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Report ME2ozn c07109 RECEIVED 7875svV .j-U/Q 2-1< A U G 2 4 2020 CITY yr fIGABD BUILDING DIVISION ® ® ..r 'w mir■ �■ mir■ Equipment Package For Artistic EV Satellite Shop Structural Calculations Northwest Collision Equipment Nat Intertek AUTHORIZATION TO MARK This authorizes the application of the Certification Mark(s) shown below to the models described in the Product(s) Covered section when made in accordance with the conditions set forth in the Certification Agreement and Listing Report. This authorization also applies to multiple listee model(s) identified on the correlation page of the Listing Report. This document is the property of Intertek Testing Services and is not transferable. The certification mark(s) may be applied only at the location of the Party Authorized To Apply Mark. Applicant: Nova Verta, USA Manufacturer: Nova Verta, USA Address: 8207 E. Trent Avenue Address: 8207 E. Trent Avenue Spokane Valley, WA 99212 Spokane Valley, WA 99212 Country: USA Country: USA Contact: Mr. Brad Kennison Contact: Mr. Brad Kennison Phone: 509-444-7910 800-668-2921 Phone: 509-444-7910 800-668-2921 FAX: 509-444-3699 FAX: 509-444-3699 Email: brad@novavertausa.com Email: brad@novavertausa.com Party Authorized To Apply Mark: Same as Manufacturer Report Issuing Office: Portland Control Number: 104197 Authorized by: • �,� 'W../Lid"William arr, Certification Manager ETL CLASSIFIE"I C US 4 CO Intertek This document supersedes all previous Authorizations to Mark for the noted Report Number. This Authorization to Mark is for the exclusive use of Intertek's Client and is provided pursuant to the Certification agreement between Intertek and its Client.Intertek's responsibility and liability are limited to the terms and conditions of the agreement Intertek assumes no liability to any party,other than to the Client in accordance with the agreement,for any loss,expense or damage occasioned by the use of this Authorization to Mark.Only the Client is authorized to permit copying or distribution of this Authorization to Mark and then only in its entirety.Use of Intertek's Certification mark is restricted to the conditions laid out in the agreement and in this Authorization to Mark.Any further use of the Intertek name for the sale or advertisement of the tested material,product or service must first be approved in writing by Intertek.Initial Factory Assessments and Follow up Services are for the purpose of assuring appropriate usage of the Certification mark in accordance with the agreement,they are not for the purposes of production quality control and do not relieve the Client of their obligations in this respect. Intertek Testing Services NA Inc. 165 Main Street, Cortland, NY 13045 Telephone 800-345-3851 or 607-753-6711 Fax 607-756-6699 Standard(s): Standard for Spray Application Using Flammable or Combustible Materials,ANSI/NFPA 33-2011; ERTA 2007/04/12; CGA CR 90-003, Issued: 1992/02/13 Ed:4 Paint Spraybooths and Drying Ovens Product: Paint Spray Booth Brand Name: N/A Models: K40: Super Prestige, Prestige, Super Conquer, Conquer, Raptor, Empress, Excel and Maxi- range 30-60. ATM for Report 3194129PRT-001 Page 1 of 1 ATM Issued: 30-Aug-2012 ED 16.3.15(8-Jan-10)Mandatory CLASSIFICATION REPORT INTERTEK TESTING SERVICES NA INC. ,,. 3933 US RT 11, CORTLAND,NY 13045 607-753-6711 FAX 607-756-9891 Job No.98250-208 Page 1 of 4 Date:June 15, 1998 Revised:January 8,2007 CLASSIFICATION REPORT NO.550000 INSPECTION,TESTS,AND EVALUATION OF A SPRAY BOOTH RENDERED TO Nova Verta, USA Spokane,WA GENERAL: This report gives the results of the evaluation of spray booth for conformance with the requirements of the Standard for Spray Application Using Flammable and Combustible Materials,ANSI/NFPA 33,2003 Edition and Certification Requirements for Paint Spraybooths and Drying Ovens,CGA CR90-003.Compliance was determined with UFC 4502.5.2 on May 15,1997. These products *VOW were also evaluated with considerations for UL 795(Commercial Heating Equipment)and CGA-3.2(Industrial and Commercial Gas- Fired Package Furnaces),however,no listing is being carried for these standards. The sample was provided by the client and tested in the field. The evaluation commenced on April 12,1995 and concluded on July 11, 1995. An additional specimen for CTOF and a Double booth was evaluated on February 5,2002 in Lubbock, TX. Testing for additional heaters was performed in August 2004. An additional investigation to the report into compliance with NFPA33-2003 was performed on January 8,2007. CLASSIFICATION REPORT Spray Application Using Flammable and Combustible Materials ANSI/NFPA 33,2003 Edition Certification Requirements for Paint Spraybooths and Drying Ovens CGA CR90-003 Participant: Nova Verta,USA 16311 East Euclid Avenue,Suite H Spokane,WA 99216-1670 .111110 Cort/Safe/Eng/LstngRprt/12Dec97 An independent organization testing for safety,performance,and certification All services undertaken subject to the following general policy Reports are submitted for exclusive use of the clients to whom they are addressed.Their significance is subject to the adequacy and representative character of the samples and to the comprehensiveness of the tests,examinations or surveys made.No quotations from reports or use of ITS's name is permitted except as expressly authorized by ITS in writing. Intertek Testing Services NA Inc. Nova Verta,USA Report Number:550000 Page 2 of 4 Issued:06/15/98 411111, Revised:3/25/05 CONSTRUCTION PRODUCT COVERED: Spray Booth,Model K40: Super Prestige,Prestige,Super Conquer,Conquer,Raptor,Empress,Excel and Maxi-range 30-60. Model 3000 and 4000 Series. PRODUCT DESCRIPTION: The product covered by this report is fully automated spray booth with forced air filtration system and a paint cure cycle. It is erected on site,ground supported and permanently connected to the supply sources.An indirect-fired make-up air heater pre-conditions the air used for ventilation and curing,where supplied,and is connected to the booth through permanently installed ducts and dampers. Listed direct fired burners are also approved with airflow consistency maintained per model design. Direct fired capability is not permitted in any instance where any recirculated air is present in CTOF booths for curing(high heat). MODEL SIMILARITY: Super Prestige contains 80-100 ea.4'florescent light tubes with external dimensions of 26',28',or 30'8"long x 14'8"wide x 11'2" high.Prestige contains 80 ea.4'fluorescent light tubes,with external dimensions of 24'or 26'long x13'5"wide x10'2"high. Super Conquer contains 56 ea.4'florescent light tubes,with external dimensions of 24'4"or 26'4"long x13'5"wide x10'2"high. Conquer contains 40 ea.4'florescent light tubes,with external dimensions of 24'4"or 26'4"long x13'5"wide x10'2"high. Raptor contains 40 ea.4'florescent light tubes,with external dimensions of 24'4",26'4" 30'8"long x13'5"wide x10'2"high. Excel contains 40 ea.4' florescent light tubes,with external dimensions of 24'or 26'long x14'5"wide x10'2"high. Empress construction is identical to the Excel,except for the installation of one or more double-insulated sidewalls. Super Prestige models are same construction as Prestige other than the larger make up air of the M1.5 on 26',28'and 30'dry exhaust models. M2 with 2 WW are used on the 28'and 30'wet exhaust models. Maxi Range models 30'-80'in length and vary in height outside of 16'-20'and 16.5'-20'in width. The Maxi Range models have the ability to sub divide into 2 separate booths to be operated independently or simultaneously and may have 1 to 3 electric roll up doors. Door motor has been tested to comply for its location to be located within the 3'rule. 4410 3000 and 4000 Series CTOF(Closed Top Open Front)and Double Booths are alike in all aspects other than lights in hip run front-to- back in 3000 Series,and side-to-side in 4000 Series. Booth volumes for these two series shall be limited to 7500 cubic feet,with no areas that permit dead air space. CTOF booths have no fixed doors, and rely on curtains classified as noncombustible or limited combustible as defined in NFPA 220 or Method 2 of NFPA 701. Double booths have door frontals and exits complying with NFPA 101. The booth ventilation system cannot be isolated for operation of a single side. RATINGS: ELECTRICAL: PRODUCT VOLTAGE AMPERAGE FREQUENCY Model K40 208/240/480 V,3 phase or single phase 125 A fuse max. 60 Hz 208/240/480 V,3 phase or single phase 60 A fuse max. 60 Hz 120 V,single phase 60 A fuse max. 60 Hz Maxi Range Models,3000 And 4000 Series 208/240/480 V,3 phase 400 A fuse max. 60 Hz 208/240/480 V,3 phase 200 A fuse max. 60 Hz **Due to the nature of the electrical service available,some units require a separate disconnect for the booth lighting circuits. BURNER: Fuel Type Capacity Natural Gas,Liquid Propane M1,M1R-800,000 Btu/hr max. or Oil M1.5,M1.5R- 1,500,000 Btu/hr max M2,M2R- 1,500,000 Btu/hr max. Natural Gas LMU1 —1,000,000 Btu/hr max. LMU1.5—1,200,000 Btu/hr max. Cort/Safe/Eng/LstngRprt/12Dec97 Intertek Testing Services NA Inc. Nova Verta,USA Report Number:550000 Page 3 of 4 Issued:06/15/98 e Revised:3/25/05 TEST PERFORMANCE A representative sample of the product was tested in accordance with the Standard for Spray Application Using Flammable and Combustible Materials,ANSI/NFPA 33,2000 Edition. Results of these tests also indicate compliance with CSA CR90-003. The following tests were performed: Tests Airflow Door Closing Force Combustion Test Temperature Test Combustible Mixture Test Proximity of Electric Roll Up Door Motor at Top of Door The following testing was performed for CTOF/Double Booth: Tests Airflow Overspray