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Specifications (11) ottiCE COPY M c2o23-oot,2 */ RECEIVED �., AUG 9 2023 1, ,/�� ` OFT j 4237 Fireplace Installation Manual XTRORDINAIR A WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency or the gas supplier. Tested and Listed by o-TL irt11. HOT GLASS WILL CAUSE w BURNS v= =rsrce= -r DO NOT TOUCH GLASS Report#0028GF104S / UNTIL COOLED ANSI Z21.88-2014 CSA 2.33-2014 / NEVER ALLOW CHILDREN "Vented Gas Fireplace Heater" TO TOUCH GLASS • Built-In Direct-Vent Fireplace A barrier designed to reduce the risk of burns from • Natural Gas the hot viewing glass is provided with this appliance and shall be installed for the protection of children • LP (Propane) and other at-risk individuals. This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com © Copyright 2016, T.I. $10.00 9/9/20 100-01406 lilt . 2 Introduction Overview This manual details the installation 0 „ 4237 CF GSR2 f h Oa requirements for the 4237 fireplace. For a ;� �. Le Gee a vent a Hewer u as Bonne vent cnemma. tMAatee r,. operating and maintenance instructions, -ra.r-.a.. Appanlldechadan. O,,,,, •ow..nN®,,._ a•a.raaswoaudscan refer to the Owner's Manual. uaa:x.,.r...... Centfied to:ANSI 2210020141CSA2 33.2014'Vented Gee Fireplace Herter", Certifier ANSI 221 01-Y0141CSA 233.2014.A Donne vent do I'Appaatl do Listing Details CGA 29•MSI(R20081"Gas Boling Heating Appliances foe Manufactured Oho ffege de Cieminbe de Gee.,edentate de graphique couleur 21YM91 Homes".and CSA R4.1 i5 Testing method for measuring annual fireplace laametived•dEs«Nlurt dopd.l-IIN 01E CSApooursl efflcvdhdechemineeour les MB acne a�IaI 3 et eiFlciency. This appliance must be metalled In accordance with local codes,If any,If Cat s a. This appliance was listed by OMNI-Test nenafopoace s et Fuel Gas Cadccorda ce3 ih local ar Natural Gas Cat cop=«I dolt be w formemm fristall6 dux codes Imaua ei n5mpw e and Propane Innalletion Codes. IMI- Laboratories, Inc.to ANSI Z21.88-2014/ Thts appliance must be installed In accordance with the current Standard PA54,ou OaaNMMdset is Cods aln r National,art shllatlondeP opene,CSA B1 401. CSA 2.33-2014. The listing label is CcNeCSA 2240 AH,Mobile Housing,In Canada or with the Wrarfacand Home C«apparels dolt tare corfoimbnent Install/ran BOITEICSA9andard actual 2240 Cones,or0)a and Safety Standard,fide 24 CFR,Part 4280,In the United MH,le Tenement Wane,au Canada ou avert Ies Construdlons de Macon States,or whensuch a standard I.not applicable,ANSIMCSRCS A225.104FPA FamWe at la Narmada Sewall,le Titre 24 CFR.It Pante 3280.as Etets-Unlo, chained to the appliance near the glass 531A,Manufactured Home IneallationStandard. ou vend uneIdle nameeon pas applicable,ANSIINCtBC6A225.11NFPA This vented gas fireplace heater Is equipped at the factory for use with natural 501A,Nome d nstalaten de Masan EstcIgie. frame. A copy is shown to the right. gas,If conversion to propane(LP)is desired the optional factory conversion Cod a done 0a0gg de Pepperell de chedage do Wandnee de gazst eglpsa k0 must be used.Part No.250-04040 register lilt may be used. DYathe puruasede e awe le ga natured. SI la=thre asion au ion gal Is propane (LP) No est This appliance Is only for use eighths type ofgas Indicated on the rating plea deal*04gbousee convatrepouaal Necultasde. and may be IMa1W In an hem,,aftermoreet,permanently located,manufactured home(LISA only)or mobile home,where not prohibited by local codas.See Ca apparellest seulemert)pour dlivuns avec le type d•gel in core eu l a Magus owner's manual for details. This appliances not convertible for use with de°easement et patina,etre incalle tins tine mai an tine dune fawn Massachusetts Approval ode gases,(minis a certified kit is used permarenbioc•Oees etfahrlwwsa(USA eeulemera)ow la mason meal.o0 pas This vented gas fireplace heater I.not for use arch air niters. interde par lee cods lens(.Vdr le manual du pnepleatre pour lea ladle.Cat apparel nest pas coneertlbie par('usage weeks autrs gas,a mats triune Keep bunter and control compartment dean.See installation and operating trauma certifies pet(Inlay) This manual has been submitted to the Instructions accompanying appliance. Cent a donne vent de Pepperell de chbWage deduminee dense meet pas pou- nds appnalee mosaic Properly conneeted to a vedno system in accordance 1'usge dope is Nam a dr_ Massachusetts Board of State with the manufacturer's installation lnabnntiens Um wily approved coeds! Gmde Ie snpatime dehna et cortege nano*Vdr l'nRdletlme la 6red vent systemto vent this appliance to the exterior See ewnois manual IGstmolmaaperamst de Ed A Yetcorl'appanan for approved brands of venting. Examiners of Plumbers and Gas Fitters if the veneair Intake system is disconnected for servicing or any other