '� t Fireplace 35"(859889mm) r ... 34"(884mm) ��• u.�.i��� !r k �. t n v r:i r II t .tt ;= M "gym,m` :•�; kv 5. y CNN.N'N Minimum Dimensions: (a)Minimum Mantel Height above Base of Insert* 34-3/4"(883mm)with 8"(204mm)mantel depth (b) Minimum Mantel Depth* 8"(204mm)* *Minimum mantel depth must be 8"(204mm)to allow heat to dissipate. If using a mantel larger than 8" (204mm), make sure to adjust the mantel height(a)to meet the mantel clearance(see mantel requirements on page 10 for details). • The mantel must extend 2"in front of the television and 1"to both sides. • If you have a television that is greater than 6"deep (including the 1"gap behind),you will need to alter the mantel depth and height(see the example below). • The television must have a 1"gap to the wall to allow for proper cooling. WIRING NOTE: If running wiring into the enclosure, use thermal insulating wrap around the wiring. Secure the wiring to protect from contact with hot surfaces. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Installation (for qualified installers only) 13 Leveling Legs This heater includes front and rear leveling legs to accommodate fireplaces with a step-down firebox. Loosen the (4) bolts and adjust the legs down until the insert is properly supported and level. e , ,, t x3 d.S 6 ac p� 4 P n (\:;7: \\ , , P'Y .. ,3�,,.,�,yyyM'rz' v w" ©Travis Industries 4/26/2023- 1559 616 MF GSR2 14 Installation (for qualified installers only) Electrical Requirements Travis Industries manufactures an "Insert Wiring Kit"for this insert(sku 97200315). This kit allows installers to wire 120-volt ac power into a fireplace directly to the insert, eliminating the need for an external power cord. • Plug the power cord into a grounded 120-volt outlet(do not remove the grounding pin). • The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. • Do not route the power over the appliance or near any hot or moving components. Re-Routing the Power Cord to the Front of the Insert The power cord is shipped attached to the side of the insert. It may be routed to the front where it exits behind the face but in front of the surround panel. See the directions below for details. O Remove the side access pananel.. O Disconnect the Route wires through the molex connection g and remove the front mounting bracket. power cord. Use pliers to reinstall the Reinstall the strain relief, access panel r is 144 / . I � � tl� �' � Reconnect the ; "..P"� �r s molex connection. t Use pliers to remove the strain relief. Using the Insert Wiring Kit See the instructions included with the Insert wiring kit for attaching the kit to the side of the insert. O Remove the side access panel. O 1u Disconnect the molex connection and remove the power cord. O r �`��. / 6 1�. Reconnect the Molex connector `r41. / i and replace the access panel. is �l y. c ' ;�,,,,,�, � , Pb.- t Use pliers to remove the strain relief. Attach the hard wire kit to insert(see kit instructions for details). ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Installation (for qualified installers only) 15 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. • Shutoff valve must be a"T"handle gas cock. • Only direct vent sealed combustion products are approved for bedrooms or bathrooms. • Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log. • A carbon monoxide(CO)detector is required in the same room as the appliance. • The gas line must be installed in accordance with all local codes if any; if not, follow ANSI 223.1 and the requirements listed below. • A manual shutoff valve is required within 3' of the heater. It should be placed upstream of the flex line (if used) and may be installed behind the access door inside the heater. ). • The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve. • Leak test all gas line joints and the gas control valve prior to and after starting the heater. • This heater is designed either for natural gas or propane (but not for both). Check the sticker on the top of the gas control valve to make sure the correct fuel is used (see illustration on page 4). • Installation must be performed by a qualified installer, service agency, or the gas supplier(In Massachusetts a licensed plumber/gas-fitter). Gas Inlet Pressure Gas Pressure Max. Input Pressure Min. Input Pressure Max. Manifold Pressure Min.Manifold Pressure Natural Gas 7"W.C. (1.74 kPA) 5.5"W.C. (1.37 kPA) 3.5"W.C. (0.87 kPA) 1.6"W.C. (0.40 kPA) Propane 13"W.C.(3.23 kPA) 11"W.C. (2.74 kPA) 11"W.C. (2.74 kPA) 2.9"W.C. (0.72 kPA) • If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied. • The supply regulator(the regulator that attaches directly to the residence inlet or the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. Out ut Port Directions for Connecting a Gas Pressure Test Gauge _ -- The gas control valve(shown to the right)has two test ports for testing input(line Z 4 pressure)and output(manifold)pressure. Loosen the brass screw on either test port u and place a 5/16"i.d. rubber or plastic tube over the tapered test port. Connect the -Ns,° . tube to the test gauge. d WARNING: The brass screw must be tightened after testing to prevent gas leakage. Input Port ©Travis Industries 4/26/2023- 1559 616 MF GSR2 16 Installation (for qualified installers only) Gas Line Installation Route the included flex tube through the hole in the left side of the insert and out the front as shown below. • a k Bend the flex tube up. Attach the included gas shutoff valve to the end of the flex tube and gas inlet as shown below. Position so the valve is on the right as shown. d x; tt , xH .. Leak-test all gas line connections. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Installation (for qualified installers only) 17 Vent Requirements Travis Industries manufactures a vent kit specifically for this insert(sku 96200340). It includes 30' (10M) of vent, hose clamps, and a high wind cap. The flashing on the cap is 18" (458mm) by 18" (458mm). Travis Industries manufactures a vent kit specifically for this insert(sku 96200331). It includes 30' (10M)of vent, hose clamps, and a prairie cap. The flashing on the cap is 18" (458mm) by 18" (458mm). • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. • Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap. The illustrations below show how the flex liners should be attached. • The exhaust vent must reline the entire length of the chimney and terminate above the chimney top • Be careful not to crimp or rupture the liner when bending it into chimney offsets • When installed, the vent must meet all of the vent manufacturer's requirements • Use the following vent: 4" UL 441 or 1777 Gas Liner for Exhaust, 3" UL 441 or 1777 Gas Liner for Air Inlet Duravent 6-5/8"to 3" &4" Co-Linear Adapter and Flashing (Travis Part# 98900124). Duravent High-Wind Vertical Termination (46DVA-VCH) must be used. Duravent High-Wind Vertical Termination (46DVA-VCH)for high-wind applications or Prairie Cap j tt • �+ g Max.Ht.40'(12.2M) Min. Ht. 16'(4.9M) ` s xo Max.4' c (1.2M) offset 4.4 Drafting Performance This direct vent appliance requires natural draft to operate (similar to a wood stove or other heating appliance). Draft can be adjusted using the included restrictor. The restrictor settings detailed in the manual should be followed (variations may occur depending upon installation parameters). Many factors may negatively influence the draft of the appliance. Travis Industries will not be responsible for improper draft due to factors such as trees, hills, buildings, obstructions, excessive wind, extreme hot or cold outdoor ©Travis Industries 4/26/2023- 1559 616 MF GSR2 18 Installation (for qualified installers only) temperatures, restrictive vent terminations, or influence from mechanical systems. Vent Installation Secure the vent to the insert and termination kit using screws. Exhaust(4"102mm) Inlet(3"76mm) 3"(76mm)dia. O Additional CoaxialeeAd ded 4"(102mm)dia. ( iJiiit Sectsuppoionsrt eeded) as nMayApproved Cap JII /� os ��--Inlet w . ",- . __ Exhaust 1 �V v V v rx, n � _ k i ''r I �r"""u For optimum performance, keep the vent as straight as possible (no 90° bends). ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Installation (for qualified installers only) 19 Vent Location • An Exhaust Restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. Vent Configurations Inlet & Exhaust Re-Line Exhaust Only Re-Line ;III II, �__.,� ;II I II, ` LT till '', II LI I� + ,IIIII, 'I I � � LL '\.,: ::::(1(.2 � J s 0. y Exhaust7 SO I- I — Any cracks or Inlet damage inside the S chimney must be 9 repaired. A block-off plate must 0. seal the intake to the chimney space. This 00 Recommended Block-Off way air is drawn down Plate (must be non- ' the chimney for -%S combustible - metal/ combustion air. °° �a .�insulation). Prevents odors from chimney entering �� room. -f. i -;; 1 ••• Block-Off Plate _ z �': (must be non-combustible - ! ' metal/insulation) Ilk (' s }i 1� SlV3„: 1 �V: i 1 Factory Built(Metal)Wood- Masonry Fireplace Burning Fireplace NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace. Altitude Considerations • This heater has been tested at altitudes ranging from sea level to 6,000 feet(1,800 M). In this testing, we have found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment. • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. ()Travis Industries 4/26/2023- 1559 616 MF GSR2 22 Finalizing the Installation Exhaust Restrictor Settings —40 Feet Use a 1/4" nut driver to loosen % (max.) the screws that secure the baffle l l\� — to the top of the firebox. Slide -,,- Position#7 ' the baffle slightly forward until — the screw heads are in line with — the keyhole slots . Lower the 35 Feet baffle and remove from the — firebox. (Re-install baffle after the restrictor has been Position#6 ,! q. ),),”A, ' 3' ,ad1usted). 1/4"Nutdriver : / ' . , y ', — 1 , 1, t ! ae f'4'l�r � !� „9 — ! is i•� ----- `r { t ;'—30 Feet Slide the restrictor to the correct position (consult the vent — chart to the right to determine the proper setting for your — installation). The screw location indicates the restrictor Position#5 s ' ` position. "": __25 Feet Loosen these _ jc.i 2 screws on the �� h ', ,s _ exhaust restrictor. Position#3 — Pirebox Roof — —20 Feet Back Wait of Fi•rebox Position#7 #2... (Stock) — #1 (open-stock position) r :, — _______ —16 Feet(Min.) Back of Firebox '" �� —15 Feet In this example, the restrictor is set in the #5 position. — Tighten the screws to secure the restrictor. — — —10Feet —5 Feet o � _ airmimi— -0 Feet F 1 15 m c.) y IIIII X u_ u, u 0 N V ''' ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Finalizing the Installation 23 Horizontal Termination DuraVent manufactures a vent kit for horizontal that allows for terminating horizontally when installed in a masonry fireplace (not for use with ZC fireplaces). The DuraVent kit(46DVA-HCL33 and 46DVA HCL34) is approved for use with Travis Industries gas inserts. These kits can be purchased from your Travis Industries dealer. Application DuraVent Part# For inserts that use 3" exhaust and 3" intake 46DVA-HCL33 For inserts that use 4" exhaust and 3" intake 46DVA-HCL34 Refer to the kit manufacturer's instructions for details and requirements for installation. In addition to the manufacturer's requirements,the following requirements must be met: Ju OE =imi DC ]O CDC Mme DC• The termination center MUST be 0 III'Ilh C 0 a minimum of 5'from the base of vv _ iii ]�O insert. =so • The termination center MUST Ni Radius ,C' �O NOT be more than 8'from they 4 Min —C Ilhl base of the insert. - •C LI pi,® U - •C - • The radius of any bends in the OC kJ =1 flexible venting MUST NOT be - al 30 less than a 4" radius woof Mir .1011.1, 47 ]O maw" • All portions of the venting MUST ]O Min. 5 have at least a 1/4" rise per 12"of .1 Max. 8' horizontal run = = -00 w 'OOam IT �'00 1t • .OO ��O il 1 • O J El mu gm uuuuuuIII LS ©Travis Industries 4/26/2023- 1559 616 MF GSR2 24 Finalizing the Installation Co-Linear to Co-Axial Pipe DuraVent manufactures a vent kit that adapts flexible co-linear venting to co-axial pipe. This can be helpful for situations such as when a damaged masonry chimney top is removed to below the roofline or when an additional story is added to a home and the added height covers the existing masonry chimney height. The DuraVent kits (46DVA-CLTA and 46DVA-34CLTA)are approved for use with Travis Industries gas inserts. These kits can be purchased from your DuraVent dealer. Application DuraVent Part# DuraVent Stock# For inserts that use 3" exhaust and 3" intake 46DVA-CLTA 810014742 For inserts that use 4" exhaust and 3" intake 46DVA-34CLTA 810014340 Ii'I 111%*Check with the local ; DuraVent Co-Linear -Authority Having Y to Co-Axial Adapter Jurisdiction before installing in this manner. - The fireplace must be permanently marked to indicate that it has been altered and no longer suitable for burning solid . — = fuel (wood). m' 'th -All additional C 1 3®f requirements in the CDC _ )Of manual for the installation oC _ CC Max. 40' must be met. C ®[ (12.2M) - Refer to the vent >? manufacturer's .p. of Min. 16' instructions for further - =C (4.9M) details. `low a` )OC[ rA IOOdriliaiLf OOC o—Of P c OOf _IC JOf r IUU� 1L_LU_3f If 10 ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Finalizing the Installation 25 Glass Frame Removal and Installation A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. e If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. The appliance must be completely cool before removing the glass. Do not strike or slam the glass. 1. The glass removal tool is located at the upper right of the convection area and may be removed with a 1/4" nut driver. • NOTE: Replace the tool in this location after removing the glass frame. 14. Remove the glass frame as shown below.The glass frame is held in place with three tabs inserted into three slots at the bottom of the insert. MI+ I"`'$"° x f ' ♦vE$ �` J f'a� � : x ro •.�+ I Rna 1 n„ is �.. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 26 Finalizing the Installation Steps for Finalizing the Installation 1. Remove the glass (see page 22). NOTE: If using propane (LP) convert the appliance prior to installing the media. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. 3. Install the four AA batteries (see illustration below). The AA batteries act as a power backup in case the household (AC) power goes out and are required for operation. Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC (see page 30). 4. Make sure the accent light bulbs are in place and work correctly. NOTE: Take care to not touch the bulb with your fingers—use a cloth or paper towel). tei Pg'.. nary��¢N mac' P9'8s „eat r t4 . ill � 4 T • 5. Install the media (see the instructions included with the media kit). 6. Replace the glass. 7. Start the heater. 8. Leak test all gas joints. 9. Adjust the air shutter following the directions on the next page. 10. Attach the face following the directions included with the face. 11. Adjust the flame to its highest position -the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 12. Give this manual to the homeowner for future reference and fully explain the operation of this heater. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 28 Finalizing the Installation Removing Media Tray for Fireback Installation 1. Remove the (8) screws that secure the media tray to the burners (set the screws aside for re- installation). Lift the media tray and remove it from the firebox. 1/4"Nutdriver 0 @@mow 0 :➢ '• ....w xr xa ,. '." ". - a $e5 t". %INK Y.' * • • t '^ A it ax n t� Av ➢•. ':pax t h . 2. Install the firebacks. See the fireback installation instructions for details. 3. Re-install the media tray assembly after the firebacks are in place. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Operation 29 Before You Begin • Read this entire manual before you use your new heater(especially the section "Safety Precautions" on pages 4 &5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Remote Control Warnings KEEP BATTERIES INSTALLED AT ALL TIMES The remote control system requires the batteries to remain in place at all times. Once the batteries are removed, the system may re-start in standing pilot mode. If this occurs when the heater is in Remote Mode, you will not be able to turn the heater off manually from the battery box. If you need to replace dead batteries, make sure to turn the appliance off before 'h 'e-- removing the batteries. NOTE: If the batteries go dead, the system will operate normally as long as household power(120v AC) is present. A transmitter and IFC are radio frequency devices. Placing the transmitter in or near metal may severely reduce the signal range. A off the main gas supply to the appliance during installation, maintenance, or in case of remote control malfunction. PROGRAMMING THE REMOTE The SIT GSR2 remote may be programmed to disable the thermostat or any of the modes(flame height, blower, light, comfort control,Standing Pilot*,or auxiliary power input). This allows you to tailor the remote to the appliance. *We do riot recommend disabling the standing pilot option for our gas appliances. This feature may be recommended for cold regions or installations with sub-optimal venting. How to Disable/Enable the Thermostat i "SET"=thermostat The remote is shipped with the thermostat enabled. t� SEL 1 Remove one battery from the remote. -- -- • 1 function enabled. 2 Press and hold the thermostat button while '�--'`Q" 1§1 �/ Y "CLR"=thermostat replacing the battery. This will toggle the ___---- 0— CLr function disabled. thermostat function. Repeat this process to toggle the thermostat function to the desired setting. How to Disable/Enable Modes (Light, Blower, etc.) �? g&N The remote is shipped with all modes enabled 1 Remove one battery from the remote. 10 la 2 Press and hold the on/off button and mode button while replacing the battery. ra Keep the on/off button depressed during the following steps. ...OIL. 3 While keeping the on/off button depressed, press 6 ®. and release the mode button until the mode that F1 i t s+a lot (L'riai9ht P��ot g needs to be changed is illuminated. v a • s. CL r,t t.l �'�^ Optional AUX 4 With the desired mode illuminated (see illustration , p p r ;, B17 s to the right), press the"up"or"down"button to i ®ten n+ c Light Control activate or clear the mode being addressed. Make sure to keep the on/off button depressed /� "SET"=selected during this process. $ I�, e t A SE6 5E�a mode enabled. 5 Release programming.h on/off button to complete o o g n ® —.)Ii v CLr "CLR" = selected mode disabled. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 30 Operation Remote Set-Up Verify the Switch is on "REMOTE" The battery holder has a switch built into it(see Figure 1). This switch must remain in the REMOTE position for the remote to operate. o4, RF4i 0 4 .. 7..,.. 111A 0PF iI` ` `fir ' . Figure 1 Synchronize the Transmitter to the IFC The transmitter will need to be synchronized to the IFC (Integrated Fireplace Control) before the remote will work correctly. Synchronizing is done in the following two steps below(see Figure 2): 15. Press the PRG (Program) button on the battery box(IFC will beep 3 times). 16. Press the"ON" button on the transmitter(IFC will beep 3 times). "Beep' "Beep" '''' ''''''' ''''''4 I I 1 e, ° '2„ ..-:, "Beep" "Beep' "Beep' "Beep. '' n R `, ,eu r 1 Fes` , :', i" ni f, v- y l' Figure 2 NOTE: If power is cut off to the IFC for an extended period, you may need to re-synchronize the remote. Clearing the System Memory This appliance uses an Integrated Fireplace Control (IFC)to store the unique code for the remote control. If you wish to clear the system memory, MAKE SURE GAS IS TURNED OFF TO THE APPLIANCE then press the PRG (Program) button for 10 seconds. The pilot will start to spark repeatedly, signifying all system memory has been cleared. The system will return to its original configuration: a remote will need to be synchronized; and, the system will operate under continuous pilot mode. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Operation 31 Starting the Heater for the First Time • Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to vent the room. • Condensation may appear on the glass each time you start the heater-this is normal. • Blue Flames will occur on the heater when it first comes on. After fifteen minutes the flames will turn a more realistic yellow and orange color. • Verify the batteries are installed (see page 38). Location of Controls Most features will be controlled by the included remote. ; i Direct Operation The fireplace may be directly operated from the battery holder(accessed by removing the face). The three positions are below (see Figure 3): ON (all the way left)—Burner turns on (regardless of transmitter settings). OFF (all the way right)—Burner turns off(regardless of transmitter settings). REMOTE (middle position)—Burner is controlled by the transmitter. 0„ RF,70TF Y, ilk OFF 411111 i-s ._v t Figure 3 NOTE: When the battery holder switch is turned to ON or OFF, the mode settings (Flame Height, Comfort Control)will remain in the same state as before the switch was moved (i.e.: the IFC "remembers"the last setting). If you wish to adjust the mode settings use the transmitter mode button to adjust the settings. The thermostat and burner on/off operating functions will not work on the transmitter. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 32 Operation Intermittent/Continuous Pilot This heater may run with the pilot continuously running or in intermittent mode. For most homeowners, the intermittent mode is preferred (this saves fuel, doesn't give off un-needed heat). However, in some situations, the homeowner may prefer to switch the heater to continuous pilot. The most typical reasons for switching to continuous pilot are: • Very Cold Conditions—in very cold conditions you may notice that the burner does not light quickly, and the flames lift off the burner. If this is the situation, we recommend you switch to continuous pilot. This will create a slight draft in the vent, allowing for the burner to light quickly and draft correctly. • Excessive Condensation on Glass After Startup—certain installations may encounter excessive fogging on the window after startup(not just the first time the heater was started). This is an aesthetic condition that may be remedied by switching the heater to continuous pilot. • Cold Glass or Heater Front—in very cold conditions you may notice that the heater front and glass become very cold. To remedy this, switch the heater to continuous pilot. • Frequent On/Off Operation—if you are frequently turning the heater on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay. Switching from Intermittent (IPI) to Continuous Pilot (CPI) The pilot mode on this appliance is adjusted using the remote. With the remote in the off position (thermostat off, manual off), follow the directions below to adjust the pilot mode. • rr u ® pc- Press the"MODE"button '.