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• CWS Fist No__20-001961 AhEIiGUCd Clean Water Services By a' 07/30/2020 �' ) ., 44 7. SPL 1 1 :1 �� RECEIVED SEP 2 9 2020 CITY OF..f;GAF'0 BUILDING DIVISION VALIDITY OF PERMIT THE ISSUANCE OF A PERMIT BASED ON CONSTRUCTION Q!L• DOCUMENTS AND OTHER 1 DATA SHALL NOT PREVEN1� TIGARD THE CODE OFFICIAL FR• ' t. a'y . pproved y Planning REQUIRING THE CORR TION OF ERRORS.ORS• "05.4 Lil a Date: r 4. C1(1 - Initials: .,,_,. 06* -C` fi \\\ \i/ 1` ' t %c � X TN'" I z ti .a ' r N. :t. Approved plans N LAshall be on lob site. TIbiL... ,.. .......i °" 2 _._. -.._- . �. -�A 31.__. OFFICE C I 'Y foe dr-V/0 424 S A-N K CITY •F TIGARD REVIEWED FO ' ODE: COMPLIANCE— ,- "— Approved: [ I 4 a ci) e.Q 8 1tNk OTC: [ ] LIABILITY Permit #: raTi20 : - ObZiS The City of Tigard and i•s Address: 132 5 Ash be. O / employees shall not be Suite #: responsible for discrepancies By: A-N- l ate: ����� +_bich may appear here n. y. v'I1r"' , i u On-site portion of first 50 feet of , x.., +•^ Vegetated Corridor (2,520 sf) to, be enhanced - , DPI`` 'w 0 ,cvp,N� •DPt-�' ?,r, --"VEGETATED . ` w - \ " CORRIDOR. +, + -„ '''' BOUNDA 1' + Noriti ' ,o010°." P-0"44**<, ....,,,- -ip "'''''' ''. i 1141111LP ,,_ . PP' , - 1M1 a 1111.110kM6w ,fir •"' �,� �• '• i. ` 410 '" # . s Y rik F s+ • ,It f. '',Ap. e. k r ' , CWS FILE NO. 20-001961 # fi Approver, -� 4 4. n * * �„ Clean Water Services " rc �` rl FOBENVIRONMENTAL REVIEW �' ` By Date 9/22/2020 ) . SPL ATTACHMENT 1 OF 2 r �,. . err+� *. "4 Vegetated Corridor: 4,214 SF • Wetland Data Plot Vegetated Corridor Enhancement: Degraded: 3,404 SF 2,520 SF (first 50' of VC area) Marginal: ■ VC Data Plot �Q1i��f° TIGARD Trees 21 Approved pyannin� Photo Point Shrubs 127 N 30� Date: ID �I o 15 30 Environm� tIIS. .'_'._"- Figure 2 Science & 4831 NE FremontSt., Existing Conditions I Site Plan Assessment, LLC Suite 28 Base Map Source: ePortland, OR 97213 13235 SW Ash Drive Metromap, 2013 s Phone: 503.478.0424 Modified By: KR www.esapdx.com Tigard, Oregon Date: 1/15 Project No. v Rev: 00/00 20037 RECE F SEP2g ;..� C1eanWateer Scrvices CITY OF Til. • Our commitments clew. BUILDING n' CWS File Number Service Provider Letter 20-001961 This form and the attached conditions will serve as your Service Provider Letter in accordance with Clean Water Services Design and Construction Standards (R&O 19-5, as amended by R&O 19-22). Jurisdiction: City of Tigard Review Type: No Impact Site Address 13235 SW Ash DR SPL Issue Date: September 22, 2020 /Location: Tigard, OR 97223 SPL Expiration Date: September 22, 2022 Applicant Information: Owner Information: Name KIM SANDERFORD Name RON COOK ENVIRONMENTAL SCIENCE & Company ASSESSMENT Company Address 4831 NE FREMONT ST SUITE 2B Address 13235 SW ASH DR PORTLAND OR 97213 TIGARD OR 97223 Phone/Fax (503)478-0424 Phone/Fax (541)390-0792 E-mail: kims@esapdx.com E-mail: rcooksr@outlook.com Tax lot ID Development Activity 2S102CA00210 Swimming Pool Pre-Development Site Conditions: Post Development Site Conditions: Sensitive Area Present: n On-Site X Off-Site Sensitive Area Present: n On-Site X Off-Site Vegetated Corridor Width: Variable Vegetated Corridor Width: Variable Vegetated Corridor Condition: Marginal/Degraded Enhancement of Remaining Vegetated Corridor Required: X Square Footage to be enhanced: 2,520 Encroachments into Pre-Development Vegetated Corridor: Type and location of Encroachment: Square Footage: No Encroachment Mitigation Requirements: Type/Location Sq. Ft./Ratio/Cost No Mitigation I^I Conditions Attached X Development Figures Attached (1) I^I Planting Plan Attached Geotech Report Required This Service Provider Letter does NOT eliminate the need to evaluate and protect water quality sensitive areas if they are subsequently discovered on your property. Page 1 of 5 1 CWS File Number 20-001961 In order to comply with Clean Water Services water quality protection • requirements the project must comply with the following conditions: 1. No structures, development, construction activities, gardens, lawns, application of chemicals, uncontained areas of hazardous materials as defined by Oregon Department of Environmental Quality, pet wastes, dumping of materials of any kind, or other activities shall be permitted within the sensitive area or Vegetated Corridor which may negatively impact water quality, except those allowed in R&O 19-5, Chapter 3, as amended by R&O 19-22. 2. Prior to any site clearing, grading or construction the Vegetated Corridor and water quality sensitive areas shall be surveyed, staked, and temporarily fenced per approved plan. During construction the Vegetated Corridor shall remain fenced and undisturbed except as allowed by R&O 19-5, Section 3.06.1, as amended by R&O 19-22 and per approved plans. 3. If there is any activity within the sensitive area,the applicant shall gain authorization for the project from the Oregon Department of State Lands (DSL) and US Army Corps of Engineers (USACE). The applicant shall provide Clean Water Services or its designee (appropriate city)with copies of all DSL and USACE project authorization permits. No wetland impacts proposed for this project. 4. An approved Oregon Department of Forestry Notification is required for one or more trees harvested for sale, trade, or barter, on any non-federal lands within the State of Oregon. 5. Prior to any ground disturbing activities, an erosion control permit is required. Appropriate Best Management Practices(BMP's)for Erosion Control, in accordance with Clean Water Services' Erosion Prevention and Sediment Control Planning and Design Manual, shall be used prior to, during, and following earth disturbing activities. 6. Prior to construction, a Stormwater Connection Permit from Clean Water Services or its designee is required pursuant to Ordinance 27, Section 4.B. 7. Activities located within the 100-year floodplain shall comply with R&O 19-5, Section 5.10, as amended by R&O 19-22. 8. Removal of native, woody vegetation shall be limited to the greatest extent practicable. 9. The water quality swale and detention pond shall be planted with Clean Water Services approved native species, and designed to blend into the natural surroundings. 10. Should final development plans differ significantly from those submitted for review by Clean Water Services,the applicant shall provide updated drawings, and if necessary, obtain a revised Service Provider Letter. 11. The Vegetated Corridor width for sensitive areas within the project site shall be a minimum of 50 feet wide, as measured horizontally from the delineated boundary of the sensitive area. 12. For Vegetated Corridors that extend 35 feet from the break in slope, the width of Vegetated Corridors may be reduced to 15 feet wide if a stamped geotechnical report confirms that slope stability can be maintained with the reduced setback from the break in slope. 13. For Vegetated Corridors greater than 50 feet in width,the applicant shall enhance the first 50 feet closest to the sensitive area to meet or exceed good corridor condition as defined in R&O 19-5, Section 3.14.2, Table 3-3, as amended by R&O 19-22. 14. Removal of invasive non-native species by hand is required in all Vegetated Corridors rated ""good." Replanting is required in any cleared areas larger than 25 square feet using low impact methods. The applicant shall calculate all cleared areas larger than 25 square feet prior to the preparation of the required Vegetated Corridor enhancement/restoration plan. 15. Prior to any site clearing, grading or construction, the applicant shall provide Clean Water Services with a Vegetated Corridor enhancement/restoration plan. Enhancement/restoration of the Vegetated Corridor shall be provided in accordance with R&O 19-5,Appendix A, as amended by R&O 19-22, and shall include planting specifications for all Vegetated Corridor, including any cleared areas larger than 25 square feet in Vegetated Corridor rated "good." 16. Prior to installation of plant materials, all invasive vegetation within the Vegetated Corridor shall be removed per methods described in Clean Water Services' Integrated Pest Management Page 2 of 5 CWS File Number 20-0 01 9 61 Plan, 2019. During removal of invasive vegetation care shall be taken to minimize impacts to existing native tree and shrub species. 17. Clean Water Services and/or City shall be notified 72 hours prior to the start and completion of enhancement/restoration activities. Enhancement/restoration activities shall comply with the guidelines provided in Planting Requirements (R&O 19-5, Appendix A, as amended by R&O 19- 22). 18. Maintenance and monitoring requirements shall comply with R&O 19-5, Section 2.12.2, as amended by R&O 19-22. If at any time during the warranty period the landscaping falls below the 80% survival level,the owner shall reinstall all deficient planting at the next appropriate planting opportunity and the two year maintenance period shall begin again from the date of replanting. 19. Performance assurances for the Vegetated Corridor shall comply with R&O 19-5, Section 2.07.2, Table 2-1 and Section 2.11, Table 2-2, as amended by R&O 19-22. 20. Clean Water Services shall require an easement over the Sensitive Area and Vegetated Corridor conveying storm and surface water management to Clean Water Services or the City that would prevent the owner of the Vegetated Corridor from activities and uses inconsistent with the purpose of the corridor and any easements therein. 21. Final construction plans shall include landscape plans. In the details section of the plans, a description of the methods for removal and control of exotic species, location, distribution, condition and size of plantings, existing plants and trees to be preserved, and installation methods for plant materials is required. Plantings shall be tagged for dormant season identification and shall remain on plant material after planting for monitoring purposes. 22. A Maintenance Plan shall be included on final plans including methods, responsible party contact information, and dates(minimum two times per year, by June 1 and September 30). 23. Final construction plans shall clearly depict the location and dimensions of the sensitive area and the Vegetated Corridor (indicating good, marginal, or degraded condition). Sensitive area boundaries shall be marked in the field. 24. Protection of the Vegetated Corridors and associated sensitive areas shall be provided by the installation of permanent fencing and signage between the development and the outer limits of the Vegetated Corridors. Fencing and signage details to be included on final construction plans. This Service Provider Letter is not valid unless CWS-approved site plan is attached. Please call (503) 681-3667 with any questions. Stacy Benjamin Environmental Plan Review Attachments (2) Page 3 of 5 CWS FILE NO 20-001961 13235 SW Ash Drive, Tigard, Oregon—CWS Site Assessment Clean Water Services F '� RONMENTAL REVIEW after invasive removal. Degraded VC, will be planted to 100 percent dens OF shrubs. By �Date g/ 2020 • SPL ATTACHMENT 2 Of Total plantings— Marginal Area (810 SF): 4 Trees and 41 Shrubs Total Planting —Degraded Area (1,710 SF): 17 Trees and 86 Shrubs Table 1 provides a list of suggested native plantings for the enhancement areas. Table 2 provides a seed mix for the enhancement area for use as erosion and sediment control. Table 1. Plant List for Enhancement Area Plant Plant Spacing Total Common Name Scientific Name Number of Form/Size ' (ft on center) plants Enhancement Area 2,520 SF Trees 21 Vine maple Acer circinatum Bare root/18" 10 ft O.C. --2 Red alder Alnus rubra Bare root/18" 10 ft O.C. -2 Douglas fir Pseudotsuga Bare root/18" 10 ft O.C. —2 menziesii Big leaf maple Acer macrophyllum Bare root/18" 10 ft O.C. —2 Western red cedar Thuja plicate Bare root/18" 10 ft O.C. --2 Shrubs 127 Red-osier dogwood Corn us sericea Bare root/18" Clustered 2 ft 2 O.C. Lonicera Twinberry involucrata Bare root/18" 4-5 ft O.C. --2 Osoberry cerasorrmis Bare root/18" 4-5 ft O.C. —2 Pacific ninebark Pcapitat�us Bare root/18" 4-5 ft O.C. —2 Serviceberry Amelancfolia r Bare root/18" single —2 alnifolia Cascara Rhamnus Bare root/18" cluster -2 purshiana Baldhip rose Rosa gymnocarpa Bare root/18" 4-5 ft O.C. ___2 Tall Oregon grape Mahonia aquifolium Bare root/18" single --2 Snowberry Symphoricarpos Bare root/18" 4-5 ft O.C. a/bus _ TOTAL 148 NOTES: 'Substitutes for plant form(e.g.bare root,1 gal)and species may be used based on availability?Individual species quantities to be determined during landscaping Table 2. Enhancement Area Seed Mix Common Name Scientific Name Percentage of Seed Mix** Native Wildflower/Grass Mix Spike bentgrass Agrostis exarata 20 California brome Bromus carinatus 15 California oat grass Danthonia califomica 20 Blue wild rye Elymus glaucus 30 Meadow barley Hordeum brachyantherum 15 TOTAL 100 *Seeding rate of pure live seed(PLS),35 pounds per acre for hydroseed application. *`Seed mix application quantity is to be calculated for VC planting area and is subject to availability and measure PLS. Page 4 Environmental Science &Assessment, LLC - r THOMPSON ENGINEERING SERVICES, LLC Serving the Industry Since 1984 Phone : (423)781 -7336 Fax : (423)781 -7337 Email :carl@tesengrs.com Website :tesengrs.com Mailing Address: P.O. Box 1500, Englewood, TN 37329 Project #: 161520 DWG #: EB-10319 Polymer Series 42" High Pools Wall Panel & Brace Calculations for HYDRA POOL 543 South Main Street, Sweetwater, TN 37874 P.O. # 73895 Installation Address: Ronald Cook, 13235 SW Ash Drive, Tigard, OR 97223 1 i ►I32a 4rIMIZti ea 88057 OREGON vG4i /0, 20�Q `h'E77 .Mod RENEWS: 06/30/2022 October 29,2020 This calculation is valid only for installation address listed on cover sheet and is null and void unless sealed, signed and dated by C.E.T.. Use of this calculation without the express written consent of C.E.T.,T.E.S.and Hydra Pools is strictly prohibited. 4c6 PRO . Project Job Ref. Polymer Series 42"High Pools Project#:161520 (ry4' ‘4G I N FF + ■ Ronald Cook,Tigard,OR DWG ft'.EB-10319 4— 05 III ■ 1 Section Sheet no./revj i • J Wall Panel&Brace Calculations 2 f0/43/z0 n OREGON Thompson Engineering Services,LLC -Y� `'(.1 b, P.O.Box 1500,Englewood,TN 37329 Calc.by Date Chk'd by Date { 4/• 10, 201 c Phone:(423)781-7336 Fax:(423)781-7337 D.J.W. 10/29/2020 C.E.T. 10/29/2020 ETT TH°4 These calculations are in compliance with the folowint national&state codes: RENEWS: 06/30/2022 1. The 2017 Oregon Residential Specialty Code. 2. International Residential Building Code(IBC)2015 3. International Swimming Pool&Spa Code(ISPSC)2012 4. ANS1/APSP/ICC-5 2011 Residential Inground Swiming Pools Parameter Definitions & Values Soil Properties(Assumed)Sandy Silt Unit Weight of Dry Soil Wd =105 lb/ft3 Unit Weight of Saturated Soil W, =135 lb/ft3 Soil Friction Angle 4) =30° degrees Lateral Active Soil Coefficient K.=(tan(45°-0/2))2 =0.333 Equivalent Active Unit Weight of Dry Soil,K.*Wa yd=Ka x Wd =35 lb/ft' Equivalent Active Unit Weight of Saturated Soil, K.*W, y.=K.x W, =45 lb/ft3 Unit Weigth of Water yw=62.4 lb/ft3 =62.4 lb/ft3 Soil&Concrete Friction Factor µ =0.45 Allowable Soil Bearing Capacity Bear ng_.ap..ny =1500 lb/ft2 Diminsions&Material Properties Braces,Channels,Pannels&Stiffeners Allowable Bending Stress of Polymer Fb =5.1 ksi Allowable Compressive Stress of Polymer F. =3.7 ksi Allowable Shear Stress of Polymer F. = 1.8 ksi Allowable Tensile Stress of Polymer Ft =3.7 ksi Panel,Stiffener Thickness tp =0.30 in Panel Height h =3.50 ft Water Depth hw =3.00 ft Effective Height of Panel h.1r=h-t. =2.833 ft Maximum Radius of Panel R =9.00 ft Effective Height/Length of Stiffener,h.rr L. = 2.83 ft Nominal Depth of Stiffener D =3.75 in Maximum Brace Spacing L. =6.00 ft Panel Tributary Width to Vertical Stiffeners Buib=(12 in+24 in)/2 = 1.500 ft Concrete Bond Beam Compressive Strength of Concrete f. =2500 psi Thickness of Base Pour t. =8.00 in Width of Base Pour B. =2.00 ft Unit Weight of Concrete y. = 145 lb/ft3 Nylon Bolts Allowable Tensile Stress Ft fastener =11.2 ksi Allowable Shear Stress Fv Ta,te.er =8.7 ksi Calculation Assumptions: Ve J a. Controling conditions(i.e.brace spacing,panel dimensions,etc.)forth the 42"high panel system are used in this analysis. 0 b. The 6 foot long wall panel is the longest panel used with this pool system&contains the largest spacing between horizontal&vertical Q panel stiffeners.All other panels are shorter in length&have horizontal&vertical stiffeners no greater than that of the 6 foot long wall panel.Full height vertical stifeners considered only. c. The concrete base pour(i.e.bond beam)provides a minimum of 8 inches of vertical support to the panels,stiffeners&braces. d. Refer to the last page for more Material/Installation Assumptions. } This calculation is valid only for installation address listed on cover sheet and is null and void unless sealed,signed and dated by C.E.T.. Use of this calculation without the express written consent of C.E.T.,T.E.S.and Hydra Pools is strictly prohibited. 14403 PROF Project Job Ref. 'S I-- �l Polymer Series 42"High Pools Project*. 0•5 ,G I N FF �i 4, I Ronald Cook,Tigard,OR DWG#EB-10319 ,' 05� t + • ■ 1 Section Sheet no./rev. / a Wall Panel&Brace Calculations 3 10/. f/,ZO 0 :EGO:1yThompson Engineering Services,LLC �� .'P.O.Box 1500,Englewood,TN 37329 Calc.by Date Chk'd by Date 0 Phone:(423)781-7336 Fax:(423)731-7337 D.J.W. 10/29/2020 C.E.T. 10/29/2020 �Q" STT TNT Structural Analysis RENEWS: 06/30/2022 Loading Conditions(per linear foot of pool Wall) FULL POOL&DRY BACKFILL • ‘7 mWrip ,TL '1;r Total Lateral Dry Soil Load,Pa=(yaxh2)/2=214.375 lb/ft = Total Lateral Water Load,Pw--(ywxhw2)/2=280.800 lb/ft 1 Total Lateral Load Per Unit Length,P=Pw-Pa=66.425 lb/ft H r, \ Pe Approximate Distributed Panel Load,Peet=P/h=18.979 psf P e �� \\ FULL POOL&SATURATED BACKFILL \\l -�asm �'`T Total Lateral Saturated Soil Load,P,_(y,xh2)/2=275.625 lb/ft1 / Total Lateral Load Per Unit Length,P=Pw-Pa=5.175 lb/ft / Approximate Distributed Panel Load,Pee =P/h=1A79 psf H" / \ \ P e N Pw -y gMPTY POOL&DRY BACKFILL(WORST CASE CONDITION) Total Lateral Dry Soil Load,Pd=214.375 lb/ft Mfg-a11L- Approximate Distributed Panel Load,Peet=Pa/h=61.250 psf \\\ \ hi --P a FLAT PANEL ANALYSIS ! \ Effective Panel Load(soil load on panel),F=ya x heat/2=140.486 lb/ft - \ L- � Aproximate Distributed Panel Load,P'net=P'/h,tr=49.583 psf Largest Unsupported Panel Area(ignoring minor stifners in panel), 1 x b: 1=24 in b=16 ,.- i lit =.43513+(b/I-1.4)x((.4680-.4356)I(1.6-1.4))=0.3168 -; [11[11 Actual Bending Stress,fs=R1 x P'e,,x 12/tp 2=0.698 ksi %Stressed=fb/Fb_paad=3.1% i__ Factor of Safety,FS=Fb_peed/ft.=32.229 >=1.0 OK Illi I Reference for bending stress of panel,Roark's Formulas for Stress and Strain,7th Edition. Table 11.4 Formulas for Flat Plates with Straight Boundarys and Constant Thickness. Case#: 8.Rectangular Plate:all edges fixed.Loading Case#: 8a.Uniform over entire plate.(At center of long edge) Note:Panel stiffeners are used to reduce deflection,even though panel stress is low. RADIAL PANEL ANALYSIS Compression Analysis VI P'=yaxhdr2/2=140.486lb/ft Aproximate Distributed Panel Load,Peet=P'/h,tr=49.583 psf er Actual Compressive Stress,fc=Peet x R/tp=0.124 ksi Fin Side %Stressed=fe/Fe=3.4% Factor of Safety, FSe=Fe/fe=29.849 >=1.0 OK ,10110.11111111‘ ' ' ' , , Tension Analysis Pod Side Actual Tension Stress,ft=Feet x R/tp=0.124 ksi %Stressed=fi/Ft=3.4% 1` Factor of Safety, FSt=Ft/ft=29.849 >=1.0 OK \—"R = This calculation is valid only for installation address listed on cover sheet and is null and void unless sealed,signed and dated by C.E.T.. Use of this calculation without the express written consent of C.E.T.,T.E.S.and Hydra Pools is strictly prohibited. • �p PROpF • Project Job Ref. ,r4 t j , ,' " Polymer Series 42"High Pools Project It 161520 _�G 1 N FF t + / Ronald Cook,Tigard,OR DWG#:EB-103195� ■ 1 Section Sheet no./rev. R -4' Wall Panel&Brace Calculations 4 ID/Zf7.ZD c> OREGON ce Thompson Engineering Services,LLC vG P.O.Box 1500,Englewood,TN 37329 Celt.by Date Chk'd by Date ( /�/ ° Lee Phone:(423)781-7336 Fax:(423)781-7337 D.J.W. 10/29/2020 C.E.T. 10/29/2020 c�,� 10, 2 `hFTT Tt'j0 BENDING ALONG VERTICAL AXIS AT VERTICAL STIFFENER RENEWS: 06/30/2022 (Assume end are fixed at flanges&ignores vertical stiffeners) Stiffener Section Modulus(V--Stiffener),Sv=1.0478 in3 P'=ydx bee/2=140.486lb/ft Maximum Vertical Stiffener Moment,Ms=(2 x P'x Le x Bvib)/(9 x 4(3))=76.513 lb_ft Actual Bending Stress,fb=Ms/Sv=0.876 ksi %Stressed=fb/Fb=17.2% 5.175" Factor of Safety, FS=Fb/fb=5.820 x 1.0 OK I--0.375„ 0.3" 0.8675" 3.45" 2.8825" -� I�-0.25" Vertical Stiffener Area. A=2.6134 in' C=2.8825 in Momenta of inertia: I=3.0204 in' S=I/C=3.0204 in'/2.8825 in=1.0478 in' BENDING ALONG HORIZONTAL AXIS AT TOP HORIZONTAL STIFFENER (Assume panel length governs as maximum spacing between braces&ignors horizontal stiffeners) Stiffener Section Modulus(H-Stiffener),Si,=0.9592 in3 3.75" -- P'=Ts x hens/2=140.486 lb/ft 0.375" I 0.25" Load Along the Top Flange,Pure=P'/3=46.829 _ 1 Maximum Bending Moment,M,_(Prop x Lc2)i 8=210.729 lb_ft Actual Bending Stress,fb=Mr/Si.=2636312 psi %Stressed=fb/Fb=51.7% 2.775" 2.4" Factor of Safety, FS=Fb/6,=1.935 x 1.0 OK a 0.3"-+ I+-- 1.1407" 2.6093" - Horizontal Stiffener Area A=1.8926 in: C=2.6093 in Moments demean: 1=2.5028 in° S=I/C=2.5028 in°/2.6093 in=0.9592 in' This calculation is valid only for installation address listed on cover sheet and is null and void unless sealed,signed and dated by C.E.T.. Use of this calculation without the express written consent of C.E.T.,T.E.S.and Hydra Pools is strictly prohibited. _so PROFn Project Job Ref. ,``i� `-90 • *- --v. Polymer Series 42"High Pools project 1t.161520 ��co aG 1 N - i at Ronald Cook,Tigard,OR DWG#:EB-10319 w 9Q5 Ill 1 .h r Section Sheet noev. Wall Panel&Brace Calculations 5 10/.Z`t/.ZO 0 OREGON ` Thompson Engineering Services,LLC 33 ("C/A, tx P.O.Box 1500,Englewood,TN 37329 Cat.by Date Chk'd by Date .7. '10 2 -s Phone:(423)781-7336 Fax:(423)781-7337 D.J.W. 10/29/2020 C.E.T. 10/29/2020 OVERTURNING ANALYSIS RENEWS: 06/30/2022 (Moments taken about point A with concrete bond beam in place.Calculated per unit foot of wall) Resisting Moment Arm,and=Bo/2+D=1313 ft —7F--- _ _ �f —7 -Overturning Moment Arm,anz=h/3=1.167 ft R4 lLL�m — -r 14 Weight of Backfill,Pb=Be x herr x Wa x 1 ft=595.000 lb \\ Pb Weight of Concrete,Pc=ye x to x Be x 1 ft=193.333lb Applied Vertical Load,Pvirtial=Pb+Pe=788.333 lb h Resisting Moment due to Backfill,Mbaelda=Pb x aoi=780.937 lb_ft d y Resisting Moment due to Concrete,Memereu =Pe x aml=253.750 lb_ft Pc hJ3, 2 Sumation of Resisting Moments,E;Mresisbog=Mb,essl+Meoncrete=1034.687 lb_ft Lateral Force Due to Backfill,Pa= (yd x h2 x 1 ft)/2=214.375 lb A h -Be-----1 Sumation of Overturning Momnets,E;Movmwm=Kea=Pa x am2=250.104 lb_ft Overturning Factor of Safety, FSovern,ming=Mrcn,ang/Move,wm=4.137 > 1.5 OK B0/2+0=am, BEARING ANALYSIS Foundation Load Eccentricity,e=Mm,e,wm/(Pb+Pe)=0.317 ft OK,Resultant in Middle Third Soil Bearing Load,Bearing_loaa=((Pb+Pc)/(Be x 1 ft)) x(1 +(6 x e)I Be)=769.323 lb/ft2 Bearing Factor of Safety,FSemang=Bearing_ p y/Bearing_b as=1.950 >=1.0 OK,Actual Load is Less Than Allowable Load SLIDING ANALYSIS (Concrete bond beam in place.Calculated per unit foot of wall) Weight of Backfill,Pb=Be x her x Wd x I ft=595.000 lb \ `iIRi1INglir FW Weight of Concrete,Pc=ye x to x Bo x 1 ft=193333 lb T,illt11TC k 117iiL. •\ P -Iu,-w An- Sumation of Sliding Resistance Force,E;Presisdng=µ x (Pb+Pc)=354.750 lb 1 b Lateral Sliding Force Due to Backfill,E;Psliding=Pot= (yd x h2 x 1 ft)/2=214.375 lb \\ l+.n Sliding Factor of Safety, FSotuing=Presi,ting I P,lcdiog=1.655 >=1.5 OK I h , I P T d P�\ h/3 (Pb+Pc).µ. -_,__ -- la —Be------"1 Oa III i 111.1 This calculation is valid only for installation address listed on cover sheet and is null and void unless sealed,signed and dated by C.E.T.. Use of this calculation without the express written consent of C.E.T.,T.E.S.and Hydra Pools is strictly prohibited. CEO PRO, Project Job Ref. t Polymer Series 42"High Pools Project* 161520 (f aC' + / Ronald Cook,Tigard,OR DWG#:EB-10319 • 1 Section Sheet no./rev. 5 Wall Panel&Brace Calculations 6 n OREGON ' Thompson Engineering Services,LLC �p P.O.Box 1500,Englewood,TN 37329 Cain by Date Chk'd by Date '� GI�/ /0 ZQ Phone:(423)781-7336 Fat:(423)781-7337 D.J.W. 10/29/2020 C.E.T. 10/29/2020 - F ftTT 1N° BRACE ANALYSIS(WORST CASE1 RENEWS: 06/30/2022 (Concrete bond beam in place) Width of Brace at Top of Bond Beam,Bbmco=20.25 in 1 ;^ 1•-- -_am—_ Height of Brace Connection,hbrtee=37.75 in , Cross Sectional Area of Brace(worst case),Abram=1.344 in2 Reactions at Bolt Connections l 4 ♦� Maximum Horizontal Force Resultant at Brace,Prance=F x Lc=842.917 lb I Height of Resultant Force,hreaction= tc+hen /3=19.333 in ' MB Axial Tensile Force in Diagonal Brace,Purl=(Pb..,X hreutioe/l brace)x(J(Bbeeee2+hbt,ce2)/Brace)=913.234 lb rzII:zr , Actual Tensile Stress in Diagonal Brace,ft=Purr/Abrace=0.679 ksi %Stressed=&/Ft=18.4% 1 Factor of Safety, FSt=Ft/fi=5.445 x 1.0 OK � 2 SECTION THRU BRACE MEMBER (AREA= 1.344 in2) BOLT ANALYSIS(WORST CASE1 (Check shear in bolt at brace to panel connection.Assumes only 1 of 4 bolt takes all the load for conservative analysis) 3/8"0 Nylon Bolt Area,Mat=(0.375 in)2 x a/4=0.110 in2 Brace to Panel Connection Max Reaction at Bolts,PBoIt=Pbrece=842.917 lb Actual Bolt Shear Stress,f'_ramaer=PBott/Abort=7.632 ksi %Stressed=fv mueoer/Fv fastener=87.7% Factor of Safety, FSv_raatener=F•_reateeer /fv._raatenet=1.140 >= 1.0 OK Panel to Panel Connection Bolt Spacing,Bolt_spacing=12 in(Worst Case Spacing) 111 Aproximate Distributed Panel Load,P'net=P'/hdr=49.583 psf Max Tensile Force,T=Feet x R=446.250 lb/ft Actual Bolt Tensile Stress,ft_fauener=(T x Bolt_spacing)/Abolt=4.040 ksi 0 %Stressed=ft_fa teeer/Fi_farteaa=36.1% Factor of Safety, FS'fastener=Ft_faateoer /ftfastener=2.772 x 1.0 OK I y This calculation is valid only for installation address listed on cover sheet and is null and void unless sealed,signed and dated by C.E.T.. Use of this calculation without the express written consent of C.E.T.,T.E.S.and Hydra Pools is strictly prohibited. • • Project Job Ref. PROFS �. k o Polymer Series 42"High Pools Project#:161520 ��5 �yG I N F� / Ronald Cook,Tigard,OR DWG#:EB-10319 OS M Section Sheet no./rev. l Wall Panel&Brace Calculations 7 n OREGON Thompson Engineering Services,LLC p P.O.Box 1500,Ftilewood,TN 37329 Calc.by Date Chk'd by Date Gk 10, Zp� cgk Phone:(423)781-7336 Fax:(423)781-7337 D.J.W. 10/29/2020 C.E.T. 10/29/2020Fn, TNpMe MATERIAL/INSTALLATION ASSUMPTIONS RENEWS: 06/30/2022 1. These structural calculations shall be considered void if not complete(page 1-7)&do not contain a raised P.E.review seal& color signature. 2. Soil pressure used in these calculations constitute those soils which are in their active state&have a maximum equivalent fluid pressure equal to 35 lb/ft2 under non-saturated conditions&to 45 lb/ft2 under saturated conditions. See Soil Properties section for more soil type assumptions used in these calculations. These calculations do not consider the existence of'expansive or adobe-type soils, high ground water table conditions or adjacent non-compacted soil fill conditions. If the existing site soil conditions dictate a different or potentially higher equivalent fluid pressure than those used herein,the pool purchaser/Installer shall contact a local Geotechnical(Soils)Engineer for additional guidance&direction,prior to pool installation. 3. Wall panel backfill materials shall consist of clean porous soils,free of roots&debris,installed&carefully tamped to eliminate voids, in layers not exceeding 12 in thick. In addition,backfill materials shall not exceed the same equivalent fluid pressure characteristics identified in item 2 above.Lastly backfilling operations behind the pool panels must be performed in conjunction with the pool filling operations. Although these calculations show that backfill material can be placed behind the pool panels when the pool is empty, these pool panels should not be considered capable of independently withstanding either the pool water's lateral forces or the lateral soil forces(from behind the pool panels). 4. The pool is designed to remain full of water at all times.The pool may be damaged if the water level is allowed to drop below the pool inlet(s).When appreciable drawdown is noticed or if it becomes necessary to drain the pool,contact Hydra Pools,or it's agent immediately for instructions. Temporary shoring of the pool panels is highly recommended. 5. Wall panel, brace&panel/brace fastener sizes,thickness,dimensional characteristics,material properties& strength used in these calculations were provided by Hydra Pools. These calculations assume that these elements have uniform thicknesses, sizes& material properties/strengths& that they are free of defects. these calculations cover only those elements identified herein& do not cover liners, ladders, steps, slides, decks, railings, etc. This pool system is intended to be installed only by approved distributors/contractors. 6. Pool system is not designed for earthquake or surcharge loading(i.e.neighboring structures,vehicles,trees,equipment,etc.). 7. Finished decks&/or grades shall be constructed in accordance with the pool manufacture's guidelines&be sloped away from the pool copings at a rate not less than 1/4"per linear foot. 8. Concrete bond beam dimensions shall be 8"x 2'-0"minimum. 9. Refer to the pool Manufacturer's Installation Manual for additional restrictions,requirements,guidelines&recommendations. 111 3110 �i This calculation is valid only for installation address listed on cover sheet and is null and void unless sealed,signed and dated by C.E.T.. Use of this calculation without the express written consent of C.E.T.,T.E.S.and Hydra Pools is strictly prohibited. CkieCI 3'-4" x®lo 27-0„ 5,4, } I 'EPt - 4ll0" G;�,Oclta v ®N 1\ - i I 30 6 0 8'0 16.-0" 11'-0" 4L0" 1 p • R6" • (3 PLCS) 32'-0" AREA PERIMETER VOLUME SQ.FT. FT. U.S.GALLONS 499.34 92.43 19152.23 4'-8" NOTES! 1. THESE ARE FINISHED DIMENSIONS READY FOR THE LINER. } 2. DIMENSIONS ARE FROM INSIDE POOL PANELS. 3. ROPE AND FLOAT ASSEMBLY SHOULD BE INSTALLED IN ACCORDANCE WITH CURRENT -�— 4-C'° — 6'-0" 14'-0' 8'43° ' ANSUASPSIICC REGULATIONS 4. HYDRA LINER TRACK FOR STEPS IS INSTALLED WITH THE BARB FACING THE RISER WALL ON THE STEP. TXCAVATION NOTES. 5. ROUGH EXCAVATION SHOULD BE 2'DEEPER IN EACH INSTANCE 6. SOIL TO HAVE MINIMUM BEARING CAPACITY OF 1500 PSF. 7. LOCATE TOP OF POOL AT LEAST 8'ABOVE THE SURROUNDING LAND ELEVATION. 8. SEE'OVER DIG DETAIL'FOR EXCAVATION AROUND POOL, 9. FYI VOIDS UNDER SASE OF PANELS AND TAMP WELL Ibs WEIGHT: UNLESS OTHERWISE SPECIFIED DESIGNEE Bv: GREATEN DATE 10. BACK FILL WITH NON•E(PANSIVEMATERIAL. IOWUE. DIMENSIONSARE IN INCHES CHALL 4/2/2013 HYDRA POOLS 11. FOLLOW ALL CURRENT ANSI/APSP(ICC GUIDELINES FOR RESIDENTIAL POOLS ;191E2.23 Inch' TOLERANCES DETAILED BY: DETAILED DATE: DECIMALS: X_.1 chat! 7114,2020 IMPORTANT INS IDO T COLOR. xx s Xi LAST REVISED BY: LAST REVISED DATE. 11TLE.LAYOU 1,16'X 32',RECTANGLE,6"RADIUS,8'DEEP,HS390, RHSDOCUMENT LS FOR ILLUSTRATIVE PURPOSES ONLY.THE DEALER OR CONTRACTOR WHO 0EAT T0fAT XXXX i.0005 chall 7/14/2020 1-LIGHT,2-AQUA GENIE,200 SERIES SELLS OR WALLS YOUR POOL IS AN INDEPENDENT CONTRACTOR AND IS NOT AN AGENT OF THE 4ATERIAL. MANUFACTURER.THE CONSTRUCTION METHODS ILLUSTRATED HERE ARE SUGGESTIONS AND c co FINISH. ANGULAR. X 30.5 PP PLY ONLY TO NORMAL GROUND CONDITIONS.THERE MAY BE ADDITIONAL PRECAUTIONS z� TEXTURE: THIRD ANGLE PROJECTION ' ANG'OR METHODS OF CONSTRUCTION. PROPER INSTALLATION IS THE RESPONSIBILITY OF THE wMo O FARTWJMBER: SCALE: 51[E. pF.ALERMLALDER?CONTRACTOR. 0 ° 00031934 STEED A C,FD,N.urinple(C31, , C \/ HYDRAPOOL - ' , -�P 2 lj2o C°TY OF i CA Installation Manual ��1iL°' �� ' , � �` • F m ,may f , N. � � ' Instructions for: Decks Lighting ` ' �.� Pool Location Steps& Rails _: Excavating Coping . p. g ,, Grading Skimmers �" Plumbing and Drains Pool Covers Pool Walls and Ladders Aqua Genie �� � � Back Filling Hydra Covers rb , K.kS Y c l`is :,y�'. KXi . HYDRA-_» CORNERSTONE » PINNAC GENERAL GUIDELINES Before you begin,check the pool component list and read the entire installation manuaL During the various steps of installation,refer to this installation manual,the installation video and the appropriate"dig specs'drawing supplied to you.As always check any state or local buildings codes before proceeding. Construction Sequence 1.Check with your utility company in regards to underground utilities(gas,electric,phone,etc.). In many states there is a toll free number you must call prior to digging, 2.Obtain all necessary permits. 3.Hire an electrician if needed.Check all local and national codes. Th4.Arrange for water to be delivered if necessary. a �e of Co I lte C1tS 5.Arrange for fencing around the pool area and check local codes for requirements. 6.Follow this installation manual carefully and complete only the steps that pertain to the pool you are installing. General Guidelines__...................................... Page 3 For A Copy of Tools Needed for Installation Safety Warnings Page 4 Pool Location/Layout... Page 6 Standards for Residential Adjustable Wrench Sledge Hammer/Regular Hammer Radius Pools/Oval Shape Layouts Page 7 Swimming Pools Screwdrivers Hose Excavation Page 7-9 Socket Set Duct Tape Panel Installation. Page 10 Contact the:APSP 25'and 100'Tape Measure Transit(laser level preferred)(rent) Steel/Polymer Braces Page 11 2111 Eisenhower Ave. Utility Knife Rakes Step Installation Page 12 Alexandria,VA 22314 Extension Cords Commercial Shop Vac/blower(2HP 130 CFM Swim Out Installation__............................... Page 12 String Line recommended) Squaring The Pool . Page 13 (703)838-00831(703)549-0493 Drills and Assorted Bits Pick Axe Leveling The Pool Page 13 www.APSP.org Shovels(flat and round) Caulk Gun Securing -.The Step Page 13 Trowel(pool trowel14") Cement Mixer/Plaster Mixer(needed for installation ---.•-•----'•-••"••'-"-""' g Start The Plumbing Page 13 You may also purchase international Carpenter's Square of vermiculite bottom-rent if necessary)Levels-4ft and 6ft Spray Paint(for marking ground) Main Drains Page 14 Swimming Pool and Spa Codes(1SPSC) Wheelbarrow Leather Gloves Installing Coping Page 15 by visiting http://shop.iccsafe.org 3"Hole Saw Grade Stakes Skimmers Page 16 Hacksaw Pipe Cutter Lights Page 16 t r,z� 2"Hole Saw Hacksaw/Bandsaw(for coping) Perimeter Collar Page 17 IMPORTANT NOTICE Large Channel-Lock Pliers Teflon Tape Sono Tubes Page 17 Broom Silicone RTV Prepping Bottom.. Page 18 - The installation of an in-ground swimming pool is a Tamper Vinyl Liner Installation Page 19-20 complicated construction project.The owner's manual Ste And Swim-out Liners Page accompanying your Hydra Pool kit contains general P g ntormatlonrcgardingtheoorrectinstagationandassembly Heavy Equipment Needed (hire if Electrical 8ackfiete Page21 c of your pool.The Incorrect installationardassemblyofyour necessary) Concrete Deck Page 22 ,, Hire a licensed electrician to complete all pool,Including but not limited to incorrect excavation and site Steps&Rails Page 23 " preparation,wig impair the life span of your pool.cause your electrical bonding&grounding requirements. Pool Plumbing Diagrams Page 24-25 Backhoe or Mini-Excavator pool to leak,and also void your Hydra Pool warranty.Further. Bobcat Polymer/Steel Wall Diagrams Page 26 ( installation of a swimming pool may require you to obtain installation must be performed in accordance Frequently Asked Questions Page 27-32 advanced peenitting and/or approval of local government Dump truck with Local and NEC codes. The Aqua Genie Page 33-40 ` agencies as well as compliance with applicable regulations,if Note.Aqualified operator is needed for heavy Hydra Covers Page 41-45 any,such as perimeter fencing for your property. P ty equipment. r, m. .. 2018 Hydra Pools Inc • , ' ,k?>s u 2018 Hydra Pools Inc 2 v r SAFETY WARNINGS Q WARNING 1. Everyone who uses this pool must know.understand and follow these instructions Basic safety precautions should always be followed,including the following Failure to follow instructions can 2. This pool is designed for residential in ground pool use only.This pool may not be used as a above cause severe injury and/or death.SERIOUS INJURY OR DEATH CAN RESULT FROM THE IMPROPER grounder semi-above ground pool. INSTALLATION OR USE OF THIS POOL. 3. Be familiar with the shape and depth of the pool before entering the peaL 4. Take caution not to wear any objects or jewelry that may puncture your pool liner. Q and others from unintentionally hitting underground utility lines.WARNING-Before You Dig-Call 811!811 is the phone number you call before digging to protect yourself 5. If your pool is a Non-Diving Pool clearly mark it as such.Post stickers and signs to prevent diving.Failure to do so can cause serious injury or death. 6. No roughhousing or horseplay should be allowed in the pool at any time. WARNING-Risk of Electric Shock.All electrical wiring MUST be in conformance with applicable local 7. Do not use this pool if physically impaired or handicapped without your doctor's permission. codes,regulations,and the National Electric Code(NEC).Hazardous voltage can shock,burn,and cause 8. Do not use this pool with a history of heart conditions.seizures.back problems.or fainting. death or serious property damage. 9. Persons taking medications,which induce drowsiness,such as tranquilizers.antihistamines or anti- NOTICE-A licensed electrician must do all wiring coagulants,should not use this pool. 10.Drinking of alcoholic beverages before or during pool use can cause drowsiness,which could lead to QWARNING-Risk of Electric Shock.Failure to ground all electrical equipment can cause serious or fatal unconsciousness and subsequently result in drowning electrical shock hazard.Electrical ground all electrical equipment before connecting to electrical power 11. Do not drink alcohol and use this pool. supply. 