Capture—Panel Spray Overspray Capture—Direct Spray Results of the tests indicate the specimens conform to applicable test criteria. low %O Cort/Safe/Eng/LstngRprt/12Dec97 Intertek Testing Services NA Inc. Nova Verta,USA Report Number: 550000 Page 4 of 4 Issued:06/15/98 Revised:iortf CONCLUSION A representative sample of the product covered by this report has been evaluated and found to comply with the applicable requirements of the Standard for Spray Application Using Flammable and Combustible Materials,ANSI/NFPA 33,2000 Edition,and Certification Requirements for Paint Spraybooths and Drying Ovens,CGA CR90-003. Reported by: Report Reviewed by: [signature on file] iowr' Brian Berlin Dale W.Soos Project Engineer Sr.Project Engineer Cort/Safe/Eng/LstngRprt/12Dec97 CLASSIFICATION REPORT INTERTEK TESTING SERVICES NA INC. 3933 US ROUTE 11 CORTLAND,NY 13045 Job No. 3008277 Issued: September 11,2001 REPORT NO. 3008277-001 INSPECTION,TESTS AND EVALUATION OF A PAINT MIXING ROOM RENDERED TO NOVA VERTA USA SPOKANE,WASHINGTON GENERAL: This Report gives the results of the inspection,tests and evaluation of a Paint Mix Room for compliance with applicable requirements of the Standard for Spray Application Using Flammable or Combustible Materials, ANSI/NFPA 33-2000. A representative drawing of the Mix Room was provided by the client on and evaluated at ITS'Cortland,NY facility. CLASSIFICATION ANSIJNFPA 33 Participant: Manufacturer: NOVA VERTA USA Same as Participant 16311 E.Euclid Ave,Suite H Spokane,WA 99216-1670 Contact:Mr.Brad Kennison Contact: Phone: 509 444 7910 800 668 2921 Phone: Fax: 509 444 3699 Fax: *OW An independent organization testing for safety,performance,and certification. All services undertaken are subject to the following general policy: Reports are submitted for exclusive use of the clients to whom they are addressed. Their significance is subject to the adequacy and representative character of the samples and to the comprehensiveness of the tests,examinations or surveys made. This document may not be reproduced except in its entirety without written permission from ITS. Cortland\Form\ListingReport\24FebW Intertek Testing Services NA Inc. Report No. 3008277-001 Page 1 Issued:09/11/01 Nova Verta USA PRODUCT DESCRIPTION PRODUCT COVERED Paint Mix Room,Model MR-(Followed by dimension size,for example,MR-916 is a 9'x16'room). PRODUCT DESCRIPTION The product covered by this report is a paint mixing room for use in conjunction with a Classified Paint Spray Booth. The booth may or may not be attached to the mixing room. A door is provided for personnel access. A continuously operating spark-proof blower is provided for evacuation of volatiles. The mixing room is a freestanding structure and is provided with a fire rated air damper, lighting fixtures,and is permanently connected to the electrical supply MODEL SIMILARITY All models are identical except for dimensions. Some may incorporate an external electrical control panel with switching capability for lighting and mixing banks. CLASSIFICATION LIMITATIONS Maximum mixing room footprint to be 150 square feet. Fire suppression systems to be installed per applicable NFPA Standards,by others. Door opening force must be less than 301bf. All electrical wiring and components must be installed per the applicable clauses of NFPA 70,and NFPA 33,for Hazardous areas. Installation must be completed per NFPA 33,all joints shall be caulked or otherwise made air tight. Ventilation fan must be non-sparking and maintained in continuous operation. Portable fire extinguishers must be located per NFPA 10,by others. r All flammable and combustible liquids shall be stored,handled,and mixed per the applicable requirements of NFPA 30. Aluminum shall not be used to complete any enclosure,or for ducting. ELECTRICAL RATINGS Product Voltage Amperage Frequency MR-(Followed by dimension size) 120 40 60 Co tland'FormlLisungReportVAFeboo Intertek Testing Services NA Inc. Report No. 3008277-001 Page 2 Issued:09/11/01 Nova Verta USA Revised:04/16/02 TEST PERFORMANCE A representative sample of the product was tested in accordance with the Standard for Spray Application Using Flammable or Combustible Materials,NFPA 33. The following tests were performed: Test Description None Results of the tests indicate the specimens conform to applicable test criteria. *60 Cortland\Form\ListingReport\24Feb00 Intertek Testing Services NA Inc. Report No. 3008277-001 Page 3 Issued:09/11/01 Nova Verta USA 'slaw CONCLUSION A representative sample of the product covered by this report has been evaluated and found to comply with the applicable requirements of the Standard for Spray Application for Flammable and Combustible Materials,NFPA 33. Rep rt prepared j�}: Report approved by: 44 �f iV( 4,r r Dale W.Soos Kevin J.Wolf Sr.Project Engineer Engineering Manager-HVAC rh>Mw CortlandWonn\l.istingReportl24Feb00 Intertek Testing Services NA Inc. Report No. 3008277-001 Page 4 Issued:09/11/01 Nova Verta USA 'woo GENERAL INFORMATION The Applicant and Manufacturer have agreed to produce,test and label ETL Listed products in accordance with the requirements of this Report. The Manufacturer has also agreed to notify ITS and to request authorization prior to using alternate parts,components or materials. COMPONENTS Components used shall be those listed in the ITS report covering the products specified in the index including any amendments and/or revisions. LISTING MARK The ETL listing mark applied to the products shall either be separable in form,such as labels purchased from ITS,or on a product nameplate or other media only as specifically authorized by ITS. Use of the listing mark is subject to the control of ITS. MANUFACTURING AND PRODUCTION TESTS Manufacturing and Production Tests shall be performed as required in this Report. FOLLOW-UP SERVICE Periodic unannounced audits of the manufacturing facility shall be scheduled by ITS. An audit report shall be issued after each visit. In addition to the audit of the manufacturing facility,one annual audit of the listed apparatus at a field installation will be conducted as described below under"FIELD INSTALLATION AUDIT".Special attention will be given to the following: 1. Conformance of the manufactured product to the descriptions in this Report. 2. Conformance of the use of the ETL mark with the requirements of this Report and the Listing,Labeling,and Follow-up Service Agreement. 3. In-plant quality control procedures and personnel. 4. Manufacturing changes. 5. Performance of specified Manufacturing and Production Tests. In the event that the ITS representative identifies non-conformance(s)to any provision of this Report,the Applicant shall take one or more of the following actions: 1. Correct the non-conformance. 2. Remove the ETL Listing Mark from non-conforming product. 3. Contact the issuing product-safety-evaluation center-for-instructions. ____..._ FIELD INSTALLATION AUDIT(For Spray Booths Only) 1. During the manufacturing facility audit,the Estee must produce records of recent installations which indicate what was installed and when and where each installation took place. 2. The ETL representative will make this list available to Follow Up Services in Cortland where the Certification Manager will select several potential sites for the field audit. 3. Based on the site information submitted to the listee by the Certification Manager, the listee will identify, in a letter to the Certification Manager,one or more sites where the annual field installation audit may take place. 4. The Certification Manager will advise the listee of the final selection and a scheduled date for the audit. 5. The areas for examination for the field installation include: Nameplate/Markings Lighting Explosion Relief Venting Cortland\rortn\ListingReport\24Feb00 NOVA VERTA USA SPRAY BOOTH OWNERS MANUAL NOVA VERTA USA 8207 E. TRENT AVE. • SPOKANE, WA 99212 (509) 444-7910 • (800) 668-2921 • Fax: (509) 444-3699 NOVAVERTAUSA.COM ABLE OF CONTENTS INTRODUCTION 1 Energy Efficiency 2 Terms & Definitions 3 General Cautions 4 Safety Precautions 5 CHAPTER 1 -- Installation Notice To Installation Personnel 6 Booth Cabin Installation 7-12 Prep Cabin Installation 13-14 Mechanical Installation 15-19 Wiring Lights 20-22 Pit Installation 23 ,HAPTER 2 -- Operating Guidelines for high quality finish 23 Booth Maintenance 24 Dust Control 25-26 Basics of Operation 27 Panel View 300 Instructions 28-29 Panel View 550 Instructions 30-31 Panel View 600/1000 Inst. 32-33 Factory Settings 34-35 CHAPTER 3 — Start Up Installers Check List 36 Before powering up Disconnect 37 Powering up Disconnect 38-39 CHAPTER 4 — Word Documents Notice To Consignees 40 Customer Comment Card 41 Warranty 42-43 INTRODUCTION ova Verta USA is the leading supplier of top performance automotive and industrial paint booths, prep stations and closed top open face paint booths. The last ten years has brought tremendous change and improvement in Nova Verta's spray booth technology and performance. Nova Verta's products have been designed to be user friendly for the technicians and owners who purchase and operate the equipment while maintaining the ability to adjust to continued paint product changes. Nova Verta leads the industry incorporating Total Control Technology. This technology features self- diagnostics, automated pressure control using variable frequency drive (VFD standard on all models); eliminating pressure control dampers. The Total Control System incorporates better control of booth pressure and airflow, and it provides maintenance reminders, ensuring longevity of the equipment. Additionally, a complete maintenance log can be viewed from the convenience