%kG V ' when the appliance is off to (' adjust the IPI/CPI. NOTE This icon appears when the appliance is in CPI mode. Press the"UP"button Press the"DOWN"button rioF to activate CPI mode. — • of to activate IPI mode. Li � ii `�� * 0 v v t Figure 4 ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Operation 33 Pilot Fuel Conservation Timer 7 Day Pilot Shutoff Timer(applies to units in CPI mode only) This appliance may be equipped with a 7-day pilot shutoff timer. This timer helps conserve fuel and save money by turning the pilot off when the appliance is not used for 7 days (this timer is mandated in certain 11. areas for conservation purposes). This applies only whe the unit is in �t CPI (Continuous Pilot Ignition) mode. If the unit is in IPI (Intermittent Pilot Ignition) mode, the timer does not apply. mum When in CPI mode the pilot will remain lit as long as the burner is engaged within a 7-day window. Each time the burner is turned on the 7-day timer resets. If the burner is not engaged within the 7-day window, the pilot will automatically revert to IPI mode and turn off to conserve fuel. To switch back to CPI, simply: GSB2 Units: toggle the IPI/CPI switch to IPI, then back to CPI. GSR2 Units: use the remote to toggle from IPI mode, then back to CPI mode. To prevent the need to reset the pilot mode during the heating season, we have listed a few strategies below: Option 1: Remember to periodically turn on the heater during the heating season If you use your heater for supplemental heat, this may be the best solution. Set a specific time, once or twice per week(e.g. 5 pm on Tuesday& Friday)to turn the heater on for a few minutes. This will reset the timer and prevent the need to restart the pilot. Option 2: Use a thermostat GSR Units: Use the thermostat included with the appliance GSB Units: Consult your dealer for thermostats compatible with your appliance. The use of a thermostat will keep the room at a constant temperature and will, in most cases, keep the heater working throughout the heating season. Light the pilot at the beginning of the heating season and set the thermostat to the desired room temperature. As long as the outside temperature does not rise excessively, for seven days or more, the pilot will continue to operate. Option 3: Use a programmable thermostat(GSB2 Only) A programmable thermostat may be set to turn on, once per week, to a high temperature for a short time. This will reset the 7-day timer and allow the heater to operate without having to restart the pilot. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 34 Operation Remote Operation When the switch on the battery holder is set to "REMOTE"the transmitter operates the fireplace. Once you understand how the transmitter works, you will be able to operate your fireplace quickly and easily. Display Overview The transmitter display has four main sections(see Figure 5). Thermostat Mode Display Room Temperature Display ■.s I R oF • ■ 41 Mode Display: Read-Out —`'— em Flame , 1r Blower (Thermostat Setting, Accent Light Function, etc.) • J Q� Comfort Control a0 Under Lights Figure 5 Listen for the "Beep" Each time you press a button on the transmitter that controls the fireplace, a `beep"will come from the Integrated Fireplace Control (IFC). When you change thermostat target settings the IFC will not beep. NOTE: When the batteries start to get low, the IFC will beep twice whenever a button is pressed. When the batteries are nearly depleted, the IFC will no longer beep. See "IFC Batteries"on page 38). ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Operation 35 Manual On-Off/Smart Thermostat/Standard Thermostat Use the thermostat button to cycle through the three thermostat settings (see Figure 6). Look here for the Press the thermostat button to cycle thermostat setting. through the thermostat settings. I C lB F f slOFF ON SMART Figure 6 • MANUAL ON/OFF—The burner will turn on and off using the remote (see Figure 7). Press the On/Off button to control the burner. When off, the display will only show the current temperature. I of 1: When in manual setting,the word"OFF"will appear here. mo` IuJ Figure 7 • SMART THERMOSTAT—While in smart thermostat, the transmitter will control the burner to achieve the target temperature (see Figure 8 below). Flame height will be adjusted up or down to allow operation without turning the burner on and off(also called "smart modulation"). To adjust the target temperature, press the UP and DOWN buttons until a suitable temperature is achieved. der ` This is the target When in smart thermostat temperature on the read- ei setting,the word"SMART" out. Use the up or down DI will appear here. ' buttons to adjust the target s/ Aillk A 0 temperature. - �t 1__! l J Figure 8 • STANDARD THERMOSTAT-While in standard thermostat setting, the transmitter will turn the burner on and off to achieve the target temperature (see Figure 9 below). To adjust the target temperature, press the up and down,buttons until a suitable temperature is achieved. S of This is the target When in standard thermostat— " O I temperature on the r / setting,the word"ON"will read-out. Use the up or appear here. J down buttons to adjust l " " the target temperature. + t Figure 9 NOTE: If the transmitter batteries go dead while in thermostat setting (standard or smart), the appliance will shut off after approximately 24 hours. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 36 Operation Mode Controls (Flame, Blower, Light, Comfort Control, Under Light) Use the mode button to cycle through the rive mode controls (see Figure 10 below). Press the mode button to cycle through the mode settings. lk Flame ■• no, [f Height OFF : ■ ; e 0 ■ bra■ Optional AUX ■•_ . Blower ■ ' Look here for 1 �� ( Q_` 9' mode controls.' -,, a �z, c /ham ,� 4, `ttt `<nr' L1 Accent Comfort Lights Control Figure 10 Flame Height Flame height may be controlled using the UP and DOWN buttons when in Flame Height Mode (see Figure 11 below). The center display will display the 7 settings, from 'OFF"to 'HI" for full on. NOTE: Flame height may not be adjusted if operating in Smart Thermostat setting. When in flame height °FF ; I.1 This is the flame height U1 High read-out. Use the up or l mode,this icon will ■ m�� Medium appear darkened. in down buttons to adjust y, J the flame height(7 r v- ',cc Off Lk * g a settings). 4, u' t MAX Figure 11 Blower Speed The blower may be controlled using the up and down buttons when in Blower Speed Mode (see Figure 12). The center display will display the 7 settings,from "OFF"to"HI"for full on. OFF 1 u1aF This is the blower �_148 U. High When in blower • 1 speed read-out. Use ' I II ri mode,this icon will 11111 the up or down buttons .1 Medium appear darkened. i to adjust the blower �,\I II / speed(7 settings). r V�� a c' a l r 431 Orr aff Figure 12 MANUAL MODE—BLOWER OPERATION 0 When in Manual Mode the blower will remain on, even if the burner is turned off and the heater cools. Either manually turn the blower off, or turn off the heater by pressing the On/Off button. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Operation 37 Mode Controls - continued Accent Light The Accent Light(night light)inside the heater may be turned on and off using the up and down buttons when in Accent Light Mode (see illustration below). The center display will display the 7 settings, from "OFF" to"HI"for full on. y IT 9 i«F 1 I This is the accent light LI■ Hi h ' r/ read-out. Use the up * °pz I I When in accent light or down buttons to nil Medium mode,this icon will I Iii / adjust the accent light appear darkened. 0 brightssings) " � OF:F off 111 YAX HINT: If you wish to leave the accent light on while turning the burner off, adjust the Flame Height to "OFF" (see above). Comfort Control (rear burner) The comfort control (rear burner) may be turned on and off using the up and down buttons when in Comfort Control Mode (see illustration below). The center display will display either"ON"or"OFF". 0.F .IO•F This is the comfort ? � e A r! On When in comfort •■ control read-out. Use pc' , control mode,this al 1__________----the up button to turn w! 1 icon will appear on,down button to ■ darkened. �/ turn off(2 settings). I III■ �, 0 .