12. Do not use pool if bottom is not clearly visible.At night sufficient lighting must be available.It Is the pool owners'sole responsibility to provide adequate Lighting for the pool bottom,safety signs and • AWARNING-Risk of Electric Shock.Failure to bond all electrical equipment to pool structure will Increase walkways,which exceeds minimum standards of the IES of North America. risk for electrocution and could result in injury or death.To reduce the risk of electric shock,see installation 13, Be sure that all toys,chairs and tables or similar objects that a young child could climb on be at least 4' instructions and consult a professional electrician on how to bond all electrical equipment.Also.contact a from the pool. licensed electrician for information on local electrical codes for bonding requirements. 14. Do not use pool during electrical or rain storms. i Notes to electrician:Use a solid copper conductor.size 8 or larger.Run a continuous wire from external 15, Provide fencing or an enclosure which is independent of the house as a closure around the entire bonding lug to reinforcing rod or mesh.Connect a No.8 AWG(8.4 mm2)[No.6 AWG(13.3 mm2)for Can- pool area.The fencing must be made of durable material.check local codes for minimum height ada]solid copper bonding wire to the pressure wire connector provided on the electrical equipment and to all metal parts of swimming pool.spa.or hot tub,and metal piping(except gas piping),and conduit within requirements,only use closures with self-latching locks to make the pool inaccessible to toddlers 5 ft(1.5 m)of inside walls of swimming pool,spa,or hot tub.IMPORTANT-Reference NEC codes for all and uninvited guests,Make sure the gate is always closed.Be sure to follow local building code wiring standards including,but not limited to.grounding,bonding and other general wiring procedures. requirements for load capacity and fencing if using an after market or homebuilt materials. 16.See available Association of Spa and Pool Professionals(APSP)publications for more tips on pool QIMPORTANT INSTALLATION INFORMATION:Installation should be done strictly in conformance with all lo- safety. cal building codes.electrical codes and other building and safety laws and regulations.Among other things, that your installer should carefully analyze the need to bond the product to prevent an electrical hazard. Failure to property install this product could result in a dangerous condition.Including but not limited to electrical or structural hazards.Hydra Pools disclaims all liability arising from the installation and the user assumes all risk associated with the installation, WARNING-Make sure to Install the safety rope anchor devices and the rope and float assembly.Q QWARNING-DO NOT DIVE OR JUMP UNLESS YOUR POOL IS A DIVING POOL IF YOU DIVE OR JUMP INTO YOUR POOL YOU RUN THE RISK OF PERMANENT INJURY OR DEATH.Enclosed in the liner box is the safety envelope.The safety stickers must be installed as per instructions.Failure to properly install warning labels will void warranty.Alert all visitors and family of the risks associated with jumping and/or diving and point out ail warning labels supplied. Failure to mount these safety labels may subject you to substantial liability in case of injury. u 2018 Hydra Pools Inc. 4 ,f, A,to (9 2018 Hydra Pools Inc. POOL LOCATION/LAYOUT RADIUS POOLS AND OVAL SHAPE LAYOUTS Location: •There are many ways to layout radius pools.One 1.Review the local building codes for setback,easements,variances and utilities(call utility companies). of the easiest is to form a box of the maximum e 2.Look for flat space.drainage away from pool is needed,a clear area will also help reduce costs, length and width of the pool and place a stake at n 3.Have a wide access area for excavation equipment the four points. --- 4.Look for a sunny area,with little to no trees. •Using two long tape measures you can triangulate - a 5.Look at prevailing winds for skimmer and return locations. the a space to"swing" 6.Position pool to be near rest rooms. •Then drive a stake at the radius center point and 7.Position pool to be close to electrical supply to help reduce costs. swing the arcs.You can initially use baking flour to 8.Make sure the pool will not be built on fill dirt mark ground so it may be easily changed prior to using the more permanent marker paint. c RADIUS LAYOUT EXAMPLE RECTANGLE POOL: When laying out pool please be advised that the excavation will have an"over dig".The over dig is typically 30" NOTE:Always check dimensions prior to starting excavation. larger than the pool on each side and will enable you to work on the back side of the pool with ample room to spare.The over dig is an extension of the shelf.The shelf is where the panels rest.Note the over dig may vary STEPS: based on pool walls and braces combinations.Over dig is typically 24"to 36"greater than the pool size, If the pool will have a step,add area to the Layout to allow for it Steps vary in size and shape.An 8'wide straight Examples: A 14'x 28'rectangle pool will have an excavation of 19"x 33" step is typically 4'deep so you will need to over dig 24"around the step,or a 12'wide by 6'deep over dig. A 16'x 32'rectangle pool will have an excavation of 21"x 37" ELEVATION: A 18'x 36'rectangle pool will have an excavation of 23"x 41" Elevation is a very important part of the pool layout,The pool should be 6-12"higher than the existing grade.You NOTE Always square the dig layout.If the pool has a step,take the position of the step and add extra excavation want drainage away from the pool but you also do not want drainage towards the house or other critical areas. area for the steps.Drive stakes in the ground to form the box.use a bright marker paint to show the lines of the pool on the ground. •The elevation of the pool will include the pool wall height and any copings that wilt be used on the pool. A 42"or 48"high pool wall with a 2%"coping will have a height of 50%"total height STRING LEVEL SETS •When proper elevation is determined,place string lines to the layout stakes.This will enable you to HEIGHT OF PANEL TOPS have a consistent reference point(benchmark)when using your laser level or transit. 6"TO 12"ABOVE HIGHEST POINT ON SITE Note;You should reference an existing point on a house.deck or walkway to determine the elevation. ACTUAL POOL SIZE EXCAVATION(AKA THE DIG) -CALL BEFORE YOU DIG FOR UTILITIES Note:Your yard will become a building site at this point and you will have a big hole in the ground with piles of dirt in the yard, •Confirm all the dimensions that have been used for layout •Confirm that you have contacted all necessary companies for obstructions and utilities.Also make sure local building codes have been met prior to excavation. MOVE NAILS IN BATTER BOARD •Review ALL manufacturer layouts and dig specifications. 2'TO 3' TO POOL MEASUREMENT •Excavation will always be 2"deeper than manufacturers layout sheets;the extra 2"is USE THIS LINE TO SET PANELS for installation of the pool base material. 2'ON ALL SIDES-44%"DOWN FROM THE DESIGNATED ELEVATION � 6 a 101a Hydra Pools Inc vd THE SHELF NOTE:The excavated depth will be 2"deeper than the finished depth.You will have 2"of base material on 6"TO 12'• excavated soil. The Shelf is the part of the excavation that you will place the panels and braces on and it will be the point at which the initial elevation is determined.The shelf is •Draw out the hopper or deep end area with marker paint;this will assist the excavator with the dig. excavated to the wail height and coping height from the string line or benchmark Having someone inside the pool area working with the excavator would be a great help,but that point NOTE:The shelf must be on undisturbed soil person must be careful! •A typical slope for a diving pool is 14'long.The length is measured from the shallow end transition line •Do not dig the shelf deeper than needed, to the transition line at the beginning of the flat deep end. •The shelf point is also the excavation depth for shallow end:you will NOTE A pool that has a 14'slope becomes narrower as it is dug towards the bottom of the pool.For have 2"of base material before liner installation. POOL ELEVATION every 42"or 3.6"of slope length,the slope becomes 12"or 1'deeper on each side. EXCAVATION(continued) In Example:a 16'wide pool will have a slope width of 16'at the shallow end transition line.If you measure down the slope 3'6"that width of the slope will be 14'wide.At the half way mark(or 7')down from the shallow end There are many ways to excavate a pool and the excavation may vary on machinery,area and operator preference. transition line,the width would be 12'etc. NOTE It is best to have a few people to aid in the excavation.One person can assist operator with depth and •Mark the flat hopper bottom with marker paint.refers to the dig specifications provided by the liner shape of the pool dig.Also.use marker paint to highlight slopes and transition Lines for the operator.The better the manufacturer for this information.Have the operator dig the hopper. excavation the less work you have later! •After the hopper is complete,begin to excavate the sides and back slopes in accordance with the liner manufacturer's specs.The liner manufacturer specs will be two inches less than excavated specs. SHALLOW END: •When the pool is completely excavated,drive stakes at all transition points. •Use the benchmark or the string line as a guide for the shallow end depth.The bottom of the dig will be the start of the shelf. •When the shallow end is completed.mark the transition line or line from shallow to deeper.Also,drive OVER DIG stakes at the transition point at the correct width of pool These stakes will be later used to"string'the The stakes will be used for two FOR STEPS bottom for final dimensions. reasons.one being the position of the walls during the wall assembly HOPPER or DEEP END process.The stakes will also enable you to"string"the bottom of the pooi far the base material installation. TOP OF PANELS Refer to Actual Dig Specification For Pool installation r 6"TO12"ABOVE ORIGINAL GRADE SHALLOW END if/ 2'SHELF BREAK POINT -•�, 2'SHELF 2'T03'SHELFONALLISIDESOFPERIMETER joi `k NOTE.The proper layout is important in that the + skimmers and returns should be in the correct position in HOPPER order to have proper circulation.The skimmer should be in line with the prevailing wind and the returns should be positioned so that movement of the debris on the surface STRING LEVEL/POOL LAYOUT is towards the skimmers.The skimmers,returns and lights are typically precut.General rule of thumb;one skimmer per 400 square feet of surface area. SHALLOW END fit;F:c GROUND-WATER CONDITIONS 5°WEDGE PANELS Ground water is the term used for the water table.If you should encounter ground water while digging the hopper. lli The 5"wedge is used to change the radius of the pre-molded polymer panel don't panic.Just follow these simple recommendations: Loosely fit the brace to the panels and slide the wedge between the brace NYLON and the bolt.You will tighten the bolts later,after the full radius is set /BOLT 1.Over dig just the bottom of the hopper by 1'to 2'! 1 2.Use pea-sized rock to bring the hopper back to grade. 5 3.Set sump pump in the pea stone and plumb it to outside of the pooL wEDGE BRACE 4.Run a plumbing line from the hopper to near the filter. I / S.Pump to area away from pool and keep the pump running continuously until the liner has been dropped and the pool is full of water. 6.When Installation is complete,unplug the pump.leaving it available for use In the future,should the liner need to be replaced. PANEL 3/8 X 1"FLANGE ,, "F BOLTS AND NUTS TYPES OP STE= _PLUMBING LINE PUMP _GROUND WATER$0 a 7.1 .8"4"ntL".. ."41.41 ", ti — PROCK I„ POID OYI. TWO Oat 1URNOLtNU mtE x 3"BOLTS&WASHERS(TYP 4 PL) rvllxeucYUt tt Y11N CQxtsett mte1,40ua F%EL MI" wx PUN. ,NIU _ \i-., PANEL INSTALLATION _ 11 Note:For safety.wear gloves when handling steel panels and ,)��, PANEL '����� components.Start by laying out all panels on the panel shelf. - ij ' 1 BRACE Position a brace and necessary bolts(depending on the brand \ i '' Al Nil \ of panel)at every panel joint,as indicated in the Pool Layout 14, i II and Dig Dimension Drawing supplied to you. '�" ' BRACE .rD+urro.„,,.Drex44u.Dtx.te wwovu ball WPM.. nro kW a•tx support _ BASIC BRACE INSTALLATION ON STEEL wnx eox4crz Eoeax4 urJo-x.xrure Starting in the appropriate place for the shape of the pool II beingbuilt,fasten panels and braces together usingthe sup- plied bolts.Align the panel joints for a tight fit and hand-tight- '� .I�,� I� IP • i• u P I. = en(snug)the supplied non corrosive bolts.DO NOT .�.- .Nogr, I' OVER-TIGHTEN! PANEL I 4 W V ` •4I�' Panels are available with precut holes far most commonly • • * 1111' used skimmers.Position the skimmer panel according to the BASIC BRACE INSTALLATION ON POLYMER , / • �, •14'y1f. following guidelines: 1 For 100 and 200 series panels uses old styk bolts.( • • E I '. the 400 and 500 series uses round bolts. r . ,, .4 • 1.Locate the skimmer as per supplied drawing. �� 2.Insure the skimmer panel will be clear of the wall-mounted safety-rope anchors. �t •ME•, , 3.Locate returns on walls around the pool to push surface debris In a circular motion towards the ,•!; •• .• • skimmer. 4.Aqua Genies do not require additional returns,see the Aqua Genie Manual on Page 33. BREAKOUTSONO TUBE BRACKETS-SEE PAGE 17 FOR MORE POLYMER BRACE INFO 0 2018 Hydra Pools Inc. 10 1 a)2018 Hydra Pools Inc. STEPre err— SQUARING THE POOL INSTALLATION •When the panels are fastened together,it is time to align the step and walk together. •Start at the step area.Place the step in the area in which the excavator dug the step area.Have steps self supported •Assure that the face of the panels and the face of the step are flush(refer to image of Cantilever and Bullnose at that point Step to Panel). •You can attach a panel to each side of the step with"C"clamps,do not permanently attach it at this point. •When the correct height,and the panels and steps are all flush,re-clamp the steps to the panels. •Install next panel to one of the panels temporally attached to step.Use the fasteners provided with the pool walls. •Visually RECHECK the step and panel positions. (Polymer and Steel Walls use different types of fasteners.)Steel nuts and bolts,nylon nuts or bolts and wedge •When you are satisfied with step and panel positions.you wilt be ready to permanently attach the step to the systems are the most common, panels using nuts and bolts. •Attach brace at each panel Joint as i�->� •With the step and panels tightly clamped together.drill 3/8"holes through the side flange of the panel and step. well as the joint where the pool wall ���� � ••Bolt the step to the panels. meets the step.DO NOT TIGHTEN. �_.__--- �"�..�.�,...�••"'� � •Check the square of the pool:check the diagonals of the pool walls.These measurements are provided on your CLAMP PANEL TO STEP TIGHTLY&DRILL drawings. NOTE do not drive any brace stakes • I WITH%'BIT&USE STAINLESS STEEL BOLTS •Check the width at various points along the walls. at this point i' •Check overall length of the pool. •For radius pools,use the LEVELING THE POOL manufactures dig specifications to I' setup radius points,this will assist ' . •Using the laser transit,check the level around the pool. you in squaring the pool -W '- .. •Determine the high point. •The high point will become your Level benchmark. •At points that are lower,you can use patio blocks of various thickness as shims. NOTE:Roof shingles can be used alone or in small layers in conjunction with the patio blocks to better fine tune ,� the level. •RECHECK level The coping can have slight gaps between the butt joints,a coping clip will be provided to cover joints. 17- NOTE:INSTALL ALL SAFETY LABELS TO THE COPING.LABELS ARE PROVIDED WITH COPING AND LINERS. ., SECURING THE STEP •Place a 2"x 6"piece of wood that is longer than the step is wide in front of the step. •Secure the wood in place by driving rebar if front /�'''/ of the step,this will keep the step from moving ! REBAR SWEETWATER STEP AND SWIM OUT INSTALLATION when the concrete collar is poured. i '_ '— .- ' Steps and swim outs are installed in the same manner.Start by setting the step in the excavated area according to ROUGH PLUMBING the Poo!Layout and Dig Dimension Drawing.Use supplied step support system.With the step in place,clamp the .At this point,you will want to install the plumbing neighboring pool panel to the step,insuring that the face of the step is flush with the panel and that the top of the •At tfittings. ' ' 2"x 6"WOOD PLANK panel is flush with the bottom of the step coping-receptor nose. With the panel and step clamped tightly together,drill 3/B"holes through the panel holes into the step flange.Use CHECK LOCAL AND STATE CODES FOR PROPER stainless-steel bolts to secure the panels/braces to the step. EQUIPMENT AND APPROVED FITTINGS C 2018 Hydra Pools Inc. 1 � ©2018 Hydra Pools Inc. MAIN DRAINS OUT TO PUMP INSTALLING COPING ; —. COPIAY, • MUST BE DONE BEFORE BOND BEAM IS INSTALLED I/ •Prior to installing coping,run strings the length of all walls at the tap of the panels(this �_ • TWO MAIN DRAINS MUST BE INSTALLED OR NO MAIN DRAINS-IT IS THE LAW will be used as proof that the walls are straight). ` —' •Coping is used as a perimeter or edging of the pool and also to hold the liner in place. PANEL ATTENTION {` MIN APAaT •Start with a corner piece,aligning the center of the coping to the center point of the Swimming Pool Main Drains must be installed in accordance with the VIRGINIA GRAEME BAKER POOL AND SPA SAFETY ACT and panel BM:HOLE all applicable ASME/ANSI safety standards.*American National •Secure the coping to the panel using the self-tapping screws provided with the coping Standards Institute and published by the American Society of at a maximum of 12"apart. Mechanical Engineers. •Next,install straight coping with W'gap at the Joints of the straight and radius coping. , The main drains will be placed in the center of the hopper pad.Dig a l'wide by 18"deep hole for each main drain. MAIN DRAIN INSTALLATION MUST ADHERE TO THE VIRGINIA GRAEME BAKER ACT OF 2008.See www.poolsafely.gov for more information. CHECK WITH YOUR LOCAL BUILDING/ZONING OFFICE FOR APPLICABLE CODES. BULLNOSE COPING Dig two holes at least 3'apart in the hopper,l'in diameter and 18"deep.Partially fill the holes with approximately 14"of rock.When the main drains are correctly positioned in each hole,the top of the drains should be at the finish grade,and there should be 4"to 6"of each drain exposed above the rock The remainder of the hole must be 4- filled with concrete to secure the drains in place.THE MAIN DRAIN MUST BE SET IN CONCRETE.To install your plumbing line,dig a small trench in the hopper.starting at the main drain.crossing the hopper,up the side or back BDllnose Alignment Caplock Bullnose Rimlock wall slope(whichever is closest to the filter),and out under a panel.Set your One,cover with dirt and tamp.Leave the main drain faceplate and gaskets off until the liner is Installed. • 1 1 a I • • 4"THICKCONCRETE '•re�•. .ra •a 4.`•° . r • � CANTILEVER COPING *s. 6• • • •, q, •4,A I, w PIPE ADAPTER • • 1 / *; t III PIPE P}.UG � • '•'f. PIPE I 1 �� �:•,• Cantilever Alignment Cantilever!unlock � .• "._'- Caplock araa�w , — MAIN DRAIN INSTALLATION olimmaiiiiimm (See manufacturer installation) III" ^ ,•,:i14 FLEX COPING Return Fittings: •On Polymer Walls,return fittings can be located on any section of the pool wall.On Steel Walls they are precut. •The returns are designed to work with the skimmer to produce a proper flow pattern that aids the skimmerls). •A return fitting hole is a 3"hole that is 12"to 15"down from top of panel's top flange. •Drill holes from back side of panel"out of the way of any ribbing in panel Flex Radius Flex Rimlock •After hole is drilled.slide the return fitting through the front side of the panel with thread side first. •Install nut snugly, Alignment Coping is Recommended WE OFFER CUSTOM COPING AS WELL! •Do not attach the faceplate at this time,you will do that after the liner is Installed. for Polymer Pools U 2018 Hydra Pools inc 14 15 C 2018 Hydra Pools Inc. ' "' • WALL PANEL OTHER THAN W000 SKIMMER(S) POURING THE PERIMETER COLLAR(BOND BEAM) \ITLUNO+ NOTE:CHECK WITH YOUR LOCAL BUILDING/ZONING •Typically the skimmer panels are precut. \r/ OFFICE FOR APPUCABLE CODES. Irk •If so.follow the skimmer manufacturers SKIMMER installation manual. j\ THROAT ii Rule of thumb:1 yard of concrete per 12-14 linear feet of ,- •Different manufacturers use different pool A 16'x 32'rectangle would take 7-8 yards of concrete, 42 WALL—4 ilk skimmer configurations and gasket �A J 8'"thick consistently. Syatem5. FACEPLATE •Tape off the top of the skimmer so that 1 NOTE:Make sure any plumbing that must be run under debris does not enter skimmer body. GASKET walls is marked and out of the way of the concrete. G� 8"MIN FOR GI CONCRETE COLLAR__\ The collar secures the wall structures position. •Make sure there are no openings or gaps under the step or panels. TYPICAL SKIMMER r•'. GASKET •Run string lines on all straight panels to confirm they are flush with the string line. INSTALLATION r FLAT HERO scREws •Pour the concrete carefully and slowly around the perimeter to keep the walls from moving,have concrete slope away from pool walls. •After concrete has been poured and is still wet,recheck that the panel is plumb and wall alignment is straight as [I- compared to strings. SECURING SCREWS 5/8-PAN HEAD •Step area should have concrete up to first tread. W160-010-000!1 rryuEad) 1516 0-110-000 14 welowdl LIGHT(S) SONO TUBES r ill •Typically the light panels are precut. Grasp the deck supports and break the rings free from the center of the brace. \ I I1 •If so,follow the light manufacturer's installation manual Push the rings into the sockets until they lock into place,then place a 6"tube ',,, J I !! g / ; •Different manufacturers use different light configurations. (cardboard or DWV pipe)into the supports and cut to proper length Pour the ae . F' \ tubes full of concrete when you pour the collar.This will provide a vertical I ' I . f column to support the deck. . " (----. ' ' ) , ( 4'"' .) , ." . TYPICAL LIGHT INSTALLATION ._. ' -a TueesvulaciAROUND POOL �.,1'• IN 2018 Hydra Pools Inc. '''16 r y, 17 - ®201E1 Hydra Pools Inc PREPPING BOTTOM TROWELING THE BOTTOM MATERIAL ''P ' K •The rough excavation should be 2"below finished depth. AK hK •THE SMOOTHER,THE BETTER! •Your strings should be set up at finished depth. NO rocks or pebbles. •String the pool in sections based on liner manufacturers dimensions. STRING •Trowel from the deep end toward the ` •Place rebar pins at shallow end break points,the pins should be ' BREAK shallow end. butted up to the walls. c ''G PO1NT� smarmy Start on back s )IN •Locate the front and back sections of the deep end hopper by ENO •Use string lines to confirm material /(I stretching pins width-wise at proper length(on a 4'back slope nG • thickness. /// you will place pins 4'from the back wall at bottom of wall). • stair* Starting in the hopper end,bring the pool bottom up to finish grade with •Continue doing this far both width and length of bottom measurements. a damp sand/cement mixture,or pool base mixture.Trowel smooth. •All dimensions are from top of panel and not top of coping. VINYL LINER INSTALLATION •Find the finished pool bottom grade by using a plumb bob at all string HOPPER STAKES AT INTERSECTION OF STRINGS intersection points In the deep end. •Drive pins into each corner of the hopper at the point of which the General Information plumb bob lands. •Attach string lines to the pins at the proper finished grade. Vinyl liners should be stored in areas with temperatures above 50°F to prevent excessive shrinkage and •"X"the strings to confirm proper depth on all flat areas. permanent folds in the vinyl. •Do the same in shallow end. •Clean all loose debris,rocks,sticks,etc..from pool Cold Weather Installation BOTTOM MATERIAL When installing a liner in temperature of 65°F or lower,store the liner at 70"F to 80`F for at least 72 hours prior to li' - - __ installation,When the bottom is ready,bring out the liner and drop it as quickly as possible.Try to drop the liner in NOTE There are varieties of materials to use for pool base,sand/cement, direct sunlight to help seat it properly.Do not leave a boxed liner exposed to the elements. and vermiculite/cement. Tools Needed For Liner Installation •Sand/Cement 5Ratio(sand to cement) Commercial Vac/Blower 2HP 130 CFM(REQUIRED) Garden Hose •One ton of sandd equals one cubic yard. Screwdrivers Broom •One ton(1 cubic yard)will cover 162 sqft of area. Phillips and Straight Two to Four People •Use Type II Portland cement. Razor Knife Sand Bags •Mason sand is the best and cleanest to use. FORMULA FOR SAND/CEMENT MIXTURE Liner Installation •Determine surface area of pool(length x width)a 16'x 32'pool is 512 .., _ .. „' i1Pti.�.`. sqft Vinyl liner installation can be fast and easy;just follow A._ rr •Multiply by 1.15(5121.15=588.88 sqft)this is the total area to be covered these guidelines! by the bottom mixture. 1 •One cubic yard of sand will cover 162 sqft.So divide total area by 162 ��~ REMEMBER,if you cut anything before all the — ,\ (588.88/162=3.363 cubic yards or 2000'3.63=7270.00 pounds of wrinkles are gone,YOU OWN IT. sand). •Divide pounds of sand by 5(5 to 1 ratio)7270/5=1454.00 lbs of cement 1.This installation page is a brief outline of what needs — • •Check on weight of Portland cement bags and divide pounds of cement to be done when installing a vinyl liner.Far further by bag weight for total bags needed. // information regarding liner installation contact your local /�I I •Consitancy of mix should be like peanut butter. / dealer. Yu_ For vermiculite please review manufactures directions. / A OO 2011B Hydra Pools Inc. 18 ''s .. ...... 19 .201B Hydra Pools Inc. n 2 Tape all seams at panel joints inside the pool to secure good vacuum suction(remove the rest). SWEETWATER STEP AND SWIM-OUT LINER INSTALLATION 3.Broom sweep and/or vacuum hard bottom of any foreign objects(dirt,pebbles,etc.). Use sand bags to hold the liner in place.Use a plastic sheet to cover the top of the step section.Use duct tape to 4.Secure main drain,skimmer,height and return/inlet gaskets using 100%silicone such as RTV, seal the plastic over the steps and seal all openings around the liner.When the water is 6"or more in the shallow end,install faceplates.using stainless-steel screws and following the manufacturer's instructions.Carefully use a 5.You are now ready to install the liner.Vinyl liners are best installed in warm sunny weather. razor knife to cut out the liner material inside the step faceplates.Install screw covers following the manufactur- er's instructions.Trim the vertical faceplate to meet the bottom of coping.(You may have to trim the faceplate at 6.Carefully place carton at deep end with arrows on box facing the shallow end. installation depending on your deck). 7.Take liner out of the box and unroll,center up liner and unfold top 2 layers to find hang tab.Pull the liner toward the shallow end,this will take 3 or 4 people,2 to hold and feed the liner and 2 to pull some extra in the shallow. STEP FACEPLATE INSTALLATION 8.The shallow material of the liner will be on top. •,, I 9.Place liner into the bead receiver for the entire shallow end first .„,. ii Once liner is seated against the step,place bags up against where the floor and step meet at the step.This insures that the material does not creep down toward the deep and away from the set during filling. Finish putting bead into the receiver track for the rest of the pool COPIN Corners should be marked with tape for reference and the deep end of �. ' the pool should be stamped"deep end"on the backside of the liner, J AI ____ 10.Setup the vacuum-help liner into position.Once liner is I�I �� � - positioned and seated you may wish to also sandbag along the break ..Y/ ra / I LINER FACE PLA le" LINER_ line. LINER BEAD INSTALLATION 11.-Important Note'-do not cut main drain,skimmer,stairs,or returns -" / ��/ until completely satisfied with liner fit. l FACE CAP 12.Where plastic walk-in steps are used this area must be sealed off to get proper vacuum.Place the liner up tight I GASKET.-e to the step and place sand bags in shallow end against the face of the step,lay plastic over the top of the step and secure it to the step and the liner. L i1 / y` t 13.As soon as the liner is pulled into place,start filling the pool. —. , ..... S.S.SELF-TAPPING SCREWS 14.Only if satisfied with the liner fit,and when 1'6"of water has filled in the deep end,secure main drain �f faceplate. ,-)-- 15.Leave vacuum running continually until.6"of water is in the shallow end. BACKFI LLI NG YOUR HYDRA POOL 16.At this point the vacuum may be shut off and the hose removed form behind the liner. There are several methods used in backfilling the pool.One method is to backfill as the pool is being filled with 17.Do not install the outlet and skimmer faceplates until water reaches 1"below bottom outlets and skimmer. water,keeping the water level even with the backfill material Again this is just one method dealers over the years have developed their own ways to backfill pools.You can use any non-expansive material such as clay to 1S.ITIS THE RESPONSIBILITY OF THE POOL OWNER TO PROPERLY RE-INSTALL THE REPLACEMENT OF THE backfill your pool,bring the backfill material to the top of the braces,leaving the top of the brace exposed. ROPE ANCHOR DEVICES AND THE ROPE AND FLOAT ASSEMBLY FOLLOWING THE INSTALLATION OF THE IF USING DIRT,PLACE IN WET&COMPACT LAYERS. UNER. 19.Never drain the pool without consulting a pool dealer. SAFETY ROPE 20.Improper installation of liner may void the liner warranty. Use the APSP Guidelines to determine the correct position for the safety rope.Install coping-mounted rope eyes in this position and fasten the safety rope,following the manufacturer's instructions. Le 2018 Hydra Pools Inc. 20 21 ro 2018 Hydra Pools Inc. INSTALLING CONCRETE DECK*WE RECOMMEND YOU HIRE A PROFESSIONAL 24' Rb N 1.Concrete should be a minimum of 6"thick at the pool edge and taper down to 4"on the outer edge. ` 2.For proper drainage,the slope must fall 1/4"for every 1'of width. r STEPS & RAILS 3.Broom-finish the concrete for a non-slip surface or apply other concrete toppings,such as cool deck. .. DIAGRAMS 4.Pour the deck at least 8'wide where the diving board is installed. ESCULCHEON PLATE ill DETAIL DRAWINGS T j j R/ ---. IN,* (7/; .114 rit If: 0 I g ® �� �' /hie ` - WHITE RUBBER BUMPER I�IY I fA 1 ® ° �'4 ,POOL WALL 49•. �'' 17Y," 6Yz' la-- 17---a.As soon as the liner is pulled into place,start filling When water level is 2'above panel bottoms,screw the pool Leave vacuum on until water is 6"deep In skimmer,returns,and light faceplates with gaskets to the shallow end. wall fittings.Using a knife,carefully cut out vinyl from inside faceplates. The main drain should be mounted in a concrete 36" pad approx 24"x 24" 11 t ESCULCHEON PLATE thick.The piping from the = I I ANCHOR SOCKET / main drain should be In- i ; :;>. , . i2 Requ red Per Pain\ / 7x' I I stalled and run out from ol 1 1lY, the pool area before I I I_I 1' 4" i 3 ' pouring concrete bond "iii___ t beam around pool. _ B" Coil enough wire in the STEPS niche to reach the top of n the pool for ease • III . of maintenance. r .., kA AG 02018Hydra Pools Inc. 22 23 :e 2018 Hydra Pools Inc. `*. • • POOL PLUMBING DIAGRAMS FILTER.-© ! PUMP ill:ER -0 I PUMP SALT CEL. ' `. sALr CELL t O.O RETURN LINE I II SUCTION LINES R il'IRN L NE I '_ SUCTION ONES RETURN LNE G 1 i RETURN LINE ID .a. nv..rra ems..._..-.w.ax z �mw+•r.+.. � - I I 1 !t El URN LINE IRETURN UNE t I 1 LI II FILTER r 0412.44400-4444MR1 , PUMP FILTER SALT CELL - ' `/!■V~J ; SUCTION LINES 4 6 SALT CELL • i i' y v4 ` ' cP+R ' ' RETURNLINE T-p Eg° ' y 'tea..,.:. 9R@ . RETUPNL NL S SUCTION LINE .- a r . r rip. , A + RETURN LINE yi . SUCTION LINE r NI i = IN RETURN LINE RETURN LINE t{ is �LL.J^Pools Ina I�`. •'W^ J f.. q:, POLYMER WALL DIAGRAM FREQUENTLY ASI(ED QUESTIONS USE NON-EXPANSIVEOPT'ONALA "'TO FCONCRETE Excavation Questions MATERIAL FON BACKEILL" Qp f`-o lOCACODEREINFORCE �A. oLocALcnDE j'�f, ,—DECKiNG O.How deep should I excavate the shelf/shallow end of the pool? ALUMINIUM COPING--� - I A Once you establish the pool elevation/benchmark,excavate 42-or 48-down.which is the height of the Hy- dra,Pinnacle,or Cornerstone polymer or Samson steel panel without the coping attached.This is depth of the =Ea's UNDISTURBED shelf around the entire pool where the panels will sit.This shelf is the same in the shallow end as well as the deep UI.t,,1L-t I I r7 t - y' v T" end The entire shallow end should be excavated to the same depth as the shelf.You veil constantly be using two f f d �r >. 1 terms,dig dimensions and finish dimensions.Be sure you understand both terms and how to mom between then t- during the construction of your pool. ` A. rg O.How deep should the hopper in the deep end be excavated? T s .r'I�✓ u.'il 2'YERMICUL:TE i t '.../`- •lid" {I L�'' A Always dig the hopper in the deep end 2"deeper than the pool's finish depth.Example:if the finish depth of CRAPRRovED POOL : 4 ,2 BASE MATERIAL " ' r deep end is 8',dig hopper area to a depth of 8'2"from the benchmark or the top of the 42 or 48"panel without .' 7 ,' —6RAtE`VMER coping installed.This will allow for the installation of 2"of bottom material,such as vermiculite(pool.base)or ""-' Iy-r' sand-and-cement mixture in the bottom of the hopper. y . CONTRFTTE BONE 44 UNDIBTUP.RED BEAM I'DEER 'L ' `EARTH O.Will excavating the shelf area around the pool leave enough room for the braces? A The panel line you have will dictate the brace size and the amount of over-dig in the shelf area.Requirements STEEL WALL DIAGRAM are as follows:Hydra requires a 24"over-dig.Cornerstone requires a 24"over-dig,Pinnacle regsives a 36"over-dig, Samson Steel requires 30"over-dig.Extreme requires a 24'over-dig.These are minimum requrrements to allow room for the brace and to work in the shelf area. —DEcgNG`REINFORCENCR`T E O.The installation manual advises not to over dig,what does this mean? JEE NON-EXPANSNE r TO LOCAL CODE MATERIAL FOR BACKFII: /i . --DECKING A.Extreme care should be taken when digging any depth or slope of the pool,especially in the hopper or deep end of the pool.Carefully mark the shelf area where the walls will sit using marking pains or strings with pins.Do ALUMINUM COPING-- not let the excavator dig past your marks or strings.You may want to hand shovel(trim)during this procedure to D 11 uNDlsroaeeD keep the excavator away from the shelf,thus keeping the shelf edge intact where the walls will sit.Keep in mind rs 6t III i—l6RrN that all walls in the hopper area slope at various angles,thus the term"hopper bottom" l {t III I >r`+��`Si I II-- O.When digging and encountering ground water,what are some options? t r Ili IA, STEEL PANEL k �F : ii1 III_T- A The most common option is to use a self-priming pool pump like the one for your pool package_All plumbing �(v J 1 n U; .- should be schedule 40 PVC installed as shown in the installation manual Cap the pipe and drill as many 3/8- r VERMICULITE ems.. holes as possible in the tail-piece buried in the gravel/rock below grade.Make sure all plumbing points are tight so O A 64O EIDi�OO` s • r' you can pump the maximum amount of ground water from beneath the pool during the construction of the pool. 'L I' \ ADJUSTABLE You can also use a sump pump as detailed in this manual. --DEAD MAN STEEL EnACL Finish Dimensions Questions ETDEE ---' BEAM P"OEFP \ KAM N___UNDISNRBED eARnl O.What do finish dimensions refer to? to 2018 Hydra Pools Inc 26 27 a zutB Hydra Pools Inc. �' tl "'" A.Finish dimensions refer to several areas of the pool Most of the time they refer to the interior of the pool,both Aqua Genie Installation Questions length and width.as well as depth measurements.Example:A 16'x 32'rectangle pool that is 40"finish in the shallow end and 8'finish in the deep end would measure 16'wide and 32'long on the Interior of the pool walls. 