of the operator station. The Total Control Technology conserves energy, lowering consumption by as much as 40% over typical booth control systems. Equipment updates are also made easier, through the use of an e-prom chip and/or PCMI card. The majority of Nova Verta products are ETL listed in entirety not just in components assuring code compliance, safety and performance. ;<: ep into a Nova Verta spray paint booth and you'll see what makes us the industry leader in the production and cistribution of downdraft paint booths, mix rooms, and prep stations. With over thirty years of experience, we've pioneered solutions to create the highest quality spray paint booth available. Only Nova Verta products package features and benefits like these: • Three distinct operating modes trim energy costs for the complete paint process—typically 30-40% over competitive systems • Allen-Bradley controls simplify paint booth operations and assure quality and parts availability • Self-diagnostic control system provides maintenance and troubleshooting tips to maximize production time • Superior, shadow-free lighting optimizes visibility • Verifiable air-flow supports water-based paints ensuring conformance to future legislative mandates • Durable, quality construction provides built-to-last solution • Touch safe control wiring safeguards operators • Pre-wired controls minimize installation time and expense and ensure proper wiring • Indirect heating recirculates warm air during final masking and paint prep providing a safe, comfortable working environment for operators With a nationwide network of factory-trained distributors,Nova Verta USA offers complete assistance in shop planning, commissioning, and collaboration with your paint suppliers—all to create a turnkey solution optimized for your production needs. It's not by chance that Nova Verta products are the choice of Formula One racing teams,NASCAR teams, lucational and training facilities, independent and dealer collision repair facilities, truck collision centers, Manufacturers and many others. 1 2 TERMS AND DEFINITIONS Definitions of some of the terms used in the manual are given below in order to facilitate the consultation and use of the manual. BOOTH-OVEN A closed,heat-ventilated environment where painting and drying of vehicles or vehicle parts is carried out.Equipped with vertical hot air flow from top to bottom BASE Base of booth-oven. It may be in stone or metalwork. Designed for holding the gratings that make up the floor of the booth-oven. OVER-SPRAY Paint product mix not deposited on the vehicle which is drawn out by the internal air flow GRATING Floor grating that allows the expulsion of air FILTERS BENEATH GRATING Dry filters inserted immediately under the gratings. Their function is to catch most of the paint product not deposited on the vehicle or part to be painted FRONT DOOR Access door to booth-oven SERVICE DOOR Door for operator(may be provided with anti-panic bars) CONTROL PANEL Panel with all the controls and programmes necessary for the booth-oven to function TEMPERATURE Device for setting and controlling temperature values THERMOREGULATOR TEMPERATURE CONTROL Temperature digital display DIGITAL DISPLAY SPRAYING PHASE Spraying/Painting operation FLASH-OFF PHASE Phase following the spraying/painting operation indispensable for complete exhalation of solvents from the applied paint &KING PHASE Phase for drying applied paint AIR RECIRCULATION Recirculation of air from inside booth N,, PLENUM FOR AIR Chamber for expansion of air flow from generator set DISTRIBUTION PLENUM FILTERS Filters for intake of air into booth GENERATOR SET Apparatus for the production of ventilated and heated air HEAT EXCHANGER Stainless steel apparatus for the exchange of heat between the combustion products and the air drawn in from outside and then input into booth FLUE STACK Expulsion vent for combustion products INTAKE DUCT Metal connecting duct between generator set and air distribution plenum AIR RECYCLE DUCT Lower metal connecting duct between base and generator set DIFFUSORS Punched metal located under grates and filter media. PIT FILTERS Filters for overspray collection under grates INTAKE FILTERS Pre filters for the burner system (PRE FI LT ERS) POST FILTERS Secondary filters for overspray collection for additional exhaust fan protection ACTIVATED CARBON Solvent blasting end filters CARTRIDGES(OPTIONAL) VFD(VARIABLR Device utilized to control motor speed for optimum performance and pressure control of FREQUENCY DRIVE) the paint booth EXHAUST DUCT Round ducting for the expulsion of air from the extraction set into the atmosphere INTAKE DUCT Round section ducting for makeup of air from atmosphere for input by the generator into the booth BY-PASS PIECE TO BE PAINTED Vehicle or vehicle part which is placed in booth ready for painting 3 GENERAL CAUTIONS • PRESERVE THIS USE AND MAINTENANCE MANUAL CAREFULLY IN A SAFE PLACE. IT SHOULD ACCOMPANY THE EQUIPMENT IN EVERY PHASE OF ITS LIFE-CYCLE, INCLUDING IF IT SHOULD BE LATER SOLD ON, UNTIL ITS EVENTUAL DISMANTLING. • READ THIS USE AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE EQUIPMENT • USE THE EQUIPMENT ONLY FOR THE PURPOSES EXPRESSLY STATED IN THIS MANUAL. ANY OTHER USE IS INCORRECT AND POTENTIALLY DANGEROUS • FOLLOW THE INSTRUCTIONS IN THIS MANUAL SCRUPULOUSLY IN REGARD TO ALL PHASES OF THE LIFE-CYCLE OF THE EQUIPMENT • IN THE CASE OF ANY PROBLEM CONTACT ONLY SPECIALISED PERSONNEL AUTHORISED BY THE MANUFACTURER. • THE MANUFACTURER RESERVES THE RIGHT TO MAKE ANY MODIFICATIONS TO THE MODEL AT ANY TIME WITHOUT ADVANCE NOTICE. ‘1601• THE MANUFACTURER DECLINES ANY RESPONSIBILITY FOR DAMAGE TO THE EQUIPMENT, OR TO PERSONS, ANIMALS OR THINGS DERIVING FROM FAILURE OR PARTIAL FAILURE TO OBSERVE THE REGULATIONS SET DOWN IN THIS MANUAL, OR FROM USE OF THE EQUIPMENT BY AN INADEQUATELY TRAINED OPERATOR, OR FROM UNAUTHORISED MODIFICATIONS, FROM DISASTERS OR NATURAL EVENTS WITH EXCEPTIONAL CHARACTERISTICS. • THE MANUFACTURER DECLINES ANY RESPONSIBILITY FOR COMPONENTS DESIGNED AND REALISED BY THE CUSTOMER. THE EQUIPMENT REMAINS THE PROPERTY OF THE MANUFACTURER UNTIL IT HAS BEEN COMPLETELY PAID FOR. WARNING! READ INSTRUCTION MANUAL BEFORE OPERATING BOOTH 4 WARNING SAFETY PRECAUTIONS Maintenance or operating procedures, All users of this equipment should read, techniques, etc..., necessary to prevent understand, and follow these safety instructions to injury or loss of life. ensure safe and efficient operation of equipment. AREA: HAZARD: SAFEGUARDS: Indicates where a hazard Indicates what can happen if Indicates how to avoid the can occur. precautions are not observed. hazard and what special protective clothing, equipment, and precautions will be used. Moving Parts: Loose items, or parts of the Keep hands and all items away body may get caught and cause from the fan blades. A guard is injury or damage. not placed over the fan. A mesh type guard will act as an accumulation point for combustible residues and become a fire hazard. Hot Parts: Motors get hot when running. Never touch the motor during, Serious bums may result if or immediately after, operation touched. of the fan. Electrical Hazard: Electrical currents can cause Always turn electricity OFF serious injuries. before attempting to repair or maintenance the fan or motor. 5 Notice to all installation personnel involved in the installation of Nova Verta Spray Booth Products. The following procedures need to be followed upon installation of Nova Verta ETL listed Booth Products. If questions regarding particular installation call (800) 668-2921 for proper verification. If there are any known guidelines that cannot be adhered to,the ETL label must be removed and non-compliance check sheet sent back to Spokane main office attention Chris Gumm. This does not mean the booth is not a safe install only that it cannot adhere to all of the requirements. All warning labels must be placed in the proper location as described in the warning placement guide. Booths must be installed in accordance with NFPA33,NFPA70 and NFPA101 2011 edition. All booth fire suppression must meet standards of supplying manufacturers requirements. All booths must have dry hemical or wet fire suppression. 1'Vater based systems must meet NFPA13 All other systems must meet NFPA17,NFPAI2 and NFPA2001 Explosion Venting Ceiling panels must not be adhered to or obstructed from their relief operation. Minimum clearance 15"(Nova Verta models only). Must be installed with restraint cables. High Limit Switch not to exceed 200 degrees F. Must have 2 means of egress (emergency exits). Clearance must be proper for these exits. Cannot exit through a mix room. Proper booth location. Must be 3' from all other operations. Must have clearance on all sides of 3' except in the following: May be located less than 3' from a partition with 1 hour fire rating May be located less than 3' from an exterior wall that is non-combustible these exceptions are provisions provided booth can be adequately cleaned and maintained. All field wiring must meet current editions of NEC. Clearance of all electrical from 3' of any opening is the most common rule broken please maintain this clearance unless properly wired for hazardous location by licensed electrician. Ducting must meet NFPA standards and local mechanical codes for proper maintenance, penetrations and air quality a stndards. 6 r•-• I I 7 0 5 iir 4 i 3 i 2 40 -_-_.1„, . , - ; • I- - rIltukiii t II ,D 0 1 ' — " '\ dliki '/' 1 ,•' . I -41 4110 I ,•."'" i .00" 1 .".".. ..e , ,•• I 8 ...," 41PF I , .../.""" • EA 11144114111111111111114116s14%,Irt....." . ..." . ..`,A, .4. .'