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Specifications ‘mc-c202 -cobs-2_. ProBuilder 72 Linear FIREPLACE F1C /GSB2/GS 1-10E C. ; �WR 0 R DI NAI R Installation Manual WARNING:"I=IRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. FE ! DANGER O-7Y c vs Listed by HOT GLASS WILL CAUSE Omni-Test Laboratories, Inc. BURNS Report#0028GF105S \ ANSI Z21.88:19 DO NOT TOUCH GLASS CSA 2.33:19 UNTIL COOLED • Built-In Direct Vent Fireplace NEVER ALLOW CHILDREN • Natural Gas or Propane TO TOUCH GLASS • Residential or Mobile Home A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. INSTALLER: Leave this manual with the appliance. French language manuals at fireplacex.com CONSUMER: Retain this manual for future reference. Manuels de langue Frangaise a fireplacex.com Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com © Copyright 2019, T.I. $10.00 4/19/23 100-01458 m 3 CD r.8) N 51 v; IIyOa_+, I; v; y_ U) .c f<n- so eat S co ~ 7 d ,v fv � �o 3 m a EU ? v � 0 N CO M fD , N CD u) Is _ m re a� O N CiCo ... y 11 m ti a3 Um ProBuilder72 Minimum Clearances to Combustibles C 71% N O- �' S GS62 t GSR21 MV Fireplace to Adjacent Wall 0"(Omm) base Of Fireplace To Enebsure Top 86"(1728mm) v D with"Interrupted Pilot" C head by, Wood Floor Beneath Fireplace 0"(Omm) Sides To Enclosure 0.5"113mm) awnn+i+m+w.e+ vented Gas Fireplace HeaterfD O 0 ,�.t eipen I.°A°arins Not for use wan stand fuel Back 7o Enclosure 0.5"113mm) Base M Fireplace Tn A Mantel See Opener's Manual O- O Certified fur USA and Canada -O — O O O — = O FAN TYPE VENTED CIRCULATOR(OPTIONAL) 7- N O CD Certified to:ANSI Z21.88:19!CSA 2.33:19"Vented Gas Fireplace Heater",CGA 2.17-M91(R2014) CD (n cn -Gas-fired appliances for use at high altitudes",and CSA P.4.1-15 Testing method for measuring Blower Electrical Rating:120 VAC,4.5 Amps,60 Hz,540 Watts(Part No.250-04395)fan or blower assembly 7- -a C annual fireplace efficiency. may be used.For use only with factory banker(see"Glass Frame Removal"in the installation manual E 0 r O N- This appliance must be Installed in accordance with local codes,if any;it none,followthe National for part t unloersl.Follow installation instructions. N Nco 3 Fuel Gas Code,ANSI Z223.11NFPA 64.or Natural Gas and Propane Installation Codes,CSA B149.1. VV> O y c CI) CT must be installed in accordance with the current Tonle Housing,in Canada or with the Manufactured Home Constructions uctions andSafely Standard, PROPANE N.G. PROPANE N.G.tandard CAN/CSA 2240 MH, O O Fjj '�Mobile Housi Title 24CFR,Pert 3280,in the United States,or when such a standard is not applicable,ANSIINCS- Input Rate on"HI"(BTUMr) 45,00 45,000 Minimum Inlet Pressure(inches W.C.) 11" 5.5" C D -w p.h j BCS A225.11NFPA 601A.Manufactured Home Installation Standard. Input Rate on"LO"IBTU!Hr) 23,000 23,000 Maximum Inlet Pressure(inches W.C.) 13" 7" N Z N O This vented gas Timepiece heater is equipped at the factory for use with natural gas.If conversion orifice Size.(ONS) 654(2) #43(2) Manifold Pressure on'HI"(inches W.C.) 11" 3.8" = �+3 0 to propane(LP)is red,the optional factory conversion (A kit must be used.Part No.260-04489 — r W (GSB2).250-05223(GSR2)or 250-04488 WV)kit may be used. N 7- CD ii This appliance la equipped for use only at altitudes 0-2.000 feet 10-610m)in the USA.In Canada,0-4.600 ED N CD r This appliance Is only for use with the type(s)of gas indicated on the ratIng plate and may be feet 10.1370m1. 0 — D) -13 -I C installed in an aftemwrket,permanently located,manufactured home(USA only)or mobile horn,. For altitudes above 2,000 feet the vent configuration,orifice,or combination of both may be need to be 0 -, O where not prohibited by local codes.See owner's manual for details. This appliance is not changed. a dD convertible for use with other gape.unless a certified kit Is used. See owner's manual for information on making these changes. O? 0 , CI co This vented gat fireplace heater is nut for use with air filters. O CO0 __ IpnP Keep burner and control compartment clean. See installation and operating instructions (n C 0 n a accompanying appliance. 3 y N 0 Elt THIS APPLIANCE MUST BE PROPERLY GONNECTEQTO A VENTING SYSTEM IN ACCORDANCE CD N r WITH THE MANUFACTURER'S INSTALLATION INSTRUCTIONS.Use only an approved direct vent Manufactured by: Tigsystem to vent this appliance to the exterior.See owner's manual for approved brands of venting- MANUFACTURE DATE: X M j r t the ventair Intake system is disconnected for servicing or any other reason,It must be resealed :a.1 vN u� «, •e�rra ara�asalaa N C O and l or reinstalled. ❑ ❑ ❑'O- ❑ ❑ 3 0:mx ❑Fee ❑slay ❑A"r ❑.0. MAIMS•a caw 3 CO tit) CD WARNING:Improper installation,adjustment,alteration,service or maintenance can cause injury ran M+, ... 12521 Harbour Reach Drive - CD or property damage.Refer to the owners information manual provided with this appliance.For ❑ ❑ - ❑ ❑"° G h" M.travio,WA 982T5 -I assistance or additional information consult a qualified installer,service agency or the gas wxw.uaviapredusa.som CD Cr supplier. rn fD (D 0 m p) 1J0 CAUTION; Do not operate this appliance with glass removed,cracked or broken. Replacement of the panel(s)should be done co N by a licensed or qualified service person. Hot while in operation. Do not Touch. Severe burns may result. Keep 3 C children,clothing,furniture,gasoline and other flammable liquids having flammable vapors away. CD m o u) a O D) o -0 CD CO a m d fV 0 7 0U) U co T = 7 w XIa CD fJ 0 - t@/ CD N 0 Table of Contents 3 Vent Configuration: Horizontal Termination Overview 2 with Vertical Rise 32 Listing Details 2 Masonry Chimney Conversions 33 Massachusetts Approval 2 Class A Chimney Conversion 34 Installation Options 6 Termination Requirements 35 Heating Specifications 6 Hearth Requirements 36 Dimensions 6 Vinyl Flooring Hearth Recommendations 37 Packing List 7 Facing Requirements 38 Additional Items Required 7 Mantel Requirements 43 Recommended Installation Procedure 7 Mantel Column Clearances 43 Massachusetts Requirements 8 Use of a Non-Combustible Mantel Below Listed Requirements for the Commonwealth of Mantel Clearances 44 Massachusetts 8 Finalizing the Installation 45 MANUFACTURER REQUIREMENTS 8 Pilot Fuel Conservation Timer(MV units) 49 Fireplace Placement Requirements 9 Pilot Fuel Conservation Timer(GSB & GSR Clearances 9 units) 50 Raised Fireplaces 9 Glass Frame Removal and Installation 51 Televisions Placed Above the Fireplace 10 Barrier Screen Visual Deflector Adjustment 54 Minimum Framing Dimensions 11 Crushed Glass Installation 55 Min. Framing-Without CoolSmart TV kit 11 LP Conversion Instructions 57 Min. Framing-With CoolSmart TV Kit 11 Wall Mount Remote Thermostat installation Standoff Assembly 12 (optional for GSB2 and MV only) 62 Minimum Vent"Bump Out" application 13 Packing List 62 Nailing Brackets 14 Installation 62 Standard vs. Extended Position 15 Wiring Diagram-MV Version 65 Header and Pipe Shield Installation 16 Optional Blower Wiring 65 Corner Installations Y0 Wiring Diagram -GSB2 Version 66 Outdoor fireplace installations Y1 Wiring Diagram -GSR2 Version 67 Removing the Front Panel 22 CoolSmart TV (Optional) -Installation Overview..68 Gas Line Requirements 23 CoolSmart TV-Installation Requirements 69 CoolSmart TV-Combustible "Over-Facing"(Optional) 70 Fuel 23 CoolSmart TV-Framing the Chase 71 Gas Line Connection 23 CoolSmart TV-Mantel Clearances 72 Gas Inlet Pressure 23 CoolSmart TV-Fireplace Preparation 74 Gas Line Location 24 Using oval pipe to get past an obstruction 75 *Relocating the Gas Line to the Base of Fireplace 24 Electrical Connection 25 Optional Wall Switch or Thermostat Installation (GSB and MV only) 26 Parallel Connection Series Connection 26 Vent Requirements 27 Vent Clearances 27 Vent Firestop or Thimble 27 Altitude Considerations 27 Approved Vent 27 Vent Installation 28 Approved Vent Configurations 28 Exhaust Restrictor Position 28 Diffuser 29 Minimum Vent Configuration 30 Vent Configuration:Vertical Termination 31 ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 4 Safety Precautions Safety Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater. Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A.follow ANSI Z223.1 and NFPA 54(88), in Canada follow CSA B149.1. • A manufactured home (USA only)or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations,ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufactured Housing only after the home is site located. • All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. The venting must not be connected to a chimney flue serving a separate solid-fuel burning appliance. • Notify your insurance company before hooking up this fireplace. • The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing. • This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. • Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. • If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing. • It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation. • Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect. • Do not store or use gasoline or other flammable liquids in the vicinity of this heater. • Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Safety Precautions 5 Safety Warnings (continued) • Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. • Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater. • Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service(or lighting the pilot on millivolt units). Suggestions on how to limit the need to restart the pilot during the heating season can be found on page 48 • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off and call your dealer for service. • This unit is not for use with solid fuel. • Do not place anything inside the firebox (except the optional artwork). • Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. • Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual. • Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. • If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. • Clothing or other flammable material should not be placed on or near the appliance. • Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance. • Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean. • Travis Industries, Inc.grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). Proposition 65 Warning: Fuels used in gas,woodburning or oil fired appliances,and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health&Safety Code Sec.25249.6 Travis Gas Fireplaces. Stoves and Inserts are protected by one or more of the following patents;U.S. 8,469,021, 7,066,170, 6,602,068, 6,443,726, 6,953,037;Canada 2755517 as well as other U.S.and Foreign Patents pending. ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 7 Packing List • LP (Propane) Conversion Kit- Burner Orifices (2)-(#54), Pilot Orifice (0.14 LP), LP Regulator • Thimble (2-Piece Assembly) • Pipe Shield, Header Shield (shipped attached to top of fireplace) • Wall Switch, Cover Plate, and Wire (GSB2 and MV Only) • GreenSmart Remote Control (GSR2 Only) Additional Items Required • Gas Line Equipment(shutoff valve, pipe, etc.) • Electrical Equipment(min. 14 gauge, grounded line) • This Fireplace Requires 8 lbs. (3.6 Kq) of 1/4" Crushed Glass 94500580 Platinum (10 lbs./4.55Kg) 94500581 Bronze(10 lbs./4.55Kg) 94500582 Cobalt(10 lbs./4.55Kg) 94500583 Black(10 lbs./4.55Kg) Recommended Installation Procedure • Frame the opening for the fireplace. Make sure to allow for vent installation. • Install the vent, gas line and electrical hook-up. • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Install fireback(optional). • Install logs (optional)and glass media. • Finalize the installation (see page 43). ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install 8 Installation (for qualified installers only) Massachusetts Requirements NOTE:The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7)feet above finished grade in the area of the venting, including but not limited to decks and porches,the following requirements shall be satisfied: Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition,the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty(30)days to comply with the above requirements; provided, however,that during said thirty(30)day period, a battery operated carbon monoxide detector with an alarm shall be installed. Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8)feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall read, in print size no less than one-half(1/2)inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS". Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. Exemptions The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: •The equipment listed in Chapter 10 entitled"Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and • Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: •Detailed instructions for the installation of the venting system design or the venting system components; and •A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies"special venting systems",the following requirements shall be satisfied by the manufacturer: •The referenced"special venting system" instructions shall be included with the appliance or equipment installation instructions; and •The"special venting systems"shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 9 Fireplace Placement Requirements • Fireplace must be installed on a level surface capable of supporting the fireplace and vent • Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) • Fireplace should be located out of traffic and away from furniture and avoid burns. • Fireplace must be placed so the gaps below and above the glass frame do not become blocked. • Fireplace may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces when determining a location. Clearances (a) Clearance to Side of Fireplace 1/2" (13mm). Do not place insulation in this space. NOTE: Drywall (or other combustible) may contact the first Y2 of the sides of the fireplace. (b) Clearance to Back of Fireplace 1/2" (13mm). Do not place insulation in this space. (c) When installed, walls in front of the fireplace must be a minimum 0" (0mm)to the side of the fireplace standoffs. X Yr k I■ m w,,,., .. .,11._ __..i _._...--.---. Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace and vent. • The base of the fireplace must be a minimum 60" (1524mm) below the room ceiling. 0 The top of the control door(firebox opening) is approximately 8-3/4" (223mm)above the base of the fireplace. For a typical raised fireplace of 36" (915mm), place the fireplace on a platform 27- 1/4" (693mm)tall. / :ddriTin-iazutzdgua®ab2nbupj-jpzn1-eu-sagncITIT4Hg-jgnselas_retp-sagngtzgqp$OOf 88Le gsouTPaoI :ISCH ddT/uoTgvoTTdde :adds-quaquoj T78T :uT6ua2-cuazuo3 ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 10 Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section gives guidelines to place a television above the fireplace. IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner not to place the television above a heat source like this fireplace. Doing so may decrease the longevity of the television and negate the warranty. If you do place a television above the fireplace,you should place a mantel (or build-out) between the fireplace and television(or use a CoolSmart TV Wall kit). Follow the guidelines below to reduce the amount of heat reaching the television.Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min.1"(26mm)Air Gap Behind TV/�% —�Y Min. (77mm)�; j Television(TV) ,k j/jji Min.1"(26mm ;j Min.1"(152mm) Min.2"(51 mm) Optional Column ,�/,�. r or Build-Out Q /� (b)Depth 1 1 \ \ \ F F �% F—,F".. --, 6F 6`c 6FW .c.yF (a) nl<r / O wry M P h rp 0 n j' Height 45"(1143mm)11.....��.11�� Fireplace Above (1116mm) 43'(1093mm)��������1��11 0 Base of 42"(1067mm)���������2m�� j Fireplace 41"(1042mm)mmommoimmmmmm ■■■■■■■/�■■■ i p 40'(1016mm)■■■■,.■■.■■ 39'(991mm) PB42,54,72 > // Minimum Dimensions: (a)Minimum Mantel Height above Base of Fireplace* 39"(991 mm)with 4" (102mm)mantel depth (b)Minimum Mantel Depth* 4"(102mm)* (c)Optional Columns(or Build-Out) Must Meet Side Wall Clearances (Measured to the side of fireplace ZC-can) *Minimum mantel depth must be 4"(102mm)to allow heat to dissipate. If using a mantel larger than 4"(102mm), make sure to adjust the mantel height(a)to meet the mantel clearancer(see mantel requirements on page 43 for det ails). alls). • The mantel must extend 2"in front of the television and 1"to both sides. • If you have a television that is greater than 6"deep(including the 1"gap behind),you will need to alter the mantel depth and height(see the example below). • The telesion mus hav a 1" a to the wall to allow for proper cooling, An build-out near the television must / :ddT7Tin-.z �r.ii a ib��s�,derlTheis rbhr'b �lblgape Sg�iii roPgna?.1gTEtS0T75E60 NOTE: The mantel must extend 1"(26mm) in front of the TV and 1"(26mm)to both sides. If you have a TV that is_greater than 3"(77mm)deep(including the 1"(26mm)gap behind), you will need to alter the mantel depth and hei htR.soLIT oT :ISOH ddT/uofpoTTc1du :adAy-quaTuoS 98T :uq.buaZ-TuawoD ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 11 Minimum Framing Dimensions Min. Framing - Without CoolSmart TV kit WARNING AWhen using a CoolSmart TV kit, see section: "CoolSmart TV - Framing the Chase" on page 71. gip,11 68" 1 _. a 1727mm14 ., Max. 3" I , 77m 10 10 43" 109"2mm /\ 77-1/8" ri/ 1959mm 15-7/8" 404mm OThe fireplace enclosure must be a minimum 68" (1727mm)tall. Do not build into the fireplace enclosure. Min. Framing —With CoolSmart TV Kit / :ddz-ITz ngz iRa bet rrTVi ieifecliciF idi ail 01,%rrriniq tlii ase on pagerl?o'i is r ir&ZO the installation instructions included with the kit for minimum framing dimensions. qsouTpaoT :ySOH ddT/uonpoTZdde :adAs-quaquoS SST :ugbua7-3uquoD ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install 12 Installation qualified(forinstallers only) Standoff Assembly • The side and rear standoffs must be assembled prior to placing the fireplace into position. • These standoffs, when properly constructed, provide a guide for the required 1/2"clearance. NOTE: The rear standoffs are bent around the rear corners of the fireplace as shown below to the right. Rear Standoffs „-"A ko) / :ddTFzan-aaquT.zdauaeabenbuei-Z-eznTeu-sa;ncrpggHB-Tgn,gasaullo-sagnciT4P$ObTO£TO jsoufeooT :ySOH ddT/uoneDTTdde : adAy-quaquoO 58T :11gbuaZ-quw4uQO ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 13 Minimum Vent "Bump Out" application •The dimensions shown are {/ minimum requirements for See e nfis or roof rem nt surfaces.' See"Termination Requirements" section for clearances to vented or vinyl 101 Min. 11" �� (280mm)* I /� Min.6" (153mm)* i 8"(2D4mm) __ ��II ►� Vent '' Certain configurations Centerline �_ ����)- may require vertical vent III lei sections(see"Vent ril r Requirements"for details. OI SIDE OF FIREPLACE Base of Fireplace \ II p PB72 Linear LP & NG Installations 24" Vertical Vent Section (Min. Rise) OVent Approx. 