��3 LII I Off 4 Under Light(AUX) The Under Light may be turned on and off using the up and down buttons (see illustration below). You can adjust the brightness of the Under Light using the built-in rheostat. gill �I�F When in Under Light C■Ile■ Use the rheostat on the OFF i I IF When II ■■ fireplace to control the mode(AUX), this t' ��MII icon will appear y Under Light brightness. darkened and the readout will display ■ NM status. /I/ Display Fahrenheit or Celsius • With the system in the"OFF" position, press both the MODE and THERMOSTAT buttons simultaneously to toggle between Fahrenheit (F)and Celsius (C). to41. t ©Travis Industries 4/26/2023- 1559 616 MF GSR2 38 Operation Low Battery Indicator Transmitter Batteries The transmitter has a battery-level indicator.When it indicates low battery voltage(see Figure 13 below), install three new AAA alkaline batteries into the transmitter(see"Transmitter Battery Installation"on page 38). Low Battery Indicator 'Ea :9oF •oFO I IJ . .. (izS l/1_I- C LJ MAX Figure 13 IFC Batteries The IFC (Integrated Fireplace Control)will "beep"twice when a transmitter button is pressed when the batteries are low. Install four new AA alkaline batteries into the battery box when this occurs (see "Battery Installation" on page 38). In applications where the appliance is required to provide heat, we recommend replacing the batteries before each heating season. Battery Replacement Battery Installation Install four AA batteries into the battery holder(see Figure 14 below). These batteries act as a power backup in case the household (AC) current goes out. Transmitter Battery Installation Install the three included AAA batteries into the remote. ems" � j "Pp9n\e:Y i JI 0° 0° pP N li tp Figure 14 Power Outages The remote will work if the household current(AC power) is disconnected. The batteries inside the battery box will continue to power the heater but the accent light(s)and blower will not operate. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Operation 39 Childproof Feature The childproof feature disables the control buttons, preventing unwanted use of the remote. • Press both the MODE and UP buttons simultaneously to turn this feature on and off(see Figure 15 below). HINT: This feature is especially useful while using the thermostat setting. Child Proof Indicator ... ....F w,_ �J�17 1iioF� ■ ■ ■ Agli t g ICI. ■ ■■ AOgo MAX Figure 15 Normal Operating Sounds The appliance may creak with change of temperature--THIS IS NORMAL. Extinction Pops 444. �. It is not unusual,especially on Propane Blower(s) (LP)appliances,to experience a"pop" ' when the burner is shut off. ���Ii / The blower(s) push healed air into the ` . (I ` room. You will hear the sound of air movement that increases as the speed is Pilot Assembly 4 increased. The pilot flame will make a clicking sound when starting up. If left on,it Gas Control Valve will make a slight whisper sound. As the gas control valve is turned on and off you will hear a dull clicking sound. This is the valve opening up and shutting down. Normal Operating Odors This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 40 Maintenance DANGER HIGH VOLTAGE: Disconnect power before attempting maintenance or repair. Maintaining Your Heater's Appearance Fingerprints or other marks left on the optional plated surface may become etched in place if they are not wiped clean prior to turning the heater on. Clean the plated surfaces with denatured alcohol and a soft cloth (with the heater cool). Other cleaners may leave a film that may become etched into the surface. Accent Light Replacement The accent lights in your heater provide additional lighting. The bulbs will burn out over time. To replace, follow the directions below: 1. Shut off gas to the heater and let it cool for 15 minutes. 2. Remove the glass (see page 25)and media. 3. Replace the halogen bulbs with the following bulbs: NOTE: Take care to not touch the bulbs with your fingers—use foam packing or a paper towel to handle the bulbs: 35 Watt 120 Volt T4 Halogen Bulb (GY6.35 Base) Upper Accent Lights The upper accent light can be accessed by removing the 4 screws with a 1/4" nut driver, as shown below. Sa _ The upper accent light assembly drops down to expose the accent light. en replacing the assembly, carefully insert the wiring into this cavity to ensure the wiring is When A not pinched. kE4: p w� m -.r. The upper accent light may now be accessed. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Maintenance 41 Loosen the two screws nearest the bulb to disengage the bulb from the holder. Remove the bulb from the holder. Replace the bulb, making sure not to touch the bulb with your fingers (grasp the bulb with the bulb packaging or a paper towel). <`II Tighten the screws until the bulb is secure (do not over- tighten; this may damage the electrical contacts on the bulb). \0 Do not loosen these screws Micro(1/16")Standard (they hold the wires in place). or Philips Screwdriver Under Light Bulb Replacement The Under lights in your insert provide additional lighting. The bulbs will burn out over time. Replace the halogen bulbs with the following bulbs: 35 Watt 120 Volt T4 Halogen Bulb(GY6.35 Base) To replace, follow the directions below: 1. Shut off gas to the Insert and let it cool for 15 minutes. 2. Remove the glass assembly(see page 25). 3. Remove glass media from the media tray. CUJ - a i•+re i•+r®+•+•i a- i •a Y s a s r 1/4" �4}•.aa•a°i i•O#t•a•t•a•Y » \ Nut Driver;:,-- a + +> t r Y • 4 Y i t • a t /. a+ t + r a \ a a } r •f , A . a • t f A f Y r M i a + t t r+ m R 1 t ! 1 Y Y» • Y t C! i »} r f o f f »f a a a . t + a t r • r• f a a .r 4. Use a 1/4" nut driver to remove the (8) ' • • ° _ • .• • •»,a media tray attachment screws that secure + R ,+ a Y Y r Y " YrY f xttai•ri a a•fm Rr the tray to the burners (set the screws * ... , . a r + t + t a 1 R •Y it } , r•r, Y." • 0 9 i 0 r a 1 R» k *a a f p 4 a M a, aside for reinstallation). » . +,r a. } . » a ,.» . « # } farm # , . �'r., o. t t }m r t Y r r , s • r a a '� ♦ r+a f �'�'' ., a #s r , aa, • m-.mmYaa •\. YvafRl.f�t�}Yl�twRwi f: \V�ti • 400] 5. Lift the media tray up and out of the firebox. `` �� "` :•: ., ' • lam \ 'w ♦Y.A3Y i Y M a w � \ 1 t �fY �9!4 � Y A i ©Travis Industries 4/26/2023- 1559 616 MF GSR2 42 Maintenance `f l There are (7) bulb sockets in this111 , ' "� appliance (see illustration). c ✓ NOTE: It may be easier to access dir, ts' A� b the (3)rear sockets by removing / the burners (see "Burner Removal" section for details). ' 1141144140 A, o 6. Remove the bulbs from the socket by pulling the bulbs directly away from the socket(do not twist). o -1 t T ,: 7. Gently insert the pins on the replacement bulb into the holes on the socket. NOTE: Take care to not touch the replacement bulbs with your fingers—use foam packing or paper towel to hold the bulb .... # ;M1t 0 8. Return the fireplace to its correct configuration. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Maintenance 43 Yearly Service Procedure WARNING: Failure to inspect and maintain the stove may lead to improper combustion and a potentially dangerous situation. We recommend the following procedures be done by a qualified technician. • Shut off gas to the fireplace and let it cool for 15 minutes. Remove the glass. Inspect and operate the pressure relief mechanism to verify relief mechanisms are free from obstruction to operate. • Clean glass window with a suitable fireplace glass cleaner.Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning. • Vacuum and clean any debris in the firebox. • Check all accessible gas-carrying tubes, connections, pipes, and other components for leaks. • Inspect the burner and firebox. Make sure the burner is not warped, cracked, or damaged. Check the firebox and area around the pilot to make sure there is no damage. Inspect primary air openings for blockage. If any problem is found, discontinue use and contact your dealer for service. • Inspect the area behind the access door; clean if necessary. Check the gas control valve and the gas lines. If damage is found, discontinue use and contact your dealer for service. Clean the air channels, ducts, and blower(if applicable) • Inspect vent and vent termination for sooting, obstructions, or damage. Make repairs as needed. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. • Reinstall the glass assembly. If the glass is damaged, replace it. Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an airtight seal. If it does not, re-align or replace the gasket to ensure an airtight seal. • Turn the pilot flame on (continuous pilot). It should touch approximately 3/8"of the top of the flame sensor(see below). If it does not, contact your dealer. GS Pilot 1410 -11Pma € � r • Start the main burner. Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening. • Test the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds. • After 15 minutes, the flames should be orange/yellow and not touch the top of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor blower operation ©Travis Industries 4/26/2023- 1559 616 MF GSR2 44 Maintenance Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: Main Burners Will The battery box switch is turned to"OFF" Turn the battery box switch to "ON". The remote control is not working correctly See the remote control instructions. Not Start The thermostat is disconnected or set too low See"Thermostat Operation". No propane in the tank Check Tank Level. Heater beeps once: Appliance Beeps The heater beeps once whenever a button on the remote is pressed THIS IS NORMAL Heater beeps twice: The heater beeps twice whenever a button on the remote is pressed The power backup batteries are low. Replace the 4 AA batteries in the battery box(see page 38). The battery box switch is turned to"OFF"or"ON". Turn the battery box switch to"REMOTE" Thermostat Does Not Work The thermostat is set too low Check thermostat Blower Does Not The fireplace is not getting electricity Check the breaker switch Work The fireplace is not up to temperature Let the fireplace bum for 10 minutes The blower fuse may be blown Replace the fuse. See fuse location below. Fireplace Will Not The fireplace is not getting electricity Check the breaker switch. Distribute Heat The fireplace is not up to temperature Let the fireplace burn for at least 15 minutes. The fireplace has just been started This is normal-see"Starting the Fireplace Flames Are Too Blue for the First Time". Improper air shutter adjustment Adjust Air Shutter-contact your dealer. Rear Flames Are Too The flame height may be turned too low Turn the flame height to"HI"- Short (Under 6" See"Adjusting the Flame Height". The media or coals are placed incorrectly See"Media Installation". Thin Layer of Soot Improper air shutter adjustment Adjust air shutter-contact your dealer. Covers the Glass The bulb may be burned out See"Accent Light Replacement'on page 40 Accent Light Does Not Work The accent light fuse may be blown. Replace the fuse. See fuse location below. Location of fuses (3 amp) in the lower right corner under the firebox: Lights Cis, JG'-* Fan F Under ' N ' Optional power Lights a to cord location ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Maintenance 45 Wiring Diagram CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. While _ Power—^—ram, Black . In ❑ t 1t F yn May Include Mole II May Include Bl�r's' (oil It) Accent 7Light(s) 3Amp • • '� ' • • 3 Amp Fuse MI- Fuse x m Z, Integrated Fireplace Control iIFC) m m i 1 • Appliance I I -. I 11, • Fusep Ground cv 1 ■ ,-xr- 1 I 8 -) '• lie;1 C0 MIMli 7 Flame e L 1' .1.'a R%."�•in L 1 Detect tWT 074 r :« +' ,c,.mowe comear d.ltt o Spark Rod i 1) -- = A i �IMMO • ...L. Rheostat • uri mrslonn 1 - I IPII�.I3' G2�Z] w Io 0 0 0 o i.,°•°,,•i f't ., „......_Nr,_ 1112 le MN MI fU1 ■ 1 ®■■ C3-- 1 —:--' Systems i i m g 0 a a Under Lights Jumper • > " t m O • � Ia IPI/CPI JUMPER WIRE a Comfort Control ■ Valve IMMIX o0 . 1 1■ Q =' c I Blalock ir I-r - rall jf.": •,I ® G D Battery Box r\11 / (ManualOnlOff) © © J • IP ©Travis Industries 4/26/2023- 1559 616 MF GSR2 46 Maintenance Replacement Parts Contact your local Travis Industries Dealer for a Replacement Parts Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate the appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. Description SKU# GAS CONTROL VALVE, NG w/STPR. MTR. 250-01612 CNTRL MODULE 250-03826 PILOT ASSY PSE 2-WAY 250-05210 GLASS w/GASKET 250-02549 GLASS TOOL 250-02555 LIGHT BULB, HALOGEN 5PK 250-00022 ORIFICE, BURNER-No. 43 250-00398 ORIFICE, BURNER-No.46 250-00401 ORIFICE, BURNER-No. 55 250-00409 ORIFICE, BURNER-No. 56 250-00406 REMOTE, BLK WALL-MOUNT 250-03262 BLOWER ASSY, LF 250-05136 BLOWER ASSY, RT 250-05135 ©Travis Industries 4/26/2023- 1559 616 MF GSR2 O U) Fil -Pt iv s ,-... 1 (7 C CD tC =° r c • (A w m o ^ �— D Co ,ym (A Co J � m Minimum Clearances to Combustibles 0 CT C),m 616 GSR2 Intertek EG!Mod-Fyre Side of Insert to Adjacent Wall 6"(153mm) Base of Insert to Mantel See Owner's Manual CT to Control No.4000515 Hearth Extension in Front 0"(Omm) Base of Insert to Top Facing See Owner's Manual CD 8 Vented Gas Fireplace Heater Hearth Extension to Sides of Insert 0"(0mm) Flue Vent See Owner's Manual F Enclosure Clearances See Owner's Manual •Certified to:ANSI Z21.88:191CSA 2.33:19"Vented Gas Fireplace Heater",CSA 2.17-2017"Gas-Fired Appliances S for Use at High Altitudes".Refer to the Intertek Directory of Building Products(https:llbpdhectory.intertek.com) FAN TYPE VENTED CIRCULATOR CD for detailed Information. Blower Electrical Rating:120 VAC,1.8 Amps,60 Hz,205 Watts O- This appliance must be installed in accordance with local codes,if any;if none,follow the National Fuel Gas Part No.2 504)513 5 1 2 50-05136 fan or blower assembly may be used.For use with factory barrier O Code,ANSI 2223.1/NFPA 54,or Natural Gas and Propane Installation Codes,CSA B149.1. (see"Finalizing the Installation"in the owners manual for part numbers).Follow installation instructions. ^" This appliance must be installed in accordance with the current Standard CAN/CSA Z240 MH,Mobile Housing, S D C in Canada or with the Manufactured Home Constructions and Safety Standard,Title 24 CFR,Part 3260,In the United States,or when such a standard Is not applicable,ANSIINCSBCSA225.1/NFPA 501A,Manufactured Home PROPANE N.G. PROPANE N.G. 0Cn Installation Standard. Input Rate on"HI"(BTU/Hr) 39,000 39,000 Minimum Inlet Pressure(inches W.C.) 11" 5.5" -O A 7.3 This vented gas Emplace heater is equipped at the factory for use with natural gas.If conversion to propane(LP) Input Rate on"LO"(BTUHr) 9,000 12,000 Maximum Inlet Pressure(Inches W.C.) 13" 7" cr, Is desired,the optional factory conversion kit must be used.Part No.250-05216 may be used. Orifice Size-Front(DMS) 056 #46 Manifold Pressure on"HI"(inches W.C.) 11" 3.5" ny Thls appliance is only for use with the type(s)of gas indicated on the rating plate and may be installed in an Orifice Size-Rear(DNS) 055 #43 m ell O aftermarket,permanently located,manufactured home(USA only)or mobile home,where not prohibited by local CO44( W codes.See owner's manual for details. This appliance is not convertible for use with other gases,unless a This appliance is equipped for use only at altitudes 0-2,000 feel(0610m)in the USA.In Canada,0.4,500 feet(0.1370m). 'p'1 certified kit is used. For altitudes above 2,000 feet,the vent configuration,orifice,or combination of both may need to be changed. (O r This vented gas fireplace heater is not for use with air fikers. See owner's manual for information on making these changes. n 01 Keep burner and control compartment clean. See installation and operating instructions accompanying SU Cfl appliance. tv c THI$APPLIANCE MUST BE PROPERLY CONNECTED TO A VENTING SYSTEM IN ACCORDANCE WITH THE j' CD MANUFACTURER'S INSTALLATION INSTRUCTIONS,Use only approved co-linear direct vent system to vent this Manufactured by: CD appliance to the exterior.See owner's manual for approved brands of venting. MANUFACTURE DATE: ��v CL If the vent-air intake system is disconnected for servicing or any other reason,it must be resealed and/or z5n Jan. Jul. Oct. O reinstalled. ❑ ❑ ❑Ape ❑ ❑ TRAVIS INDUSTRIES r. WARNING:Improper installation,adjustment,alteration,service or maintenance can cause Injury or property ❑scan ❑Feb. D May ❑Aug. ❑Nov. NDYS■ OF FUR S damage.Refer to the owner's information manual provided with this appliance.For assistance or additional ❑]020 ❑Mon. ❑Jun. ❑sap. ❑Dee. 12521 ukllteo,WA 98275r�� CD information consult a qualified installer,service agency or the gas supplier. www.travisproducts.com = CD O1 WARNING:Failure to install this appliance per the manufacturer's instructions or failure to use only parts CD CATEGORY 1 VENTED GAS FIREPLACE HEATER-NOT FOR USE WITH SOLID FUEL specifically approved with this appliance may result in property damage or personal injury. -, Po CAUTION; Do not operate this appliance with glass removed, cracked or broken. Replacement of the panel(s) should be done m by a licensed or qualified service person. 