. : A I 27 BASE ASSEMBLY L_ II/WOO T a I 7 I 6 1 5 ---16-- 4 i 3 2 1 I „ ) 00 8 I 7 I 8 I-_ 5 4 3 2 1 NOTE: FOUR SECTIONS OF WALL PER BOOTH M.TRIAL LIST: WALL ASSEMBLY o®mom , 1111111=INIE:21 CM 16111111=1111 0 Ell fa IMMIM1111111150.7=11=111111INIM D ...- 4 I" lanillilini== D ice/ ro,..... 1 . ii � I °1•11'...... ......' ?.(011./..... -0 i ' t.'s}- 001! 0 0011! 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A DESCRIPTION-010603 SCALE I"=I" SHEET S-1 r� Cl 8 1 7 $ -- 5 ' 4 ( 3 ( 2 I 1 • AMTI VAMO710=W10m DESCRIPTION (® Mu.AT taa 9adA] �a / N a _■- �WORM p4 lio, + is .... aur �a.as 0 AIL IN°TES: c tinS'''.3c1 A �''�,, A c 1 i .r HoiST EP I -RUNNER a LEG ASSEMBLY] STEP 2 -CENTER A ANCHOR RUNNER ASSY. "4— EMI ".m. sar nmarE arrvae11,010. ( Z X4i.' 6 -�i ` I B AI II 10 41 HO. . --.......Lilit.I iii ''''',.._ ..- • ''''SN' ... 1%111 A A - LV[I Vat.hOVAVENTALMC01! '7! 2-ROW ASSEMBLY EP AN�H4RrEbGE RUNN IERS STEP 3 -PLACE FILTER TRAY'S a GRATE$( "" $ B I 7 1 6 5 All' I 3 ( r Hr� 1 1 1 INSTALLATION OF DOORS When building the booth cabin it is essential the booth door opening is square and plumb as possible. Failure to heed this warning will make the installation of the doors difficult. Do not just hang doors and try to adjust after hanging as this creates problems. Once the opening is square and plumb begin by hanging the outer doors only. There should be a 3mm gap between the anterior panel and the door leaf. The top and bottom gap should be equal. Shims should be utilized to keep door positioned while tightening hinge bolts. The hinge pin should be centered on 3mm gap or slightly toward the anterior panel. Tighten outside leaf hinges with the 3mm gap and split top and bottom dimension. Repeat above steps with inside door leafs maintaining a 3mm gap between the inner and outer door leaf and equal gap at top and bottom. The door gap in the center will be much larger than 3mm and is designed accordingly. Make final adjustment after installing remaining hardware. Install latching hardware positioning latches as instructions detail. Note after positioning has been determined the remaining screws to secure location must be installed. We have found the kit includes 2 small black pan head screws with a length of 3/8". Also 41100 included is a bag of self tapping tapered head screws (nickel color)that can also be used and is preferred to avoid having to pilot drill for black pan heads. Note it is very important that these screws be installed. The latching mechanisms will become damaged in a short period of operation voiding warranty (this can easily be determined upon inspection of the latch). Attach the release hardware as supplied directions indicate noting to cut square pin between inside and outside latch to avoid any binding. Note that exterior handles can be reversed by dissembling the handle for proper placement (right or left horizontally when door is closed). Take care in threading aluminum rods that secure to latches top and bottom so that free and correct movement is achieved before installing plastic covers. If latches bind do not apply lubrication adjust latch mechanism housing, as lubrication is temporary fix. Make final adjustment to door latching of exit door from the 2 inside leafs. Before installing latching mechanism covers at top and bottom of door check to be sure latches move freely as we have found that they can hang up. Slight widening of the sides of the latch will allow free movement should they be tight causing binding of the latch. 22 2111 GUIDELINES TO OBTAINING HIGH GUALITY FINISH RESULTS Following the maintenance schedule religiously is the most essential part of achieving a quality finish. The booth is designed to be automated to control proper booth pressures, air flow and temperature settings within normally desired settings but may need minor adjustment should any issues arise. Proper cleaning and preparation to the vehicle or parts is essential along with the use of quality materials such as masking paper and tape. Most if not all preparation should be completed prior to entering the booth cabin. The booth should be in preparation mode while doors are open and moving vehicles or parts in and out. This mode of operation will maintain positive pressure keeping contaminates from entering the booth. The vehicle or parts should be grounded to limit any static capabilities. All airlines should be of quality, designed for the extreme temperatures and should be kept cleaned from contamination. The compressed air should be filtered and free of any oil residues and humidity commonly produced by compressors. The paint material should be properly filtered. The material should also be of quality and properly stored and kept from being dated. The supplier should work closely with technicians to achieve the proper reducers and catalyst for air speeds and temperatures within the environment being sprayed. Quality HVLP spray guns with the properly set up tips and air caps should also be addressed by the paint supplier as new technologies are constantly available. Technicians should be wearing properly suited safety clothing and complete protection from overspray including fresh air systems to eliminate any possible means of contamination while spraying. The booth doors should be kept closed and traffic minimized while painting is in operation. The technician should verify that all booth settings for temperature and air speed are correct and that proper booth pressure is achieved prior to spraying. If there are any questions or concerns contact Nova Verta USA (800) 668-2921for further information or technical support. 23 Dry Filter Maintenance Schedule Booths (Systems with Variable Frequency Drive) Daily iwapirow 1. Sweep booth floor with booth operating. 2. Check booth-operating pressure. 3. Open Face Models check pressure by curtain positioning or leakage at edge of curtain. The CTOF or prep station should operate with slight negative pressure. The curtain will appear to be slightly drawn inward at proper adjusted level. Every 100 operation hours 1. Remove the intake prefilters from the air-heating unit and wash with pressure and replace. 2. Replace floor filter media or primary media. Every 500 operation hours 1. Lightly use compressed air to blow out heat sinks behind VFD (variable frequency drive). 2. Replace post filtration media. 3. Replace floor media or primary media. 4. Remove and wash pre-filters in air make-up unit. 5. Inspect Damper Fluid Level. If low check for leaks at fittings. 6. Wash down booth walls and reapply new application of booth guard. 7. Inspect belts and damper in makeup air unit for proper operation. Every 1000 operation hours 1. Check intake fan belt tension. 2. Inspect floor grating and clean with pressure hose as needed. 3. Lightly use compressed air to blow out heat sinks behind VFD(variable frequency drive). 4. Replace post filtration media. 5. Replace pre filters. 6. Replace floor media or primary media. 7. Inspect recirculation damper and lubricate hinges and pivot pins with a light grease as necessary. 8. Inspect Damper Fluid Level. If low check for leaks at fittings. Every 2000 operation hours 1. Have trained personnel inspect burner,clean and adjust if necessary(this will insure long heat exchanger life and lower fuel operating cost). 2. Remove pit grates, filter supports, scrape and clean pit complete. Dispose all materials in properly labeled containers. 3. Remove intake prefilters. Blow out intake chamber with compressed air. Remove booth ceiling filters and vacuum ceiling as needed. Replace ceiling filters (always replace prefilters at time of ceiling filters to insure proper booth pressure). Restart booth and check pressure and adjust if necessary. 4. Inspect all door gaskets and caulked joints. Clean and repair as necessary. 5. Inspect lighting. Clean and replace any unlit light tubes as needed. Replace all light tubes every 6000 hours. 6. Check incoming airline filter at control panel service as necessary. Check airline filter regulator in booth and service as necessary. Inspect air hose for deterioration and replace as necessary. 7. Repeat 1000-hour service information. Disconnect and lock out power when removing any access panels for service in makeup air and exhaust post filtration system. The prefilters are located in service access door below burner assembly. The exhaust post filtration is located behind access doors to exhaust fan box. It is always best to purchase filtration from the manufacturer for best performance results and warranty. Pre Filter— NV0123 Exhaust Post Filter— NV0125 Primary Pit Media — NV27x300-22 ceiling Diffusion Media — NV665HT record all regular service on touch screen and provided maintenance sheet. 