58-3/4" (1493mm) Centerline ® FP Base to Approx. 72-3/4" (1848mm) Roof Eave ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 14 Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Secure the fireplace to the framing with the nailing brackets. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to-corner the fireplace should be square. Use shims to insure the fireplace is square. NOTE: The nailing brackets have two positions: standard and extended. See the section "Facing Requirements" for details on which position is best for your installation. 0 Rotate the two nailing 1 T iyj 4 brackets out(each side) o mO °o° Bend the two nailing / °oo brackets out (each side) e / I O II Secure the fireplace to NOTE: 2 holes are provided on oco the framing using the each side of the fireplace if you o°° c nailing brackets wish to secure the base of the fireplace to the floor(platform). Standard Position Extended Position (nailing brackets as shown below) (rotate nailing brackets as shown below) 4 ..1 O°° o°o °°° I 0 00 o°° °1 °° ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install 16 Installation (for qualified installers only) Header and Pipe Shield Installation The header and pipe shield must be installed as shown below. NOTE: The header and pipe shields may be installed after the fireplace is in place and vent attached (this allows for the fireplace to fit into the framing underneath the header and for the vent to be installed more easily). 1 Remove the pipe shield from its shipping location by removing the (4)- '/4"screws attaching it to the back of the fireplace (Keep the screws for reinstallation). Remove shield > I " Remove the (4)screws • M securing the shield • • O • •(1 ® O 2 At each of the perforations, bend the sides of the pipe shield backwards 90°as shown below. NOTE: The bottom flanges should be facing outward Bend at perforations �,; :- , 4 Tabs face out. IA, fvr i"' /6ry tgy *`° WW 1 h'xklti $: . 5'it nd3 a s I 3 ti i {� I r as � im I ute '�x�.-.ice' ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 17 3 Line up the holes on the pipe shield tabs with the holes on the top of the fireplace. Use the screws that secured the shield during shipping to attach the pipe shield to the top of the fireplace. F� NY 2 v 'f� Yi r( i ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install 18 Installation (for qualified installers only) 4 Remove the (4)screws from each of the (2) header shields (keep the screws for reinstallation). Turn each of the shields over endwise and secure them back into place using the screws you just removed. The bent edge of the shields should be facing upward and toward the back of the fireplace (see illustration below). Attach the header shield to the ', header standoff(both sides). " �. NOTE Use the Pill" , forward hole for ` standard position. ----.4. 4 f . 5 The (2) header standoffs are screwed down flat to front edge of the top of the shields. On each standoff, remove the screw that is closest to the outside edge of the fireplace (keep screw for reinstallation). Bend the legs at the perforations as shown below and attach the foot of the standoff to the top of the fireplace using the screw removed earlier in this step. Bend the vertical standoff as shown to the right(both sides). 1 711111111111. eo..:11111, e %,f ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 19 6 When finished the fireplace should be configured like the picture below. It44. 1'1101111‘ 4. -4k L 4i 0 ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 20 Installation (for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below(NOTE: all clearances still apply). (a) Corner to Wall (minimum) 76-7/16" (1942mm) (b) Corner to Center of Flue (typical) 31-1/4" (794mm) Minimum 1/2"(13mm)Clearance )?\ • 0 • • ,110- 1111 • 4 • 0/, ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 21 Outdoor fireplace installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right). All - wiring connections to line power shall be in accordance with outdoor requirements of NECA NFPA 70. B A Side of Fireplace The overhang (A) must extend at least 1/2 the roofline height (B). Height is measured from the base of the fireplace. For example: if the rooline (B) is 10' (3M)above the base of the fireplace, the overhang (A) must be at least 5' (1.5M). ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 22 Installation (for qualified installers only) Removing the Front Panel The front cover may be removed to access the components. This is required when relocating the electrical or gas inlet location. To remove the front cover r / 09i 1/4" Nutdriver/Wrench (a) Remove the center wingnuts. (b) Loosen the two outer screws. (c) Rotate the front panel down. (d) Remove the front cover. ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 23 Gas Line Requirements MASSACHUSETTS INSTALLATIONS-WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. • Shutoff valve must be a"T"handle gas cock. • Only direct vent sealed combustion products are approved for bedrooms or bathrooms. • Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log. • A carbon monoxide(CO)detector is required in the same room as the appliance. • The gas line must be installed in accordance with all local codes and the requirements listed below. In the absence of local codes, follow ANSI 223.1 in US/Canada or AS/NZS 5601.1 in Australia. • The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). For pressures under 1/2 psig (3.5 kPA), isolate the gas supply piping by closing the manual shutoff valve. • Leak test all gas line joints and the gas control valve prior to and after starting the fireplace. • This unit has been listed using the included internal gas shutoff valve. Fuel • This fireplace is designed either for natural gas or for propane(but not for both). Gas Line Connection • Installation must be performed by a qualified installer, service agency or the gas supplier(In Massachusetts a licensed plumber/gasfitter). • The gas inlet accepts 1/2" MPT. Gas Inlet Pressure Gas Pressure Max. Input Pressure Min. Input Pressure Max. Manifold Pressure Min. Manifold Pressure Natural Gas 7"W.C. (1.74 kPA) 5.5"W.C. (1.37 kPA) 3.8"W.C. (0.95 kPA) 1.1"W.C. (0.27 kPA) Propane 13"W.C. (3.23 kPA) 11"W.C. (2.74 kPA) 11"W.C. (2.74 kPA) 2.9"W.C. (0.72 kPA) • If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied. • The supply regulator(the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. MV Version Directions for Connecting a Gas Pressure Test Gauge Output Port The gas control valve(shown to the right)has two test ports for testing input (line pressure)and output(manifold)pressure. Loosen the brass screw on either test port and place a 5/16"i.d.rubber or plastic tube over the tapered test port. Connect the tube to the test gauge. O WARNING: The brass screw must be tightened after testing to prevent gas leakage. Input Port GSR Directions for Connecting a Gas Pressure Test Gauge out ut Port 8r The gas control valve(shown to the right)has two test ports for testing input(line z_ • tr pressure)and output(manifold)pressure. Loosen the brass screw on either test port cn GSB2 Version and place a 5/16"i.d.rubber or plastic tube over the tapered test port. Connect the tube to the test gauge. i ` d, WARNING: The brass screw must be tightened after testing to prevent gas leakage. Input Port ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 24 Installation (for qualified installers only) Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve. Disconnect the shutoff valve from the cover plate (4 screws outside fireplace). The pipe may be routed through the cover plate and the shutoff valve and gas line may be re-attached inside the fireplace. Gas line may be plumbed from the left side (stock)or below. See illustration and table below to determine gas line location. a b Stock Shutoff Valve Location (Left side) 6-1/4" (159mm) 2-3/8"(61mm) Alternative Shutoff Valve Location(through base of fireplace)* 10-1/8"(258mm) 25-3/8" (645mm) NOTE:You will need to add a longer 3/8"Flex Gas Line (from each side) ® C� Alternative Shutoff Valve Locations (secured to firebox floor) ® r• I TOP OF FIREPLACE Stock Shutoff Valve Location (secured to firebox support) 2-1/2"(63mm) *Relocating the Gas Line to the Base of Fireplace 1. Disconnect the gas line from the shutoff valve(3/4"wrench). Gas line is located inside the fireplace on the left side. 15* r I 2. Remove the screw that holds the shutoff valve plate in place(1/4"nutdriver). Remove the shutoff valve plate. t r 3. Remove the cover plate from the bottom of the fireplace(it is held in place in the same fashion as the shutoff valve plate). Attach it to the left side of the fireplace. 