reason, CatAFIAN_MA.Arg°dnarsdlomfruold6trtc0'oWAsla10Nflede It must be reeslod and t s reinstalled. rottamemat mu iial at peal dlutallaban elufabanrt Ile le system.de =Mull area,coaxial et sea went approuve pour dormer worn oat apparel!I WARNING. Improper installation,c a4uMmem. el Refer service or I emblwr.Vdr le manual du proptsate pow Is marques apprmneos de m iintanarm can ee a injury or property damage.Refer to the owner's Awn.,,, Information manual provided with this appliance.For aenstalce or add anal National Fireplace Institute Information consult aqualified installer,service agency or the gee supplier aunt raaaisoneIdop km rascal he el Iourtrbnta!!sPw nv«nlr etas ammo VENTED GAS FIREPLACE HEATER L'APPAREIL OF CNAUFFAGE DOME VENT OE CIEMINEE DE GAZ NOT FOR USE WITH SOLID FUEL PAS POUR LUSAGE AVEC LE COMBUSTIBLE 60LIOE NATIONAL We suggest that our gas FIREPLACE INSTITUTE' hearth products be installed Minivan Clearances to Combustibles Engagements MlNmana a Combustible and serviced by proles-6 9"(gram) La°amm ea(ram adjacent 0"(Oman) FlrapashAdiaarrcWag sionals who are certified in Wood Rom BseeliEirepaa 0"(Oman) apananambolsandeeagaeaMmma g"IOmm) BaMto Enclosure e625'(17mm) Deretgur ale cloture0525"(17mm) the U.S.by the National Burt cfflrepaaaEndosae Top raglan) abate de°mi went comma 0edaae BB"22t1mm) Fireplace institute®INFI}as SenlcEndoaure 0.625 (timml acotes aladobae O.mS(1imm) ' Base of Fireplaceaa Mantel Sae Owes Marvel Le base de 6iermr«eatin mamauh examinee CERTIFIED NFI Gas Specialists. I.`Voir le manual du vendetta re) waM.nfaertiFae,m9 FAN TYPE YENTED CIRCULATOR EVENTER LE TYPE A DONNE VENT CIRCILATEUR Blower Esdmal Rating'120V AC,45 Amin,60 Hz.540 Watts La tortMerle Clamant Eleddque:120V AC,45 Ampite 60 Ra 540 Wads Part No,25044059/25044055 fan or blower assembly maybe used. La pate No 250.040531250-04055 asmbite ds wallows au scuffled• Dealer Information OANGERI Risk d Ele0e1c Shock.aeommsd poem before sewing unit. pounait drawable*. IPELIGROI El lasso de 0ewrpe Seth.Osgmadeel poder antes de Mender a la umdad. Please record your dealer information PROPANE B.G. PROPA G,N. Input Rate on"HI')BTWHri 60,000 60,1s Tvad'emreeeur a NIa(BTwfe) —60,000 00,000 here for future reference: input Rate on"LO'(BTUINI) 30,907 32,080 Tam d'etrie sun•1.0 a(BTUOU) 30,1St 32,080 Orifice Size-Front IOMSI 155 145 La Tattle dminas•la Omani(OW) 055 1145 Dealer Name: Orifice SCe-Rear(DMS) 049 130 La Talk dorlkca,PAHAs 1DM9) /49 130 Minimum inlet Pressure(inches W.C) 11" 5.5" La Ammon minimum d'Advte(Indies WC.) 11' 55' MalmumiMMP maitre(nces W.C.) La Pension maxmund'ArrNAe(nMw W.C.) 13" 7' Dealer Address; Manifold Pressers on'HI'(inches WC) 1f' S.t Close Preen on art•Nis lincfiee WC.) in" sr Dealer E-Mail: This;pollens is equipped for use only atahlwdee 02,000 feet(OOi0m)In the Cet sworn'art eguipa pour!Usage sedmwt as altitudes 02000 pleas USA.in Canada,04,500feet(01370m). 10610m)dans NSA.Au Canada,0.4,500 plods(0.1370mi. Dealer Phone#: For lotus above 2,000 feat,thawed configuration,orrice,or combination of Pour is m altitudes aucsaws de 2000 plede,la miguradon de conduit, both may need changed. I'orlEGe,ouic combindaon des dew peat emir beaten date change. 9 Vdr le menial du propidaira pour is Informations me fake cos chagmma See owner's martian for information on making these ehangee WARNING:Failure to install this appliance pet the madadurels instructions AVERTISSEMENT:Ling elation deplacee,1'aJusfineae to ehangment,le or Ultra to use only partsspecifically approved with thls ppliance may result � oFeneere proprkle in property damage a penoml InJury Se aumue direormalsa du propriMaire rnievs apparel. POUF obtenirtau les informations supplemental roe consultant W programme d'InalaCaion,one agese de seva ou le iwmiswr de gas MANUFACTURE RATE: palifib AVERTISSEMENT:L'tchan you Installer pet apparel par is nmuce our du amm L]wan ❑Apr ❑aim ❑our labnanl ou I'eoheE pour Wham seolaemt des panes Ott approve*en t-)cent❑aa ❑ear ❑Aug.❑ten, particular avec eM apparel peon avoir you resulet les damages d•popi to 25❑can E era_ ❑ss. DO.. w la blesaure penemdle CAUTION: PRUDENCE: Do not operate this appliance with glass Ne pas fonctionner cet appareil avec le verre removed,cracked or broken. Replacement of enleve,craqueoucasse.Leremplacementdes the panel(s)should be done by a licensed or panneaux devrait etre fait par une personne de qualified service person. service autorisee ou qualifee. 