24 DUST CONTROL IN AUTOMOTIVE REFINISHING SPRAY BOOTHS The control of dust in a spray booth is as critical to the refinisher as the control of bacterial infections to a surgeon and takes just about the same degree of preventative measures. The complete spray booth paint shop is the refinisher's closest means of measuring up to the painstaking protective standards set by the manufacturer. By use of a spray booth, with all its fine protective features whether by the manufacturer or the refinisher, does not assure an uncontaminated paint job. No paint shop in the world, regardless of its careful segregation, filtered replacements and balanced exhaust, will guarantee a spotless finish if certain seemingly insignificant paint shop practices are ignored. Remember that the air in a spray booth is in constant motion and that minor malpractice in dust control will be greatly magnified. There are a few malpractices, any of which is capable of nullifying the splendid advantage a complete spray booth paint shop gives to the refinisher. MALPRACTICE Allowing the operator or spectator with linty,uncovered clothing into OF: spray booth. RESULTS IN: The lint off the operator's clothing can contaminate a whole day's work. CORRECTED BY: (a)Operator should,always wear starched coveralls in spray booth. (b)Spectators should be kept out or allowed to inspect job through glass panel. (c) ...show room paint shop features this inspection facility. MALPRACTICE Opening the spray booth doors on wet paint job with fan running. OF: RESULTS IN: A moment's exposure puts outside dust into the booth and onto the paint job. Even drafts existing in normal shop areas can carry heavy dust particles to the booth interior when doors are opened. CORRECTED BY: (a)Never open doors once a job is started. (b)Take enough material along to finish the job. (c)An access door near fan permits entrance with minimum danger of dust entering spray area. (d)Remote fan control switch,which permits stopping and starting fan from inside or outside of booth,should be installed. (e)Do not even tack rag the job with the doors open. MALPRACTICE Failing to clean dirt from the underbody,underside of finders and from OF: underneath molding and seams. RESULTS IN: Dust and dirt is blown off the underbody or from underneath fenders or from beneath molding or out of seams. CORRECTED BY: (a)Steam clean the underbody thoroughly. It may cost several dollars, but it goes a long way to perfecting the finish. (b)Use a duster to blow dirt from underneath molding and out of seams. (c)Seal in all underneath surfaces, seams and moldings with scrap lacquer or enamel to insure laying down all dirt. Use sandpaper to scuff oil exterior coated surfaces after sealing. NOTE: A& B should be done outside of spray booth. MALPRACTICE Straining the material through a cheesecloth filter before spraying. OF: RESULTS IN: As much as a tablespoon of dirt and lint may come off such a filter and contaminate the material. ' ,,,,r CORRECTED BY: Always strain material but do not use a cheesecloth strainer. Use a metal mesh filter. 25 DUST CONTROL CONTINUED MALPRACTICE OF: Ignoring or merely estimating proper viscosity or thinness of material for spraying. RESULTS IN: Overspray from an over heavy material will spot surface and give it a dirty appearance. CORRECTED BY: Get material manufacturer's recommendation off the container or from the material salesman. Viscosity of synthetics is generally about 17 to 19 seconds. MALPRACTICE OF: Allowing dust to settle on walls or floors of spray booths,on distributor plates and in ducts RESULTS IN: Dust accumulations anywhere in a spray booth will get on the job,eventually. CORRECTED BY: (a)Periodic cleaning of ceiling,walls,and floor of spray booth reduces possibility of circulating dust particles. (b)Wetting the floor down before spraying is a wise precaution to anchor present dust and catch new dust which may touch it. (c)An oil saturated sweeping compound in outside of shop as well as spray booth helps pick up or anchor dust. (d)Install an automatic damper in exhaust stack to prevent down currents from carrying dirt into booth. It also prevents cold air from getting in. MALPRACTICE OF: Failing to seal seams,doors,and light openings of spray booth. RESULTS IN: Dust particles may pull through seams and crevices to fall upon paint job. CORRECTED BY: (a)Seal spray booth seams with caulking compound. (b)Gaskets should be placed around doorframes,for a snug airtight fitting. (c)Seal space between bottom edges of booth and floor. MALPRACTICE OF: Allowing filter to become clogged with excess dirt. /460 RESULTS IN: Increased velocity of air increases the possibility of dirt getting through the filters. CORRECTED BY: Filters should be cleaned or replaced when dirt begins to go through them. MALPRACTICE OF: Using excess exhaust velocity in the fan draft. RESULTS IN: Using more draft than enough to exhaust fumes may unduly agitate air into dust raising currents. Excess velocity may even draw dirt through filters. CORRECTED BY: Follow manufacturer's recommendations for the minimum velocity needed to exhaust spray vapors properly. MALPRACTICE OF: Neglecting to track rag surface after spraying doorjambs and truck door edges. RESULTS IN: Spraying door jambs sets up of air within the car sends dust into and out of the open door and into the job CORRECTED BY: Spraying door jambs and trunk compartments first,then shutting openings and giving the exterior its final tack ragging with a clean,new factory prepared tack rag. MALPRACTICE OF: Neglecting to keep spray equipment in booth clean. RESULTS IN: Dust accumulations on transformer, cup, and on exterior of hose are loosened and deposited on job. CORRECTED BY: Keep equipment wiped clean. 26 Basics of Operation The paint booth provides 5 unique operating cycles: 1st Cycle: Prep Mode, 2nd Cycle: Spray Mode, 3rd Cycle: Flash Mode, 4th Cycle: Flash Cure Mode, h Cycle Cure Mode. Prep Mode: The Prep Mode is utilized for the period of loading or unloading of vehicles or parts to be painted. Utilizing this mode conserves energy by recirculating 90% air rather than replacing 100% air 4 times a minute that needs to be heated. This mode is also used to acclimate and finish tape off and final prep before actual painting. This mode greatly reduces energy usage as the exhaust fans are running at only 10% and you are only heating 10% of the outside air. This mode can only be utilized with an indirect fired heat system as supplied with this model. In this mode the recirculation damper is in the up position in the makeup air units. The spray gun air is shut off in this mode to prevent paint application. The booth pressure is maintained automatically in this cycle as in all cycles from the use of VFD's. There are no timers for this event. Spray Mode: The Spray Mode is used upon the readiness to apply paint. In this mode the recirculation damper is in the closed position allowing 100% fresh air and exhausting 100% air. The spray gun solenoid is then opened allowing air to the spray gun upon booth maintaining proper positive pressure via the VFD's. The air is heated to the desired temperature or maintained at ambient condition if higher than set point. There are no timers for this event. lash Mode: the flash mode is utilized to speed the required time between applications of coatings by speeding up the air velocity utilizing VFD's on both the makeup air unit(s) and the exhaust unit(s). The time, temperature and air speed are adjustable within factory parameters but usually remain preset upon initial start up. Upon touching the flash mode button the booth air speed will increase to set point (usually maximum) for the desired preset time and temperature and automatically cycle back to spray mode upon completion. During this time booth pressure will also be maintained. Note Speed increases are only available with Velocity Cure models. Flash Cure Mode: The flash mode is utilized to speed the required time between applications of coatings by speeding up the air velocity utilizing VFD's on both the makeup air unit(s) and the exhaust unit(s). The damper shifts to recirculation mode to conserve energy and aid in the removal of humidity. The time, temperature and air speed are adjustable within factory parameters but usually remain preset upon initial start up. Upon touching the flash mode button the booth air speed will increase to set point (usually maximum) for the desired preset time and temperature and automatically cycle back to spray mode upon completion. During this time booth pressure will also be maintained. Note Speed increases are only available with Velocity Cure models. Cure Mode: NO ONE SHOULD ENTER THE BOOTH DURING CURE MODE. he cure mode is utilized upon completing the final coat of paint. Upon touching this mode button the booth will shut off the spray gun solenoid and lights and continue to exhaust 100% for minimum of 3 minutes as required per ANSI and NFPA 33 Standards (referred to as purge). During this time the temperature will begin to rise up to 100 degrees (adjustable setting if lower temps are desired). Upon reaching the set point of 3 minutes (adjustable up to 15 minutes) the recirculation damper will open recirculating 90% air while adjusting motor speeds to maintain pressure and increase air speed at the came time while also increasing temperature to desired set point (120-180 degrees). Upon reaching are mode time set point the booth will automatically turn on the lights and shift damper to full 100% air change to begin automated cool down cycle. Upon reaching desired cool down temperature set point (or default time if ambient air temps are higher than temp set point) the booth will completely shut off including lights. All modes of operation can be interrupted by touching the System Off button. All modes of operation incorporate safety controls and limits as determined by ANSI and NFPA Standards current to the date at time of manufacturing. 27 law 31 Panel View Plus Operator Instructions for Standard and Velocity Cure Models Upon initial power up (after completing startup procedures) the initial screen will display Nova Verta contact info. Touch the NEXT button. The Daily Maintenance screen will be displayed touch NEXT button. You are now at the main operating screen displaying the mechanics of the booth and daily operating touch buttons (LIGHTS ON/OFF, PREP ON/OFF, SPRAY ON/OFF,FLASH ON/OFF, CURE ON/OFF, SYSTEM ON/OFF). 1. From the Main screen touch Menu button. 2. From the MENU screen scroll down to Setup Screen-Times & Temps touch the return button (Enter). 