0.How is the Aqua Genie Installed? The depth of the pool would be measures from the top of the wall(without coping attached)to the finish bottom material.The bottom material comes 2"up the wall panels to the finish grade following the entire inside perimeter A.The Aqua Genie is mounted from the back of the panel with the face of the Aqua Genie extending through the of the pool Panels have a scribed line at the 2"mark. precut hole in the panel.It attaches to the back of the wall eight number 10 x 3/4"self-tapping screws. Q.What standard dimensions are on the drawing you receive with your package? Q.The Aqua Genie has three holes for plumbing lines,which goes where? A.All dimensions on your drawing are finish dimensions,with the exception of the panel-shelf detail.Remember A.There are two holes below the point at which the basket sits in the main body of the Aqua Genie.One is 1-1/2" to add 2"to all depths dimensions to allow for the 2"of bottom material needed later.This applies to the panel and the other is 2 One will be your suction going to the front of the pump,located at the equipment pad.The shelf as well The panels are 42-high,and the finish inside the pool is 40",up 2"on the panel.All depth measure- other wilt be plugged in such a manner to ensure a watertight seal The third hale is located under the throat of the merits are from the top of the panel with no coping installed. Aqua Genie;this is where the clean filtered water returns from the filter.Two terms used often in the pool industry are suction and return.The pump located at your equipment pad is the center point If you are standing over the Wall Panel Installation Questions pump,any plumbing lines coming from the pool to the front of the pump are called suction lines,Any lines leav- ing out of the pump to the filter,heater,salt generator and the like and eventually going back to the ground or pool O.How tight should the panel bolts be? are called return lines. A.All panel lines need to have the bolts tight and secure.Do not over-tighten.Two of the panel Lines(Hydra and Q.Where should the Aqua Genie be placed in the pool perimeter? Cornerstone)have side flanges that are smooth and require using the alignment bolt to properly connect one panel to the next.One of the panel lines(Pinnacle)has stud/socket alignments on the side flanges of every panel A.Always locate the Aqua Genie as close as possible to the center of the long wall on a rectangle pool.Larger rect- This allows for instant panel alignment and lateral strength. angle pools may require two,L-shaped pools may require two or more,and free-form pools have specific require- ments that are noted on your layout drawing. O.How level should the panels be? Q.Where do I order replacement parts? A.As with any construction project involving walls and footing,the walls need to be level,square and plumb(per- fectly vertical)before the footer/collar is poured.After the panels are bolted together,they need to be leveled by A.Visit aquagenie.com for replacement parts.An exploded view with a 80M is provided. using the transit to Level all.panels to every other panel.While this step is progressing,continue to square the pool also.After the pool panels are level and square,make sure they are plumb.After this is complete,and after the O.How do I pressure test the Aqua Genie? braces are all set.it is time for the collar to be poured. A.Place expanding plugs in the bottom on the suction line.Place a blanking plate an the nozzle and plug the Q.How do I bolt the panels to the step.in-wall ladder,cozy cove spa or swim-out? stainless steel feeder tube.Fill the lines with air and check the gauge for any drop in pressure. A.After leveling the step following the manufacturer's instructions,clamp the wall panel to the steps so that the Q.How do I winterize the Aqua Genie? flanges on the side of the step align with the top and face and face of the panel.If wall stiffeners are in your way, mark all holes with a marker.remove step from panels and drill holes where marked on step flanges.Remember, A.We recommend using our Aqua Genie winter cover,part 3-H03116N.This covers the inlet and return of the one panel line has an alignment feature on one side that must be removed at this time so the steps will bolt up Aqua Genie.With this cover,there is no need to remove the faceplate.Place the cover's bolt through the inlet and flush to the panel The Hydra and Cornerstone panels do not require this step. tighten until the gasket is snug.Blow out the plumbing lines to remove all of the water.Pour a couple of gallons of RV antifreeze into the suction line underneath the basket. O.My soil is too rocky or hard for the polymer stakes,what can I use? O.Why don't I need separate returns when using the Aqua Genie? A.Steel stakes are available as an up-charge on all panel lines.Hydra,Cornerstone H02466.Pinnacle H03110. A.The Aqua Genie has a built-in return. Q.What consistency should the concrete be for the collar(bond beam)be? Step Installation Questions A.When ordering concrete for the bond beam/collar,it should be 3.000 psi rating with a minimum of 5"slump. This allows for the concrete to flow around the braces.(Note:Always check walls for straightness and plumb be- O.How do I support my Sweetwater Steps during installation? fore the concrete sets). Ca 101e Hydra Pools Inc. 28 29 U 2011 Hydra Pools Inc. • A.Your steps come with our new PVC and ABS step-alignment system.This is your leveling system to support the sold in a pack of 50.The faceplates and gaskets can be ordered and they are part of part numbers H0543U0 for step during and after installation.This Leveling feature attaches PVC legs to the injection-molded tread support the faceplates and 102631 for the gaskets(2 required for an 8'step),holes are not pre-drilled.Use the old face- mounted under the step treads.The legs will be anchored in the concrete collar when poured around the pool plates as a guide to drill the new faceplates. perimeter.With the proper backfill installed,this should give you a lasting foundation for your steps. O.How do I winterize step/swim out jets or main drain? O.When I install coping up to the side of the step,the vertical faceplates on each side of the steps get in the way. What should I do? A.Remove the internal jet.Carefully turn the jet with slow,even pressure,USE CAUTION WHEN TURNING THE JET,TOO MUCH FORCE WILL BREAK THE INTERNAL TABS AND A NEW JET WILL BE NEEDED.Place expand- A.Cut the vertical faceplate and beauty strip off about 1/2"below the liner track on the coping.This will allow the ing rubber plugs in the jet openings.Remove or open the air valve all the way.Blow air through the lines until the coping an easy transition from the top of the wall to where it butts up to the side of the step. water is removed.For the main drain,blow air until you see bubbles coming from the drains,then quickly close the valve at the pump.Pour RV antifreeze through the air valve and close. O.When should I remove the faceplate extrusions from the step? Coping Installation Questions A.Leave them attached until you are ready to install the liner.Remove the beauty strip,and before removing the faceplates.mark right/left and top.The horizontal strip across the bottom of the step should be marked right and O.Do I need to cut the coping to fit? left also.THEY CAN BE INSTALLED INCORRECTLY.All screw holes are pre-drilled to match the faceplate.The gasket is installed and covers the pre-drilled holes.You will want to align them perfectly when installing the strips A.Both our bullnose and cantilever coping require some cutting to fit This can be done with a hacksaw.swazall, over the liner. Jigsaw or a compound miter saw with a metal cutting blade. O.Where should I place the step returns if installed? O.Some of the coping clips pop off.How can I correct this? A.Installation should be an the flat area on either side of the step,as you walk down into the pool.Placement A.Make sure the joint where the coping sections meet is even.You may have to tap one or the other with the palm should be about 12"to 15"down from the top of the step.The fitting is#SP1023.This fitting has three gaskets; of your hand to align them evenly.Take the coping clip and bend it slightly to a tighter radius.Take a small amount two rubber gaskets and one fiber gasket.The hole size for the step return is 2-1/21: of clear silicone and apply to the inside of the clip before installation. O.When should I put the faceplates onto secure the liner to the step? O.I have cantilever coping.Where are my coping clips? A.The water in the pool(shallow end)should be deep enough to push the liner vertical to the step.The liner at A.Cantilever coping does not require clips.You will need self-tapping screws only. the bottom of the step should be at a 90 degree angle from the floor to the step.no space.Once this has been accomplished,attach one vertical faceplate,then the other,to the step.Tighten and secure each screw.Once this O.During Installation,my coping was scratched.How can I repair the finish? has been done,install the horizontal faceplate.If there Is any doubt as to how the faceplates are to look when installed,take a picture before removal,showing step detail with beauty strips removed. A.This can be touched up with paint supplied where you purchased your pool kit It is a specially formulated paint for the coping,It is sold in 12oz cans and the part number is H02974. 0.How do I support my Sweetwater 6'swim out? O.Can I tape the coping to protect it when pouring the deck? A.The width tread of the 6'swim out has a large surface area.Due to the weight of the water an this area,it is best to support it with concrete block piers.Place 4 piers across the bottom length of the swim out,where the blocks A,Painters tape can be used along the coping edge.Apply jut prior to pouring the deck.If there is adhesive trans- touch the bottom of the swim out.Place a treated or composite bond across the whole length.When the collar is fer,use a rag and a product called GOOP or GOO GONE to remove.This is available at most major home improve- poured,this will keep the blocks ion place. ment centers. O.How do I clean the steps and swim outs? Uner Installation Questions A.You can clean the steps and swim outs with a soft scrub cleaner with bleach.For stubborn stains,you can use an O.What if my liner is too big or too small? automotive rubbing compound. O.I need to replace my step screws,gaskets and faceplates.What parts do I need to order? A.Vinyl liners are temperature-sensitive.If it appears too big.take the liner out of the track and let it relax in the bottom of the pool Wait until the early morning to re-install the liner.If the liner appears too small take it out of A.The step screws are number 10 x 1"pan head stainless steel.The replacement screws are part number H01906, the track and let it relax.Wait until mid-afternoon to re-install the liner.In the fall,winter or early spring,keep the ii 2018 Hydra Pools Inc. 30 ` ' z ` 31 ©2018 Hydra Pools Inc. liner in a heated area until ready to install. # O.My liner bead will not stay in after I installed it What can I do? . , --='.."-•:,..:-,0., .. ,,,, : .-, . ' .', A.An extruded product knawn as liner lock is available to assist in keeping the Liner in the liner track and it is i" widely available online and in most pool stores. O.How do t find the number of gallons my pool holds? _:_ A.Go to hydrapools.com and look under the resources tab to find our pool gallon calculator, , a p'P ols Clean and Healthy O.I need to patch/repair my liner.What should I use? _. ., _'•- "'``' �"` '" °' A.Most I supplyor some home improvement stores will carrya vin t pool liner repair kit,You can also find Poo Y P these kits online. '" 0.1 ordered a safety ledge,but do not see it in my pool. o A,Sometimes with our liner design software,the safety ledge is designed into the pool.This eliminates the '_ ... 1 seam ��. 'o11A"��` J O.Where do I find the serial number for my liner? .f, •`' A.These al number will be on the warranty card and on the liner.Look in the deep end,on the back of the `� -- ^~�`® _.weik � II• liner.It wilt he placed 1'-2'From the center of the deep end near the top of the liner. ' eft i O.How do I line up the liner of a free form pool .. • ]il • A.look for the seam at the hack of the hopper where it meets the slope.Use this to line up the deep end.For ' .��• • l�� AI.; shallow end.look fora seam closest to the break.It will be parallel " �^ ►!% voil I • -11 ®` .: ,... . 33 C9 2ata Hydra Pooh Inc. 32 2018 Hydra Pools Inc. Vacuuming fitting and drop adapter plate over basket for simply insert ""'"``>'3 3"-1 ?° T.',°",' - R r vacuum hose in adapter plate).The adapter plate is tapered a 1 1.Clean baskets before vacuuming.Backwash filter before to seal against the seat in the AquaGenies mail sump.3. = and during[he procedure.if the condition of the filter bed Debris vacuumed off the bottom will be caught es the basket. hampers flow)Screw a plastic insert fitting in the vacuum Some material(hair and grass.for example)may pass through adapter plate(5).Fill vacuum hose with water,attach hose to to the pump strainer.Finer material will be caught in the filter. AquaGenie Skimmer/Feeder AquaGenie Canister ' :, _: Carefully read directions and cautions on AquaGenie cants- ' /l ry{{k rg AquaGenle removes floating debris from surface water ter Insert canister in feeder tray with canister cap being near + " ' ir ,° STALLATION. STR£ ON5 , :5 much faster than ordinary skimmers,in addition,it pro- ,z5= vides a constant controlled supply of chlorine to pool water the outside wall of the feeder tray.To prevent the possibility 2 automatically.AquaGen ie catches fine dirt.leaves,pollen, of a highly concentrated chorine solution remaining in the - -feeder or entering the pool,the feeder tray will receive no floating germ-Laden scum before it becomes suspended in water from pressure chamber and will automatically drain if Read Completely Before Starting Installation.Refer to exploded view and parts list for proper nomenclature. the pool water or settles to the bottom.Ten times as much the filter pump is shut down or if there is a power failure. water must be run through fitter to remove suspended dirt Never put any material in the feeder tray other than as to remove dirt caught while still on the surface. AquaGenie canisters and Trichlaro tablets.Contact with oth- er brands of chlorine tablets may cause a violent reaction or AquaGenie should be located near the center of a long skle of the Body Wooly Operation explosion pool Vary the location to orient the AquaGenies mouth towards the • prevailing winds as with ordinary skimmers.The action of AquaGen- The AquaGenie feeder is operated by water being returned Adjusting Chlorine Levels iewilt be effective as long as It is installed at least eight18)feet from • by the filter to the pool This clean water is directed down either end.Choosing the correct location is important,but is not as and out through a nozzle slot in the orifice plate.The Start with an initial setting of S Ifive)on the chlorinator critical as with ordinary skimmers.(see sketch#3) sheet-like jet of water created by this action causes counter adjustment valve.Check your chlorine level and adjust to currents which increase the effectiveness of the the desired level 1 is the lowest setting with 10 being the skimming action.Pressure built up in the pressure chamber highest. see Sketch#1),When replacing cartridge turn to N., 'To Pump (behind the orifice plate)diverts same of this water through lowest setting before removing. • NPVC plug the tubing Into the feeder tray.In the feeder tray a supply of Vt" 2- red chlorine is being constantly dissolved.Chlorine-laden • - lay tat yourest water now pours over the trays V-notch into the main sump \ vamina•r �Y�a of the AquaGenie where it disinfects the water being drawn At Least 8 Atp Least 8 ', into the skimmer.Chemically treated water is then sent to Sketch 94 'To Pool from Hater the filter for removal of solids and is returned to the pool If �� • `' 4 you desire to return the filtered water to the pool through px�� • an auxiliary return fitting,or through a jet nozzle installed on ._____A. .t Install Aqua genie in AQUAGENIE INSTALLATION ON optional stairs.Its important to maintain water flow to the — f AquaGenie.f the pool is equipped with such an auxiliary ammear=ser+; Centeno long wall FOAM WALL PANELS return,there should be a valve on the return line to the ��di AquaGenie.and another valve on the line to the avail- Sketch lei Foam wall panels are designed wits ides 13�d area for iary return fitting.When using the auxiliary retur n tine, Maintenance AquaGenie mourning locatorekiolserl rea fomt don't close the valve on the AquaGenie return line,KeepR ` Direction of Wind at each inside corner of large embossed area form the cracked open'enough to continue a flow of water to the Always maintain water level of pool up to the water level `� back of panel Make cutout by mere tile.iseseared edge AquaGenie.Enough back pressure will develop to keep the marks on the AquaGenie face plate(see Sketch#2).Flow Sketch H3 on front of panel to connect the notes.(See Sketch# feeder operating.As long as water is leaving the feeder tray should be over the weir.Always bring water level up to 5).Using a jig sew,cut from face of panel to remove over the Vnotch.it is being chlorinated and returned to the marks as soon as possible. the shaded area shown» s a to tc l WaceAquaGen- circulatory system.For full benefit of Aqua- ie in cutout and use holes as a template.malt holes Genie's automatic skimming and chlorinating.do not use Pipe Adapters Holes aouldrdrill bit.�iB pilot holes at masked holes. auxiliary returns unnecessarily.Keep AquaGenie operating • Water level Marks • Holes should not be drilled aglthe way through but a normally,with full flow as continuously as possible. Insert pipe adapters into the pressure throat port and maximum ofd"deep.Place Aquafeere in cutout and the bottom port of the AquaGenie.Use the proper mount from back with 1e)#10x3/4 bet washer head • • sealant iPerreatex#51 Pipe joint Compound or equall type AB screws.(See Sketch#51 If your pool is over 16'x321 you must have for threaded connections and main without • • primer 30 second minimum snug hold for rigid pipe two AquaGenies.One is sufficient for connections.(See sketch#4). anything less than a 16'x32'sized pool. d 2018 Hydra Pools Inc. l - •t , • . . NSTALU E _,' Apply g p Marks ,Drilled holes(4 Places Foam Wall Panel Ia small amount AC sealant PLAto one aide of one of the large TE 1 �� aligning III 810x3/4"Nex Washer Head type AB Screw � gaskets(#2)to holdktemporanly while assembling.Platt[he oWater level adhesive side of the asket on the face late,ali nin the holes o(see sketch#10;Before positioning the face plate o o .._. plate after installation of AquaGenie,Carefully positron the faze � 'i II �- plate/gasket assembly on the vinyl liner.covering the face of ° 0 0 ,.� platepriorg g the AquaGenie.Pierce the liner through the toptwo holes of the Sketch#S Area to remove face to inserting screws.Screw two Phillips head Hi- ° e I ai Lo screws into these holes using only a#3 Phillips screwdriver CUTTING NOTE 9 bit Using any other size screwdriver bit will damage the screw Sketch#10 Face plate head and prevent making a leak-proof seal.DO NOT completely Gasket The best results e be obtained by using a jig saw with Face Plate Gasket tighten the two screws at this time.Allow the heads to project m B T.PJ.(fast cut.medium finish) Face Plate about 1/8"From blade.If jig saw is not available.use keyhole saw with 8-10 tooth combination blades To prevent material Sketch 46 Vinyl liner the countersink in the face plate.Now pierce the remaining holes buildup on saw blade,a cutting lubricant(water)should through the face plate,and tighten screws towithin Ue"of coun- be used tersink.Relieve tension on the vinyl liner inside the face plate by _ making crosswise slits in the vinyl as shown in sketch#12.At this f -- L--- point you may tighten ell screws completely.(Uneven pressure • may distort the face plate and cause uneven seating of gasket STEEL PANEL POOLS WITH FACTORY ------ ISMseal)Excessive torque may break the corrosionresistant screws. CUT OUT After the face plate has been installed,carefully cut out the vinyl } • liner using a sharp knife.Cut the top edge and the two sides of Insert screws(part#HO066361 through the wall �' yr the skimmer opening,and the lop.bottom and two from the inside of the pool Place steel shim(part hkierr sides of the orifice opening Grasp the triangular piece of vinyl re- Vertical Slits re- from onbackofwallce screws;if neededl. e maining at the bottom of the skimmer opening to remove it.The Sketch#11 #1-1then lineup the Aqua Genie mounting holes with the vinyl from behind the horizontal bar will be removed at this time. (See Sketch#13)Only assemble the orifice plate after all piping screws.Use washer and nut to secure.A ua Genie face will go through the wall for gasket placement before Sketch#7 is competed and flushed. Crosswise Slits liner is installed. r u p -To Waste LiASSEMBLY OF ORIFICE PLATE • • BLOCKING UP °ATONAL AETU0.4 LINE ANO VALVES • (NO VALVES NEEDED IF 0°TIONALLINE NOT USED) Apply asmallamounY of PermateK to the It isrecommended to support the AquaGenie with Filter pp)' a piece of 1-112"pvc pipe in the proper receptacle, back of the orifice plate.Place a small gasket on the top. • located in the bottom of the unit.and support an a level Paw ^ as marked,being certain all holes are aligned,and all Crosswise Slits / concrete block.Do not disturb the Aquae nle while .(Optional '��Aquagenie Skimmer edges are aligned.Before mounting the orifice plate to providingthc support.Shim until the pier bears the / `�'� the AquaGenie,make sure that when assembled.the Sketch let 2 weight of the AquaGenie. s \„ nozzle slot slopes downward.(See Sketch#14 on next page) PIPING Sketch#S Previously cut Slits Use as few elbows as possible in the piping of the entire recirculation system.Each elbow reducesandsthe efficiency con ge in ,� ,,,/ . F,,,,,,,,,,,,,,I.I particular and the entae filtration system in goreral.Be /` _sure to double clamp the return line when it connects toAMA _ the adapter in the pressure throat.Follow piping layout Knockout for Uverflova - Previously cut Slits as closely as possible.(See Sketch#7) `\ .:.�� Pull up and out after cutting to remove OPTIONAL OVERFLOW of Ns. \/ Sketch 413 triangular vinyl from Remove knockout from bottom of skimmer body,Glue r, I Sketch 49 behind horizontal bar. in at-e5-13/16"PVC pipe.See Sketch#9I `�_ "'1., a to 2018 Hydra Pools Inc. 36 37 i92018 Hydra Pools Inc. Secure the assembly using six HI-La screws.Again.use only a#3 Philips screw driver.Tighten the screws evenly in the order shown on Sketch#15.Develop your final ,,,. Nozzle slot 15 screw pressure by following this sequence 3 or 4 times, •• _L..__ •' discharge waterfaces downward to LII discharge water to similar to the technique of tightening an engine head.The \'; •' pool Floor. Kr orifice plate is not designed to fit flush with the face plate. `` The amount of protrusion will vary with the type of pool ` • • II 14 12 wall(foam.steel,or wood).Do riot over tighten!A torque ` of 20'-1 lb.maximum is permitted.Excessive torque may Sketch 014 `,r� 11 break the corrosion-resistant screws 1ozzie \� ' ��I. BACKFILL 1 6 4 \\�',\_Ir. All backfi fine the feeder must be tree draining coarse G�Tu •• �_, \� � 10 sand or ckfine gravel should be very carefully tamped into place with an implement such as a shovel handle In layers O O _ . p %ill I^ �-.1to give maximum support. �-��J 9 5 3 CQ Sketch#15 2 . -.- �8 W INFORMATION CONTAINED IN THIS DOCUMENTS THE GLE PROPERTY OF HYDRA POOLS,A DNS.ON OF Pt INC N pm q ``—�'�' ANYREPROeUCnONW FART OR WHOLE WrrHOUr MATH OH WRITTEN PEDTAISS,ON OF HYDRA PO A 7/V 3SION OF INC. PRONIfITE9. 8 AQUAGENIE BILL OF MATERIALS ' � lri - „„ Item# Part# Description # Required "i' 1 HG110 ORFICE PLATE 1 2 X02190 ORFICE PLATE GASKET 1 -- ir r,, ?,,___________ -�"'r~I 0 0 i. 3 H00635 SCREW SET 1q I I oJi 0O o ei4 HG105 FACE PLATE 1 0 ���� e !5 HO3818 FACE PLATE OASKE75 2 a • lM,`"�.��6 HG150 WEIR ASSEMBLY 1 °a--''. e� e 7 HG130P BASKET(INCLUDES HANDLE) 1 C 6 a a 8 H01691 SS FEEDER TUBE(WITH ORING) 1 5 4 ., �� 9 HG115N VACUUM ADAPTOR 1 3 r,! 2 10 HG140 EXTENSION COLLAR 1 11 HG120 COLLAR FEEDER 1 1 12 HG15S VALVE ASSEMBLY(WITH HOSES AND 0 RINGS) 1 13 HG145 CARTRIDGE ASSEMBLY(WITH CAP AND LABEL) 1 14 H01664 CARTRIDGE CAP ONLY I 15 HG125 COVER 1 Far replacement parts see your Dealer or visit www.aquegenie.com 3a ®2018 1 7 D 2018 Hydra Penis Inc 4 ' or r 1111111111111111. Winterizing We recommend using the patented AquaGenie Winter Cover,to order ask for part#HO311bN to order go to aquagenie.com tnstalitng Winkel Cover Gasket HYDRA 1,Startat the top center of the gasket channel(See Sketch#1) COVERS 2,Gasket is installed with narrow side of the gasket installed in channel(See Sketch#2) 2.Work gasket into channel making sure is welt seated. Start here INSTALLATION GUIDE Installing a Rectangular Cover Installing a Freeform Cover IN-GROUND COVER INSTALLATION IN-GROUND COVER INSTALLATION ‘- . 'ate INSTRUCTIONS INSTRUCTIONS as �0 Cr.r, e toe gee,le rWr.ei 1. Remove all ladders and handrails 1. Remove all ladders and handrails sketch#2 2. Measure the pool and the cover.This 2. Measure the pool and the cover.This .t will determine the overlap of the cover. will determine the overlap of the cover. Sketch al Take the difference on width and length Take the difference on width and length and divide by two.The overlap can vary and divide by two.The overlap can vary Assemble Winter Cover from 10 to 15 inches. from 10 to 15 inches. ',Place threaded and through hole in winter cover assemble in the correct order.(See Sketch#3) 3. Place cover over the pool carefully 3. Place cover over the pool carefully so so you do not snag or damage the you do not snag or damage the cover. Note:0-Ring goes between Knob and cover. cover.The cautionary label should be Thecautionary label should be facing up Brace mimct,ngl. facing up.Adjust to the overlap Adjust to the overlap determined in step Brace determined in step 1.Use something on 1.Use something on the straps to hold the straps to hold the cover in place the cover in place(buckets of water or Threaded and • (buckets of water or bags of sand). bags of sand). 4. Mark the anchor points at the center 4. Mark the anchor points as shown of each wall.They are located 113 inches below.They are located 18 inches from ` Cover seppe�,; 0 : from the edge of the cover.Install the the edge of the cover. Install the oeln9 anchors. (See anchor section) anchors.(5ee anchor section) gnon 5.Attach straps to the springs,then S.Attach straps to the springs,then Jrc`aA>' place the springs on the anchors place the springs on the anchors 6. Continue with the anchor points for 6.Continue with the anchor points for Sketch"` the rest of the cover.With all anchors the rest of the cover.With all anchors instaliin Winter Cover and springs installed, recheck all the and springs installed,recheck all the taerr.:ven�certecwertogelnaccessforinrtaliatoe.rseeSketch#51 anchors and straps to make sure they Anchors and straps to make sure they 5,0 rbavetrommptobottomcornerofcovet,withsupporta+aangdrnvn(SeaSketch#al are secured and adjusted with equal are secured and adjusted with equal I rude the assenrtr rd WIntnr Cover through War opening tyoo do not have to remove weir assembly)(See Sketch tension, tension. 4.51 brace gocsbehvat lip In pressure throat. a Hold th ecaveragainst the faceplate wrh one hand and rotate the brace unit It it horlrmntal S Tam knob by hard unit gaskets seats on faceplate.Skase wit tighten against lip on pressure throat. Yee Sketch#RI(Caution;over lightening will distort the gasket) Lip on pressure throat k.Drain water in basset wall and follow pump and filter manufacturers wintedal eg recommendations Edge of cover\ ,�4 Edge of cover 4 ,.r+ nave cover for access — s // Ill;, / • i -�.. . mill IC I , I ....... )o Sketch XB — " >.,. Brace ,� Edge of Pool © Edge of Pool Sketch Mr J ® _ _ '41 b 2018 Hydra Pools Inc. CTJ! HAYWARD®RECEVED POOL AND SPA/HOT TUB HEATERS OCT 2 6 2020 H150FD, H200FD, H250FD, H300FD, CITY OF TIGARD H350FD & H400FD MODELS BUILDING DIVISION SERVICE & INSTALLATION MANUAL NtsiGN FOR YOUR SAFETY AWARNING: If the information in these S \ CERT9r1Eu instructions is not followed exactly, a fire or explosion may result causing property damage, injury, or death. - Do not store or use gasoline or other flam- mable vapors or liquids in the vicinity of this �. l or any other appliance. al IT WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. I _ it • Do not touch any electrical switch; do not use l l� any phone in your building. s' • Immediately call your gas supplier from a neighbor's phone.Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency, or the gas supplier. FOR YOUR SAFETY This product must be installed and serviced by authorized personnel, qualified in pool) spa heater installation. Improper installation and/or operation can create carbon monoxide sas and flue gases that can cause serious injury, property damage, or death. U.S.PATENT NOS.8,321,833&7,971,603 1301623301 Rev H 1211 r ' ,r ICONTENTS Section I General information 7 Section IV Technician Service 41 Introduction 7 General 41 Warranty 7 Maintenance 41 Maintaining proper water chemistry 7 Heat exchanger inspection and cleaning 42 Combustion chamber 42 Section II Installation 9 Heat exchanger removal 42 Equipment inspection 9 Burner inspection and cleaning 42 Important notice 9 Burner removal and replacement 43 Conformance with codes 9 Gas valve replacement 43 Altitude of installation 9 Igniter 44 Uncrating the heater 11 Flame sensor 44 Locating the heater 11 Burner orifices 44 Flooring 12 Gas conversion 45 Tie-Down Brackets 12 Electrical wiring 45 Indoor Installation and Venting 13 Ignition control system 46 Clearances 13 Blower vacuum switch 46 Air Supply 13 High limit switch 47 Vertical Venting 15 Thermistor 48 Horizontal or Vertical Venting 16 Water pressure switch 48 Vent Kit Installation 18 Transformer 49 Reversible water connections 20 Blower 49 Gas supply and piping 22 By-pass service cartridge 49 Water piping 25 Installation above pool surface 27 Section V Troubleshooting 50 Chlorinator/chemical feeder 27 General 50 Drain valve installation (ASME Models) 28 Automatic reset time 50 Pressure relief valve 28 Supply wiring 50 Electrical specifications 28 Internal wiring 51 Electrical connections 29 Fuse specifications 51 Remote control connection 30 Error codes 52 Troubleshooting 54 Section III Check-out& Start-up 33 Warranty 58 General 33 Service Parts 60 Gas line testing 33 Gas pressure testing 34 Water pressure switch 35 Two-speed pump 35 Temperature adjustment 36 Temperature lock-out 37 Fahrenheit v. Celsius 37 Heating mode 37 Retry (Failure of light) 38 Recycle (Loss of flame) 38 Keypad inputs 38 Automatic reset time 39 Periodic inspection 39 Winterization 39 Draining the heat exchanger 40 Spring start-up 40 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS u HAYWARDPool Products Pomona,CA Clemmons, NC Nashville,TN mil AHeywardlnduslties,Inc.Compay Tel: 908-351-5400 www.haywardpooicom SAFETY INFORMATION I Basic safety precautions should always be followed, including the following: Failure to follow instructions can cause severe injury and/or death. AThis is the safety-alert symbol. When you see this symbol on your equipment or in this manual, look for one of the following signal words and be alert to the potential for personal injury. AWARNING warns about hazards that could cause serious personal injury, death or major property dam- age and if ignored presents a potential hazard. ACAUTION warns about hazards that will or can cause minor or moderate personal injury and/or prop- erty damage and if ignored presents a potential hazard. It can also make consumers aware of actions that are unpredictable and unsafe. AATTENTION indicates special instructions that are important but not related to hazards. READ AND FOLLOW ALL INSTRUCTIONS IN THIS OWNER'S MANUAL AND ON EQUIPMENT. IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this electrical equipment, turn power supply OFF. KEEP SAFETY LABELS IN GOOD CONDITION AND REPLACE IF MISSING OR DAMAGED. AWARNING—To reduce risk of injury, do not permit children to use or climb on the heater, pumps or filters. Closely supervise children at all times. Components such as the filtration system, pumps, and Aheaters must be positioned to prevent children from using them as a means of access to the pool_ CAUTION—This heater is intended for use on permanently installed swimming pools and may also be used with spas. Do NOT use with storable pools.A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity. Though this product is designed for outdoor use, it is strongly recommended to protect the electrical components from the weather. Select a well drained area, one that will not flood when it rains. It requires free circulation of air for cooling. Do not install in a damp or non-ventilated location. •..... )\ A WARNING—It is required that licensed electricians do all electrical wiring. Risk of Electric Shock. Hazardous voltage can shock,burn,cause death or serious property damage. To reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply. Provide a properly located outlet.All electrical wiring MUST he in conformance with applicable local and national codes and regulations. Before work- ing on this unit,turn off power supply to the heater. AWARNING—To reduce the risk of electric shock replace damaged wiring immediately. Locate conduit to prevent abuse from lawn mowers,hedge trimmers and other equipment. AWARNING—Failure to bond to pool structure will increase risk for electrocution and could result in injury or death. To reduce the risk of electric shock, the electrician must comply with installation in- structions and must bond the heater accordingly. In addition, the licensed electrician must also conform to local electrical codes for bonding requirements. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS nCu> HAYWARDPool Products Pomona,CA Clemmons,NC Nashville,TN , A Hayward Industries,Inc.GompanY Tel: 908-351-5400 www.haywardpool.com I NOTES TO THE ELECTRICIAN: Use a solid copper conductor, size 8 or larger. Run a continuous wire from external bonding lug to rein- forcing rod or mesh. Connect a No. 8 AWG solid copper bonding wire to the grounding lug provided on the heater and to all metal parts of swimming pool or spa, and to all electrical equipment, metal piping(except gas piping), and conduit within 5 it. (1.5 m) of inside walls of swimming pool or spa. IMPORTANT-Refer- 1 ence NEC codes for all wiring standards including, but not limited to, grounding, bonding and other general 1 wiring procedures. 0 A WARNING—Suction Entrapment Hazard. Suction in suction outlets and/or suction outlet covers which are damaged,broken, cracked,missing, or unsecured can cause severe injury and/or death due to the following entrapment hazards: Hair Entrapment- Hair can become entangled in suction outlets. Limb Entrapment-A limb inserted into an opening of a suction outlet or suction outlet cover that is damaged, broken, cracked, missing, or not securely attached can result in a mechanical bind or swelling of the limb. Body Suction Entrapment-A differential pressure applied to a large portion of the body or limbs can result in an entrapment. Evisceration/Disembowelment-A vacuum applied directly to the intestines through an unprotected suction outlet sump or suction outlet cover which is damaged, broken, cracked, missing, or unsecured can result in evisceration(disembowelment). Mechanical Entrapment-There is potential for jewelry, swimsuit,hair decorations,finger, toe or knuck- le to be caught in an opening of a suction outlet or suction outlet cover resulting in mechanical entrap- ment. j� tl WARNING-To reduce the risk of entrapment hazards: • When suction outlets are less than a 18"x 23" equivalent, a minimum of two function- .. ing suction outlets per pump must be installed. Suction outlets in the same plane (i.e. -1 I floor or wall), must be installed a minimum of three feet (3') [1 meter] apart, as mea- l.. ` • sured from near point to near point. a • Dual suction outlets shall be placed in such locations and distances to avoid"dual blockage" by a user. • Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas. • The maximum system flow rate shall not exceed the flow rating of any listed (per current revision of ASME/ANSI A112.19.8) suction outlet cover installed. • Never use the Pool or Spa if any suction outlet component is damaged, broken, cracked,missing, or not securely attached. • Replace damaged,broken, cracked,missing, or not securely attached suction outlet components im- mediately. • Install two or more suction outlets per pump in accordance with latest APSP(formally NSPI) Stan- dards and CPSC guidelines. Follow all applicable National, State, and Local codes. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS (Ili; HAYINARDePool Products Pomona, CA Clemmons,NC Nashville,TN If IS A Hayward Industries,Inc,Company Tel: 908-351-5400 www.haywardpool.com 111 AWARNING—Failure to remove pressure test plugs and/or plugs used in winterization of the pool/spa from the suction outlets can result in an increase potential for suction entrapment as described above. AWARNING—Failure to keep suction outlet components clear of debris, such as leaves, dirt, hair,paper and other material can result in an increase potential for suction entrapment as described above. A WARNING—Suction outlet components have a finite life, the cover/grate should be inspected Pg P fre- quently and replaced at least every ten years or if found to be damaged,broken, cracked,missing, or not securely attached. AWARNING—All suction and discharge valves MUST be OPEN when starting the circulation system. Failure to do so could result in severe personal injury and/or property damage.All drains and suction outlets MUST have properly installed covers, securely attached using the screws supplied with the cov- ers. If screws are lost, order replacement parts from your supplier. AWARNING—Hazardous Pressure. Pool and spa water circulation systems operate under hazardous pressure during start up, normal operation, and after pump shut off. Stand clear of circulation system equipment during start up. Failure to follow safety and operation instructions could result in violent separation of the pump housing and cover due to pressure in the system, which could cause property damage, severe per- sonal injury, or death.Before servicing pool and spa water circulation system, all sys- tem and pump controls must be in off position and filter manual air relief valve must be in open position. Before starting system pump, all system valves must be set in a position to allow system water to return back to the pool. Do not change filter control valve position while system pump is running. Before starting system pump, fully open filter manual air relief valve. Do not close filter manual air relief valve until a steady stream of water(not air or air and water) is discharged. AWARNING—Separation Hazard. Failure to follow safety and operation instructions could result in violent separation of pump components. Strainer cover must be prop- erly secured to pump housing with strainer cover lock ring. Before servicing pool and spa circulation system,manual air relief valve must be in open position. Do not oper- • ate pool and spa circulation system if a system component is not assembled properly, damaged, or missing. Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter upper body. A A WARNING—Never operate or test the circulation system at more than 40 PSI. WARNING—Fire and burn hazard. Motors operate at high temperatures and if they are not properly isolated from any flammable structures or foreign debris they can cause fires,which may cause severe personal injury or death. It is also necessary to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk of hums. AWARNING—Failure to install according to defined instructions may result in severe personal injury or death. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYWARD®Pool Products Pomona, CA Clemmons, NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com AWARNING-The following "Safety Rules for Hot Tubs"recommended by the U.S. Consumer Product Safety Commission should be observed when using the spa. 1. Spa or hot tub water temperatures should never exceed 104°F [40°C].A temperature of 100°F [38°C] is considered safe for a healthy adult. Special caution is suggested for young children. Pro- longed immersion in hot water can induce hyperthermia. 2. Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness,which could lead to unconsciousness and subsequently result in drowning. 