1125 ©Travis Industries 4160429 100-01406 Introduction and important Information 3 Overview 2 Listing Details 2 Installation Options 6 Heating Specifications 6 Dimensions Packing List 6 Recommended Installation Procedure 7 Fireplace Unboxing and Moving Into Position 8 8 Massachusetts Requirements Fireplace Placement Requirements 9 10 Televisions Placed Above the Fireplace 11 Minimum Framing Dimensions 13 Minimum Enclosure Height—Minimum Vent Configurations or Any System Height Under 10'13 Minimum Enclosure Height—Vent Configurations with System Height 10'or Higher 13 Minimum Vent"Bump Out"application 14 Nailing Brackets—Flush Install 15 Nailing Brackets—Extended Install 16 Corner Installations 17 Outdoor fireplace installations 18 Gas Line Requirements 19 Fuel 19 Gas Line Connection 19 Gas Inlet Pressure 19 Gas Line Location 19 Directions for Connecting a Gas Pressure Test Gauge 20 Electrical Connection 21 Vent Requirements 22 Vent Clearances 22 Vertical Penetrations Require Vent Firestop 22 Horizontal Penetrations Require Thimble 22 Altitude Considerations 22 Approved Vent 22 Approved Vent Terminations 22 Vent Installation 22 Vertical Pipe Shield 23 Horizontal Terminations Require Vinyl Standoff and Termination Shield (on Combustible walls only)23 Exhaust Restrictor 24 Minimum Vent Configuration 25 Vent Configuration: Horizontal Terminations using NG 26 Vent Configuration: Horizontal Terminations using LP 27 Vent Configuration:Vertical Terminations using NG 28 Vent Configuration:Vertical Terminations using LP 29 Termination Requirements 30 Hearth Requirements 31 Facing Requirements 31 Facing Warning—MetalSmith Face Only 32 Facing Example—Standard(Tile Over) Install 33 Facing Example—Flush Install 33 Adjustable Tile Stop 34 Mantel Requirements 35 Steps for Finalizing the Installation 36 Glass Frame Removal and Installation 37 Installing the Firebacks 40 Grate Installation and Removal 40 Log Set Installation 41 LP Conversion Instructions 49 Wiring Diagram 53 Travis Industries 9/9/20- 1406 4237 GSR2 4 Safet Precautions Safety Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater. Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A.follow ANSI Z223.1 and NFPA 54(88), in Canada follow CSA B149.1. In Australia follow AS/NZS 5601.1. • A manufactured home(USA only)or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard,Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations,ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufactured Housing only after the home is site located. • All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. The venting must not be connected to a chimney flue serving a separate solid-fuel burning appliance. • Notify your insurance company before hooking up this fireplace. • The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing. • This heater is approved for use with natural gas (NG)or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. • Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. • If the flame becomes sooty, dark orange in color,or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing. • It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation. • Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect. • Do not store or use gasoline or other flammable liquids in the vicinity of this heater. • Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. ©Travis Industries 9/9/20 - 1406 4237 GSR2 Safet Precautions 5 Safety Warnings (continued) • Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. • Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater. • Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service. • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off and call your dealer for service. • This unit is not for use with solid fuel. • Do not place anything inside the firebox(except the optional artwork). • Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. • Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual. • Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Clothing or other flammable material should not be placed on or near the appliance. • Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance. • Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). Proposition 65 Warning: Fuels used in gas,woodburning or oil fired appliances,and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health &Safety Code Sec.25249.6 Travis Gas Fireplaces. Stoves and Inserts are protected by one or more of the following patents; U.S. 8,469,021, 7,066,170, 6,602,068, 6,443,726, 6,953,037;Canada 2755517 as well as other U.S.and Foreign Patents pending. ©Travis Industries 9/9/20- 1406 4237 GSR2 installation (for qualified Installers only) 7 Packing List Included Hardware • Screen Box (shipped on front of fireplace, includes screen, trim, and optional tile stop) • Owner's Pack (includes stainless mesh, ember chunks, rockwool) • Exhaust Restrictor • Remote Control • Horizontal Termination Shield Additional Equipment Required • Log Set (Traditional or Bonfire) • Firebacks • LP Installations require GSR stepper motor (4-pack = 94400999, single = 250-01463) Optional