4. Attach the shutoff valve plate to the bottom of the fireplace. Route the gas line to the bottom and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 26 Installation (for qualified installers only) Optional Wall Switch or Thermostat Installation (GSB and MV only) ADo not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch and wiring must be installed by a qualified installer. This fireplace includes an optional wall switch(with wire)to OPTIONAL WALL SWITCH G operate the fireplace burner without accessing the internal (included with fireplace) O .TO r' on/off switch. A thermostat may be used instead. Route the wire from inside the fireplace,through the grommet on either side of the fireplace(see illustration to the right)to o• the switch. The wall switch (or thermostat)may bypass the ce ,CI fireplace on/off switch or be installed in parallel or series Place"WARNING" o configuration (see below). label on switch cover. ° Caution: Label all wires prior to disconnection when r� servicing controls. Wiring errors can cause e improper and dangerous operation. Warning: Make sure all wiring is secure and does not -------------- contact hot or moving components. Parallel Connection Series Connection On/Off Switch On/Off Switch On/Off Switch On/Off Switch ON OFF ON OFF Thermostat/External Heater is ON Heater is ON Thermostat/ Heater is ON Heater is OFF Switch ON External Switch ON Thermostat/External Heater is ON Heater is OFF Thermostat/ Heater is OFF Heater is OFF Switch OFF External Switch OFF To wire the heater in parallel, follow the directions below: To wire the heater in series,follow the directions below: O © O On i Off swath ��• On/Off Switch Via, liki% a. \\N. �` )o, Thermostat _„ (or External Switch)Wires Thermostat (or External Switch)Wires m\ C y O k. as �—... _..._. n ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 27 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. • In addition to the requirements listed here, follow the requirements provided with the vent. Drafting Performance This direct vent appliance requires natural draft to operate(similar to a wood stove or other heating appliance). Draft can be adjusted using the included restrictor. The restrictor settings detailed in the manual should be followed (variations may occur depending upon installation parameters). Many factors may negatively influence the draft of the appliance. Travis Industries will not be responsible for improper draft due to factors such as trees, hills, buildings, obstructions, excessive wind, extreme hot or cold outdoor temperatures, restrictive vent terminations, or influence from mechanical systems. Vent Clearances • The vent must maintain the required clearance to combustible materials to prevent a fire. Do not fill air spaces with insulation. Minimum Vent Configurations (see page 30) Minimum Clearance Above Vent 1" (26mm) Minimum Clearance to Sides&Below Vent 1" (26mm) NOTE: Make sure to use the included wall thimble with this configuration. All Other Vent Configurations Minimum Clearance to Vent 1"(26mm) Vent Firestop or Thimble • A firestop or thimble is required whenever the vent penetrates a wall, floor, or ceiling (passes through framing members). See vent charts on page 30 and 32 for details Altitude Considerations • This heater has been tested at altitudes ranging from sea level to 6,000 feet(1800 M). In this testing we have found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment. • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. Approved Vent • Always use the high-wind cap (part#46DVA-HC, 58DVA-HC, or 46DVA-VCH). The high-wind sconce cap or snorkel are not allowed. • Installation instructions for Simpson Dura-Vent may be found at www.duravent.com. Minimum Vent Configurations (see page 30) Use 8"diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*. All Other Vent Configurations Use 8"or 6-5/8" diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)* (see vent configuration for details). * Other vent may be approved with this fireplace. Check with the vent manufacturer for details). ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install 28 Installation (for qualified installers only) Vent Installation • Slide the vent sections together and turn 1/4 turn until the sections lock in place. • Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. • High temperature sealant is recommended at the appliance starter section connection (use high-temperature silicone or Mill-Pac®). • If disassembly is required, at time of re-assembly check to see if the vent creates a tight fit. If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" (6mm) rise every 12" (305mm)of travel. • Horizontal sections require non-combustible support every three feet(e.g.: plumbing strap). • Vent termination must not be located where it can become plugged by snow or other material. • Use the vinyl siding standoff when installing on a structure with vinyl siding. • Venting termination shall not be recessed into a wall or siding. Approved Vent Configurations Exhaust Restrictor Position • An exhaust restrictor is built into the appliance to adjust the flow rate of exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for vent configurations detail the correct restrictor position. a Firebox Roof ;7' v, a , Loosen these 2 screws on +. the exhaust restrictor. Back wall ofFjreboX ' .0° All' I�11/4 ...„;„, �. t Slide the restrictor to the correct Ai ♦ // restrictor crew o(see the illustration.•�� below). Screw location indicates ' " restrictor position.In this example,the ..4,... restrictor is set in position#5. Tighten the screws to secure the restrictor. 11, 1 17, a #2... (open-stock position) #1 #6... I1 I / #11 0 a Back of Firebox ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 29 Diffuser • A diffuser is built into the appliance to adjust the flow rate of exhaust gases. Depending upon the vent configuration, you may be required to adjust the diffuser to the open position (see illustration below). The charts for vent configurations detail the correct diffuser position. 404p Remove the diffuser. `� % vaNutddver 4410 IP. 1A Bend the round portion of the / diffuser so it is flat(open). 1..17 . a — pIFFU$ER SIDE VIEW )c Secure the flattened Before(Closed-Stock) diffuser plate with the screws removed earlier. After(Open) u ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 31 Vent Configuration: Vertical Termination • Vent configurations 20' or above (from the base of the fireplace) use 6-5/8" dia.vent. Connect a 8" to 6-5/8" reducer directly to the fireplace (98900165). • NOTE: The included thimble assembly is not required and may be discarded. • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • Up to four elbows (30°, 45°, 60° or 90°) may be used. Only one horizontal elbow may be used. h E E E r e z. E 11 " ' 2 r # n XI 2e $ a I III 1111111111liii 11 1111111111111111111111111111111I11111II1 40)(12m)max — L 35 feet(10.5m) 'Jllr. — -35 feM(105m) Exhaust Restrictor#9 — Diffuser Open — 3o feet(sm)_ 6-5/8"Vent(place reducer on fireplace) -30 feat(501) 25 feel psm)_ ' Exhaust Restrictor#6 — Diffuser Open E —zs feet psm7 6-5/8"Vent(place reducer on fireplace) — 20 feel(6m)— _ Exhaust Restnctor#6 Exhaust Restrictor#4 Exhaust Restrictor#4 —_ Diffuser Open Diffuser Open Diffuser Closed stock 15 feet(4.5m)— 8"Vent (stock) — 8"Vent 8"Vent —15 feet(4.5m) 2lrll —10 feet(3m) 5 feet(1.Sm)— _5 feat(1.5m) 0 feet_ IIIII111111111111IIIIIIIIIII111111111111111I1111111I111111111 oea n m "i m n E n E - ° < C d n �i E H2 This is considered a Horizontal length is calculated by horizontal elbow(it doesn't adding both lengths of horizontal run matter whether it turns right (Horizontal Length =HI + H2). or left). It may be a 30°, 45°, 60°, or 90° elbow. !( This is H1 considered a IMP_ vertical elbow. al ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install 32 Installation (for qualified installers only) Vent Configuration: Horizontal Termination with Vertical Rise • Vent configurations 20' or above (from the base of the fireplace) use 6-5/8" dia. vent. Connect a 8" to 6-5/8" reducer directly to the fireplace(98900165). NOTE: For this configuration the included thimble assembly is not required and may be discarded. • Vent configurations under 20' (from the base of the fireplace) use 8" dia.Vent. NOTE: For this configuration the included thimble assembly may be used or use a firestop (not included). • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • Up to four elbows (30°, 45°, 60° or 90°) may be used. Only one horizontal elbow may be used. 0 f I Si Si $ s Si g Si IllllllllllllliIllllllllllllIIIIIIIIIIIIIlllllllllllllllllIIl 40'(12m)max— III�' 40'112m)max t I 11I 11 11 III 35 feet(10.5m)— 35 had(10.5m) — Exhaust Restnctor#9 — 30 feet(•a)_ Diffuser Open .. —30 feet(9m) 6-5/8"Vent(place reducer on fireplace) — 25feet V 5m)— Exhaust Restrictor#6 —251001(75m) Diffuser Open - - 6-5/8"Vent(place reducer on fireplace) 20 feet(6m) —20 feet(6m) Exhaust Restrictor#5 I Exhaust Restrictor#3 - - Diffuser Open Diffuser Closed(stock) — 8"Vent 8"Vent — 15 feet(4.5m)— ,_I_ _ —15 feel(4.5m) 1 Exhaust Restnctor#4 Diffuser Open -- i8"Vent o - 10 feet(3m) _ —10 feet(3/0) '=_ Exhaust Restrictor#1 (stock) — Diffuser Closed(stock) — — 8"Vent 5 feet(1.5m)— `\ — 5leet(15m) Min.2'Section of Vent Attached directly to Fireplace — °root I I I I I 1 I I I I I I I I I I I I 1 I I I I IIIIIIIIII1I1IIIIIIIIIIIIIIIIIIIIIIII—°°it 1 . J R R 7 S i Si 3 This is considered a Horizontal length is calculated by horizontal elbow(it doesn't adding both lengths of horizontal run matter whether it turns right (Horizontal Length =H1 +H2). or left). It may be a 30°, 45° 60°, or 90°elbow. This is H7 is considered a _ vertical elbow. a ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 33 Masonry Chimney Conversions The vent may be adapted to utilize an existing masonry fireplace using the Duravent Co-Linear Adapter (sku#96200328). The vent must be installed following all directions included with the vent and those listed below: • All requirements in the appliance manual must be met. This High Wind Termination includes compliance with vent III configuration charts. f Flashing • The restrictor position should be 14 set to the position that most Co-Axial to Co-Linear Adapter must �� 6 maintain 3"clearance to combustibles i closely resembles the vent � (�' A ��'+� r configuration. NOTE: because 1 f '_ f ;Ma this installation utilizes non- I li `' Coaxial pipe must maintain proper Ig `: standard vent, the restrictor clearances to combustibles ` position may vary. Carefully (see manual for details).