3. Adjust any of the preset times and temps by touching the desired button from the preset settings. A keypad will appear that will also display range of settings top of keypad. Enter desired settings by touching the keypad and complete by touching the Enter button. Note that this screen has a Summer On/Off touch key. This is utilized in summer months to turn the burner and pilot completely off for prep and spray cycles. 4. (Velocity Cure models only) In normally desired settings Flash Temp is set to same as spray temp. Flash Time is normally set to 5 minutes but can be changed on preference. This mode is primarily designed for water borne materials but can also be utilized for solvent based materials. 5. Note that the Cooling Temp if not able to be reached will default to Cooling Time after 5 minutes and shut down booth and lights to complete cycle. Touch Menu to return to Menu screen. 6. (Velocity Cure models only) Scroll to Velocity Speed Settings . Note the 5 - buttons; Velocity Cure Fan Speed (start speed of cure) and Spray Fan Speed are preset at 70%. This means that you will run at 70%of full air speed capacity normally relating to 80-100 FPM over vehicle. If changing speed both should be changed to the same percentage for optimal performance and eliminate speed change over between modes of operation. Touch buttons for keypad to change 460 settings. Velocity Flash Speed is set to maximum but can be set to lower speed if necessary. Max Cure Speed is also set to maximum and can also be lowered if desired. The maximum speeds of flash and cure allow for air speeds to transfer heat and remove solvents or moisture at a faster rate for maximum production and energy efficiency. These two settings should also be set the same. Flash Ramp Offset is adjustable to balance the slow down of the intake fan with the exhaust fan to minimize pressure differential between modes of operation when recirc- damper shifts. Note standard models operate at 100% in all modes. 7. Touch Menu button to return to Menu Screen. Scroll down to Recirculation Damper Settings and touch Enter. Damper delay settings are preset to .5 seconds and may need slight adjustment to the delay after checking booth pressure when switching modes of operation from Prep to Spray or Spray to Prep from the Main-operating screen. Note minimizing pressure changes is the purpose of the delay settings. It is not possible to have perfect pressure while damper changes and exhaust motor speeds are achieved. These settings are used to minimize the pressure changes. Pressure of the booth cabin should stabilize within 30-45 seconds of the mode change. You will have to check manually by changing modes from the Main screen while having the entry door slightly (less than %2 inch) open. Return to Menu. 8. Note if application is for a prep station with curtain walls and no auto pressurization capability cabin pressure is adjusted from the Menu screen by scrolling to Setup Prep Deck and touching the Enter key. The Prep Deck Fan Speed screen will display 2 buttons Spray Fan Speed and Prep & Bake Fan Speed each showing the percentage of the current adjustment. To adjust pressure touch the button corresponding to the mode of operation and change percentage until desired pressure is reached (watching curtains move in or out displaying negative or positive pressure). Note that desired setup should be slightly negative to keep contaminates from entering unprotected shop areas. 32 9. Note that the Menu screen features other abilities such as showing Maintenance schedules (that also pop up as they are due), Alarm History (showing date and time of failures and also the ability to view any current alarms), Booth Hours (shows break down of total hours into mode hours), PLC Input—PLC Outputs (utilized for diagnostics if needed) Maintenance Entry Screen (this screen allows entry of maintenance by simply touching the recommended maintenance button which will log the date and hours of that maintenance automatically and store for future reference), Maintenance PG1-Maintenance PG5 (these pages display your logged maintenance for future reference. 10. There is also a Help & Info page from the Menu that can assist in diagnostics and maintenance. 11. Upon completion of setup test through all cycles to be sure operation is set as desired. Call Nova Verta Tech Support for any questions or problems. 12. Note that from the Menu screen you can scroll to Debug Screen to demonstrate Alarm Test to show how the system troubleshoots. Touch Alarm Test then touch and hold any of the 3 buttons until pop up of alarm appears showing the alarm displaying pertinent information. Touch Reset button and pop up of photo will appear showing actual reset action. Touch Main to return to normal operation. From the Debug screen the Enable Manual Operations button when touched will ask for a password, which will allow for technicians to make adjustments. Note this is password protected to keep unwanted persons from being able to get to areas not serviceable by other than factory authorized technicians or from over the phone technical support. Within the debug screen is also located a software release code that limits booth operation to 80 hours until final payment has been received which covers the software for booth operation beyond 80 hours. Please note that Nova Verta continues to improve existing product and that future upgrades may change these instructions slightly as new operations or screens become available. Dated 10-1-07 33 Allen Bradley Power Flex Drive 208-480 Analog Input 0-10 Volts FACTORY SET UP: Upon first power up you must pick a language, English should be highlighted. Push enter Push escape Push up or down arrow until ABORT is highlighted Push enter Parameter should be highlighted Push ALT key Push PAR+/- Push 196 Push enter Push enter Push 1 Push enter This gives you access to parameters you otherwise wouldn't be able to change. SETTING PARAMETERS: To set the following parameters put in the parameter # you wish to set and push enter. That will take you to that parameter and it should be highlighted. To change the setting push enter (setting should be highlighted) put in the value you want it to be and push enter. SET THESE PARAMETERS: #202 - set at #2 for 208 volts #42 - set at 32 for 208V, 16 for 480V = Overload protection #48 - set at 1.25 #53 - set at 2 #72 - set at 10 #91 - set at 60 = High set speed #92 - set at 5 = Low set speed #140 - set at 20 = Acceleration ramp time #142 - set at 20 = Deceleration ramp time #148 - set at 50.6 for 208 Volt (default for 230 volt and 480 volt) #150 - set at 1 #151 - Adjust for frequency noise .2 at a time (Do not exceed 8.6) #163 - set at 2 (none) = Resistor internal or external not used #169 - set at 1 (enabled) = Auto catch on the fly enabled #190- set at 2 (disabled) = Reverse disabled #320- set at 00 #325- set at 10 #326- set at 0 #361- set at 7 (run) = Input 1 logic #362- set at 2 (clear faults) = Input 2 logic #363- set at 0 (not used) #364- set at 0 (not used) #365- set at 0 (not used) #366- set at 0 (not used) #151-Adjust for frequency noise .2 at a time (Do not exceed 8.6) #82 —Adjust hertz capability to higher than 60 when needed, not to exceed 68 35 INSTALLERS CHECK LIST (Must be completed & returned to the Spokane office make copy and leave original in panel) YES NO 1. Proper booth clearance as described in NFPA33-2011. 2. Proper fire suppression. 3. Full load amps checked not to exceed rating on nameplate. 4. Proper Egress per NFPA (exit doors). 5. Ducting requirements per NFPA and local authorities. 6. Intake motor amp draw(please record reading). 7. Exhaust motor amp draw (please record reading). kiwpoe 8. Manuals and instructions for installation given to customer. 41410, 9. Maintenance and operation explained to operators. 10. Air velocity check sheet attached. 11. Booth cleaned and inspected for damage. Signature of installer as to compliance of above and installation directions. Name of Nova Verta Authorized Distributor Signature of Owner that he has been notified of the following compliance or non-compliance issues above. Serial # of Product: Burner Invoice # Installation Name: \ddress: l hone: Fax: Contact Name: 36 JOB NAME: BOOTH: PREP: SERIAL #: TECHNICIAN: DATE: DISTRIBUTOR: -BERORE POWERING UP DISCONNECT- CHECK OFF WHEN DONE YES NO RECORD 1. Check wiring for intake motor. 2. Check wiring for exhaust motor. 3. Check wiring for drive (in& out). 4. Check wiring for burner(including airflow& high limit). 5. Check wiring for lights (including magnetic switches). 6. Check J-Boxes for ground & secure wire nuts. 7. Check all sealtite ends for tightness. 8. Check doors for alignment. 9. Check EU1DD inspection doors for proper fit. , ,, 10. Check EU1DD for proper filters. 11. Check ceiling filters. 12. Check that the ceiling panels are secured properly. 13. Check voltage into disconnect across all three legs. 14. Check auxiliary 120-volt service. 15. If wild leg; make sure it is in the center. 16. Check touch screen wiring. 17. Pull fuses (FU 11). 18. Check for any loose wires in panel. 19. Check for wire lead damage (from shipping) 37 - POWERING UP DISCONNECT- CHECK OFF WHEN DONE „� YES NO RECORD *ow1. Verify voltage in control panel. 2. Replace fuses (power off). 3. Program drive. 4. Check motor rotation. 5. Set time and date. 6. Program touch screen (damper delays, pressure, etc...). 7. Run booth in spray mode. 8. Run booth in bake mode. 9. Run booth in prep mode. 10. Check spray valve operation. 11. Check magnetic gauges on EU 1 DD and booth (also set). 