Equipment • Andirons • Power Heat Duct (1 or 2) • Trim • Ironwork Doors Recommended installation Procedure • Frame the opening for the fireplace. Make sure to allow for vent installation. • This fireplace is designed to accommodate 1/2" (13mm)drywall. Drywall may be mounted to the side of the fireplace (standard)or flush with the facing (flush). See "Nailing Brackets"on page 14 for details). Secure the fireplace to the framing. • Install the vent, gas line, and electrical hook-up. We recommend you test the operation of the fireplace at this point. • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Install firebacks • Install logs • Finalize the installation (see page 36). ©Travis Industries 12/2/20- 1406 4237 GSR2 8 Installation (for qualified installers only) Fireplace Unboxing and Moving Into Position This fireplace is larger than most fireplaces and requires special attention when moving into position. The directions below are intended as a guideline for this process. ® Do not lift the fireplace from below with lifting forks. This may cause the base to bend and warp. AAlways use proper lifting techniques when moving heavy objects (bend your knees, not your back). 0 We recommend using the Travis Industries lifting handles(sku 98500711)for moving the fireplace. See the instructions included with the brackets for installation instructions. 1. Unpack the fireplace. 2. Remove the screen box in front of the firebox opening and place it aside. 3. Remove the glass frame and place it aside(the glass tool is located inside the fireplace to the right). 4. Remove the log box and place it aside. Remove the log stand (it may recycled or discarded). 5. Remove the grate and place it aside(2 screws hold it in place). 6. The fireplace may now be moved into location once the internal components have been removed. We recommend using the Travis Industries lifting handles (sku 98500711)for this process. The handles attach to the two brackets attached to the side of the fireplace. 7. Unscrew the bolts on the side of the fireplace that secures the brackets to the pallet. 8. Move the fireplace into position,taking care not to damage the fireplace or surrounding area. If you do wish to move the fireplace with a forked stove-lift(e.g. Escalara),we recommend lifting from the firebox roof(place 2x4's into the firebox to distribute the load). 9. Once the fireplace is near its final position, remove the shipping brackets from the side of the fireplace and slide it into place. ©Travis Industries 9/9/20- 1406 4237 GSR2 Installation (for qualified installers only) 9 Massachusetts Requirements NOTE:The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above finished grade in the area of the venting,including but not limited to decks and porches,the following requirements shall be satisfied: Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment,the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition,the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation,the owner shall have a period of thirty(30)days to comply with the above requirements;provided, however,that during said thirty(30)day period,a battery operated carbon monoxide detector with an alarm shall be installed. Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8)feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OF ALL OBSTRUCTIONS". Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless,upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. Exemptions The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: •The equipment listed in Chapter 10 entitled"Equipment Not Required To Be Vented"in the most current edition of NFPA 54 as adopted by the Board;and •Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment,the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: •Detailed instructions for the installation of the venting system design or the venting system components;and •A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases,but identifies"special venting systems", the following requirements shall be satisfied by the manufacturer: •The referenced"special venting system"instructions shall be included with the appliance or equipment installation instructions;and •The"special venting systems"shall be Product Approved by the Board,and the instructions for that system shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment,all venting instructions,all parts lists for venting instructions,and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. ©Travis Industries 9/9/20- 1406 4237 GSR2 18 Installation (for qualified installers only) Outdoor fireplace installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to • the front and to each side of installed appliances (see the illustration to the right). All wiring connections to line