3. Pregnant women beware! Soaking in water above 100°F [38°C] can cause fetal damage during the first three months of pregnancy (resulting in the birth of a brain-damaged or deformed child). Preg- nant women should adhere to the 100°F [38°C] maximum rule. 4. Before entering the spa or hot tub, users should check the water temperature with an accurate ther- mometer; spa or hot tub thermostats may err in regulating water temperatures by as much as 4°F (2.2°C). 5. Persons taking medications, which induce drowsiness, such as tranquilizers, antihistamines or anti- coagulants, should not use spas or hot nibs. 6. If the pool/spa is used for therapy, it should be done with the advice of a physician.Always stir pool/ spa water before entering the pool/spa to mix in any hot surface layer of water that might exceed healthful temperature limits and cause injury. Do not tamper with controls,because scalding can result if safety controls are not in proper working order. 7. Persons with a medical history of heart disease, circulatory problems, diabetes or blood pressure problems should obtain a physicians advice before using spas or hot tubs. 8. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature of 98.6°F [37°C]. The symptoms of Hyperthermia include: drowsi- ness, lethargy, dizziness, fainting, and an increase in the internal temperature of the body. The effects of Hyperthermia include: 1. Unawareness of impending danger. 2. Failure to perceive heat. 3. Failure to recognize the need to leave the spa. 4. Physical inability to exit the spa. 5. Fetal damage in pregnant women. 6. Unconsciousness resulting in danger of drowning. DEFINITIONS: Suction Outlet— The term Suction Outlet is a fitting, fitting assembly, cover/grate and related compo- nents that provide a means for water to exit the pool and into the pump circulating system. Inches of Mercury (in Hg) - A unit for measuring pressure below atmospheric ("suction" or"vacuum") (1.0 inch Hg= .491 PSI) Main Drain— See Suction Outlet PSI— An abbreviation for pounds per square inch. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS zw Pomona, CA Clemmons, NC Nashville,TN HAYWARD Pool Products Tel: 908-351-5400 www.ha d ool com A Hayward Nduarilea,Inc.Company an �` I) SECTION I. GENERAL INFORMATION INTRODUCTION: This manual contains instructions for installation, operation, maintenance,troubleshooting, and parts lists for the safe use of the swimming pool/spa/hot tub heaters. Hayward strongly recommends that the installer read the manual before installing the swimming pool/spa/hot tub heater. If after reviewing the manual any questions remain unanswered, contact the factory or local representative. Following heater installation,the installer should leave all manuals with the consumer for future reference. LIMITED WARRANTY SUMMARY: Hayward warrants the pool/spa/hot tub heater to be free from defects in materials and workmanship, and will within one year from date of installation for all users,for the original purchaser, repair or, at our option, replace without charge any defective part. Hayward further warrant that if the heat exchanger or exchanger headers (water-containing section) leak within one year from date of such installation for all users, due to defects in materials and workmanship, Hayward will provide a replacement part. Cost of freight, installation, fuel, and service labor(after one year) is at user's expense. For full details of warranty agreement, see war- ranty certificate included in this manual. AATTENTION: Tithe pool/spa/hot tub heater is damaged or destroyed by improper maintenance, exces- sive water hardness, incorrect water chemistry, or freezing it is not covered under the manufacturer's warranty. MAINTAINING PROPER WATER CHEMISTRY: Failure to Maintain Proper Water Chemistry May Cause A WARNING: Premature Heat Exchanger Damage or Failure The heat exchanger in your Hayward pool heater is made from the highest quality of copper and nickel (Cupronickel) materials. The premium materials and the exacting processes used in the manufacture of the heat exchanger is state of the art in pool heater design and manufacture. Yet, it remains vital that the heat ex- changer be protected from damaging or corrosive chemicals, insufficient water flow or improperly balanced water chemistry. Heat exchanger damage or failure resulting from improper flow, improperly balanced pool water or the improper addition of sanitizers into the water is NOT covered under the terms of your warranty. The following factors are critical to heat exchanger protection. Follow these guidelines to help prevent pre-mature damage or failure to your heater and heat exchanger. 1. WATER FLOW THROUGH HEATER Water must be flowing through the heater at the minimum rated flow rate during operation. Check that the pump is operating and the system is filled with water and purged of all air prior to starting the heater. The minimum rated flow rates are listed on page 26. Some installations may require an adjustment to the water pressure switch for proper low-flow protection. Test your system and if necessary, adjust the water pressure switch as described on page 35. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYWAREVPool Products Pomona, CA Clemmons,NC Nashville,TN A Hayward Industries,Inc,Company Tel: 908-351-5400 www.haywardpool.com ® 2. POOL/SPA WATER CHEMISTRY The chemistry balance and mineral content of swimming pool water changes daily due to the addition of pool and sanitizing chemicals,bather loads,rain,runoff and the amount of sun-to name a few. Improper chem- istry balance and mineral content can cause scaling and deposits to form on pool walls,in the filtration system, in the heat exchanger tubes and additionally can promote corrosive action to all metals in the water path. Chang- ing spa water regularly and maintaining the correct chemical balance in your pooUspa will keep the pooUspa safe and sanitary,and will help protect the heat exchanger.Use a 4-way pool/spa water test kit to check your water frequently (at least weekly).Use the following guidelines to help protect your heater's heat exchanger: Recommended Effect of Low Levels Effect of High Levels Level Chlorine 1-3 ppm hazy water,algae growth, swimmer irritation,bleaching of clothes/hair, Bromine 2-4 ppm bacteria causing infections corrosive to heat exchanger PH 7.4-7s corrosive to heat exchanger, cloudy water,scaling of heat exchanger, swimmer irritation reduced sanitizer effectiveness Total Alkalinity 80-120 ppm corrosive to heat exchanger, scaling of heat exchanger large fluctuations in pH Calcium Hardness 200-400 ppm corrosive to heat exchanger scaling of heat exchanger Salt 2700-3400 ppm poor salt chlorinator performance corrosive to heat exchanger 3. SKIMMER CHLORINATION Placing chlorine or bromine tablets directly into the skimmer may result in high chemical concentrations flowing through the heater. DO NOT place chlorine or bromine tablets in the skimmer. 4. CHLORINATOR INSTALLATION Chlorinators must be installed downstream of the heater,and a check valve must be installed between the heater and chlorinator to prevent high chemical concentrations from back flowing into the heater.Make sure your piping arrangement meets the chlorinator installation requirements shown on page 27. 5. BYPASS Until water chemistry is properly balanced, and i f your piping has a bypass valve installed for the heater, open the bypass so that corrosive and potentially damaging water will not flow through the heater and there- fore the heat exchanger. Close the bypass valve once the water is properly balanced. Failure to close the bypass valve when attempting to operate the heater will result in extensive damage to the heat exchanger. Ensure water flow through the heater is restored before operating the heater.A bypass feature is also advanta- geous for service needs and for the ability to remove the heater from the water path when not heating. Refer to page 26 for further information. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ral HAlr1A/QR®`Pool Products Pomona,CA Clemmons,NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com SECTION II. INSTALLATION 11 EQUIPMENT INSPECTION: On receipt of the heater, inspect the heater carton(s)for damage. If any carton(s) is damaged,note it when signing for it. Remove the heater from the carton(s) inspect it and advise the carrier of any damages at once. IMPORTANT NOTICE: The installation instructions are intended for the use of a qualified technician, specifically trained and experienced in the installation of this type of heating equipment. Some states or provinces require that instal- lation be licensed. If this is the case in the state or province where heater is located, the contractor must be properly licensed. aWARNING: Failure to comply with the appliance and vent package installation instructions and service instructions in this manual may result in equipment damage,fire, asphyxiation, or carbon monoxide poi- soning. Exposure to products of incomplete combustion (carbon monoxide) can cause cancer and birth defects or other reproductive harm. CONFORMANCE WITH CODES: The heater shall be installed in accordance with all local and state codes. The heater installation must con- form to the latest edition of the National Fuel Gas Code(ANSI Z223.1/NFPA 54) and with the requirements of the authority having jurisdiction.Design certification of the heater is in compliance with ANSI Z21.56/CSA 4.7. For Canadian installations,the heater is to be installed in accordance with the standards CAN/CGA B149.1 and B 149.2—Installation Codes for Gas Burning Appliances and Equipment and/or local codes and,if appli- cable, CSA C22.1 —Canadian Electrical Code,Part I. ALTITUDE OF INSTALLATION: The heater may be installed at any altitude up to 10,100 ft above sea level,provided the appropriate modification(s) are performed. The altitudes which require modification vary depending on the model. Parts necessary to convert the heater for outdoor installation at altitudes up to 7,700 ft(minimum)are included with the heater. Conversion is accomplished by replacement of the blower air inlet plate, and for indoor ap- plications, installation of a special vent pressure switch. The blower air inlet plates are clearly marked with the compatible heater model(s),vent configuration(s), and altitude range(s). Care should be taken to verify the correct plate (and vent pressure switch,when applicable) is being used to ensure proper heater perfor- mance. The vent pressure switch should be provided with the indoor adapter kit, or if you have an older indoor adapter kit, order p/n FDXLVPS1931 for the high-altitude indoor vent pressure switch. High-Altitude Conversion Procedure: 1. Identify the altitude of the installation site. This may be done using a GPS device, or by looking up the altitude for the geographic location. Altitudes for all locations in the United States and Canada may be found using the zip/postal code database at wwwzip-codes.com. If the altitude for the installation site is greater than 10,100 ft, the heater may not be installed. Note that if installing outdoors, some Universal H-Series heaters may be compatible with your altitude without modification. Table 1 lists the altitude ranges for heaters without modification. All indoor heaters installed above 2,000 ft require a special vent pressure switch. 2. Select the appropriate blower air inlet plate to use based on the heater model, vent configuration (outdoor or indoor), and altitude needed. Extra plate(s) are included with the heater, packaged in the plastic bag with this manual. Each plate has a label which identifies which model(s), vent configuration(s), and altitude range(s) it is designed for. Table I lists the maximum installation altitudes using the included conversion plate(s). If installing above 7,700 ft, the high-altitude kit USE ONLYHAYWARD GENUINE REPLACEMENT PARTS n HAYWARD Pool Products Pomona, CA Clemmons,NC Nashville,TN ~ A Hayward Industries,Inc.company Tel: 908-351-5400 www.haywardpool.com FDXLHAK1930 (sold separately) may be necessary. 3. Tf installing indoors, select the appropriate high-altitude indoor vent pressure switch from the indoor adapter kit or from the FDXLVPS 1931 kit. Each switch has a label which identifies which model(s) and altitude range(s) it is designed for. 4. If connected, turn pump, main gas valve, and heater power off. 5. Remove heater front access door. 6. Remove the 4 #10 hex head screws that fasten the blower air inlet plate to the blower, and remove the blower air plate and discard. Save the 4 screws as they will be needed to install the new plate. See Figure 49 (page 47). 7. Install the appropriate blower plate from the kit using the 4 screws. It may be helpful to drive the screws in and out of the plate outside of the heater first to"thread"the holes before installing it in the heater. 8. If the installation is configured for indoor venting, a special high-altitude vent pressure switch must be installed. Follow the instructions for vent kit installation (page 17),but use the appropriate blower air inlet plate and vent pressure switch for your altitude. 9. Re-install heater front door. 10. If connected, turn pump, main gas valve, and heater power back on. 11. Activate heater and check for proper function. Table 1 lists the maximum altitudes each model is designed for with: a) no modifications,b) the included conversion plate installed, and c) the accessory conversion kit FDXLHAK1930 installed (sold separately). TABLE I Maximum Installation Altitude Outdoor installation Indoor Installation Heater Model Gas Included Conversion kit Included Conversion kit No Modifications Conversion Plate FDXLHAK1830 No Modifications Conversion Plate FDXLHAK1830 to Heater Installed on Installed on to Heater Installed on Installed on Heater Heater Heater Heater H150FDN NAT 7,700 ft N/A 10,100ft 10,100ft N/A N/A H 15OFDP LP 7,700 ft N/A 10,100 ft 2,000 ft 10,100 ft N/A H200FDN NAT 10,100ft N/A N/A 10,100ft N/A N/A H200FDP LP 5,400 ft 10,100 ft N/A 2,000 ft 10,100ft N/A H250FDN NAT 5,400 ft 10,100 ft N/A 2,000 ft 10,100 ft N/A H250FDP LP 2,00D ft 7,700 ft 10,100 ft 2,000 ft 7,700 ft 10,100 ft H300FDN NAT 10,100 ft N/A N/A 10,100 ft N/A NIA H300FDP LP 2,000 ft 10,100 ft N/A 2,000 ft 10,100 ft N/A 1-1350FON NAT 2,000 ft 10,100 ft N/A 2,000 ft 10,100 ft N/A H350FDP LP 2,000 ft 7,700 ft 10,100 ft 2,000 ft 7,700 ft 10,100 ft H400FON NAT 10,100ft N/A N/A 10,100ft N/A N/A H400FDP LP 2,000 fi 7,700 ft 10,100 ft 2,000 ft 7,700 ft 10,100 ft *All indoor installations at altitudes above 2,000 ft also require a special vent pressure switch to be installed in addition to the blower air inlet plate. The special vent pressure switch is included with the appropriate indoor vent kit(UHXNEGVT1xxx or UHXPOSHZ1xxx),or the high-altitude vent pressure switch kit FDXLVPS1831. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ii..m HAYWARDePooi Products Pomona, CA Clemmons, NC Nashville,TN AHaywardIndustries,Inc.Company Tel: 908-351-5400 www.haywardpool*com UNCRATING THE HEATER: Figure 1 To remove the shipping carton from the heater: 1. Remove the corrugated carton from the heater. The carton, top pad, bottom pad, and Tom.. The screw through the the four corner posts can be recycled. rear shipping bracket 2. There are three(3) screws total used to se- �. is located in this area. cure the heater to the woodpallet. All three '— )//, Remove the screw. must be removed to separate the heater from �'�the pallet. One(I) is located in the lower `fit It is not necessary to rear of the heater as shown in Figure 1. Iremove the bracket or 3. To access the other two(2)screws,open the the rear louvered panel. front access panel by removing the four(4) black phillips-head screws. Then remove the two (2)screws which hold the heater base pan to the pallet as Figure 2 shown in Figure 2. �•.!'' 4. Lift the heater clear of the corrugat- } ed bottom pad and off of the pallet. �. t Remove the (2) A . ATTENTION: Do not drop the pp. g I shi rn screws heater from a pickup truck tailgate and discard bottom • ` to the ground. This may damage the heater. corrugated tray. ,10 1 LOCATING THE HEATER: Locate the pool/spa/hot tub heater in an area where leakage of the heat exchanger or connections will not result in damage to the area adjacent to the heater or to the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, with drain outlet,be installed under the heater. The pan must not restrict airflow. This heater must be installed at least(5) feet from the inside wall of a pool (in-ground or aboveground)/ spa/hot tub unless separated from the pool/spa/hot tub by a solid barrier. The heater must be installed such that the location of the exhaust gas vent assembly outlet relative to adjacent public walkways, adjacent buildings, openable windows, and building openings complies with the National Fuel Gas Code (ANSI Z223.1/NFPA 54) and/or CAN/CGAB149 installation codes. Outdoor instal- lation and service clearances: The heater must be installed outdoors such that the installation and service clearances from combustible materials shown in Table 2 are maintained. This heater may be installed on combustible floors. 1. The heater is self-venting when installed outdoors and does not require additional vent piping. 2. Do not install in a location where growing shrubs may in time obstruct a heater's combustion air and venting areas. 3. Do not install this appliance under an overhang less than (3) feet from the top of the appliance. The area under the overhang must be open on (3) sides. 4. Do not install the heater where water spray from ground sprinkler can contact the heater. The wa- ter could splash on the controls causing electrical damage. 5. Do not install under a deck. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARDePool Products Pomona, CA Clemmons, NC Nashville,TN 1_1111/ A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com 6. Do not install within 24" of any outdoor Table 2 HVAC equipment. Outdoor Installation Clearances 7. Do not install where water may run-off a Heater Panel Required Clearance roof into the heater. A gutter may be needed Top Unobstructed to protect the heater. Front 24 inches 8. Any enclosure around the heater must provide a combustion air vent commencing Back 6 inches within 12 inches of the bottom of the enclo- Water Connection Side 12 inches sure. The vent opening shall have a mini- Side Opposite Water Connection 6 inches mum free area of 1 square inch per 4,000 btu/hr input rating of all gas appliances in the enclosure. See Table 5. FLOORING: This heater may be installed on either non-combustible or combustible flooring. UltraliteTM or equivalent concrete-over-foam HVAC pads are acceptable. TIE-DOWN BRACKETS: The heater is equipped for installation of factory-supplied tie-down brackets if required by local codes. The brackets are shipped in the consumer kit.You will need the following to complete the installation: 1. Tie-down brackets (FACTORY-SUPPLIED, quantity—4) 2. Sheet metal screws(FACTORY-SUPPLIED, quantity=4) 3. Concrete tapping screws (tapcons) (field-supplied, quantity=4, size to be diameter with a minimum length of 2") INSTALLING TIE-DOWN BRACKETS: 1. Locate the tie-down brackets and the sheet metal screws. 2. Obtain the tap-cons. Be sure the overall length of the concrete tapping screw is at least 2". 3. Remove the front access panel (4 screws). 4. Remove the rear access panel (4 screws). Figure 3 5. Position the heater on the pad so that all tap- cons can "bite" into the pad. Observe local codes Install sheet metal screws (supplied) at regarding pad construction, some jurisdictions these locations (front and rear) specify a minimum thickness for concrete pads. 6. Slip the tie-down brackets into the slots in the front of the heater base pan from underside of the heater, so that they are positioned as shown . in figure 3. Install the sheet metal screws through the holes in the bracket to secure the bracket to the heater base pan. 7. Install the tap-cons through the holes in the tie- down brackets into the pad. 8. Repeat Steps 6 & 7 at the rear of the heater. Equipment pad 9. Installation is completed when(4)brackets are secured to the heater and the pad. Install the ac- Install concrete tapping screws (field-supplied) cess panels when complete. at these locations (front and rear) USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAY'INARD Pool Products Pomona,CA Clemmons,NC Nashville,TN arm A Hayward industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com 1111 INDOOR INSTALLATION AND VENTING POSITIVE AND NEGATIVE PRESSURE VENTING SYSTEMS The heater is designed such that it may be vented using either a negative-pressure or a positive-pressure venting system. The appropriate system of venting for a particular site will depend on many factors such as vent termination needs (horizontal/vertical), and the cost of venting system. Table 3 lists the indoor venting kits available and the limitations of each system. Table 3 Indoor Vent Kits and Limitations of Venting Systems Indoor Vent Kit Part For Use With Vent Pipe Vent Description Heater Vent Pipe Limitations Termination Number Material Models Requirement uirement Q UHXNEGVT11501 H150FD UHXNEGVT12001 H200FD 50 ft max vetical height, Indoor Vent Adapter Kit, Single or Double Vertical Only, UHXNEGVT12501 H250FD 25 ft max horizontal length Negative Pressure, Wall Galvanized Termination Above (horizontal length cannot UHXNEGVT13001 Vertical Venting H300FD Non-Sealed Roof of House/ exceed 1/2 of vertical height), UHXNEGVT13501 Applications H350FD 3 elbows max Vent Pipe Building UHXNEGVT14001 H400FD UHXPOSH211501 H150FD UHXPOSHZ12001 H200FD Horizontal or Indoor Vent Adapter Kit, 50 ft max with 1 elbow, Single or Double Vertical,Termina- UHXPOSHZ12501 Positive Pressure, H250FD 40 ft max with 2 elbows, Wall Stainless tion Immediately UHXPOSHZ13001 Horizontal or Vertical H300FD or 30 ft max with 3 elbows Steel Sealed Outside Wall of UHXPOSHZ13501 Venting Applications H350FD (horizontal or vertical) Vent Pipe House/Building UHXPOSHZI 4001 H400FD CLEARANCES Table 4 The heater must be installed such that the installation and Indoor Installation Clearances service clearances from combustible materials shown in Table Heater Panel Required Clearance 4 are maintained. This heater may be installed on combustible Top 36 inches floors. Do not install heater in a closet. Front 24 inches Back 6 inches AIR SUPPLY Water Connection Side 12 inches Indoor installations and outdoor shelters (confined spaces) Side Opposite Water 6 inches must be provided with adequate combustion and ventilation air Connection vents to assure proper heater operation. These vents must be sized according to the requirements stated in paragraph A or B below (whichever applies to the installation). These vents must never be obstructed when heater is in operation. When air blowers are used in spa/hot tub installations and are located in proximity to the heater,caution must be observed to ensure sufficient combustion air is available to the heater for proper combustion. A separate blower air duct is recommended. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS u HAYWARDPool Products Pomona, CA Clemmons,NC Nashville,TN Nil „Havwmra Industries, , .comp Company Tel: 908-351-5400 www.haywardpoal.com (A) ALL AIR SUPPLY FROM INSIDE THE BUILDING: - The confined space shall be provided with 2 permanent openings communicating directly with an addi- tional room(s) of sufficient volume so that the combined volume of all spaces meets the criteria for an uncon- fined space (a space whose volume is not less than 50 cubic feet per 1,000 btu/hr). The total input of all gas utilization equipment installed in the combined space shall be considered in making the determination. Each opening shall have a minimum free area of 1 square inch per 1,000 btu/hr of the total input rating of all gas utilization equipment in the confined space, but not less than 100 square inches. See Table 5. One opening shall be within 12 inches of the top and and one within 12 inches of the bottom of the enclosure. (B) ALL AIR SUPPLY FROM OUTDOORS: Figure 4 The confined space shall be provided with 2 permanent Below-Ground (Pit) Installation openings, once commencing within 12 inches of the bottom of the enclosure. The opening shall communicate directly, Ill or by ducts,with the outdoors or spaces (crawl or attic) thatII vans Cap Ventilation Combustion freely communicate with the outdoors. Air Ground Level Afr 1. When communicating with the outdoors (either di- reedy or through vertical ducts), each opening shall Rlert inch have a minimum free area of 1 square inch per 4,000 / p°r'°°' a btu/hr of total input rating of all equipment in the at a a enclosure. See Table 5. a g 2. When communicating with the outdoors through hori- Drip Tee a 0 zontal ducts, each opening shall have a minimum free s.-'t - 2,000 btu/hr of total input Gas cock area of 1 square inch per r ----- - 1. rating of all equipment in the enclosure. See Table 5. \ $ 3. When ducts are used, they shall be of the same cross- :�. sectional area as the free area of the openings to Sediment Trap Level Flooring which they connect. The minimum dimension of rect- or Slab angular air ducts shall not be less than 3 inches. Table 5: Combustion and Ventilation Air Requirements 4. When installing a heater below Free Area per Btu Total Input Combustion Air Free Ventilation Air Free ground (in a pit), combustion and Requirement (btulhr) Area Required(sq.in.) Area Required(sq.In.) ventilation air openings must be 1 sq.in.per 1,000 btulhr 159.co9 150 150 200,000 200 200 provided as shown in Figure 4. (paragraph A) 250,000 250 250 Each opening shall have a mini- 300,000 300 300 350,000 4 350 350 mum free area of 1 square inch per 400,000 400 400 250 btu/hr or total input rating of 1 sq.in.per 2,000 btu/hr t50'0°° 75 75 all equipment in the pit. See Table (paragraph B-2) 250'000 100 125 5. Below-ground(pit) installations 300,000 150 150 must be natural gas only. 35o,000 175 175 400,000 200 200 1 sq.in.per4,000 btulhr 150,000 37.5 37.5 For more detailed methods of provid- (paragraph 8-1) 200,000 50 50 ing air for combustion and ventilation zso,o00 62.5 62.5 75 refer to the latest edition of the National 360,000 75300,000 5 87 s Fuel Gas Code(ANSI Z223.1INFPA 54). 400,000 100 100 1 sq,in.per 250 biufhr 150,000 • 609 600 (paragraph B-4) z00,999 500 600 250,000 1000 1000 300,000 1200 1200 350,000 1400 1400 400,000 1600 1600 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS (IN) HAYWARDP001 Products Pomona,CA Clemmons, NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com I VERTICAL VENTING — NEGATIVE PRESSURE VENT SIZING Size the vent pipe according to the venting Table 6 tables in the National Fuel Gas Code (ANSI Z223.1/NFPA 54) for a Category I gas appliance Vent Pipe Diameters for using single-wall or double-wall (Type B) gas Negative-Pressure Indoor Vent Kits vent. Vent pipe diameter should not be less than ' Indoor Vent Kit Vent Pipe the size of the vent pipe adapter on the heater Part Number Heater Model Diameter (see Table 6). The maximum vent height can- not exceed 50 ft. The total lateral (horizontal) UHXNEGVT11501 H150FD 6 inch length cannot exceed 1/2 of the total vent height. UHXNEGVT12001 H200FD 6 inch The system may have up to 3 90-degree elbows maximum. Single-wall vent may be used in UHXNEGVTI2501 H250FD 6 inch conditioned spaces only. Clearance to combus- UHXNEGVT13001 H300FD 8 inch tible materials for single-wall vent is 9 inches. Double-wall (Type B) vent must be used in non- UHXNEGVT13501 H350FD 8 inch conditioned spaces. UHXNEGVT14001 H400FD 8 inch VENT TERMINATION Vent extending through a roof or wall must be listed double-wall (Type B) vent, and pass through an approved roof jack, or roof thimble. A listed vent cap must be used. Gas vents that arc spaced less than 8 ft horizontally from a vertical wall or similar obstruction shall terminate not less than 2 ft above any portion of a building within 10 ft. Gas vents that are spaced 8 ft or more horizontally from a vertical wall or similar 1 obstruction shall terminate above the roof a distance FI based on the roof pitch. Using the roof pitch, find the minimum value of H using Figure 5 and Table 7. Table 7 Height Requirements for Vent Caps (see Figure 5) Figure 5 Min.Height H from Roof to Minimum Height from Roof for Vent Cap Roof Slope Lowest Discharge Opening Lowest discharge opening ./ Flat to 5/12 1.0 ft Listed i iiii, Over 6/12 to 7/12 1.25 ft cap Over 7/12 to 8/12 1.5ft Listed gas Over 8/12 to 9/12 2.0 ft vent x Over 9/12 to 10/12 2.5 ft ALMh 12 Over 10/12 to 11/12 3.25 ft Roof pitch is x/12 Over 11/12 to 12/12 4.0 ft I O T Over 12/12 to 14/12 5.0 ft Over 14/12 to 16/12 6.0 ft 4H (minimum)- Over 16/l2 to 18/12 7.O ft Minimum height from roof to lowest discharge opening Over 18/12 to 20/12 7.5 ft Over 20/12 to 21112 8.0 ft USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARDPaoi Products Pomona, CA Clemmons, NC Nashville, TN A Hayward Industries,Inc.Company Tel: 998-351-5400 www.haywardpool.com HORIZONTAL OR VERTICAL VENTING — POSITIVE PRESSURE VENT SIZING Vent pipe diameter must match the vent pipe diameter on the heater(see Table 9). The vent pipe must be Heatfab single or double-wall stainless steel sealed vent as listed in Table 9. Double-wall vent must be used in non-conditioned spaces. The maximum total length of vent pipe, and number of 90-degree elbows cannot exceed the limits specified in Table 8. The venting system must be installed in accordance with the vent manufacturer's (Heatfab) installation in- structions and guidelines. The installer is urged to visit Heatfab's website (www.heatfab.com) and review the installation information for Saf-T Vent EZ-Seal (single-wall) and/or Saf-T Vent CT Plus (double-wall)prod- ucts. VENT TERMINATION The vent system must terminate with a vent terminal approved for this pool heater. Termination may be either horizontal or vertical. See Table 9 for the Heatfab vent terminals which are approved. OBTAINING VENT PIPE AND TERMINALS Hayward offers a variety of double-wall vent components, including terminals, elbows, and straight lengths, which will satisfy the needs of most applications. The available parts are listed in the service parts section in the back of this manual. Also,Hayward publishes an instruction sheet which can be used as a guide in speci- fying installation. Tt can be obtained on Hayward's website at www.haywardnet.com. If you need more spe- cialized fittings,you may order them directly from Heatfab, or from an authorized Hcatfab dealer. To locate a dealer for Heatfab venting parts, contact Heatfab at: Selkirk Corporation Heatfab Division 130 Industrial Blvd Turners Falls, MA 01376 (800) 772-0739 www.heatfab.com Table 8 Maximum Vent Pipe Length and Number of Elbows for Positive-Pressure Vent Systems Number of 90. Maximum Vent Pipe degree Elbows Length (horizontal&vertical) 0 50 ft 1 50 ft 2 40 ft 3 30 ft USE ONLY HAYWARD GENUINE REPLACEMENT PARTS (1) HAYINARDePool Products Pomona, CA Clemmons,NC Nashville,TN "r"i A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com Table 9 Vent Pipe & Terminal Specifications for Positive-Pressure Indoor Vent Kits Heater Nominal Vent Horizontal Vent Vertical Vent Kit Part Number Vent Type Vent Pipe Model Pipe Diameter Terminal Terminal Heatfab Saf-T Heatfab P/N Vent EZ Seal 9614TERM Single-Wall P/N 960x A (elbow terminal) Heatfab P/N and 5600C1 5691 CI(wall penetration) UHXPOSHZ11501 H1 50ED Heatfab Saf- Heatfab P/N UHXPOSHZ12001 H200FD 6 inch T Vent CI Plus 9614TERM P/N CCAO6Lxx** (elbow terminal), CCK06FC(collar), Heatfab P/N Double-Wall CCAO6ADSV CCAO6RC (connector ring), and CCLO6WPNS (wall penetration) Heatfab Saf-T Heatfab PIN Heatfab P/N Single-Wall Vent EZ Seal PIN 960x* 5690CI 5600CI UHXPOSHZ12501 H250F❑ 6 inch • Heatfab Saf- Heatfab P/N Heatfab PIN Double-Wall T Vent CI Plus P/N CGAO6Lxx*` CCED6WP CCAO6RC Heatfab Saf-T Single-Wall Vent EZ Seal Heatfab P/N Heatfab P/N UHXPOSHZ13001 H300FD P/N 980x* 5890CI 5800CI UHXPOSHZ13501 H350FD flinch UHXPOSHZ14001 H400F0 Heatfab Saf-T Heatfab P/N Heatfab P/N Double-Wall Vent CI Plus P/N CCA08Lxx** CCE08WP CCA08RC For vent pipe section length,"x"should be: 1, 2,4,5,or 7,where: 1=6 inches,2=12 inches,4=18 inches, 5=24 inches, and 7=36 inches. **For vent pipe section length, "xx"should be: 06, 09, 12, 18, 24, or 36 indicating the length of the vent pipe section in inches. USE ONLYHAVWARD GENUINE REPLACEMENT PARTS AYINARDPool Products Pomona, CA Clemmons,NC Nashville, TN On A Hayward Industries,Inc.Company Tel: 908-351.-5400 www.haywardpool.com VENT KIT INSTALLATION PROCEDURE (positive and negative-pressure venting) 1. If connected, turn pump, main gas valve, and heater power off, 2. Locate the heater as close as practical to the gas vent exit. 3. Remove the countersunk phillips-head screws and remove the flue cover panel on top of the heater and discard. Save the countersunk screws as they will be re-used later. 4. Remove the screws that fasten the heat barrier to the heater. Remove the heat barrier and discard. See Figure 6. 5. Remove the screws that fasten the rain guard to the heater. Remove the rain guard and discard. See Figure 6. 6. Install the vent pipe adapter plate included in the kit into the heater using the#10 screws included with the kit. Ensure the white gaskets arc in place under the vent pipe adapter plate before install- ing. See Figure 7. 7. Install the new flue cover included with the kit over the vent pipe adapter and secure with the coun- tersunk screws from step 3 above. See Figure 8. 8. Remove heater front access door. 9. The vent pressure switches included with the indoor kit are labeled based on heater model and altitude compatibility. Depending on your model and altitude, select the appropriate vent pressure switch, and install inside the heater using 2 #10 screws as shown in Figure 9. If your heater is above 2,000 ft elevation, other high-altitude conversion steps may be necessary for proper heater perfor- mance. Refer to the information on page 8 and/or the instructions with the FDXLHAK1930 high- altitude kit. 10.Remove the rubber cap from the blower outlet pressure tap and discard. See Figure 10 for blower tap location. 11. Attach the pressure switch tubing to the vent pressure switch and to the pressure tap on the blower outlet. See Figure 10 for blower tap location. 12.Connect the jumper wire included with the indoor kit onto one of the terminals on the vent pressure switch. Unplug the in-line quick connect on the red wire in the heater wire harness, and connect the vent pressure switch in series with the red wire. See heater wiring schematic on page 28. 13.If installing the kit on models H250FDN, 1-1250FDP, or H400FDP, you must also replace the existing blower air inlet restrictor with the new one included in the kit. a. Remove the 4 #10 hex head screws that fasten the plate to the blower, and remove the blower air plate and discard. Save the 4 screws as they will be needed to install the new plate. b. Install the new blower plate included in the kit using the 4 screws. It may be helpful to drive the screws in and out of the plate outside of the heater first to"thread" the holes before install- ing it in the heater. See Figure 10. 14.Re-install heater front door. 15.Connect vent piping system to heater vent adapter. 16.If connected,turn pump, main gas valve, and heater power back on. 17.Activate heater and check for proper function. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARD"pool Products Pomona,CA Clemmons,NC Nashville,TN n A Heyward Industries,Ine.Company Tel: 908-351-5400 www.haywardpool.com REVERSIBLE WATER CONNECTIONS: Figure 11: This heater is designed so that it can be installed with the water connections located on either the right Screw Locations or left side. Heaters are factory-shipped with right-side water connections. To move the connections to the left , side follow the instructions below.A trained service technician should perform these steps before the heater - -- - , is installed. illTfri ! 4 1 1. Before beginning, be aware that it is not necessary to remove the water header from the heat exchang- er. When this procedure is complete, the water inlet will be located at the BACK of the heater. The water outlet will be located at the FRONT. 2. Remove screws and remove both of the upper plastic heater side panels (see Figures 11 and 12). Note the wires that pass through a hole in the heater side panel go through a split-bushing,which will allow separation of the wires from the panel without disconnecting them. 3. Disconnect the 2 wires connecting the heater wire harness to the heat exchanger header_ One is lo- cated on the water pressure switch and one is located on the temperature limit switch,both on the top of the header. Pull these wires into the heater cabinet from the hole in the right-hand metal side panel in the heater, and re-route them out through the left-hand metal side panel in the heater. 4. Remove countersunk screws on the heater top and remove louvered exhaust panel on heater top (see Figure 12). 5. Remove the heater top flue cover by removing 3 screws on each side of the heater(see Figure 12). 6. Remove screws and remove rain shield assembly(see Figure 12). Note that there are screws which hold the rain shield assembly to the heat exchanger tube sheets,which also must be removed. 7. Remove the front access panel (see Figure 12). 8. Disconnect water temperature sensor plug from the ignition control board located inside the heater (see Figure 12). 9. Pull the water temperature sensor wires out of the heater cabinet through the hole in the right-hand metal side panel. 10. Lift and rotate the heat exchanger. Do not flip. Use care when setting the heat exchanger in place not to damage the white sealing gaskets or combustion chamber. 11. Route the water temperature sensor wires into the heater cabinet through the hole in the left-hand metal side panel, and re-connect to the ignition control board. 12. Re-connect the heater wire harness to the water pressure switch and temperature limit. 