12. Go through burner start up. 13. Note gas pressures and orifice size. 14. Check function of alarms, high limit, air flow, honey well. 15. HZ, of VFD in spray. immy 16. HZ, of VFD in bake. 17. Recirculation damper in bake. 18. Recirculation damper in spray. 19. Check intake pre-filters for debris. 20. Run booth through complete cycle. 21. Check for proper sign locations. 22. Trouble shoot any operation problems. 23. Go through instructions with painters on how to use booth. 38 - CONTINUED- CHECK OFF WHEN DONE YES NO RECORD 1. Proper booth clearance as described in NFPA33-2011. 2. Proper fire suppression. 3. Full load amps checked not to exceed rating on name plate. 4. Proper egress per NFPA (exit doors). 5. Ducting requirements per NFPA and local authorities. 6. Intake motor amp draw in spray cycle (please record reading). 7. Intake motor amp draw in bake cycle (please record reading). 8. Exhaust motor amp draw in spray cycle (please record reading). 9. Exhaust motor amp draw in bake cycle (please record reading). 10. Check amp draw in full velocity (only with velocity cure models). 11. Manuals and instructions for installation given to customer. 12. Maintenance and operation explained to operators. 13. Air velocity check sheet attached. 14. Booth cleaned & inspected for any damage & damage noted below. 15. Go through instructions NOTE COLUMN: Nome 39 ♦ -; I Al NOTICE TO CONSIGNEES SHORTAGES: If all the goods covered by or Bill of Lading and Packing Slip are not received by you. The transportation company is responsible to you for your loss. You should have the number of pieces short noted on your Freight Receipt and signed by the agent of the transportation company. DAMAGED GOODS: If any goods are received damaged insure that the representative of the transportation company makes a notation on your freight bill and signs before you accept the shipment. If the damage to the goods is not discovered until being unpacked, cease unpacking and immediately contact the representative of the transportation company and have him inspect the goods and note any damage on your freight bill and sign it. 410 CLAIMS: Claims for loss or damage should be instituted by the Consignee and supported with the following documents: Original Freight Bill Original Bill of Lading Copy of Invoice or other evidence of value Correspondence regarding loss or damage (if any) Canceled loss damage forms where necessary Under contract of Carriage of Goods, notice of loss, damage or delay must be made in writing to the carrier at point of delivery or the carrier at point of origin within sixty (60) days after delivery of the goods or in the case of failure to make delivery, within nine (9)months from the date of shipment together with a copy of the paid freight bill. A notation of damage on Freight Bill at time of delivery by carrier's representative constitutes notification of claim. If the above instructions are followed. There should be little trouble in collecting your claims. 40 CUSTOMER COMMENT CARD `7e would like to thank you for choosing Nova Verta. If we can be of any assistance please contact us at any Below is a comment card we urge all of our customers to take part in filling out. The response that we receive helps us to provide better service and support of our products. Date: Customer Name: City: State: 1) After your first contact with Nova Verta, did we respond in a timely manner? ❑ Excellent ❑ Good ❑ Fair ❑ Poor 2) Was your sales person professional and courteous? ❑ Excellent ❑ Good ❑ Fair ❑ Poor 3) Was your sales person helpful in explaining our product lines? ❑ Excellent ❑ Good ❑ Fair ❑ Poor 4) Was our drawing/planning department helpful? ❑ Excellent ❑ Good ❑ Fair ❑ Poor 5) Did your equipment arrive on time? ❑ Excellent ❑ Good ❑ Fair ❑ Poor 6) Was the installation completed on time? ❑ Excellent ❑ Good ❑ Fair ❑ Poor Akkiar 7) Was the installation crew professional and courteous? ❑ Excellent ❑ Good ❑ Fair ❑ Poor 8) Did your sales person provide adequate training of the operations and maintenance procedures? ❑ Excellent ❑ Good ❑ Fair ❑ Poor 9) Did the equipment meet your expectations in quality and performance? ❑ Excellent ❑ Good ❑ Fair ❑ Poor 10) Would you purchase again from Nova Verta? ❑ Yes ❑No 11) Comments or suggestions: ioato 41 Warranty (6-2002) Nova Verta USA warrants Spray Booths, Prep Stations and Mix Rooms from the date they are installed new on the premise of the original buyer, against mechanical defects in material or rr+y workmanship for a period of I year. Electrical components are warranted against defects in material and workmanship for a period of 1 year except those covered further by the manufacturer (Lincoln motors, ballast etc.). This warranty is given to the original purchaser and is non-transferable. Nova Verta USA will replace defective parts and make necessary repairs upon its discretion under this warranty if examination reveals evidence of defective parts or faulty workmanship. This warranty does not cover damage caused by overpowering the electrical circuits or motors, misuse of product, accidents, neglect, or failure to maintain the product in accordance with the maintenance schedules and training by installation personnel. The heat exchanger unit carries a five-year pro rated warranty provided purchaser has had qualified personnel complete burner startup procedures and completes annual service inspection. Record of burner performance must be supplied should defect occur. The Power Flame Burner carries a one-year warranty and with proof of above maintenance is extended by Nova Verta USA to two years exclusive of normal maintenance as required by the manufacturer. These warranties specifically exclude maintenance components such as filters, belts,fuses, broken glass or any other related maintenance or wear items not properly maintained or lubricated. This warranty shall be in lieu of all other warranties, including the warranty of fitness and the warranty of merchantability and the remedies set forth in this warranty shall be the only remedies available against Nova Verta USA. Nova Verta USA shall not be liable for incidental, consequential damage or commercial loss from damage except as set forth in this warranty. This warranty is only for Nova Verta USA product sold and ordered by distribution through Nova Verta USA located in Spokane, Washington. Nova Verta USA retains the exclusive right to make any and all determinations that are necessary in regard to the warranty of any and all components covered under this warranty. Such determination will be made upon inspection of the possible defective component upon its return to Nova Verta USA national distribution center. Water related components are not warranted against rust or corrosion, as water quality and proper maintenance are not a controllable condition by Nova Verta. This includes any components that may come in contact with water related systems (ducting,fan base of system etc.). Labor and shipping charges are not included under this warranty. Warranty items must be freight prepaid or COD. This warranty is only valid after installation test and certification documents have been returned to Nova Verta USA. 441110, 42 WARRANTY REGESTRATION COVER SHEET Please return the attached forms for warranty registration along with this cover sheet. This cover sheet needs to be signed by customer that he has seen the installation and operators manual and been instructed for operation and maintenance. He has also seen the warranty requiring specific maintenance to maintain warranty. Warranty information must be on file within 90 days of delivery. Distributor or installers signature Date Customer or authorized receiver Date k 43 VERTA TABLE OF CONTENTS: 1) GENERAL INSTRUCTIONS pg. 3 2) TECHNICAL SPECIFICATIONS pg. 4 3) DRAWING OF PAINT ROOM pg. 5/6 4) SAFETY RECOMMENDATIONS pg. 7 5) DESCRIPTION OF THE PAINT ROOM pg. 8 6) OPERATION pg. 9 7) USER INSTRUCTIONS pg. 10 8) DANGER WARNINGS pg. 11 10) PHOTOS pg. 12/15 NOVA VERTA USA 8207 East Trent Avenue Spokane Valley, WA 99212 (800) 668-2921 NOVA VERTA USA Page 2 villERTA 1) GENERAL INSTRUCTIONS Mixing rooms shall be installed to ETL Listing requirements for NFPA33 and meet the following requirements: (1) The mixing room shall meet the construction requirements of Section 3.1. (2) The mixing room shall not exceed 150 ft2(14 m2). (3) The mixing room shall be designed to contain a spill of the contents of the room. (4) The mixing room or a spray area used for mixing and dispensing operations shall be provided with continuous mechanical ventilation capable of providing not less than 1 cfm of air movement per ft2(0.3 m3/m•m2)of floor area or 150 cfm (4 m3/min),whichever is greater.The ventilation system shall be in operation at all times. (5) Dispensing and mixing rooms shall be classified,for purposes of electrical area classification,the same as enclosed spray booths,in accordance with 4.3.4. (6) The mixing room shall be provided with an approved automatic fire protection system that meets all applicable requirements of Chapter 7. (7) Where a separate mixing room is provided and the mixing room is located within 6 ft(1830 mm)of an adjacent spray area or areas,the combined quantities of liquids located in the spray areas and the mixing room shall not exceed 120 gal(454 L). FOREWORD This guide has been written for staff in charge of using the paint mixing booth PAINT ROOM model. Staff in charge of its use refers to anyone with the skills and technical knowledge able to operate the paint mixing booth. kirmw This guide illustrates the various mechanical and electrical parts of the PAINT ROOM and sets out the correct and compliant use of the paint mixing booth. CAUTION: THE PAINT ROOM CAN ONLY BE USED FOR THE 41 40111,1 SPECIFIC USE SET