1380 m CO rn CD M — o C) m T co N 48 Limited 7-Year Warranty Register your TRAVIS INDUSTRIES,INC.Limited 7 Year Warranty online at traviswarrantv.com. TRAVIS INDUSTRIES,INC.warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries,Inc.)to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty.This charge can vary from store to store. Component Years 1 &2 Years 3 Through 5 Years 6 & 7 Parts& Labor Parts & Labor Parts Only Burner Assembly Burner Pan Assembly,Air Shutter Assembly,Main Burner Orifice `J/ Electrical Assembly(within heater structure): Wiring harness,snap discs,rheostat speed control,blowers,etc. Gas Control Assembly Adjustable control valve,fireplace controller,pilot assembly,and pilot wiring Glass Glass(breakage from thermal shock) Media Log Set,Stones,etc. Gold, Nickel&Copper Plating Face&Door(see'Conditions and Exclusions'#9) r✓ Accessories Firebacks,Power Heat Ducts,Andirons,etc... One-Way Freight Allowance One-way freight allowance on pre-authorized repair done at factory is covered. Convection Heat Exchanger Convection heat exchanger assembly Firebox Assembly n Adjustable Air Restrictor,Pressure Relief Mechanisms,Glass Attachment Mechanism EXCLUDED COMPONENTS: Paint,Gasketing,and Accent Light Bulbs CONDITIONS&EXCLUSIONS 1. This new gas appliance must be installed by a qualified gas appliance technician. It must be installed,operated,and maintained at all times in accordance with the instructions in the Owner's Manual. Any alteration,willful abuse,accident,neglect,or misuse of the product shall nullify this warranty. 2. This warranty is non-transferable and is made to the ORIGINAL purchaser,provided that the purchase was made through an authorized TRAVIS dealer. 3. Discoloration and some minor expansion,contraction,or movement of certain parts and resulting noise,is normal and not a defect and,therefore,not covered under warranty. The installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing(operation above the listed BTU rate)of this appliance can cause serious damage and will nullify this warranty. 4. The warranty,as outlined within this document,does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product.If in doubt as to the extent of this warranty,contact your authorized TRAVIS retailer before installation. 5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees,buildings,rooftops,wind,hills,or mountains or negative pressure or other influences from mechanical systems such as furnaces,fans,clothes dryers,etc. 6. This Warranty is void if: a. The unit has been operated in atmospheres contaminated by chlorine,fluorine,or other damaging chemicals. b. The unit is subject to submersion in wafer or prolonged periods of dampness or condensation. c. Any damage to the unit,combustion chamber,heat exchanger,or other components due to water,or weather damage which is the result of,but not limited to,improper chimney/venting installation. 7. Exclusions to this 7 Year Warranty include: injury,loss of use,damage,faiure to function due to accident,negligence,misuse,improper installation,alteration or adjustment of the manufacturer's settings of components,lack of proper and regular maintenance,damage incurred while the appliance is in transit,alteration,or act of God. 8. This 7 Year warranty excludes damage caused by normal wear and tear,such as paint discoloration or chipping,worn or torn gaskets,corroded or cracked logs,embers,etc. Also excluded is damage to the unit caused by abuse,improper Installation,modification of the unit,drilling of the orifices.or the use of fuel other than that for which the unit is configured. Units are shipped for natural gas and must be converted to propane using the included conversion kit. Confirm fuel configuration with your installer. • 9. Damage to gold or nickel surfaces caused by fingerprints,scratches,melted items,or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not • covered in this warranty. 10.TRAVIS INDUSTRIES,INC.is free of liability for any damages caused by the appliance,as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states,the exclusion of incidental or consequential damage may not apply. 11.This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of TRAVIS INDUSTRIES,INC. and bearing a TRAVIS INDUSTRIES,INC.label of approval. 12.Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising,packaging literature,or printed material is not part of this 7-year warranty. 13.This warranty is automatically voided if the appliance's serial number has been removed or altered in any way.If the appliance is used for commercial purposes,It is excluded from this warranty. 14.No dealer,distributor,or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty. TRAVIS INDUSTRIES,INC.assumes no liability for such warranties or representations. • 15.Travis Industries will not cover the cost of the removal or re-installation of hearths,facing,mantels,venting,or other components. 16.If for any reason any section of this warranty is declared Invalid,the balance of the warranty remains In effect and all other clauses shall remain in effect. 17.THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES,INC.,THE MANUFACTURER OF THE APPLIANCE.ALL OTHER WARRANTIES,WHETHER EXPRESS OR IMPLIED,ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASER'S RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN. IF WARRANTY SERVICE IS NEEDED: 1. If you discover a problem that you believe is covered by this warranty,you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS,giving them proof of purchase,the purchase date,and the model name and serial number. 2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance's defect,he may process a warranty claim through TRAVIS INDUSTRIES,INC.,including the name of the dealership where you purchased the appliance,a copy of your receipt showing the date of the appliance's purchase,and the serial number on your appliance. AI that time,you may be asked to ship your appliance,freight charges pworkmanship repaid,to TRAVIS INDUSTRIES,INC. TRAVIS INDUSTRIES,INC.,at its option,will repair or replace,free of charge,your TRAVIS appliance If it is found to be defective in material or your regional withdistributor,the time or ea dealleeehip.ted within this 7-year warranty. TRAVIS INDUSTRIES,INC.will return your appliance,freight charges(years 1 to 5)prepaid by TRAVIS INDUSTRIES,INC.,to 4. Check with your dealer in advance for any costs to you when arranging a warranty cell. Mileage or service charges are not covered by this warranty.This charge can vary from store to store. ©Travis Industries 4/26/2023 - 1559 616 MF GSR2 Optional Equipment (for qualified installers only) 49 LP Conversion Instructions AWARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion, or production of carbon monoxide may result causing property damage, personal injury, or loss of life. The qualified service agency is responsible for the proper installation of this kit.The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit. Packing List Rear Seal (2)LP Seal Plates Plate LP Al Front Front Seal 44- Orifices `J Plate ° Pilot Orifice Convert the appliance prior to installing the gas line to ensure proper gas use. The GSR Stepper Motor Kit(4-pack=94400999), (single=250-01463) is required for converting this appliance to LP. The kit contains the stepper motor(regulator) and Torx wrench. 1. Access the firebox. 2. Remove the (8)screws that secure the media tray to the burners (set the screws aside for re- installation). Lift the media tray and remove it from the firebox. 