�� 1, 110 monitor the bum characteristics to �1, _� verify correct restrictor position. Direct Vent/� Q UL Gas Liner • The UL gas liner must only be run - — through the fireplace/chimney (entire length of liner must be Direct Vent retained within the Fireplace fireplace/chimney). Do not run the liner near combustibles. , This appliance may utilize 6-5/8" diameter direct vent manufactured by Duravent(reducer may be required). The vent may be adapted to utilize an existing masonry fireplace using the Duravent Masonry Chimney Conversion Kit(part# 46DVA-KMC). The vent must be installed following all directions included with the vent and those listed below: NOTE: Before proceeding with the following installation example, check with the local building jurisdiction to verify that this type of installation is allowed in your area. • All requirements in the appliance manual must be met. This The entire chimney system must be air-tight. includes compliance with vent Make sure to seal the flashing,clean-out,and COnf19UratlOn charts. llll thimble connection,and to Inspect the • The restrictor position should be chimney. 8 Flashing(included in set to the position that most pg `' . #934 Masonry closely resembles the vent i �" Conversion Kit) configuration. NOTE: because Make sure the coaxial pipe maintains the correct Ih , it _ /// this installation utilizes non- clearance to any combustible(see the owner's manual). j ' Hk;°„'/ �. 'a I standard vent, the restrictor The vent must be sealed air-tight. �_ position may vary. Carefully �\. ,�i,,, 4 4"Dia.Flex Line monitor the bum characteristics to ; r. (UL 1777 cos Liner) correct restrictor position. l • The UL gas liner must only be run 1 Connector with Cover through the fireplace/chimney (included in#934 Masonry (entire length of liner must be —M7 a ' Conversion Kit) retained within the �ax®r fireplace/chimney). Do not run the liner near combustibles. ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 34 Installation (for qualified installers only) Class A Chimney Conversion Duravent provides a conversion kit for those wishing to use an existing class A chimney to vent this direct fireplace. The illustration below gives an overview of this type of installation. See the instructions included with the kit for details. • All requirements in the appliance manual must be met. This includes compliance with vent configuration charts.. Remember to set the restrictor position to the correct position (based upon the vertical rise height-see the vent charts in the appliance manual. • These conversion kits does not work on interior masonry chimneys. • The measurements below refer to the Chimney Inside Diameter Chimney Conversion Kit A(46DVA-KCA) 6"DuraTech Screw the Retro 6"Security Chimney y Ca Ada ter p Vertical To to the 6" Metalbestos Flex Pipe p pAir (screw to chimney) 6"Jackes-Evans 6" Hart&Cooley ,.. 6"Pro-Jet .• Chimney Conversion Kit B(46DVA-KCB) 6" DuraPlus Cut th ey height t the chimneyn height 7"-8" DuraTech plus 3"(76 mm) 8"Security Chimneys 7"-8"Metalbestos 7"-8"Jackes-Evans 7"-8"Hart&Cooley 7"-8"Pro-Jet Type A Chimney 6"-7"Amer. Metals 6"-7"Metal-Fab 6"Air-Jet ' mm Aluminum Fll ex Chimney Conversion Kit C (46DVA-KCC) Pipe — 7"-8"DuraPlus 8"American Metals Retro Connector I J 8"Air-Jet (screw to chimney—. 8"Metal-Fab b Each Kit Contains: Cap Adapter Il ° Retro Connector Dura ent Directcrew the Retro Vent Pipe Sections Connector to the Additional Required Equipment: Flex Pipe (use adjustable section) 4"Flex(#711 or U.L. 1777) Termination(46DVA-VCH) Co-Axial Sections Fireplace ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 35 Termination Requirements ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9"(229mm)clearance from any door or window B Minimum 12" (305mm)above any grade,veranda, porch, deck or balcony Roof C Minimum 1"(25mm)from outside corner walls Surface NOTE: Clearance in accordance with local installation codes and the requirements Roof of the gas supplier. 11"Min. Eaves D Minimum 1"(25mm)from inside corner walls (279mm) } 6"Min. NOTE: Clearance in accordance with local installation codes and the requirements + (152mm) of the gas supplier. ill' E Minimum 11"(279mm)clearance below unventilated soffits or roof surfaces ��-��� Minimum 18"(457mm)clearance below ventilated soffits Minimum 6"(152mm)clearance below roof eaves NOTE:Vinyl surfaces require 24" (610mm) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. F Minimum 12"(305mm)clearance below a veranda, porch, deck or balcony NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. G Minimum 48"(1219mm)clearance from any adjacent building H Minimum 84"(2134mm)clearance above any grade when adjacent to public walkways or driveways NOTE: may not be used over a walkway or driveway shared by an adjacent building I Minimum 9"(229mm)clearance to any non-mechanical air supply inlet to the building or the combustion air inlet to any other appliance. J Minimum 36"(914mm)clearance above any mechanical air supply inlet if within 10' (3M)horizontally K Minimum 36"(914mm)from the area above the meter/regulator(vent outlet) -this extends 15' (4.5M)above the regulator NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. L Minimum 36"(914mm)from the meter/regulator(vent outlet) NOTE:Clearance in accordance with local installation codes and the requirements of the gas supplier. M Minimum 12"(305mm)above the roof line(for vertical terminations) N Minimum 24"(610mm)horizontal clearance to any surface(such as an exterior wall)—for vertical terminations \ E N _ M E E a ij !soli ""1". H F 0 _5.1 li (110 Q NOTE: Measure clearances to the nearest edge of the exhaust hood. ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 37 Vinyl Flooring Hearth Recommendations Vinyl flooring such as Luxury Vinyl Plank (LVP), Luxury Vinyl Tile (LVT), and other vinyl flooring can be sensitive to radiant heat and changes in temperature. If using vinyl flooring, we recommend installing the fireplace following the guidelines below. If these recommendations are not followed, the heat from the fireplace may cause discoloration, warping or other negative impacts. NOTE: If using one of the hearth options, make sure to maintain the gap recommended by the manufacturer between the flooring and the hearth. Seal the gap with a flexible caulk to allow for expansion and contraction of the flooring. 0 0 0 Install the fireplace at floor level with a 36" Elevate the fireplace 24" Determine the height that the (915mm)deep flush hearth (either combustible (610mm)above the vinyl floor fireplace will sit above the finished or noncombustible). The minimum width of the and no hearth is required. The floor and use the chart to the right hearth is equal to the width of the outer zero- vinyl flooring can be installed up to determine the minimum clearance box of the fireplace to the wall. recommended hearth depth. ® Vinyl Flooring with Flush Hearth ® Vinyl Flooring without Hearth. /24I' �� ' 36" (610mm) (915mm I '�- Minti. '.Min C'" Fireplace o3? v F° s" Side F‘‘so Ge,tr .',"` , e width of ,'' View ^Sc" "opt-Fireplace , ODepth of Hearth 2" 4" 6" 8" 10"12"14"16"18"20"22"24"26"28"30" 32"34"36"C 1" 3" 5" 7" 19 11�13"15"17"19 21 23"25 27"29"31"33"35" 3" 4" y 5 E --CY_ 6" 7„ Fireplace 8" 9" — s Height 10• . — I t_t 11".i 1 Above 2"---- 13.. Finished 14"1s --- -'- I ;[ Floor 16" -- I, 17" 18" ----- — w+ '✓ 19" l 20" 21' A 22"23 �:<. .-O 24" -' i Imperial to Metrric Conversion Chart 7+ Imm l 25' 51 _77 102 27_153 1781204 1229 i 254 260 306 j_331J356 311:497 f 432 ir f 456—' i " 21 23"i 24"ij 25" '26"i 27"i 28" 29 130 31" 32". 33' 34"135" 36"Inth 49' M 20" 21" 2"J " i mm 483 508 634 569 i 585 1610 635.861 1686 712 737 782_L 788 813 839 864 889 915J,.. ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 38 Installation (for qualified installers only) Facing Requirements • Non-combustible facing must extend from the base of the fireplace to 35-1/2"(902mm)above the base of the fireplace (see illustration below for details). • Non-combustible facing must extend the entire width of the unit to the framing opening on both sides. • Do not place facing over the glass opening. • Drywall (or other combustible) may be placed above the non-combustible facing (35-1/2"(902mm) above the base of the fireplace). See illustration below for details. WARNING: Do not place drywall or other combustibles over the front of the fireplace. WARNING: Do not use adhesive, "modified thinset", or any product with a polymer additive to secure facing directly to the fireplace or the walls near the fireplace. The high otemperatures near the appliance will cause adhesives to emit odors. Use thinset(also called thinset mortar, thinset cement, dryset mortar, or drybond mortar)to attach the facing. • 44, Thinset Defined:An adhesive mortar made of cement, fine sand, and a water-retaining p, '-- s, agent such as an alkyl derivative of cellulose NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2" (13mm). A 118"(3mm)Gap Make sure non-combustible board is cut and positioned so it maintains a 1/8"(3mm)gap from the tile stop. This allows the fireplace structure to expand without cracking the facing(see dimensions below). 1/8"(3mm) ---� Framing Header \n9 it' 1 9� Gow,oJgp�o�a S� Minimum 10 3/8 Minimum / 264mm 95-1/2' 4/ 902mm '♦ 512440° . mm '>,S Base of Fireplace 12 • "fieMinimum o 72 Lin =➢2-1/8"1959mm 1 0 1110. ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 39 Standard vs. Extended Position • The nailing brackets on the side of the fireplace may be placed in the standard or extended position to best suit the facing being used (the header shield is also moved). Most installations use the standard nailing bracket position. If using a facing that does not use a backing board (e.g. marble), you may wish to use the extended position. Standard Position -Top View (nailing brackets as shown to right) Nailing Bracket Nailing Bracket Framing Fireplace Drywall Cement Board Optional Tile (or other non-combustible) (or other non-combustible) Extended Position -Top View (nailing brackets as shown to right) Nailing Bracket Nailing Bracket 1 /Framing Fireplace Drywall Non-Combustible Facing (marble,etc.) ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 40 Installation (for qualified installers only) Facing Thicker than 1-1/2". O If using thick facing, make sure to leave the thick facing guide in place. O Make sure to leave the screen assembly in the stock (fully in) position. 8 You may leave the screen assembly in place while installing thick facing. You may wish to protect it with plastic(or other suitable material)to repel debris. When using thick facing, make sure to install the facing above, below, and to the sides of the thick facing guide. Do not allow any facing material to overlap the thick facing guide (this would prevent removal of the screen assembly). Framing Fireplace AA ...... Screen Assembly Mount ________- Backerboard Screen Assembly Thick Facing Thick Facing Guide (brick, rock, etc.) THICK FACING GUIDE SIZE THICK FACING GUIDE LOCATION(PB LINEAR) Extends 5/8"(16mm)above the tile stop Extends 5/8"(16mm)to the sides of the tile stop Extends 3/8"(9.5mm)below the tile stop o r6 oa cnn _c in = a) -0 cu0 ��• I., i- � H2 Tile Stop Width Tile Stoirlip Height pB72 O © Linear 75" 20" lik Tile Stop to Base of Fireplace a /' i / 5-1/4"(134mm) 4-7/8"(124mm) i ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install 42 Installation (for qualified installers only) Do Not Drill or Screw Zone When using screws to secure tile-board or other non-combustible to the front of the fireplace, make sure to avoid the area on the front of the fireplace that is painted with the "DO NOT DRILL" shading. Make sure screws penetrate no more than %2" (13mm) into the fireplace4.4* No10, ,s,,,,,,..,,,,,„IP P 401144N4N114141 'wo ..***.•• • ,,,s,... , )004%.0" `��!' ` `� .lilrl' ♦, - • �S Ni, • • . . Do not drill or screw in •{(0 the marked area ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 43 Mantel Requirements • Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table. • Any material above the fireplace that protrudes more than 3/4" (19mm)from the non-combustible facing is considered a mantel and must meet the mantel requirements. Maximum Mantel Depth(b) � F�FF� F FFF "IS FFF , clfm � o, 4"Rmoo`" . h A4 A A ' ' ' 47"(1194mm) .■11.■■■■•®■• 46"(1169mm) ■®■■■■®■■■•■ Mantel 45"(1143mm) �•.•■••■■®■■ 44"(1118mm) 1.■■■■■■S■■■■ Height 43"(1093mm) 111■U■••iU■■!, Above (a) 41"(104mm) ■t■®■■■„■■■ Base(a) 41"(1042mm)1 IM®�■.�..■■■ 43" (9 1 mm) .®■■�.■■■■.■ 0 39"(966mm) ,l■■■■■.■■■■■ 37"(941 mm) .l■■■■■■■■■■■ 36"(916mm) .l■■■.■■.■■.■ 35"(810mm) -'l.l.l.l.l.l.l.l.l.l.l. 35"(890mm) Mantel Column Clearances • Combustible mantel columns (legs) require a 0" (0mm) clearance to the side of the fireplace (they must be to the side of the fireplace). • Non-combustible mantel columns do not have a minimum clearance. ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install 44 Installation (for qualified installers only) Use of a Non-Combustible Mantel Below Listed Mantel Clearances Each gas fireplace has a unique set of mantel requirements. If you wish to place a non-combustible mantel at a lesser height than specified in this manual, it will need to meet the following requirements: • The header(the framing member above the fireplace opening) must be non-combustible. • The facing must be non-combustible and extend to the header (or mantel, whichever is greater). The facing must also span the entire width of the mantel. • See the illustration below for additional requirements. SIDE VIEW Facing from the Header Up ^' may be combustible(drywall) or non-combustible. Non-Combustible Framing(metal studs) �) must be used for the header. Non-Combustible Facing and Non-Combustible Backing Material (tile,marble,cement board,etc.)must extend to the header(or top , ■ of mantel-whichever is higher) Minimum Mantel Height The minimum mantel height is determined by 76\ the face and face attachment method(no Cminimum). The mantel I must be properly secured to the framing or Non-Combustible Mantel and Mantel Legs II - use other suitable (no maximum depth)-No combustible materials allowed behind the mantel. method. Gas Fireplace Combustible Framing Fireplace Face (wood studs)may be used for the framing behind the fireplace. TOP VIEW Non Combustible Framing(metal studs) Gas Fireplace Non Combustible Facing must extend the full width of the mantel and mantel legs. (tile,marble,cement board,etc.)must \` extend the full width of the mantel. A 0 Non Combustible Mantel and Legs ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 45 Finalizing the Installation 1. Remove the glass (see page 49). NOTE: If using propane (LP)convert the appliance prior to installing the media. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. 3. GSB2 Versions Only � ' Install the batteries into the battery holder L , GSR2 Versions Only Install the batteries into the battery box and remote. -, r .' <, 5 fl1 4. Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot to verify gas supply. Leak test all the gas joints. Turn the gas control knob to"OFF"to shut off the appliance. MV Units Only - Pilot Flame Inspection - (see instructions on page 48) The pilot flame should look like the illustration below. Adjust the pilot flame if necessary. To adjust the pilot flame, turn this screw(NOTE:if totally The pilot flame should touch only the top 3/8"(9mm)of the unscrewed gas will come out of this port). Clockwise thermopile. Adjust the pilot up or down as necessary. C_ '�lowers the flame while counterclockwise raises it. Standard Screwdnver Thermopile Pilot Hood \ / ON _ !_O. Aa IH J IF ea o ' mom (u, -(elI �� ��®� Illo � o � _, 3/8" Thermocouple 9mm GSB2 and GSR2 Units Only - Pilot Flame Inspection - (see instructions on page 48) The pilot flame should look like the illustration below. Adjust the pilot flame if necessary. The pilot flame should look like the illustration below. Adjust The pilot flame should touch the top 3/8"of th the pilot flame if necessary. ,, sensing electrode and make contact with the To adjust the pilot flame,turn this screw. Clockwise lowers .=`, hood. Adjust the pilot up or down as necessa the flame while counter-clockwise raises it tandard crewdnver $ . !: ' � Pilot Hood Sensingp Ii i electrode Electrode <3 5. Replace the glass. ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 46 Installation (for qualified installers only) 6. Start the main burner and verify the burner ignites correctly. 7. Leak test all gas joints. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Air Shutter Adjustment Correct Not Enough Air Too Much Air Flames should be blue at the If the flames are too tall or sooty on the If the flames are all blue and base,yellow-orange on the top. ends,open the air shutter. short,close the air shutter. Left Burner Air Shutter Control Right= Less Air \\?..zi..) Left=More Air Right Burner Air Shutter Control Right=More Air Left= Less Air NOTE: Use a screwdriver or pliers to adjust the air shutter(it will be hot). Typically,the air shutter is adjusted with less air (closed)on NG, more air(open)on LP. 8. Adjust the flame to its highest position-the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 9. Give this manual to the home owner for future reference and fully explain operation of this heater. For comprehensive operating and maintenance instructions, refer to the Owner's Manual. ACID WASH WARNING: Make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash(muriatic acid)is used to remove excess mortar. ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 48 Installation (for qualified installers only) MV Units Only - Starting the Pilot ARemove the glass frame before starting the pilot. The pilot flame is required to ignite the main burners (it f also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF" or if the burner has not been lit in a 7 day period (see < \�� "Pilot Fuel Conservation Timer'section on pg.49). However, the pilot will go out if the gas is shut off, the propane tank runs out(or low)or if the stoves i malfunctions. If the pilot turns off frequently, call your L ° dealer for information. NOTE: Suggestions on how to limit the need to restart the I � 5 minutes pilot during the heating season can be found on ''„�P . 4.0 page 49 ® ( «1[ + � is To start the pilot follow the directions below: WARNING: When lighting or re-lighting the pilot, the glass must be removed (see page 51). a Remove the glass (see page 51 for details). 0 ( °° PILO7 =a « IGNITER b Push the gas control knob in slightly and turn it to the �'° "OFF" position. The knob will not turn from "ON"to 44 "OFF" unless the knob is depressed slightly. Wait five — minutes to let any gas that may have accumulated • inside the firebox escape. If you smell leaking gas, follow the directions on the cover"IF YOU SMELL —16 30 seconds GAS". O d -m 41 r c Turn the gas control knob to the "PILOT" position and =`;A ter, 04 press the knob in, this will allow gas to flow to the pilot 1 r is ,. light. Press the button on the pilot igniter repeatedly 2°®"® , until you see the pilot light. IP WARNING: C I If the pilot does not light after 15 seconds, release the ? knob and call your dealer for service. Do not attempt to 0 \\ � light pilot until service has been performed. d Keep the gas control knob depressed for 30 seconds IP kmara +/ le once it is lit. tit e Release the gas control knob. If the pilot goes out, 2 --" repeat step C. If the pilot refuses to stay lit, call your S dealer for service. With the pilot lit, proceed to step "f". ® st f Replace the glass. , g Turn the gas control knob counter-clockwise to "ON". ` 1 �\ 1 The pilot is now lit and the heater can be turned on and off. (° r COli -..1mo ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 49 Pilot Fuel Conservation Timer(MV units) 7 Day Pilot Shutoff Timer(MV Units) This appliance is equipped with a 7 day pilot shutoff timer. This timer helps conserve fuel and save money by turning the pilot off when the . appliance is not used for 7 days (this timer is mandated in certain areas for conservation purposes). The appliance will function normally as long as the burner is engaged • ®•., within a 7 day window. Each time the burner is turned on the 7 day timer resets. If the burner is not engaged within the 7 day window, the . ■■■ pilot will automatically turn off to conserve fuel. If the pilot is turned off, � . •, .. .,. . „ it will need to be manually re-lit. To prevent the need to restart the pilot during the heating season, we have listed a few strategies below: Option 1: Remember to periodically turn on the heater during the heating season If you use your heater for supplemental heat, this may be the best solution. Set a specific time, once or twice per week(e.g. 5pm on Tuesday& Friday)to turn the heater on for a few minutes. This will restart the timer and prevent the need to restart the pilot. Option 2: Install a thermostat This will keep the room at a constant temperature and will, in most cases, keep the heater working throughout the heating season. Light the pilot at the beginning of the heating season and set the thermostat to the desired room temperature. As long as the outside temperatures does not rise excessively, for seven days or more, the pilot will continue to operate. Option 3: Use a programmable thermostat A programmable thermostat may be set to turn on, once per week, to a high temperature for a short time. This will reset the 7-day timer and allow the heater to operate without having to restart the pilot. ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install 50 Installation (for qualified installers only) Pilot Fuel Conservation Timer (GSB & GSR units) 7 Day Pilot Shutoff Timer(applies to units in On-demand pilot mode only) This appliance may be equipped with a 7 day pilot shutoff timer. This timer helps conserve fuel and save money by turning the pilot off when " the appliance is not used for 7 days (this timer is mandated in certainAlp areas for conservation purposes). This applies only when the unit is in •® � ODP (On-demand Pilot) mode. If the unit is in IPI (Intermittent Pilot 111111_ Ignition) mode, the timer does not apply. When in ODP mode the pilot will remain lit as long as the burner is engaged within a 7 day window. Each time the burner is turned on the 7 day timer resets. If the burner is not engaged within the 7 day window, the pilot will automatically revert to IPI mode and turn off to conserve fuel. To switch back to ODP, simply: GSB2 Units: toggle the IPI/ODP switch to IPI, then back to ODP. GSR2 Units: use the remote to toggle from IPI mode, then back to ODP mode. To prevent the need to reset the pilot mode during the heating season, we have listed a few strategies below: Option 1: Remember to periodically turn on the heater during the heating season If you use your heater for supplemental heat, this may be the best solution. Set a specific time, once or twice per week(e.g. 5 pm on Tuesday& Friday)to turn the heater on for a few minutes. This will reset the timer and prevent the need to restart the pilot. Option 2: Use a thermostat GSR Units: Use the thermostat included with the appliance GSB Units: Consult your dealer for thermostats compatible with your appliance. The use of a thermostat will keep the room at a constant temperature and will, in most cases, keep the heater working throughout the heating season. Light the pilot at the beginning of the heating season and set the thermostat to the desired room temperature. As long as the outside temperature does not rise excessively, for seven days or more, the pilot will continue to operate. Option 3: Use a programmable thermostat(GSB2 Only) A programmable thermostat may be set to turn on, once per week, to a high temperature for a short time. This will reset the 7 day timer and allow the heater to operate without having to restart the pilot. ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 51 Glass Frame Removal and Installation AA barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. 8 If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. AThe appliance must be completely cool before removing the glass. !A Do not strike or slam the glass. AWarning: Do not operate appliance with the glass front removed, cracked or broken. (((( 1111 Replacement of the glass should be done by a licensed or qualified service person. 1. Remove the screen-trim assembly by lifting the assembly up slightly and tilting it toward you. The mounting hooks on the back of the assembly will disengage the fireplace. Set the assembly aside for reinstallation. NOTE: Opening the access door on the front of the assembly allows for a easy location to get a secure grip on the assembly for removal Corner Bottom Corner Top hook engagesri,h .Top ! t this slot in bracket Bottom hook iIi1j1 Isthis slot inI 111111* 7i:41-„, .A\\* I • Replacement Barrier Part# 72 ProBuilder 250-04655 ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 52 Installation (for qualified installers only) 2. Remove the glass frame following the directions below. coOpen the latches holding the glass frame in place(start with the bottom)-follow the directions shown to the right. o,��_ Pliers may be used Via: an i. ' 1 Latch -1111111101111 Glass O• �_�. Lift the glass frame up and :4 - pull it forward to remove. , NOTE: You may need to lift Catch the glass frame (on glass frame) while re-attaching. Re-Attaching the Glass Frame: a)Hang the glass frame on the firebox. row � b)While holding in place, attach the upper latches (follow the instructions to the right in reverse). c)Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place-it should be parallel with the front of the fireplace when installed. NOTE: Make sure the glass frame is all the way in place— It should be parallel with the front of the fireplace when installed. Replacement Glass Frame Part# 72 ProBuilder 250-04654 ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 53 The latch can come loose from glass frame anchor. This occurs when it is turned 114 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Hold the latch at an angle and insert it into the slot on the glass frame anchor. - r 0 Latch _� NOTE: this slot may be at a different angle than illustrated. Top of v Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. 4. r ...„:---- r ,i" _ rf t, 1u e 4 'r gym. . 