power shall be in accordance with outdoor requirements of NECA NFPA 70. B ' A . Side of Fireplace The overhang (A) must extend at least 1/2 the roofline height (B). Height is measured from the base of the fireplace. For example: if the rooline (B)is 8'above the base of the fireplace,the overhang (A)must be at least 4'. ©Travis Industries 9/9/20- 1406 4237 GSR2 Installation (for qualified installers only) 19 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. • Shutoff valve must be a"T"handle gas cock. • Only direct vent sealed combustion products are approved for bedrooms or bathrooms. • Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log. • A carbon monoxide(CO)detector is required in the same room as the appliance. • The gas line must be installed in accordance with all local codes and the requirements listed below. In the absence of local codes, follow ANSI 223.1 in US/Canada or AS/NZS 5601.1 in Australia. • The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). For pressures under 1/2 psig (3.5 kPA), isolate the gas supply piping by closing the manual shutoff valve. • Leak test all gas line joints and the gas control valve prior to and after starting the fireplace. • This unit has been listed using the included internal gas shutoff valve. Fuel • This fireplace is designed either for natural gas or for propane(but not for both). Gas Line Connection • Installation must be performed by a qualified installer,service agency or the gas supplier(In Massachusetts a licensed plumber/gasfitter). Gas Inlet Pressure Maximum Input Pressure Minimum Input Pressure Natural Gas 7"W.C.(1.74 kPA) 5.5"W.C.(1.37 kPA) Propane 13"W.C. (3.23 kPA) 11"W.C.(2.74 kPA) • If the pressure is not sufficient, make sure the piping used is large enough,the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied. • The supply regulator(the regulator that attaches directly to the residence inlet or to the propane tank)should supply gas at the input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. Gas Line Location The gas line is located on the left side of the appliance in the location shown below. The gas inlet accepts a 1/2" FPT. • 15.625"(397mm) 10.75'(274mm). . ©Travis Industries 9/9/20- 1406 4237 GSR2 Installation (for qualified installers only) 23 Vertical Pipe Shield Bend vertical pipe shield up to a vertical position as shown below. 'spy,�, ;.. x �! a s x � '� ' m ' ,,-;47,forarri 1, tellOw°',6:404,,,,,,,,'',....tv ,, °',,°,„,..t,,•,,:,,,e Horizontal Terminations Require Vinyl Standoff and Termination Shield (on Combustible walls only) Every horizontal termination on combustible walls requires a vinyl standoff(even if the siding is riot vinyl). 4�e Attach the horizontal termination shield to the top of the horizontal termination as shown below(use the 4 included self-drilling screws). Note how the screws are installed from the top down. i Mit ©Travis Industries 9/9/20- 1406 4237 GSR2 Installation (for qualified installers only) 25 Minimum Vent Configuration • Use 5x8" Diameter Coaxial Vent • You must use a 24"vertical section directly off the top of the fireplace followed by a 90° elbow. • The termination must fall within the shaded area shown in the charts below. Use the indicated restrictor positions. • One elbow(30°or 45°)may be used on the horizontal run. NG (Natural Gas) Exhaust Restrictor Removed(stock) 24"(610mm) -Vertical Section MI. I _ -1 AI Min.12"(305mm)Horizontal Section Max. 14'(4.2M)Horizontal Section(s) 0 feet — II i l l l IIIIIIII w E E E o ' ry ru v v x o E 0 V LP (Propane) Exhaust Restrictor Removed(stock) 24"(610mm) Vertical Section ,i. 1 l«,i „) '�Ii_ �„ 1 i u I 'I i ll �Y I ' .i_) r Min. 12"(305mm)Horizontal Section Max.34'(10.2M)Horizontal Section(s) 0feet I� IIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII m (0 LU m N N v O Q a w • N w o v o O E m x O u. o N N p ©Travis Industries 1/13/21 - 1406 4237 GSR2 30 Installation (for qualified installers only) • Termination Requirements ! Vertical terminations require the high-wind cap(58DVA-VCH) ! Horizontal terminations require the high-wind cap (58DVA-HC), vinyl standoff(58DVA-VSS)(on combustible walls only), and the horizontal termination shield (included with the fireplace). ! Venting terminals shall not be recessed into a wall or siding. A Minimum 12" (305mm)clearance from any door or window that may be opened B Minimum 12"(305mm)above any grade,veranda, porch,deck or balcony C Minimum 1"(25mm)from outside corner walls NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. D Minimum 6"(153mm)from inside corner walls(measure from edge of vinyl standoff) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. E Minimum 12"(305mm)clearance below unventilated soffits or roof surfaces Minimum 24"(610mm)clearance below ventilated soffits