13. Reverse the above steps to reassemble the heater. USE ONLYIIAYWARD GENUINE REPLACEMENT PARTS , HAYWARD®PooI Products Pomona, CA Clemmons,NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com Figure 12 Top Flue Cover Aiiiiirk. PIP '�_` / Louvered Exhaust Panel Rain Shield Assembly` `` �l ` i Heat Exchanger / Assembly \ / r /j/ Pressure Switch Port iri AC it Temperature /,, ' r;':•� Limit Switches /� '\ Drain Plug or Valve Iss- fi x I,, Upper Plastic Heater �:���� 111 ,/'Side P I � �� �_ • 11 ilk -- •1, III ///JJJ��� Ignition Control Upper Plastic Heater Circuit Board Side Panel Front Access Panel USE ONLYBAYWARD GENUINE REPLACEMENT PARTS OYHAYWARD'PooI Products Pomona, CA Clemmons, NC Nashville, TN a He .ardmd�_{f1e5 i„r.co,,,pa Tel: 908-351-5400 www.haywardpool.com Gas Supply and Piping : To properly size the gas piping for the heater,refer to Tables 10, 11, 12,and 13,depending on natural or propane gas,and single-stage or 2-stage regulation. Follow local gas codes for proper gas line material selection(copper,iron,plastic,etc.). It is VERY IMPORTANT when installing a propane heater on a 2-stage regulation system to follow the gas line sizing data in Table 13 without exception. Table 10 Natural Gas Pipe Sizing,Low-Pressure,Single-Stage Regulation Model H150FDN H200FDN H25OFDN H300FDN H350FDN H400FDN Distance from Gas Meter to Heater Gas btulhr input 150,000 200,000 250,000 300,000 350,000 400,000 Valve Inlet Line Material Iron or Plastic Pipe Iron or Plastic Pipe Iron or Plastic Pipe Iron or Plastic Pipe Iron or Plastic Pipe Iron or Plastic Pipe 0to50ft 3/4" 1" 1" 1-114° 1-1/4" 1-1/4" ."--110. 50 to 100 tl 1" 1" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 100 to 200 ft 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/2" 1-1/2" 200 to 300 ft 1-1/4" 1-1/4" 1-1/2' 2" 2" 2" Based upon an inlet gas pressure of 0.5 psig or less at a pressure drop of 0.5 in-wc Table 11 Propane Gas Pipe Sizing, Low-Pressure,Single-Stage Regulation Distance from Model H150FDP H200FDP H250FOP H300FDP H350FDP H400FDP Tank Regulator btumr input 150,000 200,000 250,000 300,000 350,000 400,000 Outlet to Heater Gas Line Iron Pipe Tubing Iron Pipe Tubing Iron Pipe Tubing Iron Pipe Tubing Iron Pipe Tubing Iron Pipe Tubing Valve Inlet Material 0 to 50ft 3/4" 7/8" 3/4" 718" 1" 1-1/8" 1" 1-1/8" 1" 1-1/8" 1" --- 5010 100ft 3/4" 1-118" 1" 1-118" 1' 1-1/8" 1" — 1-114" -- 1-114" --- 100 to 200 ft 1" -118" 1" — 1-1/4' --- 1-1/4" -- 1-114" -- 1-114" — 200to300ft 1" — 1-114" — 1-114" --- 1-1/4" --- 1-1/4" -- 1-1/2" --- Based upon an inlet gas pressure of 11 in-wc at a pressure drop of 0.5 inch w.c. Table 12 Natural Gas Pipe Sizing,High-Pressure,2-Stage Regulation Distance from0ullet Model H150FON H200FDN H250FDN H300FDN H350FDN H400FDN of 1st Stage Regulator btulhr input 150,000 200,000 250,000 300,000 350,000 400,000 to Inlet of 2nd Stage Iron or Plastic Iron or Plastic Iron or Plastic Iron or Plastic Iron or Plastic Iron or Plastic Regulator Line Material Pipe Pipe Pipe Pipe Pipe Pipe Oto50ft 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" First Stage' 50 to 100 ft 1/2" 1/2" 1/2" 1/2" 3,4" 3/4" 100 to 150 ft 1/2" 1/2" i 2" 314" 314" 314' Second 0 to 10 ft 314" 3/4" 34" 314" 314" 3/4" Stage" * Based upon an inlet gas pressure of 2 psig at a pressure drop of 1 psi "Based upon an inlet gas pressure of 10 in-wc at a pressure drop of 0.5 in-wc USE ONLYHAYWARD GENUINE REPLACEMENT PARTS' 0 HAYINARD®Pool Products Pomona, CA Clemmons, NC Nashville,TN r� A Hayward Industries,Inc.Company Tel: 908-351-5400 www"haywardpooLcom Table 13 Propane Gas Pipe Sizing,High-Pressure,2-Stage Regulation Distance from Model H150FDP H200FDP H250FDP H300FDP H350FDP H400FDP Tank Regulator btu/hr input 150,000 200,000 250,000 300,000 350,000 400,000 Outlet to Heater Gas Line Iron Iron Iron Iron Iran Iron Valve Inlet Material PipeTubing Tubing Tubing Tubing Tubing Tubing Pipe Pipe Pipe Pipe Pipe 0 to 50 ft 1/2" 112" 1/2" 112" 1/2" 1/2" 1/2" 1/2" 112" 1/2" 1/2" 112" First Stage' 50 to 100 ft 1/2" 112" 1/2" 112" 1/2" 112" 112° 1/2" 112" 518" 1/2" 5/8" 100 to 150 ft 1/2" 112" 112" 1/2" 112" 1/2" 112" 5/8" 112" 5/8" 1/2" 5/8" Second 0 to 10 ft 1/2" 5/8' 1/2" 5/8" 112" 314" 3/4" 3/4" 3/4" 7/8" 3/4" 7/8" Stage Based upon an inlet gas pressure of 10 psig at a pressure drop of 1 psi **Based upon an inlet gas pressure of 11 in-wc at a pressure drop of 0.5 in-wc USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARD°Pooi Products Pomona, CA Clemmons,NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com GAS SUPPLY INSTALLATION: Figure 13 The heater is shipped from the factory with the gas connection located on the left-hand side of the heater cabinet. Insert the pipe to '— drtuA the gas valve through the grommet in the cabinet side (see Figure I/l II: Y 14.)A union should be installed outside the heater cabinet for easy aiar I trim removal of the gas manifold assembly during service. • s MEV'TO A CSA certified main gas shutoff valve must be installed outside .lr��t� 10 CMS the cabinet and within 6 feet of the heater. This valve must have an TYPICAL vgvE SWUM I.D. large enough to supply the proper amount of gas "W. WATER cumin volume to the heater. See Figure 13. Ti A ATTENTION:Apply joint compound(pipe dope) Figure 14 sparingly and only to the male threads of pipe joints. Do not apply joint compound to the first two threads. Use joint compounds resistant to the action of lique- s„PP,Y fled petroleum as. Do not overti hten thegas inlet p g g Gas inlet pipe or damage may result. Inlet �= AATTENTION : Do not use flexible appliance con- nectors on any gas connections unless the connector Bending wg ND is CSA approved for outdoor installation, is marked with BTUH capacity (which must be equal to or greater than the heater rated input) and the type of gas °Rage inlet (natural or LP). Reduction of gas supply pipe or tubing to the inlet of the heater gas valve must be made at the valve only and must match the valve inlet size (3/4"NPT). If more than one appliance is installed on the gas line, consult the local gas company for the proper gas line size. Questions on the installation of the proper gas line size can be directed to Hayward Technical Service. NATURAL GAS: The gas meter must have the capacity to supply enough gas to the pool heater and any other gas appli- ances if they are on the same pipeline (Example: 225 meter= 225,000 BTUH). If doubt exists as to the meter size, consult the local gas utility for assistance. Hayward will not be responsible for heaters that soot up due to improper meter and gas line sizing resulting in improper gas volume. PROPANE GAS: All propane gas tanks must be located outdoors and away from pool/spa structure and in accordance with the standard for storage and handling of propane gas,ANSI/NFPA 58 (latest edition) and applicable local codes. If the propane gas tank is installed underground, the discharge of the regulator vent must be above the highest probable water level. Propane tanks must have sufficient capacity to provide adequate vaporization for the full capacity of the equipment at the lowest expected temperatures. Consult a propane company expert for correct sizing. � USE ONLY HAYWARD GENUINE REPLACEMENT PARTS (j HAYWARDePool Products Pomona, CA Clemmons,NC Nashville,TN AHayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com AATTENTION: Whenever a high-pressure double regulation system is utilized for propane gas, consult a propane expert for accurate pipe and pressure sizing. Make sure that 1st and 2nd stage regulators are large enough to handle the BTUH input listed for the heater(s)being used. Hayward will not he responsible for heaters that soot up due to improper gas line or propane tank sizing resulting in improper gas volume. WATER PIPING: The heater is designed for use with pool and spa/hot tub water only, as furnished by municipal water dis- tribution systems. The warranty does not cover heater use with mineral water, seawater(PPM>4000), or other non-potable waters. Do not install any restriction in the water pipe between the heater outlet and the pool/spa with the exception of: 1. three-way switching valve Figure 15: Pipe nipples 2. in-line chlorinator 3. chlorinator check valve `_ , A WARNING: EXPLOSION aita HAZARD Blockage of water ` � flow from heater return to pool may result in fire or explosion �� ' causing propertyams d e, Heater / g Header Gaskets Fittings Union Nuts personal injury,or loss of life. Plastic Header The heater is equipped with CPVC flanged pipe nipples to accomodate water piping to and from the pool /� or spa. These pipe nipples will accept piping by solvent f�O ,T a welding(PVC glue). The fittings will accept either a jd r 1 V11_ •q 2"pipe, or a 2 1/2"pipe fitting,and seal to the heater . } 'AP header with rubber gaskets. On plastic headers,the fit- �r (0y 0� tings are secured in place with plastic union nuts, and on Heater / �\ bronze headers(ASME models),the fittings are secured Header Gaskets Fittings Bolls in place with bolts.Assemble these parts to the heater Bronze Header(ASME) prior to plumbing. Tighten union nuts(or bolts) securely before gluing fittings to the ends of the pipe nipples. See Figure 15. The CPVC flanged pipe nipples must be installed on the heater inlet and outlet without modification. Pipe,fittings,valves,and any other element of the filter system may be made of plastic materials, if accept- able to the authority having jurisdiction. Heat sinks,heat tapes,firemen switches, and check valves are not required on the heater. However, if there is any chance of"back-siphoning" of hot water when the pump stops running, it is suggested that a check valve be used on the heater inlet pipe. The built-in bypass inside the header will maintain proper flow through the heat exchanger if the flow rate is within the range for the heater. See Table 14. The minimum flow rate is to be calculated or measured with the infloor cleaning system in use, if the pool is so equipped, as well as any other jets or other demands on the water flow. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS JHAY1ARDePool Products Pomona, CA Clemmons, NC Nashville,TN AHayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com If the normal pump and filter system flow rate exceeds Table 14 125 gpm then a manual bypass valve must be installed as Allowable Water Flow Rate Range shown in Figure 16. Damage caused by flow rates outside this range will void the manufacturer's warranty. Model Minimum Flow Maximum Flow Rate (GPM) Rate (GPM) The installation is as follows: H150FD 20 • 125 1. Install a flow meter on the outlet line of the heater. H200FD 2. Adjust the manual bypass valve until the flow H250FD rate is within the flow rate range specified for the H300FD 25 125 heater. H350FD 3. Once the valve is set, note the position and remove H400FD 30 125 the valve handle to prevent further adjustment. AATTENTION: Improperly adjusted manual bypass valves will result in damage to the heater if the flow rates are not maintained as specified in Table 14 under all operating conditions. The heat exchang- er will fail and this damage will not be covered under the Hayward warranty. Figure 16: Manual Bypass valve f a..�•« a>rrse, ,.,,.,,,,,w, %SON WA USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYWARD®Pooi Products Pomona,CA Clemmons, NC Nashville,TN A Hayward Industies,Inc.Company Tel: 908-351-5400 www.haywardpool.com • Figure 17 illustrates a typical pool piping diagram and layout for the pool equipment. Figure 18 illustrates a multiple heater installation for very large pools with and without a manual bypass valve. Figure 17: Typical plumbing to pool Figure 18: Multiple heater system toro4. 40"— ry rt nda�irar wym _ M+lf �t WW7✓tL `'i4Ali MIER� MA* VA KARAr`° 4Yia+as 1VP4,14 tiosersorA l tympana MAP 0 a a r •°rru ar POO rsKei +40 any aK.+Mxti VALVES. E .__ � r.Crr, KILYf PS y •••$.M R t 'fOPD01. _er APO ORAN wsttae wAcrot Figure 19: Heater installation INSTALLATION ABOVE POOL/SPA SURFACE: above pool/spa If the heater is installed less than three (3) feet above the sur- face of the pool/spa water, install eyeball fittings or directional flow M fittings on the end of the return water line to the pool/spa to create 'i t adequate back pressure at the heater to operate the pressure safety switch when the filter pump is running. If the heater is installed more than three (3) feet above the surface ""'x"` of the pool/spa water, install a loop as shown in Figure 19 to prevent *ATM 6EYF1 drainage of water in the heater during a filter change. For installation below the pool/spa surface, refer to Section III. AUTOMATIC CHLORINATORS AND Figure 20:Automatic chlorinator CHEMICAL FEEDERS: ronvim If used, a chlorinator must be installed downstream from the heater in the pool return line and at a lower elevation than the heater 04.0111410011 • as shown in Figure 20. Install a separate positive seal corrosion war —. osu ocAmm resistant check valve between the heater outlet and the chlorinator to rMal 01.041001 0 ; prevent highly concentrated sanitizers from backsiphoning into the heater. Backsiphoning usually occurs when the pump is shut off and wa sawau. a pressure differential is created. sower rKIN ... OILDIMATCP tug dui w.s USE ONLYHAYWARD GENUINE REPLACEMENT PARTS O•.• HAYWARDPool Products Pomona, CA Clemmons, NC Nashville,TN .A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com DRAIN VALVE INSTALLATION (ASME MODELS ONLY): If installing an ASME model heater, a 3/4" brass drain valve must be installed.A suitable drain valve is included separately with all ASME heaters.Apply a suitable amount of pipe thread sealant or teflon tape to the threads and install as shown in Figure 21. Figure 21: Drain valve and PRESSURE RELIEF VALVE (ASME MODELS ONLY): relief valve locations If installing an ASME model heater,a 3/4"pressure-relief valve having a pR,D discharge capacity greater than or equal to the Btu/hr input of the heater,and a [n'�Q _ 1; pressure rating equal to or less than the working pressure must be installed. See __ —- !� ' the rating plate located inside the front access panel on the heater for the input s •JI rat.°'' , rating and working pressure.A suitable pressure relief valve is included sepa- 0�I` ^AIre- tea rately with all ASME heaters.Apply a suitable amount of pipe thread sealant or teflon tape to the threads and install as shown in Figure 21.Please note that the %J drain valve must be installed before the pressure relief valve. Install the pressure I����� relief valve with the discharge connection facing the ground. If necessary, con- ;wow III nect a pipe (of the same size as the valve outlet)to the outlet and run it to a safe Pressure Drain place of discharge. Do not install any shut-off or restriction in this drain line. Relief Valve Valve PRESSURE RELIEF VALVE (NON-ASME MODELS ONLY): Some local building codes require a pressure relief valve for non-ASME pool/spa heaters. The plastic header has a 3/4"port which can be used for this purpose(see Figure 28 for location of port).A 3/4"pressure relief valve having a discharge capacity greater than or equal to the Btu/hr input of the heater, and a pressure rating equal to or less than the working pressure is recommended. See the rating plate located inside the front access panel on the heater for the input rating and working pressure. If desired,you may order the pressure relief valve from Hayward;order p/n CHXRLV 1930. Remove the factory-installed pipe plug,and install the pressure relief valve using a suitable amount of pipe thread sealant or teflon tape on the threads. Install the pressure relief valve with the discharge connection facing the ground. If necessary, connect a pipe (of the same size as the valve out- let) to the outlet and run it to a safe place of discharge. Do not install any shut-off or restriction in this drain line. ELECTRICAL SPECIFICATIONS : ...� • A WARNING: It is required that licensed electricians do all electrical wiring. Risk of Electric Shock.Hazardous voltage can shock, burn, and cause death or serious 41111?\ property damage. To reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply. Provide a properly located electrical receptacle. All electrical wiring MUST be in conformance with applicable local and national codes and regulations. Before working on heater, turn off power supply. GENERAL INFORMATION : Wiring connections must be made as shown in the wiring diagram found inside the heater cabinet, and as shown in Figure 23. The heater must include a definite means of grounding and bonding. There is a ground lug inside the control box and a bonding lug on the side of the heater. MAIN POWER : AWARNING-Power connections supplied to the heater must be in accordance with National Electric USE ONLYHAYWARD GENUINE REPLACEMENT PARTS (1:11HAYWARDPool Products Pomona,CA Clemmons,NC Nashville,TN >¢; A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com Code (NEC) and local electric codes. The NEC contains no standards requiring Ground-Fault Inter- ruption protection (via GFT Circuit Breaker or otherwise) of"Fixed" or "Stationary" equipment, under article 680: Swimming Pools,Fountains, & Similar Installations. BONDING : ACAUTION -This heater must be connected to a bonding grid with a solid copper conductor wire gauge 8 AWG or larger.All Hayward heaters are designed for copper conductors only. The National Electrical Code (NEC), and most other codes require that all metallic components of a pool structure, including reinforcing steel,metal fittings and above ground equipment, be bonded together with a solid copper conductor wire gauge 8 AWG or larger. The heater, along with pumps and other pool equipment must be connected to this bonding grid.A bonding lug is provided on the side of the heater to ensure that this requirement is met. ELECTRICAL CONNECTIONS: The heater is equipped with a hot surface ignition control system that automatically lights the burners.An external power supply is required to power the control system. The heater is shipped from the factory wired for use with 240VAC, 60 Hz field power supply. To convert the heater to 120VAC, 60 Hz operation remove the 240VAC voltage selector jumper from the ignition con- trol board and replace it with the 120VAC jumper. These jumpers are tie-wrapped together and are located on the fuse board. See Figure 25 for location of the fuse board.All wiring connections to the heater must be made in accordance with the latest edition of the National Electrical Code ANST/NFPA 70,unless local code requirements specify otherwise. In Canada, follow CSA C22.1 Canadian Electrical Code, Part 1.The heater must be electrically grounded and bonded in accordance with local codes or, in the absence of local codes, with National Electrical Code,ANSI/NFPA 70. The heater may be installed with the electrical service and remote control entering the heater cabinet on either the left or right sides of the heater. The heater is equipped with (4) openings for electrical entry.Any unused openings must be plugged(these are supplied). Field power wiring connections are to be made to the terminal block located in the upper compartment inside the junction box (see Figure 22). The heater has 2 junction boxes (one on each side of the heater). Only one junction box should be used for field power wiring. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS ( HAYWARD®Pool Products Pomona, CA Clemmons, NC Nashville,TN rt Tel: 908-351-5400 AHeywab Industries,Ino.compsny www.haywardpool.com REMOTE CONTROL CONNECTION: The heater is equipped for con- Figure 22 nection to an external 2-wire remote thermostat or a 3-wire remote switch.A L(120v) N(120v) Of or Ground 2-wire thermostat has its own tempera- L1 (240v) L2(240v) ture sensor for regulating water tempera- ture.A 3-wire remote switch allows the "POOL"or"SPA"models to be re- motely selected. Connect remote wiring to the terminal block located in the lower compartment inside the junction box (see Figure 22). The heater has 2 junction 1 of t w M •"' Field Power boxes (one on each side of the heater). 4 t,• wring Terminal Only one junction box should be used for Block remote wiring. Do not remove the wires • connected to the remote connection ter- minal block. Remote wiring must be run =_+ Remote Connection in a separate conduit. Use 22 AWG wire Terminal Block for runs less than 30 feet. Use 20 AWG wire for runs over 30 feet. The maximum allowable run is 200 feet. Spa(RED) Common Pool (WHITE) (ORANGE) 2-WIRE REMOTE CONTROL CONNECTION: To configure the heater for 2-wire remote thermostat control,use the "MODE"key on the heater keypad to put the control into "STANDBY"mode. Then press and hold both the"DOWN" and"MODE"keys for 3 seconds until the display shows the code"bo". On the remote control wiring terminal block(Figure 22), connect the appropriate wires from the remote control to the terminals adjacent to the ORANGE wire ("POOL") and WHITE wire ("24V"). To operate the heater by remote thermostat, the heater's control must be in either"POOL" or"SPA" mode. The display will show"bo". The "POOL"or "SPA"LED will be illuminated. The remote thermostat will operate the heater. The heater's thermostat will function to limit the water temperature to a maximum of 104 F. 3-WIRE REMOTE CONTROL CONNECTION: On the remote control wiring terminal block(Figure 22), connect the appropriate wires from the remote control to the terminals adjacent to the ORANGE wire ("POOL"),WHITE wire("24V"), and RED wire ("SPA"). To operate the heater with a remote 3-wire switch,the heater's control must be in"STANDBY" mode. The "STANDBY"LED will be illuminated.When the remote switch is set to "Pool/Low"the"POOL" LED will be illuminated and the water temperature will be displayed. When the remote switch is set to"Spa/ High" the "SPA"LED will be illuminated and the water temperature will be displayed. The heater will use its internal thermostat to regulate the water temperature to the set point of the mode selected. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAY1NARt)BPool Products Pomona,CA Clemmons,NC Nashville, TN • A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com M Wiring Connection Diagram / Schema de Connexion de Cablage H150FD, H200FD, H250FD, H300FD, H350FD, H400FD ��� 1 f ( ( ( 4el'oadI Pave oumergue Water Temperature Fusete de c Board o Limn Switch Cade de cloth, BR BK y 0 RGY G G W BK sexvrso(�an nv O Display Circuit Board a Amble f I I "`°f°`ol ri a'• `O'nv 988 Cane de eked o dotem l'.rteur limi[ea _--- OI—OF OI b _n d'allicha a de temperature diem] O O 0 0 0 0 WOE rsw sEr 0 g 1ITyra]T3 eealci clalsl 11. II)000I Pt TROX=15P ,erw`- RICH v3r4GE nrexxr P8 BK O P3 P5 rw.r 8K O Y Water Temperature Sensor Water Temperature I ta�[a WOFK6 Y s ci Fez ruses I rca Captain de Umtt Switch seen sowo I sroero temperature de luau Gas Valve au limileur WAVY Soupaepe1tie gar de temperature d'eau _filL Flame Sensor _ / Cepteur de —R l0 H vj 0 O O Oo-GYJIi rw.asccrwea }iomme5 m wvuv ❑Etc 3_ J BK SEIECUi SEfFF1 e.N1T ��,„,� BK-0'4 ' R Po Td_mm© "`ikt I"I L P4 T R O 5` iE7 E12 0000 OQOOCQ E2 PI 0----BK 240 VAC PI] O--W Water Pressure Switch g R R GP/ GY Prise de 240 V c.a. w O—V R l I N Control Module - p Pressos6nt diem] • 1 de VAC Pled \� Eq Module de commando O eL b 1 Prise de 120Vcn. }} \�V/ Ei1' O-R R W BK-' R O sea p Transformer __...—__.o .0�e'wmo O—G— Bower Vamem ^Transformateur E.I2+ O—BK V-,a/� 0 R / Ei ere E3 rnW�Ea E6 E10 b— \ h 111 O ` Comm Snatch vide 0 0 Q Q O ,' W\ de soufhaete < > II 00, R W W W r ,I BK Neck noir BL BK 1 Vent Pressure Pressostat O—&a--1 Q R / 3L Nue bleu ,�,` I Switch D d'event I Q 3R brown maroon (Indoor (modeler dinteieur BR—2 Go, �i Ignitor Combustion Blower G green wan I Models Only] seulementl I I Si gay grl¢ Rallumeur SoulAanle de combustion L ( 0 orange orange L F. — R red rouge — -.....__�___' bA V violet violet G 00 ( W white blend -,,1 ---BK—I st 0 GY Y yellow jeune ❑ I_ O J I _./t re - NOTE G 1 -�GND LILT IF——— -BK \ Power Connections I I. Rester afmrdory wired tor 240VAC.To convert to 720VAC,insb11120VAC plug into mating connector on fuse lRNV — —AinGNO Power Connections N/L2 F——— • RAW circuit board. I Connexions d'aimentotion Connexions d'al'xnenlation 1 L I'.1 O GND�----d G� 2.For field power connections use 14 A1VG or larger wire rated for at leas17,5°C(1fi7`FG BP ---� J 3.For field remote thermostat coma::liens use 22 A'NG or larger wire. to — 4.If any of the original eke supplied with the heater must be replaced,it must be replaced with 13 AWG,UL or (y°t Remote Thermostat Il( CSA approved wire,rated for 600V and 105°C. Remote Thermostat 'tat Connections SPA t---{-O{—R O --S POOL(PISCINE Connections 3 Connexions de COM ----}}—ppl}�w) REMARQ'JE: CAS _ --►COM Connexions de thermostat POOL/PISCINE�-—I—— G 1.Le recheufreur est able a lustre pour 240 V co.Pour le ranverlr a 120 V c.a.,installer le prise de 120 V R —1I—�SPA thermostat idlecommende I c.a.darts le connecteur correspondent our la carte de circuit a fusible — J telecommande 1r1 _ _ 2.POur is connexions d'alimentetion de terrain,utiliser to AI de calibre 14 AWO au plus gros,homologue pour — N Left Junction Sox 75°C(t67°F1 au mains. Right Junction Box d) Bcoe de jorclorl ee gauche 3.PGLr les connexions c e thermostat de Wrath a distance,utiliser un fit de afibre 22 AWG ou plus gros. Rohe dejonctien de droite 1.4 4.Si tout 81 touml httaiement even le rechaufleur dolt elm rempivee,i fa dt le rem placer par do fit de calibre 18 C3 AWG,epprouve UL so CSA.homologue pair 600 Vet 105°C. 1303103801 rev F by w Figure 24: FOR YOUR SAFETY OPERATING INSTRUCTIONS - Lighting & READ BEFORE LIGHTING 1.STOP!Read the safety information safely information on this Operating WARNING:If you do not tallow these instructions an this label. label. If you don't smell Instructions exactly, a fire or explosion may result causing 2.Changethe"MODE'anthecontrol gas,go to the next step. property damage, personal injury or lass of life. panel to"STANDBY". 7. Turn gas control knob label 3.Reinove the heater's front access counterclockwise to"ON". A.This appliance does not have a pilot. It is equipped panel. 8. Replace the healer's front with an ignition device which automatically lights 4.This appliance is equipped with access panel. the burners. Da not try to light the burners by hand. an ignition device which auto- 9. Set the "MODE"on B. BEFORE LIGHTING smell all around the appliance maritally lights the burner. the control panel to area for gas.Be sure to smell next to the floor because rn not try to light the burners "SPA"or"POOL". some gas is heavier than air and will settle on the floor. D 10.Set the set point temper- WHAT TO DO IF YOU SMELL GAS by hand. afore an the control panel • Do not try to light any appliances. 5.Turn gas control knob clockwise to the desired setting. • Do not touch any electric switch; do not use any to"OFF". 11.If the appliance does not phonem intyeurly building. GAS CONTROL operate,repeal steps 2 • Immediately oll your gas supplier tram a neigh- KNOB SHOWN thru 10.If the appliance bor's phone. Follow the gas supplier's instructions. IN "OFF" °01 still does not operate, • It you cannot reach your gas supplier, call the fire "'1r> department. POSITIONON follow instructions C. Use only your hand to turn the gas control knob.Never TO TURN OFF GAS TO use tools. If the knob will not turn by hand, don't try 6. wail five(5)minutes to clear APPLIANCE"and call your to repair it; call a qualified service technician. out any gas.If you then smell service technician or Farce or attempted repair may result in a fire or gas,STOP!Follow"B"in the gas supplier. explosion. D. Do not use this appliance it any part has been under ■TO TURN OFF GAS TO APPLIANCE water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the 1.Change the "MODE" on the 3.Turn the gas control knob control system and any gas control which has been control panel to "STANDBY". clockwise ---er to"OFF under water. 2.Remove the heater's 4.Replace the heater's E. Should over-heating occur, or the gas supply fails to shut off, turn off manual gas valve to the appliance. front access panel. front access panel. POUR- LIRE AVANT RL'AL UM GE ITE INSTRUCTIONS D'ALLUMAGE MISE EN GARDE: Si vous ne suivez pas exactement 1.STOP!Lire les consignes de Passer a l'etape ces instructions,un incendie Du une explosion pourrait securite sue ciao etiquette. suivante en l'ahsence survenir et causer des dommages a la propriele, 2.Changer le MODE du tableau d'odeur de gaz. des blessures corporelles ou la pette de la vie. decemmandeaSTANDBY. 7. Tourner le bouton de A. Cat appareil n'a pas de pilote. Un mecanisme 3. Retirer le panneau d'acces commando du gaz en d'allumage autamatique pour les bruleurs. avant de l'appareil de sons anti-horaire N'essaver pas d'allumer les bruleurs a la main. chauffage. a ON(OUVERT). r--"*•• B. AVANT L'ALLUMAGE, sentir tout autaur de l'appareil 4.Cet appareil est pourvu d'un 8. Replacer le panneau pour deceler d'eventuelles odeurs de gaz. S'assurer dispositit d'allumage qui d'acces avant de de sentir eras du plancher parce quo les gaz plus allume automatiquement les l'appareil de chauffage. !curds quo ('air, se cancentrenf au niveau du plancher. breleurs.Ne pas tenter QUE FAIRE EN PRESENCE D'ODEURS DE GAZ: d'allumer manuellement les 9. Regler le MODE du •Ne pas essayer d'allumer I'appereil. br0leurs. tableau de commande •Me pas toucher a un commulateur electrique; S.Tournerlebautonde a SPA au POOL. Ne pas utiliser le telephone dans la maison. 10.Etablir la valour de •Appeler immediatement lournisseur de gaz chez un commando du gaz en sens voisin. Suivre les instructions du tournisseur de gaz. -horaire a OFF(fermi). reglage sur le tableau • Si le fournisseur ne peut pas etre alteint, de commande a la appeler le service des incendies. BOUTON DE temperature desiree. C. Utiliser uniquement les mains pour actionner les boutons COMMANDE 11.Si I'appareil no lonctionno de commande du gaz.Ne jamais utiliser d'outils.Si le DE GAZ MONTRE oi':11 pas,repeterlesetapes2n 10. houtan ne s'enf once pas ou ne se tourne pas a la main, EN POSITION i9*► Si 1' ours ne pas essayer de le reparer. Appeler un technicien "FERME" (OFF) ONappareil refuse tau j qualitie. L'utilisation de la force ou une tentative de de "FERME"toncti¢nner, reparation pourrait causer un incendie ou une explosion. 6.Attendre cinq (5)minutes dissipe. Suivre les D. Ne pas utiliser cot appareil si one des compasartes a Me immergee qua tout goo se dissipe. instructions Pour loonier le dans('eau. Appeler immediatement un technicien qualifie pour Arreter si l'on sent alors gaz a l'apparerl et verifier l'appareil et remplacer toute composante du systeme de une odour de gaz. appeler votre technicien commande au de gaz qui aurait ete immergee darts ('eau. Suivre B dens les consignes de service au votre E.Si Iesysteme surchauffaitav si le gaz retusaitde sefernier,placer de securite de celte etiquette. fournisseur de gaz. le robinet d'arret manuel de gaz de l'appareil en position"FERME"(OFF). POUR FERMER LE GAZ SUR L'APPAREIL 1. Changer le MODE du tableau de commande a STANDBY. 2. Retirer le panneau d'acces avant de ('appareil de chauffage. 3. bourner le bouton de commande du gaz en sens boraire -'-.6 a OFF (fermi). 4. Replacer le panneau d'acces avant de l'appareil de chauffage. 13a1523031 REV A SECTION III. INSTALLER CHECK-OUT AND START-UP: GENERAL: Some of the following procedures will require the heater to be operating.Full lighting and shutdown instruc- tions are included on the lighting and operating label affixed to the inside of the front access panel.The heater automatically lights in response to a call for heat,and automatically shuts down when that call for heat is satisfied. Water must be flowing through the heater during operation. Check that the pump is operating and the system is filled with water and purged of all air prior to starting the heater. Figure 25: Location of components h . Blower SR' A ,ts x•M1"_ Vacuum ,�, f' "- Keypad Switch ' ;:a Transformer Fuse Board - } �. , v. IN, w "Y Gas Valve s, •. Ignition Control Sight Glass a '�� Blower Ignitor t. ,,.mv.+a, ' Air Box Access Panel wut Gas Manifold (H150FD and H2O0FD models) Flame Sensor Blower VacuumA Switch " + arr3a6 . . Keypad t . T Transformer •-+ " . Ignition Control Board Gas Valve a ," `'g. ,,r; * " tp�+ Fuse Board ! .; Blower jir. k. Sight Glass Ignitor ` ' .�".f Access Panel Gas Manifold (H250FD,H300FD,H350FD,and H400FD models) GAS LINE TESTING: The appliance and its gas connection must be leak tested before placing the appliance in operation. The heater and its individual shutoff valve must be disconnected from the gas supply during any pressure testing of that system at test pressure in excess of`h psig (3.45 kPa). The heater must be isolated from the gas sup- ply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than V2 psig (3.45 kPa). Gas supply line must be capped when not connected.After pressure testing,reconnect the gas piping to the gas valve. Turn gas supply"ON" and test all pipe and tubing joints for leaks. Use a soap and water solution. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYWARD Pool Products Pomona, CA Clemmons, NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com a WARNING: EXPLOSIVE HAZARD. The use of an open flame to check for gas r� leaks could cause an explosion resulting in severe injury and/or death. Shut off gas and fix even the smallest leak r ight away. Be sure to leak test the heater gas manifold fittings using the above procedure once the heater is in operation. GAS PRESSURE TESTING: The following gas pressure requirements are important to the proper operation of the burners in gas heaters. Improper gas pressure or gas volume will create the following conditions: 1. Flame burns totally yellow. 2. Flame lifts off burner. 3. Heat exchanger soots up. The gas pressure regulator on all heaters is preset at the factory, but the setting should be verified by the installer to ensure proper operation. If gas pressure is inadequate, check for undersize piping between the gas meter and the heater or for a low-capacity gas meter. Gas pressure test procedure: 1. Obtain the necessary equipment: Figure 26:Gas valve a. Manometer to read pressure in inches of inlet Regulator water column pressure �.t. � adjustment screw of b. 1/8"pipe nipple (1/8"thread x 1"long) tap plug ,) thth c. 3/16"hex wrench c cap d. Flat screwdriver .- 2. Remove the 1/8"plug from the gas valve. ON/OFF INCREASE ®� DECREASE 3. Install the 1/8"pipe nipple into the gas valve. knob w PRESSURE PRESSURE 4. Attach the manometer to the pipe nipple. pp ; 5. Turn on the water system and start the heater Manifold 0 pressure following the lighting& operating instruc- V 1tit Electrical b' g P g tap plug "/ �is5 terminals tions on the label affixed inside the front access d . panel. If there is more than one pool/spa heater connected to the gas supply line, turn each of those appliances "ON"while testing the heater. 6. Take a pressure reading with the heater running,the value should agree with those in Table 15. If the pressure is within the range of 1.8" -2.0"w.c. (natural) or 6.8" - 7.0"w.c. (propane), then no further adjustment is needed. 7. If the gas pressure does not meet the above requirements the regulator must be adjusted. 8. Gas pressure regulator adjustment procedure: a. Remove the screw cap over the regulator adjustment screw(see Figure 26). b. Turn the regulator adjustment screw clockwise to increase pressure and counterclockwise to de- crease pressure. c. Replace the screw cap over the regulator adjustment screw. WARNING EXPLOSION HAZARD: Do not remove the 1/8"pipe nipple with ►/ the valve in the "ON" position. The valve must be in the "OFF" position when the nipple is removed. Removal of the nipple with the gas valve "on"could cause an explosion resulting in severe injury and/or death. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS ( I HAYWARD Pool Products Pomona, CA Clemmons,NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com II 9. Remove the 1/8" pipe nipple and replace the Table 15: Correct gas pressures 1/8"pipe plug. If proper pressure cannot be Pressure,in. w.c. FDN FDP achieved by adjusting the gas valve regula- tor, the installer must contact the gas sup- Fuel Natural Propane plier and request that the inlet pressure to Manifold 1.8" -2.0"w.c. 6.8" - 7.0"w.c. the heater be set to within the gas pressure Inlet, minimum 4.5"w.c. 9.0"w.c. range shown in Table 15. Inlet, maximum 10.5"w.c. 13.0"w.c. \ 4./ A WARNING EXPLOSION HAZARD: Gas pressures in excess of those listed in i1 Fig. 33 could cause a gas leak or diaphragm rupture. Gas leakage could cause an explosion resulting in severe injury or death. WATER PRESSURE SWITCH TEST I ADJUSTMENT PROCEDURE: The pressure switch is preset at the factory for most typical,deck level installations.When the heater is located above or below the level of the pool or spa,the pressure switch may require adjustment to compensate for the change in static head pressure.The following procedure is recommended when the switch needs adjustment and/or is replaced: For Installations with Heater Above Water Level: 1. Be sure the filter is clean before making the adjustment. 2. Turn "ON"the filter pump and ensure all air is out of the water lines, and ensure water flow rate is at least the rated minimum(see Table 14). 3. Turn"ON"the heater and adjust the thermostat to create a call for heat. 4. If the heater does not light, adjust the pressure switch by turning the adjustment knob on the pressure switch counter-clockwise,until the heater lights. Turning the adjustment knob counterclockwise decreases the pressure needed to close the switch. 5. Check the function of the pressure switch by turning the filter pump on and off several times. The pool heater should turn off immediately when the pump is turned off. Never allow the heater to operate with less than the minimum rated water flow rate. For Installations with Heater Below Water Level: 1. Be sure the filter is clean before making the adjustment. 2. Turn "ON"the filter pump and ensure all air is out of the water lines, and ensure water flow rate is at least the rated minimum (see Table 14). 3. Turn"ON"the heater and adjust the thermostat to create a call for heat. 4. Turn the adjustment knob on the pressure switch clockwise,until the heater turns off,then turn the knob 1/4 turn counter-clockwise, so that the heater turns back on. Turning the adjustment knob clockwise increases the pressure needed to close the switch. 