OUT IN THIS GUIDE This guide must be read by staff before the PAINT ROOM is commissioned. CAUTION: ALL SAFETY INSTRUCTIONS , a CONTAINED IN THIS GUIDE MUST BE COMPLIED WITH! This user guide should be kept close to the control power panel of the paint mixing booth, in a place which is appropriately sheltered but at the same time easy to access, so it may always be within easy reach. A PAINT ROOM can also be provided with a bench to prepare the paints BENCH model; this guide is valid irrespective of the presence of the BENCH as the information set out here is of a general nature. If the PAINT ROOM is provided with a paint preparation bench, BENCH model, refer to the relevant user and maintenance guides for information. NOVA VERTA USA Page 3 VERTA 2) TECHNICAL SPECIFICATIONS DIMENSIONS The PAINT ROOM has a modular structure; the table below shows the dimensions which can be achieved by combining the various modules: (not to exceed 150 square feet) WIDTH mm LENGTH mm 4.8' 6.4' 6.8' 10.5' 12.4' 14.3' 16.3' 17.6' 19.6' 20.2' 22.2' 24.2' 8.5' 10.5' The height is the same for all models: 9' externally 8.8' internally Custom Dimensions can be achieved upon special order. The exhaust fan protrudes by 20" beyond the external height jndicated above. Exhaust Fan Air-exhaust fan to be applied on-site on one of the roof panels of the Paint Room (if a paint preparation bench is not present), or to position at the end of the 0250 vertical pipe of the bench, if this is present. Air flow extracted : 1000 CFM Single Phase Motor 1/6th HP Power supply : 120/220 Volt single phase POWER PANEL Type of operation : On/Off fan (with Red Light On Indication) - On/Off Lights tir..r» NOVA VERTA USA Page 4 eVERTA 3) DRAWING OF PAINT ROOM The drawing of the paint mixing booth is shown below in its standard configuration which measures 2580x3180x2740 h mm. The drawing is supplied with identification codes of the various parts. These codes are essential to Nova Verta for identifying the component. The following pages show the elements of the various pieces of the PAINT ROOM with some instructions for assembly. 3PLAS 3540 3537 \ /4011 3560 - \ 3039 3009 `` 35E0 3P1 4S \ 1. J ,I `\ 3537 \ ". \ ` 35�6 3009 3566 Milk �� 3008 i I -� 3547 4414boo, 3546 ,, \ 4// / \ / / \3021 3009 r �- ,I 4,011. .�' 3009 1V ,-.IS '''� iii OROOM 40 4740 ___....Lc--- , 4 ., t 3009 1, 5063 �� I I t 3562 2E50 2651 I 3542 3553 . 1 3553 3543___406,.. 3551 3543 3009 2090\ 2550 D 3540 0 1552 \ 3C21 60 4..7 1 3542 p ,2550 1 \354166 AIL8000.8'0 3551 ..,.41 3PS 1'J86 2550 D/ i4,1 2060 �{ • T �.• iP y ,../ Mit .N.,.."0 # v ? Cod. 3100#2 Cod. 4021 #50 Cod. 1004#50 Cod. 1009#60 Cod. 1008 #100 NOVA VERTA USA Page 5 t!../VERTA PCS 118 PCS PCS ft30 A `° Lr c."..--' ...,"..7 V ---.. `-. Josie _ -'1.44': ,,- /.., A \42Se f n-N,{9 .--__79;-_ ,.<- ,, ,, ,,,,,,,--..- 0 lil Cl ' ,./../../."7:-";;" Cod.3542#2 Cod.3543#4 Cod. 3552#2 Cod.3553#4 I a o g .D tp 5721 N N 1 i / -- Cod.3021#4 Cod.3009#7 Cod. 3540#2 Cod.354166#1 I Waw 9r PCS#4° is ##1u 1 4E11 „A./..,9,? o 1 t \*.*:,..-`.,...t/5.0 N toQ 0 0 \� X{",A7s."-_, \4'0 �/ a% ��o \ \ss Cod.2550 D#1 Cod.3546#2 Cod. 3547#2 Cod.3560#5 PCS 08 PCS _. lea 'l-1 Ts.-ss 6C ssp I 101 I� / ][jill \ *y I Cod.2060#2 cod.5000.751*1 0 ).. '. ..-'...' Cod.3637#4 Cod.3PLAS 4 2 Cod. 3PS 1V66#1 I i ccd.dooas7d:, QM.n5o,#, NOVA VERTA USA Page 6 o`'!i!ERTA 4) SAFETY RECOMMENDATIONS The installations manufactured by Nova Verta U S A are designed and built in compliance with NFPA33 to meet listing requirements provided by ETL/Intertek. The indication of the ETL Listing is located on the wall panel near the door entry. Knowledge and observance of the safety recommendations set out below are essential for a correct and compliant use of the paint room. - install the PAINT ROOM on flat concrete slab. - ensure that the floor in the zone of the paint mixing booth is in good condition - do not position machinery inside the paint mixing booth which can generate sparks or use open flames - connect the structure of the booth to the ground line in power supply panel - store the paint inside the PAINT ROOM using only the containers provided by the manufacturing company, ensuring that they are always in good condition and securely closed after use - Ground all containers and dispensers and gun washers etc. to prevent static combustion. - handle the containers appropriately, to prevent them falling with the result of uncontrolled leakage of paint and/or solvents inside the PAINT ROOM - avoid the accumulation of dangerous substances by quickly removing the pools of paint and/or solvents which could accidently form inside the PAINT ROOM - do not obstruct the inlet air filter(s) in ceiling replace semi annually. - NO SMOKING - use adequate PPE (gloves, goggles, mask, shoes, overalls, etc.) to avoid contact with solvents, paints or other chemicals. err& NOVA VERTA USA Page 7 - ensure there is a fire extinguisher close to the PAINT ROOM ��"��VERTA 1 414,0 IMPORTANT !!! The PAINT ROOM is not equipped with an internal electrical system. If this is required the customer must use a qualified electrician to provide Class 1 Div 1 connections for any required electrical inside the mix room for accessory equipment. Nova Verta USA shall not be held liable for any damage which can be attributed to the electrical system and/or to the additional equipment (not provided by Nova Verta) such as PC, weighing scales, gun washer etc. which the PAINT ROOM could be equipped with. 5) DESCRIPTION OF INSTALLATION The paint mixing room is designed to create the most suitable working environment to perform standard paint preparation and mixing per NFPA33 requirements. Equipped with a suitable forced air-exhaust and an air-intake filter(s), it keeps the air of the work environment clean, without solvents, dust or other dirt. In this way it prevents the paint being contaminated by particles of dirt during the mixing operations, which would compromise the good result of the painting. It also prevents the formation of accumulations of solvents, protecting the health of the worker and the safety of the work place. The essential parts of a PAINT ROOM are: - basement 1" high, made from galvanized sheet-metal with 4"containment at door opening and sealed to floor with butlyl caulking to contain any spillage. Optional base heights are optional to match booth placement height. - wall panels are made from 2 -20 guage precoated panels made from galvanized sheet- metal and pre-painted white inside and blue exterior, with insulating material interposed; the panels are nut and bolted for secure grounding and strength and then caulked upon completion of assembly. - roof, made from same panels of galvanized metal. - access door measuring 31.5" width x 78.75" height with anti-panic opening and tempered glass viewing window measuring 23.6"x 47.2" - inlet air filter, positioned in ceiling with fire damper. - Class 1 Div 2 ceiling lights each fitted with 4 T8 tubes or optional LED fixtures - exhaust fan - power panel NOVA VERTA USA Page 8 N'MERTA 6) OPERATION The MIX ROOM is a paint mixing room where the preparation and mixing of paint can be correctly performed. The running and stop controls of the exhaust fan and lights are situated near the entrance (3' clearance from door opening), which should be positioned close to the entry of the mix room. The power panel includes circuit protection for fan motor and lights and additional accessories provided by others if needed. The photo shows the three main components of the power panel of a standard PAINT ROOM. To turn on the exhaust fan using provided switch with red on indication. This should remain on at all times to prevent any fume accumulation inside the room. To switch on the ceiling lights inside the PAINT ROOM turn on white light switch. 7) USER INSTRUCTIONS Make sure the ventilation is on before entering the MIX ROOM (Red Light Switch Illuminated) in the meantime do not open the access door to the paint room. Turn on the ceiling lights of the MIX ROOM before entering. From this moment on it is possible to enter the paint room and perform normal preparation and/or paint mixing operations. For correct operation the access door of the paint room must always be closed and is supplied with auto door closer. 0 These instructions are of a general nature and are subordinate to any other restrictive behavioural rules in force within the area in which the MIX ROOM will be installed. 8) DANGER WARNINGS The correct and compliant use of the PAINT ROOM does not cause particular risks. NOVA VERTA USA Page 9 t'4UERTA It is strictly forbidden to remove, tamper with, or evade safety systems, which must be periodically checked to verify their efficiency. UMW It is forbidden to change the electrical parts; these operations must only be A\ performed by a Nova Verta technician. +sww NOVA VERTA USA Page 10 '*VERTA 9) STARTING-UP The ROOM is turned on from the main switch on the power panel which is provided with an ON- OFF remotely mounted switches for exhaust fan and lights that turns on the fan and the ceiling lights in the paint-room. To prevent the solvents which can accumulate inside the paint room the exhaust fan is intended to run 24/7 and is indicated on by the red provided switch. The operations to be performed to start-up the MIX ROOM are: 1- check that the access door is closed 2- make sure fan is on 3- turn on the lights 4- check to be sure there is no strong fume smell or spillage. Nova Verta Staff will start-up the MIX ROOM for the first time during testing. t ifto' NOVA VERTA USA Page 11 ‘,VVERTA NOVA VERTA USA Page 13 N..!../VERTA NOVA VERTA USA Page 14 wVERTA NOVA VERTA USA Page 15