46 P S Once fully inserted, turn the latch until it is upright. ocii. } .....(----- u't. . ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 55 Crushed Glass Installation Do allow the crushed g orl bm t ta 1 lavernot deep on the burner). Failurelassto block to properlytheair installslots glassto mayeco leadeoo to sootinghick(m and ximum improper burning. 8 If converting to LP (propane), convert the appliance prior to placing the crushed glass. Install the crushed glass on the glass tray following the directions below. Quantity of Crushed Glass 8 lbs. (3.6 Kg) 1 Remove the 16 screws that secure the media tray to the unit(see picture below—only showing one-half of the tray due to length). Remove (16)screws (only'/z shown) 0 0 Center ;� 8 Right of ► _ 4 of Fireplace Fireplace 0 0 2 Remove the media tray from the unit to access the pilot assembly underneath. Remove the silicone sleeve that is shipped on the spark electrode. Re-install the Media tray. Make sure that the setup pilot cover is installed over the pilot assembly before adding glass Remove Sleeve. 4 • • fffo os-a 3K'44 �s 004 t1N :0,0 u . ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install 56 Installation (for qualified installers only) 3 Spread an even layer of crushed glass over the media tray and burner. The glass must be only 1 layer thick on the burner but can be 2 layers thick on the media tray. Make sure no glass is in the pilot area indicated in the picture below. No glass in this area ,4 One layer thick 2 layers thick a. } } P p . ,� ^6 'i41.g 4 ., 4."4 ,may ' . e ¢ fir.: 4 'rt , • 9 y N".n. ,4 fJ . :l.♦ ` .Y 411 ,�r,. Y4 J '1 'i` y ,tr t A } 'L. ^A- ''- r ' 4 Make sure the rear and end air channels are free of crushed glass. Use a screwdriver to clear this area. Make sure the glass is only 'I layer deep on the burner• s • 5 Remove the pilot shield to uncover the pilot once you are finished placing the glass. Fes, .44 ©Travis Industries 4/19/23 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 57 LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit. The parts required to convert this appliance to us LP gas are included in the stove pack that was shipped with the appliance. The conversion kit contains the LP manual regulator and Torx wrench, burner orifice, and pilot orifice. 1. Access the firebox. 2. Remove the media tray. Remove the 16 screws holding it in place (1/4" nutdriver). (Due to the length of the unit we are only showing one half of the media tray). ,x ‘,!Li - • g • \ 1 U 0 (v O .... .. ...__. x fist r. ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install 62 Installation (for qualified installers only) Wall Mount Remote Thermostat installation (optional for GSB2 and MV only) Packing List • GS Wall Remote • (4)AA Batteries • Receiver Assembly • (3)AAA Batteries • Switch Blank Installation If Using the Optional Blower, Install it First The optional blower should be installed before installing the remote. 1 Remove the lower front access panel from the fireplace by reaching in behind it and loosening the two wing nuts and (1) Yd' screw on each side of the panel that hold it in place (see fireplace manual for details.) Lift up and then out on the panel to remove. Lay the panel face down in front of the fireplace. 2 Remove the 4 screws that secure the dashboard to the fireplace and gently lower it to gain access to the back side. I7 . 4a NOTE There should be enough slack in the attached wires to lower the dashboard to the floor. Make sure not to damage any off the attached wires. 3 Remove the two wires from the back of the on/off switch. • I Ya �A: J ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 63 4 Remove the switch from the dashboard by depressing the tabs on the top and the bottom of the switch housing while pressing the back of the switch forward through the hole in the dashboard. Replace the switch with the included switch blank (see pictures below). m v ar al ilk 5 On the back side of the panel you removed there be a bracket with two wing nuts. Remove the wing nuts and set aside for reinstallation. V 6 Align the two holes on the bottom of the receiver assembly with the studs and secure the assembly to the bracket using the two wing nuts removed in the previous step. ' •¢ . r 3 • • E,. > ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 64 Installation (for qualified installers only) 7 Connect the on/off switch wires (disconnected earlier)to the connectors on the back of the receiver. -- For GSB2 appliances make sure to attach white wire to white wire, green wire to green wire. --For MV appliances, wire orientation does not matter. y 4 , i P .titrA 'E Yr :a:xy yy�`5r.• 8 Replace the dashboard. 9 Verify wires are not touching the bottom of the firebox. Adjust if necessary. 10 Install 4AA batteries into the receiver. 11 Install 3AAA batteries into the remote. 12 Sync the remote with the receiver(see syncing instructions included with remote). 13 Return the appliance to the correct configuration. ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 65 Wiring Diagram — MV Version Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Thermocouple Thermopile On/Off Switch Jon appliance? Piezo Igniter Red��.0 „..^-Brown b \ ill.J ..._,- Q ti .. c fir. ` o I \C~ �* i`' .,' v �� , Q _ White _ _ Spark 6® Q-- O . LI'. Red� "'r NOTE: Polarity matters Electrode '.: : with thermopile wires. \ Red Wire = TPTH :.� . N.,....., AI 'iL . White Wire = TP -J f :: .- b Pilot -�� I Hood 2 a J I 1i Optional wall switch, — themostat, or remote 1 ,, s_.9 Optional Blower Wiring Chassis Blowe 1 Ground rm>«e= Motor 120 Volt _u h Grounded A.C. 6�a Power Supply 1 T � i wMne J;4e l 1+ evk 120 V. Blower Blower Blower Thermodisk Rheostat Circuit ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install 68 Installation (for qualified installers only) CoolSmart TV(Optional) - Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit,just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace. When using this kit, disregard the standard framing dimensions and follow the framing instructions for the CoolSmart kit. When used on the PB72, this kit allows for the non-combustible facing height to be reduced. See illustration below for details. Ceiling Min. 1-1/2" (39mm)I Max. 120" (3048mm) (32mm) � Max. 4-1/4" (108mm) Television s f Optional Recessed Pocket Min. 66-1/2" (Min. 39" 991mm above base of fireplace, (1690mm) 13-3/8" 340mm above top of screen trim) M;1 FAO Combustible Facing Min. 39" (Min. 28-5/8" 728mm 991mm 10-3/8"264mm above base of fireplace) Min. 36" 915mm Non-Combustible Facing Only 28-5/8" 728mm Top of Screen Trim ProBuilder (25-5/8" 651mm above Linear base of fireplace) Fireplace ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 Install Installation (for qualified installers only) 69 CoolSmart TV- Installation Requirements 14-3/8" (10mm) Min. 1-1/4" (32mm) Upper Manifold Framing 1-1/4,,(32mm) Clearance from Top, Sides and Back to Combustibles Ceiling 1-3/4"(45mm) 3/4"(20mm) Min. 1-1/2"(39mm)i �f 3-3/4" + \ Manifold / i'(96mm) � V Manifold Support Bracket Lower Manifold Framing X—'Min. 3m1/2" Max.4-1/4" Min. 1" (26mm) Clearance from (89mm) (108mm) Flex Duct to Combustibles .1 Max. 120" Max. 1-1/2" (39mm) (3048mm) I Fireplace Header AF/� Max.4-1/4"(108mm) Min. 66-1/2" ..1 (1690mm) Min. 1/2" (13mm)' • J • • 1Min.3-1/2" �' (89mm) Max.3" ProBuilder (77mm) Linear 5" (127mm) Alum. Flex Duct (included) Fireplace * This area may be supported using 1" (26mm) strips of non-combustible material spaced a minimum of 12" (305mm). Grill and Manifold Dimensions The grill may be installed over the facing to 1 provide an aesthetic opening for the convection outlet. (2)8-32 x 1-1/2"screws e attach the trim to the upper manifold. This allows variable thickness of finish material. •\r Dimensions a b c d e PB 42 45" (1143mm) 2-7/8" (74mm) 1-1/4" (32mm) 44" (1118mm) 1-3/4" (45mm) PB 54 57" (1448mm) 2-7/8" (74mm) 1-1/4" (32mm) 56" (1423mm) 1-3/4" (45mm) PB 72 75" (1905mm) 2-7/8" (74mm) 1-1/4" (32mm) 74" (1880mm) 1-3/4" (45mm) ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install '14 Installation (for qualified installers only) 71 CoolSmart TV- Framing the Chase 72, 54 PB Linear 34"(864mm) A.a 42 PB Linear 28" (712mm) 3-3/4" r7 Braces for Manifold 96mm \ �p Support Brackets N4 were `tkl. Bottom of Upper q Manifold Framing Max. 120" Fnd�! A9 i % • /� 3048mm N1444:141141144%Min. 66-1/2" 8-1/2" 1690mm 216mm 34-1/2" 10 i 877mm �I 72 PB Linear 77-1/8" (1959mm) 54 PB Linear 59-1/8" (1502mm) 42 PB Linear 47-1/8" (1197mm) 15-7/8" 404mm ©Travis Industries 4/19/23 - 1458 PB 72 MV/GSB2/GSR2 install 74 Installation (for qualified installers only) Coo/Smart TV- Fireplace Preparation 1 Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to pop the edge of the knockout u.. • M1 2 Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free. Discard the knock out plate. l i lv^n a(e yj ( + ' ' 3q q «'rn ' rzl.qs i" pn N . 46, 3 Under each knock out plate, you will find a cover plate held in place with (2) A"screws. Use a nut driver or drill with an extension to remove the (2)screws. Reach in and remove the cover plate. You may discard the plates. wt b y ©Travis Industries 4/19/23- 1458 PB 72 MV/GSB2/GSR2 Install