Minimum 12"(305mm)clearance below roof eaves NOTE:Vinyl surfaces require 24'(610mm) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. F Minimum 12" (305mm)clearance below a veranda, porch, deck or balcony NOTE: Permitted only if veranda, porch, deck,or balcony is fully open on a minumum of two sides beneath the floor. NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. G Minimum 48"(1219mm)clearance from any adjacent building H Minimum 84"(2134mm)clearance above any grade when adjacent to public walkways or driveways NOTE: may not be used over a walkway or driveway shared by an adjacent building I Minimum 12" (305mm)clearance to any nonmechanical air supply inlet to the building or the combustion air inlet to any other appliance. J USA= Minimum 36"(914mm)clearance above any mechanical air supply inlet if within 10' (3M) horizontally CANADA= Minimum 72"(1.83M)clearance from mechanical air supply inlet K Minimum 36"(914mm)from the area above the meter/regulator (vent outlet) -this extends 15'(4.5M)above the regulator NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. L Minimum 36"(914mm)from the meter/regulator(vent outlet) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. M Minimum 12" (305mm)above the roof line(for vertical terminations) N Minimum 24"(610mm)horizontal clearance to any surface(such as an exterior wall)—for vertical terminations \ E M 1 E A ZA 0 0 H (Frb D p II • ly Tri NOTE: Measure clearances to the nearest edge of the exhaust hood. • Vent termination must not be located where it will become plugged by snow or other material ©Travis Industries 9/9/20- 1406 4237 GSR2 34 Installation (for qualified installers only) Adjustable Tile Stop • Adjustable tile stops are included in the screen box. They may be attached to the top and sides of the fireplace opening to form a black edge around from 'A" to 1". nv F Fib 1 x ap �y�yr 6. 4 5 g E✓' 11� + ©Travis Industries 9/9/20- 1406 4237 GSR2 Installation (for qualified installers only) 35 Mantel Requirements COMBUSTIBLE MANTELS • Combustible mantels may be installed above the fireplace. Use the table below to determine the minimum height for the mantel being used. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table. • Any combustible material above the fireplace that protrudes more than 3/4" (19mm)from the non- combustible facing is considered a combustible mantel and must meet the mantel requirements. I L. 1 III Maximum Mantel Depth(b) ammi- FF�F� F FF FFFFFF Fh - �FovFFtivF`SFaF` ,. oh ry h 1 , g N ti ^� Mantel 60"* Height 59 58' Above 57" 0 Base(a) 56" 55" 54" 5 53" 52" 52" NON-COMBUSTIBLE MANTELS • Non-Combustible mantels may be installed directly above the glass opening on the fireplace. This type of mantel must be made entirely of non-combustible materials. ©Travis Industries 9/9/20- 1406 4237 GSR2 36 Installation (for qualified installers only) Steps for Finalizing the Installation 1. Remove the glass frame(see page 37). 2. We recommend you purge the gas line at this time(with the glass frame removed). This allows gas to be detected once it enters the firebox,ensuring gas does not build up. 3. Replace the glass frame. 4. Start the fireplace. 5. Leak test all gas joints. 6. Check the air shutter following the directions below. Air Shutter Adjustment There are two burners inside the fireplace Each burner has its own air shutter. Air shutters are calibrated at the factory. The only time you need to adjust the air shutter islwf1 t to LP (see"LP conversion instructions'). NG Air Shutter Settings: Front= Closed Rear= 0.1" (3mm) Open LP Air Shutter Settings: Front = 0.25" (7mm) Open Rear=0.625" (16mm) Open 7. Turn the appliance off and install the log set. B. Replace the glass frame. Turn the appliance on and verify air shutter adjustment. If adjustment is necessary, you may wish to shut the appliance off and make adjustments. 9. Give this manual to the home owner for future reference and fully explain operation of this fireplace. ©Travis Industries 9/9/20- 1406 4237 GSR2 Installation (for qualified installers only) 37 Glass Frame Removal and Installation A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. a If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. Do not remove the glass frame with the screen attached—it will not disengage correctly and 111 may damage the screen. The appliance must be completely cool before removing the glass. Do not strike or slam the glass. Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. GLASS FRAME TOOL The glass frame tool is shipped inside the fireplace,on the right side of the fireplace opening. The first time it is used you may need to loosen the screw(1/4"wrench). The tool is accessed after removing the screen. Vtia • ii. li NOTE: Replace the tool in this location after use. ©Travis Industries 9/9/20- 1406 4237 GSR2 38 Installation (for qualified installers only) 1 Remove the trim and place aside. pti,, 4' +z.d^ w ' 3§A J { : a $ , .