5. Check the function of the pressure switch by turning the filter pump on and off several times. The pool heater should turn off immediately when the pump is turned off. Never allow the heater to operate with less than the minimum rated water flow rate. TWO-SPEED PUMP: In a few cases the pressure from a two-speed pump is below the 1-pound minimum required to operate the wa- ter pressure switch on the heater.This is apparent when the pressure switch cannot be further adjusted.In these cases the pump must be run at high speed to operate the heater.If the pump and piping arrangement are such that the re- quired 1-pound minimum pressure cannot be obtained,do not attempt to operate the heater.Correct the installation. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARDePaol Products Pomona, CA Clemmons,NC Nashville, TN Ili) AHaywerd Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com 111 TEMPERATURE ADJUSTMENT: This pool heater is equipped with a digital thermostat which allows the user to select the desired water temperature. The heater will then function automatically to maintain the desired temperature. The heater has 3 modes of operation: 1. STANDBY: in this mode, the heater will not function to heat the water. 2. SPA: in this mode,the heater will automatically function to maintain the water temperature setting for SPA mode. 3. POOL: in this mode,the heater will automatically function to maintain the water temperature setting for POOL mode. Use the MODE button to change modes. The indicator lights will illuminate to show which mode the heater is currently in. Each mode has its own temperature setting, allowing the user to have 2 individual pre-set temperature settings. To adjust the temperature while in SPA or POOL mode,use the UP and DOWN buttons. The numeric display will flash to indicate the temperature setting is being displayed/adjusted. When the numeric display is not flashing, the actual water temperature is being displayed. The temperature settings for both SPA and POOL modes are initially set at the factory to 65°F. The minimum allowed settings for SPA and POOL modes are both 65°F. The maximum allowed settings for SPA and POOL modes are adjustable up to 104°F using the temperature lockout feature (see below). After selecting SPA or POOL mode or adjusting the temperature setting, it is normal for the heater to delay up to 10 seconds before the heater starts operating. This delay is an internal self-test of the heater. On occasion, the numeric display may show a diagnostic error code; refer to list of diagnostic error codes in Fig- ure 31. Pressing the MODE button to cycle to STANDBY and back to SPA or POOL will clear a diagnostic error code. When clearing a diagnostic error code this way, it is normal for the heater to delay up to 5 seconds before resuming normal operation, assuming the diagnostic error code does not re-appear. Figure 27: User interface keypad Numeric Display E HAYWARD° &TWICE SYMt>eK HEAT SPA POOL TEMP Wa PIO TOW*lb* M To e-W, Iac-a S .o..e.n Indicator Lights Buttons USE ONLYHAYWARD GENUINE REPLACEMENT PARTS iHAYWARD®Pool Products Pomona, CA Clemmons,NC Nashville,TN A Hayward Indush1aa,Inc.Company Tel: 908-351-5400 www.haywardpool.com TEMPERATURE LOCK-OUT: The digital thermostat in this pool heater allows the user to lock the maximum temperature setting allowed. This feature is useful for preventing unauthorized users from manually adjusting the temperature settings higher than desired. On a new heater,the maximum allowed temperature lock settings are initially set at the factory to 90°F for POOL mode, and 104°F for SPA mode.To adjust these settings,use the following procedure: 1. Use the MODE button to put the heater in STANDBY mode. 2. Press and hold both the UP and DOWN buttons at the same time. 3. After 3 seconds,the thermostat enters maximum temperature lock adjustment mode. 4. The SPA indicator light illuminates and the numeric display shows the current SPA mode maximum temperature lock setting. Both the SPA indicator light and the numeric display flashes rapidly when in adjustment mode. 5. Use the UP and DOWN buttons to set the desired maximum temperature lock setting. When finished, press the MODE button. 6. The POOL indicator light illuminates and the numeric display shows the current POOL mode maximum temperature lock setting. Both the POOL indicator light and the numeric display flashes rapidly when in adjustment mode. 7. Use the UP and DOWN buttons to set the desired maximum temperature lock.When finished, press the MODE button. 8. The heater will return to STANDBY mode FAHRENHEIT VERSUS CELSIUS: The temperature can be displayed in Fahrenheit or Celsius.TO change the display,use the "MODE"button to place the heater in"STANDBY".Then press and hold the"UP"and"MODE"buttons until the display shows the°F/°C selection.Press the "DOWN" button to toggle between selections. To accept the selection,press the "MODE"button. If the user does not act,the selection will be automatically accepted after 60 seconds. HEATING MODE: The control continually compares the water temperature with the set point and the high limit temperature. When the water temperature is more than 1°below the set point a call for heat is generated and a heating cycle is initiated. I. The control checks for open contacts at the blower vacuum switch. 2. The control energizes the blower and the igniter. The igniter heat-up time is approximately 20 seconds. The blower is running a pre-purge cycle during this time. 3. The control checks for closed contacts at the blower vacuum switch. 4. When the igniter reaches the proper temperature a 4-second trial for ignition begins.The control opens the gas valve and monitors flame current. The igniter is turned off when flame is sensed or after 4 sec- onds. 5. The blower vacuum switch,the temperature limit switches,the vent pressure switch,the water pressure switch, the water temperature sensors, and the flame sensor are constantly monitored during a call for heat to assure the heater is operating properly. 6. When the thermostat is satisfied and the call for heat ends the control immediately de-energizes the gas valve. Flame is extinguished. 7. The control operates the blower during a 30-second post-purge period. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYWARD®Pool Products Pomona, CA Clemmons,NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com FAILURE TO LIGHT - RETRY: If the first ignition attempt fails during a normal heating cycle the control will make two (2) additional ignition attempts: 1. The control de-energizes the gas valve after the 4-second ignition trial ends. 2. The control operates the blower during a 30-second post-purge period. 3. The control monitors for open contacts at the blower vacuum switch. 4. The control performs a gas valve relay check. 5. A normal ignition sequence resumes with Item#2 in "Heating Mode" (above). If the third ignition trial fails the control enters a safety lockout(or"hard" lockout) after the postpurge period of the third failed trial. 6. The error code "IF" is displayed and the`SERVICE" indicator is illuminated. a. The control automatically resets and clears the "IF" error code without any user intervention after 60 minutes. If there is a call for heat after reset the control will make three (3) trials for ignition. If ignition is not established the control will again enter safety lockout for 60 minutes. This cycle will continue until ignition is established or the call for heat is removed. b. The user can reset the control and clear the "IF"error code by pressing the"MODE" button to move through"STANDBY" and return to the previous mode ("SPA"or"POOL"). LOSS OF FLAME - RECYCLE: If flame is established and then lost, the control will make ten (10) attempts at ignition. If flame is lost within ten (10) seconds of ignition the control will respond within 2 seconds. If flame is lost more than ten(10) seconds after ignition the control will respond within 0.8 seconds. 1. The control de-energizes the gas valve and the blower. 2. The control monitors for open contacts at the blower vacuum switch. 3. The control performs a gas valve relay check. 4. A normal ignition sequence resumes with Item#2 in"Heating Mode" (above). 5. If the tenth ignition trial fails the control enters a safety lockout(or"hard"lockout)after the post- purge period of the tenth failed trial. 6. The error code "IF"is displayed and the "SERVICE"indicator is illuminated. a. The control automatically resets after 60 minutes. If there is a call for heat after reset the control will make three (3) trials for ignition. If ignition is not established the control will again enter safety lockout for 60 minutes. If flame is established but is lost the control will make ten(10) attempts at ignition. This cycle will continue until ignition is established or the call for heat is removed. b. The user can reset the control and clear the "IF"error code by pressing the"MODE"button to move through"STANDBY"and return to the previous mode ("SPA"or"POOL"). KEYPAD INPUTS: The control accepts user inputs via the keypad on the front panel. 1. When changing the mode from"STANDBY" to either"SPA"or"POOL"there may be up to a 10- second delay for the blower fan to begin running. The control performs an internal self-test and then verifies that the blower vacuum switch contacts are open before energizing the blower. 2. It is normal for the heater to display a 1-to 2-second delay in responding to any keypad input. 3. It is normal for the heater to display up to a 5-second delay when the keypad is used to reset the control to clear an error code. 4. The control will accept a mode change during lockout after 5 seconds. The control will continue to display the error code and remain in lockout until it is reset.At reset the control will go to the last saved mode. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYINARDePool Products Pomona,CA Clemmons, NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com • II AUTOMATIC RESET TIME: The heater will automatically reset when an error condition is corrected and resume operation as detailed in the table below. The heater can be manually reset using the keypad by cycling the mode button through "STANDBY" and back to the original operating mode ("SPA" or"POOL"). PERIODIC INSPECTION: The heater is designed and built for long performance life when installed and operated according to the manufacturer's directions. Regular inspection by qualified service personnel is recommended to keep the heater working properly. The following inspection points are suggested to help maximize heater life. 1. Periodically check the venting on outdoor heaters. The heater's venting areas (the louvered top panel) must never be obstructed in any way and minimum clearances must be observed to prevent restric- tion of combustion and ventilation air. Remember that shrubs grow and in time may obstruct a heater's venting areas. 2. Check the venting of indoor heaters for looseness and possible leaks. Keep all openings for combustion and ventilation air clear and unobstructed. 3. Keep the entire pool heater area clean and free of all debris, combustible materials, gasoline, and other flammable vapors and liquids. Remove any leaves or paper from around the heater. 4. Do not store chlorine, other pool chemicals, or other corrosives in the vicinity of the heater. 5. If the heater is operating on propane gas,the tank must not fall below 30% full or damage to the heater may occur. Hayward will not be responsible for heaters that soot up due to improper gas level in the tank resulting in inadequate gas volume. 6. If another appliance is added to the gas line at a later date, consult the local gas company to be sure the gas line will have the capacity to supply both units at full input rating at the same time. i 7. Do not use the heater if any part has been under water. Contact a qualified service technician to inspect the entire heater and replace any part of the control system or gas valve that was under water. If heater has been totally submerged in water it must be removed and the entire heater must be replaced. 8. An inspection program is a good preventative maintenance measure. Keep this manual in a safe place for future reference for yourself as well as for a service technician to consult when inspecting or servic- ing the heater. Additional inspection procedures to be performed by a qualified service technician are covered in Section VI of this manual. WINTERIZATION: In moderate climates,the heater can continue to operate during short-term cold spells. Do not use the heater to maintain the water temperature just above freezing or for freeze protection. Care must be taken to avoid freeze-up in the heater.When it is used during freezing weather,the pump must run continuously. The heater is not warranted against freeze-ups. In regions where freezing temperatures are encountered, all water must be drained from the heater when it is out of service, to prevent damage to the heater and piping. Drain- ing the heat exchanger is recommended as part of the season's shutdown procedures. AATTENTION:A heater damaged by freezing is not covered under the Hayward warranty. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYWARD®Pool Products Pomona, CA Clemmons,NC Nashville,TN 0 A Hayward Industries,Inc.company Tel: 908-351-5400 www.haywardpool.com DRAINING THE HEAT EXCHANGER: This procedure applies to installations where the heater is located higher than the pool water level. If it is necessary to drain a pool heater located below the pool water level, you must either partially drain the pool, or isolate the pool heater from the pool using valves. 1. Set the heater to STANDBY mode using the keypad. 2. Turn the electricity to the heater OFF at the circuit breaker panel. 3. Turn the heater gas valve OFF using the knob on the valve(see Figure 26). 4. Turn the heater's gas supply OFF at the main shut-off valve outside the heater cabinet. 5. Be sure the circulating pump is OFF. 6. On models with plastic headers, remove the plastic drain plug (see Figure 28). On models with bronze headers (ASME models), open the brass drain valve located on the header(see Figure 21). 7. Allow all water to drain from the heater. 8. On models with plastic headers, re-install the plastic drain plug. On models with bronze headers (ASME models), close the brass drain valve located on the header. SPRING START-UP: 1. Inspect and clean the heater, being sure the heater is free of leaves and debris prior to startup. 2. Be sure inlet and outlet piping are properly attached to the heater and the drain valve is closed. 3. Turn the filtration system pump "ON"and allow the system to run long enough to purge all the air from the lines. 4. Turn the gas supply to the heater"ON". 5. Set the temperature control using the keypad to "POOL" or "SPA"and adjust the set point to the desired temperature setting. 6. If operating difficulties are encountered, contact a qualified service company for assistance. aATTENTION: Heater installation, checkout, and start-up should now be completed. BE SURE to leave the Owner's Manual with the pool owner. i Figure 28: Heat exchanger header components Bypass Service Inlet/Outlet Water PressureCartridge Retaining Nut Cartridge Switch Header tilree;b-4115j -,-. 7.•-- ../...-- ' V 1:-.1, _ Ie . -.0&,;\ git) )-1 ,..; sotoji ` hij AI ,v.- , :..sr j,,, sill t" Temperature N � Limits '1. Thermistor Pressure Relief Drain Plug Valve Port USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 0 HAYWARD Pool Products Pomona, CA Clemmons, NC Nashville,TN iiA A Hayward Industries,Inc,Company Tel: 908-351-5400 www.haywardpool.com SECTION IV. QUALIFIED TECHNICIAN — MAINTENANCE & SERVICING 111 GENERAL: AATTENTION: Only qualified service technicians,with appropriate test equipment, should be allowed to service the heater. Bear in mind that all of the components that comprise the system have an effect on heater operation. Before proceeding with heater related troubleshooting tips covered in Section VII, be certain that the pump is operating correctly, the filters and strainers are not blocked, the valves in the piping are properly positioned, and the time clocks are properly set. AWARNING: EXPLOSION HAZARD Do not attempt to repair any components of � '/ this heater. Do not modify the heater in any manner. To do so may result in a mal- r function that could result in death, personal injury, or properly damage. Check with the consumer to see if any part of the heater has been under water. Replace any part of the control system and any gas control that has been under water. MAINTENANCE: The following inspection procedures are recommended to be performed as part of annual heater mainte- nance and to ensure safe operation. 1. External heat exchanger 2. Internal heat exchanger 3. Main burner flame patterns 4. Main burner orifices 5. Operating controls USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYWARD®P ool Products Pomona, CA Clemmons,NC Nashville,TN 0 A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com EXTERNAL HEAT EXCHANGER INSPECTION AND CLEANING: Remove the louvered exhaust cover panel (see Figure 12)and inspect the external surfaces of the heat exchang- er for soot accumulation. If soot has accumulated,it must be removed by following the recommended procedure: 1. Turn pump, main gas valve, and heater power"OFF". 2. Remove heat exchanger according to the procedure in Section II,under"Reversible Water Connections". 12 AWARNING: BURN HAZARD Do not use a wire brush to remove soot from the heat exchanger.This could cause a spark and ignite the gases trapped within the soot. 3. Using a soft-tipped brush such as a paint brush,apply a degreaser to the entire heat ex- changer surface(top and bottom). Allow the heat exchanger to sit for a period of time to allow the degreaser to loosen the soot. Wash the heat exchanger using a garden hose ensuring both the top and bottom surfaces are cleaned. Re-assemble the heater by reversing the disassembly steps. Although the heat exchanger should be cleaned of soot and reinstalled, the fact that sooting occurred should be investigated, as it may indicate other problems such as: 1 • Insufficient air supply • Inadequate venting • High or low gas pressure • Blockage of burner tubes or orifices • Blockage of blower inlet • Low voltage supply causing blower to "spin"slower • Improper heater location installation • Incorrect gas supply pipe size • Excessive water flow through heat exchanger • LP tank below 30% full COMBUSTION CHAMBER: The combustion chamber is a single-piece casting. If damaged, the entire chamber must be replaced. HEAT EXCHANGER REMOVAL: Follow steps in Section II, under"Reversible Water Connections" for heat exchanger removal procedure. BURNER INSPECTION AND CLEANING: With the heater"ON",remove the front access panel and make a visual inspection of Figure 29: Burner Flame characteristics the main burners through the sight glass (see Figure 25.)The main burner flames should be about %"to 2" in height and should not"lift" off the burner ports (e e Figure 29). tr"� wld krt$A normal flame is blue, without yellow • +tips.Yellow tips or a totally yellow or"lazy" '. 'Aril flame may be an indication of a fuel-rich mix- � i_a ture due to restricted air supply. Spider nests in • �� the burner andlor gas orifices may also cause '/ HEIGHT)-4,..tips. t USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYWARDDPool Products Pomona, CA Clemmons, NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com • 111 BURNER REMOVAL AND REPLACEMENT: Refer to Figures 12, 25, and 26 as needed. 1. Turn pump, gas supply, and heater power"OFF". 2. Turn gas valve knob "OFF". 3. Remove the front access panel. It is secured with (4) screws. 4. Disconnect the union joint in the gas supply piping outside the heater cabinet. 5. Disconnect the wiring terminals from the gas valve. 6. Disconnect the wiring terminals from the blower. 7. Remove the gas manifold assembly. It is attached to the air box using (4) screws. 8. Remove the screws from the igniter access panel and pull it out of the way. Do not disconnect the wires. 9. Remove the air box cover. Do not remove the blower from the air box cover. 10. Remove the(2) screws securing each burner to the combustion chamber front. 11. Pull the burners straight out of the heater. 12. Reverse the above procedure to install the burners. 13. Turn the gas supply"on". Use a soapy water solution to check for leaks. Bubbles forming indicate a leak. t 1 / Al WAR EXPLOSION HAZARD The of flam check for gas \ r / leaks couldNING:cause an explosion resulting in severeuse inanjury and/or death ,\�' open GAS VALVE REPLACEMENT: Refer to Figures 12 and 25 as needed. AATTENTION: Do not attempt to repair the gas valve. If found defective,replace the entire valve. Attempts to repair it will void the warranty. 1. Turn pump, gas supply, and heater power"OFF". 2. Disconnect the union joint in the gas supply piping outside the heater cabinet. 3. Remove the front access panel. It is secured with (4) screws. 4. Disconnect the wiring terminals from the gas valve. 5. Remove the gas manifold assembly. It is attached to the air box using (4) screws. 6. Unscrew the gas valve from the gas manifold pipe. 7. Reassemble the gas manifold assembly using the new gas valve. Only use liquid pipe thread sealant on the male threads of the gas manifold pipe. Do not place pipe dope on the first two threads of any joint. 8. Reverse the above procedure to re-install the gas manifold. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS Ow HAY WARD Pool Products Pomona, CA Clemmons,NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com IGNITER: Refer to Figures 12 and 25 as needed. To remove the igniter: 1. Turn pump, gas supply, and heater power"OFF". 2. Remove the front access panel. It is secured with (4) screws. 3. Disconnect the igniter wires from the ignition control board. 4. Remove the screws from the igniter access panel.Working from the underside of the panel,press the bushing out of the hole in the sheet metal panel. 5. Slide the igniter wires through the slot on the panel and pull the panel free. 6. Remove the (2) screws that secure the igniter. 7. Pull the igniter straight back until it is free of the combustion chamber, then out of the air box. 8. Reverse the above procedure to install the igniter. FLAME SENSOR: Refer to Figures 12 and 25 as needed. To remove the flame sensor: 1. Turn pump, gas supply, and heater power"OFF". 2. Remove the front access panel (4 screws). 3. Disconnect the wire from the flame sensor. 4. Remove the screws that secure the flame sensor to remove the sensor. 5. Reverse the above procedure to install the flame sensor. BURNER ORIFICES: Refer to Figures 12 and 25 as needed. To remove the burner orifices: 1. Turn pump, gas supply, and heater power "OFF". 2. Disconnect the union joint in the gas supply piping outside the heater cabinet. 3. Remove the front access panel. It is secured with (4) screws. 4. Disconnect the wiring terminals from the gas valve. 5. Remove the gas manifold assembly. It is attached to the air box using (4) screws. 6. Remove the orifices using a 7/16"wrench. 7. After cleaning or replacing orifices re-install into the gas manifold pipe being careful not to cross- thread or over tighten as a leak may result. A ATTENTION: Do not enlarge orifice holes. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYWARDPool Products 0Pomona, CA Clemmons,NC Nashville,TN n AHaywardIndustries,Inc.Company Tel: 908-351-5400 www.haywardpool.com • 111 GAS CONVERSION: The factory-installed gas train,where appropriate, may be changed from natural gas to propane or from propane to natural gas, using the appropriate conversion kits available from the factory. Gas conversions are to be performed only by a qualified service agency. Detailed instructions are included with each kit. aATTENTION: Conversion kits are not available in Canada. Conversions must be performed by the conversion station at Hayward Pool Products Canada, Inc. ELECTRICAL WIRING: aATTENTION: If it is necessary to replace any of the original wiring,it must be replaced with Hayward supplied replacement parts. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS OHAYWARD®Pool Products Pomona, CA Clemmons,NC Nashville,TN AHayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com i .. IGNITION CONTROL SYSTEM: The ignition control system in this heater consists of 3 printed circuit boards (the ignition control board, the display board, and the fuse board) and a keypad. The locations of these components are shown in Figure 31. The ignition control system functions as the heater's thermostat, safety control system, and controller for the gas combustion system. To remove/replace the ignition control board or the fuse board: 1. Turn pump, gas supply, and heater power OFF. 2. Remove the front access panel. 3. Disconnect all wires from the printed circuit board. 4. Detach the board from the sheet metal panel by compressing the plastic stand-offs. 5. Replace the board, and reverse the above steps to reassemble. To remove/replace the display board or keypad: 1. Turn pump, gas supply, and heater power OFF. 2. Remove the front access panel. 3. Unplug the display board ribbon cable from the ignition control board. 4. Remove the 4 screws and remove the plastic bezel &keypad assembly from the sheet metal panel on the front of the heater. 5. The display board is attached to the back side of the bezel &keypad assembly. Unplug the keypad ribbon cable from the display board. 6. Detach the board from the plastic bezel by removing the 2 small screws. 7. Replace the display board or bezel &keypad assembly, and reverse the above steps to reassemble. BLOWER VACUUM SWITCH: The blower vacuum switch is a safety device that prevents the ignition sequence from continuing unless the blower is developing sufficient airflow for combustion. Figure 31 shows the location of the blower vacu- um switch in the heater cabinet. When the blower achieves sufficient airflow, the negative pressure created in the blower housing closes the contacts on the blower vacuum switch, indicating to the ignition control board that it is safe to continue the ignition sequence. A silicone tube connects the blower vacuum switch with the blower as shown in Figure 31. To remove the blower vacuum switch: 1. Turn pump, gas supply, and heater power "OFF". 2. Remove the front access panel. It is secured with (4) screws 3. Remove the wires from the pressure switch. 4. Pull the tubing from the hose barb on the switch. 5. Remove the(2) screws that secure the pressure switch to the control panel. 6. Reverse the above procedure to install the blower vacuum switch. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARDPool Products Pomona, CA Clemmons, NC Nashville, TN . Hayward lndustnes,Inc.company Tel: 908-351-5400 www.haywardpool.com 111 HIGH LIMIT SWITCHES: The high limit is an automatically resetting safety device wired in series with the thermostat and gas valve. See Figure 28. The heater is equipped with two automatic high limits, located on the water header. If the water temperature exceeds the limit set point,the gas valve will be closed, shutting off gas supply to the burners. Erratic high limit operation is often an indication of a problem with water flow.Reduced flow may be caused by: 1. Clogged filter or strainer. 2. Excessive flow through the external bypass if one is used. 3. Lime scale accumulation in the heat exchanger. TO REPLACE A HIGH LIMIT SWITCH: 1. Turn pump, gas supply, and heater power"OFF". 2. Drain the heat exchanger of all water. 3. Unplug the high limit wires from the wiring harness. 4. Unscrew the high limit switch from the header. 5. Replace the high limit switch. Use new sealant on the high limit switch threads before reinstalling. Reverse the above procedure to install the high limit switch. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYWARD"Pool Products Pomona, CA Clemmons, NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com THERMISTOR: The thermistor monitors the return water temperature. See Figure 28. To replace the thermistor: 1. Turn pump, gas supply, and heater power"OFF". 2. Drain the heat exchanger of all water. 3. Remove the front access panel. It is secured with(4) screws 4. Unplug the thermistor connector from the ignition control board. 5. From outside the heater,pull the thermistor leads out of the control box and through the hole in the heater chassis. 6. Unscrew the thcrmistor from the inlet side of the header. 7. Replace the thermistor. Use new sealant on the thermistor threads before re-installing. Reverse steps above to complete the procedure. WATER PRESSURE SWITCH: The water pressure switch(Figure 28) is preset at the factory for most typical, deck level installations. When the heater is located above or below the level of the pool or spa, the pressure switch may require adjustment to compensate for the change in static head pressure. If adjustment is needed, the procedure is detailed in Section III, under Water Pressure Switch Test /Adjustment Procedure. aATTENTION: Do not operate the pool heater without the function of a properly adjusted pressure switch or flow switch. To replace the pressure switch: 1. Turn pump, gas supply, and heater power"OFF". 2. Unplug the high limit terminals from the main wire harness. 3. Remove the (4) screws securing metal trim panel around the header. 4. Remove the wires from the pressure switch. 5. Using two '/2"open-end wrenches disconnect the pressure switch from the pressure switch tubing. 6. Replace the pressure switch. Use new sealant on the pressure switch threads before re-installing. 7. Reverse steps above to complete the procedure. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARD�Pool Products Pomona,CA Clemmons,NC Nashville,TN t A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com 111 TRANSFORMER: The transformer converts the field supply voltage(either 240 VAC or 120 VAC) to a 120 VAC output for blower and igniter power, and a 24 VAC output for powering the ignition control board,control circuits, and gas valve. See Figure 25 for its Location. To replace the transformer: 1. Turn pump, gas supply, and heater power"OFF". 2. Remove the front access panel. It is secured with(4) screws. 3. Disconnect all wires from the transformer leads. 4. Remove the (2)screws that secure the transformer to the control box. 5. Replace the transformer. Reassembly is the reversal of steps above. BLOWER: The blower provides the air that mixes with the gas at the main burners for the combustion process. The blower operates during the pre-purge time (approximately 30 seconds)at the beginning of each ignition cycle, during the entire time the gas valve is open and the burners are firing, and for 30 seconds after the valve gas closes. See Figures 25 and 30. To replace the blower: Figure 30: Blower 1. Turn pump, gas supply, and heater power"OFF". 2. Remove the front access panel (4 screws). Blower 3. Disconnect the blower wire harness from the ignitions p". Blower Air Inlet glace control board. « / 4. Disconnect the tubing from the hose barb on the blower housing. ; 5. Remove the blower air inlet plate from the blower(4 screws). `Pi 6. Remove the blower from the air box cover (4 screws). I r ;.✓ 7. Reverse the above steps to reassemble the'blower. II .. Be sure the blower outlet gasket is in place before proceeding. °" Blower Outlet Gasket Air Box Cover BYPASS SERVICE CARTRIDGE: The following procedure details how to remove and replace the internal pressure bypass valve in the header. This procedure applies only to plastic (non-ASME) headers. On bronze (ASME) headers, the bypass service cartridge is not field-replacable. Please contact Hayward technical support for more information. 1. Turn pump,main gas valve, and heater power off. 2. Drain heat exchanger according to instructions in Section III of this manual. 3. Remove 6 screws and remove the upper plastic heater side panel, to allow access to the header. 4. Remove the cartridge retaining nut from end of header(see Figure 28). 5. Slide out the bypass cartridge from the end of the header (see Figure 28). 6. Check the function of the bypass valve to ensure the valve flaps rotate smoothly on the shaft, and the spring fully closes the valve. 7. Apply silicone o-ring grease (Hayward Jack's 327 Multilube pin SP032712, or equivalent)on o-ring seals on the bypass cartridge before inserting into the header. 8. Insert bypass cartridge into header with the arrow on the end of the cartridge pointing up. 9. Re-install cartridge retaining nut.Nut should be tightened hand-tight only. DO NOT OVER-TIGHTEN. 10. Re-install the upper plastic heater side panel. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS , HAYWARD Pool Products Pomona, CA Clemmons, NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com s° SECTION V. TROUBLESHOOTING GENERAL: AATTENTION: These instructions are intended for the use of qualified personnel trained and experi- enced in the installation and servicing of this type of heating equipment and its related system compo- nents. Some states may require installation and service personnel to be licensed. Persons not qualified should not attempt to repair this equipment according to these instructions. These instructions and procedures are not or the use of"do-it-yourself'consumers. A WARNING: BURN HAZARD The operation of the heater with the pump shut off could cause heater overheating and fire.Never operate heater with the pump shut off. AATTENTION:As a preliminary check, make sure that all wire connections are clean and tight and that all wiring conforms to the wiring diagram. AUTOMATIC RESET TIME: The heater will automatically reset when an error condition is corrected and resume operation. The heater can be manually reset using the keypad by cycling the MODE button through"STANDBY"and back to the original operating mode ("POOL" or "SPA"). ERROR CODES: See Figure 31 for an error code chart. TROUBLESHOOTING: See Figure 32 for troubleshooting guide. SUPPLY WIRING: If the heater is connected to the line side of the circuit it will be powered at all times. In this situation, when the pump shuts down the heater will display a fault code of"LO". If there is a call for heat and the pump then restarts there will be a 2-minute delay for the heater to fire.After the pump has been running for at least 2 minutes there is no delay for heater operation. Wiring the heater to the load side of the timer or controller will not result in a 2-minute delay if the pump primes quickly enough to activate the heater's water pressure switch. If the pump is slow to prime the heater may display an"LO" fault code and will take 2 minutes to automatically restart. If the pump has primed,this wait can be avoided by manually clearing the error code via the keypad by changing the mode through the "STANDBY" setting and returning to the initial setting ("SPA" or"POOL"). When a heater is wired to the line side of the power circuit (continuous power) the blower will not oper- ate when the pump is cycled via a time clock or other switch method. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARD®Pool Products Pomona,CA Clemmons,NC Nashville,TN s "` AHeyward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com 111 INTERNAL WIRING: If the heater display is blank after the electrical has been installed see Figures 43 and 44 to determine the cause. The ribbon cable between the display board and the ignition control board is polarized and cannot be inserted upside down if it was removed when electrical was done. FUSE SPECIFICATIONS: The fuse designations are printed on the ignition board and the control board. See Figure 25 for board lo- cations. Fuses are available as common hardware items or may be purchased from Hayward in a service parts kit. The fuse specifications are: • Fl fuse (low voltage): 3A blade style fast-acting automotive fuse,type 257 • FCl &FC2 (transformer primary) and FC4 (transformer secondary): 3A slo-blo fuse, 5 x 20 mm USE ONLY HAYWARD GENUINE REPLACEMENT PARTS C�) HAYINARD®Pool Products Pomona, CA Clemmons, NC Nashville,TN a A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com IIFigure 31: ERROR CODES Code Description Information bD Internal fault/power-up On initial trial for ignition.Automatic reset is immediate once the gas valve relay error check results are acceptable. Gas valve sensed If valve is open when it should be closed the heater will shut down and go into bD as "ON"error lockout. Blower will operate until error condition is corrected. Automatic restart 2 minutes after error is corrected. Gas valve sensed If valve is closed but flame is sensed the blower will run for 5 s then start a new bD as"OFF"error ignition sequence. If error occurs 10 times during a call for heat the control will go into lockout.Automatic reset is 60 minutes. bD Data retrieval error If control input data is corrupted the heater will shut down and go into lockout. Flame present with gas If flame is sensed with the gas valve off the control will go into lockout. The HT valve"OFF"error blower will run until error condition is corrected. When corrected, control will run blower for 5 s then automatically restart after 2 minutes. PF Electrical supply wiring This code will display if 120V polarity is reversed, low voltage is detected,or if error the ground path is not sufficient. Reset is immediate after error is corrected. Blower vacuum switch If the blower prover switch does not close after the blower starts the control will AO open error stop the ignition trial go into lockout.The blower will continue to run.Automatic reset is immediate after the switch closes. Blower vacuum switch If the blower prover switch opens unexpectedly during operation the control will AO open when expected shut down and attempt to re-light. If the switch does not close after the blower closed error starts the control will go into lockout with the blower running.Automatic reset is immediate after error is corrected. Blower vacuum switch Tf the blower prover switch opens during the postpurge cycle(heater is not fir- AO open during post-purge ing) the control will display the error code.The post-purge cycle will be corn- error pleted once the blower prover switch closes. Blower vacuum switch If the blower prover switch is closed before blower start-up the control will not AC closed when expected start the blower.Automatic reset is immediate when the switch opens. open error Igniter open error If the control is not in lockout and senses that the igniter circuit is open when the in blower is Bunning the control will turn off the blower and go into lockout. Auto- matic restart 2 min after error is corrected. Thermistor error An excessive temperature difference between the two thermistors(5 °F or more) SF or an"out of bounds"condition on both sensors (less than 10°F or greater than 1 RO°F)will result in the error code.Automatic restart is 2 minutes after the error is corrected. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS 0r� HAYWARD®Pooi Products Pomona,CA Clemmons, NC Nashville,TN AHayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com • ntinued Figure 31: ERROR CODES (co ) 111 Code Description Information Water Temperature A) Inlet water temperature sensor is reporting a temperature in excess of 104°F. Sensing Error Normal operation resumes 2 minutes after inlet water temperature sensor reports temperatures of 104°F or less. This error functions in both normal and remote thermostat modes. or HS B) Inlet water temperature sensor is reporting a temperature change at a rate faster than 6°F in 60 seconds,indicating a potentially damaging low water flow conditon. Normal operation resumes when temperatures stabilize. If this condi- tion is detected 3 times, the heater will lock-out until the electrical power is cycled off and back on. Keypad button stuck If one of the keypad buttons is closed(or pressed)for more than 30 s the error Sb closed error code will be displayed but the control will continue to function.The error code will be cleared when the condition is corrected. IF Ignition failure error If the control exceeds the maximum number of ignition retries or recycles the heater will shut down and go into lockout.Automatic reset is 60 minutes. Communication error If communication between the ignition board and the display board is not estab- CE lished within 3 s of power-up an error will be displayed.After communication is established, if it is lost for 30 s,the error will be displayed. The error code will be cleared upon a valid data exchange between boards. Limit string open error If the limit string opens the heater shuts down and goes into lockout.Automatic LO restart is 2 minutes after the error condition is corrected and the limit string closes. See below for more detail. EEPROM ERROR An error was detected in the ignition control circuit board. EE USE ONZYHAYIIARD GENUINE REPLACEMENT PARTS ■.■BARDod Products Pomona,CA Clemmons, NC Nashville,TIC Tel: 90f-351-_54110 www.haywardpooLcom MEMO 111 Figure 32: TROUBLESHOOTING Code Fault Diagnosis Step Remedy Heater will not 1.Check for Low&High Disconnect plug from P5 connector from Fuse Board. Measure power up. Voltage Output from Fuse for 24VAC between pins of receptacle on Fuse Board. Reconnect Board plug. Disconnect plug from P6 of Fuse Board. Measure for 120VAC between pin 3 and 5 of receptacle on Fuse Board.Reconnect plug. If OK,proceed to section titled"Low voltage circuit fault". Otherwise, proceed to step 2. 2.Ensure field power supply Measure for field supply voltage across terminals of TBl terminal block to heater is turned on. on Fuse Board. If OK,proceed to step 3 3.Check for faulty Fuse Insoect Fuse Board wiring. Ensure all plugs are securely fastened to Board wiring. Fuse Board. If OK,proceed to step 4. None 4.Verify that FC1 and FC2 Remove FC1 and FC2 fuses from fuseholder. Measure continuity Fuses on Fuse Board are not across fuse. If fuses are open,proceed to section titled"Open FC1 and/ open. or FC2 Fuses". If fuses are OK,reinstall them and proceed to step 5. 5.Verify that 240vac Voltage Check that proper Volatage Selector Plug is installed in Fuse Board. If Selector Plug is not installed OK,proceed to step 6 with a 120vac field power supply 6. Check for defective Disconnect plug from P4 connector from Fuse Board. Mesure for Transformer. 24VAC between pins I &2 of plug of Transformer and 120VAC between pins 4&6. If 24VAC or 120VAC is not present,replace Transformer. Otherwise,proceed to step 7. 7.Fuse Board is defective Replace Fuse Board. Low voltage 1.Check for Low Voltage Diconnect plug from P5 connector from Fuse Board. Measure for circuit fault. Output from Fuse Board 24VAC across pins. Reconnect plug. If OK,proceed to step 2. Otherwise,proceed to step 5. 2.Check for faulty Control Inspect Control Module wiring. Ensure all plugs are seemly fastened to Module wiring. Control Module. If OK,proceed to step 3. 3.Verify low voltage input Verify 24VAC across R and C terminals on Control Module. ff not OK, to Control Module. replace harness. If OK,proceed to step 4. 4.Verify that Fl Fuse on Remove Fl fuse from fuseholder. Measure continuity across fuse. if None Control Board is not open. OK,replace Control Module. If fuse is open,proceed to section titled "Open FC3 or FC1 Fuses". 5.Verify that FC3 on Fuse Remove FC3 fuse from fuseholder. Measure continuity across fuse. If Board is not open fuse is open,proceed to section titled"Open FC3 or FC1 Fuses". If OK,reinstall fuse and proceed to step 6. 6.Check for defective Disconnect plug from P4 connector from Fuse Board. Mcsure for Transformer. 24VAC between pins I &2 of plug from transformer. if 24VAC is not present,replace Transformer. Otherwise,proceed to step 7. 7.Fuse Board is defective Replace Fuse Board Open FC1 and/or 1.Verify that 120VAC Check that proper Voltage Selector Plug is installed. If OK,proceed to FC2 Fuses. Voltage Selector Plug is not step 2. installed with a 240VAC field power supply. If 120VAC plug is installed and field supply voltage is 240VAC,FC1 and FC2 fuses will have to be opened. Install the correct Voltage None Selector Plug and new FC1 and FC2 fuses. 2.Check for faulty Inspect Transformer wiring. Ensure insulation on wiring is not worn. If Transformer wiring. OK,proceed to step 3. 3.Defective Transformer Replace Transformer. 2. TROUBLESHOOTING Figure_3 R BLESHOOTING Code Fault Diagnosis Step Remedy Open FC3 and/or 1. Check for faulty Gas Inspect Gas Valve wiring. Ensure insulation on wiring is not worn. If F 1 Fuses Valve wiring. OK,proceed to step 2. 2.Verify that Gas Valve is Mesure for resistance across Gas Valve terminals and between each not defective. terminal and ground If short exists,replace Gas Valve. If OK,proceed to step 3. None 3. Check for faulty Control Inspect Control Module wiring.Ensure insulation on wiring is not worn. Module wiring. If OK proceed to step 4. 4. Control Module is Replace Control Module. defective. Open FC4 Fuse. 1.Check for faulty Igniter Inspect Igniter wiring. Ensure insulation on wiring is not worn. If OK, wiring. proceed to step 2. 2. Check for faulty Blower Inspect Blower wiring. Ensure insulation on wiring is not worn. If OK, wiring. proceed to step 3. 3. Check for defective Disconnect Igniter plug from Control Module. Measure resistance igniter. across Igniter. Resistance should be 10.9-19.7 ohms at at 77°F. If out of this range,replace igniter.If OK,proceed to step 4 None 4. Check for defective Disconnect Blower plug from Control Module. Measure resistance Blower. across Blower windings. Winding resistance across lead should be in the following range: Red-to-White: 8 to 9 ohms. If measured values vary substantially from these values,blower is defective. Replace. Otherwise proceed to step 5. 5. Control Module is Replace Control Module. defective. Bad Board or 1.Verify that FC4 Fuse on Remove FC from fuseholder. Mesure continuity across fuse. If OK, Secondary Hig Fuse Board is not open. reinstall fuse and proceed to step 2. If Fuse is open, proceed to section Voltage Fault titled"Open FC4 Fuse". 2.Verify high voltage output Disconnect plug from P6 connector of Fuse Board. Measure for from Fuse Board. 120VAC across pins 3 and 5 of P6 receptacle on Fuse Board. If OK, reconnect plug and proceed to step 3. If not OK,go to step 4. hD 3. Check for defective Disconnect plug from E10 connector of Contol Module. Measure for Harness. 120VAC across pins 1 and 3 of Plug on Harness. If OK,replace Control Module. Tf not OK,replace Harness. 4. Check for defective Disconnect plug from P4 connector of Fuse Board. Measure for Transformer. 120VAC between pins 4 and 6 of plug from Transformer. If OK, proceed to step 5. If not OK,replace Transformer. 5. Fuse Board is defective Replace Fuse Board. EE Bad Board I.Defective Control Module Replace Control Module. Communication 1.Disconnect and then re- Error between connect power to heater. Control Module 2. Check for faulty wiring or Inspect Display Interface Wiring. Ensure Display Interface Plug is CF. and Display connection. securely attached to Control Module. If OK,proceed to step 2. Interface Assembly 3. Control Module and/or Replace Control Module and/or Display Interface Assembly. Display Interface Assembly are defective. In Igniter Failure 1.Check for faulty wiring or Inspect Igniter wiring. Ensure Igniter Plug is securely attached to connection. Control Module. If OK,proceed to step 2. 2.Igniter is defective Replace Ignitier. Sb Keypad Failure 1.Keypad is defective Replace Display Interface Assembly. IIFigure 32: TROUBLESHOOTING Code Fault Diagnosis Step Remedy Temperature 1. Check for faulty wiring or Inspect sensor wiring. Ensure sensor is pluggd into back of control SF sensor input connection. module. If OK,proceed to step 2. failure 2. Sensor is defective Replace temperature sensor. Water 1. Check remote thermostat Verify set point setting of remote thermostat is at or below l04"F. If Temperature setting set point of remote thermostat is OK,or if heater is not configured for Sensing Error remote thermostat,proceed to step 2. 2.Verify that the water flow Verify that water flow to heater is above minimum required(20 GPM for HS is adequate H150FD and H200FD,25 GPM for H250FD and H300FD,30 GPM for H350FD and H400FD). Note that intermittent periods of low water flow will cause this error. If OK,proceed to step 3. 3. Check inlet water Compare the heater's temperature reading to the pool water temperature temperature sensor with an accurate thermometer. If significantly different,replace inlet water temperature sensor. Flame Present 1.Gas Valve is defective Replace Gas Valve 1 i f with Gas Valve not Energized Bypass 1. Check to see if Control This is normal display when heater is being controlled by a remote Operation Module is in Bypass thermostat. No service is required. If heater is not being controlled by h0 Operation remote thermostat,change setting by using the MODE key to put the heater into STANDBY. Press and hold the DOWN key and then press and hold the MODE key. Hold down both keys for 3 seconds until the indication"hO"is removed from the display. Water pressure 1.Verify that the pump is This is a normal display when the pump is off. Turn pump on. LO code switch fault running. should clear. If LO does not clear,proceed to step 2. 2.Verify that water flow is Verify that water flow rate to heater is above minimum required(20 adequate GPM for HI 50FD and TT200FD,25 GPM for H250FD and H300FD,30 GPM for H350FD and H400FD).If OK,proceed to step 3 3. Check for faulty wiring or Inspect water pressure switch wiring. Ensure wire harness terminals are connection. securely fastened to spade terminals on water pressure switch. If OK, proceed to step 4. 4.Vcrify state of water Remove wire leads from water pressure switch and jumper leads. pressure switch contacts. Operate heater. Measure continunity across water pressure switch. If open,proceed to step 5. If closed,LO code is not caused by water pressure switch fault. Remove jumper from wire leads and reconnect wire leads to water pressure switch. 5. Ensure that low pump Clean filter or clear blockages. Check position of valves in plumbing pressure does not exist. system. If OK proceed to step 6. LO 6. Check for correct water Adjust water pressure switch setting as shown on page 33 of Installation pressure switch setting. Manual(only if heater is above or below water level). If LO does not clear,proceed to step 7. 7.Water pressure switch is Replace water pressure switch. defective Vent pressure 1. Check for faulty wiring or Inspect vent pressure switch wiring. Ensure wire harness terminals are switch fault connection. securely fastened to spade terminals on vent pressure switch. If OK, (applies only proceed to step 2. if indoor 2.Verify state of vent Remove wire leads from vent installation) pressure switch and jumper leads.Operate pressure contacts. heater.Measure continuity across vent pressure switch. If closed,LO code is not caused by vent pressure switch fault. If open,proceed to step 3. Remove jumper from wire leads and reconnect wire leads to vent pressure switch. 3. Check for restricted or Ensure that flue is not blocked or restricted. See indoor vent sizing blocked flue. requirements in installation manual. If OK,proceed to step 4. 4.Vent pressure switch is Replace vent pressure switch. defective. Figure 32: TROUBLESHOOTING Code Fault Diagnosis Step Remedy Temperature 1. Check for faulty wiring or Inspect temperature limit switch wiring. Ensure wire harness teminals LO limit switch fault connection. are securely fastened to spade terminals on temperature limit switches. If OK,proceed to step 2. Temperature 2.Verify state of temperature Remove wire leads from limit switch and jumper leads.Operate heater. limit switch fault limits'contacts Measure continity across limit switches. If closed,LO code is not (cont'd) caused by temperature limit switch fault. If open,proceed to step 3. Remove jumper from leads and reconnect leads to temperature limits. I,O 3.Verify that water flow is Verify that water flow rate to heater is above the minimum required adequate (20 GPM for H150FD and H200FD,25 GPM for H250FD and H300FD, 30 GPM for H350FD and H400FD). If OK,proceed to step 4. 4.Temperature limit switch Replace temperature limit switch. is defective. Ignition Failure 1.Ensure gas supply shutoff Ensure that main gas shutoff installed adjacent to heater is open. Ensure valves are open. that knob on gas valve inside unit is in"on"position. If OK,proceed to step 2. 2. Check for low gas supply Ensure inlet gas supply pressure is between the minimum and maximum pressure values indicated on rating plate. If OK,proceed to step 3. 3. Check for faulty flame Inspect flame sense wiring. Ensure wire harness terminals are securely sense wiring or connection. fastened to flame sense and to control module. If OK,proceed to step 4. 4. Check for faulty gas valve Inspect gas valve wiring. Ensure wire harness terminals are securely 1l wiring or connection fastened to spade terminals on gas valve. If OK,proceed to step 5. 5.Check for gas valve 1.Measure voltage across gas valve during trial for igintion. If 24VAC failure or gas valve relay is present and gas valve does not open,gas valve is defective. Replace failure. gas valve. 2.If 24VAC is not present,gas valve relay on control module is defective. Replace control module. 6.Check for blockages in Inspect gas orifices for blockages which could prevent gas flow.Remove gas orifices and burners and inspect burners for blockages. Blower vacuum 1. Check for defective Disconnect Blower plug fron Control Module. With heater off,measure switch closed. blower on relay or control continuity across pins 1 and 2 of receptacle on Control Module.If module. closed,control module relay is defective. Replace control module.If A C OK,proceed to step 2. 2.Vacuum switch is Replace blower vacuum switch. defective. Blower vacuum I.Check for faulty vacuum Check tubing and replace if necessary. If OK,proceed to step 2. switch open. switch tubing 2. Check for faulty vacuum Inspect vacuum switch wiring. Ensure wire harness terminals are switch wiring or connection. securely fastened to spade terminals on vacuum switch. if OK,proceed to step 3. 3. Check for faulty blower Inspect blower wiring. Ensure plug on blower is securely fastened to wiring or connection control module.If OK,proceed to step 4. 4. Check for defective Disconnect Blower plug from Control Module.Measure resistance vacuum switch across Blower windings. Winding resistance across lead should be in A() the following range: Red-to-White: 8 to 9 ohms. If measured values vary substantially from these values,Blower is defective. Replace. If OK,proceed to step 5. 5. Check for defective Disconnect Blower plug from Control Module.Place heater in Pool blower relay. or Spa Mode. Lower set point temperature to generate call for heat. During pre-purge period,measure for 120VAC across pins 1 and 2. Tf 120VAC is not present,control module relay is defective. Replace control module. If OK,proceed to step 6 6.Vacuum switch is Replace blower vacuum switch. defective 1111 HAYWARD POOL HEATER CERTIFICATE OF LIMITED WARRANTY Limited heater warranty: TERMS AND COVERAGE: We warrant our pool heater to be free from defects in workmanship and materi- als under normal use and service. Pursuant to this warranty and subject to the Conditions and Exceptions indicated below: 1. We will replace (cost of freight, installation, cost of fuel, and service labor at user's expense)with the prevailing comparable model, or, at our option,repair any pool/spa heater that leaks under nor- mal use and service within one year from the date of original installation for all users. 2. In addition, we will replace (cost of freight, installation, cost of fuel, and service labor at user's expense) or, at our option, repair any part or parts of the pooUspa heater which malfunctions under normal use and service within one year from the date of original installation for all users. LIMITATION ON IMPLIED WARRANTIES: WE ARE NOT LIABLE FOR ANY CONSEQUENTIAL DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY OF THIS PRODUCT. Im- plied warranties, including the WARRANTY of MERCHANTABILITY and all other implied warranties that may arise from course of dealing or usage of trade imposed on the sale of this heater under laws of the state are limited in duration to the term of one (1) year for all users. There are no warranties which extend beyond the description on the face hereof. We shall not in any event be held liable for any special, indirect, or conse- quential damages. EXPENSE OF DELIVERY AND INSTALLATION: Each pool heater or replacement part to be furnished under this warranty shall be furnished at our nearest distribution center. We shall not pay,nor be responsible for shipping or delivery charges to the place of instal- lation,nor for labor charges or other costs of removal or installation. Every defective heater or part replaced under this warranty shall become our property, and as such, must be returned to our distribution center with transportation charges paid by the user.Any replacement pool heater furnished under this warranty shall re- main in warranty only for the unexpired portion of this warranty. CONDITIONS AND EXCEPTIONS: This warranty applies only to the pool/spa at its original place of installation and only for the original owner. It does not apply if the pool heater is installed in violation of any applicable code or ordinance, or is not installed, operated and maintained in accordance with our instructions, or is misused, damaged by ac- cident, weather, act of God, freezing, water void and/or excess pressure, altered or disconnected. It does not apply with respect to: 1. A heater not equipped with Certified C.S.A. limit controls or equivalent pressure relief valve. 2. A heater operated with settings in excess of, and/or with fuel not conforming to those shown on rat- ing plate; 3. A heater on which the serial numbers have been altered, defaced, or removed. 4. Leaks arising from defective installation; 5. Production of noise, odors, or discolored(rusty, etc.) water; 6. Leakage substantially contributed to by sediment, lime precipitate and/or higher than normal dis- solved solids (pH above 7.8)in the tank, copper tubes, or water ways; 7. Leakage caused substantially contributed to by corrosive elements in the atmosphere(such as the storage of chlorine or other chemicals); 8. Leakage caused substantially or contributed to by corrosive pool water in an acid condition (pH below 7.2); 9. Damage caused substantially or contributed to by an external source of energy; 10. A pool/spa heater is a water containing device. Leakage of water from this device can be expected at some time due to malfunction or the limitations USE ONLYHAYWARD GENUINE REPLACEMENT PARTS 0 HAYWARDPooi Products Pomona, CA Clemmons, NC Nashville,TN A Hayward Industries,Inc,Company Tel: 908-351-5400 www.haywardpool.com 111 of the service life of various components. Do not install this product where such leakage can cause damage. MANUFACTURER IS NOT RESPONSIBLE OR LIABLE FOR ANY COSTS INCURRED BY SUCH DAMAGE. IN NO CASE ARE WE TO BE HELD LIABLE FOR DAMAGE TO SURROUNDING AREA OR PROPERTY CAUSED BY LEAKAGE OR MALFUNCTION. HOW TO CLAIM UNDER THIS WARRANTY: The original owner, upon discovering the defect,must present the attached completed warranty claim card with proof of purchase either to the dealer or notify the Company in writing at either address: HAYWARD POOL PRODUCTS, INC. 620 DIVISION ST. ELIZABETH, NJ 07207 OR HAYWARD POOL PRODUCTS, INC, 2875 POMONA BOULEVARD POMONA, CA 91768 Upon receipt of such notification we shall decide whether to repair such parts or replace any pool heater, reserving at all times the right to inspect in order to verify any claimed defect.We also reserve the right to have our representatives make any inspections,repairs, or to furnish replacements. This warranty is intended as a legally binding obligation of the Company, enforceable in the courts. This warranty may give you spe- cific legal rights which may vary from state to state. LIMITATION ON LIABILITY: All intended representations have been expressly set forth in this document. This warranty may not be extended by oral or any other additional representations, written sales information, drawings, or other mal- function, is strictly limited to repair or replacement of the defective heater or part, as provided herein and the Company is not responsible hereunder for incidental or consequential or incidental costs or damages. The company neither assumes,nor authorizes any person or firm to assume for us, any further liability or obligation in connection with the sale, installation,use,maintenance, or existence of the heater. SAFETY WARNING: Pool heaters are heat producing appliances and to avoid damage or injury in the event of pos- sible overheating of the outer jacket(1)no materials should be stored against the jacket and (2) care should be taken to avoid unnecessary contact(especially by children)with the jacket. When lighting a gas heater, the lighting instructions must be followed exactly to prevent"flashback" of excess gas in the heater. Electronic ignition heaters and electric heaters must have the power shut off when making adjustments to, servicing, or coming into contact with the heater. UNDER NO CIRCUMSTANCES SHOULD FLAMMABLE MATERI- ALS, SUCH AS GASOLINE OR PAINT THINNERS, BE USED OR STORED IN THE VICINITY OF THE HEATER OR IN ANY LOCATION FROM WHICH FUMES COULD REACH THE HEATER. For your comfort, enjoyment and safety, please read the enclosed operating instructions carefully. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARD®Pool Products Pomona, CA Clemmons, NC Nashville,TN n A Hayward Industries,Inc,Company Tel: 908-351-5400 www.haywardpool.com 60 SERVICE PARTS , � � m lul • I .® - 0 MI AtiPoo O 11;1 11 Ipl 1 � 1__ �, ;`•�•„awr y' II --- ! I 0 _-----valligo.' ....-- 1 1111 ll!I'V'V vim_ O /� ! I I ei „, 0 .i:::, _LI ;, ® p � .' . G wo, 0 / z5 -jl ii0 T.id'r '' 45 ,. ,, __ r 32 , ® 38 o y 'tri ��Ri'i _ j 32 © (r 0 ,16)., �) ,011: 0 r 0 Co 0 0 mom Bronze Header Models(ASME) Plastic Header Models(Non-ASME) ITEM PART NO. DESCRIPTION 1 FDXLJKT1150 JACKET TOP-H150FD FDXLJKT1200 JACKET TOP-H200FD FDXLJKT1250 JACKET TOP-H250FD FDXLJKT1300 JACKET TOP- H300FD FDXLJKT1350 JACKET TOP-H350FD FDXLJKT1400 JACKET TOP-H400FD FDXLJKT1250A JACKET TOP, GRAY,ASME - H250FD FDXLJKT1400A JACKET TOP, GRAY,ASME- H400FD 2 FDXLTFC1150 TOP FLUE COVER- H150FD FDXLTFC1200 TOP FLUE COVER- H200FD FDXLTFC1250 TOP FLUE COVER- H250FD FDXLTFC1300 TOP FLUE COVER-H300FD FDXLTFC1350 TOP FLUE COVER- H350FD FDXLTFC1400 TOP FLUE COVER- H400FD FDXLTFC1250A TOP FLUE COVER, GRAY,ASME-H250FD FDXLTFC1400A TOP FLUE COVER, GRAY,ASME-H400FD 3 FDXLFAD1150 FRONT ACCESS DOOR ASSY- H150FD FDXLFAD1200 FRONT ACCESS DOOR ASSY- H200FD FDXLFAD1250 FRONT ACCESS DOOR ASSY-H250FD FDXLFAD1300 FRONT ACCESS DOOR ASSY- H300FD FDXLFAD1350 FRONT ACCESS DOOR ASSY- H350FD FDXLFAD1400 FRONT ACCESS DOOR ASSY- H400FD FDXLFAD1250A FRONT ACCESS DOOR ASSY, GRAY,ASME -H250FD FDXLFAD1400A FRONT ACCESS DOOR ASSY, GRAY,ASME -H400FD 4 FDXLRAD1150 REAR ACCESS DOOR ASSY- I-4150FD FDXLRAD1200 REAR ACCESS DOOR ASSY- H200FD FDXLRAD1250 REAR ACCESS DOOR ASSY- H250FD FDXLRAD1300 REAR ACCESS DOOR ASSY-H300FD FDXLRAD1350 REAR ACCESS DOOR ASSY- H350FD FDXLRAD1400 REAR ACCESS DOOR ASSY-H400FD FDXLRAD125OA REAR ACCESS DOOR ASSY, GRAY,ASME -H250FD FDXLRAD1400A REAR ACCESS DOOR ASSY, GRAY ASME - H400FD 5 FDXLTFP1150 TOP FRONT PANEL-H150FD FDXLTFP1200 TOP FRONT PANEL- H200FD FDXLTFP1250 TOP FRONT PANEL- H250FD FDXLTFP1300 TOP FRONT PANEL- H300FD FDXLTFP1350 TOP FRONT PANEL- H350FD FDXLTFP1400 TOP FRONT PANEL- H400FD FDXLTFP1250A TOP FRONT PANEL, GRAY,ASME-H250FD FDXLTFP1400A TOP FRONT PANEL, GRAY,ASME - H400FD 6 FDXLUEC1930 UPPER END CAP 7 FDXLLEC1930 LOWER END CAP 8 FDXLLTP1930 LEFT TRIM PANEL 9 FDXLRTP1930 RIGHT TRIM PANEL .10 FDXLLJC1930 JUNCTION BOX COVER, LEFT FDXLRJC1930 JUNCTION BOX COVER, RIGHT 11 FDXLPBL1930 BASE LEG HAYWARDP001 Products Pomona, CA Clenimons,NC Nashville, TN A Hayward Industries,Inc,Company Tel: 908-351-5490 wsvw.haywardpool.com ITEM PART NO. DESCRIPTION 12 FDXLFCS1930 FLUE COLLECTOR SIDE PANEL 13 FDXLRGK1151 RAIN GUARD ASSEMBLY-H150FD FDXLRGK1201 RAIN GUARD ASSEMBLY- H200FD FOXLRGK1251 RAIN GUARD ASSEMBLY- H250FD FDXLRGK1301 RAIN GUARD ASSEMBLY- H300FD FDXLRGK1351 RAIN GUARD ASSEMBLY- H350FD FDXLRGK1401 RAIN GUARD ASSEMBLY- H400FD 14 FDXLHBP1150 HEAT BARRIER PANEL- H150FD FDXLHBP1200 HEAT BARRIER PANEL- H200FD FDXLHBP1250 HEAT BARRIER PANEL- H250FD FDXLHBP1300 HEAT BARRIER PANEL- H300FD FDXLHBP1350 HEAT BARRIER PANEL- H350FD FDXLHBP1400 HEAT BARRIER PANEL- H400FD 15 FDXLBBN1150 BLOWER INLET BAFFLE- H150FD FDXLBBN1200 BLOWER INLET BAFFLE- H200FD FDXLBBN1250 BLOWER INLET BAFFLE- H250FD� FDXLBBN1300 BLOWER INLET BAFFLE- H300FD FDXLBBN1350 BLOWER INLET BAFFLE- H350FD FDXLBBN1400 BLOWER INLET BAFFLE- H400FD 16 FDXLIAC1930 IGNITER ACCESS COVER 17 FDXLGSV0001 GAS VALVE, NATURAL FDXLGSV0002 GAS VALVE, PROPANE 18 FDXLBON1930 BURNER ORIFICE KIT, NATURAL FDXLBOP1930 BURNER ORIFICE KIT, PROPANE 19 FDXLMAN1150 GAS MANIFOLD-H150FD FDXLMAN1200 GAS MANIFOLD-H200FD FDXLMAN1250 GAS MANIFOLD -H25DFD FDXLMAN1300 GAS MANIFOLD -H300FD FDXLMAN1350 GAS MANIFOLD H350FD FDXLMAN1400 GAS MANIFOLD - H400FD FDXLGCK1150NP CONVERSION KIT, NATO LP, QUICK-CHANGE -H150FD FDXLGCK1150PN CONVERSION KIT, LP TO NA, QUICK-CHANGE -H150FD FDXLGCK1200NP CONVERSION KIT, NATO LP, QUICK-CHANGE -H200FD FDXLGCK1200PN CONVERSION KIT, LP TO NA, QUICK-CHANGE -H200FD FDXLGCK1250NP CONVERSION KIT, NATO LP, QUICK-CHANGE -H250FD FDXLGCK1250PN CONVERSION KIT, LP TO NA, QUICK-CHANGE -H250FD ✓! FDXLGCK1300NP CONVERSION KIT, NA TO LP, QUICK-CHANGE -H300FD FDXLGCK1300PN CONVERSION KIT, LP TO NA, QUICK-CHANGE -H300FD FDXLGCK1350NP CONVERSION KIT, NATO LP, QUICK-CHANGE-H350FD FDXLGCK1350PN CONVERSION KIT, LP TO NA, QUICK-CHANGE -H350FD FDXLGCK1400NP CONVERSION KIT, NATO LP, QUICK-CHANGE-H400FD FDXLGCK1400PN CONVERSION KIT, LP TO NA, QUICK-CHANGE -H400FD 20 FDXLBWR1930 COMBUSTION BLOWER 21 FDXLBVS1930 BLOWER VACUUM SWITCH 22 FDXLICB1930 INTEGRATED CONTROL BOARD 23 FDXLFWP1930 FIELD WIRING PANEL 24 FDXLIGN1930 mm IGNITOR nlHAYINARDPOOI Products Pomona, CA Clemmons, NC Nashville, TN A Hayward Indostnes,Inr..Company Tel: 908-351-5400 www.haywardpool.com • • ITEM PART NO. DESCRIPTION 25 IDXLFLS1930 FLAME SENSOR 26 IDXL2TRF1930 TRANSFORMER 27 FDXLWPS1930 WATER PRESSURE SWITCH 28 IDXL2DB1930 DISPLAY BOARD ONLY FDXLBKP1930 BEZEL&KEYPAD ASSEMBLY FDXLBKP1931 BEZEL& KEYPAD ASSEMBLY, BLUE,ASME FDXLGSK1932 GASKET, BEZEL/TOP 29 FDXLHLI1930 HIGH LIMIT KIT 30 FDXLTER1930 THERMISTOR 31 FDXLGSK1934 GASKET, CC FRONT/AIR BOX-ALL MODELS 32 FDXLHXA1150 HEAT EXCHANGER ASSY-H150FD FDXLHXA1200 HEAT EXCHANGER ASSY-H200FD FDXLHXA1250 HEAT EXCHANGER ASSY-H250FD FDXLHXA1300 HEAT EXCHANGER ASSY-H300FD FDXLHXA1350 HEAT EXCHANGER ASSY-H350FD FDXLHXA1400 HEAT EXCHANGER ASSY-H400FD FDXLHXA1250A HEAT EXCHANGERASSY,ASME -H250FD FDXLHXA1400A HEAT EXCHANGER ASSY,ASME -H400FD 33 FDXLFHD1930 INLET/OUTLET HEADER ONLY FDXLFHA1930 INLET/OUTLET HEADER ASSY 34 FDXLHDW1930 HEADER HARDWARE KIT 35 FDXLHMB1930 HEADER MOUNTING BASE KIT 36 FDXLBKP1930 BYPASS CARTRIDGE KIT 37 CHXPLG1930 3/4" BRASS PLUG 38 FDXLCRN1930 HEADER CARTRIDGE RETAINING NUT 39 SPX4000FG DRAIN PLUG WITH GASKET 40 FDXLDRV1930A DRAIN VALVE,ASME 41 CHXRLV1930 PRESSURE RELIEF VALVE FDXLGSK1930 GASKET KIT,AIR SIDE-ALL MODELS INCLUDES: GASKET, BLOWER MOUNTING GASKET, IGNITER COVER GASKET, COVER/AIR BOX FRONT-ALL MODELS GASKET, MANIFOLD/AIR BOX-ALL MODELS FDXLGSK1931 GASKET KIT,EXHAUST SIDE-ALL MODELS INCLUDES: GASKET, FLUE COLLECTOR SIDE GASKET, RAIN GUARD SIDE GASKET, RAIN GUARD BOTTOM SIDE GASKET, FLUE COLLECTOR TOP ALL MODELS GASKET, RAIN GUARD FRONT& REAR-ALL MODELS GASKET, RAIN GUARD BOTTOM FRONT &REAR-ALL MODELS FDXLGSK1933 rcm INSULATION, RETURN SIDE TUBE SHEET 0 HAYWARD Pool Products Pomona, CA Clemmons, NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5490 www.haywardpool.com ITEM PART NO. DESCRIPTION -- FDXLBRN 1930 BURNER -- FDXLFOR1930 HEADER 0-RING KIT — FDXLWHA1930 WIRING HARNESS KIT, COMPLETE — FDXLVSJ1930 VOLTAGE SELECTOR JUMPER — FDXLFSK1930 FUSE SERVICE KIT -- FDXLFSKF30 FUSE KIT, 3.0A, FOR FIELD WIRING PANEL(QTY 10) -- FDXLFSKC30 FUSE KIT, 3.0A, FOR INTEGRATED CONTROL BOARD (QTY 10) -- SPX3200UNKIT UNION KIT(INCLUDES FITTINGS, UNION NUTS. GASKETS) -- FDXLUNK1930A ASME UNION FLANGE KIT (INCL. FITTINGS, BOLTS, GASKETS) -- FDXLTDK1930 TIE-DOWN KIT -- FDXLDRV1930A — ,. DRAIN VALVE,ASME -- UHXNEGVT11501 INDOOR VENT ADAPTER KIT, NEG-PRESS (VERTICAL)- H150FD -- UHXNEGVT12001 INDOOR VENT ADAPTER KIT, NEG-PRESS (VERTICAL)- H200FD -- UHXNEGVT12501 INDOOR VENT ADAPTER KIT, NEG-PRESS (VERTICAL)- H250FD -- UHXNEGVT13001 INDOOR VENT ADAPTER KIT, NEG-PRESS (VERTICAL)- H300FD -- UHXNEGVT13501 INDOOR VENT ADAPTER KIT, NEC-PRESS (VERTICAL)- H350FD — UHXNEGVT14001 INDOOR VENT ADAPTER KIT, NEG-PRESS (VERTICAL)-H400FD -- UHXPOSHZ11501 INDOOR VENT ADAPTER KIT, POS-PRESS (HORIZONTAL)- H150FD -- UHXPOSHZ12001 INDOOR VENT ADAPTER KIT, POS-PRESS (HORIZONTAL)- H200FD -- UHXPOSHZ12501 INDOOR VENT ADAPTER KIT, POS-PRESS (HORIZONTAL)- H250FD -- UHXPOSHZ13001 INDOOR VENT ADAPTER KIT, POS-PRESS (HORIZONTAL) H300FD -- UHXPOSHZ13501 INDOOR VENT ADAPTER KIT, POS-PRESS (HORIZONTAL)- H350FD -- UHXPOSHZ14001 INDOOR VENT ADAPTER KIT, POS-PRESS (HORIZONTAL)- H400FD -- UHXHD6ETERM HEATFAB STAINLESS VENT KIT, 6" HORIZONTAL ELBOW TERMINAL -- UHXHD6STERM HEATFAB STAINLESS VENT KIT, 6" HORIZONTAL STRAIGHT TERMINAL -- UHXHD6ELBOW HEATFAB STAINLESS VENT KIT, 6"90-DEGREE ELBOW -- UHXHD6PIPE18 HEATFAB STAINLESS VENT KIT, 6"VENT PIPE, 18"LONG -- UHXHD6PIPE24 HEATFAB STAINLESS VENT KIT, 6"VENT PIPE, 24" LONG -- UHXHD6PIPE36 HEATFAB STAINLESS VENT KIT, 6"VENT PIPE, 36" LONG -- UHXHD8STERM HEATFAB STAINLESS VENT KIT, 8" HORIZONTAL STRAIGHT TERMINAL -- UHXH08ELBOW HEATFAB STAINLESS VENT KIT, 8"90-DEGREE ELBOW -- UHXHD8PIPE18 HEATFAB STAINLESS VENT KIT, 8"VENT PIPE, 18" LONG -- UHXHD8PIPE24 HEATFAB STAINLESS VENT KIT, 8"VENT PIPE, 24 LONG --- UHXHDSPIPE36 HEATFAB STAINLESS VENT KIT,8"VENT PIPE, 36" LONG --- FDXLCNK0001 GAS CONVERSION KIT, NATO LP - FDXLCNK0002 GAS CONVERSION KIT, LP TO NA --- FDXLHAK1930 CONVERSION KIT, HIGH ALTITUDE, 2,000-10,100 FT --- FDXLVPS1930 VENT PRESSURE SWITCH, INDOOR, 0-2,000 FT - FDXLVPS1931 VENT PRESSURE SWITCH, INDOOR, 2,000-10,100 FT Hayward Pool Products, Inc. Hayward Pool Products, Inc. Hayward Pool Products, Inc. Hayward S.A. 620 Division St. 2875 Pomona Boulevard 2880 Plymouth Drive Zoming de Jumet Elizabeth, NJ 07207 Pomona, CA 91768 Oakville, Ontario L6H 5R4 B6040 Jumet, Belgium ©2004 Hayward Printed in U.S.A. • HAYINARD®RECELVED POOL AND SPA/HOT TUB HEATERS OCT 2 6 2020 H150FD, H200FD, H250FD, H300FD, CITY OF TIGARD H350FD, H400FD & H500FD MODELS BUILDING DIVISION OWNER'S MANUAL FOR YOUR SAFETY ctesiG) AWARNING: If the information in these CERTIFlEUinstructions is not followed exactly, a fire or TIFT explosion may result causing property damage, injury, or death. a'►` - Do not store or use gasoline or other flam- • -"Qom.mable vapors or liquids in the vicinity of this (&.*.`� or any other appliance. pR- WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • L J__ - Do not touch any electrical switch; do not use any phone in your building_ Pig I • Immediately call your gas supplier from a <L neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency, or the gas supplier. FOR YOUR SAFETY This product must be installed and serviced by authorized personnel, qualified in pool/spa heater installation. Improper installation and/or operation can create carbon monoxide gas and flue gases that can cause serious injury,property damage, or death. U.S.PATENT NOS.8,321,833&7,971,603 1301640701 REV G 0914 ICONTENTS Warnings 3 Section I. General information 7 Section II. Consumer Operation & Maintenance .. 8 Maintaining proper water chemistry 8 Lighting & Operating instructions label 10 Temperature adjustment 11 Temperature Lock-out 12 Fahrenheit versus Celsius 12 Winterization 12 Spring start-up 12 Error codes 13 Warranty 15 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARD Pool Products Pomona, CA Clcmmons, NC Nashville,TN A Hayward Industries,too,Company Tel: 908-351-5400 www.haywardpool.com SAFETY INFORMATION Basic safety precautions should always be followed, including the following: Failure to follow instructions can cause severe injury and/or death. This is the safety-alert symbol.When you see this symbol on your equipment or in this manual, look for Aone of the following signal words and be alert to the potential for personal injury. AWARNING warns about hazards that could cause serious personal injury, death or major property dam- age and if ignored presents a potential hazard. ACAUTION warns about hazards that will or can cause minor or moderate personal injury and/or prop- erty damage and if ignored presents a potential hazard.It can also make consumers aware of actions that are unpredictable and unsafe. AATTENTION indicates special instructions that are important but not related to hazards. READ AND FOLLOW ALL INSTRUCTIONS IN THIS OWNER'S MANUAL AND ON EQUIPMENT. IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this electrical equipment, turn power supply OFF. KEEP SAFETY LABELS IN GOOD CONDITION AND REPLACE IF MISSING OR DAMAGED. AWARNING—To reduce risk of injury, do not permit children to use or climb on the heater,pumps or filters. Closely supervise children at all times. Components such as the filtration system,pumps, and Aheaters must be positioned to prevent children from using them as a means of access to the pool. CAUTION—This heater is intended for use on permanently installed swimming pools and may also be used with spas. Do NOT use with storable pools.A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage.A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity. Though this product is designed for outdoor use, it is strongly recommended to protect the electrical components from the weather. Select a well drained area, one that will not flood when it rains. It requires free circulation of air for cooling. Do not install in a damp or non-ventilated location. marl A WARNING—It is required that licensed electricians do all electrical wiring. Risk of Electric Shock. Hazardous voltage can shock, burn, cause death or serious property damage. To reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply. Provide a properly located outlet.All electrical wiring MUST be in conformance with applicable local and national codes and regulations. Before work- ing on this unit,turn off power supply to the heater. AWARNING—To reduce the risk of electric shock replace damaged wiring immediately. Locate conduit to prevent abuse from lawn mowers,hedge trimmers and other equipment. AWARNING—Failure to bond to pool structure will increase risk for electrocution and could result in injury or death.To reduce the risk of electric shock,the electrician must comply with installation in- structions and must bond the heater accordingly. In addition,the licensed electrician must also conform to local electrical codes for bonding requirements. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS ( HAYWARD�� Pool Products Pomona, CA Clemmons, NC Nashville,TN 1 A Heyward Industries,Inc.Companv Tel: 908-351-5400 www.haywardpool.com NOTES TO THE ELECTRICIAN: Use a solid copper conductor, size 8 or larger. Run a continuous wire from external bonding lug to rein- forcing rod or mesh. Connect a No. 8 AWG solid copper bonding wire to the grounding lug provided on the heater and to all metal parts of swimming pool or spa, and to all electrical equipment,metal piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool or spa. IMPORTANT -Reference NEC codes for all wiring standards including,but not limited to,grounding, bonding and other general wiring procedures. aWARNING—Suction Entrapment Hazard. Suction in suction outlets and/or suction outlet covers which are damaged,broken, cracked,missing, or unsecured can cause severe injury and/or death due to the fol- lowing entrapment hazards: 'u Hair Entrapment-Hair can become entangled in suction outlets. Limb Entrapment-A limb inserted into an opening of a suction outlet or suction outlet cover that is damaged, broken, cracked,missing, or not securely attached can result in a mechanical bind or swelling of the limb. Body Suction Entrapment-A differential pressure applied to a large portion of the body or limbs can result in an entrapment. Evisceration/Disembowelment-A vacuum applied directly to the intestines through an unprotected suction outlet sump or suction outlet cover which is damaged, broken, cracked, missing, or unsecured can result in evisceration(disembowelment). Mechanical Entrapment-There is potential for jewelry, swimsuit, hair decorations, finger,toe or knuck- le to be caught in an opening of a suction outlet or suction outlet cover resulting in mechanical entrap- ment. WARNING-To reduce the risk of entrapment hazards: - When suction outlets are less than a 18" x 23" equivalent, a minimum of two function- ing suction outlets per pump must be installed. Suction outlets in the same plane (i.e. floor or wall),must be installed a minimum of three feet(3') [1 meter] apart, as mea- sured from near point to near point. • Dual suction outlets shall be placed in such locations and distances to avoid"dual blockage"by a user. • Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas. • The maximum system flow rate shall not exceed the flow rating of any listed(per current revision of ASME/ANSI A112.19.8)suction outlet cover installed. • Never use the Pool or Spa if any suction outlet component is damaged,broken, cracked,missing, or not securely attached. • Replace damaged,broken, cracked,missing, or not securely attached suction outlet components im- mediately. • Install two or more suction outlets per pump in accordance with latest APSP(formally NSPI) Stan- dards and CPSC guidelines. Follow all applicable National, State, and Local codes. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYWARDDPool Products Pomona, CA Clemmons, NC Nashville,TN '/, A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com AWARNING—Failure to remove pressure test plugs and/or plugs used in winterization of the pool/spa from the suction outlets can result in an increase potential for suction entrapment as described above. WARNING—Failure to keep suction outlet components clear of debris, such as leaves, dirt,hair, paper and other material can result in an increase potential for suction entrapment as described above. AWARNING—Suction outlet components have a finite life, the cover/grate should be inspected fre- quently and replaced at least every ten years or if found to be damaged, broken, cracked, missing, or not securely attached. AWARNING—All suction and discharge valves MUST be OPEN when starting the circulation system. Failure to do so could result in severe personal injury and/or property damage.All drains and suction outlets MUST have properly installed covers, securely attached using the screws supplied with the cov- ers. If screws are lost, order replacement parts from your supplier. AWARNING—Hazardous Pressure. Pool and spa water circulation systems operate under hazardous pressure during start up,normal operation, and after pump shut off. Stand clear of circulation system equipment during start up. Failure to follow safety and operation instructions could result in violent separation of the pump housing and cover due to pressure in the system,which could cause property damage, severe personal injury, or death. Before servicing pool and spa water circulation system, all system and pump controls must be in off position and filter manual air relief valve must be in open position. Before starting system pump, all system valves must be set in a position to allow system water to return back to the pool. Do not change filter control valve position while system pump is running. Before starting system pump, fully open filter manual air relief valve.Do not close filter manual air relief valve until a steady stream of water(not air or air and water) is discharged. AWARNING—Separation Hazard. Failure to follow safety and operation instruc- tions could result in violent separation of pump components. Strainer cover must be properly secured to pump housing with strainer cover lock ring. Before servicing pool and spa circulation system, manual air relief valve must be in open position. Do not operate pool and spa circulation system if a system component is not assembled properly, damaged,or missing. Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter upper body. WARNING—Never operate or test the circulation system at more than 40 PSI. AWARNING—Fire and burn hazard.Motors operate at high temperatures and if they are not properly isolated from any flammable structures or foreign debris they can cause fires,which may cause severe personal injury or death. It is also necessary to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk of bums. AWARNING—Failure to install according to defined instructions may result in severe personal injury or death. USE ONLY HAYWARD GENUINE REPLACEKENTPARTS •I") HAYWARD Pool Products Pomona, CA Clemmons, NC Nashville,TN AHayward Industries.Inc.Company Tel: 908-351-5400 www.haywardpool.com AWARNING—The following "Safety Rules for Hot Tubs"recommended by the U.S. Consumer Product Safety Commission should be observed when using the spa. 1. Spa or hot tub water temperatures should never exceed 104°F [40°C],A temperature of I00°F [38°C] is considered safe for a healthy adult. Special caution is suggested for young children. Pro- longed immersion in hot water can induce hyperthermia. 2. Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness,which could lead to unconsciousness and subsequently result in drowning. 3. Pregnant women beware! Soaking in water above 100°F [38°C] can cause fetal damage during the first three months of pregnancy (resulting in the birth of a brain-damaged or deformed child). Preg- nant women should adhere to the 100°F [38°C] maximum rule. 4. Before entering the spa or hot tub,users should check the water temperature with an accurate ther- mometer; spa or hot tub thermostats may err in regulating water temperatures by as much as 4°F (2.2°C). 5. Persons taking medications,which induce drowsiness, such as tranquilizers, antihistamines or anti- coagulants, should not use spas or hot tubs. 6. If the pool/spa is used for therapy,it should be done with the advice of a physician.Always stir pool/ spa water before entering the pool/spa to mix in any hot surface layer of water that might exceed healthful temperature limits and cause injury. Do not tamper with controls,because scalding can result if safety controls are not in proper working order. 7. Persons with a medical history of heart disease, circulatory problems, diabetes or blood pressure problems should obtain a physicians advice before using spas or hot tubs. 8. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature of 98.6°F [37°C]. The symptoms of Hyperthermia include: drowsi- ness, lethargy, dizziness, fainting, and an increase in the internal temperature of the body. The effects of Hyperthermia include: 1. Unawareness of impending danger. 2. Failure to perceive heat. 3. Failure to recognize the need to leave the spa. 4. Physical inability to exit the spa. 5. Fetal damage in pregnant women. 6. Unconsciousness resulting in danger of drowning. DEFINITIONS: Suction Outlet— The term Suction Outlet is a fitting, fitting assembly,cover/grate and related compo- nents that provide a means for water to exit the pool and into the pump circulating system. Inches of Mercury (in Hg) - A unit for measuring pressure below atmospheric ("suction" or"vacuum") (1.0 inch Hg= .491 PSI) Main Drain— See Suction Outlet PSI— An abbreviation for pounds per square inch. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS V} HAYWARD Pool Products Pomona, CA Clemmons, NC Nashville,TN — A Hayward Industries,Inc.Company Tel: 908-351-5400 wwwhaywardpool.com - SECTION I. GENERAL INFORMATION INTRODUCTION: This manual contains instructions for operation and the safe use of the swimming pool/spa/hot tub heat- ers. Hayward strongly recommends that the owner read the manual before using the swimming pool/spa/ hot tub heater. If after reviewing the manual any questions remain unanswered, contact the factory or local representative. LIMITED WARRANTY SUMMARY: We warrant the pool/spa/hot tub heater to be free from defects in materials and workmanship, and we will within one year from date of installation for all users,for the original purchaser,repair or, at our option, replace without charge any defective part. We further warrant that if the heat exchanger or exchanger headers (water-containing section) leak within one year from date of such installation for all users, due to defects in materials and workmanship,we will provide a replacement part. Cost of freight, installation,fuel, and service labor(after one year)is at user's expense. For full details of warranty agreement, see warranty certificate included in this manual. AATTENTION: If the pool/spa/hot tub heater is damaged or destroyed by improper maintenance, exces- sive water hardness, incorrect water chemistry, or freezing it is not covered under the manufacturer's warranty. • USE O.IVLYHA.YWARD GENUINE REPL ACEM.ENT PARTS Cit HAYWARD`Pool Products Pomona, CA Clemmons, NC Nashville,TN A Hayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com IISECTION II. CONSUMER OPERATION & MAINTENANCE - MAINTAINING PROPER WATER CHEMISTRY AWARNING. Failure to Maintain Proper Water Chemistry May Cause Premature Heat Exchanger Damage or Failure The heat exchanger in your Hayward pool heater is made from the highest quality of copper and nickel (Cupronickel)materials. The premium materials and the exacting processes used in the manufacture of the heat exchanger is state of the art in pool heater design and manufacture.Yet,it remains vital that the heat ex- changer be protected from damaging or corrosive chemicals, insufficient water flow or improperly balanced water chemistry.Heat exchanger damage or failure resulting from improper flow, improperly balanced pool water or the improper addition of sanitizers into the water is NOT covered under the terms of your warranty. The following factors are critical to heat exchanger protection. Follow these guidelines to help prevent pre-mature damage or failure to your heater and heat exchanger. 1.WATER FLOW THROUGH HEATER Water must be flowing through the heater at the minimum rated flow rate during operation. Check that the pump is operating and the system is filled with water and purged of all air prior to starting the heater. The minimum rated flow rates are listed in the installation manual on page 26. Some installations may require an adjustment to the water pressure switch for proper low-flow protection. Test your system and if necessary, adjust the water pressure switch as described in the installation manual on page 36. 2.POOL/SPA WATER CHEMISTRY The chemistry balance and mineral content of swimming pool water changes daily due to the addition of pool and sanitizing chemicals,bather loads,rain,runoff and the amount of sun- to name a few. Improper chem- istry balance and mineral content can cause scaling and deposits to form on pool walls,in the filtration system, in the heat exchanger tubes and additionally can promote corrosive action to all metals in the water path. Chang- ing spa water regularly and maintaining the correct chemical balance in your pool/spa will keep the pool/spa safe and sanitary,and will help protect the heat exchanger.Use a 4-way pool/spa water test kit to check your water frequently(at least weekly).Use the following guidelines to help protect your heater's heat exchanger: Recommended Effect of Low Levels Effect of High Levels Level Chlorine 1 -3 ppm hazy water,algea growth, swimmer irritation,bleaching of clothes/hair, Bromine 2-4 ppm bacteria causing infections corrosive to heat exchanger pH 7 4-7.6 corrosive to heat exchanger, cloudy water,scaling of heat exchanger, swimmer irritation reduced sanitizer effectiveness Total Alkalinity 80-120 ppm corrosive to heat exchanger, scaling of heat exchanger large fluctuations in pH Calcium Hardness 200-400 ppm corrosive to heat exchanger scaling of heat exchanger Satt 2700-5000 ppm poor salt chlorinator performance corrosive to heat exchanger 3. SKIMMER CHLORINATION Placing chlorine or bromine tablets directly into the skimmer may result in high chemical concentrations flowing through the heater. DO NOT place chlorine or bromine tablets in the skimmer. USE ONLYHAYWARD GENUINE REPLACEMENT PARTS ( ) HAYWARDPool Products Pomona, CA Clemmons, NC Nashville,TN ^Heyward industries,Inc.Company Tel: 908-35I-5400 www.haywardpool.com I 4. CHLORINATOR INSTALLATION Chlorinators must be installed downstream of the heater,and a check valve must be installed between the heater and chlorinator to prevent high chemical concentrations from back flowing into the heater.Make sure your piping arrangement meets the chlorinator installation requirements shown in the installation manual on page 26. 5.BYPASS Until water chemistry is properly balanced, and if your piping has a bypass valve installed for the heater, open the bypass so that corrosive and potentially damaging water will not flow through the heater and there- fore the heat exchanger. Close the bypass valve once the water is properly balanced. Failure to close the bypass valve when attempting to operate the heater will result in extensive damage to the heat exchanger. Ensure water flow through the heater is restored before operating the heater.A bypass feature is also advanta- geous for service needs and for the ability to remove the heater from the water path when not heating. Refer to page 26 in the installation manual for further information. HEATER OPERATION: Full lighting and shutdown instructions are included on the lighting& operating instructions label affixed to the inside of the front access panel. See Figure 1 for the location of this label and the keypad. See Figure 2 for the label. Figure 1: Keypad and label locations User Interface -�__ Keypad ice-- , - M :. G 44. 1 tC i } I. 1'. Front Access 7"77/C/IF Panel 7 i. A: WARNING: If you smell gas in the appliance area or near the floor(PROPANE IS HEAVIER THAN AIR AND HENCE SETTLES ON THE FLOOR), stop and follow low the instructions on the front cover of this manual. Since propane can accumulate in con- fined areas, extra care should be taken when lighting propane heaters. aATTENTION:Do not use the heater below 40°F(4°C)temperature without adequate temperature protection. ®WARNING:Do not ingest alcohol or drugs during use or prior to using pool,spa, or hot tub.Ingestion of such intoxicants can cause drowsiness,which can lead to unconsciousness,and subsequently result in drowning. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS \u HAYWARD P00i Products Pomona, CA Clemmons, NC Nashville,TN A Hayward Industries.Inc.ccn,pany Tel: 908-351-5400 www.haywardpool.com Figure 2: Lighting & Operating Instructions label ` FOR YOUR SAFETY _ OPERATING INSTRUCTIONS - READ BEFORE LIGHTING t.'STOPI Read the safety information safety information on this WARNINO:If you do not fallow these Instructions on this label. label.If you don't smell exactly, a fire or explosion may result causing Z.panell change the"MODE"anthe cvmrol gas,goldtheol kno next ep. property damage, personal injury or loss of life. Panel la"STANDBY". 7. Turn gas control knob'' 3.Remove tine pages Iran)access counterclockwise to"ON". A.This appliance does not have a pilot.It is equipped panel. a.Replace the healer's front with an Ignition device which automatically lights 4.Thls appliance is equipped with access panel. the burners.Da_n airy to light the burners by hand. an ignitlon device which auto- 3.Set the"MODE"on B. BEFORE LIGHTING smell all around the appliance matically lights the burner. the control panel to area for gas.Be sure to smell next io the floor because Do not try to light the burners "SPA"at"POOL". same gas is heavier than air and will settle on the floor. b hand. in.Set the sat petnitemper- WHAT TO DO IF YOU SMELL GAS y alum an the control panel • Do not tryto lightappliances, 5.Turn gas control knob clockwise 9 any PP to the desired setting. • Do not touch any electric switch; do not use any ^to"OFF". ty.It the appliance does not phone in your building, repeat steps 2 • Immediately oll your gas supplier from a neigh-o GAS CONTROL gasKNOB SHOWNROoperate,Ihru a If the appliance 2 bor's phone. Follow the supplier's instructions. o y' • If you cannot reach your gas supplier, call the fire IN "OFF" T'V still does not operate, department. POSITION oN fallow instructions C. Use only your hand to turn the gas control knob.Never "TO TURN OFF GAS TO use tools. If the knob will not turn by hand,don't try B. Wait five 151 minutes to cleat APPLIANCE"and call your to repair it; call a qualified service technician. out any gas.U you then smell service technician or Force or attempted repair may result in a fire or gas,STOP!Fallow"6"In the gas supplier. explosion. D. Do not use this appliance if any part has been under IITO TURN OFF GAS TO APPLIANCE water.Immediately Immediately call a qualified service technician to inspect the appliance and to replace any part of the 1.Change the "MODE" an the 3.Turn the gas control knob control system and arty gas control which has been control panel to"STANDBY". clockwise ^ In"OFF". under water. 2.Remove the heater's 4.Replace the heater's E. Should over-heating occur,or the gas supply fails to front accost panel. shut off,turn off manual gas valve to the appliance. n front access panel. LIPOUR RE AVANT L'ALLUMAGE INSTRUCTIONS D'ALLUMAGE MISE EN GARDE: Si vous ne suivez pas exactement 1-STOP!Lire les consignee de Passer a I'etape ces instructions,un incendie au une explosion pourreil securlte sur cette etiquette. suivante en I'ahsense survenir et causer des dommages a la pro riete, 2.Changer le MODE du tableau endear de gaz. des blessures corparelles ou la perte de fa vie. de commando a STANDBY. 7.burner le haalon de A. Oct appareil n'a pas de nitrite. Un mecanisme 3.Retirer le panneau recces commando du gaz en d'allumage automatique pour les hreleurs. avant de('appareil de sens anti-horaire N'essaver pas d'allumer les braleurs a la main. chauffage. a oil louVERfi. k— B. AVANT L'ALLUMAGE, sentir tout autour de l'appareil 4.Get appareil eat pourvu d'un 8. Replacer is panneau pour deceler d'eventuelles odeurs de gaz. S'assurer dispositif d'atamage qui trances avant de de sentir pros du plancher parce quo les gal plus allume autamatiquemenl lee ('appareil de chautlage. lairds quo('air, se concentrerrt au raven du planchet. brulours.No pas tenter DUE FAIRE EN PRESENCE O'ODEURS DE GAL 9. Reeler le MODE du •Ne pas essayer d'allumer l'appereil. d'allumer manuellemenl lac tableau de commands •Ne pas toucher a un commutateur electrique; hruleurs. a SPA au a POOL. Re pas utiliser le telephone dans la malsan. b.Tourner le beuton de fo.Eta61lr la valour de •Appeler immediatement fournisseur de gaz chez un commande do gaz en sens reglage our le tableau volsfn. Suivre lee instructions du fournisseur de gaz. i"a,horaire a OFF(fermi). do commande a fa • Si le fournisseur ne pout pas etre attetnt, appeter to service des Incendies. BOUTON DE ,VI temperature desires. C.Utiliseruniquement les mainspduractionner les boutdns COMMANDE 11-811.33parell ne tonctlonne de commando du gaz.tie tamale utiliser d'autils.Si le DE GAZ MONTRE o 41 pas,repetedds Mapes 2 a10. button ne s'entonce pas au ne se Marne pas a la main, EN POSITION ^'"+- Si l'apparell refuse Wowsne pas essayer de is reparer. Appeler un technicien "FERME"(OFF) de"FERME"tonctionner, qualifie. L'utllisatian de la force ou une tentative de dissipe. suivre les reparation paurralt causer un(media au une explosion. 6.Altendre chic(5)minutes D.Re pas utiliser cutappareilsi line des composantesa eta immergee qua tout gaa se dissipe. instructions Pour fournarfa dans('eau. Appeler immediatement un technicien outdid pour *triter si Ian sent stars gaz a Papparsil et verifier Pepperell et remplacer Mute composame du systeme de no odour de gaz. appeler noire technicien commands au de gaz qui aurait ete Immergee dans frog. Sabre B dans les cansignes de service ou noire E.Si lesysteme serchaufta!t au si le gaz refusande se'termer,placer de securite de celte etiquette. fournisseur de gaz. le rebind d'arrel marvel de gat tie('appareil en position°FERME"IOFF). POUR FERMER LE GAZ SUR L'APPAREIL 1. Changer le MODE du tableau de commando a STANDBY. 2. Retirer le panneau "recces avant de ('appareil de chaultago. 3. Timmer le bauton de commando du gen en sena horaire"--• a OFF (fermi). 4. Replacer le panneau d'acces avant de I'apparell de chauffage. 1301e430e1 REV C USE ONLYHAYWARD GENUINE REPLACEMENT PARTS HAYINARD Pool Products Pomona, CA Clemmons, NC Nashville,TN am A Hayward Industries,Inc,Company Tel: 908-351-5400 www.haywardpool.corn : m TEMPERATURE ADJUSTMENT This pool heater is equipped with a digital thermostat which allows the user to select the desired water temperature. The heater will then function automatically to maintain the desired temperature.The heater has 3 modes of operation: 1. STANDBY: in this mode, the heater will not function to heat the water. 2. SPA: in this mode,the heater will automatically function to maintain the water temperature setting for SPA mode. 3. POOL: in this mode, the heater will automatically function to maintain the water temperature setting for POOL mode. Use the MODE button to change modes. The indicator lights will illuminate to show which mode the heater is currently in. Each mode has its own temperature setting, allowing the user to have 2 individual pre-set temperature settings. To adjust the temperature while in SPA or POOL mode,use the UP and DOWN buttons. The numeric display will flash to indicate the temperature setting is being displayed/adjusted. When the numeric display is not flashing,the actual water temperature is being displayed. The temperature settings for both SPA and POOL modes are initially set at the factory to 65°F. The minimum allowed settings for SPA. and POOL modes are both 65°F. The maximum allowed settings for SPA and POOL modes are adjustable up to 104°F using the temperature lockout feature(see next section). After selecting SPA or POOL mode or adjusting the temperature setting, it is normal for the heater to delay up to 10 seconds before the heater starts operating. This delay is an internal self-test of the heater. On occasion,the numeric display may show a diagnostic error code;refer to list of diagnostic error codes in Figure 4. Pressing the MODE button to cycle to STANDBY and back to SPA or POOL will clear a diagnostic error code.When clearing a diagnostic error code this way, it is normal for the heater to delay up to 5 seconds before resuming normal operation, assuming the diagnostic error code does not re-appear. Figure 3: User interface keypad Numeric Display DHAYWARD° SERVICE ^ arAMestt NEAT _ SPA / � .� TOM Max foal Temp Limit is Pre- To En 90T,See Owner's Manuel. Indicator Lights Buttons USE ONLYHAYWARD GENUINE REPLACEMENT PARTS (•� HAYWARD®Pooi Products Pomona, CA Clemmons, NC Nashville,TN A Heyward Industries,Inc.Company Tel: 908-351-5400 wwwhaywardpool.com TEMPERATURE LOCK-OUT: The digital thermostat in this pool heater allows the user to lock the maximum temperature setting allowed. This feature is useful for preventing unauthorized users from manually adjusting the temperature settings higher than desired. On a new heater, the maximum allowed temperature lock settings are initially set at the factory to 90°F for POOL mode, and 104°F for SPA mode. To adjust these settings,use the following procedure: 1. Use the MODE button to put the heater in STANDBY mode. 2. Press and hold both the UP and DOWN buttons at the same time. 3. After 3 seconds,the thermostat enters maximum temperature lock adjustment mode. 4. The SPA indicator light illuminates and the numeric display shows the current SPA mode maximum temperature lock setting. Both the SPA indicator light and the numeric display flashes rapidly when in adjustment mode. 5. Use the UP and DOWN buttons to set the desired maximum temperature lock setting. When finished, press the MODE button. 6. The POOL indicator light illuminates and the numeric display shows the current POOL mode maximum temperature lock setting. Both the POOL indicator light and the numeric display flashes rapidly when in adjustment mode. 7. Use the UP and DOWN buttons to set the desired maximum temperature lock.When finished,press the MODE button. 8. The heater will return to STANDBY mode. FAHRENHEIT VERSUS CELSIUS: The temperature can be displayed in Fahrenheit or Celsius. TO change the display,use the"MODE"button to place the heater in"STANDBY". Then press and hold the"UP"and"MODE"buttons until the display shows the°F/°C selection.Press the"DOWN"button to toggle between selections.To accept the selection,press the "MODE"button. If the user does not act,the selection will be automatically accepted after 60 seconds. WINTERIZATION: In moderate climates, the heater can continue to operate during short-term cold spells.Do not use the heater to maintain the water temperature just above freezing or for freeze protection. Care must be taken to avoid freeze-up in the heater. When it is used during freezing weather, the pump must run continuously. The heater is not warranted against freeze-ups. In regions where freezing temperatures are encountered, all water must be drained from the heater when it is out of service, to prevent damage to the heater and piping. Drain- ing the heat exchanger is recommended as part of the season's shutdown procedures. SPRING START-UP — CONSULT A PROFESSIONAL: 1. Inspect and clean the heater,being sure the heater is free of leaves and debris prior to startup. 2. Be sure inlet and outlet piping arc properly attached to the heater and the drain valve is closed. 3. Turn the filtration system pump "ON"and allow the system to run long enough to purge all the air from the lines. 4. Turn the gas supply to the heater"ON". 5. Set the temperature control using the keypad to "POOL"or"SPA" and adjust the set point to the desired temperature setting. 6. If operating difficulties are encountered, contact a qualified service company for assistance. • I ERROR CODES: Figure 4 lists the error codes that may be displayed on the heater display board. Contact a qualified service company for assistance. Figure 4: ERROR CODES Code Description Information bD Internal fault/power-up On initial trial for ignition.Automatic reset is immediate once the gas valve relay error check results are acceptable. Gas valve sensed If valve is open when it should be closed the heater will shut down and go into bD as "ON"error lockout. Blower will operate until error condition is corrected.Automatic restart 2 minutes after error is corrected. Gas valve sensed If valve is closed but flame is sensed the blower will run for 5 s then start a new bD as"OFF"error ignition sequence. If error occurs 10 times during a call for heat the control will go into lockout.Automatic reset is 60 minutes. bD Data retrieval error If control input data is corrupted the heater will shut down and go into lockout. Flame present with gas If flame is sensed with the gas valve off the control will go into lockout. The HF valve"OFF"error blower will run until error condition is corrected.When corrected, control will run blower for 5 s then automatically restart after 2 minutes. PF Electrical supply wiring This code will display if 120V polarity is reversed, low voltage is detected, or if error the ground path is not sufficient.Reset is immediate after error is corrected. Blower vacuum switch If the blower prover switch does not close after the blower starts the control will AO open error stop the ignition trial go into lockout.The blower will continue to run.Automatic reset is immediate after the switch closes. Blower vacuum switch If the blower prover switch opens unexpectedly during operation the control will AO open when expected shut down and attempt to re-light.If the switch does not close after the blower closed error starts the control will go into lockout with the blower running.Automatic reset is immediate after error is corrected. Blower vacuum switch If the blower prover switch opens during the postpurge cycle(heater is not fir- AD open during post-purge ing)the control will display the error code. The post-purge cycle will be com- error pleted once the blower prover switch closes. Blower vacuum switch If the blower prover switch is closed before blower start-up the control will not AC closed when expected start the blower.Automatic reset is immediate when the switch opens. open error USE ONLY HAYWARD GENUINE REPLACEMENT PARTS H /��YWARD Pool Products Pomona, CA Clemmons, NC Nashville,TN A iav,a.di,d st,e�, Company Tel: 908-351-5400 www.haywardpool.corn Figure 4: ERROR CODES (continued) Code Description Information Igniter open error If the control is not in lockout and senses that the igniter circuit is open when the IO blower is running the control will turn off the blower and go into lockout.Auto- matic restart 2 min alter error is corrected. Thermistor en-or An excessive temperature difference between the two thermistors(5 °F or more) SF or an"out of bounds"condition on both sensors(less than 10°F or greater than 180°F)will result in the error code.Automatic restart is 2 minutes after the error is corrected. Water Temperature A) Inlet water temperature sensor is reporting a temperature in excess of 104°F. Sensing Error Normal operation resumes 2 minutes after inlet water temperature sensor reports temperatures of 104°F or less. This error functions in both normal and remote thermostat modes. HS or B) Inlet water temperature sensor is reporting a temperature change at a rate faster than 6°F in 60 seconds,indicating a potentially damaging low water flow conditon. Normal operation resumes when temperatures stabilize. If this condi- tion is detected 3 times in a one hour period,the heater will lock-out until the electrical power is cycled off and back on. Keypad button stuck If one of the keypad buttons is closed(or pressed)for more than 30 s the error SU closed error code will be displayed but the control will continue to function.The error code will be cleared when the condition is corrected. IF Ignition failure error If the control exceeds the maximum number of ignition retries or recycles the heater will shut down and go into lockout.Automatic reset is 60 minutes. Communication error If communication between the ignition board and the display board is not estab- CE lished within 3 s of power-up an error will be displayed.After communication is established, if it is lost for 30 s,the error will be displayed. The error code will be cleared upon a valid data exchange between boards. Limit string open error If the limit string opens the heater shuts down and goes into lockout.Automatic LO restart is 2 minutes after the error condition is corrected and the limit string closes. See below for more detail. EEPROM ERROR An error was detected in the ignition control circuit board. EE USE ONLYHAYWARI)GENUINE REPLACEMENT PARTS HAYWARD pool Products Pomona, CA Clemmons, NC Nashville,TN C AHayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com HAYWARD POOL HEATER CERTIFICATE OF LIMITED WARRANTY 1111 Limited heater warranty: TERMS AND COVERAGE:We warrant our pool heater to be free from defects in workmanship and materi- als under normal use and service. Pursuant to this warranty and subject to the Conditions and Exceptions indicated below: 1. We will replace (cost of freight, installation, cost of fuel., and service labor at user's expense)with the prevailing comparable model, or, at our option, repair any pool/spa beater that leaks under nor- mal use and service within one year from the date of original installation for all users. 2. In addition,we will replace (cost of freight, installation,cost of fuel, and service labor at user's expense) or, at our option,repair any part or parts of the pool/spa heater which malfunctions under normal use and service within one year from the date of original installation for all users. LIMITATION ON IMPLIED WARRANTIES: WE ARE NOT LIABLE FOR ANY CONSEQUENTIAL DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY OF THIS PRODUCT. Im- plied warranties, including the WARRANTY of MERCHANTABILITY and all other implied warranties that may arise from course of dealing or usage of trade imposed on the sale of this heater under laws of the state are limited in duration to the term of one(1) year for all products when products are NOT installed and serviced by a licensed and qualified pool equipment professional with all sufficient experience in pool equip- ment installation and maintenance and adhering to the requirements of the jurisdiction where the product is installed. Warranty extends in duration to the term of(2)years for all non-ASME certified products and three (3)years for all ASME certified products ONLY when products are installed and serviced by a licenesed and qualified pool equipment professional with sufficient experience in pool equipment installation and maintenance and adhering to the requirements of the jurisdiction where the product is installed. There are no warranties which extend beyond the description on the face hereof. We shall not in any event be held liable for any special, indirect or consequential damages. EXPENSE OF DELIVERY AND INSTALLATION: Each pool heater or replacement part to be furnished under this warranty shall be furnished at our nearest distribution center.We shall not pay,nor be responsible for shipping or delivery charges to the place of instal- lation,nor for labor charges or other costs of removal or installation. Every defective heater or part replaced under this warranty shall become our property, and as such,must be returned to our distribution center with transportation charges paid by the user.Any replacement pool heater furnished under this warranty shall re- main in warranty only for the unexpired portion of this warranty. CONDITIONS AND EXCEPTIONS: This warranty applies only to the pool/spa at its original place of installation and only for the original owner. It does not apply if the pool heater is installed in violation of any applicable code or ordinance, or is not installed, operated and maintained in accordance with our instructions, or is misused, damaged by accident, weather, act of God, freezing,water void and/or excess pressure, altered or disconnected. It does not apply with respect to: 1. A heater not equipped with Certified C.S.A. limit controls or equivalent pressure relief valve. 2. A heater operated with settings in excess of, and/or with fuel not conforming to those shown on rat- ing plate; 3. A heater on which the serial numbers have been altered, defaced, or removed. 4. Leaks arising from defective installation; 5. Production of noise, odors, or discolored (rusty, etc.)water; 6_ Leakage substantially contributed to by sediment, lime precipitate and/or higher than normal dis- solved solids (pH above 7.8) in the tank, copper tubes, or water ways; 7. Leakage caused substantially contributed to by corrosive elements in the atmosphere(such as the storage of chlorine or other chemicals); USE ONLYHAYWARD GENUINE REPLACEMENT PARTS u HAYWARD®P001 Products Pomona, CA Clemmons, NC Nashville,TN - AHayward induce,Inc Company Tel: 908-351-5400 www.haywardpool.com HAYWARD POOL HEATER CERTIFICATE OF LIMITED WARRANTY (CONTINUED) • 8. Leakage caused substantially or contributed to by corrosive pool water in an acid condition(pH below 7.2); 9. Damage caused substantially or contributed to by an external source of energy; 10. A pool/spa heater is a water containing device. Leakage of water from this device can be expected at some time due to malfunction or the limitations of the service life of various components. Do not install this product where such leakage can cause damage. MANUFACTURER IS NOT RESPON- SIBLE OR LIABLE FOR ANY COSTS INCURRED BY SUCH DAMAGE. IN NO CASE ARE WE TO BE HELD LIABLE FOR DAMAGE TO SURROUNDING AREA OR PROPERTY CAUSED BY LEAKAGE OR MALFUNCTION. HOW TO CLAIM UNDER THIS WARRANTY: The original owner, upon discovering the defect, must present the attached completed warranty claim card with proof of purchase either to the dealer or notify the Company in writing at either address: HAYWARD POOL PRODUCTS, INC. 620 DIVISION ST. ELIZABETH, NJ 07207 OR HAYWARD POOL PRODUCTS, INC. 2875 POMONA BOULEVARD POMONA, CA 91768 Upon receipt of such notification we shall decide whether to repair such parts or replace any pool heater, reserving at all times the right to inspect in order to verify any claimed defect. We also reserve the right to have our representatives make any inspections, repairs, or to furnish replacements.This warranty is intended as a legally binding obligation of the Company, enforceable in the courts. This warranty may give you spe- cific legal rights which may vary from state to state. LIMITATION ON LIABILITY: All intended representations have been expressly set forth in this document. This warranty may not be extended by oral or any other additional representations, written sales information, drawings,or other mal- function, is strictly limited to repair or replacement of the defective heater or part, as provided herein and the Company is not responsible hereunder for incidental or consequential or incidental costs or damages. The company neither assumes,nor authorizes any person or firm to assume for us, any further liability or obligation in connection with the sale, installation,use,maintenance, or existence of the heater. SAFETY WARNING: Pool heaters are heat producing appliances and to avoid damage or injury in the event of pos- sible overheating of the outer jacket(1)no materials should be stored against the jacket and (2)care should be taken to avoid unnecessary contact(especially by children)with the jacket.When lighting a gas heater, the lighting instructions must be followed exactly to prevent-flashback"of excess gas in the heater. Electronic ignition heaters and electric heaters must have the power shut off when making adjustments to, servicing, or coming into contact with the heater. UNDER NO CIRCUMSTANCES SHOULD FLAMMABLE MATERI- ALS, SUCH AS GASOLINE OR PAINT THINNERS,BE USED OR STORED IN THE VICINITY OF THE HEATER OR TN ANY LOCATION FROM WHICH FUMES COULD REACH THE HEATER. For your comfort, enjoyment and safety,please read the enclosed operating instructions carefully. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS �it HAYWARD�PooI Products Pomona, CA Clemmons, NC Nashville,TN 1 AHayward Industries,Inc.Company Tel: 908-351-5400 www.haywardpool.com