1/4"Nutdriver j •sa Dean a .iiii .i aii'i m " rrw•e. s....H. �far• w.ww."..s ea" __ A3BBU RVP..7 d.• ii i.♦•w..4• 4 j l S i k I ('-•' F �(1I h P, -me u ma- srxr„vxx *, Via,, utt . .yln.,._ •.: � � .err`t Wb � f. A 41111r-- `Y{ ... -... _,......des... ..- -. .,.-...... ,' 616 MF GSR2 ©Travis Industries 4/26/2023- 1559 50 Optional Equipment (for qualified installers only) 3. Remove the (2)screws that secure the burners to the floor of the firebox (set screws aside for re-installation). tr n.lY.i' +.1 tii`ka Ptt"`:sPR`.! • bar Rear Burner Screw . s,. .,,.«.. O ; • .k I Front Burner Screw , .17j I • • • +K'S S.S. ,i � s. FN 4. Lift the front burner and remove it from the firebox. �n v tr � 4*� 5. Lift the rear burner and remove it from the firebox. 4.814 MOW 11-11 min 111=S kf >�.+. ...mn".•ems' ., ... .. .. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 54 Optional Equipment (for qualified installers only) 4. With the rear fireback resting in place, install the left fireback into the firebox as shown below. . .: r ' S E .' Ft v: .. i yry. ilk } g d, sy:''.t L-404M E qz'j e:k a -, 4 '\ ''� LLs I e�F`t y , \ 90. 5. Replace the left fireback clip to secure the right fireback in place. . — } 6. Install the right fireback and secure using the fireback clip.The firebox should now look like the photo below. _sir ^` , �. I. 0.1' 4' �A � I y•Ii FIT ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Optional Equipment (for qualified insta-lllers only) 55 7. Replace the media tray. Screw the media tray down to the burner. NOTE: The tray may not fit unless the firebacks are all the way against the fireback walls. uimrm. It' M , '4 fffS, T � 8. After the media tray is installed, use a 1/4" nut driver to loosen the screws (3 per side) on the side media tray filler brackets. Slide the brackets toward the side firebacks until they are touching the panels and retighten the screws to secure the brackets in place. tee., ni O 1/4" Nut Driver 71 ,. ...:: o}` sa ♦saw a e -"" a�ai�:id l . ca xmeia aaa}}.aaww Tti !}ASYO♦ }}7!}}tl�y :f' b}},yC_v 3}Y}aRa.s_'- ' �� " ' ^gym aca}.�> Tiss,_.� i j •e .4 �ii YS 9. When the fireback installation is complete, it should look like the picture below. �a aak. b 1. s3>3 `'�-� `3 '� ...". fir`. 1 s ' af .�+d:�"'3fS.2C1?.:s^9HYN^.6Eu•"4 .r_ '+'c. `"&9s[„',f.W.'r.t:.Sssr.'11it:Wlvw"G:w+tG`.i(G.'usG•au.vliAc:..`,.i n;.. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Optional Equipment (for qualified installers only) 57 Crushed Glass Installation (Optional) ! WARNINGS ! • Do not allow the crushed glass to block the air slots or to become too thick (maximum 1 layer deep on the burner). Failure to properly install glass may lead to sooting and poor performance. • Make sure the gas control valve is OFF and the heater is cool prior to conducting service. • If using propane (LP), convert the appliance before installing the media • This appliance requires the use of a fireback kit. Install the Fireback BEFORE installing the media. Measuring Glass Quantity Travis Industries offers glass in 10-lb. boxes. The 616 Mod-Fyre uses 8 lbs. of glass so it is important to measure out the appropriate amount of glass for installation. Use a liquid measuring cup to accurately determine the amount of glass used. •:.ti.y.ti 1 Level Cup (8 fl. oz.) (240m1) = 0.95 lbs. a ~ So...1 Slightly Rounded Cup = 1 lb. Remove (7: 49P F PP 1/4" Nutdriver 4i< PaR k•P % < ; P +• • •••t•r•gfa t 1. Use a 1/4" nut driver to remove (2) screws that secure •<°' «," <'P..+.[r"`%` •.mot+P P;P P t i <•<•P / �<<P%•P P t the pilot cover to the media tray and remove the pilot •;t;; % - + •;P W, f♦ ;;;;;*, cover. Gently pull the silicone sleeve from the spark • . %; i . Y . . . . . . - P • P m P • • P < <P + P R electrode on the pilot assembly and re-install the pilot \ , °' °�,`;; `q«• <W ' ' ' ° ` " ``` cover(make sure not to overtighten the screws). + +'+'+`% +: :: < ` ;;. a •% i R S <O < P• + M W P+ P • q • P% P P • } r i t f • P r • < • • • P i� Y •• P•.. i • <R D P i6 + • ••i •• f • 4 r W % P P P V Y P 11. , a s t P P P• Y s f R f �'�;f ttY•••Yy .;'. ©Travis Industries 4/26/2023- 1559 616 MF GSR2 58 Optional Equipment (for qualified installers only) 2. Spread an even layer of crushed glass over the media tray and burner. The glass must be only(1) layer thick on the burners but can be (2) layers thick on the media tray. „k L 4 0 3. Make sure glass does not drop down into the pilot area below the cover and that the opening indicated below remains open. No glass in this area. Cti �t a .�? fi 4. The firebox should look like the picture below when the glass installation is complete. ry ©Travis Industries 4/26/2023- 1559 616 MF GSR2 60 Optional Equipment (for qualified installers only) Driftwood and Stones (Optional) i WARNINGS i • Do not place logs over the burner ports • Install a base layer of either Crushed Glass or Embers & EG Glass before placing any of this media kit. • Make sure the gas control valve is OFF and the heater is cool prior to conducting service. • If using propane (LP), convert the appliance before installing the media • This appliance requires the use of a fireback kit. Install the Fireback BEFORE installing the media. Overview This kit contains 13 pieces of non-combustible media used to decorate the firebox.You may use as few or as many of the logs and stones as you would like to achieve the desired look. Any extra stones or driftwood may be kept for future use. Packing List • 5 Pieces of Driftwood • 8 Stones Placing the Media Randomly place the media on top of the Crushed Glass or Ember media. • DO NOT PLACE MEDIA OVER BURNER PORTS (THIS WILL CAUSE SOOTING). • DO NOT STACK MEDIA IN PILES THAT MAY FALL OVER OR BLOCK AIRFLOW y: rf ,ems ©Travis Industries 4/26/2023-1559 616 MF GSR2 Notes 65 ©Travis Industries 4/26/2023- 1559 616 MF GSR2 66 Notes ©Travis Industries 4/26/2023- 1559 616 MF GSR2 Notes 67 ©Travis Industries 4/26/2023- 1559 616 MF GSR2 68 Index Accent Light Replacement 39 Leveling Legs 12 Additional Items Required 7 Listing Details 2 Air Shutter Adjustment 26 Location of Controls 30 Altitude Considerations 18 Low Battery Indicator 37 Battery Replacement 37 LP Conversion Instructions 48 Before You Begin 28 Maintaining Your Heater's Appearance 39 Birch and Stone (Optional) 60 Mantel Clearances 10 Childproof Feature 38 Masonry Fireplace Hearth Requirements 8 Clearances 10 Media Examples and Recipes 62 Crushed Glass Installation (Optional) 56 Normal Operating Odors 38 Dimensions 6 Normal Operating Sounds 38 Direct Operation 30 Order of Installation 7 Display Fahrenheit or Celsius 36 Packing List 7 Driftwood and Stones (Optional) 59 Pilot Fuel Conservation Timer 32 Electrical Requirements 13 Power Outages 37 Electrical Specifications (for blowers) 6 Remote Control Warnings 28 Embers and EG Glass (Optional) 58 Remote Operation 33 Exhaust Restrictor Settings 21 Remote Set-Up 29 Factory-Built (Metal)Wood-Burning Fireplace Removing Media Tray for Fireback Installation 27 Requirements 9 Replacement Parts 45 Features 6 Safety Label 46 Fireplace Clearances to Gas Insert 8 Starting the Heater for the First Time 30 Fireplace Requirements 8 Steps for Finalizing the Installation 25 Fuel 6 Televisions Placed Above the Insert 11 ► Gas Inlet Pressure 14 Troubleshooting Table 43 Gas Line Installation 15 Tumbled Stone (Optional) 61 Gas Line Requirements 14 Under Light Bulb Replacement 40 Glass Frame Removal and Installation 24 Upper Accent Lights 39 Hearth Requirements 9 Vent Attachment—Tight Installations 19 Heating Specifications 6 Vent Configurations 18 Important Information 2 Vent Installation 17 Installation Options 6 Vent Location 18 Installation Warnings 7 Vent Requirements 16 Intermittent/Continuous Pilot 31 Wiring Diagram 44 Introduction 2 Yearly Service Procedure 42 Want to know more? Scan this code with a QR reader on your cell phone or use the URL below to watch a video of how to use the GreenSmart®remote. ❑ J. ❑ 6 https://vimeo.com/84052701 ©Travis Industries 4/26/2023- 1559 616 MF GSR2