�!� z be sh" ...'^+'=,'�., .. .:Y.....' l�X ... 2. Remove the screen (it is held in place by the trim). N :,u z �x x ., u N' ,:i or .b a'qk�.. ... 4 �i, a{�r. r.Ja�', i[ diF�[ U'aiik '" �v , -:: .. .... F arm Air g �1�j` p"�" , i Ybu F� v p S Y o- 8 f , s ,�' � �- , Aiiip i di39Y i 11 F : ©Travis Industries 9/9/20- 1406 4237 GSR2 Installation (for qualified installers only) 39 3. Use the glass tool to unlatch the glass frame. Remove the glass frame. The glass frame is held in place with four tabs inserted into four slots at the bottom of the firebox opening. of A..ry Yg A 4-. :sue i �Ar 4 _ _ C Travis Industries 9/9/20 - 1406 4237 GSR2 40 Installation (for qualified installers only) Installing the Firebacks See instructions included with the firebacks. Grate Installation and Removal The grate is held in place with two screws. See the photos below. r Jiga aM 4 .. . • "s� t IN,Po pY y w q{gS, .� 4x'..333 rRS ilk I� 3 k k :f1,41141:1; Pf.,,$ ,,,Az-4,3'.. . ", a t f ©Travis Industries 9/9/20- 1406 4237 GSR2 Installation (for qualified installers only) 41 Log Set Installation NOTE: Install Firebacks before installing logs. Stretch the stainless steel wool to a thin gauze-like layer. Place the steel wool over the center air channel, between the burners. It should be tucked under the burners. x it nv1 r., Mbi^ a °. t e .. t y x4:Z r,,;ot 'vA' r q. Place 1 bag of em�sb�er chunks over the stainless steel. The chunks should not cover the burner or any of its ports. 5'4 P- . k xW .j `� � am" iq . y� Place the remaining ember chunks over the floor of the firebox as shown below. The chunks should not cover the burner or any of its ports. 1. � ' u :.{ +A�l Y k •+,„ ,.. :✓3 P as .. ' # a 3M :......... ©Travis Industries 12/2/20 - 1406 4237 GSR2 42 Installation (for qualified installers only) Tear small chunks of rockwool and place them over the burner as shown below. The should form a loose layer over the burner that allows for air to pass through. USE THE ENTIRE BAG OF EMBERS. p wv "IT • 1 C 4 6 rya Install the lower rear log as shown below. Make sure the front edge of the log fits behind the center air deflector. F 7,';E • • The front edge of the log fits behind the air deflector (note gap between log and embers/rockwool). t , C b 4 I. ,'¢"� r r' fl• a� a,. 4 ©Travis Industries 9/9120- 1406 4237 GSR2 Installation (for qualified installers only) 43 NOTE: The rear lower log may be moved forward or back. Make sure it has a small gap to the embers/rockwool. $r`wY �t7. +V NG(Natural Gas)Installations ...` The log may be moved t . forward (but not in front of air LP(Propane)Installations r. ;. r - - deflector). Make sure the log is r pushed all the way back. e. �' ' Install the upper rear log as shown below. r .: a. ` g W ligiNK"; Ir a k` ra �a s s sal.• �a.4� y},� Y • �.p �.u& h EiS �: Y `s k 4 ©Travis Industries 9/9/20- 1406 4237 GSR2 44 Installation (for qualified installers only) Install the right ember as shown below. L§SxC" 4 •' p; p • dT • i 4., r o• �„ e a 4 P.3 r3yj x ` 'R * d 'f Install the front twig as shown below. ##" i ;yYk 91t, k tK SY, :1R' •.. i g$!!, ry • ■ . a ` * µ z CD Industries 9/9/20- 1406 4237 GSR2 Installation (for qualified installers only) 47 Install the right twig as shown below. gq �. Sd wdK£iU �.aza � .�. a "�^ :-.'v'$wx• •# y� .ea- ` 'd� 6„ dr " ` `x^Y:rc' is i i litiORRWt gormiginw P } r.. .... Y ., sic., ':' ,,,e . . .,,,, ,,, irl, :..i. 1, ...-•,,•:y,,y".,.•;...,,....,- ,:•• ..,. ..: ....,,t,,,,... ., .:....,„...,. '6 tt. xz Ab si"'f' rx�x.o `1 C . " gg sy'"v. Install the right log as shown below. �+: +9 yk f 3Yv'I::N^.:a. ,4R. S ;.1 .. :. 1,,.E " z ; 1 } "a 4' k IFrvfa .. _ ? .. J' :. may. ©Travis Industries 9/9/20- 1406 4237 GSR2 48 Installation (for qualified installers only) The log set,when installed should look as shown below- k a , ©Travis Industries 9/9/20- 1406 4237 GSR2 Installation (for qualified installers only) 49 LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit. LP Conversion Parts • #49 and#55 Burner Orifices • Pilot Orifice • Air Shutter Measurement Tool r. i r r'` J ✓w=���� V'-z �uE x e+�,llf tr -�"€�� �N �'� I�'y { t9A'—` ;.; �— ii i �::... 1. Access the firebox. 2. Remove the grate(2 screws hold it in place—see page 2). 3. Remove the rear log shelf(4 screws hold it in place). .W iw jt. (7sr.2") ==0 1/4"Nutdriver 1 / • er 4. Remove the rear burner(2 screws hold it in place). 0011 y Y M 1/4"Nutdriver ©Travis Industries 9/9/20- 1406 4237 GSR2 50 Installation (for qualified installers only) 5. Remove the front burner one screw •lus washer hold it in •lace . a (" .l. 1/4 Nutdriver „ < r` ;am' r W v. 6. Follow the directions below to replace the orifices. Back Burner Orifice Front Burner Orifice "'"" ',, — i* 4 p f t" e v y.'e n. M r fa1�. dr� �. ::x �aa t P, Oa - _ __ access to the orifices. Use a 9/16"wrench to secure the 9/16"Wrench © manifold while removing the orifice \ with a 1/2"wrench. Its 1/2"Wrenc o Rear Apply thread sealant to the LP orifice prior Orifice to installation. Use the chart below to identify the correct orifices. , / 144,..6' ® 15/16" Look here for the orifice identification Screw the LP orifice until orifice 23.8mm protrudes 15/16"(23.8mm) � 0 / NG indicating full insertion (use • Front: #45 wrench to secure manifold when • Rear: #30 re-attaching orifice). LP • Front: #55 • Rear: #49 ©Travis Industries 9/9/20 - 1406 4237 GSR2 Installation (for qualified installers only) 51 7. Replace the burners. Included with the fireplace is an air shutter measurement tool (see picture below). One side is 0.625"(16mm)and is stamped "B"for back burner. The other side is 0.25" (7mm) and is stamped "F" for front burner. , Air Shutter i Measurement Tool ; _ "F"for Front Burner 'B"for Back Burner Loosen the air shutter screws (phillips screwdriver), slide the air shutter open, then insert the air shutter measurement tool into the air shutter opening (see pictures below). Set the air shutters by sliding them shut over the measurement tool. Tighten the air shutter screw to lock the air shutter into position. Back Air Shutter r 11. Front Air Shutter Looi. voi rw ,W, i .,gyp 8. Replace the rear log shelf. ©Travis Industries 9/9/20- 1406 4237 GSR2 52 Installation (for qualified installers only) 9. Install the LP pilot orifice following the instructions below. (a) Use a 7/16"open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas(NG)orifice. Place the LP orifice in the pilot assembly then replace the pilot hood,tightening the pilot hood until it is snug (do not over-tighten). Natural Gas Orifice=:020N(away) V 018N(may) LP(Propane)Orifce=.014LP'-d 7/16"Wrench ..9 I 10. The stepper motor(adjustable regulator)has an installation sheet included with it-make sure to follow all of the directions. Place the stepper motor on the gas control valve (see below) -MAKE SURE IT IS CORRECTLY ORIENTED. Secure using the screws included with the motor -tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation. s r °I; 1. 4 tea,. 11. Return the firebox to the correct configuration. 12. Replace the glass. 13. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve. ©Travis Industries 9/9/20- 1406 4237 GSR2 Installation (for qualified installers only) 53 Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Accessory jpo Po■wer ■ r Bin. WN NM Me I 0 d a Accent �� Blower(s) • Light(s) Power i In �01' • Harm 3 Amp Fuse ;., In(♦ b a +m Fuse Appl mace ti Integrated Fireplace Control(IFC) m Ground x, - t Flame I " ' E; xw TEAM.?,A,, Detect f b 7 • A 7 I tip la s"? j " 4 E ,2 §iala ,)11 4 ., &, "` Spark t,.'a _. '7- I• - Re M I iMMIIIIIRRntim nlliII MM nn€ann nnn�nI. J mper ' i i [MAI I PrnPer , a. Mall alIr":Il '�' 1-1 r® If woBattery Etas �! r (Manua!On/Oft) 1 aim C�+ �-� .�V r ©Travis Industries 4/26/21 - 1406 4237 GSR2 54 Index Tile Stop 31 Air Shutter Adjustment 33 Altitude Considerations 21 Approved Vent Terminations 21 Approved Vent 21 Clearances 10 Corner Installations 16 Dimensions 6 Directions for Connecting a Gas Pressure Test Gauge 79 Electrical Connection 20 Exhaust Restrictor 23 Facing Example—Flush Install 30 Facing Example—Standard(Tile Over)Install 30 Facing Requirements 29 Fireplace Placement Requirements 10 Fireplace Unboxing and Moving Into Position 8 Fuel 18 Gas Inlet Pressure 18 Gas Line Connection 18 Gas Line Location 18 Gas Line Requirements 18 Glass Frame Removal and Installation 34 Hearth Requirements 29 Heating Specifications 6 Horizontal Penetrations Require Thimble 21 Installation Options 6 Installing the Firebacks 37 Listing Details 2 Mantel Requirements 32 MANUFACTURER REQUIREMENTS 9 Massachusetts Requirements 9 Minimum Enclosure Height(see illustration below) 13 Minimum Framing Dimensions 11 Nailing Brackets—Extended Install 15 Nailing Brackets—Flush Install 14 Outdoor fireplace installations 17 Overview 2 Packing List 7 Raised Fireplaces 10 Recommended Installation Procedure 7 Requirements for the Commonwealth of Massachusetts 9 Steps for Finalizing the Installation 33 Termination Requirements 28 Vent Clearances 21 Vent Configuration: Horizontal Terminations using LP 25 Vent Configuration: Horizontal Terminations using NG 24 Vent Configuration: Vertical Terminations using LP 27 Vent Configuration:Vertical Terminations using NG 26 Vent Installation 21 Vent Requirements 21 Vertical Penetrations Require Vent Firestop 21 Vertical Pipe Shield 22 ©Travis Industries 9/9/20- 1406 4237 GSR2